Materials Handling by Feed Compounder

Spotlight on …

Materials Handling Concetti

Concetti, as a manufacturer of complete packaging and palletizing

IGF PURA, the Concetti

lines, ATEX certified for potentially explosive atmospheres if necessary,

packaging technology for

provides a single, reliable source for all your bag filling needs.

feed supplements

www.concetti.com

Hygienic, ergonomic and easy

Trevor Mirford

to clean, the all-new IGF PURA,

t.mitford@concetti.com

an automatic filling and closing machine for feed supplements in 5-50 kg bags at speeds up to 750 per hour, was created to ensure

Croston Engineering

the highest product quality in modern food packaging. High hygiene

From the time that the Company was

standards are increasingly required in the animal nutrition sector, already

formed in 1976 Croston Engineering

involving additives and vitamins.

has been closely involved in the design

Concetti redesigned the proven IGF, following the latest international

and building of process plants for the

machinery hygiene guidelines. From avoiding product retention, using

animal feed, human food and associated

specific contact-part materials and providing convenient access for cleaning, everything is geared towards safeguarding the final product. The dual-auger fed integrated scale is completely accessible using quick release panels. Automatic in-place cleaning is achieved by air-blast nozzles in the auger casing, combined with reversible screw direction to clear residue into a floor level container. Augers are removable for more thorough cleaning.

industries, that also include grain brewery, distillers, pet food, fertilisers etc. for clients throughout the U.K. A major part of this work relates to providing mechanical handling equipment that is in accordance with the throughput requirement of production equipment such as mixers, grinders, pelleters etc. The Company’s involvement begins at the mechanical intake of raw materials via elevators, conveyors, rubble separators and magnets into storage bins, plus the pneumatic conveying of powdered ingredients into their designated additive storage bins, which are fitted with correctly sized dust filter units. Bin hoppers and dischargers are designed to suit the materials being handled and their associated weighers sized to maximise weighing accuracy before being transferred to blending. Then on via transit bins and associated conveyors through the production cycle to finished products storage prior to packing and bulk out loading. Many projects involve upgrading and extensions to existing plants which may, as a consequence, require reassessment to ensure continued compliance with DSEAR/ATEX Explosion Regulations as may be applicable. Crostons will advise and implement should action

The monobloc structure has transparent panels, electrical and pneumatic connections sealed in the machine frame and generous internal space to aid cleaning and maintenance operations. A touchscreen panel with easy-to-use graphic interface permits easy control and supervision while the redesigned bag magazine is more operator-friendly: both for loading and accessing coding, printing, and labelling devices. Closing options showcase Concetti’s reputation for flexibility. From simple sewing to combined folding, stitching and welding of internal PE liners with ‘easy open’ feature, all guarantee security of the closure.

Page 48 November/December 2021 Feed Compounder

be required. In addition to its 45 years’ service and experience in serving the industry the Company’s standing is enhanced by being an Approved SafeContractor, a recognised standard of competence in the industry and an S.P.A. Passport holder. Tarvin Mill, Barrow Lane, Tarvin, Chester CH3 8JF Tel: 01829 741119

Fax: 01829 741169

E-mail: admin@croston-engineering.co.uk Web: www.croston-engineering.co.uk

Celebrating 45 years of supporting you in 2021! oral

Supporting manufacturers since 1976 with solutions in bulk handling, storage, and pneumatic and mechanical conveying, we have a wealth of experience for you to rely upon. Design and Implementation     

New system solutions Modifications to systems Software improvements Minor ingredient additions Water dosing solutions

Ongoing Support     

Critical Spares and Parts Emergency repairs DSEAR Reports Site surveys Fault finding

croston-engineering.co.uk

Servicing and Maintainance     

Equipment Servicing Silo and pipeline cleaning Infestation works Calibration and certification Continuity and Earth testing

01829 741119 admin@croston-engineering.co.uk

At Condex you’re not just buying a pellet mill: Peace of mind: No bearings, seals or service down time … Guaranteed for 5 YEARS for UK Single V-Belt drive; High inertia, smooth and efficient No oil leaks into feed or on press floor Designed, fabricated and built in Italy

Support: Design, installation and project management services UK based stock and engineers 2-3 day Die and roll refurbishment Dies held in stock on request

Experience: Sales technicians who understand the day-to-day requirements of a busy mill >50 years manufacturing experience at La Meccanica Condex Ltd - established in 1980

www.lameccanica.it

WHITE CROSS, LANCASTER, LA1 4XQ Tel: 01524 61601 Email: info@condex.co.uk Web: www.condex.co.uk

…… Contact us to discuss your requirements

FISCHBEIN

KSE Process Technology

FISCHBEIN recently

For almost 50 years, KSE

launched a series of

has been supplying future-

improved

bagging

proof solutions to stay ahead

systems into their range

of industry trends in the

due to market demand from new start-up companies, or existing

form of modular machinery

high speed packers launching new product lines to their range. A key

(ALFRA Dosing & Weighing

product for the animal feed and pet food sectors was the introduction

Equipment) and smart

of the UK-first cost effective range of manual bagging stations.

software (PROMAS Future-

Available in three variations dependent on product and production capacity, Fischbein’s manual bagging systems have gained phenomenal interest as these robust weighers offers many benefits to users. Integral hopper, three electronic weighers, accurate, intelligent dosing which adjusts for different product densities, up to 500 product recipe spaces, easy to clean feeding screw and pneumatic bag clamp are just some of the benefits these systems boast. Presented as an all-in-one bag filling and closing solution, these manual baggers will suit small to medium sized companies looking to speed up their packing process, and can be incorporated with any sealing or sewing machines to offer a semi-automatic packing station ready to go. For higher speed producers, a critical requirement is that the bagging machines can efficiently handle different bag sizes/heights, offer quick change overs for different products mixes, dose quickly

Proof Automation) that fit together perfectly. We create flexible processing solutions that enable a responsive production process. Automation, accuracy and contamination control are at the basis of our future-proof innovations. Our aim is to not only improve the manufacturing process, but to also make a significant contribution to increase margins and achieve targets. ALFRA equipment is built to be fast, accurate and reliable. Our engineers design solutions that provide flexibility to your plant with high levels of automation and contamination control. Our solutions focus on providing flexible equipment in order to produce anything the market throws at you, as well as contaminationfree transportation and reduce damage to your valuable products. PROMAS ST is developed to control complex production

and accurately, reducing waste, minimize operator interaction, and

processes. The modular software allows customers to choose

remove heavy labour intensive processes such as the stacking of bags

different levels of automation and select the functionalities that fit

onto pallets. All whilst being reliable, with good after sales support. It

their direct needs.

is here where FISCHBEIN come into their own!

Our factory automation software is developed from the operator’s

point-of-view. Our aim is to create a future-proof and intuitive platform

FISCHBEIN Saxon

that gives operators the insight and control they need to run a

UK: +44 20 8344 6600

Europe: +32 2 555 11 70

seamless operation.

Email: sales@fischbein-saxon.co.uk

For more information, visit:

Web: www.fischbein.com

www.ksegroup.com

        Page 50 November/December 2021 Feed Compounder

Capacity issues are often not just solved by integrating newer and bigger processing equipment. At Van Mourik Smart Milling Engineers, process optimisation is our way of thinking! At Van Mourik Smart Milling Engineers, our Capacity issues are often not just solved by integrating newer and bigger processing equipment. At Van Mourik very experienced team focuses on: consulting, design and the realisation of feed milling projects. Our longSmart Milling Engineers, process optimisation is our way of thinking! At Van Mourik Smart Milling Engineers, our andequipment. form the At foundation of standing serviceare and maintenance activities are the backbone the company Capacity issues often not just solved by integrating newer andofbigger processing Van Mourik very experienced team focuses on: consulting, design newer and the realisation of feed milling projects. OurMourik longCapacity issues are often not just solved by integrating and bigger processing equipment. 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