Press Brake Buyer's Guide | FABTECH 2023 Special Edition

Articles

25 CINCINNATI at FABTECH 2023: Integrating and Maximizing the Shop Floor

Discover CI’s innovative press brake series, the latest in bending, welding, and laser cutting along with demonstrations of the company’s fully integrated manufacturing process.

28 New TRUMPF bending machine for large and high tonnage parts now available in North America

With a 34-inch open height and a stroke of 27 inches, the TruBend 8000 bending machine offers a highly efficient way to bend very large parts, allowing workers to easily bend and remove workpieces that require a large box height.

30 BLM Group announces new automated robotic ProBend press brake

The ProBend Compact Cell, featuring the ProBend E-Series 205-60 and 30kg Robot, has the flexibility to process a wide variety of part sizes from 4” x 3” up to 24” x 32” and 33 lbs.

32 LVD makes bending automation affordable with D-Cell

LVD introduces D-Cell, its most competitively priced robotic bending cell yet. D-Cell makes robotic bending an easy choice for sheet metalworking businesses of all sizes and capacities.

34 MC Machinery to showcase newest press brakes, lasers and automation systems at FABTECH

MC machinery presents the Mitsubishi Diamond Series electric and hybrid range of press brakes, robotic bending cells and automatic tool change solutions, plus the ADIRA PA Plus hydraulic press brake.

40 Prima Power at FABTECH 2023

Prima Power offers integrated automation solutions designed to meet customers’ current challenges and future growth, based on high-performance machines that deliver dynamic, precise execution.

44 ACCURL launches a new electric press brake with IRIS PLUS BendVision technology

ACCURL, a leading manufacturer of sheet metal machinery, has recently launched the eB Ultra, a 100% electric press brake that boasts cutting-edge technology and a user-friendly interface.

48 Salvagnini P-Robot debut at FABTECH

Salvagnini introduces P-Robot, a new application which combines a panel bender with a robot to produce kits, batches and single parts autonomously.

50 Knowing where things are: TRUMPF launches new tracking software for manufacturing

New tracking software from TRUMPF Tracking Technology locates all objects whose markers are compatible with the open industry standard “omlox”.

52 Press Brake Buyer’s Guide website update

The Press Brake Buyer’s Guide website has been expanded, and now presents 26 leading press brake manufacturers, more buying resources, and features more than 700 machine models for you to search and compare.

None of the above listed manufacturers pay to have their information included in this publication. The Press Brake Buyer’s guide is published to showcase leading press brake manufacturers that offer machines with the embedded technologies that are presented in this publication and on the Press Brake Buyer’s Guide website. Only manufacturers with machine models that offer the embedded technologies including BendVision, RapidBend, SmartLink, AutoSense, BendShield and FlexSpeed are represented. The Press Brake Buyer’s Guide is produced and published by Lazer Safe Pty Ltd.

Press Brake Buyer’s Guide presents you with information on the latest advanced technologies that are incorporated into machine designs by leading press brake manufacturers. The range of technologies includes BendVision, RapidBend, SmartLink, FlexSpeed, AutoSense and BendShield.

Learn how these technologies can benefit your bottom line through maximised productivity and performance, streamlined operation plus enhanced functionality and safety. All of which are important factors to consider when purchasing your next new machine.

In each issue we also bring you information on the latest machine models from our press brake manufacturing partners, exhibition previews, our press brake catalogue section and industry news from around the world.

So, you’re in the market for a new press brake.

Technology

RapidBend

Turbo charge your press brake.

Flexible part profiles

RapidBend technology adapts to work with a wide range of part profiles including box bending with side flanges.

Save up to 3 seconds per cycle

RapidBend technology can reduce the cycle time by as much as 3 seconds to significantly enhance your productivity.

Ultra-low speed change

RapidBend technology can reduce the minimum speed change point to 0mm above the sheet, eliminating unnecessary slow speed travel to minimise the machine cycle time.

While ensuring user safety is critical for both press brake manufacturers and operators, it is equally important to maintain machine performance. In general, traditional safety and optical protection methods can restrict machine performance and interfere with part production that can result in significantly reduced productivity.

Press Brakes with embedded RapidBend technology utilise high speed progressive muting that enables the tools to close safely at high speed until the punch is only millimetres above the material. This reduces the slow speed travel distance on every cycle for both flat profile parts and box profile parts with side flanges.

RapidBend technology is available in two performance levels - RapidBend and RapidBend Ultimate - to boost machine performance and significantly enhance your productivity.

RapidBend

The entry level RapidBend option enables the press brake to close safely at high speed until the punch is just 4mm above the material. During approach to the pinch point, the machine travels at maximum closing speed with dynamic sensing enabled for various part profiles for uninterrupted closing and shorter deceleration to forming speed minimising the slow speed travel distance to the final 4mm above the pinch point.

RapidBend Ultimate

RapidBend Ultimate technology changes the game by enabling press brakes to operate without restriction to achieve maximum safety and performance. Through a high-speed dynamic muting process and in conjunction with BendShield technology, the tools can close safely at maximum speed, then transition to bending speed right at the material pinch point. This effectively reduces the minimum speed change point to 0mm, eliminating unnecessary slow speed travel to minimise the machine cycle time. RapidBend Ultimate works with a wide range of part profiles including box bending with side flanges.

With time savings of as much as 3 seconds per cycle, RapidBend Ultimate boosts machine performance to significantly enhance your productivity.

Press Brakes equipped with RapidBend technology provide users with higher levels of safety and performance that consistently outperform any other machines on the market. Only press brakes with embedded RapidBend technology can guarantee higher levels of performance, so consider RapidBend or RapidBend Ultimate when purchasing your next machine.

RapidBend technology is available on selected models from these manufacturers:

Technology

BendVision

Real-time bending analysis - unlimited possibilities.

What is BendVision?

BendVision is an advanced high-speed image processing technology that provides real-time analysis of the bending process. The technology is incorporated into the existing hardware of the press brake optical guarding system so no extra components are required, resulting in an efficient and cost effective solution.

What does BendVision do?

BendVision processes images of the press brake tools and material during the bending process and transfers a range of information to the CNC via SmartLink, including raw and processed images, material bend velocity and live angle data. Press brakes equipped with BendVision can make use of this real-time data to provide users with a wide range of customised functions.

BendVision for angle measurement

BendVision technology provides a range of angle measurement data that includes the inside and outside angles of the material, average angle, material warp angle from machine deflection, material spring back angles for various material types, thickness and grain direction, plus end of relaxation angle once the bend has been completed.

BendVision for angle control

The ability for the CNC to receive BendVision angle data opens up a wide range of possibilities for real-time angle control. Instead of just confirming angles are within tolerance, the CNC can use the live angle plus a measured spring back angle to control the bending depth for flexible active and dynamic angle control solutions.

Find out more

The features and functions that are available with BendVision equipped press brakes will differ and are unique to each press brake make and model. Contact our Partners for more information and to learn how BendVision technology can improve your production efficiency, speed and accuracy.

BendVision technology is available on selected models from these manufacturers:

Live angle bending

The CNC can display the live angle to the machine operator as well as the final angle after decompression.

Angle control

Instead of just confirming angles are within tolerance, the CNC can use the live angle plus a pre-measured spring back angle to control the bending depth for flexible active and dynamic angle control solutions.

Angle measuring

BendVision technology provides a range of angle measurement data including the inside and outside angles, material warp, spring back and end of relaxation angle.

Technology

BendShield

Protecting your productivity, not just your operators.

Advanced tool collision protection

If operators accidentally install or program an incorrect tool, BendShield protects your tooling investment by avoiding high-speed collisions that could lead to tool damage.

Special tools detection

BendShield adapts for upper tool profiles from V shaped punches to radius and flattening tools.

Automatic tool scan and alignment of the protective zone

BendShield automatically scans the upper tool to determine the tool profile then dynamically adjusts the protective zone relative to the tool tip.

Dynamic sensing technology

BendShield adapts to accommodate various part profiles from flat parts to box shaped parts with single and double sides flanges as well as back-gauge fingers.

BendShield is a dynamic sensing technology that provides an advanced level of optical tool protection for press brake operators by enveloping the punch tip with a protective field that has no gaps while maintaining high speed operation. With an object detection resolution of 2mm, BendShield detects even the smallest obstruction from any angle. Press brakes with BendShield technology are not only the safest but also the most productive with guaranteed levels of safety and high-speed performance.

Automatic Tool Alignment

BendShield automatically scans the upper tool to determine the tool profile then dynamically adjusts the protective zone relative to the tool tip.

Special Tools Detection

BendShield also works with a variety of upper tool profiles from V shaped punches to radius and flattening tools. The optical technology adapts to the tool profile to provide an optimal level of protection for machine operators.

Dynamic Sensing Technology

BendShield adapts to accommodate various part profiles from flat parts to box shaped parts with single and double sides flanges as well as back-gauge fingers for short bend cycles. Multiple segments within the protective zone are automatically and dynamically blanked on each bending cycle to maintain high-speed machine operation with optimal protection and minimal interruptions.

Advanced tool collision protection

BendShield not only protects machine operators, but protects against high-speed tool collisions. If operators accidentally install or program an incorrect tool, BendShield protects your tooling investment by avoiding high-speed collisions that could lead to tool damage.

BendShield technology is available on selected models from these manufacturers:

SmartLink

Enhancing the operation, functionality, performance and efficiency or your press brake.

What is SmartLink?

SmartLink technology provides a seamless integration between key machine elements including the machine drive system, safety control, optical protection, optical imaging and the CNC system. This enables an intelligent flow of information that significantly enhances the operation, functionality, performance and efficiency of the press brake.

Press brakes with SmartLink technology offer users a wide array of functions that can include;

Safety and control

SmartLink manages synchronised control of the machine drive system, safety control, operator controls and the CNC system for more efficient and streamlined operation. Overall machine system status can be displayed on the CNC in realtime for an improved user experience.

Functionality and productivity

SmartLink enables optical protection modes to be selected and customised in the CNC bend program. A different mode or combination of modes can be selected for each bend, allowing for streamlined bend programs that match the profile of the work piece.

SmartLink automatically switches modes on each step of the bend program with intelligent blanking of individual sensors to eliminate unnecessary stops and pedal presses for reduced cycle time and the fastest possible part production.

Automated adjustment

SmartLink enables fully automated adjustment of the integrated protection system in conjunction with BendShield technology. The protection system can be automatically raised and lowered according to the tools selected in the bend program without the need for any operator intervention. Advanced optical verification of the installed tools confirms that the machine is correctly configured, ensuring safe and error free operation.

Advanced functions

When paired with BendVision technology, SmartLink manages the flow of image data to the CNC to enable advanced bending functions such as angle measurement, real-time angle control, active tool recognition and much more. Press brakes with SmartLink technology produce parts with greater flexibility, speed and efficiency.

SmartLink technology is available on selected models from these manufacturers:

Automated adjustment

SmartLink enables fully automated adjustment of the integrated protection system in conjunction with BendShield technology.

Safety and control

SmartLink manages synchronised control of the machine drive system, safety control, operator controls and the CNC system for more efficient and streamlined operation.

Functionality and productivity

SmartLink enables optical protection modes to be selected and customised in the CNC bend program. A different mode or combination of modes can be selected for each bend, allowing for streamlined bend programs that match the profile of the work piece.

Automated guarding

SmartLink automatically switches modes on each step of the bend program with intelligent blanking of individual sensors to eliminate unnecessary stops and pedal presses for reduced cycle time and the fastest possible part production.

Tool and material verification

SmartLink facilitates optical confirmation of the tool and material data in the CNC bend program.

Advanced functions

When paired with BendVision technology, SmartLink manages the flow of image data to the CNC to enable advanced bending functions such as angle measurement, real-time angle control, active tool recognition and much more.

Technology

AutoSense

Automatic monitoring technology that tracks machine operation and performance in real-time.

Automatic monitoring

AutoSense automatically monitors control commands, motion, direction, speed and stopping performance to maintain a high level of machine and operator protection.

Dynamic Valve Monitoring

Dynamic Valve Monitoring technology automatically monitors hydraulic valves, associated control commands and machine actions independent of traditional valve sensors.

CNC messaging

AutoSense Plus provides additional monitoring to detect and diagnose specific machine electrical and hydraulic faults with visual alerts displayed on the CNC.

AutoSense

AutoSense automatic monitoring technology tracks machine operation and performance in real time. AutoSense automatically monitors control commands, motion, direction, speed and stopping performance to maintain a high level of machine and operator protection. Press brakes with AutoSense technology guarantee compliance with international safety standards that mandate automatic monitoring of machine overrun and safe speed.

AutoSense Plus

AutoSense Plus provides additional monitoring to detect and diagnose specific machine electrical and hydraulic faults with visual alerts displayed on the CNC. Machine problems are quickly and easily identified to help get your machine back into production with minimal downtime.

AutoSense Ultimate

AutoSense Ultimate adds advanced Dynamic Valve Monitoring technology to automatically monitor hydraulic valves, associated control commands and machine actions independent of traditional valve sensors. Press Brakes with embedded AutoSense technology give you peace of mind so you can focus on getting the job done.

AutoSense technology is available on selected models from these manufacturers:

Technology

FlexSpeed

Streamlined, responsive and efficient machine control.

FlexSpeed

FlexSpeed safety control with high speed processing technology provides the platform for more efficient machine operation and superior performance.

Traditional press brake designs employ a combination of hardware and software safety processing. This inefficient process slows down overall response and reaction times and when coupled with optical protection systems leads to a reduction in machine performance by forcing the machine to operate at reduced closing speed in order to improve stopping performance and increasing slow speed travel prior to bending.

Machines with FlexSpeed technology operate with maximum efficiency and productivity with no restriction on operating speed or performance.

FlexSpeed technology are available on selected models from these manufacturers:

Efficient machine control

FlexSpeed safety control with high speed processing technology provides the platform for more efficient machine operation and superior performance.

FABTECH Preview

The new generation of eB Ultra 100% Electric Press Brake adds important new advantages to the eB Ultra technology, which has already proven itself all over the world. The machines in the 25T–130T range are built according to a modular concept that is a new step forward in the efficiency of machine construction.

ACCURL® has applied a servo-electric drive system on thee eB Ultra-Series Press Brake:

A fast, accurate, non-hydraulic bending solution. This technology combines productivity, accuracy, flexibility, and reliability with high respect to ecological aspects and equipped with an advanced IRIS PLUS system.

At stand A1338, visitors will have the opportunity to get hands-on experience with some technology solutions offered by BLM GROUP:

Sheet laser LS7: the 2D laser fiber cutting system can process of a wide range of metals, including stainless steel, mild steel, aluminum, brass or copper. The laser cutting head automatically adapts the internal optics to the material thickness, and sensors monitor the working conditions to ensure clean and accurate cutting over time.

Lasertube LT7: High-end laser tube cutting plant with automatic loading system for 6.5 m or 8.5 m metal profiles and unloading system from 4.5 m to 8.5 m. LT7 can process tubes from 12 mm to 152 mm in diameter and can be equipped with the automatic insertion unit.

Press brake ProBend: All-electric direct-drive press brake with bending force up to 276 ton (available only in USA & Canada).

Tube bender E-TURN40: Highly versatile tube bender suitable for every need, capable of bending with fixed and variable radius in left and right direction in process and multi-radius.

Tube bender ELECT102: All-electric CNC tube bender configured for left or right-handed bending, capable of bending with fixed or variable radius.

Tube bender 4-RUNNER: Tube bending & endforming from coil. Straighten, bend, cut and endform the tube. All in one machine.

3D cutting cell LT-FREE: 5-axis laser cutting cell for a kind of three-dimensional section: bent, hydroformed, extruded, drawn, flat or stamped tubes and sheets. It can be equipped with robot handling and mobile tables.

Stand A6341

Stand A1338

Stand A4513

CINCINNATI Incorporated (CI) will be showcasing their latest press brake technology, XFORM™, along with their bending, welding, and laser cutting solutions. Visitors can find CI in exhibit space A4513 at McCormick Place. Along with their cutting-edge offerings, CI will introduce the revolutionary XFORM press brake series. This new technology combines advanced features and ergonomic design, aimed at simplifying the buying process and providing high performance out of the box. The XFORM press brake boasts speed, accuracy, and functionality that was once optional but is now standard. With an innovative ergonomic pendant arm (Omni-Arm) and an expanded console, the XFORM press brake offers greater operator efficiency and a highly interactive workstation environment. CI offers three variations of the machine, including the standard XFORM, the eco-friendly XFORMe, and the customized XFORMc.

CI’s laser cutting solutions include the CLX 4020 Fiber Laser, capable of cutting thicker metals, and a gas mixing device for processing those materials. The CLX 4020 is scalable, configurable, and offers full or semi-automation based on the production and floor space requirements of manufacturers. CI also presents the MARCH 500 CORE, an automated load/unload system for laser cutting, supporting both stand-alone and lights-out production. This solution is particularly useful for manufacturers who are not fully automated.

To address the need for automation among smaller manufacturers, CI offers cobotic arms for bending and welding applications. These arms increase efficiency and allow a single operator to handle multiple press brake or welding tasks simultaneously. CI’s EZ Bend™ and EZ Weld™ solutions provide low-code programming, making it easier for manufacturers to transition to automation without the need for extensive programming skills or 3D modeling.

CI’s integrated smart manufacturing environment seamlessly connects shop floor equipment and applications with front office ERP/MRP systems. This approach eliminates unnecessary programming, accelerates production, and maintains a digital thread throughout the manufacturing process. By leveraging real-time machine data, manufacturers can maximize production, anticipate problems, and make data-driven decisions.

CI’s new InspXt Measuring System ensures quality control by inspecting parts for tolerance deviations, flaws, and anomalies. Parts that fail to meet quality standards or customer specifications are identified and recut on the laser without manual intervention.

Visitors to FABTECH can experience CI’s complete solution by attending their demonstrations at exhibit space A4513. The demonstrations, taking place on the hour from 10:00 AM to 4:00 PM, include an assembly solid model that transitions to laser and press brake programs, followed by processing on the machines and final inspection.

Stand A3037

CoastOne electric press brakes utilize a ball screw/servo design for the ram. Regardless of the machine tonnage or length, CoastOne continues to use the ball screw/ servo design, rather than switching to a hydraulic or belt/pulley system. The machines offer fast, accurate, repeatable bending. The control is very easy for operators to use. It utilizes a 15” touch screen, USB backup, and graphical simulation. The machines are ergonomic and very environmentally friendly. Energy consumption is drastically reduced, compared to a traditional hydraulic press brake. Automec is the Certified USA Distributor of CoastOne servo-electric press brakes.

FABTECH Preview

The 19” Touch-L control is user-friendly: operators of all skill levels can interact easily with the Phoenix.

D-CELL ROBOTIC BENDING CELL

LVD introduces D-Cell, a competitively priced robotic bending cell. D-Cell combines a 55-ton hydraulic press brake with Kuka robot and LVD’s unique programming software. D-Cell accelerates “art to part” production in 20 minutes or less.

Phoenix FL offers a number of options to advance performance, including automatic nozzle changer, CADMAN-L programming software, and MOVit modular automation from the Compact Tower to full tower and warehouse systems (TAS and WAS).

TOOLCELL AUTO TOOL CHANGING PRESS BRAKE TOOL

Cell is the ultimate bending solution for small to medium batches, high product mix, complex parts. All tools are held within the machine and automatically changed as the job requires – minimizing tool changeover time and increasing throughput.

The tooling warehouse is integrated into the machine for a space-saving design.

Innovative grippers built into the machine’s back gauge fingers serve as the tool changer mechanism. As the operator prepares for the next job, selecting the worksheet or moving blank parts to the machine, ToolCell automatically changes the top and bottom tooling.

PHOENIX FL-3015 20 KW LASER CUTTING MACHINE

The high-power 20 kW Phoenix FL-3015 processes a range of materials. The 20 kW laser cuts 2.0” mild steel with clean, smooth edge quality. When processing steel, stainless steel and aluminum using nitrogen, 20 kW cutting speeds are up to 2.5 times faster than a 10 kW source. It pierces and cuts thick materials at rates faster than most plasma cutting systems. The high-performance cutting head ensures process stability and edge quality at high power.

Acceleration and accuracy are further supported by the machine’s rigid welded steel frame construction. An integrated control and drive system ensure the highest reproduction of programmed contours at fast processing speeds.

STRIPPIT V-L PUNCH-LASER COMBINATION

The Strippit V-L Punch-Laser combines the punching and forming advantages of the Strippit V Series punch press with the speed and versatility of fiber laser cutting to complete multiple processes on a single machine, answering the need for flexible manufacturing. Cut and punch a full-size workpiece of 120” x 60” without repositioning to save on production time, material usage and material handling.

The Strippit thick-turret punch press offers large tooling capacity. Advanced fiber laser guarantees excellent cut quality at high cutting speeds. Laser cut unique shaped holes or contours and etch material with high-quality results.

Stand A4501

Stand A2123

MC Machinery will be showcasing the new Mitsubishi FV 5-axis fiber laser, featuring the fastest processing in Mitsubishi Electric’s history, in Booth A2123.

Other highlights: The new 20kw GX-F ADVANCED AIenabled fiber laser, SmartFlex Element Type R automation system, ASTES4 High Speed Advanced laser sorting system, Mitsubishi Diamond Series BH hybrid press brake with ATC and VIDERE digital operating support system, and two Mitsubishi Diamond Series BB electric press brakes with robotic cells. www.mcmachinery.com/fabtech-2023/

Stand A2138

In stand #A2138 Salvagnini will be sharing our view of the next generation of manufacturing- Beyond Manufacturing. The market, which is increasingly oriented toward make to order and just in time strategy, continually pushes for more technology into our production. Salvagnini will be showing our expertise in Panel Bender Technology with the 1st time in America, P-Robot. The focus will be on increasing operators’ ability to manage and control machines and systems. You will get the opportunity to compare panel bender technologies, sizes, features and automation that allows operators to make the most of the machine functionality while addressing upstream and downstream factors. Inside the stand we will hold two different daily events. Choose your Size- a look at the different panel bender technology options to highlight which is best for your production. And a DFM Design for Manufacturing presentation with real life examples of process and part simplification available with the panel bender. Additionally, at each of these daily events, we invite you to join us in a coffee or cocktail while seeing this technology in action.

FABTECH Preview

TRULASER 1030 FIBER WITH POWER BY THE HOUR

Stand A2104 and B15001

Take your businesses challenges and turn them into solutions with the expertise of TRUMPF. At FABTECH 2023, TRUMPF is showcasing our portfolio of solution-providing technology and equipment. Our team of experts are ready to meet with you and provide live machine demonstrations, expert advice, and in-depth discussions. Will we see you there? Discover what to expect at this year’s show.

TRUBEND 7036

Compact, ergonomical, and high-speed. The TruBend 7036 from TRUMPF bends small and medium sized parts with total precision.

Crank up the power on your TruLaser 1030 fiber with the click of a button. See how TRUMPF takes 3 kW of power and turns it into 6 kW with this special TRUMPF technology.

TRUARC WELD 1000

Quick programming, reliable welding: the TruArc Weld 1000 has the complete package when getting started with cobotic arc welding even with high mix, low quantity production.

TRUBEND 5130

The TruBend Series 5000 is TRUMPF’s most successful bending machine worldwide. This means from programming, to setup, to bending, production productivity will be unmatched.

TRULASER 5030 FIBER WITH 24 KW

The TruDisk 24001 is TRUMPF’s most high-powered laser. Watch this laser cut through 2-inch material with ease live in Chicago.

TRULASER WELD 1000

TRUMPF’s newest laser welding machine combines the speed and quality of laser welding and pairs it with simple programming.

TRULASER TUBE 3000 FIBER

Tube laser cutting live and in-action. Discover the wide variety of tubes and profiles that can be cut with the flexible machine.

Ursviken-a leading manufacturer of CNC press brakes for sheet metal & plate for over 60 years has continuously improved & developed press brake bending technology. We are known for our ability to provide custom automation, specialized tooling applications, including pole forming, barges, ship construction, heavy equipment, agricultural equipment, boom cranes, fabricated pipe, & more.

Optima ranges from 400 - 10,000 tons for the most demanding metal bending operations - has features that optimize the bending result, regardless of material thickness & metal quality. Optional Angle Measurement System (AMS) ensures that every bend is kept within a tolerance of +/- 0.3 degrees. Can be customized to suit individual applications with different daylight, stroke, throat depth & bend length. OptiFlex ranges from 100 tons - 350 tons comes standard with extended tool space, unlimited gap frame & increased backgage travel. Optional AMS ensures that every bend is kept within a tolerance of +/- 0.3 degrees. Our integrated FlexiCrowing automatically compensate for deflection. CNC controlled die allows for versatile, faster production.

Stand A2937

Stand A2913

Standard Press Brake Tooling: Wilson Tool International is proud to offer and manufacture the most comprehensive line of press brake tooling in the world. If you use multiple press brake tooling styles, this is great news for you! With a wider range of tooling styles than any other manufacturer, you can rest assured that Wilson Tool has your press brake needs covered.

What can help you to be the best fabricator in the industry? A tooling partner who understands that a tool is more than just a tool … it’s a solution. A solution to reduce downtime. A solution for increasing efficiency. A solution for complex applications. A solution for gaining a competitive edge.

For more than 57 years, Wilson Tool International has been your trusted solutions partner. We understand you face challenges every day and have developed solutions to help you remain competitive. Through collaboration and industry experience, Wilson Tool develops innovative solutions, tailored to our customers’ most arduous, elaborate applications.

Clamping & Crowning: Adding a clamping system to your press brake can dramatically reduce setup and changeover time while refreshing the machine’s bending surface. With solutions ranging from lightning speed push-button clamps, to a deflection controlling crowning system, to quick lever-activated clamps or economical manual clamps, Wilson Tool International provides clamping solutions to improve efficiencies on every style of press brake.

Press Brake Specials: No matter how unique your application, our innovative solutions simplify complex bends and make the impossible possible. We are defined by our “never say no” attitude. Partner with us on your easy and most complex problems, and we’ll work with you until an effective solution is found.

Thick Material: When you work with heavy or abrasive materials such as stainless, hardened steel or parts that are not completely de-burred, you can wear out the shoulders of a die long before the entire die is worn out. Replacing the entire die is expensive, so Wilson Tool International offers two different solutions depending upon your needs. The Adjustable die, that remains in the press brake, allows you to adjust your V opening along with additional options to meet the needs of heavy material bending. Replaceable Shoulder Dies have a replaceable shoulder radius that is deal for extreme wear conditions like heavy plate and abrasive materials. Replacing just the shoulder insert saves on replacement costs.

solutions with the expertise of TRUMPF. At FABTECH 2023,

Compact, ergonomical, and high-speed. The TruBend 7036

CINCINNATI at FABTECH 2023: Integrating and Maximizing the Shop Floor

- Leading machine tool manufacturer to unveil the industry’s newest press brake technology this September in Chicago.

September 11 holds a special place in the hearts of Americans. And CINCINNATI® Incorporated (CI) is proud to put its American Made spirit on full display at FABTECH September 11-14, 2023. Attendees will get a firsthand look at what the machine tool manufacturer has to offer in exhibit space A4513 in Chicago’s McCormick Place. Highlights include the introduction of CI’s innovative press brake series, the latest in bending, welding, and laser cutting along with demonstrations of the company’s fully integrated manufacturing process.

“Manufacturing floor space is at a premium and we’re helping our customers to maximize every square foot,” explained Marketing Manager, Nikki Stenzel. “Along with our latest bending, cutting, and integrated software offerings, attendees will be the first to witness the unveiling of CINCINNATI’s revolutionary press brake technology, XFORM™. Big news from a company that has built its reputation as the industry’s metal forming authority.”

PRESS BRAKES: BUILDING ON TRADITION

Designed for the operator and built for the owner, CI’s new XFORM press brake incorporates exciting new technological and ergonomics features. While the company has consistently evolved press brake technology, what hasn’t changed is the proven construction and reliability on which CI machines have been built for decades.

Matt Garbarino, Business Unit Leader, New Machinery, explained that the XFORM was created to not only advance functionality, but to simplify the buying process, “It’s all about more performance and less confusion,” said Garbarino. “People ask, what’s the difference between this or that press brake? The XFORM changes all of this. Our machines boast the highest levels of speed and accuracy out of the box with functionality that was once optional is now standard.”

“Designed for operators, built for owners”

CI to unveil the new XFORM press brake at FABTECH

XFORM’s new ergonomic pendant arm (Omni-Arm) and expanded console are especially significant. With extended reach, multiple pivot points, greater flexibility for positioning, rotation, and orientation, controls can be positioned anywhere in the workplace for greater operator efficiency. And with Dual 24” monitors, Full Screen Bend Simulation, Optional Rear and Front Camera View, USB Connectivity, Ethernet / WiFi / Bluetooth Compatibilities, and more, the machine’s new Human Machine Interface creates a highly efficient and interactive workstation environment.

CI offers three variations of the machine ranging from the standard XFORM, XFORMe (An ecological hybrid design with operating efficiencies resulting in less oil usage and more energy savings) and XFORMc (A customized version).

LASER CUTTING: CLX 4020

Laser cutting thicker metals is a growing priority and CI is giving manufacturers plenty to think about in terms of performance and automation. Show attendees can see the company’s CLX 4020 fiber laser at work along with a gas mixing device for processing thicker metals. Highly scalable, configurable, and capable of full or semi-automation, the system is adaptable to meet the production and floor space requirements of virtually any manufacturer.

LASER AUTOMATION: MARCH 500 CORE

Automation is becoming increasingly critical in the wake of labor shortages, increased demand, and other industry challenges. Laser operators spend an inordinate amount of time loading and unloading materials and separating parts. CI is bringing to the show the new MARCH 500 CORE which offers an automated load/unload system for stand-alone or lights-out production as well as support for manufacturers who are not fully automated.

BENDING & WELDING: EASY AUTOMATION

While automation is top of mind for many smaller manufacturers, the cost of entry can be high. Cobotic arms increase efficiency and allow a single operator to run multiple press brake or welding applications simultaneously.

“With low-code programming, CI’s EZ Bend™ and EZ Weld™ ease the transition to automation allowing manufacturers to incorporate bending and welding automation easily and at a comfortable price point.” states Ryan Lemmel, Business Unit Leader - After Sales, “What’s more, users don’t need to be an engineer, master programmer, or manipulate 3D models to begin taking advantage of automation.”

SOFTWARE: SEAMLESS CONNECTIVITY

CI ties it all together with an integrated smart manufacturing environment extending throughout shop floor equipment and applications to front office ERP/MRP systems. According to Software Product Manager, Mark Watson, this highly automated approach frees the manufacturer from unnecessary programming, accelerates production, and maintains the digital thread throughout the process.

“It’s all about automation and connectivity,” said Watson. “We’re providing a start to finish approach from an ERP demand. When a manufacturer knows what needs to be produced from their ERP, we can automatically nest, schedule and balance the workload across all equipment. And when the parts are produced, they are inspected for quality. Finally at the end of the cycle the results are fed back to the ERP system quickly - all without manual input.”

The integrated CI environment allows manufacturers to leverage real-time machine data to maximize production, anticipate problems, and take advantage of opportunities. “Your machines are talking are you listening? Machines can tell you what’s happening with them.

Whether it’s to give somebody the opportunity to manage the process right now and solve a problem that might be occurring or giving them data so they can make datadriven decisions and find those hidden gems.”

INSPXT™ MEASURING SYSTEM

Quality is job 1 for any manufacturer and the CI InspXt Measuring System ensures that parts that fail to meet quality standards or customer specifications do not leave the cutting station. InspXt inspects parts for tolerance deviations, flaws, and anomalies more accurately than visual systems currently on the market. But it doesn’t stop there, InspXt connects with the CI scheduling system and failed parts are recut on the laser with the proper dimensions – all without manual intervention.

SEE FOR YOURSELF

Anyone looking to enhance your entire shop floor should make it a point to see what CINCINNATI has to offer. The company will showcase its complete solution (exhibit space A4513) each day of the Fabtech show on the hour from 10:00 AM – 4:00 PM. The demonstration begins with an assembly solid model, split that into laser and press brake programs, and move to the machines for processing then inspection.

New TRUMPF bending machine for large and high tonnage parts now available in North America

With a 34-inch open height and a stroke of 27 inches, the TruBend 8000 bending machine offers a highly efficient way to bend very large parts, allowing workers to easily bend and remove workpieces that require a large box height. The press brake is available with numerous optional extras designed to facilitate the bending of heavy parts. These features include a bending aid that makes operators’ lives easier by automatically positioning the workpiece for bending. TruBend 8000 Series machines can also be equipped with a special tool clamp for high tonnage applications.

“The new TruBend 8000 Series is the perfect addition to our bending solution portfolio,” says TRUMPF Inc. product manager for standalone TruBend machines, Chris Wargo. “Whatever their bending application, companies can rely on TRUMPF to have the press brake technology they need.”

THE BEST WAY TO BEND HIGH-TENSILE STEELS

Starting with a press force of 440 tons and going all the way to 1,100 tons, this new generation of machines is an efficient powerhouse that has no trouble processing long, thick pieces of sheet metal. The machine is also suitable for bending high-tensile materials such as Hardox or Weldox engineering steels. Station bending is another option available with the TruBend 8000. By moving workpieces from one station to the next, each equipped with different upper and lower tools, workers can tackle a range of parts and bending operations without having to change the machine setup for each operation.

This makes the TruBend 8000 particularly suitable for companies that bend large parts in small batches, including fabricators in the vehicle manufacturing, mechanical engineering, and building-services sectors. This model is also a great choice for general-purpose work in job shops.

SOFTWARE AND SUSTAINABILITY

The TruBend 8000 Series comes with TRUMPF’s triedand-tested Boost and TecZone Bend bending software for offline programming. The machine operator simply uploads a 2D or 3D model of their part into the program. Then, the software independently creates a 3D simulation including collision monitoring, which the operator can then adopt for the bending process, either in its entirety or with minor manual changes. TruBend 8000 machines are also designed to facilitate the trend toward greater sustainability in manufacturing. Users can choose to equip their machine with an on-demand drive, which automatically adjusts the motor’s revolution speed to the movement of the press beam. As well as limiting noise generation, this feature can also reduce energy consumption by up to 26 percent.

More information on the TruBend 8000 series press brakes can be found at www.trumpf.com

High-tech company TRUMPF is bringing the latest generation of its TruBend 8000 Series to the North American market.

The new TruBend 8000 generation of machines from TRUMP is particularly well-suited for bending large components or high sheet thicknesses. (Source: TRUMPF)

Hard Materials

With a press force of 440 tons, the TruBend 8000 from TRUMP bends high-strength steels with ease. (Source: TRUMPF)

TrueBend 8000

BLM GROUP Announces New Automated Robotic ProBend Press Brake Cell at FABTECH 2023

BLM GROUP has announced its new automated ProBend Cell Compact press brake, which is being demonstrated at FABTECH 2023 at stand #A1338.

The ProBend Compact Cell, featuring the ProBend E-Series 205-60 and 30kg Robot, has the flexibility to process a wide variety of part sizes from 4” x 3” up to 24” x 32” and 33 lbs. The E-Series 205-60 press brake has a bending force of 66 tons, a bending length of 81” and an overall Cell size of LWH - 281”x162”x122”.

Additionally, these high-precision automated press brake cells offer excellent reliability and high productivity.

The system has two load and unload locations with the ability to integrate the unload pallets with an AGV as desired. The pre-load section is configurable with the ability to adapt to part geometry, as well as allowing its removal to accommodate larger parts. The 3-axis cartesian pick & place system w/pivoting head allows the robot to continue processing parts while staging the next piece of material. The automatic tool change capability requires minimal operator intervention, making tool change between parts very fast and easy. Up to 6 meters of tooling storage location gives you ample amount of space for all your tooling needs. The system can handle a variety of end-ofarm-tooling types – vacuum, magnet and gripper-style, to process various types of materials.

The ProBend E-Series press brakes feature a patented, direct-drive system with twin torque motors and an open “C” frame design, providing the ability to form off the edge of the machine. As compared to industry standards, the E-Series, with a ram tilt up to 3/8”, offers a generous open height, stroke and throat size, benefiting deep box or special forming needs. Built for optimum accuracy and high speeds on all 6-axes, the E-Series’ CNC-controlled backgauge meets the demands of the most complex sheet metal applications for high-production manufacturing. Offline software package gives you complete control to go from part drawing to pallet in minutes.

For more information on the new ProBend press brakes, visit www.blmgroup.com/en-us/press-brake/probend

LVD makes bending automation affordable with D-Cell

LVD introduces D-Cell, its most competitively priced robotic bending cell yet. D-Cell makes robotic bending an easy choice for sheet metalworking businesses of all sizes and capacities.

The system combines a 55-ton hydraulic press brake with Kuka industrial robot and LVD’s unique programming software. D-Cell will make its North American debut at FABTECH, stand A4501.

EASY-TO-JUSTIFY AUTOMATION

With D-Cell, LVD makes bending automation an investment that’s easily justified. As manufacturers look to balance costs, quality, throughput and agility, D-Cell offers the flexibility to handle production of a wide range of parts with fast throughput, in varying lot sizes, and at a minimized cost.

VERSATILE BENDING

At the heart of D-Cell is the versatile PPED press brake. A simple, costefficient design makes PPED practical and easy to use for a variety of bending jobs. Its rigid construction, welded one-piece frame and servocontrolled hydraulic system ensure consistent bending results. It delivers 55 tons of pressing force, has a 78.7” (2000 mm) working length, four-axis backgauge, and handles part sizes from 1.4” x 3.9” (35 x 100 mm) up to 15.8” x 23.6” (400 x 600 mm) with a part weight of up to 8.8 pounds (4 kg).

AUTOMATIC PROGRAMMING

D-Cell features the same powerful automatic programming software as LVD’s Dyna-Cell and Ulti-Form robotic bending systems. Using CADMAN® software, D-Cell accelerates “art to part” production in 20 minutes or less. It generates the bending and robot program automatically in 10 minutes and then takes just 10 minutes for setup and first part production. No robot teaching is needed, making D-Cell easy to program no matter the user’s experience level. Also simplifying its operation: The system uses one interface, one controller for both press brake and robot.

UNIVERSAL ROBOT GRIPPER

A universal gripper designed by LVD effortlessly handles different part sizes, bends up to three flanges without regripping and easily moves between tool stations. Its universal application saves investment in custom grippers, reduces changeover time, and keeps production continuous.

COMPACT & MULTI-USE

D-Cell is a compact unit, requiring only 16 ft x 17 ft (5000 mm x 5200 mm) of floor space. The cell provides four input pallets with inclined plane for different part formats, a center station and output pallets or boxes. With a high input of raw material and a high output capacity, long production runs are possible.

D-Cell offers the versatility to operate in manual mode with backgauge fingers configured for both robotic and manual bending.

www.lvdgroup.com

MC Machinery to Showcase Newest Press Brakes, Lasers and Automation Systems at FABTECH

MC Machinery will be showcasing several of the latest press brakes at FABTECH 2023 in Booth A2123.

Other highlights in the Mitsubishi Laser stand will include the new FV five-axis fiber laser, featuring the fastest processing in Mitsubishi Electric’s history, along with the 12-kilowatt and new 20-kilowatt GX-F ADVANCED artificial intelligenceenabled fiber lasers. The two newest additions to the GX-F ADVANCED Series will be connected to the SmartFlex Element Type R automation system and the ASTES4 High Speed Advanced laser sorting system.

Mitsubishi Laser is a division of MC Machinery Systems, a subsidiary of the Mitsubishi Corp. Headquartered near Chicago in Elk Grove Village, Ill., MC Machinery is a premier supplier and servicer of fabrication and milling equipment, including Mitsubishi lasers, EDMs, automation systems and press brakes.

ELECTRIC, HYBRID AND HYDRAULIC PRESS BRAKES

Several press brakes and press brake automation will be displayed and available for live demonstrations, including:

• Mitsubishi Diamond Series BH - Hybrid Press Brake (BH 1353) with Automatic Tool Changer (ATC) and VIDERE digital operating support system

• Mitsubishi Diamond Series BB - Electric Press Brake (BB 4013) with Iris Plus Angle Measurement System (AMS)

• Mitsubishi Diamond Series BB - Electric Press Brake (BB 6020) with Mitsubishi LM13 Movable Robotic Cell

• Mitsubishi Diamond Series BB – Electric Press Brake (BB 6020) with Fast Bend Robotic Cell

• ADIRA PA Plus – Hydraulic Press Brake (PA 2204)

Featuring fully automated tool setup / manipulation / tool cleaning / guidance, the ATC will automatically swap in and change out tools while the operator tends to other tasks—further reducing the setup time to mere minutes.

Featuring an AC servo motor and ball screw mechanism for high-speed productivity and repeatability (± 0.001mm), the Diamond Series BB press brake is the reliable, cost-efficient answer for accurate repeat bending work.

THE MITSUBISHI FV FIVE-AXIS FIBER LASER

Along with a fiber optic laser, the FV uses an innovative double-rail gantry motion system for high-speed, accurate cutting and 4.0G H-axis acceleration for high-speed height sensing—a combination that delivers the fastest processing in Mitsubishi Electric’s history. The FV’s major components are all made by Mitsubishi, including the oscillator and new platform X frame, meaning Mitsubishi Laser is the single source for service and support.

This high-performance laser cutting system combines Mitsubishi’s latest developments in machine, CNC control and automated material handling system technologies.

Other features include:

• An open architecture fixture table, allowing for easy access to cut parts and loading/unloading of material.

• Magnetic crash protection, which provides faster recovery time, prevents the need for mechanical or optical alignment and reduces the risk of drive system damage.

• The advanced M800 control system, which improves processing speed and accuracy. New control features include a customizable home page, expanded cutting condition library and robust maintenance screens.

• The Mitsubishi Laser oscillator, which offers maximum processing capability with back reflection beam isolation and beam mode stabilization technology.

NEWEST ADDITIONS TO GX-F ADVANCED SERIES

Since its introduction in 2021, the GX-F ADVANCED Series has earned rave reviews from customers, who praise its energy efficiency, fast and stable processing, and intuitive AI technology that makes it easy to use for operators of all skill levels—especially valuable because of the ongoing shortage of skilled manufacturing workers.

The 12-kilowatt and new 20-kilowatt GX-F ADVANCED lasers have gas-reduction technology that uses up to 77 percent less nitrogen while delivering maximum power.

LASER AUTOMATION

The SmartFlex Element Type R has a small footprint that makes it perfect for shops with limited production space that still need high-volume, lights-out capabilities.

The ASTES4 High Speed Advanced laser sorting system is a solution for fabricators facing worker shortages and bottlenecks resulting from the increased productivity of higher-volume fiber lasers. The high-speed modular sorting solution significantly maximizes the productivity and efficiency of downstream operations.

For more information about MC Machinery at FABTECH, visit www.mcmachinery.com/FABTECH-2023

The PA Plus series is our most customizable hydraulic press brake, allowing you to build the perfect machine for any situation you come across or modify it to meet the needs of tomorrow. The revolutionary, highly stable HEXA-C® frame design ensures a perfect guiding on the upper beam even when under load when compared to a standard C frame or O frame.

pressbrakebuyersguide.com

In sheet metal working, the choices are endless. And we deliver. From basic cost-effective machines to sophisticated sheet metalworking systems, we can help you streamline your process flows. We are here to help you, reducing the cost per part, seamlessly linking your production steps and increasing throughput. With solutions suited to your varying applications.

Shape your flows with LVD.

adaptive First time right, every time agile

The agility to perform robotized Art to part in less than 20 minutes automated Higher throughput, lights out production integrated Maximum flow, powered by data

Learn more at www.lvdgroup.com

Prima Power at FABTECH 2023

Prima Power, the world-class provider of sheet metal processing solutions, will exhibit its latest technologies at FABTECH, North America’s Largest Metal Forming, Fabricating, Welding, and Finishing Event.

Prima Power offers integrated automation solutions designed to meet customers’ current challenges and future growth, based on high-performance machines that deliver dynamic, precise execution. Prima Power can deliver stand-alone machines and equip them with different levels of automation at any stage of machine lifetime, or entirely automatic manufacturing lines as a turnkey solution. The solutions exhibited at FABTECH 2023 are parts of a full range of modular solutions, developed with a distinctive consulting approach and long-standing expertise in systems and machinery — all based on a unique history of technological integration.

LASER GENIUS+ WITH COMPACT SERVER AND PSR 2D

Short cycle times and a wide range of integration possibilities with automation modules and bending technology.

For flexible automatic laser cutting, Prima Power will display the Laser Genius+ with Compact Server automatic loading/ unloading device and PSR 2D picking and stacking robot.

The high dynamics (path speed of 180 m/min, acceleration of 2.8 g) and precision of Laser Genius + allow short cycle times and high cutting quality. It can meet any application’s needs with three sizes - 1530, 2040, and 2060 - and a wide range of laser powers.

Laser Genius+ is a “plug-and-play” machine with short installation times and a symmetrical and reversible layout that improves ergonomics and ease of integration into any production context.

Easy to use and smart, Laser Genius+ comes standard with two 24-inch full HD monitors and a 4K video camera, integrated software modules that simplify and optimize processes, new sensors and artificial intelligence algorithms for advanced monitoring and process control. Laser Genius+ can also be integrated with a full range of Prima Power automation solutions.

At FABTECH, the machine will be showcased with the 2-shelf Compact Server automatic loading and unloading device for both raw and processed sheets and an additional loading/unloading station.

This configuration also includes the PSR 2D, an intelligent and flexible picking and stacking robot that provides high stacking accuracy and minimal stack spacing, automatically optimizing the use of the stacking area.

Thanks to the modular structure of the system and Prima Power’s wide product portfolio, the PSR 2D can be directly connected to the Night Train FMS storage solution and an automatic panel bender, creating an automated production line from raw sheet metal to cut and bent finished parts.

COMBI

SHARP 1530 WITH COMPACT EXPRESS

A compact, flexible, and sustainable punching and fiber laser cutting cell with high accessibility.

At the Prima Power stand, visitors will also discover the advanced combi-laser machine Combi Sharp, featuring numerically controlled servo-electric axes, which provide outstanding energy efficiency, low maintenance requirements, and high execution speed. Its productivity is made possible by its large tooling capacity, a wide range of available special tools and quick and easy set-up changes.

With Combi Sharp, application flexibility is at its highest level: punching, forming, marking, bending, and laser cutting capabilities in one single manufacturing unit. By adding the Compact Express material loading and unloading device, the machine becomes an automated and efficient production cell with a very small footprint.

With this device, material can be loaded and unloaded during machine operation, but manual loading and unloading operations are also still possible, as one side of the machine is open for the operator. Combi Sharp is a very versatile, multifunction machine for very different sheet metal product manufacturing up to 8 mm thickness. With the Compact Express automation, several different materials can be stored for various products and production batches. The combination of sustainability and profitability is also an important benefit of this machine: energy consumption reduction with servo-electric punching and Ecopunch technology (82% less compared to hydraulic solutions), less maintenance requirements, and the possibility to use cost-efficient compressed air as cutting gas.

The Prima Power Combi Sharp is ideal for job shops, where the variety of tasks, materials, and batch sizes is very high.

BCE SMART 2220

A highly efficient and flexible panel bending solution, easy integration with robots for even higher productivity and repeatability.

Also showcased at FABTECH, for bending applications, is the BCe Smart 2220, a semi-automatic panel bender featuring the highly-efficient servo-electric technology by Prima Power.

Reliable and efficient productivity is achieved through simultaneous loading and unloading. The operator loads the blank metal sheet and unloads the bent component in a single sequence while the machine automates all the bending cycles to guarantee an excellent bending quality thanks to its flexible bending capability.

Maximum ergonomics and safety are achieved thanks to two laser scanners, instead of physical barriers, and worktable tops that can be lowered to facilitate the loading of small or medium-sized parts.

The BCe Smart can be integrated with an industrial robot to reach higher levels of automation. With the robotized bending cell, the process can be fully automated, guaranteeing a higher repeatability of the product quality and a combination of productivity and flexibility. It features two operating modes, which can be selected according to production needs: semi-automatic, operated by the operator, when producing small batches, or fully automatic, served by the robot, when producing medium batches or when it is necessary to handle big parts.

This machine is the ideal solution for producing small and medium batches, as well as kit components and single parts, with an outstanding bending quality and a high repeatability.

At FABTECH Prima Power is showing all its software packages to support different levels of production automation. Prima Power software allows customers to manage their production in a fully integrated and interconnected way, with a significant increase in efficiency and productivity and a dramatic reduction in working times.

ACCURL launches a new electric press brake with IRIS PLUS BendVision technology.

ACCURL, a leading manufacturer of sheet metal machinery, has recently launched the eB Ultra, a 100% electric press brake that boasts cutting-edge technology and a userfriendly interface.

The eB Ultra is equipped with high-quality transmission components suitable for high loads, ensuring stop accuracy by AC servo motor and ball screw for unequalled ram positioning of up to ±0.001mm. However, the standout feature of the eB Ultra is the IRIS PLUS, a combination guarding system and angle bending system with BendVision technology. This technology is designed to solve the problem of inconsistent bending angles, which is a significant challenge for many customers in the industry.

The eB Ultra takes advantage of the BendVision technology that process images of the press brake tools and material during the bending process, transferring a range of information to the CNC via the SmartLink interface.

This includes raw and processed images as well as live angle data during bending.

The technology also enables Dynamic Angle Control, which uses real-time angle data and recorded spring back values to automatically and accurately control bending depth. This ensures accuracy and consistency between parts, with no delay to the bending operation.

Additionally, the Active Angle Control function is a highly accurate angle control process that calculates spring back for each individual bend, then controls the bend depth using real-time angle data to achieve the correct angle on the first attempt. This eliminates the need for rework and increases productivity. The eB Ultra press brakes is equipped with the latest and most advanced control system, the ESA NEW S875 from Italy, and the most advanced safety and guarding functions of IRIS Plus.

The latter includes the Bend Speed Management (BSM) function, which can improve bending efficiency by up to 55%. The eB Ultra also boasts of being a green machine, with up to 80% energy savings and maximum CO2 reduction.

The eB Ultra’s advanced features and capabilities make it an ideal machine for a wide range of industries, including automotive, aerospace, and electronics manufacturing. Its precise and consistent results, coupled with its userfriendly interface, make it an attractive investment for businesses looking to maximize their ROI. In conclusion, the introduction of the ACCURL eB Ultra press brake machine equipped with the IRIS PLUS angle bending system marks a significant milestone in the sheet metal machinery industry.

This technology solves the problem of inconsistent bending angles and increases productivity, making it an attractive investment for businesses looking to enhance their manufacturing processes.

www.accurl.com

VIDERE BENDING MADE EASY

Simplify press brake operations by displaying support information right in front of the operator. Everything from setup to process is displayed in real time, real size, and real location. Reduce bending defects and eliminate non-value-added steps.

Your job shop handles complex challenges every day. With the VIDERE press brake controller system, you have everything you need to make sure that easy, reliable, cost-effective operation isn’t one of them.

Salvagnini P-Robot debut at Fabtech

Robotization is not simple, but it remains a very current trend. New installations of robots in the manufacturing industry grew by 13% YOY in 2021, while the robots in use number over three million. This is why Salvagnini is introducing P-Robot, a new application which combines a panel bender with a robot to produce kits, batches and single parts autonomously.

“We have been involved with robotics applied to sheet metal processing for some time,” explains Nicola Artuso, Salvagnini Product Manager for bending technologies.

“We wanted a smart solution which was much simpler than those already on the market: simpler to program, simpler to use, and able - if possible - to exponentially improve the flexibility and productivity of our panel benders. And we also wanted a solution suited to our compact panel benders, not just the automatic ones. With P-Robot, we are sure we have achieved our goal.”

The rationale for the design of P-Robot aimed to solve some of the issues typical of traditional robotized solutions, as well as meeting market requirements: it offers a compact and modular layout, is perfectly integrated on both the hardware and the software side, makes robot programming as simple as possible too, and allows for a certain level of customization so as to respond to specific production requirements.

“This P-Robot incorporates a P1, but we can also apply it to the P2 and P4,” Artuso continues. “The P1 is our electric panel bender, with energy consumption of less than 3 kW and a footprint of just 8 m2. It is a standard panel bender, just like the robot – a choice which has great advantages in terms of certifications. For the robot, we have chosen a partner which allows us to move around in proximity to the working area in complete safety: this translates into an extremely compact layout. The robot is equipped with a flippable gripping device, fitted with suction cups on two sides, for picking up the bent part and immediately positioning the new part to be bent, incycle. This gripping device therefore allows optimization of the sheet loading/unloading cycles, improvement of production rates, and a reduction in waiting times. We have not overlooked modularity and adaptivity either: according to the specific needs of each customer, their products, and an in-depth feasibility study, we can offer solutions with loading/unloading assistance only, or else more complex systems providing for automatic movement of the pallets or third-party integrations – for example with work centers for labeling, laser marking, riveting, welding, and corner forming.”

Complex industrial automation systems generally require significant integration between the individual technologies they are composed of. From this point of view, P-Robot ensures optimum management of the process because Salvagnini has perfect knowledge of all the movements of the panel bender, having designed it, and has a high-level view of those of the robot as well. The robot essentially becomes an option of the panel bender, with positive effects on programming too, which is perhaps the main advantage of P-Robot.

“As we said, the panel bender is a standard model: like any other Salvagnini panel bender, it is generally programmed in the office,” Artuso adds. “The program, made with STREAMBEND, can be used without the need for modifications on either P-Robot or on panel benders without robots, obviously as long as these are Salvagnini panel benders. On board the machine, the MOVE software acquires the panel bending program, from which it generates the dimensions of the flat part and the finished panel that it uses to automatically generate the robot trajectories. The operator will simply need to confirm or, if necessary, modify a small number of checking positions to complete the programming of the robot. MOVE manages the intermediate movements of the robot autonomously too, and the operator is only required to make a reduced set of movements. This is, in short, a fullyfledged smart teaching system, which makes offline robot programming redundant.”

A further strength of P-Robot is its eclectic nature: it is not an isolated or closed system. P-Robot extends the flexibility and productivity of Salvagnini panel benders because it allows the best strategy to be chosen, based on the current production needs. On unmanned shifts, or in production contexts where a single operator monitors numerous systems, P-Robot naturally works in R2R (robot to robot) mode, loading, unloading and, if necessary, stacking the parts. But this is not an exclusive strategy: the same P-Robot can work in different modes, seamlessly and without re-tooling. In R2H (robot to human) mode, it is responsible solely for loading the flat part, whereas the operator is responsible for unloading the panel. This is an advantageous strategy if the operator must complete the processing of the panel on a different workstation –for example with a press brake or a welding machine. In H2R (human to robot) mode, it is the operator who will load the flat part onto the working area, and the robot will unload the panel at the end of the cycle: this strategy is useful for managing extremely diversified batch-one production. Without forgetting that the panel bender nevertheless remains available for any work managed completely by the operator.

“In order to summarize the concept, P-Robot defines a new paradigm of the panel bender with robot configuration, maximizing its flexibility and productivity. But P-Robot is also an automation, because it automates some steps of the panel bending process and, like all automations, can contribute to improving efficiency and reducing labor costs. But P-Robot is not limited to this. Its great benefit is that it is not necessary to choose a specific production strategy in the design phase. It can solve different requirements: large batches, small batches, kits, batch-one, but also ownstream integrations, total automation, partial automation, or no automation, as required. We are sure that the market will immediately grasp the potential of P-Robot and confirm that we have made all the right choices,” Artuso concludes.

www.salvagnini-america.com

Knowing where things are: TRUMPF launches new tracking software for manufacturing

With Coriva, TRUMPF Tracking Technologies – a company set up by TRUMPF in 2021 – launched a new tracking program for digitally networked production this summer. This software is the only solution in the world that can locate all systems compatible with the open location standard “omlox.” “Thanks to Coriva, users can track their entire production operations in real time without investing in a new IT infrastructure. This results in efficiency gains throughout the process chain,” says Daniel Bossert, Chief Customer Officer at TRUMPF Tracking Technologies.

REAL-TIME TRACKING

Users wishing to deploy Coriva fit their production facilities with intelligent satellites. They also install digital markers, known as “tags,” on objects they would like to track within production. For instance, these might be orders, materials, pallets, containers, mounting carts, forklift trucks, driverless transport systems, tools or drones. The tags are able to send their live location to the satellites every 125 milliseconds. With the help of an algorithm, the software can calculate the position data for all tagged objects and digitally map the production facility in real time. What makes Coriva unique is that the software can even locate tags from other manufacturers; the only requirement is that they are compatible with the open industry standard “omlox.”

TRUMPF Tracking Technologies employs ultra-wideband technology (UWB) for Coriva. This is ideal for the precise and robust tracking of objects in industrial environments.

SHORTER SEARCH TIMES, MORE EFFICIENCY

Coriva is perfect for any company that is looking to produce more efficiently using digitalization. Bossert explains that the potential is especially high for companies who manufacture small batches of products with numerous different versions and where automation is still in its infancy. Several customers have already incorporated the solution into their production, with TRUMPF Tracking Technologies able to demonstrate that the investment in Coriva is recouped after just one year. The solution enables a sharp reduction in search times, for example, and allows orders to be recorded automatically within the production sequence. Thanks to standardized omlox interfaces, Coriva can be quickly and easily combined with software applications of other manufacturers, e.g., value stream mapping and manufacturing executive systems (MES). This further increases efficiency and flexibility.

ABOUT OMLOX

omlox is a new location standard with a harmonized IT interface, allowing users to deploy UWB hardware components from other manufacturers. What’s more, all location technologies – e.g., UWB, 5G, RFID and GPS –can be integrated, with the software applications displayed via a standardized interface. Alongside TRUMPF, industry partners from all over Europe, Asia and the USA have committed to supporting it. The initiators’ goal is to make it easier for industrial customers to use hardware and software from different vendors.

Find out more about TRUMPF at www.trumpf.com

New tracking software from TRUMPF Tracking Technology locates all objects whose markers are compatible with the open industry standard “omlox”. Boosts productivity, flexibility and transparency in networked production and the solution pays for itself after just one year.

Locating manufacturing objects.

The Coriva location software from TRUMPF Tracking Technologies finds all mobile hardware components that are compatible with omlox. As such, users can locate all objects in their production facilities without investing in a new infrastructure. (Source: TRUMPF)

Press Brake Buyer’s Guide website updated with more buying information and resources

The Press Brake Buyer’s Guide website has been expanded, and now presents 26 leading press brake manufacturers, more buying resources, and features more than 700 machine models for you to search and compare.

PRESS BRAKE FINDER

The updated Press Brake Finder is a handy tool that you can use to search and compare hundreds of new press brake models. Currently there are over 700 models listed from market leading press brake manufacturers. Start with a simple search by selecting a drive type from hydraulic, hybrid, or electric, plus machine bending length and pressing force. Using the advanced search option, you can define additional specifications including distance between the side frames, maximum opening and stroke, frame type, throat depth, plus the fast closing and bending speeds. Select models to compare, then once you find a model that matches your requirements, simply fill in the enquiry form, and your message will be sent directly to the press brake manufacturer.

PRESS BRAKE DRIVE SYSTEMS

When deciding to purchase a new press brake, there are many factors to consider. One important factor is selecting the type of machine drive system that will best suit your production requirements, purchasing budget and running costs. Learn more about various press brake drive systems, and discover the range of hydraulic, hybrid and electric machines.

AUTOMATIC TOOL CHANGERS

Automatic Tool Changer (or ATC) press brakes make machine setup and tool changeover faster, more reliable and a lot more efficient compared to a manual tool change process. The new section provides an overview of ATC machines, plus detailed information and videos of ATC solutions including the LVD ToolCell, TRUMPF ToolMaster, Prima Power eP Genius, Salvagnini B3.AU-TO, the BEND-MASTER from Warcom, VICLA ATC, ADIRA BB + ATC, and the Vimercati VSB.

BENDING CALCULATORS

Explore and download a range of press brake bending aids and calculators including the Euromac App, Salvagnini Formula, LVD Bend Advisor, Cincinnati Load Calc App and the TRUMPF BendGuide. All apps are available for download from Google Play and the App Store.

NEW MEDIA SECTION

Explore the new video gallery and view content covering a wide range of press brake types and technologies including hybrid, hydraulic and electric machines, tandem machines, automatic tool changers, wireless foot pedals, BendVision image processing for angle measurement, robotic bending, and automated bending cells.

In addition to the Press Brake Buyer’s Guide magazine, you can also read the latest issues of LVD Discovery, Prima Power: Power Line and TRUe magazine by TRUMPF. Keep up to date with the latest industry news and upcoming events including international exhibitions, open house events and virtual events such as PRIMA@HOME and LVD Virtual Tech Sessions.

MORE RESOURCES COMING SOON

Over the coming months, additional resource pages are being added to include more information, videos and the latest manufacturer solutions in tandem press brakes, press brake tooling, robotic bending, and automated bending cells.

Press Brake Catalogue

When deciding to purchase a new press brake, there are many factors to consider. One important factor is selecting the type of machine drive system that will suit your production requirements, purchasing budget and running costs.

In our catalogue section we outline the three types of drive systems – hydraulic, hybrid and electric – as well as the benefits of each system and typical applications. Each section within the catalogue presents a list of press brake models and specifications from our manufacturing partners.

We recommend that you consult the press brake manufacturer or your machinery dealer for more information prior to making any purchasing decision.

Drive System Overview

Hydraulic Press Brakes

Standard hydraulic designs have been the primary type of drive system for press brakes for decades. While there have been more advanced hybrid and electric systems developed over the years, hydraulic press brakes still account for the majority of machines manufactured today due to their reliability, versatility and flexibility. From small, light tonnage models right through to large machines with very high pressing force.

BENEFITS TYPICAL APPLICATIONS

• All-round versatility. Machines are available in a wide range of lengths and tonnages.

• Hydraulic systems can achieve a much higher pressing force compared with hybrid and electric machines.

• A greater range of material thicknesses can be processed, from light gauge material to heavy plate metal.

• Manufacturers offer greater flexibility and customisation including larger tool openings and throat depths.

• Long-term durability, reliability and ease of servicing.

Hybrid Press Brakes

• Incredibly versatile and suitable for almost any bending application.

• Suitable for low tonnage applications right through to high tonnage applications in excess of 4,000 tons.

• Suitable for a wider range of bending lengths up to around 14 metres.

Hybrid press brakes combine both hydraulic and electric elements, achieving a more energy efficient drive system with improved performance.

Hybrid press brakes use a bi-directional servo electric drive system to pump oil to the hydraulic cylinders. Compared with a traditional hydraulic system where the pump is running continuously, even when the machine is idle, a hybrid system is only working when motion is required. This means that hybrid systems consume very little energy when idle and are more energy efficient when working.

Hybrid systems use a smaller hydraulic oil tank, leading to a more efficient design and lower maintenance costs when an oil change is required.

When it comes to noise output, hybrid systems are quieter than hydraulic machines due to the lower sound levels of the servo electric drives compared with traditional hydraulic pump motors and that they are only running while the machine is being operated.

BENEFITS TYPICAL APPLICATIONS

• Lower energy consumption since the pump is only running when the machine is moving and when bending force is required.

• Improved control and bending accuracy.

• Faster acceleration and deceleration which results in shorter cycle times.

• Lower noise levels.

• Use less oil than hydraulic machines.

• Economical to maintain.

• Suitable for a wide range of bending applications that require pressing force up to around 500 tons.

• Suit a range of bending lengths up to around 7 metres.

• Ideal for high-volume production where speed, accuracy and efficiency are required.

Electric Press Brakes

Electric press brakes eliminate the need for hydraulic pumps, valves and complex piping, for an extremely quiet, fast and efficient bending solution. Electric machines can feature a variety of drive methods including belt or gear direct drive systems and belt / pulley systems for even distribution of pressing force on longer machines.

Smaller models are ergonomically designed with integrated foot pedals and folding support tables that allow workers to comfortably operate the machine from a seated position as well as offering a range of additional features that help to reduce operator fatigue.

BENEFITS

• Extremely quiet.

• Low energy consumption.

• Ergonomically designed for optimal comfort and reduced operator fatigue.

• Smaller models can be portable, offering greater flexibility for machine placement in the workshop.

• Consistent operation and accuracy over time since there is no degradation of hydraulic components.

• Require minimal maintenance compared with hydraulic and hybrid machines since there are no hydraulic components to service or oil changes required.

TYPICAL APPLICATIONS

• Electric machines are ideal for repetitive bending of small parts where fast cycle speed and accuracy is required.

• Suitable for low tonnage bending applications of up to around 200 tons.

• Suitable for bending lengths up to around 4 metres.

SERIES

NUMBER OF MODELS IN THE SERIES

COUNTRY OF ORIGIN

BENDING LENGTH (mm)

PRESSING FORCE (T)

DISTANCE BETWEEN SIDE FRAMES (mm)

MAXIMUM OPENING (mm)

MAXIMUM STROKE (mm)

FRAME TYPE

THROAT DEPTH (mm)

CLOSING SPEED (mm/s)

MAXIMUM WORKING SPEED (mm/s)

RETURN SPEED (mm/s)

TECHNOLOGY OPTIONS

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

ACCURL® New eB Ultra is a fully electric machine is inte-grated with the highest technology coupled with a friendly use,the transmission components are high quality and suitable for high loads.

www.accurl.com

Supplied with all optional extras and accessories, the ADIRA BB Blue Bender press brake is the way forward for your bending solutions! Equipped with a Hexa-C frame, which ensures precision in guiding the movable ram, this machine is capable of faster bending and savings in production time, which also brings energy savings.

www.adira.pt

www.e-ci.com

The Goform 40 ton Electric Press Brake is the perfect solution for small parts, up to ¼” thick and less than 50 pounds. This machine can be easily moved with a fork truck or overhead crane and put into production without being anchored to the floor.

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

The FX bend 1023 stands out for innovation and high accuracy. The design and attention to detail are combined with high quality standards, with the aim to provide you with a machine that is streamlined, productive and exciting.

www.euromac.com

The Dyna-Press electric ram offers a smooth transition from approach to working speed and minimizes power consumption through the use of an optimal power to inertia motor ratio. The coupling between the ram and the servomotors is made using two heavyduty ball screws to distribute force and tonnage evenly across the working length. As a result, the press brake provides fast, energy-efficient operation across a range of bending jobs.

www.lvdgroup.com

mechanism, maximizing productivity with high-speed ram amd highprecision repeatability (1 micron). This drive method is superior to all other electric/hydraulic machines in performance while being ultra-quiet in operation. When you want the first part to be the right part, let the BB bring profit through precision.

www.mcmachinery.com

Innovative, high level, electric press brakes featuring advanced technology for high demanding users.

The BB Series ball screw press brake is driven by an electric AC servo motor and ball screw drive

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

The eP-Press features the advantages of high acceleration, deceleration and fast response times of the servoelectric drive system. Compared to conventional press brakes considerable productivity increase can be reached; reduction of cycle times by up to 30% and more is the reality.

www.primapower.com

The innovative, modular design of the ProBend E-Series has been achieved through adept engineering methods, collective industry experience, and high-standard manufacturing processes. The result is a highly precise, reliable, and high-speed production system coupled with energy efficient and noise-reduced operation.

www.blmgroup.com

The Servo-Electric press brake is driven by a high inertia type servo motor and heavy duty ball-screw for positioning the Y-axis. The absence of hydraulic components makes this Servo-Electric press brake environmentally friendly, without the risk of oil pollution or oil leakage problems, as well as a more energyefficient design compared with a hydraulic press brake.

www.toongwoei.com

The TruBend Series 7000 is a prime example of man and machine working in perfect harmony. The ergonomic high-speed machine bends small and medium-sized parts under the best working conditions, saving space for every production system.

www.trumpf.com

LOGICA is characterized by an elegant design with attention to every detail. This electric press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision, productivity and energy efficiency.

www.warcom.it

SERIES

NUMBER OF MODELS IN THE SERIES

PRESSING FORCE (T)

DISTANCE BETWEEN SIDE FRAMES (mm)

MAXIMUM OPENING (mm)

MAXIMUM STROKE (mm)

FRAME TYPE

THROAT DEPTH (mm)

CLOSING SPEED (mm/s)

MAXIMUM WORKING SPEED (mm/s)

RETURN SPEED (mm/s)

TECHNOLOGY OPTIONS

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

PBE electric CNC press brake. Ram driven through two servo motors and heavy load ball screws with high acceleration, efficiency and energy saving.

www.yawei.cc

Super-automated press brake

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BENDING FORCE: FROM 88 TO 441 US TONS

IDEAL FOR INDUSTRY 4.0 CELLS AND AUTOMATION, THANKS TO THE OPS SOFTWARE

The scalable automation including ATA (the automatic tool length adjuster) and AU-TO (the automatic tool changer) allows to configure the machine according to the real manufacturing needs, whether it is batch one or kit production. The B3 was designed by combining the features and benefits of electric and hydraulic press brakes with Salvagnini’s in-depth knowledge of automation, software, mechanics and electronics.

TECHNOLOGY OPTIONS

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

ACCURL® New Top level EuroMaster hybrid press brake with high-end specifications and execution,with advanced motion technologies and impressively quiet with the integration of advanced safety equipment and options.the EuroMaster is the ultimate in creating complex parts.

www.accurl.com

With a wide opening and stroke, PF Press Fast hybrid press brakes allow for the production of deep-drawn parts as well as their integration with different automation projects (robotized cells). With this type of equipment, when the operator is not operating the machine, the hydraulics are also stopped as they can be activated instantly by a servomotor. When the servomotor is stopped, the hydraulic system is at rest, leading to energy savings, and it’s environmentally friendly too.

www.adira.pt

HSYNCRO is a hybrid system, with full featured: Touch Screen, Energy Saver, multi axis configuration and 3D integral software, to do easy the bending of the most complex product. www.axialmaquinaria.com

The hybrid

brakes

Top Level Press

–

-

are precise, dynamic and silent and are able to combine versatility, performance and considerable energy savings. These are all elements that distinguish a cutting-edge product capable of satisfying the most demanding customers.

www.gade.it

Standard (=

Specifications for increased bending freedom and high productivity.

Innovative 3D Multi Touch graphical control.

www.haco.com

press

by G.A.D.E.

Hybrid series

mod. SPC-H

Brake with New

NS) tool clamping.

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

This dual-drive hybrid press brake makes short work of any project with its high-speed, energy-efficient operation. When it comes to repeat/ stop accuracy, easy operation, and keeping your shop operating costefficiently without sacrificing quality, capability, or speed, the BH series of Mitsubishi hybrid press brakes bends the rules just as easily as it bends thick material while maintaining the tightest of tolerances.

www.mcmachinery.com

The BH ATC Series brings automatic tool change (ATC) technology to an already innovative press brake offering. The ATC offers one of the largest tool storage systems on the market while also offering pick-andplace functionality and the ability to retrofit to existing BH machines. The ATC is perfect for high-mix, low-volume work in today’s modern manufacturing enviroment and for companies seeking increased forming department efficiency.

www.mcmachinery.com

The eP-Press features the advantages of high acceleration, deceleration and fast response times of the servoelectric drive system. Compared to conventional press brakes considerable productivity increase can be reached; reduction of cycle times by up to 30% and more is the reality. www.primapower.com

hydraulic press

Salvagnini’s in-depth knowledge of automation, software, mechanics and electronics.To significantly increase the availability of the press brake, Salvagnini developed 4 automation devices: ATA and ATA.L automatically adjust the length of the upper and lower tools, MVM automatically adapts the die opening, AU-TO automatically sets up the tools.

www.salvagninigroup.com

of automation, software, mechanics and electronics.To significantly increase the availability of the press brake, Salvagnini developed 4 automation devices: ATA and ATA.L automatically adjust the length of the upper and lower tools, MVM automatically adapts the die opening, AU-TO automatically sets up the tools.

www.salvagninigroup.com

The B3 was designed by combining the features and benefits of electric and hydraulic press brakes with Salvagnini’s in-depth knowledge

The B3 was designed by combining the features and benefits of electric and

brakes with

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

The TruBend Series 5000 TRUMPF’s most successful bending machine worldwide. This means from programming, to setup, to bending, production productivity will be unmatched. Innovative features such as the lower tool displacement and the 6-axis backgauge provide you with complete production freedom.

www.trumpf.com

The .SUPERIOR press brake, engineered with great care for details, is a high quality machine. We studied the framework flections so we could design a product that reacts in the most appropriate and responsive way to the mechanical solicitations, which guarantees a stable structure.

www.vicla.eu

starts running: this means zero consumption during standby. However, energy savings are also guaranteed during operation thanks to the Pressure Control system that only provides the necessary force for the bending step with a reduction in cycle times. With the CNC, consumption and operating pressure values can be viewed in real time.

www.vimercati.eu

www.yawei.cc

Press brakes are operated by an inverter that, combined with a highperformance pump, controls the main motor and activates it only when the machine

PBC servo-pump CNC press brakes uses servo motor connecting the oil pump. Real-time control over motor speed reduces idle work to achieve energy savings with high efficiency and stability.

www.accurl.com

The PA Series is designed to be flexible, reliable and cost effective, offering more standard features than other brands in this price point. The patented HEXA C-frame design ensures parts are consistent and the intuitive user interface allows operators to maximize its heavy-duty bending capabilities. The PA Series is an affordable, high-performance machine that meets and exceeds the highest standards for precise bending in a hydraulic press brake.

www.adira.pt

www.mcmachinery.com

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

The PH Series of hydraulic press brakes is the ideal workhorse when it comes to large-format bending or custom forming solutions. Whether it’s a specialized light pole bending application or long-length forming, the PH Series is built for the job. Performance and precision are both more achievable than ever.

www.adira.pt

www.mcmachinery.com

The smallest member of the press brake family with 3 metres to 4.2 metres bending length and 220 to 400 tons of bending force. F means ”floor standing solution” – these machines do not require any pit, are always delivered assembled and installation takes only one day.

www.aliko.fi

Quality solutions for larger volumes with 4-10 metre bending length and 630-800 tons of bending force complemented by a heavy-duty construction and great reliability, plus a wide range of optional equipment and accessories.

www.aliko.fi

Giant press brakes for very high compressive force provide you with the best result for any challenge with bending force of 1000 tons or above. Personalised selection of parameters, a wide range of press brake accessories and bending tools according to the customer needs. Fast response, high quality and unique solutions.

www.aliko.fi

SYNCRO is a hydraulic machine of high productivity and more versatile, that allow the manufacturing a big variety of parts with high precision and repeatability.

www.axialmaquinaria.com

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

Baseform Series Press Brakes provide exceptional value with ± 0.0004” ram repeatability, 24” range backgage, Cincinnati PC-based operator control with touchscreen interface, 3D part views and optional Cincinnati Bend Simulation offline software. www.e-ci.com

The Autoform+ Series provides advanced features and custom machine options from 60-350 tons up to 18’ length. Advanced technologies include precision bed referenced linear encoders, strain gage monitoring of machine tonnage, Dynamic Thickness Compensation & Adaptive Forming.

www.e-ci.com

Proform+ Series Press Brakes excel in production environments requiring accuracy, versatility and reliability. Proform features include rugged interlocked frame and clevis cylinders, high resolution encoders and Cincinnati PC-based operator control with touchscreen interface.

www.e-ci.com

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

Maxform Series Press Brakes, available from 90 to 350 tons are the industry benchmark for productivity. Maxform’s provide +/- .0002” ram repeatability, exceptional ram speeds, Dynamic Thickness Compensation, Adaptive Forming and much more. www.e-ci.com

Ultra-fast and productive hydraulic press brake up to 1.5m.

www.gizelis.gr

www.gizelis.gr

Versatile press brake with New Standard (= NS) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent price-performance ratio.

www.haco.com

Versatile press brake with European Standard (= ES) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent priceperformance ratio.

www.haco.com

Superior press brakes with topclass equipment and components offering the ultimate flexibility in bending process.

Innovative bending automation

ToolCell uses revolutionary technology that minimizes setups, is fast and highly reliable. An integrated automated tool changing system stores a library of tooling that is automatically changed as the job requires.

www.lvdgroup.com

The ultimate bending machine

Easy-Form press brakes provide unmatched performance. Featuring LVD’s patented Easy-Form® angle correction and monitoring system that ensures first part, good part. LVD’s powerful TOUCH-B control optimizes part production.

www.lvdgroup.com

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

High flexibility, optimal bending results

PPEB press brakes ensure high precision and flexibility. Equipped with state-of-the-art hydraulics and electronics, full-featured TOUCH-B control, in multi-axis configurations, they efficiently handle simple to complex bending.

www.lvdgroup.com

Precision, reliability in an economical machine

PPED Series press brakes are practical and easy to use – perfect for general-purpose bending. A cost-effective design combined with LVD precision and reliability delivers true application flexibility. An intuitive touch screen control combined with LVD’s easy to use software makes programming and setup quick and simple for every level of user. Offered in a range of models, in manual and CNC configurations, there’s a PPED machine to fit most applications.

www.lvdgroup.com

The TruBend Series 3000 brings together the best TRUMPF quality with simple operation and an attractive price-performance ratio. This means you can manufacture economically even in low utilization, and profit from precise results as well as the highest safety standards. Through the perfect interaction of all components, the TruBend Series 3000 machines are the fastest bending machines in their class.

www.trumpf.com

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

The OptiFlex press brake range can provide you with “tailor made” solutions to your forming requirements. The OptiFlex represents our first press brake designed utilizing sophisticated computer modelling throughout the engineering and manufacturing process. OptiFlex –the optimisation of individual modules resulting in a no-compromise solution for superior accuracy and flexibility in bending.

www.ursviken.com

The Giant Press Brake that empowers the productivity for the most demanding metal bending operations. VDT CNC Variable Die Tool the quickest possible bottom tool change. Designed for bending advanced high-strength steel. FlexiCrown enable deflection compensation locally along the bed.

www.ursviken.com

EVOLUTA radically revolutionizes the bending process, presenting itself as the best choice for those who desire the newest and most advanced technology.

The technical features of EVOLUTA will ensure maximum flexibility to meet every bending requirement.

www.warcom.it

DINAMICA is characterized by an elegant design with attention to every detail. This synchronized press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision and productivity.

www.warcom.it

The FUTURA series has a range of models from 50 tons up to 1500 tons and is completely customizable, including specialty tandem and quad configurations.

FUTURA is designed for the most demanding of users who desire the greatest range of machine capacity and performance.

www.warcom.it

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

Flexible large-format machine

The machines in the TruBend Series 8000 impress with their precise versatility, a usable open height of up to 875mm, large throat depths and a maximum press force of 1,000 tons. You can process particularly large and heavy parts up to a length of 8m.

www.trumpf.com

The steel structure provides frame rigidity, strength, stability and good resistance to deformation. Equipped with integrated crowning and hydraulic tool-clamping technology.

www.toongwoei.com

A wide range of press brakes: from the smallest 30 tonnes x 1250 mm up to the 600 tonnes x 8050 mm, without stroke and opening limits along with a varied series of optional accessories.

www.vimercati.eu

www.yawei.cc

Copyright

This guide is produced and published by Lazer Safe Pty Ltd. The contents of this guide are subject to copyright and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe.

Disclaimer

While every reasonable effort is made to ensure that the information presented in this guide is accurate and current at the time of publication, Lazer Safe does not make any guarantee or warranty of accuracy of the information provided. Lazer Safe reserves the right to make changes at any time and without notice. Lazer Safe does not assume any liability for the accuracy of information presented or for any subsequent loss or damage suffered where you rely on or use the information contained within this guide.

Information, descriptions and images of press brakes presented in this guide are provided by the press brake manufacturer. Lazer Safe does not assume any liability for the accuracy of this information. You should consult the press brake manufacturer to confirm the accuracy and validity of this information prior to making any purchasing decision.

Trademarks

The following trademarks are the property of Lazer Safe and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe;

Lazer Safe, Press Control Safety System, PCSS, PCSS-A, LZS-L G, LZS-LG-HS, LZS-004, LZS-004-HS, LZS-005, IRIS, IRIS Plus, RapidBend, RapidBend Plus, RapidBend Ultimate, FlexSpeed, FlexSpeed Plus, SmartLink, BendVision, BendShield, BendShield Plus, AutoSense, AutoSense Plus, AutoSense Ultimate, Sentinel, Sentinel Plus, Defender, Defender Plus, FoldGuard, PressGuard, LazerGuard.

Patents

Lazer Safe products and technology are subject to patents granted or applied for in various global territories.

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