baking trays and perforated trays 路 baguette pans and unit baking trays 路 tin sets 路 non-stick coatings
DOWNTIME IS A STEP BACKWARDS This is why we constantly optimise our products and production lines, thus guaranteeing a high degree of flexibility so as to accommodate special requests from customers, and ensuring optimal quality at fair prices and prompt contract and order processing.
Kempf GmbH is a medium-sized, family business that has been specialising in bakeware and coatings for the past 40 years.
With our qualified staff and our state-of-the-art production lines, we are in a position to offer optimal quality at prices that are in line with the market standard. In recent decades, increasing industrialisation has exerted a lasting impact on the bakery sector. What is important now is for all production operations to survive the pressure that has resulted from the price war and to meet customers’ requirements in terms of quality, taste and service, which have increased in parallel. The changes that this process has brought in its wake for the bakery sector also characterise the further evolution of our family business in Rohrbach. STAINED SU
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Josef Kempf
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Teflon® is a registered trademark of The Chemours Company FC, LLC.
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Teflon® coatings for Industrial Bakery Solutions
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SPECIAL SOLUTIONS
NOTHING IS IMPOSSIBLE Does the product you seek not appear in our standard portfolio? No problem! We will be happy to carry out production in accordance with your specifications.
Trays for croissants
Hybrid tray
Tin sets with logo imprint
Aluminium perforated tray with ridging
Tartlet tray
Breadstick tray
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BAKING AND PERFORATED TRAYS stability.
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Aluminium perforated tray 60 x 40 cm, 4-edge, 45 °C T F
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1.5 mm thick, the edge is also folded to increase
AlMg3) as standard. The material thicknesses 1.5Â mm
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factured using high-quality aluminium alloys (AlMn or
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and 2 mm are used as standard. In trays that are
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Our aluminium baking and perforated trays are manu-
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A variety of non-stick coatings are possible
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4-edge baking scheets Measurements W x L in mm
Edge height
Unperforated
530 x 325
10 mm
600 x 400
10 mm
600 x 400
10 mm
650 x 530
10 mm
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780 x 580
10 mm
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Perforated 2 mm
Perforated 3 mm
Perforated 5 mm
Thickness 1.5 mm
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4
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Thickness 2 mm
Contact angle 45°
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45°
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45°
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45°
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45°
A HIGH DEGREE OF FLEXIBILITY
2 mm
3 mm
5 mm
Aluminium perforated tray 78 x 58 cm, 3-edge, 90 °C
3-edge baking trays Measurements W x L in mm
Edge height
Unperforated
Perforated 2 mm
Perforated 3 mm
Perforated 5 mm
Thickness 1.5 mm
600 x 400
20 mm
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780 x 580
25 mm
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800 x 600
25 mm
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980 x 580
25 mm
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Thickness 2 mm
2-edge baking trays – long or short Measurements
W x L in mm
Unperforated
Perforated Perforated Perforated Thickness 2 mm 3 mm 5 mm 1.5 mm
440 x 350
Thickness 2 mm
Edge design
Edge height
Contact angle
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long
10 mm
90°
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long
10 mm
90°
600 x 400
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780 x 580
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short
10 mm
45°
780 x 580
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lengthwise
10 mm
45°
780 x 580
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lengthwise
15 mm
90°
800 x 600
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short
10 mm
45°
980 x 580
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short
10 mm
45°
980 x 580
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lengthwise
10 mm
45°
980 x 580
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lengthwise
15 mm
90°
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BAGUETTE PANS - UN IT BAKING TRAYS â—?â—?
Sturdy design
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Suitable for automated systems, such as Mecathe-
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design variant, perforation or coating
rm and Gouet, etc.
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Precision-engineered for seamless production
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Special 2.00 mm or 1.6 mm micro-perforation for
Flexible in terms of design and number of troughs, In conjunction with our Design and Tooling department, we develop and produce unit baking trays in accordance with your specifications
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particularly soft doughs
Can be supplied with our high-quality non-stick
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coatings
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2 mm perforation
1.6 mm perforation
Without rivets
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Over 100 trough moulds
OPTIMAL PRECISION AND STABILITY
Baguette pans with rounded, tubular frame Item no.
Measurements W x L in mm
Number of rows / orientation
1200
600 x 400 mm
4 rows / lengthwise
1210
600 x 400 mm
5 rows / lengthwise
1300
780 x 580 mm
5 rows / lengthwise
1310
780 x 580 mm
6 rows / lengthwise
1320
780 x 580 mm
7 rows / lengthwise
1330
780 x 580 mm
8 rows / lengthwise
1350
780 x 580 mm
8 rows / crosswise
1360
800 x 600 mm
6 rows / lengthwise
1365
800 x 600 mm
7 rows / lengthwise
1370
800 x 600 mm
8 rows / lengthwise
1380
800 x 600 mm
8 rows / crosswise
1400
980 x 580 mm
5 rows / lengthwise
1410
980 x 580 mm
6 rows / lengthwise
1420
980 x 580 mm
7 rows / lengthwise
1430
980 x 580 mm
8 rows / lengthwise
1450
980 x 580 mm
10 rows / crosswise
1470
980 x 580 mm
12 rows / crosswise
Circular tube frames
Angular frame
Stainless steel frame
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TIN SETS You have the following options:
We manufacture our baking moulds and tin sets on our state-of-the-art production line. We thus ensure
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Stable profile frame with an “edge bumper�
and a sturdy design. These parameters are indis-
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Individual corrugated moulds
pensable for industrial use on automated baking
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Individual moulds with perforation
systems. Our non-stick coatings, too, ensure that you
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Dual or reinforced frame (depending on the
outstanding, consistent quality, absolute precision
are in a position to achieve a high number of baking
system)
cycles while ensuring high quality in terms of baked goods. We produce our tin sets in accordance with your specifications. We set great store by a durable and
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Frame design suitable for robotic manipulation
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Materials: Tin sets can be supplied in alusteel or
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“Edge bumper�
Matching lid with vents
stainless steel
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Robot-supportive frame
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Fluting
10-unit sandwich tin
8-unit wholemeal bread tin
Stainless steel baguette tin
3-unit special bread tin
Fully automated production of individual moulds
Robot-controlled spot welding
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KG-FLON NON-STICK COATINGS STAINED SU
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KG-Flon 403
KG-Flon 704
Properties (specific characteristics)
The coating has a very good nonstick effect, tolerates frequent baking and exhibits a very good price-performance ratio. KG-Flon 300 can be universally deployed and has a very smooth surface that is easy to clean. This is why it is very frequently used in baking trays in the bakery as well as in the Bake-Off franchise.
The coating has a very good non-stick effect and excellent abrasion resistance. KG-Flon 403 is applied in multiple layers and reinforced with ceramic particles. For this reason, it is very frequently used in automated baking systems or similar applications that greatly tax the coating.
The coating has a very good non-stick effect and extraordinary durability. KG-Flon 704 was specifically developed for the extreme rigours of deployment in industrial bakeries. Owing to this coating’s unique properties, it is very frequently used in tin loaf systems, automated baguette and bread roll systems, as well as special trays.
Areas of application
Baking tray for production and for Bake-Off, baguette pans
Baking tray for production and for Bake-Off, baguette pans, unit baking trays
Baking moulds, baking trays, baguette pans, unit baking trays, pizza pans
Non-stick property
3.5
3.5
4.5
Abrasion resistance
3
5
4.5
Diffusion resistance
3
3.5
4
Colour
Black
Black
Green / Black
Temperature resistance
-30 °C to + 270 °C
-30 °C to + 270 °C
-30 °C to + 260 °C
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Advantages of our KG-Flon non-stick coatings: ●●
Perfect de-moulding of the baked goods owing to out-
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standing non-stick properties ●●
omission of oil and grease in the baking process
Long shelf life and numerous baking cycles owing to
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outstanding abrasion resistance ●●
Improved appearance and product quality owing to the Minimal outlay in terms of compliance with safety standards and hygiene regulations
Reductions in costs owing to the omission of release agents and cleaning
KG-Flon 750
KG-Flon 900
KG-Flon 903
Silicone KG-500
The coating has an outstanding non-stick effect, excellent diffusion resistance and exhibits a very good price-performance ratio. For this reason, KG-Flon 750 is very frequently used in extremely challenging applications, such as lye-based products or sour doughs.
The coating has a very good non-stick effect and extraordinary abrasion resistance. KG-Flon 900 has special ceramic particles that make this coating particularly durable and tough. This is why it is very frequently used in baking trays in the Bake-Off franchise.
The coating has an excellent non-stick effect and very good abrasion resistance. KG-Flon 903 is frequently used for very sticky doughs, sweet products or fermenting applications. Outstanding results can be achieved particularly when using peeling boards and proofing boards, even in the absence of fermenting cloths and plastic peeling boards.
The coating has a good nonstick effect and exhibits a very good price-performance ratio. Thanks to its hygroscopic properties, Silicone KG 500 has an anti-slip effect despite being non-stick. This is why it is frequently used in automated baking systems for the manufacture of bread rolls and baguettes, as well as in the Bake-Off franchise.
Baking trays and baguette pans (particularly suited to lye rolls)
Baking trays for Bake-Off
Baking trays, baguette pans, baking moulds, peeling boards, pizza pans
Baking tray for production and for Bake-Off, baguette pans, unit baking trays
4.5
3.5
5
3.5
3.5
4.5
3
3
5
2.5
4.5
2.5
Red
White
Green
Red / Grey
-20 °C to + 260 °C
-30 °C to + 300 °C
-30 °C to + 220 °C
-30 °C to + 300 °C
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OPTIMAL QUALITY AT PRICES IN LINE WITH THE MARKET We partner with Teflon Industrial Bakery Solutions and thus have access to the latest developments as well as the most high-quality raw materials in the
Teflon® coatings for Industrial Bakery Solutions
non-stick coatings segment. With our highly qualified staff and our highly automated manufacturing, we can offer you top-quality non-stick coatings.
LICENSED MARKETER
Because of our wealth of experience, we work with you to select the right coating for your baked goods
Teflon® is a registered trademark of The Chemours Company FC, LLC.
and your manufacturing process. 150501 Licensed Marketer Kempf Logo.indd 1
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Up to 10,000 baking cycles possible
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Outstanding non-stick properties
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Very high abrasion resistance
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Temperature-resistant up to 300 °C
Re-coated tin set
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WHAT SETS US APART SUSTAINABLE PROGRESS RE-COATING SERVICE â—?â—?
Progress – but not at any cost!
Professional removal of finish from your used baking trays or moulds
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Selection of the best coating for your baking
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our fully automated coating system â—?â—?
Logistics are organised by us: collection – storage – punctual delivery
Sustainability is our top priority. This is why 100% Fully automated coating process
of the electrical energy needed for production is generated through our own solar power. 99% of
We professionally remove the finish from your worn
the raw material waste that arises during our
baking moulds or tin sets. The entire baking tray is
process of manufacture is recycled.
then blasted and subsequently re-coated with the coating of your choice. In the case of unit baking trays, we replace the old inlet with a completely new
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too: collection, interim storage (if needed)
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sponsibility for the entire logistics on your behalf,
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one. When you receive your trays and moulds from
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TRAYS FOR SLICED PASTRY Our aluminium trays for sliced pastries are produced
Trays for sliced pastry
in a material thickness of 1.5 mm as standard. There are trays for sliced pastry and then there are
Item no.
Measurements W x L in mm
Rail attachment
Edge height in mm
trays for sliced pastry. What’s most important is the
6900
580 x 100
Slat
50
joint bar.
6901
580 x 100
Ridging
50
The removable joint bar make it possible to remove
6910
580 x 200
Slat
50
the cake portions easily and swiftly without causing
6911
580 x 200
Ridging
50
the edges to break off or curl. This makes for suc-
6920
580 x 400
Slat
50
6921
580 x 400
Ridging
50
6950
600 x 100
Slat
50
6951
600 x 100
Ridging
50
6960
600 x 200
Slat
50
6961
600 x 200
Ridging
50
6970
600 x 400
Slat
50
6971
600 x 400
Ridging
50
cessful cream slices and filled slices, right through to tray bakes of all kinds. Since there is no one-size-fits-all solution and each restaurateur expects something different from the slatted tray, we have two variants in our range: ●●
Bead
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Cut
Joint bar: Bead
Joint bar: Cut
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BAKING RACKS AND REFRIGERATION RACKS You have the following options:
All our baking racks and refrigeration racks are made from stainless steel. The baking racks can be pro-
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Various tray sizes
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Run size
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Insertion either lengthwise or crosswise
tween various options in terms of tray size, run size,
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Refrigeration or baking racks
right through to the type of insertion mechanism.
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Support angle with or without limit stop
duced for all common types of ovens; naturally, we will comply with your individual specifications. Depending on the intended usage, you can choose be-
Baking rack
Refrigeration rack
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Teflon® is a registered trademark of The Chemours Company FC, LLC.
HHALTI AC
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info@kempfgmbh.de · www.kempfgmbh.de
LICENSED MARKETER
MADE IN
VERSCH
Tel. +49 (0) 8442 96690 · Fax. +49 (0) 8442 7401
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Teflon® coatings for Industrial Bakery Solutions
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Kempf GmbH · Carl-Benz-Strasse 3 · 85296 Rohrbach
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High-quality products with the “MADE IN GERMANY” seal – Automated production