Usz08 manual en 02

Page 1

Ultrasonic Flowmeter USZ 08

OPERATING INSTRUCTIONS

Serving the Gas Industry Worldwide

STATUS JUNE 2013

by Honeywell


...............................................................................................................................................................................................................

Note: Unfortunately, paperwork does not automatically update itself but technical developments are constantly being made. Therefore, we reserve the right to change the descriptions and statements contained in our operating instructions without prior notice. However, you can conveniently download the most recent version of this manual (and those of other devices) from our website www.rmg.com.

RMG Messtechnik GmbH Otto-Hahn-Str. 5 35510 Butzbach (Germany) Fax: +49 (0)6033 897-130 E-mail: Messtechnik@Honeywell.com

Phone numbers: Switchboard: +49 (0)6033 897-0 Customer Service: +49 (0)6033 897-127 Spare Parts: +49 (0)6033 897-173

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CONTENTS

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INTRODUCTION ................................................................................... 1 Geometric arrangement of the paths of the USZ 08-6P ...................................... 3 Geometric arrangement of the paths of the USZ 08-3P ...................................... 4 Survey of equations used ...................................................................................10 Equations for the ERZ 2000 USC / USE 09-C ............................................................. 10 Path velocity ............................................................................................................................................ 10 Corrected path velocity............................................................................................................................ 10 Weighted flow velocity ............................................................................................................................. 10 Corrected weighted flow velocity ............................................................................................................. 10 Flow rate at measurement conditions ..................................................................................................... 10 Corrected flow rate at measurement conditions ..................................................................................... 10

Base correction of the gas meter .......................................................................11 Polynomial ............................................................................................................................................... 11

Error curve linearization of the gas meter .........................................................11 Polynomial ............................................................................................................................................... 11

INSTALLATION AND COMMISSIONING............................................ 12 Installation of the meter .....................................................................................12 Unidirectional operation .............................................................................................. 12 Bidirectional operation ................................................................................................ 12 Pipe diameter .............................................................................................................. 13 Combination with the WBZ 08 vortex meter ................................................................ 13 Outdoor installation ..................................................................................................... 13 Seals ........................................................................................................................... 14 Screws ........................................................................................................................ 15

Electrical connections ........................................................................................16 Terminal assignments of the measuring element ........................................................ 16 ERZ 2000 terminals ..................................................................................................... 17 Earthing and screening ................................................................................................ 19

Start-up................................................................................................................20

OPERATING THE ULTRASONIC COMPUTER ..................................... 21 General information about the ERZ 2000 USC ..................................................21 Overview of functions .................................................................................................. 21 Gas meter / volume data logging ................................................................................ 22 Special information: "Parameters for the volume at measurement conditions in conjunction with ultrasonic flowmeters" ..................................................................... 24 DZU: ERZ 2000 with USE 09-C ultrasonic flowmeter control unit ........................................................... 24 Error curve linearization of volume metering when using the USE 09-C .................................................. 25 IGM: ERZ 2000 with integrated ultrasonic controller ............................................................................... 25 Acknowledging alarm and warning messages and events ....................................................................... 35

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CONTENTS

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RMGVIEW DIAGNOSTIC SOFTWARE ................................................ 37 Functions .............................................................................................................37 Installation ..........................................................................................................37 System requirements .................................................................................................. 37 Installing the program ................................................................................................. 37

Connecting a PC ..................................................................................................38 Calibration switch of the USE 09 .......................................................................38 Operating the program .......................................................................................38

USE 09 MEASURED VALUES AND PARAMETERS ............................ 39 Access .................................................................................................................39 List of measured values and parameters ...........................................................39 Pressure (option) ......................................................................................................... 40 Temperature (option) ................................................................................................... 40 USE09-C measured values .......................................................................................... 40 USE09-C flow rate Qm ................................................................................................ 41 USE09 parameters ...................................................................................................... 41 USE09-C polynomials .................................................................................................. 42 Frequency, pulse outputs ............................................................................................ 42 Current output............................................................................................................. 42 Serial ports .................................................................................................................. 43 DSP, FPGA values ........................................................................................................ 44 Path# measured values ............................................................................................... 44 Path# signal analysis ................................................................................................... 44 USE09 measured values .............................................................................................. 45 USE09 diagnosis ......................................................................................................... 45 Time and date.............................................................................................................. 46 USE09-C totalizers ...................................................................................................... 46 ID ................................................................................................................................ 46 Mode ........................................................................................................................... 48 Faults .......................................................................................................................... 49 DSP parameters .......................................................................................................... 49 Path# parameters ....................................................................................................... 50 Service ........................................................................................................................ 51 Data logger .................................................................................................................. 52 Site information ........................................................................................................... 52

ALARM- UND WARNING MESSAGES USE 09................................... 53 Alarm messages ..................................................................................................53 Warning messages ..............................................................................................54 Hints ....................................................................................................................55 ............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


CONTENTS

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BRIEF DESCRIPTION OF THE USE09 MODBUS ................................ 56 Parameterizing Modbus ......................................................................................56

TECHNICAL SPECIFICATIONS........................................................... 59 SEAL DIAGRAMS ............................................................................... 60 Seals of the USE 09 ultrasonic electronic system .............................................60 Seals of the USE 09-C-LT ultrasonic electronic system ....................................61 Seals of the measuring element of type USZ 08-6P (with USE 09).......................62 Seals of the measuring element of type USZ 08-6P (with USE 09-C) .....................63 Seals of the type plate of the USZ 08 measuring element ................................64

ANNEX ............................................................................................... 65 Type examination certificates ............................................................................65

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CONTENTS

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INTRODUCTION

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Introduction By means of the transit times of ultrasonic pulses, the USZ 08 ultrasonic flowmeter measures the flow velocity of the gas from which it calculates the flow rate at measurement conditions. Here use is made of the fact that ultrasonic pulses move faster in the direction of flow than in the opposite direction. 1

S1

v D

 L

S2 The transit times from S1 to S2 and from S2 to S1 are calculated as follows:

t S12  where:

v: c: : L: 0

L c 0  v  cos 

t S21 

L c 0  v  cos 

mean flow velocity velocity of sound path angle to the pipe path length

If measurements are taken alternatively in both directions, the velocity of sound depending on the type of gas is no longer included in the calculation of the flow velocity: v

 1 L 1      2  cos   t S12 t S 21 

In order to take the flow profile into account, the USZ 08-6P takes measurements with a total of six acoustic paths in three planes. In the case of the 3-path design of type USZ 08-3P, the two paths of each plane crossing each other are replaced by one V-path with single reflection.

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INTRODUCTION

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For non-fiscal metering also the 2-path design of typ USZ 08-2P can be used. This version is equivalent to a reduced 6-path design, which only has the two acoustic paths in the middle plain. Signals are evaluated by the USE 09(-C) ultrasonic electronic system which is installed on the meter case. As a result, the flow velocity is determined for each acoustic path from the transit times measured. 2

There are the following two variants of the ultrasonic electronic system available: 1. USE 09 - Meter without display in the meter head - PTB-approved - Basic version for digital connection to the ERZ 2000 USC Every ultrasonic flowmeter relies on an ERZ 2000 USC to calculate the flow velocity averaged through the pipe diameter from the data of the individual paths. The readings of the volumes at measurement conditions for forward and reverse flows can also be taken at the computer. 2. USE 09-C - Meter with electronic totalizers - MID-approved - Full version of the USE 09 with integrated controller function With this configuration, it is possible to evaluate even flow rate and totalizer readings without an ERZ 2000 USC; other types of correctors can be connected via pulse outputs. Using a PC, you can access the USE 09(-C) data via a service interface. To do this, you can use the RMGView diagnostic software.

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INTRODUCTION

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Geometric arrangement of the paths of the USZ 08-6P A

Level 2 Level 3

TD2.1 (TD1.1)

TD4.1 (TD3.1)

TD1.2 (TD2.2)

Paths 1&2

3

TD3.2 (TD4.2)

A

Level 1

TD6.1 (TD5.1)

TD1.1

Paths 3&4

TD5.2 (TD6.2)

Paths 5&6

90掳

TD2.2

Level 1 TD2.1

TD3.1

TD1.2

TD4.2

Level 2

TD4.1

TD5.1

TD3.2

TD6.2

Level 3 TD6.1

TD5.2

In each of the three planes, there are two paths crossing each other. The ultrasonic flowmeter has been designed symmetrically with regard to the middle plane and axially with regard to the centre of the meter.

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INTRODUCTION

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Geometric arrangement of the paths of the USZ 08-3P A Reflector

Level 1 Level 2

TD2.1

TD1.2

Path 1

TD2.2

A

4

TD1.1

Level 3

TD3.1

Path 2

TD3.2

Path 3 Reflector

Reflector

90掳 Level 1

TD1.1

TD1.2

TD2.2

TD2.1

Level 2

Reflection on the inner wall of the pipe

Reflector

Level 3 TD3.1

TD3.2

In each of the three planes, there is a reflection path (what is called a V-path). The ultrasonic flowmeter has been designed symmetrically with regard to the middle plane and axially with regard to the centre of the meter.

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INTRODUCTION

externe Umwertung 8 Contact outputs

4 Current outputs (0/4 - 20 mA)

5

1. Measuring element type USZ 08-6P/3P 2. Signal processing unit type USE 09 3. EEx e connection box (optional) 4. Ultrasonic flowmeter computer type ERZ 2000 USC

1

2

24 VDC

Pr

3

T

COM1 Interface (RS 485)

Pressure

Temperature

max. distance 500 m

Basic version with an ERZ 2000 USC

4

ERZ 2000 USC

110VAC/230VAC/24VDC

...............................................................................................................................................................................................................

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INTRODUCTION

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Drw.-No.057286.4

TD 2.2

th

th 1 Pos. direction of flow

TD 2.1

TD 1.2

TD 3.1

TD 4.2

Pos. direction of flow

TD 3.2

TD 5.1

TD 6.2

th

th 5

Pa

Pa

6

TD 4.1

Rs485 to the ERZ 2000 USC

USE09

3

spare

th

th

Pa

Pa

4

Power supply 24 VDC

6

Pa

Pa

2

TD 1.1

Pos. direction of flow

TD 6.1

TD 5.2

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INTRODUCTION

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Drw.-No.057288.4

Pos. direction of flow

Reflector

7

TD 1.1

TD 1.2

TD 2.1

TD 2.2

Power supply 24 VDC

Path 1

Inner wall of pipe

USE09

spare

Path 2

Pos. direction of flow

Reflector

Path 3

TD 3.1

Rs485 to the ERZ 2000 USC

Pos. direction of flow

TD 3.2

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INTRODUCTION

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Side view:

H

Front view:

8

L

Di

S0 / S1

Top view:

S0 / S1

B

Clearance for changing transducers S0: meter without pressure S1: meter pressurized, with special tool

DN

L

Di

H

B

S0

S1

100 (4”)

300

102

330

400

250

------

90*

150 (6”)

450

150

350

410

300

------

140*

200 (8”)

600

202

360

530

375

1520

260*

250 (10”)

750

255

390

590

400

1550

400*

300 (12”)

900

303

420

640

425

1575

530*

400 (16”)

1200

378

450

710

475

1620

885*

500 (20”)

1500

476

530

820

525

1670

1465*

600 (24”)

1200

560

510

940

600

1725

1500*

700 (28”)

1200

736

650

980

615

1750

1730*

800 (32”)

1500

787

800

1100

675

1800

2100*

900 (36”)

1500

889

950

1250

750

1875

2530*

1000 (40”)

1500

990

1100

1350

800

1930

2950*

* Meter body from cast steel

Weight (kg)

The values shown in the table are guide values (dimensions in mm). Drw. No. 061413.4

Status: 02.10.2009

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INTRODUCTION

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Drw. No.057287.4

Side view:

a

Di

a

H

Front view:

9

L

90°

a

A3

r

Di

A3

a

A1

A2

Top view:

Connection diagram of the three paths acc. to Drw. No. 057288.4

A1/ A2

DN 100 ( 4”) 150 ( 6”) 200 ( 8”) 250 (10”) 300 (12”) 400 (16”)

L

Di

H

A1

A2

A3

a

500 900 1000 1000 1200 1200

102 150 199 250 300 377

360 380 400 430 450 500

50° 50° 40° 40° 40° 40°

50° 50° 40° 40° 40° 40°

50° 50° 40° 40° 40° 40°

36 53 71 88 106 133

The values shown in the table are guide values in mm.

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INTRODUCTION

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Survey of equations used Equations for the ERZ 2000 USC / USE 09-C

10

Path velocity vi = Flow velocity, measured in path i ti1 = Transit time in direction 1 (path i) = Transit time in direction 2 (path i) ti2 L = Path length d = Axial distance

(m/s)

vi 

t i L2  2  d t i1  t i2

(s) (s) (cm) (cm)

t i  t i1  t i2

Corrected path velocity = Corrected path velocity vci ki = Correction factor for path i

(m/s)

v ci  k i  v i

Weighted flow velocity = Weighted flow velocity vw wi = Weighting factor regarding the flow profile

(m/s)

v w   w i  v ci

Corrected weighted flow velocity vwc = Corrected weighted flow (m/s) velocity = Meter factor KV KR = Correction factor, Reynolds number F = Error from error curve linearization Re = Reynolds number A, B, C = Parameters for Reynolds number correction function

6

i 1

F v wc  v w K R K V  1  100

K R  A  B  log Re C

Flow rate at measurement conditions Qm = Flow rate at measurement conditions vw = Weighted flow velocity Di = Inside pipe diameter

Qm  v w   

Corrected flow rate at measurement conditions Qmc = Corrected flow rate at measurement conditions vwc = Corrected weighted flow velocity Di = Inside pipe diameter kc = Correction factor, error curve linearization

Q mc  k c  v wc   

Di2 s  3600  h 4

Di2 s  3600  4 h

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INTRODUCTION

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Base correction of the gas meter Polynomial The base correction of the meter is performed via a quartic polynomial which reproduces the error curve. Error equation: F1 vwr

= =

An

=

F1 = A-2  vwr-2 + A-1  vwr-1 + A0 + A1  vwr + A2  vwr2

Deviation of the error curve Weighted flow velocity corrected by Reynolds number Constants

11

(%) (m/s)

The constants An (n = -2 to n = 2) are calculated from the measured value pairs Error F1i and flow velocity vwr. Instead of the constant meter factor KV, the corrected meter factor KVc is used for further calculation. KVc = KV  (1+F1/100)

Error curve linearization of the gas meter Polynomial The error curve linearization is also performed via a quartic polynomial which represents the error curve of the gas meter. Error equation: F2 Qm Bn

= = =

F2 = B-2  Qm-2 + B-1  Qm-1 + B0 + B1  Qm + B2  Qm2

Deviation of the error curve Flow rate at measurement conditions Constants

(%) (m3/h)

The constants Bn (n = -2 to n = 2) are calculated from the measured value pairs Error F2i and flow rate Qmi. In order to further calculate the corrected flow rate at measurement conditions, the correction factor of error curve linearization Kc is used. Kc = (1+F2/100)

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INSTALLATION AND COMMISSIONING

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Installation and commissioning Installation of the meter

12

The USZ 08 ultrasonic flowmeter is to be operated with an inlet pipe and an outlet pipe. The following details are identical to the requirements of the PTB approval certificate and are therefore binding for custody transfer metering. These specifications are also recommended for secondary metering; if they are not observed, it is likely that the accuracy of measurement will be lower.

Unidirectional operation Standard installation without a flow straightener:

Pr

1.5-5 D 10 D

3D

3D

Compact installation with a flow straightener:

Pr

3D

1.5-5 D 3D

5D

Bidirectional operation

Pr

3-5 D 10 D

3D

10 D

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INSTALLATION AND COMMISSIONING

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Pipe diameter

Pr

Ø i = D-2% ... D+5%

Øi = D

Ø i = D-2% ... D+5%

13

The inside diameters of the inlet and outlet pipes may be up to 2% smaller or up to 5% larger than the inside diameter of the meter.

Combination with the WBZ 08 vortex meter In the case of nominal diameters from DN 200 to DN 600, a 6-path ultrasonic flowmeter can be installed upstream of a WBZ 08 vortex meter so that it forms a part of the inlet pipe of the vortex meter.

Outdoor installation In case of outdoor installation of an USZ 08 with viewing window and electronic display, a cover for the electronics case is required. The display must definitely not be exposed to direct solar radiation, since otherwise it will be destroyed by UV radiation! Ultrasonic flowmeters can be equipped with a cover in the factory. Also retrofitting on site is possible.

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INSTALLATION AND COMMISSIONING

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Seals It must be guaranteed that flange seals of RMG turbine meters do not protrude from the flange into the gas line. All seals approved as per DVGW can be used depending on the requirements for stability and reliability. 14

We recommend seals with the following maximum material characteristic values according to the AD2000 rules: − gaskets: k0 x KD = 20 x bD | k1 = 1.3 x bD [N/mm] − grooved seals: k0 x KD = 15 x bD | k1 = 1.1 x bD [N/mm] k0 x KD = 50 x bD | k1 = 1.4 x bD [N/mm] − spiral seals: − octagonal ring joint seal: KD = 480 N/mm2 For recommended dimensions, see the tables below. 1.5 up to 5 mm

d1 d2

Gaskets DN 50 80 100 150 200 250 300 400 500 600

d1 77 90 115 169 220 274 325 420 520 620

2" 3" 4" 6" 8" 10" 12" 16" 20" 24"

Grooved seals DN 50 80 100 150 200 250 300 400 500 600

2" 3" 4" 6" 8" 10" 12" 16" 20" 600

PN 10

PN 16

107 142 162 218 273 328 378 490 595 695

107 142 162 218 273 330 385 497 618 735

ANSI 300 / ANSI 600 d1 d2 107 107 142 142 162 162 218 218 273 273 328 330 378 385 490 497 595 618 695 735

ANSI 150 d2 105 137 175 222 279 340 410 514 607 718

PN 25

PN 40

107 142 168 225 285 342 402 515 625 730

107 142 168 225 292 353 418 547 628 745

PN 64 d1 107 142 168 225 285 342 402 515 625 730

d2 107 142 168 225 292 353 418 547 628 745

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INSTALLATION AND COMMISSIONING

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Spiral seals DN 50 80 100 150 200 250 300 400 500 600

2" 3" 4" 6" 8" 10" 12" 16" 20" 24"

ANSI 300 d1 d2 69.9 85.9 101.6 120.7 127.0 149.4 182.6 209.6 233.4 263.7 287.3 317.5 339.9 374.7 422.4 463.6 525.5 577.9 628.7 685.8

PN 64 D1 66 95 120 174 225 279 330 426 530 630

d2 84 119 144 200 257 315 366 466 574 674

ANSI 600 d1 d2 69.9 85.9 101.6 120.7 120.7 149.4 174.8 209.6 225.6 263.7 274.6 317.5 327.2 374.7 412.8 463.6 520.7 577.9 628.7 685.8

15

Screws Temperature ranges for screws and nuts -10°C to +80°C Pressure up to and including 40 bar

from 40 bar

-40°C to +80°C Variant 1

Variant 2

Variant 3

Screws complying with DIN EN ISO 4014 made of material 5.6,

Screws complying with DIN EN ISO 4014 made of material 25CrMo4,

Nuts complying with DIN EN ISO 4032 made of material 5-2

Nuts complying with DIN EN ISO 4032 made of material 25CrMo4

Screw bolts complying with ANSI B1.1 made of material ASTM A193 Grade B7,

Screw bolts complying with ANSI B1.1 made of material ASTM A320 Grade L7,

Screw bolts complying with ANSI B1.1 made of material 42CrMo4,

Anti-fatigue bolts complying with DIN 2510 made of material 25CrMo4,

Nuts complying with ANSI B1.1 made of material ASTM A194 Grade 2H

Nuts complying with ANSI B1.1 made of material ASTM A320 Grade L7

Nuts complying with ANSI B1.1 made of material 42CrMo4

Nuts complying with DIN 2510 made of material 25CrMo4

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INSTALLATION AND COMMISSIONING

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Electrical connections Terminal assignments of the measuring element

16

7.2

7.1

8.2

8.1

5.2

5.1

6.2

6.1

3.2

3.1

4.2

4.1

1.2

1.1

2.2

2.1

Service

+

-

PE

24 VDC

Reset

-

+

-

+

-

+

-

+

-

I/O1

-

+

GD

I/O2

a

b

RS 485 0

GD

a

- with the mere electronics case: here connection is to be made directly at the electronics card (standard with the USE 09);

Power Flow Warning Alarm

Calibration

+

Warn Alarm Puls1 Puls2

The USZ 08 ultrasonic flowmeter with the USE 09 ultrasonic electronic system is supplied with two case variants:

Terminals on the electronics card

b

GD

a

-

+

b

RS 485 1 RS 485 2

4-20 mA

1

2

1

AUX1

2

3

Terminals in the terminal box

4

AUX2

- with an additional terminal box: in the case of this version, connection is basically to be made in the terminal box (standard with the USE 09-C, optional with the USE 09).

PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE PE 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PE +

-

24 VDC

+

-

+

-

+

-

-

+

+

Warn Alarm Puls1 Puls2

-

I/O1

+

- GD a

I/O2

b GD a

RS 485 0

b GD a

b

RS 485 1 RS 485 2

+

-

4-20 mA

1

2

AUX1

1

2

3

4

AUX2

Terminal assignments on the electronics card

+

-

PE

24 VDC

-

+

-

+

-

+

-

+

-

+

Warn Alarm Puls1 Puls2

I/O1

+

-

I/O2

GD

a

b

RS 485 0

GD

a

b

GD

a

-

+

b

RS 485 1 RS 485 2

1

2

1

AUX1

2

3

4

AUX2

Terminal assignments in the terminal box (in the case of the USE 09-C) PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE PE 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PE +

-

24 VDC

+

-

+

-

+

-

+

-

Warn Alarm Puls1 Puls2

+

-

I/O1

+

- GD a

I/O2

RS 485 0

b GD a

b GD a

b

RS 485 1 RS 485 2

+

-

1

2

AUX1

1

2

3

4

AUX2

Not used

If the meter is operated in conjunction with a Flow Computer/ultrasonic computer of the ERZ 2000 USC series, the computer is to be connected to the RS 485 1 interface. Due to the fact that the parameters of the meter are stored in the ERZ 2000 USC, you have to make sure that the correct computer is connected to the measuring element (compare the serial numbers of the measuring element on both data plates). ............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


INSTALLATION AND COMMISSIONING

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The RS 485 0 interface is used for servicing. The RMGView service and diagnostic software which is required for this purpose is described from page 35 onwards. A second Flow Computer can optionally be connected to the RS 485 2 interface if an appropriate optional USE 09 card is used. However, this interface can also be used as a Modbus (ASCII or RTU) interface for other purposes. On the USE 09-C, there are 2 pulse outputs (terminals 7/8 and 9/10) and a current output (4-20 mA) available. The pulse outputs are set in such a way that a frequency of approx. 2 kHz is outputted at maximum flow rate. The direction of flow can be outputted through the contact outputs I/O1 and I/O2.

17

Use shielded cables from a length of 1 m (this also applies to power cords). Apply the shields to the cable glands. Use cables which are twisted together in pairs of the type LiYCY 2x2x0.75 mm虏 for the data line! Die maximum permissible cable length between USZ 08 and ERZ 2000 is 500 m.

ERZ 2000 terminals Rear panel X1

X2

X3

X4

X5

X6

X7

X8

X9

1

A1+

1

A5+

1

P1+

1

S1+

1

I1e

1

I4e

1

E1+

1

E6+

2

A1-

2

A5-

2

P1-

2

S1-

2

I1e

2

I4e

2

E1-

2

E6-

3

A2+

3

A6+

3

P2+

3

S2+

3

I2e

3

I5e

3

E2+

3

E7+

4

A2-

4

A6-

4

P2-

4

S2-

4

I2e

4

I5e

4

E2-

4

E7-

5

A3+

5

A7+

5

P3+

5

S3+

5

I3e

5

I6e

5

E3+

5

E8+

6

A3-

6

A7-

6

P3-

6

S3-

6

I3e

6

I6e

6

E3-

6

E8-

7

A4+

7

A8+

7

P4+

7

S4+

7

t1+

7

t2+

7

E4+

7

VM+

8

A4-

8

A8-

8

P4-

8

S4-

8

t1s

8

t2s

8

E4-

8

9

AL+

9

WA+

9

F1+

9

Vo+

9

t1s

9

t2s

9

E5+

10

AL-

10

WA-

10

F1-

10

Vo-

10

t1-

10

t2-

10

E5-

F1

L

X11

X12

X13

X14

X10

1

1

2

2

3

3

4

4

5

5

6

6

VM-

7

7

9

VV+

8

8

10

VV-

9

9

10

10

X15

COM5

X16

+ N/ PE

X18 COM1

24VDC Si=2At 90-230VAC Si=1A

COM2

COM3

COM4 X19 Can

Ethernet

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INSTALLATION AND COMMISSIONING

...............................................................................................................................................................................................................

Terminating resistor The measuring element in conjunction with the USE 09 ultrasonic electronic system is to be connected via a terminating module to the COM1 port on the rear panel of the ERZ 2000. This module is included in the delivery and comprises one terminating resistor. It is to be directly plugged onto the COM1 port of the ERZ 2000.

RS 485-1

RMG MESSTECHNIK GMBH 35510 Butzbach

ERZ 2000

USE 09

USE 09 Terminating resistors for RS 485 (USE 09 with ERZ 2000)

Terminating module

GD

5

5

a

3

3

b

8

330 Ω

8

ERZ 2000 5 3 8

COM 1

18

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


INSTALLATION AND COMMISSIONING

...............................................................................................................................................................................................................

Earthing and screening

19

Potential, measurement installation

Potential, measurement installation

Ex d electronics case

Ex e terminal housing

Equipotential bonding wire, min. 4 mm2 Mains

P

Data

Use shielded cables from a length of 1 m (this also applies to power cords). Apply the shields to the cable glands. Use cables which are twisted together in pairs of the type LiYCY 2x2x0.75 mm虏 for the data line! The sensors are in metal-to-metal contact with the meter case and need not be separately earthed when they are replaced. However, a conductive connection has to be established with the piping of the measurement installation. In the case of devices without an Ex e terminal housing, the equipotential bonding wire is to be connected to the earthing screw of the Ex d electronics case.

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INSTALLATION AND COMMISSIONING

...............................................................................................................................................................................................................

Start-up

20

After the meter has been installed and the ERZ 2000 USC has been connected, the parameters of the meter have to be checked on the computer. They are listed on the verification certificate of the meter together with the coordinates. Parameters from the verification certificate without any coordinate stated are directly stored in the ultrasonic electronic system of the measuring element (IGM/USE 09). They can be found on the inspection certificate of the measuring element and can be checked using the RMGView diagnostic software. In the case of a meter without an ERZ 2000 USC, all parameters are programmed into the ultrasonic electronic system on the test facility and it is not necessary to check them. As soon as the meter is pressurized, it is possible to check its function. To do this, check the velocities of sound measured for each path (lines 9 to 14) in column FH (Ultrasonic diagnosis) on the ERZ 2000 USC. The velocity of sound varies with the gas composition, pressure and temperature. The values of the individual paths should differ only slightly. However, a comparison with the velocity of sound of the fluid can be made only to a limited extent, since such velocity of sound can be determined only in a very inaccurate way under operating conditions. If there is no flow rate available during start-up, thermal layering may occur in the piping, so that the velocities of sound of the paths of different measuring planes may differ considerably from each other. If there is no ERZ 2000 USC available (model with totalizer on the meter case), the velocities of sound (columns L to Q) can be read out using the RMGView software. If the velocity of sound of a device with an ERZ 2000 USC should not be plausible, it is necessary to perform troubleshooting using RMGView. If the velocities of sound of the measuring element are OK, but not on the ERZ 2000, this is in most cases due to the connection between the measuring element and the computer. In such a case, check not only the cable but also the screening and earthing as well as the terminating resistor on the ERZ 2000 USC. If only a single path has failed, it is likely that the fault is to be found in the wiring of the path.

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

Operating the ultrasonic computer General information about the ERZ 2000 USC Overview of functions Depending on the software installed, the ERZ 2000 device family is equipped with an integrated functional unit for direct connection to the ultrasonic measuring element (called IGM for Industrial Gas Meter in the software). To operate the IGM, no further hardware is required. The function is always active, but has to be initially enabled in the factory to ensure trouble-free operation. If it is not enabled, a fault message will permanently be outputted and the disturbance totalizers will be used for metering. Connection to the measuring element is to be made via the COM 1 port in RS 485 mode. Modbus is used for communication with the measuring element.

21

Designations and device variants of the ERZ 2000 system family The thousands place describes the system name. The hundreds place defines the calculation of energy (superior calorific value correction). The tens place defines the function of the orifice-plate computer. The ones place defines the correction of state, temperature or density (1 = temperature, 2 = density, 3 = spare, 4 = pressure / temperature). Examples: PTZ corrector Superior calorific value corrector Density corrector Density corrector - energy

ERZ 2004 ERZ 2104 ERZ 2002 ERZ 2102

PTZ corrector with ultrasonic controller ERZ 2004 USC Superior calorific value corrector with ultrasonic controller ERZ 2104 USC Density corrector with ultrasonic controller ERZ 2002 USC Density corrector - energy - with ultrasonic controller ERZ 2102 USC

For use with the DZU protocol and the USZ 09-C.

For use in IGM mode with direct connection to the measuring head.

For further details concerning the operation of the device, structure of the coordinate system, function keys, visibility levels, and access to the system, please refer to the basic manual of the ERZ 2000. Setting the device type If the device is used for custody transfer metering in conjunction with an ultrasonic flowmeter without controller function, the ERZ 2000 can be operated in the following variants: PTZ corrector ERZ 2004 USC, superior calorific value corrector ERZ 2104 USC, density corrector ERZ 2002 USC, density corrector - energy ERZ 2102 USC. ............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

Usually, the variant of the device is set in the factory when the device is parameterized and cannot be changed on site anymore. If the switching facility has not been locked in the factory, it is possible to change the setting subsequently. To do this, you have to be on the topmost access level (superuser). Press <0> Mode, select the Base values chapter and then the Device type function to browse the variants. Press Enter to confirm your selection or change over to another variant. 22

Gas meter / volume data logging The data of the gas meter used have to be communicated to the corrector as transmitter data. Apart from the parameters for measurement, the type, manufacturer, serial number, etc., have to be entered in the Meter chapter as well. Then these data appear automatically in the ID display. Example for data entry: Press <9> Meter. The arrow (ďƒ¨) is located on Flow rate parameters. Press Enter and then the Cursor Down key to access the relevant values and enter the data. The Volume transmitter mode function in the Flow rate parameters chapter defines the operating mode for calculating the volume at measurement conditions. The operating modes 1 to 14 describe the operation of the device in conjunction with turbine meters or other meters with a pulse output, No. 17 with an orifice plate. For further details, please refer to the basic manual. 1. Vo 2. Vo, LF1-chan. 3. Vo, HF1-chan. 4. Vo, HF2-chan. 1/1 5. Vo, HF2-chan. X/Y 6. LF1-chan., Vo 7. HF1-chan., Vo 8. HF2-chan. 1/1, Vo 9. HF2-chan. X/Y, Vo 10. LF1-chan. 11. HF1-chan. 12. HF2-chan. 1/1 13. HF2-chan. X/Y 14. HF LF 15. DZU 16. IGM 17. Orifice

Vm is calculated from Vo, ENCO totalizer provides data via protocol. Vm is calculated from Vo, LF input is used for comparison. Vm is calculated from Vo, HF input is used for comparison. Vm is calculated from Vo, HF inputs are used for comparison. Vm is calculated from Vo, HF inputs are used for comparison. Vm is calculated from the input signal, Vo is only used for comparison. Vm is calculated from the input signal, Vo is only used for comparison. Vm is calculated from the input signal, Vo is only used for comparison. Vm is calculated from the input signal, Vo is only used for comparison. 1-channel operation with LF input (only metering, no flow rate). 1-channel operation with HF input. 2-channel operation with HF inputs of the same value. 2-channel operation with HF inputs of different value. 2-channel operation with HF input (meas.) and LF input (comp.). Vm is supplied via DZU protocol. Activates the integrated ultrasonic controller (sensor data are supplied by the ultrasonic measuring head). An orifice plate is used to calculate the volume.

Modes 15 and 16 describe how the device is operated in conjunction with an ultrasonic flowmeter. ............................................................................................................................................................................................................... Manual USZ 08 ¡ EN04 ¡ 2013-06


OPERATING THE ULTRASONIC COMPUTER

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The DZU operating mode (15) requires another functional unit (remote unit) to be interconnected between the measuring head and the volume corrector. This is either the external USZ 9000 remote unit which represents the main totalizer from the point of view of custody transfer metering or the USE 09-C ultrasonic electronic system with an integrated controller and main totalizer. The DZU protocol transmits meter readings, flow rates and status information for diagnostic purposes. In the case of the ERZ 2000, a USZ 9000 is to be connected to the COM 2 interface ("DZU" mode, 9600 baud); a USE 09-C is to be connected to the COM 1 interface ("DZU" mode, 19200 baud).

23

Example of the DZU mode (for the USE 09-C)

DZU protocol USE 09-C Paths 1, 2

ERZ 2000

Paths 3, 4

Corrector

Paths 5, 6

Alternatively: pulses (volume, alarm, direction)

The IGM mode (16) does not require any interconnected hardware (remote unit); the volume corrector communicates directly with the measuring head of the ultrasonic flowmeter. The measuring element is to be connected to the COM 1 interface ("USE09" mode, 38400 baud) of the ERZ 2000. Example of the IGM mode (for the USE 09)

USE 09

Internal bus

Paths 1, 2 Paths 3, 4

ERZ 2000

Paths 5, 6

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OPERATING THE ULTRASONIC COMPUTER

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Special information: "Parameters for the volume at measurement conditions in conjunction with ultrasonic flowmeters"

24

DZU: ERZ 2000 with USE 09-C ultrasonic flowmeter control unit If you choose this mode, the FH ultrasonic flowmeter diagnosis function is of importance. Here the following information will be shown: The average velocity of sound measured, indication of the unit, gas velocities of paths 1 to 6, velocities of sound of paths 1 to 6, AGC (automatic gain control) levels for upstream and downstream directions, measurement qualities 1 to 6 (= indication of valid measurements in percent), alarm statuses, and the representation of messages of the USE 09-C. Functions from the operating modes with pulse input continue to be active and are used appropriately. These functions include the following: Starting up and shutting down a plant: Start-up is trouble-free if qm passes the range from the creeping quantity limit to the lower alarm limit during start-up and slow-down. An alarm is generated if qm is still below the alarm limit and above the creeping quantity limit after the start-up or slow-down time has been exceeded. An alarm is defined as going when the lower alarm limit is passed (when the plant is started up) or when the creeping quantity limit is passed (when the plant is shut down). Start-up/slow-down time: There is a separate "Start-up/Slow-down" chapter to be found under the <9> Meter key. Here you can see the momentary state, the current start-up and slow-down times and the parameters for the start-up and slow-down times. Start-up and slow-down times are parameters for the time monitoring of the lower flow rate limit qmmin. The qmmin alarm is not triggered until one of these times has elapsed. These parameters are important for the start-up and slow-down phases. Creeping quantity limit: The Vm and Vb totalizer readings are not increased as long as the flow rate at measurement conditions is below the creeping quantity limit. Creeping quantity mode: There are the two following options: Do not use ("discard") the creeping quantities occurred. Use the creeping quantities occurred and add ("accumulate") them to normal quantities. USZ effect of fault: It is shown whether USZ protocol errors (DZU protocol) are signalled as an alarm or warning or whether they are not signalled. This depends on the operating mode selected.

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


OPERATING THE ULTRASONIC COMPUTER

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Error curve linearization of volume metering when using the USE 09-C The error curve linearization of the gas meter can optionally be performed using three different methods. Error curve linearization with polynomial related to the flow rate Error curve linearization with polynomial related to the Reynolds number

25

Error curve linearization using the interpolation point method

These methods are identical to the methods used in the case of turbine meters. For further descriptions of the different methods, please refer to the basic manual.

IGM: ERZ 2000 with integrated ultrasonic controller If this operating mode is selected, there are several new functions which will be described here in more detail. EN

ID data of the ultrasonic electronic system of the measuring element of type USE 09 (pre-configured for up to 8 paths) As with the USE 08 predecessor version comprising three modules of type IGM for two paths each, two paths each are assigned to an imaginary IGM in the case of the USE 09 too. FH Ultrasonic flowmeter diagnosis This function is provided not only for indicating diagnostic values when connecting the USE 09-C, but also for the ERZ 2xxx USC types; here, however, only fields 3 to 32 with gas velocities of paths 1 to 6, velocities of sound of paths 1 to 6, AGC levels for upstream and downstream directions, and the measurement quality (= indication of valid measurements in percent). The representation for 6 paths has been adapted to the USZ 08. For more detailed information about the individual paths, see columns HN to HU (see page 31).

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


OPERATING THE ULTRASONIC COMPUTER

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EN ID display IGM 1 Access Line

26

Designation

Value

Unit

J

1

Identification

0

J

2

Version

J

3

Checksum

J

4

Relay delay time

0 ms

J

5

Batches

0

J

6

Pulses

0

J

7

FIFO len

0

J

8

V min.

0.00 m/s

J

9

V max.

0.00 m/s

J

10

C min.

0.00 m/s

J

11

C max.

0.00 m/s

J

12

Amplitude high

0.00

J

13

Amplitude low

0.00

J

14

Signal high

0.00 dB

J

15

Signal low

0.00 dB

16

Sensor No. 1.1

12345676

17

Sensor No. 1.2

00000000

J

18

Path 1 length

0.000 mm

J

19

Path 1 Axial len.

0.000 mm

J

20

Path 1 C theo.

0.000 m/s

J

21

Dead time path 1

0.000 μs

J

22

F transmit path 1

0.000 Hz

J

23

F receive path 1

0.000 Hz

J

24

Measurements P1

0.000

25

Sensor No. 2.1

00000000

26

Sensor No. 2.2

00000000

J

27

Path 2 length

0.000 mm

J

28

Path 2 Axial len.

0.000 mm

J

29

Path 2 C theo.

0.000 m/s

J

30

Dead time path 2

0.000 μs

J

31

F transmit path 2

0.000 Hz

J

32

F receive path 2

0.000 Hz

J

33

Measurements P2

0.000

EO ID display IGM 2 As EN ID display IGM 1 EP ID display IGM 3 As EN ID display IGM 1 EQ ID display IGM 4 As EN ID display IGM 1

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OPERATING THE ULTRASONIC COMPUTER

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FH ultrasonic flowmeter diagnosis Access Line Designation Value Unit A

1

VOS mean

0 m/s

A

2

VOS unit

0

D

3

V gas 1

0 m/s

D

4

V gas 2

0 m/s

D

5

V gas 3

0 m/s

D

6

V gas 4

0 m/s

D

7

V gas 5

0 m/s

D

8

V gas 6

0 m/s

D

11

VOS 1

0 m/s

D

12

VOS 2

0 m/s

D

13

VOS 3

0 m/s

D

14

VOS 4

0 m/s

D

15

VOS 5

0 m/s

D

16

VOS 6

0 m/s

D

19

AGC up 1

0

D

20

AGC down 1

0

D

21

AGC up 2

0

D

22

AGC down 2

0

D

23

AGC up 3

0

D

24

AGC down 3

0

D

25

AGC up 4

0

D

26

AGC down 4

0

D

27

AGC up 5

0

D

28

AGC down 5

0

D

29

AGC up 6

0

D

30

AGC down 6

0

D

35

Meas.quality 1

0%

D

36

Meas.quality 2

0%

D

37

Meas.quality 3

0%

D

38

Meas.quality 4

0%

D

39

Meas.quality 5

0%

D

40

Meas.quality 6

0%

Gas velocities paths 1 to 6

27

Velocities of sound paths 1 to 6

AGC level paths 1 to 6 for upstream and downstream directions

Measurement quality = Indication of valid measurements in percent

Not only the fields for path nos. 7 and 8 prepared for extensions were left out in the above table, but also system messages for RMG service engineers (lines 43 to 74). ............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


OPERATING THE ULTRASONIC COMPUTER

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GI ultrasonic volume transmitter Access Line

Designation

Value

Unit

B

1

No. samples for SV

140

Number of measured values used to calculate replacement values. Here a coefficient matrix is formed which is used to reconstruct a failed path by means of a replacement value. The higher the number parameterized here, the better the replacement value obtained, but the longer the determination process. Therefore, we would recommend choosing a small number on start-up to obtain reasonably useful replacement values as soon as possible.

2

Number of paths

6

Number of paths used. Path velocities below this limit will be disregarded. Parallel to this, you can also set the creeping quantity limit. However, please note that zero-point noise has the higher priority. This means, that suppressed quantities are not included in the flow or totalizer calculation and are already eliminated for creeping quantity parameterization.

28

3

zero point noise

0.000

4

KV-factor

1.00000

5

Allowed brok.paths

2

7

Measurem. quality

70

m/s

Number of paths which may fail without tripping an alarm.

%

Minimum measurement quality expected. If the measurement quality of a path falls short of this value, the path will be deemed to have failed. 70% is a sufficiently good value.

%

Minimum communication quality expected. If the communication quality of a path falls short of this value, the path will be deemed to have failed. 95% is a sufficiently good value.

8

Communic. quality

95

B

9

VOS upper limit

500.00000

m/s

Maximum velocity of sound expected. If the velocity of sound of a path exceeds this value, the path will be deemed to have failed.

B

10

VOS lower limit

150.00000

m/s

Minimum velocity of sound expected. If the velocity of sound falls short of this value, the path will be deemed to have failed.

11

Velocity of sound

12

Direction

D

13

IGM startup

0

Startup phase of the IGMs. During the startup phase of the IGMs, alarm messages due to path failures will be suppressed. The startup phase takes 10 seconds.

14

Broken path

6

Number of currently failed paths.

D

16

IGM cycle quantity

I

17

Timeout IGM 1

0.00000 m/s Direction 1

Velocity of sound averaged through all undisturbed paths. Flow direction signal. Positive path velocities are regarded as direction 1.

.000000 m3 9999

Counts the communication timeouts regarding IGM 1. The numerical values run up to 9999 and then stop. The numerical values can be reset by means of IGM Reset (GI 21).

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OPERATING THE ULTRASONIC COMPUTER

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I

18

Timeout IGM 2

9999

Counts the communication timeouts regarding IGM 2. The numerical values run up to 9999 and then stop. The numerical values can be reset by means of IGM Reset (GI 21).

I

19

Timeout IGM 3

9999

dito

I

20

Timeout IGM 4

0

dito

Q

21

IGM Reset

0

22

max. VOS deviation

0.000

Type in 1: Timeout (e.g. IGM 1) will be reset. The IGM ID data will be read in again.

%

29

Maximum permissible deviation of the path-related velocity of sound from the velocity of sound averaged through all undisturbed paths. Synoptic display of all path statuses. The display consists of 8 digits. The left digit represents the status to path 1, the right digit the status to path 8. Each digit position can take the following values:

D

23

Path status

  

33333311

0 = OK: There is no cause for failure. 1 = unused: The path is not used. 2 = Measurement quality: The minimum quality required was not reached. 3 = Communication quality: The minimum quality required was not reached.

no

X

24

SV reset

D

25

SV status

Valid

D

26

SV range

12

D

27

SV valid

11

D

28

SV set

D

29

SV not valid

1 12 Synoptic display of all VOS statuses. The display consists of 8 digits. The left digit represents the status to path 1, the right digit the status to path 8. Each digit position can take the following values:

D

30

VOS status

    

33333311

D

31

Swirl

0.000 %

D

32

Double swirl

0.000 %

D

33

Asymmetry

0.000 %

D

34

Crossflow

0.000 %

B

35

show VOS error

no

S

36

IGM timeout period

20

S

37

def.C-Mode

yes

0 = OK: 1 = unused: The path is not used. 2 = VOS>maximum was exceeded. 3 = VOS<minimum was not reached. 4 = VOS deviation was exceeded.

·10 ms

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OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

In addition to the above parameters, please note further parameters from function GB Flow parameters!

30

To ensure correct flow rate calculation, you must enter the precise inside diameter of the meter in coordinate GB-55 (nominal diameter). You can find this information in the annex to the verification certificate. From software version 1.5 upwards, this value can no longer be found in GB-55, but has to be entered in GA-08 (pipe diameter). In IGM mode, there are three polynomials for correction: GM Reynolds number correction, GN base correction, GO error curve linearization. All the other polynomials and interpolation point methods are switched off. The parameters are calculated in the factory. GM Reynolds number correction, ultrasonic flowmeter Access Line

Designation

Value

Unit

1.00000

1

Re corr. factor

10

Reynolds correction

no

21

Coeff. A dir. 1

1.00000

22

Coeff. B dir. 1

0.00000

23

Coeff. C dir. 1

1.00000

31

Coeff. A dir. 2

1.00000

32

Coeff. B dir. 2

0.00000

33

Coeff. C dir. 2

1.00000

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OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

GN base correction, ultrasonic flowmeter Access Line

Designation

Value

Unit

0.00000 %

Aยง

1

base corr. factor

Eยง

10

Base correction

yes

Eยง

21

Coeff. A-2 dir. 1

0.00000e+00

Eยง

22

Coeff. A-1 dir. 1

0.00000e+00

Eยง

23

Coeff. A0 dir. 1

0.00000e+00

Eยง

24

Coeff. A1 dir. 1

0.00000e+00

Eยง

25

Coeff. A2 dir. 1

0.00000e+00

Eยง

31

Coeff. A-2 dir. 2

0.00000e+00

Eยง

32

Coeff. A-1 dir. 2

0.00000e+00

Eยง

33

Coeff. A0 dir. 2

0.00000e+00

Eยง

34

Coeff. A1 dir. 2

0.00000e+00

Eยง

35

Coeff. A2 dir. 2

0.00000e+00

31

GO error curve linearization, ultrasonic flowmeter Access Line

Designation

Value

Unit

0.00000 %

Aยง

1

err.crv.corr.fact.

Eยง

10

Error curve corr.

no

Eยง

21

Coeff. A-2 dir. 1

0.00000e+00

Eยง

22

Coeff. A-1 dir. 1

1.05247e+03

Eยง

23

Coeff. A0 dir. 1

-3.28150e+00

Eยง

24

Coeff. A1 dir. 1

8.60000e-04

Eยง

25

Coeff. A2 dir. 1

0.00000e+00

Eยง

31

Coeff. A-2 dir. 2

0.00000e+00

Eยง

32

Coeff. A-1 dir. 2

0.00000e+00

Eยง

33

Coeff. A0 dir. 2

0.00000e+00

Eยง

34

Coeff. A1 dir. 2

0.00000e+00

Eยง

35

Coeff. A2 dir. 2

0.00000e+00

............................................................................................................................................................................................................... Manual USZ 08 ยท EN04 ยท 2013-06


OPERATING THE ULTRASONIC COMPUTER

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Function GP effects of correction shows the measured values before and after the various effects of the polynomials. GP effects of correction 32

Access Line

Designation

Value

Unit

1

Velo. uncorr.

0.000 m/s

2

Velo, Re-corr.

0.000 m/s

3

Velo, basecorr.

0.000 m/s

4

Velo, errcrv.corr.

0.000 m/s

5

Flow, uncorr.

0.00000 m3/h

6

Flow, Re-corr.

0.00000 m3/h

7

Flow, basecorr.

0.00000 m3/h

8

Flow, errcrv.corr. 0.00000 m3/h

9

Re, uncorr.

0

10

Re, Re-corr.

0

11

Re, basecorr.

0

12

Re, errcrv.corr.

0

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

HN path 1 Access Line A§

1

Designation Corrected velocity

Value

Unit 0.000 m/s

Path velocity as used for flow determination. Status of determination of HN 01. Uncertain Specified status after a restart of the corrector or setting with signed-off path.

D

2

Status

Uncertain

33

Source value with direction 1 or with direction 2 Procedure followed if path is undisturbed. Replacement value with direction 1 or with direction 2 Procedure followed if path is disturbed. The cause for path disturbance can be seen in HN 10.

I

D

I

3

4

5

Genuine velocity

Substitute value

Measurem. quality

0.000 m/s

Original path velocity obtained from the sensor system.

0.000 m/s

Current replacement value. This value is obtained from a linear combination of all path velocities (except for path 1). The coefficient matrix is obtained during the undisturbed phase by monitoring and averaging the velocity ratios. The averaging behaviour can be set in GI 01.

0%

Current measurement quality as reported by the sensor system. The measurement quality can be in the range from 0 to 100 percent. The minimum measurement quality expected can be set in GI 07 Measurement quality. If the measurement quality falls short of this value, the path will be deemed to have failed. Current communication quality. The communication quality can be in the range from 0 to 100 percent. It is to be determined as follows.    

D

6

Communic. quality

0%  

Fatal errors will immediately reduce the quality to 0%. Syntactical errors will reduce the quality by 20%. A noise is expected regarding the measured values. If the sensor system successively transmits the same set of measured values, quality will be reduced by 12 percent. Every single communication primitive failed will reduce quality by 1%. There are 15 primitives per path and correction cycle, so that in the worst case the total effect can be 15% per path and corrector cycle. With each correction cycle, quality will be reduced by 1%. This will result in a general trend towards deterioration taking unknown or unconsidered cases into account. Every perfectly performed total communication cycle (of all paths) will lead to an improvement in quality by 10%.

The minimum communication quality expected can be set in GI 08 Communication quality. If the communication quality falls short of this value, the path will be deemed to have failed.

I

7

VOS

0.00000 m/s

Original velocity of sound obtained from the sensor system.

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OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

D

8

Comparison VOS

D

9

VOS-deviation

0.00000 m/s

0.000 %

Mean value of the velocity of sound of all the other undisturbed paths (except for path 1), to calculate HN 09. Deviation in percent of the velocity of sound of path 1 from the mean value of all the other undisturbed paths (except for path 1). Status showing the cause for path failure.

34

D

10

Path Status

Communic. quality

   

VOS<minimum

OK: There is no cause for failure. unused: The path is not used. Measurement quality: The minimum quality required was not reached. Communication quality: The minimum quality required was not reached.

Indication of status, velocity of sound of path 1  OK: There is no cause for failure.  unused: The path is not used.  VOS>maximum: Maximum value was exceeded.  VOS<minimum: Minimum value was not reached.  VOS deviation: Permissible deviation was exceeded.

D

11

Path VOS status

I

15

AGC up 1

0

Gain factor of path 1 in UPSTREAM direction.

I

16

AGC down 1

0

Gain factor of path 1 in DOWNSTREAM direction.

31

Weighting

1.00000

Weighting of the corrected path velocity 1 as a contribution for the determination of the mean flow rate. Weightings need not be entered as per-unit values.

32

Corr. fact. dir. 1

1.00000

Correction factor for path velocity 1 in direction 1

33

Corr. fact. dir. 2

1.00000

Correction factor for path velocity 1 in direction 2

34

Mapping

10

Offers the possibility to rearrange the sensor system via addressing. As default, path 1 has address 10, path 2 address 11, path 3 address 20, ..., path 8 address 41.

For HO path 2 to HU path 8: all as in HN path 1. Paths 7 and 8 are already pre-configured for expansions.

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

Acknowledging alarm and warning messages and events Functioning of alarm and warning messages Warning and alarm messages are indicated by a yellow (warning) or red (alarm) LED on the front panel of the device. The warning relay or alarm relay closes parallel to this. The active message is indicated by a flashing LED. If the message goes, the LED will turn to steady light. If there is more than one message at the same time, the flashing light prevails. For univalent messages, there is only the state "Message is active". No coming or going is indicated, and therefore, the active state of these messages is retained until they are acknowledged. The warning or alarm relays pick up as soon as a message comes and release again if all messages are gone. In the case of univalent messages, the relays remain picked up until the messages are acknowledged.

35

Warning and alarm messages have to be acknowledged by pressing the Alarms key ( ! ). All messages which have not been acknowledged will be displayed. If there are no more events, the following text will appear: "no error".

The following messages are displayed on the ERZ 2000 USC, the messages from the ultrasonic electronics USE 09 in the measuring element are listed in the section "Alarm and warning messages USE 09". Alarm messages in connection with the operation of an ultrasonic flowmeter 52-6 80-1 80-2 93-5 93-6

A A A A A

illegal IGM SV invalid Path failure >max DZU alarm DZU timeout

Illegal operation mode IGM invalid substitute value used Number of path failure is greater than allowed DZU transmitter signalises an alarm DZU transmitter does no longer communicate

Warning messages in connection with the operation of an ultrasonic flowmeter 81-1 81-2 81-3 81-4 81-5 81-6 81-7 81-8 81-9 82-0 82-1 82-2

W W W W W W W W W W W W

Path 1 measurem. Path 2 measurem. Path 3 measurem. Path 4 measurem. Path 5 measurem. Path 6 measurem. Path 7 measurem. Path 8 measurem. Path 1 communic Path 2 communic Path 3 communic Path 4 communic

Path 1 measurement quality less than demanded Path 2 measurement quality less than demanded Path 3 measurement quality less than demanded Path 4 measurement quality less than demanded Path 5 measurement quality less than demanded Path 6 measurement quality less than demanded Path 7 measurement quality less than demanded Path 8 measurement quality less than demanded Path 1 communication quality less than demanded Path 2 communication quality less than demanded Path 3 communication quality less than demanded Path 4 communication quality less than demanded

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OPERATING THE ULTRASONIC COMPUTER

...............................................................................................................................................................................................................

82-3 82-4 82-5 82-6

W W W W

Path 5 communic Path 6 communic Path 7 communic Path 8 communic

Path 5 communication quality less than demanded Path 6 communication quality less than demanded Path 7 communication quality less than demanded Path 8 communication quality less than demanded

Hints in connection with the operation of an ultrasonic flowmeter 36

82-7 82-8 82-9 83-0 83-1 83-2 83-3 83-4 93-4

H H H H H H H H H

Path 1 VOS Path 2 VOS Path 3 VOS Path 4 VOS Path 5 VOS Path 6 VOS Path 7 VOS Path 8 VOS USZ,DZU implaus.

Path 1 VOS implausible Path 2 VOS implausible Path 3 VOS implausible Path 4 VOS implausible Path 5 VOS implausible Path 6 VOS implausible Path 7 VOS implausible Path 8 VOS implausible USZ, DZU transmitter, implausible protocol data

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RMGVIEW DIAGNOSTIC SOFTWARE

...............................................................................................................................................................................................................

RMGView diagnostic software Functions The RMGView diagnostic software allows the USE 09 measuring electronic system to be directly accessed with a PC. The program provides the following features:  Reading out all available data from an ultrasonic flowmeter using the USE 09.  Automatic detection of the USE 09 software version.  Displaying measured values and parameters as a list.  Password-protected editing of the USE 09 parameters.  Displaying measured values as a graphic.  Creating user-defined lists (e.g. for test certificates).  Creating user-defined graphics.  Parameterizing the USE 09 (with open calibration switch).

37

Installation System requirements The program runs on all Windows versions from Windows 98 upwards. Requirements for speed, RAM and hard disk memory are low. You need a serial interface to connect the USE 09. You can use standard COM interfaces and USB interfaces; however, you need an interface converter for RS 485 to RS 232 or USB.

Installing the program If you install a new version of RMGView, it is not necessary to uninstall its predecessor version. If you have received the program by e-mail, unzip the attached zip file. Start the RMGViewInstaller(version number).exe installer. If you have received the program on a CD, the CD should automatically start when you insert it into the CD drive. Otherwise, navigate to the CD directory and start the RMGViewInstaller(version number).exe installer. The installer will guide you through the further installation process. When you start the program for the first time, you will possibly have to set the Modbus parameters in menu item "Settings,Modbus": select the COM port, baud rate: 38400, bits-parity-stop bits: 8N1, Modbus address: 1.

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


RMGVIEW DIAGNOSTIC SOFTWARE

...............................................................................................................................................................................................................

Connecting a PC Use the RS 485-0 interface to connect a PC to the measuring element of the USZ 08. To do this, you need an interface converter for RS 485 to RS 232 or USB. If available, you can also use a 9-pin sub D connector in the control cabinet to connect the PC to the service interface. Pin assignments will be as follows: 38

USE 09 (RS 485 0)

Control cabinet connection 5 3 8

GD a b

Assignments GND Tx Rx

Calibration switch of the USE 09 Open the calibration switch to parameterize the ultrasonic electronic system. This switch is located above the electrical connections. Close Reset 7.2

7.1

8.2

8.1

5.2

5.1

6.2

6.1

3.2

3.1

4.2

4.1

1.2

1.1

2.2

2.1

Service

+

-

PE

24 VDC

Reset

-

+

-

+

-

+

-

+

Power Flow Warning Alarm

Calibration

-

+

Warn Alarm Puls1 Puls2

I/O1

-

+

I/O2

GD

a

b

RS 485 0

GD

a

Calibration

b

GD

a

-

+

b

RS 485 1 RS 485 2

4-20 mA

Open

1

2

1

AUX1

2

3

4

AUX2

or

Open

PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE PE 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PE +

-

24 VDC

+

-

+

-

+

-

+

-

Warn Alarm Puls1 Puls2

+

-

I/O1

+

- GD a

I/O2

RS 485 0

b GD a

b GD a

b

RS 485 1 RS 485 2

+

-

4-20 mA

1

2

AUX1

1

2

3

4

AUX2

Calibration

Service

Close

Operating the program For the RMGView diagnostic software a separate manual is available which can be found as a pdf document on the data storage medium with the software. Please take all information needed from this document.

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

USE 09 measured values and parameters Access Using the RMGView diagnostic software, you can display and, if necessary, also edit all measured values and parameters of the USE 09 ultrasonic electronic system. However, you have to distinguish whether you want to use the controller functions of the USE 09-C or of the ERZ 2000 USC.

39

USZ 08 without the ERZ 2000 USC Flow Computer All the parameters listed below will be visible on the display of the USE 09-C and will be used to calculate the flow rate. USZ 08 with the ERZ 2000 USC Flow Computer The parameters of the controller function are stored in the ERZ 2000 USC which, in this configuration, fulfills the tasks of the ultrasonic control computer. Furthermore, using RMGView you can display the whole matrix; however, the parameters in the columns of the controller function are of no significance. These are in particular the columns identified by the "USE 09-C" addition. These are hidden in the display of the USE 09 which is optionally available.

List of measured values and parameters The following tables show the parameters which can be displayed or edited using the RMGView diagnostic software. The coordinate shown in the left column corresponds to that displayed in RMGView. In the case of different device software versions, individual parameters may have different coordinates. The second column shows how the individual values are protected: A: Display values which cannot be changed. C: User data which can be changed via the user code. E: Custody transfer metering data which can only be changed if the calibration switch is open. F: Free parameters without protection. S: Specially protected parameters which can only be changed via the user code and the calibration switch. In the case of some values the units are variable depending on the setting in the Mode column (Y). These values are identified by "&": &v: m/s or ft/s (flow velocity) &Q: m³/h or acfh (flow rate) &P: P/m³ or P/cf (pulse factor) &Z: m³ or acf (totalizers) The column to the right of the Modbus address shows the data type. For further information, see chapter "Brief description of the USE09 Modbus". ............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

Pressure (option) Value

40

Unit

Modbus

Description

A-01

A pressure

bar_a

6252

F Indication of the pressure at measurement conditions

A-03

A current input

mA

6254

F Indication of the input value in mA

A-05

E p min value

bar_a

1392

F Pressure at measurement conditions, min. value

A-06

E p max value

bar_a

1394

F Pressure at measurement conditions, max. value

A-09

E p set value

bar_a

1396

F Pressure at measurement conditions, set value

A-11

E p at base cond.

bar_a

A-12

E curr. inp. gradient

A-13

E curr. inp. offset

A-14

E p err. min

bar_a

A-15

E p err. max

bar_a

A-17

E p mode

Note:

1398

F Pressure at base conditions

1400

F Gradient (correction of the mA value)

1402

F Offset (correction of the mA value)

1404

F Pressure at measuring conditions, lower error limit

1406

F Pressure at measuring conditions, upper error limit

4078

M Pressure at measurement conditions, operating mode (OFF, SET VALUE, 4-20mA, 4-20mA_ERR)

If a pressure transmitter is connected to the USE 09 ultrasonic electronic system, the measured value displayed here is not identical to that of the associated volume corrector!

Temperature (option) Value

Unit

Modbus

A temperature

°C

6256

F PT100 input, indication of the temperature

B-03

A PT100 resistance

Ohm

6258

F PT100 input, indication in ohm

B-09

E T set value

°C

1408

F PT100 input, set value for temperature

B-11

E T at base cond.

K

1410

F Temperature at base conditions

B-12

E T gradient

1412

F Gradient (correction of the ohm value)

B-13

E T offset

1414

F Offset (correction of the ohm value)

B-14

E T err. min

°C

1416

F PT100 input, temperature, lower error limit

B-15

E T err. max

°C

1418

F PT100 input, temperature, upper error limit

B-17

E T mode

4079

M PT100 input, operating mode (OFF, SET VALUE, PT100, PT100_ERR)

B-01

Note:

Description

If a temperature transmitter is connected to the USE 09 ultrasonic electronic system, the measured value displayed here is not identical to that of the associated volume corrector!

USE09-C measured values Value C-01

A vw

Unit

Modbus

&v

6220

Description F Indication of Vw

C-02

A vwc

&v

6222

F Indication of Vwc

C-03

A Qm

&Q

6224

F Intermediate result for Qm (with preceding sign)

C-04

A Qmb

&Q

6238

F Intermediate result for Qmb (with preceding sign)

C-05

A Qmc

&Q

6226

F Intermediate result for Qmc (with preceding sign)

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

USE09-C flow rate Qm Value

Unit

Modbus

Description

D-01

A vol. flow rate Qm

&Q

730

T Volumetric flow rate Qm after all corrections (as amount) with upstream/downstream identification

D-02

A vol. flow rate Qm

&Q

6230

F Volumetric flow rate Qm after all corrections (Qm lower limit will be observed)

D-03

A Qm damped

&Q

6264

F Volumetric flow rate Qm damped (Qm lower limit will be observed)

D-04

E Qm min.

&Q

1320

F Qm min. limit

D-05

E Qm max.

&Q

1322

F Qm max. limit

D-06

E vw factor d1

[1]

1324

F Constant Kv direction 1

D-07

E vw factor d2

[1]

1436

F Constant Kv direction 2

D-08

E vw lower limit

&v

1326

F vw lower limit (creeping quantity before applying polynomial)

D-09

E Qm lower limit

&Q

1328

F Qm lower limit (creeping quantity)

D-10

E Qm-min time

sek

2120

I

D-15

C Qm damping

1446

F Damping for Qmc-D (0.0=off, 1.0=max)

D-16

E pipe diameter

mm

1334

F Pipe diameter

D-17

E geometry correcting

2258

M Correction of the effects of pressure and temperature (OFF, ON)

D-18

E temp. coefficient

1450

F Temperature coefficient

D-19

E pressure coeff.

1452

F Pressure coefficient

D-20

E Qm-max value

1330

F Qm max. value of direction 1

D-21

E Qm-max time

2580

U Time of Qm max. value

D-22

E Qm-max value

1332

F Qm max. value of direction 2

D-23

E Qm-max time

2582

U Time of Qm max. value

&Q &Q

41

Time below Qm min

USE09 parameters Value

Unit

Modbus

Description

E-01

E USE09 working mode

2090

M USE09 operating mode (IGM, USE09C, SIMU)

E-02

E path select

690

T Select activated paths (path 1.1, path 1.2 to path 4.2)

E-03

E max. path RV

E-04

E fault time

s

E-05

E error per cent

%

2123

I

A measurement quality below this level will cause a path error

E-09

E moving average cnt

2125

I

Number of measured values for the moving average, V,VOS

E-15

C VOS mode

2240

M VOS mode (STANDARD, EXTENDED, CALIBRATION)

E-16

C delta VOS mode

2091

M Delta C monitoring (OFF, ON)

E-17

C delta VOS limit

%

1344

F Limit for delta C

E-18

E c-corr factor

[1]

1370

F Factor for C correction

E-19

E v-corr factor

[1]

1372

F Factor for V correction

E-20

C delta AGC limits

dB

1438

F Max. deviation between path-AGC and AGC-mean

E-21

E tw correct

2281

M Correct TWs (OFF, SET)

E-22

C tw damping

1518

F Damping for TW adjustment

2121

I

Max. number of replacement values used

2122

I

Time limit for IGM timeout

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

USE09-C polynomials Value

42

Unit

Modbus

Description

G-01

E err. curve lin.

2093

M Error curve linearization mode (OFF, POLYNOMIAL)

G-02

E const m2 d.1

[1]

1276

F Error polynomial for direction 1

G-03

E const m1 d.1

[1]

1278

F Error polynomial for direction 1

G-04

E const 0 d.1

[1]

1280

F Error polynomial for direction 1

G-05

E const 1 d.1

[1]

1282

F Error polynomial for direction 1

G-06

E const 2 d.1

[1]

1284

F Error polynomial for direction 1

G-10

E const m2 d.2

[1]

1306

F Error polynomial for direction 2

G-11

E const m1 d.2

[1]

1308

F Error polynomial for direction 2

G-12

E const 0 d.2

[1]

1310

F Error polynomial for direction 2

G-13

E const 1 d.2

[1]

1312

F Error polynomial for direction 2

G-14

E const 2 d.2

[1]

1314

F Error polynomial for direction 2

Frequency, pulse outputs Value

Unit

Modbus

Description

H-01

A fo base value

&Q

6248

F Measured value of the frequency output

H-02

A frequency value

Hz

6250

F Frequency value of the frequency output (in Hz)

H-03

E fo corr. factor

1386

F Correction factor of the frequency output

H-04

A corr. frequency

Hz

6266

F Correction of the frequency value of the frequency output (in Hz)

H-05

E fo base max.

&Q

1388

F Upper range value of the frequency output (physical value)

H-06

E fo freq. max.

Hz

1444

F Maximum value of the frequency output (in Hz)

H-07

A pulse value

&P

6262

F Indication of the calculated pulse value of the frequency output

H-08

E fo set value

Hz

1390

F Calibration frequency

H-09

C fo select

2161

M Selection of the measured value for the frequency output (QMC, QMCD)

H-10

E fo mode

2162

M Operating mode of the frequency output (OFF, SET VALUE, ON, TEST)

H-11

E fo2 error mode

2163

M Frequency-2 mode if a fault occurs (F2 STOP, F2 ACTIVE, CRYSTAL TEST)

H-12

A ferr waveform gen.

6260

F Frequency delta (FOut: waveform generator)

H-15

C IO-1 mode

2165

M Mode for IO-1 (OFF, DIRECTION, DIRECTION INV., INPUT, TEST, WARN-INPUT HIGH, WARN-INPUT LOW)

H-16

C IO-2 mode

2166

M Mode for IO-2 (OFF, DIRECTION, DIRECTION INV., INPUT, TEST, CPU)

H-17

C mode ext. warning

2186

M Mode in the case of external warning (OFF, LOW_POWER)

H-20

C test alarm a. warn

4081

M Tests the warning and alarm contacts (OFF, TEST)

Hz

Current output Value I-01

A c-out physical val.

I-02

A c-out value

Unit mA

Modbus

Description

6244

F Current output, physical value

6246

F Current output in mA

I-03

C c-out min.

1374

F Current output, physical minimum value

I-04

C c-out max.

1376

F Current output, physical maximum value

I-05

C c-out set value

1378

F Current output, set value

mA

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

I-06

C c-out select

2158

I

Current output, selection of the measured value (Modbus reg.)

I-07

C c-out mode

2159

M Current output, operating mode (OFF, SET VALUE, 0-20mA, 4-20mA)

I-08

C c-out err mode

2160

M Current output, operating mode if a fault occurs (OFF, MIN, MAX)

I-09

C c-out damping

1380

F Current output, damping (0.0=OFF, 1.0=max)

I-10

E c-out gradient

1382

F Current output, gradient

I-11

E c-out offset

1384

F Current output, offset

43

Serial ports Value

Unit

Modbus

Description

J-12

N DZU-0 address

2283

I

J-13

A serial-0 status

760

T Serial interface -0, status

J-14

N serial-1 mode

2107

M Serial interface -1, mode (OFF, IGM, USE09, DZU, DZU-DIAG, DZU X-FRAME, VO)

J-15

N serial-1 baud rate

2108

M Serial interface -1, baud rate (2400, 4800, 9600, 19200, 38400, 57600)

J-16

N serial-1 bits

2109

M Serial interface -1, number of bits (7, 8)

J-17

N serial-1 parity

2110

M Serial interface -1, parity (NONE, EVEN, ODD)

J-18

N not available

2286

M Serial interface -1 Modbus operating mode (not yet available)

J-19

N not available

2287

M Serial interface -1 Modbus hardware (not yet available)

J-20

N not available

2288

I

Serielle Schnittstelle -1 Modbus address (not yet available)

J-21

N not available

2289

I

Serial interface -1 Modbus register offset (not yet available)

J-22

N not available

2290

I

Serial interface -1 Modbus turn-off time (not yet available)

J-23

N DZU-1 address

2284

I

Serial interface -1 DZU slave ID (ASCII: 00-99)

J-24

A serial-1 status

770

T Serial interface -1, status

J-25

N opt. ser2 mode

2112

M Optional serial interface -2, mode (OFF, IGM, USE09, MODBUS, DZU-SLAVE)

J-26

N opt. ser2 baud rate

2113

M Optional serial interface -2, baud rate (2400, 4800, 9600, 19200, 38400, 57600)

J-27

N opt. ser2 bits

2114

M Optional serial interface -2, number of bits (7, 8)

J-28

N opt. ser2 parity

2115

M Optional serial interface -2, parity (NONE, EVEN, ODD)

baud

baud

Serial interface -0 DZU slave ID (ASCII: 00-99)

J-29

N Modbus-2 protocol

2178

M Optional serial interface -2, Modbus operating mode (OFF, RTU, ASCII)

J-30

N Modbus-2 hw-mode

2179

M Optional serial interface -2, Modbus hardware (RS232, RS485)

J-31

N Modbus-2 address

2180

I

Optional serial interface -2, Modbus address (ID)

J-32

N Modbus-2 reg.offset

2181

I

Optional serial interface -2, Modbus register offset

J-33

N Modbus-2 gap time

2182

I

Optional serial interface -2, Modbus gap time

J-34

N long byte order

2251

M Ser-2 Modbus byte order with long: (1,0)(3,2) or (3,2)(1,0) (Normal, SWAPPED)

J-35

N float byte order

2252

M Ser-2 Modbus byte order with float: (1,0)(3,2) or (3,2)(1,0) (Normal, SWAPPED)

J-36

N double byte order

2253

M Ser-2 Modbus byte order with double: (1,0)(3,2)(5,4)(7,6) or (7,6)(5,4)(3,2)(1,0) (Normal, SWAPPED)

J-37

N DZU-2 address

2285

I

J-38

A serial-2 status

780

T Optional serial interface -2, status

J-39

E DZU interval

J-40

N DZU checksum preset

tics

Serial interface -2 DZU slave ID (ASCII: 00-99)

2111

I

2255

M Serial interface -1, initial DZU checksum value (0x00, 0x7F)

Serial interface -1, DZU interval

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

DSP, FPGA values Value

44

Unit

Modbus

Description

K-20

A DSP status

hex

4004

I

DSP status (bit-coded)

K-21

A DSP error

hex

4003

I

DSP error (bit-coded)

K-22

A DSP bytes received

7034

I

Counts the telegrams received from the DSP

K-23

A FPGA status

hex

4006

I

FPGA status (bit-coded)

K-24

A FPGA error

hex

4005

I

FPGA error (bit-coded)

Path# measured values Value

Unit

Modbus

Description

L (…S)-1

A p#.1 time of flight

us

6100

F Path#.1 time of flight

L (…S)-2

A p#.2 time of flight

us

6120

F Path#.2 time of flight

L (…S)-3

A path-# delta-t

us

6140

F Path# time difference

L (…S)-4

A p# delta-t corr.

us

6540

F Path# time difference corrected

L (...S)-6

A Valid samples G#

%

7000

I

L (...S)-7

A path-# velocity

&v

6000

F Path# path velocity

L (...S)-8

A velocity vc#

&v

6200

F Path# corrected path velocity vc

L (...S)-9

A c#

&v

6020

F Path# velocity of sound

L (...S)-10

A path-# delta c

%

6080

F Path# path-VOS / total-VOS

L (...S)-12

A path-# fault

hex

4030

I

Path# path fault

L (...S)-13

A path-# status

hex

4040

I

Path# path status

L (...S)-14

A p#.1 amplitude

%

7010

I

Path#.1 amplitude in percent Path#.2 amplitude in percent

Path# valid measured values in %

L (...S)-15

A p#.2 amplitude

%

7020

I

L (...S)-16

A p#.1 AGC-level

dB

6040

F Path#.1 AGC

L (...S)-17

A p#.2 AGC-level

dB

6060

F Path#.2 AGC

L (…S)-18

A p#.1 snr

dB

6640

F Path#.1 signal-to-noise ratio

L (…S)-19

A p#.2 snr

dB

6660

F Path#.2 signal-to-noise ratio

L (…S)-20

A path-# fault (X)

hex

2270

I

L (…S)-21

A p#.1 AGC-level (X)

dB

6680

F Path#.1 AGC (3X measurement)

L (…S)-22

A p#.2 AGC-level (X)

dB

6700

F Path#.2 AGC (3X measurement)

L (…S)-23

A p#.1 snr (X)

dB

6720

F Path#.1 signal-to-noise ratio (3X measurement)

L (…S)-24

A p#.2 snr (X)

dB

6740

F Path#.2 signal-to-noise ratio (3X measurement)

Note:

The Modbus addresses stated are for path 1! To determine the Modbus addresses for the other paths, see chapter "Brief description of the USE09 Modbus".

Path# path fault (3X measurement)

Path# signal analysis Value

Unit

Modbus

Description

T (…AA)-1

A

p#.1 tw offset

us

6600

F

Path#.1 corrected delay time

T (…AA)-2

A

p#.2 tw offset

us

6620

F

Path#.2 corrected delay time

T (…AA)-3

A

p# tw damped

us

6830

F

Path# delay time twd

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

USE09 measured values Value

Unit

Modbus

Description

AB-01 A VOS average

&v

6228

F Average velocity of sound through all paths

AB-02 A p.1 AGC average

dB

6056

F Path x.1 average AGC through all paths

AB-03 A p.2 AGC average

dB

6076

F Path x.2 average AGC through all paths

45

USE09 diagnosis Unit

Modbus

AC-01 A Vz plane-1

Value

&v

6560

F Vz velocity of plane 1

Description

AC-02 A Vz plane-2

&v

6562

F Vz velocity of plane 2

AC-03 A Vz plane-3

&v

6564

F Vz velocity of plane 3

AC-04 A Vz plane-4

&v

6566

F Vz velocity of plane 4

AC-05 A Vx plane-1

&v

6568

F Vx velocity of plane 1

AC-06 A Vx plane-2

&v

6570

F Vx velocity of plane 2

AC-07 A Vx plane-3

&v

6572

F Vx velocity of plane 3

AC-08 A Vx plane-4

&v

6574

F Vx velocity of plane 4

AC-09 A Ve plane-1

&v

6576

F Ve velocity of plane 1

AC-10 A Ve plane-2

&v

6578

F Ve velocity of plane 2

AC-11 A Ve plane-3

&v

6580

F Ve velocity of plane 3

AC-12 A Ve plane-4

&v

6582

F Ve velocity of plane 4

AC-15 A swirl angle plane -1

°

6584

F Swirl angle of plane 1

AC-16 A swirl angle plane -2

°

6586

F Swirl angle of plane 2

AC-17 A swirl angle plane -3

°

6588

F Swirl angle of plane 3

AC-18 A swirl angle plane -4

°

6590

F Swirl angle of plane 4

AC-20 A profile PFY1

6800

F Profile factor PFY1

AC-21 A profile PFY2

6802

F Profile factor PFY2

AC-22 A profile PFY

6804

F Profile factor PFY

AC-23 A profile PFY31

6806

F Profile factor PFY31

AC-24 A profile PFY35

6808

F Profile factor PFY35

AC-25 A profile PFY42

6810

F Profile factor PFY42

AC-26 A profile PFY46

6812

F Profile factor PFY46

AC-27 A profile PFX

6814

F Profile factor PFX

AC-28 A profile PFX12

6816

F profile PFX12

AC-29 A profile PFX56

6818

F Profile PFX56

AC-30 A profile factor

6820

F Diagnosis: profile factor

AC-31 A symmetry X

6822

F Symmetry X

AC-32 A symmetry Y

6824

F Symmetry Y

AC-33 A symmetry

6826

F Symmetry

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

Time and date Value

Unit

AD-01 N Time

Modbus 2560

Description U Date and time

USE09-C totalizers 46

Value AE-01 Z Tot. Volume d.1

Unit

Modbus

&Z

3000

Description D Totalizer for volume at measurement conditions, direction 1

AE-02 Z Tot. Volume d.2

&Z

3004

D Totalizer for volume at measurement conditions, direction 2

AE-04 Z Tot. VolumeErr d.1

&Z

3008

D Disturbing quantity totalizer for volume at measurement conditions, direction 1

AE-05 Z Tot. VolumeErr d.2

&Z

3012

D Disturbing quantity totalizer for volume at measurement conditions, direction 2

AE-07 Z Tot. VolumeSum d.1 &Z

3016

D Total volume totalizer (Vm + VmD), direction 1

AE-08 Z Tot. VolumeSum d.2 &Z

3020

D Total volume totalizer (Vm + VmD), direction 2

AE-09 Z Total Volume

3024

D Total volume totalizer for volume at measurement conditions, direction 2

AE-10 E tot. Error-mode

2096

M Error mode of Vm and test totalizers (STOP, RUN)

AE-11 E Total Volume mode

2098

M Mode of the total volume totalizer (VO) (D1-D2, DIRECTION_1, DIRECTION_2)

AE-20 N test-tot. mode

2097

M Start/stop of the Vm test totalizers (STOP, RUN)

&Z

AE-21 A Vm-dir.1 test sum

&Z

3040

D Test totalizer for volume at measurement conditions, direction 1

AE-22 A Vm-dir.2 test sum

&Z

3044

D Test totalizer for volume at measurement conditions, direction 2

AE-23 A time for test sum

s

6242

F Duration of on-the-fly calibration

AE-30 N Unit LF-Volumes

2217

M Unit (factor) for totalizers of type LONG (x 1, x 0.1, x 0.01)

AE-31 A L: Tot. Volume d.1

&EinheitLVB

2600

L Copy of Vm totalizer, direction 1 (with factor in Long format)

AE-32 A L: Tot. Volume d.2

&EinheitLVB

2602

L Copy of Vm totalizer, direction 2 (with factor in Long format)

AE-34 A L: Tot. Vol.Err d.1

&Einheit LVB 2604

L Copy of disturbing Vm totalizer, direction 1 (with factor in Long format)

AE-35 A L: Tot. Vol.Err d.2

&EinheitLVB

2606

L Copy of disturbing Vm totalizer, direction 2 (with factor in Long format)

AE-37 A L: Tot. Vol.Sum d.1

&EinheitLVB

2608

L Copy of total volume totalizer (Vm+VmD), direction 1 (with factor in Long format)

AE-38 A L: Tot. Vol.Sum d.2

&EinheitLVB

2610

L Copy of total volume totalizer (Vm+VmD), direction 2 (with factor in Long format)

AE-39 A L: Total Volume

&EinheitLVB

2612

L Copy of Vm total volume totalizer (with factor in Long format)

ID Value AF-01 E electronic type

Unit

Modbus 500

Description T ID: Device type

AF-02 E electronic no

2564

L ID: Device No.

AF-03 E unit no

510

T ID: Type of measuring element

AF-04 E unit no

2562

L ID: Measuring element No.

AF-05 E manufacturer

2151

M ID: Manufacturer of the USE09 (RMG)

AF-06 E model (year)

2152

I

ID: Year of construction of the USE09 (DZU interface)

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

AF-07 E meter size AF-08 E nominal diameter DN

mm

520

T ID: Meter size

2210

I

AF-09 E Pressure rating

740

T ID: Pressure rating

ID: Nominal diameter DN

AF-10 E pipe flange type

2211

M ID: Flange standard (PN, ANSI)

AF-11 E pipe flange value

mm

2212

I

AF-12 E Qmin

&Q

1346

F ID: q-min

ID: Flange value

AF-13 E Qmax

&Q

1348

F ID: q-max

AF-14 E pmin

bar_g

1350

F ID: Calibration pressure min

AF-15 E pmax

bar_g

1352

F ID: Calibration pressure max

AF-16 E meas.press. min

bar_a

1520

F ID: Measuring pressure min

AF-17 E meas.press. max

bar_a

1522

F ID: Measuring pressure max

AF-18 E Tmin

掳C

1354

F ID: T-min

AF-21 E Tmax

掳C

1356

F ID: T-max

2153

M ID: Error curve linearization (OFF, ON)

AF-22 E error curve lin. AF-23 E gas type

2154

M ID: Gas type (NATURAL GAS)

AF-24 E p type

2155

M ID: P-type (3051CA, G1151Ap, G1151, 2088A)

AF-25 E p no.

2566

L ID: P-No.

AF-26 E T type

2156

M ID: T-type (AGG-EX, Q-4407, PT100, F-56, F-57)

AF-27 E T no

2568

L ID: T-No.

530

T ID: Sensor 1/1 No.

1524

F ID: Sensor 1/1 length

AF-28 E sensor 1.1 no. AF-29 E sensor 1.1 length

mm

AF-30 E sensor 1.1 built

2291

I

AF-31 E sensor 1.2 no.

540

T ID: Sensor 1/2 No.

1526

F ID: Sensor 1/2 length

AF-32 E sensor 1.2 length

mm

ID: Sensor 1/1 year of construction

AF-33 E sensor 1.2 built

2292

I

AF-34 E Sensor 2.1 no.

550

T ID: Sensor 2/1 No.

AF-35 E sensor 2.1 length

mm

AF-36 E sensor 2.1 built AF-37 E Sensor 2.2 no. AF-38 E sensor 2.2 length

mm

AF-39 E sensor 2.2 built AF-40 E sensor 3.1 no. AF-41 E sensor 3.1 length

mm

ID: Sensor 1/2 year of construction

1528

F ID: Sensor 2/1 length

2293

I

560

T ID: Sensor 2/2 No.

1530

F ID: Sensor 2/2 length

2294

I

570

T ID: Sensor 3/1 No.

1532

F ID: Sensor 3/1 length

ID: Sensor 2/1 year of construction

ID: Sensor 2/2 year of construction

AF-42 E sensor 3.1 built

2295

I

AF-43 E sensor 3.2 no.

580

T ID: Sensor 3/2 No.

1534

F ID: Sensor 3/2 length

AF-44 E sensor 3.2 length

mm

ID: Sensor 3/1 year of construction

AF-45 E sensor 3.2 built

2296

I

AF-46 E sensor 4.1 no.

590

T ID: Sensor 4/1 No.

AF-47 E sensor 4.1 length

mm

AF-48 E sensor 4.1 built AF-49 E sensor 4.2 no. AF-50 E sensor 4.2 length

mm

AF-51 E sensor 4.2 built AF-52 E sensor 5.1 no. AF-53 E sensor 5.1 length

mm

47

ID: Sensor 3/2 year of construction

1536

F ID: Sensor 4/1 length

2297

I

600

T ID: Sensor 4/2 No.

1538

F ID: Sensor 4/2 length

2298

I

610

T ID: Sensor 5/1 No.

1540

F ID: Sensor 5/1 length

ID: Sensor 4/1 year of construction

ID: Sensor 4/2 year of construction

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

AF-54 E sensor 5.1 built AF-55 E sensor 5.2 no. AF-56 E sensor 5.2 length

mm

AF-57 E sensor 5.2 built AF-58 E sensor 6.1 no. AF-59 E sensor 6.1 length

48

mm

2299

I

ID: Sensor 5/1 year of construction

620

T ID: Sensor 5/2 No.

1542

F ID: Sensor 5/2 length

2300

I

630

T ID: Sensor 6/1 No.

1544

F ID: Sensor 6/1 length

ID: Sensor 5/2 year of construction

AF-60 E sensor 6.1 built

2301

I

AF-61 E sensor 6.2 no.

640

T ID: Sensor 6/2 No.

1546

F ID: Sensor 6/2 length

AF-62 E sensor 6.2 length

mm

ID: Sensor 6/1 year of construction

AF-63 E sensor 6.2 built

2302

I

AF-64 E sensor 7.1 no.

650

T ID: Sensor 7/1 No.

AF-65 E sensor 7.1 length

mm

AF-66 E sensor 7.1 built AF-67 E sensor 7.2 no. AF-68 E sensor 7.2 length

mm

AF-69 E sensor 7.2 built AF-70 E sensor 8.1 no. AF-71 E sensor 8.1 length

mm

ID: Sensor 6/2 year of construction

1548

F ID: Sensor 7/1 length

2303

I

660

T ID: Sensor 7/2 No.

1550

F ID: Sensor 7/2 length

2304

I

670

T ID: Sensor 8/1 No.

1552

F ID: Sensor 8/1 length

ID: Sensor 7/1 year of construction

ID: Sensor 7/2 year of construction

AF-72 E sensor 8.1 built

2305

I

AF-73 E sensor 8.2 no.

680

T ID: Sensor 8/2 No.

1554

F ID: Sensor 8/2 length

AF-75 E sensor 8.2 built

2306

I

AF-76 E serial number USE09

790

T ID: Serial number USE09

100

F ID: M32C software version

201

I

ID: M32C CRC-16 ID: M32C matrix version

AF-74 E sensor 8.2 length

mm

AF-77 A Version AF-78 A CPU CRC

hex

ID: Sensor 8/1 year of construction

ID: Sensor 8/2 year of construction

AF-79 A Matrix version

200

I

AF-80 A DSP version

102

F ID: DSP software version

202

I

AF-81 A DSP CRC

hex

AF-82 A FPGA version AF-83 A FPGA CRC

ID: DSP CRC-16

104

F ID: FPGA software version

hex

203

I

Unit

Modbus

ID: FPGA CRC-16

Mode Value AG-04 N codeword

750

Description C Entry of codeword

AG-26 E test working mode

2185

M Test mode for debugging the DSP (OFF, DEBUG, WD)

AG-27 A Display, LED test

-----

T Display test, bottom

AG-28 C Test LEDs

4080

M Tests the LEDs on the front panel (OFF, TEST)

AG-30 C language

2094

M Selection of language (GERMAN, ENGLISH)

AG-31 Z units

2095

M Selection of units (METRICAL-UNITS, IMPERIAL-UNITS)

AG-32 A velocity unit

7030

M Unit: Velocities (m/s, ft/s)

AG-33 A flow unit

7031

M Unit: Flow rate (m3/h, acfh)

AG-34 A volume unit

7032

M Unit: Totalizers (m3, acf)

AG-35 A pulse unit

7033

M Unit: Pulse value (P/m3, P/cf)

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

Faults Value

Unit

Modbus

Description

AH-01 A fault message

710

T Fault message as rolling text

AH-02 A fault time

7500

U Date and time of the fault

AH-03 N clear fault

2126

M Clear fault (NO, YES)

AH-04 E fault mode

2127

M Fault mode below Qm-min (NORMAL, ALL)

AH-05 E fault display mode

2128

M Fault display mode active: Shows all currently active faults (NORMAL, ACTIVE)

AH-06 E path error mode

2129

M Error mode in the case of a path failure (WARNING, ALARM)

AH-07 N fault,warn contact

2254

M Mode for alarm and warning contact (NORMAL, 5_SECONDS, HOLD)

AH-09 A path ok

700

T Indication of the path status (path monitoring is considered)

AH-10 A hint status

4008

M Current hint status (OFF, ON, QUIT)

AH-11 A warning status

4001

M Current warning status (OFF, ON, QUIT)

AH-12 A warn contact

4120

M Current warning contact (OFF, ON)

AH-13 A fault status

4000

M Current alarm status (OFF, ON, QUITI

AH-14 A fault contact

4121

M Current alarm contact (OFF, ON)

4002

I

AH-15 A USE09 device status

hex

49

USE09 device status

AH-16 A Fault bit 0-15

hex

4010

I

Active faults (bit-coded) 0-15

AH-17 A Fault bit 16-31

hex

4011

I

Active faults (bit-coded) 16-31

AH-18 A Fault bit 32-47

hex

4012

I

Active faults (bit-coded) 32-47

AH-19 A Fault bit 48-63

hex

4013

I

Active faults (bit-coded) 48-63

AH-20 A Fault bit 64-79

hex

4014

I

Active faults (bit-coded) 64-79

AH-21 A Fault bit 80-95

hex

4015

I

Active faults (bit-coded) 80-95

AH-22 A Fault bit 96-111

hex

4016

I

Active faults (bit-coded) 96-111

AH-23 A Fault bit 112-127

hex

4017

I

Active faults (bit-coded) 112-127

AH-24 A Fault bit 128-143

hex

4018

I

Active faults (bit-coded) 128-143

AH-25 A Fault bit 144-159

hex

4019

I

Active faults (bit-coded) 144-159

AH-26 A Fault bit 160-175

hex

4020

I

Active faults (bit-coded) 160-175

AH-27 A Fault bit 176-191

hex

4021

I

Active faults (bit-coded) 176-191

AH-28 A Fault bit 192-207

hex

4022

I

Active faults (bit-coded) 192-207

Unit

Modbus 2136

I

Number of batches Relay delay time (RDT)

DSP parameters Value AI-09 C number of batches

Description

AI-10 E Relay delay time

ms

2137

I

AI-11 E sample frequency

MHz

2138

M Sample frequency in MHz (1.00, 1.25, 1.67, 2.0, 2.5, 3.33, 4.0, 5.0, 6.67, 10.0)

2139

M Size of the receiving memory (512, 1024, 2048)

AI-12 E fifo size AI-13 N FPGA testpin ctrl.

hex

2214

I

Hexadecimal control word for the FPGA test pins

AI-14 E transmission level

%

2140

I

Transmission level control in %

AI-15 E send mux time

ms

1364

F Response time of transmit multiplexer in ms

AI-16 E receive mux time

ms

1366

F Response time of receive multiplexer in ms

2141

M Operating mode of the attenuator (OFF, ON, TEST, AUTO_SEPARATE)

AI-17 E Attenuator mode

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

AI-18 E Attenuator on

dB

2142

I

Limit for the attenuator ON

AI-19 E Attenuator off

dB

2143

I

Limit for the attenuator OFF

AI-20 E Attenuator HV

dB

2144

I

Limit for the attenuator HV mode

2145

M Operating mode of amplitude control (SET VALUE, ON, STOP)

AI-21 C amp. regulator mode AI-22 C amp. regulator min

%

2146

I

Min. range for amplitude control

AI-23 C amp. regulator max

%

2147

I

Max. range for amplitude control

1448

F Damping for amplitude control

m/s

1368

F Theoretical velocity of sound of the fluid

2164

M FPGA AD gain 0 dB, +6 dB, -6 dB (1, 2, 0.5)

AI-24 C amp. damping

50

AI-25 E theoretical VOS AI-26 E ADC gain AI-27 C signal tracking

2169

M Switches signal tracking ON or OFF (ON, OFF)

2187

I

AI-37 E corr. mode

2256

M Correlation mode (OFF, FADE_IN)

AI-38 E corr. length

2189

I

Length of the correlation window

%

2279

I

Batch: Minimum amplitude

Unit

Modbus

AI-28 C max. track. offset

AI-39 E Batch: amp. min.

Tics

Max. size of the tracking window

DSP parameters 3X Value AJ-07 E corr. mode (X) AJ-09 E Batch: amp. min.

%

Description

2257

M Correlation mode (3X measurement) (OFF, FADE_IN)

2280

I

Batch: Minimum amplitude (3X measurement)

Path# parameters Value

Unit

Modbus

%

2000

Description

AK (...AR)-1

E p#.1 amp. min limit

I

Path#.1 limit of the input signal (LOW)

AK (...AR)-2

E p#.1 amp. max limit

%

2010

I

Path#.1 limit of the input signal (HIGH)

AK (...AR)-3

E p#.2 amp. min limit

%

2020

I

Path#.2 limit of the input signal (LOW)

AK (...AR)-4

E p#.2 amp. max limit

%

2030

I

Path#.2 limit of the input signal (HIGH)

AK (...AR)-5

E path-# v-min

&v

1000

F Path# lower limit of the flow velocity

AK (...AR)-6

E path-# v-max

&v

1020

F Path# upper limit of the flow velocity

AK (...AR)-7

E path-# vos-min

&v

1040

F Path# lower limit of the velocity of sound

AK (...AR)-8

E path-# vos-max

&v

1060

F Path# upper limit of the velocity of sound

AK (...AR)-9

E p# f-trans set val

Hz

2500

L Path# transmission frequency, set value in Hz

AK (...AR)-10 A path-# trans. freq.

Hz

2520

L Path# transmission frequency, actual value in Hz

AK (...AR)-11 E path-# band limits

%

2190

I

Path# limits which are being monitored

2040

I

Path# number of transmission pulses

AK (...AR)-12 E path-# trans.pulses AK (...AR)-13 E p# filter selection

kHz

2170

M Path# DSP filter selection (50, 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325)

AK (...AR)-14 E path-# tw

us

1080

F Path# delay time

2050

I

AK (...AR)-16 E path-# DAC-G1 cmd

Path# DAC-G1 instruction register

AK (...AR)-17 E path-# DAC-G1 val

2060

I

Path# DAC-G1 data register

AK (...AR)-18 E path-# DAC-G2 cmd

2070

I

Path# DAC-G2 instruction register

2080

I

Path# DAC-G2 data register

1100

F Path# blanking delay

AK (...AR)-19 E path-# DAC-G2 val AK (...AR)-20 A p# blanking delay

us

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USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

AK (...AR)-21 A p# blanking count

tic

2540

AK (...AR)-22 E path-# decay time

ms

1120

F Path# decay time at the end of measurement

AK (...AR)-23 E path-# path length

mm

1140

F Path# length of path

AK (...AR)-24 E path-# axial dist.

mm

1160

F Path# min. axial distance of path

AK (...AR)-25 E p# assembly angle

°

1500

F Path# assembly angle of the sensor

AK (...AR)-26 E p# delta-t offset

us

1420

F Path# time difference offset

AK (...AR)-27 E const-K# d.1

[1]

1200

F Path# constant K# direction 1

AK (...AR)-28 E const-K# d.2

[1]

1220

F Path# constant K# direction 2

AK (...AR)-29 E const w#

[1]

1240

F Path# constant w#

AK (...AR)-30 E p# tic offset

tic

2200

I

Path# Tic offset

AK (...AR)-31 E p# tic offset (X)

tic

2260

I

Path# Tic offset (3X measurement)

AK (...AR)-32 E p# AGC-limit

dB

2220

I

Path# AGC error limit

2312

I

Path# number of measurements (FBatches)

AK (...AR)-34 C P# no. of f-batches

Note:

L Path# blanking count

51

The Modbus addresses stated are for path 1! To determine the Modbus addresses for the other paths, see chapter "Brief description of the USE09 Modbus".

Service Value

Unit

Modbus

Description

AS-01 E CPU speed

Hz

2574

L Actual M32 clock speed

AS-02 E DSP speed

Hz

2576

L Actual DSP clock speed

AS-04 E FPGA speed

Hz

2578

L Actual FPGA clock speed

AS-05 E ext. card s.no.

2584

L IO card s. No.

AS-06 E ext. ADC s.no.

2586

L IO-ADC card s. No.

AS-07 E write opt.EEProm

2167

M (Service key!) Writes parameters in the OPT-EEP (NO, YES)

AS-08 E write ADC EEProm

2168

M (Service key!) Writes parameters in the OPT-ADC-EEP (NO, YES)

AS-09 N LCD lighting

2183

M Display lighting if key is pressed or steady light (KEY, ALWAYS)

AS-10 Z parameter reset

2148

M Load new parameters (NO, YES)

AS-12 C def. val. reset

2149

M Reset default values (NO, YES)

AS-13 C RV: number

2150

I

AS-14 A RV status

720

T Indication of the replacement value status

AS-15 C def. val. mode

2213

M Operating mode of default values (OFF, ON)

Number of mean values used to calculate the replacement values

AS-16 N Raw data path no.

2124

I

AS-17 N Raw data type

2184

M Raw data: Type selection (TEST, RAW, FILTER, RAW_ERR, FILTER_ERR, FFG, ROH_FFT, FILTER_FFT)

Raw data: Path selection (0=OFF)

AS-18 N Raw data function

2215

I

Raw data: Trigger function (subselection)

AS-20 A M32 temperature

°C

5000

F Temperature of the M32 board

AS-21 A transmit level

%

5002

F Transmission level HV analog board

AS-22 A +-5V symmetry

V

5004

F Symmetry +-5V, analog board

AS-23 A system temperature

°C

5006

F Temperature, baseboard

AS-24 A +-12V symmetry

V

5008

F Symmetry +-12V, analog board

AS-25 A 1V2 voltage

V

5010

F Voltage 1V2 DSP board

AS-26 A 1V5 voltage

V

5012

F Voltage 1V5 DSP board

AS-27 A 3V3 voltage

V

5014

F Voltage 3V3 M32 board

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


USE 09 MEASURED VALUES AND PARAMETERS

...............................................................................................................................................................................................................

AS-28 A adc-p binary val. AS-29 A adc-t binary val. AS-30 E max. sys. temp.

掳C

AS-31 E time max. sys. temp AS-32 E min. sys. temp.

掳C

AS-33 E time min. sys. temp

52

7502

L Pressure input, transmitter value

7504

L PT100 input, transmitter value

1440

F System temperature, max. value

2588

U Time of max. system temperature

1442

F System temperature, min. value

2590

U Time of min. system temperature

Data logger Value

Unit

Modbus

Description

AT-01 A Log-data date

800

T Data logger, date of last change

AT-02 A Log-data coordinate

810

T Data logger, coordinate of last change

AT-03 A Log-data old value

820

T Data logger (old value)

830

T Data logger (new value)

4007

I

AT-04 A Log-data new value AT-10 A Log-data fill level

%

Data logger, fill level

AT-11 E clear par-log

2157

M Clear parameter logging list (NO, YES)

AT-12 N clear event-log

2216

M Clear event logging list (NO, YES)

Site information Value

Unit

Modbus

Beschreibung

AU-01 N User Text-1

840

T User-programmable text line 1

AU-02 N User Text-2

850

T User-programmable text line 2

AU-03 N User Text-3

860

T User-programmable text line 3

AU-04 N User Text-4

870

T User-programmable text line 4

AU-05 N User Text-5

880

T User-programmable text line 5

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


ALARM- UND WARNING MESSAGES USE 09

...............................................................................................................................................................................................................

Alarm- und warning messages USE 09 Alarm messages No. 0 1 2 3 4

Message No Error Power Off FPGA Timeout FPGA CRC DSP-SPI Timeout

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 30 31 32 33 34 35 36 37 38 40 41 42 43 45 47 48 50

DSP-SPI CRC DSP no Data DSP R-length DSP FPGA COM-0 COM-1 COM-2 COM-3 AD-Converter extension card Tot. not valid RV.not valid F-Ram not valid F-Ram size opt. data crc ADCdata crc c-out min/max trans.level min DSPversion FPGA version LOGP not valid Path1 Failure Path2 Failure Path3 Failure Path4 Failure Path5 Failure Path6 Failure Path7 Failure Path8 Failure max. Path RV not calc. USE09 Timeout ADC temperature ADC pressure I1 out min/max temp.min/max press. min/max DSP path1

Explanation Error-free operation Power failure in the meantime FPGA communication: no response from FPGA FPGA communication: incorrect checksum DSP communication: no response from the serial peripheral interface (data bus) of the digital signal processor DSP communication: incorrect checksum at the SPI No DSP measuring data available DSP communication: invalid telegram length Critical DSP fault. Fault bits are to be read off separately in DSP fault Critical FPGA fault. Fault bits are to be read off separately in FPGA fault Error in data transmission via interface COM-0 Error in data transmission via interface COM-1 Error in data transmission via interface COM-2 Error in data transmission via interface COM-3 Fault in the analog-digital converter of the option card 2 Fault in the option card 1 Totalizers invalid Replacement value of the path reconstruction invalid Checksum of the F-RAM telegram invalid Length of the F-RAM telegram invalid Checksum of the data from the option card invalid Checksum of the data from the AD converter invalid Min/max limits of the current output violated Transmission level too low DSP SW version not compatible to M32 SW version FPGA version not compatible to M32 SW version Parameter in data logger invalid Failure of measuring path 1 Failure of measuring path 2 Failure of measuring path 3 Failure of measuring path 4 Failure of measuring path 5 Failure of measuring path 6 Failure of measuring path 7 (reserve) Failure of measuring path 8 (reserve) Maximum permissible number of path failures exceeded Replacement value for failed path could not be calculated No valid measurement, all measuring paths have failed ADC fault temperature input ADC fault pressure input Current output outside of the min./max. limits Temperature outside of the min./max. limits Pressure outside of the min./max. limits Critical path fault. Fault bits are to be read off separately in Path1 Failure

53

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ALARM- UND WARNING MESSAGES USE 09

...............................................................................................................................................................................................................

54

51 52 53 54 55 56 57 60 61 62 63 64 65 66 67 77 78 99

DSP path2 DSP path3 DSP path4 DSP path5 DSP path6 DSP path7 DSP path8 p1 AGC limit p2 AGC limit p3 AGC limit p4 AGC limit p5 AGC limit p6 AGC limit p7 AGC limit p8 AGC limit QVm min. Limit QVm max. Limit wrong parameter

Critical path fault. Fault bits are to be read off separately in Path2 Failure Critical path fault. Fault bits are to be read off separately in Path3 Failure Critical path fault. Fault bits are to be read off separately in Path4 Failure Critical path fault. Fault bits are to be read off separately in Path5 Failure Critical path fault. Fault bits are to be read off separately in Path6 Failure Critical path fault. Fault bits are to be read off separately in Path7 Failure (reserve) Critical path fault. Fault bits are to be read off separately in Path8 Failure (reserve) Amplification factor for path 1 outside of the permissible limits Amplification factor for path 2 outside of the permissible limits Amplification factor for path 3 outside of the permissible limits Amplification factor for path 4 outside of the permissible limits Amplification factor for path 5 outside of the permissible limits Amplification factor for path 6 outside of the permissible limits Amplification factor for path 7 outside of the permissible limits (reserve) Amplification factor for path 8 outside of the permissible limits (reserve) Volumetric flow rate at measurement conditions below Qmin Volumetric flow rate at measurement conditions exceeds Qmax Entered parameter invalid

Warning messages No. 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 120 121 122 123 124 125 126

Message Path1 Warn. Path2 Warn. Path3 Warn. Path4 Warn. Path5 Warn. Path6 Warn. Path7 Warn. Path8 Warn. RTC Hardware ext. Warning P1 v min/max P2 v min/max P3 v min/max P4 v min/max P5 v min/max P6 v min/max P7 v min/max P8 v min/max work.mode test P1 c min/max P2 c min/max P3 c min/max P4 c min/max P5 c min/max P6 c min/max P7 c min/max

Explanation Fraction of invalid measurements for path 1 too high Fraction of invalid measurements for path 2 too high Fraction of invalid measurements for path 3 too high Fraction of invalid measurements for path 4 too high Fraction of invalid measurements for path 5 too high Fraction of invalid measurements for path 6 too high Fraction of invalid measurements for path 7 too high (reserve) Fraction of invalid measurements for path 8 too high (reserve) Hardware fault of real time clock External warning Flow velocity from path 1 outside of the min./max. limits Flow velocity from path 2 outside of the min./max. limits Flow velocity from path 3 outside of the min./max. limits Flow velocity from path 4 outside of the min./max. limits Flow velocity from path 5 outside of the min./max. limits Flow velocity from path 6 outside of the min./max. limits Flow velocity from path 7 outside of the min./max. limits (reserve) Flow velocity from path 8 outside of the min./max. limits (reserve) Meter is running in test mode Velocity of sound from path 1 outside of the min./max. limits Velocity of sound from path 2 outside of the min./max. limits Velocity of sound from path 3 outside of the min./max. limits Velocity of sound from path 4 outside of the min./max. limits Velocity of sound from path 5 outside of the min./max. limits Velocity of sound from path 6 outside of the min./max. limits Velocity of sound from path 7 outside of the min./max. limits (reserve)

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ALARM- UND WARNING MESSAGES USE 09

...............................................................................................................................................................................................................

127 130 131 132 133 134 135 136 137 140 141 142 143 144 145 146 147 150 151 152 153 154 155 156

P8 c min/max p1.1 amplitude p2.1 amplitude p3.1 amplitude p4.1 amplitude p5.1 amplitude p6.1 amplitude p7.1 amplitude p8.1 amplitude p1.2 amplitude p2.2 amplitude p3.2 amplitude p4.2 amplitude p5.2 amplitude p6.2 amplitude p7.2 amplitude p8.2 amplitude Path1 delta c Path2 delta c Path3 delta c Path4 delta c Path5 delta c Path6 delta c Path7 delta c

157

Path8 delta c

170 171 172 173 174 175 176 177

p1 AGC delta p2 AGC delta p3 AGC delta p4 AGC delta p5 AGC delta p6 AGC delta p7 AGC delta p8 AGC delta

Velocity of sound from path 8 outside of the min./max. limits (reserve) Amplitude of the signal from sensor 1.1 too small Amplitude of the signal from sensor 2.1 too small Amplitude of the signal from sensor 3.1 too small Amplitude of the signal from sensor 4.1 too small Amplitude of the signal from sensor 5.1 too small Amplitude of the signal from sensor 6.1 too small Amplitude of the signal from sensor 7.1 too small (reserve) Amplitude of the signal from sensor 8.1 too small (reserve) Amplitude of the signal from sensor 1.2 too small Amplitude of the signal from sensor 2.2 too small Amplitude of the signal from sensor 3.2 too small Amplitude of the signal from sensor 4.2 too small Amplitude of the signal from sensor 5.2 too small Amplitude of the signal from sensor 6.2 too small Amplitude of the signal from sensor 7.2 too small (reserve) Amplitude of the signal from sensor 8.2 too small (reserve) Deviation of velocity of sound in path 1 from the average velocity of sound too big Deviation of velocity of sound in path 2 from the average velocity of sound too big Deviation of velocity of sound in path 3 from the average velocity of sound too big Deviation of velocity of sound in path 4 from the average velocity of sound too big Deviation of velocity of sound in path 5 from the average velocity of sound too big Deviation of velocity of sound in path 6 from the average velocity of sound too big Deviation of velocity of sound in path 7 from the average velocity of sound too big (reserve) Deviation of velocity of sound in path 8 from the average velocity of sound too big (reserve) Deviation of the amplification factor in path 1 from the average gain too big Deviation of the amplification factor in path 2 from the average gain too big Deviation of the amplification factor in path 3 from the average gain too big Deviation of the amplification factor in path 4 from the average gain too big Deviation of the amplification factor in path 5 from the average gain too big Deviation of the amplification factor in path 6 from the average gain too big Deviation of the amplification factor in path 7 from the average gain too big (reserve) Deviation of the amplification factor in path 8 from the average gain too big (reserve)

55

Hints No. 181 182 183 184 185 186 187

Message sys. temp min sys. temp max Rawdata len Rawdata crc P-LOG full DSP info len DSP info crc

Explanation System temperature too low System temperature too high Length of raw data telegram incorrect Checksum of raw data telegram incorrect Parameter data logger full Length of DSP info-telegram incorrect Checksum of DSP info-telegram incorrect

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


BRIEF DESCRIPTION OF THE USE09 MODBUS

...............................................................................................................................................................................................................

Brief description of the USE09 Modbus Parameterizing Modbus

56

The USE09 has three serial interfaces: - interface – 0 is reserved for servicing (RMGView). - interface – 1 has been designed for exchanging data with volume correctors. - interface – 2 (optional) is intended for communications with a Modbus master. The interface and Modbus parameters can be set in the "Serial ports" column. Interface – 2 can be configured as RS232 or RS485. Such configuration is to be made via the software and the hardware. DIP switch RS232 configuration

DIP switch RS485 configuration

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

This DIP switch is located on the optional card. USE09 Modbus commands The USE09 knows the following Modbus commands: (03 Hex) Read Holding Registers (06 Hex) Read Single Register (10 Hex) Preset Multiple Register (08 Hex) Diagnostic (00 Hex) Return Query Data USE09 Exception Codes 01 02 03

Illegal Function Illegal Data Address (register not available) Illegal Data Value (register not writeable or wrong value)

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


BRIEF DESCRIPTION OF THE USE09 MODBUS

...............................................................................................................................................................................................................

Example (Modbus query / response): Query: Start Char Slave Address Function Starting Address Hi Starting Address Lo No. of Points Hi No. of Points Lo LRC / CRC carriage return line feed

Modbus - ASCII : 01 03 0F A2 00 01 42 CR LF

Modbus - RTU

Response: Start Char Slave Address Function Byte Count Data Hi (Reg 2000) Data Lo (Reg 2000) LRC carriage return line feed

: 01 03 02 A8 01 51 CR LF

01 03 02 A8 01 06 44

Values in ASCII

Values in HEX

01 03 0F A2 00 01 26 FC

57

Register = 4002 (0FA2) Number = 0001 (0001)

Value = A801

Read Holding Register 4002, value is A801 (Hex) Example (Modbus number formats): Data type

Register

Value Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

float Text

2 10

273.15 USZ08-6P

int double long

1 4 2

44067 14.2740 100000

0x93 0x53 0x00 0x00 0xAC 0x13 0x86

0x33 0x55 0x00 0x00 0x23 0x58 0xA0

0x43 0x30 0x00 0x00

0x88 0x5A 0x00 0x00

0x8A 0x00

0xCF 0x01

0x2D 0x00

0x38 0x00

0x50 0x00

0x36 0x00

0x8C

0x4C

0x40

0x2C

Please see the Modbus specification for further information. ............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


BRIEF DESCRIPTION OF THE USE09 MODBUS

...............................................................................................................................................................................................................

Special features of the USE09 Modbus:

58

- All data types comprising more than one register can only be written completely. float (F) : 2 registers double (D) : 4 registers long integer (L) : 2 registers integer (I) : 1 register Text (T) : 10 registers The data types are to be found in the tables of the "USE 09 measured values and parameters" chapter in the column standing to the right of the Modbus address. - Text fields must at least have one final null (0x00). Max. text length is 19 characters. - Modbus registers are the registers transmitted through the bus – therefore, no registers +- 1! In any case, a register offset can be set in the USE09. - In the tables with the measured values and parameters for the individual paths, there are the Modbus addresses for path 1; the addresses for paths 2 to 8 follow directly afterwards. Example: The velocity of sound for path 1 has address 6020. Since it is a quantity in the float format, the address for path 2 is 6022 and the velocity of sound for path 6 is to be found under address 6020 + 5 * 2 = 6030. Please contact RMG Messtechnik to obtain the complete Modbus register assignments for the USE09.

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


TECHNICAL SPECIFICATIONS

...............................................................................................................................................................................................................

Technical specifications Power supply: Measuring element: ERZ 2000 USC:

24 VDC 24 VDC or 230 VAC

Power input: Measuring element: ERZ 2000 USC:

USE 09: 5 W 24 W

Protection class:

IP 65

Interfaces: RS 485 0 (for RMGView): RS 485 1: RS 485 2 (with USE 09C):

9600 / 19200 / 38400 / 57600 baud 9600 / 19200 / 38400 / 57600 baud 9600 / 19200 / 38400 / 57600 baud

Current output:

Umax= 16 V

Load resistance: max. 400 Ω

Pulse outputs:

Umax= 30 V

fmax= 5 kHz

Sensor frequency:

120 kHz or 200 kHz

Flow velocity:

-40 to + 40 m/s

Temperature range:

-20° to +55°C (optional: -40°C to +55°C)

Measuring ranges:

for custody transfer metering

(optional for the USE 09)

Nominal diameter

USE 09C: 15 W

Measuring range (m³/h)

mm

inches

Qmin

Qmax

100 150 200 250 300 400 500 600

4 6 8 10 12 16 20 24

13 20 40 65 80 130 200 320

1000 2500 4000 6500 10000 16000 25000 40000

59

Acoustic paths 3*) / 6 3*) / 6 6 6 6 6 6 6

*) 3-path flowmeter only as special design

............................................................................................................................................................................................................... Manual USZ 08 · EN04 · 2013-06


SEAL DIAGRAMS

...............................................................................................................................................................................................................

Seal diagrams Seals of the USE 09 ultrasonic electronic system

60

Side view:

approx. 160 mm

Seal

approx. 320 mm

Top view:

approx. 260 mm

Drw. No.: 059504.4

Status: 14.03.2007

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


SEAL DIAGRAMS

...............................................................................................................................................................................................................

Seals of the USE 09-C-LT ultrasonic electronic system Side view Seal

approx. 172

61

approx. 315

Top view

approx. 395

Drw. No.: 060377.4

Status: 04.05.2009

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


SEAL DIAGRAMS

...............................................................................................................................................................................................................

Seals of the measuring element of type USZ 08-6P (with USE 09) Front view: 62

Seals of the USE09 ultrasonic electronic system acc. to Drw. No. 059504.4

Seals of the type plate acc. to Drw. No. 060319.4

Messwerk USZ087.241 01.04

P

Q max Q min

positive flow direction po sitive flow direction

Top view:

Seals of the pressure tap acc. to Drw. No. 056440.4 on start-up Drw. No.: 060318.4

Status: 27.03.2008

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


SEAL DIAGRAMS

...............................................................................................................................................................................................................

Seals of the measuring element of type USZ 08-6P (with USE 09-C) Front view: Seals of the USE09-C and USE09-C-LT ultrasonic electronic system acc. to Drw. No. 060377.4

Seals of the type plate acc. to Drw. No. 061243.4

63

Top view:

Seals of the pressure tap acc. to Drw. No. 056440.4 on start-up Drw. No.: 061246.4

Status: 04.05.2009

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


SEAL DIAGRAMS

...............................................................................................................................................................................................................

Seals of the type plate of the USZ 08 measuring element Device with PTB approval 60mm

45mm

64

Seal

Drw. No.: 060319.4

Status: 27.03.2008

Device with MID approval 60

t am = -40掳C...55掳C

RMG Messtechnik GmbH Butzbach / Germany

Drw.-No.: 061243.4

45

MXX 0102 DE-09-MI002-XXXXXX

Seal

Status: 04.05.2009

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


ANNEX

...............................................................................................................................................................................................................

Annex Type examination certificates

65

............................................................................................................................................................................................................... Manual USZ 08 路 EN04 路 2013-06


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