OEM Off-Highway June/July 2020 by OEM Off-Highway

JUNE/JULY 2020

Component Directory: OEMOffHighway.com/Directory

80+ PRODUCTS INSIDE AND THOUSANDS MORE ONLINE! oemoffhighway.com OOH0620_01_Cover_SJ.indd 1

6/25/20 11:40 AM

O DE DU DE M CO H A K K A P E L I I T TA T R I Extend the all-season capabilities of your machinery

800.565.2525

nokianheavytyres.com

H A K K A P E L I I T TA L O A D E R All-season wheel loader tire with great winter grip OOH0620_02-05_TOC_SJ_SJF.indd 2

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OPERATORS DEMAND DURABILITY. DELIVER WITH MARVEL INDUSTRIAL COATINGS.

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CONTENTS

VOLUME 38, NO. 4 | JUNE/JULY 2020

FEATURES 10 | ENGINES & COMPONENTS 11

Engines

16 Fluids, Fuel & Cooling Systems • Fans • Fuel Hoses • Fuel Tanks • Hose Connectors

18 Filtration • Lube Filtration • Fuel Filtration • Air Cleaners • Aftertreatment Devices

22 | DRIVETRAINS & COMPONENTS 23 Axles, Brakes & Transmissions • Brake Control • Transmissions • Axles • Suspensions • PTOs • Clutches

26 Tracks & Tires • Track Systems • Wheels • Radial & OTR Tires

28 Hardware • Latches • Bearings • Hinges • Seals • Clamps

30 | FLUID POWER SYSTEMS & COMPONENTS 31 Pumps & Motors

PRODUCT SHOWCASE

• Gear Pumps • Piston Pumps • Bent Axis Motors

2020

The Annual Showcase issue highlights the latest product launches for the heavy-duty vehicle industry. Look for the Top New Product icon to see those currently contending for our annual award. And be sure to visit oemoffhighway.com for thousands more products.

36 Valves • Directional Valves • Steering Valves • Load Sensing Valves • Solenoid Valves • Pressure Control Valves

38 Fluid System • Hydraulic Hoses • Quick Couplings

40 | ELECTRICAL & ELECTRONICS 41

Power Systems & Sources • Batteries • Connectors • Power Switches • Actuators • Electric Motors • Alternators

44 Smart Systems • GNSS Receivers • Data Acquisition Systems & Recorders • Telematics Systems • Controllers

50 Lighting • Headlamps • Modular Lighting • Light Bars • Worklamps

52 Sensors • Angle & Tilt Sensors • Linear Position Sensors • Inclinometers • Valve Sensors • Accelerometers • Optical & Rotary Encoders

54 | OPERATOR ENVIRONMENT

• Keypads • Seats • Human Machine Interfaces (HMI) • Buttons & Switches • HVAC Systems

60 | ENGINEERING & MANUFACTURING

23 4

• Materials • Design Software • Simulation Software • Coatings & Sealants

OEM Off-Highway | JUNE/JULY 2020

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IN EVERY ISSUE 6

Published by AC Business Media

EDITORIAL ADVISORY BOARD

Editor’s Note

Industries Continue Moving Forward

Craig Callewaert, PE Chief Project Manager Volvo Construction Equipment

Equipment Market Outlook

Declines Likely to Continue for Most Global Equipment Markets

201 N. Main Street, 5th Fl., Fort Atkinson, WI 53538 (800) 538-5544 • www.ACBusinessMedia.com

Roy Chidgey Business Segment Head, Minerals Projects and Global Mobile Mining Siemens Large Drives US Andrew Halonen President Mayflower Consulting, LLC

oemoffhighway.com/economics

65 Advertisers’ Index Off-Highway Heroes

66 The First Modern Motor Grader The Auto Patrol contained many of the features which are standard in today’s motor grader designs. Search: 21136300

Editor Sara Jensen sjensen@ACBusinessMedia.com

Terry Hershberger Director, Sales Product Management, Mobile Hydraulics Bosch Rexroth Corp.

Senior Field Editor Curt Bennink cbennink@ACBusinessMedia.com Contributing Writer Thomas Berry

Steven Nendick Marketing Communications Director Cummins Inc.

Senior Production Manager Cindy Rusch crusch@ACBusinessMedia.com Art Director Dave Haglund Audience Development Manager Angela Franks

John Madsen Director Engineering & Product Management GKN Wheels & Structures

ADVERTISING SALES 800 5385544 Al Bower ...........................abower@ACBusinessMedia.com Greg Schulz ....................gschulz@acbusinessmedia.com Nikki Lawson ................nlawson@ACBusinessMedia.com Sean Dunphy ................sdunphy@ACBusinessMedia.com Kris Flitcroft ...................kflitcroft@ACBusinessMedia.com

Andy Noble Head of Heavy Duty Engines Ricardo

Strength of Industries: Manufacturers Get Back to Work and a New Normal

For manufacturers who had to temporarily shut down due to COVID-19, operations are starting to reopen and get back to some normalcy. Search: 21132599

Reprints — For reprints and licensing please contact Greg Schulz at 920-542-1239 ............. gschulz@acbusinessmedia.com AC BUSINESS MEDIA Chief Executive Officer........................................Barry Lovette Chief Financial Officer .........................................JoAnn Breuchel Chief Digital Officer ..............................................Kris Heineman Chief Revenue Officer..........................................Amy Schwandt VP Audience Development .............................. Ronda Hughes Director of Digital Operations & IT ...............Nick Raether Director of Digital Strategy ...............................Joel Franke Group Content Director......................................Jon Minnick

Allen Schaeffer Executive Director Diesel Technology Forum Keith T. Simons President – Controls Products OEM Controls, Inc.

Use of components and features from Caterpillar’s next generation excavators ensure machine durability and efficiency.

Bob Straka General Manager, Transportation SBU Southco, Inc.

Search: 21135901

Luka Korzeniowski Global Market Segment Leader, Mobile Hydraulics MTS Sensors

While several events related to the heavy equipment and engineering industries have have been postponed due safety concerns related to COVID-19, others are now being held virtually.

List Rental — Jeff Moriarty, SVP, InfoGroup Phone: (518) 339-4511 jeff.moriarty@infogroup.com

Matt Rushing Vice President, Product Line, Global Crop Care AGCO Corp.

Alexandra Nolde Senior Communication & Media Specialist Liebherr-Components AG

Taking a New Approach to Industry Events in the Age of COVID

Change of Address & Subscriptions — PO Box 3605 Northbrook, IL 60065-3605, Phone: (877) 201-3915 Fax: (847)-291-4816 • circ.OEMOff-Highway@omeda.com

Daniel Reibscheid Director of Sales & Marketing Torsion Control Products, Inc.

New Caterpillar Material Handler Designed with Productivity and Efficiency in Mind

PRINT AND DIGITAL STAFF Publisher Sean Dunphy sdunphy@ACBusinessMedia.com Associate Publisher Michelle Kopier mkopier@ACBusinessMedia.com

Doug Meyer Global Director of Construction Engineering John Deere

Online Exclusives www.oemoffhighway.com

www.OEMOffHighway.com

Published and copyrighted 2020 by AC Business Media. All rights reserved. No part of this publication shall be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording or any information storage or retrieval system, without written permission from the publisher. SUBSCRIPTION POLICY: Individual print subscriptions are available without charge in the United States to original equipment manufacturers. Digital subscriptions are available without charge to all geographic locations. Publisher reserves the right to reject nonqualified subscribers. Subscription Prices: U.S. $35 One Year, $70 Two Years; Canada and Mexico $60 One Year, $105 Two Years; all other countries, payable in U.S. funds, drawn on U.S. bank, $85 One Year, $160 Two Years. OEM Off-Highway (USPS 752-770, ISSN 1048-3039 (print); ISSN 2158-7094 (online) is published seven times a year: January/February, March, April/ May, June/July, August/September, October, November/December by AC Business Media, 201 N. Main Street, 5th Fl., Fort Atkinson, WI 53538. Periodicals Postage paid at Fort Atkinson, WI and additional entry offices. POSTMASTER: Send address changes to: OEM Off-Highway, PO Box 3605 Northbrook, IL 60065-3605. Printed in the U.S.A. Volume 38, No. 4, June/July 2020

Chris Williamson, PhD Senior Systems Engineer Global Research & Development Danfoss Power Solutions Company

Search: 21123406

OEM Off-Highway | JUNE/JULY 2020

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EDITOR’S NOTE oemoffhighway.com/21135933

Industries Continue Moving FORWARD

IN THE NEXT ISSUE

t’s been an interesting first half of year, to say the least. By now many of us have settled into new routines and possibly even started getting back to some sort of normalcy. Whether the world will ever get back to any sort of “normal” again remains to be seen, but one thing has stuck out during all of this—the resiliency of people and the industries we cover. There have been many challenges, but also stories of strength and coming together to help those in need. Many manufacturers have used their capabilities and resources to produce needed PPE and medical equipment to help combat the COVID pandemic. Even as they begin reopening their facilities, they continue to proUNSPLASH duce these needed supplies. You can read all of our coverage related to COVID’s impact on the heavy equipment design and manufacturing industries at oemoh. com/21130006. As part of our ongoing coverage, we have teamed up with our sister brands ForConstructionPros.com and Supply & Demand Chain Executive to create a six-part video series. In it we look at the various ways COVID has impacted the supply chain and transportation industries, as well as construction and equipment manufacturing. You can find all episodes on our YouTube channel as well as our website. We have also started a weekly video interview series called Design & Engineering Insights in which we examine current technologies and trends within the various industries we cover. Videos are published every Wednesday and can be found on our website. Or, visit oemoh.com/subscribe to subscribe to our Development work continues for the heavy equipment weekly Industry newsletter and get each week’s video sent directly to your industries. inbox. Have a topic you think we should cover? Interested in participating in an upcoming interview? Let us know! While the world is a different place right now, companies are still developing and manufacturing new products; to aid with those efforts this year’s Product Showcase issue once again compiles the latest components and design tools. As always, the issue is organized by system to help ease the search for products you most want to learn about. You can also find hundreds more products online at oemoffhighway.com. Have more new products to submit for inclusion on our website or next year’s issue? Topics or technologies you think we should cover on an editorial basis? Just want to chat about what you’re seeing in the industry? Reach out at any time, we’re always happy to AUG/SEPT ISSUE hear from our readers, and hope you’re all staying safe and well.

• New Battery Technologies • Advancements in Fuel Types • Operator Interface Designs for Compact Equipment • Hybrid and Electric Vehicle Trends

+2020 Engine Spec Guide

editor@oemoffhighway.com @OEMEditor

OEM Off-Highway | JUNE/JULY 2020

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EQUIPMENT MARKET OUTLOOK

JAMESYETMINGAUPHOTOGRAPHY | ISTOCK / GET T Y IMAGES PLUS

oemoffhighway.com/economics

DELINES LIKELY TO CONTINUE FOR MOST GLOBAL EQUIPMENT MARKETS

nnual U.S. Construction Machinery New Orders were down 11.2% in March compared to the year-ago level; declines are due in part to disruptions in construction markets and ongoing recession in the industrial sector. U.S. Farm Machinery and Equipment Supplies were up 0.4% from 1 year ago, though labor disruptions and business closures due to COVID-19 are decreasing demand for equipment. Quarterly Germany Industrial Production was down 6.4% in March with further declines anticipated. Annual Europe Agriculture Machinery Production was also down 6.5% in March, and annual Production is forecast to decline through the second half of the year.

Go to oemoffhighway.com to sign up for our monthly ECONOMIC NEWSLETTER!

U.S. Leading Indicator:

ITR Economics is an independent economic research and consulting firm with 60+ years of experience.

QUESTIONS? economics@oemoffhighway.com

• The Conference Board’s U.S. Leading Indicator March-to-April percentage decline was the worst on record. This is the second consecutive month of such decline • Decline in the Leading Indicator suggests that business cycle decline in the U.S. industrial sector will extend into at least late 2020.

112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 0

111.6%

111.4%

111.5%

111.4%

111.9%

111.7%

104.2%

98.8%

Sep Oct Nov Dec Jan Feb Mar Apr '19 ’20 Editor’s Note: Please note that this chart has been modified on the Y-axis to show the trend more easily.

OEM Off-Highway | JUNE/JULY 2020

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Actual index (2004=100)

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EQUIPMENT MARKET OUTLOOK oemoffhighway.com/economics

U.S. Private Nonresidential New Construction:

U.S. Industrial Production: • Quarterly U.S. Industrial Production was down 6.9% in April. Diminished demand associated with U.S. and global shutdowns as well as the effects of low oil prices on the U.S. oil and gas sector are driving the worst month-to-month decline in over a century. • U.S. Industrial Production is likely to decline through at least the remainder of the year. 1

Annual % change in 3 month moving totals

0.1%

-0.2%

-1

-0.5%

-0.7%

-2

-2.1%

-3 -4 -5 -6 -7 -8

-6.9%

Sep '19

Oct

Nov

Dec

Jan ’20

Feb

Mar

Apr

• Quarterly U.S. Private Nonresidential New Construction totaled $109.533 billion in March, up 1.1% from the same quarter 1 year ago. • U.S. corporations will be generally weakened by the shutdowns, and significant investment in new nonresidential construction is unlikely this year. 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 -2.5 -3.0

Annual % change in 12 month moving totals

• Disruptions to construction markets and ongoing recession in the industrial sector are contributing to the current decline. Trends in the U.S. Architecture Billings Index suggest decline will extend into at least the second half of 2020. Annual % change in 12 month moving totals

0 -2

3.8%

7.6%

1.1%

4.5%

3 2

-1.5%

-2.2%

-2.6%

Nov

Dec

Jan ’20

Feb

Mar

Aug '19

Sep

• T he annual North American Rotary Rig Count averaged 998 in April, down 19.4%. • The oil supply-demand imbalance is resulting in falling oil prices, with oil prices trending below breakeven levels. This suggests U.S.-based production will decline, as producers will not be incentivized to continue operations at these unusually low prices. Annual % change in 12 month moving totals

-8.0%

Feb

Mar

-15

• Expe shut to n truc

Annual % change in 12 month moving totals

7.1%

7.6%

15 12 9

4.5%

5.1%

4.8%

Oct

Nov

Dec

Jan ’20

Feb

Mar

2.9%

-3 -6

1 -19.4%

-20

Sep '19

Oct

Nov

Dec

Jan ’20

Feb

Mar

Apr

0.7%

-9

0 -1

-12

-0.1%

Aug '19

Sep

Oct

Nov

Dec

Jan ’20

-15

Feb

Mar

OEM Off-Highway | JUNE/JULY 2020

OOH0620_07-09_Econ_SJ2.indd 8

6 3

2 -14.6%

-11.2%

Sep

Au '1

• The ITR Checking Points™ system suggests that Phase B, Accelerating Growth, will likely extend into the second half of the year.

-16.3%

Aug '19

• Apri cam This on r

3 -13.1%

-10

Jan ’20

4 -11.3%

-7.3%

-9.2%

Dec

• Annual New Orders through March were 5.1% above the year-ago level. The February-to-March increase was normal, suggesting that the recent black swans did not deter overall spending in this market.

5 -8.8%

-10

-8

Nov

6 -5.6%

-3.9%

-7.1%

Oct

U.S. Defense Industry, New Orders:

-3.0%

-6

-0.5%

Oct

5.3% 4.2%

7.9

6.2%

-3.6%

8.0%

8.2%

6.9%

Sep

• Dem have food resu plan man dow

Annual % change in 12 month moving totals

2.4%

Aug '19

• Ann Sup

-5

-12

• Construction was expected to be on the back side of the business cycle in the second half of 2020, and the decline is likely to intensify due to the effects of the double black swan events.

North American Rotary Rig Count:

1.8%

-4

• Annual Construction totaled $334.7 billion in March, up 8.2% from last year.

3.1%

U.S. Construction Machinery, New Orders: • Annual U.S. Construction Machinery New Orders totaled $32.3 billion in March and were 11.2% below the year-ago level.

U.S. Total Public New Construction:

6/17/20 12:49 PM

c on:

llion in

he econd o ine black

• Annual U.S. Farm Machinery and Equipment Supplies were up 0.4% from 1 year ago. • Demand disruptions from COVID-19 closures have resulted in an oversupply of several food products, while labor disruptions have resulted in shutdowns of meat processing plants. These disruptions are decreasing demand for new equipment, which will place downside pressure on Supplies. 8

8.2%

Europe Ag & Forestry Machinery Production:

U.S. Farm Machinery Production:

7.0%

7 5.9%

-2

5.6% 4.8%

-2.6%

-2.9%

Sep

Oct

Nov

Dec

Jan ’20

Feb

Mar

ests likely .

• April U.S. Heavy-Duty Truck Production came in 50.0% below the April 2019 level. This was the worst March-to-April decline on record. • Expect an economy weakened by COVID-19 shutdowns and unusually low oil prices to negatively impact investment in heavy trucks this year. 15

14.8%

Annual % change in 12 month moving totals

11.7%

Aug '19

Sep

Oct

Nov

0.7%

Feb

Mar

• Annual Production was 3.8% above the year-ago level despite the nationwide shutdowns. • However, the ITR Checking Points™ system suggests that further rate-of-change descent is likely during the next one to two quarters.

-9

8.6% 7.3%

-2

5.0% 3.8%

-14.5%

Nov

Dec

Jan ’20

OOH0620_07-09_Econ_SJ2.indd 9

Feb

Mar

-3.7%

-4

-5.1%

-4.5%

-4.8% -5.7%

-6

-5.5% -6.4%

-2.8%

-4

-12 Oct

• Further business cycle decline is indicated by recent weakness in the stock market, as well as the renewed descent in the Eurozone Purchasing Managers Index and the Germany Leading Indicator.

-2

-6.6%

Sep '19

Sep Oct Nov Dec Jan Feb Mar Apr '19 ’20 Editor’s Note: Please note that this chart has been modified on the Y-axis to show the trend more easily.

• Quarterly Germany Industrial Production was down 6.4% in March.

-6

Germany Industrial Production:

-3

Mar

Jan ’20

3.0%

-15

Dec

China Diesel Bus Production:

6.2%

92.8

92 91

10.0%

9 5.1%

-6.5%

U.S. HeavyDuty Truck Production:

re rugestt deter

98.5

-7

Aug '19

Monthly index

99.6

95 -4.6%

0.4% -8

99.6

-3.5%

-6

99.6

97 -2.8%

-4.2%

99.5

-5

2.8%

99.5

99.4

99 -1.4%

-4

• The steep decline in the Leading Indicator suggests business cycle decline in the European industrial sector will extend into at least early 2021.

100

-3

• The Europe Leading Indicator March-to-April percentage decline was the worst on record. This is the second such case of decline in as many months.

Annual % change

-1

• Decline in annual Production is likely to extend into the second half of this year.

Annual % change in 12 month moving totals

7.3%

Mar

• Annual Europe Agriculture Machinery Production was down 6.5% in March. Production typically rises from February to March. However, due to COVID-19-related shutdowns, Production contracted this March for the first time in the data history (dating back to 1991).

7.9%

Europe Leading Indicator:

Apr

-8

-6 -7.5%

-8

Aug '19

-6.1%

Sep

Oct

Annual % change

Nov

Dec

Jan ’20

Feb

-8.1% Annual % change in 3 month moving totals

Mar

-10

Aug '19

Sep

Oct

Nov

Dec

Jan ’20

OEM Off-Highway | JUNE/JULY 2020

Feb

Mar

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E N G I N E S & CO M P O N E N T S

Engines

Sponsored by Isuzu

Isuzuâ&#x20AC;&#x2122;s Dual-Fuel System Eliminates Reconfiguration Downtime for Alternative Fuels

Isuzu introduces its first dual-fuel 4HV1 engines and power units in the alternative fuels market to easily transition fuel choices on the job site. Isuzu is focused on eliminating downtime and rework within applications for equipment owners with these new power units and engines. This is done simply by sending a signal to the engine to instruct it for natural gas or liquid propane fuels via a supply to the pin connector in the machine interface. Dual-fuel configurations have been developed for the 4HV1 spark ignited engine used in non-emergency and emergency standby generator applications and multi-speed applications. The dual-fuel feature allows the customer to operate on natural gas or liquid propane depending on the fuel source available without having to reconfigure the base engine. The

customer needs to supply a 12-volt or ground signal to the engine to indicate what fuel type will be used prior to engine start. Once the engine receives the fuel type signal, the electronic control module (ECM) will control the appropriate fuel lock-off valve and set the ignition timing and air/fuel ratio for the specified fuel type. In its design, Isuzu was able to achieve higher compression ratio, resulting in lower fuel consumption versus that of the lower compression ratio engines available in the off-road industrial industry. The 4HV1 dual-fuel engines and power units are built on the tested and proven heavy-duty diesel base foundation like that of other Isuzu

K 10

diesel fuel products. The heavy-duty block, crankshaft, cylinder head, and connecting rods all lead to durable, long life benefits including replaceable dry cylinder liners. The engines and power units also come equipped with oil pressure, coolant temperature, intake air pressure and temperature, and engine speed sensors and shutdowns, as Isuzu designs focus on safety and security.

www.isuzuengines.com/

OEM Off-Highway | JUNE/JULY 2020

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LOOKING FOR MORE? FIND IT ONLINE! Dual Certiﬁed High-Horsepower Engine

Cummins Inc. has expanded its 2020 X15 portfolio with an updated X15 Productivity Series engine. • Offers broad range of ratings to serve even more markets • Designed for multi-purpose, vocational and heavy-haul customers wanting efficiency as well as response and performance provided by a wider speed range • Six new ratings available in 2020 and inclusion of four former Performance Series ratings • Comprised of two different engine hardware sets, common with either the 2020 X15 Efficiency Series or the X15 Performance Series • Power rating of 430-605 hp (321451 kW) • Torque rating of 1,650-2,050 lb.-ft. (2,237-2,779 Nm) www.oemoffhighway.com/21084925

Caterpillar introduces the Cat 3516E—a high-horsepower engine dual-certified for EU Stage V/U.S. EPA and CARB Tier 4 Final emissions regulations. • 78-L V16 industrial engine • Single continuous rating produces 2,100 hp (1,566 kW) at 1,650 rpm and 8,275 lb.-ft. torque (11,220 Nm) at 1,200 rpm • Capable of being operated at maximum power and speed without interruption or load cycling thanks to its robust design and selection of heavy-duty componentry • Uses dual-SCR-only aftertreatment to meet EU Stage V, U.S. EPA Tier 4 Final, and California Air Resources Board (CARB) requirements • Requires diesel exhaust fluid, but provides 1.3% lower total cost of ownership due to advanced engine technology designed to improve overall fluid consumption • Designed to be reliable in range of harsh conditions and rough jobsites, suiting use in wide array of demanding applications www.oemoffhighway.com/21103206

18.0L Engine Building on the 13.6L engine design, John Deere has introduced a new 18.0L engine. • Maximum power over 650 kW (870 hp) • Designed with flexibility, serviceability and durability in mind • Equipped with John Deere engine controls • High-pressure common-rail fuel system • Series turbochargers • Utilizes cooled EGR • Model-based controls enable advanced prognostics capabilities and improved transient response • Rear gear train reduces noise as well as torsional and crank stress

2020

Engine

2020

Over 550 more engine products at oemoffhighway.com/engines.

www.oemoffhighway.com/21121440

2.2 Liter Engine for Tractors Perkins launches its second compact engine – the Perkins Syncro 2.2 L – designed exclusively for tractors. • Specifically tailored for tractors to meet market’s key power nodes • Provides up to 55 kW (74 hp) and 270 Nm (199.1 ft.-lb.) of torque • Meets EU Stage V and U.S. EPA Tier 4 Final emissions standards • Offers optimized torque curves for farming activities, excellent fuel consumption, easy service access, and improvements in both noise and package size • Provides reliable power for mid-range tractors • Packaging of engine and aftertreatment will not impact sight lines for operators www.oemoffhighway.com/21096959

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E N G I N E S & CO M P O N E N T S

Engines Propane Engine

Large Displacement Industrial Engine

KOHLER announces the launch of the Model PCV680LE Command PRO EFI propane engine. • Twin-cylinder, vertical-shaft design • Significantly lowers exhaust emissions due to an integrated catalyst and optimized fueling • Cleaner-burning, more fuel-efficient alternative for commercial equipment • Saves significantly on fuel with less downtime for refueling • Produces over 80% fewer exhaust emissions • KOHLER closed-loop EFI technology optimizes performance by automatically adapting to operating conditions • Offers automotive-like turnkey starting • Eliminates carburetors and their associated maintenance

Kubota Engine America introduces its S7509, a high power density, 300 hp (223.7 kW), large displacement industrial diesel engine which is part of the company’s 09 Series. • Complies with EU Stage V emissions regulations • Compact 7.5 L, 6-cylinder design • Features low fuel consumption due to optimized, direct injection combustion system • Provides 100% power take-off at the flywheel and fan side, as well as selection of flywheel housing and flywheel for OEM coupling • Offers great versatility because exhaust side auxiliary PTO takes up to two hydraulic pumps in addition to intake side PTO • Features one-side easy maintenance and automatic belt tensioner • Mass production to begin in 2023

www.oemoffhighway.com/21114359

www.oemoffhighway.com/21119811

Isuzu Technologically Advanced Engines

Technologicall 3C

8.8 - 17.8 kW .99L - 1.6L

30 - 49 kW 2.2L

52 - 84 kW 3.0L

129 - 140 kW 5.2L

130 - 210 kW 7.8L

Proven for one hundred years in over 28 million engines worldwide. Isuzu provides reliable, eco-friendly, durable and technologically advanced power for Stage V and Tier 4 Final engines and power units to meet the most demanding customer requirements. Contact your local Isuzu Distributor and experience all of our technologically advanced power today. Also, ask about our new Alternative Dual-Fuel Engines and Power Units! Isuzu Motors America, LLC :: 46401 Commerce Center Drive, Plymouth MI 48170 :: 734.582.9470 :: www.IsuzuREDTech.com

OEM Off-Highway | JUNE/JULY 2020

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2.8-L Engine

Hatz announces the release of its compactly designed 3H50T model engine, part of its H Series of engines. • Offers 24.6 hp (18.4 kW) • Produces 96 lb.-ft. (130 Nm) of torque • Achieves EPA Tier 4 Final and EU Stage V without any exhaust emissions aftertreatment • Capable of replacing higher power class engines up to 50 hp (37 kW) • Features easy maintenance and quiet operation • Available as an open power unit (OPU) in which cooler and intercooler are mounted free of vibration • Equipped with two valves per cylinder, which achieves high level of efficiency, mechanical robustness and functional simplicity • iHACS Technology (intelligent Hatz advances combustion strategy) featuring optimized combustion chamber geometry, Bosch injection technology, lowest possible friction and maximum boost pressure of 24.6 psi (1.7 bar) provides lower fuel consumption and good exhaust gas values

FPT Industrial has unveiled its F28, an engine with diesel and natural gas versions which is designed to be small, productive and environmentally friendly. • Delivers maximum power of 55 kW (73.8 hp) at 2,300 rpm and maximum torque of 375 Nm (276.6 ft.-lb.) at 1,400 rpm • Displacement of 2.8 L, but delivers a 3.4-L performance in 2.2 L package • Compliant with Stage V and Tier 4 Final emissions standards • Ultra compact aftertreatment solution uses a DOC with DPF for the European market, and DOC for North America while maintaining the same packaging for both • Single-side serviceability and service interval of 600 hours • Natural gas version features same displacement and interface as diesel version, with common base components, and a 3-way catalyst as the aftertreatment system

2020

24.6 hp Engine

www.oemoffhighway.com/21103624

www.oemoffhighway.com/21124314

& Power Units, built to exact requirements!

cally Advanced 6U 170 - 270 kW 9.8L

6W 250 - 382 kW 15.7L

NEW 4HV1 Natural Gas / Propane NG 78.4 HP (58.5 kW) @ 1800 RPM 79.8 HP (59.5 kW) @ 2200 RPM 4.6 L

LP 82.5 HP (61.5 kW) @ 1800 RPM 56.3 HP (41.9 kW) @ 2200 RPM 4.6 L

dly, o ce nes

NEW 4HV1 DUAL-FUEL P/U Natural Gas / Propane

4LE2X P/U

4JJ1X P/U

4HK1X P/U

OEM Off-Highway | JUNE/JULY 2020

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MAKE A

STATEMENT. Vanguard® innovates to solve real problems. We work alongside our customers to develop solutions that solve their problems. We’re power application experts. Our latest commercial power solutions include the first fully integrated Commercial Lithium-Ion Battery on the market, and the new Vanguard 400 Single-Cylinder engine, built from the ground-up.

VANGUARDPOWER.COM

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Vanguard® innovations shake things up The same old same old isn’t good enough anymore. Our industry is changing, and it’s only right that our power solutions should change with it. This is why Vanguard is bringing innovative solutions to the offhighway industry. Jeff Coad, vice president global marketing, engines and power at Briggs & Stratton, weighs in below.

Q. WHY INNOVATE?

Q. WHAT CAN WE EXPECT TO SEE IN THE FUTURE?

A. There are those in the industry who innovate for innovation’s sake. At Vanguard, we focus on developing innovations that solve problems. So, if the innovation doesn’t make operations easier, more productive and more efficient, we aren’t doing it.

A. The introduction of the Vanguard Battery Pack is indicative of our changing industry. We expect to see continued innovation around alternative power sources, as well as the development of practical solutions that work to improve engine power, performance and productivity.

Q. WHAT INNOVATIONS HAS VANGUARD INTRODUCED? A. Our innovations have one purpose — to make your job easier. We’ve brought our Oil Guard™, TransportGuard® and Vanguard EFI technology to the industry to help do that. Now, we’re proud to be introducing our latest innovation — the Vanguard Commercial Lithium-Ion Battery Pack. As the only complete solution currently available on the market, we believe our battery is breaking new ground for alternative power solutions. Q. HOW DOES VANGUARD DEVELOP INNOVATIONS? A. The short answer? We talk to you. Our innovations are all customer driven. We continually ask our customers what they need to be successful, then design and develop solutions to meet those needs.

“

THE INTRODUCTION OF THE VANGUARD BATTERY PACK IS INDICATIVE OF OUR CHANGING INDUSTRY.

”

– Jeff Coad, vice president global marketing, engines and power

Check out how Vanguard innovations can shake up your job site at vanguardpower.com

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E N G I N E S & CO M P O N E N T S

Fluids, Fuel & Cooling Systems Read Online

SEARCH: 21136038 DOE Co-Optima Initiative Reports Findings on Potential for Engine and Fuel Efficiency Gains The latest report on Co-Optima R&D efforts provides an overview of potential methods for improving fuel and engine efficiency while reducing emissions.

SEARCH: 21129904 Cummins and Tula Demonstrate Benefits of Diesel Dynamic Skip Fire Technology The diesel Dynamic Skip Fire technology shows the potential to reduce tailpipe NOx emissions while simultaneously reducing carbon dioxide.

SEARCH: 21124460 European Commission to Evaluate Delay on Next Stage V Deadlines CECE reports the requested temporary delay on implementing the next Stage V emissions compliance deadlines is being taken into consideration by the European Commission.

SEARCH: 21120404 Tenneco Develops New WearResistant Material for Engines The new material’s reduced cobalt content helps engine manufacturers mitigate the limited availability of cobalt while providing wear resistance in high temperature ranges.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Fan for Small Engines Horton Inc. introduces the LS5 fan which is specifically designed to reduce noise while providing maximum cooling performance for small industrial, construction and agricultural applications. • Utilizes technologies developed for larger equipment and applies it to smaller engine formats • Five-blade design delivers necessary airflow while taking up less physical space • Tailored to engine cooling needs of material handling applications • Can be used in a variety of smaller machines • Optimized fan blade design • Precise curvature of each blade reduces noise, makes it lightweight while ensuring proper torque • Additional noise and fuel savings are possible when paired with viscous fan drive • Fully variable drive design so fan spins only as fast as necessary, reducing fuel costs and allowing smaller engines to perform at peak efficiency www.oemoffhighway.com/21112887

Engine Oil for Natural Gas, Diesel and Gasoline Engines Shell Lubricants introduces Shell Rotella T4 NG Plus 15W-40 heavy-duty engine oil which is specially formualted to provide protection under the full range of pressures and temperatures in mobile natural gas engines, as well as diesel and gasoline engines. • Specially formulated for use in natural gas-powered vehicles in order to manage their high heat and provide necessary engine protection • Optimized balance of detergent and dispersancy provides good piston and engine cleanliness and ensures long and efficient operation • Specifications, approvals and recommendations include API CK-4, API SN, Cummins CES 20092 (replacing CES 20085 which becomes obsolete December 31, 2019), Cummins CES 20086, Detroit Diesel DFS 93K222, Mack EO-S 4.5 and Volvo VDS-4.5 www.oemoffhighway.com/21098280

Maintenance-Free Valve Train for Industrial Engines MAN Engines is launching a maintenance-free valve train for industrial engines. • Features hydraulic valve lash adjuster which makes regular checking and adjustment of the valve train unnecessary • Eliminates routine maintenance intervals and costs • Balancing of valve clearance is carried out automatically by means of a hydraulic element on rocker arm • Hydraulic valve lash adjuster replaces adjusting screws with which the valve clearance was previously adjusted manually, and ensures valve timing corresponds to optimum design timing of the engine • Ensuring correct valve timing guarantees low and constant exhaust and consumption figures over entire product lifecycle www.oemoffhighway.com/21097568

OEM Off-Highway | JUNE/JULY 2020

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Cooler for Oil and Fuel Cooling

One-Piece Molded Fans Multi-Wing has expanded its line of O-PMAX One-Piece Molded Fans, which includes the O-PMAX2, O-PMAX3 and O-PMAX4 models. • Designed for equipment with compact engine compartments, such as skid steers, construction equipment, mobile compressors, loaders and others • Fixed-pitch angle design • Delivers high-pressure, outstanding performance and efficiency with reduced power consumption and noise • Blades are constructed of glass-reinforced polyamide (PAG) with an operating temperature range from -40-230 F (-40-110 C) • Compatible with bimetal or E-visco fan clutches O-PMAX2 • Diameter range of 14-20 in. (360-520 mm) • Operating speeds up to 4,585 rpm for the maximum-diameter fan O-PMAX3 fan • Diameter range from 17-23.6 in. (432-600 mm) • Maximum axial depth of 3.74 in. (95 mm) and operating speed up to 3,450 rpm O-PMAX4 fan • Diameter range from 23.6-30 in. (600-762 mm) • Performance testing of 11-blade One-Piece Molded version compared to competitive fan shows an increase in airflow up to 2.3% • Achieves 4.2% higher pressure and 2 dB(A) lower noise emissions • Largest diameter version has operating speeds up to 2,426 rpm www.oemoffhighway.com/21119812

AKG has further developed its Frameless TubeFin product line with the launch of the LightWeight Cooler for oil and fuel cooling in engine cooling assemblies to better fit the full cooling assembly needs of its customers. • For on- and off-highway vehicles including construction, generators, logistics vehicles, and specialty trucks • Can act as small standalone radiator or remote oil cooler • Entire aluminum cooler brazes as one single unit with no welding • Reduction in manufacturing steps enables reliable quality and delivery of cost-effective solution for small coolers • Includes the same time-tested core components of AKG’s BarPlate Coolers • Specially designed tanks and tubes handle the pressure of heavy equipment cooling with less aluminum weight • Suitable for oil cooling in hydraulic, transmission, and fuel systems • Extruded tank design allows for variety of port styles and mounting configurations with little-to-no tooling www.oemoffhighway.com/21061282

Fan Rotor Crary Industries Inc. has introduced the Infinity Rotor to its fan systems. • For use in any harvest condition • Excels in sandy and dusty environments where excessive wear is noticeable on equipment parts • Extended lifespan has proven triple that of other rotors in both lab and field tests • Fully welded, high strength steel allows for higher operating speeds than aluminum rotors • Dynamically balanced for high speed performance with minimized vibration • Tungsten inert gas (TIG) welded and strategically placed balance clips for increased durability • Patent-pending carbide clad inside lower blade edges are designed to increase longevity in specific locations

Read Online

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

www.oemoffhighway.com/21078486

OEM Off-Highway | JUNE/JULY 2020

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Read Online

SEARCH: 21128716 Versatile Hybrid Power, Ready When You Need It The shift toward lower horsepower engines with a variety of supplementary power source options for peak demands are ensuring equipment can always perform optimally.

SEARCH: 21112740 Engine Efficiency and Performance Remain Key Design Factors for Manufacturers Enhancements to internal components as well as the development of new technologies are enabling manufacturers to enhance their engine designs.

Smart Filter Monitoring With its comprehensive software solution including sensors, MANN+HUMMEL offers a solution for precise monitoring of filter status. • Provides exact status of fleet and ensures filters are always changed at the right time • Various sensors monitor load status of air and cabin air filters, oil, hydraulic oil and transmission oil filters as well as fuel pre-filters and main filters • Status of engine oil, hydraulic oil and fuel can be observed as well • Measured data is transferred from respective vehicle to the OEM cloud where it is anonymized and then passed on to the MANN+HUMMEL cloud • Algorithms analyze the data of individual sensors and determine precise key figures for predictive maintenance • Information is prepared and returned digitally to the OEM which makes the information conveniently available to end customers, fleet operators and users in the telematics system or via an app 2020

E N G I N E S & CO M P O N E N T S

Filtration

www.oemoffhighway.com/21104175

SEARCH: 21128556 Design & Engineering Insights: Caterpillar Introduces Hybrid Engine Concept The Cat C18 hybrid concept engine provides opportunities to improve fuel consumption and emissions levels.

SEARCH: 21128550 Design & Engineering Insights: Kubota Engine Details Micro-Hybrid Technology Kubota Engine’s Micro-Hybrid System supports the engine by delivering an additional electrical power boost of up to 10 kW.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Engine Air Cleaner Donaldson Company Inc. has introduced PowerCore Edge, a compact, high-efficiency engine air cleaner for use in heavy dust environments. • Specifically designed to fit into tight under-hood spaces in offroad equipment • Features front-service access for easy filter changes • Includes seal design with heat tolerance up to 100 C (212 F) • More compact in size due to PowerCore G3 media pack which delivers all the filtration capability of a conventional pleated air filter in 65% less space • Easier to maintain on the job as it separates into two pieces to allow for fast and easy cleaning www.oemoffhighway.com/21121798

Engine Air Filters Baldwin Filters, a Parker Hannifin brand, introduces its line of EnduraCube air filters. • Features new depth-loading media technology • Delivers outstanding durability, efficiency and capacity in patent-pending design • Multi-layered, synthetic media trap holds more dirt per square inch • Enhanced media technology provides higher initial efficiency and is water resistant, ensuring tears and holes do not develop when exposed to water • Stronger, more stable media pack with one continuous media web eliminates possible leak paths common in stacked paper media www.oemoffhighway.com/21045975

OEM Off-Highway | JUNE/JULY 2020

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LED Air Restriction Indicator Cummins Filtration has introduced the FleetguardFIT LED Air Restriction Indicator which provides a visual signal coupled with an electronic signal indicating when to change an air filter. • Provides visual, accurate information for timely maintenance decisions • Monitors restriction across the filter • LED indicator changes color (green, yellow, red) based on restriction • Helps to proactively turn breakdowns into planned maintenance events www.oemoffhighway.com/21080651

Wireless Engine Air Filter Monitoring System Donaldson Company Inc. has introduced Filter Minder connected technology for monitoring heavy-duty engine air filters, using the vehicles’ own telematics system. • Wireless sensors and receivers send filter performance data to the cloud • Predictive analytics inform fleet manager when individual equipment is approaching optimal filter life • Prompts filter changes based on filter condition, rather than on scheduled maintenance intervals • Data is accessible to users via the MyGeotab Dashboard • System components can be installed on equipment in minutes, without hardwiring or an additional cellular device • Integration with existing fleet management technology makes for simple installation and use • Low-energy sensors conserve power and extend battery life • Available for use on off-highway equipment and on-highway vehicles www.oemoffhighway.com/21068974

OEM Off-Highway | JUNE/JULY 2020

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For over 100 years, our wide range of powerful and efficient solutions has met the demanding powertrain needs of every industrial application, from Off Road and On Road to Power Generation and Marine. Going forward, we continue to use our experience and knowledge—combined with advanced technologies— to work for a safe and sustainable future.

OUR EFFICIENC YOUR EDG Learn more at fptindustrial.com – Find us on our social media channels

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NCY. DGE. F28

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N67

C13

C16

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D R I V E T R A I N S & CO M P O N E N T S

Drivetrains Sponsored by Twin Disc

New Rear Engine Power Take-Off for Severe-Duty Applications Twin Disc, Inc. a global leader in power transmission technology for marine and land-based applications, has announced the release of their new AM080 Rear Engine Power Take-Off (REPTO). This REPTO drive has a maximum power rating of 1,533 horsepower at 2,300 RPM. It’s built for severe applications, including driving hydraulic pumps, grinders, crushers, dredgers, chippers, shredders and drills. A key enhancement of the AM080 is its high-power capabilities. Each pump tower has a 400-horsepower maximum capacity and a combined 450 horsepower capacity for both towers. The drive is rotatable by 0°, 45°, 90°, either clockwise or counter-clockwise and 180° which makes it adaptable for clearance in any installation. The pads and splines are easily interchangeable in the field to accommodate varying pump sizes. The AM080 REPTO Drive is available in both single and dual tower models.

Features of the AM080 REPTO drive include: • Compact design • Single and dual tower options • Pump tower ratios of 1.00:1, 0.87:1, and 0.77:1

• Up to four pump pads available • SAE #3 through SAE #0 input and output housings • SAE 11.5” through 18” input and output flywheel connection • SAE A through E pump pads and splines In addition to its line of REPTO drives, Twin Disc offers a full portfolio of mechanical power transmission products, from the flywheel to the drive train. The company has evolved from supplying a single clutch to providing multiple components and sophisticated controls to manage power output. Because of the broad and diverse product lines, Twin Disc can package a tailor-made solution to virtually any specific application requirement. Working with one, knowledgeable system-solution provider ensures a seamless integration of multiple products into the equipment. Twin Disc combines in-depth knowledge of industrial applications with engineering excellence to help increase efficiency, sustainability and productivity. For more information, email andy@twindisc.com or visit www.twindisc.com.

K www.twindisc.com k andy@twindisc.com 22

OEM Off-Highway | JUNE/JULY 2020

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LOOKING FOR MORE? FIND IT ONLINE! Over 1,200 more drivetrain products at oemoffhighway.com/drivetrains. Rigid and Steering Diﬀerential Axles

Carlisle Brake & Friction is debuting the FutureBrake as part of the company’s hydraulic product range. • Provides unprecedented levels of control, and enhanced levels of driver comfort in next generation off-highway vehicles • Offers off–highway sector an enhanced brake system functionality that has long been synonymous with the on-highway industry including: Anti-lock Brake System (ABS), Traction Control (TC), Hill Hold (HH), Steer by Brake (SBB) and Autonomous Vehicle Control (AVC) • Features optional brake-by-wire functionality to simplify vehicle connectivity and deliver improved user environment • Modular configuration simplifies vehicle system architecture and design across fleet of vehicles • Helps reduce time and costs associated with testing and validation, resulting in increased time to market www.oemoffhighway.com/21114351

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

www.oemoffhighway.com/21119723

Long Drop/Torque Converter Full Powershift Transmission Carraro Group now offers a comprehensive product portfolio for hybrid electric machines and electric powertrains, such as the eTCH90 Long Drop/Torque Converter Full Powershift Transmission. • Parallel Electric Hybrid unit • Controlled by software developed to run in the Carraro proprietary ECU which is fully compliant with ISO 25119 (Functional Safety) • Helps achieve improved fuel efficiency and productivity • Can be part of a full e-powertrain which includes ECU, and proper sizing and integration of electronic components such as motors and generators, inverters, batteries and battery management system

2020

FutureBrake System

Comer Industries’ new-generation P-10 axle series delivers an integrated solution dedicated to Aerial Working Platform applications. • Designed and built to match specific market segment requirements in terms of safety, performance and total cost of ownership • Compactly designed for easy installation • Pairs with multi-purpose transmissions • Can be mated with electric motor to create electrified powertrain system

www.oemoffhighway.com/21132768

Shaft Collars & Couplings for Agricultural Equipment Stafford Manufacturing Corp. introduces the Stafford AG Shaft Collars & Couplings with numerous configurations ideally suited for use in agricultural equipment. • Includes wide array of mounting devices, stops, spacers, and couplings that feature hex and square bores often found in large drive systems • Suited for use in equipment where adjustment and repositioning of arms, blades, cutters, and levers is required • Can incorporate features such as threaded and keyed bores • Supplied off-the-shelf in aluminum, stainless steel, and steel which can be plain, plated, paintable, or case hardened • Supplied in sizes from 0.5-8 in. (1.3-20.3 cm) in the diagonal • Come in 1- and 2-PC clamp styles and set-screw types • Custom machined parts are available www.oemoffhighway.com/21128651

OEM Off-Highway | JUNE/JULY 2020

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D R I V E T R A I N S & CO M P O N E N T S

Axles, Brakes & Transmissions Read Online

SEARCH: 21135577 ZF Completes WABCO Acquisition WABCO will be integrated into ZF as its Commercial Vehicle Control Systems Division.

Axles for Medium-to-Large Telehandlers Dana launches two new Spicer axle models — Spicer 213 and 214 — designed for diesel-powered telehandlers. • Enables manufacturers to specify a drivetrain system with optimal balance of performance, durability, and weight • Lifting capacities from 35,000-55,000 lbs. (16,000-25,000 kg) www.oemoffhighway.com/21121398

SEARCH: 21127537

Don’t forget to...

Regal Introduces New Power Transmission Mobile App

SEARCH for more product information online using the unique URL under each product!

The new Power Transmission app includes modules to access bearing product details and installation instructions.

SEARCH: 21121760 Meritor Brings Electric Axle to Off-Highway Segment Chris Villavarayan with Meritor talks about how the company took its on-highway experience to move into the off-highway market, including into electrification.

SEARCH: 21118397 Cabot Corp. Introduces Composite Solution for Tires The new Engineered Elastomer Composites solutions provide a sustainable material capable of meeting the needs of off-theroad/earthmover tires.

SEARCH: 21093363 Tuff Torq Debuts New Electric and Hybrid Drivetrain Units Tuff Torq has introduced three e-Drive components which can be customized to specific OEM applications.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Power-Split Continuously Variable Transmission ZF introduces the cPOWER CVT, a fully power-split continuously variable transmission which meets the increasing demand for reductions in fuel consumption and higher productivity. • Entire driving range, forwards and backwards, uses cPOWER stepless control • Provides lower driving speeds for greater efficiency and comfort • Fuel savings of up to 25% compared to standard ERGOPOWER drives • Percentage of hydrostatic power is kept low for efficiency • Constant engine speed between 1,400 and 1,800 rpm combined • Driver can concentrate on grading not on the gas pedal • No risk of stalling the engine • No manual gear shifting

Heavy-Duty Transmission Eaton Cummins Automated Transmission Technologies has announced it is expanding its Endurant automated transmission lineup with the introduction of the Endurant XD series. • Purpose-built, high-performance automated transmissions designed for on-highway applications with high gross combined weight ratings, such as double and triple trailer trucks, and severe-duty on/off-highway applications like dump and logging trucks • Torque and horsepower capacity to cover all Class 8 North American engines, including the Cummins X15 • Features 18 forward speeds, making it highly versatile and allowing it to be utilized in many applications and driving scenarios • Designed for ease of use, with impressive low-speed maneuverability • Includes up to six reverse gears and optimized software that makes smart shift decisions to instill confidence in difficult conditions • Provisions for bottom 8-bolt and rear 4-bolt high-capacity power take-offs, and a transmission oil cooler provision is available when required www.oemoffhighway.com/21122895

www.oemoffhighway.com/21121628

OEM Off-Highway | JUNE/JULY 2020

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MODULARMINDED AXLES MADE IN GERMANY

PLANETARY PORTAL BOGIE AXLES

FOR YOUR HEAVY DUTY PLAYGROUNDS NAF AG BUILDS MODULAR DRIVELINES FOR CONSTRUCTION, FORESTRY, MATERIAL HANDLING AND AGRICULTURE APPLICATIONS. OUR DRIVELINES ARE COVERING A WIDE RANGE OF OFF ROAD APPLICATIONS WITH PROVEN RELIABLE DESIGN FOR 60 YEARS. REALISING YOUR REQUIREMENTS WITH NAFâ&#x20AC;&#x2122;S MODULAR DESIGN IS OUR GOAL.

PLANETARY RIGID AXLES optional with electric drive

PLANETARY STEERING AXLES

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TWO MOTOR GEARBOXES

with CVT functionality

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D R I V E T R A I N S & CO M P O N E N T S

Tracks & Tires Tire for Multi-Use Machinery Nokian Heavy Tyres introduces the Nokian Ground King tire for multi-use machinery. • Offers on-road endurance, traction and grip on soft terrain, and high load-bearing capacity • Features Hybrilug technology which combines best features of lug and block type patterns • All-terrain mobility helps improve versatility of multi-purpose machines • High-strength structure is stable under heavy loads • High-grade, wear-resistant tread compound in Hybrilug technology, together with extended ground contact, lengthens operating life • Provides comfort and self-cleaning abilities • Available in Farm and Utility Tractor tire sizes www.oemoffhighway.com/21085229

Multi-Piece Wheel Range GKN Wheels introduces its Infini-Forge multi-piece wheel range which delivers a number of benefits for the original equipment manufacturer, operator and maintainer. • Manufactured through hot induction forming (HIF) process • Designed specifically for high load-bearing vehicles and high-pressure tires • Achieves 50% longer lifespan than conventionally manufactured multi-piece wheels • Material is placed during manufacturing process where it is needed (and taken out where it is not), leading to an increase in rim strength • Main contact areas are machined at the end of the process, guaranteeing a 100% round wheel with perfect stress distribution • Contact points between wheel and tire bead are perfectly smooth • Rim design features extended flanges to further protect the tire • Powder coat surface finish applied through electro-coat process guarantees complete coverage of every part of the surface • Typical applications include reach stackers, AGVs and underground mining vehicles, as well as airport tow/tug tractors and mobile cranes www.oemoffhighway.com/21089182

Airless Radial Tires for Skid Steers Conversion Track System for Tractors

2020

Camso introduces its latest conversion track systems (CTS) Halftrack which is available for the 110-165 hp (82-123 kW) tractor segment. • A 100% bolt-on, half-track solution • Provides improved traction with less soil compaction, combined with tighter turning performance and road speed of a wheeled tractor • Allows farmers to extend their field-access window • Simple, quick mounting and dismounting with bolt-on system www.oemoffhighway.com/21098283

Michelin introduces its MICHELIN X TWEEL SSL 2 AT (all-terrain) and HST (hard-surface) 12N16.5 airless radial tire solutions for skid steers. • Embedded 8-bolt hub interlocked mechanically to increase durability • Features mechanical hub connection versus chemical adhesion used in the first generation • Improved shear beam construction maximizes core life • New spoke formulation provides up to 10 times greater spoke life • Maximum load of 4,400 lbs. (1,995.8 kg) • Designed for use in 80% of off-road applications • HST is built for work done on hard surfaces such as asphalt and pavement • Requires no air, eliminating risk of a flat tire www.oemoffhighway.com/21078784

OEM Off-Highway | JUNE/JULY 2020

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A LONG WAY

TOGETHER

EARTHMAX SR 41 No matter how challenging your needs, EARTHMAX SR 41 is your best ally when it comes to operations that require extraordinary traction. Thanks to its All Steel radial structure and the special block pattern, EARTHMAX SR 41 provides excellent resistance against punctures and an extended service life. In addition to long working hours without downtime, the tire ensures extraordinary comfort. EARTHMAX SR 41 is BKTâ&#x20AC;&#x2122;s response to withstand the toughest operating conditions in haulage, loading and dozing applications.

BKT USA Inc. 2660 West Market St., Suite 100 Fairlawn (Akron) - OH 44333 Toll free: (+1) 888-660-0662 - Office: (+1) 330-836-1090 Fax: (+1) 330-836-1091

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D R I V E T R A I N S & CO M P O N E N T S

Hardware Read Online

SEARCH: 21124151 New Airless Tire Aims to Improve Productivity and Comfort Taking inspiration from the shape of a cup, a new tire design with an airless structure helps improve the operator experience while reducing compaction.

SEARCH: 21109140 EAS and Ergonomics: Advances in Rental Construction Equipment Systems

Indexing Plunger with Integrated Position Sensor The JW Winco standard part GN 817.6 offers the familiar basic functionality of a proven indexing plunger but with the key addition of an integrated sensor. • Sensor reports the position of the plunger pin by means of an electrical signal - over a cable connection terminating with an M8 standard connector • Offers three-wire signal transmission by cable which is safer, more stable and easier to integrate than a wireless connection • If plunger pin has passed two thirds of the plunger distance upon operation, the sensor reports correct plunging visually via LED display on the sensor and in the form of a high signal via the cable to a downstream control unit • Available with and without rest position in all typical sizes from 4-16 mm (0.160.63 in.) pin diameter and thread sizes from M8 to M24 • Suitable for all application scenarios www.oemoffhighway.com/21122401

Operator comfort and equipment access are important factors for OEMs to consider when selecting hardware for rental equipment.

Compact Electronic Slide Bolt

SEARCH: 21105021 Drivetrain Components will Evolve due to Vehicle Electrification Drivetrain systems and components are anticipated to see many changes regarding size, packaging and gearing as electrification continues to increase.

SEARCH: 21080719 Electronics Make the Difference A new cab suspension design uses electronics to make realtime adjustments for improved operator comfort.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Load Sensing Bearing with Fiber Optic Sensing SKF introduces a commercial load sensing bearing based on its proprietary fiber optic sensing technology. • Helps streamline the creation of rotating products such as pumps, using angular contact ball bearings • Enables real-time measurement of bearing loads using fiber optic sensing • Speeds up design and verification process by giving instant access to a variety of bearing data • Available bearing data includes axial versus radial loads, polar lots internal strain field, strain spectra, load directions, speed of rotations and temperature • Takes accurate strain measurements directly within the bearing • Interchangeable with conventional bearings • Immune to electromagnetic fields www.oemoffhighway.com/21097159

Southco Inc. has introduced the EM-05 4 Series Slide Bolt, a compact electronic slide bolt that simplifies the upgrade from mechanical to electromechanical latching. • Integrates electronic lock with latch bolt position sensing and door sensing, allowing for simple monitoring of door and latch status • Features high energy efficiency, requiring no power draw to maintain retracted or extended position • Compact size and lightweight for easy installation in tight spaces • Adaptable to various mounting requirements • Simple to install and operate • Uses spring-loaded, gear motor-driven mechanism that provides secure and reliable alternative to solenoid solutions • Applications include use in automotive, off-highway and truck interiors to add electronic access control to center consoles, glove boxes and instrument panels www.oemoffhighway.com/21077204

OEM Off-Highway | JUNE/JULY 2020

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F LU I D P O W E R S YS T E M S & CO M P O N E N T S

Fluid Power Sponsored by MP Filtri

MP Filtriâ&#x20AC;&#x2122;s latest ICM 4.0 MP Filtriâ&#x20AC;&#x2122;s inline contamination monitor has raised the bar again. The new ICM 4.0 has built-in Wifi for 24/7 real-time monitoring and critical early warning system. The latest advancement in contamination monitoring technology delivers the ultimate in hydraulic health checks. More than just a (8) channel particle counter, the ICM 4.0 can automatically measure and display moisture and temperature levels in various hydraulic fluids. The ICM 4.0 enhances productivity by reducing both costs and unplanned downtime with predictive maintenance technology safeguarding machinery. It offers fast, customizable test results with the ability to adjust test times and intervals to your personal specification. It can be mounted directly where ongoing measurement or analysis is required and where space and costs are constrained. With over 50 years filtration experience look to MP Filtri to further safeguard your hydraulic system with an expansive range of low, medium and high pressure filtration products and tank accessories.

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OEM Off-Highway | JUNE/JULY 2020

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riusa

LOOKING FOR MORE? FIND IT ONLINE! Over 700 more fluid power products at oemoffhighway.com/fluid-power. Piston-Gear Pump Assembly

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2020

Bucher Hydraulics is introducing the AX piston pump and AXM piston motor which overcome the limitations of current piston technology. • Offers better efficiency, excellent dynamics, low noise, and low minimum speed at high output torque • Based on a concept which works on the principle of balancing internal forces by having two rotating barrel plates facing each other and each having 12 pistons • Achieves high power density and limits axial forces, requiring only a light bearing to absorb them • Available in displacements of 18-76 cc/rev, with an immediate target of extending the range up to 115 cc/rev • Well suited for electric and hybrid machines due to ability to turn in both directions, as well as features such as high volumetric and mechanical efficiency, low-pressure ripple, and minimum permissible speed of 2-3 rpm • Standard versions can reach working pressure up to 450 bar (6,526.7 psi) • Start efficiency of 99% in the lowspeed range compared to 60-65% of a conventional axial-piston unit, enabling precise and accurate movements • Capable of running very slowly under high load and pressure • High power density, high working pressure, and low permissible speed make motor a good alternative to applying a gear motor • Minimum speed of 2 rpm at high pressure

www.oemoffhighway.com/21120598

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

Motor with Integrated Parking Brake

2020

Piston Pump and Motor

Bosch Rexroth introduces its piston-gear pump assembly featuring an optimized pump interface. • Designed to help mobile machine builders fit multiple pump configurations into tight machine spaces • Provides a compact, fully engineered tandem pump configuration for mobile machines that use both types of hydraulic pumps to power implements and other equipment • Tandem configuration combines two proven Rexroth hydraulic pump series: the A1VO/A10VO axial piston pumps and the AZPF/ AZPW external gear pumps • Incorporates a common suction port, eliminating the need for separate hydraulic lines to each pump and reducing potential points of failure or leakage, as well as reducing costs associated with hydraulic feed lines • Hydraulic fluid is first fed into the axial piston pump, then fed from the piston pump through special passageways into the front flange of the gear pump which is mounted directly to the back of the piston pump • A1VO/A10VO pump can supply power needed to drive implements

Power management company Eaton announces the Delta series motor is now available with a spring-applied pressure release parking brake. • Designed without cables, increasing reliability over competitive cabled brake options • Patent-pending design • Features Geroler technology which provides dependable load holding and smooth operation • Suited for machines under 50 hp (37.3 kW), including turf mowers, stump grinders, aircraft tugs, trenchers and mini skid steer loaders • Compact to give machine designers more flexibility without sacrificing efficiency • Integrated hydraulic braking solution allows equipment manufacturers to build machines that are compatible with all-electric or hybrid platforms • Rear-mounted integrated brake features brake pads that rotate at six times the speed of the output shaft, providing a six-to-one brake torque advantage • Brake is environmentally protected, allowing for long part life with no service intervals, and includes an access port for manual brake release www.oemoffhighway.com/21106804

OEM Off-Highway | JUNE/JULY 2020

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F LU I D P O W E R S YS T E M S & CO M P O N E N T S

Pumps & Motors Read Online

SEARCH: 21134239 Design & Engineering Insights: FEMA Corp. Frictionless Suspended Armature Technology FEMA’s force motor technology consists of a low resistance coil and a suspended steel armature to create a frictionless solution for use in various applications.

SEARCH: 21107043 ElectroHydrostatic Actuation Offers Opportunities to Improve Hydraulic System Efficiencies

Hydraulic Cylinders with Integrated Damping Systems Walterscheid presents its range of hydraulic cylinders with integrated damping systems. • Based on a hydraulic cylinder with integrated gas accumulator and damping mechanism • Nitrogen gas accumulator is integrated in the piston rod • Damping mechanism controls the flow of hydraulic oil to reduce pressure peaks • Gas accumulator absorbs extra pressure created by mechanical impacts on hydraulic element • Hydraulic fluid taken in due to extra load is returned to the system evenly, and there is no risk of a rebound stroke • Rebound strokes are damped via a system which controls the energy release phase by adjusting the return flow rate • Block valve protects fluids inside the cylinder • Valve for refilling gas is easily accessible at the end of the piston rod www.oemoffhighway.com/21135790

Medium-Duty Hydraulic Pump

AEM discusses with Parker Hannifin’s Dale Vanderlaan the potential benefits of ElectroHydrostatic Acutation.

SEARCH: 21114660 Need for Customized Hydraulic Components on the Rise Webtec says it has seen an increased need for customized hydraulic measurement or control solutions from customers in recent months.

SEARCH: 21111628 Danfoss to Acquire Eaton’s Hydraulics Business The acquisition is in line with Danfoss’ strategy to strengthen its core businesses and enhance customer value.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Variable-Displacement Axial-Piston Pumps The PVWJ is Oilgear’s steadfast line of durable pumps offering cost-effective, stable and low maintenance solutions for OEMs. • Variable-displacement axial-piston pump with a medium-control response • Thrives on low-viscosity fluids, such as high water content and fire-resistant fluids • Comes in a variety of frame sizes and displacements • Maximum displacements range from 0.66-7.94 in3/rev (10.8-130.2 ml/rev) • Rated continuous pressure ranges from 1,500-5,000 psi (103.4-344.7 bar) • Maximum pressure ranges from 2,000-5,800 psi (137.9-399.9 bar) • Offers quieter operation • Selective matching for pressure and capacity requirements www.oemoffhighway.com/21123525

Poclain Hydraulics introduces its PM20 medium-duty pump. The size 20 pump borrows its design from the PMV0 and PM10, bridging the gap between the PM10 and the PM30. • Highly compact 28 cc pump • Based on a trunnion design • Features same displacement as PM30 in a smaller package, suiting small- to medium-sized mobile equipment applications • Auxiliary mounting pad can interface with a gear pump and power implements • Axial length of 165 mm (6.5 in.) – a little under 200 mm (7.9 in.) with a charge pump - fits under seats or short bonnets • Highly customizable • Valve block can be flanged to the pump cover for a more responsive system • Valve plate is also modifiable to produce desired driving behavior, from responsive to comfortable • Wide range of controls allow for precise control www.oemoffhighway.com/21135387

OEM Off-Highway | JUNE/JULY 2020

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HYDRAULIC CONTAMINATION SOLUTIONS • • • •

Complete hydraulic health checks Real-time contamination monitoring Prevents unscheduled downtime Protects machinery, enhances lifespans

LPA3

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FMM Series HighPressure Filters

For more information about our range of contamination monitoring products:

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ICM 2.0 Inline Particle Counter

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SMART S SUSPENSION BRAKES

Providing a smoother ride via axle or cab suspension

Energy storage & shock absorption

SENSORS COOLING

Automating functions on your vehicle like virtual barriers or envelope control Pressure, length and angle detection

20% energy savings with variable speed fan utilizing the same size cooler Cools hydraulic oil in mobile machines

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HYD

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CONTROLS STEERING

Reduce your development time to automate your vehicle by up to 50% HYDACâ&#x20AC;&#x2122;s MATCH proprietary software

ATTACHMENTS FILTRATION

Extend your oil life by removing moisture and contamination

Reduce your tank size by up to 50% while extending your oil life

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F LU I D P O W E R S YS T E M S & CO M P O N E N T S

Valves Sectional Valves

Discrete Proportional Pilot Valve

The DVS Series directional valves, Hydrocontrol branded, from Walvoil are a new family of sectional valves specifically designed for several heavy-duty applications. • Working sections have auxiliary valves and wide range of interchangeable spools • Smooth, precise operation

TLX Technologies has designed the Discrete Proportional Pilot Valve (DPPV) for fluid control in commercial vehicle and off-highway applications. • Zero hysteresis by design • Precise control for up to four discrete positions • Requires zero steady-state power • Designed for high flow applications • Only +/-12V needed for flow change • Customizable flow characteristics • Scalable to individual application requirements

www.oemoffhighway.com/21092454

www.oemoffhighway.com/21084898

www.oemoffhighway.com/21134427

Mobile Valve Section Power management company Eaton announces the launch of the CMT mobile valve section, a streamlined new section option for the CMA advanced mobile valve. • Capable of controlling two bidirectional services from one section • Increases design flexibility and reduces CMA valve bank size, weight and overall system cost • Software-configurable and features CAN communication, onboard sensors, digital flow-sharing and electronic load-sensing to provide precise flow control and high responsiveness • Twin-spool architecture controls two services instead of one, reducing required sections up to 50%

Piloted Directional Flow Control Valves HYDAC introduces the HPK06 series of piloted directional flow control valves. • Screw-in cartridge, hydraulically piloted, 3-way, 2-position, spool type, direct acting design • Provides pressure of 5,000 psi (344.7 bar) and flow rate of 3.5 gpm (13.3 lpm) • Adaptable for use as a logic element

Read Online

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

www.oemoffhighway.com/21134436

OEM Off-Highway | JUNE/JULY 2020

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Fluid System Read Online

SEARCH: 21113360 Modular Linear Sensor Design Reduces Installation and Logistics Costs Development of a cylinder linear sensor which can be divided and installed in pieces reduces shipping and installation costs for OEM customers.

SEARCH: 21094224 High Modulus Plastics Can Play a Key Role in Off-Highway Vehicles Exploring the chemical makeup, product types, and future uses of these highly durable materials.

SEARCH: 21087597 Hydraulics Continue to Play a Vital Role in Off-Highway Machines Hydraulics remain necessary due to their power density, but can be combined with electronics to advance capabilities.

SEARCH: 21132883 Design & Engineering Insights: Danfoss Digital Displacement Pumps Offer High Level of Efficiency Digital Displacement is the selective enabling of individual cylinders within a rotating hydraulic pump which provides more precise control and improved efficiency.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Air Hose Continental has introduced a heavy-duty air hose for the construction and mining markets, the Super Rock Drill 600 HT air hose. • Specifically designed for applications that require high working pressure hose in a high temperature environment • Applicable to customers and markets that operate in hazardous environments • Well suited for construction sites, mines and quarries • Offers 600 psi (41.4 bar) working pressure • Complies to ARPM (Association for Rubber Products Manufacturers) guidelines on a 4:1 safety factor • EPDM rubber provides good ozone resistance in outside applications • Characterized as heat-resistant CPE tube, ARPM class B which is medium oil resistance and withstands operating temperature of 275 F (135 C) • Features spiral plied wires for high working pressure at high temps • Supplied with industry standard yellow EPDM cover to resist ozone www.oemoffhighway.com/21080147

Hydraulic Cooling System AKG Thermal Systems (AKGTS), a branch of the AKG Group, launches its AP Series or Kinetic Tube Series for hydraulic applications. • Maintains reservoir at consistent temperature to keep oil at consistent viscosity for predictable machine operation • Filtration and cleanliness of oil allows consistent flow to heat exchangers, eliminating potential surges • Pump/motor group circulates fluid out from hydraulic reservoir, through a filter, into heat exchanger and then back into the tank • Steady flow of fluid from dedicated pump prevents issues related to backpressure or pressure spikes • Includes low micron and high efficiency filter • Features improved pump suitable for ISO VG32 – ISO320 and 50/50 water glycol

High Temperature Hoses Kurt Hydraulics introduces two high temperature hose lines, as well as a stainless steel coupling for use with the hoses. • For temperature range applications from -10-300 F (-23.3-148.9 C) • Available in 1/4-in. to 1-in. (0.63-2.5 cm) sizes • Stainless steel couplings are compatible with both hoses and designed to handle more applications to help reduce inventory • Includes highly durable blue abrasion, ozone- and weather-resistant synthetic rubber MSHA (Mine Safety and Health Administration) approved covering • High Temp Hydraulic Hose (SAE R16 DIN EN 853) handles high pressure and high temperature applications • High Temp Marine Engine Hose (SAE R1S, DIN EN 853 1SN) is for medium pressure, high temperature oil lines, truck engines, compressors, oil and fuel service

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A d s p t t

www.oemoffhighway.com/21135514

www.oemoffhighway.com/21075782

OEM Off-Highway | JUNE/JULY 2020

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AcePump

1650 Channel Avenue/P.O. Box 13187, Memphis, TN 38113 Phone: 800-843-2293 or 901-948-8514 Fax: 901-774-6147 www.AcePumps.com | www.OasisWetSeal.com Email: sales@acepumps.com

FMCSC-155F-HYD-206

Ace Pump Corporation recently introduced two new Pro 5 Series pumps with advanced features to improve reliability and prevent costly downtime. The new models are updated versions of the popular Ace FMC-HYD-204 and FMC-150-HYD-206 pumps.

run-dry events. The Pro 5 FMCWS models incorporate Ace Pump’s Oasis™ WetSeal Technology that isolates the seals from abrasive and corrosive materials to prevent run-dry failure.

Ace Pro 5 FMCSC models feature severe duty silicon carbide seals that resist scratching from abrasive materials, plus a stationary face with O-ring seal that transfers heat into the casting to improve seal survival during short

The new Pro 5 Series pumps are ideal for spraying, fluid circulation and transfer. For more information, contact your Ace Pump Sales Representative or visit www.acepumps.com.

FMCWS-125-HYD-206 Cutaway

WE MIGHT NEED SOME HEL P

BLOWING OUT THE CANDLES Ace Pump is celebrating our 75th anniversary this year, and we’d like to thank everyone who made this milestone possible. From three generations of Bell family leadership to our highly skilled employees, loyal distributors and OEM customers, we couldn’t have done it without you. As we embark on our next 75 years as part of the Annovi Reverberi Group of companies, rest assured Ace will continue to provide the highest quality pumps in the industry. Guaranteed.

OEM Off-Highway | JUNE/JULY 2020

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ELECTRICAL & ELECTRONICS

Electronics Sponsored by Waytek

Dead Batteries are a Thing of the Past! EGIS Mobile electrical products and system solutions are widely known for protecting the most critical and vulnerable aspects in the mobile equipment market which requires the highest quality and reliability in the harshest conditions.

TH-Series Sealed Relays from EGIS Mobile Electric EGIS Mobile Electric is proud to introduce their TH-Series Sealed Relays, in both single and double pole capabilities to provide flexibility to most electrical systems. • Simple & Robust Installation: The TH-Series comes with a sealed Molex MX-150 plug and wire harness for ease of installation. This single device replaces multiple control units and high amp relays in your current systems, thus reducing installation time and cost while reducing potential failure points typically experienced with multiple connections. • Performance: The TH-Series can replace existing manual battery switches which reduces the need for long battery cable run lengths resulting in potential voltage drop. Improve your overall systems by connecting the sealed relay to your ignition circuit becoming a simplified battery charge management

between two batteries or for a simple auxiliary load disconnect. Incorporated with essential diode suppression helping reduce voltage spikes protect sensitive equipment. • Capabilities: Maximizes operational readiness by eliminating dead batteries due to add-on equipment leads left on after the engine stops or from multiple systems connected to your battery. With features like, incorporate kill switch to control input options, adjustable time delay capabilities and LED diagnostics for visual status of systems operations.

Visit Waytekwire.com/EGIS to learn more, view stock, check pricing or place your next order.

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OEM Off-Highway | JUNE/JULY 2020

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LOOKING FOR MORE? FIND IT ONLINE! Over 1,750 more electronics products at oemoffhighway.com/electronics. Supercapacitor Modules Power management company Eaton announces its latest release of the XLR-51 supercapacitor modules. • Delivers up to 51.3V and 188 farads (F) • Suited for rugged applications in harsh environments such as transportation, marine, grid storage and material handling • Provides efficient energy storage for high power, high charge/ discharge and peak power shaving applications • Improves power quality for voltage spikes and outages for backup power applications • Includes integrated cell voltage management circuitry, overvoltage alarm and temperature output • Meets UN-ECE Reg. 10 & Reg. 100 certifications on the 48 and 51V modules, which governs provisions for wheeled vehicle electromagnetic compatibility and specific environmental requirements for integration into electric powertrains • Comprised of 18 individual XL60 supercapacitor cells www.oemoffhighway.com/21084909

Brushless DC Motor With the CPM90 Brushless DC motor range, SONCEBOZ provides a compact and efficient solution to drive individual components, such as steering pumps, water pumps and compressors, leading to an optimized power-on-demand system. • Provides efficiency of up to 90% (motor and integrated electronic) as well as seamless system integration • Available at 24 and 48V • Well suited for mobile applications and battery-operated machines • Provides performance of up to 5.4 kW (7.2 hp) peak power and 14 Nm (10.3 ft.-lb.) peak torque

Flame-Retardant Monoblock Connector TE Connectivity (TE) has launched the AMP MCP 18P monoblock connector. • Provides reliability in harsh environments for industrial and commercial transportation applications • Features flame retardant composition and new lever design • Suited for bulkhead, in-cabin and fuse-and-relay-box applications • Unsealed design • Uses AMP MCP 2.8 contact system • Reduced mating force below 75 N • Can easily be used for new or existing designs • Secondary locking feature helps keep contacts aligned • Made of flame-retardant UL 94 V-0 material to increase safety factor, as does the required secondary locking feature • Four available colors ensure proper mating and help ease assembly www.oemoffhighway.com/21089814

www.oemoffhighway.com/21132316

Battery Charger Delta-Q Technologies (Delta-Q) introduces its latest sealed charger with the RQ350 for electric vehicles and industrial machines. • 350W on-board battery charger • Designed and tested to meet automotive levels of product reliability, improving machine runtimes • For demanding applications such as floor care machines, pallet walkies, two wheel e-mobility products, outdoor power equipment and mobile aerial work platforms • Rugged design and flexible feature set • IP66-sealed die cast enclosure tolerates harsh application environments • Includes CANbus communication • Features over-voltage protection from AC line • Compliant to variety of worldwide regulations such as UL, FCC B/CISPR-14 and UNECE R10 • Can be specified with one of Delta-Q’s library of validated charge profiles • Charger cycle data can be downloaded, and new charging profiles can be updated by OEM or end use customer www.oemoffhighway.com/21135454

OEM Off-Highway | JUNE/JULY 2020

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SEARCH: 21136160 Doosan Bobcat Developing Radar Sensor Technology for Compact Equipment The company will collaborate with Ainstein AI to create the sensors which will help enable autonomous vehicle operation.

SEARCH: 21133161 TTControl Co-Founds R&D Lab to Advance AI and Computer Vision Technologies With Covision Lab, TTControl wants to make off-highway vehicles safer and create competitive advantages for its customers and the shift towards a new level of autonomy.

SEARCH: 21133052 New Materials May Increase use of Supercapacitors A new report from IDTechEx indicates development of new materials for supercapacitors could help them take market share from batteries.

SEARCH: 21132051 Design & Engineering Insights: Eaton Dynamic Machine Control Aims to Improve Efficiency and Performance Eaton’s Dynamic Machine Control technology leverages software and machine data to make better decisions about what the machine needs at any given moment.

Find all of these and more at

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Battery System for Commercial Vehicles

Webasto introduces its commercial vehicle (CV) Standard Battery System. • Modular design which can be used on virtually any vehicle platform • Designed for total scalability and configuration flexibility • Each battery pack has 35 kWh of energy • Up to 10 packs can be used for a combined 350 kWh • Available in 400V and 800V versions • Can be easily configured via vehicle interface box (VIB), which is the master battery management system and power distribution unit • Plug-and-play system reduces development time and cost • Compact, energy-dense format www.oemoffhighway.com/21102639

2020

Read Online

Linear Actuators

2020

ELECTRICAL & ELECTRONICS

Power Systems & Sources Concentric International introduces the GF17 series high-performance linear actuators which deliver more speed at the same power load or more power at the same speed setting. • Delivers exceptional push/pull force to highly precise and controlled applications • Offers powerful performance in space- and weight-saving applications • Available in seven stroke lengths from 4-24 in. (101.6-609.6 mm) with speeds ranging from 0.341.65 in. per second (8.6-41.9 mm) • Body is 304 stainless steel with an aluminum gearbox housing • Input voltage of 12V DC, 24V DC, 48V DC • Standard gear ratio of 10:1 [5:1, 20:1, 30:1, 40:1 ratios available] • Dynamic load capability of 1,461 lbs./662.7 kg (at 20:1 gear ratio) • Maximum static load of 3,057 lbs. [13,600 Newtons] • Ball screw drive • IP ratings of IP65, IP69K www.oemoffhighway.com/21106901

Fuel Cell System PowerCell Sweden AB (publ) has developed an improved version of its MS-100 fuel cell system for use in marine and off-road applications such as construction and material handling equipment. • 30% more compact • Improved operating life as well as robustness for demanding applications • For applications which demand reliable operation, high power output and flexibility • Withstands vibrations to ensure long service life • Provides quick and smooth start-up regardless of weather conditions • Maximum power output of 100 kW (134.1 hp) • Can connect systems in series to reach megawatt power levels • Compact design and volume of 276 L (72.9 gal.) enables easy integration • Available in both vertical and horizontal positioning www.oemoffhighway.com/21095834

OEM Off-Highway | JUNE/JULY 2020

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WAYTEK

What You Need. When You Need It. Serving Thousands in the Specialty Vehicle Industry Across the Nation.

For 50 years Waytek has served thousands of OEMs and upfitters in the offhighway and specialty vehicle industries. We know that having the right electrical parts on hand and available for same day shipping keeps your projects running smoothly, which is why over 99.5% of our in-stock orders ship same day. Let Waytek be your source for all your wire and electrical component needs. Battery Management Circuit Protection Power Distribution Wire & Cable Connectors Switches & Relays Wire Coverings & Protection Battery Termination

www.waytekwire.com 800-328-2724 sales@waytekwire.com

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ELECTRICAL & ELECTRONICS

Smart Systems Read Online

GPS/GNSS Receiver

SEARCH: 21125336 Telematics Create Smarter Machines The way telematics systems collect and share information will continue to evolve and aid the transition toward more intelligent machine operation and care.

SEARCH: 21117390 Thermal Conveyance Solutions for Electric Powered Commercial Vehicles Use of aluminum tubes and piping for thermal management in electric vehicles offers many benefits in comparison to other materials such as steel or rubber.

SEARCH: 21077776 5G Enables the Next Wave of Connectivity The next generation of cellular networks will provide greater reliability and speed necessary for connected and autonomous vehicles.

SEARCH: 21129873 Technology News Tracker: Automation Technology for OEMs Left Hand Robotics’ new BOLT platform helps OEMs reduce R&D costs and quickly launch an autonomous vehicle system.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Controller for Agricultural Equipment Three versions of the Rexroth BODAS RC 40 controllers are now available and suited to use in agricultural machinery. • Covers functional safety and all relevant requirements of the agricultural sector • Provides optimal control of electrohydraulic components • Sizes offered in small, medium and large • Features same connectors as 30 Series controllers so machine manufacturers have flexible scaling options • Carries out tasks both in the travel drive and in the working hydraulics of mobile machines • Fulfills functional safety requirements of agricultural and forestry machinery in accordance with standard ISO 25119

Septentrio introduces its AsteRx SB ProDirect, a compact and robust integrated heading GPS/GNSS receiver. • Dual antenna capability in a single ruggedized box • Delivers accurate heading and pitch or heading and roll information in addition to reliable highaccuracy positioning • Combines efficient minimalistic design with high-quality performance • Designed as an ‘install-and-forget’ device providing continuous positioning for demanding industrial applications • Machines and autonomous systems have access to heading and pitch or heading and roll information immediately from power-up allowing trajectory path optimization and fully informed navigation from mission start • Features quick and easy integration into any machine monitoring or control system • Uses Septentrio’s latest LOCK+ technology to ensure reliability www.oemoffhighway.com/21119704

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Solid-State Load Controller The CLTM12-S from Carling Technologies is a solid-state load controller with 12 high-side outputs, four digital inputs, three discrete inputs, two address lines, and a CAN baud rate select line. • Provides fast, low-loss, solid-state on/off switching along with short circuit protection for each output, as well as load status and power diagnostics • Increases thermal efficiency by providing lower power dissipation and higher power-to-weight densities • SAE J1939 CAN • IP69k sealing protection when connected • Meets 100 V/m electric field immunity standards • Reverse polarity protection www.oemoffhighway.com/21134095

OEM Off-Highway | JUNE/JULY 2020

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WORRY FREE OPERATION TRUE SINE WAVE INVERTERS The True Sine Wave Inverters from Eaton are an economical solution that provides clean, reliable AC power to AC applications in the commercial truck and off-road industries. Designed to withstand extreme vibrations and operate in harsh conditions, they are tested to meet SAE environmental and EMC standards.

Automatic overload and over temperature protection. Combined with an optional 40A internal battery charger, the Eaton True Sine Wave Inverter creates a complete vehicle AC power solution. Integrated AC transient, over and under voltage protection Integrated DC over and under voltage protection

Products in-stock and ready to ship same day! www.waytekwire.com | P: 800-328-2724 | E: sales@waytekwire.com OOH0620_44-49_Electronics2_SJ_SJF.indd 45

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The “new normal” of connection The construction industry’s focus on digitalization not only continues, but is revealing a greater urgency in telematics application. How is your business strategy adapting? Now is a good time to expand your connections. As the industry turns toward equipment disinfection, social distanced delivery, drive-up services, and fleet health maintenance, some companies are using this time to strategize on technology investments that include IoT and software platforms – so they can better serve customers.

Reduce downtime and increase rROIC The ZTR M7 and Access Management Solution can help OEMs improve their products by leveraging data ‘at a distance’ through remote machine control, contactless RFID cards, asset tracking, equipment performance analysis, and maintenance alerts. These features also serve to maximize onsite productivity.

more targeted and consistent ways so we can emerge stronger – backed by the power of insight and data-driven decisions. Contact us to find out how we can put a solution to work for you.

ZTR can help you look for opportunities to apply technology in

With the help of industry-leading telematics provider, ZTR, you can: • Analyze fleet health • Improve product design • Increase machine productivity and efficiency • Enable new customer experiences • Reduce touch • Automate workflows

Preserving equipment health and value As many equipment owners take a conservative approach to capital expenditure spending, they’ll want to protect their current investments to protect fleet health and resell value. Insights and data derived from telematics enabled equipment powered by ZTR Telematics Solutions will make it easier for equipment owners to: • remotely monitor and diagnose machine operation, • show up with needed parts to complete repair jobs in one trip, and • build stronger customer service and support relationships.

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DON’T GET LIFT BEHIND. Telematics and installation services designed for your boomlifts, scissorlifts, and a wide range of compact construction equipment.

Wherever your equipment is. Whatever you need. We take care of you. Technology isn’t slowing down. It’s ramping up. Now’s the time to protect your fleet. Let ZTR help with advanced telematics, on-site installation services, and custom applications. Working remotely, it’s what we do. ZTR provides the telematics solutions you need to operate easier, faster and safer. It’s that simple. You can get connected with the proven expertise, assistance and advice you deserve. We are here, for you.

ztr.com/product-service/advanced-telematics | 1-519-452-1233 | telematicsinfo@ztr.com

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ELECTRICAL & ELECTRONICS

Smart Systems Controller WIKA Mobile Control has launched the cSCALE S9 controller that features improved boot-time and faster flash process in less than 60 seconds via a standard USB-stick. • i.MX6 processor with 32-bit/528 MHz provides necessary computing power • Offers enlarged flash memory with 256 MB and an optional Micro SD card with up to 2 GB memory capacity • Floating Point Unit (FPU) is integrated into the hardware and enables a fast calculation of floating points • Features simple programming using CoDeSys 2.3 which ensures fast integration into applications www.oemoffhighway.com/21131847

PC for Mobile Equipment The Automation PC mobile 3100 from B&R is a powerful PC with an Intel Core i processor which suits use in mobile machines. • Offers IP69K protection • Robust construction and resistant to shock, vibration, salt, UV light and oil • High performance makes it optimally suited for smart machines that communicate with each other and with the cloud • Features 7th-generation Core i processor from Intel • Performance can be scaled from a 2.2 GHz Celeron processor to a 2.8 GHz Core i7 • Offers up to 16 GB RAM and 480 GB of flash memory • Supports standard operating systems like Windows 10 IoT Enterprise and Linux • Computing performance enables implementation of semi- or fully-autonomous machine functions • Completely sealed housing and fanless • Specially developed temperature management system allows operation from -40-85 C (-40-185 F) surface temperature • Two ports each for USB and Fast Ethernet, and two slots for PCIe option boards • Insensitive to voltage fluctuations www.oemoffhighway.com/21132358

Intelligent Control Module

ENABLING AUTONOMOUS MINING For open pit and underground mines Accurately and safely guiding self-driving trucks Operating under the most difficult GNSS conditions Hands-on approach to customized solutions Trusted name, with a huge install base operating 24/7/365

AMETEK Vehicular Instrumentation Systems (VIS) introduces the Intelligent Control Module (ICM), a user definable module that connects with multiple vehicle systems to enhance control for end users. • Interfaces through dual CANbuses and 32 switched inputs to control power for up to 40 devices • Use of visual logic programming enables interfacing with multiple vehicle systems to sense and control devices on the CANbus • Offers more custom control of chassis components • Eliminates need for smaller modules through better communication and more robust control of vehicle components

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Trust your position info.applanix.com/autonomous-mining

OEM Off-Highway | JUNE/JULY 2020

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TXLAdver

he market for internal combustion engine (ICE) starting technology demands starter solenoids that can handle increasingly high voltage in a small, light package, all while being able to handle the rigors of outdoor environments, such as limited water immersion. These demands are straining the capabilities of extant starter solenoids that use copper contactors.

Learn more about TLXâ&#x20AC;&#x2122;s new discrete proportional technology at tlxtech.com/dpv

TLX Technologies adopted a high-performance composite contactor material that is significantly more durable than copper. These contactors meet or exceed the currenthandling performance of competing contactors weighing four times as much. In addition, debris mitigation measures have been implemented to prevent particles that would cause failure from entering the actuator. These innovations have resulted in a smaller, lighter starter solenoid that exceeds the current-handling and life cycle performance of extant starter solenoids while being suitable for the rigors of outdoor environments.

Visit www.tlxtech.com/starter or call 262-372-2165 to learn more.

OEM Off-Highway | JUNE/JULY 2020

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ELECTRICAL & ELECTRONICS

Lighting Heated Rectangular LED Headlights Truck-Lite Co. LLC has added heated 5 x 7 in. (12.7 x 17.8 cm) rectangular LED headlights to its LED forward lighting product line. • Consistently warms the lens when temperatures dip below 50 F (10 C) • Constructed of military-grade, die-cast aluminum • Non-yellowing, polycarbonate lens protects against damage from impact, roadside debris and other hazards • Available under the part number 27455C and as part of a snowplow kit, part number 80985 www.oemoffhighway.com/21096954

Smoke-Lens LED Stop, Tail, Turn, Backup and Clearance Marker Lamps

LED Tail Lights SmartHeat

Optronics International announces the introduction of five LED lamps with Optronics’ Smoke-Lens effect. • Darkened lenses help them blend into a vehicle’s body contours, presenting a clean, non-invasive and stylish look • Includes 6-in. (15.2 cm) oval and 4-in. (10.2 cm) round stop, tail, turn lamps, a 6-in. oval backup lamp and a 3/4-in. (1.9 cm) PC-rated clearance marker lamp • Meets FMVSS 108 and CMVSS 108 photometric requirements for visibility and safety • Made of tough polycarbonate

J.W. Speaker Corporation announces the addition of its LED tail lights, the Model 234 Flash. • Drop-in replacement for 4-in. (10.2 cm) round LED lights • Available in blue and green • Features three programmable strobe patterns • Available with SmartHeat technology which de-ices lenses • Provides two, four and six strobe patterns to activate simultaneous or alternating flash patterns and a two-in-one dual function strobe • Capable of withstanding 10g worth of vibration • Sealed to IP69K specifications

www.oemoffhighway.com/21116934

www.oemoffhighway.com/21128017

Anyone Can Build Products.

Madison Designs Solutions.

Do you need a liquid level sensor for your project? We can help. Madison sensors are used in dozens of applications across a wide variety of industries. We will work with you to understand your project challenges and provide you with the right solution.

www.madisonco.com 203-433-2098 Toll-free: 800-466-5383 info@madisonco.com

OEM Off-Highway | JUNE/JULY 2020

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Panel-Mount LED Indicator Lamps

DOT-Certiﬁed Work Lights ECCO has introduced two work lights, the EW4008 and EW4009. • DOT certified • Well suited for snowplow applications or any vehicle that regularly cuts through inclement weather • EW4008 is a medium-duty, budget friendly set of headlamps that blast up to 2,00 lumens with high beams • EW4009 is heavy-duty version and features heated lamps • Smart sensor technology automatically adjusts heat output based on ambient temperature www.oemoffhighway.com/21084131

LEDtronics has released the PT503B series of energy-saving panel-mount LED indicator lamps geared to harsh environments where durability and accurate light reading are vital. • IP66 rated • Offers negligible heat generation and sunlight-visible LED colors • Able to operate in extreme conditions • Operating temperature range of -25-75 C (-13-167 F) www.oemoffhighway.com/21087425

LED Indicator Lights Visual Communications Company (VCC) announces the launch of its latest rugged PMI lineup — the CL Series. • Withstands dirt, grease, vibration and vandals • Nickel-plated brass housing and hole diameter of 0.555 in. (14 mm) • Prominent LED enables better viewing, with angles ranging from 20-50 degrees • Applications in automation, signaling, main power indication and more www.oemoffhighway.com/21123159

Mini Continuous Float Level Sensors For applications with a small tank footprint Madison’s continuous float level sensors offer all the advantages of reed switch based technology, now available in a ruggedized, miniature version. • Small form factor - fits in tanks as small as 4-5 inches! • High-resolution sensing • Durable and accurate • Sensing length from 3” to 13”

madisonco.com/mini

Phone: 203-433-2098 www.madisonco.com

Toll-free: 800-466-5383 info@madisonco.com OEM Off-Highway | JUNE/JULY 2020

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Inclinometers with UL Listing POSITAL announces that its Dynamic TILTIX tilt sensors (inclinometers) have been listed by Underwriters Laboratories (UL) for use in safety systems. • UL listing ensures devices are suitable for safety-critical applications • Features advanced acceleration-compensation technology that enables reliable measurement of the spatial orientation (tilt) of mechanical equipment while machinery is in motion or experiencing shock and vibration loadings • Dual-sensor measurement system combines MEMS accelerometers and electromechanical gyroscopic sensors • Supports CANopen and SAE J1939 www.oemoffhighway.com/21132024

www.enmco.com Go to www.enmco.com/L3L4promo and enter the promotional code L3L4promo for a 50% discount off the $40.00 list price.

Liquid Level Transducer

3D Flash LIDAR

2020

ELECTRICAL & ELECTRONICS

Sensors

Continental has developed an advanced automotive grade solid-state LIDAR, the HFL110 3D Flash LIDAR. • Delivers detailed and accurate 3D profile in 330 nanoseconds per frame, regardless of time of day or weather conditions • For use at close range (50 m/164.04 ft. or less) • Immune to vibration or speed distortion • Generates high-resolution 3D point cloud 25 times per second within its 120 degree field of view • Multiple precise distance measurements capture 4,096 contiguous pixels of depth data in real-time across the field of view, enabling and assisting with challenging maneuvers safely • Contiguous HFL110 pixels tolerate nearby high or low reflectivity surfaces, producing a point cloud and/or an object list to define and track vehicle’s surroundings and moving objects within it

Rota Engineering’s liquid level transducer utilizes proven Hall Effect technology which has been used successfully in linear position sensors for over 15 years. • For use in fuel, hydraulic oil, chemical tanks, etc. • Features dual output of level and temperature in one package when utilizing a digital output • Improved accuracy enables operators to better monitor hydraulic tank level and temperature in one sensor • Capable of 75 g shock and 25 g vibration • All welded, rugged stainless-steel construction • Up to 3 m (9.84 ft.) in length • Includes European and North American approvals www.oemoffhighway.com/21109567

www.oemoffhighway.com/21103773

Self Powered LCD Counter/Timer

L3/L4 Series

Self Powered LCD Counter/Timer

L3/L4 Series MADE IN THE U.S.A

e-mail: customerservice@enmco.com e-mail: TOLL FREE 888-372-0465 customerservice@enmco.com

Digital Torque Transducer HBM has launched the T40B torque sensor to aid electromobility testing for engineers working on R&D or production lines. • Delivers increased revolutions per minute for a selection of measuring ranges of 1, 2, and 3 kNm - up to 23,000 rpm • Suited for many types of applications • Provides precise, reliable measurements the first time, eliminating risk of errors and need for repeat tests • Integrated, magnetic rotational speed measuring system enables testing of drivetrain efficiency in a range of vehicles • Operates with analog or digital interfaces www.oemoffhighway.com/21074799

OEM Off-Highway | JUNE/JULY 2020

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Oil Property Sensor The FPS2800 oil property sensor from TE Connectivity is optimized for fluid condition monitoring in applications from industrial machinery and compressors to off-road vehicles. • Measures multiple physical properties allowing simultaneous sensing of the quality, condition and contaminant of the oil • Installed directly on a piece of equipment • Helps determine the correct time to change the oil and detects system issues that could lead to damage • Multi-parametric sensing measures dynamic viscosity, density, dielectric constant and temperature for enhanced fluid analysis from a single sensor • Simple integration fits M14x1.5 ports and a simple communication CAN as per SAE J1939 standard • Rugged construction of stainless steel 316L housing to provide long-term performance www.oemoffhighway.com/21135807

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

www.oemoffhighway.com/21135802

SideScanFlex is a four-sensor system fitted to the side of vehicles to detect objects in the nearside blind spot that allows the operator to choose from four detection configurations, each with different detection distances and audible and visual alerts. • Maximum detection range of 8 ft. (2.4 m) • Adjustable audible and visual warning settings • Mute function silences buzzer after 4 seconds if there is no movement from detected object or vehicle www.oemoffhighway.com/21132369

Pressure-Rated Inductive Sensors with AMP Superseal 1.5 Series Connectors Balluff’s pressure-rated inductive sensors are designed for use in hydraulic cylinders and valves to provide endof-stroke feedback and valve spool position monitoring. • Pre-installed with AMP Superseal 1.5 mm (0.06 in.) automotive connector • Utilizes non-contact switching technology • Features stainless steel housings • Working pressures to 500 bar (7,251.9 psi) • Provides increased protection over external mechanical switching solutions • IP67 watertight, outdoor reliable

Object Detection Sensor System

Sensors for Mobile Automation

Robust, durable, reliable! 

NEW! Sensors with PURE.MOBILE Technology - designed for heavy use in mobile machines



Stroke measurement in hydraulic cylinders - no piston drilling necessary

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Wire-actuated encoders for linear position measurement with robust string-pot technology

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Robust rotary encoders for safe angle and speed measurement up to PLd

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Inclinometers for non-contact measurement of inclination angle of vehicles

SIKO Products Inc., Phone +1 (734) 426-3476, www.siko-global.com

OEM Off-Highway | JUNE/JULY 2020

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O P E R AT O R E N V I R O N M E N T

Operator Environment Sponsored by APEM

APEM Multi-Axis Hand Grip Joysticks APEM’s XD series joystick is a multi-axis Hand Grip joystick specifically engineered for demanding vehicle applications. Featuring non-contacting Hall effect technology to provide up to 10 million operations, the XD series is a compact yet highly robust joystick ideally suited for off-highway vehicles and machinery. The XD series joystick measures just 60mm below panel, yet withstands horizontal loads up to 400lbf. The strength of the new XD series has been achieved by utilizing all metal construction as well as optimizing materials selection. The result is a compact joystick with the mechanical integrity of heavy duty joysticks much larger in size.

All axis and button data are delivered on a CAN 2.0B compliant physical interface. Two additional signals allow configuration of the controller Source Address. The XD series can accommodate a 6 to 35VDC power supply and will operate between -40 to +85C. The APEM XD series joysticks combine design flexibility with robust durability, making it ideally suited for dirty, offroad environments. Watch for exciting new handle options coming soon!

MAIN FEATURES • SIL 2 compatible - Redundant Hall sensors • Resists high axial load (1780 N - 400 lbf) • Shallow mounting depth of <60 mm (2.36) • Rated for 10 million lifecycles • SAE CAN bus J1939-71

The XD series’ multifunction handle features a uni-body construction with modular inserts to provide design flexibility. This allows customers to purchase base joysticks which may then be configured as required. Insert options include an index trigger switch, operator presence paddle and customizable faceplates. The one piece handle also limits ingress points and enables IP67 above panel environmental sealing. The XD series provides SAE CAN bus J1939-71 outputs.

K apem.com/us/ C linkedin.com/company/apem-inc D twitter.com/APEMINC 54

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LOOKING FOR MORE? FIND IT ONLINE! Over 750 more operator environment products at oemoffhighway.com/operator-cab. Driver Seats The Grammer MSG95EL/742 and MSG97EL/741 driver seats offer maximum seating comfort in construction machinery. • Upgraded with the new S700 seat top featuring pneumatic side contour control in the backrest cushion, allowing the seat to be adjusted to the driver’s requirements and offering improved side support • Active seat climate control system offers increase up to 40% in performance compared to the previous system • Two-stage seat heating keeps drivers warm • Can be combined with multifunction armrest to create an operator system with which the driver can control relevant functions in the vehicle www.oemoffhighway.com/21121769

www.oemoffhighway.com/21092453

Finger Operated Joystick Controller APEM Inc. announces the XF Series, a ruggedized finger operated joystick controller specifically engineered for vehicle applications. • Designed per ISO 25197 standard • Rated to withstand 80 lb.-ft. (108.5 Nm) pull force across X/Y axis and over 3.7 ft.-lb. (5 Nm) torque in Z axis • Utilizes contactless Hall effect sensing to provide long life proportional control for over five million lifecycles • Available with up to three proportional axis and two momentary pushbuttons • Carries IP67 above panel sealing rating • Shallow mounting of 26 mm (1 in.) below panel • Requires minimal console space • Suits vehicle applications where ergonomics and operator comfort are paramount • Can be specified with CANbus J1939, CANbus J1939-71, or CANopen outputs • Accommodates supply voltage ranging from 6-35V DC • Operates between -40 and 85 C (-40-185 F) • Qualified per EMC Standards, EN61000-6-3:200, EN61000-4-3 Extended and ESD: EN61000-4-2 Extended www.oemoffhighway.com/21076487

MTA is introducing a head-up-display (HUD) system with two different projection modes. • Features laser projectors, a multicolor one with Microlens Array screen and an ultraviolet one with luminescent screen • Images coming from the two projectors are focused on the windscreen, offering a wide viewing area to provide greater freedom of movement to the operator www.oemoffhighway.com/21102428

Walvoil introduces the SVM320 hydraulic joystick. • Suitable for forestry and other heavy-duty applications • Adaptable to customers’ needs by the modularity of the fixing flanges • Manages and regulates flow rates with lower operating forces than standard range • Cast iron body ensures high durability, greater resistance to oil contamination and maintains unchanged features during life cycle

2020

Head-Up-Display System

Hydraulic Joystick

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OEM Off-Highway | JUNE/JULY 2020

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O P E R AT O R E N V I R O N M E N T

Operator Environment Read Online

SEARCH: 21112179 A Simplified Operator Cab Improves Comfort and Productivity Manufacturers are continually working to improve the operator experience through the inclusion of more advanced technologies and a simplified interior.

High-Deﬁnition Reversing Camera Brigade introduces its VBV-70XXC high-definition reversing camera. • 720P AHD 1.0 (Analogue High Definition) increases camera resolution over the standard definition VBV7xxC products • 130 (D) x 113 (H) x 64 (V) degree viewing angle • IP69K rating • Operating temperature of -30-85 C (-22-185 F) www.oemoffhighway.com/21132365

SEARCH: 21080676 Standardized HMI Designs Improve Operator Productivity Industry members come together to develop more uniform human machine interfaces for an improved operator experience.

SEARCH: 21091639 Can Cameras Replace Mirrors on Trucks? NHTSA is seeking public comment on whether cameras would be safer than mirrors.

SEARCH: 21090553 Technology News Tracker: Autonomous Vehicles are Going Cabless Autonomous vehicles without an operator cab offer opportunity for streamlined designs and productivity improvements.

SEARCH: 21096740 Danfoss and AGCO Design Joystick-Operated Combine The IDEALDrive joystick steering solution replaces the steering wheel and column to improve visibility for operators.

Electric CondenserCompressor Red Dot’s E-9725 electric condenser-compressor package features an electric compressor inside the unit as well as dual fans. • Available in both 12V and 24V • Provides capacity to handle many of Red Dot’s auxiliary air conditioners • Self-contained compressor-condenser package • Allows for easy installation • Eliminates need to worry about engine mount brackets • Condenser capacity of 11,630 BTU/ hr at 12V and 20,680 BTU/hr at 24V • Cooling capacity of 11,536 BTU/hr at 12V and 16,760 BTU/hr at 24V • Amp draw is 97 Amps at 12V and 92 Amps at 24V • Weighs 63 lbs. (28.6 kg) www.oemoffhighway.com/21135795

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

LED Warning Light with Camera J.W. Speaker Corporation announces the release of its LED stop/tail light with a built-in backup camera, the Model 272 CHMSL. • Measures 7 x 2 in. (17.8 x 5.1 cm) • Available as a combined warning light and Center High-Mount Stop Light (CHMSL) • High-definition camera helps simplify trailering or backing up • Positioned higher than side brake lights and directly in the driver’s line of sight to provide the safety and visibility features needed to help deter rear-end collisions • Camera can be connected to reverse lights to display any time the vehicle is put in reverse and is adjustable to allow for various mounting heights • Meets all safety standards, including those from U.S. Department of Transportation (DOT), United Nations Economic Commission for Europe (ECE), and Society of Automotive Engineers (SAE) • Can be used with original equipment manufacturer (OEM) displays or J.W. Speaker options, including: 4.3 in. (10.9 cm) screen size with 1-channel and plastic housing, 5 in. (12.7 cm) screen size with 3-channels and metal housing • 6 and 10 m (236.2 and 393.7 in.) extension cables are available www.oemoffhighway.com/21118002

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OEM Off-Highway | JUNE/JULY 2020

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Multi-Function Compact Control Grip

7-in. Glass-Front Display

The G3-E Control Grip from OTTO Engineering Inc. is a multi-function, compact grip with five momentary pushbuttons and a proportional Hall effect rocker. • Available in both left-handed and right-handed versions, and can be used together in the same control seat • Switches are sealed to IP68S and provide a high cycle life • Can be used as standalone grip or be mounted on a joystick • Mounting on an OTTO bottom mount JHM joystick is a standard offering available with a large variety of gating options • Suited for forestry applications, as well as in construction and other demanding off-road applications

The 7-in. (17.8 cm) Murphy PowerView 700 display is the latest glass-front display in the PowerView family of high-performance displays from Enovation Controls. • Built with high-brightness and optically-bonded LCDs • Glass surface also delivers exceptionally clear images with high-precision touch sensor performance for finger and glove touches with great scratch resistance • Equipped with a high-performance processor to deliver seamless full-color graphics, animations and video playback for a rich user experience • Supports J1939 and proprietary messaging with two CAN ports • Connected version with WiFi, Bluetooth and Ethernet available • 11 ports of I/O connectivity (three analog inputs, five digital inputs, one frequency input, one low side 500mA digital output and one frequency output) www.oemoffhighway.com/21120593

www.oemoffhighway.com/21092927

Designed for the most demanding off-road vehicles • Featuring non-contacting Hall effect technology with up to 10 million lifecycles • SIL 2 certified according to IEC 61508 with above panel sealing up to IP67 / IP69K • Shallow mounting depth of less than 60mm yet withstands horizontal loads up to 400lbs

With over a dozen different faceplate options available, and more coming soon!

• Operating temperature range: -40˚C to +85˚C (-40˚F to 185˚F) • SAE CAN bus J1939-71 outputs • Metal construction and industrial grade material and components

XD SERIES JOYSTICK www.apem.com OEM Off-Highway | JUNE/JULY 2020

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O P E R AT O R E N V I R O N M E N T

Operator Environment 7 in. High Deﬁnition Digital Monitor Stoneridge-Orlaco introduces the new HLED 7 in. (17.8 cm) High Definition digital monitor for the construction sector. • Compact size • Real-time, high-resolution images • Shock and vibration proof • Watertight IP68, IP69K • Operational temperature -30-75 C (-22-167 F) • Full front glass coating and responsive capacitive keypad • Can be used as part of a complete digital camera system that is suited as a no latency High Definition rear view system • Rear view system is created by pairing HLED monitor with HMOS camera and Orlaco GMSL cable www.oemoffhighway.com/21130727

Display for Tier 4/Stage V Engines

Display Computer with 9 in. Touchscreen CrossControl is introducing the CCpilot X900 display computer, the 5th generation of PC-based displays. • Features Intel Atom 64 bit x5E3940 quad core CPU • Provides high-end computing solution for use in challenging applications • Comes with 9 in. (22.9 cm) WXGA display with PCAP touchscreen • Housed in sturdy aluminum enclosure www.oemoffhighway.com/21115781

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

DSE (Deep Sea Electronics) introduces its eView engine display designed specifically for Tier 4 Final and Stage V compatibility. • Large screen displays information in multiple formats and in full color • Icon based visualization eliminates need to translate languages for machine variants • Plug and play design • Offers fully configurable settings via user-friendly DSE Configuration Suite PC software • Specific icons, boot-up screen, color schemes and viewable engine data can all be changed to present application-specific information in a customized format • Displays diagnostic messages for both active and historic faults (DM1 and DM2) together with the relevant Malfunction Indicator Light/Lamp (MIL) • Multiple configurable inputs and outputs for additional sensors and auxiliary parts available if additional signals are required that are not provided on the engine’s CANbus • Manual engine speed control is achieved with TSC1 messages to the engine via the buttons on the front fascia • Water and dust repellent to IP67, enabling use in extreme environments • Heated display allows use in cold climates • Incorporates robust DT16 harness connector www.oemoffhighway.com/21130932

Tactile Mini Trim Switch OTTO announces the release of it logic level TK tactile mini trim. • Tactile, 4-way, logic level, momentary contact switch • Center push button option • Fits easily in grips and control panels • Shorter behind panel length is nearly 2/10 in. (0.5 cm) shorter than OTTO’s traditional T4-T Mini Trim • Three sealing level choices: unsealed, dust tight to IP64, or watertight to IP68S • Positive click action indicates circuit transfer to operator and is suited for grip applications in aircraft, off-road and material handling applications www.oemoffhighway.com/21075644

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Touch Encoder with Rubber Overmolded Knob The latest variant of Grayhill’s Touch Encoder features a rubber overmolded knob. • Suited for outdoor applications as the rubber overmold maintains a constant surface temperature near ambient even under direct sunlight • Combines the functionality of conventional touch displays, keypads and rotary switches that can support multiple languages and product configurations • Provides customizable widgets that allow users to easily create projects and upload onto the device www.oemoffhighway.com/21135031

Rugged CAN Keypads EAO announces the introduction of its Series 09 Rugged CAN Keypads. • Features flexible illumination that is well suited for use in heavy-duty and specialty vehicles • Multi-color RGB 4-segment halo-ring illumination allows for easy end-user recognition of equipment status – in both high and low ambient light settings • Colors can be set for specific functions • Animated chasing/running or flashing sequences are easily programmable to add increased levels of awareness • LED intensity can be dimmed and is adjustable • Offers high reliability • Designed for E1 applications and functional safety in accordance with ISO 26262 ASIL B and EN ISO 13849 PLD, as well as intelligent control allowing for CANbus integration • Robust, modular design incorporates sealing levels of up to IP67 • Offers ability to customize and easily interchange keypad legends with replaceable inserts

APEM

New range of LED Indicators feature R G B customized illumination for a limitless selection of colors and tones Q Series

www.oemoffhighway.com/21131623

www.apem.com OEM Off-Highway | JUNE/JULY 2020

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E N G I N E E R I N G & M A N U FAC T U R I N G

Engineering & Manufacturing Sponsored by Grand Bending

High Quality, Custom Manufactured Exhaust Systems For Heavy Equipment For over 20 years Grand Bending has been a supplier of high quality bends and associated components used in custom and high performance exhaust systems. We work directly with OEMs to create specialized intake and outtake pipes for heavy-duty construction equipment ranging from excavators, loaders, bulldozers, graders, asphalt pavers, and tri-axle trucks to airport support and rail-mounted service equipment —anything with a gas-powered engine. Each new job is custom manufactured. To facilitate the process, Grand Bending’s chief plant engineer works oneto-one with OEM engineers. This results in a smoother progression, better communications, and closer supervision of each project so exact customer specifications are precisely met.

Wide Range Of Sizes, Materials, and Capabilities Product offering includes short bends ranging in size from 1-1/2” OD through 5” OD and in bend radii from 2-1/2” through 7-3/4”. Bends are available in a variety of materials including aluminized and galvanized carbon steel, carbon steel, aluminum and stainless steel. In addition to creating compound bends, Grand Bending is expert in welded fabrications, expansion, swaging and beading.

When OEM engineer drawings are received for quoting, Grand Bending can create prototypes on request to help customers formfit their design.

Quick, On Time Delivery Whether it is a new order or reorder of an existing design, Grand Bending maintains a large inventory of straight sections of all materials so we can meet our customers’ tube and pipe requirements with quick, on-time delivery. Grand Bending, 1092 West Atlanta Street, SE, Bldg. 1200, Marietta, Georgia 30060

K grandbending.com k sales@grandbending.com m 770-426-0734 / 60

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Over 400 more engineering & manufacturing products at oemoffhighway.com/engineering-manufacturing. Low-Noise Signal Conditioner MTS Sensors, a division of MTS Systems Corporation, has released the Endevco Model 4418 low-noise signal conditioner providing test engineers with a new battery-operated solution for lab and field testing. • Works with piezoresistive bridge sensors and differential voltage sensors, including Endevco’s line of piezoresistive accelerometers, piezoresistive pressure sensors, variable capacitance accelerometers and angular rate sensors • Provides excitation supply to the sensor and includes switchable gain, optional filter and zero output tuning • Small, lightweight single channel device to ease portability and functionality • Compact size and full-day battery life of internal lithium battery suits use in low channel count R&D applications where AC power is not available • Switchable second order Butterworth filter • Switchable gain x1, x10, x100 • LED status indicator (Open, Short, Normal Operating) • ZMO (zero) adjustment • Rechargeable Li-Ion battery with >8 hours of continuous use • Includes battery status LED • RoHS and CE-compliant • Offered with universal 12V DC, 2 AMP power supply with adaptors for USA, Europe, Japan and Australia, as well as 2 Binder connectors for sensor input • Optional accessories include a replacement battery and additional Binder connectors www.oemoffhighway.com/21123630

In-Vehicle Prototyping System dSPACE presents its updated real-time in-vehicle prototyping system MicroAutoBox III. • Meets increasingly demanding prototyping applications for development of autonomous and electric vehicles, as well as growing demands for connectivity and safety in function development • Equipped with quad-core ARM processor that has up to 16 times more processing power in each core than its predecessor, the MicroAutoBox II • More flash and DDR4 memory enable large models to be executed • Available in the established I/O variants of the MicroAutoBox II, making migration to new system easy because existing wiring harnesses can be reused • Includes numerous analog and digital inputs • Provides maximum connectivity by means of three Ethernet ports (Gigabit Ethernet) for host connection and other devices, as well as two automotive Ethernet ports (100/1000 BASE-T1) as standard • Wi-Fi option for wireless access will be available in the future • dSPACE ConfigurationDesk (configuration and implementation software) and dSPACE Bus Manager let users easily reuse models (Simulink, FMU) and I/O configurations • Allows switching between MicroAutoBox III and SCALEXIO systems to reduce implementation efforts and increase consistency between compact and modular systems www.oemoffhighway.com/21102907

Don’t forget to... SEARCH for more product information online using the unique URL under each product!

Vehicle Radar Test System NI announces the release of its 4 GHz Vehicle Radar Test System (VRTS). • Capable of simulating two objects per angle with highly repeatable radar cross section (RCS) • RCS makes simulated obstacle appropriate for both validation and production test • Flexibility and scalability helps users create more precise test scenarios and achieve lower test setup times • Cost- and space-optimized for large production deployments • Provides repeatability that test engineers need to confidently test the latest radar sensors

2020

LOOKING FOR MORE? FIND IT ONLINE!

www.oemoffhighway.com/21097581

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E N G I N E E R I N G & M A N U FAC T U R I N G

Engineering & Manufacturing Read Online

SEARCH: 21136064 Design & Engineering Insights: Grid Raster Sees Growth in Use of AR/VR to Reduce Development Time Grid Raster has seen use of augmented and virtual reality increase in the past 18 months as the technology has improved and use cases have evolved.

SEARCH: 21134548 New igus Material Enables 3D Printing of Electrostatically Conductive Components The new iglidur I8-ESD enables 3D printing of components with electrostatically conductive properties.

SEARCH: 21130564 Purdue University Examines How COVID-19 will Change Manufacturing A new working paper from Purdue University provides a roadmap to recovery for manufacturers managing through COVID-19.

SEARCH: 21118130 Siemens Acquires MultiMechanics Inc. to Expand Digital Twin Capabilities for Materials Engineering MultiMechanics’ True Multiscale technology supports structural computer-aided engineering for a broad range of materials.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Software for Machine Control Development Enovation Controls has unveiled ACE, its latest software platform for configuring machine controllers and accompanying displays. • Designed for system experts with little to no software coding experience • Helps users create full-featured machine control and display applications efficiently • Uses drag-and-drop blocks to visually compose a system from built-in function, device, and logic blocks • Enables users to rapidly build system solutions of all kinds without sacrificing control horsepower • Designed for Enovation Controls’ MCx controllers • Brings together entire control system and integrates displays, power distribution modules, valves, actuators, joysticks and engine data • CAN communication setup, such as between controller and display, is done automatically, speeding up the design process for engineers • Configure and save commonly used components in a local parts library www.oemoffhighway.com/21120582

Software and Hardware Development Kit New Eagle introduces its Raptor Remote, Work-From-Home Kit, a turnkey solution for setting up its Raptor Embedded Model-Based Development (eMBD) at a home office or other off-site location. • Helps design teams keep production development moving forward even when working from home or other remote location • An all-in-one-kit • Specially-priced Raptor software licenses configured for short-term off-site work • Customized hardware kit includes all necessary components to set up development bench • Includes $600 of engineering support for priority access to New Eagle’s professional expertise • Helpful samples, including a guide to getting started and reference software model tailored to customer’s ECU of choice • Optional 3-month MathWorks license for convenient at-home controls development using Raptor’s software tools • Fully customizable and suited for developers creating everything from advanced EV systems to innovative autonomous technologies

C C & P E S C

G C r f w a o e i l i f b

www.oemoffhighway.com/21131521

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MorrisCou

Complete Custom & HighPerformance Exhaust System Components Grand Bending, a division of Morris Coupling, fabricates short and long radius bends for custom and high-performance exhaust systems for off-highway, asphalt paving, rail-mounted and airport service equipment, as well as on-highway buses and work trucks. An extensive product offering is available in aluminized carbon steel and stainless steel thin-wall tubing. Capabilities include compound bends, welded fabrications, expansion, swaging and beading. ISO9001: 2008 Certified.

Grand Bending 1092 West Atlanta Street, SE Bldg. 1200 Marietta, Georgia 30060 770-426-0734 grandbending.com sales@grandbending.com

Get All of Your Requirements Met

Grand Bending is the proven choice for custom and high-performance exhaust systems for off-highway, asphalt paving, rail-mounted, and airport service equipment. Available in aluminized carbon steel and stainless steel thin-wall tubing.

Get complete information at GrandBending.com or call 770-426-0734. 1092 West Atlanta Street, SE, Bldg. 1200 Marietta, Georgia 30060 Ph: 770-426-0734 sales@grandbending.com ISO9001:2008 CERTIFIED

OEM Off-Highway | JUNE/JULY 2020

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E N G I N E E R I N G & M A N U FAC T U R I N G

Engineering & Manufacturing Read Online

SEARCH: 21116404 Structural Durability Validation: Test-Centered Versus Simulation-Centered Approaches Test- and simulation-centered validation offers several advantages which engineers must weigh to choose the approach which best fits their design needs.

SEARCH: 21111403 Overcoming Design Challenges with Simulation Heavy equipment manufacturers are using digital tools early in the development process to maximize operability, efficiency, safety and comfort.

SEARCH: 21102944 A Need for Speed: Building the World’s Fastest Tractor JCB partnered with several component suppliers to develop a new version of its Fastrac which reached a top speed of 153 mph and secured the title of the world’s fastest tractor.

SEARCH: 21072408 Technology News Tracker: 3D Printing Market Continues Growth Trajectory In its latest report, IDTechEx said the 3D printing materials market will reach $23 billion by 2029 due to growing use for prototyping and more.

Find all of these and more at

www.oemoffhighway.com Just type in the 8-digit number, or the article name into our search bar!

Composite Tubing for Pneumatic and Hydraulic Cylinders Polygon Composites Technology introduces PolySlide Composite Tubing for pneumatic and hydraulic cylinders. • Replaces metallic material in a variety of cylinder applications • Supplied as a cylinder tube ready for customer assembly or as fully engineered cylinder assemblies for equipment manufacturer applications • Made of continuous filament-wound glass fiber and polymer resins • Fiberglass filament and resin materials combine together to form high-strength component that exhibits dimensional stability, is non-corroding, impingement resistant and is non-conductive • For use in harsh environments • Performs in high and low temperatures, grease, grit, salt, chemicals and other extreme conditions • Sizes range from as low as 0.25-in. (6.35 mm) I.D. up to industrial-sized 24-in. (609.6 mm) I.D. • Allows seal to slide over bore surface contour, minimizing interlocking friction • Inside diameter of tubing has a smooth finish • Contact with the non-metallic rod guide bearing prevents galling and provides for low coefficient of friction • Wear resistant material incorporated into bore surface further increases lifespan • Translucent version available www.oemoffhighway.com/21105814

Vibration Measurement System CAS DataLoggers offers the Delphin Technology Expert Vibro Data Acquisition and Control System as an all-in-one vibration data acquisition and control solution. • Enables users to see how their products react to vibrations or operate a shaker test without needing multiple devices with their own software • Provides high level of accuracy by capturing vibration frequencies, phase changes and amplitudes before analysis is performed • Records time domain data and also calculates Fast Fourier Transform (FFT) spectral analysis for frequency domain results • Can control shaker test stand through analog or digital outputs by triggering shut-off procedures, delivering email notifications, or performing other tasks if an alarm event occurs outside of the set points assigned by the user • Configuration and measurement data are shown on touchscreen display for added convenience • Provides high-speed data acquisition, intelligent signal processing, analysis functions, local data storage and versatile communication options in a single device • With continuous sampling even the smallest of irregularities can be recorded to the internal 32 GB data storage, making it reliable and secure • Uses latest dual-core FPGA processor technology for extensive computations and analysis • Supports high sampling rates of up to 50kHz per channel www.oemoffhighway.com/21135532

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AD INDEX

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Abrasion-Resistant Steel Wear Plate SSAB’s Hardox HiAce abrasion-resistant steel wear plate is targeted at applications in acidic and corrosive environments. • Withstands acidity and corrosion • Drastically slows down oxidation process, allowing the full hardness of material to counteract wear • Performs the same as a 450 HBW steel in regular environments • Lengthens equipment service life up to three times compared to a 400 HBW steel in conditions with lower pH levels • Able to perform as a structural material in garbage trucks, recycling containers, tipper and dump bodies and other heavy-duty equipment • Works in freezing conditions, with a guaranteed impact energy of 27 J at -20 C (20 ft.-lb. at -4 F) • Available in thicknesses of 4-25.4 mm (5/32-1 in.) • Features similar mechanical properties as Hardox 450 • Can be processed by the same kind of machinery used for other Hardox grades • Increased wear resistance allows for use of thinner plate without jeopardizing service life • Thinner steel plate means more payload when fully loaded, improved fuel use and reduced CO2 emissions when traveling empty www.oemoffhighway.com/21097380

Online Hydraulic Oil Viscosity Calculator App Webtec has launched an online hydraulic oil viscosity calculator app which calculates the viscosity of hydraulic oil at different pressures • Engineers simply select oil being used, along with system temperature (in degrees Celcius) and pressure (bar), hit the ‘submit’ button and up pops the viscosity (cSt) • User can alter values to see effects on viscosity of fluctuations in temperature or pressure • Eases hydraulic measurement and control • Free of charge • Version with more detailed results, including graphs (some in 3D), can be accessed by logging in (existing users) or registering (new users); graphs can be saved for use in reports www.oemoffhighway.com/21086940

Ace Pump Co.................................................................................................................. 39 APEM, Inc............................................................................................................ 54, 57, 59 Applanix........................................................................................................................ 48 BKT USA, Inc.................................................................................................................. 27 Briggs & Stratton...................................................................................................... 14-15 Crary Ind........................................................................................................................ 19 ENM Co........................................................................................................................... 52 FEMA Corp..................................................................................................................... 36 FPT Industrial...........................................................................................................20-21 The Gorman-Rupp Co.................................................................................................... 37 HYDAC.......................................................................................................................34, 35 Isuzu Motors America..........................................................................................10, 12-13 Liebherr Construction Equipment Co............................................................................ 68 Madison Co...............................................................................................................50-51 Marvel Industrial Coatings.............................................................................................. 3 Master Bond, Inc............................................................................................................ 65 Morris Coupling....................................................................................................... 60, 63 MP Filtri USA, Inc......................................................................................................30, 33 NAF Axles....................................................................................................................... 25 Napoleon Engineering Services (NES)........................................................................... 29 Nokian Tyres.................................................................................................................... 2 SIKO Products Inc........................................................................................................... 53 TLX Technologies........................................................................................................... 49 Twin Disc, Inc................................................................................................................. 22 Waytek...............................................................................................................40, 43, 45 ZTR Control Systems.................................................................................................46-47

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Being the world’s first integral motor grader, the Auto Patrol was marketed heavily to states for road maintenance. This image from a 1932 Caterpillar advertisement shows one at work behind the Arkansas State Capitol.

ROADS & STREETS MAGAZINE, JANUARY 1932, HCEA ARCHIVES

OFFHIGHWAY HEROES

The First Modern Motor Grader

The Auto Patrol contained many of the features which are standard in today’s motor grader designs. by Thomas Berry, Archivist, Historical Construction Equipment Association

uring the 1920s, many companies offered motor graders consisting of a grader frame mounted on a wheel or crawler tractor produced by another manufacturer. Caterpillar, which had purchased the Russell Grader Company in August 1928, was the first company to take the technology to its logical next level. In 1931, Caterpillar introduced the Auto Patrol, and it embodied several major design breakthroughs. • Rather than mating two different machines together, the grader and power unit were designed as a complete, integral unit, and the entire machine rode on a common frame rather than two separate frames combined. • It was the first motor grader to use power-operated blade controls, eliminating hand wheels and cranks. Not having to put so much effort into controlling the blade enabled the operator to make smaller adjustments more quickly – as fine as 1/8 in. (0.32 cm), and raising the blade as fast as 1 in. (2.54 cm) per second – with increased productivity. • It rode on pneumatic tires with puncture-proof tubes instead of the conventional solid rubber tires. The single rear axle had dual 40 x 8 in. (101.6 x 20.3 cm) tires, and the front tires were 32 x 6 in. (81.3 x 15.2 cm). • The gas engine was in the very rear of the machine, and the operator was positioned atop the frame, midway between the blade and the

rear tires. He had a clear view down onto the blade, while the engine placement reduced its exposure to dirt and put more weight on the drive axle, resulting in more reliable operation and better balance. • The entire powertrain was designed specifically to give the grader the greatest possible traction, blade pressure and stability. Moreover, the weight and positioning on the frame of the powertrain served to distribute weight across the front and rear axles and the blade, and the weights of the operator’s compartment, power control mechanism and the blade and circle assembly were designed to produce maximum blade pressure, traction and resistance to side thrust. • Two sets of screw clamps with lock nuts prevented play and lost motion in the circle and blade assembly under heavy load while allowing the circle to turn freely, and a crossbar could be unbolted to allow the assembly to float more freely when working under light load at higher speed. A worm gear-driven side

shift enabled the grader to trim shoulders, and blade end extensions further increased its reach. • Blade positioning along the length of the machine was determined by striking a balance, as it were, between the actions of the front and rear wheels. The further from the front axle, the less vertical motion would be imparted to the blade as the front wheels rolled over rough ground. The further from the rear axle, the less chance there was that the drive tires would be forced off the ground by down pressure on the blade. In the same manner, wheelbase length was an optimum between greater length to produce a smooth blading action while minimizing the effect of roughness in the road surface, and shorter length to provide for shorter turning radius. For all its innovations, the Auto Patrol was discontinued a year after introduction. Although motor grader designs have evolved considerably since 1931, the basic concepts of the Auto Patrol are the standard of today’s graders.|

The Historical Construction Equipment Association (HCEA) is a 501(c)3 non-profit organization dedicated to preserving the history of the construction, dredging and surface mining equipment industries. With over 3,800 members in over a dozen countries, activities include publication of a quarterly educational magazine, Equipment Echoes, from which this article is adapted; operation of National Construction Equipment Museum and archives in Bowling Green, OH; and hosting an annual working exhibition of restored construction equipment. The 2020 show has been postponed to August 27-29, 2021, in Concordia, KS (learn more, 10598970). Annual individual memberships are $35.00 US within the USA and Canada, and $45.00 US elsewhere. HCEA seeks to develop relationships in the equipment manufacturing industry, and offers a college scholarship for engineering and construction management students. Information is available at www.hcea.net, by calling 419-352-5616 or e-mailing info@hcea.net. Please reference Dept OEM.

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ROADS & STREETS MAGAZINE, JANUARY 1932, HCEA ARCHIVES

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Components for Your Equipment.

Combustion engines by Liebherr Designing tough, heavy-duty engines for the construction industry is where Liebherr combustion engines originate from. To succeed, our customers require robustness, reliability and productivity. This is what Liebherr engines are all about. Liebherr-Components AG Post box 222 5415 Nussbaumen AG, Switzerland Phone: +41 56 296 43 00 E-Mail: info.cos@liebherr.com components.liebherr.com

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