ring spinning
Zinser 451 Impact FX The new flexibility in worsted compact spinning
EN
How can worsted compact spinning become even more flexible? Even more costeffective with fewer operatives? How can valuable raw materials be utilized even more efficiently? With Impact FX! Compared with CompACT³, Impact FX offers you strongly reduced set-up times, perfect reproducibility of your yarns and greater raw material efficiency. On up to 912 spindles.
More flexibility More quality More production Less downtime Less personnel Less raw material Less energy
Zinser 451 Impact FX The new exibility in worsted compact spinning
Independent compact vacuum production system Page 05
Smooth variation of the compact characteristic Page 03
Central settings Page 03
Compact technology with optimal aerodynamics Page 05
Self-cleaning compact technology Page 05
Impact FX also for the Zinser 451s Impact FX with spin finger technology
Greater speed, flexibility, raw material economy: the Zinser 451 Impact FX
Time-saving and flexibly adjustable
Precisely reproducible quality
From CompACT³ to Impact FX The name CompACT³ was previously used in the wool segment to denote the only compact technology that functioned perfectly. Now the best compact system is even better!
Set-up in seconds Impact FX is adjusted easily, centrally and flexibly in no time at all at the EasySpin touchscreen. Your choice of overdelivery and the separate compact vacuum are infinitely variable to suit your raw material. Laborious gear exchanges and the storage of gear variants are no longer necessary, thereby considerably reducing the number of staff required and also stoppage times.
New, flexible inverter technology for greater efficiency with regard to small lots Due to frequent material changes that take place in the wool segment, fast, reproducible lot changes are required. Impact FX has this capability with the new electronic controlled overdelivery gear drive. The compact drive is powered by one shaft per inverter, meaning that you can now set the transfer centrally.
Central setting, constant compact quality The Zinser 451 Impact FX stores your lot data, enabling it to produce identical yarn quality every time. Transfer your data by USB stick to every Zinser 451 worsted compact spinning machine, and the uniformity of all machines is guaranteed.
Zinser 451 Impact FX 03
Less raw material, more productivity
Improved raw material efficiency
Up to 912 spindles
New: increase productivity and save raw material with inďŹ nitely variable compacting Impact FX gets the maximum out of any raw material. By setting the overdelivery accurately to the fineness of the wool and the crimp, you achieve significantly improved yarn values and running properties. And you can always react swiftly to variations in the raw material with Impact FX.
A longer machine: up to 912 spindles With a 75 mm gauge, the Zinser 451 Impact FX can now be up to 912 spindles long, while 828 spindles are possible with the 82.5 mm gauge.
Higher speeds or reduced twist This raises the spinning limit for each raw material and allows better utilization of the fibre substance. You attain higher spindle speeds or reduce the yarn twist for the same raw material. And you increase your productivity.
04 Zinser 451 Impact FX
Upgrade your existing machines Impact FX also comes as a retrofit kit for better raw material utilization, a exible application spectrum, reduced staffing and greater productivity. Here, too, the maximum machine length is 912 spindles with the 75 mm gauge and 828 spindles with the 82.5 mm gauge. Talk to us!
No loss of compact power
Self-cleaning technology
Compact quality:
Independent vacuum production
Compacting power
Compacting quality Co
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The only “uncloggable” compact system Only Impact FX is automatically self-cleaning. Wool grease, textile lubricants and finishing agents have no adverse effect on it. At its heart is the flexible compact apron. The fulling effect at the deflection point of the apron prevents trash particles and fibre fragments from becoming lodged. In addition, the straight air channel ensures optimal aerodynamics; no kinks, corners or edges where trash can accumulate, thus no blockage.
Independent vacuum system – controlled and individually adjustable With the separate Impact FX vacuum unit the full compact power is always available. You can depend on that. You can even produce top-dyed yarns effortlessly. Just set the appropriate compact vacuum centrally at the EasySpin touchscreen – accurately and without any compromise for your raw material and the desired yarn characteristic. The sensor control loop keeps the compact power precisely at the selected setpoint.
Continuous quality without continuous checks With Impact FX, you are protected against a loss of compact power. The desired yarn character is always maintained at an absolutely constant level, without additional checks and cleaning cycles.
Zinser 451 Impact FX 05
Technical Data Zinser 451 Impact FX
L
L1 X
L L1 X
820
500
820
500
500
Machine length L in mm
L = 6,210 + X (Zinser 451 Impact FX with CoWeMat 395 F) L1 = 4.070 + X (Zinser 451 Impact FX without CoWeMat 395 F)
840
500
10*
840
1400
10*
1382
1382
No. of spindles x gauge
2140
1400
2140
Zinser 451 Impact FX with CoWeMat 395 F – Stand-alone – CoWeFeed – BobbinTray.
L X
No. of spindles x gauge L X
1214 mm 1.214 mm max.1.677 1677 mmmm max.
820
500
500
Machine lenght L in mm L = 4.100 + X (Zinser 451 Impact FX with CoWeMat 395 V)
840
10*
1400
30
Please take note: Linked system interface lengths must also be taken into account. Definite dimensions given in the order installation plan.
Zinser 451 Impact FX with CoWeMat 395 V – linked system – BobbinTray. 820
500
Characteristics
500
1400
Spindle gauge T
Options
38 tex and finer
75; 82.5 mm
FancyDraft
(Nm 28 and finer,
Staple fibres up to 200 mm
Neworsted yarn 25 and finer)
Raw material qualities
Twist range
All kinds of wool, high quality animal
100–3,500 T/m
hair, silk, ramie, man made fibres
FilaGuard RovingGuard
220–260 mm
POC SiroSpun
Ring diameter
CoreSpun
42–58 mm
Combination SiroSpun and CoreSpun
Number of spindles 240-912 (T= 75) 180-828 (T= 82.5)
* Option exhaust air Impact FX downwards, + 195 mm
30
Tube length
Draft range 8–80 fold
06 Zinser 451 Impact FX
10*
Count range
Application area
and their blends
840
Zinser 451s Impact FX L X
L X
820
500
820
500
500
500
Machine length L in mm L = 6.210 + X (Zinser 451s Impact FX with CoWeMat 395 F)
840
10*
840
10*
1400
1382
1382
No. of spindles x gauge
2140
1400
2140
Zinser 451s Impact FX with CoWeMat 395 F – Stand-alone – CoWeFeed – BobbinTray.
L X
No. of spindlesLx gauge X
1.214 mm 1214 mm max.1.677 1677 mm max. mm
820
500
500
Machine lenght in mm L = 4.100 + X (Zinser 451s Impact FX with CoWeMat 395 V)
Zinser 451s Impact FX with CoWeMat 395 V – linked system – BobbinTray. 820
500
Characteristics
500
Draft range
Options
8–80 fold
FancyDraft
10*
1400
30
840
10*
1400
30
FilaGuard
Application area Staple fibres up to 200 mm
840
Please take note: Linked system interface lengths must also be taken into account. Definite dimensions given in the order installation plan.
Spindle gauge T
RovingGuard
75; 82.5 mm
POC SiroSpun
Raw material qualities All kinds of wool, high quality animal
Tube length
CoreSpun
hair, silk, ramie, man made fibres
260 mm / standard
Combination SiroSpun
and their blends
series 1 / armouring on
and CoreSpun
the tube tip Count range 38 tex and finer
Ring diameter
(Nm 28 and finer,
42–51 mm
Neworsted yarn 25 and finer)
Oerlikon Schlafhorst‘s quality management system complies with the requirements of EN ISO 9001.
Number of spindles Twist range
240-912 (T= 75)
100–3,500 T/m
180-828 (T= 82.5)
Regarding this brochure: Research and development never come to a halt. This may mean that some statements are rendered obsolete by technical progress. The illustrations are selected for informative perspectives only. They may contain extras which are not standard.
* Option exhaust air Impact FX downwards, + 195 mm
Zinser 451 Impact FX 07
368-641.058/OSC/ZIN/04-12/451IFX/1EN
Oerlikon Schlafhorst Zweigniederlassung der Oerlikon Textile GmbH & Co. KG Carlstr. 60 52531 Ăœbach-Palenberg Germany Phone: +49 2451 905 1000 Fax: +49 2451 905 1001 E-Mail: info.schlafhorst@oerlikon.com Internet: www.schlafhorst.oerlikontextile.com