Safety Simplifier from Safety System Products

SAFETY SIMPLIFIER The simple way to make a safety system.

External and wireless safety modules for fixed and mobile machines.

WIRELESS Safety Communication SIL 3, Ple, cat 4

The new concept SAFETY SIMPLIFIER Business idea Our mission is to simplify the design of safety systems for mobile and fixed machines. This we achieve by utilising wireless safety techniques, plug and play, and a safety service to our customers.

Products and systems Our new product, the Safety Simplifier, makes it much easier to make user friendly safety systems. The Simplifier allows safety possibilities to where they are locally required, for example at door entrances where you make the choice for a safety solution, the push buttons you need and trouble shooting information. Machine stop functions can be connected wirelessly through other Safety Simplifiers or direct to an existing safety system.

Using the Simplifier it is easy to expand and change safety systems.

Furthermore the safety documentation and the safety values are included.

Photo: Karin Linde

Experience and co-operations SSP personnel have extensive experience in the design and implementation of safety system solutions. The Safety Simplifier is the first new product developed and design by SSP North AB in cooperation with SSP GmbH. We continue the successful and innovative co-operation from the time in Jokab Safety in Sweden and Germany.

Now we are together building up a new global organisation dedicated to the simplification of safety systems and services.

Mats Linger SSP North AB

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Safety Simplifier Configurable safety module with 16 I/O and wireless communication.

Pat.pend

Johann Aulila SSP GmbH

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Plug and Safe to Safety devices Safety I/O to safety devices.

Plug in a Light Curtain, Safety Sensor, Two-Hand Station and/or other compatible systems.

WIRELESS/CAN safety communication SIL 3, Ple, cat 4

Wireless Safety Two way safety communication wirelessly or by CAN-cable.

Plug and safe to machines Safety I/O to machines.

Pat.pend.

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Cable replacer

Safety Simplifier Replace your cables with Safety Simplifiers proving a maximum range of 100m between each module. For longer distances and inhospitable environments a repeater module can be installed.

WIRELESS

WIRELESS

safety communication SIL 3, Ple, cat 4

safety communication SIL 3, Ple, cat 4

Maximum 100 m

A

B

Maximum 100 m

C

D

E

Each Simplifier repeats the safety information to each other. The LED indication provides safety and other

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Pat.pend.

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H

important information such as voltage supply level on all Simplifiers.

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53

16-2

54

43

16-2

44

33

23

15-1

34

2

1

15-1

24

2

0ut 14

In 7 4

1

In 6 3

Out 13

In 5 2

Out 12

In 4 1

Out 11

In 3 5

Out 10

In 2 4

Out 9

In 1 3

In 8

0V 2

5

+ 24 VDC 1

Safety Simplifier configured with 8 Inputs and 8 Outputs Can be configured with 0 - 14 Inputs and 2 - 16 Outputs

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E-stop systems

Safety Simplifier The Simplifier makes it easy to install an E-Stop system which is separated from the machine control system by using safety relay outputs. Simplifier can be connected either by cable or by wireless link.

No safety control cabinet is needed.

Pat.pend.

Each Simplifier can provide safety relay outputs for stop signals to two machines in a system. The relay outputs can also be interconnected in one or more Simplifiers to stop the machines. The power supply to the Simplifiers,10-30 VDC, is easy to separate from the supply to the machines. This way a single machine can be shut off separately A

B

C

D

E

F

without causing an E-Stop to all the other machines. It makes it also simple to install E-Stop solutions for machine systems as no extra control cabinet is needed for additional E-Stop controls.

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Internally connected E-stop and reset with indication using input 1 - 3 + 24 VDC 0V

I/O 4 I/O 5 I/O 6 I/O 7 I/O 8

I/O 4 -14 are free Inputs or outputs for external E-stop, safety devices, machines or other functions

Safety Simplifier

Safety output 15 relay 1

15-1 23

Safety output 15 relay 2

24

15-2 33

34

1 2

Relay outputs to stop circuit in machine

3 4

I/O 9 I/O 10

Safety output 16 relay 3

I/O 12

16-1 43

I/O 11

Safety output 16 relay 4

16-2 53

I/O 13

44

54

1 2 3

Relay outputs to stop circuit in machine

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I/O 14

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Door sensor Door locking/ unlocking

Push Buttons for: • E-stop • Reset • Request - Door locking/unlocking • Selector for safety modes

LED’s provide status information from all Safety Simplifiers

Stop and start signals to machines.

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A safety system in a push button box

Safety Simplifier You can easily add safety functions to old and new safety systems. Just select the safety functions required, for example Door Locking, Time Delayed Un-locking, Safety Mode selection etc and connect the safety outputs to the existing safety system or directly to the machine/machines control system.

One Safety Simplifier: • connections to the safety devices on the market • connections for the different types of machine I/O´s • connection via 4 x M12 connectors or via 4 x cable glands • 14 I/O´s selectable as safety inputs or outputs • 2 x 2 double safety relay outputs • supply 10 - 30 VDC • up to 4 pushbuttons/selectors • LED display for system status and safety information • Box width 40mm • Enclosure rating IP66

Pat.pend.

No safety control cabinet is needed.

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Safety systems

Safety Simplifier A combination of up to 16 Safety Simplifiers makes it easy to create a complete safety system with 256 I/O. Just select required configurations directly on each Simplifier or use the computer based Safety Simplifier Manager to download the program.

Safety Simplifier with e-stop and outputs for the machines in this cell.

Safety Simplifier for sensors for the two doors, E-stop, reset with indication and start.

Safety Simplifier Manager The configured program is downloaded to a Simplifier either using a memory card, a computer or via a wireless link between Safety Simplifier units. Each Simplifier has a unique code to ensure safe communication.

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Safety Simplifier for light curtain, reset with indication, start, over ride key switch and inputs for bypassing sensors.

WIRELESS/CAN safety communication SIL 3, Ple, cat 4

No safety control cabinet is needed.

Safety Simplifier for light curtain, reset with indication, start, over ride key switch and inputs for bypassing sensors and machine outputs for this cell.

Safety Simplifier for the door safety sensor, reset with indication, door lock/unlock (request) and start.

Pat.pend.

Wireless or by CAN-cable The system can be installed using wireless safety communication or CAN-bus between the Safety Simplifiers

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Safety Simplifier for an E-stop.

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Technical specification

Safety Simplifier Simplifier LED and computer information The Simplifier LED display shows status information for both its own and other Simplifiers (nodes) connected on the system. You select the type of information you require using the touch button on the panel.

• N: Node number and type of nodes in system • I/O: On/Off status of I/O’s on this and other nodes • U: Voltage supply to Simplifier and to other nodes • M: Safety functions status on Simplifier and other nodes •

: Communication status to other nodes, quality of radio signal and channel number

• CAN: CAN-communication status to other nodes The above information can also be obtained wirelessly using our USB-wireless communication stick which listens directly to the communication protocol.

Configuring and exchanging Configuration and exchanging of Safety Simplifiers can easily be achieved by selecting on the Simplifier the following options: • Node number • Program/configuration • Number of Nodes (including repeaters) Using a memory card or a computer you can also add new programs/configurations. Using the Safety Simplifier Manager you can both configure systems and select different configurations.

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Push buttons, selectors, text colours of the Safety Simplifier

0 - 5 holes for push buttons, selectors and indication.

Boxes can be screwed and sealed together in order to provide more pushbuttons/controls.

Exchangeable push button caps for different colours and to cover text labels under the cap.

The inside of the Safety Simplifier

Wireless programming & online Wieless or CAN safety communication

Spring terminals to secure connections for high vibration requirements 14 I/O selectable as safety inputs/utputs and redundant OSSD outputs 4 relays for 2 x double safety outputs (option) Memory card with log and application software

USB contact for computer Supply 10 - 30 VDC Up to 2 x M12 contacts or cable glands on each end

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We simplify safety!

We are happy to hear that you are interested in our products.

For more information please contact us or visit our webpage.

Safety System Products North AB Tullkammarv. 14 S-439 31 Onsala Sweden

Distributor in Denmark: OEM Automatic Klitsø Engholm Parkvej 4 3450 Allerød Denmark

E-mail: info@sspnorth.se Web: www.sspnorth.se

E-mail: info@oemklitso.dk Web: www.oemklitso.dk

Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. We don not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustration contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in wole or in parts - is forbidden without prior written consent of Safety System Products North AB.

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