Saurer Total Solutions.
M U LT I F I B E R BARMAG
The Barmag Multifiber Solution opens up new areas for the application of man-made fibers. With extremely high numbers of filaments per yarn end, ultra-fine textile filaments (0.3 dpf) are produced efficiently with spinning technology and are further processed with texturing technology. To offer customers a competitive advantage, Barmag utilizes leading state-of-the-art technology combined with extensive production know-how and services in spinning and texturing of man-made fibers.
This range includes the production steps
New Features for
– Chips handling,
SuperMicrofilaments:
– Extrusion,
➔ Ultra-fine filaments.
– Spinning,
➔ Increase in productivity.
– Texturing
➔ Opening-up of new
and provides linked data from all production steps for superior quality control and optional automation of handling and transportation of bobbins between spinning and texturing production. Multifibers differ from conventional filament yarns in
applications. ➔ Extended delivery scope of leading equipment from one supplier. ➔ Extended customized services available.
the number of filaments in one yarn during the spinning
Therefore, Barmag supports customers in forward and
process. Conventional textile spinning processes achieve
backward integration along the textile chain, as well as
up to max. 192 filaments. With Multifiber technology
established customers engaged in both fields, spinning and
spinning processes are available for up to 333 filaments
texturing of textile filaments entering the Multifiber market.
in one yarn. Combined with extensive know-how in spinning and With this unique technology Barmag offers an increase
texturing processes for the demanding Multifiber prod-
in productivity in spinning for standard POY Microfila-
ucts, Barmag offers additional tailor-made services like
ment titers, such as 150f288 without plying.
– Plant engineering, – Process and production consulting,
Also, entrance into new markets now is achievable for
– Integrated logistics as sole supplier,
Microfilament production of texturized ultra-fine fila-
– Marketing support along the textile chain.
ment yarns at titers, such as 100f333, ready for specialties in textiles, for
Thus, together with Saurer Service Solutions like project
– Apparel,
financing and online spare parts system SECOS, Barmag
– Automotive,
with Multifiber Solution ensures the successful imple-
– Home textiles.
mentation as well as reliable and efficient operation of spinning and texturing plants for textile filaments in the
For such dedicated applications Barmag offers from one
growing and valuable sector of ultra-fine Microfilaments
source as the sole supplier and partner for the customer
worldwide.
leading technology, equipment and dedicated services. Multifiber Solution covers the full range of technology, equipment and services for the production of texturized textile filaments.
288 filaments spinning and texturing without plying.
■ Plant design and valuable support services.
■ Leading technology and equipment.
Optimal process, product and data flows together with
Based on established technology in spinning combined
the essential specification of all plant components are criti-
with latest process innovations Multifiber Solution uses
cal today to ensure a cost efficient and reliable operation
leading well-known equipment from Barmag like
of a spinning and texturing plant for dedicated Microfila-
E10/E11 extruders, SP5x spinning heads and ACW
ments for years. Before plant commissioning, Barmag
winding equipment.
carries out the basic and detailed engineering and according to it serves as the sole supplier the customer with
For chips handling, such as chips feeding and drying,
choice, coordination and delivery of necessary equipment.
utility plants like air-conditioning and compressed-air stations, and auxiliary plants like workshops and labora-
With integrated logistics as sole supplier, Barmag saves
tories, technologies and equipment of experienced part-
customers time consuming logistic and customs arrange-
ners is used.
ments for different suppliers. In matters of project finance the same is achievable with Saurer Solution Sales Finance.
Texturing of Multifiber filaments is achieved with established semi-automatic FK6 or AFK texturing machines
Marketing support for customers in the field of ultra-fine
as well as new MPS due to the requirements of the
textile filaments along the textile chain is provided
customers equipped with additional features as well as
together with very experienced external and internal con-
optimised and set for high number of filaments.
sultants. Marketing support starts with feasibility studies for different investment alternatives and ends with drafting an expert’s report for possibilities in accessing Multifiber-related applications and end customers. Additional consulting and support services, such as operating and performance consulting are offered to customers to enhance the advantages of Multifiber Solution also after implementation on customer request. The reliable and continuous operation of a Multifiber
Data processing between spinning and texturing
plant is backed up by extensive integrated services, such
machines for Multifiber Solution is integrated by the use
as efficient spare part processing (SECOS), upgrade or
of Plant Operation Center (POC).
update service, remote customer support, web based
In the POC process know how and the tools for the
operation manuals and service books, exclusive mainte-
operation of the Multifiber plant are administrated.
nance agreements and training of employees.
Operating and status data from the single process components are collected and can be analysed by individual modules
Block Diagram Spinning and Texturing
– Operation: Indication of actual operating data,
Spinning Plant
Energy Supply
▲
HV Feeding
– Quality: Quality monitoring, process guide,
▲
Transformers
– Maintenance: Link to maintenance software.
▲
Chips
– Planning: Production planning including inventories,
LV Distribution etc.
Melting Spinning Take-Up
Uniform data storage of single process steps guarantees a transparent plant performance. Management can con-
▲
Bobbin Handling ▲
Texturing Plant ▲
Bobbin Feeding Creel ▲
Texturing ▲
Take-Up
Utility Plants
Process
Air Conditioning
Operating
Water Supply/Treatment
and
Refrigeration
Control
Steam Supply Compressed Air
▲ ▲
Auxiliary Plants
Sorting/Packing and Product Handling
Maintenance Shop
▲
Contact: total-solutions@saurer.com www.textile.saurer.com
(Styleguide)
as ascertain costs accrued for a certain product. Multifiber Solution follows the vision of continuous bobbin logistics with optimal organization of product handling between spinning and texturing. Therefore, upon request of customers, partners conversant with
Bobbin Handling
DTY
System
trol operating efficiency of the Multifiber plant as well
Textile Laboratory Chemical Laboratory
doffing and transportation devices can automate product handling and material flow.