Poly-Clip Machines Automatic

FCA 160/120 Automatic Double-Clipper

innovative 路 reliable 路 leading

FCA 160/120

FCA 160 For the 38 – 160 mm calibre range at up to 160 cycles per minute FCA 120 For the 24 – 120 mm calibre range at more than 200 cycles per minute Automatic, self-monitoring processes for maximum productivity Voiding separator and clip shape optimised for short sausage shoulders and more slices per sausage Central lubrication for maximum reliability and service life

Applications FCA 160 The FCA 160 offers unrivalled versatility in an automatic clipper.

It closes all fibrous and collagen casings up to 120 mm (depending on the material thickness), plastic casings up to 160 mm.

The automatic double-clipper closes the R-ID clip sizes M, L and XL. FCA 120 The FCA 120 is characterised by a maximum speed at more than 200 cycles. It closes all fibrous and collagen casings up to 65 mm and plastic casings up to 120 mm.

Maximum flexibility is achieved by the use of the R-ID clip sizes S and M.

Advantages

Automatic self-regulating process for maximum productivity Size of the voiding separator and setting of the clip pressure under servo control, can be saved as product parameters Incorrect settings are avoided by detection of the clip size and die R-ID clip – tighter clip closure, even up to bacteria-proof ­depending on the casing Uniform pleating and clean sausage tails due to the linear vertical voiding separator

FCA 160 – powerful machine for large calibres

Robustness and long service life guaranteed by use of hightech materials Infinitely adjustable speed plus continuous mode for maximum product versatility Simple machine operation with SAFETY TOUCH, break-proof, large and easy to clean SAFETY TOUCH – product para­ meters can be recalled from the programme memory Change of clip spacing quickly without tools and of spreading with just a few hand grips Safety by two-handed triggering of first clip Electronic hand-wheel for adjustments and setting parameters Product true to the calibre by adjustable conveyor speed Air-free slack filling of moulded Vertical linear voiding separator means short sausage shoulders with clean ends

products by overspreading, total spreading up to 110 or 80 mm Simple ergonomic handling with the pneumatic swing-off and swing–on assistance Easy to manoeuvre with integral front wheel and retractable steering bar Completely sealed switchbox Low noise level Smooth surfaces make for easy cleaning Stainless steel provides resistance to aggressive cleaning solution Optimum accessibility for maintenance afforded by swing-off outer covers

Overspreading for air-free slack filling of moulded products

Optional equipment

Automatic looper GSA 20, loop on the left or on the right Spreading and overspreading servo-assisted Swivelling twin turret with foldable bar, casing change without swing-out of the clip head Easy handling due to semiautomatic clip guidance Auto-Stop System clip – sensor monitoring the end of clip supply on the reel Sensors for loops and ­casing end Pneumatic dry sausage brake, movable or fixed, can be set with servo assistance and retrieved as product parameter Automatic casing brake holder – Automatic Brake System Length portioning by means of optical scanning String dispenser for rings Registration control for centred printing format Filler coupling with ball joint Conveyor and roller conveyor, including extension, variants to suit product Single clip feature Clip coding Water–trickle application for casings, spray system for films Net applicator Central lubrication, machine cycle-dependent, for maximum reliability and service life

The FCA series with smooth surfaces of stainless steel for ease of cleaning

FCA 120 – the specialist machine for high speed production of calibres up to 120 mm

FCA 120 extra Discharge tray with guard

Function and operation The automatic double clipper is connected mechanically and synchronized electrically to a filling machine. The portions are fed in precisely to the nearest gram and closed by a clip. The double-clipper’s PC 100 controller allows a very fast and accurate signal processing and an improved fault diagnosis. It provides direct and unambiguous indication of defects or failures at the SAFETY TOUCH. Software data can be conveniently updated through the USB interface and operating data can be read via the WS-Food Standard‘s interface. A thorough process monitoring is guaranteed by the high degree of automation of the FCA. If there are deviations from the product programmes’ set of parameters stored in the SAFETY TOUCH, the control system corrects automatically or a message is displayed. The operator is guided intuitively through the flat menu structure with informative icons. Operator, set-up and service levels are clearly separated and password protected. The automated operation offers the greatest product safety and maximum efficiency.

Combinability AHL models and TLS – automatic stick loading of looped products ES 5000 – labelling system for marking and traceability

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production.

The original clips from Poly-clip System guarantee top quality.

The manufacture is subject to strictest quality standards, is certified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

FCA 160/120 Technical data

Dimensions (in mm)

Top view

FCA 160 FCA 120 Width: 1,650-1,710 mm 1,650-1,710 mm Depth: 1,120-1,660 mm 1,120-1,660 mm Height: 1,975-2,150 mm 1,975-2,150 mm Weight: 610 kg 610 kg Three-phase current connection: 200-230 VAC, 380-460 VAC, 50/60 Hz Power input: 4 kW 4 kW Fuse connection: 16 A 16 A Compressed air: 5-7 bar/0.5-0.7 MPa 5-7 bar/0.5-0.7 MPa Air consumption: 1.6 NL/cycle 1.6 NL/cycle R-ID Clip: Spreading: Incl. overspreading up to:

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

M, L, XL 26, 30, 36, 44 mm 110 mm

S, M 18, 26, 30 mm 80 mm

FCA 160/120-GB-04/13-HA Subject to technical modifications.

Front view

FCA 90 Automatic Double-Clipper

innovative 路 reliable 路 leading

FCA 90

For the 38 – 160 mm calibre range at up to 126 cycles per minute Versatility for chubs, cold cuts and ham Total spreading up to 300 mm for moulded products Voiding separator and clip shape optimised for short sausage shoulders and more slices per sausage

Applications The FCA 90 offers unrivalled versatility. It closes collagen casings up to 100 mm, fibrous casings up to 120 mm (depending on the material thickness) and plastic casings up to 160 mm. Chubs, cold cuts but also ham with ca.

10 % injected, tumbled pieces of meat, can be reliably processed by the powerful separator. The automatic double-clipper closes the R-ID clip sizes M, L and XL.

Advantages Automatic, self-monitoring processes for maximum productivity R-ID Clip – tighter clip closure, even up to bacteria-proof depending on the casing Incorrect settings are avoided by detection of the clip size and die Uniform pleating and clean sausage tails due to the linear voiding separator Infinitely adjustable speed Air-free slack filling of moulded products by overspreading, total spreading up to 300 mm Robustness and long service life guaranteed by use of stainless steel Simple machine operation with SAFETY TOUCH – shock-proof, 10“ large and easy to clean Operator-friendly with individually assignable manual functions, e.g. inching mode SAFETY TOUCH – product parameters can be recalled from the programme memory (recipe management)

Powerful clipper for large calibres

Change of clip spacing with just a few hand grips Comfortable change of spreading with the unique PCS motion controller, within the standard spreadings as well as to the overspreading Easy external adjustment of the separator hole Manual clip pressure setting Electronic hand-wheel for adjustments and setting parameters Additional safety by twohanded triggering of first clip Product true to the calibre by adjustable conveyor speed; conveyor belt length 1,200 mm Simple, ergonomic handling for reloading of casing, without swing-out of the clip head Easy to manoeuvre with two lockable wheels Brake assistant for fastest reloading of casings

Low noise level Stainless steel provides resistance to aggressive cleaning solution Smooth surfaces make for easy cleaning Centralized lubrication strip for easy maintenance Compact design

Optional equipment Automatic looper GSA 20, right hand Sensors for casing FOE e Auto-Stop System clip – sensor monitoring the end of clip supply on the reel Roller conveyor extension up to 1,700 mm Vacuum system 48, 60, 76 mm Overspreading for air-free slack filling of moulded products

PDA (production data acquisition) via WS-Food Standard Twin turret with 90° pivot point, casing change without swingout of the clip head Brake assistant – semi-automatic casing brake holder for fastest reloading of casings Pneumatic dry sausage brake, fixed, can be set with servo assistance and retrieved as product parameter Individual control of the twin turret’s casing brakes via SAFETY TOUCH Length portioning by means of optical scanning, optional up to 1,300 or 1,800 mm Clip coding Ball joint filler connection

Function and operation

Versatility for chubs, cold cuts and ham

parameters saved in SAFETY TOUCH are monitored. The operator is intuitively guided through the flat menu structure by means of self-explaining pictograms. Operator, set-up and service levels are kept clearly separated and are password protected. The automated operation offers the greatest product safety and maximum efficiency.

The FCA 90 is connected mechanically and synchronized electrically to a filling machine.

The portions are fed in precisely to the nearest gram and closed by a clip. The double-clipper’s PC control allows a very fast and accurate signal processing. The diagnosis system provides direct and unambiguous indication of the operation status, as well as an analysis of the filling and clipping times at the SAFETY TOUCH. Software can be conveniently updated through the USB interface and operating data can be read via the WS-Food Standard‘s interface.

A thorough process monitoring is guaranteed by the FCA’s high degree of automation.

Deviations from the recipe

Clip System Solutions

Retractable automatic looper GSA for easy reloading of loops

Products true to the calibre due to adjustable conveyor speed

the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production.

The original clips from Poly-clip System guarantee top quality.

The manufacture is subject to strictest quality standards, is certified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to The FCA series with smooth surfaces of stainless steel for ease of cleaning

FCA 90 Dimensions (in mm)

Technical Data

Length of stuffing horn 600

Width: Depth: Height: Weight: Three-phase current connection: Power input: Fuse connection: Compressed air: Air consumption: R-ID Clips: Spreading: Incl. overspreading up to: Loops:

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

Top view

2,325 - 2,725 mm 1,125 mm 1,960 - 2,110 kg ca. 600 kg 200-230 VAC, 380-460 VAC, 50/60 Hz 7.5 kW 16 A 5-7 bar/0.5-0.7 MPa 2.5 NL/cycle M, L, XL 26, 30, 36, 44 mm 300 mm GS 20 beige, GS 20 S3 beige, S4 white

FCA 90-GB-01/15-HA Subject to technical modifications.

Front view

FCA 80 Automatic Double-Clipper

innovative 路 reliable 路 leading

FCA 80

For a range of calibres from 38 to 160 mm and up to 125 cycles per minute Robust and of stainless steel design for highest ­reliability and a long service life Maximum productivity with basic oriented operation

Application The automatic double-clipper FCA 80 closes all fibrous and collagen casings up to a calibre of 120 mm (depending on the material thickness) and plastic casings up to 160 mm. It processes R-clips spacing 15 and 18 up to clip size 18-14. High ­flexibility is achieved by the possible spreadings 26, 30, 36 or 44 mm.

Advantages

Easy clipping optimized to the essentials Short sausage shoulders, uniform pleating and clean sausage tails due to the linear vertical voiding separator Highest productivity adjustable in three speed levels Air-free slack filling of moulded products by overspreading, total spreading up to 100 mm, manually adjustable Robustness and long service life guaranteed by use of stainless steel Ergonomic and functional controls for product-specific settings Comfortable external of the ­separator hole Electronic hand-wheel for adjustments, clip loading position, clip pressure and parameter settings Additional safety for the operator by two-handed triggering of the first clip Adjustable conveyor belt speed for products true to the calibre

Powerful for large calibres

Simple, ergonomic handling for reloading of casing, without swing-out of the clip head Easy to manoeuvre with two lockable and two fixed wheels Low noise level Stainless steel provides resistance to aggressive cleaning solutions Smooth surfaces, large openings and flaps make for easy cleaning Completely enclosed switch cabinet Centralized lubrication strip for easy maintenance Extremely compact design for easy serviceability with few wear parts easily accessible

Automatic looper GSA 20 – easy reload of loops

Optional equipment

Special machine version for rings with adapted front flap and double-conveyor belt 700 mm String dispenser for rings Conveyor and roller extension, variants to suit products Automatic looper GSA 20 Comfort setting for spreading and overspreading Swivelling twin turret – reload casing without swing-out of the clip head Brake assistant – semiautomatic casing brake holder for ­fastest reloading of casings Pneumatic casing brake (dry sausage brake) movable or fixed

The alternative to the filling horn – FCA 80 with twin turret

Length portioning by optical sensor Filler coupling with ball joint Single clip feature Casing end switch Clip coding

Combinability ES 5000 – labelling system for marking and traceability

Function and operation The FCA automatic double-­ clipper is connected mechanically and electrically to the stuffer. The portions are fed in precisely to the nearest gram and closed by a clip as single portions or chains. The FCA 80 with its controller board is driven by a servo frequency converter.

The clear control panel includes function keys for the counters knife, loop, label and single clip feature. The holder of the casing brake is also suitable for the ­optional pneumatic casing brake. Reload of casing is simple and comfortable, without swingout of the clip head.

Clip System Solutions

FCA 80 with adjusted front flap and double-conveyor belt specifically for rings

strictest quality standards, is certified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production.

The original clips from Poly-clip System guarantee top quality.

The manufacture is subject to

Product outlet with adjustable double-conveyor belt

Marking with labels that are printed inline and clipped.

Maximum product variety with ease of use with the FCA 80

FCA 80 Dimensions (in mm)

Technical data

Length of filling horn 600

Width: Depth: Height: Weight: Three-phase current connection: Power input: Fuse connection: Compressed air: Air consumption: R-Clip: Spreading: Incl. overspreading up to:

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

Top view

1,700 - 1,790 mm 985 mm 1,960 - 2,110 mm 460 kg 200-230 VAC, 380-460 VAC, 50/60 Hz 4 kW 16 A 5-7 bar/0.5-0.7 MPa 2.5 NL/cycle 15, 18 26, 30, 36, 44 mm 100 mm

FCA 80-GB-04/13-HA Subject to technical modifications.

Front view

FCA 50 Automatic Double-Clipper

innovative 路 reliable 路 leading

FCA 50

For small chubs in the calibre range 18 – 50 mm Up to 300 cycles per minute R-ID clip size XS and S, extra small for short and clean sausage tails and tight closure Centralised lubrication for maximum reliability and service life

Applications The FCA 50 is characterised by a top speed at up to 300 cycles.

It closes cellulose and plastic casings with calibres up to 50 mm, depending on product and casing, with the R-ID clip series.

Continuously variable speed (start-stop) plus continuous mode for maximum productivity Automatic self-monitoring process Incorrect settings are avoided by detection of the clip size and the die R-ID clip – tighter clip closure, even up to bacteria-proof depending on the casing Voiding separator for short sausage shoulders and clean sausage tails Robustness and long service life guaranteed by use of hightech materials Simple machine operation with EASY TOUCH, product parameters can be recalled from the programme memory Safety by two-handed triggering of first clip Electronic hand-wheel for adjustments and setting parameters Completely sealed switchbox Stainless steel provides resistance to aggressive cleaning solutions Smooth surfaces make for easy cleaning Easy to manoeuvre with integral front wheel

Optional equipment

Automatic looper GSA 20 Central lubrication, machine cycle-dependent, for maximum reliability and service life Auto-Stop System clip – sensor monitoring end of clip supply on the reel Sensors for loop and casing end Swivelling horn or swivelling twin turret with folding bar, casing change without swingout of the clip head Clip coding Conveyor belt

Function and operation The automatic double-clipper is connected mechanically and synchronized electrically to a filling machine. The portions are fed in precisely to the nearest gram and closed by a clip. Operator, set-up and service levels are clearly separated.

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production. The original clips from Poly-clip System guarantee top quality. The manufacture is subject to strictest quality standards, is certified to

ISO 22000:2005 and DIN EN ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

Technical data Width: 1,660 mm Depth: 1,020 mm Height: 1,800 - 1,975 mm Weight: 410 - 450 kg Three phase current connection:

200-230 VAC, 380-460 VAC,

50/60 Hz Power consumption: 2.8 kW Fuse connection: 16 A Compressed air:

6-7 bar/0.6-0.7 MPa Air consumption: 1.6 NL/cycle R-ID Clip: XS, S Spreading: 16 mm

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

FCA 50-GB-04/13-HA Subject to technical modifications.

Advantages

FCA 3430/3430-18 Automatic Double-Clipper

innovative 路 reliable 路 leading

FCA 3430/3430-18

EASY TOUCH for easy and comfortable operation

Robust stainless steel design ensures long machine life FCA 3430 For a range of calibres from 24 to 90 mm and up to 200 cycles per minute FCA 3430-18 For a range of calibres from 24 to 120 mm and up to 150 cycles per minute

Applications FCA 3430 The automatic double-clipper FCA 3430 closes all fibrous and collagen casings from calibre 24 to 65 mm, plastic casings up to 90 mm. This flexibility is achieved by a fast conversion of the clip size from 12 to 15 mm and of the voiding distance from 18 to 26 or 30 mm.

FCA 3430-18 The FCA 3430-18 offers unsurpassed versatility for an automatic clipper. It closes all plastic, fibrous and collagen casings.

The calibre range goes from 24 to 90 mm and to 120 mm for plastic casings. This high flexibility is achieved using a larger separator and by rapid change of the clip sizes from 12 to 15 or 18 mm and of the voiding distance from 26 to 30 or 36 mm.

Advantages

Highest cycle number individually adjustable in five speeds, depending on product Highest product versatility with the special FCA 3430-18 version for large calibres Stainless steel allows the use of the strongest cleaning solutions Easy machine operation with the graphical user interface EASY TOUCH Product parameters can be recalled from program memory Continuously variable conveyor belt speed, depending on product

Clean sausage tails due to voiding separator Easy handling Low-fatigue operation through automatic swivelling and pneumatic swing-on assistance External reproducible clip pressure adjustment without machine stop Safety for the operator by twohanded triggering of the first clip Easy to manoeuvre with front wheel Smooth surfaces, without external screws, for easy cleaning No failure in electronics by reason of wetness due to completely enclosed switch cabinet Low noise operation External exchange of cam rollers

Optional equipment

Automatic looper GSA 20, retractable String dispenser Casing end switch Pneumatic and pneumatically moving casing brake Print mark control Clip monitoring Swivel horn or twin turret Length portioning by means of photocell Roller conveyor, roller extension and chub tray Variable power conveyor with double belts, adjustable Clip coding Single clip feature

Automatic looper GSA 20: Loops are reliably fastened.

For loose filling, free from air, of formed products, an additional overspreading with a total spreading of 130 mm is available

Function and operation The FCA is connected mechanically and electrically to the stuffer. The voiding separator provides portions of precise weight which are then clipped.

Trend-setting safety standards at commencement of production are guaranteed by the twohanded operation required to trigger the first clip. EASY TOUCH means simple and convenient machine operation. This graphical user interface makes machine control easier. The operator is guided intuitively through the flat menu structure with informative icons and can easily control the complete machine at the touch of a finger. The product programs’ set of parameters can be very easily managed with EASY TOUCH and the machine settings speed up product change The alternative to the swivel horn – FCA 3430-18 with twin turret

Easy machine operation with the graphical user interface EASY TOUCH

rapidly. Operator and service levels are clearly separated from one another.

FCA 3430 The automatic double-clipper is controlled electronically via a PLC and servo-frequency converter and uses a wear-resistant drive.

FCA 3430-18 The highly dynamic servo drive of this FCA makes the much greater product range possible.

The powerful separator with the large separator opening safely processes calibres up to 120 mm.

This large range is possible as all clip sizes can be used with this machine.

Product identification: coloured clips & loops and clip-coding

Three reel clip series in one machine – maximum product variety with maximum speed

Combinability TSA – seals a ready-to-fill tube of flat roll stock film in-line AHL – automatic hanging of looped products ES 5000 – labelling system for marking and traceability

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production. The original clips from Poly-clip System guarantee top quality. The manufacture is subject to strictest quality standards, is certified to

A further method of product identification: inline printed labels

ISO 22000:2005 and DIN EN ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

Up to 2,000 m nonstop – in combination with the TSA automatic sealing machine

FCA 3430/3430-18 Technical data

Dimensions (in mm)

Length of filling horn 500

Width: Depth: Height: Weight: Three-phase current connection: Power input: Fuse connection: Compressed air: Air consumption:

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

Top view

1,455 - 1,665 mm 1,200 mm 1,840 - 2,015 mm 570 kg 200-230 VAC, 380-460 VAC, 50/60 Hz 2,8 kW 16 A 5-7 bar/0,5-0,7 MPa 1,6 NL/cycle

FCA 3430/3430-18-GB-04/13-HA Subject to technical modifications.

Front view

ICA 8700 Automatic Double-Clipper

innovative 路 reliable 路 leading

ICA 8700

For large calibres and moulded products Calibres up to 200 mm Up to 60 cycles per minute Total spreading up to 375 mm

Applications The ICA 8700 is the ideal machine for large calibres and moulded products up to a calibre of 200 mm. Fibrous, collagen and plastic casings can be processed. The ICA can be additionally equipped with a slack fill device for moulded ham and similar products. The innovative and fast iris separator makes the ICA ideal for the production of large volumes like slicer products, moulded ham, even those made of whole muscles.

When combined with a vacuum system, air-free stuffing is guaranteed also for large calibres.

Advantages

Short clip cycles for high-level output PC control – fast and flexible Patented iris separator ensures short, symmetrical sausage ends Product true to the calibre as the conveyor speed is programmable and infinitely variable Low-noise operation Hygienic design – easy to clean, smooth stainless steel surfaces

The patented iris separator ensures clean sausage ends and careful portioning – even in large meat pieces.

The safety glass provides an optimal view for the operator.

Optimum access for maintenance work Easy to manoeuvre with two lockable wheels Simple machine operation with SAFETY TOUCH – shockproof, 10“ large and easy to clean SAFETY TOUCH – product pa­­rameters can be recalled from the programme memory (recipe management) Operator-friendly with individually assignable manual functions, e.g. inching mode Additional safety by two-hand triggering of the first clip Simple conversion of clip size S 800 to S 8700 Reloading of casing with ­pneumatic movement of the clip head The overspread ensures the air-free loose filling of moulded products.

Casing brake can be adjusted from outside while stuffing Low air consumption Electronical self-diagnostic system Reliable cut of elastic nettings

Optional equipment

Consumption-oriented central lubrication for maximum reliability and service life Air-free slack filling of moulded products by overspreading, with servo control, adjustable and programmable as product parameters; total spreading 375 mm Protective cover made of stainless steel Twin turret Automatic looper GSA 20 Casing end switch S-Clip spool – 1,300 sausages without reloading Filling horns diameter 24, 28, 36, 48, 60, 76, 80, 85 and 100 mm Servo controlled setting of the clip pressure, e.g. for sensitive fibrous casings, can be saved as product parameter Portioning or length filling Roller conveyor extension for 1.6 m long sausages Automatic adjustment of the conveyor speed

Pneumatic dry sausage brake Second operator panel at end of conveyor Vacuum system for air-free slack filling of large calibres Casing brake holder, movable Net applicator Production data acquisition (PDA) via WS-Food Standard

Function and operation The ICA is connected mechanically to filling machines – including ham pumps – and synchronized electrically. After the filler has discharged the portion, the patented iris separator powerfully encloses the casing and separates whole muscles without damage to the casing. The ICA is equipped with the tried-andtested clip distance of 51 mm.

The iris-clipper’s PC control allows a very fast and accurate signal processing. The diagnosis system provides direct and unambiguous indication of the operation status, as well as an analysis of the filling and clipping times at the SAFETY TOUCH. Software can be conveniently updated through the USB interface and operating data can be read via the WS-Food Standard‘s interface. A thorough process monitoring is guaranteed by the ICA’s high degree of automation. Deviations from the recipe parameters saved in SAFETY TOUCH are monitored. The operator is intuitively guided through the flat menu structure by means of self-explaining ­pictograms. Operator, set-up

Considerable cost savings: ICA 8700 in combination with the TSA 160 automatic sealing machine

and service levels are kept ­clearly separated and are password protected. The automated operation offers the greatest product safety and maximum efficiency.

Combinability TSA 160 – seals ready-to-fill tube from flat roll stock film in-line ES 5000 – labelling system for labelling and traceability

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production.

The original clips from Poly-clip System guarantee top quality.

The manufacture is subject to strictest quality standards, is certified to ISO 22000:2005 and ISO

9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

ICA 8700 Technical data

Dimensions (in mm)

Front view

2,300 mm 940 mm 1,900-2,050 mm 850 kg 200-240 VAC, 380-460 VAC, 50/60 Hz 2.8 kW 16 A 5-7 bar/0.5-0.7 MPa

Suitable clip sizes: For calibres up to 160 mm: S 8740/8744/8748 For calibres up to 200 mm: S 844/848/854 Suitable loops: GS 20, GS 20 S3 und GS 20x

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

0.6 NL/cycle 20 NL/cycle 1.0 NL/cycle

ICA 8700-GB-01/15-HA Subject to technical modifications.

Width: Depth: Height: Weight: Three-phase current connection: Power consumption: Fuse connection: Compressed air: Air consumption: without overspreading without overspreading without looper

Top view

ICA SL Automatic Double-Clipper

innovative 路 reliable 路 leading

ICA SL

Specialist for heavy p ­ roducts cooked or matured while hanging on a loop For calibres up to 200 mm Up to 30 cycles per minute Patented IRIS separator ­ensures short, symmetrical sausage ends

Applications

Advantages

Reliable holding force for heavy products due to the integrated automatic looper GSA 25 with the patented loop system, tying the loop automatically behind the clip Short clip cycles for high-level output Patented IRIS separator ensures short, symmetrical sausage ends Product true to the calibre as the conveyor speed is programmable and infinitely variable Low-noise operation Easy machine operation with the graphical user interface EASY TOUCH Many other advantages of the tried and tested ICA-series

Reliable holding force for heavy products, e.g. in fibrous casing, cooked or matured while hanging on a loop.

Optional equipment

Air-free slack filling for moulded products with overspread unit of up to 260 mm S-clip spools: 1,300 sausages without re-loading Automatic looper GSA 20 Roller conveyor extension for 1.5 m long sausages Meat shut off-valve Optional second operator panel at end of conveyor Casing end switch Add-on kit 4 wheels Pneumatical dry sausage brake

Combinability IMD – In-line metal detector, controlled via the ICA ES 5000 – Labelling system for labelling and traceability

Technical data Width: 2,200 mm Depth: 1,150-1,690 mm Height: 1,950-2,150 mm Weight: 900 kg Three phase current connection:

200-240 VAC, 380-460 VAC,

50/60 Hz Power input: 2,8 kW Fuse connection: 16 A Compressed air: 5-7 bar/0.5-0.7 MPa Air consumption: basis incl. GSA 25 1.2 NL/cycle incl. overspreading 20 NL/cycle incl. GSA 20 1.8 NL/cycle Suitable clip sizes: For calibres up to 160 mm S 8740/8744/8748 For calibres up to 200 mm S 844/848/854 Suitable loops: GS 25, GS 20

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

ICA SL-GB-04/13-HA Subject to technical modifications.

The ICA SL is the ideal ­machine for large calibre and moulded products up to a calibre of 200 mm. Fibrous, collagen and plastic casings can be pro­cessed.

The ICA SL can be additionally equipped with a slack fill device for moulded ham and similar products. It’s special automatic looper GSA 25 makes the machine a specialist for heavy products, such as mortadella in fibrous casing, cooked or matured while hanging on a loop.

TSA 160 Automatic Sealing Machine

innovative 路 reliable 路 leading

TSA 160

Applications The automatic sealing machine TSA forms a ready-to-be-filled tube from flat roll stock film which is then directly gathered on the stuffing horn. A variety of sandwich films, mono or coated, may be employed. By means of heat sealing sandwich film is sealed with minimum overlap, band-sealing is also possible. Film rolls hold up to 3,000.

Advantages

Reliably tight film sealing Highest productivity through automatic, self-monitoring processes Central EASY TOUCH display with easy programming and recalling of product-specific parameters Increased productivity due to recognition of clip supply end Compact, space-saving design with steerable wheels and feet Stainless steel construction ensures resistance to aggressive cleaning agents Training, handling, maintenance and service simple and user-friendly Easy to clean: - closed system -o nly one part carrying product (stuffing horn) Significant cost reduction through moderately priced flat roll stock film vs. shirred casings -c ontinuous production (reloading of film vs. up to 100 times reloading of casings)

- optimum use of material due to minimum overlap of film at the seam - minimum film wastage - less storage area required for input stocks Longer product shelf-life Increased hygiene due to use of flat films vs. watered casings Shortest fitting times for a wide variety of pack sizes due to quickly changeable format set Film and product-specific settings of temperature and sealing speed in the EASY TOUCH, progressively adjustable during continuous production

Optional equipment

Registration control for centred printing format Simple and safe marking of batches during production using continuous printing on flat film with an integral printer, e.g. ink jet, hot stamping, thermal transfer Film breakage control

Function and operation The TSA becomes a continuous working production line when it is coupled with a stuffer and an automatic clipper. The flat roll stock film is slipped onto a self-locking roll carrier. The roller guide system ensures a constant input tension of the film unwinding. The forming shoulder forms the flat film around the stuffing horn into a tube that is still open. Then the side seam is sealed by heat sealing. An integrated control circuit provides for a steady amount of shirred film for the downstream clipper to allow continuous production. The production process is operator-friendly and can be easily programmed via the central touch panel EASY TOUCH. The unit is operated via three ­membrane keys on the control panel.

Combinability The TSA 160 can be coupled with automatic double-clippers from the FCA series or the ICA in combination with a mono pump, a stuffer or a drum press.

Clip System Solutions The complete system of sealingand clipping machine, clips and loops from one source ensures efficient, trouble-free production. The original clips from Polyclip System guarantee top quality. The manufacture is subject to strictest quality standards, is certified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

Technical data Width: 1,295 mm Depth: 1,320 - 3,215 mm Height: 1,480 - 1,680 mm Weight: ca. 895 kg Three phase current connection:

200-230 VAC, 380-460 VAC,

50/60 Hz Power consumption: 3.0 kW Fuse connection: 16 A Compressed air:

5-7 bar/0.5-0.7 MPa Air consumption: 2,5 NL/cycle

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

TSA 160-GB-04/13-HA Subject to technical modifications.

Significant cost reduction by use of flat roll stock film Continuous production – film rolls up to 3,000 m Combination with automatic double-clippers FCA and ICA Automatic, self-monitoring processes For product diameters up to 160 mm

TSCA 65/120/160 Automatic Sealing/Clipping Machine

innovative 路 reliable 路 leading

TSCA 65/120/160

Sealing and clipping with one machine Fully automatic, self-monitoring processes For chubs up to calibres 65/90/120/160 mm Up to 130/150/160/ 200 ­cycles per minute, depending on clip head

Applications The TSCA automatic sealing/ clipping machine processes flat film from a roll into a ready-to-fill tube which is securely closed by the integral clipping unit. All commonly used films, coated and uncoated, as well as laminates up to 160 mm in calibre can be processed. The film rolls used can be up to 3,000 metres long. Clipping units of the following FCAs can be integrated in the TSCA: TSCA 65 (FCA 3442) up to calibre 65 mm and 130 cycles TSCA 120-15 (FCA 3430) up to calibre 90 mm and 200 cycles TSCA 120-18 (FCA 3430-18) up to calibre 120 mm and 150 cycles TSCA 120-M (FCA 120) up to calibre 120 mm and >200 c ­ ycles TSCA 160-L (FCA 160) up to calibre 160 mm and 160 cycles

The advantages of the TSCA: A unit guaranteeing tight sealing of film and secure clip closure Central EASY TOUCH display with easy programming and recalling of product-specific parameters Increased productivity due to recognition of clip and film supply end Very smooth running at high cycle speeds, even during continuous operation Compact, space-saving design with steerable wheels and feet

Stainless steel construction ensures resistance to aggressive cleaning agents Smooth surfaces and easily accessible clip head for easy cleaning and maintenance Short, clean sausage tails due to voiding separator Product specific speed control Easy, user-friendly familiarisation, handling, maintenance, training and service Easy to clean: – closed system – only one part carrying product (stuffing horn)

TSCA 120-M/TSCA 160-L additionally:

R-ID Clip with increased holding force up to bacteria-tight closure depending on casing Automatic, self-monitoring processes for maximum productivity due to recognition of clip size, die, size of separator hole and clip pressure setting

Automatic sealing process

Considerable savings due to use of more economical flat film vs. shirred casings Continuous production – loading of film once only vs. up to 100 times reloading of casings

Optimum use of material due to minimum overlap of film at the seam Minimum film wastage Less storage area required for input stocks Longer shelf-life of the products Increased hygiene due to use of flat films vs. watered casings Shorter fitting times for a wide variety of pack sizes due to quickly changeable format set Greater flexibility in marking due to in-line printing Continuous adjustment of temperature and sealing speed in EASY TOUCH during continuous production

Product marking by printing directly onto the film

Optional equipment

Automatic looper GSA 20 Pneumatic casing brake Registration control for centred printing format Simple and safe marking of batches during production using continuous printing on flat film using an integral printer, e.g. ink jet, hot stamping, thermal transfer Length portioning via optical sensor Air-free loose filling of shaped products with overspreading; total spreading depending on clipping unit Clip coding Single clip feature

TSCA 120-M/TSCA 160-L additionally:

The TSCA consists of a synchronised automatic sealing machine and double clipper. This provides a continuous production line when a stuffer is used as

the front end. Both production processes are operator-friendly and can be easily programmed via the central touch panel EASY TOUCH. Setting up and system control are differentiated by colour and password-protected.

The unit is operated via six membrane keys on the control panel.

The film roll is placed on a selftensioning roll carrier. Uniform inlet tension of the film is achieved by the roller guide system. The forming shoulder forms the flat film around the stuffing horn into an open tube. The tube is then sealed lengthways with minimal overlap by heat seal. For continuous production, an integrated

The hot-sealing station of the TSCA provides reliable sealing.

The TSCA touch panel: simple and clearly laid out

Consumption-oriented central lubrication for maximum reliability and service life Clip pressure setting and separator hole size with servo control GSA 20 with loop on the right Spreading and overspreading with servo control

Function and operation

control circuit ensures that the automatic clipper always has sufficient shirred film available.

Combinability

AHL – Automatic hanging-up of looped products

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures effi­ cient, trouble-free production.

The original clips from Poly-clip System guarantee top quality.

The manufacture is subject to strictest quality standards, is cer­ tified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

TSCA 65/120/160 Technical data

Dimensions (in mm)

TSCA 65

TSCA 120-15 TSCA 120-18

TSCA 120-M TSCA 160-L

Top view

TSCA 65 TSCA 120-15 TSCA 120-M

TSCA 120-18 TSCA 160-L Width: 1,430 - 1,880 mm 1,940 - 2,150 mm 2,350 mm Depth: 1,120 - 2,150 mm 1,250 - 2,950 mm 1,320 - 3,215 mm Height: 1,700 - 1,900 mm 1,900 - 2,100 mm 1,900 - 2,100 mm Weight: 640 kg 1,150 kg 1,375 kg Three phase current connection: 200-230 VAC, 380-460 VAC, 50/60 Hz Power input: 4.4 kW 5.1 kW 6.8 kW Fuse connection: 16 A 16 A 16 A Compressed air: 5-7 bar/0.5-0.7 MPa 5-7 bar/0.5-0.7 MPa 5-7 bar/0.5-0.7 MPa Air consumption: 2.5 NL/cycle 2.5 NL/cycle 2.5 NL/cycle

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

TSCA 65/120/160-GB-04/13-HA Subject to technical modifications.

Front view

TSCA 65 D Automatic Sealing/Clipping Machine

innovative 路 reliable 路 leading

TSCA 65 D

Fully automatic, self-monitoring processes Excellent price/performance ratio Safe, tight clip closure ­without damage to film Packaging units from 18 to 65 mm in diameter For all pasty products, such as adhesives, sealants and explosives

Applications The TSCA 65 D (automatic sealing/clipping machine) forms roll stock film into a ready-to-befilled tube which is formed around the stuffing horn and is safely closed by the integrated clipping head to form a clippak®. clip-pak® is the cost-effective packaging solution with m ­ inimal use of material. All current types of film, coated and uncoated, as well as sandwich film can be processed. The film rolls hold up to 2,300 metres (65 μm).

All pasty products, such as adhesives, sealants and explosives as well as dental compounds, fillers and 2-component products are automatically packed – clean and safe.

Advantages

Compact, space-saving design for easy handling Automatic self-monitoring processes (clip, film, metering pump cycle time, breakage etc.)

A unit which guarantees tight sealing of film and safe clip closure from a single source Central display: – r eliable control of all production processes – display in local language – simple programming – program memory Smooth running, even at high cycle speed and during continuous operation

Efficient packaging of explosives using the TSCA 65 D

Safe and simple to run, easy to clean design for low operating costs

Automatic sealing process

Considerable savings: – economical flat film – continuous production – less storage space required for material – optimum use of material due to minimum overlap of film at the seam – easy adaptable to folded seam (Finseal) Easy to clean: – closed system – smooth surfaces Application example: clip-pak® with adapter cartridge (re-usable) and hand or air gun

Only one part in touch with product (stuffing horn) Flexibility of diameter up to 65 mm Diameter changes in a few minutes Continuous automatic adjustment of temperature and sealing speed Considerably less waste compared to cartridges and other packaging

The TSCA 65 D heat-sealing station

Double-clip process

Maximum use of material due to firm filling Longer shelf life compared to cartridges due to air-free filling directly into final package Short, clean clip-pak® product ends due to voiding separator Safe and tight clip closure without damage to film Product protection by tamperproof closure

Optional equipment HDP Hydraulic Dosing Pump – HDP 30 or 40 (up to 30 resp.

40 cycles/min.)

– Fully automatic weight control by scales with tendency control – Quick breakage control with automatic machine stop Product identification with integratable printer, e.g. ink-jet, hot stamp, thermotransfer Simple and reliable marking of batches during production using printing on flat film or film tube Overspreading for loose filling

Function and operation The TSCA 65 D consists of a ­synchronised sealing/clipping unit and builds a continuously operating production line with the upstream filling unit. Both production processes are operator friendly and can be easily programmed via the central Volumetric dosing of HDP – high accuracy of filling quantity

TSCA 65 D with HDP 30 (Hydraulic Dosing Pump) used for sealants and adhesives up to 65 mm diameter

touch panel. Set-up and system control are protected by access codes and set on different levels identified by colour. The automat is operated via five buttons on the control panel.

The roll stock film is slipped onto a self-fixing roll carrier. The roller guide system ensures a constant input tension of the film unwinding via an dancing roll system.

The forming shoulder forms the flat film around the stuffing horn into a still open tube. Then the side seam is sealed with a minimal overlap by heat sealing. To prevent a runback of the product, the end of the stuffing horn is sealed by an inner calibre ring towards the tube so that even liquid products are filled to a precise preset weight.

TSCA 65 D/HDP HDP – the Hydraulic Dosing Pump is designed for medium and high viscosity chemical/ technical products. The volumetric dosing guarantees high reproducibility of filling weight and process cycle. The TSCA’s multifunctional control via touch panel improves the synchronization of the filling process while

producing clip-paks®. Thus a higher accuracy of the filling volume is achieved. Quick-fixing ­systems ensure fast conversion for product changes. The practical design of the dosing unit permits easy disassembly and cleaning.

TSCA 65 D Technical Data

Dimensions (in mm)

TSCA 65 D

TSCA 65 D/HDP 30 

  



 















Front View



















TSCA 65 D TSCA 65 D/HDP 30 Width: 1,450 - 1,900 mm 2,000 - 2,400 mm Depth: 1,120 - 2,150 mm 1,120 - 2,150 mm Height: 1,750 - 1,950 mm 2,300 - 2,500 mm Weight: 640 kg 1,080 kg Three phase current connection: 200-230 VAC, 380-460 VAC, 50 od. 60 Hz Power input: 3.6 kW 3.6 kW Fuse connection: 16 A 16 A Compressed air: 5-7 bar/0.5-0.7 MPa 5-7 bar/0.5-0.7 MPa Air consumption: 2.5 NL/cycle 2.5 NL/cycle Dosing volume: 700 ml Hydraulic pressure: max. 100 bar

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

TSCA 65 D-GB-04/13-HA Subject to technical modifications.

Top View

CBS Cap Bonding System

innovative 路 reliable 路 leading

CBS

Applications The Cap Bonding System CBS fastens threaded end pieces on to the clip-pak® packaging units, which can be fitted with nozzles and closures. clip-pak®s are tubular packages clipped on each end – a cost-effective packaging solution with minimal use of materials. With its modular set up, the CBS bonds the threaded end piece to the clip-pak® and can screw on several attachments forming a clip-tube®, e.g. end caps, pegboard/Euro hanger caps or extrusion nozzles.

Advantages clip-tube® Particularly suitable for viscous products such as sealants and glues Ideal for the DIY (do-it-yourself) business with small packages starting at 30 ml The packaging can be dispensed manually with no additional device Cost-effective alternative to tubes and less waste Winner of the German Packaging Award 2012

Advantages CBS Automatic, self-monitoring processes Product variety with a diameter range from 18 to 50 mm Up to eight work stations are possible Electrically driven rotary disc with 16 collets

One possible combination of attachments applied by the CBS: re-sealable clip-tube® with threaded end piece, screw cap with Euro hanger and extrusion nozzle

Easy conversion to different product diameters and lengths by quick replacement of the collets Speed adapts automatically to the TSCA Process reliability, integrated controls monitoring the mounting process Continuous production – oscillating bowl feeder on stations two through seven ensures attachements are separated and correctly positioned Central display, movable for reliable process control Simple navigation through easy touch panel Program management of product-specific parameters Ethernet interface for data logging, remote maintenance and diagnoses Safety and hygiene – through corrosion-free materials and integrated safety covers

on to the clip-pak® thus forming a clip-tube®. The modular design allows variable functions on stations three through eight.

Technical data Width: approx. 3,200 mm Depth: approx. 2,500 mm Height: approx. 2,200 mm Weight: 1,700 kg Three phase current connection: 380-460 VAC, 50/60 Hz Power input: 7.5 kW Fuse connection: 32 A Compressed air:

6-10 bar/0.6-1.0 MPa Air consumption: 700 NL/cycle

Optional equipment Product discharge via conveyor belt Further work stations and oscillating bowl feeders adapted to quantity and application

Function and operation PLC controlled and servo driven, the CBS consists of a rotating disc and up to eight work stations. The clip-pak® is conveyed horizontally from the TSCA to the CBS. Each clip-pak® is then positioned vertically and fixed in the collet. Program controlled, the rotating disc transfers the package to the corresponding work station. At each work station, a single component is attached

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

CBS-GB-04/13-HA Subject to technical modifications.

Automatic mounting of cliptube® attachments For small packages starting at 50 ml with a diameter of 18 to 50 mm For multiple food and nonfood applications Modular design A single comprehensive solution for your product in combination with the TSCA

CBS Food Cap Bonding System

innovative 路 reliable 路 leading

CBS

Applications The Cap Bonding System finishes clip-tubes® enhanced from clippaks®. clip-pak®s are tubular packages clipped on each end – a cost-effective packaging solution with minimal use of materials. A threaded end piece is bonded to the clip-pak® and forms a clip-tube® when completed by an application nozzle and closure system.

With the CBS’s modular set-up several ­attachments, e.g. end caps, peg-board/Euro hanger caps or extrusion nozzles can be a ­ ttached. The clip-tube® is an a ­ ffordable alternative to the tube.

Advantages clip-tube® Particularly suitable for spreadable food products such as liver sausage, soft cheese or mayonnaise Optimal packaging unit for easy portioning, decorating and attractive presentation Cost-effective alternative to tubes and less waste Winner of the German Packaging Award 2012

Advantages CBS Automatic, self-monitoring processes Product variety with a diameter range from 18 to 50 mm Up to eight work stations are possible Electrically driven rotary disc with 16 collets

One possible combination of attachments applied by the CBS: re-sealable clip-tube® with threaded end piece, screw cap with Euro hanger and extrusion nozzle

Easy conversion to different product diameters and lengths by quick replacement of the collets Process reliability, integrated controls monitoring the mounting process Continuous production – oscillating bowl feeder on stations two through seven ensures attachements are separated and correctly positioned Central display, movable for reliable process control Simple navigation through easy touch panel Program management of product-specific parameters Ethernet interface for data logging, remote maintenance and diagnoses Safety and hygiene – through corrosion-free materials and integrated safety covers

Optional equipment Product discharge via conveyor belt Further work stations and oscillating bowl feeders adapted to quantity and application

Function and operation PLC controlled and servo driven, the CBS consists of a rotating disc and up to eight work stations. The clip-pak® is conveyed horizontally from the TSCA to the CBS. Each clip-pak® is then positioned vertically and fixed in the collet. Program controlled, the rotating disc transfers the package to the corresponding work station. At each work station, a single component is attached on to the clip-pak®, thus forming a clip-tube®. The modular design

allows variable functions on stations three through eight.

Clip System Solutions The complete system of CBS, sealing/clipping machine, clips and loops from one source ensures efficient, trouble-free production. The original clips from Poly-clip System guarantee top quality. The manufacture is subject to strictest quality standards, is certified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

Technical data Width: approx. 3,200 mm Depth: approx. 2,500 mm Height: approx. 2,200 mm Weight: 1,700 kg Three phase current connection: 380-460 VAC, 50/60 Hz Power input: 7.5 kW Fuse connection: 32 A Compressed air:

6-10 bar/0.6-1.0 MPa Air consumption: 700 NL/cycle

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

CBS Food-GB-04/13-HA Subject to technical modifications.

Automatic mounting of attachments creating the packaging unit clip-tube® For small packages starting at 50 ml with a diameter of 18 to 50 mm For multiple spreadable food applications Modular design A single comprehensive solution for your product in combination with the TSCA

RCA 600 Automatic Double-Clipper

innovative 路 reliable 路 leading

RCA 600

For natural casings with ­calibres of 46+ mm as well as for collagen and ­cellulose casings Specialist for ring bologna and chorizo, but also for sausage chains Up to 105 cycles per minute Special separator system, protects casing

Applications The RCA automatic doubleclipper is particularly suitable for closing pork and beef rounds with calibres of 46+ mm. ­Typical products are ring bologna, chorizo, blood and liver ­sausage.

Electropneumatic control Low air consumption Two-handed triggering of first clip Reproducible settings for cycle time, separator speed and separator force Prevoiding system for clean sausage tails Individual sausages and sausages in a chain with loop are also possible Adjustable punch delay time Easy operation with clearly ­arranged, hygienic operating elements Natural casing control buttons individually adjustable in height Tool-free change of pneumatic cut-off knife Extremely large swivel range for easy casing change Pneumatic clip feeding Hygienic stainless steel design for easy cleaning Robust and insensitive to moisture Easy to move due to ergonomic trolley

Optional equipment

Looper (GSE) S-clips on spools (3,600 sausages without reloading)

EASY TOUCH control, for a wide variety of products the settings can be recalled from the programme memory Pneumatically moved casing brake holder Automatic string dispenser for rings Product tray available in 110 mm or 230 mm length Bobbin holder Casing loading unit String tensioner

Function and operation The RCA 600 automatic doubleclipper is connected mechanically and electrically to the stuffer. The preset precise weight portion is called up by the stuffer using the fill/clip buttons and clipped automatically. Alternatively, portioning can be carried out manually to obtain ring portions which are visually of the same size. The optimised separator and the moveable casing brake ensure gentle processing of the casing material.

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production.

The original clips from Poly-clip System guarantee top quality.

The manufacture is subject to strictest quality standards, is certified to ISO 22000:2005 and ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

Technical data Width: 1,050-1,180 mm Depth: 835 mm Height: 1,690-1,870 mm Weight: 131 kg Compressed air:

5-7 bar/0.5-0.7 MPa Air consumption:

2.5-4.4 NL/cycle Voltage: 200-230 VAC, 380-460 VAC 50/60 Hz Power input: 0.2 kW Fuse connection: 1A Suitable clip size: S 628 Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

RCA 600-GB-04/13-HA Subject to technical modifications.

Advantages

PDC-A 600/700 Automatic Double-Clipper

innovative 路 reliable 路 leading

PDC-A 600/700

Fully automatic Fast, silent, easy to handle For all plastic, fibrous, collagen and natural casings Two-handed triggering of first clip Wide range of applications for calibres up to 105 mm

Applications The PDC-A 600 and PDC-A 700 automatic double-clippers are suitable for all sizes of operations – for mid-size or large production runs. They reliably close any plastic, fibrous, collagen or natural casings. The PDC-A 600 processes even fibrous casings with ­diameters up to 65 mm and plastic casings up to 90 mm, while the PDC-A 700 closes fibrous ­casings up to 105 mm and plastic casings of even larger diameters. Using the PDC-A means that all products – single portions or chains, long sausages, half rings and rings – can be produced ­efficiently.

Advantages

Fully automated operation for continuous production For all casings and all products High clipping speed Safety due to two-handed ­triggering of the first clip Low air consumption

The clearly arranged, ergonomic operating elements ensure easy operation.

Rationelle Verpackung von Sprengstoff mit dem TSCA 65

Rings, single portions or chains – the PDC-A closes them all.

Second supply option for the clip stick at a low height for smaller operators Ergonomic control buttons ­directly at the filling horn for fast functional operation: - first clip - emulsion supply button - automatic operation On/OFF Electropneumatically controlled Low-noise operation Height and inclination of product tray and roller discharge adjustable without tools Pneumatic cut-off knife Easy operation due to clearly and functionally arranged control elements for productspecific adjustments: - control for chubs in a chain -p re-select counter for loops and labels -p neumatic clip pressure adjustment - adjustable clip closure height - adjustable punch delay time - adjustment of punch and separator speed

Robust and easy to service, all units are accessible Hygienic: - made completely of stainless steel and industrial plastic - insensitive to moisture - easy to clean due to smooth inclined surfaces - separator area is open toward the bottom for easy cleaning - hygiene switch IP69K

Original loops from Poly-clip System are automatically clipped with the automatic looper GSE.

Can be modified when ­needed – modular design Space-saving – low depth and V-shaped trolley for optimum positioning under the work ­table Comfortable height adjustment with filling horn wrench Easy coupling to the filler: trolley for easy transport and fixing with lockable steering wheels Pivoting clipping head for easy reload of casing

Optional equipment

S-clips on spools String dispenser for rings Pneumatically moved casing brake holder Automatic looper (GSE) Labelling system ES 4000

Function and operation PDC-A 600 and PDC-A 700 automatic double-clippers are coupled mechanically and electrically to the filler. Upon closure of the automatic separator, the filled casing is centred while the emulsion is separated, and is securely closed with the doubleclipping system. At the same time the casing can be cut off automatically with the pneumatic knife via the function of the chain control. For hangingup the sausages, loops can be applied and clipped automatically with the optional looper GSE. Ergonomically arranged operating elements make the machine easy and comfortable to operate. All Poly-clip System automatic double-clippers comply with the strict CE-regulations on hygiene, safety and ergonomics.

Clip System Solutions The complete system of clipping machine, clips and loops from one source ensures efficient, trouble-free production. The original clips from Poly-clip System guarantee top quality. The manufacture is subject to strictest

Tamper-proof marking – simple and safe with the labelling system ES 4000

quality standards, is certified to ISO 22000:2005 and DIN EN ISO 9001:2008 and tuned precisely to the production process. The patented, food-proof, safety coating using Poly-clip SAFE-COAT technology, certified by the SGS INSTITUT FRESENIUS organization, ensures trouble-free production and a no-worry product

warranty. Poly-clip System is the world’s leading provider of Clip System Solutions.

The PDC-A can also be supplied with S-clips on spools – for even higher productivity.

PDC-A 600/700 Technical data

Dimensions (in mm) 8

2

1

F

780

1795-2005

E

240

D

744 261

C

1000-1100

B

Front view

.

Version

Top view

. Änderung

Maßstab:

Poly-clip System GmbH & Co. KG Datum

DIN ISO 2768 - mittel / K

Width: 7 6 Depth: Height: Weight: Compressed air: Three-phase current connection: Power input: Fuse connection: Air consumption:

8

Suitable clip sizes:

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

über 0,5 6 30 120 400 1000 2000

bis 6 30 120 400 1000 2000 4000

Tol. ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2 ± 2

über 10 50 120 400

1:10

Tol.

.

.

Änd.-Nr.

Datum/Name

Werkstoff:

DIN-Nr.:

Name

Bearb. 01.08.2011 EXTERN10-KE Gepr. 03.11.2011 MELCHERT 10 ± 1° 50 ±30' Norm 120 ±20' .

bis

Oberfläche:

Produktstruktur: Maschine

PDC-A 700 Grundmaschine kpl.

A

PDC-A 600 (basic) PDC-A 700 (basic) 2/2 PDC-A 700 214200 CAD: SW 2011 SP 4.0 A3 1,000 -Masse[g]: 1,100 mm 1,260 - 1,360 mm 173528.373 Version: - Status: FR 5 780 mm 780 mm 1,795 - 2,005 mm 1,795 - 2,005 mm ca. 142 kg ca. 142 kg 4-6 bar/0.4-0.6 MPa 4-6 bar/0.4-0.6 MPa 85-264 VAC, 50/60 Hz 85-264 VAC, 50/60 Hz 0.1 kW 0.1 kW 2.5 A 2.5 A 4 bar: 8 NL/cycle 4 bar: 13.5 NL/cycle 6 bar: 11 NL/cycle 6 bar: 15 NL/cycle 400

±10' ± 5'

Blatt

Bemerkung:

S 625/628/632/638

S 735/740/744

PDC-A 600/700-GB-04/13-HA Subject to technical modifications.

A

3

Länge des kürzeren Schenkels

B

4

Längen u.

Rundungen

C

5

950-1160

D

6

Alle Kanten ohne Radius oder Vermerk "scharfkantig" sind mit einer Abschrägung 0,5 +0,3 x 45 oder einem Radius von 0,5 +0,3 zu versehen

E

Diese Zeichnung darf weder kopiert, noch Dritten zugänglich gemacht, noch anderweitig mißbräuchlich benutzt werden. Alle Rechte gemäß Patentgesetz vorbehalten.

F

7

SCA Automatic Single-Clip Machine

innovative 路 reliable 路 leading

SCA

Fast: Up to 300 cycles/minute S-clips on spools Low operating cost due to low air consumption Easy to clean – all basic parts made of stainless steel Simple to operate

Applications The automatic single-clip machine SCA is particulary suited for portioning links of chubs (predominantly narrow beef/pork rounds and collagen casings) up to 46+ mm in diameter.

Typical products are German Rindswurst, Speckwürste (Czech Republic and Slowakia), Austrian Knackers and Swiss Cervelats.

Advantages

Optional equipment

Linking arm (stainless steel) for connection of filler/clipping machine S-clips on spools for continuous production

Function and operation

The discharge offers maximum safety and enables a smooth operation.

The SCA is connected and synchronized with a continuous filling machine via a linking arm and a control cable.

The clipping impulse is generated by the filling machine.

An electric/pneumatic control provides automatic operation.

Due to the S-clips on spools continuous reloading is superfluous.

One spool holds up to 10,500 clips.

Technical data SCA 5004/6004 Width: 320 mm Depth: 455 mm Height: 900 mm Weight: 51 kg Compressed air: 4-5 bar/

0.4-0.5 MPa Air consumption: 1.7 NL/cycle Suitable clip sizes: SCA 5004: S 524/526/528 SCA 6004: S 625/628

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

SCA-GB-04/13-HA Subject to technical modifications.

Output: Up to 300 cycles/min.

Separate compressed air control of separator gate and clipping cylinder All basic parts made of stainless steel Easy to move due to trolley Stuffing horn (500 or 600 mm) Simple to operate Easy to clean Silent operation

APL Automatic Poultry Loader

innovative 路 reliable 路 leading

APL

Automatic packaging of poultry in bags for reduced manpower Processes bags from a ­wicket Up to 18 bags per minute

Applications

Advantages

Maximum efficiency by fully automatic bagging, hocking, closing and labelling Processes both, poultry with wet or dry skin Depending on loading speed up to 18 bags per minute can be closed Highly ergonomic handling Sensor check if bird is in the bag Check of the bird’s leg length, if too long the bag is not clipped but sorted out for manual clipping, therefore product waste is avoided Regulator-lubricator for pre-filtered compressed air, free from condensation water Hygienic design made of stainless steel for easy cleaning

Processes high-quality clips certified according to ISO 22000 with compliance of HACCP requirements

Optional equipment

Clipping machine built-in version processing plastic clips on spools, suitable for metal ­detection Product identification with the labelling system ES 5000 incl. label feeder and Videojet Thermal-Transfer printer Pressure Booster to ensure constant air pressure Remote service module Knee trigger for start signal

Function and operation The Automatic Poultry ­Loader APL, designed for efficient packaging of chicken, is electronically and pneumatically operated. The poultry is manually charged, all other processes, i.e. bagging, hocking, sealing with original clips and labelling is effected automatically.

When designing the APL, particular emphasis was placed on strict observance of hygiene require­ments and on maximum ­machine uptime.

Technical data Width: ca. 1,490 mm Depth: ca. 2,680 mm Height: ca. 1,710 mm Weight: ca. 800 kg Three-phase current connection:

200-230 VAC, 380-460 VAC,

50/60 Hz Power consumption: 3.5 kW Fuse connection: 16 A Compressed air:

6-8 bar/0.6-0.8 MPa Air consumption: 43 NL/cycle Suitable clip sizes (spool): S 4526 P 632, P 638

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

APL-GB-05/14-HA Subject to technical modifications.

The Automatic Poultry Loader APL packs chicken up to 2.0 kg in polyethylene bags. Products are fed in manually; the packaging process is fully automatic.

The machine processes wickets of bags with a minimum material thickness of 35 µm. The bags are closed with aluminium clips on spools.

PST Poultry Shrink Tunnel

innovative 路 reliable 路 leading

PST

Automatic throughput tunnel for continuous shrinking processes For all products packed in shrink bags For snug, aesthetically attractive packaging Especially suitable for packing poultry

Applications

Advantages

For shrinking of continuously fed-in packaging after vacuum packaging, thermoforming and tubular bag machines Firm, air-tight and hygienic packaging Integrated mesh belt (stainless steel) for safe, continuous product transport Lost steam as efficient heating source Adjustable, fully-automatic control regulates the water level and the temperature Completely insulated for optimum thermal efficiency Integrated vapour extractor for the steam which arises Completely made of stainless steel Hygienic design for fast and easy cleaning Easy to service

The vacuum products are continuously conveyed into the shrink tunnel on the conveyor belt.

Optional equipment

MCS Modular Conveyor Systems for delivering and removing the products, individual adjustment to the production operations Electrical heating Frequency converter for smooth adjustment of the transport speed Extra-large machine version (1,900 mm) for heavy products or a high product throughput

Function and operation Due to the continually working mesh belt, the individual products packed in shrink bags are conveyed through the shrink tunnel PST. The input and output are equipped with lamellae curtains, meaning that the heat of the steam can be used in the most energy-efficient manner as possible. The temperature of the steam can be individually adjusted to the particular product (up to 98 °C). The steam makes the film shrink uniformly, free from creases while using the minimum amount of heat and energy necessary.

Combinability VAC – is ideally suited to evacuate the air from the shrink bags (creates a vacuum) and in combination with clipping machines of the Easy Clip Lineh securely close the bags with a clip

Technical data Width: 1,500 mm Depth: 850 mm Height: 2,300 mm Weight: ca. 680 kg Three-phase current connection: 200-230 VAC, 380-460 VAC, 50 Hz Power input: 9 kW Fuse connection: 20 A

Poly-clip System GmbH & Co. KG Niedeckerstraße 1 · 65795 Hattersheim a. M. Germany · Tel. +49 6190 8886-0 contact@polyclip.de · www.polyclip.com

PST-GB-03/15-HA Subject to technical modifications.

The PST Poultry Shrink Tunnel was specifically designed for whole chicken, ducks, geese as well as poultry parts packed in shrink bags. This efficient type of packing is very aesthetically appealing and stands out from others thanks to the high tear and puncture resistance of the plastic films used.