Vemag Sausage Solution ark 2

VEMAG Maschinenbau GmbH:

Flexible solutions for small-scale sausage production

Small-scale machines — developed by experts for experts We are the right partner for you: > The best advice in line with your needs > Efficient machines that are highly flexible and capable of producing exactly what you require > Perfect products, exactly as you had planned the recipe

The possibilities: flexible, customer-oriented, hygienic and efficient production Our focus is on the customer. The right equipment is crucial in order to meet customers’ requirements.

Depending on your products, your personal requirements and the size of your company, here at VEMAG Maschinenbau GmbH we will develop a suitable solution that is tailored to your needs.

All of our filling machines and attachments are extremely gentle on products and deliver the highest level of flexibility while taking your requirements into consideration.

All of this enables you to produce sausages entirely in line with your requirements for your individual specialities.

The feeding technology is also selected to meet your requirements — VEMAG works both with double screws and vane pumps.

For a wide range of products with no long lead times: > Frankfurters > Chorizo > Burger > Fresh friers > Cocktail sausages > Meat and poultry balls > Salami > And many more

The benefits for you: > Profit benefits: as a result of maximum flexibility and ultimate yield, among other factors > Efficiency benefits: as a result of the quickest tooling-up times and lowest downtimes, among other factors >

Service benefits: as a result of machines requiring the least main- tenance and experiencing the lowest levels of wear, among other factors

> Cost benefits: as a result of optimum utilisation of casings and lowest giveaway, among other factors >

Quality benefits: as a result of highest degree of weight accuracy and consistently precise lengths, even with natural casings, among other factors

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Hygiene benefits: as a result of large stainless steel surfaces and separately encapsulated electronics (VEMAG box- in-box system), among other factors

Our philosophy: Working together Our customers themselves decide on the best solution for their situation. Our contribution, alongside providing reliable, flexible machine systems and customer-oriented service, is primarily the creation of a solution-focused dialogue with you - our customers - as partners, on an equal footing. We engage with you as an equal, without being condescending, and provide

advice on a continuous basis rather than just an occasional exchange. In addition to machines in line with the market for an efficient, cost-effective production, we also offer you a broad support for the versatile and flexible areas of use. We are passionate about your products and will create individual solutions just for you. This is what the VEMAG seal represents.

HP3

The HP3 is the reliable and robust vacuum filler with double screws for small businesses and furthermore the smallest vacuum filler ever made by VEMAG. The hopper has been completely redesigned. Its optimized shape improves product feed and minimizes the amount of residual material on the inside walls of the hopper for optimal utilization of raw material.

> Can be combined with a variety of attachments such as filling horns, casing holding devices and length portioning equipment as well as filling heads > Intuitive operation of the graphical control > Can also be used as a Coex-B machine

DP3

The space-saving DP3 is a reliable and robust vacuum filler with rotary vane pump technology that was developed specifically for the requirements of small-scale production. It is extremely versatile and is ideally suited for small to medium-sized meat processing operations. > Flexible use > Universal use for all sausage types > Can be connected to all common clip machines > Adaptable to the specific require- ment > Intuitive operation of the touch- screen

Robot 500

> Filling rate: up to 2,000 kg/h > Portion weight: 1-99,000 g (infinitely adjustable) > Vacuum system: 16 mÂł/h > Hopper system: 105 L/45 L or 75 L (optional) > Total nominal connected load: 5.3 kW at 50/60 Hz

> Ideal hygiene properties > Can be used as a Coex-B machine > Encapsulated electronics (box-in- box system) > Easy to clean thanks to divided hoppers > Filling rate of up to 2.3 t/h > With integrated CAN BUS control

The Robot 500 is the economic solution featuring a double screw drive for all filling tasks. A flexible modular system comprising a vacuum filler and perfectly adapted attachments makes the device a reliable partner for all applications. Thus, the Robot 500 is the world‘s most popular vacuum filler solution to date with almost 5000 units. Be it for filling, portioning, grinding or forming, processing meat, fish, cheese, dough or vegetables or handling stiff, paste-like or liquid products: The Robot 500 opens up a whole host of options. > High level of reliability for your processes > Output of up to 2500 kg/h depending on the feed element > Portioning speed of up to 450 portions/min > High level of flexibility thanks to the wide range of applications > Accurate weights for reduced waste > Optimized efficiency

> Optimized level of machine efficiency to ensure high output rates > Optimum hygiene > Robust construction to ensure a long service life > Low maintenance requirements > Optimum vacuum monitoring > Integration of upstream work processes

DP5

Ideal for small to medium-sized batches and frequent product changes as well as for customers who produce larger batches on a seasonal basis. The benefit here is the large hopper and the industrial-grade lifting device that can be used whenever the customer works with a bowl-cutter and a reject unit with a bowlcutter cart. It is intended especially for use in traditional sausage applications.

The DP5 is flexible and can be adapted to your requirements. > Flexible use > Universal use for all sausage types > Can be connected to all common clip machines > Adaptable to the specific require- ment > Intuitive operation of the touch- screen > Ideal hygiene properties

DP6

When the objective is continuous filling, then DP6 is the right choice. Whether it‘s large batches in the sausage production kitchen or production of convenience products, the DP6 has the ideal reserve capacity. The DP6 features a 250-liter divided hopper. This allows you to easily place small quantities of fine-cut product into the hopper manually. The ideal solution for medium to large businesses.

> Flexible use > Universal use for all sausage types > Can be connected to all common clip machines > Adaptable to the specific require- ment > Intuitive operation of the touch- screen

Ball Control BC237

> Can be used as a Coex-B machine > Encapsulated electronics (box-in- box system) > Filling rate of up to 2.3 t/h > Optionally available with divided hopper > With integrated CAN BUS control

> Ideal hygiene properties > Can be used as a Coex-B machine > Encapsulated electronics (box-in- box system) > Increased production capacity > Filling rate of up to 2.7 t/h > Optionally with one-piece hopper > With integrated CAN BUS control

The Ball Control BC237 enables users to produce unfilled convenience products. Suitable for trade and small-scale businesses alike, the attachment is simple in its design, making it particularly easy to use and maintain. The BC237 is the ideal solution whatever the shape: be it round, oblong, cut straight or with rounded caps. Let your imagination run wild.

> Optimum performance for trade and industry > Quickly interchangeable nozzles and blade plates > No tools required for set-up and cleaning > Quick to assemble > Easy to use

> Short set-up times > Easy to clean > Blade plates can be closed using the cutting function > Easy to maintain > Extensive range of product shapes possible

DHV937 casing holding device

Whether its lamb or hog casings — the DHV937 casing holding device makes linking sausages of any calibre child‘s play. The device is mounted directly onto the linking gear and does not need its own drive. The casing brake can be adjusted during operation, making it possible to achieve optimum production results and be extremely easy to use.

> All casing types possible > Short design — for linking horns with a length of 290 mm > Long design — for linking horns with a length of 390 mm > Possible to link on the table > Calibre 16–42+ mm

LPV802 length portioning device

Identical lengths, weights and calibre — the LPV802 is ideal for use for cooked and raw sausages in sheep and hog casings. It processes standard casing types. The device‘s ease of use and ability to adapt to different calibres and lengths saves time and lowers costs. All settings can always be reproduced, thereby considerably improving the scope to standardise products.

> Simple, cost-effective solution > Virtually no wear and no main- tenance required > Extremely easy to use > Little training necessary > Use of standard casing types > Reduction of split casings

DHV841 casing holding device

> Virtually no wear and no main- tenance required > More than 700 portions/min.

> Results offer a high level of repro- ducibility > Minimised sorting outlay for packaging of goods > Calibre 15/17 to 26/28 (sheep casing) > Calibre 26/28 to 42/+ (hog casing)

The DHV841 casing holding device is designed as an attachment for vacuum fillers and is mounted directly onto the linking gear. Unlike similar systems on the market, the device does not need its own drive. An integrated, pneumatically driven casing pusher facilitates the processing of artificial casings. A caddy holder located on the casing pusher accommodates standard commercial casing caddies and provides short ways for changing the casing. > All casing types possible > Integrated casing pusher > Possible to link on the table > Automatic hanging possible (optional) > Calibre 16–42+ mm > No separate drive

> Extremely reliable and accurate linking > Virtually no wear and no main- tenance required > Up to 700 portions/min. > Practical placement > Low level of wear

LPV802 universal length portioning device

The LPV802 breaks new ground in the length portioning of natural casings. Thanks to the high level of reproducibility offered by the results, the device achieves a degree of standardisation hitherto only possible for sausages in artificial casings.

A special calibre horn guides and calibrates the sausage during filling. In this way, it always reaches the specified filling calibre even with overcalibred casings.

Thanks to the automatic casing pusher, the LPV802 universal is equally suitable for processing collagen and cellulose casings. > Calibre 15/17 to 26/28 (sheep casing) > Calibre 26/28 to 42/+ (hog casing) > Calibre 13–36 (collagen/cellulose casing) > Simple, cost-effective solution > Extremely easy to use > Ergonomic workflow > Little training necessary

DAG804 casing applier

> Use of standard casing types > Reduction of split casings > Results offer a high level of repro- ducibility > Minimised sorting outlay for packaging of goods > Automatic casing feed for collagen and cellulose casings

The DAG804 casing applier facilitates the application of natural casings with all VEMAG length portioning machines and casing holding devices. A special applying wheel quickly and very gently applies the casing to the linking horn, thereby reducing application times by 30 to 40%. The casing applier can be cleaned using low-pressure equipment. It does not require maintenance.

> Very quick application of lamb and hog casings > Reduction of casing changeover times > Higher yield > Gentle treatment of casings > Low level of manual work required

DHV810 casing holding device

It couldn‘t be faster — extremely high linking speeds provide a portioning rate of up to 700 portions per minute, with clean and precise linking points. The DHV810 optimises production of low-calibre goods in natural casing, such as Nuremberg sausages. If necessary, the device can also be set up for collagen and cellulose casings. The DHV810 casing holding device is primed for attachment onto the VEMAG high-speed linking gear. It can be attached to filling machines in the HP and DP series. > Calibre 13–40 mm > Up to 700 portions per minute > Virtually no wear and no main- tenance required > Optimum hygiene properties > Ideal for low-calibre sausages

> Can be optionally used for collagen and cellulose casings > Even casing tension > Ready for use immediately

Everything I want.

For everything my customers want.

© VEMAG 2015 Subject to technical changes HB.EN 03/15

VEMAG fillers and attachments have been developed and tested in collaboration with experienced butchers. Developed from experience, designed for practice. At VEMAG, we place real value on achieving maximum suitability for day-to-day use in production, as well as maximum flexibility, all while maintaining the lowest levels of waste and ensuring the most robust construction to deliver the longest service life possible. That‘s typical VEMAG.