EXPERIENCE • COMMITMENT
• INTEGRITY
SCREWS MATERIALS HDPE LDPE LLDPE MDPE PET PLA PP Fluoropolymers FEP MFA PFA PvDF ETFE PC
ABS PS TPO TPE Nylons PLA PLLA PBA PBT Engineering resins PPS PPO & more
PROCESSES Blow Molding Blown and Cast Film Compounding Extrusion Coating Fiber Medical Pipe and Profile Reclaim Sheet Tubing Wire and Cable Foam
Rebuilds Extruders & screws
EXTRUDERS 1 - 8 inch Single-screw Plastic Extruders Robust Serviceable Backed with outstanding service and support
WE PROMISE AN EXTRUDER‌ Delivered on-time Meeting performance specifications Tested for proof of performance Guaranteed to perform
With a 5 year warranty Supported by comprehensive service With Life-time support Guaranteed screw performance
5 year warranty Entire machine and all components against defects in quality and workmanship Screw / barrel wear not included
No borescoping required up to 4.5� machines
UNIQUE HEATER SHROUD DESIGN
• Individual stainless steel shrouds • Quick, easy-access to each zone • Thermocouples thru side
• 2-piece, tabbed shrouds • Easy lift off • Wireway knock-outs
Adjustable exhaust deflector, Right or Left side
Dual-layer stainless steel
Integral wireways built in
wireway Tips and is removeable for easy access Fast, simple access to reroute new wiring
wireway Tips and is removeable for easy access Fast, simple access to reroute new wiring
CLAMP Cast aluminum heaters for maximum heat transfer Plug-socket style connection to reduce wire damage
CLAMP
1 • • • • •
2
Easy-lock, cam assist Lever action swing bolt No wrench adjustment required once in set position Stays open so purge material doesn’t dump onto clamp Durable aluminum heaters
3
CLAMP
FEED THROAT INTEGRAL TO BARREL
• • • • •
One piece feed and barrel liner eliminates alignment issues Bi-metallic feed area for maximum wear resistance No step/mating issues like conventional cast iron feed section to bolt on barrels Eliminates brass/ PTFE bushing Air / water cooled feed area
Air / water cooled jacket
Air / water cooled jacket
Air cooled jacket
X-800 vs. x-102 Corrosive wear
abrasive wear
10
18
9
16
8
5 4 3
10 8
Volume loss, cm3
6
12
Corrosion rate, mm/yr
7
14
6 4
2 1
2
0
0
X-800
X-102
X-800
X-102
USX 250AC 96” LONG
40”WIDE
52” HIGH
EXTRUDER DATA SCREW & BARREL SIZE 1.00 1.25 1.50 1.75 2.00 2.00 2.50 3.00 3.50 3.50 3.94 3.94 4.50 4.50 5.12 5.12 6.00 6.50 6.89 8.00
MM " " " " " " " " " " " " " " " " " " " "
25.4 31.8 38.1 44.5 50.8 50.8 63.5 76.2 88.9 88.9 100.0 100.0 114.3 114.3 130.0 130.0 152.4 165.0 175.0 203.2
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
GEARBOX L/D
24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1 24:1
30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1 30:1
STD STD STD STD OPT STD STD STD OPT STD OPT STD STD OPT STD OPT STD STD STD STD
HEATERS
UNEX
HP @ 100
B10 LIFE
THERMAL
1.0 1.1 1.1 1.1 2.1 3.0 4.2 4.2 5.2 6.1 5.2 6.1 7.1 7.2 7.1 7.2 8.12 8.12 9.13 9.13
11 16 16 16 27 54 115 115 140 190 140 190 324 380 324 380 530 530 750 750
950,000 8,000,000 5,000,000 1,750,000 6,000,000 8,000,000 5,000,000 1,000,000 756,000 2,400,000 328,000 1,150,000 9,000,000 9,000,000 1,900,000 1,900,000 1,260,000 518,000 800,000 217,000
10 15 15 15 45 55 65 65 90 110 90 110 165 165 165 165 225 225 260 260
DIMENSIONS (APPROX, INCH)
ZONES
WATTS
PHASE
CFM
3 3 4 4 3 3 4 5 4 4 5 5 5 5 6 6 5 6 6 5
2000 3000 3000 3000 7000 7000 7000 7000 11000 11000 11000 11000 15000 15000 15000 15000 24000 24000 27000 32000
1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3
150 150 150 150 350 350 500 500 750 750 750 750 1200 1200 1200 1200 2400 2400 2400 3600
4 4 5 5 4 4 5 6 5 5 6 6 6 6 7 7 6 7 7 6
LENGTH 40 50 58 67 76 76 96 106 125 125 138 138 154 154 174 174 196 208 232 258
46 58 67 78 88 88 111 124 146 146 162 162 181 181 205 205 232 247 273 306
Data is general information and for estimating purposes only. All dimension are approximate.
WIDTH
HEIGHT
37 38 38 38 40 40 40 40 45 45 45 45 49 49 49 49 56 56 61 61
50 50 50 50 52 52 52 52 54 54 54 54 56 56 56 56 58 58 60 60
WEIGHT(lbs) 2000 2500 3000 3500 4500 4500 5000 6000 8000 8000 9000 9000 12000 12000 13500 13500 17500 19000 21000 28000
2500 3000 3500 4000 5500 5500 6000 7000 9000 9000 10000 10000 13500 13500 15000 15000 19000 20500 23000 30000
DISCRETE CONTROLS
TOUCHSCREEN CONTROLS
EXT PACKAGE
Dcr
Extruder Drive Control
Up to 14 Temp Control zones (6 barrel zone max)
Up to 2 Melt Temperatures Up to 3 Pressure zones (optional pressure control)
EXT/MP PACKAGE Extruder/Melt Pump Drive Control Up to 14 Temp Control zones (6 barrel zone max)
Up to 2 Melt Temperatures Up to 3 Pressure zones (optional pressure control)
HARDWARE
SOFTWARE
15.6� Widescreen Touchpanel
Automation Runtime Software Control Screens Alarming Screens Recipe Builder Setup Screens
B&R Proprietary OS and soft logic
POWERLINK interface to I/0
EXT/PULLER PACKAGE Extruder/Puller Drive Control Selectable Coordination between drives Up to 14 Temp Control zones (6 barrel zone max) Up to 2 Melt Temperatures Up to 3 Pressure zones (optional pressure control)
OPTIONS AVAILABLE Job Report (Included in Deluxe)
LIGHT
Extract Trend Data Report (Included in Deluxe) Custom Trends (Pen Selectable/ Reports)
SOFTWARE
Interface with Line Devices
Seven Day Timer
InduSoft HMI Software (1500 tag count/ upgradeable)
Integrated Help Menus Alarming and Alarm Management Real Time Trending Historical Trending (Unlimited based on disk space)
3 Levels of Security Recipe Builder
HARDWARE 15.6” Touchscreen (upgradable to 18.5” Embedded OS PC with Intel CPU Allen Bradley Compact Logix PLC
Snapshot Report Production Limit Event Logger Maintenance Alarm Second Screen Web Access Tablet Interface Bar Code Scanner
Multiple Languages
(Unlimited based on disk space)
Customizable Solutions
Screen Capture to jpeg File Remote System Access/Plant Networking with DHCP Ethernet Connection DHCP Ethernet Connection
LIMITED 4 Axis of drives and 4 Aux equipment 28 Temperature Control with 2 Melt Temperature 2 Pressure Control Zones and 4 Monitoring
OPTIONS AVAILABLE
deluxe
FULL OPERATING SYSTEM Windows Professional PC with Intel CPU
SOFTWARE InduSoft HMI Software
Uninterrupted Power Supply (UPS) SQL Database for Retrieval and Management of Data
(1500 tag count/ upgradeable)
Integrated Help Menus Alarming and Alarm Management Real Time Trending Historical Trending (Unlimited based on disk space)
Recipe Builder (Unlimited based on disk space)
HARDWARE 21.5� Touchscreen Embedded OS PC with Intel CPU Allen Bradley Compact Logix PLC Other PLCs
Screen Capture to jpeg File Remote System Access/Plant Networking with DHCP Ethernet Connection Full Line Graphics Multiple Levels of Security with Programmable Users Job Report Exportable Trend Data Report
Custom Trends (Pen Selectable/ Reports) Interface with Line Devices Seven Day Timer Snapshot Report Production Limit Event Logger Maintenance Alarm Second Screen Web Access Tablet Interface Bar Code Scanner Multiple Languages Customizable Solutions