PressBrake
ISSUE
02
BUYER’S GUIDE
OCTOBER 2016
YOUR GUIDE TO THE LATEST PRESS BRAKE TECHNOLOGY
FEATURE EDITORIAL
TRUMPF DELIVERS SUPERIOR BENDING EDITORIAL
LVD AUTOMATED SETUP BOOSTS PRODUCTIVITY
OEM Platinum Partners
OEM Standard Partners
None of the above listed manufacturers pay to have their information included in this publication. The Press Brake Buyer’s Guide is produced for the global press brake market for the purpose of highlighting those manufacturers that offer machines with high level technology. Cover image courtesy of TRUMPF
So you’re in the market for a new press brake. With so many makes and models available how do you choose the right machine and how can you be sure you’re getting the very latest technology with the highest possible levels of productivity and performance? Advanced technologies accessible today deliver safe, high speed and efficient machine control, greater functionality and usability, highly advanced optical protection and exceptional performance. In addition to these technologies, the latest advancements in embedded optical imaging aid productivity through more accurate and consistent part production, managing faster bend speeds, real-time angle measurement, high speed angle control and instant part sampling. Unfortunately some press brake manufacturers make the mistake of treating productivity aids, user functionality, operator protection and safety as an afterthought. Simply adding on or offering an array of third party devices and components may provide basic functions but without the latest technology embedded as a complete solution these add ons can dramatically reduce machine productivity, performance, functionality and usability. In the end this costs you money. What if you could own a machine that provides you with the very latest in functionality, safety and operator protection while at the same time enhancing productivity and performance to levels never before possible? In this guide we showcase the industry’s leading press brake manufacturers who have embedded the very latest technologies into their machine designs to provide users efficient and streamlined operation, enhanced functionality and outstanding levels of productivity and performance.
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Technology Press brakes designed with these embedded technologies deliver a better overall user experience thanks to efficient and streamlined operation, enhanced functionality and outstanding levels of machine productivity and performance.
To learn more about these technologies and to view press brake performance for yourself, visit pressbrakebuyersguide.com
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PRESS BRAKE BUYER’S GUIDE
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Technology
RapidBend Turbo charge your press brake. Press brake optical protection doesn’t have to slow you down. Machines with embedded RapidBend technology utilise high speed progressive muting that enables the tools to close safely at high speed until the punch is only millimetres above the material. This reduces the slow speed travel distance on every bend to boost machine performance and significantly enhance your productivity. RapidBend enables the press brake to close safely at high speed until the punch is just 6mm above the material.
RapidBend Plus Not fast enough? RapidBend Plus reduces the speed change point even further from 6mm down to just 2mm to significantly enhance machine productivity, especially in high level production environments.
RapidBend Ultimate Why go slow when you can always go fast? RapidBend Ultimate eliminates slow speed altogether by enabling the tools to close at high speed right down to the pinch point for the ultimate in high speed performance. Press Brakes with RapidBend technology consistently outperform any other machines on the market. Only press brakes with embedded RapidBend technology can guarantee this high level of performance so look for RapidBend, RapidBend Plus or RapidBend Ultimate when purchasing your next machine.
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PRESS BRAKE BUYER’S GUIDE
“RapidBend reduces the slow speed travel distance on every bend, boosting machine performance and significantly enhancing productivity.�
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Technology
SmartLink Work smarter not harder. SmartLink seamlessly integrates machine safety, optical protection and optical imaging functions with the CNC system to enhance the operation, functionality, performance and efficiency of the press brake. Press brakes with SmartLink offer a wide array of functions and not only operate without restriction or interference from the optical protection system but with enhanced efficiency and productivity.
Functionality & productivity. SmartLink enables optical protection modes to be selected and customised in the CNC bend program. A different mode or combination of modes can be selected for each bend step allowing the operator to streamline set-up to suit the profile of the work piece. SmartLink automatically switches modes on each step of the bend program with automatic blanking of individual sensors to eliminate unnecessary stops and pedal presses for reduced cycle time and the fastest possible part production. Press brakes with SmartLink technology produce parts more efficiently and faster than ever before.
FlexSpeed Who said safer is slower? FlexSpeed safety control with high speed processing technology provides the platform for more efficient machine operation and superior performance. Traditional press brake designs employ a combination of hardware and software safety processing. This inefficient process slows down overall response and reaction times and when coupled with optical protection systems leads to a reduction in machine performance by forcing the machine to operate at reduced closing speed in order to improve stopping performance and increasing slow speed travel prior to bending. Machines with FlexSpeed technology operate with maximum efficiency and productivity with no restriction on operating speed or performance.
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PRESS BRAKE BUYER’S GUIDE
AutoSense AutoSense automatic monitoring technology tracks machine operation and performance in real time. AutoSense automatically monitors control commands, motion, direction, speed and stopping performance to maintain a high level of machine and operator protection. Press brakes with AutoSense guarantee compliance with international safety standards that mandate automatic monitoring of machine overrun and safe speed.
AutoSense Plus AutoSense Plus provides additional monitoring to detect and diagnose specific machine electrical and hydraulic faults with visual alerts displayed on the CNC. Machine problems are quickly and easily identified to help get your machine back into production with minimal downtime.
AutoSense Ultimate AutoSense Ultimate adds advanced Dynamic Valve Monitoring technology to automatically monitor hydraulic valves, associated control commands and machine actions independent of traditional valve sensors. Press Brakes with embedded AutoSense technology give you peace of mind so you can focus on getting the job done.
BendShield Protecting your productivity, not just your operators. BendShield technology provides advanced optical protection by enveloping the punch tip with a protective field that has no gaps while maintaining high speed operation. With an object detection resolution of 2mm, BendShield detects even the smallest obstruction from any angle. Press brakes with BendShield technology are not only the safest but also the most productive with guaranteed high speed performance.
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Press Brake Showcase Here we showcase the industry’s leading press brake manufacturers and machine models that offer users efficient and streamlined operation, enhanced functionality and outstanding levels of productivity and performance.
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PRESS BRAKE BUYER’S GUIDE
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ADIRA Metal Forming Solutions is a Portuguese company with 60 years of experience in developing and producing highly complex machine tools, such as shears, laser machines and press brakes to cut and bend sheet metal. ADIRA is one of the world leaders within the sector, operating in approximately 60 markets worldwide, known for its know-how and capability to produce highly complex and customized solutions according to each client’s specific needs. ADIRA is committed to continuous innovation and improvement of its products, which stand out for their high quality made in Portugal.
ADIRA PH
ADIRA PA
ADIRA PF
The PH is a heavy duty press brake available up to 8 metres and 2000 tons. ADIRA has a long experience with heavy duty machines and is able to supply you with both conventional and tailor-made solutions for large bends.
The PA semi-hybrid press brake is equipped with a Hexa-C frame, which ensures bending accuracy.
The PF is excellent for intricate fast bends. The Hexa-C frame ensures the precision on the upper beam guiding, while big wide openings allow you to achieve intricate bends. Moreover, the hybrid hydraulic circuit gives you fast, though ecological bends.
It is an energy saver, with energy consumption comparable to machines with a hybrid hydraulic circuit.
Please check ADIRA’s portfolio of shears, laser cutting machines and hydraulic, electric or hybrid press brakes at www.adira.pt. Here, it is also possible to access the E-Configurator to get customized information and find the right machine for you. Check ADIRA’s Facebook page for the latest news and events.
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
ADIRA BB (Bluebender)
ADIRA GB (Greenbender)
Press Brake GUIMADIRA PM
With a Hexa-C frame that ensures accurate guiding of the upper beam, this fully electric machine with Blue-drive system is able to give you fast bends and, simultaneously, simplicity of service with savings on your energy bill.
The Greenbender is the topof-the-rage of ADIRA press brakes. With an H-frame for extra stiffness, a hybrid circuit with Green-dynamics system to cut your electricity bills, and a capacity to self-adjust most of the bending parameters, the GB provides complex precision bends.
The PM GUIMADIRA is an economic, accurate, and simple solution for any start-up business with a limited budget! It is a low automation machine with a Hexa-C frame that ensures a perfect guiding on the upper beam, even when under stress.
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ALIKO – Finnish sheet-metal machinery know-how since 1978. Our customers benefit from ALIKO’s advanced, comprehensive solutions for machining heavy materials. With a wide range of press brake accessories readily available, ALIKO can design a machine solution to meet the customer’s exact needs. When you require a reliable, durable and accurate machine that is also energyefficient and requires only a minimum amount of maintenance an ALIKO press brake is the great solution. Buy a new press brake or get the new life for a second-hand machine with ALIKO retrofit solutions.
ALIKO Standard I
ALIKO Standard II
ALIKO Giant
The smallest member of the ALIKO press brake family with 4-6 meter bending length and 320-500 tons bending force guarantees the highest quality with a very competitive price level.
Quality solutions for larger volumes with 4-7 meter bending length and 600-800 tons of bending force complemented by a heavy-duty construction and great reliability, plus a wide range of optional equipment and accessories.
New generation of ALIKO Giant press brakes provides you the best result for any challenge. The sky is the limit with the ALIKO Giant: 6-15 meter bending length and 1,000-10,000 tons bending force.
For more information about ALIKO press brakes and retrofit solutions visit www.aliko.fi
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
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Founded in 1994, it is a company dedicated to the manufacture of press brakes and shears for sheet metal work. At their custom built facilities, in the town of Abrera (Barcelona) have all the technological and human resources needed to carry out the process from the design to manufacturing. Specialists in the manufacture of high-tech machines, Axial offers significantly higher performance levels of reliability, quality and workability. Axial, with his long experience and his constant labor of research, development and applies in its machines, the latest technological advances, it getting a product of the first line, with the maximum performances.
SYNCRO Series
HSYNCRO Series
Customized Press Brake
SYNCRO is a hydraulic machine of high productivity and more versatile, that allow the manufacturing a big variety of parts with high precision and repeatability.
HSYNCRO is a hybrid system, with full featured: Touch Screen, Energy Saver, multi axis configuration and 3D integral software, to do easy the bending of the most complex product.
SYNCRO Series with more features and specials requirements, according the special product that you need bending. Can include specials features as bending support, measure angle device, Tandem system or a machine with big tonnage and length.
For more information visit www.axialmaquinaria.com or call us to (+34) 93 770 50 80
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
TAKE THE LEAD IN BENDING PRODUCTIVITY WITH TOOLCELL
LASER PUNCH LVD’s unique press brake ToolCell will give you a leading edge in
BEND
bending productivity. With its integrated automated tool changing system it maximizes bending operations throughout the day. Learn more about the ToolCell and other LVD products by visiting www.lvdgroup.com or contact us at marketing@lvd.be.
LVDGROUP.COM
INTEGRATE
We are one of a handful of U.S.-based, build-to-order machine tool manufacturers, and have shipped more than 50,000 machines in over a 100 years of operation. From our modern 500,000-square-foot plant and technical center on a 600+ acre site near Cincinnati, Ohio, we engineer and build our machines to the standard of ruggedness required in the North American market – with premium engineering features that stand up to years of rigorous use in demanding environments. Our current product line includes CO2 and fiber lasers, Automation, Press Brakes, Shears, Powdered Metal Presses, BAAM (Big Area Additive Manufacturing), and software productivity solutions.
Goform
Baseform
Proform+
The Goform 40 ton Electric Press Brake is the perfect solution for small parts, up to ¼” thick and less than 50 pounds. This machine can be easily moved with a fork truck or overhead crane and put into production without being anchored to the floor.
Baseform Series Press Brakes provide exceptional value with ± 0.0004” ram repeatability, 24” range backgage, Cincinnati PC-based operator control with touchscreen interface, 3D part views and optional Cincinnati Bend Simulation offline software.
Proform+ Series Press Brakes excel in production environments requiring accuracy, versatility and reliability. Proform features include rugged interlocked frame and clevis cylinders, high resolution encoders and Cincinnati PCbased operator control with touchscreen interface.
To learn more about CI lasers, press brakes, shears, powdered metal presses, BAAM, automation, other products and services, visit our website at: www.e-ci.com
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
Autoform+
Maxform
Large Press Brakes
The Autoform+ Series provides advanced features and custom machine options from 60-350 tons up to 18’ length. Advanced technologies include precision bed referenced linear encoders, strain gage monitoring of machine tonnage, Dynamic Thickness Compensation & Adaptive Forming.
Maxform Series Press Brakes, available from 90 to 350 tons are the industry benchmark for productivity. Maxform’s provide +/- .0002� ram repeatability, exceptional ram speeds, Dynamic Thickness Compensation, Adaptive Forming and much more.
Cincinnati Large Press Brakes are available from 400 to 2,000 tons. These machines can be provided with optional bed widths, throat depth, open height and tooling to fit a variety of applications.
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Superior bending An array of features makes TruBend Series 5000 by TRUMPF more productive and user-friendly than ever before. Using an exceptional control concept, the machines are amazingly easy to operate. Plus, two innovative angle measuring systems guarantee ultimate accuracy. High axis speeds and acceleration rates coupled with innovative operating aids lend the TruBend Series 5000 unparalleled productivity – while keeping the high degree of part flexibility customers have come to expect. These high-productivity, all-purpose TRUMPF machines come equipped with an On-Demand Servo Drive that features 4-cylinder drive technology. The Servo Drive is highly dynamic and extremely quiet in operation, and delivers significantly more productivity than a conventional drive. At the same time, it remains eco-friendly since it consumes energy only during the bending process. As TRUMPF was developing the newest version of its most successful bending machine, it placed the needs of the operator firmly at the forefront – the reason being that this is a decisive factor influencing the quality and productivity of the bending process. The operator is assisted by a range of ergonomic components, for instance the MagicShoe, which revolutionizes stroke triggering. Human-machine interaction The Touchpoint TruBend control is revolutionary in its simplicity and intuitive to use. Machine operators will quickly know how to use the different views, which focus on the essentials while still providing all the familiar options. An extremely realistic 3D visualization incorporating collision monitoring is also available to assist the operator. The user interface is engineered with the demands of everyday production in mind. The
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machine can be operated without a mouse, using a 21.5 inch monitor which, like a tablet, is equipped with the multi-touch function, and can even be used wearing work gloves. Operators are free to swivel the monitor into whatever position is convenient for them, and have quick access to direct help whenever they need it. To cut down on walking distances and increase productivity at the same time, operators can also use an additional mobile control unit, the MobileControl Pro. Operators can position the unit anywhere along the press beam – that way it is always within reach and saves them numerous trips to the fixed control panel. A 3.5 inch color display enables them to input all the directions they might need for the bending process while standing directly at the machine, including instructions to switch to the next/previous bending step or to correct the angle and axis positions. Ergonomic assistants for highquality parts One of the revolutionary components of the new TruBend Series 5000 is the MagicShoe, a work shoe fitted with smart sensors. This makes it easy for the operator to move around and initiate the stroke wherever they are standing at the machine. Dragging and relocating foot pedals becomes a thing of the past, and the space in front of the machine remains clear. MagicShoe has its own type approval examination, and its safety has been tested and approved by the TÜV
inspection institution and certification authority. Using it is completely safe and there is no chance of accidentally initiating a stroke. An optical positioning aid slashes setup times, thanks to white LEDs that show with millimeter precision exactly where the bending tools are needed. And during bending, the optical positioning aid always lights up at the position where the next bending operation is required. To position workpieces securely, the machine comes with an optimized 2-, 4-, 5- or 6-axis backgauge that finds the correct position even faster than before. Optimal illumination is achieved thanks to LED lighting at the front and in the interior of the machine. Sliding doors at the sides made of safety glass also make for ideal lighting conditions and take up less space around the machine than conventional hinged doors. Two measuring systems for ensuring precise angles Precise angles are the most crucial part of bending quality, which is why TRUMPF offers an assortment of smart features designed to achieve maximum precision. TCB (Thickness Controlled Bending) alone reduces angle errors caused by variations in sheet thickness, while those looking for ultimate angle accuracy are advised to go with the ACB (Automatically Controlled Bending) angle measuring systems. These systems measure the actual angle during the bending process together with the spring-back and
PRESS BRAKE BUYER’S GUIDE
guide the press beam to achieve the desired angle – the ideal solution for guaranteeing quality results from the outset. Two high-quality ACB angle measuring systems are available for the TruBend Series 5000, that complement one another perfectly. Ideally one of the two gets deployed, depending on the application. The new ACB Laser is compatible with all types of tools. In this system, pressbrakebuyersguide.com
there are measuring stations in front and behind the bending line, each one moving automatically into the correct position. As part of a contactless optical process, a laser projects a line onto the sheet and a camera measures the angle. Particularly if faced with acute and open angles as well as thick sheet metal, the ACB Laser is the solution for maximum precision – with no setup time at all.
For those who have to bend short sides, work with reflective surfaces, or require multi-point measurement, the improved ACB Wireless is the obvious solution. This system doesn’t need a cable, automatically identifies the position of sensor tools and is easy to use. Measurements are taken via two sensor disks integrated into the upper tool. www.trumpf.com
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Coastone has built servo electric press brakes based on ball screw technology since 2004. Our machines feature from 1 up to 6 ball screws, which allows a fast and accurate bending. Together with multi-CNC-axis crowning system, it makes our machines unique.
Cone C9
Cone C15
Cone G40
Cone C9 is a servo electric press brake for the bending of small and simple parts below 1m. One servo driven ball screw and the compact frame ensure good ergonomics, low maintenance and both fast and precise results.
Cone C15 is a servo electric press to bend small and middle size parts. High frame version allows box bending heights over 400mm. Two servo driven ball screws ensure low maintenance and both fast and precise bending results.
Cone G40 is a servo electric press brake for bending long parts with a high accuracy. Six servo driven ball screws with our unique crowning system provide a fast and precise bending while keeping maintenance and running costs low.
Find more information on our website www.coastone.fi.
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
DERATECH GROUP - Shanghai Deratech CNC Machine Tool Co., Ltd was established in 2013 and is the collaborating company of DERATECH GROUP in China. DERATECH GROUP is an integrated professional company that has been committed to research and development, production and sales of sheet metal equipment for over 30 years. Branches of DERATECH GROUP have so far been established in China, Germany, Netherlands, Australia, Thailand and Malaysia, while DERATECH GROUP products and services can be found throughout the world.
HYBRID CNC
ULTIMA CNC
Powered by AC servo motor and variable speed pump, our HYBRID model provides speed and precision with energy savings of up to 60%.
With 11 CNC controller axis, ULTIMA provides more functions to meet customer requirements.
For more information on DERATECH press brakes please visit www.deratech.cn
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
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Euromac is a well known worldwide supplier of machines for sheet metal working, such as CNC punching, bending and notching machines. Euromac machinery is built utilizing the most recent technologies in order to meet the most demanding market requirements for flexibility. Euromac is a proud Italian company, with global presence in the sheet metal industry. Euromac, established in 1986, designs, develops, produces and sells conventional and CNC fabricating machine tools. The vast experience of our design engineers combined with the knowledge of our customers renders Euromac both innovative and dynamic.
FX Bend 850 The design and attention to detail is combined with high quality standards, with the aim to provide you with a machine that is efficient, productive and exciting.
Euromac meets your ambitions. www.euromac.com
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
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Ever since the foundation in 1965, it is HACO’s mission to become a trendsetter for modern applications. Now, HACO is a worldwide group offering a full range of high-quality solutions. From professional woodworking, sheet metal working and aluminum milling machines to controls and surfacing installations. HACO offers high quality products and support with the best price/quality ratio. HACO is a specialist in sheet metal fabrication and routinely produces press brakes for a diverse group of industries. Our current assortment includes press brakes with capacities from 40 to 2,000 tons and working lengths from 1.6 to 10 m.
PRESSMASTER
EUROMASTER S
Top level press brake with high specs and standard execution and possibility for all sophisticated options.
Medium level press brake with basic execution and possibility for all classic options.
For more information visit www.HACO.com
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
Find us at EuroBLECH 2016. We’ll be at stand F12 in Hall 16, so stop by to pick up your free copy of the Press Brake Buyer’s Guide and our handy EuroBLECH map so you can visit all our partners at the fair. For more information head over to pressbrakebuyersguide.com
pressbrakebuyersguide.com
25 – 29 October 2016 Hanover, Germany
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LVD is a leading manufacturer of sheet metalworking machines and software, including laser cutting systems, punching machines, press brakes, guillotine shears, and automation systems that integrate with its software suite. LVD has five production facilities worldwide and sales/service offices in more than 45 countries. A market leader in CNC bending / forming technology, LVD offers one of the most extensive press brake lines - from economical manual and CNC press brakes, multi-axis machines featuring LVD’s unique adaptive forming system and touchscreen control, to turnkey custom designs. All are engineered to simplify programming, eliminate trial bending, and provide accurate, repeatable results.
PPEC Series
PPEB Series
Easy-Form Series
Versatile hydraulic bending
High flexibility, optimal bending results
The ultimate bending machine
PPEB press brakes ensure high precision and flexibility. Equipped with state-of-the-art hydraulics and electronics, full-featured TOUCH-B control, in multi-axis configurations, they efficiently handle simple to complex bending.
Easy-Form press brakes provide unmatched performance. Featuring LVD’s patented Easy-Form® angle correction and monitoring system that ensures first part, good part. LVD’s powerful TOUCH-B control optimizes part production.
PPEC machines feature a servocontrolled design, leading-edge hydraulics and electronics for perfect bending control. LVD’s TOUCH-B control makes full use of the machine’s bending capabilities to provide a high degree of versatility.
For more information about LVD press brakes, visit www.lvdgroup.com or contact LVD at Tel. +32 56 43 05 11, E-mail: marketing@lvd.be. Find your local LVD representative at www.lvdgroup.com.
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
ToolCell
PPEB-H Series
Innovative bending automation
Heavy-duty XXL bending
ToolCell uses revolutionary technology that minimizes setups, is fast and highly reliable. An integrated automated tool changing system stores a library of tooling that is automatically changed as the job requires.
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When it comes to heavy-duty bending, LVD leads the industry in configure-to-order bending solutions with stand-alone machines up to 3000 tons/14 meters, tandem, tridem and quadem machine configurations.
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Prima Power is a leading specialist in machines and systems for sheet metal working. Our offering in this field is one of the widest and covers all applications: laser processing, punching, shearing, bending, automation. Our manufacturing facilities are in Italy, Finland, USA and China, from which we deliver machines and systems all over the world. Our sales and service network is active in over 80 countries, with direct presence or through a network of specialized dealers. With our product lines ThePUNCH, TheLASER, TheCOMBI, TheBEND, TheSYSTEM and TheSOFTWARE we cover all stages of the sheet metal working process.
eP Series
PX Series
P Series
Fast, accurate, efficient servoelectric bending solution.
The basic solution in the P-Series press brakes. High degree of standardization leads to limited number of machine types and very affordable prices.
The P version press brake offers a wide range of models from 20 to 320 tons and a wide range of different options.
Please visit our website www.primapower.com for more information.
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
PRESS BRAKE BUYER’S GUIDE
PS
PH
PS guarantees superior performance to meet the most demanding targets in productivity and flexibility.
PH has been designed for heavy duty applications and to provide customer specific solutions.
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Innovation, Excellence and Customer Care. These three fundamental values characterize Salvagnini’s success of over fifty years in the field of flexible automation and industrial machinery for sheet metal processing. The world leader in panel bending technology, with headquarters in northern Italy, comprises four design/production facilities and twenty companies dedicated to sales and customer support. Salvagnini’s original and forward-thinking spirit, its innovating culture and its pioneering technology are reflected in its high-quality, innovative solutions. The highly advanced and diversified range of machines and systems includes punch/ shear machines, panel benders, press-brakes, fiber cutters, integrated FMS and automatic storages.
B3 KinEtic The “fast” movements of the top-beam (both up and down) can reach a speed of 250 mm/s, thanks to two independently managed brushless motors, direct drive transmission and a system that changes the transmission ratio as required.
For more information visit www.salvagninigroup.com
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
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Optimizing Tool Setup for Better Bending Productivity LVD overcomes the most significant bending bottleneck with a unique automated press brake system. Fabricators around the world face the same challenge – how to maximize throughput due to increased tool changes. No matter the size or complexity of the bending application, tool setup time is the most significant bottleneck when it comes to bending productivity. The need to frequently change tools continues to be fueled by the trend toward reduced batch sizes and shortened lead times, as well as the necessity to reduce stock levels and manufacture the exact quantity required. Is your bending output suffering?
The solution is automatic To make press brake setup more efficient, LVD developed ToolCell. An innovative automatic tool changing press brake, this press brake automation system cuts down on setup preparation time by: • Automatically loading/unloading tooling while the operator is preparing the next job • Eliminating small adjustment of tool sets • Holding a large library of tools within the ToolCell
Now more than ever, optimizing tool setup is fundamental to better bending productivity. Ask yourself:
• Do your parts require complex or multiple bend stations?
• Are you losing time retrieving tools or searching for tools in use on other machines? • Is your overall throughput diminished? If so, reducing this non-productive time is critical to your competitiveness.
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Control and programming save time LVD’s TOUCH-B touch screen graphical user interface makes tool setup more efficient through full network connectivity and more intuitive control of the machine. Parts can be programmed offline using LVD’s CADMAN-B software and 3D-simulation – files can be seamlessly transferred to the machine ready for production. In process quality control
• Are you changing press brake tooling more than six times a day?
• Are you losing time because of incorrect positioning of tooling sets?
lengths of bottom tooling (Vee dies). While the operator is preparing parts for the next job, ToolCell automatically unloads the previous tool set up and precisely loads the next, ready for production.
Parts can be programmed offline using LVD’s CADMAN-B software. 3D simulation files can be transferred to the machine ready for production.
Unique “stadium” efficiently stores tooling ToolCell ends the search for tooling. The machine holds a large selection of tools in the “tooling stadium” within the machine. Configured to suit individualrequirements, ToolCell’s tooling stadium is able to house two complete lengths of self-seating top tooling (punches) and five complete
To get the right angle, LVD equipped ToolCell with its Easy-Form Laser (EFL) adaptive bending system. EFL is a patented angle measurement system that uses lasers to monitor and adapt the angle in real time during the bending process. The result is that all parts – from the first to the last – are formed perfectly. More cost-effective, productive bending no matter the volume or mix With ToolCell bending is more productive and cost-effective no matter the batch size. For more information about LVD’s ToolCell, visit www.lvdgroup.com.
PRESS BRAKE BUYER’S GUIDE
ToolCell press brake automation system maximizes productivity by reducing tool setup time.
With LVD’s patented Easy-FormŽ adaptive bending system on board ToolCell, all parts are formed perfectly.
pressbrakebuyersguide.com
Tools are automatically loaded/ unloaded while the operator is preparing the next job.
A large capacity tooling stadium maximizes tooling flexibility.
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STR have produced high performance 100% Italian made Electric Press Brakes since 2008. The Verde is famous for its simple and very reliable design, the patented Direct Drive system is exclusive to the Verde electrical press brake. Only the best components from the best brands on the market, are installed on our machines. STR press brakes are precise, reliable, fast and highly productive. We do everything possible to ensure the best long term satisfaction from our customers.
Verde VERDE press brake. Electrical machine. Sizes from 850 mm to 4200 mm, from 15 to 150 t Patent pending system direct drive between Y axis motors and screws. Available with Iris and Iris Plus systems.
Contact STR by email info@str-italy.com or via phone 0039 035 1991 2991 – Fax 0039 035 1991 2992
- RapidBend
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- FlexSpeed
- SmartLink
- AutoSense
- BendShield
- Plus
- Ultimate
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Flexible bending cell Boundless creativity: freedom of design, unlimited feasibility.
ENDER B EL N A
E
P
Salvagnini Synergy: flexible technology, maximum efficiency.
PR E S S -B
R
A
K
Quick ROI: minimum cost per bend, maximum profit. Smart operation: optimized flow, zero errors.
A concrete step towards the factory 4.0 Flexcell is a unique solution designed to create value, increasing productivity and efficiency even in single batch productions, ensuring a controlled process at any moment. Flexcell Salvagnini: the intelligent combination of winning technologies.
salvagninigroup.com
TRUMPF is undoubtedly one of the world’s leading companies for machine tools, lasers and electronics for industrial applications. TRUMPF provides manufacturing solutions that are used in the manufacture of the most diverse products, from vehicles, building technology and mobile devices to state-of-the-art power and data storage. TruBend machines incorporate a wealth of experience in press brake technology coupled with pioneering innovations. Enabling you to fabricate parts in any format, from the simplest to the most complex, precisely and cost-effective. TruBend machines are above all renowned for their flexibility, finished part quality, and a high cost-benefit ratio. Moreover, TRUMPF can meet all of your additional requirements - for tools, automation and software - from a single source.
TruBend Series 3000
TruBend Series 5000
TruBend Series 7000
The right machine for anyone who values TRUMPF quality, simple operation and an attractive price.
Consistently high productivity from programming and set-up to bending. The TruBend Series 5000 allows the widest variety of parts with maximum precision.
Highly dynamic, innovative bending of small and medium parts under optimum operating conditions.
For more information visit www.trumpf.com
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- Plus
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Ursviken Technology AB represents a long history with a reputation in the market for excellent know how and long lasting machines that retain their accuracy over time. Ursviken supply the Power and Productivity to heavy plate metal working as well as efficiency, accuracy, flexibility and high quality in lighter materials. All machines are designed to meet even the most demanding customer needs including the Return-On-Investment, life-time cost, service, after-sales, software, tooling and application support. Ursviken design and manufacture in house the solution you ask for.
OptiFlex Series 100-320 ton
Optima Series 400-5000 ton
Custom Built Presses Automated Systems
Empowering CNC Press Brake Technology to achieve maximized productivity. Module built presses allow more configuration combinations without compromising with quality or performance. Over all bending length in between sides increases usable bed length.
The Giant Press Brake that empowers the productivity for the most demanding metal bending operations. VDT CNC Variable Die Tool the quickest possible bottom tool change. Designed for bending advanced high-strength steel. FlexiCrown enable deflection compensation locally along the bed.
Tandem applications. Pole or tube manufacturing. Front and Back Gauges manipulating sheet in unmanned production. In- and Out-feed system handles the heaviest work pieces. Logistic solutions for material handling increases productivity.
Please visit our website www.ursviken.com for more information and case studies under the Video tab.
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Only the best. Speed and precision are the focus when working with sheet metal. To achieve the best result in the shortest time possible, the key is a machine that optimizes the manufacturing process. VICLA® can offer a wide range of flexible solutions, all engineered with the aim to optimize the production. Not just a company, VICLA® is built and operated as a real Italian atelier for sheet metal processing machinery. We are not just a simple manufacturer of sheet metal machinery, but rather we develop a real partnership with our customers to supply them with tailor-made products and support.
SUPERIOR The SUPERIOR press brake, engineered with great care for details, is a high quality machine. We studied the framework flections so we could design a product that reacts in the most appropriate and responsive way to the mechanical solicitations, which guarantees a stable structure.
For more information visit www.vicla.eu/press-brakes/superior
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- BendShield
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Warcom is a manufacturing company that embraces technology and leverages a long history and extensive sales network to continue to grow their brand. Warcom is a leading Italian manufacturer of press brakes, shears, plasma cutting machines and fiber laser cutting machines. The current ownership is very focused on establishing a new presence in international markets by way of their dedication and attention to customer needs and satisfaction.
EVOLUTA
DINAMICA
FUTURA
EVOLUTA radically revolutionizes the bending process, presenting itself as the best choice for those who desire the newest and most advanced technology.
DINAMICA is characterized by an elegant design with attention to every detail. This synchronized press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision and productivity.
The FUTURA series has a range of models from 50 tons up to 1500 tons and is completely customizable, including specialty tandem and quad configurations.
The technical features of EVOLUTA will ensure maximum flexibility to meet every bending requirement.
FUTURA is designed for the most demanding of users who desire the greatest range of machine capacity and performance.
To get detailed information about our machines visit our website: www.warcom.it
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LOGICA LOGICA is characterized by an elegant design with attention to every detail. This electric press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision, productivity and energy efficiency.
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Jiangsu Yawei Machine Tool Co., Ltd specialises in the production of high quality sheet metal machine tools such as CNC laser cutting machines, CNC turret punches, CNC press brakes and CNC shearing machines. After almost 60 years of development, Yawei has become the leading manufacturer for the sheet metal forming industry in China.
PBC
PBE
PBC servo-pump CNC press brakes uses servo motor connecting the oil pump. Real-time control over motor speed reduces idle work to achieve energy savings with high efficiency and stability.
PBE electric CNC press brake. Ram driven through two servo motors and heavy load ball screws with high acceleration, efficiency and energy saving.
For more information please visit www.yawei.cc
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Go faster than ever before... With the Sentinel Plus Press Brake Guarding System. Sentinel Plus is the most advanced press brake guarding system ever designed for retrofit applications and is optimised for high speed performance machines.
As a camera based system, Sentinel Plus delivers exceptional levels of productivity, performance and protection. Sentinel Plus features RapidBend Plus technology that enables you to operate faster than ever before. RapidBend Plus works with flat sheets and box profile parts so your machine can operate at high speed right down to 2mm above the material surface to significantly boost your productivity.
Performance without compromise.™ lazersafe.com
4429 LAZ-PBBG
For more information and to find your nearest Lazer Safe Retrofit Dealer, visit www.lazersafe.com.
Born to bend. More in it for you: press brakes from TRUMPF.
TruBend press brakes spark a passion for bending technology. From the smallest electronic components to thick, largeformat metal sheets, they allow you to tackle an unparalleled range of parts with maximum productivity. With their exceptional precision and user-friendly operation, they cover all the bases. TruBend machines have been carefully designed to create an ergonomic workplace – and operators love working with them! That makes TruBend press brakes the perfect foundation for your success. Isn’t it time to choose TRUMPF? www.trumpf.com The TruBend 5130 has received the following awards:
New website now online. The Press Brake Buyer’s Guide website now features all our partners and the latest machine listings. Head over to www.pressbrakebuyersguide.com to find out more and sign up to our newsletter.
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Copyright This guide is produced and published by Lazer Safe Pty Ltd. The contents of this guide are subject to copyright and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe. Disclaimer While every reasonable effort is made to ensure that the information presented in this guide is accurate and current at the time of publication, Lazer Safe does not make any guarantee or warranty of accuracy of the information provided. Lazer Safe reserves the right to make changes at any time and without notice. Lazer Safe does not assume any liability for the accuracy of information presented or for any subsequent loss or damage suffered where you rely on or use the information contained within this guide. Information, descriptions and images of press brakes presented in this guide are provided by the press brake manufacturer. Lazer Safe does not assume any liability for the accuracy of this information. You should consult the press brake manufacturer to confirm the accuracy and validity of this information prior to making any purchasing decision. Trademarks The following trademarks are the property of Lazer Safe and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe;
AXIOM :: 4512
Lazer Safe, Press Control Safety System, PCSS, PCSS-A, LZS-L G, LZS-LG-HS, LZS-004, LZS-004-HS, LZS-005, IRIS, IRIS Plus, RapidBend, RapidBend Plus, RapidBend Ultimate, FlexSpeed, FlexSpeed Plus, SmartLink, BendShield, BendShield Plus, AutoSense, AutoSense Plus, AutoSense Ultimate, Sentinel, Sentinel Plus, Defender, Defender Plus, FoldGuard, PressGuard, LazerGuard. Patents Lazer Safe products and technology are subject to patents granted or applied for in various global territories.
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