US Extruders Presentation

EXPERIENCE • COMMITMENT

• INTEGRITY

SCREWS MATERIALS HDPE LDPE LLDPE MDPE PET PLA PP Fluoropolymers FEP MFA PFA PvDF ETFE PC

ABS PS TPO TPE Nylons PLA PLLA PBA PBT Engineering resins PPS PPO & more

PROCESSES Blow Molding Blown and Cast Film Compounding Extrusion Coating Fiber Medical Pipe and Profile Reclaim Sheet Tubing Wire and Cable Foam

Rebuilds Extruders & screws

EXTRUDERS 1 - 8 inch Single-screw Plastic Extruders Robust Serviceable Backed with outstanding service and support

WE PROMISE AN EXTRUDER‌ Delivered on-time Meeting performance specifications Tested for proof of performance Guaranteed to perform

With a 5 year warranty Supported by comprehensive service With Life-time support Guaranteed screw performance

5 year warranty Entire machine and all components against defects in quality and workmanship Screw / barrel wear not included

No borescoping required up to 4.5� machines

UNIQUE HEATER SHROUD DESIGN

• Individual stainless steel shrouds • Quick, easy-access to each zone • Thermocouples thru side

• 2-piece, tabbed shrouds • Easy lift off • Wireway knock-outs

Adjustable exhaust deflector, Right or Left side

Dual-layer stainless steel

Integral wireways built in

wireway Tips and is removeable for easy access Fast, simple access to reroute new wiring

wireway Tips and is removeable for easy access Fast, simple access to reroute new wiring

CLAMP Cast aluminum heaters for maximum heat transfer Plug-socket style connection to reduce wire damage

CLAMP

1 • • • • •

2

Easy-lock, cam assist Lever action swing bolt No wrench adjustment required once in set position Stays open so purge material doesn’t dump onto clamp Durable aluminum heaters

3

CLAMP

FEED THROAT INTEGRAL TO BARREL

• • • • •

One piece feed and barrel liner eliminates alignment issues Bi-metallic feed area for maximum wear resistance No step/mating issues like conventional cast iron feed section to bolt on barrels Eliminates brass/ PTFE bushing Air / water cooled feed area

Air / water cooled jacket

Air / water cooled jacket

Air cooled jacket

X-800 vs. x-102 Corrosive wear

abrasive wear

10

18

9

16

8

5 4 3

10 8

Volume loss, cm3

6

12

Corrosion rate, mm/yr

7

14

6 4

2 1

2

0

0

X-800

X-102

X-800

X-102

USX 250AC 96” LONG

40”WIDE

52” HIGH

EXTRUDER DATA SCREW & BARREL SIZE 1.00 1.25 1.50 1.75 2.00 2.00 2.50 3.00 3.50 3.50 3.94 3.94 4.50 4.50 5.12 5.12 6.00 6.50 6.89 8.00

MM " " " " " " " " " " " " " " " " " " " "

25.4 31.8 38.1 44.5 50.8 50.8 63.5 76.2 88.9 88.9 100.0 100.0 114.3 114.3 130.0 130.0 152.4 165.0 175.0 203.2

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

GEARBOX L/D

24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1

30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1

STD STD STD STD OPT STD STD STD OPT STD OPT STD STD OPT STD OPT STD STD STD STD

HEATERS

UNEX

HP @ 100

B10 LIFE

THERMAL

1.0 1.1 1.1 1.1 2.1 3.0 4.2 4.2 5.2 6.1 5.2 6.1 7.1 7.2 7.1 7.2 8.12 8.12 9.13 9.13

11 16 16 16 27 54 115 115 140 190 140 190 324 380 324 380 530 530 750 750

950,000 8,000,000 5,000,000 1,750,000 6,000,000 8,000,000 5,000,000 1,000,000 756,000 2,400,000 328,000 1,150,000 9,000,000 9,000,000 1,900,000 1,900,000 1,260,000 518,000 800,000 217,000

10 15 15 15 45 55 65 65 90 110 90 110 165 165 165 165 225 225 260 260

DIMENSIONS (APPROX, INCH)

ZONES

WATTS

PHASE

CFM

3 3 4 4 3 3 4 5 4 4 5 5 5 5 6 6 5 6 6 5

2000 3000 3000 3000 7000 7000 7000 7000 11000 11000 11000 11000 15000 15000 15000 15000 24000 24000 27000 32000

1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3

150 150 150 150 350 350 500 500 750 750 750 750 1200 1200 1200 1200 2400 2400 2400 3600

4 4 5 5 4 4 5 6 5 5 6 6 6 6 7 7 6 7 7 6

LENGTH 40 50 58 67 76 76 96 106 125 125 138 138 154 154 174 174 196 208 232 258

46 58 67 78 88 88 111 124 146 146 162 162 181 181 205 205 232 247 273 306

Data is general information and for estimating purposes only. All dimension are approximate.

WIDTH

HEIGHT

37 38 38 38 40 40 40 40 45 45 45 45 49 49 49 49 56 56 61 61

50 50 50 50 52 52 52 52 54 54 54 54 56 56 56 56 58 58 60 60

WEIGHT(lbs) 2000 2500 3000 3500 4500 4500 5000 6000 8000 8000 9000 9000 12000 12000 13500 13500 17500 19000 21000 28000

2500 3000 3500 4000 5500 5500 6000 7000 9000 9000 10000 10000 13500 13500 15000 15000 19000 20500 23000 30000

DISCRETE CONTROLS

TOUCHSCREEN CONTROLS

EXT PACKAGE

Dcr

Extruder Drive Control

Up to 14 Temp Control zones (6 barrel zone max)

Up to 2 Melt Temperatures Up to 3 Pressure zones (optional pressure control)

EXT/MP PACKAGE Extruder/Melt Pump Drive Control Up to 14 Temp Control zones (6 barrel zone max)

Up to 2 Melt Temperatures Up to 3 Pressure zones (optional pressure control)

HARDWARE

SOFTWARE

15.6� Widescreen Touchpanel

Automation Runtime Software Control Screens Alarming Screens Recipe Builder Setup Screens

B&R Proprietary OS and soft logic

POWERLINK interface to I/0

EXT/PULLER PACKAGE Extruder/Puller Drive Control Selectable Coordination between drives Up to 14 Temp Control zones (6 barrel zone max) Up to 2 Melt Temperatures Up to 3 Pressure zones (optional pressure control)

OPTIONS AVAILABLE Job Report (Included in Deluxe)

LIGHT

Extract Trend Data Report (Included in Deluxe) Custom Trends (Pen Selectable/ Reports)

SOFTWARE

Interface with Line Devices

Seven Day Timer

InduSoft HMI Software (1500 tag count/ upgradeable)

Integrated Help Menus Alarming and Alarm Management Real Time Trending Historical Trending (Unlimited based on disk space)

3 Levels of Security Recipe Builder

HARDWARE 15.6” Touchscreen (upgradable to 18.5” Embedded OS PC with Intel CPU Allen Bradley Compact Logix PLC

Snapshot Report Production Limit Event Logger Maintenance Alarm Second Screen Web Access Tablet Interface Bar Code Scanner

Multiple Languages

(Unlimited based on disk space)

Customizable Solutions

Screen Capture to jpeg File Remote System Access/Plant Networking with DHCP Ethernet Connection DHCP Ethernet Connection

LIMITED 4 Axis of drives and 4 Aux equipment 28 Temperature Control with 2 Melt Temperature 2 Pressure Control Zones and 4 Monitoring

OPTIONS AVAILABLE

deluxe

FULL OPERATING SYSTEM Windows Professional PC with Intel CPU

SOFTWARE InduSoft HMI Software

Uninterrupted Power Supply (UPS) SQL Database for Retrieval and Management of Data

(1500 tag count/ upgradeable)

Integrated Help Menus Alarming and Alarm Management Real Time Trending Historical Trending (Unlimited based on disk space)

Recipe Builder (Unlimited based on disk space)

HARDWARE 21.5� Touchscreen Embedded OS PC with Intel CPU Allen Bradley Compact Logix PLC Other PLCs

Screen Capture to jpeg File Remote System Access/Plant Networking with DHCP Ethernet Connection Full Line Graphics Multiple Levels of Security with Programmable Users Job Report Exportable Trend Data Report

Custom Trends (Pen Selectable/ Reports) Interface with Line Devices Seven Day Timer Snapshot Report Production Limit Event Logger Maintenance Alarm Second Screen Web Access Tablet Interface Bar Code Scanner Multiple Languages Customizable Solutions