Technical Textiles Innovation April-June 2024 Issue

Editorial

TechnicalTextilesInnovation

RevolutionizingTextileHapticAssessment: Emtectopresentcutting-edgetechnologyatSaigonTex2024

DiscoverItematechWeavingInnovationsatTechtextil2024

WeavingtheFuture:Stäubli'sTextileInnovationsatTechtextil2024

VANDEWIELEatTechtextil

TrützschlerGroupShowcasesInnovativeNonwovensand RecyclingSolutionsatTechtextil2024

SwedishdigitisedsolutionsatTechtextilandTexprocess2024

FinishingfirstwithMonfortsatTechtextil2024

OerlikonPolymerProcessingSolutionspresentssustainablesolutions

DiscovertheTechnoCorderTC2'sLatestInnovationsatTechtextil2024

ItalianTextileMachinerytakestheLeadatTechtextilFrankfurt Eco-Friendly

TechnicalTextilesInnovation

EDITORIAL

editor-in-chief

Prakashkinny

contributor

ThomasChang

circulation

PamelaJones administration

JoePereira accounts

RameshJain photography

TonyFernandes

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InnovationUnleashed:VDMAat Techtextil2024Highlights theFutureofTextiles

The future of the textile industry is unfolding at Techtextil,Frankfurt, with the German Mechanical Engineering Industry Association (VDMA) at the forefront. Over 50 VDMA member companies are settoshowcasebreakthroughsintechnicaltextiles, focusing on the pivotal roles of automation and digitalization in transforming the industry. These innovations promise to enhance production efficiency and sustainability, offering solutions to the pressing skilled labor shortage through advanced,digitaltools.

A centerpiece of VDMA's participation is the insightful panel discussion on April 24, “Product Passport – Impact on the Industry,” addressing the DigitalProductPassport(DPP)anditsimplications fortextilemachinerymanufacturingandtheapparel sector. With the DPP set to become mandatory for European clothing manufacturers by 2027, the discussion, featuring key contributions from Andreas Schneider of the Global Textile Scheme (GTS), is poised to offer valuable perspectives on thetextileindustry'ssustainableevolution.

Moreover, the VDMA group stand will spotlight emergingengineeringtalentonApril25,asPeterD. Dornier, chair of the Walter Reiners Foundation, honors six young engineers. This celebration of innovation and sustainability underlines VDMA's dedication to nurturing the next generation of industrypioneers.

Techtextil 2024 marks a milestone in the textile industry's journey towards a smarter, more sustainable future, with VDMAleading the way in showcasingthetransformativepowerofautomation anddigitalization.

TECHNOLOGY

Revolutionizing Textile Haptic Assessment: Emtec to present cutting-edge technology at SaigonTex 2024

German-based manufacturer emtec Electronic GmbH will exhibit its latest device for the objective haptic measurement of textiles in Ho Chi Minh City, Vietnam from April 10-13. The updated device, combined with a newly developed digital database, enables textile producers to accurately measure product quality and optimize manufacturing processes.

Emtec is set to showcase its TSATactile Sensation AnalyzeratSaigonTex2024,whichrepresentsa significant advancement for the textile industry when it comes to objective haptic measuring solutions. It quickly delivers reliable data about haptic and optical properties of a material, which can be used by textile experts to improve their production processes. By pairing the device with a new digital database, the haptic properties of textile samples are now easily accessible and comparable. The portable device can assess the tactile qualities of textilesinlessthantwominutes.Itevaluates parameters such as softness, smoothness, stretch and recoverybehavioraswellasthermo-haptic characteristics, but also friction, and crumple or drape behavior. The results obtained from the TSAcorrelate

up to 100% with results from time-intensive hand panel testing methods. This means that the TSAoffers unparalleled accuracy in assessing the tactile qualities of textiles and its use can lead to significant savings in time and resources.

Thealreadymentionednewdigitaldatabase,the cloud-based Virtual Haptic Library was developed in collaboration with Black Swan Textiles. When used together with the emtec TSA, this innovative database digitizes and categorizes TSAsample data, providing real-time access to haptic test results from anywhere in the world. In the event of any quality issues, such as deviationsfromspecifiedhapticparameters,the customer has the possibility to immediately intervene and minimizing waste.

Alexander Gruener, Global Business Development Manageratemtec,highlightsthetransformative impact of this solution: "The updated emtec TSA Tactile Sensation Analyzer and the Virtual Haptic Library redefine quality control in the textile industry. By being able to provide manufacturers with precise, objectivedataabouthaptics,theTSAanalysis empower the optimization of product quality and enhance supply chain transparency. Moreover, the integration of these technologies minimizes logistical complexities and environmental footprint, aligning with industry-wide sustainability initiatives."

For those eager to explore the latest innovations in hapticmeasuring,includingadvanceddigitization methods, emtec Electronic invites you to visit booth 1G08 in hall Aat SaigonTex in Vietnam to engage with Alexander Gruener and get a demonstration of how the TSAworks.

TECHNOLOGY

DiscoverItematechWeavingInnovationsatTechtextil2024

FromApril23rdto26th,joinItemainFrankfurt, Germany, at Techtextil 2024 (Hall 12 – Booth D24), where they will showcase their advanced weavingsolutions.Itematech,adedicatedbranch since 2019, offers a broad spectrum of machines designed for the technical textile sector. Their

portfolio, unparalleled in the market, includes Single Positive Rapier, Negative and Positive Rapier,Airjet, and Projectile weaving machines, tailored for producing high-quality technical fabricsefficiently.

HighlightingInnovations:

UniRap: The forefront of positive rapier technology, enabling wide-ranging high tenacity yarn weaving,fromcarbontoaramidfibers,withuniqueversionsforspecifictechnicaltextiles.

TECHNOLOGY

Hercules: Aversatile machine with a unique weft transfer system, capable of handling diverse weft yarn counts for demanding technical textiles, up to 6200mm in width.

P7300HPV8: Renowned for its reliable projectile weaving, ideal for wide and specialty fabrics like agrotextile and geotextile.

TECHNOLOGY

R9500EVO: The evolution of Itema's best-seller, continuously adapted for technical applications, includingagroundbreakingdevicethateliminateswasteselvedge,promotingsustainableweaving

A9500EVO: Specialized for high-density fabrics, with customization options to meet the most rigorous weaving requirements, including the recently launched iLENO for Secondary Carpet Backing.

Techtextil2024istheperfectplatformtoexploreItematech'srangeandengagewiththeir expertson yourspecificweavingneeds.

TECHNOLOGY

Weaving the Future: Stäubli's Textile Innovations at Techtextil 2024

SAFIR S60 automatic drawing-in machine –zoom on machine without drawing-in truck Featuring Active Warp Control 2.0 technology

At Techtextil 2024, Stäubli stands as a beacon of innovation, reshaping the textile industry's future with its advanced solutions for weaving and warp preparation. Positioned under the Swissmem pavilion at Stand B01/Hall 12, Stäubli's showcase isatestamenttoitscommitmenttoenergy efficiency, waste reduction, and the production of first-quality textiles. These advancements enable the creation of technical fabrics that significantly impactvarioussectors,includingmedicine, transportation, and aerospace, enhancing daily life across the globe.

Stäubli's dedication to creating machines that

weave fabrics essential for global innovation is evident in its new TF30 weaving system, designed for 3D weaving. This groundbreaking solution offers unmatched flexibility in shed programming and weave structure, catering to the aerospace, medicaltechnology,marine,andautomotive industries' specific demands. The TF30's gentle yarntreatmentcapabilityensuresthesafe handlingofsensitivematerialslikecarbon, aramid, and ceramic yarns, paving the way for weavingmillstoexplorenewmarket opportunities.

Technical fabrics, such as airbags, lightweight carpets, and specialized filters, rely on Stäubli's robust machinery. From heavy dobbies capable of withstanding intense vibrations to the LXLPRO Jacquard machine designed for one-piece woven airbags, Stäubli's technologies are at the forefront oftextileinnovatio n.TheALPHA500 LEANTEC weaving system, in particular, excels in producing lightweight carpets with extremely uniformandpreciseloops,meetingthe transportation sector's stringent requirements.

Stäubli,agloballeaderinindustrialand mechatronic solutions, continues to empower the weaving industry with its comprehensive range of solutionsforproducingflatto3Dtechnical fabrics. As Stäubli gears up for Techtextil, the textilecommunityeagerlyanticipatesthe unveilingoftechnologiesthatwilldrivethe industrytowardsamoreinnovativeand sustainable future.

LXL PRO electronic Jacquard machine suitable for OPW airbag weaving

Available in 4 formats, and up to 14,336 hooks

TECHNOLOGY

VANDEWIELE at Techtextil 2024

VANDEWIELE team is delighted to welcome its customersagainatthenexteditionofthe Techtextil exhibition, in Frankfurt, Germany.

TEXTILEINNOVATIONSTOGETHER

realizationsinthefieldofwo ventechnical textiles,feedersandotherdevelopmentsfor multilayer fabrics, spacer fabrics, etc...

Today's machinery allows already manufacturing the most complex 3D geometries and composites for hybrid lightweight construction. After visiting our booth on Techtextil, you will be convinced that there is still an enormous number of open opportunities!

TEXTILEINNOVATIONS

VANDEWIELE hasalwaysactedas technological leader and innovative player in thetextilemachineryindustry.Innovation technologyandcustomercentricityareour driversfordevelopingnewproducts.Our innovations aim to impact on the customer's value chain; we want to be together as partners and offer notonlyinnovativeproducts,butalsoour expertiseandsolutionstobeabletosatisfy customerneeds.

TOGETHER is our philosophy and summarizes our customer-oriented approach.

VANDEWIELE, the expert in weaving

Get inspired on our Techtextil stand by the large range of Vandewiele solutions and accessories. We have some stunning presentations of new

AtTechtextilVandewielewillshowseveral examples of technical textiles based on the core technologyofdouble piece distance weaving creating a sandwich structure. The Vandewiele group of companies has in house all the required technologies. Our Vandewiele weaving machines create sandwich structures by weaving two fabrics bonded together by vertical yarns. The Vandewiele IRO zero twist feeders gives you full control of the weft. The warp is controlledbyourVandewieleBonasfull electronic jacquard machines. The technology of the use of servo motors in all our machines is controlledinhousefromVandewiele–Aros producing all types of motor and drive solutions.

Superba, already the leaderin heat-setting with saturated steam under pressure thanks to their well-known TVP3, is now offering the KR1 :abrand-new automaticknotting system assisted by a robot. The KR1 system canbeusedinmanyindustrialbranches, enables to handle, pack and label bobbins. With this machine, SUPERBA's commitment istohelpcustomersto improve their productivity thanks to an industrial robot running24/7.SuitableforDTY,BCF, Artificial Turf, Tyre Cord, Tape & more.

TECHNOLOGY

On finishing side, the Bejimac singeing machine has been used for decades in technical textiles and in particular for filtration purpose.

The nature of the manufacturing process of the needle felt creates hairiness on the surface of the product. The first purpose of singeing is to remove this hairiness. Then, specially for technical textiles, we can use a technique to create a glazing effect on the felt itself (usually on one side). We will be proud to present you the new developments made in order to substantially reduce the gas consumption while offering high intensity singeing.

The revision of the MESDAN-LAB family of tensile strength testers has been completed with the launch of the NEWdouble column model, TENSOLAB 50kN, code 2515E at the TECHTEXTIL2024.

It is a unique solution for the testing of high-tenacity technical textile materials, up to the maximum capacity of 50kN (5.000 kg).

The new TENSOLAB 50kN embodies a combination of the best ingredients: latest technology, best electronics, new software & new interchangeable accessories, stunning performances (in terms of capacity, versatility, accuracy, and testing efficiency), and of course Italian design and the Mesdan's 30-year experience in dynamometer R&D and manufacturing.

To complete the strength tester family, besides the semiautomaticsinglecolumn"TENSOLAB4",therange includes the single-position automatic "AUTODYN 3", endowed with the automatic yarn-loading device, also suitableforfibres,hanksandfabricsandgarment accessories, the fully automatic 24-positions yarn strength tester "AUTOFIL", and the well-known portable SPLICE SCANNER.

TECHNOLOGY

Protechna supplies advanced fabric and thread control systems that ensure the quality of your products. We recently introduced an updated camera technology that checks the quality of your technical fabrics (multi axial / woven) made from carbon / glass fibers. Our camera system

ARRAYCAM 5430 detects a big variety of fabric defects and stops the textile machine immediately. In addition, we will display our system for tension control for direct warping TENSOSCAN 2 5374 and our slub detection system for sectional warping COGASTOPCREEL2 3210

MEMMINGER-IRO supplies the leading yarn feeding technology to feed carbon, copper, wire, monofilament, polyamid and other sophisticated yarns to all kind of knitting machines for the production of technical textiles. The corresponding products such like storage feeders, electronic feeders and unspooling device will be exhibited during Techtextil in Frankfurt.

Zero defect manufacturing with Loepfe yarn sensors

Electronics, transportation, food and many others – Loepfe is the preferred partner for a wide range of industries when it comes to zero-defect manufacturing. Loepfe WeftMaster products ensure, for example highly stress-resistant tarpaulins, the best sound for smartphones and animal feed bags that can withstand long journeys undamaged.

One example: by using the unique detection features of Loepfe's FALCON-i yarn sensor to remove smallest fluff or filamentation from the weft-yarn, waste is dramatically reduced in the carbon fabric production process. The applications where FALCON-i can improve product quality are nearly unlimited. Weavers with a focus on high quality technical textiles benefit from using FALCON-i to improve the quality of their products while avoiding customer claims or expensive patching.

Sedo Treepoint will be showing selected products in the field of ecology and quality control that will allow companies to focus on greater flexibility and efficiency in their production. Our automation solutions as well as testing and quality control systems support in all aspects of the textile dyeing and finishing business.

Our key topics include resource optimization and energy efficiency, for which Sedo Treepoint integrates innovative ideas and concepts into the systems. While sustainability and efficiency have always been of great importance in the textile industry, they have become increasingly important in recent years.

In the area of quality control, Sedo Treepoint will show you solutions that contribute to improved color communication, production data acquisition, authenticity checks and many more. Sedo Treepoint is your expert for industrial and process automation to master these challenges

BMSvision, expert in Manufacturing Execution Systems (MES) for the entire textile industry, has been at the forefront of MES integrations since 1975. Based on decades of expertise and by using advanced technologies, BMSvision's MES-solutions enable users to efficiently collect, correlate and visualize data, transforming into actionable insights. The various software modules include real-time monitoring, scheduling, reporting, maintenance, quality and energy monitoring, amongst others. BMSvision's MESsolutions not only optimize operational, quality and energy efficiency but also pave the way for sustainable growth.

In addition to its MES-solutions, BMSvision will also showcase Argus at Techtextil. Argus is part of our camera-based AI on-loom inspection systems for high-end technical textiles, jacquard fabrics such as OPWairbag and mattress ticking.

TECHNICALTEXTILES INNOVATION

All the Vandewiele machines can be connected through cloud computing to the “TEXconnect" supervision system to comply with the Factory 4.0 concept.

For more information, please do not hesitate to contact our Marketing & Communications department at marketing@vandewiele.com or feel free to visit us during Techtextil Frankfurt-Germany, Hall 12.0 booth D20. We will be glad to welcome you and to share our new developments and highlights!

TrützschlerGroupShowcasesInnovativeNonwovensand RecyclingSolutionsatTechtextil2024inFrankfurt

The T-SUPREMA needle punching line: visitors can find in-depth information about T-SUPREMA at the shared booth of Trützschler Nonwovens and the Italian company Texnology S.l.r

From left to right: Texnology: Alberto Baggio (Mechanical Supervision), Fabio Barausse (Mechanical Supervision), Nicola Olivo, Co-Owner; Trützschler Nonwovens: Peter Enning (Services), Alexander Koch (Installation and Start-Up), Emre Turan (Production), Raphael Klassen (Prodction), Bodo Heetderks (Director Technology).

TECHNOLOGY

Learn about complete solutions for the mechanical recycling and spinning preparation of textile waste from experts.

From April 23 to 26, Trützschler Group will be at the forefront of Techtextil in Frankfurt, Germany, introducing its latest advancements in nonwovens and textile recycling at hall 12.0, booths C61 and C68.Highlightingtheevent,Trützschler Nonwovens will unveil the T-SUPREMAneedlepunchinglinesandeco-friendlysolutionsfor cellulose-basednonwovens,markinga significant step forward since its collaboration announcement with Texnology in 2022.

This year, the spotlight is on the debut of the TSUPREMAneedle-punching line at Trützschler's Egelsbach technical center. In collaboration with Texnology S.l.r., Trützschler will delve into how T-SUPREMAenhances the quality and efficiency ofpremiumneedle-punchednonwovensfor various applications.

Attendees will also discover the T-ONE digital platform's role in maintaining high quality and process efficiency across nonwoven productions. Additionally, Trützschler's partnership with Voith on wet-laid/spunlace and carded/pulp lines for

biodegradablewipesemphasizesthedrive towards sustainable product innovation.

In the spinning sector, Trützschler's collaboration withBalkanshowcasescomprehensive mechanical recycling and preparation solutions fortextilewaste.Visitorswilllearnho w TrützschlerandBalkan'sintegratedprocesses facilitatespinningprojectplanningand implementation,highlightingthesynergyin recycling applications and carding technology for producing high-quality fiber slivers.

Techtextil 2024 offers an exceptional venue for industryprofessionalstoengagewith Trützschler's experts in Spinning, Nonwovens, andCardClothing,exploringthelatestin sustainabletextileproductionandinnovative nonwoven applications.

Pleasevisitathall12.0.,boothsC68 (Spinning/CardClothing)andC61 (Nonwovens/Card Clothing)!

TECHNOLOGY

Swedish digitised solutions at Techtextil and Texprocess 24

Eton Systems software continuously accumulates, processes and makes all production information instantly available

MembersofTMAS–theSwedishtextile machinery association – will display technologies completelyinalignmentwiththemajor digitalisation theme of the forthcoming Techtextil and Texprocess 2024 exhibitions taking place in Frankfurt from April 23-26th.

“Textile manufacturers who don't embrace the new possibilities of digitalisation – in addition to continuing to make sustainable gains – will very soon face obstacles to their progress,” says TMAS Secretary General Therese Premler-Andersson.

Automatic handling

Thefullyautomatedanddigitisedhandling solutions for finished garments, home textiles and furniture of Eton Systems, for example, will be demonstrated at Texprocess, at stand F31 in Hall 8 in Frankfurt.

Designedtoincreasevalue-addedtimein production by eliminating manual transportation andminimisinghandling,theindividually addressable product carriers are fully managed and controlled by the latest ETONingenious™ software. This web based real-time data collection

andinformationsystemcontinuously accumulates, processes and makes all production information instantly available to supervisors, quality control personnel and management.

“Our latest software enables full transparency at all stages of making up and assemby,” says Eton CEO Jerker Krabbe. “Over the years we have accumulated significant knowledge of production requirements, customer demand and challenges withintheworkingenvironmentandweare always listening to our customers in many diverse sectors in order to help them further improve and finetunetheirindividualsoftwareplatforms. ETONingenious is equipped with an immensely powerful web based graphical user interface fully adapted to the production environment.”

Bespoke seams

Also in Hall 8 at Texprocess, at stand D49, Svegea willdemonstrateitsEC300-XScolarette technologywhichisusedbygarment manufacturersaroundtheworldforthe production of tubular apparel components such as cuffandnecktapesandotherseam reinforcements.

TECHNOLOGY

Advances in automation are making the specialised, bespoke machines engineered by Swegea ever more efficient.

Vandewiele Sweden's latest X4 yarn feeders provide instant benefits in terms of productivity and control

“Advances in automation are only making the specialised, bespoke machines we engineer ever more efficient,” says Svegea Managing Director Håkan Steene. “At the moment we're seeing a lot of interest in the reshoring of operations by our customers,tobringfinal-stagemanufacturing closer to the key European and US markets.”

The EC 300-XS collarette cutter on show in Frankfurt is equipped with the latest E-Drive II system providing the operator with a very userfriendly touchscreen, providing full control of the

cutting process. An accompanying FA350 fully automaticrollslittingmachinewillalsobe demonstrated.

“Akey function is the ability to ensure perfect synchronization of the tubular fabric between the machine's turntable platform and its upper cutting body,” Steene explains. “We supply a wide range of automatic collarette band cutting machines withcapacitiestomatchtheneedsofour customers.”

TECHNOLOGY

Digital finishing

At Techtextil meanwhile, Baldwin Technology Co. will provide full details of how its highly digitisedTexCoatG4non-contactspray technology for textile finishing and remoistening not only reduces water, chemicals and energy consumption, but also provides the flexibility to adapt to customer requirements in terms of single and double-sided finishing applications.

TexCoat G4 can reduce water consumption and chemical usage by as much as 50% compared to traditional padding application processes.

Baldwin now has more than 100 systems installed globally, with key reference systems in place for theTexCoatG4atNorthCarolinaState University and Graniteville Specialty Fabrics in the USA, as well as at Pincroft in the UK. Most recently,thecompanyhasannouncedthe commissioning of a major line at Fakhruddin Textile Mills in Bangladesh.

“Since its introduction, global textile finishers have embraced TexCoat and are now reaping the benefits,” says vice-president of global business development Rick Stanford. “They have been able to increase profitability, cut energy use and reducetheircarbonfootprintinadditionto exercising precision control with our patented precision spray technology.”

Baldwin will be at stand D63 in Hall 12 at Techtextil.

Yarn tension

Assisting in the automated precision of the latest high speed weaving systems is the domain of two further TMAS companies exhibiting at Techtextil. Celebrating its 60th anniversary this year, Eltex will display the latest Eltex EyETM system for the continuous monitoring of yarn tension on warp beams stand C53 in Hall 12.

Baldwin TexCoat G4 key reference system at North Carolina State University.

TECHNOLOGY

The Eltex EyETM eliminates problems when warping,andalsoinsubsequentweavingor tufting processes, monitoring the yarn tension on all positions in real-time and enabling a minimum and maximum allowable tension value it be set. If any yarn's tension falls outside these values the operator can be warned or the machine stopped.

The Eltex ACTand ACT-R units meanwhile go beyondyarntensionmonitoringtoactually control yarn tension. This extends the application rangegreatly.Theplugandplaysystem automatically compensates for any differences in yarntensionthatarise,forexamplefrom irregularities in yarn packages.

“In today's highly optimised textile production environments,yarntensionhasbecomean important parameter in eliminating faults and ensuring premium quality at all times,” says Eltex CEO Brian Hicks.

Accumulated know-how Vandewiele Sweden AB (stand D20, Hall 12) benefits from all of the synergies and accumulated know-howofthemarket-leadingVandewiele Group, supplying weft yarn feeding and tension control units for weaving looms to the majority of weaving machine manufacturers. It also retrofits its latest technologies to working mills to enable instantbenefitsintermsofproductivityand control.

ThecompanywillpresentitslatestX4yarn feeders with integrated accessory displays (TED) as a new standard, as well as launching its own ecommerce platform – iroonline.com.

The TED function enables weft tension settings to betransferredfromonemachinetoanother, enabling a fast start-up the next time the same articleiswoven.ThepositionoftheS-Flex Tensioner is constantly monitored by an internal sensor – even if adjustment is made during power off.

X4 feeders are also available with integrated active tension control (ATC-W) as an option. With the ATC-Wactive tension control, the required tensioniseasilysetandmonitoredonthe integrated display. Once set, the system constantly regulates itself, ensuring consistent yarn tension during the weaving process which is constantly and accurately measured by the ATC sensor unit, sending a signal to the ATC operator unit resulting in consistently stable yarn tension at the required level.

Supply chain infrastructure

“It is now essential for companies at all stages of the manufacturing supply chain to improve their infrastructures since upcoming legal regulations –suchastheEUstrategyforsustainableand circular textiles and the associated digital product passport – will require a corresponding level of digitalisation,”saysPremler-Anderssonin conclusion. “At the same time, digitalisation is helping manufacturers to meet the sustainability requirements of customers and partners by, for example, improving supply chain transparency and resource calculation. We look forward to discussing the digital solutions offered by TMAS membersattheTechtextilandTexprocess shows.”

TECHNOLOGY

FinishingfirstwithMonfortsatTechtextil2024

MonfortshasmanyinstallationsfortechnicaltextilesinGermany.

Monforts–whichcelebratesits140thanniversary thisyear–continuestoleadthefieldinfinishing and coating technologies for technical textiles. Thecompanyislookingforwardtomanyfruitful discussions on the scope of existing and new processes and applications at the forthcoming TechtextilshowinFrankfurtfromApril23-26.

Monforts European-built Montex stenters have earnedtheirleadingpositionforfabricfinishingin the technical textiles field as a result of their robustness and lifetime, versatility, reliability, economyandecology.

Existing customers include many manufacturers makinggeotextiles,automotivefabricsandother functional materials, while dedicated Montex lines have also been supplied to producers of airbags,flameretardantbarrierfabricsandspacer fabrics.

Wovens,knitsandnonwovens

Among recent installations, a line supplied to Albarrie in Ontario, Canada, is treating specialisedneedlepunchednonwovensupto4mm thick for filter media and performance fabrics, whileoverinnorthernFrance,Dickson-Constant hasinstalledabespokeMontexlineatitssecond

plant, to meet growing demand for its range of well-known sun protection and outdoor upholsteryfabrics.

Germany still enjoys the leading position in the production of European technical textiles, and GTAinNeresheimisnowemployingthreewidewidth Montex lines for the production of faultfree substrates for the digital printing market basedon100%polyesterwarpknits.

“IhavetosaythattheMonfortsafter-servicehas been absolutely perfect and there has been no shortage of quality, expertise and service on which we have drawn,” says GTA Managing DirectorAndreasNiess.

Asaleadingcontractfinisheroftechnicaltextiles for the automotive, aerospace, home furnishings and workwear markets, Knopf's Sohn has also recently installed a fully automated Montex stenteratitsplantinHelmbrechts.

Dolinschek in Baden-Württemberg meanwhile manufactures an extensive number of technical products including automotive components, geotextiles and wallcoverings, but also those for more unusual applications such as inlays for extractor hoods, cut protection fabrics and even

TECHNOLOGY

wool felts which are employed as insulation on wind turbines. Dolinschek has developed and commercialised its own proprietary dyeing machines, but for finishing technology relies on Monforts, and has installed a seven chamber MontexTwinAirstenterrange.

Montex®Coat

Dolinschek has also installed a Montex®Coat coating unit in knife execution, enabling the coating of dimensionally stable knitted fabrics withpolyurethaneoracrylate.

The Montex®Coat enables full PVC coatings, pigment dyeing or minimal application surface andlowpenetrationtreatments,aswellassolvent coatings to be carried out. Its key technical applications include tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables.

OtherrecentMontex®Coatinstallationsincludea unit for providing an anti-slip and textured backing to upholstery fabrics with a stable and uniform foam via knife-over-roller coating at Altun Tekstil in Bursa, Turkey, and a combined Montex®Coat and Montex stenter range for Scottish weatherproofing specialist Halley StevensonsatitsplantinDundee.

“The precise process control functions of the Monfortslinegiveourtechnicianstheconfidence tomakenewproductsaswellasfinelytuningthe energy requirements of existing products,” says Halley Stevensons Managing Director James Campbell.“Welovethefactthatwecanrecordthe energyusedoneachproductionbatchandusethis for continual improvements and efficiency savings. The touchscreen software is visual and easytouse,movingfromonescreentoanotherto checkthevariousparametersofprocessing.”

Glimpseofthefuture

“It's the sheer diversity of applications for technical fabrics that makes Techtextil always such an exciting show for us,” says Monforts marketing manager Nicole Croonenbroek. “You really get a glimpse of the future and there are always growing opportunities in a number of rapidly expanding markets, such as the current need for new energy storage and transportation, for example, or the electrification of vehicles, where advanced materials can solve newlyarisingchallenges.AtTechtextil2024wewillbe exhibiting a further new development for advancedcoatingaboutwhichwe'llbeproviding furtherdetailsshortly.”

Monforts is at stand C58 in Hall 12.0 at Techtextil2024.

Montex®CoatcoatingunitsareincreasinglybeingintegratedwithMontexstenters.

TECHNOLOGY

Oerlikon Polymer Processing Solutions presents sustainable solutions at SaigonTex

Oerlikon – total solutions for the Vietnamese textile industry

The revolutionary new Oerlikon Neumag EvoSteam staple fiber process is now bluesign® certified.

At SaigonTex from April 10 to 13, 2024 in Ho Chi Minh City, Vietnam, the Oerlikon Business Unit

ManmadeFibersSolutionswillbepresenting complete solutions from a single source. At the SaigonExhibitionandConventionCenter,the machine manufacturer's experts will be providing information about theirsustainable machine and systemtechnologiesattheIlliesEngineering Vietnam Co., Ltd. representative stand in Hall A, Stand 1J-01.

Trade visitors will be able to get an overview of completesolutionsthatincludeeverythingfrom polycondensation systems to textured yarn and digital solutions. The supply of all process steps from a single source promises coordinated technology, the design of which ensures the high quality of the yarn produced. Sustainability is another focus of information. Oerlikon Polymer Processing Solutions and partners such as Oerlikon Barmag Huitong Engineering (OBHE) will be presentingconcreteconceptsfortopicssuchas mechanical and chemical technologies for recycling bottles, as well as textiles, biopolymers and the circular economy. The company has been offering innovative solutions for the textile industry for 20 years with its sustainability label e-save.

EvoSteam – sustainable production of staple fibers

The EvoSteam process from Oerlikon Neumag is the future for more sustainable staple fiber production. It offers impressive savings in energy, water and raw

The technology creates a high surface area and, together with the precisely defined residence time, provides more options for influencing the melt.

material consumption,aswellasareductionin operating costs (OPEX) and the CO2 footprint - while at the same time providing excellent fiber quality for downstream processes and high production volumes.

DTYyarns–uncompromisingqualityand maximum flexibility

Clothing,hometextiles,automotive-thereare countless applications for textured yarns. Oerlikon Barmag offers a wide range of different DTY machine configurationsfortheefficientandsustainable production of high-quality textured yarns made of various polymers, from polyester and polyamide to polypropylene,PLAandPTT.Withsophisticated components, know-how and proven technology, the modular DTYmachines - whether manual or automatic -producetexturedyarnsforexcellentfurther processing in downstream processes at optimum OPEX costs.

Recyclingisthefuture OBHE'shomogenizing technology stands for the mechanical recycling of processed polyester waste such as post-industrial waste (popcorn), bottle flakes and film. The Oerlikon Barmag homogenizer ensures a homogeneous melt, influences the viscosity increase and thus makes it possible to producedefinedrPETpre- productsforfurther processing, such as melt, pellets or fiber material for direct spinning. The first plants have already been successfully commissioned worldwide.

TECHNOLOGY

Discover the TechnoCorderTC2's Latest Innovations at Techtextil 2024

Techtextil stands as the premier global expo for technicaltextilesandnonwovens,attracting industry professionals to Frankfurt from April 23 to26,2024.SaurerTwistingSolutions,a consistent participant, eagerly anticipates hosting clients and specialists from around the globe at Booth B52 in Hall 12. This year, the spotlight shines on the TechnoCorder TC2, a two-for-one twistingmachinerenownedforits groundbreakinginnovationsandsubstantial benefits for users.

TheTechnoCorderTC2exemplifieshigh performance in twisting both single and multiple yarns across a vast spectrum of materials and counts. Saurer's continuous enhancement of the TechnoCorderTC2guaranteesitsusersa formidable edge in the competitive landscape.

Enhanced Flexibility with TechnoCorderTC2

Yes, indeed! The TechnoCorder TC2's versatility, augmented by PreciWinding and Oiling options, now includes novel additions such as the fine yarn count pot and specialized equipment for coarse yarncounts.Theseinnovationssignificantly extend the yarn count range of the gauge 670, allowing users to diversify their product offerings.

Solutions forFine Yarn Counts

The introduction of the new fine yarn count pot reduces the minimum processible yarn count to 110 dtex, facilitating the production of sewing yarns among other fine products.

Addressing Coarse Yarn Counts

Our latest equipment for coarse yarn counts in gauge670overcomesthechallengesof processing bulky yarns, expanding the yarn count capability to up to 33,000 dtex with a balloon limiterring.Thisenhancementsimplifiesthe diversification of product portfolios.

Additional Innovations and Benefits

The newly engineered ball yarn brake not only prevents yarn debris accumulation in the brake chamberbutalsoallowsforrapidbrake adjustments. This innovation reduces setup times andcleaningefforts,therebyboostingthe machine's uptime and productivity.

The Saurer exhibition team eagerly awaits the arrival of customers and visitors at Techtextil 2024, ready to showcase the TechnoCorder TC2's advantages in Person

Industrial yarn twisted

TechnoCorderTc2

TECHNOLOGY

ItalianTextileMachinerytakestheLeadatTechtextilFrankfurt

ThetechnicaltextileindustrygathersinFrankfurt, where Techtextil, the leading global fair for technical and innovative textiles, will take place from April 23 to 26. Over 50 Italian textile machinery companies will exhibit in Germany. Among them, 30 will be present at the Italian Pavilion organized by the Italian Trade Agency and ACIMIT, the Association of Italian Textile Machinery Manufacturers (Hall 12.0, boothA06 andB11).Amongthecompaniesexhibitinginthis area ACIMIT associates are the following ones: Aeris, Bematic, Beschi, Bombi, Castello, Color Service, Ferraro, Gualchieri e Gualchieri, Guarneri Technology, Mariplast, Monti-Mac, Pentek, Rollmac, Salvadè, Sariel, Sicam, Srs, Stalam, Tecnomeccanica Biellese, Testa, Texera, Toscana Spazzole, Ugolini, Unitech, Zanfrini, Zappa.

The sector of technical and innovative textiles continues to grow at a rapid pace. In 2023, the global trade of these items reached 44.7 billion euro,withanaverageannualgrowthrateof4.4% between 2009 and 2023. The European Union contributes 35% to the sector’s global trade. Germany and Italy are among the leading exporters of technical textiles, along with China, theUnitedStates,andJapan.

The growth of the sector, both in terms of production and consumption, has led to an increaseindemandforspecializedmachineryfor this particular segment. Italian textile machinery manufacturers have long expanded their technological supply to meet the new needs of clients operating in this specific sector. In fact, over 100 ACIMIT member companies already workforsectorclients.

MarcoSalvadè,presidentofACIMIT,comments: “Techtextil continues to be a fundamental referencepointforItalianmanufacturersworking or wanting to enter the business of technical and innovativetextiles.TheversatilityoftheMadein Italytechnologiesiswell-suitedtobeusedinthe variousapplicationfieldsoftechnicaltextiles,and itiscapableofmeetingthedifferentrequeststhat will come from the many visitors of Techtextil.” The Italian firms present at Techtextil represent only a part, albeit a significant one, of the companies in Italy producing machinery for technicaltextilesandnonwovens.Itispossibleto find a list ofACIMIT associates involved in this sectorbyscanningtheQRCODEbelow.

TECHNOLOGY

Eco-FriendlyTextileInnovation:Baldwinand Elmatex'sSustainableLeapatTechtextil

TexCoat™G4

Inagroundbreakingmoveforthetextileindustry, Baldwin Technology Co. has partnered with Elmatex GmbH to unveil its TexCoat™ G4 precision spray technology at Techtextil, Frankfurt. This innovation marks a significant step towards sustainable textile finishing, showcasing a system that dramatically reduces waste, conserves water, and minimizes energy usage.Theevent,scheduledforApril23-26,will serve as a platform for demonstrating how the TexCoat™G4systemtransformsfabricfinishing withitseco-friendlyapproach.

Located in Hall 12.0, Stand D63, the partnership betweenBaldwinandElmatexmergesBaldwin's advanced finishing technologies with Elmatex's expertise in distributing premier textile machinery. This collaboration is poised to introduce textile manufacturers to a suite of solutions designed for the modern, environmentally conscious era. Rick Stanford from Baldwin and Sören Klein from Elmatex underscoretheimportanceoftheirtechnologiesin meeting the industry's demand for sustainable productionmethods.

The TexCoat™ G4 distinguishes itself by

applying finishing chemicals in a precise, noncontact manner, ensuring that the application is limitedtonecessaryareas,thuseliminatingwaste and conserving resources.This method contrasts sharply with traditional techniques, which often leadtosignificantdilutionandcontamination.By enabling precise control over the finishing process, the system ensures consistent quality whilepromotingenvironmentalsustainability.

Furthermore,theTexCoat™G4systemiscapable of handling a diverse range of water-based chemicals without needing special auxiliaries, broadeningitsapplicabilityacrossvarioustextile finishingapplications.Itsadvancedfeatures,such as automated recipe management and real-time performancemonitoring,streamlinethefinishing process, enhancing both efficiency and product quality.

Techtextil presents an unparalleled opportunity for industry professionals to explore sustainable solutions that align with global environmental goals. Baldwin and Elmatex's showcase of the TexCoat™ G4 system at the event promises to highlight the potential for innovative, ecofriendlypracticesintextilemanufacturing.

Elmatex'sSorenKlein(l.)andBaldwin'sSimoneMorelliniwill sharethebenefitsofTexCoat™G4attheElmatex'sTechtextil booth