Over
www.oemoffhighway.com
200
Products Inside
MAY/JUNE 2015
OOH0515_01_Cover_F.indd 1
OU IS R SU B E IGG EV E ER ST !
Hardware Operator Environment Electrical & Electronics Engines & Components Drivetrains & Components Engineering & Manufacturing Fluid Power Systems & Components
PR SH O OWDU C CA T SE
20 1
5
Component Directory OEMOffHighway.com/Directory
6/11/15 11:16 AM
EFFICIENCIES you may not see, but will surely NOTICE.
At Dana, we offer a full line of efficient driveline systems that work within your specified designs.
|
TRANSMISSIONS
|
CONTROLS
|
DRIVESHAFTS
|
CONSTRUCTION
COMPLETE SYSTEMS
AXLES
MATERIAL HANDLING
As a world leader in driveline technology, Dana offers a comprehensive line of efficient, high-quality
MINING
solutions for today’s demanding machine applications. Our state-of-the-art technologies and ongoing
AGRICULTURE
commitment to increased fuel economy and performance ensure that each of our customers around the globe benefit from the most reliable, durable, and serviceable driveline components and systems
FORESTRY
in the market. See what Dana can do for you at danacontactus.com/OEM.
©2013 Dana Limited
oemoffhighway.com/10055268
OOH0515_02-05_TOC_F.indd 2
6/12/15 1:34 PM
THIS IS
DURABLE. YANMAR’S LEGENDARY DURABILITY
BUILT FOR ALL APPLICATIONS. Just because the new L-Series air-cooled diesel engine is Final Tier 4 compliant doesn’t mean you have to sacrifice its light weight, compact packaging and industry leading YANMAR durability. If you don’t power with YANMAR, what do you tell your customers?
EASTERN REGION: Bell Power Systems LLC Essex, CT / 860.662.4733 www.bellpower.com Continental Engines Greenville, SC / 800.922.5632 www.continentalengines.com Crosspoint Power & Refrigeration Indianapolis, IN / 317.240.1967 www.crosspointpowerandrefrigeration.com Martin Diesel, Inc. Defiance, OH / 419.782.9911 www.martindiesel.com
Mastry Engine Center St. Petersburg, FL / 800.545.4574 www.mastry.com
Industrial Irrigation Services Hastings, NE / 800.289.6478 www.industrial-irrigation.com
Western Power Products Bakersfield, CA / 661.397.9155 www.wppdiesel.com
McDonald Equipment Company Willoughby, OH / 440.951.8222 www.mcdonaldequipment.com
Laborde Products Covington, LA / 985.892.0107 www.labordeproducts.com
CANADA:
Wolter Power Systems Brookfield, WI / 262.781.8010 www.wolterps.com
Northstar Power LLC Ankeny, IA / 515.964.6100 www.northstarpowerllc.com
CENTRAL REGION:
WESTERN REGION:
engines, inc. Jonesboro, AR / 870.268.3700 www.enginespower.com
Cascade Engine Center Seattle, WA / 206.764.3850 www.cascadeengine.com
Diesel-Bec (New Way Diesel) Quebec & Maritime Provinces / 866.441.3401 www.diesel-bec.com
CONTACT YOUR LOCAL YANMAR DISTRIBUTOR TODAY. oemoffhighway.com/10056323
OOH0515_02-05_TOC_F.indd 3
6/12/15 1:34 PM
TA B L E OF CON T EN T S: VOLUME 33, NO.4 | MAY/JUNE 2015 TM
PRODUCT SECTIONS 14 Engines & Components
• Engines • Fuel Filtration • Air Precleaners • Fans
46 Drivetrains & Components
• Transmissions • Brake Systems • Tires • Suspensions • Axles
70 Fluid Power Systems & Components
• Pumps & Motors • Fittings & Couplings • Hoses • Valves
96
Electrical & Electronics
• Sensors • Lighting • Control Units
120 Hardware
• Bushings & Bearings • Seals & Gaskets • Latches • Lubricants & Epoxies
128 Operator Environment
14
142 Engineering & Manufacturing
4
• Montiors & Gauges • Seats • HVAC Systems • Cameras • Controls, Joysticks & Buttons • Engineering Design & Testing Software • Apps • Test Facilities and Services • Data Acquisition Systems
46
70
96
120
128
142
OEM Off-Highway | MAY/JUNE 2015
OOH0515_02-05_TOC_F.indd 4
6/12/15 1:34 PM
EDITORIAL ADVISORY BOARD Craig Callewaert, PE
IN EVERY ISSUE
Chief Project Manager
Volvo Construction Equipment
Jules Carter
Editor’s Notebook
Chief Engineer – Innovation & Hybrids
6 Our BIGGEST issue EVER!
GKN Land Systems
Search: 12078910
Roy Chidgey
Business Segment Head, Minerals Projects and Global Mobile Mining
Economic Outlook
Siemens Large Drives US
8 Progress remains slow in Europe oemoffhighway.com/economics
Off-Highway Heroes
T he introduction of interchangeable attachments paired with a telescoping horizontal boom leads to the development of the first telescopic excavators.
8
Joshua David Consultant
Ricardo Strategic Consulting
Andrew Halonen
154 Telescopic excavators
Sales Engineer
Eck Industries, Inc.
Terry Hershberger
Director, Sales Product Management, Mobile Hydraulics
Bosch Rexroth Corp.
Search: 12079430
Tracy Kiser
152 Ad Index
154
Off-Highway Marketing Communications Manager
Cummins Inc.
Mike Mackool
VP Sales & Marketing
Torsion Control Products
Online Exclusives www.oemoffhighway.com
Alistair McLelland
Vice President Marketing, North America
AGCO
Market Forecast: Fluid Power
The National Fluid Power Association’s most recent analysis of the fluid power industry’s shipments and orders for hydraulic and pneumatic components.
Doug Meyer
Global Director of Construction Engineering
Search: 12079406
John Deere
Matt Rushing
TRY OUR INTERACTIVE SPEC GUIDES!
Director, Product Management, Global Electronics, ATS and Global Engines
The OEM Off-Highway Pump and Motor Spec Guides, sponsored by Eaton Corp., are the latest tools created to help design engineers with product research and selection. OEM Off-Highway Spec Guides are the industry’s first online, interactive component specing products custom-built for engineers—and by engineers—to find what they need.
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President – Controls Products
OEM Controls, Inc.
Simone Stier
Promotion and Communication
FIND ALL THREE SPEC GUIDES AT
Liebherr-Components AG
www.oemoffhighway.com/ specguide
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Principal Applications Engineer
WHAT DOES SEARCH: 12345678 MEAN?
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Each article, product and advertisement found in OEM Off-Highway’s pages has a unique 8-digit code that can be entered into the search bar found at the top of www.oemoffhighway.com. By searching for the unique number, you will be instantly taken to that specific piece of content online where you can find more images, online exclusive sidebars, related products and videos, and more!
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Vice President Business Development HYD GROUP
Parker Hannifin Corp.
Len Walton
Transportation Market Director
OEM Off-Highway | MAY/JUNE 2015
OOH0515_02-05_TOC_F.indd 5
5
Minnesota Rubber & Plastics
6/12/15 1:34 PM
EDI T OR’S NO T EB O OK www.oemoffhighway.com/12050566
Our
BIGGEST
issue EVER! First and foremost, let me say that I am beyond excited and proud to be
delivering OEM Off-Highway’s largest issue ever to you. What that means for you is even more pages filled with the past year’s latest products, technologies and services. And, while there are literally hundreds of products within these pages, there are hundreds upon hundreds more online in our Component Directory at www.OEMOffHighway.com/Directory. Take a look. It’s easy to browse by component or system category, and search if you know a specific product or company you’re investigating. Speaking of specific companies, I should take a moment to thank all of our advertisers who made this HUGE issue possible, and especially our wonderful System Section Sponsors: • Engines & Components – Sponsored by Deutz, pg. 14, 16, and 17 • Drivetrains & Components – Sponsored by WPT Power, pg. 46, 48, and 49 • Fluid Power Systems & Components – Sponsored by HAWE Hydraulics, pg. 70 and 73 • Electrical & Electronics – Sponsored by LINAK, pg. 96, 98 and 99 • Hardware – Sponsored by Minnesota Rubber & Plastics, pg. 120, 122 and 123 • Operator Environment – Sponsored by Enovation Controls, pg. 128 and 131 • Engineering & Manufacturing – Sponsored by Siemens PLM, pg. 7, 142 and 155 This behemoth of an issue has also graced us with its presence (and massive editorial undertaking) just as we are doing our 2016 planning and projections. That means that now is the time to send us input on what you like, what you love, what you dislike and what we’re missing that you’d like to see covered in OEM OffHighway’s upcoming editorial pages. As always, OEM Off-Highway is a resource for you. Our goal is only to provide the information, trends, technologies and solutions that will make your job easier, so please continue to reach out to us with your praise and suggestions—but definitely keep the praise coming! There are plenty of ways to get in touch with us: Email: editor@oemoffhighway.com Twitter Direct Message: @OEMOffHighway Facebook Message: www.facebook.com/OEMOffHighway Stay tuned for our Annual “E” issue that focuses on all things “green” and “sustainable,” from energy efficiency to ••Stage V Engines emissions reduction to fuel economy ••Aftertreatment Systems to electrification. There is no shortage ••Ultracapacitor Technology of technologies and best practices that give OEMs the edge they need to meet ••CNG-fueled Vehicles mounting expectations of environmental ••The Chinese Engine Market benefits, legislation requirements and ••Clean Diesel Developments improved performance. |
IN THE NEXT ISSUE
JULY/AUGUST
••The State of Hybrid Vehicles
6
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Published by AC Business Media Inc.
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Published and copyrighted 2015 by AC Business Media Inc. All rights reserved. No part of this publication shall be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording or any information storage or retrieval system, without written permission from the publisher. SUBSCRIPTION POLICY: Individual print subscriptions are available without charge in the United States to original equipment manufacturers. Digital subscriptions are available without charge to all geographic locations. Publisher reserves the right to reject nonqualified subscribers. Subscription Prices: U.S. $35 One Year, $70 Two Years; Canada and Mexico $60 One Year, $105 Two Years; all other countries, payable in U.S. funds, drawn on U.S. bank, $85 One Year, $160 Two Years. OEM Off-Highway (USPS 752-770; ISSN 1048-3039 print; ISSN 2158-7094 on-line) is published eight times per year: January/ February, March, April, May/June, July/August, September, October and November/December by AC Business Media Inc., 201 N. Main Street, Fort Atkinson, WI 53538. Periodicals Postage paid at Fort Atkinson, WI and additional entry offices. POSTMASTER: Send address changes to: OEM Off-Highway, PO Box 3605 Northbrook, IL 60065-3605. Printed in the U.S.A. Canada Post PM40612608. Return undeliverable Canadian addresses to: OEM Off-Highway, PO Box 25542, London, ON N6C 6B2. Volume 33, No. 4, May/June 2015
OEM Off-Highway | MAY/JUNE 2015
OOH0515_06-07_Editorial_F.indd 6
6/12/15 1:36 PM
© 2014 Siemens Product Lifecycle Management Software Inc. Siemens and the Siemens logo are registered trademarks of Siemens AG. All other trademarks, registered trademarks or service marks belong to their respective holders.
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Realize innovation. oemoffhighway.com/10655978
OOH0515_06-07_Editorial_F.indd 7
6/12/15 1:36 PM
ECONOMIC OU T L O OK
www.oemoffhighway.com/economics
Progress
remains slow in Europe The U.S. economic expansion has definitely slowed. Overall growth essentially came to a halt during the first quarter of 2015. The consensus outlook has growth picking up again over the balance of the year. The rebound in the April labor market data supports this perspective. Progress remains slow in Europe, even with the ECB stimulus. Sluggish demand, the shadow of the Greek situation, and currency fluctuations are all contributing factors.
QUESTIONS? Contact Steven Crane, Senior Economist at C3 Statistical Solutions, at
scrane@c3stats.com.
8
Editor’s Note: Please note that both the U.S. and Euro Leading Indicator charts have been modified on the Y-axis to show the trend more easily.
122
U.S. Leading Indicator: •• The leading indicator sustained its upward trajectory.
•• The index added 0.2 points during March.
•• This modest move reconfirms that index growth has tapered off in recent months.
120.8%
121 120.0%
120 119
121.1%
121.2%
121.4%
Jan 2015
Feb
Mar
120.3%
119.3% 118.4%
118 117 116 115
Actual index (2004=100)
Go to .com ighway oemoffhign up for to s thly our monMIC O ECON TER! ET E N WSL
114 113 0
Aug 2014
Sep
Oct
Nov
Dec
OEM Off-Highway | MAY/JUNE 2015
OOH0515_08-13_Econo_F.indd 8
6/12/15 1:37 PM
No dunking? Without the right skills for the environment, even a great athlete can be at a disadvantage. That’s why SKF is changing the game.
The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group | © SKF Group 2015 ™ SKF EnCompass is a trademark of the SKF Group
OOH0515_08-13_Econo_F.indd 9
oemoffhighway.com/10056097
6/12/15 1:37 PM
ECONOMIC OU T L O OK
www.oemoffhighway.com/economics
U.S. Total Industrial Production:
Housing Starts:
•• Production fell 0.6% during March. •• During the first quarter of 2015
•• Single-family starts rebounded 4.4% in
•• Apparently it is going to take some
•• The volume of new permits suggests we
Annual % change in quarterly averages
3.3%
2.3%
•• The primary exceptions were
commercial and power construction
0.8
Millions of single-family units, seasonally adjusted annualized rates
0.70
0.65
0.68
0.72
0.77
0.75
which declined. 0.80
12 10.9%
10
0.64
8
1.9%
7.0% 5.8% 4.3%
0.3
1.25
7.5%
6
0.4
2.2%
Annual % change in quarterly averages
0.6 0.5
2.9%
2.50
to the advance.
is still lagging well behind general expectations.
0.7 3.5%
•• Most major categories contributed
•• But there is no denying that housing
4.5%
3.75
March, rising 1.0%.
should see additional gains in starts.
time to get through this persistent soft patch.
4.7%
•• Construction accelerated during
March; this was only a small fraction of the ground lost the previous month.
output fell at a 1.0% annualized rate.
5.00
Private Nonresidential New Construction:
4
0.2 2
0.1 0.00
Sep ’14
Dec
Mar ’15
Jun
Sep
Dec
Mar '16
Jun
0.0
1.0%
Sep ’14
Dec
Mar ’15
Construction Machinery, New Orders:
Sep
Dec
Mar '16
Jun
•• The March report indicated that real
•• It just keeps getting worse in the
•• In addition, the previously reported
•• Real shipments dropped another
Mar ’15
Jun
monthly volume levels since the end of 2010.
20
•• Volume declined 5.6 over the
course of the first quarter of 2015.
-10
Annual % change, in 12-Month moving total (1982 Dollars)
4.1%
3.8%
3
0
0
5 4
10 3.8% 0.9%
2
-3.0%
-5.1%
Jun
by notable downward revisions to previous months’ estimates.
17.3%
Annual % change, in 12-Month moving total (1982 Dollars)
Mar '16
•• The 1.5% drop was accompanied
the worst seen in over 20 years.
6.9%
Dec
March for the third consecutive month.
•• Recent shipment volume has been
10
Sep
•• Public construction declined in
3.9% in March, slightly surpassing the revised decline the previous month.
•• The net result was one of the worst
-5
Dec
1.0%
Total Public New Construction:
farm machinery sector.
February rebound was cut in half.
5
Sep ’14
Farm Machinery & Equipment Shipments:
orders fell 7.3%.
2.1%
2.4%
2.1%
1
-4.0%
0
-20
-6.3%
-10 -13.9%
-14.6% -17.0%
Sep ’14
Dec
10
Mar ’15
Jun
Sep
Dec
Annual % change in, 12-Month moving total (1982 Dollars)
Mar '16
Jun
-29.7%
-40
-2 -39.4% -44.1%
-50
-1
-25.6%
-30
-15 -20
Jun
0
1.2%
Sep ’14
Dec
Mar ’15
Jun
-3
-44.0%
Sep
Dec
Mar '16
Jun
-4
Sep ’14
Dec
Mar ’15
-2.7%
-2.9%
Jun
Sep
-3.1%
Dec
Mar '16
Jun
OEM Off-Highway | MAY/JUNE 2015
OOH0515_08-13_Econo_F.indd 10
6/12/15 1:37 PM
Slam dunk Introducing SKF EnCompass Building on more than 100 years of bearing leadership and application experience, SKF is changing the game again. By addressing more of the factors that impact bearing life in real-world applications, the SKF EnCompass Field Performance Programme will change the way bearings are designed, manufactured, evaluated and selected. All to give you a field advantage. For more details about the programme, including new bearing life models and calculation tools, visit skf.com/encompass.
The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group | © SKF Group 2015 ™ SKF EnCompass is a trademark of the SKF Group
OOH0515_08-13_Econo_F.indd 11
oemoffhighway.com/10056097
6/12/15 1:37 PM
ECONOMIC OU T L O OK
www.oemoffhighway.com/economics
Heavy-Duty Truck Shipments: •• The heavy truck market is not
suffering the pain being felt elsewhere in the industrial world.
•• This put shipments at a level not seen since the boom times of 2006.
19.8%
16.7%
•• But that 4.6% gain is barely
•• This move put defense orders back
•• Given commodity prices, there
9.8%
10
Annual % change, in 12-Month moving total (1982 Dollars)
7.9%
8
2.3%
-2.4%
Dec
Mar ’15
Jun
Sep
Dec
Mar '16
Jun
Sep ’14
Dec
Mar ’15
Dec
Mar '16
Jun
•• It is a major improvement over
100.74
100.36
100.37
2.5
2.4% 2.1%
12
Nov
1.5
1.1%
1.1%
1.0
Dec
Jan '15
Feb
Mar
2.0%
1.4% 1.2%
1.2%
1.1% 0.8%
0.6%
0.5
Oct
Jun
Annual % change in quarterly averages
2.0
100.41
Mar '16
2.6% 2.1%
2.0
1.5
Dec
factory orders rose for the first time in several months.
3.0
100.3
Sep
Sep
manufacturing, especially in capital goods.
1.0
Aug '14
-14.1%
•• On a more encouraging front, new
2.5
100.48 100.39
Jun
1.8%
100.57
100.5
Mar ’15
•• Much of the weakness came in
the softer economic conditions during the first quarter.
100.66
100.6
Dec
-12.9%
0.5%.
•• This is an encouraging sign given
2.2%
Sep ’14
-14.4%
•• Production was off during March; it fell
was a major contributor to the rise in output.
Annual % change in quarterly averages
100.7
-8.7%
Industrial Production, Germany:
•• A big rebound in oil/gas production
100.8
0.0
Sep
-15
March, while manufacturing output rose 0.4%.
100.9
100.4
Jun
•• Overall production rose 0.5% in
Monthly index
-5.9%
-13 -7.3%
Industrial Production, United Kingdom:
the softness recorded during the second and third quarters of 2014.
-3.8%
-11
••The index rose again during March. •• This makes six consecutive months
101.0
-1
-9
-2.8% -4.7%
Euro Area Leading Indicator:
of advance.
3.4%
-7 -2.1%
-6 -8
5
-5
-4 -1.0%
6.4%
Annual % change, in 12-Month moving total (2003 Dollars)
-3
0.7%
-2
0
7
1
0
5
is no relief in sight for the beleaguered extraction sector.
3
2
10.6%
Sep ’14
noticeable relative to the plunge in orders over the last two quarters.
4
13.1%
6.3%
-5
•• After falling significantly over four
order volume.
6
15 10
•• March saw a modest uptick in real
near its average value over the past five years.
Annual % change, in 12-Month moving total (2003 Dollars)
20.9%
•• This series showed its volatility in consecutive months, orders soared 44.7%.
2.6% gain recorded in March.
20
Mining, Oil & Gas Field Machinery New Orders:
March.
•• The latest upward push was the
25
Defense Industry, New Orders:
0.5 0.1%
0.0
Sep ’14
Dec
Mar ’15
Jun
Sep
Dec
Mar '16
Jun
0.0
Sep ’14
Dec
Mar ’15
Jun
Sep
Dec
Mar '16
Jun
OEM Off-Highway | MAY/JUNE 2015
OOH0515_08-13_Econo_F.indd 12
6/12/15 1:37 PM
Get the new OEM Off-Highway App You rely on OEM Off-Highway for the latest news, product launches and technology insights. Now you can take the OEM Off-Highway iPad app with you wherever you go. Each issue has engaging interactive content, and digital exclusives. Go to the App store today and download it FREE!
速
http://bit.ly/14yZNef
OOH0515_08-13_Econo_F.indd 13
6/12/15 1:37 PM
www.oemoffhighway.com/engine
Engines & Components
Brought to you by
TCD 3.6 L4 High Torque 130 hp at 2300 rpm
Once again, DEUTZ is leading the way with our new high torque version TCD 3.6 L4 engine. This new power rating avoids the need to install an expensive SCR system – without compromising overall performance. • Constant power is produced across the 1,000 – 2,200 rpm range, allowing equipment to be highly productive in diverse operating conditions. • Comes with a modular exhaust aftertreatment system (EAT) configuration including the option of engine mounted systems. This simplifies machine integration for OEM partners considerably and virtually provides a drop-in solution. 14
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OEM Off-Highway | MAY/JUNE 2015
OOH0515_14-45_Engines_ME_F.indd 14
6/12/15 1:47 PM
Find More Online
Fuel Filter u
Donaldson Co. Inc. now offers a convenient way to deliver clean, dry diesel fuel into equipment with its P575333 fuel filter. •Designed • specifically for use on slip tanks, mobile service trucks, inside fuel dispensers and other locations where space is limited
OVER 340 more Engine products for you to find at:
www.oemoffhighway. com/directory
•Filters • diesel fuel to an ISO 4406 cleanliness level of 14/13/11 in a single pass
If you’re looking for engines, engine components, filters, fans, precleaners, cooling systems and more, just type a keyword into our search bar!
oemoffhighway.com/11514890
t Diesel Fuel Processor
DAVCO has re-engineered the Fuel Pro 483 diesel fuel processor to include coolant heat as a heat source.The Fuel Pro 483 will now be available with a coolant heat feature as an option. •Uses • engine coolant as the heat source when the truck is on the road •Features • same footprint as current model but will have internal passages and four coolant ports for the use of engine coolant as a heat source •Heating • options include 12V and 24V preheaters to heat fuel before starting the engine •Simply • turning the ignition will cause the fuel to begin heating up in 6 to 10 minutes •Overnight • heater, 120V, provides heat to prevent gelling when truck is parked overnight oemoffhighway.com/11564614
16-Liter Diesel Engine u FPT Industrial has introduced the Cursor 16, a 16-liter diesel engine with a six-cylinder in-line design that is suitable for use in construction, agriculture and power generation applications, among others. •Delivers • 18-liter performance in a 13-liter package •Available • in two versions: single stage turbo and dual stage turbo •Second • stage version offers a fuel economy advantage in high load factor operations •Designed • to deliver performance for heavy load applications •Meets • Tier 4 Final and Stage IV emission regulations •Delivers • up to 570 kW with maximum torque of 3,320 Nm at 1,500 rpm in its single stage version and up to 630 kW with maximum torque of 3,500 Nm at 1,400 rpm in its double stage version oemoffhighway.com/11526617
Liquid Level Gauge p
The G/LL65 joins Fozmula’s line-up of vertical liquid level contents gauges derived from the popular G/LL63 mechanical only version. •Allows • fuel tank designers to fit a single device where previously they may have fitted three separate products •Provides • two electrical outputs in addition to the mechanical level indication •Integrated • electronics in the display capsule provide two electrical outputs: a continuous liquid level signal and a level switch that triggers when the contents reach a prescribed level •Specifying • this single device saves on costs of surplus sensors, as well as on additional tank apertures and fittings, reduce installation time, complexity and potential leak paths •Extruded • aluminium stem and nylon header provides robust build •Features • magnetic coupling between the float driven spiral and the gauge pointer, removing a potential leak path and eliminates any chance of liquid from the tank entering the gauge capsule oemoffhighway.com/11578113
OEM Off-Highway | MAY/JUNE 2015
OOH0515_14-45_Engines_ME_F.indd 15
15
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COR P OR AT E P ROFIL E
The history of DEUTZ engines goes all the way back
DEUTZ Corporation, a subsidiary of DEUTZ AG,
to 1864, with development of the “atmospheric gas
is a sales, product support, parts, training, and
medal was awarded for their achievement, at the
supporting the DEUTZ product range of 30 – 700 hp
power engine,” by N.A. Otto and E. Langen. A gold World Exhibition in Paris as an economical drive engine for small businesses.
Several decades later, DEUTZ engines continue
to power equipment all around the world. Whether the application calls for keeping air travel moving, power generation going, or
aggregate material flowing,
DEUTZ engines are on the job.
application engineering center for the Americas, diesel and natural gas engines.
Headquartered in Norcross Georgia, a suburb
of Atlanta, the organization employs over 175
people. In addition, DEUTZ Corporation operates a remanufacturing production facility (Xchange
program), in Pendergrass, Georgia.
As a leading independent
From welders, to earthmoving
engine supplier in the
platforms and all other
to not only provide engines
equipment, to aerial work equipment types, DEUTZ
engines are one the job all around the world.
Since 1876 DEUTZ engines
have played a role in the
premium segment, we aim to our customers, but
complete systems solutions
and comprehensive services. As an example, the DEUTZ
Value Added Production team
mechanization and development of the Americas.
provides a critical service in producing engines to
marketed by Schleicher, Schumm & Co, Philadelphia.
installation, complete with fluids.
The first DEUTZ engines sold in the USA were
The company was succeeded in 1894 by the Otto Gas
complete OEM spec, which are fully ready for final More information about
Engine Works, also located in Philadelphia.
DEUTZ Corporation, as well
North American marketing in 1951 by Diesel
and natural gas engines
DEUTZ engines were re-introduced to the
Energy Corporation, which later became a DEUTZ subsidiary in 1955, and its name was changed to DEUTZ Corporation in 1974.
OOH0515_14-45_Engines_ME_F.indd 16
as its complete line of diesel may be found by visiting
www.deutzamericas.com
6/12/15 1:47 PM
OUT THINK. OUT WORK. OUT FRONT.
To learn more about how DEUTZ continues to lead the way, visit DEUTZAmericas.com
FOR DECADES, DEUTZ HAS HAD A PASSION FOR PUSHING TECHNOLOGY TO NEW HEIGHTS. DEUTZ has done it again, by conquering Tier 4 Final emissions standards. The bar has been raised when it comes to reducing complexity, and improving serviceability. The latest DEUTZ engines provide the most compact dimensions in their class, with power, torque and fuel efficiency that put larger displacement engines to shame. Once again, DEUTZ is leading the way with our new high torque version TCD 3.6 L4 engine. This new power rating avoids the need to install an expensive SCR system - without compromising overall performance.
Displacement
HP Range
KW Range
2.9L
40 -75
30-55.4
3.6L
75 -130
55.4-97
4.1L
108-154
80-115
6.1L
160-241
120-180
7.8L
214-335
160-250
12L
322-524
240-390
12.6L
470-700
350-520
DEUTZ Corporation • 3883 Steve Reynolds Blvd • Norcross, GA 770.564.7100 • www.deutzamericas.com • e-mail: info@deutzusa.com
oemoffhighway.com/10055290
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
824cc Engine u
Kohler Engines has unveiled its most fuel efficient commercial engine with improved horsepower and torque, the 824cc Command PRO EFI. •Highly-tuned • air intake system enhances airflow to maximize power and torque •Closed-loop, • electronic fuel injection (EFI) system offers improved efficiency •Two • spark plugs per cylinder head provide enhanced combustion to maximize fuel efficiency and engine torque •Commercial • high-density air cleaner reduces amount of debris reaching the engine •Optional • electronic governor delivers better throttle response, engine load pickup and stability to apply available power more efficiently •Kohler-designed • closed-loop system features an oxygen sensor in the muffler which continuously analyzes the air/fuel mixture •Oxygen • sensor triggers adjustments to the amount of fuel injected into the system if the air/fuel mixture strays from the ideal level •EFI • system replaces carburetors, saving fuel costs and reducing downtime due to carburetor-related issues, including buildup or residue that can often occur when using ethanol-blended gasoline •Gasoline • models available •Two • propane models to be introduced, the PCV850 and PCV860 oemoffhighway.com/12008817
Swept-Blade Design Fan Blade q
Horton’s most efficient fan blade to date, the WindShift WSE, has been computer-optimized to provide a superior combination of increased airflow and reduced operating noise. A swept-blade design, WSE generates greater static pressure at slower speeds. •Well • suited for Tier 4 and Stage IV agricultural, construction, industrial and power generation equipment •Available • in diameters of 24 to 41 in. (610 to 1,040 mm) and 2.44- to 5.94inch (62 to 151 mm) pitch widths •Contains • UV-stabilized materials with higher glass content to maintain strength and durability through a wider scope of temperatures and operating conditions •Constructed • with clamshell knuckles that clamp each blade to a 0.25-inch (6 mm) steel center disk, allowing blades to be set to a specific pitch angle for increased airflow •Helps • meet the more stringent emissions and noise directives in a wide range of applications •Available • in pitch widths ranging from 1.88 to 6.32 in. (48 to 161 mm) and diameters from 24 to 52 in. (610 to 1,320 mm) oemoffhighway.com/12000260
Fuel Filter/Water Separator/Heater q
The 777R Series from FTG Inc. is a complete fuel filtration/water separation/heating system that removes contaminants from fuel and adds heat using a three-stage process. •Stage • one of the process moves fuel through a centrifuge to spin off large solids and water droplets which are heavier than fuel and fall to the bottom of a collection bowl •During • stage two Aquabloc II cartridge elements repel water and remove contaminants from fuel down to 2 micron •Aquabloc • elements are waterproof •Stage • three heats the fuel using engine coolant or return fuel, enabling clean, dry and warm fuel to pass into the engine •Features • a fuel primer port, internal thermostat and heavyduty integrated mounting bracket •Includes • Aquabloc II cartidge element of 2, 10 or 30 micron •Internal • check valve prevents loss of prime •Optional • 12V DC contaminant drain available •Features • reusable, see-through collection bowl, as well as seethrough dome for element service indication •Biodiesel • compatible •Includes • self-venting water and contaminant drain •Option • to include in-bowl water detection probe and vacuum gauge kit
More Online Don’t forget to...
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oemoffhighway.com/12000508
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Vanguard delivers more Man-hours Per Gallon. By combining closed-loop EFI with the optimum displacement for zero-turn mowing, our 810cc engines can achieve a fuel reduction of up to 25%* versus a carbureted equivalent. That means your customers can do more with every tank of gas. When you consider how many man-hours they can log in a season, the savings could be in the thousands. And that’s some serious coin.
*
Learn more at Vanguardengines.com/EFI. * Fuel savings may vary based on cutting conditions and other factors.
oemoffhighway.com/10056738
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
Read Online SEARCH: 12045616 All the power and performance in a smaller package Compact engines aim to find the balance between meeting emissions, performance and space.
SEARCH: 12059280 Data that truly represents emissions in the field A new method for testing emissions output of off-highway equipment in the field may provide manufacturers with a better means of optimizing their designs.
SEARCH: 12028636 SuperTruck provides guidance for a more efficient military Technologies developed during the DOE’s SuperTruck project have potential to meet the U.S. military’s future vehicle efficiency needs.
Tier 4 Final Engine u Kohler Engines has announced the addition of the KDI 3404 to its KDI product line. •Complies • with Tier 4 Final/Stage IV emissions regulations within the 56 to 100 kW power range •Power • density of 30 kW/l •Torque • and power values increase productivity of machines up to 15% while lowering fuel consumption up to 10% •Sophisticated • electronic control system guarantees smooth, immediate response and the lowest possible levels of noise and vibration •Common • Rail injection system combined with G3S solenoid-type injectors offer precise metering of fuel during injection •PTOs • supplement the main and secondary take-offs designed and positioned to draw the greatest amount of power from the engine oemoffhighway.com/12019488
t Thermal-Barrier Heat Shields
Thermal Control Products offers a complete line of custom shaped thermal-barrier type heat shields.
SEARCH: 11574158
•Offers • protection from high temperature radiant heat sources
WHITE PAPER:
An Interview with Niels Tholen, contributor to “Focus Report: Emissions Control in Non-Road Mobile Machinery Markets” This Q&A focuses on legislation, technology and AUS32 within the off-highway market.
•Applications • include temperature reduction of cockpit and cabin temperatures, and overall temperature reduction of transmission tunnels and firewalls •Eliminates • hot spots •Protects • temperature-sensitive components oemoffhighway.com/12000358
SEARCH: 12077640 Cummins Westport to begin field testing of Near Zero NOx natural gas engine Field tests will begin in 2015 in California in transit buses with a spark ignited natural gas engine.
Brushless Fan u
Thermal Transfer Products now offers fully reversible axial fans equipped with brushless DC electric motors for oil cooling. •Provides • greater than 82% electrical efficiency •Combining • air mover with bar and plate aluminum core results in high level of airside performance while using minimal electrical load
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
20
•Features • high energy ferrite magnets and state-ofthe-art sine wave sensor-less drive •Operating • temperature range of -40 to 298 F (148 C) •Double-sealed • ball bearing design guarantees product life over 30,000 hours in most operating conditions oemoffhighway.com/12005628
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COR P OR AT E P ROFIL E Firwin Corp
Toll free: 1-888-904-5744
Email: firwin@firwin.com www.firwin.com
Firwin Corp manufactures Removable/Reusable Insulation Blankets for engines and complete exhaust systems. We supply blankets for offroad and on-road equipment, power generation, and marine applications. Firwin Corp’s insulation products help companies meet EPA Tier-IV requirements by maintaining exhaust temperatures for optimal catalyst and SCR performance. Our MineWrap™ foil-lined blankets specially designed
Firwin MineWrap™ with Hard Coat™ on the manifold and turbo for underground-mining reduce the danger of fire when diesel and hydraulic oils spray onto hot piping. Firwin products: • protect operators from burns, • heat-shield fuel lines & cables, • reduce ambient heat in confined spaces. Our latest insulation product, Firwin HC (Hard Coat), is a permanent high temperature insulation ideal for limited space applications. Firwin Corp is an ISO-9001:2008 certified company. Let Firwin help you with solution-driven insulation products including acoustic attenuation.
Insulation Solutions for Off Highway Vehicles
Removable Insulation Blankets Permanent Hard Coat™ Insulation 30+ years experience • ISO 9001:2008 certified Fast product turn-around • On time delivery
Contact Firwin today for more information at:
1.888.904.5744
firwin@firwin.com • www.firwin.com oemoffhighway.com/10055417
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COR P OR AT E P ROFIL E
Partner with Perkins, because in today’s market just having a supplier isn’t enough If you’re an OEM there is no shortage of diesel engine
used to optimize the engine’s performance, have
helped more than 150 global OEM customers with over 500 engine/machine installations.
Installation capabilities are explored in a virtual
builders who want to be your ‘partner’.
way, so packaging can be met without the expense
people, but at Perkins, partnership is all about working
work can be carried out to tailor the engine perfor-
Being a partner means different things to different
together, to select the right solution, for your product.
For us, the partnership starts with a significant invest-
ment of time and resources – our time and resources.
You can see it at work in our Collaboration Center, a
real brick and mortar expression of our commitment
to working with our customers. It’s packed full of cutting-edge design and engineering tools in the hands of our experienced engine experts who will work
of cutting metal, while further application-specific mance to the machine’s duty cycle. And it works.
One OEM, for example, came into a TIW having
secured a seven percent fuel economy improvement
over the previous Tier/Stage engine. They left, however, with a tailored solution that delivered a 20 percent fuel economy improvement on their specific application.
Both solutions used Perkins engines, but the optimal
side-by-side with your engineers, in our Technology
solution came from using the Perkins TIW partnership.
have created the optimal solution for your product.
makes the difference and delivers the results you
Integration Workshops (TIWs), until together they
Over the past five years these TIWs, in which your
team has the opportunity to discuss the technologies
OOH0515_14-45_Engines_ME_F.indd 22
It is our partnership with you, the customer, which
require now and in the future.
To find out more visit www.perkins.com/20
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FUEL SAVINGS of up to 20 percent
*
Want to learn more about this and other benefits Perkins can offer? www.perkins.com/20
* Machine fuel consumption improvement achieved through a combination of engine efficiency and technology integration
oemoffhighway.com/10055932
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
14.8 Liter Engine u
The Detroit DD15 14.8 liter engine includes a patented in-house turbocharger design that is optimally matched to the exhaust gas recirculation (EGR) system. •Features • power range of 455 to 505 hp and torque of 1,550 to 1,750 lbs.-ft. •Asymmetric • turbocharger reduces weight and complexity •ACRS • Fuel System optimizes DPF regenerations through combustion and control to extend regeneration intervals •DDEC • electronic engine controls adjust to driving conditions and respond immediately to operator commands •Fuel • filter module uses a two-filter system for longer service life, increasing the service change interval to 50,000 miles •Meets • 2013 OBD (OBD13) and 2014 Greenhouse Gas (GHG14) regulations •Features • weight savings of 100 lbs. compared to EPA10 model oemoffhighway.com/12025599
Diesel Particulate Filter Sensor q
The RF-DPF particulate filter sensor from Filter Sensing Technologies Inc. is a fully-integrated sensing and control unit, capable of measuring soot and ash levels in DPFs and providing direct feedback control of the aftertreatment. •Provides • real-time measurements and feedback control based on filter soot and ash levels •Hardware • consists of RF control unit with a 102 x 105 mm footprint •RF • operates with either single or dual probe configuration for vector measurements over broad frequency range from 0.4 to 2.4 GHz, and is user configurable •Communicates • via CAN J1939, analog output 0 to 5V, USB 2.0, or wirelessly with up to 16 GB of internal data storage •Sensor • inputs include two SMA RF ports, two RTD temperature sensor inputs, two thermocouple temperature sensor inputs, and up to four analog input channels oemoffhighway.com/12016292
t Diesel Coalescing Filter
Schroeder Industries announce the release of the second generation ICF (16 gpm) diesel coalescing filter. •Consists • of patent-pending, three-phase particulate and fuel/water separation media technology •Removes • water from ULSD and biodiesel fuels stored in bulk fuel tanks •For • use in single-pass fuel-dispensing or multi-pass reservoir clean-up and continuous maintenance •Protects • Tier 3 and Tier 4 engine components against failures caused by particulate and water transferred from bulk fuel tanks to the vehicle •Allows • users to achieve or exceed the particulate and water removal specifications of the injection systems OEMs oemoffhighway.com/12040204
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Engine-Off Coolant Heater u Webasto introduces the Thermo Pro 90 engine-off coolant heater system.
•Offers • new features specially designed for use in specialty commercial vehicles and off-highway equipment •Provides • automatic high altitude adjustment up to 11,000 ft., improved fan motor durability and is biodiesel compatible •Delivers • quick warm-up times, low power consumption and high product quality •Features • up to 31,000 Btu/h of heating power •Available • as compact kits (12V) or as a kit with enclosure box (12V and 24V) •Heavy-duty • version (24V) for off-highway applications includes additional fittings and clamps ideal for rough terrains oemoffhighway.com/12021508
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oemoffhighway.com/10056384
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COR P OR AT E P ROFIL E
Cummins – Global Power Leader. About Cummins
Cummins is a global power leader that designs, manufactures, distributes and services diesel and natural gas engines from 2.8 to 95 liters
and 49 to 4400 hp, including related technologies such as fuel systems, controls, air handling, filtration and emission solutions. Cummins
Power Generation is a global provider of diesel
and alternative-fueled electrical generator sets
from 2.5 to 3,500 kW, alternators from 0.6 to 30,000 kVA, transfer switches from 40 to 3,000 amps,
paralleling switchgear, generator set controls and
electrical power generation systems. Headquartered in Columbus, Ind., Cummins serves customers in approximately 190 countries and territories
through a network of approximately 600 companyowned and independent distributor locations and approximately 7,200 dealer locations. Cummins
earned $1.65 billion on sales of $19.2 billion in 2015. Cummins Vision.
Making people’s lives better by unleashing
Depending on applications, Cummins-powered
machines get up to 8 percent better fuel economy
than those with pre-2011 Tier 3 (Stage IIIA) equivalent engines. The teardown of a Tier 4 QSL9 at nearly
10,000 operating hours has proven that Cummins
Tier 4 engines offer durability equivalent to that of Tier 3 engines, with the capability of achieving up
to 20,000 hours of operation before an engine overhaul is expected.
the power of Cummins.
For high-horsepower
applications, Cummins offers a full
Off-Highway Product News for 2015
range of products meeting Tier 4
Cummins is delivering Technology
Final requirements, including the
That Transforms to off-highway
QSK Series for land-based drilling.
markets, with engines meeting
Cummins Tier 4 Final drilling
Tier 4 Final emissions requirements
solutions meet or exceed the
from 49 to 4400 hp (37-3281 kW).
The 2015 QSF engine lineup has two
new QSF2.8 ratings without Charge Air
Cooling (CAC) at 49 hp and 65 hp, bringing cost-effective power to space-constrained
applications. The QSF3.8 is now available at 74 hp,
bringing the benefit of Cummins Diesel Oxidation
uptime, reliability and durability
that customers are currently
experiencing with Tier 2 products, and will
utilize next-generation Selective Catalytic
Reduction (SCR) to meet
2018 regulations.
(DOC)-only aftertreatment to a broader range of
equipment applications. A new 173-hp (129-kW) rating for the QSB4.5 allows OEMs using 6-cylinder engines to downsize to smaller, lighter 4-cylinder engines.
OOH0515_14-45_Engines_ME_F.indd 26
See cumminsengines.com for additional details.
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It Pays To Think Cummins.
Customer-Inspired Technology. Cummins Tier 4 Final engines are designed and built to meet customer needs, based on actual duty cycles and working environments. Innovative technologies are fully integrated to maximize efficiency and productivity while minimizing maintenance and service. To learn more about Cummins Tier 4 Final engines, contact your local distributor or visit cumminsengines.com. For lower total cost of operation with increased equipment availability, it pays to think Cummins. Every time.
Š2015 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A.
oemoffhighway.com/10055252
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
Read Online SEARCH: 12016068 Mining for engine technology To close the thermal efficiency gap from 45% to the goal of 55% set by the DOE, engine manufacturers must continue to seek new technology solutions.
SEARCH: 12006497 The next big thing in engine design Natural gas engines and dual fuel engines continue to be seen as areas of expected investment and growth.
SEARCH: 12006496 Still waiting for Tier 4 Final to begin Though Tier 4 Final has officially begun, many OEMs have not yet started projects that implement the solutions.
Tier 4 Final/Stage IIIB Engine u
Perkins has launched its 404F-E22TA which is a compact, four-cylinder, 2.2 liter engine that for the first time uses common rail direct injection and full authority electronics on an engine of this size. •Meets • U.S. EPA Tier 4 Final/EU Stage IIIB emissions standards •Features • turbocharged aftercooled design •Common • rail fuel system and full authority electronics provide greater flexibility in tailoring engine to specific applications •Allows • use of smaller displacement engine in machines where traditionally engines up to 2.9 liters may have been the norm •Includes • performance boost to 67 hp (50 kW) with a maximum torque of 208 Nm at 1,800 rpm, while rated speed is up to 2,800 rpm •Improved • heat rejection for lower fan speeds provides 7% improvement in specific fuel consumption (SFC) oemoffhighway.com/12027880
Particle Detector Module
Parker Velcon’s Integrated Particulate Monitor (IPM) Series represents the most up-to-date technology in solid particle contamination analysis.
SEARCH: 11538035 WHITE PAPER:
Reducing Fleet Operating Costs Using Solar Powered Idle Reduction Technology eNow demonstrates how its solar powered idle reduction technology can help fleets reduce operating costs.
SEARCH: 12077735 Shell introduces engine lubricants for natural gas vehicles in China China is the world’s fastest growing market for vehicles running on liquefied natural gas (LNG) or compressed natural gas (CNG) fuel.
•Compact, • permanently mounted laser-based particle detector module •Provides • a cost-effective solution to fluid management and contamination control
p Engine-Off Heating System
Webasto releases its Thermo Pro 50 engine-off coolant heater. •Features • compact dimensions and lightweight design •For • use in specialty commercial vehicles and off-highway equipment •Offers • automatic high altitude adjustment up to 11,000 ft.
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
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•Includes • improved fan motor durability, and better performance and service life •Up • to 17,000 Btu/h of heating power •Available • as a standard or heavy-duty kit oemoffhighway.com/12021510
•IPM-200 • measures particle contamination continuously utilizing the Parker Icount Technology, updates the display, and outputs ISO code values to an RS-232 or CANbus based data acquisition module •IPM-110 • and 115 measure particle contamination continuously utilizing the Parker IcountPD (IPD) and output ISO code values through CANbus •Independent • monitoring of fuel contamination trends •Continuous • or intermittent monitoring performance for dependable analysis •Cellular • telemetry and online data solution available oemoffhighway.com/12028659
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SEARCH for more product information online using the unique URL under each product!
6/12/15 1:47 PM
COR P OR AT E P ROFIL E
www.scaniausa.com Scania operates in more than 100 countries throughout the world and is one of the world’s leading manufacturers of trucks, buses and industrial and marine engines, with excellent standing and highly loyal customers. The engines build on a long tradition of amazingly compact power packs that share both technology and architecture with Scania’s truck and bus engines. This makes for easy installation and exceptional performance. Important factors in the industrial engine segment are high uptime, generous torque at low revs, good fuel economy and prompt engine response. These demands are all fulfilled with the new Tier 4f, EU Stage IV engine range.
Scania’s long-standing philosophy is to secure full control of all strategic steps in development and performance control. Basic engine development of engine management, fuel injection and emission control systems are carried out in-house. This ensures consistent durability, environmental performance and ease of operation.
oemoffhighway.com/10207910
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Off-highway engines by MTU. Tougher—whatever the conditions. All around the world, off-highway operations face extreme conditions every day. It’s a good thing they can depend on MTU drive systems in any situation. The MTU Series 1000-1600 engine lineup offers unmatched performance, all while meeting EU Stage IV/EPA Tier 4 final requirements and achieving significantly low fuel consumption. Trust the best for the toughest jobs in the world—anytime, anywhere. www.tougher-whatever-the-conditions.com
Series 1300
oemoffhighway.com/10055819
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COR P OR AT E P ROFIL E
www.mtu-online.com
For more than 100 years, customers have depended on MTU engines for exceptional power and performance. Today, as part of Rolls-Royce Power Systems within the Land & Sea division of Rolls-Royce, MTU carries on that tradition of excellence to customers all over the world. We provide a complete product lineup to cover a wide power range (30 kW to 10,000 kW) for diverse applications such as construction and industrial, agriculture, mining, oil and gas, marine, rail and defense. Since our founding, MTU has set standards in technology, innovation and customized products and systems solutions. We offer a full line of solutions for every need. MTU Series 1000 through Series 4000 nonroad engines are robust, compact and
fuel-efficient. Best of all, they all meet EPA Tier 4 standards without the need for diesel particulate filters, and engines over 750 bhp (560 kW) require no aftertreatment of any kind. We back our products with exceptional service. From maintenance to spare parts to engine overhauls, MTU offers full support through MTU ValueCare. These products and services are designed for peak performance and maximum uptime. MTU ValueCare is always nearby—available worldwide through the MTU service network.
Learn more about MTU at www.mtu-online.com
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
Clips for Oil Drain Valve t
Fumoto Engineering of America announces the introduction of the LC Clips for its engine oil drain valves. •Adds • extra level of security •Easy • to snap on and off •Keeps • the locking-lever firmly in the locked position even when struck by an object •Available • in two models, LC-10 for F-Series valves and the LC-15 for larger T and FG valves designed for the industrial and heavy-duty engine market oemoffhighway.com/12074182
DEF Filter Waterless Coolant
Evans Cooling Systems Inc. announces the availability of its Arctic waterless coolant in gallon-size containers. •Designed • specifically for use in environments as cold as -60 F •Solidifies • at temperatures below -60 F, but will not damage radiator tubes or cause blocks to crack because it shrinks when it changes state •Features • large separation between operating temperature of coolant and its high boiling point (375 F) •Vapor • does not form in the coolant jacket as it can with water-based coolants •Metal • surfaces are always in contact with liquid coolant, so metal temperatures are always under control •Helps • lower maintenance costs, improve performance and reliability, and offer protection against corrosion and electrolysis oemoffhighway.com/12039828
Lube Filter u
Cummins Filtration Inc., an industry leader in diesel engine filtration technology, announces the release of the Fleetguard LF14000NN lube filter for Cummins ISX15 diesel engines. •Features • NanoNet media, a patented polymeric nanotechnologybased synthetic media originally developed for Fleetguard fuel filter applications •Media • removes and retains 98.7% of all particles as small as 4 microns •Features • 100% synthetic, multi-layer polymer design which is thinner than a dime yet gives the media a robust structure, allowing for maximum contaminant-holding capacity over the course of the filter’s service life •NanoNet • and StrataPore media structures work together for particle removal, capacity and cold-flow ability to give protection and long filter life •NanoNet • media structure enables much higher cold-flow ability (than competitors) for less restriction and faster oil lubrication during cold start-up, as well as lubricating and protecting vital engine components •Retains • high-efficiency characteristics in filtering lube oil •Recommended • for all Cummins ISX15 engines built after January 2010
Clean Solutions, a division of Donaldson Company Inc., introduces the Clean DEF (diesel exhaust fluid) filter. •Delivers • clean DEF to protect SCR systems on vehicles and equipment •Maintains • DEF quality to industry standards to avoid expensive repairs, downtime and possible voiding of warranty •Removes • harmful particulate and prevents plugged dosing valves on the SCR system •Prevents • urea crystals and other contaminants picked up during storage and handling from causing SCR system to malfunction •Extends • life of on-board DEF filter •Provides • high efficiency filtration of 1 micron at beta 5,000 •Features • heavy-duty, fully compatible stainless steel material construction inside and out •Precise • high-tech internal seal prevents contamination on clean side •Delivers • high maximum working pressure of 300 psi •Includes • integrated gauge/sample ports oemoffhighway.com/12041614
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oemoffhighway.com/12045571
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POWERFUL INSULATION FOR POWERFUL ENGINES New Emission Standards Mean Higher Temperatures. Higher Temperatures Demand Better Insulation Technology.
THERMAL STRUCTURES IS THAT TECHNOLOGY ISO 9001:2000 CERTIFIED
951-736-9911 | WWW.THERMALSTRUCTURES.COM | SALES@THERMALSTRUCTURES.COM oemoffhighway.com/10056178
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CLEAND
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NDiesel
速
oemoffhighway.com/10224743
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
Nitrite Free Coolant q
Don’t forget to...
Shell Lubricants is expanding its portfolio with the introduction of Shell Rotella Extended Life Coolant - Nitrite Free (ELC NF) which joins the Shell Rotella coolant portfolio as the companion to Shell Rotella Ultra ELC. •Formulated • to meet more severe operational conditions of modern, hot-running engines, particularly new emission engines with exhaust gas recirculation •Provides • improved protection of aluminum components including modern brazed aluminum heat exchangers •Proven • for extended life operation in medium- and heavy-duty diesel, gasoline, LNG and natural gas vehicles and engines •Designed • to go 600,000 on-highway miles or 12,000 hours in commercial applications •Meets • industry ASTM D3306, D4985 and D6210 and TMCRP 329 and RP 364 requirements
SEARCH for more product information online using the unique URL under each product!
CNG Fuel Module p
Quantum Technologies has introduced its Quantum Q-RailLITE GEN III frame-rail mounted CNG fuel module for medium- and heavy-duty applications. •Available • in 30.2 DGE (measures 25 in. x 60 in.), 41.2 DGE (measures 25 in. x 80 in.) and 46.5 DGE (measures 25 in. x 90 in.) •Features • sleek aerodynamic design which is short and extremely lightweight •Robustly • designed with increased durability •Easy • to install with hook-and-hang mounting mechanism •Offers • grid-friendly design with variable width and mounting hole options •Includes • configurable stepping bars (full, partial length or delete) •Equipped • with one Q-Lite high-pressure CNG storage tank •Storage • tank is engineered and manufactured to OEM standards that maximize fuel capacity and reduces overall weight of the system •Automotive-grade • OEM white paint standard, custom paint colors available •Can • stand alone or be paired with the Q-CabLITE for extended range •Easy • to maintain •Modular • design enables customization and eases installation oemoffhighway.com/12052544
oemoffhighway.com/12045875
Two-Speed Fan Drive u
BorgWarner’s DuroSpeed two-speed fan drive is specifically designed to deliver reliable cooling for severe operating and vocational truck applications such as construction vehicles and municipal trucks. •Reduces • fan engagements for greater reliability and less noise •Modular • design allows any BorgWarner Kysor on/off fan drive to be easily converted to a DuroSpeed fan drive •Flux • ring design enables to run 70 F cooler than competitive offerings •Pneumatically • actuated with a higher disengaged fan speed to prevent engine temperatures from rising too quickly •Reduced • engagement and disengagement increases clutch life, decreases noise, minimizes dust buildup in the radiator and makes more horsepower available, allowing vehicle to achieve higher work output •Operates • at lower temperatures for longer bearing and liner life •Weighs • 5 to 10 lbs. less and uses 11 fewer components than comparable units to help deliver better fuel economy •Uses • same clutch unit for all applications to reduce complexity and minimize upgrade costs oemoffhighway.com/12057391
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COR P OR AT E P ROFIL E
6324 Performance Drive Concord, NC 28027
Thermal Control Products specializes in the manufacture of a wide variety of thermal and protective products. We serve dozens of in-
dustries, including OEM Off-High-
way and Professional Motorsports. Founded in 1994, Thermal
Control Products places great emphasis on maintaining the highest quality of manufacturing on
every product we produce. TCPI is proudly ISO 9001:2008 certified. Our Capabilities include com-
puter aided design and manufac-
Die Stamped Heat Shields
ture, prototyping, CNC cutting, industrial sewing, steel rule die
cutting, slitting, and kitting. We also offer Kanban Agreements
Custom Exhaust & Turbo Wraps
with commercial end users.
Thermal Control Products has
developed a reputation of out-
standing quality and service that is recognized throughout our supply chain. Please visit us at
www.thermalcontrolproducts.com.
Protective Line Sleeves
(704) 454-7605
www.thermalcontrolproducts.com
oemoffhighway.com/11576344
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Hatz Diesel of America Hatz Bavarian Manufacturing Operations in Ruhstrof, Germany
Hatz New H50 Water-Cooled Engine
Hatz Diesel engines Hatz Diesel of America is the US operation of Motorenfabrik Hatz GmbH & Co of Ruhstorf, Germany in the Bavaria region where many of the world’s premier automobile makers are located. During its 130-year history the company has developed into a global engine manufacturing leader, yet it has remained a family-owned company. Hatz specializes in the manufacture of high quality 1 to 4-cylinder diesel engines that are used in several applications such as construction equipment, compressors, commercial vehicles, agricultural machinery, generator sets, trucks and ships. In addition to manufacturing diesel engines, Hatz develops and sells complete system solutions and also produces prototype and production components for the automotive industry. The company is divided into three divisions: Hatz Diesel (engines), Hatz Systems (complete system construction) and Hatz Components (automotive components). The company’s global service network includes more than 500 service centers, 13 branch offices and 94 Hatz representative offices in over 110 countries. Through this large network, the company is able to provide quick response to customer needs for information, spare parts and replacement equipment.
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Hatz diesel engines range in power from 2 to 74 hp (1.5 to 55 kW) and are known for their reliability and durability and are manufactured to be worldwide emissions compliant. There are six different Hatz Diesel Engine Series available: • B-series - air-cooled single cylinder diesel engines with horizontal or vertical crankshaft, power range from 2.6 to 10.3 hp • D-series - air-cooled single cylinder diesel engines with horizontal or vertical crankshaft, power range from 5.6 to 15 hp • G-series - air-cooled single cylinder diesel engines, power range up to 20 hp • M-series - air-cooled 2, 3 or 4-cylinder diesel engines, power range from 29.7 up to 70 hp • L-series - air-cooled 2-, 3- or 4-cylinder diesel engines, capsuled, power range from 25 up to 66 hp • H-series – New Liquid cooled 4-cylinder diesel engines power range to 74 hp, compact, lightweight, powerful, low emissions with no DPF from 38.5 to 74 hp HATZ DIESEL OF AMERICA W229 N1645 Westwood Dr, Waukesha, WI 53186 262.544.0254 sales@hatzusa.com www.hatzusa.com
6/12/15 1:47 PM
The Real Beauty Of Our New Water-Cooled Engine, Its Amazing Lightness.
Our New H50 is 200 lbs. Lighter Than Others. At just 381 pounds (173kg), the new 74 hp H50 is so light and compact, it sits on top of its class in the water-cooled world. But it’s no lightweight when it comes to power. This 4-cylinder, turbocharged 2-liter engine is the first industrial diesel to have a Bosch Off-Highway common rail fuel injection system for unbelievable power and fuel efficiency. And it falls significantly below the emissions limits without the use of a particulate filter. So don’t let your equipment be waterlogged with a heavy hunk when things can go swimmingly with the all-new water-cooled H50.
HATZ DIESEL OF AMERICA W229 N1645 Westwood Dr, Waukesha, WI 53186 oemoffhighway.com/10706130
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262.544.0254
sales@hatzusa.com www.hatzusa.com
6/12/15 1:47 PM
ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
Read Online SEARCH: 12006366 Clean air beyond pollutant reduction strategy Increasing emissions restrictions beyond Tier 4 mean continued demand for advanced aftertreatment technology solutions.
SEARCH: 12006499 Cleaner than clean As air monitoring technology becomes more portable and accessible, and clean air requirements continue to get stricter, the industry of clean air continues to be top of mind to equipment manufacturers and contractors alike.
SEARCH: 12003096 CNG for trucking, today and tomorrow A look at the current CNG challenges being faced by on-highway vehicles and the solution providers working to make CNG a feasible energy solution.
SEARCH: 12078527 Walbro expands multi-layer fuel tank production facility Responding to demand for fuel tanks that meet clean air standards, Walbro is increasing its multilayer fuel tank production facility with a 30,000 sq.ft. expansion.
SEARCH: 12077718 Power Solutions Intl. acquires Bi-Phase Technologies Power Solutions, the alternative-fuel engine company, acquires electronic fuel-injection system manufacturer Bi-Phase Technologies LLC.
Back-of-Cab Mounted CNG Fuel Module u
The Q-CabLITE GEN II from Quantum Technologies is a back-of-cab mounted CNG fuel module that provides convenient, lightweight CNG fuel storage on medium- and heavy-duty trucks. •Features • 123 DGE •Offers • extremely lightweight design •Easy • to install with hook-and-hang mounting mechanism •Grid-friendly • design with variable width and mounting hole options •Filter • and service components are located above the frame rails for easy maintenance •Equipped • with three Q-Lite CNG fuel storage units that are designed to maximize fuel capacity and reduce overall system weight •Additional • frame modules can be added to increase flexibility •Can • support up to 216.6 DGE with two, 25 in. x 90 in. Q-RailLITE systems •Automotive-grade • OEM white paint standard, custom paint colors available oemoffhighway.com/12052601
Water-Cooled Air Compressors
The next generation of Bendix Commercial Vehicle Systems LLC brand air compressors is engineered with a lighter more compact design, while also providing the lowest oil carryover rate. •Features • water-cooled, aluminumcrankcase design •40% • lighter than current Bendix BA921 model •Measures • 25% less in length; easily adaptable to any engine configuration •Reduces • power consumption up to 30% while still pumping out over 16 cfm of air to the air tanks •Reduces • oil carryover by as much as 60% compared to traditional compressors, reducing the amount of the engine’s lubricating oil that is carried into the air system during normal operation •Based • on Bendix’s single-cylinder design with advancements in flexibility and capabilities oemoffhighway.com/12058078
Variable Speed Fan Controllers u
High Country Tek Inc. (HCT), a Sun Hydraulics company, announces a full range of variable speed fan controllers with the recent introductions of the EMC and EMC-6. •Drop-in • solution for improved emissions and fuel savings while decreasing weight and noise •Integrates • with 12 or 24V DC variable speed brushless electric fans (EFAN)
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
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•EMC-6 • hybrid controller allows independent control of five EFAN banks and one hydraulic fan or a sixth EFAN bank •SAE • J1939 programmable messages •Rated • from -40 to 85 C (-40 to 185 F) oemoffhighway.com/12040549
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Perfect Technology for Clean Power F
or more than 100 years, YANMAR has been leading the way when it comes to engine technology. Our storied history as an engine company began in 1912 when the company was founded by Magokichi Yamaoka. Since then, we have achieved accomplishments and accolades such as developing the world’s first small horizontal diesel engine (the HB model) in 1933, developing the world’s smallest 4-cycle horizontal water-cooled diesel engine in 1952, developing the world’s smallest air-cooled diesel engine in 1983 and producing our 10 millionth diesel engine in 1992. Today, while our company has spread into other business domains, including marine diesel engines, compact agricultural equipment, compact construction equipment, generators and micro cogeneration systems, the diesel engine remains at the core of our business. Our Final Tier 4 (19-56 kW), EU Stage IIIA (1937 kW) and EU Stage IIIB (37-56 kW) technology continues to focus on creating clean technology for
small diesel engines with a worldwide network of distributors and dealers to support them. Our vertical water-cooled diesel engines (19-56 kW) were the first in the world to be awarded Tier IV certification by the California Air Resources Board (CARB), and they are well positioned to face future emissions standards. All of this is possible without having to sacrifice the same small footprint of previous generation engines or without sacrificing our industry-leading reliability. Plus, our engines come in a wide variety of model offerings that can be uniquely configured for your application leading to thousands of possible engine configurations. Simply put, we believe we are the only engine company in the world who can claim all of the impressive qualities and features that YANMAR does. From day one, we have been dedicated to ensuring that our engines are the best in the industry, which means precise control over research, development, engineering, manufacturing, sales, distribution and service. If you want an engine that you know is truly supported inside and out by the company who built it, power with YANMAR.
us.yanmar.com
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The Heartbeat of Powertrains, Big and Small. The combustion engine is the heart of the powertrain. At Federal-Mogul Powertrain, we pride ourselves in creating highly-engineered solutions for the toughest applications – to improve fuel economy, reduce emissions and enhance durability. Our innovative technologies enable reduced friction, supporting engine downsizing, higher compression ratios and improved performance. We produce components for the smallest engines with 25mm bore size up to the world’s largest engines with 980mm bores and 100,000 hp. Our products are manufactured at single-digit tolerances and engineered to withstand the toughest conditions in today’s highly loaded engines. Whether it is pistons; rings; cylinder liners; sealings, hot and cold gaskets; bearings; ignition; engine valves; or systems protection components we are the heartbeat of combustion engines – big and small. Find out how Federal-Mogul Powertrain’s technologies are built to keep your engine’s heartbeat running at peak performance. Visit www.federalmogul.com for details.
www.federalmogul.com
oemoffhighway.com/10055405
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ENGINE S & COMP ONEN T S www.oemoffhighway.com/engine
Aftertreatment System u
Cummins Emission Solutions, a subsidiary of Cummins Inc., is introducing the first of its next generation of ultra-high efficiency aftertreatment systems, the EcoFit Single Module.
Low NO2 Diesel Oxidation Catalyst p AirFlow Catalyst Systems introduces MinNoDOC, a low NO₂ Emissions solution.
•Minimizes • NO₂ while achieving CO and HC reductions •Removes • CO at all temperatures above 200 C •Capable • of reducing NO₂ below engine out levels for all test points studied •For • OEM and retrofit applications •System • can be customized to fit specific applications oemoffhighway.com/1207634
•Up • to 60% smaller and 40% lighter compared to the EPA 2013 solution •Smaller • size enables better heat management and retention for improved fuel economy capability •Single-pass • exhaust flow delivers low back pressure •Meets • GHG and fuel efficiency standards for EPA 2017 •Advancements • in catalyst technologies have allowed the DPF to have a bigger ash capacity, permitting for increased time between maintenance events and minimal operator intervention •Improvements • in NOx reduction capabilities in the SCR system have been enabled by the use of the EcoFit UL2 Liquid-Only Urea Dosing System •Features • simpler chassis integration as the UL2 system does not require engine coolant lines to and from DEF injector •Provides • more efficient atomization of urea and minimized urea deposits, thus requiring fewer regeneration events while experiencing optimal use of DEF oemoffhighway.com/12056205
13-Liter Engine
Designed for customers seeking a powerful high-performing 13-liter engine, Mack Trucks has announced the availability of its Mack MP8 505C+. •Offers • 505 hp; 1,860 lbs.-ft. of torque •Delivers • maximum torque in all gears to maximize fuel efficiency, as well as the customer’s return on investment •Well • suited for long-haul applications and those requiring the power to easily conquer mountainous terrain •Lower • displacement saves weight and improves fuel economy while managing heavy loads •Delivers • near-zero emissions when combined with the Mack ClearTech SCR technology •Designed • with fewer parts, offering a longer lifespan oemoffhighway.com/12001586
Read Online Don’t forget to...
SEARCH for more product information online using the unique URL under each product! oemoffhighway.com/10565042
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COR P OR AT E P ROFIL E
What do you do when your primary fuel filter is clogged?
www.separfilter.com
contact@separfilter.com
If you have a duplex fuel-water separator, like the SWK-2000/18U unit
shown here, you can switch to your back up and get back to business.
Ensure clean, reliable fuel for engines with the SWK-2000 Series filtration system.
99%
Water & Particulate Removal from Diesel Fuel
A duplex fuel-water separator
consists of two individual filters
that are connected with a three-
way valve, sharing common inlet
and outlet. The fuel flow is directed entirely through one of the filters,
and when a fuel problem does arise, and that filter requires service, all
the operator has to do is move the
valve handle to the other filter and go back to work. This capability
allows the operator to keep working instead of ending the shift to
perform service. It can be addressed at the end of the shift, dramatically reducing downtime.
Ph: 954.523.9396 www.separfilter.com oemoffhighway.com/10056076
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www.oemoffhighway.com/drivetrains
Drivetrains & Components Brought to you by
WPT Power WPT is a leading manufacturer in the power transmission industry. Our heavy-duty clutches and brakes are engineered for the demanding requirements of construction, off-highway, mining, and aggregate processing. 940-761-1971 www.WPTpower.com
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In-Hub Electric Motor /Drive System u
The GKN Hub DrivE is an in-hub electric motor/drive system with reduction gear and brake, developed in partnership with EVO eDrive Systems. •Applications • include agriculture, construction, defense and industrial •Incorporates • GKN’s EVO axial flux AF-130 electric motor at the heart of the wheel hub •EVO • AF-130 motor is a compact and lightweight unit, important in delivering optimum efficiency and performance •System • flexibility allows it to be used in a diverse range of machinery and applications •Electric • motor has maximum speed of 8,000 rpm, nominal output power of 64 kW, maximum torque of 350 Nm (for up to 20 seconds) and is capable of delivering nominal 145 Nm of torque to each drive wheel (front and rear wheels) •Helps • improve fuel efficiency, optimize engine performance and reduce emissions •Other • motor sizes available to increase power and torque oemoffhighway.com/12007201
Shift-On-Fly Transmission q
Dana Holding Corp. has debuted a wide range of drivetrain concepts for combines and forage harvesters, including the shift-on-fly hydrostatic transmission concept. •For • combines and forage harvesters up to 36 tonnes (40 tons) •Provides • system for seamlessly changing speeds in varying field conditions or when transitioning between field operation and on-road travel •Uses • advanced gear shifting technology to eliminate need for stopping vehicle when shifting gears, supplying virtually the same performance as a powershift transmission •Compact • and versatile design •Offers • higher system efficiency and lower noise when operating at maximum speed •Includes • inboard wet disc brakes that offer fail-safe stopping performance and energy absorption •Integrated • spring-applied, hydraulically released (SAHR) parking brake is available as an option oemoffhighway.com//11231107
Find More Online
OVER 500 more Drivetrain products for you to find at:
www.oemoffhighway. com/directory
If you’re looking for drivetrains, axles, tracks, tires, driveshafts, PTOs, brake systems and more, just type a keyword into our search bar!
CD Couplings q
Zero-Max CD couplings are designed with composite flex elements that are non-conductive, providing motion system designers with another option to arrest electrical current. •Flex • element provides electrical insulation while protecting mechanical components from system overloads •Protects • from stray electrical currents •Prevents • generators in a system from transferring lower reaction loads to the generator bearings •Composite • discs withstand all types of environmental elements, including temperature extremes from -40 to 70 C, as well as moisture and chemicals •Includes • zero backlash for reversing loads, smooth operation at high speeds, and compact size with a clamping system that fits most applications •Standard • models and sizes include single and double flex models with clamp style hubs with or without keyways •Torque • capacities range from 40 to 1,436 Nm and beyond with speed ratings from 4,400 to 17,000 rpm oemoffhighway.com/11461883
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Call or visit us online for more information!
940-761-1971
I
WPTpower.com
6/12/15 1:51 PM
COR P OR AT E P ROFIL E
WPT Power
940-761-1971
www.WPTpower.com
WPT® Power manufactures quality products targeted toward a broad range of off highway, construction and aggregate applications. We help create more uptime on the job site with reliable product designs that have minimum maintenance interruptions and increased long term durability. Field-tested Power take-offs and Power Pump Drives are built to handle the significant horsepower increases of the next generation engines. Our full range of clutches provide the perfor-
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mance OEM’s need in these demanding and evolving environments. WPT’s professional engineering staff offers their services in developing problem-solving solutions per your custom specifications. That partnership ensures you have clutches and brakes that deliver impressive power and productivity.
Give us a call at 940-761-1971 or visit us at www.WPTpower.com
6/12/15 1:51 PM
DR I V E T R A INS & COMP ONEN T S www.oemoffhighway.com/drivetrains
Read Online SEARCH: 12059336 Don’t Stop: Shift on the Fly Demand for tractors under 70 hp to have comfortable and high efficient transmissions—similar to those used in the higher horsepower ranges—is increasing.
SEARCH: 12056795 Comer Industries supplies planetary drives to Port Industries’ plow In recent years, power transmission manufacturer Comer Industries has expanded its product range in mobile agriculture and industrial markets with rotating housing, planetary drives. The models, PGRF-7003, 9003 and 11003, meet the need for more compact, rugged and interchangeable units to match the increasingly demanding technical requirements coming from OEMs and the market alike.
Air Suspension/ Slider Axle System u
SAF-HOLLAND announces the expansion of its CBX Series air suspension/slider axle system offering for the North American trailer market with its SAF CBX46 and CBX50. •Offers • robust 5.75-inch diameter axle technology along with increased capacity and cast steel suspensions •Provides • balance of strength and weight for performance in on- and off-highway applications •Available • with the optional SAF INTEGRAL air disc brake axle system with the P89 optional wheel end package •P89 • accommodates both industry-standard single wide-based wheels with up to 2-inch offsets and dual wheel configurations •Wider • bearing configuration helps distribute load between bearings •Features • SwingAlign for fast and convenient axle alignment by the adjustment screw, requiring less than 250 ft.-lbs. of torque to adjust •QwikRelease • pin pull provides easy slider adjustments, allowing one person slider repositioning and easy elimination of bound-up pins oemoffhighway.com/12005339
Sprayer Tire q
Michelin North America introduces its 50-inch MICHELIN VF420/95R50 177D SprayBib which is the industry’s first VF sprayer tire offered in this larger size. •Larger • dimension for bigger sprayers that carry heavier loads
SEARCH: 12044845 Making tracks to the South Pole An agricultural OEM and tire manufacturer team up to create a vehicle that can withstand the extreme environmental conditions of Antarctica.
SEARCH: 12016087 Smart stops Intelligent systems are prevalent throughout off-road vehicles but have been slow to gain traction in the brake systems.
•Features • D speed rating that will allow for speeds up to 40 mph at a maximum load of 16,094 lbs.
Infinitely Variable Ratio Transmissions p
Zero-Max’s VRT Infinitely Variable Ratio Transmissions provide the vital operating link between advanced control systems such as GPS (global position systems) and the mechanical dispensing mechanisms used in precision seeding machinery. •Can • be used as the mechanical interface of the electronic controls and the seed metering mechanism
•Ultraflex • technology offers capacity to carry the same load at up to a 40% reduction in air pressure compared to standard tires, or a greater load at the same pressure •Lower • air pressure capabilities enable greater soil and crop protection and results in up to a 16% larger footprint •Provides • excellent road handling and responsiveness, even at a lower pressure oemoffhighway.com/12001142
•All • internal parts machined to strict and consistent tolerances
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
50
•Ensures • accurate seed dispensing for exact spacing over the entire cultivated field •Aluminum • housing locks in mechanical drive components oemoffhighway.com/11502373
OEM Off-Highway | MAY/JUNE 2015
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Radius Rod for Trucks q
t NonDirectional Tire
TRW Automotive Holdings Corp. has released a lightweight radius rod for trucks. •Up • to 30% lighter compared to previous designs
BKT has released three new Earthmax radial tires, including the Earthmax SR 51 non-directional tire. •Reinforced • and resistant all-steel casing with rigid, non-directional blocks fosters better load distribution on the ground •For • loaders that operate in quarries and mines •Available • sizes include the 20.5 R 25 •Demonstrates • excellent forward and backward performance •Well • suited for digging and loading •Squared • shoulder design ensures long life expectancy •Class • L-5 special tread compound expels stones laterally, significantly reducing the risk of puncture oemoffhighway.com/12070435
•Lightweighting • acheived through functional integration of cardanic elements from the rubber bushing into the connecting elements between the two housings
Air Disc Brake p
The Meritor ELSA air disc brake (ADB) Series is designed for use in various heavy-duty applications. •Weight • optimized •Manufactured • to deliver performance with longer component life •Features • modular construction to suit any wheel and axle combination •Each • brake is built with common parts and fewer loose components to increase product lifetime
•Redesigned • tube component now utilizes two inverted, C-shaped pieces of metal which are welded to the housings •Interchangeable • as the connecting geometry of the current design and the new lightweight design is exactly the same – parts are interchangeable for most customer vehicles without modifications oemoffhighway. com/12005600
oemoffhighway.com/12005677
Twin Disc has the best ways to transform power in to productivity. Our wide range of power transmission products and nearly a century of applications make OEM “engineering in” or aftermarket replacement easy and economical. Plus, all Twin Disc products offer renowned reliability, low operating costs and a global support network of distributors and service dealers. For more information, visit TWIN DISC twindisc.com/productsupport. For assistance regarding a specific application, TWIN DISC please contact sales@twindisc.com.
GLOBAL
SERVICE
GLOBAL SERVICE
HYDRAULIC & MECHANICAL PTOS | GEAR BOXES | CLUTCHES | PUMP DRIVES | TORQUE CONVERTERS | TRANSMISSIONS
oemoffhighway.com/10056225
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Bonfiglioli USA 3541 Hargrave Drive, Hebron, KY 41048 Ph: +1 859 334 3333 www.BonfiglioliUSA.com/mobile
POWER, CONTROL AND GREEN SOLUTIONS Bonfiglioli provides complete electric and hydraulic solutions for off-highway applications such as construction, agriculture, marine, forestry and mining. We offer a complete range of wheel drives, track drives, slew drives and winch drives that are rugged and 100% reliable, providing superior performance and the perfect amount of power needed for each application. With decades of expertise in the power transmission market, Bonfiglioli’s precision electronics and engineering have become the benchmark for top manufacturers around the world, improving energy efficiency and overall performance. Our compact, powerful drives feature integrated solutions like disengagement devices and axial piston hydraulic motors and have the design versatility to accommodate even the smallest spaces in any offhighway equipment.
The extensive variety of Bonfiglioli drives ensures the perfect power transmission match for any application. • Track drives - For all types of wheeled and tracked off-highway applications for construction and forestry equipment including excavators, loaders, bulldozers, crushers, road pavers, cranes, sprayers, harvesters and feller bunchers, Bonfiglioli travel drives are compact enough to fit any space claim. All units are available with a service and parking brake. • Slew drives - For equipment requiring smooth precision and guaranteed excellent control, Bonfiglioli slew drives are perfect for mini excavators, wheeled and tracked excavators, cranes and AWP. • Wheel drives - For agricultural and construction equipment, the 600 series offers unparalleled features including a disengagement device for towing in emergency situations. Bonfiglioli also offers an extended range of wheel drives for pneumatic tire roller machines which optimizes the layout of the hydraulic system. • Transit mixer drives - Bonfiglioli’s 500 series drives offer absolute dependability, low maintenance and compactness for concrete mixers. • Multi-stage planetary drives - The 300 series provides configuration flexibility and is the ideal choice for severe duty applications, where shock loads and impacts are most demanding. • Electric wheel drives - For applications that require energy efficiency, low emissions or low noise, Bonfiglioli offers a wide range of electric motor and powertrain solutions. Design and manufacturing excellence for any off-highway application.
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YOU HAVE AN OFF-HIGHWAY APPLICATION? WE HAVE A GEARBOX FOR THAT.
Learn more at BonfiglioliUSA.com/mobile
For over 30 years, BonďŹ glioli has been delivering 100% reliable solutions for power transmission and motion control in all offhighway applications including construction, agriculture, forestry, earth moving, mining and more. From track drives with integrated and compact hydraulic motors to wheel drives complete with negative multidisc brakes with disengagement options, our broad and diversiďŹ ed product range offers customizable solutions for any off-highway application. oemoffhighway.com/10055103
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DR I V E T R A INS & COMP ONEN T S www.oemoffhighway.com/drivetrains
Suspension with Air Disc Brakes u
Watson & Chalin introduces the SL13K-1190 Tru-Track Alumilite suspension with air disc brakes (ADB). •Steerable • model •Incorporates • quick-change ride height system •Super • Short Rail (SSR) version offers a more compact mounting design when space requirements become critical •Maintains • stability, improves performance at cooler temperatures and draws identical power from left and right brakes •ADB • provides reduced stopping distances by almost 40% oemoffhighway.com/12015894
Hub System q
GKN Land Systems has introduced its 60K hub system which can be tailored to meet specific applications. •Suited • for use in the most demanding external environments •Capable • of handling higher payload, increased speed, lower vehicle weight and higher technical specifications •Traditional • weight capacities range from 1,000 to 25,000 lbs. •Features • high load capacity of 25,000 to 60,000 lbs. •Various • configurations available including machined hub, hub with cups installed, and complete hub and spindle assemblies oemoffhighway.com/12007206
Backing Plate for Air Disc Brake Pads p
Fras-le presents its latest friction material innovation, the hollowed backing plate MATRIXX for air disc brake pads, designed for the commercial vehicles segment •Enables • up to 25% reduction in total weight of brake pad, which enables increased load capacity of the vehicle •Helps • reduce cost traveled per kilometer •Minimizes • heat transfer between the pad and the brake system, contributing to the durability of the components (calipers, pistons, rubbers, etc.) •Increases • operator comfort by reducing noise and vibration of brake system •Ensures • mechanical strength against potential detachment oemoffhighway.com/12006320
Rear Suspension System u
Hendrickson Truck Commercial Vehicle Systems announces the launch of a global version of the HAULMAAX rear suspension system.
Find More Online
•Available • in a 21-ton capacity •For • applications where light weight, durability and driver comfort are essential •Use • of higher strength materials and advanced manufacturing methods help reduce weight •Utilizes • elastomeric bolster springs and a progressive load spring (PLS) that work in synergy to provide outstanding ride quality when the truck is empty •As • payload increases, the PLS further engages and functions together with the elastomeric bolster springs as they compress to provide the additional stability vocational applications need •Meets • needs of lower-end capacity ranges of the global truck market oemoffhighway.com/12007187
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OVER 683 more Drivetrain products for you to find at:
www.oemoffhighway. com/directory
If you’re looking for drivetrains, axles, tracks, tires, driveshafts PTOs, brake systems and more, just type a keyword into our search bar!
OEM Off-Highway | MAY/JUNE 2015
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Performance and efficiency where it matters. Dana provides a wide variety of Spicer 速 drivetrain solutions for all types of off-highway equipment including transmissions, axles, driveshafts, and related products such as steering, braking, and tire management. Available as either fully integrated systems or individual components, Dana supports customers around the globe from a network of localized manufacturing facilities and technical support centers.
As a world leader in supplying advanced Spicer driveline technologies for off-highway machine builders and end-users, Dana provides high-performing technologies you can trust. We serve all major off-highway market segments including construction, agriculture, material handling, mining, and more to meet a diverse range of needs with proven platforms and unique designs.
increase efficiency, durability, and reliability in all kinds of off-highway vehicles. Product options include all types of powershift, hydrostatic, and the latest hydromechanical variable transmissions (HVT) together with a full range of axles including applicable steering, brakes, and tire management equipment. New product concepts launched recently include Spicer速 PowerBoost速, a new hydraulic-hybrid concept adaptable to all sizes of construction and material-handling machines, and capable of delivering fuel savings of up to 40 percent. Our established global network of engineering, manufacturing, and distribution facilities brings localized support to original equipment and aftermarket customers. As always, we will continue our commitment
An established track record in innovation keeps our teams focused on providing a broad portfolio of options from individual product solutions to fully optimized drivetrain systems, customized to meet your goals. Breakthrough, patented products undergo extensive testing and quality assurance procedures that
to bring global expertise to emerging markets with premium products developed specifically to meet local needs. Based in Maumee, Ohio, USA, Dana employs more than 23,000 people in 25 countries and reported 2014 sales of $6.6 billion. For more information, please visit www.dana.com.
Dana offers a broad portfolio of options to the global off-highway market, from individual product solutions to fully optimized drivetrain systems.
息2015 Dana Limited
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Read Online SEARCH: 12015549 A balance of machine and earth Track and tire manufacturers attempt to find harmony between increasing equipment weight and reduced soil compaction in agricultural applications.
SEARCH: 12076709
WHITE PAPER:
Managing Higher Driveline Torques to Maximize Fuel Economy Addressing engine downspeeding as a way to create a more efficient engine.
SEARCH: 12070505 Dana releases field test results showing 20% fuel economy gains of VariGlide technology Results from field testing conducted on Dana’s VariGlide technology operating in a typical pick-and-place duty cycle show fuel economy improvements of 20% can be achieved in certain duty cycles.
Winter Tires q
Nokian Heavy Tyres has introduced a winter contracting tire for winter road maintenance and snow clearing, the Hakkapeliitta TRI. •Features • tread design, tread block siping with siping activators and specially designed winter tread compound to ensure superior traction and the best possible handling in winter conditions •Offers • 25% more grip on ice and 23% more grip on snow •Includes • large amount of gripping edges both in rolling and lateral direction, as well as siping •Siped • blocks are equipped with siping activators which help to provide the most amount of grip possible •Sipes • work actively regardless of variations in grip level and temperature •Specially • designed tread compound withstands low temperatures and remains flexible under all conditions oemoffhighway. com/12010812
SEARCH: 12065484 Navistar releases ProStar ES fuel efficiency package for the Canadian market Navistar has introduced a fuel efficiency package for its ProStar ES specifically for the Canadian market which requires the ability to operate up to 110,000 GCWR.
MultiPiston Transmissions p
Twin Disc introduces the TA90-7601 transmission specifically designed to meet the heavy-duty demands of driving triplex and quintuplex piston pumps for high pressure oil and gas well stimulation while matching the life of the diesel engines that power the rigs. •Maximum • gross input power rating up to 1,939 kW (2,600 hp) at 1,900 rpm •Does • not require throttle dipping for any of the range-to-range shifts; designed to be power shifted under all loaded or unloaded situations •Lightweight • yet durable aluminum housings to reduce overall vehicle weight •Does • not require torque converter •Compact • size enables it to fit between frame rails of mobile equipment •Small, • evenly spaced gear ratio steps ensure well pressure does not drop during gear shifts •Two • live PTOs rated 149 kW oemoffhighway.com/12028559
Axle for Linehaul Applications q
Originally designed for 4x2 applications in Europe, the Meritor 17X EVO axle is well suited for use in linehaul applications in a variety of markets. •Built • with advanced manufacturing technologies for greater durability and substantial reductions in fuel consumption •Features • compact and lightweight design •Offers • expanded capacity for 50-ton payloads and superfast ratios to deliver further fuel economy •Provides • high-density design for engines up to 540 hp and 2,600 Nm torque •Driver-controlled • curvic differential lock engages at varying speeds to achieve maximum traction in unfavorable driving conditions or on rough roads •Reduces • power loss due to gear and bearing friction and oil churning oemoffhighway.com/12005671
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
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WE ARE
POWERING INNOVATION WITH A NEW LOOK
At our heart, we are still the same great company. Our new look reflects our commitment to expand our vision every day to the future, to enter new markets, to innovate new products and solutions, and to be the premier provider of power transmission solutions.
Contact PT Tech Today! PT Tech is a leading manufacturer of a complete line of Friction Torque Limiters, Diesel Engine Clutches, Brakes, Gearboxes, and Electronic Microprocessor Controls for Extreme Machines. Known for exceptional quality and long-lasting performance, our products are on equipment in the world’s toughest environments. 1441 Wolf Creek Trail, PO Box 305, Sharon Center, OH 44274 330.239.4933 www.pttech.com @PTTechInc oemoffhighway.com/10056415
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DR I V E T R A INS & COMP ONEN T S www.oemoffhighway.com/drivetrains
Power Take-Off Clutch u The LC-318 Generation III is now available from Logan Clutch.
•Transmits • over 10,000 lbs.ft. of torque at 200 psi •Logan • Bell Housing PTOs are available in SAE No. 00 to No. 5 flywheel sizes with torque ranges from 159 lbs.ft. (216 Nm) to 10,000 lb.s-ft. (13,558 Nm)
Severe-Duty Skid Steer Tire p Camoplast Solideal launches the SKS 775 severe-duty pneumatic skid steer tire.
•Ideal • for in-line and heavy-duty side load applications •Release • springs in disc pack maintain running clearance during disengagement •Engineered, • modified standards are available to meet specific application requirements •Air • or fluid actuated •Remote • actuation oemoffhighway.com/12028485
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Suspension p
Ingersoll Axles announces its latest advancement in suspension technology with the addition of the industry’s first fully integrated Underslung Suspension to its product line. •Well • suited for improved performance in low ride height and heavy haul applications including drop decks, low boys, and specialty vans and autoHaulers •Compatible • with all brands and sizes of disc brakes and with all sizes of drum brakes •Fully • wrapped and integrated design provides 100% disc brake compatibility and a zero maintenance axle connection. •Features • industry standard components and commonality of parts through ISS Models •Capacity • is 25,000 lbs. •Available • ride heights from 6.5 to 10 in. •Fully • integrated axle connection •No • U-bolts translates to lower maintenance costs oemoffhighway.com/12074887
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•Provides • superior performance on mixed and hard surfaces such as packed gravel and paved yards •Features • reverse sidewall profile to help deflect debris away from the tire •Sidewall • also serves to improve side impact resistance •Increased • tread depth and use of a premium long-wearing rubber compound further enhance durability providing for a lower operating cost solution oemoffhighway.com/12074880
Tire for Articulated Dump Trucks q
Magna Tyres announces the launch of its latest tire for articulated dump trucks, the Magna M-Terrain. •Features • E4 tread pattern •More • aggressive tread pattern provides excellent traction in challenging off-road conditions •Wide • tire shoulder design improves protection of the sidewall and tire flotation •Tread • compound provides excellent resistance to cutting and abrasion •Available • in size 29.5R25, a common size for wheels of ADTs oemoffhighway.com/12022178
Increased Flexion Tire p
BKT has recently developed the “IF” version of its Agrimax Teris tires in size 580/80 R 34 for harvesters. •Designed • specifically for the purpose of supporting farm machinery in cotton fields, where resistance, flotation properties and reduced soil compaction are essential •Features • large footprint on the ground, in addition to high load capacity at lower pressures compared to a standard tire of the same size •Reinforced • sidewall for improved resistance against damages such as those caused by stubbles on the field •Includes • reinforced casing structure to ensure improved stability and handling •Helps • enhance operator comfort oemoffhighway.com/12075105
OEM Off-Highway | MAY/JUNE 2015
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COR P OR AT E P ROFIL E
GMP Friction Products
1195 Home Avenue, Akron, OH 44310-2508 330-633-1226 x 313 www.gmpfriction.com | GMPSales@gempco.com
Innovative Engineering. Superior Performance.
GMP Friction Products Makes Complete Friction Solutions. Four-wheel drive and light
armored vehicles require brakes
with maximum stopping power.
FIND YOUR GROOVE
Sintered metallic brakes from GMP Friction Products have
been engineered and tested to ensure precision control and
complete reliability. Since 1929, we have specialized in metallic friction products that provide
high quality, performance and the durability demanded by
applications in hot, dry, and other
GMP Friction Products provides custom brake pads and clutch plates for maximum stopping and transmitting power. Grooved or smooth, our experienced engineers design the best possible part for your project.
harsh environments.
Our powdered metallic friction
materials can be made with a
metallic, graphitic, or ceramic base for optimal formulation.
With a wide variety of different
metallic mixes to work with, GMP Friction Products’ innovations have helped to solve many
Founded in 1929, we are the originators of sintered metallic friction materials. Our innovations help solve your complex challenges.
complex challenges. We are
committed to developing new materials to meet your specific needs.
GMP Friction
Products has
a solid history
of consistently designing
the highest
Call today for a custom quote 330.633.1226 ext. 313 or go to www.gmpfriction.com for more information on standard options.
quality brake pads and
clutch plates. oemoffhighway.com/10056595
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Radial Tire with IF Technology q
Agrimax Force, the high-end product of BKT, is a radial tire specially designed for high-power tractors (over 250 hp) in agricultural applications. •Ensures • top performance and efficiency •Comfortable • for both field operations and road transfers without the need for increasing the inflation pressure •Special • casing structure allows for maximum sidewall flexibility for improved performance and long service life •Large • footprint area and homogeneous pressure distribution on land provide good flotation performance for improved soil care •Carries • same load as standard tire at lower inflation pressures •Polyester • casing eliminates flat-spotting, a vibration linked to temporary tread flattening in the contact patch which is often triggered during restarts after long breaks at low inflation pressures with heavy loads oemoffhighway.com/12035959
Tires u
The Carlisle Transportation Products Trac Chief and Trac Chief XT tires are designed for use on skid steers, backhoes, subcompact tractors, aerial platform lifts, rough terrain forklifts and other applications •Features • rugged tread compound and nylon cord construction •Flat • profile for increased traction, stability and tread life •Rim • guard protects tire bead against damage from foreign material or debris •Trac • Chief is a standard, all-purpose tire with original equipment quality •Trac • Chief XT is an extra load all-purpose tire for applications where extra load carrying capacity is required oemoffhighway.com/12035671
Microprocessor Controlled Hydraulic Clutch q
PT Tech’s HPT021 with its Power Tower pump drive is available for both inline and belt driven applications for diesel engines up to 1,600 hp. •Four • hydraulic pump pads with combined 425 hp capacity •SAE • B and C pump pad configurations standard; A, BB and D pump pads optional •SAE • 0 housing standard; SAE 1 housing options •Designed • to use a variety of readily available torsional couplings for flywheel connection (not included) •Compact • design; overall length is 35.75 in. •Comes • with PT Tech’s controller, Advance 3 •Advance • 3 controller start-up algorithms provide new approach to clutch protection •Controller • is J1939 compatible for CANbus system connection oemoffhighway.com/12028591
Tire for Soil Compactors q
Camoplast Solideal has introduced the Solideal CMP 533 tire for soil compactors. •Features • premium rubber compounds and enhanced tread depth •Includes • Hauler stepped diamond profile and shoulder lugs which enhance traction thereby resulting in improved overall performance •Optimized • tread pattern minimizes ground pressure and damage resulting in superior compaction performance
Read Online
•Provides • balance between floatation and traction for all seasons and underfoot conditions •Robust • carcass design enhances side impact resistance resulting in fewer flats •Flatter • tread profile for optimized surface contact, shock absorption and vibration reduction at low inflation pressure oemoffhighway.com/12070533
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GKN Land SystemsŠ 2015
integrated powertrain components, systems and services
PO Box 55 Ipsley House Ipsley Church Lane Redditch Worcestershire B98 0TL P: +44 (0)1527 517 715
At GKN Land Systems, we design, manufacture, market and service powertrain products and systems for leading global equipment manufacturers, helping our customers keep the world running efficiently, reliably and safely. Our powertrain solutions deliver power from source to the point of application. We enable our customer’s machinery to propel, position and perform in agricultural, construction, mining and industrial markets.
we engineer a wide range of products, systems and services:
From power source
to power applied
Couplings
Our extensive experience with elastomers allows us to help you find the right material for your flexible coupling. Clutches
The clutch portfolio ranges from electric and hydraulic-pneumatic models, all the way to multi-disc to synchro clutches. Gearboxes
The gearbox is at the heart of the driveline, whether for agricultural equipment, trucks or other vehicles. Driveshafts
The universal cardan shaft is one of the most efficient drive concepts for machinery, such as in agricultural and commercial vehicles. Brakes
We help move loads and rotate masses with our reliable and precise linear positioned brakes designed for modern wind turbine generators and industrial systems.
Controls
We have a wide range of gear systems, switching contacts and metal or plastic enclosures to provide the right solution for any application. Electrics
Electric & hybrid technology is available for buses and other passenger and commercial vehicles to deliver improved fuel economy and reduce emissions.
Wheels
GKN Wheels draws on its extensive technical expertise to offer innovative and customized solutions for all markets and sectors.
www.gknlandsystems.com
oemoffhighway.com/10110734
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Automated Transmissions q
Eaton has expanded its UltraShift PLUS automated transmission offerings with the A-Ratio model which is an 18-speed MXP (Multipurpose Extreme Performance) transmission that has lower overall numerical ratios and higher torque ratings. •Specifically • designed for a wide range of extreme performance applications •Ratios • and even steps deliver better shift performance to improve grade shifting in hilly and mountainous conditions •Can • allow for unlimited payloads when designed into the appropriate driveline •Uses • electronic clutch actuator to provide faster shifting and smoother engagement •Clutch • fully engages at idle to give drivers excellent control in challenging situations oemoffhighway.com/12037074
Remote Over Center PTO p
Twin Disc introduces its RO 111/211 “Remote Over Center” PTO which leverages a patent-pending design to remotely engage the over-center mechanism in the Twin Disc SP 111/211 PTO. •Can • be engaged and disengaged remotely via a control valve and/ or electronic control when complex machinery configurations or location hinder easy access to activation •Hydraulic • or pneumatic actuation is achieved through ports, making access to the fittings uncomplicated and straightforward •Hydraulic • or pneumatic pressure is required only to engage or disengage •Fluid • or air supply can be shut off when not needed
Steer Axle Tire u
Nokian Heavy Tyres is introducing the Nokian NTR 52 steer axle tire for trucks and buses for medium and long distance use. •Meets • EURO 6 load carrying capacity requirements and has a higher load index than its predecessor •Includes • M+S label and is suited for all-year use •Construction • and tread compound offer good durability and excellent grip under main road conditions
Tire for High-Horsepower Tractors p
Minor environmental impact, optimum lateral stability and top riding comfort are just a few features the BKT Agrimax Sirio agricultural tire offers. •Specially • designed for high-power tractors (over 250 hp) •Well • suited for heavy towing operations with extremely heavy loads at high speed up to 70 km/h •Sidewall • compound and enhanced bead reduce heat generated in the tire due to stress caused by traveling at high speeds oemoffhighway.com/12049032
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•Tread • pattern has innovative, zigzag shaped grooves •Offers • good wear resistance •Grooves • become more zigzag shaped as tire wears down, increasing lateral support of the ribs and improving drive stability •Low • rolling resistance brings fuel cost savings and ensures smooth driving comfort •Driving • Safety Indicator (DSI) makes it easier to follow safety and wear by displaying remaining amount of tread surface on main grooves •Especially • designed for Central Europe, Russia and the Nordic countries oemoffhighway.com/12037021
•Elimination • of constant hydraulic or pneumatic flow improves efficiency •Dimensionally • identical to Twin Disc’s current mechanical SP 111/211 •Utilizes • one 11 in. friction plate in the 111 and two plates in the 211 •Existing • SPs may be field converted to an RO using kits available from the company •Allows • for side load and inline applications •Does • not require external cooling, filtration or a rotary union •Suitable • for use in a wide range of industrial applications including agriculture, construction, manufacturing, marine, mining and timber oemoffhighway.com/12040136
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Innovative Braking and Controls Worldwide
Specializing in quality hydraulic and electrohydraulic braking components and systems for off-road machines.
WWW.MICO.COM | 1911 LEE BOULEVARD | NORTH MANKATO, MN | +1 507 625 6426 oemoffhighway.com/10055784
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Read Online SEARCH: 12006187 Vactor adds Caterpillar and Kenworth chassis options for Vactor HXX HydroExcavator Vactor has introduced Cat CT660 and Kenworth T880 Class 8 truck chassis options for its HXX HydroExcavator.
SEARCH: 12059957 A new safety analysis methodology After analysis of problems arising within SIL quantifiers, a new component-based methodology emerged.
Long Haul Drive Tire u
General Tire announces the release of its General HD long haul drive tire. •Features • a deep 32/32nd closed shoulder tread design that offers high mileage and optimal fuel economy while also delivering excellent traction in demanding applications •Tread • block geometry promotes stiffness in the footprint which reduces excess block movement leading to lower rolling resistance and improved fuel economy •Groove • bottom ejection system reduces stone retention and casing penetration leading to higher retreadability •Available • sizes will include 11R22.5 (Load Range G), 295/75R22.5 (Load Range G), 11R24.5 (Load Range G) and 285/75R24.5 (Load Range G) oemoffhighway.com/12059105
Read Online
SEARCH: 12070472 Dana launching range of Spicer axles for rough terrain cranes and forklifts in China Dana will use existing engineering and manufacturing capabilities in China to develop Spicer drive axles for rough terrain cranes and forklifts.
SEARCH: 12064100 Maschio introduces Tsunami self-propelled sprayer with independent pneumatic suspension During SIMA 2015, Maschio exhibited its sprayer featuring an independent pneumatic suspension for optimal stability in any operating condition.
SEARCH: 11473222
WHITE PAPER:
Industrial Wet Clutches, Fluid Couplings and Torque Converters Technologies that can be used for torque transmission and their applications.
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
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Rubber Tracks with SpoolRite Belting Technology p
McLaren Industries is the manufacturer of the NextGen TDF Series track loader rubber tracks, featuring SpoolRite belting technology to handle the workload and abuse of the most powerful track loaders on the market. •Continuous • (jointless) belt system increases tensile strength of the tracks’ internal structure, making them superior to standard jointless cable tracks •Belting • is a pre-stressed, aligned, non-overlapping continuous belting system which guarantees equal tension throughout the track belts •Crack • and Cut Quarantine System uses a multiple lug profile to contain the growth of cuts and cracks, prevent the spread of track surface damage and extend service life
Forklift Tire q
Trelleborg Wheel Systems has announced the U.S. launch of its Pit Stop Line Tires for the material handling industry. •Enables • operators to know, with 100% certainty, when a forklift tire is worn out and needs replacing •Features • highly visible orange line embedded into tire which reveals itself across tire surface when it reaches the point where it should be replaced •Ensures • tires are never replaced too early or too late •Helps • improve machine uptime and service planning •Appears • 100 hours or five to 15 working days before the tire needs replacing to eliminate unplanned downtime oemoffhighway.com/12055041
•Features • four-step metal-to-rubber bonding technology, an improved guiding system and unique doubleoffset tread pattern oemoffhighway.com/12055487
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Multi-Purpose Radial Tire q MULTIMAX MP 522 is the BKT multipurpose tire developed for manifold agro-industrial fields. •Provides • stability and high load capacity, as well as outstanding puncture resistance
Rubber Track
The S-TECH 900 is an entirely redesigned rubber track from Soucy Track, the agricultural rubber track brand of Soucy. •Features • Soucy’s exclusive rubber formula and four layers of Fleximat •Offers • traction, comfort and endurance
•Tread • design ensures good traction under any condition or load
•Independant • lateral tandems, oversized wheels and dynamic tensioner provide constant ground contact, optimal traction, flotation and comfort
•Includes • compound designed to ensure longevity
•Central • frame enables mud and debris evacuation
•Nylon • casing reinforced by steel belts enables use at high speeds while carrying heavy loads •Steel • belts increase resistance to punctures •Reinforced • shoulder and bead guarantee better mileage and longer service life oemoffhighway.com/12035979
•Dynamic • tensioner ensures optimum tension of track to reduce rolling resitance and fuel consumption •Large • ground surface area provides uniform irrigation and protects crops •Reduces • soil compaction by reducing the amount of pressure the vehicle exerts onto the ground oemoffhighway.com/12001631
Long Haul Tire q
To help fleets slash their fuel expenses, Goodyear has introduced a fuel-efficient long haul drive tire, the Goodyear FUEL MAX LHD G505D. •Improves • highway fuel economy by up to 2% •Includes • highly siped center rib and lateral grooves to help enhance all-season traction •Goodyear • Tredlock Technology contains interlocking microgrooves and a wide tread to help stabilize tread for long life and enhanced toughness •Steel-belt • casing provides toughness, endurance and robust retreadability oemoffhighway.com/12010708
Twin Disc has the best ways to transform power in to productivity. Our wide range of power transmission products and nearly a century of applications make OEM “engineering in” or aftermarket replacement easy and economical. Plus, all Twin Disc products offer renowned reliability, low operating costs and a global support network of distributors and service dealers. For more information, visit TWIN DISC twindisc.com/productsupport. For assistance regarding a specific application, TWIN DISC please contact sales@twindisc.com.
GLOBAL
SERVICE
GLOBAL SERVICE
HYDRAULIC & MECHANICAL PTOS | GEAR BOXES | CLUTCHES | PUMP DRIVES | TORQUE CONVERTERS | TRANSMISSIONS
oemoffhighway.com/10056225
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Threaded-Bore Shaft Collars u
Stafford Manufacturing Corp. introduces custom threaded-bore shaft collars that offer precise adjustability and positive locking for mounting and positioning devices on a shaft. •Offered • with custom threads ranging from extra-fine to coarse to provide full contact with threaded shafts for holding and locating sensors and components •Customized • with spanner holes on the face, outside diameter or knurls and other features •Manufactured • to specification in one-, two-piece, and set-screw designs •Can • be machined from aluminum, steel, stainless steel and special alloys in sizes ranging from 1/8 to 6 in. I.D. and O.D., and widths as required •Straight • or diamond knurls can be incorporated on the outside diameter oemoffhighway.com/12000250
t Dual Tires for Excavators
The 506 Dual Master tires from Alliance Tire Group are designed to improve dual-tire configuration for excavators. •• Unique sidewall construction enables close contact between two tires, eliminating the need to mount a special rubber ring which was previously needed to prevent the penetration of stones between the tires •• Ensures longer tread lifetime, a comfortable ride and an overall productivity increase of the machine •• Features strong, all-steel radial carcass for improved machine stability, optimum puncture protection and retread ability oemoffhighway.com/12069898
PTO Drive Shaft
AMA Cardan division has introduced the PTO Drive Shaft Category 10 for off-highway vehicles. •Features • torque rating of 540 Nm at 1,918 rpm/min •Equipped • with telescopic and multilobe tubes that guarantee a high resistance, even with maximum extension of 180 mm •Includes • external attachments with a pushpin fork 1-3/8 in. •Length • from end to end is 1,000 mm and 750 mm from universal joint to universal joint •Total • weight is 28 kg
MONOLASTIC
®
BoWex-ELASTIC
®
•Both • joints allow a working angle of 35 degrees, though during daily use it is recommended not to exceed 15 to 20 degrees •Optimizes • transmission capacity between PTO shafts whose axes are differently located
• Online CAD drawings & selection tools • Excellent customer service • Industry specific solutions • Innovative products
KTR Corporation 219-872-9100 www.ktr.com
•PTO • shafts and joints are protected by telescopic plastic cover and two cone-shaped elements which allow it to always work with the utmost safety oemoffhighway.com/12036515
oemoffhighway.com/10055686
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If our couplings don’t fit your application…
We’ll change our design TORSION CONTROL PRODUCTS offers tuned torsional couplings, torque limiters, and torque converter clutches for the Tier III & IV diesel engines in agricultural, construction, power generation, marine, forestry, industrial, and mining equipment applications. With capacities from 27 to 2700 KW, we can provide a tailored solution to your specific application. Our helical spring designs can be configured with coulomb damping, as torque limiters, for dry or wet housings and as sealed assemblies. TCP couplings continue to perform in the harshest environments. Attenuating torsional vibration provides long term benefits by reducing noise and increasing durability. For more details and to download a PDF of our brochure, go to: www.torsioncontrol.com
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Call us about our “Smart Damping” feature and find out how it might provide some benefit to your application. Phone: 248-537-1900 • Fax: 248-537-1901 1900 Northfield Drive, Rochester Hills, MI 48309 USA 6/12/15 1:52 PM
DR I V E T R A INS & COMP ONEN T S www.oemoffhighway.com/drivetrains
t Tire for Container Handling
Mitas is introducing the 18.00R25 CH-01 207A5 TL radial tire for the container handling segment. •For • use on material handling machinery used in port terminals and intermodal yards to handle bulk goods and large containers •Features • all-steel construction for heavy-duty work
t Shift-On-Fly Hydrostatic Transmission
Dana Holding Corporation has introduced the two-speed Spicer Model 367 shift-on-fly hydrostatic transmission as part of an upgraded drivetrain system for compact, hydrostatic-driven off-highway vehicles with an optional disconnect feature that offers improved performance. •Improved • shift quality and a disconnect option allows the vehicle to disengage one of the axles which helps to reduce power loss, fuel consumption and tire wear •Advanced • gear-shifting technology offers a slow working speed and a fast speed for traveling •Includes • a hydraulic motor ranging from 55 to 110 cc
•Boasts • excellent stability due to reinforced sidewalls •Available • sizes include 18.00R25 CH01 and 12.00R20 FLR-01 •Tread • pattern is developed for long life and high puncture resistance •Provides • 30,600 kg static load capacity and 21,250 kg at 25 km/h under 10 bar •Radial • construction offers better service life than diagonal tires oemoffhighway.com/12069575
oemoffhighway.com/12069419
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Electronically Controlled Air Suspension WABCO introduces its next generation electronically controlled air suspension (ECAS) technology, newly branded as OptiRide. •For • trucks and buses •Helps • improve fuel economy and increases vehicle efficiency through intelligent chassis suspension control •Intelligent • Lift Axle Control automatically optimizes trailer load transfer, including temporarily putting more weight on the drive axle, to improve traction performance •Maximizes • traction performance of 6x2 trucks, particularly on low-friction surfaces, while minimizing tire wear •Enabler • technology for fleets to transition from trucks with a heavy and expensive 6x4 axle configuration to a lighter 6x2 configuration while ensuring traction performance oemoffhighway.com/12059163 oemoffhighway.com/10148524
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t Tires for Compact Utility Equipment
Alliance Tire Group (ATG) has introduced the Galaxy Jumbo Hulk tire for the compact utility market. •Available • in the four sizes, 19.5L-24, 18.4-26, 16.9-28 and 16.9-30 for backhoe loaders as well as industrial tractors and machinery •Features • unique L-4 tread pattern that was designed for severe operating conditions •Includes • self-cleaning characteristics •Very • deep tread provides excellent traction •High • solid-to-void ratio ensures maximum possible contact area to the soil and a reduced rate of wear oemoffhighway.com/12069831
TPMS Display u
Advantage PressurePro has announced to the market the launch of its TPMS+ platform with the release of the PressurePro PULSE display. •Includes • features such as real-time monitoring, two low-pressure alerts, a high-pressure alert and high-temperature alert •Features • easy-to-read screen, quick-glance alert notice and fully adjustable vehicle layouts and screen views •Allows • users to customize screen such as alert prioritization and fully adjustable alert levels •Capable • of monitoring up to 80 tires at once and store up to five pre-programmed units •Monitors • any type of vehicle •Built-in • CAN, RS232 and data logging capabilities •Includes • microSD card for data storage oemoffhighway.com/12065874
Very High Flexion Sprayer Tire u
Trelleborg extends its offering for self-propelled sprayers with the launch of the first size of TM150 tire developed according to BlueTire technology, the VF 380/90R46 173D. •Features • Very High Flexion tire technology to carry up to 14,300 lbs. at 40 mph •Carries • up to 40% more load at the same tire pressure as conventional tires or allows inflation of the tire with 40% less pressure while carrying the same load •Helps • minimize ruts and decrease soil compaction •Ensures • a footprint 5 to 8% wider than standard series •Tread • pattern prevents stubble damage and improves road performance, even at high speeds (D rated – 40 mph) •Features • wide lugs to increase tire stiffness when the machine is loaded and a sharp head to maximize grip oemoffhighway.com/12024860 oemoffhighway.com/10859956
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www.oemoffhighway.com/fluid-power
Fluid Power Systems & Components Brought to you by
Smart Communication Between Components PSL & CANBUS HAWE Hydraulics enhances its proportional spool valve, type PSL, with a direct CANBUS interface. The PSL valve is designed for mobile hydraulics and provides consumers with load independent proportional directional control. The CAN-BUS facilitates actuation of complex systems while greatly reducing system wiring and set-up time. Unlike ordinary designs on the market, the simplified wiring is connected and ready to use by inserting the entire cable. The electrical connection complies with the protection rating IP 67, enabling a broad range of mounting locations even in rough environmental conditions. The integrated signal relay ensures the automatic optimization of the valve’s reactive behavior. This results in a reduction of hysteresis, which offers greater precision of repetitions and/ or the integration of automatic sequences. Contact us today to see how you can make your systems more efficient - info@haweusa.com http://haweusa.com/valves/spool/ 70
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Find More Online
Hydraulic Hoses u
Parker Hannifin introduces GlobalCore, a five hydraulic hoses and two fittings series that reduces engineering and service complexity by providing the first comprehensive product family across the most commonly used constant working pressure classes.
OVER 425 more Fluid Power System Components for you to find at:
www.oemoffhighway. com/directory
•Built • and tested to ISO 18752 specification
If you’re looking for hydraulic pumps, motors, valves, cylinders and more, just type a keyword into our search bar!
•Hoses • tested to twice the ISO 18752 standard, ensuring high performance in rugged environments and high-impulse applications •Provides • options for the most critical sizes and pressure ranges – 3,000 to 6,000 psi in sizes 4 through 32 •Choice • of five hoses makes it easy to select the right hose based on working pressure •Two • fittings options include 43 Series or 77 Series to ensure correct fitting chosen to meet the hose’s working pressure oemoffhighway.com/12007338
Counterbalance Valves q
The Sun Hydraulics LoadMatch counterbalance valves are self-setting for maximum convenience. •Valves • self-set at approximately 1.3 times actual load •Operates • with lower pilot pressure than typical counterbalance valves •Automatically • controls setting at reduced loads to minimize energy wasted during machine cycles at less than full load •Continuously • monitors load pressure and internally adjusts internal setting to lowest needed for smooth and safe operation •Available • in several sizes from 15 gpm (60 l/min) to 60 gpm (240 l/min) oemoffhighway.com/12000510
Reverse Displacement Motor u
Danfoss introduces the Reverse Displacement Motor (RDM). The open circuit piston motor offers reverse circuit functionality without external valves for mobile equipment applications. •Achieves • up to 10% power savings, a 15% average reduction in total system cost and reduced system complexity •Built • on the proven efficiency and reliability of the L/K Axial Piston Motor from Danfoss •Features • 12V integrated proportional shifting valve that allows smooth, on-the-go reversing using system pressure •Simplified • design eliminates need for additional components, cost and pressure losses associated with the external valves and pressure supply necessary in typical reversing solutions •Complementary • to the Danfoss Series 45 open circuit axial piston pumps, PLUS+1 microcontrollers and DP700 PLUS+1 mobile machine displays •Well • suited for fan drive systems in Tier 4 agriculture, forestry and construction equipment applications •Reverse • functionality enables fan to purge trapped dirt and debris, restoring cooling efficiency •Danfoss • fan drive packages including the RDM can be tuned to meet the unique cooling requirements of Tier 4 equipment applications •Designed • to protect equipment in fan drive applications oemoffhighway.com/11543468
WATCH A VIDEO of the Danfoss Reverse Displacement Motor at www.oemoffhighway.com/12076209
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Energy Efficient Hydraulic Power Steering Pump u TRW Automotive Holdings Corp. has introduced the ActivMode energy efficient hydraulic power steering pump which can deliver up to a 50% reduction in energy consumption compared with traditional pumps in specific configurations. •Achieves • fuel savings and temperature reduction by utilizing unique dual mode flow logic •Flow • logic is aligned to match steering system flow demand in the two primary operating states of a commercial vehicle, engine idle and cruising speed •At • low engine speed, both sides of the circuit are utilized to provide full flow to meet the demand of the steering system •At • cruising speed, one side of the circuit is hydraulically disengaged to minimize pump action and reduce power consumption •Requires • no electronics or sensors to achieve its unique flow logic, helping to minimize complexity as well as reduce size and weight •Operation • at lower temperatures provides opportunity to eliminate steering system coolers in many applications, further reducing system complexity and vehicle weight •Able • to save the equivalent of 200 liters of fuel per 100,000 km driven oemoffhighway.com/12005588
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Press Fittings u
Viega press fittings from World Wide Metric offers a reliable connection without the use of heat or welding during installation. •Can • be used for multiple systems including sprinkler systems, ballast systems, fuel oil lines, compressed air systems and more •Use • of flameless technology enables safe use with flammable fluids, fire suppression, industrial environments prone to explosion and other critical systems •Eliminates • need for sweating, welding, grooving and threading while creating a secure connection in less than seven seconds •Exceeds • codes and standards, and is backed by writer warranties •Accessories • are generally interchangeable •Smart • Connect feature allows installers to easily identify missed or unpressed connections •Sealing • elements come pre-lubricated from the factory and is vital for the seal to remain pliable and to guarantee a tight seal •Undergoes • double press to create stronger connection than a single side press for additional reliability •Pressed • before, after and on top of the sealing elements in a single step to create a permanent and secure connection
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Just type in the 8-digit number, or the article name into our search bar!
Hose and Couplings q
Kurt Hydraulics’ full line of thermoplastic hose and couplings are well suited for a vast range of applications. •Easily • flexes during operation •Complete • line features SAE 100 R7, R8 and R18 thermoplastic hydraulics hoses •Constructed • of thermoplastic nylon inner tube, synthetic textile braiding as reinforcement and urethane cover •Rated • between 1,000 and 3,000 psi working pressure, and 4,000 and 12,000 psi minimum burst pressure •Working • temperature range for all hoses is -40 to 212 F •Urethane • covering is abrasion, ozone and weather resistant oemoffhighway. com/11542306
oemoffhighway.com/12000356
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COR P OR AT E P ROFIL E
9009-K Perimeter Woods Drive Charlotte, NC 28216
(704) 509-1599 • haweusa.com
In 1997, North America was introduced to HAWE Hydraulik through its American subsidiary, HAWE Hydraulics. Today, many of America’s most rugged industries rely on 60 years of HAWE’s dependable German engineering and experience to help them build equipment with extremely robust hydraulic systems. Based in Charlotte, North Carolina, with additional offices in Houston, Texas, and Portland, Oregon, HAWE Hydraulics is an ISO 9001:2008 certified international supplier of sophisticated modular hydraulic components and systems. HAWE prides itself in upholding world class quality standards and will continue to produce innovative technologies that positively impact the fluid power industry.
based on modular design Flexible
Proportional Directional Spool Valve PSL
Uniquely Combined Zero Leak
Proportional Directional Spool Valve PSM
Directional Seated Valve BVE
Customized hydraulic controls for every application HAWE’s directional valves are designed and manufactured with modularity in mind. With minimal installation, our product range couples space-saving directional valve banks with proportional controlled functions or zero leakage technology. There are literally billions of combination options to choose from. For you this means one thing: We always have the right solution!
Smart Efficient Technology www.haweusa.com info@haweusa.com @HAWEHydraulics
oemoffhighway.com/10055518
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Cast Iron Gear Pump
The Cascade cast iron gear pump from Turolla has been specifically designed for heavy-duty mobile equipment applications. •Available • in two group sizes with displacements from 17 to 150 cc •Cascade • Group 3 measures 17 to 71 cm3 (1.06 to 4.33 cir) •Cascade • Group 4 measures 51 to 150 cm3 (3.16 to 9.20 cir) •Typical • applications include mining, construction, agriculture, material handling, forestry and transportation •Constructed • using a rugged threepiece cast iron design •Flange, • body and rear cover are constructed with durable cast iron •Cast • iron offers thermal stability, contamination resistance and strength for consistent performance and durability in severe applications •Pressure-balanced • load plates and high performance journal bearings optimize volumetric efficiency across oemoffhighway.com/12036612
Multi-Function Valve for SingleActing Cylinder Applications u
Comatrol introduces the SVP08-NCF solenoid valve, fulfilling the market need for single acting cylinder control with a focus on customization and flexibility. •Three • valve functions in a singular design •SDC08-2 • cavity complies with NFPA standards •Offers • rated pressure of 230 bar (3,300 psi) and a rated flow of 16 LPM (4 GPM) •Features • normally-closed, pilot-operated, poppet-type 08-size design with flow control when energized •Optional • 300㎛ filter protects valve from port 2 in order to prevent contamination coming from the cylinder •Additional • (optional) threaded pin allows override via a wire cable or a knob handle •When • energized, an internal check valve enables restricted flow to go through an orifice, eliminating the need for three components to perform the same task oemoffhighway.com/12021285
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Stainless Steel Centrifugal Pumps u Ace Pump Corp. announces the addition of two stainless steel models to its 650 Max Series of hydraulically driven centrifugal pumps.
•FMC-650FS-HYD • model combines a durable e-coated cast iron mounting frame with a 316 stainless steel wet end, including the volute, seal plate and impeller •Combines • with optional severe-duty silicon carbide seal to provide long-lasting performance, even when applying harsh chemicals and fertilizers
Multi-Stage Centrifugal Pump q
The Arag MP Series pump is the first multi-stage pump designed especially for agricultural sprayers. •Use • of multiple impellers enables plastic composition for compatibility with spray chemicals at a cheaper price than stainless steel version •Allows • high working pressure with a reduced number of RPM, assuring longer life of all components •Offers • high efficiency (low oil flow) •Features • reduced size •Flow • rate is 400 l/min at 8 bar, 103 gpm at 120 psi (4,200 rpm for 5-stage ) •Direction • of output adapter independent from mounting position oemoffhighway.com/12031775
•FMCWS-650FS-HYD • model features the company’s exclusive Oasis WetSeal system •Oasis • WetSeal isolates seals from pumped fluids and eliminates risk of run-dry seal failures •Includes • modified impeller design that develops higher pressure at lower rpm •Features • 4,000 psi high-efficiency, pressure-plated gear motor for higher output with less oil flow •Splined • motor-to-pump shaft connection strengthens powertrain while allowing for easy maintenance and repair oemoffhighway.com/12028932
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COR P OR AT E P ROFIL E
1650 Channel Avenue/P.O. Box 13187, Memphis, TN 38113 Phone: 800-843-2293 or 901-948-8514 Fax: 901-774-6147 www.AcePumps.com | www.OasisWetSeal.com Email: sales@acepumps.com
Ace Pump Corporation has provided pumping solutions for the off-highway equipment, chemical application and refrigeration markets since 1945. These varied applications have required Ace to successfully overcome a wide range of engineering challenges to meet our customers’ exacting needs. Over the years, Ace has developed a complete range of products for the mobile equipment market that do not require the electrical grid for operation. Our pumps serve a variety of functions in a broad array of industrial applications, including: concrete trucks, asphalt milling machines, anti-icing trucks, street sweepers, fire trucks, crop sprayers and more. Our years of engineering experience with cutting edge development processes make Ace your best choice for
custom product development. We employ the latest in 3-D modeling and rapid prototyping tools, which ensures design accuracy and efficiency while minimizing lead times. Just tell us your needs and we can design a custom pump solution to meet them.
ALONG WITH GOOD LOOKS,
LONGEVITY RUNS IN THE FAMILY.
Whoever said “beauty is fleeting” never owned an Ace Oasis™ WetSeal pump. After all, these rugged units are renowned for a rugged beauty that stands the test of time. The secret lies in our unique Oasis™ WetSeal design which isolates seals from the pump flow, so you’ll never have to worry about run dry or abrasive wear failures. And, by generating higher pressure at lower RPMs, Oasis™ WetSeal pumps are perfect for today’s most demanding applications. To learn more, visit www.acepumps.com or call 800843-2293.
oemoffhighway.com/10056411
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© 5.2015 Schroeder Industries.
THE FUTURE OF FILTRATION TECHNOLOGY IS HERE Know What’s Running Through Your Equipment.
Advanced Fluid Conditioning Solutions ®
Triton Dehydration Station® | Triton-A
GRTB ■ GeoSeal® quality protection, keeps warranty costs down ■ Drop-in-tank-mounted footprint for easy installation with OEM-selected connections ■ Tank optimization using Schroeder’s Air-in-Oil testing available for high quantity applications
■ High dewatering rates and particulate removal in one system ■ Simple controls ■ Reduce fluid recycling costs ■ No expensive vacuum pump to service and replace ■ Patent-pending mass transfer technology uses ambient air to optimize and control dewaterting rates
Fluid Care Center | FCC
In-Line Bulk Diesel Fuel Coalescing Filter | ICF
With 65 years of filtration knowledge, Schroeder Industries has the knowhow and equipment to tailor filtration solutions to your needs by re-creating your real-world operating conditions in our state-of-the-art Fluid Care Center. Call us for more information or to schedule a tour.
■ Separates emulsified or finely dispersed water from fuel ■ For use in single-pass fuel dispensing or multi-pass reservoir clean-up and continuous maintenance ■ Prior generation coalescing products no longer provide high efficiency separation in ULSD and biofuels
An ISO 9001:2008 Certified Company | 580 West Park Road | Leetsdale, PA 15056 | p. 1.800.722.4810 | www.schroederindustries.com oemoffhighway.com/10056059
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COR P OR AT E P ROFIL E
Advanced Fluid Conditioning Solutions
®
580 West Park Road Leetsdale, PA 15056 Phone: (724) 318-1100 • Fax: (724) 318-1200 www.schroederindustries.com
Schroeder Industries, an ISO 9001: 2008 certified company, has designed, manufactured and marketed a complete range of filtration products for the fluid power industry. Our expertise in filtration technology, superior element technology capabilities, dedication to customer service and product support are the reasons Schroeder is a worldwide leader in Advanced Fluid Conditioning Solutions®.
Positioned to serve the manufacturers and users of industrial and mobile equipment, our products include: Hydraulic and Lube Filtration A complete range of filter assembly types up to 6,500 psi Element Technology High-efficiency elements for lubrication and fluid power systems Filter Systems Mechanical and electronic fluid conditioning and diagnostic monitoring tools Fuel Filtration Bulk diesel fuel conditioning and on-board diesel filtration and specialty biodiesel purification products
Hydraulic and Lube Filtration, Filter Systems and Accessories
Fuel Filtration and Element Technology
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Read Online SEARCH: 12054849 Shake your money maker In-house development of a hydraulically-powered shaker head enables one OEM to ease tree crop harvesting for farmers.
SEARCH: 12049807 Taking the Ex out of complex Software allows a standard piece of hardware to be configured into different variations of hydraulic control functionality.
SEARCH: 12040940
WHITE PAPER:
New Test Method Raises Performance Standard for Rod Wipers in Hydraulic Systems A new, innovative test method to assess the amount of dirt entering a simulated hydraulic system through the rod wiper on a hydraulic cylinder.
SEARCH: 12006487 Globalization is a challenge for the small, opportunity for the big
Consolidation provides the significant resources necessary to introduce new innovation. SEARCH: 12070178
Hitachi presents ZH210LC-5 hybrid at INTERMAT 2015 Hitachi has introduced its ZH210LC-5 hybrid excavator which combines hydraulic, electric and battery-powered technologies to reduce fuel consumption and CO2 by up to 31%.
Proportional Valve Drivers p
HydraForce has released two economical and efficient proportional valve drivers—the ExDR-0101A, a single output proportional driver with serial communications for configuration, and the ExDR-0201A, a dual output driver with SAE J1939 CAN communications. •Work • as economical stand-alone units or in distributed CAN systems •Provides • single or dual output control •Reliable • operation outdoors; can tolerate extreme temperature, vibration and moisture •Accept • a variety of inputs and CAN messages to control a proportional valve to a userdefined metering profile •Feature • compact on-valve mounting with integrated Deutsch DT-Series connectors for an IP rating of 69K •CE • qualified •Built-in • diagnostics detect fault conditions in the input or output signals and automatically deactivate the output until the condition is corrected •LED • indicator(s) communicate output state or error conditions oemoffhighway.com/12036309
Directional Control Valve u
Muncie Power Products introduces the latest addition to its lineup of directional control valves, the V250. •Features • high-grade iron castings, and hard chrome and nickel-plated spools •Offers • higher pressure capabilities •Designed • for flow rates up to 75 GPM (280 LPM) •Maximum • pressure of 4,000 psi (275 bar) •Withstands • extreme applications and resists wear •Provides • higher flow rates and low pressure drops oemoffhighway.com/12034119
High Temperature Hose p
PIRTEK has added a DOT approved high temperature hose to its product line.
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•Features • textile cover •Applications • include transmission, power steering and air brake hoses on a wide variety of vehicles from dump trucks to school buses •Carries • identifying marks of SAE J 1402 showing compliance with DOT standards oemoffhighway.com/12000191
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60% of the global population will live in cities by 2025.
Innovative solutions for the world's complex global challenges. That’s Engineering Tomorrow. Danfoss is committed to helping you build a better future. Our innovation is defined not only by our world-class mobile hydraulic solutions, but also by the reliable partnerships we share with our customers. Regardless of the application or unique challenges you face, you can depend on Danfoss to help you maximize efficiencies, reduce total machine costs and grow your success. With a commitment to innovation, and an eye on the future, Danfoss is Engineering Tomorrow.
Learn more at powersolutions.danfoss.com oemoffhighway.com/10056055
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
t High Displacement Hydraulic Motor
Poclain Hydraulics announces the release of its MI250 hydraulic motor which is now available in sizes from 50 to 250 cc. •Features • robust and proven design •Offers • high displacement •Developed • and optimized to meet the performance needs of the most demanding sectors by combining high-density power (up to 240 kW) and efficiency oemoffhighway.com/12069761
t Tank-Mounted Return Line Filter
Schroeder Industries has released the RT Basic Filter/GRTB, a low pressure return line tank-mounted filter that offers a space saving solution for OEMs of mobile machinery seeking to reduce the volume dedicated to hydraulic components.
Telescopic Cylinders
Muncie Power Products Inc. introduces its single-acting telescopic cylinders designed to offer improved cylinder efficiency.
•• Pressure rating of 100 psi •Aluminum • head with a plastic bowl and plastic cap to minimize weight and reduce cost
•Built • with precision engineering and specialized machining to exacting standards
•Integral • 25 psid bypass is replaced every time the patented GeoSeal element is changed
•Constructed • from a solid, steel piece
•Delivers • flow rates up to 100 gpm
•Extended • stage overlap minimizes bending and reduces hydraulic fluid usage
•Bowl • and cap constructed of plastic to minimize weight and costs •Four • bolts for tank mounting optimize sealing and eliminates leaks
•Ensures • maximum seal performance and reliability
oemoffhighway.com/12054801
•Available • in pin-pin and trunnion mounting options •Designed • to meet various application needs •Pin-pin • mount cylinders are lightweight and feature low maintenance requirements
Find all of these and more at
•Pin-pin • mount models possess selfbleeding design for easier installation, single head nut with no need for adjustments and chrome-plated final stage to extend product life •Trunnion • mount cylinders are designed to be some of the strongest and most stable cylinders on the market •Trunnion • mount cylinders allow for increased capacity in dump bodies through significant reduction or elimination of dog house •Offered • in three and four stage versions, the trunnion mount model features strict machining tolerances, solid stop contact faces and larger overlap between stages oemoffhighway.com/12065173
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Vane Pump u
Bezares announces the release of its T60CR Vane Pump with through shaft which is based on Denison’s design. •Through-shaft • design allows tandem pump mounting, providing easier installation in confined spaces using fewer elements •Features • easy maintenance •Available • with SAE A flange coupling •Offers • flow rates ranging from 10.8 to 100 cc/rev ( 3 to 31 US Gal) oemoffhighway.com/12060613
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Small pump. Big power. Around the world, engineers are leveraging Eaton X20 open-circuit piston pumps to get better power density in their mobile equipment. The reliability, productivity and efficiency of these small, lightweight pumps makes them an ideal solution for a wide range of medium-pressure mobile equipment— including Tier IV applications.
© 2015 Eaton. All Rights Reserved
Experience the power at Eaton.com/X20.
oemoffhighway.com/10055335
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Eaton® X20 Open Circuit Piston Pumps
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Reversing/Proportional Fan Drive Motor u
Turolla introduces its Ultra Compact Reversing/Proportional fan drive motor which provides proportional speed control with reversing capability in an ultra-compact package size. •Design • minimizes axial length
•Durable • aluminum casting is optimized to provide short length and minimize weight
•Cartridge • valves optimized for fan drive applications minimize pressure drop and offer greater power savings
•Proportional • pressure relief valve modulates fan speed
•Pressure • capability up to 210 bar (3,045 psi)
•Direct • acting cartridge valve reverses motor rotation
•Delivers • speeds up to 3,500 rpm
•Anti-cavitation • vales bypass flow during fan wind down
•Features • intermittent fluid temperature up to 110 C (230 F) with a minimum viscosity of 10 mm2/s (60 SUS) •Includes • high-performance, pressure balanced aluminum gear motor
•Includes • Deutsch connector DT 04 (IP69K) and optional DIN 43650 connector •PLUS • +1 compliant oemoffhighway.com/12037233
Valves for Hazardous Environments
Motor with Speed Sensor u
Power management company Eaton announces the launch of a speed sensor for the company’s Char-Lynn HP30 motor. •Offers • ability to measure pulses per revolution of the motor •Provides • high starting torque efficiency, best in class no-load pressure drop and series circuit capability for general motor applications
•Low • pressure drop provides lower internal frictional losses across all points of operation •Remains • fully functional with high back pressure •Can • be installed in series circuits without limitations on duty cycle or pressure ratings •Provides • increased productivity, efficiency and flexibility oemoffhighway.com/12039805
High Pressure Vane Pump
Bezares has added the T7B high-pressure vane pump to its product range.
•Offers • flow ranges between 5.8 and 50 cc •Features • 12 vane technology to provide less pulsations, resulting in reduced noise levels at the hoses and protection of other circuit components oemoffhighway.com/12053765
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•Includes • certifications complying with European ATEX Directives and international IECEx requirements
•For • service in ambient temperatures up to 131 F
•Features • higher percentages of torque at low speeds compared to radial piston motors of similar sizes
•Operates • between 600 and 3,600 rpm
•Features • approval for the American NEC 500, Class 2, Division 1 standards
•Typical • uses include oil or gas rigs, drilling machines in the oil refining industry, tanker ships and trucks
•Fully • integrating sensor protects it from harsh operating conditions
•Provides • up to 320 bar
HAWE Hydraulics offers explosion-proof valves to meet the requirements of hazardous operating environments.
•Offers • several body configuration options, including P 3/4 in. S 1-1/2 in. UNC or METRIC, P 1 in. S 2 in. UNC or METRIC, P 3/4 in. S 1-1/4 in. UNC, and P 1 in. S 1-1/2 in. UNC •Currently • in the advanced prototype phase and is planned to be available on the second quarter of 2015
•Twin • solenoids are employed with proportional directional spool valves, while single solenoids are used with seated valves, directional spool valves and cartridge valves •For • mining applications, solenoids are certified according to ATEX, IECEx, ANZEx and MSHA, MA oemoffhighway.com/12023248
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COR P OR AT E P ROFIL E
3838 Broadmoor Ave., SE Grand Rapids, MI 49512 616.975.3100 616.975.3103 fax www.kpm-usa.com
It’s no secret that Kawasaki is a
leading manufacturer of hydraulic systems and components. What isn’t always known, however, is
the incredible longevity of their
products. Designed for the most
Maximize
rigorous of operating conditions and built to the highest level
of precision, Kawasaki pumps,
motors, and valves keep working
long after others would’ve needed replacement.
With more than 95 years of ex-
perience in the hydraulics indus-
try, Kawasaki’s leadership focuses on technology and exceeding
customer satisfaction. The result: long-term relationships with top companies around the world.
Kawasaki hydraulic products
and systems are utilized globally
within the Mobile, Marine, and Industrial markets as well as mining
and other applications. Renowned products include K3V and K3VL
axial piston pumps, PV48 and RCV remote control valves, and Staffa high-torque motors.
Kawasaki Precision Machinery (U.S.A.), Inc. Providing quality components an national service for the U.S. and Latin America.
Kawasaki Precision Machinery (U.S.A.) Inc. Grand Rapids, MI www.kpm-usa.com 616.975.3100
DISTRIBUTION OPPORTUNITIES AVAILABLE
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Components, Systems and Service. All from one Company. Our fluid engineering solutions are defined by the scope and complexity of our customers’ requirements. Our products range from individually designed components in the fields of fluid engineering, hydraulics and electronics right up to complete systems for specific functions. All components and systems are conceived and designed in-house. Experienced industrial and product specialists develop innovative products and efficient solutions for high-quality, cost-effective production. Throughout the globe, our production facilities share one common goal; quality. We take great pride in both our products and solutions.
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HYD1404-1620 oemoffhighway.com/10055563
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Hydraulic System with GPS Ground-Speed Control q
Buyers Products has introduced a central hydraulic system with Garmin GPS ground-speed control. •Provides • proportional spreader operation with increased efficiency and reliability, as well as material savings •Requires • user only to set system for the current conditions and it adjusts based on vehicle speed •Features • sectional valve system with a 304 stainless steel construction main box oemoffhighway.com/12080243
Gear Pump u
The Turolla Dolomites cast iron gear pump has been specifically designed for mobile equipment applications requiring a heavy-duty pump with compact dimensions. •Uses • two-piece design •Available • in displacements from 10 to 82 cc •Measures • 10 to 82 cm3 (0.62 to 5.01 cir) •Typical • applications include use in agriculture, road building, material handling, forestry and transportation industries •Flange • and body are constructed with durable cast iron •Cast • iron offers thermal stability, contamination resistance and strength for consistent performance and durability in severe-duty cycle applications •Pressure-balanced • thrust plates and high-performance journal bearings optimize volumetric efficiency across the range of operating speeds and pressures •Available • with a broad range of mounting flanges, drive shafts and porting options •Optional • roller bearings available for side load applications •ISO, • SAE and UNI configurations are possible, as well as reversible pump capability oemoffhighway.com/12036790
CLICK, SEARCH, FILTER AND DOWNLOAD SPECS YOU NEED
Now you can find exactly which pump you need for integration into the next generation of mobile equipment. Check out the BRAND NEW Pump & Motor Spec Guides online now at www.OEMOffHighway.com/SpecGuide 86
MOTOR PUMP & pecs for ent s compon ty mobile u heavy-d tions applica
Brought to you by Eaton Corp.
OEM Off-Highway | MAY/JUNE 2015
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COR P OR AT E P ROFIL E
Choose TTP, an API Heat Transfer Company for all your heat transfer needs TTP is the #1 branded Heat Exchanger in North
America. For over four decades, we have manufactured and sold millions of heat exchangers into the Fluid
Power World. Our core markets are for applications in
Mobile & Industrial machinery. Copper and Aluminum core construction built from
For more information contact TTPsales@apiheattransfer.com or visit our website at www.thermaltransfer.com
S-Bar, T-Bar and P-Bar brands
allow design mobility to optimize heat transfer performance in Oil Coolers, Water Jacket Radiators
and Charge Air Coolers. TTP has a
full catalog of standard product oil coolers; breadth of product is key. Custom-designed/manufactured
cooling modules keep your engines Tier IV Compliant—cooling for
lower combustion temperatures and higher net heat rejection. Our Kaizan approach to lean
manufacturing and ISO9001:2008 standard establish and maintain a uniform quality management
system to better meet the needs of our customers. High quality
products with short order catalog lead times are key components of
operational excellence. Coolers have a documented ISO 15/13/10 flush. Our degreed staff of Application Engineers is ready to solve heat
transfer applications in short order and await your call. Our Corporate
Tech Center provides new product design validation, performance benchmarking and field
COOLING SOLUTIONS
AGRICULTURAL APPLICATIONS Combined Strengths – Yours and Ours TTP’s broad range of high performing, application driven heat exchangers are a perfect match to your critical agriculture equipment. Our goal—raise performance, reliability and durability with the right cooling solution from the premier designer and manufacturer.
troubleshooting. TTP is a business
We COOL what you
POWER
unit of API Heat Transfer.
For more information contact TTPsales@apiheattransfer.com or visit our website at
www.thermaltransfer.com
ttpsales@apiheattransfer.com +1.262.554.8330 thermaltransfer.com
oemoffhighway.com/10056179
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COR P OR AT E P ROFIL E
800-526-2376
BPappas@vogelsangfastener.com www.VogelsangFastener.com.
Tension Bushings: “Wavy” and Straight Slots Vogelsang’s Tension Bushings are available in both “Wavy” and
Straight slot styles. These Bushings are typically used in high im-
pact/low RPM applications. They are wear parts that will protect the integrity of hydraulic cylinder ends, or pivot points of attachments such as excavator buckets, skid steer shovels, and grapples to name a few.
Tension Bushings are provided slightly oversized compared
to the diameter of the opening, or bore they are intended to be
pressed into. Insertion is facilitated by chamfers located at both ends of the bushing, and can be done with various tools such as an arbor press, or compressed with a IRWIN® VISE-GRIP® Origi-
nal™ Locking Chain Clamp (shown right), and driven into the bore with hammer.
Made of 1074 or 6150 spring steel, Tension Bushings (when in-
stalled) provide the radial pressure necessary for retainage within the bore. Through hardened to Rockwell C 45-50 they also have
excellent wear characteristics, and can be used with, or without lubrication. When lubrication is desired, internal, or external grooves with holes can be supplied as a custom option.
Vogelsang wavy and straight slot Tension Bushings are avail-
able for same-day shipment through QuickShip, when the order
is received by 1:00 pm EST. For more information or to order, call 800-526-2376, email BPappas@vogelsangfastener.com or visit www.VogelsangFastener.com.
OOH0515_70-95_FluidPower_F.indd 88
Vogelsang Tension Bushings can be inserted easily with various tools such as an arbor press or compressed with an IRWIN® VISE-GRIP® Original Locking Chain Clamp, and pushed into the bore. Field replacement can be performed simply with a hammer and drift.
6/12/15 1:54 PM
Typical for 4 rotating pivots
VFS Tension Bushings “Wear” It Well! Wavy-Slot Tension Bushings Are Built To Last Manufactured from high carbon, thru-hardened spring steel, VFS Wavy-Slot Tension Bushings offer high elasticity and resilience. Are your plastic bushings not lasting? Are your solid bushings hard to install or replace? Need to increase the amount of “wear” time between existing bushings? VFS Wavy-slot Tension Bushings could be the answer to all of these problems. They are easy to install in manufacturing environments, don’t require lubrication. and replacements in the field can be done easily with minimal tools. Thousands of VFS Wavy-slot and Straight-slot Tension Bushings available for same-day shipment with Quick Ship. Call 800-526-2376 to order or visit VogelsangFastener.com
800-526-2376 • VogelsangFastener.com
oemoffhighway.com/12051898
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Read Online SEARCH: 12048894 EnHanced electrohydraulic control A new series of crawler dozers come equipped with electrohydraulic controls for improved performance and integration of precision systems.
SEARCH: 12046326 Improved component control brings increased efficiency Additional control options and capabilities of fluid power components provide OEMs the opportunity to achieve both component and overall system efficiencies.
High Flow Reversing/Proportional Fan Drive Motor q
Turolla continues to optimize fan drive motors to meet the growing demands of off-highway applications with the introduction of its high flow reversing/proportional fan drive motor. •Shorter • in length and lighter in weight •Offers • significant improvements in flow capacity and pressure drop •Provides • long life in high-performance fan drive applications •Optimized • valve design offers significant power savings by reducing pressure drop with flows up to 70 l/min (18.5 gpm) •Delivers • pressure capability up to 250 bar (3,600 psi) and speeds up to 3,500 rpm
WHITE PAPER:
•Durable • steel manifold is optimized to provide short length
Caterpillar’s new 313F L GC hydraulic excavator features one-pump hydraulic system for ease of daily operations The Cat 313F L GC hydraulic excavator features one-pump hydraulic system to efficiently complete daily tasks including light excavating, spreading and fine grading.
•Includes • Deutsch connector DT 04 (IP67K) and optional DIN 43650 connector •PLUS • +1 compliant oemoffhighway. com/12036840
•Includes • high-performance, pressure balanced aluminum gear motor •Integrated • dust cover protects shaft seal
SEARCH: 12058192
•Optional • shock valves available to absorb pressure spikes
•Features • intermittent fluid temperature up to 110 C (230 F) with a minimum viscosity of 10 mm2/s (60 SUS)
SEARCH: 12040361 Eaton’s X20, 420 Series Pumps Provide a Reliable, Durable Solution to Keep Shuttlewagon Mobile Railcar Movers Running Shuttlewagon replaced pumps in its mobile railcar movers with Eaton X20, 420 Series pumps which provided a durable pump option in a smaller package.
•Features • anti-cavitation valves to bypass flow during fan wind down
•Proportional • pressure relief valve modulates fan speed •Pilot-controlled • directional cartridge valve reverses motor rotation
Don’t forget to... SEARCH for more product information online using the unique URL under each product!
Brushless DC Electrical Oil Pump
Engineered Machined Products Inc. (EMP) has launched advanced technology for oil management applications, the EMP brushless DC electric oil pump, Model OP40i. •Features • high performance gerotor pumping technology, including a long-life Brushless DC, Sensorless Motor, sealed and fully submersible •Delivers • 4.0 gpm at 100 psi •Applications • include lubrication, cooling, hybrids, oil scavenge, oil change, engine parasitics, by-pass filtration •Includes • brushless DC motor and drive technology, and fully integrated motor drive controller •Features • cold start capability •Low • EMC/EMI signature and susceptibility •Offers • robust, long life
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
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•Includes • IP69K rating •Ease • of serviceability •Customizable • features, such as port sizes and flow capacity, enable application and customer specific design oemoffhighway.com/12076941
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COR P OR AT E P ROFIL E
CROSS Manufacturing Inc. Phone 620/324-5525 Fax 620/324-5737 email: info@crossmfg.com www.crossmfg.com
CROSS Manufacturing produces one of the most extensive hydraulic component lines on the market today. Established in 1949, CROSS is still privately owned and operated. All three CROSS plants achieved ISO 9001 quality system registration in June, 1998. Our broad product line includes: welded and tie rod cylinders, directional, flow and pressure control valves, gear pumps and motors, gear boxes, filters and accumulators, adapters and manifolds. Quality, efficiency and responsiveness to customers’ needs are the
primary goals of all CROSS production plants. Over 65 years experience in product testing and design assure top performance and a long and reliable service life for all CROSS products. New products are continuously being developed to meet the ever-increasing technological requirements of the market. Automated machinery, combined with rigid quality control and personal pride in American workmanship, create the right conditions for the best product at the lowest price. CROSS invites you to browse our product line and would be pleased to fulfill your hydraulic requirements. Our dedicated, helpful and knowledgeable staff is ready to serve you!
PROVEN PERFORMERS
Made in America...Serving the World
Specify CROSS Fluid Power… RELIEFS and SELECTORS
CROSS GEAR PUMPS and MOTORS
DIRECTIONAL CONTROL VALVES
Since 1949. Personal commitment to continuous improvement. Quality and customer satisfaction. The best product at the right cost. Call, fax or e-mail today for complete information. • • • •
TIE ROD and WELDED CYLINDERS
CROSS
PROVEN PERFORMERS Made in America… Serving the World
ISO 9001 CERTIFIED
Cross Manufacturing, Inc. • 100 James H. Cross Blvd. • Lewis, KS 67552 www.crossmfg.com • 620.324.5525 • Fax 620.324.5737 • info@crossmfg.com oemoffhighway.com/10055248 oemoffhighway.com/XXXXXXXXX
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Drive Lines q
ContiTech Fluid Technology has developed lines for part-time front-wheel drive trucks which spend a large proportion of their operating time on the road but also occasionally need off-road capability. •Withstands • extreme pressures •Carry • hydraulic oil which is pumped to motors and drive vehicle’s front wheels under extreme pressures •Provides • inexpensive alternative to a permanent all-wheel drive system •Withstands • pressures up to 450 bar (6,527 psi) •Spiral • steel sheath forms strength member to withstand high pressures •Available • up to a nominal diameter of 25 mm •Can • be fit with snap-on connectors to simplify installation and prevent any torsion on the line which is unavoidable with screw unions and which would be detrimental to the component’s pressure resistance •Remains • permanently leakproof oemoffhighway.com/12000295
Torque Divider Valve q
HydraForce has released the HTD10-40 torque divider, a valve that enables more efficient, compact and effective control of motor speeds. •Achieves • efficient torque control of motors regardless of differing motor speeds by balancing the pressure drop across each motor •Reduces • motor control horsepower requirements by up to 6% •Reduction • of manifold complexity reduces footprint of manifold and can simplify the machine by eliminating need for sensors, compensatory valving and controllers that are typically required to effectively control motor speeds and tractive efforts •Ideal • for traction control to prevent spinning wheels and wheel scuffing •For • applications where series motors require some limited variation in speed, i.e. auger, conveyor/spinner, sweepers/ brooms, drill motors, etc. •Can • accommodate systems with multiple traction control modes oemoffhighway.com/12070156
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
Hall Effect Speed Sensor Gear Motor
Turolla’s D Series Hall Effect Speed Sensor Gear Motor provides enhanced machine control and system flexibility with an integrated design. •Features • convenient “plug and perform” interface that eliminates need for user calibration and adjustments, while ensuring easy integration into most machine communication networks •Stainless • steel sensor with Deutsch DT connector has been specifically designed for harsh environmental conditions of mobile equipment applications •Offers • good speed sensing capability in a robust, spacesaving design •Robust • stainless steel enclosure, epoxy encapsulation and Deutsch DT connector provide long life in severe operating conditions (IP67 rating) oemoffhighway.com/12036626
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THE LEADER IN TRACEABILITY BI Logo & Country
Date
Manufacturing Location
3 Digit ID Stamp
1st Gen 2nd Gen 3rd Gen 4th Gen
Gen 4 Traceability At Brennan Industries, we stand behind our products. That’s why we’ve developed an industry best, Gen 4 traceability program to ensure that every fitting we manufacture is BI logoed and has a fully traceable batch code. Brennan’s quality and your peace of mind are assured by our product traceability program throughout the entire fitting’s life cycle.
To learn more: 888-331-1523 www.brennaninc.com © 2015 Brennan Industries, Inc.
oemoffhighway.com/10055124
ATLANTA • CLEVELAND • DALLAS • HOUSTON • LOS ANGELES • SEATTLE • SHANGHAI • TORONTO
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F L UID P O W ER S Y S T EM S & COMP ONEN T S www.oemoffhighway.com/fluid-power
Read Online SEARCH: 12040651 Headed for a fluid power renaissance? Efforts to continue broadening fluid power research and education will further advance the industry into new technologies and applications.
SEARCH: 12000486 Factors for finer filtration With the increased sensitivity of components and systems has come the need for finer hydraulic filtration to ensure mobile equipment longevity.
SEARCH: 11537648 Accumulate power to reduce fuel costs A hydraulic hybrid system composed of composite accumulators provides greater energy storage and use capabilities.
SEARCH: 12056263 Parker introduces new EPDM options to SCR heated hoses Parker now offers 4 and 5.5 mm EPDM versions of its SCR electrically heated hoses with IP6X, IPX8 and IPX9K certifications.
SEARCH: 12070079 NFPA and CCEFP form collaborative staffing plan to support fluid power research and education The NFPA and CCEFP have formed a collaborative staffing plan to support fluid power education and research activities.
Non-Spill High-Flow Couplings q
Parker Hannifin Corporation’s Quick Coupling Division introduces the NSL Series of twoinch flow size stainless steel couplings that are non-spill and high-flow. •Provides • an easy-to-use, secure connection to transfer, fill, and dispense Diesel Exhaust Fluid (DEF) and other chemicals from point of manufacture to bulk, point-ofuse storage •Designed • specifically to handle non-hazardous DEF •Includes • non-spill valving with near-zero spillage and air inclusion •Features • two-inch male/female coupling set that delivers a high flow rate of up to 100 gpm •Offers • excellent flow versus pressure drop characteristics to maintain optimum system integrity •Features • lightweight and rugged design •Specifically • designed to deliver DEF purity and protect SCR aftertreatment systems •Port • configurations can accommodate standard tank and hose fittings •Stainless • steel construction offers chemical compatibility and enhanced durability •For • manufacturers of DEF pumping and storage systems, DEF manufacturers and personnel responsible for maintenance and refueling of diesel vehicles, particularly as it concerns DEF and the SCR system oemoffhighway.com/11408173
Find all of these and more at
Just type in the 8-digit number, or the article name into our search bar!
94
Don’t forget to...
SEARCH for more product information online using the unique URL under each product!
Selectable Displacement Gear Pump
The Quadra-Flow Selectable Displacement gear pump from Turolla offers the versatility and power savings of a piston pump with the reliability and economy of a gear pump. •Selectable • displacement feature integrates an unloading circuit to match pump output flow to machine demand •Unloads • as need for flow decreases, and excess flow is recirculated to pump inlet at low pressure •Minimizes • pump load and allows engine power to be redistributed to machine work functions •Features • rugged cast iron construction •Well • suited for applications requiring maximum performance and long life in severe operating conditions
www.oemoffhighway.com
Read Online
•Integrates • two on/off solenoid valves into a D Series tandem gear pump with a typical 3:1 or 2:1 displacement ratio •Selectable • flow feature allows user to select one of four flow levels oemoffhighway.com/12037229
•High • Flow level has both solenoid valves closed to combine output flows from two pumping sections into one common outlet •Medium • Flow level occurs when small gear pump section is unloaded by solenoid valve and isolated from high pressure by check valve, and excess flow recirculates back to inlet at low pressure so that the large pumping section provides high pressure flow to outlet port •Low • flow level is similar in operation as medium flow, except the large displacement pump is unloaded and the gear section provides system flow •Zero • flow level actuates both solenoid valves to unload both pumping sections and all flow is internally recirculated at low pressure for max power savings
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RB2 The RB2 by Zinga Industries combines our
time-tested breather design with an innovative internal splash resistant geometry. A variety of popular thread mounting options for simplified and economical reservoir mounting makes this splash resistant design the right choice for reservoir designers and users. RB2 Features: • Integrated splash-resistant design can be used with the pressure/vacuum option • Threaded-in mounting design for new or existing filler ports • Standard thread sizes of 2 ½” – 12 UN (SAE-32), 1 ¼” NPTF, or M52X2 • 10 Micron air filtration keeps contaminants from entering the reservoir • Glass-filled nylon construction provides all-weather durability RB2 Options: • Weld bases in steel or aluminum • Steel baskets in 4”, 6”, 9”, or 12” nominal lengths with 30, 60, 100, or 200 stainless steel mesh liners • Oil level indicating dipstick • Pressure/ Vacuum combined relief valve in 3, 5, or 10 PSI pressure and .2 PSI vacuum • Logo Imprint / Label
Shown with weld base and basket options
oemoffhighway.com/10056338
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www.oemoffhighway.com/electronics
Electrical & Electronics Brought to you by
TECHLINE smart electric linear actuators improve the functionality of numerous diverse applications, ranging from food production machinery to heavy construction and agricultural machinery such as wheel loaders and combine harvesters. In the TECHLINE product range, you can choose between a wide variety of products and systems, regardless if your application requires a basic actuator solution, or a more advanced intelligent system. Our iFLEX smart electric linear actuators offer a number of feedback options, as well as advanced monitoring. These monitoring features allow you to perform quick and reliable read-out information about the condition of the actuator. TECHLINE electric linear actuators are thoroughly tested and built to perform reliably even in the most extreme conditions. The LA37, is available with all iFLEX options; IC Basic, IC Advanced, Bus and parallel, is specifically developed for heavy-duty applications where there is a need for more lifting capacity and holding force. 96
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Find More Online
OVER 1000 more Electrical and Electronics products for you to find at:
www.oemoffhighway. com/directory
If you’re looking for lights, telematics systems, sensors, ECUs, connectors and more, just type a keyword into our search bar!
Compactor GNSS System p
Topcon Positioning Group announces a GNSS indicate system specifically for compactors. The C-63 system is designed to track precise compaction with minimal equipment operation. •Features • innovative Topcon GNSS technology and graphical display to provide realtime positioning and plan data •Display • keeps track of cumulative compaction through pass counts •Uses • easy-to-understand color-coding to indicate compaction status •Can • also be integrated into the Topcon Sitelink3D site management system •Combines • common engineering data to maintain conformance through all phases and gives real-time status updates oemoffhighway.com/11514825
Lean RFID Hour Meter u
OEM Data Delivery recently launched its ST-575-HWI, a lean RFID hour meter that captures and securely transmits equipment use information. •Suitable • for all types of heavy equipment •Wireless, • paperless and hands free •Collects • engine idling and working data
Wireless Coupled Flange Drive Rotary Torque Sensor q SensorData Technologies announces the global market introduction of the Model BT4000 Series Wireless Coupled Flange Drive Rotary Torque Sensor.
•Offers • high-reliability true Bluetooth wireless rotary torque sensing in extreme high-vibration environments •Provides • highly reliable transmission of measured torque data •Requires • relatively little installation space •Can • measure torque up to 8,000 Nm at speeds up to 7,000 rpm with analog voltage, digital or frequency signal outputs •Encapsulated • on-board electronics provide strain gage bridge excitation, bridge output amplification and offers amplified signal conversion into a 16-bit digital word •Immediate • signal conversion results in significant reduction of conducted noise effects oemoffhighway.com/11502409
•Provides • cumulative, idling and working hours based on engine operation •Components • engineered for long and continuous operation in severe operating conditions •Designed • for fast installation and simple troubleshooting •Helps • cut down wasteful idling and identifies equipment productivity •Ensures • preventive maintenance schedules are performed on time, while also eliminating the costs of over- or under-servicing •Hour-meter • information is transmitted 100+ yards (line-of-sight) to a radio antenna connected to an OEM Data Delivery MiniPOD module •Paperless • machine history data is immediately available, and reliable radio link prevents lost or inaccurate data oemoffhighway.com/11519365
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L I N E A R AC T UATO R T E C H N O LO G Y
Dave Moorman dmoorman@linak-us.com 502 292 4215 linak-us.com/techline
WE ONLY USE
OIL FOR COOKING
GO ELECTRIC
LA36
LA25
LA14
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COR P OR AT E P ROFIL E
Dave Moorman Sales Manager Off-Highway/Mobile Equip
LINAK U.S. Inc. North and South American Headquarters 2200 Stanley Gault Parkway Louisville, KY 40223
Direct (502) 292 4215 dmoorman@linak-us.com
Visit us at: www.linak-us.com/techline
LINAK U.S. Inc. | Louisville, Kentucky
LINAK® was founded on one simple principle electric linear actuation. That’s all we do. With worldwide headquarters in Denmark, manufacturing in Denmark, USA, Slovakia and China, as well as a global presence through 30 subsidiaries, LINAK is the largest manufacturer of DC powered linear actuators in the world. We design, manufacture and deliver high quality solutions that satisfy the need for precise electric linear motion. Our state-of-the-art manufacturing, engineering and sales facility in Louisville, Kentucky proudly serves customers all over the United States, Canada, South America and Latin America. LINAK U.S. provides local support,
LA36
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LA25
continues to add new sales offices and meets quality standards in accordance with ISO 9001:2008. As an OEM supplier, LINAK provides a complete customized solution including actuators, lifting columns, control boxes, handsets and electrical accessories. From factory automation equipment to agricultural and construction machinery, our electric linear actuator solutions are designed and proven for heavy–duty industrial applications. Tested to the highest standard and validated by our customers in some of the harshest environments. Simplified Motion Control with iFLEX™ One actuator, an integrated H-bridge controller and two cables provide reliable motion control, advanced feedback and invaluable read-out information. Complicated, unreliable motion control systems are a thing of the past. iFLEX actuators provide relative or absolute positioning, flexible reconfiguration options, design space savings and read-out data on the status of the actuator, such as temperature, number of starts and stops, voltage input/output and current measurements. Choose from basic plug and play iFLEX options, advanced customizable options with enhanced system monitoring and readout of actuator information or BUS communication with either Modbus RTU RS485 or Linbus.
LA14
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EL EC T R IC A L & EL EC T RONIC S www.oemoffhighway.com/electronics
Compact Controllers with Integrated I/O u
B&R Industrial Automation Corp. has expanded the X20 system to include a series of compact controllers with integrated I/O. •Additional • I/O modules can be connected either locally or remotely using cables •Available • in a wide range of variants with different levels of performance and features •Comes • equipped with 32 built-in digital and analog I/O channels and an x86 processor •Integrated • POWERLINK, standard Ethernet, CAN, RS232 and USB interfaces are also available •Available • with two different CPU frequencies: 200 MHz and 400 MHz oemoffhighway.com/11501680
Thermal Night Vision System u FLIR Systems announces the release of the PathFindIR II thermal night vision system. •Uses • nighttime video analytics algorithms to provide automated detection and alerts of road hazards at night from up to four times farther away than with just the vehicle’s headlights
Compressive Force Transducers p
HBM Inc. has introduced the C10 line of compressive force transducers. •Stainless • steel version is hermetically sealed •Features • IP68 rating to ensure use in environments where dirt and moisture can be a problem •Available • with various nominal forces ranging from 2.5 kN to 1 MN, in accuracy classes ranging from 0.03 to 0.06 •High • output signal up to 4 mV/V •Features • very low temperature coefficient •Zero • point temperature coefficient, TC0, is only 75 ppm/10 K •Wide • variety of options available, including a double-bridge option, TEDS transducer electronic data sheets, and many different cables and connectors •Applications • can range from propulsion testing to end-of-line testing, to drop testing and anywhere precision force in harsh environments is required oemoffhighway.com/12000964
•Nighttime • pedestrian detection feature can be configured to automatically display alarms that alert drivers when the system detects a person nearing or crossing the vehicle’s path •In • mining applications it can see through dark and dust so haul trucks and shovel and scoop vehicles can operate safely and efficiently without endangering people walking near mining vehicles oemoffhighway.com/12000537
Don’t forget to... SEARCH for more product information online using the unique URL under each product!
t Low Range, High Line Differential Pressure Transducers
GP:50 Corporation LTD announces the introduction of its Model 216/316 Series, a family of compact, long range, high line differential pressure transducers. •Available • in pressure ranges from 2.5 in. WCD thru 200 psid (14 bar), with line pressure options up to 5,000 psi (345 bar) •Model • 216 is offered with choice of either 0 to 5V DC or 0 to 10V DC output •Model • 316 is loop-powered (4 to 20 mA) •Both • models available with choice of unidirectional or bidirectional output oemoffhighway.com/12001534
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COR P OR AT E P ROFIL E
custom and off-the-shelf controls, displays, telematics, and power electronics for original equipment
manufacturers worldwide in industries such as heavy-
www.JohnDeere.com/JDES
duty trucking,
ElectronicSolutions@JohnDeere.com
agriculture,
John Deere Electronic Solutions (JDES) strengthens
and further differentiates the global business of John Deere by developing reliable and rugged electronic components
and systems that function under
the most extreme conditions. By developing
these advanced technologies,
we increase our
end customers’ productivity. To enhance innovation, expertise, and competitiveness, JDES also provides
construction, and
material handling. We design and
produce a variety
of controls (engine,
transmission, body, electro-hydraulic),
graphical displays, GPS guidance and telematics
products, and ruggedized power electronics that
include power inverters for heavy-duty traction drives in high-voltage, high-power ranges (from 50 kW – 300 kW)
as well as low-voltage, low-power ranges (2 kW – 10 kW). JDES is a registered supplier for ISO 9001:2008, ANSI/
ESD S20.20 -2007, and is IPC certified to IPC J-STD-001 and IPC-A-610 as a Class 3 qualified manufacturer.
Taking the roadblocks out of system design PD400 Power Ratings – Continuous Current: 400 Arms – Peak Current: 550 Arms – Power up to 300 kVA
The new PD400 inverter from John Deere Electronic Solutions combines the ruggedness and reliability of proven John Deere inverters with revolutionary new features to make system design easier than ever before. The simple modular design adds flexibility and cuts costs by combining multiple functions into a single or dual configuration and reducing the number of interfaces, cables, and connections. Plus, the PD400 is built for a wide range of high-voltage, high-power medium to heavy-duty applications to match all of your system needs.
See how the robust PD400 can simplify your work now and in the future. Visit JohnDeere.com/NoMoreRoadblocks to learn more.
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EL EC T R IC A L & EL EC T RONIC S www.oemoffhighway.com/electronics
Camera System for Mobile Vehicles
Read Online
IFM introduces the O2M camera system which can be directly connected to the PDM360 dialog monitors with graphic capability and color display using integrated Ethernet interfaces.
SEARCH: 12060052 Way beyond GPS Global navigation satellite systems have come a long way in the services and capabilities they offer to both end users and OEMs alike.
SEARCH: 12059810 Charged up to feed the world Electric drives are not a new technology, but the adaptation for off-road vehicles is in its infancy as battery technology and high temperature electronics continue to develop.
SEARCH: 12059331 The beneficial electric throttle Electric throttle actuators create an easy way to increase the efficiency and functionality of equipment with mechanical diesel engines.
SEARCH: 12078424 LHP Telematics announces availability of common controller OTAP framework LHP Telematics’ newly available Common Controller OTAP Framework enables heavy equipment OEMs to remotely update all controllers in their equipment.
SEARCH: 12076839 Renault Trucks developing mobile application to alert drivers of traffic conditions Renault Trucks is developing mobile technologies and services to help fleets avoid traffic congestion.
Fire Suppression System Control Unit p
The AFEX Control Unit for the AFEX Fire Suppression Systems combines the latest in micro-processor technology with the company’s signature durability, resulting in the ultimate fire suppression system control and performance. •Uses • audible and visual signals to alert operator to any problem or alarm conditions •Alerts • are stored on internal log for subsequent troubleshooting and are shown on the LCD display in the local language for easy review •Allows • end users to monitor for problem, alarm and discharge status •Can • be configured to discharge when signaled by the vehicle remote control for autonomous vehicle applications
•Eliminates • need for a separate monitor •User-friendly • parameter setting and control functions from the CoDeSys application library makes image transmission and display adaptable to requirements of mobile vehicle •Fully • sealed die cast zinc housing to IP69K protection rating enables mounting outside the vehicle •Two • integrated M12 connectors provide all important connections for supply and communication •Can • be used as a rear view camera using its selectable image mirror function •Temperature-controlled • window heating defrosts camera in extreme weather conditions •Includes • CMOS sensor oemoffhighway.com/11588488
•FM • approved, CE marked, and certified for use in Russia and Australia •Compactly • designed for console mounting •Tightly • sealed to protect internal components oemoffhighway.com/12000616
Square Work Light u
Super Bright LEDs Inc. introduces a 4-inch square work light that produces an outstanding 4,000 lumen. •Features • rugged design with advanced oversized heatsink •Includes • 4 to 10W CREE high-efficacy LEDs producing 4,000 lumens •Compactly • designed •Features • a wide operating voltage range of 9 to 50V DC
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•Total • power consumption of only 30 Watts •Beam • is distributed through a specially diffused lens to create a 60 degree light pattern oemoffhighway.com/11553443
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p Inductive Position Sensors
Hoffmann + Krippner offers a range of LVDT (Linear Variable Differential Transformer) inductive position sensors for industrial, agriculture, testing applications and special purpose machines from its German partner company INELTA for contactless and wear-free path and position detection. •Operates • on the principle of the differential transformer
SIL2 Position Sensors p
MTS Systems Corp. announces its Temposonics MH Series position sensors are approved for operation in safety-related applications around the world.
•Housing • made from chemically nickel-plated steel
•Meet • Safety Integrity Level 2 (SIL2) requirements to IEC 61508, as well as the requirements of Performance Level d to ISO 13849-1
•IP65 • type of protection (optional IP68)
•Outputs • covered under this approval include both analog (voltage 0.5 to 4.5V DC; current 4 to 20 mA) and digital (CANopen Safety; according to CiA DS 304- Device profile DS-406 V3.1)
•Temperature • range of -25 to 85 C •External • thread allows for easy installation and adjustment oemoffhighway.com/12073747
•Electrical • stroke ranges from 50 to 2,500 mm available •Built-in • diagnostic functions ensure functional safety •Designed • for single channel architecture according to performance level d (Pld) - Cat2 according to ISO 13849 •Mobile • hydraulics applications include steering systems found in construction or agricultural machines and crane overload systems
t Universal Sensor Transmitters
Knick USA has announced the North American market introduction of its PolyTrans P 32000 universal sensor transmitters. •Offers • added functionality within a single, cost-effective, user-friendly unit •Can • automatically recognize the signal outputs of any 2-, 3- and 4-wire temperature, force and strain sensing technologies •Recognizes • standard thermocouple signals, with either internal or external reference junction compensation, without the need for further adjustments •Compact • design facilitates its ease of installation within space-constrained environments oemoffhighway. com/12074897
oemoffhighway.com/12074014
Wireless Telematics System u
DPL Telematics announces the release of the MultiTrack system, a portable GPS unit for wireless monitoring and remote tracking of any powered or unpowered asset. •Helps • improve logistics, manage inventory and curb theft •Requires • no external wiring or antenna and may be hidden on any asset, installing in seconds •Allows • remote monitoring of any asset accurately from a robust, Internet-based software package or mobile app •Quick, • unwired attachment to any asset in a true “slap and track” type installation •Features • up to 16 weeks of internal battery life between charges and completely recharges in three hours via wall plug •Little • to no sky view required •May • be hidden inside or under certain assets •Rugged, • SAE J1455 compliant waterproof design enables deployment in harsh environments oemoffhighway.com/12074884
WATCH A VIDEO about DPL Telematics’ MultiTrack Portable GPS system at www.oemoffhighway.com/12076149.
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Temposonics
®
Absolute, Non-Contact Position Sensors
Rugged. Responsive. Ready.
Linear Position Sensors for Mobile Hydraulic Applications f Specifically designed for direct stroke measurement of hydraulic cylinders f Increases productivity, automates recurring operation sequences and helps reduce downtime
f Works reliably and maintenance free in harsh environments, high temperature and high pressure applications
f Redundant and SIL2 models offer maximum safety for critical applications Visit us at www.mtssensors.com
The Measurable Difference MTS Systems Corporation, Sensors Division • 3001 Sheldon Drive Cary, NC • Tel. 800-633-7609 • www.mtssensors.com • sensorsinfo@mts.com
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Introducing the expanded... Integration Partner Program
Integr
ER RTN
on PA i t a
The MTS Integration Partner program brings together the position-sensing technology and expertise of MTS Sensors with hydraulic cylinder manufacturers, and system integrator partners to develop complete system solutions that meet OEM needs. Strong Partnership‌ complete system solutions Visit us at: www.mtssensors.com
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EL EC T R IC A L & EL EC T RONIC S www.oemoffhighway.com/electronics
Valve Controller u
Single Float Transmitters q
The 6 Inputs/5 Outputs Valve Controller adds multi-functional hydraulic valve control to Axiomatic’s line of machine controls.
Gems Sensors & Controls has announced the global market introduction of its XM/XT Series single float transmitters.
•Simulink • software development allows OEMs to program the device
•Provides • high-accuracy continuous fluid level monitoring within smaller, more compact tank environments
•Provides • precise, repeatable control of five proportional or on/off solenoids over an SAE J1939 network
•Constructed • from all-wetted polysulfone plastic parts, ensuring direct compatibility with a variety of chemicals
•PWM • signal inputs or analog voltage or current inputs are accepted for interface to a PLC, Engine Control Module or command potentiometers •Multiple • switched inputs are provided to suit a range of applications •Features • IP67 rating and is suitable for use in outdoor and high vibration environments •Operates • from -40 to 85 C (-40 to 185 F) oemoffhighway.com/12000523
•Addresses • requirements for costeffective and accurate fluid level monitoring of tank depths less than 20 in. (50.8 cm) •Features • 0.14 in. (3.5 mm) resolution, indicating length to 14 in. (35.5 cm) and a stem length to 20 in. (50.8 cm) oemoffhighway.com/11574192
Rotary Speed Sensor q
Dynapar announces the release of its RR25 rotary speed sensor targeting agricultural applications in the off-highway vehicle market. •Utilizes • proven Hall-IC technology to provide reliable service in demanding environments where contaminants, corrosive chemicals and high vibration are commonplace
Active Camera Monitor System p
Orlaco has updated the software package for its RadarEye active camera monitor system that included improved overlays and activiation, and an external speaker. •Sends • vision and detection feedback in real-time to vehicle operator’s dashboard monitor •Activates • transparent visualization as soon as a person enters radar zone •Operator • will hear a signal and see on screen that someone has stepped into the radar zone •Five • pre-programmed overlays •Overlays • can be selected in the radar menu camera settings, and is dependant on the setup of the sensors, as well as the mounting position of the sensors and the camera •Loudspeaker • features an LED light that flashes with the sound in the same tempo oemoffhighway.com/12002011
•RoHS • and CE compliant for global use •Features • ball bearing-less design and encapsulated electronics to produce a reliable signal in wet and dirty conditions •Housing • material is compatible with contaminants like fertilizer, diesel fuel and hydraulic fluid •Few • fasteners and limited component count make the design rugged, simple and easier to produce •Hub-shaft • with clamping collar and anti-rotation tether makes installation easier •Field-retrofit • version with male shaft extension available for applications where replacing more traditional, shafted sensor oemoffhighway.com/12003121
Steering System q
TRW Automotive Holdings Corp. has launched the ReAX steering technology which merges two of TRW’s proven steering systems – hydraulic power steering (HPS) for commercial vehicles and electrically powered steering (EPS) belt drive for passenger cars – to help improve driver control and stability. •Traditional • hydraulic power steering provides the torque required to steer larger commercial vehicles while EPS belt drive offers precision and control •Combining • the two technologies reduces steering efforts at low speeds and yields increased stability at higher speeds oemoffhighway.com/12005569
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Read Online
Base Station for Precision Agriculture u
Topcon Precision Agriculture (TPA) announces the release of the HiPer V base station for precision ag applications. •Provides • compact, cable-free solution for GNSS (GPS + GLONASS) corrections •Includes • rugged magnesium alloy construction
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•Obtains • lock quickly and tracks longer to maximize GNSS correction signals over longer periods of field operation oemoffhighway.com/12003303
Lithium Lead Acid Batteries q Navitas Systems LLC has unveiled a line of Lithium lead acid batteries called Ultanium. •Same • size as popular military and commercial/industrial lead acid batteries •Designed • to work with existing lead acid chargers for a seamless drop-in replacement •Targeted • for high volume military and commercial/industrial market segments •Provides • a stronger, longer lasting and considerably lighter battery option •Features • improved in-cycle life, runtime, capacity recovery and requires less charging time to reach a given amp hour performance level •Offers • nearly 50% faster in-ampere hours to full state-of-charge than traditional lead acid batteries •Easier • on vehicle’s electronics systems because voltage throughout the discharge doesn’t fade unlike lead acid batteries •Weighs • 50% less than the competition, offering better driving dynamics and fuel consumption under rigorous conditions oemoffhighway.com/12004667
oemoffhighway.com/10055148
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EL EC T R IC A L & EL EC T RONIC S www.oemoffhighway.com/electronics
t Collision Mitigation System
WABCO introduces its most advanced collision mitigation system (CMS) for trucks and buses in North America, OnGuardACTIVE which features superior radar and is effective in all seasons. •Utilizes • powerful 77 GHz radar sensor that maintains system’s high performance in all weather conditions •Radar • offers up to five times higher bandwidth than 24 GHz radarbased systems available in the market •Dual • mode function addresses both long range and adjacent lane views, enabling higher accuracy in object detection and a more than 30% longer range •Capable • of analyzing traffic up to 650 ft. ahead oemoffhighway.com/12058816
Telematics System q
Danfoss has introduced Danfoss Telematics Solutions, a robust “plugand-perform” telematics system for mobile off-highway equipment. •Uses • data to drive efficiency and profit •Easy • integration and comprehensive capabilities due to open and flexible platform that can be expanded as telematics capabilities continue to evolve •Utilizes • data to enhance equipment and increase end-user profitability •Combines • machine-integrated technology, satellite and cellular network connectivity, and a customizable, intuitive user interface to give fleet owners visibility of how, when, and where their equipment is used
Encoders u
Wachendorff Automation has introduced its WDGI Series encoders, a completely revised version of its WDG Series incremental encoders which are based on the 58 mm size industry standard. •Operating • temperature range for standard encoder with connector is -40 to 85 C •Extended • temperature range can be implemented as an option for encoders with cable outlet •Provides • option of working at pulse rates from 1,200 ppr with pulse frequencies of up to 600 kHz (TTL) or 2 MHz (HTL) •Can • deploy high pulse rates at high speeds, considerably increasing machine‘s measurement accuracy at high throughput rates oemoffhighway.com/12026326
Overmolded Connectors q
To reduce installation time and increase reliability of Deutsch connectors, TURCK developed its Deutsch DT Series of overmolded connectors for the mobile equipment industry.
•Use • of Danfoss PLUS+1 platform enables OEMs to implement telematics features that customers demand without the need for specific programming knowledge •Provides • speed and cutting-edge performance of 3G/UMTS oemoffhighway.com/12022394
Double Pole Battery Disconnect Switch p
Rebling Power Connectors’ BFS-200 Series double pole battery disconnect switch is a high current, low resistance switch. •Designed • for harsh underhood and chassis environments of Class 8 trucks, heavy agricultural and construction machinery, and any other application requiring maximum reliability and performance
•Ensures • longevity in demanding environments where shock, vibration, cold temperature, moisture and oils can affect performance •Overmolded • design, TPE jacketing and IP67 rating provide additional reinforcement, abrasion and oil resistance •Performs • well in low temperatures with a -40 C cold bend rating oemoffhighway. com/12048836
oemoffhighway.com/12024912
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COR P OR AT E P ROFIL E
1-800-447-3693 • info@superiorsignals.com US Headquarters: Superior Signals Inc. 16355 South Lone Elm Road Olathe, KS 66062
Canada: Superior Signals Inc. 1039 Cardiff Blvd Mississauga, Ontario L5S 1P4
Get Superior Products and Service with Superior Signals Inc.
Superior Signals Inc. has the capacity and know-how to manufacture and assemble custom machined parts and electronic controls. Our trained designers and technicians use the latest technologies and testing equipment to produce solid-state circuits used in speed controls, warning lights, security and safety accessories. Visit us online at www.superiorsignals.com or call 800-477-3693 to speak with a sales representative today!
Superior Signals Inc. is a leading manufacturer and distributor of quality warning products, electrical components and accessories for heavy duty, mining, and industrial vehicle industries. Our product line includes safety lighting, alarms and traffic control for highway, commercial, construction, utility and emergency vehicles. An industry knowledgeable sales force and dedicated sales representatives combine to assist you in your product requirements for a variety of vehicle and equipment components. We have been providing quality products for over 45 years and our focus is your complete customer satisfaction.
Check Out the SYTLB Series from Superior Signals The Illuminator SYTLB Series is in stock and ready to ship! Made in the USA, this industry leading technology packs powerful LED lighting into a discrete and durable package. Available in three styles and a variety of sizes: • Flush Mount (6”, 12”, 6x4”) • Straight Bars (6” to 70”) • Curved Light Bars (30” to 60”)
Don’t be left in the dark. Order now at www.superiorsignals.com or call 800-447-3693 to speak with a sales representative today!
Superior Safety with Superior Signals
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EL EC T R IC A L & EL EC T RONIC S www.oemoffhighway.com/electronics
Read Online SEARCH: 12029948 A direction is determined For years, the transit market has been feeling out alternative fuel options for public transportation systems, and APTA EXPO 2014 saw a solid consensus emerge.
SEARCH: 12000971 Keep safety within sight Growing use of camera systems within passenger cars has increased their presence in heavy-duty equipment, as well, bringing improved visibility and safety to the industry.
SEARCH: 12053864
WHITE PAPER:
Improving Alternator Efficiency Measurably Reduces Fuel Costs Improvements to alternator efficiency can reduce the amount of power drawn from the engine and thus lead to improved fuel consumption.
Camera System p
The Commercial Vehicles & Aftermarket business unit of Continental introduces its ProViu ASL360 Camera System, a monitoring system to help commercial drivers improve overall safety and security. •Four, • wide-angle micro-cameras monitor the front, rear and sides of the vehicle and display the video feeds as a single panoramic stream on a 7-inch display •Offers • choice of angles: top-down bird’s eye, raw 180-degree, specific focus single views and multiple split screen •Includes • automotive grade DVR oemoffhighway.com/12058539
SEARCH: 12056939 Topcon acquires Digi-Star Topcon is further expanding its precision agriculture product line with the acquisition of Digi-Star.
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Just type in the 8-digit number, or the article name into our search bar!
•CE, • FM and ATEX approved •Optional • cleaning for oxygen service prior to shipment is available •Available • in seven ranges from 0 to 10,000 psi (0 to 689 bar) •Choice • of loop powered (4 to 20 mA) or low power (1 to 5V DC) output
Thermocouple Amplifier Module p
The Sensor Connection has expanded its line of measurement and control instrumentation with the addition of the model TCA-MS-K-8-A4, an Eight Channel Type K Thermocouple Amplifier Module. •Converts • low output voltage signal from eight Type K thermocouple Exhaust Gas Temperature (EGT) probes to eight independent linearized 0 to 5V DC output voltages •Includes • on-board single axis +/4g capacitive accelerometer for monitoring vehicle acceleration and deceleration
Find all of these and more at
Gems Sensors & Controls announces the global market launch of its Model 3800 and 3820 Series of reliable, accurate, compact OEM pressure transmitters and switches for hazardous area and other hostile environments.
Model 3800 Series
SEARCH: 12060727 TransPower demonstrates feasibility of battery-electric Class 8 trucks TransPower demonstrated its ElecTruck technology by driving four battery-electric Class 8 trucks 110 miles from San Diego to L.A. region.
Pressure Transmitters and Switches for Hazardous Environments u
•Temperature • measuring range is 0 to 1,250 C •Supply • voltage is 10 to 32V DC •Housing • is rated to IP51 oemoffhighway.com/12076375
•Offers • ±0.25% URL (BFSL) linearity, hysteresis and repeatability specification, with less than 5 millisecond response times •Burst • pressures extend from 4x up to 40x FSPR, with 2x or 3x overpressures depending upon selected range
Model 3820 Series
•All • stainless steel construction •Features • standard 4 to 20 mA output and optional 1 to 5V DC output •Pressure • switch set points and pressure measuring range are field adjustable via optional calibration kit
oemoffhighway.com/12058276
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HIRSCHMANN Your OEM Solutions Provider
iSCALE Control System
vSCALE Consoles
n Controls and monitors machine function with the option of load moment indication n For any machine application
n Display Size: 4.3”, 7”, 10.4” n In-dash or on-dash mounting n Available as Monitor Console, Stand-alone Console, or Console with integrated PLC Control
qSCALE LMI n Flexible load moment indicator solution for mobile cranes n Easy to use Configuration Tool n Simplified calibration procedure
cSCALE Controls n Highly modular I/O configuration with 15 different I/O modules n IP20, IP66/67, or IP69K housing
For information Phone: 717-263-7655 Email: hirschmann.mcs@belden.com www.hirschmann-usa.com/mcs
A BELDEN BRAND oemoffhighway.com/10056351
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EL EC T R IC A L & EL EC T RONIC S www.oemoffhighway.com/electronics
Hall Effect Position Sensor
The Model 9970 Hall effect position sensor from BEI Sensors ships quickly, within two weeks, and features a 50 mm mounting hole spacing for dropin compatibility with existing installations. •Comes • standard with 1.5 Series AMP Superseal connector •Well • sealed IP67 and IP69K packaging uses non-contacting technology, ensuring ruggedness and durability for harsh environments •Features • extended operating life of up to 35 million cycles and a temperature rating from -40 to 125 C •Heavy-duty • design allows for precise motion control feedback in a variety of wash-down, and dirty and dusty applications •Comes • in two standard output configurations of 0 to 5V ratiometric or 4 to 20 mA for ease of specification and use across applications •Ability • to travel full 360 degrees allows use over a large range of rotary motions •Highly • resistant to electromagnetic interference, up to 200V/m, to limit radio interference oemoffhighway.com/12076357
Variable Speed Fan Controllers q
High Country Tek Inc. (HCT), a Sun Hydraulics company, announces a full range of variable speed fan controllers for the on- and off-road markets with the recent introductions of the EMC and EMC-6. •Offers • drop-in solution for improved emissions and fuel savings while decreasing weight and noise levels
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•Integrates • with 12 or 24V DC variable speed brushless electric fans (EFAN)
LED Stop/Tail/Turn Lamp q
•EMC-6 • hybrid controller allows independent control of five EFAN banks and one hydraulic fan or a sixth EFAN bank
Optronics International announces that it has completed development and testing of its LED SuperLamp Technology which is available as a 4-inch round stop/tail/turn lamp.
•Fully • potted and flame proof •Rated • from -40 to 85 C (-40 to 185 F)
•Resists • a variety of environmental factors that would severely compromise other lamps or render them completely inoperable
•CE • certified oemoffhighway.com/12040549
Battery Disconnect Switch p Peerless Electronics is stocking the rugged 35.524.231.R.901 battery disconnect switch from KISSLING ELEKTROTECHNIK.
•Withstands • assaults on its internal electrical components, while a specially formulated coating and bonding system protects its exterior lens and housing •Immune • from the effects of transient voltage, electromagnetic interference (EMI) and electrostatic discharge (ESD)
•Sealed • to IP67
•Features • solid-state, surface-mount device (SMD) technology that will allow the LEDs to continue to function even if the unprotected circuit board is completely submerged in water,
•Comes • with flange mounting and a rugged red locking handle
•Meets • all FMVSS 108 photometric requirements for visibility and safety
•Two • pole battery disconnect •Rated • at 500 amps
oemoffhighway.com/12044643
oemoffhighway.com/12045599
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Go from downtime to production time in no time with HARTING connectors
HARTING connectors are made for rugged environments. HARTING, first established in 1945, delivers unrivaled reliability, efficiency, innovation and performance in connectors. With HARTING you have a partner who ensures you dependable connections that withstand the elements and test of time. HARTING-usa.com
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SCAN TO LEARN MORE
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Ultra-Compact Digital Block I/O Modules u
TURCK presents the first ultra-compact, digital block-I/O modules of the TBEN-S (Small) Series. •Fully • potted with IP65, IP67 and IP69K ratings •Measures • 1.25 in. x 5.6 in.
Controller with J1939/ NMEA2000 Connectivity p
Divelbiss Corporation announces significant upgrades to its P-Series PLC on a Chip based controllers integrating enhanced J1939/NMEA2000 connectivity options and SD Card data logging. •Supports • user configurable messaging, allowing freedom to fully implement communication buses •PGNs • and SPNs may be utilized from the built-in database when implemented in a J1939 system
•Can • be operated without additional gateways in each of the three Ethernet systems: PROFINET, Modbus TCP or EtherNet/IP •Multiprotocol • technology enables automatic recognition of used protocol by listening to communication during the start-up phase •Five • variants are available: four digital inputs and outputs, eight digital inputs with module diagnostics, eight digital inputs with channel diagnostics, eight digital outputs as well as eight universal digital inputs and outputs •Each • output channel is continuously monitored by the integrated diagnostic system that records all events in the device’s event log to simplify troubleshooting •Features • temperature range from -40 to 70 C oemoffhighway.com/12061852
Actuator for PTOs u
Bezares has designed and developed an electric motor driven PTO actuator. •Allows • more accurate connections than solenoid-based systems
•Provides • ability to send or request any PGN/SPN or send/receive diagnostic messages DM1, DM2 or DM3
•Well • suited for tippers, cranes, tow trucks, etc.
•NMEA2000 • specific features are also supported
•Includes • easy synchronizing system to ensure activation is performed
•Standard • function blocks allow user to easily map specific SPN values to program variables •Data • is easily logged to an SD card in either binary or ASCII formats oemoffhighway.com/12060691
•Small • electric motor is responsible for rotating the drive rod which, being equipped with a propeller, internally displaces the synchronizer activating the PTO •Can • be used with automatic gearboxes •Ensures • long lifespan by allowing fork attachment without having to turn on the motor •Available • for universal 6 hole PTOs (IVECO, NISSAN, ZF) and will soon be available for most PTOs used in small vehicles (ISUZU, TOYOTA, HINO, etc.) oemoffhighway.com/12060639
HVIL Double Pole Disconnect Switch q
Rebling Power Connectors announces the release of the BFS-230 HVIL (high voltage interlock) double pole battery disconnect switch. •For • use with double pole series of high current, high voltage, manual disconnect switches •Incorporates • a microswitch which is actuated by a vane in the handle •Prevents • power from being applied while the power contacts are opening or closing when used with customer supplied auxiliary control electronics to avoid damaging electrical arcs •Works • in most high current applications •Customized • interconnect solutions are available to meet custom specifications oemoffhighway.com/12053041
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COR P OR AT E P ROFIL E
Discover the POSITAL Advantage: The Sensors You Want, Available When You Need Them
SENSORS FOR MOBILE MACHINES
Designed For Challenging Environments High Shock and Vibration Resistance High Protection Class - Up to IP69K POSITAL-FRABA Inc., based in Hamilton New Jersey, is the North American member of the international FRABA Group, a family of enterprises focused on providing advanced products for position sensing and motion control. Key products include rotary encoders, inclinometers (tilt sensors) and linear position sensors. Position and motion sensors are show up in many applications, so that there is need for a wide variety of mechanical configurations and electronic interfaces. In the past, getting the right sensors for a particular system or project could require costly customization and lengthy supply delays. POSITAL-FRABA however, has developed design and manufacturing processes that make it possible to produce an extremely wide product range while keeping prices and delivery times to a minimum. This has involved three significant innovations: • POSITAL-FRABA sensors are based on flexible modular designs with many different variants assembled from a set of common core technologies. • Advanced microprocessor technologies are widely used. Measurement and communications characteristics can often be customized through software, without changing mechanical components. • Products are built through an innovative, data-driven manufacturing process that delivers specialized devices quickly (typically within 2 weeks) at competitive prices For the off-road and mobile machinery industries, POSITAL-FRABA provides some of the most rugged position sensors available. Armoured housings, heavy-duty components and IP69K level seals ensure that POSITAL sensors have what it takes for demanding applications.
Magnetic, Multiturn, Wear-free Technology Resolution up to 16 Bit Enormous Product Range, Short Lead Times Find out More at www.posital.com
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Read Online SEARCH: 11564554 Big Data: What is it, really? The term ‘Big Data’ has been dropping with increasing frequency in the off-road vehicle industry, but understanding the phrase, its capabilities and potential is still in progress.
SEARCH: 12028558
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High-Performance Electric Motor Simulation Using the NI Electric Motor Simulation Toolkit National Instrument’s electric motor simulation toolkit makes it possible to test transient and fault conditions of control systems and motor drives for power electronic systems.
SEARCH: 12056132 Volvo electric hybrid buses go into operation in Stockholm Eight of Volvo’s practically emission-free electric hybrid buses have been deployed in Stockholm.
SEARCH: 11574172
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Improving Operational Speeds in Agricultural Equipment Broad adoption of electro-hydraulics in off-highway applications, such as ag, enables greater control and efficiency for equipment operators.
SEARCH: 12049073 ORBCOMM and Komatsu renew partnership for M2M technology ORBCOMM has signed a multi-year agreement to continue providing wireless data services for Komatsu’s heavy equipment telematics applications.
Connector with RFID p
Harting has expanded its Han HPR heavy-duty power connector lineup to include passive UHF RFID-equipped housings. •Enables • users to track data they define about the unit, like part numbers for requisitioning or purchasing replacements •Available • in sizes 6B, 10B, 16B and 24B •Integrated • transponder has a read range of 1 m •Features • IP68/69K protection •Primarily • for external electrical interconnections in highly demanding environments and wet areas or where sensitive interconnections have to be shielded •Provides • protection against external physical influences such as harsh weather, extreme temperature fluctuations as well as corrosive liquids like cleaning chemicals or oils •Impermeable • to moisture, humidity, dust and dirt •Composed • of materials and seals that are UV and ozone resistant •Features • operating temperature range of -40 to 125 C oemoffhighway.com/12026509
DC/DC Converter q
Manage 24V DC battery power to sensitive electronic devices using the Axiomatic AX081500 DC/DC Converter. •Features • typical efficiency of 93%
Liquid Level Sensors q
Sensor specialists Fozmula announces the launch of a range of capacitance type liquid level sensors. •Features • integrated fuel feed and return pipes, reducing costs and complexity •Capacitance • technology provides continuous output of fuel level without having any moving parts such as floats or arms •Delivers • improved accuracy and reliability when compared to mechanical alternatives •Die-cast • header with either fivehole SAE or six-hole SAE mounting is capable of accommodating wide variety of fuel inlet and outlet fittings •Eliminates • need for additional fuel extraction and filling connections, and simplifies tank assembly and installation •Length • of sensor probe and fuel pipes can be specified, as well as the resistive output range, breather type and style of electrical termination •Built-in • level switch provides signal to warn of either low fuel or over-filling oemoffhighway.com/12037111
•Includes • thermal protection for over temperature •Can • be used in a current sharing configuration
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•Operating • temperature range is -40 to 85 C (-40 to 185 F) •SAE • J1455 and SAE J1113 compliant oemoffhighway.com/12036328
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Pressure Transmitter u
WIKA Instrument LP now offers the S-20 pressure transmitter, which is designed for a wide range of applications and demanding measurement requirements. •Provides • continuous measuring ranges between 0 to 10 and 0 to 20,000 psi
LED Strobe Lights u
Peterson Manufacturing has extended its rapidly growing, USA-made LumenX LED line with a 4 in. Round Strobe light and a 6 in. Oval Strobe. •Features • latest white-diode LEDs and breakthrough optics •Lens • design illuminates entire lens fully and evenly without “hotspots” or “dead zones” regardless of viewing angle •Brightness • exceeds SAE J595 Class 1 specs oemoffhighway.com/12029972
•Can • be combined with state-ofthe-art output signals, process connections and electrical connections •Three • different accuracy classes available, 0.125%, 0.25% and 0.5% BFSL •Can • be ordered with extended temperature ranges and customerspecific pin assignments •Delivers • accurate results even under the most adverse environmental conditions oemoffhighway.com/12036717
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Multi-Pin Ultracapacitors q The multi-pin iCAP Series by Ioxus offers the superior connectivity and performance with a tight capacitance tolerance.
•Able • to perform under extreme range of temperatures from -40 to 65 C •Operating • voltage of 2.7V •Well • suited for a variety of applications, from starting systems to backup power •Contains • Ioxus 3000F cells •Board • mountable •Features • low ESR •Provides • long operating life of over 500,000 cycles •RoHS • Compliant oemoffhighway.com/12035623
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Power Distribution Modules u
Waytek Inc. announces the release of its Infinitybox J1939 POWERCELL power distribution modules offering CANbus capabilities for power management and mobile equipment applications. •Easy • to program, install and use •Includes • 10 outputs per each POWERCELL, solidstate MOSFET outputs, internal fuses for harness protection, standard automotive connectors for simple harnessing, and up to six POWERCELLs on one network •Features • integrated output LEDs for status and diagnostics, and are field configurable and addressable
Flood Light p
HELLA Inc. has introduced the first LED floodlight designed specifically for the mining industry, the HELLA HypaLUME LED Flood Light.
•Behavior • can be controlled by configuring software on J1939 input device oemoffhighway.com/12016352
•Withstands • long periods of use in rigorous applications across an extreme temperature range from -40 to 50 C (-40 to 122 F) with no decrease in light output •Uses • 56 high-powered LEDs to produce an output of more than 20,000 Lumens •LEDs • have a color temperature of 5,700 K, providing a near-daylight environment and ensuring high color rendering oemoffhighway.com/12017524
Pressure Transducers q
Gems Sensors & Controls has announced the availability of its 3100 Series pressure transducers as a standard catalog product. •Offers • consistently high-performance, high-output, reliable, repeatable pressure measurement within a compact package •Incorporates • sputtered thin film pressure sensing element with exceptional temperature specifications, along with all stainless steel wetted parts •Available • in eight standard ranges, from 0 to 100 psi (0 to 7 bar) up to 0 to 30,000 psi (0 to 2,200 bar)
Our Expertise Innovative Products
•Standard • proof pressures as high as 3.00 x FS, and up to 40X FS maximum burst pressure (100 to 300 psi; 7 to 25 bar range) available
Your Solution
•RoHS • compliant, with a minimum IP65 ingress protection rating oemoffhighway.com/12046718
We’re your source for TE Connectivity’s Industrial & Commercial Transportation electrical connector products.
800-223-1236 • laddinc.com
D I S T R I B U T I O N a TE Connectivity Company
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t Power Distribution Module
The PowerCore Intelligent Xpansion PDM (Power Distribution Module) from Murphy by Enovation Controls expands CANbus control networks by replacing existing traditional relay and fuse boxes with more reliable, solid-state switches. •Directly • drives lights, cooling fans, wiper motors, directional DC motors and other high current loads •Each • of the 12 PDM outputs can switch or proportionally control 15A loads in 2.5A increments •Features • built-in over-current detection and shutdown capability
Wireless Proximity Detection System u
Wireless WorkSight PreView from Preco Electronics Inc. reduces installation time by more than half by eliminating the need to install heavy-duty cables along the chassis of the machine. •Provides • one touch audible alert acknowledgement
•Outputs • are paired to run up to six electric motors with H-bridge direction control
•Distinctive • in-cab warning alerts automatically change as the threat of accident increases
•Twelve • digital inputs monitor switched battery, ground and floating inputs
•Intuitive • graphics for each detection zone utilizes standard warning protocols: Stop sign, Yield sign and Green light
•Eight • analog inputs are available with a 5V sensor supply •I/O • is multiplexed using a CANbus network, which allows engineers to greatly simplify harness design for ease of installation and greater reliability
•Offers • ability to customize the visual and audible alert at different distances •Made • from rugged components designed to withstand the harsh environmental conditions found in many industries, from mines and construction sites to longhaul travel and ports
•Inputs • can directly trigger outputs for applications not requiring a CANbus, eliminating need for separate microcontroller •Fully • sealed and potted to withstand wash-down and dust
oemoffhighway.com/12048336
oemoffhighway.com/12005200
Auxiliary Light q
ABL Lights Group announces the release of the NBB Alpha 175 LED, a compact depth auxiliary light designed for both on- and off-road applications. •Features • ECE Class 25 rating •Full • LED optical unit offers resistance to vibration and ensures safety •Reflective • beam allows heat dissipation through the lens to prevent snow and ice buildup
Fleet Lighting
Solutions
Conventional lighting failures wreak havoc on fleet budgets; maintenance cost, replacement parts, and downtime can add up quickly. Super Bright LEDs offers a complete line of LED lighting for fleets that's virtually maintenance free, while providing better illumination, added safety, and longer durability.
never compromise
LIFETIME WARRANTY
•Includes • ECE LED Pilot Light •Provides • 8W consumption, 300 m broad beam reach •Protected • against reverse voltage oemoffhighway.com/12005305
LED Work Lights
Strobes/Beacons
LED Truck & Trailer
Auxiliary work lights with a variety of options and configurations that fit just about any need, anywhere.
LED mini-strobes, warning lights and beacons in a variety of sizes, modes, and color options.
Complete selection of DOT & SAE approved truck and trailer LED lights, accessories, and replacement bulbs.
Easy online ordering for immediate delivery. Dealer and OE programs available.
For commercial pricing call 866-590-3533 or email commercial-sales11@superbrightleds.com oemoffhighway.com/10835480
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Hardware Brought to you by
We Turn Ideas Into Results…Advanced Material Technologies Every day at Minnesota Rubber and Plastics we produce high performance components and assemblies for the most demanding applications. Our experience in advanced material formulation enables us to meet increasingly stringent regulations and your unique product requirements. Our over 60 year history in the design and manufacture of complex devices has made us the preferred partner for industry leaders throughout the world. The next time your component or assembly project seems impossible, there’s no one better to partner with than Minnesota Rubber and Plastics. We’ll make your tough application a reality.
Technology Based
Minnesota Rubber and Plastics broad range of high performance elastomers, fluoroelastomers and thermoplastics, such as PEEK, Aurum®, Torlon® or Ultem® are engineered to meet demanding sealing applications by providing long-term protection against wear, high temperatures and corrosive operating environments. Our technical design and materials groups can help you solve critical issues so you can manufacture quality products cost-effectively.
Global Footprint
Today most companies utilize global sourcing as a key component of their procurement strategy to expand or develop new markets as they look to control costs. At Minnesota Rubber and Plastics we leverage our experience with your requirements across our North American, Asian and European manufacturing and resource base to design, develop, manufacture and deliver precision components and assemblies. What’s more, our 6 manufacturing facilities are complemented by our global warehousing and logistics operations.
Commitment To Quality
All Minnesota Rubber and Plastics design, development and production facilities operate under corporate wide quality systems including ISO/TS 16949 and ISO 9000. Our facilities also operate under a corporate wide Environmental Management System registered to the International Standards Organization series ISO 14001. http://mnrubber.com/transportation/ Phone 952-927-2229
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Find More Online
High Strength Structural Steel u
SSAB launches Strenx, a high-strength structural steel product brand designed for sectors where structural strength and weight savings are key competitive factors, especially in the lifting, handling and transportation industries.
OVER 370 more Hardware products for you to find at:
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If you’re looking for bearings, materials, seals, mounts and more, just type a keyword into our search bar!
•Well-suited • for frames of heavy mobile machines, rolling stock, as well as for applications in the agricultural, offshore and construction sectors •Yield • strengths range from 600 Mpa to 1,300 Mpa (87 to 188 ksi) •Available • in plate, strip and tubular products in thicknesses ranging from 0.7 to 160 mm (0.003 to 6.3 in.) oemoffhighway.com/12073461
Axial and Radial Spherical Roller Bearings q
Schaeffler’s FAG axial and radial spherical roller bearings in X-life quality are characterized by increased robustness, load carrying capacity, lower friction levels, and greater efficiency in addition to a longer rating and operating life.
Structural Steel Hollow Section p
Tata Steel launches Celsius 420, a stronger hot-finished structural steel hollow section which reduces weight in off-highway equipment. •High • yield strength of 420 MPa •Weight • savings of up to 17% compared with Tata Steel’s Celsius 355 products •Designed • for use in construction and quarrying equipment including in structural components, vehicle axles and cab systems •Hollow • sections can be used as a thinner section with a higher yield strength •Manufacturing • process ensures no weaknesses around perimeter and weld line •Lower • Carbon Equivalent Value (CEV) of 0.45, compared to the 0.5 product standard of EN 10210 oemoffhighway.com/12073999
•Can • be used where very high loads have to be supported and shaft deflections or bearing seat misalignments have to be compensated •Provides • 50% higher limiting speed •Enables • dynamic load rating to be increased by 15% and nominal rating life by 60% •Rollers • feature enlarged load-bearing contact surface oemoffhighway.com/12014063
Two Component Epoxy p
Master Bond’s EP48TC material utilizes a unique combination of special high thermal conductive fillers and is capable of being applied in bond lines as thin as 10 to 15 microns resulting in low thermal resistance. The lower the thermal resistance, the better it is for heat transfer properties. •Forgiving • 100 to 40 mix ratio by weight, or 100 to 50 by volume •Epoxy • cures at room temperature in 4 to 7 days or in 4 to 6 hours at 150 to 200 F; recommended cure is overnight at room temperature followed by 3 to 5 hours at 150 to 200 F •Bonds • well to a variety of substrates, including metals, composites, glass, ceramics and many plastics •Low • coefficient of thermal expansion •Low • shrinkage upon curing •Electrical • insulation properties over the temperature range of -100 to 300 F •Tensile • lap shear strength ranging from 900 to 1,100 psi oemoffhighway.com/12073870
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COR P OR AT E P ROFIL E
Minnesota Rubber and Plastics is one of the most experienced manufacturers of elastomer and thermoplastic components and assemblies supplying the sealing needs of the transportation industries since 1945. For both static and dynamic applications, our expertise in engineering design, materials R&D, manufacturing and assembly has made us the preferred supplier for OEM’s around the globe. We know the demands of the transportation industries require a deep knowledge and experience with end market applications. It also requires component design and materials knowledge for products that function without failure in demanding environments.
Specialized Applications
Today increased regulations and standards, along with more demanding operating environments, challenge materials and designs with aggressive fluids, fuels and longer warranty periods. • With passenger cars our high performance plastic
capabilities replace more expensive and heavier metal components.
• In heavy duty trucks our materials expertise provides sealing solutions˙ for reduced weight, noise and increased safety.
For agriculture and construction equipment our component designs and assemblies offer cost-effective alternatives.
1100 Xenium Lane N. Minneapolis, MN 55441 (952) 927-1400 • Fax (952) 927-1470 E-mail: transportation2@mnrubber.com www.mnrubber.com/transportation1
engineered to meet demanding sealing applications by providing long-term protection against wear, high temperatures and corrosive operating environments. Our technical design and materials groups can help you solve critical issues so you can manufacture quality products cost-effectively.
Global Reach
Today most companies utilize global sourcing as a key component of their procurement strategy to expand or develop new markets as they look to control costs. At Minnesota Rubber and Plastics we leverage our experience with your requirements across our North American, Asian and European manufacturing and resource base to design, develop, manufacture and deliver precision components and assemblies. Learn more about Minnesota Rubber and Plastics at www.mnrubber.com/transportation
• Our rail track and rolling stock products provide excellent
vibration & insulation qualities for high speed rail systems in Europe and Asia.
Advanced Material Formulation
Minnesota Rubber and Plastics broad range of high performance elastomers, fluoroelastomers and thermoplastics, such as PEEK, Aurum® , Torlon® or Ultem® are
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We Turn Ideas Into Results. Advanced Material Technologies
Every day at Minnesota Rubber and Plastics we produce high performance components and assemblies for the most demanding applications. Our experience in advanced material formulation enables us to meet increasingly stringent regulations and your unique product requirements. Our over 60 year history in the design and manufacture of Custom Molded Rubber, Plastics and Assemblies
complex devices makes us the preferred partner for industry leaders throughout the world. The next time your component or assembly project seems impossible, there’s no one better to partner with than Minnesota Rubber and Plastics. We’ll make your tough application a reality.
For a project evaluation call : 952-927-1400. Email requests to transportation2@mnrubber.com Download our complete literature and design guide at mnrubber.com/transportation1
Leader in Advanced Material Technologies oemoffhighway.com/10055792
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t Surface Mount Hinge
Southco Inc. has refreshed its N6 Surface Mount Hinge Series with an updated design that provides superior durability in corrosive environments. •Available • in 304 or 316 stainless steel materials with passivated or high gloss finish options •Six • sizes available with a variety of hinge leaf configurations and optional covers •Two • finishing options include high gloss 316 stainless steel version that withstands salt and fresh water conditions, and basic 304 stainless steel passivated version suitable for use indoors and out •Provides • maximum corrosion resistance oemoffhighway.com/12009257
Fractured Race Spherical Bearings q QA1 Precision Products Inc. introduces its line of GEZ Series fractured race spherical bearings.
Large Bore Shaft Collars and Flange Mounts p
A line of large bore shaft collars and flange mounts for construction equipment, processing and mining conveyors, energy applications and more are available from Stafford Manufacturing Corp. •Available • in one- and two-piece clamp-type configurations with smooth round, square, hex and threaded bores •Comes • in a variety of materials •Bore • sizes up to 12 in. I.D. •Fully • split collar design can incorporate keyways and slots on the bore, tapped mounting holes, spanner wrench holes, and other features on the face or outside diameter •Supplied • with alloy socket cap screws up to 1 to 8 in. for optimum holding power •Can • incorporate multiple- and extra-large screws for extreme applications •Flange • mounts are available in large sizes and can incorporate drilled and tapped mounting holes in any pattern, along with other customer specified modifications oemoffhighway.com/12023540
•Suited • for high wear and increased load applications in industrial markets •Manufactured • using 52100 bearing steel •Strength • of steel ensures race cannot be molded around the ball and therefore is fractured slightly to allow the ball to be inserted •Hardened • and ground surfaces allow for full ball to race conformity, resulting in reduced wear, smooth operation and less localized stress •Able • to handle high load and high wear applications •Sealed • version available to keep grease in and debris out •Protective • coating for corrosion resistance oemoffhighway.com/12021644
Stainless Steel Three Lobe Knobs q
J.W. Winco Inc. announces it now offers GN 5345 and GN 5345.4 Stainless Steel Three Lobe Knobs, in inch and metric sizes. •RoHS-compliant • •Features • smooth and sealed surface •Suitable • for use where hygiene requirements are high •Shape • allows relatively high torques to be applied •GN • 5345 knobs are made of stainless steel, European Standard 1.4305 (American Standard 303) •GN • 5345.4 knobs are of A4 stainless steel (American Standard 316L)
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•Includes • matte shot-blasted finish •Polished • finish is available upon request •Tapped • blind bore, plain blind bore, tapped through holes and blank versions are available oemoffhighway.com/12009196
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COR P OR AT E P ROFIL E
1092 West Atlanta Street, SE • Bldg. 600 Marietta, Georgia 30060 770-426-0734 grandbending.com
HighQuality Bends and Custom Fabricated Assemblies Grand Bending, a division of Morris Coupling, fabricates short and long radius bends for specialized exhaust systems for offroad vehicles including airport support and railmounted service equipment; heat exchangers; high performance automobiles; and other industrial applications. An extensive product offering is available in aluminized and galvanized carbon steel, carbon steel, aluminum and stainless steel. Our capabilities include compound bends, welded fabrications, expansion, swaging and beading.
Custom Exhaust Systems
Grand Bending is your source for complete custom and high-performance exhaust systems. Specializing in: • Custom exhaust systems for off-road and off-highway vehicles For complete information about our capabilities visit grandbending.com
• Custom-built systems to meet your specific requirements • Available in aluminized carbon steel and stainless steel thin-wall tubing.
1092 West Atlanta Street, SE, Bldg. 600 Marietta, Georgia 30060 Ph: 770-426-0734 Fax: 770-426-5572 sales@grandbending.com ISO9001:2008 CERTIFIED
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What if Metal Follows the Same Path as Plastic? Directed Manufacturing examines how metal additive manufacturing will become an established technology for final part production like plastic additive manufacturing.
SEARCH: 12064287 SKF launches EnCompass Field Performance Program The new SKF EnCompass Field Performance Program aims to better match customer applications, and includes the launch of new, improved versions of four bearing product lines.
SEARCH: 12078198 Bossard acquires self-clinching fastener division of Titanox GTo further broaden its presence in France, Bossard Group is taking over the self-clinching fasteners division of Titanox.
SEARCH: 12058786 SABIC reveals thermoplastic roof fairing concept At MATS 2015, SABIC will display its new thermoplastic roof fairing concept designed to help reduce fuel consumption.
SEARCH: 11503432
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How to Properly Pin a Shaft and Hub Assembly Design guidelines to achieve the maximum strength of a pinned system and prevent damage to shaft and hub assemblies.
Cassette Seals u
Steel and Stainless Steel Spherical Washers q
An updated generation of SKF Mudblock cassette seals has been launched for oil-lubricated wheelend applications that will significantly extend seal service life compared with equivalent products in the market.
J.W. Winco Inc. announces it now offers GN 6319.1 Steel and Stainless Steel spherical washers, seat and dished combined type, in metric sizes. •Provides • an “undetachable” combination of male and female spherical washers similar to DIN 6319
•Reduces • seal friction by up to 20%, which minimizes energy loss •Features • multi-lip cassette seal design incorporating optimized lip geometry, stainless steel counter surface and specially formulated nitrile compound to reduce wear •Helps • reduce warranty claims, increase productivity and reduce owning and operating costs oemoffhighway.com/12005692
•Stainless • steel versions are used for clamping in corrosion-free environments •Steel • washers are case hardened all round, with depth of 0.2 to 0.4 mm and hardness (550 + 100) HV 10 •Stainless • steel washers are European standard 1.4305 (American standard 303 Series) oemoffhighway.com/12054417
High-Pressure Compact Double Acting Piston Seal q
Hallite Seals Americas Inc. introduces the 714 high-pressure compact double acting piston seal. •Features • material technology and key design enhancements to meet critical performance needs for medium- to heavy-duty industrial applications •Includes • reinforced, heat stabilized, thermoplastic sealing face with a precision no-gap step-cut joint for easier installation and passage over ports •Well • suited for use on double acting telescopic cylinders •Rugged • extrusion-resistant design is capable of performing in high pressure off-highway applications with considerable extrusion gap •Profiled • nitrile rubber energizer responds quickly to pressure changes, providing excellent sealing characteristics under a wide range of pressure conditions •Offers • concentrated and tangent contact patch under the sealing face for improved dynamic sealing ability oemoffhighway.com/12062317
t Stainless Steel Coiled Pins
SPIROL International Corp. introduces a line of 316 stainless steel coiled spring pins designed for applications used in highly corrosive environments. •Features • unique 2-1/4 coil cross-section •Self • retaining •Compress • when installed into host component •Offers • uniform strength and flexibility after insertion
Find all of these and more at
•Shock-absorbing • design dampens forces and vibration to prevent hole damage and prolong assembly life
Just type in the 8-digit number, or the article name into our search bar!
•Exhibits • superior resistance to pitting in more severe environments such as when submerged in seawater and when used in the petrochemical industry
www.oemoffhighway.com
oemoffhighway.com/12062420
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Squeeze Handle Actuator u
Southco Inc. has recently introduced the AC-50 Squeeze Handle Actuator which features ergonomic squeeze actuation and a curved profile specifically designed for easy mounting to tubular construction. •Constructed • of high-strength, corrosion-resistant materials •Tested • to 40,000 cycles
Composite Gasket Material p Metal Tech Industries offers the HT514 composite gasket material for applications where extreme temperatures are present and other gasket materials fail to survive. •Can • be placed in exhaust and aftertreatment systems •Formulated • for high heat, scrubbing and vibration •Features • a high-temp facing product mechanically clinched to a durable stainless steel core layer, providing strength and durability in both handling and service conditions •Able • to survive temperatures up to 1,050 C/1,922 F •Resists • oxidation and corrosion in harsh sealing environments oemoffhighway.com/12076491
•Provides • improved industrial design and functionality that is well suited for rugged outdoor environments and interior applications •Features • curved design that allows for mounting on rounded surfaces, such as steel tube construction •Creates • a complete rotary latching system when combined with Southco R4 Rotary Latches and AC Cables to provide secure, reliable remote latching •Mounting • in conjunction with tube construction conceals corresponding AC Cable and easily routes it through the application to the connected R4 Rotary Latch for enhanced security •Allows • for easy release of a door mechanism •Helps • eliminate a potential falling hazard that could occur as a result of an individual removing a hand from the ladder to open the door, shifting from four points of contact with the ladder to three oemoffhighway.com/12042350
Compact Power Lock Actuator q TriMark ’s 550-0100 Power Lock Actuator features a patent-pending clutch mechanism for soft starts/stops and also allows for manual override with a key.
Pump Components q
Morgan Advanced Materials’ Seals and Bearings business highlights its pump components applicable to a variety of applications and industries. •High • performance axial and radial bearings, seal face components, rotors and vanes available in a range of sizes and compositions •Well • suited for use with hydraulic brakes, power steering, fuel pumps •Manufactured • from specialized formulations of carbon/graphite and silicon carbide materials, providing superior tribological and wear characteristics •Chemically • inert and dimensionally stable •For • applications in the aerospace, automotive, chemical processing, healthcare, mining, oil & gas, pharmaceuticals, food and industrial sectors •Materials • can be engineered to specific design requirements oemoffhighway.com/12007344
•Tested • and validated to meet stringent requirements, ensuring a long life of trouble-free operation •Reliable • and durable to high cycle counts in various environmental extremes •Features • standard case configuration so it can be retrofitted to other common compact style actuators •Motor • is equipped with 12V thermal protection for excessive heating due to extreme usage such as rapid, frequent operations or sustained activation which can cause premature motor failing or motor seizing •Standard • motor varistor is available for transient emission control (electromagnetic interference) to limit electrical spikes associated to environmental interference •Multiple • wiring options available with possible customization including special connectors and custom wire lengths •Designed • for TriMark handles and latches used to perform a push/pull function •Easy • to install either by integrating mounting directly into available latches and paddles or with universal hardware parts for flexibility oemoffhighway.com/12076333
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Operator Environment Brought to you by
Murphy’s PowerView™ 380 offers a larger screen with higher resolution, tactile push buttons and more capabilities while taking advantage of a display similar in size to the PowerView 101. It’s the perfect out-of-the-box solution for advanced monitoring of electronic or mechanical engines. Its new configuration allows quick setup by selecting from a list of J1939 parameters. Two screens of information are shown on a QVGA monochrome LCD screen that is capable of handling sophisticated engine diagnostics and basic engine alarm/shutdown for mechanical engines. The PV380 displays J1939 parameters and CAN fault codes in an easy-to-read format. The PV380 is available as a standalone display or as a panel with the MLC380.
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Heavy-Duty Air Suspension Seat u
Ultra Seat Corp. introduces its K776C Series heavy-duty air suspension seat that is suitable for most construction, mining and industrial applications.
OVER 425 more Operator Environment Products for you to find at:
•Features • medium adjustable backrest
www.oemoffhighway. com/directory
•Double • locking recline with controls on both sides
If you’re looking for operator displays, joysticks, seats, HVAC systems, switches, gauges, controls and more, just type a keyword into our search bar!
•Includes • document holder •Adjustable • mechanical lumbar provides increased comfort •Reinforced • heavy-duty metal frame •Features • extra large seat and back cushions
Electronic Joysticks q
•Includes • heavy-duty 12 or 24V air ride suspension
Bosch Rexroth’s SIL2 electronic joysticks set new standards in machine safety by helping OEMs to comply with the new Machinery Directive and the IEC 62061 and ISO 13849 functional safety standards.
oemoffhighway.com/11501657
Guidance System Console q Topcon Precision Agriculture (TPA) announces the recent release of the X14 console, a color touchscreen display system designed to offer entry-level guidance.
•Validated • for 5 million cycles •Safety • Integrity Level (SIL) 2 certification for safety functions based on IEC 62061, Performance Level (PL) d capability based on ISO 13849
•Features • similar look and ease-of-use features of the larger X30 touchscreen console
•Fully • SIL2/PL d capable including hand grip functions (on/off push buttons and rockers, proportional rollers)
•A • full-color, 3D touchscreen measuring 4.3 in. •Offers • moving map visualization and an on-screen, software-based virtual lightbar •Can • be paired with the Topcon SGR-1 GNSS receiver featuring TruPass technology •Pairing • with AGI-4 GNSS receiver/ steering controller provides autosteering performance with modular upgradeability to add high-accuracy inertial sensors or RTK correction communication •Provides • simple, icon-based, userdefinable interface with a full range of guidance patterns including boundary and U-turn recognition oemoffhighway.com/12002333
Miniature Rocker Switch p
CW Industries introduces the GRL4011B-0000 switch, an LED illuminated miniature rocker switch in a momentary function for users with applications requiring a spring return. •Rated • at 8 Amps, 14V DC •Features • an (ON) – OFF function in a SPST circuit
•Electronic • module manages signals from the joystick and provides the interface with the machine wiring on a single 4-pin connector •Compatible • with BODAS, CANOpen and J1939 protocols •Incorporates • contactless sensor technology •Internal • product architecture features total redundancy for all data flows oemoffhighway.com/11514850
•Mounts • into a panel opening of 0.756 in. x 0.508 in. requiring no mounting hardware and has standard 0.187 in. terminals •Standard • actuator is made of red polycarbonate and the housing is made of black nylon •Features • self-cleaning contacts and is RoHS compliant oemoffhighway.com/11525757
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Vehicle Display Controller u
Topcon Precision Agriculture (TPA) has released a Vehicle Display Controller (VDC), offered as an optional device to work with the entire Topcon X Family of consoles. •Puts • selected display or console functions within easy reach of the operator
Instrument Panel p
Recognizing the accelerating shift by U.S. truck fleet operators to natural gas-fueled vehicles, AMETEK Vehicular Instruments Systems (VIS) has added natural gas compatible versions of its instrument panels. •Based • on AMETEK’s field-proven Next Generation Instrumentation (NGI) architecture •Satisfies • requirements for a broad range of natural-gas-fueled vehicles •Offers • wide variety of easily customized gauges, telltales and displays •Can • be customized to specific vehicles’ requirements in minimal time and with no tooling costs •Modular • system provides a reliable, cost-effective alternative to analog gauges found on heavy trucks and other vehicles •Fully • digital multiplexed system lends itself to both new and retrofit applications •Features • large, easy-to-read graphics displays that provide real-time data, diagnostics, fault codes, user setup features and maintenance requirements •Optional • external NGI gauges can be added for additional versatility and functionality oemoffhighway.com/12005880
•Can • be installed on most ag vehicle command or control panels, providing five “hot keys” for navigation of the Topcon precision console •Features • scrolling functionality with a rotary encoder, as well as selection of key functions with any of five preset pushbuttons •Offers • CANbus interface oemoffhighway.com/12003282
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Hydraulically Powered HVAC System q
Kenway Engineering Inc. has introduced the 9067 Series flameless HVAC unit for off-road construction equipment. •Well • suited for off-road construction equipment at jobsites that restrict or prohibit heaters running on propane or diesel fuel
Switch u
Kar-Tech Inc. has introduced its Ultra Switch for use in heavy-duty applications. •Designed • to be ultra durable and weatherproof •Able • to last over two million cycles, which is 20 times more than conventional switches •Environmentally • sealed to IP68 •Silicon • sealing enables full submersibility without the need for a sealing boot •Various • models available to meet specific application needs
•Can • be installed as a split unit system or as a self-contained model about the size of a small window air-conditioner •As • a self-contained unit, installation requires a rectangular opening in the cab wall, four hose connections and a single electrical hookup •Does • not require tanks of propane or diesel fuel and there is no hydraulic oil reservoir or filter to maintain •Features • hydraulic circuits that protect pump, valves and seals from damage caused by oil breakdown and pressure and flow fluctuations •Hydraulic • power is only used to heat the cab, so system has no thermal impact on the vehicle’s oil reservoir •Works • with cooler-running EPA Tier 4 engines because it does not rely on engine heat to run an antifreeze/coolant-based system •Can • output 27,000 BTU per hour at idle oemoffhighway.com/12005793
oemoffhighway.com/12016245
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You’ve Relied on the PV101
Now Upgrade To The
PV380
Murphy’s PowerView 380 is Your Choice For Electronic And Mechanical Engines
Join Now. Call 1-918-317-2615 www.fwmurphy.com/380evolution
1511651 05/15
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ISOBUS Displays u
Indicators for Material Handling Applications q
Mueller-Elektronik starts the serial production of TRACK-Guide III and TOUCH800 ISOBUS capable terminals.
APEM Inc. introduces its Q Series indicators, ideal for material handling applications.
•Features • APP & GO concept which enables individual and easy expansion in the future by the activation of different apps
•Well • suited for any panel mount configuration including industrial control panels, automation and medical equipment, vehicles and marine instrument panels
•Provides • efficient performance •Touchscreen • uses capacitive touch sensor technology which protects touch foil behind glass to ensure survivability in harsh operating conditions
•Offered • in red, green, yellow, blue and white
•Includes • 8 in. TFT color display with a resolution of 800 x 600 pixels to provide good readability •Uses • same operator interface, icons and menu navigation as previous TOUCH1200 terminal to ensure easy and intuitive operation •Screen • is divided into a main window and another header window •Supports • MULTI-Control functionality which allows the control of complex ISOBUS machines •Expandable • so additional apps or systems can be added oemoffhighway.com/12040155
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The ENM T56 Series LCD vibration activated hour meter features six digits with an hour glass icon as a running indicator. •Jumper • connector on the backside can easily be removed for activation •Operates • only when introduced to vibrating equipment •Can • be installed anywhere on equipment with no special wiring connection or power source to operate •Magnet • on the back enables mounting on metal surfaces •Internal • battery supplies all necessary power for years of service •Vibration • resistance to SAE J1378, 20G oemoffhighway.com/12043204
•Includes • solder lug/quick-connect terminals, wire terminations and 200 mm elongated wires •Available • in seven different package sizes, three bezel styles and three bezel finishes •Customizable • engraving and illumination is available •Integral • resistors allow for direct connection to 12V DC, 12V AC/DC, 24V DC, 24V AC/DC, 110V AC and 220V AC
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LCD Vibration Activated Hour Meter q
•Bicolor, • tricolor and flashing LEDs are also available
•Viewing • angle ranges from 70 to 100 degree depending on the model •Offers • life expectancy of 100,000 hours
All-in-One Indicator p
The rugged CNX 714FV Series panel-mount indicators from Visual Communications Company (VCC) combine design flexibility and ease of assembly with ruggedness and reliability.
•Operating • temperatures of -40 to 85 C •Special • options include high brightness LEDs (sunlight readable) and panel sealing to IP67 oemoffhighway.com/12053703
•Measures • 14 mm •Utilizes • FlexVolt Technology which enables it to be used with voltages from 5 to 28V •Applications • include industrial, military, mining, transportation and more •Includes • IP67/NEMA 6P ratings for use in outdoor environments •Resistant • to shock and vibration •Includes • fast pitch threads that require only one turn for easy assembly •Features • direct sunlight visibility and wide viewing angle for maximum light detection •Moisture • sealed oemoffhighway.com/12023623
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Off-Highway? OUR ENGINEERS TAKE “FIELD TESTED” TO A WHOLE NEW LEVEL. Our experienced engineering team can design a cab well suited for almost any use you can imagine—even some you maybe haven’t thought of yet. We do it all, from painted frames to fully trimmed plug-and-play cabs. And our APQP process means we get to know your product, and your customers’ needs, as well as you do.
Design. Prototype. Test. Build. Concept through product launch, you’ll get a dedicated team—and the creativity, expertise and value engineering to get your project into the field.
PO Box 70 | 1715 S Sibley Ave | Litchfield, MN 55355 | 800-222-5463 | CPcabs.com
With nearly 200 combined years of cab development experience, our engineers are—literally— outstanding in their field. ENGINEERING STAFF Scott Maki – VP of Development David Marotte — Engineering Manager DESIGN ENGINEERS Steve Becker Dan Parker Craig Dullinger Craig Urness Paul Keltgen Mike Brateng TESTING STAFF Jim Schmitt — Director of Testing and Regulatory Compliance Zack Brorby — Testing Engineer TECHNICIANS Doni Robben James Bollin Michael Bollin
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Read Online SEARCH: 12059329 A flameless HVAC for the long haul HVAC manufacturer designs extended life, high-efficiency flameless heating and cooling system.
SEARCH: 12031254 Operate in isolation Cab suspension systems have become essential for a healthy and efficient operator.
SEARCH: 12000993 Generation G: Gamers in the operator seat Young equipment operators grew up with video games and have an innate sense of how a joystick works, making it less troublesome for control manufacturers to increase functionality.
SEARCH: 12078005 KA launches new generation vehicle/engine display with Tier 4 Final compatibility Kongsberg Automotive has launched a new generation of its KAntrak 3700 display which meets Tier 4 Final emission standards.
SEARCH: 12060453 Peterbilt adds Platinum Graphite Interior Package to Models 579 and 567 Peterbilt announced it would be adding the Platinum Graphite Interior Package to its cab and sleeper options for the Models 579 and 567.
Finger Operated Joystick Controller u
Penny + Giles has launched its robust, finger-tip JC3000 joystick controller suitable for various applications including Radio Remote Controls and general off-highway vehicle applications. •Comes • with a range of user-defined features, enabling OEMs to integrate it with safe and reliable control systems •For • applications requiring fingertip control, where strength and reliability are important •Can • be specified as dual or single axis controller •Features • optional mechanical detents in both axes, which allow operators to determine the angular position of the joystick lever easily •Lever • can accommodate a choice of many different handle types oemoffhighway.com/12035542
7-Inch Widescreen Display
maximatecc presents the CCpilot VA 7-inch widescreen display which offers a user interface with a sharp look and feel, intuitive interaction and a higher level of operator support. •Hardware • acceleration for 2D, 3D and vector graphics provide higher ability to create a premium user experience •Features • same resolution, ARM Cortex A8 core and same capable software tools as CCpilot VC display •Based • on Linux system which offers choice to develop applications in C/C++ or utilize the LinX Software Suite, an open software application platform where applications are developed in Qt and/or CoDeSys •Software • suite features a range of ready-made software components, meaning that sharp user interfaces can be realized with very limited software engineering effort •LinX • Software Suite includes QML feature, a descriptive coding language for handling advanced graphical features like transparency, shading, animations etc. with only a few lines of code
Sealed Pushbutton Switches q
APEM Inc. introduces its 13000 Series of sealed, momentary pushbutton switches designed for high performance applications in material handling markets. •Well • suited for applications that require robust construction and reliability •Can • be used for wireless remote controls and hand-held crane controls •Features • low, behind-the-panel profile and anodized actuator •Includes • heavy-duty double shell casing •Push/pull • switch maintains down position when activated and an upward pull force to de-activate, requiring approximately 5 lbs. of force in both directions •Fully • sealed to IP67 with a state-ofthe-art O-ring, sealing washer and epoxy-sealed terminals, protecting against water and dust oemoffhighway.com/12054593
•Comes • with 2xCAN, 2xUSB, Ethernet and RS232 interfaces as well as analog video input •Features • eight configurable inputs for digital and analog sensors as well as two configurable outputs
Find all of these and more at
www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
•Includes • 10 soft keys which are freely configurable, and a PCAP touchscreen for intuitive interaction with the vehicle system oemoffhighway.com/12062303
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Auxiliary Air Conditioner u
Dometic Group announces the launch of its Blizzard Turbo auxiliary air conditioner for trucks. •Powered • by batteries, generator or shore power •Provides • 7,000 BTUs of cooling •Testing • shows two and three times cooler output than competitive models •Offers • highly favorable BTU to wattage ratio, making it an efficient choice for cooling •Split • system that puts noise of the condenser unit on the outside of the truck while the quieter evaporator unit blows cool air within the cab interior oemoffhighway.com/12058967
Operator Displays p
TTControl, a joint-venture company of TTTech Computertechnik AG and Hydac International GmbH, has introduced the first two displays within its HY-eVision2 product family. •Provides • maximum resolution, programmability with CoDeSys 3.x, and user-friendliness through the ability to display PDF documents •Two • versions available, a large 10.4inch variant with a touchscreen and a smaller 7-inch version •Robustly • designed •Offers • high resolution up to HD, allowing clear display that can be further increased using 3D effects •Built-in • USB port enables operating data to easily be transported and new application software to be installed •Picture-in-picture • function enables software-controlled superimposition of a camera image onto the cockpit •Window • size is freely configurable, and an overlay effect is also possible •Includes • functionality to see PDFs as well as free movement within them for zooming in and out
NEW NAME. SAME GREAT PRODUCTS. NO TRIPLE WORD SCORE NECESSARY. Since 1973, Espar Climate Control Systems has brought state-of-the-art German technology to the North American marketplace. Now in 2015, Espar will be forging ahead as Eberspaecher, ringing in a new era of excellence for the climate control market. As Eberspaecher Climate Control Systems, we will continue to bring you the cutting edge technology and innovative product lineup you’ve come to rely on. By rebranding our company, you can now benefit from 150 years of expertise, improved global support, more investment in research & development based on user feedback, and a deep-rooted commitment to customer satisfaction that only a 100% family-owned business could offer. Welcome to Eberspaecher, the new Espar.
•Includes • multiple CAN channels and Ethernet, and an integrated GPS module or GSM modem oemoffhighway.com/12035319
www.eberspaecher-na.com
oemoffhighway.com/10056419
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Universal Joystick/Grip Housing q
Peerless Electronics introduces the OTTO Controls G3-A1AS111NNNN universal joystick/grip housing. •Modular • design eliminates need for tooling charges •Switches • are not included •Housing • accommodates many pushbutton, rocker, toggle, HP Hall Effect and HPL proportional output series switches oemoffhighway.com/12021464
Auxiliary Power Unit p
Perrin Manufacturing introduces its 18-inch wide Dynasys SL auxiliary power unit (APU). •Available • with a multi-purpose HVAC console that fits virtually all major day cab configurations and an under-bunk version that accommodates most traditional sleeper cab styles •Does • not include AC power generator, but focuses solely on operator comfort and climate control of the vehicle’s cabin •Lighter • weight and employs a belt-driven AC compressor to generate up to 24,000 BTU/hr of cooling power and heat dissipation from its diesel power plant to deliver up to 8,000 BTU/hr of heating strength •Fits • frame rail mounting space of most North American day cab and sleeper cab brands oemoffhighway.com/12059038
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Operator Display q Thumbwheel for Joysticks and Control Grips p
APEM Inc. announces the release of its HR Series Thumbhwheel.
•Uses • non-contacting Hall-effect technology to provide highly repeatable linear voltage output •For • integration into joystick handles and control grips •Optimizes • ergonomics and efficiency of control systems •Features • spring to center mechanism •Ergonomically • designed for precision finger-tip control, making it well suited for repeated operations over long periods
oemoffhighway.com/12017464
maximatecc launches CCpilot XM2, an upgraded version of the CCpilot XM introduced in 2011. •Features • Intel Atom E3826, dual core 1.46 GHz main CPU •Graphics • performance has been radically improved through the Intel HD Graphics Gen 7 Graphics Processing Unit with native support in Linux, offering hardware accelerated rendering of 2D, 3D vector graphics •Computing • performance combined with the LinX Software Suite, an open software applications platform based on Qt, makes it possible to create advanced user interface systems and premium graphics with limited software engineering effort •Temperature • range of -25 to 70 C, with ability to run full CPU load over the entire range •CFAST • storage provides faster and safer writing to hard drive •Sturdy • enclosure as well as connectors and external interfaces are kept identical to the old CCpilot XM, enabling easy upgrade from the predecessor oemoffhighway.com/12054124
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Tell-tale Indicators
Complete Monitoring Solution for your Off-Road Equipment!
Instrument Clusters
J1939 Instruments
Instruments with programmable Service Intervals
Analog Indicators
Faria Beede Instruments, Inc. has been manufacturing gauges and instruments in Uncasville, CT for more than 50 years. The company offers a full compliment of analog and digital engine monitoring and telematic solutions for a wide range of global marine, military, industrial and performance industries. Whether your monitoring needs are simple or you are looking to remotely monitor the more advanced computerized engines, Faria Beede has the instrumentation solution that is right for you.
Senders and Switches
www.FariaBeede.com oemoffhighway.com/10055398
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sales@fariabeede.com Tel: 860.848.9271
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t Wireless Radio Remote Controls
Brand Hydraulics’ V and RP Series 2.4 GHz wireless radio remote controls are robustly designed for use in various applications. •Uses • the latest wireless and microprocessor technology including a 32-bit ARM-Core microprocessor •Unique • design allows multiple unit operation in the same location with no interference •Available • in 2 to 32 function versions with up to 1,600-foot range for difficult conditions •Wireless • pairing and customization are available oemoffhighway.com/12071405
Hall Effect Thumb Controllers q
APEM Inc. introduces the FR Series of single axis, three position Hall effect thumb controllers designed for material handling and construction applications requiring a reliable device for “change direction” and “gear switching” functions. •Operates • on 5V DC supply •Provides • analog voltage output at each detent location •Features • contactless Hall effect technology to provide long life performance •Available • with single or redundant outputs
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www.enmco.com
•Rated • up to three million full forward to back lifecycles •Environmentally • sealed to IP69K •For • operation in extreme temperatures from -40 to 85 C •May • be specified with either 10 in. flying leads or a Molex 2.54 mm (0.100 in.) pitch connector in the bottom of the housing •Single • output configurations feature a five position TE 3-647166-5 connector •Dual • output configurations feature a seven position TE 3-647166-7 connector oemoffhighway.com/12031677
LCD Vibration Activated Hour Meter With Magnet Mounting
Hour Meter,T56 Series ENM’s series T56 LCD Vibration Activated Hour Meter features 6-digits with an hour glass icon as a running indicator. This meter can be installed anywhere on equipment with no special wiring connection or power source to operate. This compact tamper proof meter is 100% sealed with potting compound on the back side. $25.00 plus shipping MADE IN THE U.S.A.
Cab System for Sub-Compact Tractors q
Curtis Industries LLC has released a cab system for the Massey Ferguson GC1700 Series sub-compact tractors. •Fits • tractors equipped with either the DL95 or DL100 loader •Includes • lockable doors and a 12V DC windshield wiper •Optional • rear wiper is available for the premium cab •Accessories • such as roof-mount LED strobe and work lights, rear work lights, mirrors and heater are available
Premium Cab
•Features • powder-coated, commercial grade steel frame, doors and roof •Total-seal • doors are pin-hinged for easy removal
Standard Cab
e-mail: customerservice@enmco.com
•Features • same steel frame and roof with heavy vinyl doors, full perimeter weather stripping and clear vinyl rear panel
oemoffhighway.com/12065240
oemoffhighway.com/10055370
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COR P OR AT E P ROFIL E
231 Laney Road, Shannon, MS 38868 PH: 662-556-1660 • FAX: 715-377-0200 Web: www.usa.grammer.com E-mail: katie.palmer@grammer.com
Grammer serves equipment users in agriculture, construction, material handling, and turf care who work long hours in rough environments. Grammer is the most preferred, premium off-road seat in the world and provides durable, hardworking comfort for an improved ride as the result of exhaustive R+D, testing, and industry-leading innovation. What drives us is a passion for creating quality seating solutions for people who use vehicles as their primary work tool. Products from Grammer continuously set high standards and raise the bar. Our inventions lead the way and they include; air suspensions, fully automatic adjustment to the driver’s weight
guaranteeing a relaxed and healthy seating position while at work, active seat climatization which carries away body perspiration, and a host of other seating solution patents. At Grammer, we believe it’s more than just delivering a seat — it’s delivering an innovative seating solution. What seating problem can Grammer solve for you today?
TAKE ON THE TERRAIN. PREMIUM SEATING SYSTEMS
GRAMMER premium replacement seating systems are ready to take on whatever your job dishes out. With unmatched performance, cutting-edge innovation, and uncompromising quality, you can count on the seat that never quits. Find yours at usa.grammer.com. oemoffhighway.com/10055490
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t Solder Lug/Faston Terminated Panel LED
Wilbrecht LEDCO Inc. introduces a solder lug/faston terminated version of its ruggedized IP67 sealed rear mount CRM Series panel LED. •Rear-mount • design •Features • fast pitch threads and special nuts for quick installation in extreme and outdoor applications •Rugged • vibration and water resistant LED indicators are well suited for a number of applications •Available • with 2.8 x 0.5 mm fastons, as well as LED pin and lead terminations •All • versions are available with daylight readable red, yellow, green, orange as well as bicolor, blue, white, flashing, infrared and NVIS LEDs oemoffhighway.com/12076283
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HEAVY DUTY BACKUP CAMERA SYSTEM FOR OPEN AND HARSH CAB ENVIROMENTS H E AT E D W I T H 7” W AT E R P R O O F M U LT I - V I E W L C D M O N I T O R
Includes Four Channel Input and Quad, Tri, Split, or Single Screen Views Give your drivers an edge in open or challenging cab environments with a waterproof monitor and backup camera kit. The heavy-duty heated camera is optimal for providing the clearest view in the harshest weather conditions and environments. A 120° wide-angle camera displays on a 7” full-color LCD monitor with an ultra-sharp display for day or night driving. Six high
KIT P/N: STSK7360
power LEDs increase the field of vision in the dark and low-visibility circumstances.
A CENTURY OF AUTOMOTIVE VISION SAFETY 90-21 144th Place, Jamaica, New York 11435 TEL (800) 227-2095 • FAX (718) 297-0323 Info@Roscomirrors.com www.roscomirrors.com www.roscovision.com
oemoffhighway.com/10657065
Pushbutton Keypad with CANbus p
Marlin Technologies’ pushbutton keypad with CANbus and inputs/outputs is a silicone rubber keypad with nine pushbuttons that can incorporate custom icons to meet specific applications. •Six • inputs and seven outputs provided for directly interfacing to and controlling equipment •Outputs • include two 10A, two 6A and three 3A for activating work lights, headlights and other high current loads •Outputs • can be controlled directly by pushbuttons or via CAN messages •Keypad • icons are backlit for nighttime operation •Pushbuttons • and inputs are transmitted on CANbus for controlling other devices •Pushbuttons • are large and generously spaced for gloved-hand use •One • 12-pin and one 6-pin Deutsch connectors provide all connections •Electronics • are encapsulated within the keypad and exceeds IP67 rating for outdoor use oemoffhighway.com/12072506
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t Remote Control
The SmaRT CB remote from Cervis Inc. offers the same extreme-duty packaging features as are standard in the SmaRT product line. •Numerous • joystick and switch options available •Can • be configured to many different applications •Options • for tether back-up, feedback LEDs/displays and easy software customization make this model well suited for custom applications •Bi-directional • Direct Sequence Spread Spectrum wireless technology at 900MHz or 2.4GHz provides a robust link even in highly congested radio environments oemoffhighway.com/12073550
Air Heaters
Webasto Thermo & Comfort North America has officially introduced its Air Top Evo 40 and 55 models. •Offers • greater comfort, safety and heating capacity for various applications on medium-duty and commercial vehicles •Incorporates • an automatic cold-start system, providing up to 10% more heating power to cabins and cargo spaces than previous models •Quiet • operation oemoffhighway.com/12050985
Dual Axis Contactless Controller
OEM Controls has introduced the HJS9 dual axis contactless controller featuring state-of-the-art microprocessor technology. •Factory • programmable output is proportional within 0 to 10V in ratiometric or absolute configurations •Two • additional digital outputs per axis available that are programmable in on/off position relative to handle travel •Operating • temperature range is -40 to 70 C •Includes • CANbus capabilities and environmental coating protection oemoffhighway.com/12036127
IEC Push Buttons p
Siemens announces the launch of Sirius Act, a unique portfolio of 22 mm IEC push buttons, indicator lights and selector switches that showcase modern design, extreme robustness, flexible communication and ease of installation. •Provides • modular approach to ease installation and offers an extensive selection for every application with IP69K ruggedness offerings •Flat, • round metal and plastic elements combine functionality with an esthetic look •Utilizes • snap-on concept for ease of installation •IP69K • sealing ensures ability to be cleaned with a high pressure jet at high temperatures as well as other extreme environmental influences •Provides • flexible communication allowing connection to AS-I, IO-Link and Profinet oemoffhighway.com/12076142 oemoffhighway.com/10055864
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Engineering & Manufacturing Brought to you by
Siemens’ Solid Edge software (Solid Edge ST8) includes enhancements and new functionality that help users increase design speed and improve their ability to leverage synchronous technology, while providing greater flexibility in choice of platform and purchasing options. In addition, the full version of Solid Edge ST8 can now be installed on tablets running Microsoft’s Windows 8.1 operating system, giving users more freedom to design anytime, anywhere. Improvements to synchronous design intent management, complex sketching and 3D feature recognition enable users to focus on designs, rather than the design tools, resulting in an accelerated modeling process. Flexible modeling incorporating synchronous technology frees the user to intuitively produce realistic, accurate designs faster, reducing time-to-market. In addition, simplification of large and complex assembly capabilities in Solid Edge ST8, combined with its ability to accurately simulate and predict kinematic conditions, greatly accelerates the assembly design process and significantly reduces the need for physical prototypes. For more information, visit www.siemens.com/plm/st8. 142 OEM Off-Highway | MAY/JUNE 2015
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Find More Online
OVER 250 more Engineering and Manufacturing products for you to find at:
www.oemoffhighway. com/directory
Processor Board p
dSPACE has introduced a processor board for real-time systems, the DS1007 PPC Processor Board. •Handles • demanding computing requirements for developing control systems for complex modern applications such as electric drives, autonomous systems and vehicles, active noise suppression, etc.
If you’re looking for design, testing, manufacturing services and more, just type a keyword into our search bar!
•Includes • PowerPC architecture based on dual-core, 2 GHz processor QorlQ P5020 by Freescale •Features • parallel interface between the I/O peripherals and computing cores that allows fast I/O access with very low latencies •Parallel • I/O access of the QorIQ processor results in higher maximum closed-loop sampling rates despite less computing power •Simulink • models are configured via the graphical user interface provided by Real-Time Interface for Multiprocessor Systems •Makes • it easy to partition and distribute complex control algorithm models onto the two processor cores for optimal performance •Comes • with USB interface for long-term data acquisition via a USB interface oemoffhighway.com/11486313
Corrosion Protection Metal Treatment System u
Corsol WB Corrosion Protection from PRP Industries is a complete metal treatment system that protects steel from the corrosive effects of magnesium chloride, calcium chloride, sodium chloride, rock chipping, acid rain and extreme temperatures. •Offers • an alternative to hot dipped galvanizing •Provides • exceptional performance, lower weight and cost •Creates • satin black finish that prevents corrosion from degrading metal components •Especially • beneficial for use on structural steel that requires high corrosion- and chipresistance •Well • suited for haulers who transport through snow melting agents in the Midwest or salty conditions along the coastal regions, where the chemicals have become increasingly corrosive and damaging to trailers •Components • coated with Corsol and used in salty regions have been shown to reach 15 years of age with little or no deterioration oemoffhighway.com/11503240
Zinc Phosphate Coating p
The MICROLOK MZN finish from Birchwood Technologies is a fine-grained zinc phosphate coating for iron and steel components. •Provides • protection up to 1,400 F for high-heat applications such as brake components •Application • requires just five easy steps, and can be completed in a span of 15 to 20 minutes •Exhibits • better corrosion resistance and operates at half the cost when compared to room temperature blackening •Safe • to apply at a temperature of 140 to 160 F with no boiling or splattering, and bath maintenance requiring only a simple titration procedure to monitor the concentration •Complies • with MIL-DTL-16232G, Type Z, Classes 1, 2 and 3 •Finishers • with existing lines can easily be converted without technical or costly conversion challenges oemoffhighway.com/11500598
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Simulation Tool for Advanced Driver Assistance Systems p
dSPACE ASM Traffic 3.0, part of the Automotive Simulation Models (ASM) library, extends the company’s simulation model for traffic and environment simulations to support the development and testing of advanced driver assistance systems (ADAS).
Push Button Configurator p
The Schneider Electric 22mm Product Configurator is an interactive tool which simplifies the selection of 22 mm push buttons, selector switches, pilot lights and accessories. •Selected • items are added to a parts list which contains limited product specifications •Includes • a link to each part number’s detail page on company’s website oemoffhighway.com/12011923
Vehicle Dynamics Software Mechanical Simulation Corp. announces the release of TruckSim 9.0 vehicle dynamics software. •Features • major enhancements to math models, visualization tools, database and overall architecture •Makes • it easy to simulate tests and evaluate performance of vehicles that don’t yet exist, or to cover conditions that are difficult or too dangerous to handle with physical testing •Can • be used as a vehicle platform for testing advanced chassis system controllers developed with other software •Improvements • in the math models include extending tire model to handle asymmetric data or increasing number of add-on features such as sensors, payloads, etc •Features • increased number of roads and target paths to support development of ADAS and autonomous driving technologies •Compatible • with PLM software management systems oemoffhighway.com/12056302
Test System for Electric Motor and Inverter Analysis q HBM Inc. has introduced a solution for eDrive testing, a powerful, integrated system for measuring the performance and efficiency of electric motors and inverters. •Completely • integrated test solution that allows engineers to record, verify and study both electrical and mechanical parameters under dynamic conditions •Combines • HBM’s T12 or T40 torque sensor, the GEN3i data acquisition system, and as an option the Quantum 1609B temperature satellite to provide synchronous, dynamic and continuous acquisition of mechanical and electrical signals from an electric drive system oemoffhighway.com/12000252
•Includes • all features necessary for using simulation to test active safety systems •Enables • verification and demonstration of ADAS capabilities early in development phases •Can • simulate a test vehicle, urban and rural road networks, a large number of fellow vehicles, and environmental objects such as pedestrians and traffic signs •Virtual • sensors mounted on the simulated test vehicle detect objects in simulated environment and signal ADAS to take appropriate action •Simulated • collision risk scenarios can be used regressively to test functionality of active safety and driver assistance systems •Can • be used in conjunction with AutomationDesk test to provide series of ready-to-use tests for active safety functions according to the European New Car Assessment Program (Euro NCAP) protocol •Consists • of real-time-capable simulation model and graphical user interface •Road • information from other mapping and simulation tools can also be imported oemoffhighway.com/11525428
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Ready, Willing ... and ABLE Complex Assembly
FRP Composite Fabrication & Paint
Equipment Enclosures
Metal Fabrication & Paint
Panels, Fenders Engine Hoods, & Wheel Wells
Thermoformed Plastics
Inspection & QC Since 1954, ABLE MFG has helped build some of the hardest-working machines on the planet, at some of the lowest costs in America. Our vehicle parts and equipment enclosures perform to the most rigorous standards of the construction, agriculture, mining, military, and industrial markets. Just as importantly, our turnkey production capability* covers every stage of the process from concept to shipping crate. When compromise isn’t an option, you need a production company that is ready, willing, and ABLE.
(417) 623-3060 ext. 1 ablemfg.com Building With Pride In Joplin, Missouri Since 1954 *ISO 9001:2008 certified
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ENGINEER ING & M A NUFAC T UR ING www.oemoffhighway.com/design-manufacturing
Read Online SEARCH: 12059957 A new safety analysis methodology After close analysis of problems arising within SIL quantifiers, a new component-based methodology emerged.
SEARCH: 12042268 A case for broadening the use of virtual testing Expansion of virtual testing for machine authorization in the European Union could provide time and cost savings to agricultural equipment manufacturers.
SEARCH: 12030116 Enhance durability through data Software and hardware systems continue to advance and offer engineers more information to use for understanding a vehicle’s durability capabilities over the life of the vehicle.
SEARCH: 12074514
WHITE PAPER:
How the heavy equipment industry can reduce the cost of operations and meet global challenges Feeding a growing world population, developing infrastructure for major cities and properly utilizing natural resources are macro trends that can be positively impacted by the heavy equipment industry. This paper addresses how product lifecycle management (PLM) can help drive the industry’s response to global challenges.
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Encoder Configurator u
With its configurator for incremental and absolute rotary encoders, Wachendorff Automation is able to offer design engineers and developers genuine added value compared with conventional configurators of the same class. •Able • to recall previous data •Programming • holds a complete store of the combination of all the technical features and is capable of combining them (over 1.5 million possibilities), using an intelligent logic to manage them •Rules • out any errors during configuration process •Identifies • devices that may be considered after just a few entries •Generates • data sheet that is individually tailored to a configured rotary encoder •Clicking • a product type transfers selection criteria chosen in advance during preselection to the ‘product level’ and therefore ‘remembers’ them •Product • page is developed individually for user based on data, offering the possibility to continue configuring and/or generate individual data sheet at any time oemoffhighway.com/12046942
Advanced Productivity Coatings
PPG Industries’ industrial coatings business has introduced PERFORMALOC advanced productivity coatings, a new category of cross-linked coatings featuring a proprietary combination of low-volatile organic compound (VOC) resins that cure fast and hard, thus eliminating the need for baking or force-drying of metal parts. •For • OEMs and part suppliers that coat metal parts •Dries • extremely fast to a hard, durable finish •Well • suited for OEMs and part suppliers that have limited or no baking capabilities oemoffhighway.com/12037587
Sensor Programming Tool q
POSITAL introduces the UBIFAST configuration tool, offering powerful programming capabilities for the IXARC Series of rotary encoders. •Extensively • modifies performance characteristics of POSITAL encoders through software changes without requiring changes to physical components •Increases • versatility of these devices •Connects • to programmable encoders through an accessory cable •Features • built-in WiFi hotspot and webserver •Able • to connect to smartphone, tablet or laptop computer via WiFi once connected to encoder and powered up •Configuration • interface will automatically open up in a standard web browser window without the need for an app, software installation or Internet connection oemoffhighway.com/12053807
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COR P OR AT E P ROFIL E Michigan Wisconsin China England
For more information on Applied Process, visit www.appliedprocess.com
India
Applied Process – A company whose time has come.
Applied Process has become the world leader in Austempering technology. To meet today’s increasingly stringent industry standards,
we provide a service that enables tougher,
stronger and more wear resistant components.
Austempered iron and steel are lighter and more energy efficient choices compared to other manufacturing methods.
We specialize in Austempering processes:
» Austempered Ductile Iron (ADI) – a high strength-to-weight material that is an economical choice.
» Carbidic Austempered Ductile Iron (CADI) – a treatment using a matrix of ausferrite and
BETTER PARTS THE
FIRST TIME… EVERY TIME. Applied Process Inc. clocks the competition.
With so much riding on your parts and components,
carbides to add strength and wear resistance.
you simply don’t have time for lesser-made and
component that resists embrittlement.
Iron (ADI) parts from Applied Process meet the most
» Austempered Steel – a tough, high-strength
inferior-performing solutions. Austempered Ductile
» Carbo-Austempered™ Steel – a high carbon
stringent industry standards…time and time again.
bainitic case with either a bainitic or tempered
martensitic core for a component that combines strength and toughness.
» Austempered Gray Iron (AGI) – offers excellent
dampening effects, strength and wear resistance.
• ADI provides greater strength, uniformity and wear resistance • ADI offers increased performance with decreased overall cost of production • ADI acts like steel without the added weight • ADI is cosmetically superior to welded or forged designs It’s time to put the power of Applied Process to work for you.
Global Leader in Austempering
APPLIED PROCESS INC TM
www.appliedprocess.com
oemoffhighway.com/10055018
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Design Software for Batteries u Maplesoft announces the release of the MapleSim Battery Library, an add-on component library to its advanced system-level modeling tool.
•Allows • users to incorporate physics-based predictive models of battery cells into their multi-domain models so they can take battery behavior into account early in the design process •Can • include battery behavior in systemlevel models, allowing users to understand how the battery will behave as part of the greater system •Helps • optimize battery and system performance, and reduce risk of undesirable effects such as battery overheating •Supports • both equivalent circuit and electrochemical battery models •Includes • parameter identification tools for determining model parameters from experimental data •Can • be used in any modeling project that involves batteries, including consumer electronics, electric and hybrid-electric vehicles, power electronics and energy storage in power generation applications •Typical • projects include battery load analysis and optimization to maximize the time between charges and State of Health effects on charge/discharge efficiency and thermal runaway •Enables • HIL testing of battery management systems, thermal modeling and cooling system optimization to stabilize battery temperature oemoffhighway.com/12028887
t Electromagnetic FEA Software
The Opera electromagnetic finite element analysis (FEA) tool from Cobham Technical Services helps to accelerate commercial development of new technologies. •Provides • speed and flexibility •Features • scripting flexibility for automating design investigations and ease of interfacing to other software tools •Allows • three dimensional (3D) version of Opera to initially configure a model and derive data in order to further accelerate analysis •Less • computationally intensive 2D version is typically used for the bulk of simulation tasks •Each • non-linear 2D simulation run typically takes less than 30 minutes, with overnight batch processing further helping to shorten the process •Solutions • that meet specific criteria in the design space are then modeled and simulated using Opera 3D, to fine-tune performance and provide detailed confirmation of results •Near • seamless mesh control capabilities require minimal input and allow any angular alignment of rotating and stationary parts to be considered •Command • script files help with accurate evaluation of design parameters oemoffhighway.com/11519617
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t Gray Epoxy Primer
Sherwin-Williams Automotive Finishes introduces a direct-to-metal (DTM) gray epoxy primer, E2A400, designed for fleet and manufacturing, and has application values in a variety of markets. •U.S. • compliant at 2.1 lbs./gal VOC •Boasts • ready-to-spray solids of 48% and applies similarly to a sealer •Easily • topcoatable, and can be used with a wide range of topcoats •Fast • dry times and good sandability make it well suited for manufacturers, fleets and automotive refinishers •Features • wet-on-wet capabilities with various compatible topcoat systems •Option • to be accelerated enables it to be used as a prep coat for many other OE and refinish applications seeking improved process times •Can • be used as an undercoat for aluminum oemoffhighway.com/12064840
All-in-One Development System p
With MicroLabBox, dSPACE introduces a compact, versatile and powerful development system for laboratory use. •Control, • test and measurement applications can be brought to reality fast, easily and cost-efficiently •Does • not take up more space than a conventional laptop computer •Features • over 100 channels of different I/O types •Combination • real-time processor and FPGA provide the versatility needed for research and development •Compact • all-in-one system
Mid-Gloss Black Liquid Topcoat
PPG Industries’ industrial coatings business has introduced SPECTRACRON polyester urethane (SPU) coating, a mid-gloss black liquid two component (2K) topcoat. •Maintains • and controls color and gloss on metal finishes •Retains • color and gloss regardless of shifting temperature, humidity and application conditions •Consistently • meets and maintains 55 to 65 units of gloss at 60-degree gloss oemoffhighway.com/12061838
Metal Tubular Assembly Design and Fabrication
•Features • 2 GHz dual-core real-time processor (Freescale PowerPC QorIQ P5020) capable of achieving fast closed-loop cycle times of less than 15 ㎲ •High • computation power •Comprehensive • high-performance I/O •User-programmable • FPGA enables extremely fast control loops •Ethernet • and CANbus interface oemoffhighway.com/12028527
Expert Design and Fabrication • Exhaust systems • Air gap manifolds • Charge air duct resonators • Tubular manifolds • Turbocharger oil drains
Production Parts for
• Diesel and automotive engines • On/Off road vehicles • Agricultural vehicles • Emission systems
Flexible Metal Inc., 2467 Mountain Industrial Blvd., Tucker, GA 30084 Tel: (770) 493-1100
www.flexiblemetal.com
7495 East M-36, Hamburg, MI 48139 Tel: (810) 231-1300
oemoffhighway.com/12002054
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Read Online SEARCH: 12028626 More engineering up front Advancements in simulation software are making it easier for engineers to test and validate designs early on to ensure a more productive and cost-efficient design process.
SEARCH: 12006601 Opportunties and savings with 3D printing New technologies, materials and uses for 3D printers have expanded the technology’s use in various manufacturing industries.
SEARCH: 12059970
WHITE PAPER:
A component-based methodology to quantify the Safety Integrity Level In the design process of a safety related system, three main steps are necessary: (i) Hazard and risk analysis, which amongst others results in a number of safety functions that have to be implemented, (ii) conceptual design which specifies a design that will implement the safety functions, (iii) evaluation of the safety functions where the Safety Integrity Level (SIL), for example, needs to be quantified (ref. functional safety standard “IEC 26262”).
SEARCH: 12056485
WHITE PAPER:
A Translation Primer for Industrial Manufacturers Translating product information for customers helps ensure product satisfaction, as well as operator safety in a global business environment.
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www.oemoffhighway.com
Just type in the 8-digit number, or the article name into our search bar!
Test and Analysis Software p HBM nCode announces the release of the latest version its software suite, nCode 11.0.
•Features • speed improvements that enable users to rapidly process large amounts of data and state-of-the-art methods for designing and validating components subjected to vibration excitation •Improvements • to overall execution speed of processing test data helps reduce analysis time of huge data sets with complex flows •Functionality • of the vibration fatigue solver includes new types of loading, conditions and calculations •Added • methods such as multiple simultaneous PSDs, Sine on Random, and Sine Dwell loading enables improved simulation of real-world conditions and offers benefits for engine and powertrain applications
Steel Parts Leveler q
The model 120-200 ARKU FlatMaster leveler is the largest FlatMaster parts leveler in North America, and is designed to help heavy equipment OEMs meet their specifications for flatter steel plate parts. •Capable • of leveling parts up to 1.675 in. thick and 78 in. wide •Able • to stress relieve parts, making them much easier to weld or bend •Can • adapt the leveling force to varying shapes such as circles, triangles and parts with openings •Servo-hydraulic • system recognizes any change in the required force in a fraction of a second and adjusts to maintain a precise gap oemoffhighway.com/12076458
•Supports • Modal Superposition allowing larger models, more frequency steps, larger frequency range, better fidelity of results and faster analysis •Strain • Gauge Analysis engine identifies suitable strain gauge locations for the load reconstruction process •Gauge • selection procedure also has the capability of generating metrics that assist in selecting the appropriate number of gauges to use oemoffhighway.com/12073650
READ HBM’S WHITE PAPER:
Fatigue Analysis
of Seam Welded Structures using nCode DesignLife at
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Wax-Based Coating u
Daubert Chemical introduces its Nox-Rust 1290HP waxbased coating which has been reformulated to include a nanoscale chemical additive. •Wax-based • design enables protection from salt, humidity, dirt and debris •Provides • up to 50% longer corrosion resistance than previous products as shown during cyclic corrosion lab test procedures following SAE J2334 standards •Nanoscale • chemical additive complements original molecular makeup and deposits a protective barrier that interferes with corrosion mechanisms •Larger • and smaller molecules of nanoscale additive fit tightly together like layers of marbles, enabling it to adhere tightly to the surface, and even if the coatings’ outer layers are dislodged, the foundational layer continues to suppress the oxidation process •Can • be applied to a wide variety of substrates and requires less surface preparation than other anticorrosive coating technologies •Exhibits • superior adhesion to welds and demonstrates resilience even when exposed to post-coating assembly processes using welds or mechanical fasteners like screws and bolts •Protection • capabilities allow engineers to have greater flexibility when choosing materials and construction methods •Enables • thinner, higher-alloy steel to last much longer and welded areas are far better protected •Complete • submersion to apply coating offers greater coverage to ensure optimum levels of corrosion protection oemoffhighway.com/12065114
Epoxy Primer
ACME Quality Paints, a brand of the Sherwin-Williams Company, introduces AIP302, a 2.1 VOC Epoxy Primer, to its AIC (Advanced Industrial Coatings) product line of finishing products and systems. •Provides • excellent appearance out of the gun with an eight-hour pot life, great filling properties and easy sanding capabilities
Configuration Tool q
The SmaRT Connect Vx.x is a Windows configuration tool by Cervis Inc. allowing users to program the general configuration logic of SmaRT Wireless handheld products. •Allows • users to assign buttons to outputs, make outputs latching or momentary, configure conditional logic, and more •Can • be used with two, four, six and 10 button handhelds in conjunction with both solid state and relay output base units oemoffhighway.com/12073683
•Can • be applied directly to multiple metals and substrates, including cold rolled steel, hot rolled steel, aluminum, fiberglass and SMC (sheet molding compound) •Offers • outstanding topcoatability and can be used with a wide range of topcoats •No • induction time needed •Well • suited for fleet, construction machinery, farm equipment and other industrial applications oemoffhighway.com/12070128
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A D V ER T ISER S’ INDE X Advertiser...................................................... Page #
Rebling Power Connectors 215-343-2400
www.rebling.com 50 Franklin Drive Warrington, PA 18976 Rebling Power Connectors manufactures high current connectors and switches for a variety of industries and applications, including aircraft, trucks, EV, power distribution, and industrial equipment.
oemoffhighway.com/12024896
HBM, Inc.
1-800-578-4260 www.hbm.com 19 Bartlett Street, Marlborough, MA 01752 Backed by over 60 years of measurement experience, HBM offers state of the art strain gauges and sensors, including the newest member of the Somat family of rugged data acquisition systems, SomatXR.
oemoffhighway.com/10056640
Fuller Industries, LLC 800-227-2961
www.fullercustomproducts.com One Fuller Way, Great Bend, KS 67530
Custom Made Brushes to your specifications for OEM Equipment
CUSTOM BRUSH
oemoffhighway.com/12079974
BEI Sensors
800-350-2727
www.beisensors.com
BEI Sensors designs and manufactures reliable speed and position sensors for extreme off-highway applications. Products include Hall effect sensors, potentiometers, inclinometers, industrial encoders, and accessories. Custom product adaptations are available.
oemoffhighway.com/10636970
Advertiser.............................................................................................. Page # Able Mfg........................................................................................................145 Ace Pump Company...................................................................................75 Almo Manifold & Tool Company.........................................................153 Applied Process..........................................................................................147 BEI Sensors...................................................................................................152 Bonfiglioli USA....................................................................................... 52-53 Brennan Industries, Inc.............................................................................93 Briggs & Stratton Corporation.......................................................19, 156 C.E. Niehoff & Co............................................................................... 107, 117 CLEANFIX North America Ltd...............................................................153 ContiTech Air Spring Systems.................................................................69 Cross Mfg., Inc...............................................................................................91 Cummins Engine Company Inc....................................................... 26-27 Custom Products Of Litchfield.............................................................133 Dana Corporation................................................................................... 2, 55 Danfoss............................................................................................................79 DEUTZ Americas....................................................................................16-17 Eaton Hydraulics Group USA..................................................................81 Eberspaecher Climate Control Systems...........................................135 ENM Company............................................................................................138 Enovation Controls...................................................................................131 Faria-Beede Instruments, Inc................................................................137 Federal-Mogul Holdings Corporation......................................... 42-43 Firwin Corp.....................................................................................................21 Flaretite Inc..................................................................................................153 Flexible Metal Inc.......................................................................................149 FRABA Inc......................................................................................................115 Fuller Industries LLC.................................................................................152 GKN Land Systems......................................................................................61 GMP Friction Products...............................................................................59 GRAMMER.....................................................................................................139 Harting USA.................................................................................................113 Hatz Diesel Of America, Inc.............................................................. 38-39 HAWE Hydraulics.........................................................................................73 HBM, Inc........................................................................................................152 Hirschmann Automation & Controls................................................. 111 HYDAC.......................................................................................................84-85 IMT Corporation...........................................................................................68 J.R. Merritt Controls..................................................................................153 John Deere Electronic Solutions.........................................................101 Kawasaki Precision Machinery (U.S.A.), Inc.......................................83 KTR Corporation...........................................................................................66 LADD Distribution LLC............................................................................118 Linak US Inc.............................................................................................98-99 Master Bond Inc.........................................................................................153 MICO.................................................................................................................63 Minnesota Rubber and Plastics, Quadion LLC...................... 122-123 Morris Coupling-Grand Bending.........................................................125 MTS Systems Corporation, Sensors Division.........................104-105 MTU............................................................................................................ 30-31 OEM Controls..............................................................................................141 Parker Hannifin/Velcon Filtration Division................................. 34-35 Perkins Engines Company Ltd......................................................... 22-23 PT Tech, Inc.....................................................................................................57 Rebling Plastics/Power Connectors...................................................152 Rosco Inc...................................................................................................... 140 Scania USA......................................................................................................29 Schroeder Industries........................................................................... 76-77 Separ Filter.....................................................................................................45 Shaw Development, LLC...........................................................................44 Siemens PLM Software........................................................................7, 155 SKF.................................................................................................................9, 11 SPAL USA.........................................................................................................25 SuperBrightLEDs.com..............................................................................119 Superior Signals Inc................................................................................. 109 Thermal Control Products........................................................................37 Thermal Structures.....................................................................................33 Thermal Transfer Products, Ltd..............................................................87 Torsion Control Products..........................................................................67 Twin Disc, Inc.......................................................................................... 51, 65 Vogelsang................................................................................................88-89 WPT Power Corporation....................................................................48-49 Yanmar America Corp........................................................................... 3, 41 Zinga Industries...........................................................................................95
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Custom Quatro Blocks Incorporating ISO 7368 (DIN 24342) Slip-in Valves From 16mm to 80mm 6,000 psi • 13 different spool configurations in one block • Longer life over conventional spool valves • Incredible control options • Built-in regen function • Soft shift capabilities
PO Box 112 Ph: 989.984.0800 777 Aulerich Road Toll Free: 1.877.ALMO.NOW East Tawas, MI 48730 Fax: 989.984.0830
www.almomanifold.com
oemoffhighway.com/10720605
www.youtube.com/cleanfixgf
• 1-, 2-, 3- & 4-axis joysticks • Custom grips for your requirements • Full range of hall-effect joysticks, from finger-operated to heavy industrial • Standard and custom operator armchair systems, rotating and fixed models • Output options: voltage, current and PWM amplifiers, can-bus, profi-bus, 6- or 8-bit encoders • Proportional footswitches
More power
Stratford, CT info@jrmerritt.com
www.jrmerritt.com 1-800-333-5762
30% less power consumption (Uni Karlsruhe, Germany / 2013)
Reversible Fans For Radiator Cleaning
CATERPILLAR
Reduced fuel consumption
Less noise under full load
Toll Free 1-855-REV-FANS (1855-738-3267) I Phone 519 275 2808 I www.cleanfix.org
oemoffhighway.com/10055640
oemoffhighway.com/10056660
Low Viscosity Toughened Epoxy Two Component EP21FL • Withstands rigorous thermal cycling • Electrically insulative • Excellent for potting • Long working life
154 Hobart Street, Hackensack, NJ 07601 USA +1.201.343.8983 • main@masterbond.com
www.masterbond.com oemoffhighway.com/10055759
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OF F - HIGH WAY HEROE S
CREDIT: WARNER & SWASEY BROCHURE 6922, 1969, HCEA ARCHIVES
www.oemoffhighway.com/12060123
Telescopic excavators
The introduction of interchangeable attachments paired with a telescoping horizontal boom leads to the development of the first telescopic excavators. by Thomas Berry, Archivist, Historical Construction Equipment Assn. (HCEA)
A Warner & Swasey G1000 Gradall demonstrates the telescopic excavator’s ability to break up and remove pavement.
Even though the development of
a solution to this problem. They
improved “Sloper” built the next year
early 1900s endowed cable excava-
not only excavate roadside ditches
boom left or right, and in 1944 it was
interchangeable attachments in the tors with unprecedented versatility, there were still excavating tasks for which they were ill suited.
An especially troublesome task
was the finishing of slopes. A cable excavator could rough out a ditch
or a cut very handily, but trimming the slopes of cuts, fills and ditches
to exacting specifications required
expensive hand labor because there was no machine on the market that was capable of the task. The work could take so long that the entire project could miss deadline for
completion; even worse, a downpour before acceptance of the work could necessitate doing it all over again to repair erosion.
Cleveland, OH, contractors Ray
and Koop Ferwada came up with
conceived a machine that would and catch basins, but would also finish slopes in such a way as to
strengthen them against washouts.
incorporated the ability to rotate the redesigned and given the name it still bears today, Gradall.
The subsequent business histo-
It would have a horizontal boom
ry of transactions, spinoffs and so
telescoped from 10 to 20 feet. The
here, but the Gradall was eminently
that could be raised, lowered and boom would be mounted on an
excavator-like frame that revolved 180 degrees left or right and
was mounted on a conventional
highway truck. It would use interchangeable buckets for the work
at hand, and the bucket pivoted at
the end of the boom with the open
forth is too complicated to explore
successful. It was very versatile, finding work in everything from snow removal to blast furnace mainte-
nance. Its versatility was enhanced
by a variety of attachments including teeth, drills, picks, blades, vacuum clamps and rakes.
In addition to the Gradall line that
end facing the machine.
was offered by Warner & Swasey
and granted in 1944, and the first
and Badger, Hein-Werner, Link-Belt,
A patent was applied for in 1940
“Material Mover” prototype was built in early 1942. This was the first American-built all-hydraulic excavator. An
(which acquired the patents in 1945) Little Giant, Quickway and Schield Bantam (later Koehring) also produced telescopic excavators. |
The Historical Construction Equipment Assn. (HCEA) is a 501(c)3 non-profit organization dedicated to preserving the history of the construction, dredging and surface mining equipment industries. With over 4,000 members in 25 countries, activities include publication of a quarterly educational magazine, Equipment Echoes; operation of National Construction Equipment Museum and archives in Bowling Green, OH; and hosting an annual working exhibition of restored construction equipment. Individual memberships are $32.00 within the USA and Canada, and $40.00 US elsewhere. HCEA seeks to develop relationships in the equipment manufacturing industry, and offers a college scholarship for engineering students. Information is available at www.hcea.net, by calling 419-352-5616 or e-mailing info@hcea.net.
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