NZ Logger December 2024

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More grunt, more grip

Innovative harvesting

Manual fallers still at risk

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contents

DECEMBER 2024/JANUARY 2025

16 4

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38

Forestry fatalites by Task 2013 to 2023 Breaking out, 6

Travel related, 7

Thinning for value, 2

Maintenance, 4

Machine vs person, 3 Manual tree falling, 18

Machine rollover, 4

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Loading, 2 Tree falling - machine assist, 5

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FOREST TALK Pendulum still swinging for log prices; New opportunities for wood product exporters; Removing trade barriers to the gulf; Proposed cuts threaten forestry training; Hybrid tree species trials show promise; Electric timber truck gets to work; Virtual reality training ideal for forestry; Homegrown aviation fuel?; Visitors urged to stay out of harvesting areas; Business growth through equipment acquisition; Steep slope advancement; Hawke’s Bay forestry heroes.

SPECIAL FEATURE: HEALTH AND SAFETY ACC levies may be down but rates of harm in forestry are still high compared with other primary industries, particularly for manual tree fallers, according to a recent analysis of forestry fatality data over the last decade.

16

SHAW’S WIRE ROPES IRON TEST The owners at Jensen Logging are so impressed by the performance of the brand-new Woodsman Pro tree harvester 560 small wood/ thinnings head – the first operating in the world – that they have already ordered a second one. Turn to our Iron Test to see why.

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BREAKING OUT Otago-based Gillion Logging is using innovative harvesting techniques that offer both efficiency and environmental stewardship in a challenging area that would otherwise have been uneconomic to harvest.

DEPARTMENTS 2 editorial 42 fica 46 top spot 49 Greenlight New Iron 52 classifieds

December 2024/January 2025 | NZ LOGGER 1

from the editor

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ISSN 1176-0397

PHOTO: TIM BENSEMAN

More grunt, more grip

Innovative harvesting

Manual fallers still at risk

From left: Woodsman Pro commissioning Engineer, John van Boven, Woodsman Pro 560 Designer, Bjarni Gudnason, regular operator, Deon Boynton, Jensen Logging Harvest Manager, Rachael Brown, Iron Tester, Denis Todd and Jensen Logging Operations Manager, Russell Brown with the John Deere 803 and Woodsman Pro 560 combo.

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2 NZ LOGGER | December 2024/January 2025

Winding down IT’S THE END OF WHAT HAS FELT LIKE A PRETTY LONG YEAR… AND what a year it has been for the industry! Still mopping up after Cyclone’s Gabrielle and Hale, this page has been host to Burmese logging elephants, Chinese astrology and everything in between. We’ve talked about mill closures, worker shortages, immigration, trade, social licence, governance, safety on the job and challenges galore.

Then there are those who overcame them, both on a personal and practical level – individual achievements, innovative developments, the whãnau behind them and, of course, the tools of our trade. From those walking the land with seedlings on their backs to the ones in the thick of the forest with a chainsaw in their hands, and the drivers of our powerful mechanical beasts, this industry is all about hard yakka.

This month is no different. In our Breaking Out feature, we join Gillion Logging in North Otago as they take on a challenging 40 hectares of mature Radiata pine across a gully in a Sensitive Natural Area. Not daunted by the task, they put their heads together and came up with a three-stage extraction system solution. The result? An affordable, controlled harvest with minimal disturbance and optimised productivity. And they’re doing it all safely too.

Safety is the focus of our Special Feature as we take a look at an analysis of forestry fatality data over the last 10 years. While health and safety overall has improved sufficiently to drop ACC levies, the data shows that manual tree fallers, who still fell about 15% of our harvest, are 300 times more likely to die at work than the rest of the New Zealand workforce.

That’s quite a statistic, and one that needs to be addressed.

As John Lowe, Project Manager, Safetree/FISC, says, “The fatalities analysis suggests that the forestry industry should be taking note of the old saying, ‘you should fish where the fish are’. In other words, the industry should be focusing its health and safety improvement efforts on reducing the biggest area of harm – manual falling.”

We can only hope that on-the-ground results will arise out of the recommendations in the article.

Well, I don’t know about you but I, for one, am happy to put 2024 behind me. Wishing you all a good rest, precious family time, a good feed and the strength to come back refreshed and ready to get stuck into a new year. Clean year, clean slate. Enjoy the downtime!

Until next time, stay safe.

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forest talk

Pendulum still swinging for log prices

Photo: Paul Rickard

Story: FICA CEO Rowan Struthers

WHARF GATE LOG PRICES JUMPED IN October, driven by decreasing port-level inventories, more favourable exchange rates and lower shipping rates that subsequently increased in late October. As a result, log prices bounced to a seven-month high, reaching a national average of $123/JASm3 on A-grade.

No one is getting carried away with these latest improvements yet. The pendulum swinging between under and oversupply continues to be the main driver for Chinese log pricing, and there has been no substantial increase in log usage rates. Data around the Chinese property development sector remained especially negative in September, but anecdotal reports suggest the industry has stabilised following a raft of measures introduced by Chinese officials in late to mid-October.

The furniture market continues to hold up better than the construction market. This has seen a greater price differential between furniture grade logs (Pruned, A40 and A logs) and construction grade logs. This has favoured ports such as Gisborne that has a higher mix of furniture grade logs. However, the election of Trump may stymie this market (see comments below).

The steady re-emergence of the Indian

market continues to be well-received, with more shipments from New Zealand occurring in October and November. However, there is real concern this market will be pushed into over-supply over the short term.

Little change has been reported for local timber markets. Mills continue to minimise output to match low orders. There was a slight uptick in September consent numbers and interest rates are on the decline, but most punters are not expecting any significant increase in domestic construction until mid2025.

The election of Trump is going to do little to improve the demand for logs in both export and domestic log markets. The introduction of US tariffs on both New Zealand and China will adversely affect New Zealand. An example as mentioned above is the China furniture market. China is a significant player in global furniture manufacturing and the US is a significant export market, the introduction of further US tariffs could have a significant effect on this market and hence demand for Radiata pine that is used in manufacture.

Although there was a small uptick in CFR price between October and November and no increase in demand, there has been a $3 to $4/Jas increase in wharf gate prices

FICA CEO Rowan Struthers. from October driven primarily by foreign exchange offset by increased shipping costs.

November wharf gate log prices for NI Ports ranged from $125 to $130 NZD/Jas, for SI Ports $10 to $13/Jas less.

These prices may come under pressure driven by a reduction in off port sales, subsequent increased inventory levels at China Ports and a reduction in wholesale log prices in the short term. Fingers-crossed New Zealand Inc will be able to get the balance between supply and demand correct and prices should remain stable.

The pendulum continues to swing, with the added Trump factor in the medium term. NZL

New opportunities for wood product exporters FORMAL SIGNING OF THE AGREEMENT ON CLIMATE CHANGE, Trade and Sustainability (ACCTS) by New Zealand, Costa Rica, Switzerland and Iceland in November is a positive step for New Zealand wood product exporters, says the Wood Processors and Manufacturers Association (WPMA).

“The ACCTS is significant as it is the first trade agreement of its kind dedicated to trade and climate issues, hence demonstrating a fresh approach to global trade negotiations,” says WPMA Chief Executive, Mark Ross. “The agreement eliminates tariffs on 316 environmental goods, including 34 wood products such as sawn timber, pulp and panels for construction.”

He adds: “New Zealand exports over $2.4 billion of wood products worldwide and has a leading story to tell around our sustainable and

renewable forests fitting strongly with the core goals of ACCTS. By capturing atmospheric carbon, wood has an important role to play within the global carbon cycle and our fight against climate change.”

Particularly important is the fact that this agreement opens new opportunities for New Zealand wood product exporters.

“Being designed as an open plurilateral agreement means that other core trading partners will be encouraged to join ACCTS over time, thus growing our export markets for environmental and sustainable goods,” says Mr Ross.

“New Zealand, Costa Rica, Switzerland and Iceland may well have started something that, not only could lead to a larger trade and climate agreement, but also provides a lesson in decisiveness that all countries should take to heart.” NZL

4 NZ LOGGER | December 2024/January 2025

ensign_g

forest talk

Removing trade barriers to the gulf NEW ZEALAND CURRENTLY EXPORTS SOME $35 MILLION IN value added wood products to the Gulf Cooperation Council (GCC) including panels, paper and planed timber. The successful conclusion of negotiations on a trade agreement with the GCC includes removal of all tariffs over a five-year period.

The inclusion of provisions in the trade agreement such as streamlined customs processes and reduced non-tariff barriers, will provide further encouragement to develop this export market for wood products, says Chief Executive of the Wood Processors and Manufacturers Association (WPMA), Mark Ross.

“GCC countries are motivated towards sustainable construction using mass timber. The adoption of mass timber and wood in construction aligns with the region’s vision for sustainable development and green building practices, offering a future market growth opportunity for New Zealand wood product exporter,” he says.

GCC members include Saudi Arabia, United Arab Emirates, Qatar, Kuwait, Oman and Bahrain. Within the GCC, timber represents a

harmonious blend of tradition and modernity, making it a versatile choice for various structures, says Mr Ross.

“Wood processing provides multiple benefits to New Zealand, and it is positive to see the government removing unnecessary barriers and implementing new trade agreements of future benefit to our industry.” NZL

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forest talk

Generation Programme students at Toi Ohomai Waipa Campus, learning about chainsaw safety.

Pictured with Damita Mita – CNI Wood Council CEO.

Proposed cuts threaten forestry training CUTS PROPOSED BY TOI OHOMAI COULD SEE UP TO 20 JOBS LOST and the end of highly valued courses including Forestry, Forest Management and Timber Machining.

If the proposal goes ahead, it may result in the closure of the Waipa campus – a dedicated training facility that currently operates a working wood manufacturing plant.

Kerry Parker, a Senior Academic Staff Member in Forestry and Wood Manufacturing says, “Our Waipa campus is the only facility of its kind in the Southern Hemisphere, and once it’s gone it will never come back. If it closes there will be no timber machining or saw doctoring block courses left in New Zealand.

“Industry leaders strongly prefer the on-campus delivery we provide over on-the-job training. They describe Toi Ohomai graduates as tradespeople whereas those trained on-site are more operators. And they are angry there has been no consultation or communication with them.

“I train students who have come from Invercargill right up to Kaitaia. About 40 of them are currently part-way through their qualifications, some with three years to go to complete their trade, and they are really upset about the possibility of being left out to dry.”

Additional proposals have the rumour mill spinning that Taupō campus, in the heart of the North Island, is also at risk of closure.

Te Hautū Kahurangi | Tertiary Education Union’s (TEU) Te 6 NZ LOGGER | December 2024/January 2025

Pou Ahurei Takirua – Ahumahi/Assistant National Secretary – Industrial, Daniel Benson-Guiu says, “Educational provision across New Zealand is at risk and campuses outside the big cities, like the Taupō campus, are a case in point.

“We need institutional leaders to come clean about their plans and, importantly, they should be consulting early with Iwi, industry, local councils and affected communities. These campuses, and the training that comes out of them, are the lifeblood of regional New Zealand.

“These proposals also come at a time when there is no clarity from the Minister of Tertiary Education and Skills about what the future holds for Te Pūkenga. So decisions like this being made now will be inherited by future institutions and will result in a weaker vocational education and training system.”

TEU has received 18 letters of support from forestry industry leaders strongly advocating for the retention of the current course offerings at Waipa.

Along with Forestry, Forest Management and Timber Machining, courses at risk across campuses in Taupō, Tokoroa, Rotorua, Tauranga and Whakatane include Apiculture, Makeup and Skin Care, Hairdressing, Health and Rehabilitation Studies, Health and Wellbeing, Sterilising Technology, Social Work, Youth Work, Whānau Ora, Secondary Tertiary Exploration Programmes, Primary Industry Skills and Supply Chain Management. NZL

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forest talk

Pinus radiata and attenuata hybrid.

Hybrid tree species trials show promise LONG-TERM TRIAL SITES FOR A PINUS RADIATA AND ATTENUATA hybrid are proving its potential for use in high altitude, snow-prone sites.

Hybrid trees at trial sites in the Mackenzie Country of the South Island, one of several regional trial areas which were established in 1998 by the Forest Research Institute, are now nearing harvest and indications about the trees’ growth and wood properties are positive.

“Pinus radiata tends to be prone to snow damage at high altitude and Pinus radiata trees growing at the trial site alongside the hybrid have experienced high attrition rates,” says Tree Improvement Manager for the Radiata Pine Breeding Company (RPBC), Mark Paget.

“However, the hybrid trees are doing very well and traits we measure in Pinus radiata, such as stem diameter and form, and wood properties like density and stiffness show that the hybrid trees are equal or better than pure radiata on these sites.”

Forest owners such as Rayonier Matariki Forests (RMF) are showing great interest in the hybrid trial results, says Mr Paget.

“We have been an early adopter of the hybrid, with our earliest plantings dating from 2012, and we now have over 2,600 hectares established across our Canterbury and Southland regions,” says RMF’s Forest Estate Manager, Acacia Farmery. “Areas planted have increased since 2019 when more stock became available from forest nurseries. RMF believes the hybrid provides benefits over other species on higher altitude South Island sites, such as resistance to snow damage and reduced risk of wilding conifer spread, with harvest rotations of similar length to radiata pine.”

The closely related Pinus radiata and attenuata species appear to lend themselves naturally to hybridisation, adds Mr Paget.

“It’s important to note that research into alternative species is a long-term process, as illustrated by this work which goes back decades,” he adds. “We’re fortunate that industry leaders, such as Proseed’s General Manager Shaf van Ballekom have chosen to collaborate with RPBC and have invested expertise, energy and funding into research activities such as these over an extended 8 NZ LOGGER | December 2024/January 2025

period. The wider industry is now able to benefit from this knowledge and to use it to support informed decision-making.”

Based on the encouraging trial results, and in parallel with its ongoing tree breeding actitivites, RPBC and Proseed have now established a new series of hybrid trials, focussing on conferring increased dothistroma (needle blight) resistance through the introduction of dothistroma-resistant and high-productivity radiata parents.

“The signs are very encouraging that the Pinus radiata/attenuata hybrid is a viable alternative to Douglas fir, which has traditionally been the preferred species in areas prone to heavy snow load such as Southland and inland South Island, where Dothistroma is not prevalent.”

Having a wider range of tested alternative species would be beneficial for the industry, says Mr Paget: “However it requires long-term planning and support from the industry and Government and market development for wood products using alternative species to radiata pine; it’s difficult to get traction and long-term commitment when working with new and alternative species.

“This trial is an important, evidence-based step towards that goal but the fast-growing and versatile Pinus radiata remains the tree of choice for New Zealand plantation forestry for very good economic reasons.”

RPBC General Manager, Darrell O’Brien, adds: “We were encouraged by our recent discussions with Minister of Forestry Todd McClay when we met with him last month.

“The Minister understands the importance of forestry to the New Zealand economy and has stated that forestry’s success is an important part of the Government’s plan to rebuild the country’s economy.

“We believe that this understanding combined with his complementary perspective as Minister for Trade means that Minister McClay appreciates the role that innovation such as the Pinus radiata and attenuata hybrid and RPBC’s work in general plays in supporting a thriving forestry sector in New Zealand and Australia.” NZL

Hea

forest talk

Electric timber truck gets to work SCA’S NEW ELECTRIC TIMBER TRUCK WITH A CRANE IS THE FIRST in the world to collect timber in the forest with a view to further transport to a timber terminal. Working in Sweden’s Östavall area, the truck is a collaborative project between SCA and Scania.

Rolf Lövgren of Lövgrens Åkeri & Entreprenad owns the new timber truck with support from SCA. “It is very quiet and comfortable to drive, and I don’t get as mentally tired as I can after a full day with background noise from the engine. It is very positive,” he says.

“It takes a while to get to know the truck and learn how to drive it in the best way to conserve the battery. You want to charge more than you consume. If I have 50% battery left at the end of the day, I have stood still and charged unnecessarily. It will be exciting to see how it performs during the winter.”

The new electric timber truck marks another important milestone for SCA and the work to electrify heavy timber transports. The truck is expected to result in 170 tonnes’ lower carbon dioxide emissions per year compared to a regular timber truck.

“This is an important project for us to continue contributing to a more sustainable society,” says Ulf Larsson, CEO of SCA. “By managing the forest and making renewable products that can replace those with a high carbon footprint, SCA creates about 13 million tonnes of positive climate benefits each year. That figure can become even better as we transition the heavy road transports in our value chain.

Anton Ahlinder, Business Developer at SCA Skog, adds: “It is exciting that this is finally in place. From the first conversations with Scania, it took just over two years for this electric timber truck with a crane to become a reality. Our first electric timber truck only runs between the terminal and Obbola paper mill, but now our development work continues as we electrify the transports from the forest to the terminal.”

The new truck is part of the forest industry’s innovation project TREE, which aims for half of the new trucks in Sweden’s forest industry to be electric by 2030. SCA is one of several participants. “Östavall is one of the places where there should be electric timber trucks. We are aiming for a total of 12 trucks – six like this one that SCA has now put into operation and six chip trucks,” says Gunnar Svensson from Skogforsk and coordinator for the TREE project.

SCA is responsible for a significant part of the financing of the electric timber truck, but the vehicle is owned by Lövgrens Åkeri & Entreprenad.

“To make the transition successful, we need to have haulage companies with us, and therefore it is good that this vehicle is owned by a local company. Then, we will need price pressure on the vehicles, more charging infrastructure, a better power grid, and that working time regulations offer flexibility related to charging. Then the heavy traffic will gradually move towards more electrification,” explains Mr Larsson. NZL

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forest talk

Precision Silviculture Programme Manager, Claire Stewart, uses the headset while Scion Portfolio Leader, Grant Evans, observes. Photo: Stephen Parker.

Virtual reality training ideal for forestry A TRAINING PROGRAMME WHERE NEW FORESTRY RECRUITS learn to make crucial thinning decisions through immersive virtual reality simulations of forests could be just around the corner.

And the technology to get us there could also be used for training across the forestry processing chain and to refresh experienced workers’ skills, says Scion Scion recently developed the interactive, 3D virtual reality training tool to supplement forestry worker training on-site. The prototype has caught the attention of industry players who are exploring how it can be customised to depict their own forests.

Trainees who put on the virtual reality headset find themselves in the middle of a computer-generated model reflecting a realistic production forest in New Zealand. The trees are based on physiologicalbased models of Pinus radiata (Radiata Pine).

Scion developed the tool as part of the Virtual Thinning project funded by Forest Growers Research’s Precision Silviculture Programme.

Scion Portfolio Leader, Grant Evans, says the tool combines science, technology and gamification.

“We’re using fundamental science – what we know about the physiology of the trees – with VR technology and gamification which is making it more engaging,” he says. “This simulation is based on real-world attributes and we’re able to generate scenarios that really enhance first stage training or decision-making.”

Using the tool also makes training logistically easier given travel is not needed, and mistakes made in virtual reality aren’t reflected in real forestry blocks. A trainer watching on screen can guide the trainee.

“Virtual Reality has been around a long time in entertainment. Now people have started to see the real applications,” Mr Evans says.

Options for the tool are limitless. Different levels can be created to make choosing which tree to thin easier or harder. Variables can be changed to adjust stocking rate, tree species and age. There are decades of tree bioinformatics available to draw on and more than 70 potential variables. The current focus is on variables that impact log quality and forest value such as sweep, branching and broken tops, he says.

Mr Evans adds that industry leaders engaging with the initial prototype have already identified further applications and extensions such as connecting it to other software like geographic information system operator ArcGIS.

10 NZ LOGGER | December 2024/January 2025

Scion Forest Management Scientist, Lania Holt, says Scion is now working with industry to ensure the tool can reflect their forests: “Companies are looking for realistic scenarios. Ultimately where they want to go is to take the prototype and combine assets with industry in a way that depicts the forest based on their data.”

She says the work through the Precision Silviculture Programme has led to a prototype that’s allowed synthetic data to be created and used.

Ms Holt, who has been involved in thinning research for the programme, says a tool like this could improve thinning processes and health and safety. It could also allow training in a broader range of scenarios than the conditions in accessible forests on any given day.

FGR’s Precision Silviculture Programme Manager, Claire Stewart, says the tool fits with the programme’s aims of digitising, mechanising and automating forestry tasks to make them more efficient and safer.

She says the tool could help trainees understand complexities without the immense pressure of a forest environment and help them understand the economic value in forests. The technology also paves the way for teleoperation of the future and sets the foundation for how these technologies will need to work, she says.

“Thinning is one of the most critical tasks within the life of the forest... It’s where you can add or subtract a lot of value. There are many other tasks in the forest beyond thinning that would benefit from this training, including pruning, establishment tasks, surveillance and monitoring, harvesting and processing.

“We are fully committed to exploring new interactive and digital ways of training and attracting the workforce.”

Scion is working to customise the tool for forestry company RayonierMatariki Forests (responsible for more than 110,000 hectares of forest nationwide).

“I’m hugely impressed,” says Rayonier-Matariki Forests Quality Manager Fraser Field, who is part of the development testing team. “I immediately fell into training mode when I tested the tool.”

Last year Rayonier built its own VR process for entry-level workers but Mr Field says this is “a huge step forward”.

“We will be able to build a virtual forest with sizes, features, and characteristics specific to our own conditions. We will modify and improve our training practices now to incorporate Scion’s Virtual Reality, including training for NZQA unit standards. I have lots of ideas now about how to extend the use of this tool in training.” NZL

Homegrown aviation fuel?

LOCALLY PRODUCED ALTERNATIVE FUEL COULD MEET UP TO A quarter of the aviation fuel needed for domestic flights each year, enhancing New Zealand’s local fuel security and resilience, according to a recent study.

The study into using woody waste residues and low-value wood products in New Zealand to produce sustainable aviation fuel – a form of alternative jet fuel commonly referred to as SAF – was undertaken

by Air New Zealand and LanzaJet. LanzaJet is a leading SAF technology provider and sustainable fuel producer.

The study found that using domestically grown woody waste for SAF has the potential to contribute hundreds of millions of dollars to New Zealand’s economy per year and create hundreds of new regional jobs.

However, significant investment in infrastructure would be needed to achieve this.

Air New Zealand Chief Sustainability and Corporate Affairs Officer, Kiri Hannifin, says the initial findings from the study are promising, however establishing and stimulating a new SAF market will be critical to ensure New Zealand doesn’t miss out on securing homegrown raw materials like woody waste for its own use and benefit.

“These initial findings support that alternative jet fuel can be produced here in New Zealand from our own locally-grown woody waste, which is positive for a country that is heavily reliant on long-haul aviation and trade and currently imports 100% of its jet fuel,” says Ms Hannifin.

“Alternative jet fuel such as SAF is currently the only real tool available to address carbon emissions from long-haul aviation, so it’s crucial for connecting New Zealanders, tourists and exporters with the rest of the world.

“SAF is already being used in small quantities by many airlines globally today, but it currently represents only a fraction of overall aviation fuel and comes at a high premium, so anything that can be done to increase supply and to reduce that premium is vital. The right settings and regulatory environment will be important as New Zealand considers homegrown SAF because it’s the only way to secure the necessary global investment. There is already significant international momentum and, in our view, New Zealand shouldn’t get left too far behind or we risk seeing the flow of capital go elsewhere or our valuable raw materials being swooped up by other markets for their own SAF.”

SAF is almost chemically identical to fossil jet fuel and has the same emissions when burnt in an aircraft, however it has significantly lower emissions than fossil jet fuel over the full life cycle of the fuel, from raw material production to combustion, she adds. For example, Air New Zealand’s June delivery of 500,000 litres of SAF into Wellington had an 89 percent life cycle emissions saving versus the equivalent fossil jet fuel.

LanzaJet CEO, Jimmy Samartzis, says the company is pleased with the initial results from the feasibility study and reaffirms its commitment to the region.

“Building a new industry requires developing a broad ecosystem for SAF in New Zealand, anchored in technology and supported by policy, capital and demand, to help attract funding and make it at a price airlines can afford. We are seeing many countries move quickly to put mechanisms in place to stimulate, produce and export their own SAF in the future, because aviation is critical to global economies, as it is here in New Zealand.

“CirculAirTM, the SAF production approach assessed in the study combines the technologies of LanzaTech and LanzaJet to convert waste carbon into SAF. The process starts with LanzaTech’s carbon recycling technology, which (in this case) converts gasified forestry residues into ethanol. LanzaJet then converts that into SAF using its proprietary alcohol-to-jet (ATJ) technology.

LanzaJet Chief Executive Officer, Jimmy Samartzis, adds, “The good news is that turning woody biomass into SAF is technically possible in New Zealand, and with the right settings, is an industry that can get started fairly quickly.” NZL

Visitors urged to stay out of harvesting areas TIMBERLANDS, IN PARTNERSHIP WITH THE ROTORUA LAKES Council, Regional Tourism Organisation RotoruaNZ and the CNI Iwi Collective, is urging all recreational users of Whakarewarewa Forest to stay out of unauthorised operational areas to ensure safety during harvesting activity.

As manager of the Kaingaroa Forest Estate, one of the largest sustainable harvest forests in the Southern Hemisphere, Timberlands, alongside iwi landowners, provides access to 200 kilometres of mountain biking routes.

Timberlands General Manager of Sustainability, Colin Maunder, says Whakarewarewa Forest is a recreational haven for mountain bikers, walkers and horse riders, but users must remember it is also a commercial forest.

“Operational forestry is a serious work environment, and safety for everyone is our first priority at Timberlands.”

The forestry company wants to raise community awareness

to the risks involved for both recreational users and kaimahi (workers) when people do not read, or heed forest signage.

“When mountain bike riders, walkers or hikers unlawfully enter an operational area, it creates serious risk, not only for themselves but also for our workers who may be engaged in hazardous tasks such as waste thinning, aerial operations and road edge felling activities.

“We know that the forest is a great place to ride and play, but we urge everyone to read and heed forest signage and controls for their own safety and the safety of our kaimahi.”

Mr Maunder says that anyone who enters an unauthorised area can be prosecuted under the Health & Safety at Work Act 2015.

“Starting in November we have been undertaking harvesting in areas of Whakarewarewa Forest and have increased controls and signage. We want to prevent the likelihood of people going into areas they shouldn’t.” NZL December 2024/January 2025 | NZ LOGGER 11

forest talk Managing Director, Chris Wise (Wisey – far left), with his Havendale Logging crew, on site delivery of the Madill 120 supplied by TDF Solutions.

Business growth through equipment acquisition THE HEART OF TDF SOLUTIONS IS TO PROVIDE A PATHWAY FOR businesses to ultimately own their asset/ equipment while having the benefit of using it to generate income, and satisfy their contractual obligations.

Founded in 2017, and based in Nelson, the New Zealand-owned company is a leading provider of assets/equipment from the top of the North Island, to the bottom of the South Island. It covers all major sectors of industry including heavy road transport, agriculture and light vehicles with a strong emphasis, in particular, in the forestry sector.

While the majority of TDF Solutions’ business is generated from a lease to purchase method, lease only options are also offered to its customers.

From start-up businesses right through to customers establishing an exit-strategy, assets/ machinery are supplied to a wide spectrum of companies.

“We have customers planning an exit strategy who don’t want a high debt loading on their balance sheet before selling the business on.

Those customers prefer to use us to provide the asset/equipment, thus minimising business debt,” says TDF’s Frankie Davidson.

He says businesses often use TDF Solutions as a way to maintain cashflow where a business opportunity presents itself: “Many companies don’t have the time or project management focus to be able to undertake the purchase of equipment from quotation to delivery and commissioning.

For example, a logging company might be thinking of buying a new falling machine. We will go to the market and then present a number of options in terms of value and technology to the customer. Collectively we will agree on the best falling machine specification, purchase the Machine, commission and deliver.”

He adds that being an accessible, personable business focused on people, and actively involved with customers’ business, including being on site, has been the key to TDF’s success: “It is a usual situation for us to be exposed to our customers’ total business activity with full transparency.

This provides an opportunity to share our years of experience with our customers to make informed decisions moving forward.

“We have a highly skilled and motivated team of people with strong technical and accounting skills, this provides the ‘backbone’ of knowledge that our customers lean on.

“With a greater than 90% repeat business rate, it is clear our customers see benefit in the model that TDF provides, with some customers having ‘rolling’ assets being provided – as one comes off another goes on.”

12 NZ LOGGER | December 2024/January 2025

Moir Logging, for instance, is a perfect example of how the lease arrangement enables a business to grow.

Starting with a lease to purchase agreement for a Winch Assist Machine in 2018, Moir logging has been able to purchase a fleet of five machines through the TDF model of lease to purchase, enabling the company to progress its business, while building equity.

“The plant was out earning the deposit for other machinery rather than having to be funded from cashflow,” says Mr Davidson.

Owner, Jason Moir, agrees, saying the “buy and build” options that TDF offered allowed his company to operate while the management of equipment build was taken care of – “something that can be extremely time-consuming when you have a day job”.

“The ability to build a deposit for a million dollar piece of equipment is one of the key drivers to use TDF Solutions. It allowed our business to turn a corner,” he says.

Havendale Logging (HDL) is another example of a company that has formed a valued relationship with TDF. “Frankie is straight up and down,” says HDL Managing Director, Chris Wise. “He makes sure you fully understand the detail of every deal. There’s no pressure and we trust each other. That’s what gave me the confidence to use TDF for my first machine with them.”

Mr Wise had a career goal to own a Madill 120 swing yarder. In 2018 he needed a Winch Assist and approached TDF. The Winch purchase cemented the relationship and in February 2022, with TDF’s assistance, Mr Wise realised his dream, taking delivery of the Madill complete with a backline Machine.

“Frankie is a realist,” he says. “Business is challenging but I know TDF has my back. I have no hesitation in saying these guys are good buggers to work with.”

Being based in Nelson, TDF is centrally located to react to opportunities with existing and new customers alike.

“For the customers that TDF have already had the privilege of working with so far, we extend a huge thank you for taking the plunge and giving us a go. For the folks out there that are thinking about using TDF, we welcome you making contact with us to come and meet you in person. We don’t have too many onerous rules here at TDF. One of those though is that we only do business with people that we have met – so make contact and we can make that meeting happen!” says Mr Davidson. NZL

Steep slope advancement FOR OVER 20 YEARS, TIGERCAT HAS BEEN AT THE FOREFRONT OF steep slope innovation, with products such as six-wheel drive rear bogie skidders, leveling shovel loggers, the 5195 directional felling head and the 180 swing yarder.

One of the latest developments is the new LS857 shovel logger, a machine that can achieve even higher performance and productivity on steep slopes and has enhanced levelling capabilities. Building on the successful 855E platform, the LS857 reimagines what a steep slope carrier should be.

The sloping profile of the upper assembly allows for increased track clearance, resulting in greater levelling capability equal to Tigercat’s near zero tail-swing LX830E. The sloping rear also results in superior cable management for winch-assisted applications.

The levelling structure itself is constructed with thick steel cylinders, pins, and bushings. When combined with the long track frames and wide stance carbody, the levelling system’s careful geometry optimises balance and weight distribution, improving comfort and confidence on sloped terrain.

The LS857 has four different boom options: grapple and live heel, shovel clam grapple, feller director boom with 5195 directional felling head, and feller director boom with live heel and 5195 felling head.

The different configurations allow the machine to be used for shovel logging as well as felling and shovel logging, and the machine can work on its own, in conjunction with a skidder, or as part of a yarding

system for maximum flexibility in various terrain conditions and applications.

Service access is well thought out, focused on the operator, and designed for quicker maintenance routines and enhanced safety. The side-opening engine roof completely exposes the engine enclosure, both sides of the engine and most hydraulic components. When open, the enclosure roof also acts as a sturdy, generously sized service platform. The transition to in-tank hydraulic filters boosts filtration efficiency and extends service intervals, while the redesigned fuel tank shape increases usable volume. NZL

The new LS857 shovel logger.

DIAGNOSE • DESIGN • DELIVER

forest talk

Hawke’s Bay forestry heroes HAWKE’S BAY’S STRONG FORESTRY sector was on display at the Hawke’s Bay Forestry Awards held recently at the Napier War Memorial Centre – a gathering that celebrated resilience, innovation and extraordinary contributions to the industry.

This year’s awards emphasised the immense strength of the forestry community as it emerged from the profound difficulties wrought by Cyclone Gabrielle in 2023. A highlight of the evening was the presentation of the Adversity and Rebuild – Recognition of Dedication and Industry Service Award, awarded to the Hawke’s Bay Forestry Group (HBFG) by Tania Kerr, Deputy Mayor of Hastings District Council. This accolade celebrates their extraordinary leadership and commitment to community recovery following the cyclone’s impact. HBFG represents 13 forestry companies and most of the forest area in Hawke’s Bay, so the award also recognised the extraordinary efforts of those teams and of the many forest contractors and their staff who dug deep to support the community following Cyclone Gabrielle.

One of the evening’s standout winners was Amy Satherley of ATS Logging Limited, who was celebrated as the Woman of the Year Excellence and awarded the Skilled Professional of the Year 2024 trophy. Her

work not only prioritises wellbeing but also promotes sustainable forestry practices that harmonise economic success with environmental responsibility. ATS Logging Limited also took the Harvesting Excellence Award and Outstanding Health and Safety Management trophy.

The newly introduced Outstanding Innovation Excellence Trophy was awarded to Kevin Gettins of Weighing and Measuring Solutions (NZ). This trophy recognises his visionary leadership and relentless pursuit of innovation, significantly transforming New Zealand’s forestry supply chain since his company’s inception in 2003. His commitment to IT advancements has set new operational benchmarks, emphasising efficiency and safety in log truck weighing procedures.

DG Glenn Logging was awarded Training Company/Contractor of the Year. The company’s partnership with Competenz has led to the successful training of numerous apprentices and the enhancement of vital skills across the sector. Over the last two years, their initiatives resulted in seven apprentices completing their programmes and 24 trainees earning Level 3 and Level 4 national certificates.

The evening was judged by industry leaders,

Ed Saathof from Forestry Services Limited, Kere Elliott from Elliot Logging Limited and Bruce Evans from BE Engineering, advisor to Pan Pac. It was hosted by Jeremy Corbett, known for his role on television’s Seven Days.

James Powrie, CE for the Hawke’s Bay Forestry Group spoke: “In the two years since our 2022 awards, Cyclone Gabrielle provided many challenges and changes for us all. The clean up and the rebuilding effort has been massive. Forestry people opened roads, towed vehicles and gear through flooded rivers, delivered generators, conducted rescues and provided countless assistance to rural Hawke’s Bay alongside farmers, roading operators and others.” NZL

Matt Doyle, Chair of HBFG with Skilled Professional of the Year, Amy Satherley of ATS Logging Limited.

Results Hawke’s Bay Forestry Skilled Professional of the Year – Amy Satherley, ATS Logging

Woman in Forestry Excellence – Amy Satherley, ATS Logging Limited sponsored by Z Energy

Training Certificates NZ Modern Apprentice of the Year – Blake Bell, FMNZ sponsored by Competenz

Runner-up: Hannah Ormond, Overhead Solutions

Trainee of the Year – Luka Kyle, DG Glenn Logging sponsored by Rayonier Matariki Training Company/Contractor of the Year – DG Glenn Logging sponsored by M W Lissette Skilled Professional Certificates Forestry & Establishment Excellence – Ron Middleton, Midpine Contracting sponsored by NZFM Roading Civil Excellence – Damien McCarthy, M.W.Lissette sponsored by ATS Logging

Industry Development Trophies Crew of the Year – Bay Forest Harvesting – Log 7 sponsored by FGLT Outstanding H & S Management Award – ATS Logging Limited sponsored by LTSC Outstanding Environmental Management Award – Kat 15 Crew, Kat Logging 2013 sponsored by Te Awahohono Trust Outstanding Innovation Excellence Award – Kevin Gettins, Weighing & Measuring Solutions (NZ) sponsored by QUBE

Harvesting Excellence – Mark Giddens, ATS Logging Limited sponsored by Goodman Contractors

Special Award – Adversity & Rebuild Hawke’s Bay Forestry Group

Log Processor Excellence – Chris London, Kat Logging 2013 sponsored by Lew Prince Logging

GOLD Sponsors: Forest Growers Levy Trust, Hawke’s Bay Today/ Newstalk ZB, Finance New Zealand, QUBE, Log Transport Safety Council, Te Awahōhono Forest Trust

Distribution Excellence – Mark Pittar, Pan Pac sponsored by Napier Port Tree Faller Excellence – Kumi Basher, KB Training sponsored by PF Olsen Log Truck Driver Excellence – Kyle Sykes, Pan Pac sponsored by Patchell Group

14 NZ LOGGER | December 2024/January 2025

Sponsors:

SILVER Sponsors: Pan Pac, Competenz, Rayonier Matariki Forests, MW Lissette, Goodman Contracting, Napier Port, Z Energy, Lew Prince Logging, ATS Logging, Patchell Group, UDC, The WIDE Trust, Te Uru Rakau, Safetree, PF Olsen BRONZE Sponsors: FMNZ, Public Impressions, Trimble, C3, NZ Forest Managers, NZ Safety Blackwoods, Weighing & Measuring Solutions, Deals on Wheels

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brandt.ca/nz 0800 433 373 *Terms and conditions apply. John Deere Financial Limited. Approved commercial applicants only. Based on 15% deposit, GST back in 3rd month and a 48 month term.

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Iron Test

More grunt, more grip trimming with ease Story & photos: Tim Benseman

Regular operator, Deon Boynton, preparing to rip another tree out of the ground with the John Deere 803 and Woodsman Pro 560 combo.

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DEON BOYNTON IS THE FIRST AND ONLY OPERATOR IN THE world running the brand-new Woodsman Pro 560 tree harvester small wood/thinnings head when the Iron Test team arrives at this Jensen Logging operation in Kaingaroa Forest.

The owners at Jensen Logging have been so impressed by its performance that they have already ordered a second 560 from the Rotorua-based manufacturers and it’s easy to see why.

We Iron Tested the John Deere 803 only a few months ago, so we’ll focus the majority of this story on the new Woodsman Pro 560 head.

Usually when we ask if a regular operator noticed anything different on their new gadget there is a pause as they remember back to that day the transporter rocked up and how they felt when they first powered it up and ran through the motions. With Deon there is no hesitation about the John Deere 803 and Woodsman Pro 560 combo.

“A lot more grunty,” He smiles.

Of course, the Iron Test team wants to know if that is the saw, the feed or the grip?

“All of it. When I’m forming a skid on Day One in a new block I just grab trees and rip them out of the ground with this. This head holds real good. The saw is gruntier than what I have used previously. The feed is gruntier. The delimbing is one pass and it’s clean. You can also adjust your speeds on this one which is good for fine tuning. And the self-tensioning chain is good too.”

We’ve got to see this. The Jensen 090 crew has just moved into a new block this morning near the Webb in Kaingaroa so we will indeed get to see trees ripped out of the ground roots and all. But first 76-year-old Paul rumbles past in the John Deere dozer folding back the blackberry as he opens up the block for production thinning.

Once he has passed Deon’s machine in the first small bay suitable for making into a skid, Deon gets busy.

Above: The Woodsman Pro 560 at work.

Below: Woodsman Pro 560 Designer, Bjarni Gudnason (left), discusses the 560 with Woodsman Pro Commissioning Engineer, John van Boven, and Iron Tester Denis Todd.

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Regular operator, Deon Boynton, with his new horse in Kaingaroa.

Like a wolf through sheep This bloke is soon tearing through the trees like a wolf through sheep – running the machine wide open as if it is an extension of his hands, swiftly and accurately reaching, gripping and ripping them out. It’s obvious we have another one of those rare maestro operators here in a machine he really digs. It brings to mind what the Woodsman Pro website says, ‘if you’re a tree, look away now’.

This thing sounds grunty too as it rips another tree out of the ground like it was nothing and lops the root ball off. It’s cool to see, and also interesting to see the deep root development here from the Timberlands spot cultivation programme. Way bigger root structure than the flat pan you often see from wind thrown trees. Probably three times the root structure, maybe more.

Deon’s Dad didn’t want him to go into logging: “He wanted me to get a trade first so I went on a building course but that got disrupted by a motorbike incident. I always wanted to be a bushman so I then decided to do a forestry course at Waiariki. I started at the bottom, breaking out for Timatanga for a couple of years. That was at the back of Waiohau.”

Those familiar with the area will note this is the Western edge of Te Urewera, so definitely some tiger country in there.

“I also wanted to go to Australia and work on the road trains for a bit so I went off to Port Hedland and got a job doing the tyres on those for about eight months. The Mrs wanted to return home to New Zealand so we did that and my Uncle got me this job. I started cutting dots here for Jensen’s in 2013. Those were good times. I could eat anything and burn it off at work. I’d be physically tired at the end of the day whereas now it’s the brain that’s fatigued at day’s end and I gotta watch what I eat. I didn’t really want to go into machines but that’s just the way the industry was going back then when Russell and the team offered for me to move up,” he says.

Deon harvests around 500 trees a day in this operation. He has been on a fair bit of hill country as well as flat land since getting the new machine, so has given it a thorough testing since it arrived in August.

1: Discussing the 560’s development. From left: Woodsman Pro’s John van Boven and Bjarni Gudnason, Iron Tester, Denis Todd, and Jensen Logging’s Russell Brown.

2: Regular operator, Deon Boynton, and Jensen Logging’s Rachael Brown discuss the next steps in thinning the new block with the 560 head.

3: (From left)Jensen Logging’s Rachael Brown, Woodsman Pro’s Bjarni Gudnason and Jensen Logging’s Russell Brown observe as Regular operator, Deon Boynton, sets off to open up the new block in the John Deere 803MH/Woodsman Pro 560 combo.

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ALWAYS SWING A BIG STICK

EST EST 1909 1909 | TOCALL WWW.SHAWS.CO.NZ JONNY EDWARDS 021 944 894 THE THE SUPPLIER SUPPLIER NEW TO NEW ZEALAND ZEALAND HEAVY HEAVY INDUSTRY INDUSTRY 20 NZ LOGGER | December 2024/January 2025

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Above from left: Regular operator, Deon Boynton, demonstrating the great grip strength of the new Woodsman Pro 560 tree harvester; The Woodsman Pro 560’s saw makes short work of cutting off the root ball; Iron Tester, Denis Todd, likes the feed speed and quick cutting saw on the 560. feedback during testing and they have been really responsive and learning together through the process. It’s an impressive harvesting head, hence our decision to order a second one.”

Careful planning When asked what spurred the 560’s development, Woodsman Pro’s Commissioning Engineer, John van Boven, says the small wood head was long overdue. “Our designer Bjarni Gudnason has done really well. This is all designed and developed via calculations, so when it comes to fitting it to a machine and running it, there is an incredible amount of stress involved for the designer leading up to that day as to whether everything is right. And it has gone really well right out of the box with noticeable improvements for the operator on multiple functions.”

Bjarni says the company wanted to enter the market for small tree harvesters which would have potential for exporting and while not many companies make big heads like the Woodsman Pro 850, they needed to diversify to appeal to a wider market. “If you want to go anywhere overseas, you need smaller heads.”

Growing up in Iceland, a place with few trees, Bjarni started out as a fabricator in the fishing and aluminium smelting industries and then was convinced by a New Zealand girl to return here with her in 1995. He has been working for Ensign/WoodsmanPro owner, David Cox, for about 25 years. Bjarni has now spent more time in

LG34922

Jensen Logging’s Harvest Manager, Rachael Brown, and Operations Manager, Russell Brown, arrive and we discuss the high quality of the trees in these stands. On the North side of the forestry road is a stand that Jensen’s production thinned about five years ago and on the South side is the unthinned stand ready to be thinned today so it gives us a good contrast.

“Thinning definitely pays,” Russell says. “This is a beautiful stand of trees now it’s thinned and has been given room to grow. That’s the end result of what we do.”

As we observe the 560 at work, Russell says it has a lot of pluses for their operation and is a bonus being locally made. “We have worked with David Cox at Ensign/Woodsman Pro for close to 30 years and he’s always produced a good product.”

Rachael says Deon was very keen to get his machine up to this new compartment before the rest of the crew so he could set the block up: “Deon and several of his family are in this crew and they live in a nearby village. Deon is a very good operator. Russell was saying the other day that the only person in the world that can tell you what it’s like to operate this machine is Deon. I think he quite likes that fact.”

Rachael adds that there is a heavy stocking in this stand so there will be plenty of trees to be thinned to reach the optimal final stocking.

“It has been good working with the Woodsman Pro team on the 560 development,” she says. “They were keen to hear our operator’s

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Clockwise from top left: Regular operator, Deon Boynton, processes another stem with the 560; The 560 processing thinnings in Kaingaroa; Sawdust flying as the root ball is cut off; Once trees are uprooted on the new skid, the 560’s saw gets busy cutting the root ball; The grip strength of the 560 is impressive.

New Zealand than Iceland and has transferred his fabricating and engineering skills to the timber industry, starting out with loader forks and grapples for everything from Bobcats to Wagners on the wharfs. Bjarni fabricated the first Woodsman Pro harvesting heads when Woodsman Pro was a partnership between Ensign and EMS who did the hydraulics and electrical side of things. In 2016 that partnership ended. Bjarni has spent the last seven or eight years in the Woodsman Pro design office.

When it came to designing the new head, Bjarni deferred first to the designer of the 850 who informed him it would not scale down well at all.

“He is a clever bloke so I took his word for it and I had to come in at it from a different angle. Delimb coverage is the biggest thing. Single pass delimbing is the Holy Grail in our business but it’s tricky. Obviously the diameter changes. And it can be one size of tree in one block and a different size in the next block so it may not be quite optimised for that. But I think Jensen Logging is reasonably happy with the trimming,” says Bjarni.

It’s still a Woodsman. It looks like a Woodsman but there are a few changes. There is one less delimb arm so only three on this one. Part of that is to keep the weight and height down.

“We also tried to cut down on the number of hydraulic cylinders so we have culled three of those. We brought in a new hydraulic control valve from overseas and it seems to be working well,” says John.

He adds, “Like anything new there is a learning curve. After

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using the same valve for so long on the bigger heads we sort of got complacent but this new one is best for this head.”

Bjarni says one of the major factors for Jensen’s is reliability and that comes down to getting the wiring, hose routing and structural integrity right: “You definitely can’t just make a strong head and then make the wiring and hydraulic hoses fit around that. It has to be carefully planned from the start and firmly fitted, well supported.”

We want to know how Bjarni got such a sensational performance improvement but obviously there is only so much he can share.

“Design and geometry of the delimb arms comes into play,” he says. “The feed motors, friction in the head balanced with controllable holding power… And tuning the grip as the tree feeds through the rollers is also important.”

Part of the new design includes some innovative planning around downtime reduction and extending service life by making the saw sprocket and feed wheel’s reversible. This also allows even wear of these components on both sides before needing replacement.

The lower delimb knife allows delimbing right to the cut which eliminates the need to double handle logs. And this, of course, is the Woodsman Pro’s well known quick-to-change one bolt replacement delimb knife insert system which is now patented in over 25 countries.

It’s quite impressive to hear Deon only needs to send his chain in for sharpening every couple of weeks.

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Above from left: Regular operator, Deon Boynton, is happy with the new machine; The results of the 560’s single pass delimbing; One of the new installation bays at the Woodsman Pro factory in Rotorua.

Opposite: From left: Woodsman Pro commissioning Engineer, John van Boven, Woodsman Pro 560 Designer, Bjarni Gudnason, regular operator, Deon Boynton, Jensen Logging Harvest Manager, Rachael Brown, Iron Tester, Denis Todd and Jensen Logging Operations Manager, Russell Brown.

Parallel evolution It’s interesting to note that the evolution of logging parallels well with the evolution of Ensign. In the earlier days of manual felling and processing there was obviously a lot more individual log handling as the loader operator had to wade through the deck gathering up each grade, and so there was a lot of demand for quality grapples which Ensign supplied in volume. When that changed to harvesters Ensign was on the ball, taking a big technical step up from grapples to a range of larger felling heads and processors.

Now that the majority of big old crop and “wall of wood”

plantation harvesting is done and mainstream forest harvests decrease temporarily, we stand on the frontier of increasing wood waste as revenue utilisation. Ensign and Woodsman Pro have positioned themselves ready to provide the head that is required to harvest that smaller wood well, while still providing the grapples and forks to load out those logs.

As Denis steps out of the machine after running the 560 he smiles and says, “That is shockingly impressive. Sensational trimming. Grip strength is amazing. The rotator is so good too.

Wow.” Great to hear when you consider Deon has it set at 80% so far. You can read Denis’ report over the page.

DIA DG I ANGONSO E S•E D•E D S IEGS N I G•N D•E D L IEVLEI V RER

Iron Tester: Denis Todd

Crisp operation

BACK IN THE MIGHTY KAINGAROA again today to test out the mighty little JD 803mh, this time fitted with the very first Woodsman 560 thinnings head. This is Woodsman’s first time building the smaller head for the thinning/small wood market.

And you cand easily tell it’s a special occasion as the designer himself came out to proudly show NZ Logger just what they’d come up with.

Jensen Logging’s operator who got this debut machine is Foreman of the crew, Deon Boynton. And from the first moments of chatting with him you certainly get the impression that he likes what he is driving.

The John Deere 803 certainly is a very quick machine, with no lack of hydraulic power on tap to run the new head. This model Deon is driving has the single bar grousers, making life a bit easier when climbing around the odd hill here and there.

The layout in the cab is nice and easy to negotiate with good storage space for your lunchbox, and maybe boots, in the little cupboard door behind the main cab door.

There is bucket loads of track power, typical of John Deere. In the cab the screens are nice and large with the reversing camera on top.

The Woodsman one just below and the main John Deere one at the bottom. One thing Deon really likes is the large screens, especially the reversing camera for when you’re in tight spots between the trees. The Woodsman screen has the same layout as the bigger processing heads – very easy to see your lengths and to navigate to adjust pressures on the head to get the right flows depending on wood types. The boom combination works extremely well – nice and long for reaching through the stand to get the selected trees to remove. With the power the John Deere has, you can easily multifunction boom and tracks with no problems.

The rotator on this head has a brilliant feel to it. Nice and smooth with no lag at the start or the finish of the cycle. Crisp operation.

Trimming wise is where this new head really excels. It is doing a fantastic job trimming. In clearing a site for the skid you have to uproot the trees, and the machine does this with absolute ease. The saw is a powerful thing, cutting through the butt with ease. Then, hitting the preselect, the log fires through at a great rate of knots leaving nothing but a clean log, somewhere around the six metres a second mark.

Iron Tester, Denis Todd.

Woodsman Pro’s effort to design the head with a ‘one pass and it’s done’ is astonishing considering how hard it can be to remove all the branches in thinnings usually. So much time will be saved this way. And with Deon’s 10 years with the company I’m sure he is definitely going to like this for a long time after too.

The big plus of the trimming is the addition of the single lower knife – great for breaking off the lower branches so the saw has a clear shot at the trunk without the branches catching the chain. Also cleaning the lower metre or so of the tree as it goes forward. It’s a huge plus over the top delimb arm combo on the other harvesters the crew runs. And in this case of uprooting trees, the extra knife just adds to the grip strength and makes pulling the trees out so much easier.

Below from left: One of the hydraulic cylinders on the Woodsman Pro 560; The three-knife 560 open and ready for work; The reversible feed wheels for increased service life; Side on view – the 560 weighs in at 2815 kilograms.

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IFICATION

SPEC S

WOODSMAN PRO 560 TREE HARVESTER ON JOHN DEERE 803MH BASE – SPECIFICATIONS ENGINE

HARVESTER

6-cylinder, 9-litre John Deere 6090H PowerTech diesel.

Peak power 224 kW (300 hp) @ 1,900 rpm Torque

1270 Nm (937 lb.-ft.) at 1500rpm

Model Woodsman Pro 560 Rotation 360 continuous Weight 2815kg Feed speed 6.3MPS Max cut 640mm /32 or 34 inch bar, chain pitch 0.75 Max knife Opening 600 Minimum stem diameter 40mm Max full delimb coverage capability 510mm

HYDRAULICS Main pump Attachment pump Swing speed

494 L/min.

209 L/min. up to 6.8rpm

UNDERCARRIAGE Model Tractive effort Ground Clearance Max Speed

U6 Extreme Duty (EXD) 241kN (54,224 lb/f) 715mm 4.6kph

BOOM / ARM Model Max reach

Deon had the pressures to the Woodsman spot-on when I drove the machine – one thing that is very easy to adjust on the computer in the cab. The graph system Woodsman uses is super simple to understand. So if you go into a different type of wood like Douglas fir it’s just a very simple tap on the graph up or down

John Deere 8.84m.

REFILL CAPACITIES (LITRES) Fuel tank Hydraulic tank

870 146

DIMENSIONS (MM) Length Width Height Tail swing radius Operating weight

9,910 3,280 3,430 1,940 31,215kg

and this will adjust pressures independently or all as one to suit the wood type. Same with the feed speed, you can slow it or speed it up depending on operator preference .

And mechanically-wise, Woodsman is a strong build with some great additions like the wear pads and knife edges being bolt-

ons, making for quick changes rather than having to get engineers in to change them.

Also, the hoses being mounted on the outside of the chassis make for an easy job to change when needed. Plus, the bar oiler and auto chain tensioning hydraulics are internally routed through the saw unit. NZL

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Breaking Out

MEETING THE CHALLENGE WITH INNOVATIVE EXTRACTION Story: Alice Scott Photos: Sean Beale Photography

An Otago-based logging contractor is using innovative harvesting techniques that offer both efficiency and environmental stewardship in a challenging area that would otherwise have been uneconomic to harvest.

G

ILLION LOGGING, OWNED AND operated by second-generation bushman, Matt Winmill, has been tasked with extracting 40 hectares of mature Radiata pine with no disturbance to a Sensitive Natural Area (SNA) in Herbert Forest, North Otago, owned by US-based company, Port Blakely.

South Island Regional Manager for Port 30 NZ LOGGER | December 2024/January 2025

Blakely, Barry Wells, says the area was planted with no consideration as to how it was going to be harvested: “There is a large gully system which includes native bush, a wetland and an SNA to work around and putting in a road was not a viable option.

What Gillion has been able to do using their combo-system has made the process a very effective and economic option for us

as the forest owner while at the same time protecting some significant natural areas.”

Port Blakely has had a good working relationship with Gillion Logging for more than 24 years. “We enjoy the way both Bill (Matt’s father) and now Matt think outside the box when it comes to harvesting in an efficient, safe, and cost-effective way,” says Barry.

The main landing site.

December 2024/January 2025 | NZ LOGGER 31

Breaking Out The combination system has been a gradual advancement for Gillion Logging as the company has slowly developed and upgraded its plant and machinery portfolio over the years.

In 2013 Matt’s father Bill was running the business and decided to build his own tether system to suit the purchase of a brand new Tigercat 855 feller buncher.

“It was a long, hard process that saw him going back to the drawing board a few times. It was when he employed the help of Jesco Hydraulics that he finally ended up with an awesome frontline machine. It now has high tether hours, but it is still in use today,” explains Matt. “The expertise of Steve McNeil and Cameron Clark at Jescos streamlined the process and proved them to be sought-after engineers that could be called on for any future work.”

Top right: Jared Pound bringing in a large drag to the loading point from the 071 Madill in the Tigercat 635H skidder.

Right: A bit to think about when the whole operation is tapped out...

Gillion Logging owner/operator, Matt Winmill, changes out the carriages when there is an issue.

Below: The skyline tether machine developed by Jesco Hydraulics and Gillion Logging.

32 NZ LOGGER | December 2024/January 2025

Breaking Out Brainstorming Matt purchased Gillion Logging off his father in 2016 and as the company moved from manual to mechanised cable logging systems, the idea of hydraulically driving the skyline drum on the main hauler – the 171 Madill – was bounced around.

“After some discussion with Brian Tuor and Steve at Jescos we worked out that it would require a lot more horsepower and a substantial retrofit to make it possible, so the idea stopped there,” says Matt.

The concept of a second tether machine on the backline attached to the skyline and remotely operated from the hauler seat was suggested, “but unfortunately it also wasn't in the budget”.

It took a skyline shaft failure due to excessive loads being applied while grappling to spark up a conversation

Top left: Jesco ACME conversion in full suspension mode across to the main landing.

Left: Long-standing employee and health and safety company rep, Dan Jackson, checks and operates the new carriage out of the 171 Madill.

Below: The delivery of the Tigercat 855E in August this year. Pictured from left: Mark Hill, Hayden McCulloch and Chris King of AB Equipment, loader operator Jared Pound, hauler operator Dan Jackson, harvester Ged Pound, Gillion Logging director Matt Winmill, shovel machine operator Corey Pennington and feller buncher operator Tony Buick. Photo: Nicolas Ekron, AB Equipment.

34 NZ LOGGER | December 2024/January 2025

about a skyline tether: “Once again, we called on Jescos to help us out. They came on site, and we conducted some tests with our winch assist machine. It was very quickly realised that it had to be built, and quickly.”

Bill helped Matt out with the capital to make it happen and they got to it.

It was a good move and ended up being a very affordable solution, says Matt: “We quickly realised it wasn't going to take long to pay for itself with a 30 to 50 percent lift in production at times and a huge saving on fuel and repairs and maintenance on the 171. We now use this system every day in our operations.”

He says it soon became clear that a more reliable grapple system was required to suit their system: “We spoke to Carey Searle from Shaw’s Wire Ropes and soon had a new dual purpose ACME grapple carriage on site. It wasn't long before we saw the need for a second hydraulic grapple as a spare or for when we were using both haulers on a two-stage. When I spoke to Bill about it, he suggested building our own one using our old slack puller as a donor. Jescos came on the

Foreman and long-standing employee of 20 years, Tony Buick, feeding the grapple for the 071 in the new 855E Tigercat feller-buncher.

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Breaking Out

scene again, Steve took a look and said ‘no worries’. Before we knew it, we had a second hydraulic grapple carriage on site at a very realistic price.”

Gillion Logging has also heavily modified its two haulers with a new 60 series Detroit engine with Allison transmission and a new cab conversion on the 171 and a complete machine rebuild on the 071, all carried out by Darren Hall from Hauler Engineering in Nelson.

“We wouldn’t have invested in the business like this if it wasn’t for the full support from Port Blakely,” Matt says.

Into action In the case of extracting the 40 hectares of pine from across the gully, Gillion is using a three-stage extraction system in order to protect sensitive ground and avoid uneconomic roading costs while optimising productivity. The 071 hauler moves timber to a designated point complemented by the Tigercat feller buncher equipped with a tether system.

This setup allows for precise, controlled extraction of tree stems.

The clearing process involves two key machines: a hired six-wheel-drive Tigercat skidder and a hydraulic grapple.

The skidder transports the timber from the drop point to the loading area, while the second grapple, operating on the skyline system, handles the timber with minimal disturbance to the sensitive ground below. This system spans 500 meters over delicate native bush and steep terrain, allowing the logs to be transported to a final skid site where a Tigercat harvester processes the timber with minimal ground impact.

“We had been applying these combo systems within the Herbert Forest area to save on roading costs for small volumes of wood. It has worked very successfully and when Barry spoke to me about applying them for a sensitive area of forest, I had no doubt this system would suit this harvest area,” says Matt.

This operation is not just a testament to advanced technology but also to a rich history of innovation for Gillion Logging.

Bill has an eye for engineering design, an ability to understand new technology and visualise how it could be applied in the forestry setting.

“Matt has been cut from the same cloth. He also thinks outside the square and isn’t afraid to try new things. From a forestry management point of view, it’s this side of the work which we all get a lot 36 NZ LOGGER | December 2024/January 2025

Above left: Steve McNeil from Jesco Hydraulics stands next to the skyline tether.

Above right: A tail spar being prepared for use on the next 071 setting.

Above: Outside of logging, Matt Winmill and his father Bill enjoy hunting together in the back blocks of Otago.

Right: South Island Regional Manager for Port Blakely, Barry Wells. of enjoyment from,” says Barry.

He adds that when it comes to forestry compliance and environmental regulation, industry rules have become extremely tight with very little room for error. “I think it is innovative extraction methods like Gillion Logging’s combo-

systems applied in the right situations that will ensure the long-term viability of the industry going forward. It also proves that most challenging sites can be harvested economically without compromising significant natural habitat,” he says. NZL

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MANUAL FALLERS STILL AT HIGHEST RISK DESPITE IMPROVEMENTS Story: John Lowe, Project Manager, Safetree/FISC

T

HERE’S BEEN SOME GOOD NEWS and some bad news about health and safety for the forestry industry recently. The good news is that the ACC levy paid by employers for forestry workers will fall by 13% from March 2025 due to an overall improvement in health and safety in the industry. The bad news is that a recent analysis of forestry fatality data over the last decade shows that manual tree fallers, who still fell about 15% of the harvest, are 300 times more likely to die at work than the rest of the New Zealand workforce.

38 NZ LOGGER | December 2024/January 2025

It is important to note that behind every data point contained in the analysis is a forestry worker who loved and was loved.

The analysis, and the workstreams that flow from it, are dedicated to these workers, their whānau, friends and workmates. Kua hinga tōku hoa, he mamae kei tōku ngākau – My friend has fallen, there is pain in my heart.

The fatalities analysis suggests that the forestry industry should be taking note of the old saying, ‘you should fish where the fish are’. In other words, the industry

should be focusing its health and safety improvement efforts on reducing the biggest area of harm – manual falling.

The Forest Industry Safety Council (FISC) and Safetree are already leading work to improve the standards, expectations, training and overall management of manual fallers. We are also aware of strategies being adopted by some forest owners/ managers that include continuing to extend and apply mechanised harvesting methods, severely restricting the use of manual falling and not replanting land that

would need to be manually fallen in future.

The 13% ACC levy cut for forestry largely reflects reductions in serious harm and fatalities due to mechanised harvesting.

The levy covers the cost of injuries at work, and as total injury and fatality rates have fallen, ACC has been able to reduce the levy – even as levies in other industries increase. The reduction is estimated to save industry employers $1.5 million to $1.8 million a year, or about $200 per worker. Adjusted for inflation, the ACC levy for forestry has almost halved since 2018.

The proposed levy rates do drift back up in 2026 and 2027, but they remain below the current rate. That rate drift is due to an estimated smaller pool of workers paying the levy, who need to cover the costs of claims from previous years.

While the levy reduction is a positive story for forestry, rates of harm are still high compared with other primary industries, particularly for manual fallers.

Focus on manual falling The analysis of forestry fatality data over the last decade by FISC/Safetree showing that manual tree fallers are estimated to be 300 times more likely to die at work than the rest of the New Zealand workforce, gives pause for thought. Between 2013 and 2023, 51 forestry workers died on the job – 23 of them were manual fallers. Six of the last seven fatalities were manual falling incidents.

The increased use of mechanisation has led to a reduction in fatalities since a peak in 2013. However, a considerable number of forestry workers still put themselves in harm’s way to harvest trees manually.

About 15% of the forestry harvest is still felled manually because not everything can be harvested by machine.

Not surprisingly, the areas that are felled manually are on the most challenging terrain, often have large piece-size, or are difficult to access other than by foot. The region with the most tree faller fatalities over the period was the Southern North Island, with a total of 10 deaths. Across the country, 65% of manual falling fatalities occurred in forests run by corporate forest owners or managers and 35% in smaller, woodlot operations.

Estimates of the number of workers undertaking manual falling vary. The Forest Industry Contractors Association (FICA) has estimated the number to be 167 full-time equivalents. The Assessors who certify fallers for the Safetree Certification scheme estimate between 200 and 300 people

Forestry fatalites by Task 2013 to 2023

Travel related, 7

Breaking out, 6

Thinning for value, 2

Maintenance, 4

Machine vs person, 3 Manual tree falling, 18 Machine rollover, 4 Loading, 2 Tree falling - machine assist, 5

Tree falling fatalities by industry status 2013 to 2023

Tree falling fatalities by terrain

December 2024/January 2025 | NZ LOGGER 39

Special Feature: Health and Safety

Fatality rate selected industries 2015 to 2023, per 100,000 workers 820

801

745 667

485 441

435 376

341

318

299

274

252

279

272 194

171

67.9

48.2

50

70.8

78.4

67.6

51.9

2.3

2

2.1

2.2

2.3

2.2

2.2

2.2

2015

2016

2017

2018

2019

2020

2021

2022

Tree fallers

All forestry

Commercial fishing

36.3

2023

NZ Workforce

ACC Forestry Worker Levy and Average Worker Levy Cost per employee 2017 to 2027 $2,000

$3.50 $1,865

$1,844

$3,30

$3,30

$1,800

$3.30 $3.10

$1,605

$1,573

$1,600 $1,470

$1,464

$1.464

$2.90 $1,271 $2,76

$2.70

$2,76

$1,322

$1,379

$1,400 $1,200

$2,76

ACC Forestry Levy per $1000 of earnings

Estimate $2,58

$2.50

$2,57

$1,000 $2,42

$2.30

$2,32

$800

$2,23

$600

$2.10 Proposed

$1.90

$400 $200

$1.70 $1.50

2017

2018

2019

2020

2021

2022

2023

2024

2025

2026

2027

$0

ACC Levy per forestry empoyee (not inflation adjusted)

$1,636

ACC Levy Year to 31 March

Levies per employee

Forestry levy rate

working as manual fallers. Currently, 176 people hold Safetree Worker Certification, although not all of them are working fulltime as manual fallers.

Assumptions about the number of manual fallers is important for estimating the fatality rate, which is calculated per 100,000 workers. In reaching our estimate that manual fallers are 300 times more likely to die at work, Safetree assumed there were 535 manual fallers in 2013, dropping to 250 in 2023.

Our analysis showed that 61% (14 people) were killed while working on steep terrain and 39% (9) while working on relatively flat terrain. Five of the 23 manual falling deaths during the period involved machine-assisted felling.

The three most common causes of harm recorded for the manual falling fatalities were: • faller struck from behind by an object or tree (7), • hung-up tree (including windthrow) left standing or not (5), • stem movement, rebound or butt swing (4).

The oldest person killed was aged 66 and the youngest was aged 21. Thirteen of the workers were classed as experienced, two inexperienced and for nine their level of experience was unknown.

Of the 23 manual falling fatalities during the period, 14 appeared to involve breaches of the Approved Code of Practice (ACoP).

The most common breach (4 deaths) was not having a person always on site to monitor and assist with any tree felling activity, if required. The next most common breaches (3 deaths each) were that treedriving should not exceed one on two trees and that no person should be closer than two-tree lengths to the tree being felled.

NZ Forestry Tree falling Fatalities by region 2013 to 2024 Total fatalities % Fatalities % o f total harvest*

Northland

2

8%

10.6%

+/-

Last fatality

-

2017 2022 2022

Central North Island

5

20%

37.8%

-

East Coast

3

12%

7.6%

Hawke's Bay

3

12%

10.4%

+ +

Southern North Island

9

36%

10.5%

Nelson/Marlborough

3

12%

9.4%

+

2018

West Coast

0

0%

0.4%

NA

Fatality free

Canterbury

0

0%

4.5%

NA

Fatality free

Otago/Southland

0

0%

8.6%

NA

Fatality free

Total

25

100%

100%

40 NZ LOGGER | December 2024/January 2025

2024 2023

Recommendations The purpose of the analysis, which is available on the Safetree website, is to help the forestry industry identify ways to make safety improvements for those who continue to harvest manually.

Following a discussion with our Operational Advisory Group (OAG), FISC Safetree have created three workstreams to make recommendations to improve the standards, expectations, training and overall management of manual fallers. The workstreams are: 1. Back to fundamentals: Review the manual tree-falling Best Practice Guide (BPG), and manual tree-falling section of the Agreed Code of Practice (ACoP), including: • incorporating any recent lessons from prosecutions, • including relevant information from other workstreams, such as monitoring and maintaining competence, • consider including other innovations in work practices, such as ways to reduce fatigue among manual fallers.

2. Management of manual fallers: Work with the workforce development council, Muka Tangata, to ensure the training requirements and qualifications for manual fallers are fit for purpose, and reflect requirements in the BPG and ACoP, including: • reviewing the British Columbia Certified Fallers programme to see if it could have application in New Zealand, • recommending how competence might be maintained, and the monitoring and maintenance requirements needed to sustain this, including using central register.

3. Data analysis/investigation: Review current analysis or research of manual tree-falling, including:

Forest fatalities in New Zealand 2013 to 2023 10

7

7 6

4

4 3

3

3 2

2 2013

2014

2015

2016

2017

2018

2019

2020

2021

2022

2023

Tree falling fatalities grouped by "The Seven Key Causes of Harm" 2

1. A FALLER WORKING TOO CLOSE TO OTHER PEOPLE OR PLACE 2. BROKEN LIMBS OR TOP HITTING THE FALLER 3. INCORRECT OR POOR FELLING TECHNIQUE

2

4. FELLING DEAD TREES

2 6

5. A FALLER STRUCK FROM BEHIND BY AN OBJECT OR TREE 6. HUNG UP TREES (INCL. WINDTHROW) LEFT STANDING OR NOT FELLED USING THE CORRECT METHODS

5

7. STEM MOVEMENT, REBOUND AND BUTT SWING

4 2

UNKNOWN 0

• undertaking an analysis of reported treefalling incidents/fatalities to identify trends, • collating information on the British Columbia certified faller programme to inform the review of the Safetree Certified Fallers programme.

Work has commenced on all three workstreams and FISC/Safetree will

1

2

3

4

5

6

update the industry as outputs are created from the workstreams.

We are also working with the industry to continue to encourage and expand the use of mechanised falling wherever possible.

This includes best practice ways to manage hazards created by mechanical falling itself. NZL

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FICA.ORG.NZ

your voice The voice of forestry contractors since 2002

Rotovegas 2024 The FICA Networking/AGM event was a huge success in late October early November.

There was plenty of opportunity to meet with members and sponsors and FICA wishes to acknowledge Sarah Davis (Women in Forestry) who organised the event and all the sponsors that made this possible. We should also acknowledge the support of our awesome sponsors and the diehard members who fronted up and continue to support FICA year after year.

2 0 2 4

THANKS TO OUR EVENT SPONSORS

42 NZ LOGGER | December 2024/January 2025

FICA.ORG.NZ

Have your say on new NES-CF slash standards

To all forest contractors that are non-FICA members

You might be aware that the Government is looking to improve slash management standards in the NES-CF to clarify rules around low-risk slash.

It has been six months since I started as the Forest Industry Contractors Association CEO. I have hit the ground running and am super excited about the direction FICA is heading in. We have just completed our very successful AGM/Networking event in Rotorua, and it was good to connect with so many contractors and industry people.

MPI have been engaging with a range of forestry and council people to understand potential options. They have heard a number of things about the effect of the current (‘new’) slash standard on harvesting, with some reference to the impact on harvesting contractors.

FICA has been asked if we have had any thoughts from the perspective of our members. They are particularly interested in: • contractors may be bearing the costs of slash retrieval in some cases • increased costs for harvest may have meant more forests unharvested (particularly woodlots), with obvious flow-on effects • any safety issues with retrieval FICA has provided some anecdotal feedback from members and forest owners.

If you can share some quantitative data on the effects of pulling slash on productivity, cost and health and safety, it would be appreciated. It is important we get data from variety of harvesting systems, topography, geography and tree crop characteristics. If there is enough interest, we could put a working group together.

To get involved/find out more, contact Rowan rowan@fica.org.nz

Our newsletters and regular NZ Logger magazine features show there has been plenty going on.

Now more than ever, it’s important to have a strong contractor voice representing you. We are making a difference, and it would be great to have you on board as a FICA Member. Why not join us?

To get more information on joining, please visit our website below. Given that we’re more than two-thirds of the way through the year, your subscription would be prorated accordingly.

Please give me a call or email if you’d like to discuss further.

Thanks,

ROWAN ST RU T H E RS FICA CEO

Visit www.fica.org.nz/ membership-2024/

FICA/Forestry Sector quarterly meeting with MBIE/Immigration/Labour Inspectorate FICA meets quarterly with MBIE in its role as Immigration/ Labour Inspectorate.

Currently it seems most employers are looking after their migrant workers in the Forestry sector, so well done to all our members who employ migrant workers.

The Forest Owners Association and FICA recently wrote a joint submission to the current Approved Employer Work Visa (AEWV) settings requesting changes and the opportunity to negotiate a sector agreement for the forest industry. The good behaviour of employers noted above adds weight to our submission. MBIE policy advisors will be meeting with the Government at the end of the year to consider the submission and we can expect new policy early in Q1 of 2025.

December 2024/January 2025 | NZ LOGGER 43

FICA.ORG.NZ

FICA meets with Safetree Auditors FICA was recently invited to meet with Safetree auditors and it was an opportunity for us to communicate our position on Safetree Certification.

FICA is supportive of Contractor Certification – ultimately we would like to see 100% of our members certified by December 2027. The caveat however is that the Certification needs to stand for something and it needs to have credibility.

There were frank discussions about member concerns around the consistency of auditing and the fact that in some cases contractors were certified that shouldn’t be. The auditors acknowledged this was an issue; it is something that the Forest Industry Safety Council (FICS) is working on with auditors. Key to this is the moderation and coaching of auditors.

In addition, there was discussion about the time and money required from contractors who have to do both Safetree Certification and, in some cases, the Forest Owner Certification. There needs to be one certification standard, and FISC needs to understand what the barriers are to forest companies accepting Safetree certification.

FICA’s view is that the current Safetree Certification may be viewed as minimum compliance standard and Forest Companies/Managers are looking for more than this. Perhaps there needs to be a bronze, silver and gold standard. We agreed that FICA needs to meet more often with Auditors. FICA looks forward to working with FISC to achieve this.

Gisborne District Council hears Contractor Voice Gisborne District Council (GDC) Mayor Rehette Stoltz and her deputy John Wharehinga recently visited Wayne McEwan’s Black Stump Logging site. FICA members Blake Spiers, Ricky Kuru, Rodney McIndoe and Arana Kuru also attended.

The visit was a real success. Both Ms Stoltz and Mr Wharehinga engaged well with contractors. Our members did a really good job getting the key messages across.

The site, although perhaps not as challenging as some, had all the elements there to demonstrate the lengths that contractors are going to, to mitigate the impact on the environment and keep people safe.

F

S

This was the Mayor’s first visit to forest operations in four years, and the first time she had been hosted by contractors and engaged directly.

One of the concerns expressed was that our voice was not being heard. We believe the impression the Mayor and her deputy would have been left with is that contractors are professional, we do care, we do understand the problem.

We are highly skilled, the stakes are high, there is a high level of investment in technology, we employ a lot of wellpaid people and pump a lot of money back into the local economy and forestry is sustainable in Tairawhiti.

We need to think about the most effective way for the contractor voice to be heard, be it through Eastland Wood Council (EWC), more directly or a combination of both. As a followup to the visit, FICA will be meeting with the GDC CEO later this month and there is a likelihood that FICA will be represented on the EWC. 44 NZ LOGGER | December 2024/January 2025

We are not pretending we have everything sorted as a result of the visit, but we believe it is a very good start. The Mayor has been told that there is a standing invitation for her and her staff to visit at anytime. FICA is hoping to include a more diverse group of contractors and operations next time around, but you need to put your hand up to be included.

Thank you to Wayne McEwan for hosting us and to Forest Enterprises for supporting the visit.

FICA.ORG.NZ

your voice The voice of forestry contractors since 2002

AB Equipment hosts 4th National Demo Day AB Equipment hosted its 4th National Demo Day recently, kicking off proceedings on Wednesday 18th October with a dinner and networking at Smugglers Bar and Restaurant in Nelson, sponsored by Tigercat and AB Equipment, where 44 people attended.

On Thursday morning numbers had grown to more than 50. The group visited an Endurance Logging yarder crew site near Kaiteriteri and saw a Tigercat LS855C feller buncher felling trees while being tethered on a Timbermax T20HD winch, which was attached to a Doosan 340LC base. Also on show was a Sumitomo SH350 processor and Sumitomo SH240 shover logger at work. Big thanks to Hayden Barnes and the Endurance Logging 650 Crew for teeing this up.

After this visit the group jumped back on the bus to Kaiteriteri Beach and enjoyed a cut lunch sponsored by FICA. The next stop was to the Burson Logging site to watch a Tigercat L822E feller buncher with a 5185 fixed felling head in operation alongside a Tigercat 625H log skidder and Tigercat H855E processor. This site was

FICA FICAPartners Partners STRATEGICPARTNERS PARTNERS STRATEGIC

very well set up on the day to allow viewing of all three Tigercat machines working at the same time.

Again, a lot of time and effort was put in by Ian Burson and the whole Burson Logging Crew to set this site up, so thanks for that.

After the Burson Logging site visit it was back on the bus (which was sponsored by Timbermax) and off to AB Equipment Nelson for a barbeque cooked by Hydraulink and refreshments supplied by TDF. This was a great finish to the day with a few machines on site at AB Equipment to view also, a lot more networking and many discussions about where we should go next year. www.abequipment.co.nz

Thank who support supportFICA, FICA,which whichininturn turnworks workstotopromote promote Thankyou you to to all all of of the the organisations organisations who business safety and and efficiency efficiencyamongst amongstforestry forestrycontractors contractorsfor for businessgrowth growth and and improved safety the Forestry Industry.

Industry. thebenefit benefit of of New New Zealand’s Zealand’s Forestry

BUSINESS PARTNERS BUSINESS PARTNERS

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TO JOIN, CALL 0800 342 269 OR SIGNUP ONLINE AT FICA.ORG.NZ TO JOIN, CALL 0800 342 269 OR SIGNUP ONLINE AT FICA.ORG.NZ

Safety/performance/quality

And that’s 2024 HERE WE ARE FAST APPROACHING THE END OF another year.

Seems to be the year-on-year challenges remain the same but perhaps the timing and intensity changes.

And, as we know, a new year will bring new challenges. So, before heading into this, we take the opportunity to thank you all for your support throughout the year and wish you all the best for a safe and relaxing break over Christmas and the new year and look forward to catching up again in 2025.

Final results will be published in the new year. In the meantime, we bring more photos of participants out there doing it!

Keep yourselves physically and mentally well!

Sponsors – they don’t have to do this but they choose to!

Awesome companies, awesome people and awesome support!

They back you and your workmates to succeed as professionals, so why wouldn’t you support them?

They believe in what we do and what you do.

So, a big ongoing thank you to our

Strategic Partners – STIHL and NZ Logger and sponsor SWAZI. The best way to keep our industry working is to get out and support those businesses that support New Zealand.

Participating companies This competition wouldn’t be what it is without our participating companies who have all participated in or continue to influence the way in which we operate.

We understand the commitment it takes from them to be part of Top Spot and value their ongoing support and feedback.

Our ongoing thanks to: Rayonier/ Matariki Forests, Wenita Forest Products, Ernslaw One, OneFortyOne New Zealand, Crown Forestry, Forest View Contracting, Makerikeri Silviculture (2020), Mitchell

Silviculture, Puklowski Silviculture, Gutsell Forestry Services, Johnson Forestry Services, McHoull Contracting, Wayne Cumming Contracting, Howard Forestry Services, Inta-Wood Forestry, Heslip Forest Contracting, Otautau Contractors, X Men Forestry, Proforest Services, FM Silviculture, Tane Mahuta, Waikato Forestry Services, Rai Valley Silviculture, Thomassen Logging, Forest View Logging, Griffin Logging, Penetito Forestry, Pride Forestry, Mangoihe Logging, CMH Contracting, Kaha Logging, Roxburgh Contracting, Te Waa Logging, Mike Hurring Logging, Bluewood Logging, Storm Logging, Onward Logging, Down and Out Logging, Forest Pro Logging, Eastside Logging, Lahar Logging, Moutere Logging, JD Harvesting, Whisker Logging, Kimberly Logging, Dewes Contractors, Dempsey Logging, Aratu Forests, McCallum Harvesting and Swain Logging.

Into safety?

Into performance?

Into quality?

Contact Shane Perrett on 0274 781 908, 07 3483037 or at primefm@xtra.co.nz. NZL

Stewart Logging

Kieren Mooyman.

46 NZ LOGGER | December 2024/January 2025

Russell Iochia.

Orisi Driu, Caleb Beets and Dan Stewart.

Safety/performance/quality

Mangoihe Logging

Tim Paxton – checking his camera set-up on the Swing Yarder.

Haydn Johnson.

Russell Gibbins.

Roxburgh Logging

Jeremy Hills.

Tegan Anderson.

Shane Griffin Logging

Mark Hunt.

Sage Redditt.

December 2024/January 2025 | NZ LOGGER 47

Insurance solutions from experienced brokers Best fit now and for the future New Zealand wide - Kaitaia to Bluff

Longstanding supporters of the NZ forestry industry

Call Brenden or Steve today

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Brenden: 021 853 840 Steve: 029 348 1634

0800 55 54 53 www.greenlightinsurancebrokers.co.nz

NEW HARVESTLINE A FIRST IN NZ

SANY FOR A&R LOGGING

This new PC400 Harvestline delivered to STR Logging joins another PC400 Harvestline in Torere Forest. It’s the first MK4 Harvestline in New Zealand offering increased line speed and performance, notable when working next to the older machine.

Delivered by Chris Hancock and Jono Cuff From EMS and Paul Roche and Tinus Barnard from Komatsu Forest.

The team at A&R Logging East Coast has taken delivery of a SANY SY415. This machine features a gull wing bonnet, high and wide, purpose-built forestry cab, straight boom and arm, and guarding package completed by Ensign. It is fitted with a Woodsman Pro 850.

Machine sold and serviced by Shaw’s.

NEW DELIVERY FOR DG GLENN LOGGING

LG33637

DG Glenn Logging in Napier has taken delivery of a new Tractionline delivered to Ross Cooper. The Mohaka Forest has a reputation for big hills and tough, broken terrain. “The Komatsu PC300HW with the Tractionline build will be a great option in this environment,” says Ross. Machine delivered by Jono Cuff, EMS Rotorua, Napier’s Motorworks and Paul Roche, Komatsu Forest.

CAT 340 FOR TOMBLESON LOGGING

KOMATSU/WOODSMAN PRO COMBO FOR BRC LOGGING

This new Cat 340 processor is the latest addition to Tombleson Logging and has been put to work in Kinleith Forest by Nick Tombleson. It is guarded by EMS and features a Woodsman 850 processor, which combined with the Next Generation Cat configuration means another productive forestry package.

Machine sold by Terra Cat’s Mark Costello.

BRC Logging recently took delivery of a new Woodsman Pro 850 installed on a Komatsu PC400 FX, equipped with Woodsman Pro’s colour-marking system. The team has it hard at work in the Whareratas.

December 2024/January 2025 | NZ LOGGER 49

JOHN DEERE FOR CMH

NEW CAT FOR MCCORMICK LOGGING

CMH crew 091 started a new contract in Kaingaroa with the delivery of a John Deere 1910E. Operator, Grant, is pictured here with crew foreman, Muzz. Both say they are very happy with the new delivery. Machine sold and serviced by Brandt, Rotorua.

Connor McCormick from McCormick Logging has added this Cat 548 forest machine to his mechanised harvesting operation in Kaingaroa Forest. The 548 incorporates an Ensign 1730 grapple and heel combination for clearing the hauler shoot and shovel logging.

Machine sold by Rotorua-based Mark Costello from Terra Cat.

SANY SY305H TRACTIONLINE FOR FAST & HILLTOP Fast & Hilltop Contracting has taken delivery of a new Sany SY305H Tractionline package, completed by the team at EMS. Sold and serviced by Shaw’s.

NEW TIGERCAT FOR BR LOGGING Taupo’s BR Logging 2023, working near Tokoroa, recently upgraded its old Tigercat LS855E feller buncher with a Tigercat 5195 felling head with the same machine. They had been running their older Tigercat LS855E for over six years and it had served them well, so it was a no brainer to go for the same Tigercat model again, says part-owner, Brad Archer, adding that it is “great to have a new Tigercat in the crew” and the operator “is loving it”.

50 NZ LOGGER | December 2024/January 2025

NEW MACHINERY FOR MOUTERE LOGGING Moutere Logging has taken delivery of the first Falcon FHY-AS hydraulic yarder for its lower-North Island operation.

TWO CATS FOR STIRLING LOGGING NEW MACHINERY FOR TDF SOLUTIONS TDF Solutions recently took delivery of a Sany SY305H DC Falcon Winch package. Sold and serviced by Shaw’s.

Two new Next Generation Cat 538 forest machines have been delivered to Stirling Logging under clear blue skies. Both are additional machines for the operation and run Ensign 1730 grapples, as they perform fleeting and loading duties in the Gisborne region for Gavin and Chrystal Edmonds. Machines sold by Terra Cat territory account manager, Mark Costello.

NEW MACHINERY FOR GABLE FOREST HARVESTING Gable Forest Harvesting has taken delivery of a Falcon Winch Assist attachment mounted to a repurposed Volvo 3329 for a cost-effective winch assist solution for its Otago-based operation.

WEILER/WOODSMAN COMBO FOR BLUE MOUNTAINS LOGGING Blue Mountains Logging recently took delivery of a new Woodsman Pro FH1350C felling head, now in operation at Omataroa Forest. The felling head has been fitted to a Weiler B758 forestry machine.

ELTEC/WARATAH COMBO FOR WAIMA LOGGING Eru and the team at Waima Logging have recently taken delivery of an Eltec FHL317L tilter. Equipped with a Waratah FL100 felling head, this machine will join the team in Gisborne. Machine sold and serviced by Shaw’s.

December 2024/January 2025 | NZ LOGGER 51

$65,000 + GST $65,000 + GST

$112,000 + GST $112,000 + GST

$251,600 + GST $251,600 + GST

$320,000 + GST $320,000 + GST

HYUNDAI 290LC-9 HYUNDAI 290LC-9 o REFREF No.N513610 . 513610

WOODSMAN 750 WOODSMAN 750PRO PRO o REF REFNN.o513115 . 513115

JOHN 909MH JOHN oDEERE DEERE 909MH REF 513620 REF NNo.. 513620

TIMBERPROTL765C TL765C TIMBERPRO REFNNo.o511809 . 511809 REF

2012.

12650 hrs.hrs.

ROBEX290LC-9 with Forestry 2012.

12650 ROBEX290LC-9 with Forestry Certified guarding.

Devine Grapple.

Near new Certified guarding.

Devine Grapple.

Near new undercarriage.

Located in Rotorua. undercarriage. Located in Rotorua.

TERRY DUNCAN TERRY DUNCAN

2017.

2017.3200 3200hrs. hrs.Has Hascome comeoffoffaatigercat. tigercat.Located Located ininFeilding.

Feilding.

027 RICHGREAVES GREAVES 027285 2851051 1051 RICH

027 027303 3031081 1081

2017. in Hastings.

Hastings.

2017. Located Located in

NICK NICK CLARK CLARK

027411 4112330 2330 027

2016.8100 8100hrs. hrs.Southstar SouthstarQS600 QS600 installed 2018 2016. installed 2018 4,000hrshrsononhead. head.Head Headin in good condition with - -4,000 good condition with optimiser.

Located in Rotorua. optimiser. Located in Rotorua.

TERRYDUNCAN DUNCAN TERRY

$85,000 ++ GST $85,000 GST

$375,000 $375,000++GST GST

$420,000 + GST

$65,000++GST GST $65,000

JOHN DEERE 848H JOHN DEERE 848H o . 513164 REFREF No.N513164

TIMBERPROTFTF840C 840C TIMBERPRO REFNNo.o513535 . 513535 REF

TIGERCAT LH855E LH855E REF NNoo .. 513114 REF 513114

JOHN JOHNDEERE DEERE748H 748H o REF REFNN.o658230 . 658230

2013.

12500 Power Shift trans Winch.

2013.

12500 hrs.hrs.

Power Shift trans andand Winch.

Located in Rotorua.

Located in Rotorua.

TERRY DUNCAN TERRY DUNCAN

027285 2851015 1015 027

2017.Machine Machinebeen beenthrough throughextensive extensiverebuild, rebuild, 2017.

Hydraulicsystem systemcompletely completelyreplaced. replaced.Tidy Tidy Hydraulic example for hours.

Located in Hastings. example for hours. Located in Hastings.

NICKCLARK CLARK NICK

027411 4112330 2330 027

2019. 7200 7200 hrs.

2019. hrs. Running Runningwoodsman woodsman1350C, 1350C,set set up withwoodsman withwoodsman harvester up harvestercontrols. controls.Located Locatedinin Feilding.

Feilding.

RICH GREAVES GREAVES RICH

027 027303 3031081 1081

027285 285 1051 027 1051

2014.

Skidder with 2014.748H 748HDirect DirectDrive DriveGrapple Grapple Skidder with 6,000 tires - aprox 65% 6,000series serieswinch winch/ 30.5 / 30.53232 tires - aprox 65% tread.

Located in Rotorua. tread. Located in Rotorua.

TERRY TERRYDUNCAN DUNCAN

027 1015 027285 285 1015

$280,000 GST $280,000 ++ GST

$90,000++GST GST $90,000

$210,000 + $210,000 + GST GST

$250,000 $250,000++GST GST

CATERPILLAR 568 CATERPILLAR 568 REFo No. 513267 REF2017.

N . 11000 513267 hrs. Cab w/ AC. Harvester Config Track

JOHN DEERE 748H JOHN 748H o REF NoDEERE . 513050 REF N .

513050 2013. 11145 hrs. 30.5 - 32 wheels and tyres. 6.8l

JOHN DEERE 909KH JOHN 909KH REF NooDEERE . 513538 REF N .

513538 2013. 16098 hrs. South Star Head. Some rollers

CATERPILLAR 535D CATERPILLAR REF No.o513598535D REF N . 513598 2019. 4365 hrs. Low-hour machine that’s been

TERRY DUNCAN

RICH GREAVES

MANSELL NGAROPO

NICK CLARK NICK CLARK

Type.

CAThrs.

568FM Southstar QS630.

Located 2017.

11000 Cabwith w/ AC. Harvester Config Track in Type.Rotorua.

CAT 568FM with Southstar QS630. Located in Rotorua.

TERRY DUNCAN 027 285 1015

027 285 1015

JD engine. serviced RMD every 250 hours.

2013.

11145Fully hrs. 30.5 - 32atwheels and tyres.

6.8l pinsFully re done recently.

Located in 250 Feilding.

JDPivot engine. serviced at RMD every hours.

Pivot pins re done recently.

Located in Feilding.

RICH GREAVES 027 303 1081

027 303 1081

replaced, Torsion and tracks 2013.

16098 hrs. Dampers South StarChanged Head. Some rollers adjusted. Torsion LocatedDampers in Whangarei. replaced, Changed and tracks adjusted.

Located in Whangarei.

MANSELL NGAROPO 027 445 9840

027 445 9840

meticulously Located in Hastings.

2019. 4365 maintained. hrs. Low-hour machine that’s been meticulously maintained. Located in Hastings.

027 411 2330 027 411 2330

$298,000 + GST $298,000 + GST

$305,000 + GST $305,000 + GST

$180,000 + GST $180,000 + GST

$90,000 + GST $90,000 + GST

CATERPILLAR 555D REF No. 513432 CATERPILLAR 555D o 4800 hrs. Grapple skidder with turn around REF2019.

N .

513432 seat. Low hours, will have new rear tyres fitted.

JOHN DEERE 909KH o REF NDEERE . 512546 JOHN 909KH o12400 hrs. Satco felling head. Workshop 2013.

REF N .

512546 checked/serviced and had a freshly rebuilt engine.

HYUNDAI R380LC-9 REF No. 000681 HYUNDAI R380LC-9 o 2017.N10502 hrs. Hyundai R380LC-9 with Waratah REF .

000681 625c. aprox 11,000hrs. Located in Rotorua.

JOHN DEERE 1910E REF No.DEERE CMH1910E JOHN 1910E o 2010.

157000 hrs. 1910E John Deere Fwdr.

REF N .

CMH1910E Located in Rotorua.

NICK CLARK

TERRY DUNCAN TERRY DUNCAN

Located in Rotorua.

TERRY DUNCAN TERRY DUNCAN

2019.

4800 in hrs.Rotorua.

Grapple skidder with turn around Located seat. Low hours, will have new rear tyres fitted.

TERRY DUNCAN 027 285 1015 Located in Rotorua.

TERRY DUNCAN

brandt.ca/nz brandt.ca/nz

027 285 1015

2013.

12400 hrs. Satco felling head. Workshop Located in Hastings. checked/serviced and had a freshly rebuilt engine.

NICK CLARK 027 411 2330 Located in Hastings.

027 411 2330

WHG 09 438 7228 HAM 07 847 0425 HKB 0906438 8797228 9907 HAM MTU 07 06847 3500425 0042 WHG HKB 06 879 9907 MTU 06 350 0042

2017. 10502 hrs. Hyundai R380LC-9 with Waratah 625c. aprox 11,000hrs. Located in Rotorua.

ROT 07 345 5490 ROT 07 345 5490

027 285 1015 027 285 1015

2010. 157000 hrs. 1910E John Deere Fwdr.

027 285 1015 027 285 1015

h

051 1

515

0 30

15

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The Brightwater Yarder Grapple is engineered specifically for New Zealand Logging conditions. The grapple delivers consistent performance and reliability in NZ conditions.

NZ LOGGER classified

Clark Tracks from Scotland Single tracks Bogey Tracks 30.5x32 710/45-26.5 35.5x32 750/55-26.5 780/50-28.5

Chain Protection have been selling these brands of forestry Chains & Tracks for 20+years.

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December 2024/January 2025 | NZ LOGGER 55

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56 NZ LOGGER | December 2024/January 2025

ATTACHMENT PARTS

F

NEW ATTACHMENTS

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24/7 phone 0800 492 728 or +6 47 343 1550

Distributors of:

Komatsu

PC400HL

Xtreme Excavators

PC400HD

The Komatsu Extreme models have been developed by collaboration between Komatsu Forest & Komatsu Osaka Factory to meet our tough forest conditions.

Komatsu Forest Pty Ltd 15C Hyland Cresent Rotorua, New Zealand John Fisken M: 027 771 5254 Paul Roche M: 021 350 747 E: info.au@komatsuforest.com