HYUNDAI WIA i-CUT széria (Origo CNC)

Page 1

i-CUT Series HYUNDAI WIA Tapping Center


Technical Leader The tapping center i-CUT Series, designed by Hyundai WIA with years of expertise and the latest technology, maximizes productivity while maintaining rigidity and accuracy.

i-CUT400T Table Size

[Option] ■: FANUC mm(in)

Maximum Load Capacity kg(lb) Spindle Taper

-

Spindle RPM

r/min

Output (Max.)

kW(HP)

No. of Tools Travel(X/Y/Z) Rapid Traverse CNC

EA mm(in) m/min(ipm) -

i-CUT450T Table Size

mm(in) -

Spindle RPM

r/min

Output (Max.)

kW(HP)

No. of Tools Travel(X/Y/Z) Rapid Traverse CNC

300 (661.4)

EA mm(in) m/min -

Table Size

[Option] mm(in)

Maximum Load Capacity kg(lb)

BIG PLUS #30

Spindle Taper

-

12,000 [15,000] [12,000]

Spindle RPM

r/min

14.1 [14.1] [13] (18.9 [18.9] [17.4])

Output (Max.)

kW(HP)

14 [21] [TwinArm : 20, 24]

No. of Tools

500/400/330 (19.7″/15.7″/13″) [Twin Arm : 520/400/480 (20.5″/15.7″/18.9″] 56/56/56 (2,205/2,205/2,205) HYUNDAI-iTROL [HW FANUC i Series]

[Option] ■: FANUC

Maximum Load Capacity kg(lb) Spindle Taper

650×400 (25.6″×15.7″)

i-CUT400M

850×460 (33.5″×18.1″) 300 (661.4)

EA

650×400 (25.6″×15.7″) 300 (661.4) BIG PLUS #30 24,000 22.6 (30.3) 14 [21]

Travel(X/Y/Z)

mm(in)

500/400/330 (19.7″/15.7″/13″)

Rapid Traverse

m/min

56/56/56 (2,205/2,205/2,205)

CNC

-

i-CUT400TD Table Size

HYUNDAI-iTROL

[Option] ■: FANUC mm(in)

2-650×400 (2-25.6″×15.7″)

Maximum Load Capacity kg(lb)

2-250 (2-551)

BIG PLUS #30

Spindle Taper

BIG PLUS #30

-

12,000 [15,000] [12,000]

Spindle RPM

r/min

14.1 [14.1] [13] (18.9 [18.9] [17.4])

Output (Max.)

kW(HP)

14 [21] [TwinArm : 20, 24]

No. of Tools

700/450/330 (27.6″/17.7″/13″) [Twin Arm : Z-Axis 460 (18.1″)] 56/56/56 (2,205/2,205/2,205) HYUNDAI-iTROL [HW FANUC i Series]

EA

Travel(X/Y/Z)

mm(in)

Rapid Traverse

m/min

CNC

-

12,000 [15,000] [12,000] 14.1 [14.1] [13] (18.9 [18.9] [17.4]) 14 [21] [TwinArm : 20, 24] 520/400/330 (20.5″/15.7″/13″) [Twin Arm : Z-Axis 460 (18.1″)] 56/56/56 (2,205/2,205/2,205) [TwinArm : 48/48/56 (1,890/1,890/2,205] HYUNDAI-iTROL [HW FANUC i Series]


New Leader of Vertical Tapping Center

i-CUT Series

● Max. 24,000rpm direct connection high-speed main spindle application (i-CUT400M) ● Servo motor is applied on the ATC to reduce tool change time ● Z-axis Roller LM Guide applies travel safety improvment ● Best-in-class all axis 56m/min(2,205 ipm) rapid traverse rate ● Machining area expanded to best-in-class 450mm (17.7)″ Y-axis travel (i-CUT450T) ● Latest HYUNDAI-iTROL controls with user convenience improvement


01

i-CUT Series

Basic Features High Speed, Productivity & Compact Design i-CUT400M | 400T | 450T

Total weight reduction through structural analysis 2.9 t (6,393 lb)

Existing Model Current Model

01

2.2 t (4,850 lb)

Spindle

02

Rigidity is enhanced by increasing the spindle diameter and thickness. Precision is maintained by the use of high accuracy angular contact ball bearings.

LM Guideway High speed axis movement is achieved by the use of LM guideways. This reduces non-cutting time and decreases machining time for greater productivity. (Z-axis : Roller LM guideway)

Servo ATC The 14 Tool Turret Type ATC is provided as standard and

Ball Screw In order to eliminate thermal growth and increase accuracy, all axes are driven by high precision double anchored ballscrews. The double anchored and pretensioned design provides outstanding positioning and repeatability with minimal thermal growth. Ball screws are connected directly to the servo motor to eliminate backlash.

21 Tool is provided as an option.

03


Basic Features

HYUNDAI WIA MACHINE TOOL

02

As an option, high columns with 150mm(5.9") and 300mm(11.8") is provided.

01

Reduction of non-cutting time ◉ Rapid Traverse Rate (X/Y/Z axis)

:

56/56/56 m/min (2,205/2,205/2,205 ipm)

◉ Travel (X/Y/Z axis) : i -CUT400M : 500/400/330 mm (19.7″/15.7″/13″)

500/400/330 mm (19.7″/15.7″/13″) [Twin Arm : 520/400/480 mm (20.5″/15.7″/18.9″)] i-CUT450T : 7 00/450/330 mm (27.6″/17.7″/13″) [Twin Arm : Z-Axis 460 mm (18.1″)] i-CUT400T :

i-CUT Series

High Column (i-CUT400T/450T)

Tapping Center

03

04 + 05


02

i-CUT Series

Basic Features High Speed, Productivity & Compact Design Dual Table Type, i-CUT400TD

01

Column Moving Type

In order to utilize the dual table, column moving structure is adopted. Also, extended column width and symmetrical heat behavior column structure allows accurate processing and minimized thermal displacement.

Spindle

02

Rigidity is enhanced by increasing the spindle diameter and thickness. Precision is maintained by the use of high accuracy angular contact ball bearings.

LM Guideway i-CUT400TD is designed with LM Guide of excellent speed and response. This enables to minimize non-cutting time, leading to higher productivity. (Z-Axis : Roller LM Guide)

04

Dual Table Type Tapping Center

High productivity is achieved by the dual table which enables workers to setup a new workpiece while the machine is processing. Especially, the rotary table is designed for the simpler positioning by the location pin due to the application of hydraulic methods.

◉ Table Size (L×W) :

2-650×400 mm (25.6″×15.7″)

◉ Max. Load Capacity : 2-250 kg (551 lb) ◉ Table Change Time : 6 sec

Servo ATC The 14 Tool Turret Type ATC is provided as standard and 21 Tool is provided as an option.

03


HYUNDAI WIA MACHINE TOOL

Basic Features

02

i-CUT Series

Tapping Center

03

01

06 + 07

04

Reduction of non-cutting time ◉ Rapid Traverse Rate (X/Y/Z axis)

:

56/56/56 m/min (2,205/2,205/2,205 ipm) [Twin Arm : 48/48/56 m/min (1,890/1,890/2,205 ipm)] ◉ Travel (X/Y/Z axis) : 520/400/330 mm (20.5″/15.7″/13″) [Twin Arm : Z-Axis 460 mm

(18.1″)]


03

i-CUT Series

High-Precision Spindle Long Lasting High Accuracy & Excellent Performance Tapping Center

Main Spindle The spindle is designed with angular contact ball bearings to increase ridigity, prevent thermal displacement. Due to the maximum spindle speed of 24,000rpm (i-CUT400M), various type of machining is possible. While in reverse rotation, Double Speed Return function reduces processing time.

Rigid Tapping The rigid tapping function enables quick and accurate tapping. Also enhances precision and tool life.

Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.

20 bar (290 psi)


HYUNDAI WIA MACHINE TOOL

Spindle

Dual Contact Spindle Axial Movement is Important for Face Contact Clamping

Non Contact

Contact

The increase in standard diameter improves stiffness and ATC repeatability, and Z-axis displacement prevention further extends tool life.

i-CUT400T/450T/400TD 12,000 rpm Power(kW[HP]) 45N∙m[33.2lbf∙ft] (Max.)

Power(kW[HP])

21N∙m[15.5lbf∙ft] (Cont.)

21 [15.5]

4.1kW[5.5HP] (Cont.)

4.1 [5.5]

45 [33.2]

14.1kW[18.9HP] (Max.)

14.1 [18.9]

21N∙m[15.5lbf∙ft] (Cont.)

Torque(N∙m[lbf∙ft])

45N∙m[33.2lbf∙ft] (Max.)

45 [33.2]

14.1kW[18.9HP] (Max.)

14.1 [18.9]

i-CUT400T/450T/400TD 15,000 rpm

Torque(N∙m[lbf∙ft])

21 [15.5]

4.1kW[5.5HP] (Cont.)

4.1 [5.5] 1[0.7]

0

1,500

3,000

5,000

Spindle Speed (r/min)

12,000

1[0.7]

0

5,000

Spindle Speed (r/min)

Power(kW[HP])

Torque(N∙m[lbf∙ft])

22.6kW[30.3HP] (Max.)

24 [17.7]

13 [17.4]

82.8 [61]

13kW[17.4HP] (S3 15%) 47.8N∙m[35.3lbf∙ft] (S3 25%) 35N∙m[25.8lbf∙ft] (S2 30min, S3 60%)

7.5[10] 5.5[7.4]

3.7N∙m[2.7lbf∙ft] (Cont.) 3.5

0

3.5kW[4.7HP] (Cont.) 9,000

15,000

20,000

Spindle Speed (r/min)

15,000

Torque(N∙m[lbf∙ft])

82.8N∙m[61lbf∙ft] (S3 15%)

24N∙m[17.7lbf∙ft] (Max.) 22.6 [30.3]

3,000

i-CUT400T/400TD/450T 12,000 rpm (FANUC)

i-CUT400M 24,000 rpm Power(kW[HP])

1,500

3.7 [2.7]

24,000

3.7[5]

0

47.8 [35.3] 35

7.5kW[10HP] (S3 25%) [25.8] 23.6N∙m[17.4lbf∙ft] (Cont.) 23.6 5.5kW[7.4HP] (S2 30min, S3 60%) [17.4] 3.7kW[5HP] (Cont.)

1,500

Tapping Center

The Big Plus spindle system (BBT #30) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications.

After Clamping

i-CUT Series

Before Clamping

8,000

Spindle Speed (r/min)

12,000

08 + 09


04

i-CUT Series

ATC & Magazine High Productivity Achieved with High Rigidity, Accuracy Machining


HYUNDAI WIA MACHINE TOOL

ATC & Magazine

Magazine & ATC

Servo motor is applied on the ATC to reduce tool change time. Also, accurate tool positioning control increases cutting stability.

10 + 11

Turret Type (All Machine) ◉ No. of Tools : 14 [21] EA ◉ Tool Selection Method : Fixed

Address

Twin Arm Type (Except i-CUT400M) ◉ No. of Tools : 20, 24 EA Turret Type 21 Tool

Twin Arm 20, 24 Tool

◉ Tool Selection Method : Random

(Except i-CUT400M)

i-CUT400T/450T/400TD

FACE Cutter 〈Material AL.〉 HYUNDAI-iTROL

Tool diameter Cutting depth Cutting width Spindle rpm Feed rate Chip quantity

Ø63 (Ø2.48″) x 5F 4 mm (0.157″) 50 mm (1.968″) 3,000 r/min 5,700 mm/min (224.4 ipm) 114 cc/min

i-CUT400M

FACE Cutter 〈Material AL.〉 HYUNDAI-iTROL

Tool diameter Cutting depth Cutting width Spindle rpm Feed rate Chip quantity

i-CUT Series

Servo ATC

Tapping Center

The 14 Tool Turret Type magazine is provided as standard and 21 Tool Turret Type magazine is provided as an option. Due to the decrease of tool change time, non-cutting time is minimized. (1.06 sec for Tool to Tool and 1.6 sec for Chip to Chip).

Ø63 (Ø2.48″) x 5F 3.5 mm (0.137″) 53 mm (2.08″) 3,841 r/min 4,500 mm/min (177.2 ipm) 835 cc/min

TAP. 〈Material AL.〉

HYUNDAI-iTROL

TAP. 〈Material AL.〉

HYUNDAI-iTROL

Tap spec./Pitch Cutting depth Spindle rpm Feed rate

M27 x P3.0 50 mm (1.96″) 320 r/min 960 mm/min (37.8 ipm)

Tap spec./Pitch Cutting depth Spindle rpm Feed rate

M22 x P2.5 45 mm (1.77″) 362 r/min 995 mm/min (39.2 ipm)


05

Smart System Software for smart operating and machining

i-CUT Series

Faster processing and enhanced accuracy in are possible through the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.

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User Friendly

h

HW -T OM

for Vertical Machining Center

Us

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Convenien ce

HW-eDNC HW-MCG

in g

g Hi

Pr od

-WARMUP | HW

Intelligent M ach ini

ng

M

HYUNDAI WIA Smart System

e Monitorin achin g

Hig

HW-TM | HW-MC S|

FC

DC -T HW

HW -A

HW-MMS

uc

tivi ty

S rgy Ene

av

-E HW

SS

Mold-related Software HW-AFC

HW-MCS

HYUNDAI WIA Adaptive Feed Control

HYUNDAI WIA Machining Condition Selection

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)


Smart Factory

HW-MMS (HYUNDAI WIA-Machine Monitoring System)

HYUNDAI WIA MACHINE TOOL

HYUNDAI WIA Smart System

A brand new manufacturing machine by HYUNDAI WIA, HW-MMS is a unique software capable of monitoring the operation status of manufacturing machines in factories, a smart solution to improve manufacturing conditions of customers. 05

HW-MMS

04

Remote System

01

Real-time monitoring of machine operation status (Cloud)

02

History and statistics of machine operation (Cloud)

03

History and statistics of alarm occurrence (Cloud)

04

History and statistics of work count (Cloud)

05

Remote diagnosis (Remote)

HW-MCG

HW-TDC

HYUNDAI WIA Machine Guidance

HYUNDAI WIA Thermal Displacement Compensation

Software that offers operation, maintenance, management monitoring and various user friendly features.

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-WARMUP

HW-ESS

HYUNDAI WIA WARMing Up

HYUNDAI WIA Energy Saving System

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

HW-TOM HYUNDAI WIA Tool Offset Measurement User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded)

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

HW-TM HYUNDAI WIA Tool Monitoring A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

Tapping Center

02

03

i-CUT Series

01

12 + 13


06

HYUNDAI-iTROL The Powerful CNC platform for Machine Tools

i-CUT Series

HYUNDAI Intelligent Control Convenient and Easy-to-Use Machine Tool... Hyundai WIA take operator convenience to a higher level with the new controller, HYUNDAI-iTROL. Experience the new operating environment with HYUNDAI-iTROL.


HYUNDAI-iTROL Convenient Function Smart System operation preperation

When power is on, HYUNDAI-iTROL gives the worker instructions to do warm-up. HYUNDAI-iTROL also informs the worker of machine problems beforehand by showing current machine status.

HYUNDAI-iTROL Technology COMMUNICATION FUNCTION RJ 45 Ethernet USB 2.0 Compact Flash Card

Quick & Easy Machining Support

The three essential operations for machining are program check, tool measurement and coordinates system setup. HYUNDAI-iTROL provides three operations in consecutive order to prevent error and to enable quick and easy setup.

Easy input/output of program is possible with the use of USB memory card, CF memory card and LAN.

Tool & Spindle Monitoring

Tool and spindle monitoring can be easily done with a simpler operation. This helps with tool management, s p i n d l e p r o t e c t i o n a n d fa c t o r y automation.

You can use energy saving function (ECO) and machining optimization function (SMART) with the MCP button.

i-CUT Series

Dynamic servo control, highly efficient Siemens servo drive and Siemens servo motor with durability and quick response have been applied.

Tapping Center

HYUNDAI WIA MACHINE TOOL

Controller

14 + 15


Specifications Standard & Optional Spindle

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable i-CUT400T

i-CUT400M

● ○ ○ -

● ●

● ○ ○ ● ● -

● ○ ● ● -

● ☆ ○ ○

● ☆ -

● ● ○ -

● ● ○ -

70bar (1,015 psi), 15ℓ(4 gal)

-

-

70bar (1,015 psi), 30ℓ(7.9 gal)

-

-

● ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆

● ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆

● ○ ○ ○ ☆

● ○ ○ ○ ☆

Standard (180ℓ[47.5 gal])

Swing (200ℓ[52.8 gal])

Large Swing (290ℓ[76.6 gal])

Large Size (330ℓ[87.2 gal])

Customized

● ● ●

● ● ●

Multiple functions such as Working Ration/Work Monitoring : iTROL

Spindle Heat Distortion Compensation(HW-TDC) Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Warm up Function (HW-WARMUP) Energy Saving System (HW-ESS) Machine Monitoring System (HW-MMS) Tool Offset Measurement (HW-TOM)

○ ○ ○ ● ● ○ ☆

○ ○ ○ ● ● ○ ☆

12,000rpm (iTROL) Direct 15,000rpm (iTROL) Direct 12,000rpm (FANUC) Direct 24,000rpm (iTROL) Direct Spindle Cooling System (Fan Cooller) ATC 14 (Turret) 21 (Turret) ATC Extension 24 (Twin Arm) BBT30 Tool Shank Type CAT30 U-Center D'andrea 45° 60° Pull Stud 90° Table & Column APC Rotary Turn Tap Type Pallet T-Slote Pallet NC Rotary Table 150mm (5.9″) High Column 300mm (11.8″) Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant 20bar (290 psi) 30bar (435 psi) Through Spindle Coolant*

Top Cover Shower Coolant Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal 200ℓ(52.8 gal) Coolant Tank 240ℓ(63.4 gal) Cabin Screw Chip Conveyor Rear (Left) Chip Conveyor Rear (Right) (Hinge/Scraper) Rear (Rear) Special Chip Conveyor (Drum Filter)

Chip Wagon

S/W Spindle Monitoring : iTROL ATC Maintenance : iTROL Soft MCP : iTROL

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

S/W Machining Condition Selection (HW-MCS) Adaptive Feed Control (HW-AFC) Machine Guidance (HW-MCG) Conversational Program (HW-DPRO) Electric Device 1 Color : ■ Call Light Call Light 2 Color : ■■ Call Light 3 Color : ■■■ Call Light & Buzzer 3 Color : ■■■B Work Light Electric Cabinet Light Remote MPG FANUC 3 Axis MPG iTROL Work Counter Digital Total Counter Digital Tool Counter Digital 6 EA Multi Tool Counter 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer (220V : 35kVA) FANUC Transformer (380V : 25kVA) iTROL Auto Power Off Back up Module for Black out Measuring Device TACO Air Zero SMC Work Measuring Device Touch TLM (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Enviornment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Std. Auto Door High Speed Auto Shutter (Only for Automatic System) Sub O/P Single NC Rotary TableI/F Channel 1Axis Control of Additional Axis 2Axis External M Code 4ea Automation Interface 16 Contact I/O Extension (In & Out) 32 Contact Hyd. Device

i-CUT400T

i-CUT400M

● ● ● ○

● ● ● ○

○ ● ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ☆ ● ● ○ -

○ ● ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ☆ ● ○ -

○ ○ ☆ ○ ○ ☆ ☆

○ ○ ☆ ○ ○ ☆ ☆

○ ○ ☆ ○ ☆

○ ○ ☆ ○ ☆

○ ○ ☆ ○ ☆ ○ ○ ☆ ○ ○

○ ○ ☆ ○ ☆ ○ ○ ☆ ○ ○

Std. Hyd. Unit

45bar (652.7 psi) / 30ℓ(7.9 gal)

-

-

Center Hyd. Supply Device

2x3 (6Port) 2x5 (10Port)

-

-

Compact Center Hyd. Supply Device

2x3 (6Port)

-

-

Hyd. Unit for Fixture

45bar (652.7 psi) 70bar (1,015 psi) 100bar (1,450 psi) Customized

○ ○ ☆ ☆

○ ○ ☆ ☆

ETC Tool Box Customized Color CAD&CAM Software

Need for Munsel No.


Specifications Standard & Optional ● ○ -

● ○ ○ ○ ● ● -

● ○ ○ ○ ● ● -

● ☆ ○ ○

● ○ ☆ -

● ● ○ -

● ● ○ -

70bar (1,015 psi), 15ℓ(4 gal)

-

-

70bar (1,015 psi), 30ℓ(7.9 gal)

-

-

○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆

○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆

● ○ ○ ○ ☆

● ○ ○ ○ ☆

Standard (180ℓ[47.5 gal])

Swing (200ℓ[52.8 gal])

Large Swing (290ℓ[76.6 gal])

Top Cover Shower Coolant Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal 200ℓ(52.8 gal) Coolant Tank 240ℓ(63.4 gal) Cabin Screw Chip Conveyor Rear (Left) Chip Conveyor Rear (Right) (Hinge/Scraper) Rear (Rear) Special Chip Conveyor (Drum Filter)

Chip Wagon

Adaptive Feed Control (HW-AFC) Machine Guidance (HW-MCG) Conversational Program (HW-DPRO) Electric Device 1 Color : ■ Call Light Call Light 2 Color : ■■ Call Light 3 Color : ■■■ Call Light & Buzzer 3 Color : ■■■B Work Light Electric Cabinet Light Remote MPG FANUC 3 Axis MPG iTROL Work Counter Digital Total Counter Digital Tool Counter Digital 6 EA Multi Tool Counter 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer (220V : 35kVA) FANUC Transformer (380V : 25kVA) iTROL Auto Power Off Back up Module for Black out Measuring Device TACO Air Zero SMC Work Measuring Device Touch TLM (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Enviornment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Std. Auto Door High Speed Auto Shutter (Only for Automatic System) Sub O/P Single NC Rotary TableI/F Channel 1Axis Control of Additional Axis 2Axis External M Code 4ea Automation Interface 16 Contact I/O Extension (In & Out) 32 Contact Hyd. Device

i-CUT450T

i-CUT400TD

● ● ○

● ● ○

○ ● ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○ ☆ ● ● ○ -

○ ● ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○ ☆ ● ○ -

○ ○ ☆ ○ ○ ☆ ☆

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○ ○ ☆ ○ ☆

○ ○ ☆ ○ ☆

○ ○ ☆ ○ ☆ ○ ○ ☆ ○ ○

○ ○ ☆ ○ ☆ ○ ○ ☆ ○ ○

Std. Hyd. Unit

45bar (652.7 psi) / 30ℓ(7.9 gal)

-

-

○ ○

Large Size (330ℓ[87.2 gal])

Center Hyd. Supply Device

2x3 (6Port) 2x5 (10Port)

Customized

Compact Center Hyd. Supply Device

2x3 (6Port)

-

-

● ● ●

● ● ●

Hyd. Unit for Fixture

Multiple functions such as Working Ration/Work Monitoring : iTROL

45bar (652.7 psi) 70bar (1,015 psi) 100bar (1,450 psi) Customized

○ ○ ☆ ☆

○ ○ ☆ ☆

Spindle Heat Distortion Compensation(HW-TDC) Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Warm up Function (HW-WARMUP) Energy Saving System (HW-ESS) Machine Monitoring System (HW-MMS) Tool Offset Measurement (HW-TOM) Machining Condition Selection (HW-MCS)

○ ○ ○ ● ● ○ ☆ ●

○ ○ ○ ● ● ○ ☆ ●

S/W Spindle Monitoring : iTROL ATC Maintenance : iTROL Soft MCP : iTROL

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

ETC Tool Box Customized Color CAD&CAM Software

Need for Munsel No.

HYUNDAI WIA MACHINE TOOL

● ○ ○ -

S/W

Tapping Center

i-CUT400TD

12,000rpm (iTROL) Direct 15,000rpm (iTROL) Direct 12,000rpm (FANUC) Direct Spindle Cooling System (Fan Cooller) ATC 14 (Turret) 21 (Turret) ATC Extension 20 (Twin Arm) 24 (Twin Arm) BBT30 Tool Shank Type CAT30 U-Center D'andrea 45° 60° Pull Stud 90° Table & Column APC Rotary Turn Tap Type Pallet T-Slote Pallet NC Rotary Table 150mm (5.9″) High Column 300mm (11.8″) Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant 20bar (290 psi) 30bar (435 psi) Through Spindle Coolant*

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable i-CUT450T

i-CUT Series

Spindle

16 + 17


Specifications External Dimensions

unit : mm(in)

430 (16.9)

320 (12.6)

1660 (65.3)

400 (15.7)

1133.8 (44.6)

1190 (46

1585 (62.4) 2490 (

1200 (47.2)

562 (22.1) 320 (12.6)

33.8 (44.6)

324 (12.8) 1105 (43.5)

1190 (46.9) 95 (3.7) 20 (0.8) 1585 (62.4) 260 260 273.8 (10.8) (10.2) (10.2) 2490 (98) 2570 (101.1) X-STROKE

120 (4.7)

2861 (112.6)

1480 (58.3) 1720 (67.7)

1477.7 (58.2) 1476.7 (58.1)

120 70 (4.7) (2.8)

1105 (43.5)

100.5 (4)

610 (24) (DOOR OPEN

200 330 (79) (13) Z-STROKE

650 (25.6)883 (34.8) (DOOR OPEN)

60 (2.4)

200 (7.9) (1/2ST.)

400 (15.7)

240 (9.4)

200 (7.9) (1/2ST.)

2505.5 (98.6) 2650.5 (104.4) 1200.5 (47.3) 853 (33.6) 1271 321.5 (12.7) 466.5 (18.4)

28

485 (19.1)

2072.5 (81.6)

147.5 (5.8)

482 (19)

2011 (79.2) 2098 (82.6)

2542 (100.1)

250.3 (9.8) 1343.2 (52.9)

2319 (91.3)

360 (14.2) 365 (14.4)

800 (31.5)

200 (7.9) (1/2ST.)

485 (19.1)

365 (14.4) 430 (16.9) 1133.8 (44.6)

1200 (47.2)

147.5 (5.8)

482 (19)

2072.5 (81.6)

250 (9.8) (1/2ST.)

240 (9.4)

650 (25.6)

360 (14.2)

250 (9.8) (1/2ST.)

2011 (79.2) 20

2542 (100.1)

1200 (47.2) (DOOR OPEN)

1343.2 (52.9)

553 (21.8) (DOOR OPEN)

2319 (91.3)

250.3 (9.8)

i-CUT400M/T TwinArm Type (i-CUT400T)

200 200 (79) (79) Y-STROKE

2400 (94


853 (3 1720 (67.7)

60 (2.4)

120 70 (4.7) (2.8)

1480 (58.3)

120 (4.7)

1105 (43.5)

100.5 (4)

Specifications unit : mm(in)

93.8 (35.2)

2246 (88.4)

995 (39.2)

330 (13) (Z-AXIS ST)

938.5 (36.9)

853 (33.6)

2288 (90)

150 (5.9)

225 460 (18.1) 225 (8.8)(TABLE SIZE)(8.8)

38 (1.5)

285 (11.2)

1563 (61.5)

20 (0.8) 4267 (168)

1450 (57.1)

2391 (94.1)

458 (18)

103 (4.1) 2391 (94.1)

86 (3.4)

893.8 (35.2)

328 (12.9) 1960 (77.2)

1200 (47.2)

2140 (84.3)

330 (13) (Z-AXIS ST) 2288 (90)

150 (5.9) 853 (33.6)

570 (22.4) 893.8 (35.2)

190 (7.5)

HYUNDAI WIA MACHINE TOOL

103 (4.1) 86 (3.4) 2361 (93)

4881 350 (13.8)

190 (7.5)

350 (13.8)

850 (33.5) (TABLE SIZE)

20 (0.8)

2391 (94.1)

2400 (94.5)

1200 (47.2)

100.5 (4)

1960 (77.2)

771.5 (30.4) (DOOR OPEN) 1200 (47.2) (DOOR OPEN)

60 (2.4)

1105 (43.5)

328 (12.9)

200 330 (79) (13) Z-STROKE

1271

200 200 (79) (79) Y-STROKE

853 (33.6)

2505.5 (98.6) 2650.5 (104.4)

i-CUT450T TwinArm Type : Same Layout

38 (1.5)

Tapping Center

External Dimensions

610 (24) (DOOR OPEN)

i-CUT Series

321.5 (12.7) 466.5 (18.4)

2861 (112.6)

570 (22.4)

70 (2.8)

324 (12.8) 1105 (43.5)

18

285 + (11.2)

19

225 4 (8.8)(TA


800 (31.5)

240 (9.4

1190

1585 (62 249

unit : mm(in)

2011 (79.2) 2098 (82.6)

147.5 (5.8)

482 (19)

321.5 (12.7) 466.5 (18.4)

1200 (47.2)

200 200 (79) (79) Y-STROKE

324 (12.8)

1480 (58.3)

120 (4.7)

1105 (43.5)

1720 (67.7)

120 70 (4.7) (2.8)

60 (2.4)

853 (33.6)

1477.7 (58.2) 1476.7 (58.1)

200 330 (79) (13) Z-STROKE

260 260 (10.2) (10.2) 95 (3.7) 20 (0.8) X-STROKE 1585 (62.4) 273.8 (10.8) 2490 (98) 2570 (101.1) 1190 (46.9)

610 (24 (DOOR OP

1271

485 (19.1)

365 (14.4)

320 (12.6)

650 (25.6) (DOOR OPEN) 883 (34.8)

1200.5 (47.3) 2505.5 (98.6) 2650.5 (104.4)

200 (7.9) (1/2ST.)

400 (15.7)

562 (22.1)

200 (7.9) (1/2ST.) 240 (9.4)

2072.5 (81.6)

2542 (100.1)

360 (14.2)

1343.2 (52.9)

320 (12.6) 1133.8 (44.6)

i-CUT400TD TwinArm Type

2319 (91.3)

250.3 (9.8)

External Dimensions

430 (16.9)

1660 (65.3)

Specifications

.8 (44.6)

1105 (43.5)

100.5 (4)

2400

103 (4.1) 328 (12.9)

893.8 (35.2)

2140 (84.3)

893.8 (35.2)

330 (13) (Z-AXIS ST) 2288 (90)

225 460 (18 (8.8)(TABLE S

150 (5.9)

2361 (93)

2391 (94.1)

20 (0.8) 350 (13.8) 4881

853 (33.6)

86 (3.4) 850 (33.5) (TABLE SIZE)

190 (7.5)

2400(13.8) (94.5) 350

1200 (47.2)

1200 (47.2) (DOOR OPEN) 100.5 (4)

2

771.5 (30.4) (DOOR OPEN)

570 (22.4)

1105 (43.5)

200 200 (79) (79) Y-STROKE

1960 (77.2)

200 330 (79) (13) Z-STROKE

1271

610 (24) (DOOR OPEN)

853 (33.6)

2505.5 (98.6) 2650.5 (104.4)

321.5 (12.7) 466.5 (18.4)

2861 (112.6)

60 (2.4)

)

485 (19.1)

360 (14.2) 365 (14.4) 430 (16.9) 1133.8 (44.6)

38 (1.5)

285 (11.2)

15


i-CUT400M | i-CUT400T 172.3 (6.8)

172.3 (6.8)

520 (20.5)

65 (2.6) 172.3 (6.8)

520 (20.5)

65 (2.6)

650 (25.6)

+0.018

23 (0.9)

14 (0.5)

i-CUT Series

14 H8 +0.

+0.018

14 H8 +0.

23 (0.9)

149 (0.5) (0.4)

14 (0.5)

23 (0.9)

Center Center

14 (0.5) 23 (0.9)

20 + 21

65 (2.6)

650 (25.6)

172.3 (6.8) Ø67 (2.6)

Center

850 (33.5)

+0.018 +0.

14 H8

+0.018 +0.

14 (0.5)

149 (0.5) (0.4)

23 (0.9)

14 (0.5)

14 H8

23 (0.9)

23 (0.9)

Center

❖ ATC Interference : 24 Tools Std.

9 (0.4)

25.4 (1)

Ø67 (2.6)

460 (18.1)460 (18.1)

14 (0.5) 23 (0.9)

850 (33.5) 1000 (39.4)

340 (13.4) 90 90 90 (3.5) (3.5) (3.5) 340 (13.4) 90 90 90 (3.5) (3.5) (3.5)

60 (2.4) 65 (2.6) 60 (2.4) 65 (2.6)

Ø14H8

Ø14H8 14 (0.6) 24 (0.9)

118° 14 (0.6) Ø20 24 (0.9) (Ø0.8)

1.5 9 (0.4)1.5 9 (0.4) (0.1) 22 (0.9) (0.1) 22 (0.9)

100 100 (3.9) (3.9) 1000 (39.4) 180 165 (7.1) (6.5) 100 100 (3.9) (3.9) 180 165 (7.1) (6.5)

.4)

.5)520 (20.5)

60 340 (13.4) (2.4) 80 120 120 (3.1) (4.7) (4.7) 60 340 (13.4) (2.4) 80 120 120 (3.1) (4.7) (4.7)

6)

Ø350 (13.8)

25.4 (1)

Ø417 (16.4)

65 (2.6)

Tapping Center

❖ ATC Interference : 24 Tools Std. (i-CUT400T)

9 (0.4)

Ø67 (Ø2.6)

i-CUT450T Ø417 Ø350

(13.8)

14 9 14 (0.5) (0.4) (0.5) 23 23 (0.9) (0.9)

650 (25.6)

Ø67 (Ø2.6)

(16.4)

23 (0.9)

105 (4.1) 105 125(4.1) (4.9) 125 125(4.9) (4.9) 105 125 (4.9) (4.1) 105 (4.1)

Ø350 (Ø13.8)

14 (0.5)

1 (0.04)

Ø417 (Ø16.4)

unit : mm(in)

+0. 14 H8 +0.018

23 (0.9)

0 9090 9090 90 55 90 55 ).5)(3.5) (3.5)(3.5) (3.5)(3.5) (2.2) (3.5) (2.2) .7) 450 (17.7) 100 100 (3.9) (3.9) .6) 650 (25.6)

Ø350 (Ø13.8)

125(4.9) (4.9) 125 (4.9) 75 (3) 75 (3) 125 75(4.9) (3) 125 75 (3) 200 (7.9) 200 (7.9)200 (7.9) 200 (7.9) 400 (15.8)400 (15.8)

Ø417 (Ø16.4)

14 (0.5)

HYUNDAI WIA MACHINE TOOL

650 (25.6)

+0. 14 H8 +0.018

9 (0.4)

125(4.9) (4.9) 125 (4.9) 75 (3) 75 (3) 125 75(4.9) (3) 125 75 (3) 200 (7.9) 200 (7.9)200 (7.9) 200 (7.9) 400 (15.8)400 (15.8)

Center

Center

Table Dimensions

Specifications


14 (0.5)

23 (0.9) 9 (0.4)

125 (4.9) 105 (4.1

+0.018 +0.

14 (0.5) 23 (0.9)

850 (33.5)

Table Dimensions

unit : mm(in)

i-CUT400TD

1000 (39.4)

340 (13.4)

60 (2.4) 90 90 90 65 (3.5) (3.5) (3.5) (2.6)

24 (0.9)

118°

35 (1.4)

Ø20 (Ø0.8) 40 (1.6)

520 (20.5) 107.3 (4.2)

14 (0.6)

1.5 9 (0.4) (0.1) 22 (0.9)

Ø14H8

55 90 90 90 90 90 90 55 (2.2) (3.5) (3.5) (3.5) (3.5) (3.5) (3.5) (2.2) 100 450 (17.7) 100 (3.9) (3.9) 650 (25.6)

100 100 (3.9) (3.9) 180 165 (7.1) (6.5)

1 (0.04)

60 340 (13.4) (2.4) 80 120 120 (3.1) (4.7) (4.7)

Ø417 (16.4) Ø350 (13.8)

460 (18.1)

105 (4.1) 125 (4.9)

Center

Specifications

14 H8

Tap Size M160 x 2.0 (28EA)

❖ ATC Interference : 24 Tools Std.

30.4 (1.2)

400 (15.7)

Tool Shank

unit : mm(in)

17(0.6″) 8 (0.3″)

16.1 (0.6″)

(Ø17.6) ([Ø0.7″])

Ø46 (Ø1.8″) Ø38 (Ø1.5″)

BBT 30 TOOL

Ø31.75 (Ø1.25″)

7 (0.3″)

Ø12.5 (Ø14) (Ø0.5″) ([Ø0.5″])

24(0.9″)

13.6(0.5″)±0.1

(Ø2.5) ([Ø0.01″])

Ø7 (Ø0.3″)

Ø12.5 (Ø0.5″)

16.3 (0.6″)

Ø11 (Ø0.4″) 4 (0.15″) 5 13 3 (0.5″) (0.11″) (0.2″) 20(0.8″)

23(0.9″)

2.5 (0.1″)

2.5 (0.1″)

Ø13 (Ø0.5″)

43(1.7″)

35(1.4″) 15.9 19.1 (0.6″) (0.7″) 60° 15

3.18 (0.12″)

47.8(1.9″) 43.55(1.7″) 25(1″)

•Note : Ø2.5 turn hole is for spindle thru coolant option

4.25(0.16″)

″)

M12x1.75 ″)

MAS403 P30T-1

16.3 (0.6″)

48.4(1.9″)±0.2 70.4(2.7″)

Ø17 (Ø0.6″)

Ø9.5 (Ø0.4″)

20 2±0.4 (0.8″) (0.08″)

.75

R0


Specifications Specifications

[

Maximum Load Capacity

Table

-

-

Table Driving Method

-

-

Spindle Power Output (Max./Cont.)

Turret Type TwinArm (Option)

24,000

14.1/4.1 (18.9/5.5) [14.1/4.1 (18.9/5.5) ]

13/3.7 (17.4/5)

22.6/3.5 (30.3/4.7)

45/21 (33.2/15.5) [45/21 (33.2/15.5)]

82.8/23.6 (61/17.4)

24/3.7 (17.7/2.7)

Direct

mm(in)

500/400/330 (19.7″/15.7″/13″) [520/400/480 (20.5″/15.7″/18.9″)]

500/400/330 (19.7″/15.7″/13″)

mm(in)

150 ~ 480 (5.9″~18.9″) [150 ~ 630 (5.9″~24.8″)]

150 ~ 480 (5.9″~18.9″)

Distance from Column to SP. center

484 (19″)

mm(in)

56/56/56 (2,205/2,205/2,205)

m/min(ipm)

Slide Type

-

Tool Shank

-

X/Y-Axis : LM GUIDE, Z-Axis : Roller LM Guide BBT30 Ø80/Ø80(Ø3.1″/Ø3.1″) [20T : Ø80/125 (Ø3.1″/Ø4.9″)] [24T : Ø67/125 (Ø2.6″/Ø4.9″)]

Max. Tool Dia. (W.T / W.O)

mm(in)

Max. Tool Length

mm(in)

200 (7.9″)

Max. Tool Weight

kg(lb)

3 (6.6)

Number of Tools

Tool Change Time

Fixed Address

-

T-T

sec

1.06

1.06

C-C

sec

1.6 [21Tool :1.8]

1.6 [21 Tool:1.8]

EA

[20, 24]

-

[Random]

-

T-T

sec

[1.0]

-

C-C

sec

[2.5]

Tool Selection Method Tool Change Time

-

Lubricating Tank

200 (52.8)

ℓ(gal)

2 (0.5)

ℓ(gal)

Air Consumption (0.5MPa)

ℓ/min(gal)

200 (52.8)

Cutting Air Blow Air Consumption* (0.5MPa)

ℓ/min(gal)

[300 (79.3)]

Electric Power Supply Thickness of Power Cable Voltage

Ø80/Ø80(Ø3.1″/Ø3.1″)

14 [21]

EA

Tool Selection Method

Coolant Tank

NC

N・m(lbf・ft)

12,000

Travel (X/Y/Z)

Number of Tools

Machine

kW(HP)

12,000 [15,000]

Distance from Table Surface to SP

Rapid Traverse Rate (X/Y/Z)

power Supply

BIG PLUS #30

r/min

Spindle Driving Method

tank Capacity power Supply

300 (661.4)

Change Method

Spindle Torque (Max./Cont.)

ATC

kg(lb)

-

Spindle RPM

Feed

650×400 (25.6″×15.7″)

sec

Table Change Time

Spindle Taper

Spindle

mm(in)

] : Option ◼︎ : Twin Arm

i-CUT400M

KVA

20

26

20

Over 25

Sq V/Hz

380/60(50*)

220/60(50*)

380/60(50*)

Floor Space (L×W)

mm(in)

1,660×2,011 (65.4″x79.2″) [1,660×2,130 (65.4″x83.9″)]

1,660×2,011 (65.4″x79.2″)

Height

mm(in)

2,319 (91.3″) [2,542 (100.1″)]

2,319 (91.3″)

Weight

kg(lb)

Controller

-

Tapping Center

Table Size

i-CUT400T (FANUC)

HYUNDAI WIA MACHINE TOOL

i-CUT400T (iTROL)

i-CUT Series

ITEM

2,200 (4,850) HYUNDAI-iTROL

Cutting Air Blow Air Consumption* : Option

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

HW FANUC i Series

HYUNDAI-iTROL

22 + 23


Specifications Specifications

[

ITEM

i-CUT450T (iTROL)

Table Size Maximum Load Capacity

Table

-

-

-

-

Spindle Power Output (Max./Cont.)

Turret Type TwinArm (Option)

NC

12,000

kW(HP)

14.1/4.1(18.9/5.5) [14.1/4.1(18.9/5.5)]

13/3.7 (17.4/5)

N・m(lbf・ft)

45/21 (33.2/15.5) [45/21 (33.2/15.5)]

82.8/23.6 (61/17.4)

Direct

-

Travel (X/Y/Z)

700/450/330 (27.6″/17.7″/13″) [Z-Axis : 460 (18.1″)]

Distance from Table Surface to SP

mm(in)

150 ~ 480 (5.9″~18.9″) [150 ~ 610 (5.9″~24″)]

Distance from Column to SP. center

484 (19″)

mm(in)

56/56/56 (2,205/2,205/2,205)

m/min(ipm)

Slide Type

-

Tool Shank

-

X/Y-Axis : LM GUIDE, Z-Axis : Roller LM Guide BBT30

Max. Tool Dia. (W.T / W.O)

mm(in)

Ø80/Ø80(Ø3.1″/Ø3.1″) [20T : Ø80/125 (Ø3.1″/Ø4.9″)] [24T : Ø67/125 (Ø2.6″/Ø4.9″)]

Max. Tool Length

mm(in)

200 (7.9″)

Max. Tool Weight

kg(lb)

Number of Tools Tool Selection Method Tool Change Time

Fixed Address

-

T-T

sec

1.06

1.4

C-C

sec

1.6 [21Tool :1.8]

1.8 [21Tool : 2.1] [20, 24]

EA

Tool Selection Method Tool Change Time

3 (6.6) 14 [21]

EA

Number of Tools

Machine

12,000 [15,000]

mm(in)

Rapid Traverse Rate (X/Y/Z)

power Supply

BIG PLUS #30

r/min

Spindle Driving Method

tank Capacity power Supply

300 (661.4)

Table Driving Method

Spindle Torque (Max./Cont.)

ATC

kg(lb)

Change Method

Spindle RPM

Feed

850×460 (33.5″×18.1″)

-

Spindle Taper

Spindle

mm(in)

sec

Table Change Time

] : Option ◼︎ : Twin Arm

i-CUT450T (FANUC)

[Random]

-

T-T

sec

[1.0]

C-C

sec

[2.5]

Coolant Tank

ℓ(gal)

240 (52.8)

Lubricating Tank

ℓ(gal)

2 (0.5)

Air Consumption (0.5MPa)

ℓ/min(gal)

200 (52.8)

Cutting Air Blow Air Consumption* (0.5MPa)

ℓ/min(gal)

[300 (79.3)]

Electric Power Supply Thickness of Power Cable Voltage

KVA

20 Over 25

Sq V/Hz

25

380/60(50*)

220/60(50*)

Floor Space (L×W)

mm(in)

2,140×2,246 (84.3″x88.4″)

Height

mm(in)

2,392 (94.2″)

Weight

kg(lb)

Controller

-

3,800 (8,377.5) HYUNDAI-iTROL

Cutting Air Blow Air Consumption* : Option

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

HW FANUC i Series


Specifications Specifications

[

i-CUT400TD (iTROL)

Table Change Time

-

ROTARY TURN

-

Rotary Cylinder

Spindle Power Output (Max./Cont.)

Turret Type TwinArm (Option)

NC

12,000

kW(HP)

14.1/4.1(18.9/5.5) [14.1/4.1(18.9/5.5)]

13/3.7 (17.4/5)

N・m(lbf・ft)

45/21 (33.2/15.5) [45/21 (33.2/15.5)]

82.8/23.6 (61/17.4)

Direct

-

Travel (X/Y/Z)

520/400/330 (20.5″/15.7″/13″) [Z-Axis : 460 (18.1″)]

Distance from Table Surface to SP

mm(in)

200 ~ 530 (7.9″~20.9″) [200~660 (7.9″~26″)]

Distance from Column to SP. center

484 (19″)

mm(in)

56/56/56 (2,205/2,205/2,205)

m/min(ipm)

Slide Type

-

Tool Shank

-

48/48/56 (1,890/21,890/2,205)

X/Y-Axis : LM GUIDE, Z-Axis : Roller LM Guide BBT30

Max. Tool Dia. (W.T / W.O)

mm(in)

Ø80/Ø80(Ø3.1″/Ø3.1″) [20T : Ø80/125 (Ø3.1″/Ø4.9″)] [24T : Ø67/125 (Ø2.6″/Ø4.9″)]

Max. Tool Length

mm(in)

200 (7.9″)

Max. Tool Weight

kg(lb)

3 (6.6)

Number of Tools Tool Selection Method Tool Change Time

Fixed Address

-

T-T

sec

1.06

1.4

C-C

sec

1.6 [21Tool :1.8]

1.8 [21Tool : 2.1] [20, 24]

EA

Tool Selection Method Tool Change Time

[Random]

-

T-T

sec

[0.98]

C-C

sec

[2.5]

Coolant Tank

ℓ(gal)

210 (55.5)

Lubricating Tank

ℓ(gal)

2 (0.5)

Air Consumption (0.5MPa)

ℓ/min(gal)

200 (52.8)

Cutting Air Blow Air Consumption* (0.5MPa)

ℓ/min(gal)

[300 (79.3)]

Electric Power Supply Thickness of Power Cable Voltage

24 + 25

14 [21]

EA

Number of Tools

Machine

12,000 [15,000]

mm(in)

Rapid Traverse Rate (X/Y/Z)

power Supply

BIG PLUS #30

r/min

Spindle Driving Method

tank Capacity power Supply

6

Table Driving Method

Spindle Torque (Max./Cont.)

ATC

2-250 (551.2)

Change Method

Spindle RPM

Feed

kg(lb) sec

Spindle Taper

Spindle

2-650×400 (25.6″×27.6″)

KVA

20

25 Over 25

Sq V/Hz

380/60(50*)

220/60(50*)

Floor Space (L×W)

mm(in)

1,720×2,960 (67.7″x116.5″) [2,114×2,861 (83.2″x112.6″)]

Height

mm(in)

2,446 (96.3″) [2,650 (104.3″)]

Weight

kg(lb)

Controller

-

Tapping Center

Maximum Load Capacity

Table

mm(in)

i-CUT Series

Table Size

] : Option ◼︎ : Twin Arm

i-CUT400TD (FANUC)

HYUNDAI WIA MACHINE TOOL

ITEM

4,800 (10,582) HYUNDAI-iTROL

Cutting Air Blow Air Consumption* : Option

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

HW FANUC i Series


Controller HYUNDAI-iTROL Control & Composition

Compensation

Number of axis/Spindles

3 axis (X, Y, Z)

Backlash compensation

Number of axis/Spindles, max.

6 axis (Axis + Spindle)

Leadscrew error compensation

Color display

TFT 10.4" Color (800 x 600)

Measuring system error compensation

Keyboard

QWERTY Full Keyboard

Feedforward control (Speed control)

Part program

1MB, 3MB, 5MB

Safety Function

Addition of part program on CF card

Safe torque off (STO)

Transfer Function

Safe brake control (SBC)

Feedrate override

0% ~ 200%

Safe stop 1 (SS1)

Transfer value input range

Âą 999999999

Diagnostic Function

Unlimited rotation of rotation axis

Alarm/Message , Alarm log

Acc./Dec. with jerk limitation

PLC status/LAD online display

Measuring systems 1 and 2, selectable

PLC remote connection (Ethernet)

Travel to fixed stop

Automation Support Function

Auto servo drive tuning

Actual velocity display

Spindle Function

Tool life management

As time / As amount

Spindle override

0% ~ 150%

Work counter/Cycle time

Embedded

Spindle speed, max. programmable value ange

1000000 ~ 0.0001

2D simulation

Automatic gear stage selection

Manual Operation

Spindle orientation

Manual handle/Jog transfer

Spindle speed limitation

Manual measurement of workpiece / tool offset

Rigid tapping

Automatic tool/Workpiece measurement

Interpolation Linear interpolation axis, max.

Automatic/Program reference approach 4 axis

Automatic Operation

Circle via center point and end point

Program run as using CF card/USB

Circle via interpolation point

Program control/modification

Helical interpolation

Block search

Non-uniform rational B splines

Reposition

Compressor for 3-axis machining

Preset (Set actual value)

Advanced surface

Data Transmission

Program Function

Ethernet network

Subroutine levels, max.

11

USB memory stick & CF card

Interrupt routines, max.

4

Convenience Function

Number of levels for skip blocks

2

Polar Coordinates

Processing setting

Coordinate setting, Auto tool length measurement

Dimensions inch/metric,

Processing support

Tool Monitoring, Spindle overload monitoring

changeover manually or via program

Maintenance

Turret Guidance, I/O monitoring, Manual

Maintenance / Management

Soft MCP, Spindle warming-up M/G code list

Dynamic preprocessing memory FIFO Look ahead

50, 100, 150

Absolute/Incremental command

G90 / G91

SMART machining

Scaling/Rotation

Energy saving function (ECO)

Read/Write system variables

Machine Monitoring System (MMS Lite)

Block search

Language

Edit background Processing program number, max.

Standard support language Option

Using of CF Card, USB Basic coordinate number, max.

1

Maximum skip block number

Work coordinate number, max.

100

DRF offset

Basic/Work coordinate programming change

MDI program save/load

Scratching function

Teach-In mode

Global and Local user data (GUD/LUD)

3D simulation

Global program user data

Real time simulation

Interactive cycle program

Shop Mill

Tool Function

Spline interpolation

Tool radius compensations

Program remote control in network

Tool offset selection via T/D numbers Tools / Cutting edges in tool list

Chinese Simplified, English, Korean

750

80/160, 128/256, 256/512

Monitoring Function Working area limit Software and Hardware limit Zero-speed/Clamping monitoring 2D/3D protection zones Contour monitoring

Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

Language

10

Except for working area/Collision check Conversational Program

Chinese Traditional, French, German, Italian, Portuguese, Spanish


Controller HYUNDAI WIA FANUC i Series

Least setting Unit Least input increment Inch / Metric conversion High response vector control Interlock Machine lock Backlash compensation Position switch LCD / MDI Feedback Stored stroke check 1 Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Program restart Wrong operation prevention Program check function Single block Search function Handle interruption Interpolation functions Nano interpolation Positioning Linear interpolation Circular interpolation Exact stop mode Dwell Skip Reference position return Single direction positioning Thread synchronous cutting Helical interpolation Feed function / Acc. & Dec. control Manual feed Cutting Feed command Feedrate override Rapid traverse override Override cancel Feed per minute Feed per revolution Cylindrical interpolation Inverse time feed Look-ahead block Program input Tape Code Optional block skip Absolute / Incremental program Program stop / end Maximum command unit Plane selection Workpiece coordinate system Manual absolute Programmable data input Sub program call Custom macro G code system

All axes / Each axis All axes ± 0 ~ 9999 pulses (Rapid traverse / Cutting feed) 10.4 inch color LCD Absolute motor feedback Over travel

Needed DNC software / CF card

Dry run, Program check, Z axe Machine lock Stored limit check before move Program Number / Sequence Number

G00 G01 G02, G03 Single : G09, Continuous : G61 G04, 0 ~ 9999.9999 sec G31 1st reference, G28 / 2nd reference, G30 Ref. position check, G27 G60 G33 Circular + Linear 2 axes (Max.) Rapid traverse Jog : 0 ~ 5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulses Reference position return Direct input F code 0 ~ 200% (10% Unit) F0% (F1%), F25%, F50%, F100% G94 G95 G07.1 G93 20 blocks (AI APC) EIA / ISO 1 ea G90 / G91 M00, M01 / M02, M30 ± 999,999.999 mm (± 99,999.9999 inch) X-Y, G17 / Z-X, G18 / Y-Z, G19 G52, G53, 48 pairs (G54.1 P1 ~ 48) Fixed ON G10 10 folds nested #100 ~ #149, #500 ~ #549 A

Programmable mirror image G code preventing buffering Optional chamfering corner R Polar coordinate command Scaling Coordinate system rotation Auxiliary function / Spindle speed function Auxiliary function Level-up M Code Spindle speed function Spindle override Spindle orientation Retraction for rigid tapping FSSB high speed rigid tapping Tool function / Tool compensation Tool function Tool life management Tool offset pairs Tool nose / radius compensation Tool length offset Tool offset memory C Tool length measurement Editing function Part program storage size No. of registerable programs Program protect Background editing Extended part program editing Memory card program edit Data input / output & Interface I/O interface Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display & Operation Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Power consumption monitoring Spindle / Servo setting screen Multi language display Display language switching LCD Screen Saver Option Additional optional block skip Fast ethernet Data server Protection of data at 8 levels Additional Axis MANUAL GUIDE i Manual handle feed Addition of custom macro Tool management function Part program storage size No. registerable programs Add. Workpiece AICC Ⅱ

Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.

G51.1, G50.1 G4.1 G15, G16 G50, G51 G68, G69 M & 4 digit Multi / Bypass M code S & 5 digit , Binary output 0% ~ 150% (10% Unit) M19

HYUNDAI WIA MACHINE TOOL

Simultaneously controlled axes

3 axes (X, Y, Z) 4 axes (X, Y, Z, B) 3 axes [Max. 4 axes] X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg G20 / G21

Max. T8 digit 400 pairs G40, G41, G42 G43, G44, G49 Tool geometry and wear (Cutter and tool length) Z axe Input C 1248m (512KB) 400 ea

Tapping Center

Control axes

☆ Needed technical consultation Program input

i-CUT Series

Controlled axis / Display / Accuracy Compensation

Copy, move and change of NC program

RS 232C serial port, CF card, USB memory Embedded Ethernet interface

Alarm & Operator message & Operation

Spindle / Servo load etc. Spindle & Servo Support 20 languages Selection of 5 optional Languages Screen saver

9 ea ☆ Needed option board Needed option board

Conversational auto program 2/3 units #100 ~ #199, #500 ~ #999, #98000 ~ #98499 5120m (2MB) Max. 1000 EA Max. 300 pairs (G54.1 P1 ~ P300) 40 blocks 200 blocks 400 blocks ☆

26 + 27


Global Network

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Global Network Headquarter HYUNDAI WIA MACHINE TOOL

Changwon Technical Center / R&D Center / Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533) TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center

Hyundai WIA Machine Tools America

Jiangsu HYUNDAI WIA

Chengdu Branch Office

Company No.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

NO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China

TEL : +86 512 5672 6808 FAX : +86 512 5671 6960

TEL : +86 028 8665 2985 FAX : +86 028 8665 2985

Hyundai WIA Machine Tools Europe

Hyundai WIA Machine Tools China Shanghai Branch Office

Qingdao Branch Office

Kaiserleipromenade 5, 63067 Offenbach, Germany

1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China

TEL : +49 69271 472 701 FAX : +49 69271 472 719

TEL : +86 021 6427 9885 FAX : +86 021 6427 9890

Raunheim Service Center Raunheim R&D Center

Beijing Branch Office

Wuhan Office

Frankfurter. 63, 65479 Raunheim, Germany

Floor 14, Zhonghangji Plaza B, No.15 Ronghua South Road, BDA Dist., Daxing Dist., Beijing, China 100176

306-2, A Tower,Jiayu Gpmggian, No12 Chuangye Road, Economic Development Zone, Wuhan, Hubei, China

TEL : +49 6142 9256 111 FAX : +49 6142 9256 100

TEL : +86 010 8453 9850 FAX : +86 010 8453 9853

TEL : +86 027 5952 3256 FAX : +86 027 5952 3256

India Branch Office

Guangzhou Branch Office

Chongqing Office

#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India TEL: +91-44-3290-1719

Room 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China

Room 951, #3, Jinrongcheng T3, Jiangbei, Chongqing, China

265, Spring Lake Drive, Itasca, IL, 60143 TEL : +1 630 625 5600 FAX : +1 630 625 4733

TEL : +86 020 8550 6595 FAX : +86 020 8550 6597

Room 1207, Cai Fu Building, 182-6 Haier Middle Road, Qingdao, China TEL : +86 532 8667 9334 FAX : +86 532 8667 9338

TEL : +86 23 6701 2970

i-CUT Series

OVERSEAS OFFICES

Tapping Center

37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082) TEL : +82 31 596 8209 Fax : +82 55 210 9804

28 + 29


i-CUT400T Movie

i-CUT400M Movie

i-CUT400TD Movie

i-CUT450T Movie

(Complex Shape)

(Headlamp Mold)

(Handphone Case)

(Valve Body)

i-CUT400M 3D Movie

http://machine.hyundai-wia.com Head Office & Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9500

Overseas Sales Team 16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173

Hyundai WIA Machine Tools America 265 Spring Lake Drive,Itasca, IL, 60143

Tel +1 (630) 625 5600

Fax +1 (630) 625 4733

Hyundai WIA Machine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

Tel +49 69271 472 701

Fax +49 69271 472 719

India Branch Office #4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India

Tel +91 44 3290 1719 2017-08 002.012 ENG


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