Ohio State Center for Automotive Research External Advisory Board Meeting Presentation-Spring 2019

Page 1

Summer School IN

Advanced Mobility

Learn the technical skills required to tackle the key engineering challenges in the field of personal mobility where electrification, connectivity, automation and multi-modal transportation systems are radically transforming the automotive industry. This three-day workshop is geared towards engineers, managers and thought leaders in the automotive industry and those related to the transportation sector. May 6-8, 2019 Columbus, OH Learn more at go.osu.edu/MobilitySummerSchool Brought to you by:

The Ohio State University Simulation, Innovation and Modeling Center

The Ohio State University Mobility


Center for Automotive Research External Advisory Board Meeting April 5, 2019


Welcome and State of the Center Giorgio Rizzoni, PhD Director


CENTER FOR AUTOMOTIVE RESEARCH

in numbers

STRATEGIC RESULTS Interdisciplinary Research

8 New faculty in 7 different departments engaged in projects in 2018/2019 39% Increase in Safety and Cyber Security Research

Revenue Operations

19% Increase in Engineering Service Activity 2% Increase in Distance Education Revenue Each area has been steadily growing for the past 3 years

Multifaceted Students

26 Students focused in Safety and Cybersecurity Research 17% Female Grad students 10% CAR Graduate Students accepted internships at 8 companies worldwide

Outreach and Engagement

2nd Camp CAR Summer 2019 12 Paid Student Interns at CAR – 1st and 2nd year

*From FY18 – FY19


SUMMER SCHOOL IN ADVANCED MOBILITY Day 1: Electrification

Welcome and

May 6-8 Attend one, two or all Introductions three days depending on your interests and schedule! go.osu.edu/mobilitysummerschool

Day 3: Multi-Modal Mobility and Security

Day 2: Connectivity and Automation


CAMP CAR

63 Applicants!

A week long summer day camp educating students age 14-18 on various aspects of engineering including automotive, simulation and manufacturing.

Welcome and Introductions

“I always thought I wanted to major in mechanical engineering with an automotive focus on reducing carbon emissions but after my experience at Camp CAR I know that’s the area of engineering I want to study!” Isabel Delamater Marysville Early College STEM School


SUMMER INTERNSHIP PROGRAM CAR hosts college students for an eight week summer internship program where they gain experience working on automotive projects led by researchers and faculty members.

Welcome and Introductions

“The internship program gave researchers like myself an opportunity to tap the new talent and an opportunity for students to explore the latest automotive trends. My internee will continue with me for his MS thesis as a GRA. So it’s a win-win situation for both CAR and the student!” Qadeer Ahmed Research Scientist


PROJECTS AND ACCOMPLISHMENTS

Matilde D’Arpino is exploring how the use of second-life battery packs reduces the environmental impact of electric vehicles.

Jung-Hyun Kim

Marcello Canova

Jung-Hyun Kim, Marcello Canova, Hanna Cho and Vicky Doan-Nguyen won the LG Chem Global Innovation Contest with their proposal "Characterizing and Optimizing Electrode Surfaces for High-Energy Liion Batteries"


PROJECTS AND ACCOMPLISHMENTS

Jeff Chrstos built a Driver-in-the-Loop Simulator to test vehicle dynamics under a variety of simulated conditions

Qadeer Ahmed developed a vehicle cyber security lab focusing on threat assessment and risk analysis


PROJECTS AND ACCOMPLISHMENTS

In conjunction with the Aerospace Research Center, developed communication between drones and connected vehicles along the US-33 Smart Mobility Corridor where the unmanned drones will use the unmanned aircraft management system that is being developed.

Welcome and Introductions Developing HIL simulation capabilities to test a realistic soft AV in the AV shuttle routes of Smart Columbus including the Scioto Mile deployment and the soon to take place Linden deployment.

Levent Guvenc

Bilin Aksun- Guvenc

Applied unified, scalable and replicable architecture to building and testing CAV functions for passenger vehicle and low speed neighborhood electric vehicle platforms.


PROJECTS AND ACCOMPLISHMENTS

Received U.S. Department of Energy award for work in advanced vehicle technologies

Welcome and Introductions

Current Research Projects: “Cobalt-Free Cathodes for Next Generation Li-Ion Batteries” (PI: Jung-Hyun Kim, Collaboration with Nexceris, LLC and Navitas Systems) “All Solid-State Battery Design with High Energy at Low Cost” (PI: Jung Hyun Kim) “Sulfide-Based Lithium Superionic Conducting (LISICON) Solid-Electrolytes for All Solid-State Li-Ion Batteries” (PI: Jung-Hyun Kim, collaboration with V. Doan-Nguyen)

Jung-Hyun Kim


BATTERY RESEARCH FACILITIES AT NTW

• New Material Synthesis Capability: Chemical synthesis reactors & Furnaces

• In-House Li-Ion Battery Manufacturing Capability

• Battery Testing & Characterization Facility


BATTERY TESTING FACILITIES AT CAR • • •

The battery testing facilities at CAR are being upgraded to expand and improve our capabilities in the area of energy storage New facilities will cover over 1000 sq ft in lab area at CAR Extensive capabilities will support work ranging from cell/module testing to pack fabrication and system integration New Battery Facilities Battery Cycling Lab • Flexible cycling capabilities to support cell (5V) and module level (12V, 48V) testing. • High current capabilities to support fast charging • Equipment to evaluate advanced thermal management systems including liquid cooling. • State of the art equipment with high accuracy and precision

Pack Fabrication Lab • Dedicated space for pack fabrication and teardown • Spot welder for busbar and cell tab welding. • High voltage tools for safe handling of battery packs

BMS/HIL Lab • Hardware-In-the-Loop (HIL) and Software-Inthe-Loop (SIL) enabled lab. • Battery Management System (BMS) evaluation and testing. • System integration of battery pack with electronics and control software.

Cell/Module Cycler

Thermal Management

High Voltage Lab • High Voltage (up to 900V) lab space. • High power testing (250kW) capable facilities. • Ability to test energy storage systems for applications: grid storage, charging infrastructure, etc…


FLOW, ENGINE AND ACOUSTICS RESEARCH LABORATORIES New Projects

Ahmet Selamet

Particle Imaging Velocimetry (PIV) for Compressor Inlet Flow Measurements at the Onset of Surge (Sponsor: Ford)

Turbine Map Generation – Negative Turbine Work (Sponsor: Ford)

New Cylinder Head Design, Turbo and Wastegate DOE to Assess Catalyst Lightoff for Emissions (Sponsor: Ford)

Recent Graduates • Smarajit Mukherjee – PhD, February 2018 Current Employer: Apple


FLOW, ENGINE AND ACOUSTICS RESEARCH LABORATORIES

New Facilities

Double Turbine

New SI I3 Engine

Particle Imaging Velocimetry (PIV)


LABORATORY OF SOUND AND VIBRATION RESEARCH (LSVR) Prof. Ryan L. Harne

LSVR Research Student Team

Welcome and Introductions

• Research areas: Vibrations, acoustics, mechanics, smart materials, and manufacturing • Extensive and unique laboratory capabilities https://lsvr.osu.edu/facilities • Recent student achievements: Ben Goodpaster (MS'18) is awarded the 2019 Hirschvogel Excellence Award for the best MS thesis in Mech. Eng. at OSU in 2018. Quanqi Dai (MS'17) and Peter Vuyk (Honors UGrad'18) are both hired at Cummins. Harne.3@osu.edu

614-292-2767

lsvr.osu.edu


NEW DEVELOPMENTS AT LSVR Strategic Research Thrust: Multifunctional, soft lightweight materials combining electrical, thermal property control with excellent shock and vibration damping performance Advancing versatility of NVH materials by new functionality Example Applications: Electronics packaging with robust, integrated power delivery Load-sensing seat and engine/ component mounts, such as for active vibration control

Large strain transfer to conductive trace: Load-sensing ability

No strain transfer to conductive trace: Robust power delivery

Welcome and Introductions Sears et al. Adv. Eng. Mat., 20, 2018. Sears et al. Comp. Struct., 208, 2019 Built-in heat exchange: Transfer thermal energy through conductive networks Extremely deformable perfect conductors: power delivery in electronics packaging


HIGH POWER TRACTION DRIVES Projects NASA 10 MW Ring Motor • • • • • •

Motor #2 under final completion Type: TUNED INDUCTION Out-runner Continuous rating 1100 kW / 5000 rpm Peak rating (at takeoff) : 1800-2000 kW Weight: 103 kg/226 lbs Config: 6 phases asymmetric OE /2Y/4Y

CUMMINS NEXT GENERATION DRIVES • • • • • • • • •

Motor #1 under execution Type: Traction Induction Out-runner Max torque: +10000 Nm / 7400 ft lbs Continuous rating: 350 kW /350-4000 rpm Continuous peak rating: 650 kW/1485 rpm Peak rating (30 s): 1100 kW / 1047 rpm CPSR: > 11 Weight: 325 kg / 715 lbs Config: EPS 12p/6p, 6 phases asymmetric OE


HIGH POWER TRACTION DRIVES New Facilities

• 300 kVA variable autotransformer • 2 x 1.5 MW inverters


EVAPORATIVE EMISSIONS CONTROL (EVAP) SYSTEM MODELING AND DIAGNOSIS

Giorgio Rizzoni

Studying the comprehensive physics behind fuel evaporation in automotive tanks and vapor adsorption/desorption in carbon canisters • With consideration of various conditions: fuel type/level, tank geometry, carbon type, canister geometry, etc. • Experimental tests at CAR for model validation

Designing EVAP system monitor through both physics-based and data-driven approaches to keep track of key system parameters and perform diagnosis to comply with emission standards


EVAPORATIVE EMISSIONS CONTROL (EVAP) SYSTEM MODELING AND DIAGNOSIS

Small Scale Environmental Chamber Test

Canister Adsorption/Desorption Test

Production Parts on Bench Test

Vehicle Test


Endoscopic PIV Engine Experiment


Conceptďƒ Endoscopic PIV Engine Experiment at OSU-CAR Honda/OSU Endoscopic PIV Experiment Layout

Mounting Hardware Layout Base M/P Engine retrofit to optical spec + next gen DI Camera Endoscope Vision Research Phantom V1612

Design setup around the LaVision Engine Inspex system Variable Camera Mount from HRAO-FAB

Honda 3.5L GDI V6

Laser Endoscope

Rigid camera mount designed from Misumi catalog parts.. Thanks Rachel!

Phototonics Dual Cavity PIV Laser Articulating delivery arm with internal mirrors

Expected Measurement Area

Illumination along GREEN plane

Endoscope-Ready Heads

Laser Insert WJ modified in this region

Camera insert

Piston crown requires some machining for clearance and Laser insert for optical path..

Camera Insert

Detection within BLACK circle

Honda partners with OSU-CAR on Optical Engine experiment setup for PhD research activity


Current Status  Endoscopic PIV Engine Experiment at OSU-CAR High Speed Optical Measurements Concept Seeded Oil droplets (1~10um)

Optical Chamber Measurement Layout

“Seeding “Seedingbox” box” Implementation of LaVision Engine Inspex system Aerosol AerosolGenerator Generator

EX valve

Camera Field of View

Spark plug

Laser Endoscope (Illumination)

60˚

(On crank axis plane)

Laser Illuminated Oil particles (In Plane)

Planar laser sheet

70˚

Camera Endoscope Example High Speed (Detection)

Honda 3.5L GDI V6

Rigid Camera Mount

Seeded Oil Particles (Out of plane)

IN valve

Laser Control Panel

Phantom Research V1612 HS Camera

Light delivery arm

Spark Plug

Spark Plug EX v a

ves val IN Illuminated Oil Particles

lves

Unburned Zone Piston Crown

Phototonix Dual Cavity High Rep Laser

The flame consumes oil particles, therefore Dark Region = Burned Zone as no light can be scattered to camera.

Example High Speed Video

Camera Endoscope Access (cylinder 4 under front cam pulley) Laser Endoscope Access (cylinder 4 between exhaust ports)

Engine Speed: P_inmani: P_fuel: Tw: Run time: Frame Rate: Laser Mode: Laser Curr:

2000RPM 300mmHg 5.2MPa 55deg C 10s 10KHz SF / DS 35A

Experiment now functional, currently evaluating best measurement practice

ves val IN

Approximate Flame Front Position

Measurement EX v a

Burned Zone

lves

Piston Crown

The approximate location of the flame front can be identified by the periphery of the dark region of the measurement plane.


FRONT LOBBY FACELIFT

Welcome and Introductions


ENGINEERING SERVICES

Engineering Services projects CY 2019:

Welcome and Introductions

• • • •

OEM engine installation and ongoing research support Commercial battery lifespan validation for new chemistry Ohio State Vehicle fleet tracking for OEM 5 HD chassis testing programs • 3 misfire detection programs • 1 emissions/fuel economy program • 1 vehicle development program


ENGINEERING SERVICES

Federal Transit LoNo Updates: •

Welcome and Introductions

Ohio State’s bus testing corporative agreement has been finalized • Federal funding in place for FY18 & FY19 to support Engineering Design and begin Capital Facilities Projects • Working with partners to ensure Federal funding support is continued through FY20/21 to implement bus testing program • Capital Facilities Projects will include: HD capable exhaust emissions/fuel economy/particulate collection systems, HD chassis dynamometer upgrade, facility and HVAC upgrades, durability course construction Component Assessment Program (CAP) “Testing Needs of the Transit Industry” white paper available May 2019


CAR Membership 2019 David Cooke Assistant Director Research Operations


2018 MEMBERSHIP PROGRAM REVIEW

Exploratory Research Grants

Distribution of Funds

Student Support

2017 vs. 2018

15 New Projects Awarded

80% Research Grants

39 Students Engaged In Exploratory Projects

3 Additional Projects

3 Autonomous and Connected Vehicles 2 V2X/V2V Infrastructure, Navigation, and Mapping 1 Cybersecurity 3 Powertrain Control and Optimization and Emissions 2 Energy Storage and Electric Vehicles 1 Vehicle Dynamics and Driver in-theloop Simulation 1 Energy Harvesting for Self Powered Sensors

60% Directly to Students

17 Graduate 21 Undergraduate 1 High School Intern

19 Increase In Student Involvement in Projects 8 OSU Academic Departments and Research Centers Engaged


MEMBERSHIP CONSORTIUM: 2019

Platinum

Gold


2019 PROJECTS PLATINUM DIRECTED PROJECTS AND 2ND YEAR RENEWAL GOLD LEVEL PROJECTS


2019 PROJECT LINEUP Year 2 Projects

Julia Zhang Design and Optimization of Variable Flux Machines for Hybrid Electric Vehicles

Qadeer Ahmed Intelligent Vehicle Monitoring for Safety and Security (IVMSS)


2019 PROJECT LINEUP Year 2 Projects

Nicole Sintov Understanding and Improving Consumer Trust In Autonomous Vehicles

Abhishek Gupta Dynamic Routing for Autonomous Vehicles for Transportation and Deliveries


2019 PROJECT LINEUP

Platinum Directed Projects

B.J. Yurkovich Investigation of Multi-modal Shared Fleet Models for Serving the Transportation Needs of Large Urban Campuses and Communities.

Development of a Battery Life Estimation Framework for Automotive Applications Using Supervised Learning


2019 PROJECT LINEUP Platinum Directed Projects

Shawn Midlam-Mohler Physical and Virtual Test Case Development for ADAS and Automated Vehicles

A Robust MPC Framework Based Integrated Motion Planning and Control of an Autonomous Ground Vehicle


2019 PROJECT LINEUP Platinum Directed Projects

Marcello Canova and Matilde D’Arpinio Enabling Technologies for Extreme Fast Charging (XFC)

Giorgio Rizzoni and Jeff Chrstos ADAS and AV Functionality Integration Into Vehicle Dynamics Driver In The Loop Simulator (VDDiL)


2019 PROJECT LINEUP

Carryforward Projects

Jung-Hyun Kim

Cheena Srinivasan

Engineering Electrode/Electrolyte Interfaces in High-Voltage SolidState Batteries

Model-Based Estimation and Control of Clutch-to-Clutch Gearshifts In Automatic Transmissions


2019 PROJECT LINEUP

Carryforward Projects

Bilin Aksun Guvenc

Charles Toth

Cooperative Collision Free Path Planning and Collision Avoidance for Autonomous Driving

A Comprehensive Accuracy Analysis of Vehicle Localization with Respect to Imaging Sensor Performance and HighDefinition 3D Geospatial Database


MAXIMIZE YOUR MEMBERSHIP

Connect and Network

External Advisory Board Meetings Membership Research Project Reviews Present Seminars at OSU/CAR

Recruiting

Info Sessions at CAR Support for Corporate Days On Campus Support with ECS Targeted Hiring of Membership Project Students

Train Your Workforce

Free (Limited) Access to Pre-recorded Short Course Library Package Discounts on other Distance and Continuing Education Courses

Other Opportunities

Discounts on Engineering Services Corporate Event/Showcase Support Co-Marketing Opportunities


Mobility Update Maryn Weimer Director of Mobility Senior Associate Director


OHIO STATE MOBILITY Ohio State Mobility: Advancing mobility through transformational technology, accessibility and human centric research

Welcome and Introductions Vision:

Mission: Mobility at The Ohio State University will be a platform to support, align and bring awareness to all mobility initiatives and will focus on the impact of mobility on humans, infrastructure and the environment.

Students: Develop students to be the next leaders and innovators in the field of Mobility. Communities: Uplift a community through mobility innovations for all. Research: Address societal challenges through interdisciplinary research. Industry: Create implementable solutions through synergetic industry relationships. University: Gain recognition as the leader in mobility through elevation of our ecosystem of expertise.


OHIO STATE MOBILITY


OHIO STATE MOBILITY

Ohio State Strength in Mobility Vision for Mobility Pillars of strength – Unique Assets • •

TRC, Airport, Centers Breadth and collaboration

Living Lab • Align with our assets and our vision • Solutions that use campus as an experimental environment where students and scientist live and work • Campus offers a unique place to prepare solutions before they are introduced into society

Human Mission Centered •

• Technology push with a human pull Aligning mobility capabilities with user interface, user trust and user experience in mind


Human Centered Technology Centered

ARC OSU Airport TRC

Ag Ag

Risk Risk Inst. City Inst. City and and Regional Regional Planning Planning CTL

SPIN

College College of of

Social Social Work Work CHPPE SIM Cyber Sus. Security IMR Inst. Arts and and CURA Arts Sciences Sciences

Env Env and and Nat Nat Resources Resources

CDME

ESL Driving Driving Sim Sim

CEMAS

TDAI

CAR

Moritz Moritz

Medicine

Optometry Nursing IBRC

Rehabilitation Rehabilitation Science

44


State of the College David B. Williams, PhD Dean College of Engineering


Overview of NHTSA Vehicle Research and Test Center Frank S. Barickman Chief Applied Crash Avoidance Research Division National Highway Traffic Safety Administration


Overview of NHTSA’s Vehicle Research and Test Center (VRTC)


U.S. Department of Transportation        

Office of the Secretary Office of Inspector General Federal Aviation Administration Federal Highway Administration Federal Motor Carrier Safety Administration Federal Railroad Administration Federal Transit Administration Maritime Administration

 National Highway Traffic Safety Administration   

Pipeline and Hazardous Materials Safety Administration Saint Lawrence Seaway Development Corporation Surface Transportation Board


NHTSA Organization

Administrator Administrator NOA-001 NOA-001

Deputy Deputy Administrator Administrator NOA-001 NOA-001

Chief Chief Counsel Counsel NCC-010 NCC-010

Director, Director, External Affairs External Affairs NGA-110 NGA-110

Director, Director, Communications Communications NOA-001 NOA-001

Director, Director, Office of Office of Civil Civil Rights Rights NCR-010 NCR-010

Executive Executive Director Director NOA-003 NOA-003

Chief Chief Financial Financial Officer Officer NFO-010 NFO-010

AA AA Administration Administration NAD-010 NAD-010

Chief Information Chief Information Officer Officer NIO-010 NIO-010

AA AA Communications Communications And And Consumer Consumer Information Information NCO-010 NCO-010

AA AA Research and Research and Program Program Development Development NPD-010 NPD-010

AA AA Regional Operations Regional Operations And And Program Program Delivery Delivery NRO-010 NRO-010

AA AA Rulemaking Rulemaking NRM-010 NRM-010

AA AA Enforcement Enforcement NEF-010 NEF-010

AA AA Vehicle Safety Vehicle Safety Research Research NSR-010 NSR-010

AA AA National National Center Center for for Statistics Statistics and and Analysis Analysis NSA-010 NSA-010


NHTSA Research Organization Associate Administrator For Vehicle Safety Research NSR-010

Tim Johnson, Director, Vehicle Research and Test Center NSR-100

Kevin Moorhouse, Ph.D. Applied Biomechanics NSR-110

Donald T. Willke

Applied Crashworthiness and Defects Analysis NSR-130

Frank S. Barickman

Applied Crash Avoidance NSR-120

Director,

Office of Vehicle Crashworthiness Research NSR-200

Director

Office of Vehicle Crash Avoidance & Electronic Controls Research NSR-300

Human Injury Research NSR-220

Human Factors / Engineering Integration NSR-310

Structures & Restraints Research NSR-210

Intelligent Technologies Research NRS-320

Electronic Systems Safety Research NSR-330


VRTC – NHTSA’s In-House Laboratory • VRTC MISSION STATEMENT: – VRTC Conducts testing, research and development necessary for federal motor vehicle safety standards, recall of defective vehicles, and other safety-engineering objectives in support of NHTSA’s mission

• HISTORY: – 1970: NHTSA formed. NHTSA Research Lab located in Riverdale, MD – 1976: NHTSA’s Engineering Test Facility (ETF) opened at the Transportation Research Center (TRC) to support defect investigations – 1978: Research Lab combined with ETF to form the Vehicle Research and Test Center (VRTC), located at TRC.


VRTC – NHTSA’s In-House Laboratory

Collaborates with other offices to meet the agency’s mission  Establish performance requirements for safety standards rulemaking  Conduct safety defect investigations  Quick response to public issues  Complex and basic research programs


Research Expertise • Technical Area’s include: – – – – – – –

Vehicle Dynamics Human Factors Biomechanics and Crash Test Dummies Crashworthiness/Occupant Protection Defects and Failure Analysis Advanced Driver Assistance Systems (auto braking, V2V, etc.) Emerging Technologies and Electronics (Cybersecurity, Automated Vehicles, Electronic Controls, etc.) – Modeling, Hardware-in-the-Loop, Vehicle Simulation

53


VRTC/Contractor Staff • Federal ~ 25 – 22 engineers/professional – 3 contracting/administrative/facilities

• Contract ~ 67 – 31 engineers/professional – 33 engineering technicians – 3 administrative


On-site Contractor Support • Transportation Research Center Inc. – – – – –

Research Scientists & Engineers Engineering Technicians Machine Tool Operator Secretaries & Receptionists Potentially other expertise as needed

• Ohio State University – – – –

Professors (Engineering, Anatomy) Research Scientists & Engineers Students (Graduate and Undergraduate) Post-Mortem Human Subjects  Biomechanics Research

• Computer Universal, Inc. – Data acquisition during testing and IT support


Applied Biomechanics Injury Biomechanics Research

Dummy Evaluation and Development Dummy Management


Applied Biomechanics


Applied Biomechanics


Crashworthiness


Defects Analysis


Crash Avoidance Human Factors Research Driver Distraction Research

Rear Visibility and Rear AEB

Quiet Vehicles

Side Mirror Replacement

Headlighting Research


Crash Avoidance Advanced Crash Avoidance Technologies Light and Heavy Vehicle Automatic Emergency Braking (AEB) Research

Light and Heavy Connected Vehicles

Pedestrian AEB

Surrogate Vehicle Development

Lane Keeping Support


Crash Avoidance Vehicle Electronics

Automotive Cyber Security

Automated Vehicles


Contact Information

Frank Barickman, Chief, NHTSA Vehicle Research and Test Center Phone: 937-666-3315 Email: frank.barickman@dot.gov Tim Johnson, Director, NHTSA Vehicle Research and Test Center Phone: 937-666-3310 Email: tim.johnson@dot.gov


TRC Smart Center Update Brett Roubinek President and CEO Transportation Research Center


SMARTCenter Facility Layout


SMARTCenter VDA 2


SMARTCenter Control Building


SMARTCenter Intersection


TRC Smart Center Update Break Josh Every, PhD Director Advanced Mobility


Safety + Security at Ohio State


Situational Inference via V2X Signals Emre Koksal, PhD Professor Electrical and Computer Engineering


KEY QUESTION

Observations: • V2I modems/RSUs finding its way into new generation networks • Propagation/reflection environment is the road itself • Sparse penetration with messages containing individual vehicles Question: • Can we make inference on the global situation, using only RF signals from a few vehicles?


APPROACH


TRAFFIC SIMULATOR “Simulation of Urban MObility”(SUMO) is used as traffic simulator. It is an open source, continuous road traffic simulation package. It specifies vehicle distribution, routes, traffic statistics, maximum speed, accelerations, etc. for a given scenario.


RAY-TRACING (RT) SIMULATOR Remcom’s Wireless InSite is the RT simulator used in the project.

Predictions of electromagnetic propagation and communication channel characteristics at different environments.

Ray-Tracing Scenario (4 Receivers and 1 Transmitter)


SPECIFIC PROBLEMS 1) Estimating the traffic density (Classification Problem) 2) Queue estimation (Regression Problem) 3) Estimating the future traffic state (Forecasting Problem)


PRELIMINARY RESULTS 3) Estimating the future traffic state (Forecasting Problem)

1) Estimating the traffic density Classifier Standard (Classification Problem) Mean Deviation AdaBoost (Ada) Extra Tree (ET) Logistic Regression (LR) Linear Discriminant Analysis (LDA) Decision Tree (CART) Naïve Bayes (NB) SVM

% 80 % 84 % 74 % 74 % 76 % 71 % 75

% 1.0 % 0.7 % 0.9 % 0.9 % 0.9 % 1.5 % 0.9

2) Queue estimation (Regression Problem) Regressor Negative MSE Standard Linear Regression (LR)

(Score)_ -485.7

Deviation 12.1

LASSO

-492.3

12.2

Elastic Net

-506.88

12.3

K Neighbors

-402.9

12.5

Decision Tree

-599.0

SVR

Actual

Predicted

87

86

26.0

94

87

-431.0

16.0

23

21

AdaBoost

-434.6

9.0

126

117

Gradient Boosting

-309.6

11.1

26

23

Random Forest

-311.5

9.0

Extra Trees

-307.4

10.7

78

81

77

91

Sample of Actual and Predicted Queue Numbers


REAL DATA COLLECTION VIA SOFTWAREDEFINED RADIOS

RSU

SDR Receiver


REAL DATA COLLECTION VIA SOFTWAREDEFINED RADIOS *** DECODING *** <encoding> 00132941 A4FD0081 0AA80000 050F9030 08043410 CE118800 3022A07D 80834801 010D0406 C4058004 08A01F59 </encoding> <MessageFrame> <messageId>19</messageId> <value> <SPAT> <timeStamp>107773</timeStamp> <intersections> <IntersectionState> <id> <id>8533</id> </id> <revision>0</revision> <status>0000000000000000</status> ….

Received Messages

Decoded Signal Phase and Timing (SPaT) mes


CONTACT

Emre Koksal Koksal.2@osu.edu


Enhancing Security Through Control Systems Abhishek Gupta, PhD Assistant Professor Electrical and Computer Engineering


CURRENT CHALLENGE Driving conditions: speed, steering angle, break fluid, tire pressure, etc.

Tampered ECU

False Data Injection, Denial of Service, Add noise, etc.


THREE LAYERS OF DEFENSE SYSTEMS

• • • •

Prevention

Encryption Firewalls Channel separation Software Practices

• • • •

Detection

Intrusion Detection Hypothesis Test Antivirus Alerts Watermarking

• • • •

Response

Smarter Control Distributed Observers Robust Statistics Performance Optimization

Our contribution: design better response mechanisms


COMMUNICATION ELIMINATION IN CONTROL SYSTEMS •

In a tightly coupled system, very few information bits are needed for resilient control

Assumption: Attack has been detected, need to communicate via secure channel

Question: Which information to broadcast? • Leads to a high dimensional integer programming problem – computationally hard to solve • Leveraging randomized algorithms to approximately solve the problem

Car on highway: NOx emission info not important

Car is parked: Battery info not important


PROJECTING HIGH DIMENSIONAL PROBLEM INTO A LOW DIMENSIONAL PROBLEM

Random projection preserves a lot of information and structure of the original optimization problem with high probability


ADVERSARIAL REINFORCEMENT LEARNING AGAINST STRATEGIC ADVERSARY

Model free filtering of adversarial noise using deep adversarial reinforcement learning


SIMULATOR FOR REINFORCEMENT LEARNING AND CYBERSECURITY RESEARCH


THANK YOU Thank you!

Research funded by: • NSF • Ford Motor Research • ARPA-E


CONTACT

Abhishek Gupta, PhD Assistant Professor Electrical and Computer Engineering gupta.706@osu.edu 614-247-5077


TOWARDS SECURING VEHICLE CONNECTED SOFTWARE (Mobile apps, OBD-II Dongles, IVI, SDKs, and Cloud)

Zhiqianq Lin, PhD Associate Professor Computer Science and Engineering


MODERN VEHICLE IS BECOMING A PART OF IOT


ALMOST ALL VEHICLES CAN BE CONTROLLED BY IOT APPS

Diagnostic messages OBD-II Dongle

Control signals

IVI System


ARE THEY SECURE?

Malicious messages, e.g., Open the door! Information Thef


ARE THEY SECURE?


ARE THEY SECURE?

Vulnerable to remote attack

Cloud data can be leaked

Vulnerable to remote attack


OUR SECURITY STUDY ON THE VEHICLE RELATED APPS AND OBD-II DONGLES

Car Diagnostic

The Most Popular Car Diagnostic Apps Title

Review

User

Torque Lite (OBD2 & Car)

32789 5,000,000+

o 150+ car diagnostic apps covering various platforms (iOS&Android)

Torque Pro (OBD 2 & Car)

53903 1,000,000+

o 100+ OBD dongles for various functionality (Read sensors, trouble codes, etc)

TorqueScan (Torque OBD Plugin)

Car Scanner ELM OBD2

6986 1,000,000+

DashCommand (OBD ELM App)

14189 1,000,000+

EOBD Facile - OBD 2 Car Diagnostic for elm327 Wifi

11447 1,000,000+ 7011 1,000,000+

ScanMaster for ELM327 OBD-2 ScanTool

10861 1,000,000+

StarLine

19765 500,000+

Obd Arny - OBD2 | ELM327 simple car scan tool

10948 500,000+

Engie - Easy Car Repair

8973 100,000+


OUR SECURITY STUDY ON THE VEHICLE RELATED APPS AND OBD-II DONGLES

The Most Popular IVI Apps Title

User

Bluetooth Auto Connect

5,000,000+

NissanConnect

1,000,000+

FordPass - Fuel, Park Dealers

1,000,000+

myChevrolet

1,000,000+

OnStar RemoteLink

1,000,000+

Car Mode

1,000,000+

myGMC

500,000+

Volvo On Call

500,000+

Toyota Owners

100,000+

BMW Connected

100,000+

IVI (In-Vehicle-Infortainment) App Around 100 IVI apps are collected from different platforms, offering remote control functions Cover most of the car manufacturers (Audi, BMW, Acura, Toyota, Honda, etc)


OUR SECURITY STUDY ON THE VEHICLE RELATED APPS AND OBD-II DONGLES


OUR SECURITY STUDY ON THE VEHICLE RELATED APPS AND OBD-II DONGLES OBD Dongles

Our findings

86 latest OBD dongles compatible with various car models and Android/iOS mobile apps

Weak authentication: 93% of the dongles do not have any connection or application level authentication.

Support functionality such as diagnose, customization and location service, etc.

Poor message filtering: we have confirmed that CAN messages can be injected to a majority of dongles. Firmware upgrading: 4 dongles can be upgraded through mobile apps.


OUR FINDINGS: INJECTING ARBITRARY MESSAGES THROUGH AN OBD-II DONGLE Connection: ip=192.168.0.10, port=35000 >>> >>> >>> >>> >>> >>> >>> >>> >>> >>>

ATE0 ('Received: ', ”’OK'") ATRV ('Received: ‘, ”13.8V’”) ATH1 ('Received: ‘, ”OK'") ATE1 ('Received: ‘, ”OK’”) AT SP 6 ('Received: ‘, ”OK'")

>>> >>>

09 02 ('Received: ‘, “7E8 10 14 49 02 01 4A 54 4D 7E8 21 52 46 52 45 56 32 45 7E8 …… ”)

>>> >>>

01 0C ('Received: ‘, “7E8 04 41 0C 11 E8”)

Read VIN

Read engine speed


OUR FINDINGS: INJECTING ARBITRARY MESSAGES THROUGH AN OBD-II DONGLE Connection: ip=192.168.0.10, port=35000 >>> >>> >>> >>> >>> >>> >>> >>> >>> >>>

ATE0 ('Received: ', ”’OK'") ATRV ('Received: ‘, ”13.8V’”) AT SP 6 ('Received: ‘, ”OK’”) AT FC SH 7C0 ('Received: ‘, ”OK’”) AT CRA 7C8 ('Received: ‘, ”OK'")

>>> >>>

3E1 ('Received: ‘, “7C8 01 7E”)

>>> >>>

3BA280 ('Received: ‘, “7C8 02 7B A2”)

Malicious CAN message e.g., controlling windows, unlocking doors, shutting down the engine


OUR FINDINGS: INJECTING ARBITRARY MESSAGES THROUGH AN OBD-II DONGLE

Our testing environment


OUR RESEARCH THRUSTS ON VEHICLE SECURITY Defenses

Offenses (Attack Demonstration)

o o o o o

Dongles IVIs Mobile Apps The SDKs Clouds

o o o o o

Dongle Hardening IVI Intrusion Detection Mobile Apps Hardening CAN Bus Firewalls Secure Cloud Servers

Design principled algorithms, mechanisms, and techniques to secure existing legacy systems, and develop architectures and tools (e.g., SDKs) for building secure systems. This effort is partially supported by OSU faculty research startup fund.


THE OPENXC PLATFORM

“OpenXC allows consumer devices, such as smart phones, to access data from any vehicle. Using OpenXC, you can monitor many of the sensors on a vehicle, enabling new and innovative vehicle-centric applications."


Thank you! Offenses o o o o o

Dongles IVIs Mobile Apps The SDKs Clouds

Defenses o o o o o

Dongle Hardening IVI Intrusion Detection Mobile Apps Hardening CAN Bus Firewalls Secure Cloud Servers


CONTACT Thank you!

Zhiqiang Lin Associate Professor zlin@cse.ohio-state.edu 614-292-0055


Safety + Security at Ohio State Shawn Midlam-Mohler, PhD Director Simulation, Innovation and Modeling Center


Automotive Cybersecurity Evaluation Testbed Qadeer Ahmed, PhD Research Scientist Matt Appel Electrical and Computer Engineering

Pradeep Sharma Mechanical Engineering


EVALUATION OF CYBERSECURITY • • • •

Increasing number of automotive security attacks No standards on evaluation for cyber-assurance Threat and risk associated with vulnerabilities Is there a tool we could use based on cybersecurity research? • • • •

To evaluate the vehicle cybersecurity To test intrusion detection systems To challenge the cyber assured systems To understand the threats posed by third party devices


WHERE DO WE SIT IN THE OVERALL PROCESS? Add Cyber Security to the design process SECURITY EVALUATION

SIMULATION

EXPERIMENTAL

SECURITY MODELS

PEN TESTING

SOLUTION OTHER SIGNAL PROCESSING

CONTROLLER DESIGN

ARCHITECTURE

AUTHENTICATION ENCRYPTION

Current area of focus in the CyberSecurity@CAR Lab


TESTBED OVERVIEW Powertrain dynamics model • •

Sensor simulation Connectivity

Layer of Network simulation

Traffic-in-loop • Connectivity • V2X • TCU (Cellular) • OBD2 • MCP5xxx • Physical ECU

Controller logic & HIL • Physical: CAN, LIN • Simulated: MOST, FlexRay, etc.


TESTBED OVERVIEW

S32K144 (currently not being used)

Linux Machine Running Attacks

Vector

USB2CAN

Host Computer running Real Time Kernel

Extra CAN Nodes with Cell Modems (Particle Electron)

Beagle Bone (working on J1939)

S32K148 (currently running transmission controller)


COMPARISONS VIRTUAL SIMULATION V/S HIL

Basic attacks: GPS message & brake signal Actual Geofence defined area

• Sensor message frame sending malicious signal • GeoFnc signal changed to 1 every 10ms


THANK YOU

Qadeer Ahmed ahmed.358@osu.edu

6


Integrated Circuits and Hardware Security Shane Smith Research Scientist Electroscience Laboratory Eslam Tawfik Senior Research Associate Electroscience Laboratory

Waleed Khalil Associate Professor Electrical and Computer Engineering


INTRODUCING OUR GROUP: CIRCUIT LAB FOR ADVANCED SIGNALS AND SYSTEMS (CLASS) • •

65+ years of combined RF, analog, and digital IC industry and academic experience Capabilities  Design, model & characterize complex mixedsignal RF IC designs  Speeds from DC to 50 GHz  Digital-to-Analog Analog-to-Digital Converters (DAC + ADC)  Mixers, Modulators, Phase-Lock-Loops, VCOs  Radiation hard circuits  Read-out integrated circuits (ROICs)  Hardware security and trusted microelectronics

•Currently advising  10 PhD (growing in Autumn)  3 Master’s  3 Undergraduates

Recent project examples DC-20 GHz 14-bit DAC w/built-in self calibration  Best in class SFDR

performance to 20 GHz

Dual channel 12-bit 2.8 GS/s ADC  8 time-interleaved, 3-

stage, 14-bit sub-ADCs with 2-bit overlap  12 lanes of 5.6 Gb/s output data


WHAT IS AN INTEGRATED CIRCUIT? •

A collection of transistors, other electronic components, and metal interconnections on a common substrate (commonly silicon) 741 operational amplifier die photo (top down)

100 Âľm

3D SEM View


WHY INTEGRATED CIRCUITS? • Integrating large number of devices in a small chip results in circuits that are orders of magnitude smaller, cheaper, and faster than those constructed of discrete electronic components

IC from previous (to scale)

Discrete implementation (to scale)


HARDWARE SECURITY AND TRUSTWORTHINESS OF INTEGRATED CIRCUITS? • During encryption/decryption, secret data (example: keys) must be protected  In software layer, no secret data exposed in plain-text format  Hardware might leak this secret data through unintended side-channels  use techniques to prevent information leakage

• Similar to software, hardware can be contaminated by counterfeit devices or trojans • Trustworthiness of supply chain fundamental to detect cloned, recycled, remarked, or unauthenticated parts  Include fingerprints (PUFs) Secured, means the hardware is immune against attacks (such as side channel) Trusted, means the hardware does not contain any threats such as hardware Trojans


HARDWARE SECURITY AND TRUSTWORTHINESS OF INTEGRATED CIRCUITS? •

Most complex ICs contain intellectual property blocks (IP) from many parties • Due to complexity of blocks, not possible to design all at a single organization

Use of IP is a potential vulnerability • Trojan insertion (back door, time bomb) hard to detect • OK if IPSystem is trusted on abut Chiphow to prove / verify trustworthiness? 3rd Party IP Cores (trusted?)

Image courtesy Intel


CLASS RESEARCH IN HW SECURITY AND TRUST • Ultra-low Power Secured Crypto-processors  iCrypt-I, II, III • Lightweight cryptography for resource constrained devices (IoT) • True Random Number Generator (TRNGs)  enhance encryption security • Physical Unclonable Functions (PUFs) • Cloud based IC design environment  IP protection, IP collection, design tracking, and supply chain tracking


CONTACT

Dr. Shane Smith Research Scientist Electroscience Lab smith.2341@osu.edu 614-292-2638


Using a Driver-in-the-Loop Simulator to Assess Functional Safety Jeff Chrstos Research Scientist Center for Automotive Research

Giorgio Rizzoni Director Center for Automotive Research

Tianpei Li Mechanical Engineering

Jaxon Wilkerson Mechanical Engineering


VEHICLE DYNAMICS DRIVER-IN-THE-LOOP SIMULATOR (VDDIL) • Compact Footprint  ~8’x8’ floor space • Relatively Low Cost for Simulators  $75K - $250K • CarSim based • Takes advantage of off-the-shelf hardware and software (where applicable) • ADAS – Functional Safety  Driver interaction with systems: SiL and HiL  Interaction between ADAS systems  System development/tuning with driver

• Simulator development  Supplemental cueing system assessment/development  Simulator capability/requirements assessment • Supports SCANeR Studio, Unity3D, and QuadDS scene rendering engines  rFactor Pro and Unreal Engine 4 also possible


RELEVANCE OF ISO 26262 TO THE SIMULATOR • Scope of ISO 26262  Simulator’s functionality: o ADAS: safe human-machine interface development o Active Safety: systems that help implement driver’s intentions o Vehicle Safety Risk: vary driving style from conservative to aggressive o Electronic Stability Control (ESC): improves vehicle stability by maintaining traction  Limit unintended reactions between systems that are dependent on timing and value  Balancing reliability with safety when designing

ESC

Vehicle Safety Risk

ADAS

ISO 2626 2

Active Safety

2


CHALLENGES AND PROMISING

APPROACHES FOR ADAPTING ISO 26262

• There Is No Consensus on How Safe is Safe Enough  Current functional safety standard does not help to define ASIL levels for automated vehicles  ISO 26262 was not designed to accommodate machine learning systems that could be used in automated vehicles • Real-world driving experience is necessary to improve the safety but poses a lot of risks  Fleet learning - What if there is a bad driver in the fleet?  Defining and learning all fault scenarios? Is there n th possible fault scenarios?  Extensive testing and learning is required but it may not safe - how would legislation and society react to that? • Promising Focus Areas Relevant to the Simulator  Operational Design Domain  Fault injection for edge case testing and autonomy system validation

3


OPERATIONAL DESIGN DOMAIN • Terrains:  Ambient lighting  Ground conditions  Cross and longitudinal slopes  Roadway type  Geographic areas type

Inclement Weather

• Scenarios:  Number and types of traffic vehicles  Urban vs rural  Traffic light intervals  Pedestrians and animals • Fidelity:  Create roadways from: o LiDAR scans o Camera tracing  Objects’ interaction with sensors

Night Driving

Wireframe Rendered

Dusk Driving

Banked Cross-Slope

Multi-Road Intersection

4


FAULT MODELING AND INJECTION • Types of Mechanical Safety Defects:  Tire o Pressure, longitudinal adhesion, lateral adhesion, effective rolling radius  Suspension o Damping in bump/rebound, elasticity force, elastic stiffness  Brake o Torque at wheel, effective caliper pressure • Fault Injection  Disable sensors  Efficient edge case testing  Control kept in Simulink o Models stressed independently of simulator • Redundancy Design  Sensor systems in parallel  Hardware-in-the-loop (Potential) 5


HARDWARE (VIRTUAL) CONFIGURATION • Sensors    

Placement matches real vehicle Differentiate between moving and static objects Orientation Explore effect of different sensors’ frequency

Simulink Simulatio n

Control Logic

• Obstructions  Introduce impediments that limit sensor operation  Partially hidden vehicles, pedestrians, objects, etc.

Vehicle Dynamic s

S-Function

Forward Facing LiDAR

• Safely post-process sensor data in a virtual world  Supplements real-world testing SENSOR

MODELING ABILITY

Radar

Number of beams, field-of-view

LiDAR

Number of horizontal and vertical beams, range

Camera

Field-of-view, distortion, resolution, and angle of attack

Ultrasonic

Range, field-of-view

GPS

Horizontal precision

Sensor Throws

Forward Facing Camera

6


THANK YOU

Jeff Chrstos chrstos.1@osu.edu Giorgio Rizzoni rizzoni.1@osu.edu

6


TRC Smart Center Lunch andUpdate

Capstone Projects Josh Every, PhD Director Advanced Mobility


Scholarship Recognition


Aptiv Scholarship Recipients

Jake Hassen Mechanical Engineering Baja Buckeyes Team Member

Blaine Miller Electrical and Computer Engineering Underwater Robotics Team Member


Ford Blue Oval Scholarship Recipients Joseph Chiu Electrical and Computer Engineering EcoCAR Team Member

Jackie Karl-DeFrain Mechanical Engineering EcoCAR Team Member

Nick Kopycinski Mechanical Engineering Formula Buckeyes Team Member

Morgan Malencia Mechanical Engineering Formula Buckeyes Team Member


Johnson Controls Scholarship Recipients Mason Hayes Materials Science and Engineering Buckeye Current

Kerri Loyd Electrical and Computer Engineering EcoCAR


Ohio State Energy Partners Smart Campus Challenge Wasted Opportunities Mike Fackler Food, Agricultural and Environmental Sciences

TJ Kirby Mechanical Engineering

Danny Freudiger Mechanical Engineering

Michael Scherping Mechanical Engineering


PROJECT OVERVIEW Food Recovery Network • Largest student movement fighting food waste and hunger • Over 200 chapters Our Mission • Recover wasted food from campus dining locations and deliver to local food pantries

Fight waste. Feed people.

+


SMART CAMPUS CHALLENGE Smart Campus Challenge • A venture capitalist-style competition to support innovation for campus sustainability

$1 invested

3.5 meals

2.33 lbs

7.5 lbs


DATA ANALYTICS


FUTURE WORK Moving Forward • Demonstrate MVP of technology platform • Work with OSU to utilize vehicles for large pickups DINING SERVICES

Food Recover y Databas e

COMMUNITY PARTNERS FOOD RECOVERY NETWORK

Machine Learning

Additional Funding • Expansion of technology platform to Columbus and other campuses • Use data to support research initiatives

Using connected technology and smart mobility to fight hunger!


THANK YOU

Mike Fackler fackler.33@osu.edu TJ Kirby kirby.209@osu.edu Michael Scherping scherping.1@osu.edu Danny Freudiger freudiger.1@osu.edu


Dwight Blaser Award

Transportation Research Center Inc.


In Closing‌ Marcello Canova, PhD Associate Director Graduate and Continuing Education


Summer School IN

Advanced Mobility

Learn the technical skills required to tackle the key engineering challenges in the field of personal mobility where electrification, connectivity, automation and multimodal transportation systems are radically transforming the automotive industry. This three-day workshop is geared towards engineers, managers and thought leaders in the automotive industry and those related to the transportation sector. May 6-8, 2019 Columbus, OH Learn more at go.osu.edu/MobilitySummerSchool Brought to you by:

The Ohio State University Simulation, Innovation and Modeling Center

The Ohio State University Mobility


Save the Dates October 4, 2019 Fall External Advisory Board Meeting October 5, 2019 CAR Annual Tailgate


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.