Solutions for Staple Fiber Spinning
accotex texparts
Welcome to Oerlikon Textile Components Yarn quality is our business
Oerlikon Textile Components with its well established product lines Accotex, Daytex, Fibrevision, Heberlein, Temco and Texparts is one of the worlds leading suppliers of quality determining components for all filament and staple fiber spinning applications. Highest quality and reliability are the common characteristics of all products. Continuous development ensures that Oerlikon Textile Components will always strengthen its
Content: Introduction
02
Weighting Arms
06
SE Series
07
Top Rollers / Top Apron Cradles
08
Bottom Rollers / Bottom Roller Bearings Flyers
09 09
Cots and Aprons
10
Spindle Upper Parts Zero Underwinding
12 12
Spindle Bearings
13
Belts Textile Bearings
14 14
Rings and Travellers
15
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Oerlikon Textile Components
leading position as the component supplier of choice to the textile industry. Oerlikon Textile Components has approx. 850 employees worldwide with manufacturing facilities and sales offices in the Americas, Europe and Asia and is headquartered in Switzerland. A global network of experienced representatives ensures prompt service and close contact with our customers in spinning mills as well as with the leading machine manufacturers.
If it touches yarn it‘s by Oerlikon Textile Components
Staple Fiber Processing
Filament Processing
Fabric Processing
Accotex® Fibrevision® Texparts®
Daytex® Fibrevision® Heberlein® Temco®
Daytex® Fibrevision®
Preparation
Spinning
Preparation
POY, SDY/FDY, BCF
Roving
False Twist Texturing
Warping
Fabric Production
Weaving
Spinning
Ring
Taslan Air Texturing
Rotor
Knitting
Finishing
Air
Winding
Air Covering
Twisting
Glas Forming
Oerlikon Textile Components
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State-of-the-art production sites
Product Line Texparts速 The product line Texparts offers components for the textile industry including drafting systems, complete spindles, spindle bearings and bottom rollers, rings and travellers, flyers as well as bearings for rotor spinning. These parts based on latest technology are installed and have proven themselves millionfold in daily use in textile mills worldwide. By securing our quality standards and our efficient marketing organisation we want to maintain and expand our market leadership. In doing so we are a confident partner for our customers in the field of mechanical engineering for spinning machines as well as for our customers in the spinning mills. Due to more than 80 years market leadership for textile machine components in the area of spinning and twisting, the product line Texparts can offer you today the basis for the production of top-quality yarns.
Headquarters of Texparts Products in Fellbach / Germany
Product Line Accotex速 Since 1911 the product line Accotex has continued to introduce new and trusted spinning cots, aprons, roll coverings, belts and grinding equipment for textile mills around the world. The Accotex brand has earned its reputation for superior quality by helping yarn spinners produce better yarn for better fabrics. Accotex速 Cots, Aprons and Belts are made to meet the highest quality and service demands. The Accotex Products use the latest elastomer and state-of-the-art production technology which gives you a consistent product every time you order. The Technology Center of the product line Accotex is working in close collaboration with textile research institutes and machine manufacturers to stay ahead in new developments.
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Oerlikon Textile Components
Headquarters of Accotex Products in M端nster / Germany
All quality determining components from one source
Texparts® Bobbin Hanger
Texparts® Weighting Arms
Texparts® Top Rollers and Accotex® Cots
Accotex® Top Aprons and Texparts® Top Apron Cradles
Texparts® Bottom Rollers Texparts® Bottom Roller Bearings
Accotex® Bottom Aprons
Texparts® Complete Spindles
Texparts® Yarn Guide Elements
Texparts® Rings and Travellers Accotex® Belts
Texparts® Zero Underwinding ®
Accotex Spindle Tapes
Texparts® Spindle Bearing Units Texparts® Contact Roll Assemblies
(Example ring spinning machine)
Oerlikon Textile Components
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Drafting Systems Texparts 速 Weighting Arms
Drafting systems for processing a wide variety of fibers have a crucial effect on the quality of the spinning process. With the development of innovative and efficient drafting systems Oerlikon Textile Components has underlined its leading position and set the pace towards the increasing demands being
Series
PK SE
PK 2000
PK 2100
PK 1500
PK 1550
PK 1600
PK 1660
PK 3000
PK 5000
PK 6000
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Oerlikon Textile Components
Short Staple
Long Staple
placed on modern ring spinning machines with regards to yarn quality and process reliability. With millions of weighting arms installed Oerlikon Textile Components is the leading supplier of drafting systems for all fiber types.
Ring Spinning Frame
Roving Frame
Pneumatic loaded
Spring loaded
Drafting Systems Texparts ® SE Series
Texparts® Weighting Arms for short staple ring spinning machines New mechanical weighting arm series for cotton, man made fibres and blends with staple lengths up to 60 mm. SE stands for single element and means absolute independent working loading elements. ®
The outstanding features of the new Texparts PK SE Series are: Texparts® EasySet Maintenance free, quick and very accurate height setting function of each weighting arm without the need of time consuming height adjustment. Texparts® EasyDraft Smart system with absolute independent working single elements, easy and secure adjustment, easy and fast exchange of single elements, high flexibility and new top apron cradle concept.
Texparts® EasyFit Secure and easy fixing of the weighting arm on the support rod. Texparts® EasyAdapt Easy and flexible adaptation of additional components, e.g. core yarn application. Texparts® EasyHandle New lever construction with antirust function guarantees easy handling and less strain on functional elements. Texparts® EasyIndicate Visual load indication for easy checking of the adjusted load stage.
Oerlikon Textile Components
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Drafting Systems Texparts ® Top Rollers and Top Apron Cradles
Texparts® Top Rollers The quality of the top rollers used in the drafting system is of vital importance for the quality of the produced yarn. The smooth running of the top roller with it‘s direct contact to the roving influences the drafting result and therewith the yarn quality achieved. Texparts® Top Rollers LP 1200 Series or LP 1000 Series are used as rear and front top rollers as well as top apron rollers in drafting systems of ring spinning machines and roving frames, both for short and long staple spinning.
Texparts® Top Rollers LP 1200 Series Improved top roller series with two pivot bearings connected with an individual saddle shaft
Texparts® Top Apron Cradles In terms of an optimized spinning process Texparts® Top Apron Cradles with individual apron tensioning concept offer decisive advantages compared to other types. They are available for a wide range of fiber types and lengths and for all drafting systems for every application in short and long staple spinning mills. Benefits: • Low friction and gentle apron running thanks to the special surface structure and an ideal combination of materials • Ideal parallel positioning of top apron cradle and top roller • Individual tensioning of aprons per spinning point • Savings in time of up to 40% due to simple apron exchange without the need to remove the apron unit • Lowest possible stress on fibres during drafting plus gentle fibre guidance
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Oerlikon Textile Components
Benefits of Texparts® Top Rollers: • Long service life due to - Optimized, state-of-the art seal (LP 1200) or proved seal (LP 1000) - Saddle shaft corrosion free due to nickel plating (LP 1200) - Potential for extreme high load capacity (LP 1200) or high load capacity (LP 1000) • Absolute maintenance free (LP 1200) or long term maintenance intervals with simple lubrication (LP 1000) • Silent and smooth running performance • Highest manufacturing precision
Texparts® Top Rollers LP 1000 Series Top rollers with double-row ball bearings
Texparts ® Bottom Rollers Texparts ® Bottom Roller Bearings
Texparts® Bottom Rollers The quality of bottom rollers is determined by the selection of the raw material used (alloyed steel) and the precision of manufacturing. Oerlikon Textile Components supplies hardchrome plated bottom rollers for ring spinning machines and roving frames with extremely narrow tolerances.
Texparts® Bottom Roller Bearings Precision needle bearings for ring spinning machines, roving frames and draw frames are renowned for their high load-bearing capacity.
Texparts ® Maier Flyers One of the key technology components of a roving frame being of great importance for the quality of the roving produced. Benefits: • Experience - “Maier Flügel” stands for field tested products with more than 50 years of know how and further process development • Perfect smooth running at highest speed - The specific constructions combined with a balanced presser are the guarantee for smooth running with a uniform roving tension from the start to the end for a precise and robust package built-up • Safe presser fixing system - It enables an accurate and constant work of the presser - even after repeated fixing • Soft roving guidance - A special polishing technique for a smoother interior surface of the hollow arm facilitates an uninfluential guidance of the roving • Respect for resources - As a result of lower weight of the aluminum flyer compared to a traditional flyer made of steel and the prevention of air turbulence by an aerodynamic design energy savings will be achieved Oerlikon Textile Components
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Accotex® Cots and Aprons
Accotex® Cot Benefits • Perfect running behavior - Excellent cot performance and thus stable yarn quality over the whole cot life - Less laps, less end breaks, less unbound fibers - Less machine stand stills over cot life means higher efficiency • Highest product reliability - Usage of highest quality, reliable and stable raw materials - Processing of all types of fibers under different climate conditions • State of the art production facility - Stable compound quality from shipment to shipment due to highest sophisticated mixing technology • Outstanding life time - perfect grindability
burgundy
63
lavender
®
Accotex J 465
65
turquoise
Accotex® J 466
Accotex J 463
67
yellow
®
70
black
®
70
green
®
Accotex 118
72
dark grey
Accotex® J 490 S
72
reddish brown
Accotex® J 476
Accotex 121 Accotex J 470
73
blue
®
Accotex NO 714
80
light green
®
83
grey
®
Accotex ME 480
80
black
Accotex® NK 770
-
green
®
-
grey
-
grey
Accotex® 78210 G
-
grey/green
®
-
grey/brown
®
Accotex NO 4950
-
grey/brown
®
Accotex 78210*X
-
grey/green
Accotex® 972
-
red/red
65
grey/grey
Accotex J 490
Accotex NO 780 P ®
Accotex NO 780 B ®
Accotex Aprons
Accotex 414 M
®
Accotex TW 450
010 Oerlikon Textile Components
30 18
18
20
20
20
30
30
10
18
18
5.5
5.5
5.5
5.5
5.5
Twisted cot
Twisting
Sleeve
Top & bottom apron
Apron roller
Back roller
Clearer cover
Ring Spinning Top & bottom apron
Apron roller
Back roller
Front roller
Clearer cover
30
Combing apron
30
Draw box roller
30
Detaching roller cot
50
20
Clearer cover
40
60
Front roller cot
100 % MMF
60
®
Short Staple Spinning Roving
Accotex® Cots Accotex® J 460
Combing
Front roller
Drafting
CO combed / MMF
CO carded / MMF
100 % CO combed
100 % CO carded
WO / MMF
Color
100 % WO
Yarn Count (> = Ne for ring spinning)
Shore A
Product Portfolio
Bottom apron
Top apron
Nip roller
Apron drive roller
Clearer cover
Spinning balloon
Top & bottom apron
Back roller
Air Jet Spinning
Back roller
Rotor Spin.
Ring Spinning
Front roller
Top & bottom apron
Back roller
Front roller
Clearer cover
Top & bottom apron
Finisseur
Front roller
Long Staple Spinning Roving
Apron roller
100 % MMF
CO combed / MMF
CO carded / MMF
100 % CO combed
100 % CO carded
WO / MMF
Color
100 % WO
Yarn Count (> = Ne for ring spinning)
Shore A
Product Portfolio
• State of the art production facility - Precise product dimension - High dimensional stability • Outstanding life time - Stable and consistent construction - Superior life cycle for all common fiber types - Sufficient resistance to all popular fiber dressings, colors and greases
Nip roller
Accotex® Apron Benefits • Perfect running behavior - Good friction properties and running behavior over the whole apron life - No vibration, no stress cracking, lowest slippage tendency - Less breakages - less downtime of single spindles - Less machine stand stills or interruptions - higher efficiency - Trouble free processing of all common fibers under different climate conditions • Highest product reliability - Highest compound technology and high-tech chemistry due to perfect raw material selection and sophisticated and consistent mixing technology
Accotex® Cots Accotex® J 460
60
burgundy
Accotex J 463
63
lavender
Accotex® J 465
®
65
turquoise
®
67
yellow
®
70
black
®
70
green
®
Accotex 118
72
dark grey
Accotex® J 490 S
72
reddish brown
®
73
blue
®
Accotex NO 714
80
light green
®
Accotex J 490
83
grey
Accotex® ME 480
80
black
Accotex® NK 770
-
green
®
-
grey
-
grey
Accotex® 78210 G
-
grey/green
®
-
grey/brown
®
Accotex NO 4950
-
grey/brown
®
Accotex J 466 Accotex 121 Accotex J 470
Accotex J 476
Accotex NO 780 P ®
Accotex NO 780 B
80
60
5.5
5.5
®
Accotex Aprons
Accotex 414 M
-
grey/green
®
-
red/red
Accotex® TW 450
65
Accotex 78210*X Accotex 972
grey/grey
Oerlikon Textile Components 011 11
Complete Spindles Texparts ® Spindle Upper Parts
Upper Part
Texparts® Complete Spindles Oerlikon Textile Components offers a comprehensive range of complete spindles for various kinds of spinning and twisting processes such as • Cotton spindles with bare blades or with aluminium plug • Worsted or semi-worsted spindles • Spindles for draw twisters • Spindles for twisting machines
Bottom Part
Texparts® Complete Spindles are available for the machines of all well-known manufacturers or can be produced according to customer‘s request. The spindles will be equipped with the most suitable spindle bearings of CS 1, CS 1 S, CS 21 12 or HF/HZ series. Furthermore a wide ranged variety of different flange-, brake- and locking types as well as other spindle accessories are available. All spindles are being optimized with regard to • The tubes to be used • The type of spindle drive • The minimum and maximum speed required • Further customer‘s demands
Each complete spindle consists of the upper part and the bottom part: • Upper Part - Aluminium upper part - Bare blade upper part Benefits: - Original for all important ring spinning frames - For a broad range of applications - Highest spindle speeds - Texparts „Sandwich Design“ - Low vibrations
• Bottom Part - Spindle bearing - Flange Benefits: - Outstanding running properties - Long life time - Lowest energy consumption - Long maintenance intervals - Low noise level - Highest manufacturing precision
Texparts ® Zero Underwinding The new Texparts® Zero Underwinding concept ensures the prevention of underwinded yarn ends and precise function during all stages of the spinning cycle. Benefits: • Reliable clamping of the yarn ends • Fail-safe yarn cutting • Precise and long-lasting function • Easy handling
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Complete Spindles Texparts ® Spindle Bearings
Spindle types 1970 - 1982
HF 2
1982 - 1995
HF 1
HF 3 HF 21
HF 3
> 1995
CS 1 / CS 1 S
CS 1 12
Today
CS 1 / CS 1 S
CS 21 12
Fine count
HF 3 HF 3 Coarse count
Texparts® CS 1 Spindle Bearing The Texparts® CS 1 Spindle Bearing is used in short and long staple ring spinning machines. With its outstanding running properties the CS 1 has set the standards for spindle bearings, thus today being the standard spindle bearing of modern ring spinning machines.
Texparts® CS 1 S Spindle Bearing The Texparts® CS 1 S Spindle Bearing offers a maximum performance within the CS 1 product family. This spindle bearing should be the number one choice for use up to the spinning limits or for special requirements for a low noise level of the ring spinning machine.
Texparts® CS 21 12 Spindle Bearing With the installation of the new Texparts® CS 21 12 Spindle Bearing the spinning mill gains more flexibility for the future with regard to the yarn count. As market demands are changing continuously, our flexible equipment enables an all-time competitiveness and the ability to respond flexible to changing market needs.
Texparts® HF/HZ Spindle Bearing Texparts® HF/HZ spindle bearing assures perfect running properties in the low and medium speed ranges, and even up to high speeds. It‘s the ideal bearing especially for heavy duty spindles used for coarse yarns, tire cord and technical twist, for draw-twisting spindles and two-for-one-twist.
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Accotex® Belts
Accotex® Drive and Conveyer Belts Two different basic types are available: Drive and Conveyer Belts. Drive belts connect the power source and the driven item while conveyor or processing belts enable the smooth flow of material. The belt quality has a strong influence on the production output. Any losses caused by damaged belts have to be eliminated. Minimizations of machine downtimes are the key to success. Thus, the premium quality of Accotex® Drive and Conveyor Belts stands for • Longest life time • Constant yarn quality • Highest efficiency • Respect to resources
Texparts ® Textile Bearings
Texparts® Contact Roll Assemblies AR Texparts® Tension Pulleys SR For spindle operation in ring spinning machines with belt drive systems, Oerlikon Textile Components offers a wide variety of contact roll assemblies AR and tension pulleys SR with outstanding running properties and long service life.
Texparts® Bearings for Rotor Spinning Machines
Benefits: • Reliable guidance of the tangential belt • Reduced energy consumption • Extended liefetime and longer relubrication cycles • Less maintenance
Benefits: • Integrated bearing units with maximum running-/ assembly precision • Highest quality • Long service life
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The product range comprises the following bearing types: • TL rotor bearing units for direct tangential drive • LE opening roller bearing units • IL bearing units for support rolls.
Texparts ® Rings and Travellers
Texparts® Rings and Travellers Rings and travellers are the dominant elements in the ring spinning process. Key to success is the reduction of the friction coefficient between ring and traveller to the lowest level possible. At this point you will achieve the perfect balanced spinning geometry, which means that the spinning tension is on a constant balanced level. The reduction of friction will be obtained if the rings and travellers establish a symbiosis. Therefore the Oerlikon Textile Components‘ R&D focused on the ideal combination of rings and travellers. With the new Texparts® Rings and Travellers the perfect combination of the ideal ring and traveller has already been defined.
Texparts® Travellers
Texparts® Rings
Benefits • The smart traveller design with different Texparts® Traveller Coatings ensures an optimized balance between traveller speed, life time and yarn quality • The universal suitability - enables a reduction of the spare parts stock - saves time on every lot or traveller changes - makes the time-consuming and complex management of diverse traveller types needless
Benefits • Texparts® Ring Coating guarantees - No ring running-in - Longer serviceable life for ring and traveller - Consistent smooth running behavior • Highest contour accuracy - No variations in ring sizes - Perfect roundness means no vibration during spinning • Outstanding flexibility - The new ring design ensures high speed spinning for all fiber materials and yarn types - A vast yarn count ranges
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Asia Oerlikon Textile Components Shanghai Office 23th Floor Building A Room 2306 - 2307 Gateway International Plaza No. 325 Tian Yao Qiao Road Shanghai 200030 P.R. China T +86 21 6422 0770 F +86 21 6422 0025 info@otcshanghai.com.cn Oerlikon Accotex Texparts 105-C, Mettupalayam Road Thudiyalur, Coimbatore-641 034 India M +91 93441 93444 F +91 422 2643670 texpartsindia@vsnl.net Oerlikon Textile Components Singapore Pte Ltd 151 Gul Circle, Jurong Singapore 629608 T +65 (0) 65869 231 F +65 (0) 65869 233 info@texparts.com.sg
Europe Oerlikon Textile Components GmbH Maria-Merian-Strasse 8 70736 Fellbach Germany T +49 (0) 711 58521 0 F +49 (0) 711 58521 59 info-texparts@oerlikon.com Oerlikon Textile Components GmbH Zweigniederlassung Münster Gustav-Stresemann-Weg 1 48155 Münster Germany T +49 (0) 251 60938 0 F +49 (0) 251 60938 138 info.ms@oerlikon.com North America Oerlikon Textile Inc. 11 Forrester Drive Mauldin, SC 29662 Greenville USA T +1 864 288 0881 F +1 864 234 0203 info.gv@accotex.com www.components.oerlikontextile.com
Spi 2518-2 e . Subject to technical modifications . 08.2010 Reprint only with expressed permission of Oerlikon Textile Components GmbH