FLOUR MILLING AND GRAIN HANDLING
GOLFETTO SANGATI: TECHNOLOGY APPLIED TO THE MILLING AND THE ANIMAL FEED INDUSTRIES, ONE OF THE WORLDWIDE LEADING COMPANIES IN THESE MARKETS. SHIP LOADING AND UNLOADING SYSTEMS, RAW MATERIALS PROCESSING AND STORAGE. MACHINES AND COMPLETE PLANTS CAPABLE OF TAKING CARE OF THE WHOLE PROCESS THROUGH ALL ITS STAGES, THOROUGHLY AND EFFICIENTLY MEETING EVEN THE MOST DEMANDING REQUIREMENTS.
INDEX
HISTORY GROWTH THE FIGURES VISION MISSION ECO WHAT WE DO SERVICE TECHNOLOGY REFERENCES
06 12 14 18 22 26 30 36 40 44
Golfetto, Sangati, Berga: three companies that have found in a common mission, the know-how that has led them through the main steps of a joint path.
A PATH STARTED 90 YEARS AGO THAT TODAY FINDS ITS ULTIMATE ACKNOWLEDGEMENT WITHIN THE MARKETPLACE, BY BECOMING PART OF PAVAN GROUP. Golfetto Sangati was founded in 2010 when Pavan Group acquires the assets of GBS, a group built on the synergy of three companies with 90 years of qualified experience in the milling industry. Through this acquisition Pavan Group completes its range of services, so offering integrated technologies and plants for the manufacturing of raw materials, from the ship unloading to the final packaging.
HISTORY 06-07
Sangati historical archive, 1940.
Berga historical archive, 1955.
Quinto di Treviso plant – Italy.
Manufacturing Units Today the Group can count on three manufacturing units. A new plant in Manfredonia was added on to the historical one of Berga in Quinto di Treviso, while for the Asiatic market, a manufacturing unit was opened in China in 2003.
HISTORY During the last century, the Group’s history developed itself following the interweaving stories of the three single companies. These paths have led to the current Golfetto Sangati, a company that represents the arrival point of this long journey that started in the Twenties.
the Seventies, a recognized leader in the engineering and building of mills, animal feed plants, cereal storage and handling for harbour terminals. The company expanded itself even more, with the opening of new branches in Europe and Northern Africa.
Golfetto, originally founded in Padua, specialized in the engineering of cereal manufacturing plants. Its foundation is the starting point from which all future events took place. It was followed by Sangati’s foundation, in 1929, a company that in just a few years became a renowned name in the milling industry.
Towards the end of the Eighties, Berga acquires Sangati. It’s the beginning of a new process that will lead to a new generation of highly automated and computerized systems and machines. The technological prestige of the two milling schools merges into each other, giving a new impulse to the cereal transformation processes, which represents the peak expression of today’s milling industry. The final merge took place in 1997: Sangati Berga was born.
In 1952, Berga S.p.A. was set up. At first the company specialized in milling machines and silos. It then widened its business to the animal feed production, becoming during
The turn of the new millennium represents a very important
Sales and Service Units Golfetto, through its global and established network of agents, can ensure an efficient and reliable after-sales service. step. The company acquires 50% of the capital stock of Golfetto S.p.A. The result is a very profitable combination of engineering technologies and know-how, which necessarily brought to an integration of the technical, productive and sales departments of Sangati Berga and Golfetto, thus realigning the whole company’s organization and its new intern resources to a new working situation. This is how GBS group S.p.A. was born, holder of the “Sangati Berga” and “Golfetto” brands: two product lines capable of satisfying even the most demanding requests coming from the marketplace, with technologically advanced and customized solutions. In 2010 Pavan Group acquires the assets of GBS, giving birth to the current Golfetto Sangati. Quinto di Treviso plant – Italy.
08-09
Beijing plant – China.
Manfredonia plant, Foggia – Italy.
Rollermill Synthesis SY09 production line, Quinto di Treviso, Italy.
10-11
GROWTH
2015
2010
Pavan Group acquires the assets of GBS Group: Golfetto Sangati is born.
2000
Sangati Berga acquires Golfetto. It’s the beginning of the GBS Group. Aluminium is used for the first time as structural material for rollermills. Golfetto and Sangati’s know-how and experience give birth to the new Synthesis rollermills: the synthesis of the two brands’ innovation.
2004
New plastic frames are introduced for MODULO.
Opening of the new plant in Manfredonia.
2012 2007
1989
1929
Berga acquires Sangati
2003
Second production site: GBS China, Beijing.
Sangati’s foundation
1997 1952
Sangati Berga merging
Introduction of Granosichter: this machine for pre-cleaning and cleaning of grains encases a sifting surface of 24 sqm
Creation of new PSV debranner: the new evolution of the milling diagram.
“MODULO” is renovated thanks to its new aluminium structure.
Berga’s foundation
1923 Golfetto’s foundation
From potential energy to tangible results. This is what the future of a Company is made of.
12-13
THE STEPS OF THE PAST ARE THE BUDS OF THE FUTURE.
Creation of the new SemolinaHP with new loading and unloading systems. The “SYNTHESIS SY” rollermill uses a new feeding hopper and new hollow aluminium alloy profiles.
EUROPE 23%
Words say who you are. Numbers prove what you have done.
NORTH AMERICA 10%
MIDDLE EAST 11% ASIA OCEANIA 12%
AFRICA 30%
SOUTH AMERICA 14%
THE COMPANY EXPLAINED THROUGH ITS NUMBERS: LESS INTERPRETATION, MORE FACTS. Golfetto Sangati, was born from the synergy of different leaders in the milling engineering and cereal handling industries, and it represents a prestigious point of reference for the whole business.
THE FIGURES 14-15
• • • •
35.000 sq. m. manufacturing sites 5.000 plants built 30 specialized engineers Installations in 130 different countries
Golfetto Sangati can count on over 200 employees working in different departments, from the first design development to the final building. The project team is a highly skilled group, composed of 30 engineers and technicians. The team develops innovative systems and technologies. It also cooperates in the technical development of existing plants, solving any engineering problem with great competence and professional skills.
“Modulo� 8 channel plansifter room.
16-17
Being a point of reference, discovering paths which others can’t even see.
FOCUSING ON OUR HUMAN RESOURCES IS THE FOUNDING PRINCIPLE FOR DEVELOPING PRODUCTS THAT CAN BUILD CUSTOMER SATISFACTION. Believing in people and in their skills, to develop and build products which are the result of a common vision that joins values and technologies. Golfetto Sangati makes available for its clients its own best resources and their strongest commitment, interpreting every requirement with innovative solutions, in a continuous strive towards perfection. All the employees, each with their own competences, are a primary factor for the Company and for the whole Group too, resulting in long-lasting relationships with most of the clients. The trust relied in the professional skills of each person is translated into an individual growth, for the fulfilment of common targets.
VISION 18-19
Rollermill SY09 grinding mechanism, detail.
Laser cutting operation.
Roller grooving machine, detail.
Supervising the Synthesis rollermill room.
20-21
MISSION
Your ambitions can grow up only if you conquer your client’s trust, everyday.
22-23
PROJECT PARTNERS TODAY, PLANNING TOGETHER OUR TOMORROW. Golfetto Sangati is a solid and structured reality that honours its mission, by proving to be the ideal partner for the development of ambitious projects. For this reason the Company establishes with its Clients trustworthy relationships, based on a consultancy approach which follows thoroughly tested mechanisms. All projects undergo feasibility studies and thorough technical analysis, which allow to identify always the best solutions. Golfetto Sangati’s mission: state of the art milling for the transformation of raw materials.
Production line, Quinto di Treviso, Italy.
Synthesis rollermill assembly line.
Pneumatic transportation system.
24-25
Being aware of the complete scenario means utilizing the planet’s resources in a responsible way.
Cristanol, plant for the production of bio-ethanol – Reims, France.
Golfetto Sangati also contributes to the alternative energy field, with its ethanol fuel production plants, a type of fuel originated by the transformation of raw materials such as cereals, sugarcane and other biodegradable sources. The utilization of ethanol fuel considerably cuts down CO2 emissions, thus supporting the planet’s natural balance.
INNOVATIVE SOLUTIONS TO PRESERVE THE FRAGILE BALANCE OF NATURE.
ECO 26-27
The research on construction materials, the careful selection of components, and the innovative plant development become advanced solutions, capable of guaranteeing the best use of the energy resources. • Materials reducing the inside friction • Optimization of the pneumatic and mechanic conveying systems • Control and optimization of the humidity and temperature values to avoid energy waste during the production process • Implementation of high efficiency engines.
Vibroblock, vibro-separator.
28-29
WHAT WE DO
LOOKING AHEAD IMPLIES AN EXTREME AND LUCID BELIEF IN TANGIBLE PROJECTS. Golfetto Sangati develops, builds and installs turnkey plants: • Durum and wheat mills • Maize mills • Animal feed plants • Rice mills • Ship loading and unloading systems • Storage for raw materials and finished products. Golfetto Sangati represents a strong industrial entity which answers to the market’s requirements in a competitive way and with technologically advanced solutions, originated from extensive research, experience and know-how of all the processes. Every department (metal sheet manufacturing, mechanical components production, wood processing, varnishing, assembly, installation and quality control) is part of a production cycle, globally complying with the most severe hygiene and safety rules. All new prototypes are strictly tested for their reliability and performances. A fully equipped R&D department is totally dedicated to this activity, to guarantee the highest quality, and duration standards of all our products.
Looking at things from the right perspective helps you measure them out.
30-31
Synthesis rollermill, detail.
Semolina HP assembly line, Quinto di Treviso, Italy.
WHAT WE DO MILLING PLANTS Golfetto Sangati develops and builds milling plants of all sizes and capacities for wheat, durum, maize and other cereals. Machinery and plants have in common many important characteristics. Efficiency: flexible processing and milling diagrams, which can be easily adapted to the different raw materials and to the different quality standards required by each type of finished product. Control: a simple and user-friendly interface allows to
32-33
increase productivity and to have better control over the plant’s activities. Furthermore, modular structures also allow subsequent extensions. Hygiene and safety: top quality safety and hygiene standards are guaranteed by the project itself and its building materials, all complying with the most severe regulations. RICE MILLING Golfetto Sangati is very active on the market with its new machineries entirely dedicated to the rice industry. Thanks
to their longtime experience in this field, the company’s engineering team has developed technologically advanced plants for the processing of rice, covering the whole process from the husking, polishing and whitening to the separation, selection and final packaging. FEED MILLING The exploiting of the technological processes used in the human food industry has created a new generation of machines and plants for the production of feed for breeding animals and pets, such as concentrated nucleuses, premixtures, cubes, powder, extruded and flaked feeds.
The wide experience of the brand Berga allows the Group to be active in the animal feed manufacturing industry, developing and building specifically dedicated machines and plants. Golfetto Sangati technicians provide a highly professional consultancy service, allowing each client to optimize its own resources in terms of plants, manpower, energy and raw materials, thus obtaining certified quality products with higher revenues. GRAIN HANDLING Golfetto Sangati has also developed advanced technologies for the washing, calibration, selection and storage of seeds.
This type of research has allowed the Company to become one of the leading players in the development of plants for the storage and dosing of coffee. LOADING AND UNLOADING TERMINALS For over 25 years Sangati Berga products and solutions have been a point of reference for the development of complete ship loading and unloading systems for harbours. They have led technological progress from the first pneumatic towers to the latest mechanical systems, never compromising on reliability and safety. Their wide range of loading and unloading towers uses the best building
solutions, offering fixed or mobile solutions, on wheels or tracks. Their handling capacity goes from 50 to 1000 t/h and is suitable for ships up to 100.000 tons.
“Semolina HP” purifier room.
34-35
We build trustworthy relationships with our clients: our maximum ambition is too see them grow with us.
SERVICE 36-37
A QUICK AND EFFICIENT CUSTOMER SERVICE: THIS IS WHAT GOLFETTO SANGATI OFFERS TO ITS CLIENTS. Golfetto Sangati builds with its clients trustworthy relationships, made of active listening and continuous communication, to guarantee a correct functioning of all the machines and plants, offering an extremely efficient consultancy and training service. A constant feedback between technicians and clients, allows the company’s technical department to personalize and rationalize the plants according to the clients’ requests. The capillary presence throughout the world ensures a dynamic customer service that can rely on a personalized service, capable of solving any problem. Thanks to an expert evaluation of each specific situation, our customer care staff can guarantee maximum efficiency throughout the plant.
“Synthesis� rollermill room.
38-39
TECHNOLOGY
Making complexity easy, the most advanced technology is hidden in the world we can see.
40-41
KNOW HOW, RESEARCH AND DEVELOPMENT: OUR THREE DISTINGUISHING ELEMENTS. Golfetto Sangati’s know-how comes from the extensive study of functional and logistical solutions for plants. Thanks to these they can develop custom made solution for their clients’ specific requirements. Every department is part of a work flow which puts safety and hygiene at first place, from the logistics to the production process, from quality control to the testing. A further element of reassurance comes from the testing phase, where prototypes are thoroughly tried out and verified according to very strict criteria of efficiency and robustness, for reliable and long-lasting products.
R&D laboratory.
Engineering office, Quinto di Treviso, Italy.
Intermediate level - “SPM� - 1 channel plansifter.
42-43
REFERENCES FIVE CONTINENTS TO PROVE OUR WORK AND KNOW HOW: A PRICELESS VALUE THAT DRAWS ITS POWER FROM FACTS. Our successful products and our farsighted expansion strategy have given further consistency to our activities, in all five continents.
44-45
Golfetto Sangati is one of the main players of the international marketplace. It operates in all five continents, seizing opportunities and building relationships based on their client’s trust and satisfaction.
RECENT INSTALLATIONS COUNTRY
PROJECT
SOUTH AMERICA - PERU
SOFT WHEAT FLOUR MILL
CAPACITY
COUNTRY
PROJECT
CAPACITY
COUNTRY
PROJECT
CAPACITY
COUNTRY
PROJECT
CAPACITY 300 TPD
500 TPD
NORTH AMERICA - USA
NEW ROLLERMILLS ROOM
EUROPE - PORTUGAL
CAROB BEAN MILLING PLANT
12 TPD
AFRICA - ALGERIA
SOFT WHEAT FLOUR MILL
CENTRAL AMERICA - HONDURAS MAIZE MILLING PLANT (NIXTAMAL)
100 TPD
AFRICA - UGANDA
SOFT WHEAT FLOUR MILL
AFRICA - ZAMBIA
MAIZE MILLING PLANT
48 TPD
EUROPE - RUSSIA
SOFT WHEAT FLOUR MILL
FAR EAST - CHINA
SOFT WHEAT FLOUR MILL
2400 TPD
EUROPE - ROMANIA
SHIP LOADER & STORAGE SILOS MECHANICAL HANDLING 800 TPH
FAR EAST - INDONESIA
SOFT WHEAT FLOUR MILL - UPGRADING
130 TPD
SOUTH AMERICA - R. DOMINICANA
SOFT WHEAT FLOUR MILL
FAR EAST - INDIA
SOFT WHEAT FLOUR MILL
FAR EAST - CHINA
SOFT WHEAT FLOUR MILL
600 TPD
EUROPE - ITALY
SOFT & DURUM FLOUR MILL
100 TPD
EUROPE - POLAND
MAIZE MILLING PLANT
100 TPD
EUROPE - LATVIA
DURUM WHEAT FLOUR MILL
180 TPD
AFRICA - ALGERIA
SOFT & DURUM FLOUR MILL
320 TPD
FAR EAST - CHINA
SOFT WHEAT FLOUR MILL
1000 TPD
EUROPE - ITALY
SOFT WHEAT FLOUR MILL
200 TPD
SOUTH AMERICA - PERU
DURUM WHEAT FLOUR MILL - UPGRADING
150 TPD
SOUTH AMERICA - PERU
SOFT WHEAT FLOUR MILL
100 TPD
AFRICA - MOROCCO
DURUM WHEAT FLOUR MILL
200 TPD
AFRICA - EGYPT
SOFT WHEAT FLOUR MILL
300 TPD
AFRICA - MOROCCO
DURUM WHEAT FLOUR MILL - UPGRADING
400 TPD
AFRICA - EGYPT
SOFT WHEAT FLOUR MILL - UPGRADING
500 TPD
AFRICA - ALGERIA
SOFT & DURUM FLOUR MILL
200 TPD
EUROPE - FRANCE
SOFT WHEAT FLOUR MILL FOR BIOETHANOL PRODUCTION 2000 TPD
EUROPE - ITALY
SOFT & DURUM FLOUR MILL
700 TPD
EUROPE - ITALY
ROLLERMILLS ROOM FOR SALT
AFRICA - CAMEROUN
SOFT WHEAT FLOUR MILL
140 TPD
MIDDLE EAST - ARAB EMIRATES
SHIP LOADER (mechanical - on rails)
650 TPH
CENTRAL AMERICA - MEXICO
FLOUR MIXING LINE
20 TPH
CENTRAL AMERICA - MEXICO
DURUM WHEAT FLOUR MILL
200 TPD
SOUTH AMERICA - PERU
PASTA LINE LOADING EQUIPMENT
FAR EAST - CHINA
SHIP UNLOADER
2000 TPH
EUROPE - ITALY
FLOUR DOSING AND MIXING
AFRICA - KENYA
SOFT WHEAT FLOUR MILL
300 TPD
EUROPE - ITALY
SOFT WHEAT FLOUR MILL
SOUTH AMERICA - PERU
DURUM WHEAT FLOUR MILL
650 TPD
350 TPD
UPDATED JAN 2016
46-47
GOLFETTO SANGATI
Golfetto Sangati s.r.l.
Production plant
Via F.lli Bandiera 3, 31055 - Quinto di Treviso (TV] . ltaly Tel. +39 0422 476700 Fax+39 0422 476800 Vat n. IT04444310280 info@golfettosangati.com www.golfettosangati.com
0216 - GS profile ENG
Headquarters
Via Monte Grappa 8, 35015 - Galliera Veneta (PD] . ltaly Tel. +39 049 9423111 Fax+30 049 9423303