Quality Electric Underfloor Heating
INSTALLATION GUIDE
10 YEARS
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CONTENTS
Quality Electric Underfloor Heating
Contents 3.
Insulation Installation Guide
4.
Wiring diagram
5.
Calculate spacing
6.
Cable Kit Installation Guide
7. 8.
Technical Information Contact Information
Concrete Substrate
Timber Substrate
Floor Tiles
Floor Tiles
Flexible Tile Adhesive
Flexible Tile Adhesive
Comfortzone Mat/Cable
Comfortzone Mat/Cable
Uncoated Insulation
Coated Insulation
Flexible Tile Adhesive
Timber Substrate
Concrete Substrate
Tiles Simply tile directly over Comfortzone using a flexible polymer based tile adhesive
Carpet / Vinyl
Cover Comfortzone with a 10mm layer of self levelling compound before laying the carpet
Always check with your flooring finish manufacturer before installation to ensure suitability for use with electric underfloor heating systems.
2
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INSULATION QUICK GUIDE
Quality Electric Underfloor Heating
At only 10.5mm this board presents a minimal height increase and is ideally suited for refurbishments Our insulation board is manufactured without the use of CFC or HCFC blowing agents
!
Our insulation board on its own will not satisfy current insulation requirements but when used will significantly improve underfloor heating efficiency.
!
We recommend the use of a flexible cement based tile adhesive to adhere our insulation board to the substrate. Your supplier will be able to advise and supply this. (For application of adhesive follow the adhesive manufacturers recommendations).
It is also environmentally friendly with zero Ozone Depletion Potential (ODP), is fully recyclable and reduces your energy costs.
!
Do not use over the top of underfloor heating.
Cut to size using a wood saw or craft knife, making installation very quick and easy. Concrete substrate
Timber substrate
(Use Coated Boards)
(Use Uncoated Boards)
Use plastic washers and suitable screws to fix the boards in place (take care to identify pipe work and electrical cabling before fixing the screws into the floor).
Apply a layer of flexible adhesive to secure the insulation boards to the substrate.
1
1
Lay boards directly on to timber substrate.
2
Apply a full bed of flexible adhesive
2
Secure with suitable screws and washers.
Lay boards directly on to adhesive.
Consider using in conjunction with a tanking system to create a sealed wet room. For structural or floor stiffening, walls and waterproofing applications use a coated insulation board.
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3
INSTALLATION GUIDE
Quality Electric Underfloor Heating
Important things to remember
Ensure the sub-floor is dust free, level and solid before laying the matting.
! Each system should be tested with a multi-
meter before it is unpacked to ensure it is in full working order. Complete the enclosed test results form as your customer will need it in order to complete the warranty application form on our website.
Apply primer if specified by the tile adhesive manufacturer’s guidelines. Lay Insulation board (p3)
! It is recommended that you draw a plan of your floor to show how the cable fits.
Attention! Do not cut or shorten the heating element
You can now begin to roll out the heating cables making sure to observe minimum cable spacing of 50mm
4
! Multiple cables can be installed in one
room & must be connected in parallel.
! All tile adhesives and grout must be suitable for
The floor sensor can now be positioned half way between two runs of the heating cable (See diagram below). Ensure the sensor does not cross any heating cable and is placed approximately 40cm into the floor.
use with underfloor heating. Single part, flexible tile adhesive is recommended.
! Do not turn the system on until all primers, adhesives and grouts have fully cured. (Usually a minimum of 2 weeks)
! Cable should be secured to the floor using
To Thermostat
the tape provided in your Comfortzone kit.
CONSUMER UNIT (RCD)
FUSED SPUR OR 20A SWITCH
Use the adhesive tape to fasten the heating cables to the floor.
T
Schematic Wiring Layout
THERMOSTAT
Thermostats are floor sensing so can be positioned anywhere within regulations. Cold tail connections are 3m long but can be shortened/extended if required.
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HEATING CABLE CONNECTION
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FLOOR TEMPERATURE SENSOR WIRE
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INSTALLATION GUIDE
Quality Electric Underfloor Heating
Measure the available floor space excluding any fitted cupboards, sanitary ware, mat wells etc, and allow a 100mm border around the edge of the room Apply primer if specified by the tile adhesive manufacturer’s guidelines See page 6 for details on floor preparation, Thermostat and floor sensor installation. Refer to specific Thermostat installation instructions. Work out the cable spacing using the calculation below: Available floor space (m2) x 100 Cable kit length (m)
= Spacing (cm) Optimum spacing for 150w/m2 is 7cm Minimum spacing: 50mm
Your calculations:
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Quality Electric Underfloor Heating
INSTALLATION GUIDE
Laying the Cable Kit 1 Install thermostat sensor cable and conduit for cold tail connections. Clean the substrate and lay your chosen insulation boards as shown on page 3.
2 Work out the cable spacing using the calculation on page 5 of this guide. IMPORTANT: Minimum spacing 5cm Measure and mark spacing onto the floor or insulation boards.
3
Lay the cable in parallel runs across the heated area of your floor, taking care to observe the minimum cable spacing of 5cm. Fix firmly in position using the adhesive tape.
4
Cover the entire heating system in a 10mm layer of flexible self levelling compound, or tile directly over the cable using a flexible tile adhesive. Use a full bed of adhesive to ensure cable is completely covered.
6
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TECHNICAL INFORMATION
Quality Electric Underfloor Heating
108604
300
2 to 3
176.3
108606
375
3 to 4
141.1
108612
600
4 to 6
108616
750
108620
QUANTITY
235.1
BOARD AREA (M2)
1 to 2
BOARD SIZE (MM)
RESISTANCE (Ω)
225
THICKNESS (MM)
AREA (m2)
108602
STOCK CODE
HEAT OUTPUT (W)
Coated Insulation
STOCK CODE
Cable Kits
6106
6
1.2 x 0.6
0.72
8
6110
10
1.2 x 0.6
0.72
6
88.2
6112
12
1.2 x 0.6
0.72
6
5 to 7
70.5
6120
20
1.2 x 0.6
0.72
6
1050
7 to 10
50.4
6130
30
1.2 x 0.6
0.72
4
108624
1200
8 to 12
44.1
6140
40
1.2 x 0.6
0.72
3
108628
1500
10 to 15
35.3
108632
1800
12 to 18
29.4
6150
50
1.2 x 0.6
0.72
2
108634
2100
14 to 21
25.2
108636
2400
16 to 24
22.0
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BOARD SIZE (MM)
BOARD AREA (M2)
QUANTITY
Visit our website for helpful “how to” videos, a running costs calculator and technical document downloads
THICKNESS (MM)
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STOCK CODE
Uncoated Insulation
6014
10
1.3 x 0.6
0.78
10
6012
6
1.3 x 0.6
0.78
10
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7
Quality Electric Underfloor Heating
GOT A QUESTION OR NEED TO CONTACT US? We’d love to hear your suggestions, feedback and product reviews! Feel free to get in touch via our website or email us directly info@comfortzone.co www.comfortzone.co
10 YEARS
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10 Year Warranty Tested to BS EN 60335-1
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We care about the quality and lifespan of our electric underfloor heating systems. That’s why every Comfortzone mat is tested in excess of 2500V and protected by our Ten Year Guarantee.
