Alco Food by Nemco Machinery A/S

power|grinder

power | grinder The alco-Grinder type AMG

Standard features • • • • • • • • • • •

very robust frame, grinding auger and driving unit for heavy duty frozen meat applications single grinding auger driven via standard norm motor, v-belt drive and heavy duty gearbox motor started by soft starter (reduced power consumption during motor start) swivelling arm with chain hoist for disassembling of knife set and auger cutting set for frozen meat with pre-cutter, knife, knife ring and holeplate quick disassembling and rinsing device for product seal optimised access to all important driving and electrical components cleaning step safety devices according to EC regulations (protective covers / safety switches) electrical cabinet mounted on swivelling frame, integrated in the driving housing (double sealed against water) manual operation effected by stainless push buttons

Application The alco-Frozen-Meat- and Combi-Grinder, type AMG, is suited for a wide range of grinding / mincing applications in the food industry as well as for pet food products. Due to the robust and well engineered design, the machine is made for grinding frozen meat blocks (600x400x200mm / 150x600x800mm) with a temperature till -18°C down to a diameter of 5 mm (smaller end sizes on request). The intelligent cutting technology with serrated knives, serrated rings and double bored holeplates enables an excellent cutting process with gentle product treatment and less energy consumption. The loading into the grinder hopper can be done by bins via column dumpers or by belt conveyors, which will be supplied optional. Different separating systems are available for mincing fresh meat products. Product examples • • • •

frozen blocks of beef, pork, poultry etc. cheese, vegetable or fruit blocks products with content of bones fresh meat and mix of fresh and frozen meat

Options • • • • •

frequency controlled grinding speed with pre-set speed programs additional hopper for getting a higher loading volume trolley with tool holders cutting- and separator sets for fresh meat automatic knife-tensioning system

Sizes • • •

300 mm holeplate 400 mm holeplate 160 mm angle grinder with option of frozen meat grinding on request

Machines for the food industry Grinder Cooking-Mixer Mixer Standardisation-Systems Forming-Machines Flattening-Machines Tenderiser Cordon-Bleu-Slicer Battering- and Breading-Machines, Preduster Continuous Fryer and Heating Tunnel Contact Cooker Linear- and spiral Hot-Air-Tunnel Fermenting Machines Spiralfreezer and Spiralcooler Pasteurisation Systems Conveyor Belts Further machine sizes and special solutions on request.

Alco-food-machines GmbH & Co. KG Kreienbrink 5 y 49186 Bad Iburg / Germany P.O.Box 1325 y 49182 Bad Iburg / Germany Phone +49 (0)5403 7933 0 Fax +49 (0)5403 7933-33 info@alco-food.com www.alco-food.com

The above mentioned details are subject to change.

Your product in a new outfit

english

visions of food-systems

hot | cook The alco-HotCook type AMP-HC

Standard features • • • • • • • • • • • •

heated double shaft mixer double jacket construction mixing shafts with spring loaded scrapers two big discharge doors operated by pneumatic cylinders discharging into standard 200 l trolleys stainless steel construction 1.4301 / AISI 304 heated mixer vessel in stainless steel AISI 316 pneumatic cylinders in stainless steel closed subconstruction minimal thermal radiation by insulated outside walls incl. temperature probes for product and surface temperature incl. safety grid and cleaning platform

Application The alco-Mixer HotCook, type AMP-HC, allows a very fast and gentle cooking or frying of products in one machine. The HotCook can be heated by thermal oil or either by steam. Due to short frying times and high temperatures the product remains fresh and tasty. The machine is also best suited for stir-frying of vegetables for Chinese and other ethnic meals. The HotCook is easy to operate, to clean and meets high hygienic demands. Product examples Ready-to-serve meals, ethnic food, sauces, soups, meat fillings, vegetables, pre-products (concentrate of ginger, garlic, onions, etc), meat strips (Züricher Geschnetzeltes), rice, pasta and pasta fillings and YOUR PRODUCT. Options • • • • • • • • • • • • •

programmable control and operation panel variable mixing speed lid over mixing trough control valve and electronic regulator for automatic temperature control jacket cooling on steam heated systems secondary control unit of thermal oil systems drainage system for draining liquid during frying process pneumatically operated discharge valves for draining of sauces and liquid products swingable exhaust piping for a permanent pipe connection direct steam injection weighing system dosage of water and sauce process data recording and transmission

Total volume •350 l

•500 l

•750 l

•1000 l

•1600 l

•2250 l

•5000 l

Quality from start to finish Machines for the food industry Grinder Cooking-Mixer Mixer Standardisation-Systems Forming-Machines Flattening-Machines Tenderiser Cordon-Bleu-Slicer Battering- and Breading-Machines, Preduster Continuous Fryer and Heating Tunnel Linear- and Spiral Hot-Air-Tunnel Fermenting Machines Spiralfreezer and Spiralcooler Pasteurisation Systems Conveyor-Belts Further machine sizes and special solutions on request

Alco-food-machines GmbH & Co. KG Kreienbrink 5 路 49186 Bad Iburg/ Germany P.O.Box 1325 路 49182 Bad Iburg/ Germany Phone +49 (0)54 03 79 33-0 Fax +49 (0)54 03 79 33-33 info@alco-food.com www.alco-food.com

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

equal | mix The alco-Mixer type AMP

Standard features Double-Shaft Paddle-Mixer Double-Shaft Spiral-Mixer • • • • •

2 horizontal, parallel mixing shafts with paddles or spirals 2 large discharge doors on the outlet, pneumatically driven pneumatic cylinders made of stainless steel discharge in standard trolleys of 200 litres or special trolleys complete housing frame and jacket made of stainless steel (1.4301), other materials on request • closed subconstruction with integrated electrical equipment • insulated jacket walls • drives: very robust shaft mounted gear boxes and norm motors with v-belt drive

Application The optimal equipped mixing shafts guarantee an equal mixing of the components. A very homogenous product is attained. The alco-Mixers, type AMP, are distinguished by a pleasant and smooth design without hygienically problematic edges. Due to this effect a high quality standard as well as a longer shelf life of the products is achieved. The electric control unit is housed in the closed subconstruction under the mixing basin in a double sealed tray. All components such as motors, gears and the electric system are made by noted manufactures.

The alco-Mixers correspond to international safety standards (CE). The mixers are completely made of stainless steel. The operation panel is mounted on a swivelling arm for optimal operation. The alco-Mixers can be delivered with various mixing shafts, e.g. paddle shafts, spiral shafts and with special mixing equipment. Product examples Meat, poultry, fish, sausage, potatoes, vegetables, ready-to-serve meals, formed products, salads and YOUR PRODUCT. Options

program control; or customer-designed program control variable or double mixing speed lid over mixing trough bottom or top injection for cooling media (CO2/N2) swingable exhaust piping for a permanent pipe connection direct steam injection via steam nozzles indirect cooling / heating sauce or water dosage vacuum design weighing systems hygienic version with various options (sterile sealings, cleaning nozzles, etc.) process data acquisition

Total volume 350 l 500 l 750 l 1000 l 1600 l 2250 l 3000 l 3500 l 5000 l 7000 l

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

multi | mix The alco-Standardisation-System Systems for raw meat and sausage standardisation Due to the alco-Standardisation-Machinery the desired and equalized meat quality concerning the content of protein and fat as well as the correct temperature, spice and brine distribution is always achieved. For this reason the quality of the end product is always the same and the purchase price of meat will be reduced, because an unnecessarily high portion of lean meat is avoided. The alco-Standardisation-Machinery can be operated via a central operation desk as well as from every single machine completely or partly automatically or manually because every machine is equipped with an own operation panel. The alco-Standardisation-System is also working if one component has a break-down. Options • feeding of meat with lifting devices, feed screws and belt conveyors in different versions • cutting and grinding of meat • metal detecting system • wheighing and dosing systems • pumping and pigging systems (automized) • meat storage and distribution hoppers • integration of continuous emulsifying systems • integration of analysing systems The alco-Standardisation-Machines are deliverable in different sizes and for various applications. These lines are planned and built according to the specific wishes of the customers.

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

multi | mix The alco-Hygienic-Mixer type AMP-H The alco-Hygienic-Mixer type AMP-H Especially adequate for the salad industry. This machine grants a very gentle and effective mixing. Different mixing agitators in easy to clean versions can be supplied. The design of this machine is based on very high hygienic aspects and detailed manufacturing. Special items • • • •

discharge area separated in product and mechanical area shaft sealings with high performance sealing lips (sealing in product direction gap free) lid and discharge doors provided with gap free sealings inclusive special programs for CIP-procedures

Options • mechanical sealings for mixing shafts in double version with self-cleaning connections • self-cleaning with CIP-System, cleaning nozzles in lid and discharge area • stainless steel material with product contact in Aisi 316 • operation panel separated from discharge area • drainage function for liquid products • injection of cooling media (CO2/N2) for temperature control of the product Total volume • 500 l • 750 l • 1000 l • 1600 l • 2250 l • 3000 l • 3500 l

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

in | form The alco-Forming-Machine type AFM

Standard features • • • • • • • • • • •

high pressure forming machine with feed screws easy operating, easy change of the forming tools as well as a very easy cleaning operating is possible from 3 sides because the control panel is swivelling around 200° the quantity of the remaining product in the machine is minimised due to the reduced dead space all hydraulic components are in the closed base so that there is no possibility of contact between the product and the hydraulic oil all pneumatic cylinders are made of stainless steel all components and bearings which are in contact with the product consists of FDA-approved material control via a PLC and an operating panel which is easy to use all process parameters can be adjusted individually to the product and can be stored to or loaded from a list of programs the machine is movable on 4 heavy duty wheels with break, rotating 360°, wheels and bearings made out of stainless steel and plastic runs the swivelling storage-funnel is equipped with a special seal

Application The alco Forming-Machine, type AFM, is used for forming and portioning of different products by a moulding plate system. Several options enable the greatest variety of products. The product is given into a hopper of approx. 270 litres and fed to the filling passage via screws. Due to the new developed filling system the product comes very carefully into the moulding plate. The alco Forming-Machine AFM PC is equipped with a PLC and is operated via an operating panel on a swivelling arm. All process parameters can be adjusted individually to the product and can be stored to or loaded from a list of programs. The machine has a closed base so that an easy cleaning is guaranteed. All electric and hydraulic components are inside the machine. Product examples Hamburger, meat balls, croquettes, breakfast potatoes, nuggets as well as a lot of other products of meat, fish, poultry, potatoes, vegetables, cheese and mixtures of various contents etc. and YOUR PRODUCT. Options

EDOO UROOLQJ GHYLFH IRU URXQG SURGXFWV FURTXHWWH XQLW SDSHU LQWHUOHDYHU LQWHJUDWHG OLIWLQJ DQG WLOWLQJ GHYLFH

Belt width 400 mm 600 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

slim | form The alco-Forming-Machine type AFM

Standard features

closed body construction, complete of stainless steel movable on swivelling wheels with break two intermittent screws filling head in food approved plastic gear motor with adjustable speed (frequency inverter) hopper size 60 litres including all safety devices all components and bearings, which are in contact with product, consist of foodapproved materials 4 movable heavy load and steering wheels with lockable breaks, 360° rotating

Application The alco Forming-Machine, type AFM 250, is used for forming and portioning a homogenous product under low pressure. Depending on the chosen system the machine can produce different formed products like Hamburgers as well as round and cylindrical products like meat balls with a diaphragm system. The product is loaded into a hopper and then fed very gently via screws to the forming head or the diaphragm head. The drive of the machine is equipped with a gear motor and the desired quantity of products can easy be adjusted by a crank mechanism. Due to the compact and smooth design of the machine it can be cleaned easily in short time. No product can get into the machine and all screws and forming heads can simply be disassembled.

Product examples Hamburger, meat balls, nuggets, croquettes, waffles, Cevapcici and YOUR PRODUCT. Options diaphragm and flattening outfeed conveyor extended hopper Belt width 250 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

equal | flat The alco-Flattening-Machine type ASP

Standard features flattening area with several pairs of pressure rollers for considerable flattening and avoiding of memory effect adjustable flattening distance adjustable speed spraying pipe to avoid the product sticking onto the conveyor belts adjustable outfeed-conveyor for optimal transmission scale for flattening distance stainless steel power transmission (sprockets and roller chains) all bearings food approved 4 heavy duty wheels with break, rotating 360° completely built in stainless steel and food approved synthetic material quick release of belts with quick stretching system for easy cleaning collecting tub

Application The alco-Flattening-Machine, type ASP, is designed to flatten all types of fresh or soft frozen meat products. Flattening is done in order to get equal cooking times, shorter frying times, to prepare the product for further processing like coating and breading or in order to enlarge the surface of the products, e.g. for filled products. The product has to be put on the infeed part of the lower conveyor and will be guided through the belt system. Between driving shafts and return shafts are several pairs of pressure rollers which flatten the product efficiently via the flattening belts. Product examples Meat, poultry, fish, potatoes, Schnitzel, steaks, poultry pieces of sirloin, poultry legs, beef olive, Döner-Kebab, Gyros, Cordon-Bleu, kiew and YOUR PRODUCT. Options

speed control by frequency converter hold-down conveyor in outfeed direction special belts in blue colour with antimicorbial layer expanded version

Special Execution HDN belt assembly set for quick changing of belt extrem high production capacity / heavy products belt guidance to avoid lateral belt damages Belt width 250 mm 400 mm 600 mm 1000 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

top | tender The alco-Tenderiser type ASC

Standard features

tenderising insert with upper- and lower-knife shaft easy adjustment of product thickness / cutting depth variable speed by variable gear drive, optional by frequency converter adjustable outfeed conveyor for optimal transmission incl. collection tub for rests of product quick and easy cleaning tenderising device is protected during operation by hinged cover complete stainless steel construction all bearings made of food approved material 4 movable heavy load wheels, rotating 360°

Application The alco-Tenderiser, type ASC, is used for cuts into products, surface marking of minced meat, severing of tendons and muscle fibres, and therefore increasing delicateness of natural meat products in order to avoid the memory effect. The tenderising insert consists of two knife shafts running synchronously with the belt that carves the required depth into the product. The knives of the upper and lower knife shafts move against each other, so that an optimal tenderising of the product is possible without cutting through the product. Product examples Schnitzel, steaks, roulades, products with sinews and without bones, minced meat products, Hamburgers and YOUR PRODUKT. Options embossing roller, embossing element tenderizing insert with customer designed shapes of knives and distances speed control by frequency inverter Belt width 400 mm 600 mm 900 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

top | cut The alco-Cordon-Bleu-Slicer type ACB

Standard features

for top and side cuts, butterfly cuts slip free product transport by special belts with naps 2 parallel production lanes easy height adjustment according to product thickness, easy adjustment of cutting depth quick release system for belts for easy cleaning adjustable outfeed conveyor for optimal transmission high operational safety complete stainless steel construction all bearings and belts made of food approved material 4 movable heavy load and steering wheels with lockable breaks adjustable speed

Application The alco Cordon-Bleu-Slicer, type ACB, is designed for cutting pockets from top or side into flat meat or fish products in a continuous way. The cutting is done by guiding the product through a belt-system of upper and lower belts to fixed special knives. The cutting depth and the position of the knives can be adjusted simply according to product. As an option the machine could be equipped with an opening device for easy filling of the product. Product examples Cordon-Bleu, Kiews, butterfly steaks, filled products and YOUR PRODUKT. Options top-cut version automatic product opening device speed control by frequency drive Belt width 400 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

flour | coat The alco-Preduster type ABM

Standard features

vibration plate optimises coating of product on whole belt width adjustable speed of conveyor belt control of coating thickness dust-free due to closed construction adjustable thickness of lower belt surplus coating is blown off and re-circulated variable out-feed height all bearings made of FDA-approved material 4 movable heavy duty wheels with break, rotation 360° high operational safety cleaning and maintenance can easily be done due to several flaps

Application The alco-Preduster, type ABM, is designed to coat products with different types of flour, fine-grained spices and sugar. Products are coated optimally from all sides over the complete belt width and the speed of the belt is adjustable. Surplus coating and dust are returned into a circulating system. Outfeed height is variable in order to pass on perfectly to following machines. Product examples small formed products like nuggets, fish fingers, frozen or fresh fish filets, poultry products, tempura products, sweets, bakery products and YOUR PRODUCT. Options suction station for fine dust, station is integrated in circulating system top over conveyer for shake off of settled surplus coating Belt width 400 mm 600 mm 900 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

top | coat The alco-Battering-Machine type APN

Standard features

careful treatment of product and batter due to optimised process and handling overflow device with four cascading curtains of batter full coverage of product with batter from all sides adjustable blower to control pick-up adjustable speed of conveyor and pump self cleaning pump manufactured according to modern requirements of hygiene and easy to clean high operational safety complete stainless steel construction, all materials and parts FDA approved 4 moveable heavy duty wheels with break, rotation 360°

Application The alco-Battering-Machine, type APN, is designed to coat products with liquid batter before breading. The machine can also handle other liquid media which can be pumped. This allows other applications such as coating with marinade, e.g. barbecue products coating with sauce, e.g. pasta products applying oil or other emulsions onto products before cooking

The wide range of applications is reached by using a pump, which can handle almost all liquid media in different viscosities which can be pumped (if it must not be pumped, see dipper ADT). The speed of the pump or the flow rate can be adjusted by a frequency drive (except the smallest version APN250). Therefore, you will keep the liquid in reasonable temperature, consistence and even with particles inside, you will treat them in the best way in order to have the best product. Product examples All types of breaded/coated products from meat, poultry, fish, vegetable like formed products, schnitzel (flat whole muscle products), marinated steaks or fish fillets, nuggets, burgers, fish fingers, cheese sticks, potato croquettes, pasta products and YOUR PRODUCT. Options

level control chilling or temperature control all pipes in stainless steel special pumps for special applications infeed section extended outfeed section

Belt width

250 mm 400 mm 600 mm 900 mm other belt-widths on request

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

top | crumb The alco-Breading-Machine type APT

Standard features • careful treatment of product and bread crumbs due to optimised process and handling, even for Japanese crumbs • hopper and feeding system designed to minimize the amount of circulating crumbs • separation in hopper for circulating- and buffering crumbs • windows in circulation hopper for monitoring purpose • full coverage of product with bread crumbs from all sides • adjustable blower to control pick-up, working on environment air • adjustable speed of conveyor and feed screws by frequency drives • separation between bearing and sealing of feeding screw • perfect distribution of bread crumbs in lower and upper belt • crumb filter and tickling system for coarse bread crumbs • easy to discharge • manufactured according to modern requirements of hygiene and easy to clean • high operational safety • complete stainless steel construction, all materials and parts FDA approved • 4 movable heavy duty wheels with break, rotation 360°

Application The alco-Breading-Machine, type APT, is designed to coat products with dry crumbs or powder. The machine can handle a wide variation of crumbs which flow by gravity in the circulation hopper (if not desired, see Preduster ABM). This allows other applications such as: coating with bread crumbs, e.g. breaded products coating with spices, e.g. barbecue products The speed of the screws (vertical = circulation, horizontal = lower bed) can be adjusted by a frequency drive (except the smallest version APT 250). This guarantees an optimal flow and gentle treatment for each type of crumb. Product examples Meat-, fish-, poultry-, potatoes- or vegetable products like Schnitzel (flat whole muscle products), nuggets burgers, fish fingers, croquettes and YOUR PRODUCT. Options

vibration plate / pressure roller feeding hopper level control program control with PLC extended outfeed section

Belt width

250 mm 400 mm 600 mm 900 mm other belt-widths on request

The above mentioned details are suject to change.

alco-Convenience-Line

english

visions of food-systems

liquid | coat The alco-Dipper type ADT

Standard features • adjustable production speed • suitable for thick coating media • no pumping of coating media, as product runs through a bath of batter and marinade • a blast blows off the surplus coating media from the upper and lower side of the product • outfeed conveyor for an optimal transfer of the product to the following machine • complete stainless steel construction with food approved synthetic materials • operating panel is made of VA (IP 65) • high operational safety • machine is easy to clean • 4 heavy duty wheels with break, rotating 360°

Application The alco-Dipper, type ADT, is suitable for a wide range of applications. It is particularly suitable to coat products with media which are not pumpable, as for example heavy liquid batter, tempura and marinades. The products are guided through a bath of batter and marinade media via an upper and lower belt. In this process the covering media is not pumped and thus remain undamaged. The machine is equipped with a separate swivelling outfeed conveyor preventing surplus coating media from penetrating into the subsequent machine. In order to regulate the coating thickness the alco-Dipper is equipped with a blower which blows off the surplus coating media from the upper and lower side of the product. The belt speed of the complete belt system is infinitely adjustable via frequency drive. By constructing the machine emphasis has been put as to achieve an easy cleaning of the machine. No components have to be dismantled for cleaning. The complete upper belt as well as the transport conveyor belt and the outfeed conveyor can be tilted into a cleaning position without use of any tools. Product examples Nuggets, poultry pieces, barbecue products, shrimps, squid rings, vegetables, doughnuts and YOUR PRODUCT. Options blower Combi-Dipper version for marinating and battering Belt width 400 mm 600 mm 900 mm

The above mentioned details are suject to change.

alco-Convenience-Line

belt|grill

belt | grill The alco-Contact-Cooker type AGT

Standard features • • • • • • • • • • • • •

upper and lower belts coated with glass fiber reinforced Teflon™ heated by electrical- or themaloil-heated plates cooking temperature up to 260°C temperature of heating plates adjustable automatic belt tracking for upper and lower belt height adjustment by electrical screw drive (2 - 250 mm) exhaust stud with butterfly valve on top of hood automatic continuously operating belt washing system (without additives) variable belt speed by frequency drives cooking time adjustable PLC control with touch screen and recipe management machine completely made of stainless steel and FDA approved material electrical cabinet made of stainless steel

Fatless cooking for healthy and light food!

Application The alco-Contact-Cooker, type AGT, is suited for an equal cooking without additional fat. The products are guided between upper and lower belt and heated by electric or thermal oil heated plates. The result of this cooking method is an appetizing product with natural taste, without additional fat and very low loss weight. This meets perfectly the trend of today’s healthy and light nutrition facts. The distance between the two belts and heating plates can be adjusted according to the product height by an electric drive. The cooker is equipped with an automatic belt washing system which cleans the belt during production. Due to the PLC control with touch panel all parameter can easily be set and product data can be stored in the recipe management. Product examples All products from meat, fish, poultry, vegetables, potatoes and pasta, e.g. formed products, steaks, burgers, fish filets, vegetable stripes, marinated products, bacon, pancakes, tofuburger, Gyros, Kebab, Cevapcici, beef olives, sausages and YOUR PRODUCT. Options • • • • • •

belt welding unit grill-marking plates separate infeed- and outfeed belt with knife edges for an optimal transfer of the product heated infeed section belt oiling system additional belt cleaning with steam nozzle

Belt width • • •

400 mm 600 mm 1000 mm

The above mentioned details are subject to change.

Your product in a new outfit

english

visions of food-systems

hot | fry The alco-Fryer type AGF

Standard features

electric or thermal oil heating system conveyor belt with infeed and outfeed section adjustable speed of conveyor belt temperature control complete framework made of stainless steel insulated oil container with hood oil circulation system oil filter sieve minimum oil level control system avoiding steam escaping out of fryer safeguarding system against overheating

Application The alco-Fryer, type AGF, is designed to fry or to cook products in hot oil in an optimal way. The product runs continuously on a conveyor belt through the heated oil and gets gently fried or cooked according to product temperature, oil temperature and belt speed. Therefore, an appetizing crispy and well fried product is the result. Belt-widths of alcoFryers correspond to all marketable ones in order to allow an optimal usage of the whole production line. Product examples Schnitzel, steaks, Hamburger, meat balls, croquettes, vegetable broilers as well as every other product of meat, fish, poultry, corn, vegetables, potatoes, cheese and YOUR PRODUCT. Options

KROG GRZQ FRQYH\RU VHGLPHQW UHPRYDO V\VWHP VORWWHG VFUHHQ ILOWHU LQVXODWHG KRRG IL[HG H[KDXVW RXWOHWV ZLWK WKURWWOH YDOYH GHHS SDVVDJH IU\HU IRU IU\LQJ WKLFN SURGXFWV GRXEOH KHDWLQJ SRZHU DXWRPDWLF RLO IHHGLQJ V\VWHP PDQXDO RU HOHFWULFDO OLIWLQJ GHYLFH IU\LQJ WLPH LQGLFDWRU 3/& 3URJUDPPDEOH /RJLFDO &RQWUROOHU

WHIORQ 37)( LQIHHG VHFWLRQ VHSDUDWH LQIHHG FRQYH\RU ILUH H[WLQJXLVKLQJ V\VWHP FOHDQLQJ LQ SODFH V\VWHP

The above mentioned details are suject to change.

alco-Convenience-Line

english

linear|heat spiral|heat

linear|heat

linear|heat spiral|heat Standard features • • • • • • •

Continuous heating, cooking and browning of your casseroles, meat, fish and vegetables products The unit is equipped for temperatures up to 250°C The temperature, air humidity, belt and air speed can be controlled exactly by the PLC control The relative air humidity can be controlled up to 98% by the exact dew point regulation Continuous adjustable air speeds up to 10m/sec Integrated CIP system Isolated tank and hood

Product examples Meatballs, burgers, nuggets, roasted pork, roast beef, whole chickens, chicken parts and YOUR PRODUCT. Belt width • 600 mm • 700 mm • 900 mm • 1000 mm • 1200 mm

spiral|heat

Applications of the alco-Linear-Oven type AGU The alco-linear-oven, type AGU, is perfectly suited for heating, cooking and browning meat, fish and vegetables products without additional fat. The air temperature and humidity can be controlled exactly. The retention time can be adjusted optimally to the product by frequency drives. The oven is divided into two sections, which can be set to different temperatures and air humidity levels. This obtains an increasing product output and minimized energy consumption at the same time. The oven is completely made out of stainless steel. The alco-linear oven is equipped with a water lock seal.

Applications of the alco-Spiral-Oven type ASH The alco-spiral-oven, type ASH, is the perfect solution for products aimed at nutrition-conscious users, as it cooks without additional fat and additives. With the dew point regulator, temperatures in the oven and on your product as well as the relative air humidity can be controlled exactly. Therefore, an optimal cooking result can be achieved, along with increased product output and the desired consistency and colour. The belt guidance in one spiral only allows a sizeable belt length to be placed in a small area. Thus, the alcospiral oven can cook large quantities of product slowly and gently, targeting an optimal colour and consistency as well as minimizing the loss of humidity in the product. As the processes of cooking and browning require widely varying climates, single spirals are offered which can be arranged one behind the other, if desired, to create one unit. This is the only way in which the complete independence of the cooking sections can be ensured. In addition the unit can be applied in especially flexible, varied ways. Furthermore, a drum with an increased diameter is used for providing a considerably larger belt length per drum circulation.

The mentioned details are suject to change.

Your product in a new outfit Machines for the food-industry Cooking-Mixer Mixer Standardisation-Systems Forming-Machines Flattening-Machines Tenderiser Cordon-Bleu-Slicer Battering-/Breading-Machines/Preduster Continuous Fryer/Heating-Tunnel Linear- and Spiral-Hot Air-Tunnel Fermenting Machines Spiralfreezer/ Spiralcooler Conveyor-Belts Further machine sizes and special solutions on request

Alco-food-machines GmbH & Co. KG Kreienbrink 5 路 49186 Bad Iburg/ Germany P.O.Box 1325 路 49182 Bad Iburg/ Germany Phone +49 (0) 54 03 7933 -0 Fax +49 (0) 54 03 7933 -33 info@alco-food.com www.alco-food.com

english

Spiral conveying systems cooling | freezing | heating | conveying

spiral | heat The alco-Heating-Spiral type ASH

Standard features alco-Fermenting-Spiral • continuously fermenting of your bakery products at temperatures between +25°C and +40° and a relative humidity from 70% up to 98% • bakery products will be fermented partly or completely • the machine is equipped for temperatures up to +60°C Product examples Pizza, Croissants, different pastry products and YOUR PRODUCT alco-Steam-Spiral • direct steam cooking guarantees minimum loss of weight • best suited for pasteurisation of already packed products • optimal steam circulation ensures an efficient heat transfer • the desired temperature of approximately +90°C can be exactly controlled via the variable steam injection Product examples / cooking Meat, fish, seafood, vegetable and YOUR PRODUCT Product examples/ fermenting Packed products like ready-to-serve-meals, sausage, seafood and YOUR PRODUCT

alco-Hot-Air-Spiral • • • • •

best suited for baking and frying humidity, air temperature and retention time are exactly adjustable which lead to very short cooking times humidity and weight loss will be reduced (preservation of taste and juiciness) because of the exact dew point regulation possible temperatures up to +205°C substantially less fat content compared to frying with oil/ fat

Product examples Meat, fish, seafood, vegetable, ready-to-serve-meals and YOUR PRODUCT

Application The alco-Heating-Spiral, type ASH, heats your products by means of hot air steam. Due to the equal air flow and the multi-stage air speed the products will be carefully and equally heated over the complete belt width and number of floors. Because of the exact dew point regulation the weight loss is reduced. All parameters like belt speed, air speed, humidity and temperature are controlled via PLC-control. Electric heating elements as well as thermal oil heating registers, steam heated registers and/or direct steam can be used for the energy supply.

Machines for the food industry Grinder Cooking-Mixer Mixer Standardisation-Systems Forming-Machines Flattening-Machines Tenderiser Cordon-Bleu-Slicer Battering- and Breading-Machines, Preduster Continuous Fryer and Heating Tunnel Linear- and Spiral Hot-Air-Tunnel Fermenting Machines Spiralfreezer and Spiralcooler Pasteurisation Systems Conveyor-Belts Further machine sizes and special solutions on request

The above mentioned details are suject to change.

Quality from start to finish

english

visions of food-systems

quick | freeze The alco-Spiral-Freezer type ASK

Standard features evenly fast freezing over the whole belt range fast freezing-on of the product surface to secure less humidifying of the products conveyor available in stainless steel or plastic suitable for the appropriate applications energy-saving construction due to small power of the fans low-maintenance and hygiene-conscious construction by directly coupled drives all product affecting parts made of stainless steel or FDA approved plastics closed bottom tub made of stainless steel hygiene conscious and easy-to-clean construction compact modular construction for short assembling times language display with recipe storage for all usual refrigerants, such as R 404a, R 507, R 22, NH3, CO2, ice water, brine different thawing possibilities e.g. circulating air, hot gas, water, electrically, separate brine circulation after shift or sequentially during operation

Application The alco-Spiral-Freezer, type ASK, is inserted for cooling and shock-frosting of food. Further applications for the Spiral Systems are fermenting of baking goods and pasta as well as pasteurizing of most diverse products. Each machine is computed according to the customers` demands. For this reason an energy-saving and careful treatment of the product is obtained. Product examples Hamburgers, nuggets, cutlets, fish, cheese, dairy products, sweets, ice cream, pizza, pasta, baking goods, potato products, fruit, vegetable, ready-to-serve meals and YOUR PRODUCT. Options belt washing and belt drying unit for spiral system special belt in steel or plastic with side and middle plates, high friction modules and holder for ice cream cones belt in 90°, 180°, 270° - single or double spiral evaporators made out of stainless steel hinged evaporator fans speed control for evaporator fans isolation inside and outside made out of stainless steel tangential feed conveyor down conveyor with flight belt central lubrication system Belt width between 250 mm and 1.500 mm

The above mentioned details are suject to change.

alco-Convenience-Line

english

Spiral conveying systems cooling | freezing | heating | conveying

spiral | turn The alco-Spiral-Conveyor type ASF

Standard features The alco-Spiral-Conveyor, type ASF, is used in the fields of cooling, freezing, fermenting, cooking, pasteurising and as a simple conveying system (storage). The main advantage of the spiral conveying system is based on a flexible transport conveyor which is spirally guided around a rotating drum. Either a metal or a plastic conveyor can be used. The free distance between the floors can be adjusted to the customer`s demands. The height of the machine and the diameter of the spiral depend in the desired distances of the floors and the required retention time. The complete construction of the spiral conveying towers is made of stainless steel. The spiral conveyors are available in the up- or downward direction. All components are easy to reach, to clean and therefore of high serviceability. belt width â&#x20AC;˘ between 200 - 1500 mm

0˚

90˚

180˚

in- and outfeed types

Options quick|freeze spiral|heat spiral|turn • belt washer / belt dryer, Lecithin bath (only for heating spirals) • CIP system for the complete interior room • special belts made of plastic, stainless steel, with side borders, dividing webs, friction modules and several product pick-ups • evaporator made of stainless steel • hinged evaporator fans for easy cleaning • fans with variable speed regulation • outside casing made of stainless steel • sequential defrosting

special designs

duplex

twin

Machines for the food industry Grinder Cooking-Mixer Mixer Standardisation-Systems Forming-Machines Flattening-Machines Tenderiser Cordon-Bleu-Slicer Battering- and Breading-Machines, Preduster Continuous Fryer and Heating Tunnel Linear- and Spiral Hot-Air-Tunnel Fermenting Machines Spiralfreezer and Spiralcooler Pasteurisation Systems Conveyor-Belts Further machine sizes and special solutions on request

The above mentioned details are suject to change.

Quality from start to finish