Leonhardt Dosing Equlpment

LEONHARDT DOSING EQUIPMENT FOR THE FOOD INDUSTRY

LEONHARDT GMBH Postfach 201 136

D-63271 Dreieich

MASCHINENFABRIK LEONHARDT GMBH

Darmstädter Straße 64 D-63303 Dreieich Telefon +49 (0) 61 03 / 6 10 98 Telefax +49 (0) 61 03 / 6 10 00 info@maleo.de www.maleo.de

Amtsgericht Offenbach / HRB 40930 Geschäftsführung Eric Kerschbaumer

SERIES SD Applications:

Sensitive and non-pumpable products (low moisture contend).

Cooked rice, asia noodles, vegetable - and pasta salads, seafood mixtures and many ready meal components.

Temperatur range

2 - 90°C

Combinations:

Traysealers (single and multiple lanes), thermoformers, pouch packaging machines and flowwrappers, cartoning machines and conveyorlines for jars, cans, buckets and cups.

Dosing ranges:

Total range: 110 - 2.000 ccm per cycle and dosing position.

DN 50 DN 75 DN 100 DN 125 DN 140 - other diameters available -

110 - 240 ccm 250 - 530 ccm 430 - 940 ccm 670 - 1.470 ccm 840 - 1.840 ccm

Dosing capacity:

max. 30 - 60 cycles / min / position, depending on product and dosing volume.

Dosing positions:

1-2

General description LEONHARDT SD series

Dosing principle:

page

2

Volumetric + vacuum system

Volume adjustment: hand wheel or servodriven (TouchScreen) Product feed:

by feeding spiral(s), speed adjustable

Controls:

PLC S7 with operator panel (TouchScreen).

Synchronisation:

interface with packaging lines, line controls, interface with checkweighers, tendency controls.

Dismounting:

Easy manual „one-tool“ operation.

Options:

Vacuum system, high level food hygiene; incl. liquid separator Sauce recirculation system, to reduce product loss caused by the vacuum system (coated products).

Vertical moving mask system for improved filling / spreading / positioning of the product in the packs.

Bridge breaker, for equal product spreading in the hopper Rice declumping system, to loosen small rice clumps Vibrator, for improved flowing and loosening of sticky products Mobile hopper, for quick product changes and cleaning Level sensor in the hopper.

Heated hopper, double jacket hopper with heating element 2 kW Motor driven height adjustment, for adapting the machine to different conveyor heights Distibution system, to distribute the dosed product in multiple rows Parts and tool cart, for cleaning and storage of the dismantled parts.

Transport systems for trays, jars, cans etc.

LEONHARDT DOSING EQUIPMENT FOR THE FOOD INDUSTRY

LEONHARDT GMBH Postfach 201 136

D-63271 Dreieich

MASCHINENFABRIK LEONHARDT GMBH

Darmstädter Straße 64 D-63303 Dreieich Telefon +49 (0) 61 03 / 6 10 98 Telefax +49 (0) 61 03 / 6 10 00 info@maleo.de www.maleo.de

Amtsgericht Offenbach / HRB 40930 Geschäftsführung Eric Kerschbaumer

SERIES TGs Applications:

Sauces, dressings, salads with particles upto 30x30x30 mm, stews, delicatessen salads, ready meal components like mashed potato, marmelades, jams, honey etc. (homogenous and pumpable, without separation)

Combinations:

Traysealers (single and multiple lanes), thermoformers, pouch packaging machines and flowwrappers, cartoning machines and conveyorlines for jars, cans, buckets and cups.

Dosing ranges:

Total range: 15 - 1.170 cc per cycle and dosing position.

DN 35 DN 65 DN 100

15 - 150 ccm 100 - 500 ccm 330 - 1.175 ccm

Dosing capacity:

max. 20 - 50 cycles / min / position, depending on product and dosing volume.

Dosing positions:

1-4

General description LEONHARDT

TGs series

date 23.01.2012

page

2

Piston drive:

electro-pneumatic (+ servo drive deliverable for function “fill on demand“)

Hopper:

30 l. - LEONHARDT TGs1 50 l - LEONHARDT TGs2 80 l - LEONHARDT TGs3 - TGs4

Controls:

PLC Siemens

Synchronisation:

interface with packaging lines, potential free signals.

Volume adjustment: The stroke length of the dosing cylinder is to be adjusted manually by hand wheel. The stroke length is displayed in mm.

The speed is adjustable with valves.

Dosing system:

Dosing cylinder with rotary valves, temperature range 2 - 90°C, easy manual “one-tool“ operation.

Options:

Stirrer, drive frequency controlled and covered.

Level sensor (hig-low level) in the hopper with interface to external or integrated transferpump Transferpump, integrated in machine frame to pump product directly from 200 l. trolleys or other containers into the hopper.

Vertical movement of the filling nozzles for improved filling/spreading of the product in the packs.

Horizontal movement of the filling nozzles for filling multiple positions of packages in 2 steps (thermoformer or walking beam configurations).

Dosing nozzles in several executions related to the product e.g. rotary nozzles, capilary nozzles, cutt-off nozzles. Several coatings and geometries possible.

Parts and tool cart, for cleaning and storage of the dismantled parts.

Transport systems for trays, jars, cans etc. incl. denesters, automatic tray lidding machines and lid rolling devices.

LEONHARDT DOSING EQUIPMENT FOR THE FOOD INDUSTRY

LEONHARDT GMBH Postfach 201 136

D-63271 Dreieich

MASCHINENFABRIK LEONHARDT GMBH

Darmstädter Straße 64 D-63303 Dreieich Telefon +49 (0) 61 03 / 6 10 98 Telefax +49 (0) 61 03 / 6 10 00 info@maleo.de www.maleo.de

SERIES TG

Amtsgericht Offenbach / HRB 40930 Geschäftsführung Eric Kerschbaumer

(pneumatic)

Applications:

Soups, sauces, dressings, gulasch with particles upto 30x30x30 mm, stews, delicatessen salads, ready meal components like mashed potato red beet, sauerkraut, vegetable mixes, marmelades, jams, honey etc. (homogenous and pumpable, without separation)

Temperature range

2 - 90°C

Combinations:

Traysealers (single and multiple lanes), thermoformers, pouch packaging machines and flowwrappers, cartoning machines and conveyorlines for jars, cans, buckets and cups.

Dosing ranges:

Total range: 10 - 6.600 ccm per cycle and dosing position.

DN 30 DN 50 DN 80 DN 100

stroke 150 stroke 150 stroke 150 stroke 150

10 - 105 ccm 50 - 290 ccm 200 - 750 ccm 350 - 1.170 ccm

Other diameters and stroke lengths available Dosing capacity:

max. 20 - 45 cycles / min / position, depending on product and dosing volume.

Dosing positions:

1 - 12

General description LEONHARDT

TG series

page

2

Piston drive:

electro-pneumatic 1x central drive for all dosing cylinders, individual drives for all dosing cylinders available

Rotary valve drive:

pneumatic

Controls:

PLC S7 with analog operator panel.

Synchronisation:

interface with packaging lines, potential free signals.

Volume adjustment: The stroke length of the dosing cylinder is to be adjusted manually by hand wheel. The stroke length is displayed in mm.

The speed is adjustable with valves.

Dosing system:

Dosing cylinder with rotary valves.

Dosing nozzles:

Stainless steel nozzles with O-rings or special coils resistant to high temperatures or sugar containing product.

Dismounting:

Easy manual „one-tool“ operation.

Options:

Stirrer (horizontal / vertical) + feeding screws (horizontal) Motordrive frequency controlled and covered.

Heated hopper, double jacket hopper with temperature control.

Level sensor (hig-low level) in the hopper with interface to external or integrated transferpump Transferpump integrated in machine frame to pump product directly from 200 l. trolleys or other containers into the hopper.

Vertical movement of the filling nozzles for improved filling/spreading of the product in the packs.

Horizontal movement (pneumatic) for multiple rows/lanes on thermoformers Horizontal movement (servodriven) for synchronisation to traysealerlines or conveyors in continuous motion.

Individually driven dosing cyliners (pneumatic) all dosing cylinders can be adjusted and actuated individually.

Individually actuated dosing cylinders (pneumatic), all dosing cylinders can be actuated individually (“no tray-no fill“).

General description LEONHARDT

TG series

page

3

Dosing nozzles in several executions related to the product e.g. rotary nozzles, capilary nozzles, cutt-off nozzles. Several coatings and geometries possible.

Parts and tool cart, for cleaning and storage of the dismantled parts.

Transportsystems for trays, jars, cans etc. incl. denesters, automatic tray lidding machines and lid rolling devices.

LEONHARDT DOSING EQUIPMENT FOR THE FOOD INDUSTRY

LEONHARDT GMBH Postfach 201 136

D-63271 Dreieich

MASCHINENFABRIK LEONHARDT GMBH

Darmstädter Straße 64 D-63303 Dreieich Telefon +49 (0) 61 03 / 6 10 98 Telefax +49 (0) 61 03 / 6 10 00 info@maleo.de www.maleo.de

SERIES AG

Amtsgericht Offenbach / HRB 40930 Geschäftsführung Eric Kerschbaumer

(servo)

Applications:

Soups, sauces, dressings, gulasch with particles upto 30x30x30 mm, stews, delicatessen salads, ready meal components like mashed potato red beet, sauerkraut, vegetable mixes, marmelades, jams, honey etc. (homogenous and pumpable, without separation)

Temperature range

2 - 90°C

Combinations:

Traysealers (single and multiple lanes), thermoformers, pouch packaging machines and flowwrappers, cartoning machines and conveyorlines for jars, cans, buckets and cups.

Dosing ranges:

Total range: 10 - 6.600 ccm per cycle and dosing position.

DN 30 DN 50 DN 80 DN 100

stroke 150 stroke 150 stroke 150 stroke 150

10 - 105 ccm 50 - 290 ccm 200 - 750 ccm 350 - 1.170 ccm

Other diameters and stroke lengths available Dosing capacity:

max. 20 - 50 cycles / min / position, depending on product and dosing volume.

Dosing positions:

1 - 12

General description LEONHARDT AG series

date 18.03.2009

page

2

Piston drive:

servodriven, 1x central servo drive for all dosing cylinders, individual servo drives for all dosing cylinders available

Rotary valve drive:

pneumatic

Controls:

PLC S7 with Touch-screen operator panel.

Synchronisation:

interface with packaging lines, line controls, Fill-on-Demand, interface with checkweighers, tendency controls.

Volume adjustment: The stroke length and speed of the servo driven dosing cylinders is adjustable on the Touch Screen OP. Memory for maximum 100 different product programs Dosing system:

Dosing cylinder with rotary valves.

Stainless steel pistons with O-rings or special coils resistant to high temperatures or sugar containing product.

Dismounting:

Easy manual „one-tool“ operation.

Options:

Stirrer (horizontal / vertical) + feeding screws (horizontal) Motordrive frequency controlled and covered.

Heated hopper, double jacket hopper with temperature control.

Level sensor (hig-low level) in the hopper with interface to external or integrated transferpump Transferpump integrated in machine frame to pump product directly from 200 l. trolleys or other containers into the hopper.

Vertical movement of the filling nozzles for improved filling/spreading of the product in the packs.

Horizontal movement (pneumatic) for multiple rows/lanes on thermoformers Horizontal movement (servodriven) for synchronisation to traysealerlines or conveyors in continuous motion.

General description LEONHARDT AG series

date 18.03.2009

page

3

Individually driven dosing cyliners (servodriven) all dosing cylinders can be adjusted and actuated individually.

Individually actuated dosing cylinders (pneumatic), all dosing cylinders can be actuated individually (“no tray-no fill“).

Dosing nozzles in several executions related to the product e.g. rotary nozzles, capilary nozzles, cutt-off nozzles. Several coatings and geometries possible.

Parts and tool cart, for cleaning and storage of the dismantled parts.

Transportsystems for trays, jars, cans etc. incl. denesters, automatic tray lidding machines and lid rolling devices.

LEONHARDT DOSING EQUIPMENT FOR THE FOOD INDUSTRY

LEONHARDT GMBH Postfach 201 136

D-63271 Dreieich

MASCHINENFABRIK LEONHARDT GMBH

Darmstädter Straße 64 D-63303 Dreieich Telefon +49 (0) 61 03 / 6 10 98 Telefax +49 (0) 61 03 / 6 10 00 info@maleo.de www.maleo.de

Amtsgericht Offenbach / HRB 40930 Geschäftsführung Eric Kerschbaumer

SERIES AG-S

Applications:

Sauerkraut, cabbage salads, red cabbage, beetroot, sliced carrots, salad mixes with small amounts of liquids. (homogenous and semi-pumpable, without separation)

Temperature range

2 - 90°C

Combinations:

Traysealers (single and multiple lanes), thermoformers, pouch packaging machines and flowwrappers, cartoning machines and conveyorlines for jars, cans, buckets and cups.

Dosing ranges:

Total range: 10 - 2.310 ccm per cycle and dosing position.

DN 50 stroke 150 DN 80 stroke 150 DN 100 stroke 150

50 - 290 ccm 200 - 750 ccm 350 - 1.170 ccm

Other diameters available Dosing capacity:

max. 20 - 35 cycles / min / position, depending on product and dosing volume.

Dosing positions:

1-6

page

2

Piston drive:

electro-pneumatic 1x central drive for all dosing cylinders, individual drives for all dosing cylinders available

Rotary valve drive:

pneumatic

Controls:

PLC S7 with analog operator panel.

Synchronisation:

interface with packaging lines, potential free signals.

Volume adjustment: The stroke length of the dosing cylinder is to be adjusted manually by hand wheel. The stroke length is displayed in mm.

The speed is adjustable with valves.

Dosing system:

Dosing cylinder with rotary valves.

Stainless steel pistons with O-rings or special coils resistant to high temperatures or sugar containing product.

Dismounting:

Easy manual „one-tool“ operation.

Product hopper:

Standard 200 liter, with product feeding screw(s)

Options:

Counter screw to avoid filling product bridgging Level sensor (hig-low level) in the hopper with interface to external or integrated transferpump Vertical movement of the filling nozzles for improved filling/spreading of the product in the packs.

Horizontal movement (pneumatic) for multiple rows/lanes on thermoformers Horizontal movement (servodriven) for synchronisation to traysealerlines or conveyors in continuous motion.

Individually driven dosing cyliners (pneumatic) all dosing cylinders can be adjusted and actuated individually.

Dosing nozzles in several executions related to the product e.g. rotary nozzles, capilary nozzles, cutt-off nozzles. Several coatings and geometries possible.

Parts and tool cart, for cleaning and storage of the dismantled parts.

Transportsystems for trays, jars, cans etc. incl. denesters, automatic tray lidding machines and lid rolling devices.