Hyundai Wia KF4600 Megmunkáló-központ

Page 1

KF Series HYUNDAI WIA Vertical Machining Center



KF Series The Fastest, the Most Versatile High end Linear Machining Center The Vertical Machining Center KF Series, designed by Hyundai WIA with years of expertise and the latest

520mm (20.5″)

KF4600

8,000 rpm

Direct

Built-in

8,000 rpm

520mm (20.5″)

KF5600

12,000 rpm

15,000 rpm

20,000 rpm

Std.

Direct

635mm (25″)

KF5600C

15,000 rpm

Std.

8,000(β) rpm 10,000(β) rpm

8,000(β) rpm 10,000(β) rpm

Built-in

8,000 rpm

12,000 rpm

Std.

Direct

635mm (25″)

KF6700

12,000 rpm

8,000(β) rpm 10,000(β) rpm

8,000 rpm

12,000 rpm

15,000 rpm

20,000 rpm

Std.

Direct

Built-in

KF Series

8,000(β) rpm 10,000(β) rpm

Vertical Machining Center

technology, maximizes productivity while maintaining rigidity and accuracy.

02 + 03


01

KF4600 High Speed & Productivity

KF Series

03 01

04

02

900/460/520

mm Travel (X/Y/Z)

36/36/36

35.4/18.1/20.5

inch Travel (X/Y/Z)

1,417/1,417/1,417

m/min Rapid Traverse Rate (X/Y/Z) ipm Rapid Traverse Rate (X/Y/Z)


Basic Features 01

By connecting the motor directly to the spindle, acc/ dec. time has shortened. A wide range of machining can be done with spindle speed of up to 12,000rpm.

02

Table Compared to competitive machines, the KF4600 has a large working capacity to make setup easier and provide convenience to the operator.

Vertical Machining Center

Direct Driven Spindle

Direct Driven Spindle

8,000/10,000/12,000 rpm

KF Series

The 15,000rpm built-in spindle can minimize vibration transmitted to the spindle. It allows excellent machining performance in mold and high-precision products.

460 mm (18.1″)

Built-in Spindle 600 kg (1,323lb)

04 + 05

1,050 mm (41.3″)

Built-in Spindle

15,000 rpm ※ Thermal Displacement Compensation as Standard

03

ATC & Magazine The tool magazine holds 30 tools as standard and 40 tools as an option. Due to the wider selection of tools and the random tool selection method, tool change time has improved. ◉ Tool Change Time (C-C) : 3.2 sec

<Built-in>

04

<Direct Driven>

Optimal Structural Analysis

KF4600 is designed to have optimal structure through Hyundai WIA's unique structural analysis. In particular, enhancement of bed and column's rigidity makes excellent performance even in heavy duty cutting.

◉ KF4600 Rigidity

186% UP Z Axis : Compared to the previous model 179% UP X Axis : Compared to the previous model

Y Axis : Compared to the previous model

158% UP


KF4600 Slideway High-Precision & Speed Vertical Machining Center

One Piece High Column Structure (8K, 12K) One piece high column is provided as an option up to z-axis hegiht of 200 mm (7.9″). This option helps to process bigger products such as rack housing.

B

KF4600 (A~B)

150~670 5.9~26.4

mm

Distance from Table Surface to SP

inch

Distance from Table Surface to SP

A

KF4600 High Column (A~B)

350~870 mm 13.8~34.3 inch

Distance from Table Surface to SP

Distance from Table Surface to SP


mm

(35

.4″

)

Expanded X-axis Design The X-axis travel is increased to 900mm(35.4″) and machining area has been enhanced. Previous Machine (X-Axis)

800 mm (31.5″)

900 mm (35.4″)

KF4600 (X-Axis)

KF Series

900

Vertical Machining Center

Slideway

06 + 07

3 Row bearing + Oil Lubricated

Rigidity 147% UP

compared to previous model

Double anchored ball screw The pretensioned ball screw minimizes the expansion and contraction according to the heat and further reinforces the rigidity by the double anchor support method. In addition, the coupling of the ballscrews and the highly reliable digital servo motors are connected by metal plate couplings, to reduce coupling breakage and backlash.

High-Speed Roller LM Guideway Linear roller guideways are applied to reduce non-cutting time and bring high rigidity.

Rigidity has increased 200% compared to the Ball Bearing LM Guide

◉ Rapid Traverse Rate (X/Y/Z) :

36/36/36 m/min (1,417/1,417/1,417 ipm)

Previous Model KF4600

32 m/min (1,260 ipm)

36 m/min (1,417 ipm)

4 m/min UP (157 ipm)


02

KF5600 High Speed & Productivity

KF Series

03 01

04 02

KF5600 (8K, 10K(β), 12K, 15K, 20K)

KF5600C (8K, 10K(β), 12K)

1,100/560/520

1,100/560/635

43.3/22/20.5

mm Travel (X/Y/Z)

inch Travel (X/Y/Z)

43.3/22/25

mm Travel (X/Y/Z)

inch Travel (X/Y/Z)

KF5600 | 5600C (8K, 12K, 15K, 20K)

KF5600 | 5600C (8K(β), 10K(β))

40/40/36

36/36/36

m/min Rapid Traverse Rate (X/Y/Z)

1,575/1,575/1,417

ipm Rapid Traverse Rate (X/Y/Z)

m/min Rapid Traverse Rate (X/Y/Z)

1,417/1,417/1,417

ipm Rapid Traverse Rate (X/Y/Z)


Basic Features 01

By connecting the motor directly to the spindle, acc/ dec. time has shortened. A wide range of machining can be done with spindle speed of up to 12,000rpm.

02

Table Compared to competitive machines, the KF5600 has a large working capacity to make setup easier and provide convenience to the operator.

Vertical Machining Center

Direct Driven Spindle

Direct Driven Spindle

8,000/10,000/12,000 rpm

KF Series

The 15,000rpm and 20,000rpm built-in spindle can minimize vibration transmitted to the spindle. It allows excellent machining performance in mold and high-precision products.

560 mm (22″)

Built-in Spindle 1,000 kg (2,205 lb)

08 + 09

1,250 mm (49.2″)

Built-in Spindle

03

15,000/20,000 rpm

ATC & Magazine

※ Thermal Displacement Compensation as Standard

The tool magazine holds 30 tools as standard and 40 tools as an option. Due to the wider selection of tools and the random tool selection method, tool change time has improved. ◉ Tool Change Time (C-C) : 3.2 sec

<Built-in>

04

<Direct Driven>

Optimal Structural Analysis

KF5600 is designed to have optimal structure through Hyundai WIA's unique structural analysis. In particular, enhancement of bed and column's rigidity makes excellent performance even in heavy duty cutting.

◉ KF5600 Rigidity

113% UP Z Axis : Compared to the previous model 129% UP X Axis : Compared to the previous model

Y Axis : Compared to the previous model

121% UP


KF5600 Slideway High-Precision & Speed Vertical Machining Center

One Piece High Column Structure (KF5600C) Additional 300mm(11.8″) extension can be applied on the KF5600C as an option.

KF5600 (A~B)

150~670 mm 5.9~26.4 inch

Distance from Table Surface to SP

Distance from Table Surface to SP

B

KF5600C (A~B)

150~785 mm 5.9~30.9 inch

Distance from Table Surface to SP

A

Distance from Table Surface to SP

KF5600C High Column (A~B)

450~1,085 mm 17.7~42.7 inch

Distance from Table Surface to SP

Distance from Table Surface to SP


Slideway

1,100mm (43.3″)

The Y-axis travel is increased to 560mm(22”) and machining area has been enhanced. Previous Machine (Y-Axis) KF5600 (Y-Axis)

510 mm (20″)

560 mm (22″) 50mm (2″) UP

Previous Machine (X-Axis)

1,060 mm (41.7″)

1,100 mm (43.3″)

KF5600 (X-Axis)

40mm (1.6″) UP

Nut Cooling Ball Screw (20K)

10 + 11

3 Row bearing + Oil Lubricated

Rigidity 147% UP

compared to previous model

Double anchored ball screw The pretensioned ball screw minimizes the expansion and contraction according to the heat and further reinforces the rigidity by the double anchor support method. In addition, the coupling of the ballscrews and the highly reliable digital servo motors are connected by metal plate couplings, to reduce coupling breakage and backlash.

High-Speed Roller LM Guideway Linear roller guideways are applied to reduce non-cutting time and bring high rigidity. Each axis is directly connected to a highly reliable digital servo motor to provide high rigidity and minimal thermal displacement.

Rigidity has increased130% compared to the Ball Bearing LM Guide

◉ Rapid Traverse Rate (X/Y/Z) : 4 0/40/36 m/min (1,575/1,575/1,417 ipm) [10K(β) : 36/36/36 m/min (1,417/1,417/1,417 ipm)] X/Y Axis (Std.) Previous Machine KF5600

Z Axis (Std.) 36 m/min (1,417 ipm)

40 m/min (1,575 ipm)

Previous Machine

4 m/min UP (158 ipm)

KF5600

30 m/min (1,181 ipm)

36 m/min (1,417 ipm)

KF Series

560mm (22″)

Vertical Machining Center

Expanded Y-axis Design

6 m/min UP (236 ipm)


03

KF6700 High Speed & Productivity

KF Series

03

01

02

04

1,300/670/635

mm Travel (X/Y/Z)

36/36/30

51.2/26.4/25

inch Travel (X/Y/Z)

1,417/1,417/1,181

m/min Rapid Traverse Rate (X/Y/Z) ipm Rapid Traverse Rate (X/Y/Z)

â?– 20000 rpm Built-in : 30/30/30 m/min (1,181/1,181/1,181 ipm)


Basic Features By connecting the motor directly to the spindle, acc/ dec. time has shortened. A wide range of machining can be done with spindle speed of up to 12,000rpm.

02

Table Compared to competitive machines, the KF6700 has a large working capacity to make setup easier and provide convenience to the operator.

Vertical Machining Center

01

Direct Driven Spindle

KF Series

The 15,000rpm(Opt. 20,000rpm) built-in spindle can minimize vibration transmitted to the spindle. It allows excellent machining performance in mold and high-precision products.

670 mm (26.4″)

Built-in Spindle 1,300 kg (2,866 lb)

Direct Driven Spindle

8,000/10,000/12,000 rpm

12 + 13

1,500 mm (59″)

Built-in Spindle

15,000/20,000 rpm

ATC & Magazine

※ Thermal Displacement Compensation as Standard

The tool magazine holds 30 tools as standard and 40 tools as an option. Due to the wider selection of tools and the random tool selection method, tool change time has improved. ◉ Tool Change Time (C-C) : Direct Driven Spindle : 3.2 sec Built-in Spindle : 3.3 sec

<Built-in>

04

<Direct Driven>

Optimal Structural Analysis

In order to increase the structural rigidity, KF6700 has added rib to the front of the bed. Static stiffness has increased compared to the base model, thus making heavy-duty cutting possible.

◉ Rigidity has increased compare to the base model of KF6700 X Axis : 139%

UP

X Axis : 144%

UP

Maintain optimized rigidity through reinforcement of rib structure

03


KF6700 Slideway High-Precision & Speed Vertical Machining Center

One Piece High Column Structure (Direct Spindle) Additional 300mm(11.8″) extension can be applied on the KF6700 as an option.

B

KF6700 (A~B)

150~785 5.9~30.9

mm

Distance from Table Surface to SP

inch

Distance from Table Surface to SP

A

KF6700 High Column (A~B)

450~1,085 mm 17.7~42.7 inch

Distance from Table Surface to SP

Distance from Table Surface to SP


Slideway

The KF6700 with the largest saddle among the KF series has almost same level of saddle-end displacement as the base model. This improvement leads to the high quality machining.

670mm (26.4″)

2,260 mm (89″) 1,000 kg (2,205 lb)

Vertical Machining Center

Increase of Saddle Rigidity

KF Series

1,300mm (51.2″)

14 + 15

Nut Cooling Ball Screw (20K) 3 Row bearing + Oil Lubricated

Rigidity 147% UP

compared to previous model

Double anchored ball screw The pretensioned ball screw minimizes the expansion and contraction according to the heat and further reinforces the rigidity by the double anchor support method. In addition, the coupling of the ballscrews and the highly reliable digital servo motors are connected by metal plate couplings, to reduce coupling breakage and backlash.

High-Speed Roller LM Guideway Linear roller guideways are applied to reduce non-cutting time and bring high rigidity. Each axis is directly connected to a highly reliable digital servo motor to provide high rigidity and minimal thermal displacement.

Rigidity has increased168% compared to the Ball Bearing LM Guide


04 KF Series

Direct Driven Spindle Long Lasting High Accuracy & Excellent Performance


Spindle High-Performance, Direct Driven Spindle The directly coupled spindle at a maximum revolution of 12,000rpm, allows high-speed processing. Additionally, the large diameter and the thickness of the spindle add to the stability of the machine.

Vertical Machining Center

To meet various user’s demand, HSK type spindle is also available. (HSK-A63 : 12K) Axial Movement is Important for Face Contact Before Clamping

After Clamping Clamping

Contact

KF Series

Non Contact

Dual Contact Spindle The Big Plus spindle system (BBT40) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications.

16 + 17

•Tool Lock Type : Hydraulics

Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.

20 bar / 30 bar / 70 bar (290 psi / 435 psi / 1,015 psi)

Spindle Cooling (12K Std.) The spindle cooling system minimizes thermal displacement which can happen during lengthy machining operations, and offers continued accuracy based on the thermal stability. <External cooling via head frame enhances chilling ability>

8,000(β) rpm

10,000(β) rpm

8,000 rpm

12,000 rpm

18.5 kW 118 N・m 24.8 HP 87 lbf・ft

18.5 kW 118 N・m 24.8 HP 87 lbf・ft

15 kW 286 N・m 20.1 HP 210.9 lbf・ft

18.5 kW 118 N・m 24.8 HP 87 lbf・ft

Max. Output

Max. Torque

Max. Output

Max. Torque

Max. Output

Max. Torque

Max. Output

Max. Torque

Please refer to FANUC Spindle standard page 39 detailed specification table.

Max. Output

Max. Torque

Max. Output

Max. Torque

Max. Output

Max. Torque

Max. Output

Max. Torque


05 KF Series

Built-in Spindle Long Lasting High Accuracy & Excellent Performance


Spindle High-Precision 20,000rpm Built-in Spindle

Vertical Machining Center

By using ultra precision angular ball bearings, fast acceleration and deceleration of the main spindle is achieved. The spindle head is designed to minimize the heat displacement of main spindle, and with the use of hydraulic tool lock system, the machining stability has increased. Axial Movement is Important for Face Contact Before Clamping

After Clamping

Non Contact

KF Series

Clamping

Contact

Dual Contact Spindle The Big Plus spindle system (BBT40) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications.

18 + 19

•Tool Lock Type : Hydraulics

Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.

20 bar / 30 bar / 70 bar (290 psi / 435 psi / 1,015 psi)

Spindle Cooling The spindle cooling system minimizes thermal displacement which can happen during lengthy machining operations, and offers continued accuracy based on the thermal stability.

15,000 rpm

20,000 rpm (Mold)

25 kW 167 N・m 33.5 HP 123.2 lbf・ft

22 kW 98 N・m 29.5 HP 72.3 lbf・ft

Max. Output

HSK Tool Holder HSK tool holder is untilized for precise positioning with less expansion in the spindle taper during high speed rotation. This ensures an excellent level of precision for die mold machining.

Max. Torque

Max. Output

Max. Torque

Max. Output

Max. Torque

Max. Output

Max. Torque

Please refer to FANUC Spindle standard page 39 detailed specification table.


06 KF Series

Table High Productivity Achieved with High Rigidity, Accuracy Machining


Table

Upper 2EA

Lower 4EA

Rigidity of KF6700 Table has Increased by Structural Analysis. The thickness of the table has been increased by 9mm(0.4″) compared to the base equipment by reinforcing the rib structure of the KF6700 table. This makes it possible to process the product under severe cutting and high load.

(2.2″)

56 mm

Strengthen Rib Structure

KF Series Table Model Table Size Max. Load Capacity

KF4600

KF5600

KF6700

1,050×460 mm (41.3″x18.1″) 600 kg (1,323 lb)

1,250×560 mm (49.2″x22″) 1,000 kg (2,205 lb)

1,500×670 mm (59″x26.4″) 1,300 kg (2,866 lb)

KF Series

The rigidity of the table has increased by fastening the table and LM guide with 6 bolts. (Previous model, Competitive models: 4 bolts)

Vertical Machining Center

Increase of Table Rigidity

20 + 21


07 KF Series

ATC & Magazine High Productivity Achieved with High Rigidity, Accuracy Machining


ATC & Magazine

Tool Change Button

◉ ATC Speed Improvement Tool to Tool Time

Chip to Chip Time 2.6 sec

Previous Machine

KF Series

1.4 sec

6.6 sec

Previous Machine

3.2 sec

KF Series

❖ KF6700 (Built-in : 3.3 sec)

◉ Servo ATC Position control on the Twin Arm ATC using Servo Motors has improved drastically. The twin arm ATC enables faster tool change and increased productivity.

Magazine The tool magazine holds 30 tools as standard and 40 tools as an option. Due to the wider selection of tools and the random tool selection method, tool change time has improved. • 40 Tool Magazine : Servo Motor • 30 Tool Magazine : Geared Motor (Opt. Servo Motor)

◉ No. of Tools : 30 [40] EA

◉ Tool Selection Method : Random

[Ø76(Ø3″)]

Ø80 (Ø3.1″)

300 mm (11.8″)

◉ Tool Shank : BBT40

[HSK-A63 : 12K, 15K, 20K] ◉ Max. Tool Weight : 8 kg (18 lb)

◉M ax. Tool Dia. (W.T / W.O) : Ø80[Ø76]/Ø125 (Ø3.1″[Ø3″]/Ø4.9″)

◉ Max. Tool Length : 300 mm (11.8″)

KF Series

Position control through twin arm ATC on servo motors has been improved drastically. In addition, tool exchanging has become easier, reducing specific cutting time tremendously.

Vertical Machining Center

High Speed ATC

22 + 23


08

Smart System Software for Smart Operating and Machining

KF Series

Faster processing and enhanced accuracy in are possible through the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.

Interface Port Convenience is increased when inputting and outputting program. Because it is now capable of using USB port in addition to current way like CF memory card or LAN

Energy Saving Function(ECO) & SMART Machining You can use energy saving function (ECO) and machining optimization function (SMART) with MCP button.

Mold-related Software (Standard when selecting 20K Built-in Spindle) HW-AFC

HW-MCS

HYUNDAI WIA Adaptive Feed Control

HYUNDAI WIA Machining Condition Selection

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)


HYUNDAI WIA Smart System

A brand new manufacturing machine by HYUNDAI WIA, HW-MMS is a unique software capable of monitoring the operation status of manufacturing machines in factories, a smart solution to improve manufacturing conditions of customers. 01

02

03

05

HW-MMS

04

Remote System

01

Real-time monitoring of machine operation status (Cloud)

02

History and statistics of machine operation (Cloud)

03

History and statistics of alarm occurrence (Cloud)

04

History and statistics of work count (Cloud)

05

Remote diagnosis (Remote)

HW-MCG

HW-TDC

HYUNDAI WIA Machine Guidance

HYUNDAI WIA Thermal Displacement Compensation

Software that offers operation, maintenance, management monitoring and various user friendly features.

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-WARMUP

HW-ESS

HYUNDAI WIA WARMing Up

HYUNDAI WIA Energy Saving System

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

HW-TOM HYUNDAI WIA Tool Offset Measurement User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded)

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

HW-TM HYUNDAI WIA Tool Monitoring A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

Vertical Machining Center

HW-MMS (HYUNDAI WIA-Machine Monitoring System)

KF Series

Smart Factory

24 + 25


09

HYUNDAI-iTROL The Powerful CNC platform for Machine Tools

KF Series

HYUNDAI Intelligent Control Convenient and Easy-to-Use Machine Tool... Hyundai WIA take operator convenience to a higher level with the new controller, HYUNDAI-iTROL. Experience the new operating environment with HYUNDAI-iTROL.


HYUNDAI-iTROL Machining Process Monitoring ● Machine coordinate, work coordinate, relative coordinate and remaining distance displayed in one screen ● Intuitively view of spindle load, RPM meter, and machining progress ●M ore intuitive screen displaying work counter divided into 8 segments ● Easier identification of activated work coordinate and tool names ● A shortcut key added to PPU buttons

HYUNDAI-iTROL Technology COMMUNICATION FUNCTION

Measuring System

TLM (the measuring program needs to be converted into TLM.SPF)

USB 2.0

● Continuous measuring function to measure 10 tools at a time ● Tool data comparison (before and after measuring) and enhanced

Compact Flash Card

animation function

Coordinate System Setting ● Quicker setting of coordinate system enabled by an improved UI (using the top-left coordinate system value) ● Parameter change process has been changed to "enter all and apply later" type to prevent the worker’s erroneous entry ● Pre-defined coordinate value displayed in the bottom bed image for easier identification ● A ‘Spindle rotation’ button added for easier spindle rotation

Easy input/output of program is possible with the use of USB memory card, CF memory card and LAN.

26 + 27

ACCU CENTER Setup ● The ACCU CENTER measuring screen that is most frequently used for work setup ● Upon selecting a position for the reference point, a guide with an image shows up, enabling you to easily set the coordinate system using the guide.

Tool Monitoring, AFC ● The same tool monitoring function as the Fanuc HW-TM + new AFC ● Automatic transfer speed control - Expected benefits : Tool monitoring possible even when machining molds and prototype products, etc. Shortens the cycle time and protects the machine through an active control function - Provides functions similar to the specialized company's product (Omative)

Spindle Monitoring ● Real-time graph display of the spindle load value and monitoring load value ● Intuitive setting of target load value using a graph view of load during machining ● Graph zoom using the ‘Full Screen View’ and ‘View Details’ buttons on the right ● The smart control (AFC) function has been migrated/integrated into the tool monitoring function

Warming-up ● The mode selection path simplified with an improved UI ● Except Tool, Spindle RPM, Time, Program, the parameters not used frequently have been moved to ‘Settings' screen. ● Messages for the current progress (%) and remaining time displayed at the top of the screen

Vertical Machining Center

RJ 45 Ethernet

● Compatible with the standard Renishaw/Marposs as well as third-party

KF Series

● Simplified UI by removing unnecessary screens

You can use energy saving function (ECO) and machining optimization function (SMART) with the MCP button.


10

HEIDENHAIN TNC Contouring Control with Drive System

KF Series

The TNC 620 is compact and easy to read. The TNC 640 is a versatile contouring control system that can control a 19-inch screen and up to 18 axes. Its flexible workshop-friendly programming functions, Heidenhain interactive programming and offline programming, allow the user to create the optimal machining environment. USB port The screen content PLC function keys for machine functions

Self-explanatory function keys for NC programming Screen management Screen management PC key type keypad

Axis-selection keys & Numeric keypad Function keys for programming modes, machine modes, TNC functions, management and navigation

Touchpad Override potentiometers


HEIDENHAIN

maintenance, monitoring and etc. Common Function

M-code List | Operation Status | Work Count | Working ratio |

M-code List

| I/O Monitor | Cycle Time Monitoring | Working Time |

M code search & guide function

| Machine Option List | Macro Guide |

KF Series

NC S/W for various user conveniences such as machine control,

Vertical Machining Center

HW-MCG (Machine Guidance)

28 + 29

Operation Status

Work Count

Working ratio

I/O Monitor

Program history managing function

Managing work count & lifespan

Power/Running/Machining/ Spindle/Alarm Time

Sensor & sol. valve status monitoring

Working Time

Cycle Time Monitoring

Macro Guide

Machine Option List

Particular program block analysis

Alarm function according to C/T

Macro manual for Hyundai WIA S/W

Machine option list searching & setting

HW-TDC

HW-WARMUP

HYUNDAI WIA Thermal Displacement Compensation

HYUNDAI WIA Tool Monitoring

● Thermal displacement compensation designed to minimize

●M ain spindle stop time check → automatic setting of warm-up time.

machining deviations caused by changes in the external.

● Interlock disables the machining cycle if warm-up is not performed.

● Overcooling control when the main spindle stops.

● Customer machining program in the warm-up auto mode.

● Direct compensation by the displacement sensor.

● Automatic warm-up logic when the cycle start begins.

● S ame HMI structure as FANUC/SIEMENS for operational convenience.

● Same HMI structure as FANUC/SIEMENS for operational convenience.


11

Mold Package

(20K Built-in)

Powerful Mold Package, HYUNDAI-WIA Mold All in One

KF KF5600 Series

HWM ALL-IN-ONE To enhance mold machining, the " HWM ALL-IN-ONE" is provided as a standard feature for KF Series. This ensures accurate and high quality surface finishing and contouring.

Mold Package Option (20K Built-in) HWM ALL IN ONE

1 Package (Standard)

3 Package (Option 2)

4 Package (Option 3)

200 block

600 block

1,000 block

S/W : HW-MCS, HW-AFC

Auto Power Off

Spindle Heat Distortion

AICCⅡPackage

Compensation Device

2 Package (Option 1)

● ●

Cutting Air Blow

Auto Tool Measuring Device

Data Server 1GB


◉M ain Spindle Cooling Device (8-channel) Maintains temperature on the main spindle from thermal displacement. (heat sensor)

◉C utting Air Blow Cutting air blow is provided for mold machining.

◉H igh Speed Contouring Control (AICCⅡ) Recognizes NC Data prior to the current processing phase

◉D evelopment S/W HW-MCS (Selectable Process Conditions) HW-AFC (Adapive Feed Control)

◉A uto Tool Measuring Device (RENISHAW TS27R or LTS)

◉ Automatic Power Off Device

Detects and sets tool length, and attrition (Graphic User Interface included)

Thermal Displacement Compensation Device Thermal displacement of the spindle is minimized by the use of cooling techniques. This provides high accuracy when machining at high speed.

Cooling system (Opt, control of setting temperature) Lubrication system (Oil-Air)

T.D.C With PT100 Sensor

Interface

T.D.C With DISP. Sensor

KF Series

Controller

Vertical Machining Center

Mold Package

30 + 31


12

User Convenience Various Devices for User Friendly

KF Series

Chip Disposal Process

Chip Conveyor Front (Right)

Chip Conveyor Rear (Left)

Chip Conveyor Front (Left)

Interior Screw Chip Conveyor (KF4600 OPTION) Dual screw type chip conveyors are located at each side of the bed which makes it convenient to remove chips. The interior screw and the chip conveyor operate at the same time and can be controlled separately at the time of prior consultation.

Coolant Unit & Chip Conveyor

Timely and effective disposal of chips will enhance productivity as well as the working environment. Chip Conveyor

Coolant Tank Type

Chip Exhaust Direction

Chip Type : Roughing Chip, Long Chip, Chip complex Material : SS41, 45C, Cast Steel

Flood Type

Left, Right, Rear

Chip Type : Micro Chip Material : AL

Upper Type

Left, Right

Scraper

Chip Type : Finely broken chip blown out Material : cast Iron, Nonferrous

Flood Type

Left, Right, Rear

❖ Screw

Chip Type : The lower portion of micro-chips Material : Steel, Casting

-

Left, Right

Chip Type : Powder, Micro Chip Material : AL

-

Left, Right, Rear

Hinge

❖ Drum Filter

Chip Type

❖ When ordering a screw or drum filter chip conveyor, prior consult with hyudai wia’s sales person.

Flood Type

Upper Type


Optional

➎ Vertical Machining Center

KF Series

32 + 33

➊ Linear Scale Linear scales can be applied when highly accurate positioning is required.

➋ NC Rotary Table Additional axis machining is possible with the installation of NCRT.

➌ U-Center The U-Center makes external and internal diameter turning possible, allowing for a wide range of variety in products.

➍ Hydraulic Supply Unit Instead of the standard hydraulic supply unit, an optional fixture unit can bring the pressure up to 100 bar(1,450 bar) maximizing the clamping force on the fixture.

➎ Spindle Cooling Unit (More than 12K standard) The cooling unit is installed within the side of the machine to minimize the installation area. The application of the inverter type, ± 0.1 °, enables rapid and effective control of the spindle thermal displacement.


Specifications FANUC Spindle Output/Torque Diagram

Direct 8,000rpm (β)

Direct 10,000(β)rpm

Torque (N∙m[lbf∙ft])

Power (kW[HP)

18.5kW[24.8HP] (S3 15%)

18.5 [24.8] 15 [20.1]

15kW[20.1HP] (S2 15min, S3 25%) 117.8N.m[86.9lbf∙ft] (S3 15%) 95.5N∙m[70.4lbf∙ft] 11kW[14.8HP] (Cont.)

11 [14.8]

70N∙m[51.6lbf∙ft] (Cont.)

1,500

0

2,500

18.5 [24.8] 15 [20.1]

117.8 [86.9] 95.5 [70.4]

(S2 15min, S3 25%)

11 [14.8]

18.5kW[24.8HP] (S3 15%) 118N∙m[87lbf∙ft] (S3 15%) 15kW[20.1HP] (S2 15min, S3 25%) 95.5N∙m[70.4lbf∙ft] (S2 15min, S3 25%) 11kW[14.8HP] (Cont.)

18 9 8,000

3,500

2,000 0

1,500

2,500

286 [210.9] 143 [105.5] 95 [70]

6,000

18[13.3] 9[6.6] 8,000

15 [20.1] 11 [14.8]

0

18.5kW[24.8HP] (S3 25%) 118N∙m[87lbf∙ft] (S3 25%) 15kW[20.1HP] (S3 60%)

118 [87]

95.5N∙m[70.4lbf∙ft] (S3 60%) 11kW[14.8HP] (Cont.) 70N∙m[51.6lbf∙ft] (Cont.)

95.5 [70.4]

1,500

10,000

Built-in 15,000rpm

25[33.5] 22 [29.5] 18.5 [24.8] 15 [20.1]

167N∙m[123.2lbf∙ft] (S3 25%) 25kW[33.5HP] (S2, 15min) 22kW[29.5HP] (Cont.)

95N∙m[70lbf∙ft] (Cont.)

Torque (N∙m[lbf∙ft])

Power (kW[HP)

98N∙m[72.3lbf∙ft] (S2, 15min)

167 [123.2]

118 [87]

22[29.5]

80N∙m[59lbf∙ft] (Cont.) 22kW[29.5HP] (S2, 15min)

95 [70]

15 [20.1]

42 [31]

3,500

5,000

Spindle Speed (r/min)

12,500 15,000

80 [59]

42 [31] 22[16.2] Low Winding

11[8] 8.8[6.5]

High Winding

5,000 1,0601,500

98 [72.3]

18.5kW[24.8HP] (Cont.)

18.5[24.8]

48[35]

0

12,000

Built-in 20,000rpm

Torque (N∙m[lbf∙ft])

118N∙m[87lbf∙ft] (S2 15min)

70 [51.6]

Spindle Speed (r/min)

Spindle Speed (r/min)

Power (kW[HP)

10,000

Torque (N∙m[lbf∙ft])

Power (kW[HP)

18.5[24.8]

143N∙m[105.5lbf∙ft] (Cont.)

500 750

3,500

Direct 12,000rpm

Torque (N∙m[lbf∙ft])

286N∙m[210.9lbf∙ft] (30min) 11kW[14.8HP] (Cont.)

0

70 [51.6]

Spindle Speed (r/min)

15kW[20.1HP] (30min)

11 [14.8] 7.5 [10]

95.5 [70.4]

70N∙m[51.6lbf∙ft] (Cont.)

Direct 8,000rpm

15 [20.1]

118 [87]

70 [51.6]

Spindle Speed (r/min)

Power (kW[HP)

Torque (N∙m[lbf∙ft])

Power (kW[HP)

0

1,800 4,000

8,000

Spindle Speed (r/min)

10,000

20,000


Specifications HYUNDAI-iTROL | HEIDENHAIN Spindle Output/Torque Diagram

iTROL Direct 12,000rpm Torque (N∙m[lbf∙ft])

12.8 [17.2] 10.4 [13.9] 8.5 [11.4]

16.2kW[21.7HP] (S6-25%) 119.7 [88.3]

12.8kW[17.2HP] (S6-40%) 10.4kW[13.9HP] (S6-60%)

94.5[69.7]

8.5kW[11.4HP] (Cont.)

75.6[55.7] 63[46.5]

S6-25%

119.7N∙m[88.3lbf∙ft] (S6-25%) 94.5N∙m[69.7lbf∙ft] (S6-40%) 75.6N∙m[55.7lbf∙ft] (S6-60%) 63N∙m[46.5lbf∙ft] (Cont.)

S6-25% S6-40%

S6-40%

S6-60%

S6-60%

S1

S1 0

1,100

1,500

0

12,000

1,500

11,000

12,000

Spindle Speed (r/min)

Spindle Speed (r/min)

HEIDENHAIN Direct 12,000rpm Power (kW[HP) 108.6 [80] 89.4[65.9

14kW[18.8HP] (S6-40%) 12.5kW[16.8HP] (S6-60%)

14 [18.8] 12.5 [16.8] 10 [13.4]

34 + 35

Torque (N∙m[lbf∙ft])

17kW[22.8HP] (S6-25%)

17 [22.8]

79.8 [58.9]

10kW[13.4HP] (Cont.)

63.7 [47]

108.6N∙m[80lbf∙ft] (S6-25%) 89.4N∙m[65.9lbf∙ft] (S6-40%) 79.8N∙m[58.9lbf∙ft] (S6-60%) 63.7N∙m[47lbf∙ft] (Cont.)

S6-25% (37A) S6-40% (32A)

S6-25% (37A)

S6-60% (29A)

S6-40% (32A)

S1 (25A)

S6-60% (29A) S1 (25A) 9,000 0

1,500

7,500

1,000

9,000 12,000

0

1,500

Spindle Speed (r/min)

7,500

1,000

12,000

Spindle Speed (r/min)

iTROL / HEIDENHAIN Built-in 15,000rpm Power (kW[HP)

Torque (N∙m[lbf∙ft]) 26kW[34.9HP] (S6-25%)

26

120 [88.5]

S6-25% (107A)

0

3,300

120N∙m[88.5lbf∙ft] (S6-25%)

75N∙m[55.3lbf∙ft] (Cont.) S6-25% (107A)

S6-40% (86A)

S6-40% (86A)

S6-60% (73A)

S6-60% (73A)

S1 (60A)

S1 (60A)

15,000

Spindle Speed (r/min)

75 [55.3]

0

Vertical Machining Center

16.2 [21.7]

KF Series

Power (kW[HP)

3,300

15,000

Spindle Speed (r/min)


Specifications Standard & Optional

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable KF4600

KF6700

KF4600

KF6700

FANUC

Machine Guidance (HW-MCG)

8,000rpm (β/18.5kW [24.8HP]) FANUC

Tool Monitoring (HW-TM)

10,000rpm (β/18.5kW [24.8HP])

FANUC

DNC Software (HW-eDNC)

12,000rpm (18.5kW [24.8HP])

FANUC

Spindle Heat Distortion Compensation (HW-TDC)

○ (20K ●)

15,000rpm (25kW [33.5HP]) FANUC

Spindle Warm up Function (HW-WARMUP)

20,000rpm (22kW [29.5HP]) FANUC

-

Energy Saving System (HW-ESS)

12,000rpm (16.2kW [21.7HP]) iTROL

-

Machine Monitoring System (HW-MMS)

15,000rpm (26kW [38.9HP]) iTROL

-

Tool Offset Measurement (HW-TOM)

☆ (20K ●)

8,000rpm

Machining Condition Selection (HW-MCS)

☆ (20K ●)

Over 12,000rpm

Adaptive Feed Control (HW-AFC)

☆ (20K ●)

Conversational Program (HW-DPRO)

Spindle 8,000rpm (15kW [20.1HP])

Spindle Cooling System ATC ATC Extension

S/W

30

Electric Device

40

Call Light

1 Color : ■

BBT40

Call Light

2 Color : ■■

HSK-A63 (12K, 15K, 20K)

Call Light

3 Color : ■■■

Call Light & Buzzer

3 Color : ■■■B

CAT40/BCV40

Electric Cabinet Light

U-Center

D'andrea

Remote MPG

Pull Stud

45°

3 Axis MPG

Tool Shank Type

Table & Column

Work Counter

Digital

T-Slot Table

Total Counter

Digital

NCRotary Table

Tool Counter

Digital

200mm (7.9″)

○ (15K -)

-

Multi Tool Counter

Digital

300mm (11.8″) -Direct Sp.)

-

Electric Circuit Breaker

AVR (Auto Voltage Regulator)

High Column Coolant System

Transformer

Std. Coolant (Main Spindle Nozzle)

25kVA

Auto Power Off

○ (20K ●)

20bar (290 psi)

Back up Module for Black out

30bar (435 psi), 20ℓ(5.3 gal)

TACO

70bar (1,015 psi), 15ℓ(4 gal)

SMC

70bar (1,015 psi), 30ℓ(7.9 gal)

TLM (Marposs/Renishaw/Blum)

Top Cover

Tool Broken Detective Device

Shower Coolant

Linear Scale

Gun Coolant

Bed Flushing Coolant

Coolant Level Sensor (Only for Chip Conveyor, Bladder Type)

Air Gun

Environment

Cutting Air Blow

○ (20K ●)

Tool Measuring Air Blow (Only for TLM)

Air Blow for Automation

Thru MQL Device (Without MQL)

Through Spindle Coolant

Measuring Device Air Zero

Touch

○ (20K ●)

Laser

Air Conditioner

Oil Mist Collector

Oil Skimmer (Only for Chip Conveyor)

MQL (Minimal Quantity Lubrication)

Coolant Chiller (Sub Tank)

Fixture & Automation

Power Coolant System (For Automation)

Std.

High Speed

Chip Disposal Coolant Tank

Upper Chip Conveyor (Hinge) Screw Type Chip Conveyor Drum Filter Type Chip Conveyor

Chip Wagon

Auto Door

X/Y/Z Axis

400ℓ(105.7 gal)

-

Auto Shutter (Only for Automatic System)

590ℓ(155.9 gal)

-

Sub O/P

○*

Single

Left

Channel

Right

1Axis

Rear

2Axis

Left

External M Code 4ea

Right

Automation Interface

Left

16 Contact

Right

32 Contact

Left

Right

Rear

Standard (180ℓ[47.5 gal])

Swing (200ℓ[52.8 gal])

Large Swing (290ℓ[76.6 gal])

Large Size (330ℓ[87.2 gal])

Customized

Interior Screw Chip Conveyor Flood Chip Conveyor (Hinge/Scraper)

Work Measuring Device

* KF4600 : No bed flushing coolant for interior screw conveyor option. Specifications are subject to change without notice for improvement.

NC Rotary TableI/F Control of Additional Axis

I/O Extension (In & Out) Hyd. Device

Std. Hyd. Unit

45bar (653 psi)

-

-

70bar (1,015 psi)

100bar (1,450 psi)

Customized

ETC Tool Box Customized Color CAD&CAM Software

Need for Munsel No.


Specifications Standard & Optional KF5600C

KF5600

KF5600C

Machine Guidance (HW-MCG)

Tool Monitoring (HW-TM)

DNC Software (HW-eDNC)

○ (20K ●)

Spindle Warm up Function (HW-WARMUP)

Energy Saving System (HW-ESS)

Machine Monitoring System (HW-MMS)

Tool Offset Measurement (HW-TOM)

☆ (20K ●)

Machining Condition Selection (HW-MCS)

☆ (20K ●)

Adaptive Feed Control (HW-AFC)

☆ (20K ●)

1 Color : ■

2 Color : ■■

Call Light

3 Color : ■■■

Call Light & Buzzer

3 Color : ■■■B

Electric Cabinet Light

Remote MPG

3 Axis MPG

S/W

8,000rpm (15kW [20.1HP])

FANUC

8,000rpm (β/18.5kW [24.8HP])

FANUC

10,000rpm (β/18.5kW [24.8HP])

FANUC

12,000rpm (18.5kW [24.8HP]) FANUC

15,000rpm (25kW [33.5HP]) FANUC

-

20,000rpm (22kW [29.5HP]) FANUC

-

12,000rpm (16.2kW [21.7HP]) iTROL

15,000rpm (26kW [38.9HP]) iTROL

-

12,000rpm (17kW [22.8HP]) HEIDENHAIN

15,000rpm (26kW [38.9HP]) HEIDENHAIN

-

8,000rpm

Over 12,000rpm

Electric Device Call Light

30

Call Light

40

BBT40

HSK-A63 (12K, 15K, 20K)

CAT40/BCV40

U-Center

D'andrea

Pull Stud

45°

T-Slot Table NCRotary Table

Spindle Cooling System ATC ATC Extension

Tool Shank Type

Digital

Total Counter

Digital

Tool Counter

Digital

Multi Tool Counter

Digital

Electric Circuit Breaker

200mm (7.9″)

-

-

AVR (Auto Voltage Regulator)

300mm (11.8″) -Direct Sp.)

-

Std. Coolant (Main Spindle Nozzle)

20bar (290 psi)

30bar (435 psi), 20ℓ(5.3 gal)

70bar (1,015 psi), 15ℓ(4 gal)

70bar (1,015 psi), 30ℓ(7.9 gal)

Top Cover

Shower Coolant

Gun Coolant

Bed Flushing Coolant

Air Gun

○ (20K ●)

Tool Measuring Air Blow (Only for TLM)

Air Blow for Automation

Thru MQL Device (Without MQL)

Coolant Chiller (Sub Tank)

Power Coolant System (For Automation)

400ℓ(105.7 gal)

590ℓ(155.9 gal)

-

-

Left

Right

Rear

Left

Right

Left

Cutting Air Blow

Chip Disposal Coolant Tank Interior Screw Chip Conveyor Flood Chip Conveyor (Hinge/Scraper) Upper Chip Conveyor (Hinge) Screw Type Chip Conveyor Drum Filter Type Chip Conveyor

Chip Wagon

Transformer

25kVA

○ (20K ●)

TACO

SMC

Auto Power Off Back up Module for Black out

Coolant System

Through Spindle Coolant

Conversational Program (HW-DPRO)

Work Counter

Table & Column

High Column

Spindle Heat Distortion Compensation (HW-TDC)

Right

Left

Right

Rear

Standard (180ℓ[47.5 gal])

Swing (200ℓ[52.8 gal])

Large Swing (290ℓ[76.6 gal])

Large Size (330ℓ[87.2 gal])

Customized

Specifications are subject to change without notice for improvement.

Measuring Device Air Zero Work Measuring Device

Touch

○ (20K ●)

Laser

Air Conditioner

Oil Mist Collector

Oil Skimmer (Only for Chip Conveyor)

MQL (Minimal Quantity Lubrication)

Std.

High Speed

Auto Shutter (Only for Automatic System)

Sub O/P

Single

Channel

1Axis

2Axis

External M Code 4ea

Automation Interface

16 Contact

32 Contact

TLM (Marposs/Renishaw/Blum) Tool Broken Detective Device Linear Scale

X/Y/Z Axis

Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment

Fixture & Automation Auto Door

NC Rotary TableI/F Control of Additional Axis

I/O Extension (In & Out) Hyd. Device

Std. Hyd. Unit

45bar (653 psi)

-

-

70bar (1,015 psi)

100bar (1,450 psi)

Customized

ETC Tool Box Customized Color CAD&CAM Software

Need for Munsel No.

Vertical Machining Center

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable KF5600

KF Series

Spindle

36 + 37


◼︎ : Max. height | ◼︎ : Height to ATC cover | ◼︎ : Height to Z-axis motor

+LJK &ROXPQ

= 6WURNH

External Dimensions

.) .) &

.) & +LJK &ROXPQ

'LUHFW +LJK &ROXPQ

%XLOW LQ +LJK &ROXPQ

7 +LJK &ROXPQ

7 +LJK &ROXPQ

+LJK &ROXPQ

Specifications unit : mm(in)

KF4600


(PEHGHG

◼︎ : Max. height | ◼︎ : Height to ATC cover | ◼︎ : Height to Z-axis motor

= 6WURNH .)

.) &

3HQGDQW

38 + 39

Vertical Machining Center

KF Series

3HQGDQW

(PEHGGHG $XWR 'RRU

.) & +LJK &ROXPQ 3HQGDQW

.) & +LJK &ROXPQ (PEHGHG

External Dimensions

+LJK &ROXPQ

%XLOW LQ 'LUHFW

.) & +LJK &ROXPQ

.) 7 7

.) & 7 7

.) & +LJK &ROXPQ 7 7

.) & +LJK &ROXPQ

.) .) &

.) & +LJK &ROXPQ

Specifications unit : mm(in)

KF5600


+LJK &ROXPQ

7 +LJK &ROXPQ

7 +LJK &ROXPQ

+LJK &ROXPQ

3HQGDQW

(PEHGGHG $XWR 'RRU

.) & +LJK &ROXPQ 3HQGDQW

.) & +LJK &ROXPQ (PEHGHG

Specifications

External Dimensions unit : mm(in)

KF6700

◼︎ : Max. height | ◼︎ : Height to ATC cover | ◼︎ : Height to Z-axis motor


Specifications Tool Shank

unit : mm(in)

BT40/BBT40, BIG PLUS 10 1 (0.04) (BBT40,BIG BIG PLUS) BT40/BBT40, PLUS (0.39)

HSK A-63 (Built-in)

15.8 (0.625)

7/24

7/24

60°

3.2 (0.125) 68.25 (2.687)

60°

3.2 (0.125) 68.25 (2.687)

16 (0.629)

20 (0.78) 20 (0.78)

5/8″-11

45°

45°

32.15 (1.266) 32.15 (1.266)

25 22.5 (0.983) (0.888) 25 22.5 (0.983) (0.888)

KF Series

Vertical Machining Center

Ø5 (Ø0.19) Ø5 (Ø0.19)

Ø4 (Ø0.15)

5/8″-11

15 (0.59)15 (0.59)

Ø44.5 (1.75)Ø44.5 (1.75)

Ø63.5 (2.5) Ø63.5 (2.5)

15.8 (0.625)

1 (0.04) (BCV40)

26.5 (1.04)

Ø10 (Ø0.39)

6.3 (0.248) CAT40/BCV40

1 (0.04)

40 + 41

26.5 (1.04)

Ø10 (Ø0.39)

18 (0.7) 26(1.02)

CAT40/BCV40 (BCV40)

26.5 (1.04) 20 (0.78) 26.5 (1.04) 20 (0.78)

16 (0.629)

18 (0.7) 26(1.02)

Ø63(Ø2.48) Ø63(Ø2.48)

18 (0.7)

18 (0.7)

Ø48.010 Ø48.010 (Ø1.89) (Ø1.89)

60°

19.05 (0.75)

3 (0.11)

35 (1.38)

60°

19.05 (0.75)

Ø3Ø4 (Ø0.15) (Ø0.11) Ø3 (Ø0.11)

Ø15 (Ø0.59) Ø15 (Ø0.59)

29 (1.14)

HSK A-63 (Built-in)

6.3 (0.248)

11.5(0.45)

35 (1.38) 6 (0.24)

2. R0.4

2. R0.4 1BP5

1BP5

Ø5 (0.097) Ø5 (0.097)

65.4 (2.57)

P53 (0.11)

Ø3 (0.118) Ø3 (0.118)

27 (1.06)

11.5(0.45)

12.54 (0.49)

65.4 (2.57) 2 (0.08) (BT40)

29 (1.14)

P5

12.54 (0.49)

27 (1.06) 16.6 (0.65) 60°

Ø10 (Ø0.39)

6 7/24 (0.24)

Ø10 (Ø0.39)

7/24

45°

16.383 16.383 (0.645) (0.645)

Ø44.45 Ø44.45 (Ø1.75″) (Ø1.75″)

Ø63 (Ø2.48″) Ø63 (Ø2.48″)

M16

2 (0.08) (BT40)

60°

16.6 (0.65)

22.6 (0.88)

45°

16.1 (0.63)

M16 1 (0.04) (BBT40, BIG PLUS)

10 (0.39)

16.1 (0.63)

22.6 (0.88)

3 11.5 (0.118) (0.453) 3 11.5 (0.118) (0.453)


Specifications Table Dimensions

KF4600

450 (17.7) 1050 (41.3)

{79.88(3.1)}

230

79.88 (3.1)

560 (22)

280 (11) 280 (11)

75 (3)

125 (4.9)

125 (4.9)

125 85 (4.9) (3.3)

KF6700

100 (3.9)

650 (25.6)

650 (25.6) 1500 (59)

100 (3.9)

335 (18.2)

550 (21.6) 1250 (49.2)

85 125 (3.3) (4.9) 126.5 (5) 353.01 (13.9)

0.5 (0.02)

T-SLOT DETAIL

75 (3)

670 (26.4)

550 (21.6)

39.94(1.6)

Ø (Ø 542 21 .7 .4 )

30 (1.2)

KF5600

{378.01(148.9)}

0 Ø46 .1) 8 (Ø1

Standard Block

335 (18.2)

{151.51(6)} 75 (3)

18 H8 +0.027 0.000

18 (0.7) 12 (0.5)

460 (18.1)

C1

80 100 100 100 100 80 (3.1) (3.9) (3.9) (3.9) (3.9) (3.1)

60 Ø4 8.1) (Ø1

450 (17.7)

{39.94(1.6)}

Ø5 (Ø2 42.7 1.4 )

{151.51(6)} 75 (3) {378.01(148.9)}

18 H12 +0.180 0.000

230

70 80 80 80 80 70 (2.8) (3.1) (3.1) (3.1) (3.1) (2.8)

60 Ø4 8.1) (Ø1

{39.94(1.6)} {79.88(3.1)}

Ø ( Ø 542 21 .7 .4)

unit : mm(in)


Specifications Specifications

[

MODEL

1,050×460 (41.3″x18.1″)

kg(lb)

600 (1,323)

Travel (X/Y/Z)

mm(in)

900/460/520 (35.4″/18.1″/20.5″)

Rapid Traverse Rate (X/Y/Z)

m/min

36/36/36 (1,417/ 1,417/ 1,417)

Distance from Table Surface to SP

mm(in)

150 ~ 670 [870] (5.9″ ~ 26.4″ [34.3″]) [Built-in : 150 ~ 670(5.9″ ~ 26.4″)

Distance from Column to SP. center

mm(in)

510 (20.1″)

Maximum Load Capacity

Slide Type Number of Tools Tool Shank

ATC

-

BBT40 [12K, 15K : HSK-A63] Ø80 (Ø3.1″) [Ø76 (Ø3″)]/Ø125 (Ø4.9″)

Max. Tool Length

mm(in)

300 (11.8″)

Max. Tool Weight

kg(lb)

8 (18) RANDOM

-

T-T

sec

1.4

C-C

sec

3.2

Coolant Tank

ℓ(gal)

400 (105.7)

Lubricating Tank

ℓ(gal)

4 (1) [Built-in : 4+2 (1+0.5)]

Hydraulic Tank Air Consumption (0.5MPa) Electric Power Supply Thickness of Power Cable Voltage

Machine

30 [40]

Max. Tool Dia. (W.T / W.O)

Tool Change Time

power Supply

ROLLER TYPE LM GUIDE

mm(in)

Tool Selection Method

tank Capacity

ea

Vertical Machining Center

Feed

mm(in)

Table Size (L×W)

KF Series

Table

] : Option

KF4600

ℓ(gal)

15 (4)

ℓ/min(gal)

110 (29)

42 + 43

26 [Built-in : 32]

KVA

Over 25 [Built-in : Over 35]

Sq

220/60 (200/50*)

V/Hz

Floor Space (L×W)

mm(in)

2,805×2,180 (110.4″×85.8″)

Height

mm(in)

3,026 (119.1″) [Built-in : 2,760 (108.7″)]

Weight

kg(lb)

6,000 (13,228)

Spindle

[

ITEM HW FANUC i Series

HW FANUC i Series [FANUC 32i-B]

HYUNDAI-iTROL

Spindle RPM r/min

Spindle Power Output (Max./Cont.) kW (HP)

Spindle Torque (Max./Cont.) N.m (lbf.ft)

8,000 (β)

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[10,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[8,000]

15/11 (20.1/14.8)

286/143 (210.9/105.5)

[12,000]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

Spindle Driving Method

Direct

[15,000]

25/22 (33.5/29.5)

167/95 (123.2/70)

BUILT-IN

[12,000]

16.2/8.5 (21.7/11.4)

119.7/63 (88.3/46.5)

Direct

[15,000]

26/26 (34.9/34.9)

120/75 (88.5/55.3)

Built-In

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

] : Option


Specifications Specifications

[

MODEL

Table

Feed

Table Size (L×W) Maximum Load Capacity

1,100/560/520 (43.3″/22″/20.5″)

m/min

40/40/36 (1,575/1,575/1,417) [FANUC (β) Motor : 36/36/36 (1,417/1,417/1,417)]

Distance from Table Surface to SP

mm(in)

150 ~ 670 (5.9″ ~ 26.4″)

Distance from Column to SP. center

mm(in)

595 (23.4″)

-

ROLLER TYPE LM GUIDE

ea

30 [40]

-

BBT40 [12K, 15K, 20K : HSK-A63]

Max. Tool Dia. (W.T / W.O)

mm(in)

Ø80 (Ø3.1″) [Ø76 (Ø3″)]/Ø125 (Ø4.9″)

Max. Tool Length

mm(in)

300 (11.8″)

Max. Tool Weight

kg(lb)

Tool Selection Method Tool Change Time

8 (18) RANDOM

-

T-T

sec

1.4

C-C

sec

3.2

Coolant Tank

ℓ(gal)

400 (105.7)

Lubricating Tank

ℓ(gal)

4 [Built-in : 4+2]

Hydraulic Tank Air Consumption (0.5MPa) Electric Power Supply

ℓ(gal)

15 (4)

ℓ/min(gal)

110 (29) 26 [Built-in : 32]

KVA

Thickness of Power Cable Voltage

Machine

1,000 (2,205)

mm(in)

Tool Shank

power Supply

1,250×560 (49.2″×22″)

kg(lb)

Rapid Traverse Rate (X/Y/Z)

Number of Tools

tank Capacity

mm(in)

Travel (X/Y/Z)

Slide Type

ATC

] : Option

KF5600

Over 25 [Built-in : Over 35]

Sq

220/60 (200/50*)

V/Hz

Floor Space (L×W)

mm(in)

2,830×2,178 (111.4″×85.7″)

Height

mm(in)

3,106 (122.3″) [Built-in : 2,795 (110″) ]

Weight

kg(lb)

7,400 (1,6314)

Spindle

[

Spindle RPM r/min

Spindle Power Output (Max./Cont.) kW (HP)

Spindle Torque (Max./Cont.) N.m (lbf.ft)

[8,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[10,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

8,000

15/11 (20.1/14.8)

286/143 (210.9/105.5)

HW FANUC i Series [FANUC 32i-B]

[12,000]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[15,000]

25/22 (33.5/29.5)

167/95 (123.2/70)

FANUC 31i-B [32i-B]

[20,000]

22/18.5 (29.5/24.8)

98/80 (72.3/59)

[12,000]

16.2/8.5 (21.7/11.4)

119.7/63 (88.3/46.5)

Direct

[15,000]

26/26 (34.9/34.9)

120/75 (88.5/55.3)

Built-In

[12,000]

17/10 (22.8/13.4)

108.6/63.7 (8047)

Direct

[15,000]

26/26 (34.9/34.9)

120/75 (88.5/55.3)

Built-In

ITEM HW FANUC i Series

HYUNDAI-iTROL

HEIDENHAIN

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

] : Option

Spindle Driving Method

Direct

Built-In


Specifications Specifications

[

MODEL

Maximum Load Capacity

mm(in)

1,100/560/635 (43.3″/22″/25″)

m/min

40/40/36 (1,575/1,575/1,417) [FANUC (β) Motor : 36/36/36 (1,417/1,417/1,417)]

Distance from Table Surface to SP

mm(in)

150 ~ 785 (5.9″ ~ 30.9″) [450 ~ 1,085 (17.7″ ~ 42.7″)]

Distance from Column to SP. center

mm(in)

595 (23.4″)

Tool Shank

ROLLER TYPE LM GUIDE 30 [40]

-

BBT40 [12K : HSK-A63]

Max. Tool Dia. (W.T / W.O)

Ø80 (Ø3.1″) [Ø76 (Ø3″)]/Ø125 (Ø4.9″)

Max. Tool Length

mm(in)

300 (11.8″)

Max. Tool Weight

kg(lb)

Tool Change Time

8 (18) RANDOM

-

T-T

sec

1.4

C-C

sec

3.2

Coolant Tank

ℓ(gal)

400 (105.7)

Lubricating Tank

ℓ(gal)

4 (1)

Hydraulic Tank Air Consumption (0.5MPa) Electric Power Supply

ℓ(gal)

15 (4)

ℓ/min(gal)

110 (29)

44 + 45

26

KVA

Thickness of Power Cable Voltage

Machine

ea

mm(in)

Tool Selection Method

power Supply

1,000 (2,205)

Rapid Traverse Rate (X/Y/Z)

Number of Tools

tank Capacity

1,250×560 (49.2″×22″)

kg(lb)

Travel (X/Y/Z)

Slide Type

ATC

mm(in)

Vertical Machining Center

Feed

Table Size (L×W)

KF Series

Table

] : Option

KF5600C

Over 25

Sq

220/60 (200/50*)

V/Hz

Floor Space (L×W)

mm(in)

2,830×2,178 (111.4″×85.7″)

Height

mm(in)

3,221 (126.8″) [3,521 (138.6″)]

Weight

kg(lb)

7,550 (16,645)

Spindle

[

ITEM HW FANUC i Series

Spindle RPM r/min

Spindle Power Output (Max./Cont.) kW (HP)

Spindle Torque (Max./Cont.) N.m (lbf.ft)

[8,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[10,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

HW FANUC i Series [FANUC 32i-B]

8,000

15/11 (20.1/14.8)

286/143 (210.9/105.5)

[12,000]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

HYUNDAI-iTROL

[12,000]

16.2/8.5 (21.7/11.4)

119.7/63 (88.3/46.5)

HEIDENHAIN

[12,000]

17/10 (22.8/13.4)

108.6/63.7 (8047)

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

] : Option

Spindle Driving Method

Direct


Specifications Specifications

[

MODEL

Table

Feed

Table Size (L×W) Maximum Load Capacity

1,300/670/635 (51.2″/26.4″/25″)

m/min

36/36/30 (1,417/1,417/1,181) [20K : 30/30/30 (1,181/ 1,181/ 1,181)]

Distance from Table Surface to SP

mm(in)

150 ~ 785 (5.9″ ~ 30.9″)

Distance from Column to SP. center

mm(in)

670 (26.4″)

-

ROLLER TYPE LM GUIDE

ea

30 [40]

-

BBT40 [12K, 15K, 20K : HSK-A63]

Max. Tool Dia. (W.T / W.O)

mm(in)

Ø80 [Ø76]/Ø125 (Ø3.1″[Ø3″]/Ø4.9″)

Max. Tool Length

mm(in)

300 (11.8″)

Max. Tool Weight

kg(lb)

Tool Selection Method Tool Change Time

8 (17.6) RANDOM

-

T-T

sec

1.4

C-C

sec

3.2 [20K : 3.3]

Coolant Tank

ℓ(gal)

590 (155.9)

Lubricating Tank

ℓ(gal)

4 [15K, 20K : 4+2]

Hydraulic Tank Air Consumption (0.5MPa) Electric Power Supply

ℓ(gal)

15 (4)

ℓ/min(gal)

110 (29) 26 [15K, 20K : 32]

KVA

Thickness of Power Cable Voltage

Machine

1,300 (2,866)

mm(in)

Tool Shank

power Supply

1,500×670 (59″x26.4″)

kg(lb)

Rapid Traverse Rate (X/Y/Z)

Number of Tools

tank Capacity

mm(in)

Travel (X/Y/Z)

Slide Type

ATC

Over 25 [15K, 20K : Over 35]

Sq

220/60 (200/50*)

V/Hz

Floor Space (L×W)

mm(in)

3,350×2,529 (131.9″x99.6″)

Height

mm(in)

3,198 (125.9″)

Weight

kg(lb)

9,500 (20,944)

Spindle

[

Spindle RPM r/min

Spindle Power Output (Max./Cont.) kW (HP)

Spindle Torque (Max./Cont.) N.m (lbf.ft)

[8,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[10,000 (β)]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

8,000

15/11 (20.1/14.8)

286/143 (210.9/105.5)

HW FANUC i Series [FANUC 32i-B]

[12,000]

18.5/11 (24.8/14.8)

118/70 (87/51.6)

[15,000]

25/22 (33.5/29.5)

167/95 (123.2/70)

FANUC 31i-B [32i-B]

[20,000]

22/18.5 (29.5/24.8)

98/80 (72.3/59)

ITEM HW FANUC i Series

] : Option

KF6700

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

] : Option

Spindle Driving Method

Direct

Built-In


Controller HYUNDAI WIA FANUC i Series

Simultaneously controlled axes Least setting Unit Least input increment Inch / Metric conversion High response vector control Interlock Machine lock Backlash compensation Position switch LCD / MDI Feedback Stored stroke check 1 Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Program restart Wrong operation prevention Program check function Single block Search function Handle interruption Interpolation functions Nano interpolation Positioning Linear interpolation Circular interpolation Exact stop mode Dwell Skip Reference position return Single direction positioning Thread synchronous cutting Helical interpolation Feed function / Acc. & Dec. control Manual feed Cutting Feed command Feedrate override Rapid traverse override Override cancel Feed per minute Feed per revolution Cylindrical interpolation Inverse time feed Look-ahead block Program input Tape Code Optional block skip Absolute / Incremental program Program stop / end Maximum command unit Plane selection Workpiece coordinate system Manual absolute Programmable data input Sub program call Custom macro G code system

3 axes (X, Y, Z) 4 axes (X, Y, Z, B) 3 axes [Max. 4 axes] X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg G20 / G21 All axes / Each axis All axes ± 0 ~ 9999 pulses (Rapid traverse / Cutting feed) 10.4 inch color LCD Absolute motor feedback Over travel

Needed DNC software / CF card

Dry run, Program check, Z axe Machine lock Stored limit check before move Program Number / Sequence Number

Programmable mirror image G code preventing buffering Optional chamfering corner R Polar coordinate command Scaling Coordinate system rotation Auxiliary function / Spindle speed function Auxiliary function Spindle speed function Spindle override Spindle orientation Retraction for rigid tapping FSSB high speed rigid tapping Tool function / Tool compensation Tool function Tool life management Tool offset pairs Tool nose / radius compensation Tool length offset Tool offset memory C Tool length measurement Editing function Part program storage size No. of registerable programs Program protect Background editing Extended part program editing Memory card program edit Data input / output & Interface I/O interface

G00 G01 G02, G03 Single : G09, Continuous : G61 G04, 0 ~ 9999.9999 sec G31 1st reference : G28 2nd reference : G30 Ref. position check : G27 G60 G33 Circular + Linear 2 axes (Max.) Rapid traverse Jog : 0 ~ 5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulses Reference position return Direct input F code 0 ~ 200% (10% Unit) F0% (F1%), F25%, F50%, F100% G94 G95 G07.1 G93 20 blocks (AI APC) EIA / ISO 1 ea G90 / G91 M00, M01 / M02, M30 ± 999,999.999 mm (± 99,999.9999 inch) X-Y : G17 / Z-X : G18 / Y-Z : G19 G52, G53, 48 pairs (G54.1 P1 ~ 48) Fixed ON G10 10 folds nested #100 ~ #199, #500 ~ #999 A

] : Option ☆ Needed technical consultation

Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display & Operation Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Power consumption monitoring Spindle / Servo setting screen Multi language display Display language switching LCD Screen Saver Option Additional optional block skip Fast ethernet Data server Protection of data at 8 levels Additional Axis Manual Guide i Manual handle feed Addition of custom macro Tool management function Part program storage size No. registerable programs Add. Workpiece AICC Ⅱ

Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.

G51.1, G50.1 G4.1 G15, G16 G50, G51 G68, G69 M & 4 digit S & 5 digit , Binary output 0% ~ 150% (10% Unit) M19

Max. T8 digit 400 pairs G40, G41, G42 G43, G44, G49 Tool geometry and wear (Cutter and tool length) Z axe Input C 1280m (512KB) 400 ea

Copy, move and change of NC program

RS 232C serial port, CF card, USB memory Embedded Ethernet interface

Alarm & Operator message & Operation

Spindle / Servo load etc. Spindle & Servo Support 20 languages Selection of 5 optional Languages Screen saver

9 ea ☆ Needed option board Needed option board

Conversational auto program 2/3 units #100 ~ #199, #500 ~ #999, #98000 ~ #98499 5120m (2MB) Max. 1000 EA Max. 300 pairs (G54.1 P1 ~ P300) 40 blocks 200 blocks 400 blocks ☆

Vertical Machining Center

Control axes

[ Program input

KF Series

Controlled axis / Display / Accuracy Compensation

46 + 47


Controller FANUC 32i-B

[

Controlled axis / Display / Accuracy Compensation

Auxiliary function / Spindle speed function

Control axes Simultaneously controlled axes

Auxiliary function Level-up M Code Spindle speed command Spindle override Spindle orientation FSSB high speed rigid tapping Tool function / Tool compensation Tool function Tool life management Tool offset pairs Tool nose radius compensation Tool nose length compensation Tool offset memory C Tool length measurement Editing function Part program storage size No. of registerable programs Program protect Background editing Extended part program editing Memory card program edit Data input / output & Interface

Least setting Unit Least input increment Inch / Metric conversion High response vector control Interlock Machine lock Backlash compensation Position switch LCD / MDI Feedback Stored stroke check 1 Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Program restart Wrong operation prevention Program check function Single block Search function Interpolation functions Nano interpolation Positioning Linear interpolation Cylinderical interpolation Exact stop mode Dwell Skip Reference position return Thread synchronous cutting Helical interpolation Feed function / Acc. & Dec. control Manual feed Cutting Feed command Feedrate override Rapid traverse override Override cancel Feed per minute Feed per revolution Look-ahead block Program input Tape Code Optional block skip Absolute / Incremental program Program stop / end Maximum command unit Plane selection Workpiece coordinate system Manual absolute Programmable data input Sub program call Custom macro G code system Programmable mirror image G code preventing buffering Including Chamfering / Corner R Canned cycle Coordinate rotation

3 axes (X, Y, Z) 4 axes (X, Y, Z, B) 3 axes [Max. 4 axes] X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg G20 / G21 All axes / Each axis All axes ± 0 ~ 9999 pulses (Rapid traverse / Cutting feed) 10.4 inch color LCD Absolute motor feedback Over travel

Needed DNC software / CF card

Dry run, Program check Z axes Machine lock, Stroek check before move Program Number / Sequence Number

G00 G01 G02, G03 Single : G09, Continuous : G61 G04, 0 ~ 9999.9999 sec G31 1st reference : G28 2nd reference : G27 Ref. position check : G30 G33 Circular + Linear interpolation 2 axes(max.) Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulses Reference position return Direct input F code 0 ~ 200% (10% Unit) F0% (F1%), F25%, F50%, F100% G94 G95 40 Block 200 Block (Mold) EIA / ISO 1 ea G90 / G91 M00, M01 / M02, M30 ± 999,999.999 mm (± 99,999.9999 inch) X-Y : G17 / Z-X : G18 / Y-Z : G19 G52, G53, 6 pairs (G54 ~ G59) Fixed ON G10 10 folds nested #100 ~ #149, #500 ~ #549 A G51.1, G50.1 G4.1 G73, G74, G76, G80 ~ G89 G68, G69

I/O interface Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Power consumption monitoring Spindle / Servo setting screen Multi language display Display language switching LCD Screen Save Processing select Option Additional optional block skip Fast ethernet Data server Protection of data at 8 levels Sub Spindle control Polar coordinate command Polar coordinate interpolation Cylinderical interpolation One-way positioning Stored stroke check 2, 3 Inverse-time feed Scaling Manual guide i Handle interrupt Manual handle feed Additional custom macro variables Retraction for rigid tapping Tool management function Tool offset number Program storage capacity Program registration number Additional work coordinate AICC Ⅱ

Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.

] : Option ☆ Needed technical consultation M & 4 digit Multi / Bypass M code S & 5 digit , Binary output 0% ~ 150% (10% Unit) M19

Max. T 8 digit 256 pairs ☆ 64 pairs G40, G41, G42 G43, G44, G49 Tool length, diameter, abrasion(length, diameter) Z axes Input C 640m (256KB) 500 ea

Copy, move and change of NC program

RS 232C serial port, CF card, USB memory Embedded Ethernet interface

Alarm & Operator message & Operation

Spindle / Servo load etc. Spindle & Servo Support 20 languages Selection of 5 optional Languages Screen saver Speed/ridigity setting

9 ea ☆ Needed option board Needed option board

G15, G16 G12.1, G13.1 G07.1 G60 G93 G50, G51 Conversational auto program 2/3 units #100~#199, #500~#999 #100~#199, #500~#999, #98000~#98499

Max. 400 pair 512KB ~ 2MB Max. 1000 ea 48 pair (G54.1 P1 ~ P48) 200 block 400 block ☆


Controller

Auxiliary function / Spindle speed function

Control axes Simultaneously controlled axes

Auxiliary function Level-up M Code Spindle speed command Spindle override Spindle orientation FSSB high speed rigid tapping Tool function / Tool compensation Tool function Tool life management Tool offset pairs Tool nose radius compensation Tool nose length compensation Tool offset memory C Tool length measurement Editing function Part program storage size No. of registerable programs Program protect Background editing Extended part program editing Memory card program edit Data input / output & Interface

Least setting Unit Least input increment Inch / Metric conversion High response vector control Interlock Machine lock Backlash compensation Position switch LCD / MDI Feedback Stored stroke check 1 Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Program restart Wrong operation prevention Program check function Single block Search function Interpolation functions 나노보간 위치결정 직선보간 원호보간 이그젝트 스톱모드 드웰 스킵 기능 원점 복귀 나사절삭 동기이송 헬리컬 보간 Feed function / Acc. & Dec. control Manual feed Cutting Feed command Feedrate override Rapid traverse override Override cancel Feed per minute Feed per revolution Look-ahead block Program input Tape Code Optional block skip Absolute / Incremental program Program stop / end Maximum command unit Plane selection Workpiece coordinate system Manual absolute Programmable data input Sub program call Custom macro G code system Programmable mirror image G code preventing buffering Including Chamfering / Corner R Canned cycle Coordinate rotation

3 axes (X, Y, Z) 4 axes (X, Y, Z, B) 3 axes [Max. 4 axes] X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 1 deg [0.001] deg G20 / G21 All axes / Each axis All axes ± 0 ~ 9999 pulses (Rapid traverse / Cutting feed) 10.4 inch color LCD Absolute motor feedback Over travel

Needed DNC software / CF card

Dry run, Program check Z axes Machine lock, Stroek check before move Program Number / Sequence Number

G00 G01 G02, G03 Single : G09, Continuous : G61 G04, 0 ~ 9999.9999 sec G31 1st reference : G28 2nd reference : G27 Ref. position check : G30 G33 Circular + Linear interpolation 2 axes(max.) Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulses Reference position return Direct input F code 0 ~ 200% (10% Unit) F0% (F1%), F25%, F50%, F100% G94 G95 40 Block 200 Block (Mold) EIA / ISO 1 ea G90 / G91 M00, M01 / M02, M30 ± 999,999.999 mm (± 99,999.9999 inch) X-Y : G17 / Z-X : G18 / Y-Z : G19 G52, G53, 6 pairs (G54 ~ G59) Fixed ON G10 10 folds nested #100 ~ #149, #500 ~ #549 A G51.1, G50.1 G4.1 G73, G74, G76, G80 ~ G89 G68, G69

I/O interface Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Power consumption monitoring Spindle / Servo setting screen Multi language display Display language switching LCD Screen Save Processing select Option Additional optional block skip Fast ethernet Data server Protection of data at 8 levels Sub Spindle control Polar coordinate command Polar coordinate interpolation Cylinderical interpolation One-way positioning Stored stroke check 2, 3 Inverse-time feed Scaling Manual guide i Handle interrupt Manual handle feed Additional custom macro variables Retraction for rigid tapping Tool management function Tool offset number Program storage capacity Program registration number Additional work coordinate AICC Ⅱ

Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.

] : Option ☆ Needed technical consultation M & 4 digit Multi / Bypass M code S & 5 digit , Binary output 0% ~ 150% (10% Unit) M19

Max. T 8 digit 256 pairs ☆ 64 pairs G40, G41, G42 G43, G44, G49 Tool length, diameter, abrasion(length, diameter) Z axes Input C 640m (256KB) 500 ea

Copy, move and change of NC program

RS 232C serial port, CF card, USB memory Embedded Ethernet interface

Vertical Machining Center

[

Controlled axis / Display / Accuracy Compensation

KF Series

FANUC 31i-B

48 + 49 Alarm & Operator message & Operation

Spindle / Servo load etc. Spindle & Servo Support 20 languages Selection of 5 optional Languages Screen saver Speed/ridigity setting

9 ea ☆ Needed option board Needed option board

G15, G16 G12.1, G13.1 G07.1 G60 G93 G50, G51 Conversational auto program 2/3 units #100~#199, #500~#999 #100~#199, #500~#999, #98000~#98499

Max. 2000 pair ☆ 512KB ~ 8MB ☆ Max. 4000 ea ☆ Max. 48 pair (G54.1 P1 ~ P48) 200 block 400 / 600 / 1000 block ☆


Controller HEIDENHAIN TNC620 Standard Axes Control axes

3 axes (Opt. : max 5 axes)

Simultaneously controlled axes

3 axes (X,Y,Z)

Least setting Unit Least input increment

[

] : Option ☆ Needed technical consultation

User Function

0.0001 mm / 0.0001°/ 0.0001 inch

Datum tables

Several datum tables for storing workpiecerelated datums

Datum management

1 Table for storing reference points

[0.00001 mm / 0.0000 ° / 0.00001 inch]

Mathematical functions

0.0001 mm / 0.000 °/ 0.0001 inch [0.00001 mm / 0.0000° / 0.00001 inch]

Logical operations Q parameters programming with variables

Calculating with parentheses

Display

15-inch color TFT

Progrma Memory

1.8GB

Block Processing Time

1.5 ms

Functions for calculation of circles

Path Interplation Time

3.0 ms

Functions for text processing

Fine Interplation Time

0.2 ms [0.1ms]

Calculator

Postion Control Time

0.2 ms [0.1ms]

Speed Control Time

0.2 ms [0.1ms]

Current Control Time

100 us (5000 hz Standard)

Encoder

EnDat 2.2 (Absolute)

Complete list of all current error messages Programming aids

2x1000 BASE-T

USB

USB 3.0 (4EA) / 2.0 (1EA)

RS 232C

115200 baud

Machining time

Machine Function 5,000 Block

HSC filters Switching the traverse ranges

Returning to the contour

Interpolation Linear

4축 [5축]

Circular

2축 [3축]

Spiral

Programming graphics

HEIDENHAIN conversational, DIN/ISO Test graphics Display modes

Incremental or absolute dimensions

CAD viewer

Tool tables

Multiple tool tables with any number tools

Cutting data

Automatic calculation of spindle speed, cutting speed, feed per tooth & revolution

Constant contour speed

3D machining

Motion control with smoothed jerk Straight line, Chamfer, Circular path,

Contour elements

Parallel secondary axes

Actual positions can be transferred directly into the NC program

FK free contour programming

FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC

Coordinate transformation

Including movements of parallel axes in the position display of the associated principal axis (sum display)

Swedish / Danish / Finnish / Dutch Polish / Hungarian / Russian / Chinese Chinese_Trad /Slovenian / Norwegian Czech / Romanian / Slovak / Turkish

Python OEM process

Execute Python applications

User Function (Option) Calibrating the touch probe Touch probe cycles

Compensation of workpiece misalignment, manual or automatic Datum setting, manual or automatic Automatic tool and workpiece measurement

Subprograms and program section repeats

3D-ToolComp

Compensating form errors of tools

Calling any program as a subprogram

Display step

0.00001 mm / 0.00001° / 0.00001 inch

Datum shift, rotation, mirror image, scaling factor (axis-specific)

DXF converter

Load and convert DXF contours

CTC (Cross Talk Compensation)

Compensation of axis couplings

Drilling, tapping, rigid tapping

AVD (Active Vibration Damping)

Peak drilling, reaming, boring, centering Milling internal and external threads Clearing level and oblique surfaces

Fixed cycle

Display of standard CAD data

Via circular arc

Teach-In

Program jumps

Plan view /projection in 3planes /3D view

Italian / Spanish / Portuguese / Language (20 Languages)

Circle center, Circle radius, Corner rounding, Via straight line : tangential or perpendicular

Plan view /projection in 3planes /3D view

English / German / Korean / French

Tangentially connecting circular arc Contour approach and departure

Graphic simulation

Defining the principal and secondary axes in the NC program makes it possible to run programs on different machine configuration

Relative to the tool's cutting edge "Creating program with graphical support while another program is being run"

2D pencil-trace graphics

Compensating movement in the secondary axes U,V,W through the principal axes X,Y,Z

Relative to the path of the tool center

Parallel operation

Mid-program startup in any block in program, returning the tool to the calculated nominal position to continue machining

Magnification of details

Display and entry in mm or inch Tool radius in the working plane and tool length

Display of the current maching time in the Program Run operating modes

Graphic simulation

Nominal position for lines and arcs in Cartesian or Polar coordinates

Tool compensation

Calculation of machining time in the Test Run operating mode

Program interruption, contour departure and return

Program-run graphics, Display modes

User Function

Position entry

TNCguide : The integrated help system Comment and structure blocks in NC program

Ethernet

Program input

Context-sensitive help function for error Graphic support for programming cycles

Data interface

Block

Absolute value of a number, constant π, negation, truncation of digits

Multioperation machining of straight and circular slots Multioperation machining of rectangular and circular pockets Cartesian and polar point patterns Contour train, contour pocket Contour slot with trochoidal milling OEM cycle, Engraving cycle

Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

PAC (Position Adaptive Control)

Position-dependent adaptation of control parameters

LAC (Load Adaptive Control)

Load-dependent adaptation of control parameters

ACC (Active Chatter Control)

Active suppression of chatter

DNC communication

Communication with external PC applications over COM component


Controller HYUNDAI-iTROL Control & Composition

Compensation

Number of axis/Spindles

3 axis (X, Y, Z)

Backlash compensation

Number of axis/Spindles, max.

6 axis (Axis + Spindle)

Leadscrew error compensation

Color display

TFT 10.4" Color (800 x 600)

Measuring system error compensation

Keyboard

QWERTY Full Keyboard

Feedforward control (Speed control)

Part program

1MB, 3MB, 5MB

Safety Function

Addition of part program on CF card

Safe torque off (STO)

Transfer Function 0% ~ 200%

Safe stop 1 (SS1)

Transfer value input range

Âą 999999999

Diagnostic Function

Unlimited rotation of rotation axis

Alarm/Message , Alarm log

Acc./Dec. with jerk limitation

PLC status/LAD online display

Measuring systems 1 and 2, selectable

PLC remote connection (Ethernet)

Travel to fixed stop

Automation Support Function

Auto servo drive tuning

Actual velocity display

Spindle Function

As time / As amount

0% ~ 150%

Work counter/Cycle time

Embedded

Spindle speed, max. programmable value ange

1000000 ~ 0.0001

2D simulation

Automatic gear stage selection

Manual Operation

Spindle orientation

Manual handle/Jog transfer

Spindle speed limitation

Manual measurement of workpiece / tool offset

Rigid tapping

Automatic tool/Workpiece measurement

Interpolation Linear interpolation axis, max.

KF Series

Tool life management

Spindle override

Automatic/Program reference approach 4 axis

Automatic Operation

Circle via center point and end point

Program run as using CF card/USB

Circle via interpolation point

Program control/modification

Helical interpolation

Block search

Non-uniform rational B splines

Reposition

Compressor for 3-axis machining

Preset (Set actual value)

Advanced surface

Data Transmission

Program Function

50 + 51

Ethernet network

Subroutine levels, max.

11

USB memory stick & CF card

Interrupt routines, max.

4

Convenience Function

Number of levels for skip blocks

2

Polar Coordinates

Processing setting

Coordinate setting, Auto tool length measurement

Dimensions inch/metric,

Processing support

Tool Monitoring, Spindle overload monitoring

changeover manually or via program

Maintenance

Turret Guidance, I/O monitoring, Manual

Maintenance / Management

Soft MCP, Spindle warming-up M/G code list

Dynamic preprocessing memory FIFO Look ahead

50, 100, 150

Absolute/Incremental command

G90 / G91

SMART machining

Scaling/Rotation

Energy saving function (ECO)

Read/Write system variables

Machine Monitoring System (MMS Lite)

Block search

Language

Edit background Processing program number, max.

Standard support language Option

Basic coordinate number, max.

1

Maximum skip block number

Work coordinate number, max.

100

DRF offset

Basic/Work coordinate programming change

MDI program save/load

Scratching function

Teach-In mode

Global and Local user data (GUD/LUD)

3D simulation

Global program user data

Real time simulation

Interactive cycle program

Shop Mill

Tool Function

Spline interpolation

Tool radius compensations

Program remote control in network

Tool offset selection via T/D numbers Tools / Cutting edges in tool list

Chinese Simplified, English, Korean

750

Using of CF Card, USB

80/160, 128/256, 256/512

Monitoring Function Working area limit Software and Hardware limit Zero-speed/Clamping monitoring 2D/3D protection zones Contour monitoring

Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

Language

Vertical Machining Center

Safe brake control (SBC)

Feedrate override

10

Except for working area/Collision check Conversational Program

Chinese Traditional, French, German, Italian, Portuguese, Spanish


Global Network

+\XQGDL :,$ 0DFKLQH 7RROV $PHULFD

+\XQGDL :,$ 0DFKLQH 7RROV (XURSH 5DXQKHLP 6HUYLFH &HQWHU 5DQXKHLP 5 ' &HQWHU

%(,-,1* %5$1&+ 2)),&(

+($'48$57(5

:8+$1 2)),&( 4,1*'$2 %5$1&+ 2)),&( &+(1*'8 %5$1&+ 2)),&( &+21*4,1* 2)),&( ,1',$ %5$1&+ 2)),&(

-,$1*68 +<81'$, :,$ +\XQGDL :,$ 0DFKLQH 7RROV &KLQD 6+$1*+$, %5$1&+ 2)),&(

*8$1*=+28 %5$1&+ 2)),&(


Global Network Headquarter Changwon Technical Center / R&D Center / Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533) TEL : +82 55 280 9114 FAX : +82 55 282 9680

OVERSEAS OFFICES Hyundai WIA Machine Tools America

Jiangsu HYUNDAI WIA

Chengdu Branch Office

Company No.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

NO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China

TEL : +86 512 5672 6808 FAX : +86 512 5671 6960

TEL : +86 028 8665 2985 FAX : +86 028 8665 2985

Hyundai WIA Machine Tools Europe

Hyundai WIA Machine Tools China Shanghai Branch Office

Qingdao Branch Office

Kaiserleipromenade 5, 63067 Offenbach, Germany

1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China

TEL : +49 69271 472 701 FAX : +49 69271 472 719

TEL : +86 021 6427 9885 FAX : +86 021 6427 9890

Raunheim Service Center Raunheim R&D Center

Beijing Branch Office

Wuhan Office

Frankfurter. 63, 65479 Raunheim, Germany

Floor 14, Zhonghangji Plaza B, No.15 Ronghua South Road, BDA Dist., Daxing Dist., Beijing, China 100176

306-2, A Tower,Jiayu Gpmggian, No12 Chuangye Road, Economic Development Zone, Wuhan, Hubei, China

TEL : +49 6142 9256 111 FAX : +49 6142 9256 100

TEL : +86 010 8453 9850 FAX : +86 010 8453 9853

TEL : +86 027 5952 3256 FAX : +86 027 5952 3256

India Branch Office

Guangzhou Branch Office

Chongqing Office

#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India TEL: +91-44-3290-1719

Room 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China

Room 951, #3, Jinrongcheng T3, Jiangbei, Chongqing, China

265, Spring Lake Drive, Itasca, IL, 60143 TEL : +1 630 625 5600 FAX : +1 630 625 4733

TEL : +86 020 8550 6595 FAX : +86 020 8550 6597

Room 1207, Cai Fu Building, 182-6 Haier Middle Road, Qingdao, China TEL : +86 532 8667 9334 FAX : +86 532 8667 9338

TEL : +86 23 6701 2970

KF Series

37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082) TEL : +82 31 596 8209 Fax : +82 55 210 9804

Vertical Machining Center

Uiwang Technical Center / R&D Center

52 + 53


KF5600 Movie (Tire Wheel Mold)

http://machine.hyundai-wia.com Head Office & Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9500

Overseas Sales Team 16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173

Hyundai WIA Machine Tools America 265 Spring Lake Drive,Itasca, IL, 60143

Tel +1 (630) 625 5600

Fax +1 (630) 625 4733

Hyundai WIA Machine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

Tel +49 69271 472 701

Fax +49 69271 472 719

India Branch Office #4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India

Tel +91 44 3290 1719 2018-04 004.010 ENG


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.