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Combilift soars 60,000th truck delivered

• Multiple award winner • 40+ customisable options • 20 years experience on Australian shores • Operating in over 85 countries

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Handling Solutions in Australia for over 20 years

Combilift’s 60,000th truck delivered

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Combilift recently marked a milestone when its 60,000th unit came off the production lines at the company HQ in Monaghan and was shipped to the other side of the world. The customer taking delivery of this special forklift is Metroll, a leading Australian manufacturer and supplier of steel building products including roofing, cladding, rainwater, structural and fencing. Innovation, Flexibility and Service is the ethos on which Combilift’s success is built and has seen us become the world’s fastest-growing forklift manufacturer, operating in over 85 countries. No other manufacturer in the world can deliver the same level of customisation and adaptability, or cater so effectively to the diverse needs of every individual customer, whether their enterprise is large or small. CALL YOUR LIFTING INNOVATION SPECIALIST TODAY!

1300 552 422

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AUGUST 2021

REIMAGINING THE AUSTRALIAN MANUFACTURING JOURNEY

Official Industry Partners

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Getting the best aluminium gradings

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CEO: John Murphy Publisher: Christine Clancy Group Managing Editor (Northern): Syed Shah

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Manufacturers’ Monthly Contents 6 Editor’s Note

28 Lifting Solutions

32 Endeavour Awards

8 Comment

29 Sensors

34 WII

14 News@MM

30 Sensors

34 Chains & Hoists

24 Metal Fabrication

31 Women in Industry

37 What’s New

3 News

10 Bearings

14 New Products

9 IICA

12 Seals

and retrieval systems) without written permission of the publisher. The Editor welcomes contributions but reserves the right to accept or reject any material. While every effort has been made to ensure the accuracy of information, Prime Creative Media will not accept responsibility for errors or omissions or for any consequences arising from reliance on information published. The opinions expressed in Manufacturers’ Monthly are not necessarily

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the opinions of, or endorsed by the publisher unless otherwise stated. © Copyright Prime Creative Media, 2019 Articles All articles submitted for publication become the property of the publisher. The Editor reserves the right to adjust any article to conform

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Handling Solutions

The impressive female leadership in the industrial sectors has steered businesses from strength to strength during turbulent times in the past 18 months. In this edition of Manufacturers’ Monthly, we are proud to present the finalists for the 2021 Women in Industry Awards, and are humbled to be celebrating their achievements with the community. Find out the finalists on page 31.

While on the awards theme, we also welcome back international PC technology giant Beckhoff Automation as a sponsor of the Endeavour Awards. As Australian manufacturers Combilift’s continue60,000th to grow in truck delivered emerging and established industries, PC-based technologies continue to be on high demand. Read our interview with their 1300 552 422 Australian managing director on page 32.

REIMAGINING THE AUSTRALIAN MANUFACTURING JOURNEY

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INSIDE >> 24

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Controller and display instruments for 4… 20 mA level sensors Compact controller and display instrument for level sensors VEGAMET 141/142 ▪ Complex programming of control tasks is no longer necessary ▪ Simple and safe setup and diagnosis of measuring points via smartphone carrier rail mounting switching cabinet

▪ Easy control of the measuring point by graphic display, even in the dark

Built-in controller and display instrument for level sensors VEGAMET 341/342 ▪ Complex programming of control tasks is no longer necessary front panel mounting built-in

▪ Simple and safe setup and diagnosis of measuring points via smartphone ▪ Easy-to-read display from a distance, even in sunlight and darkness

Robust controller and display instrument for level sensors VEGAMET 841 ▪ Clearly arranged, readable from a distance and individually programmable display wall/pipe mounting outdoors

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▪ Complex programming of control tasks is no longer necessary ▪ Easy-to-read display from a distance, even in sunlight and darkness

Comment

SYED SHAH – Managing Editor, Manufacturers’ Monthly

Investing locally, the way forward

ANUFACTURING’S contribution surged in the mid 20th century and into the 60s when it it made up more than a quarter of the nation’s GDP. Now it has shrunk to roughly 5.5 per cent. Earlier this year, analysis by The Australia Institute’s Centre for Future Work says that Australia does not do too well against its OECD counterparts. For large and small businesses, one thing is for sure – the COVID-19 pandemic has been a steep challenge. Prior to the pandemic, companies have already been analysing how they do business and adopt a longterm approach to implement change strategies to adapt to disruptive technologies. Rather than planning for the short-term, five-year roadmaps are being adopted by an

6 AUGUST 2021 Manufacturers’ Monthly

increasing number of manufacturers, according to the Association of Manufacturing Excellence. In order to accomodate with the crisis when foreign supply was cut off, procurement and supply chain strategies were re-examined by most businesses. For some, temporary shutdowns happened in order to stem the losses. As the crisis unfolded, the government and local businesses have learnt to play to their strengths and focus on the necessities. Adversity posed by the pandemic were transformed into moneymaking and job opportunities. The government soon realised that manufacturing is critical to safeguard Australia’s economic future and the success of other industries that tie into it. That

has been demonstrated with the resources poured into the Modern Manufacturing Strategy The Australian workforce is a highly skilled one, and continues to prove itself despite multiple setbacks in the fight with COVID. Most manufacturing-related initiatives reported on the Manufacturers’ Monthly’s website have indicated that the industry is not backing down despite the continued economic pressure. The Advanced Manufacturing Growth Centre continues to push forward with its support of home-grown SMEs. Recently, they just welcomed their 3,000th member, NanoGel, a pain relief manufacturer. It was founded by four female ex-CSIRO scientists in 2019 and the company’s experience in nanotechnology

disciplines has led to the successful manufacture of skin-delivered products for pain relief, cancer treatment and skin rejuvenation. As AMGC’s managing director pointed out following NanoGel’s membership – that Australia is world class in publishing research, but the country needs to do better at translating the research into “products, wealth and jobs” – in other words, following the entrepreneurial path and commercialising one’s research. For the team at Manufacturers’ Monthly, it is our greatest pleasure to work with these manufacturers to bring their stories to our readers and hope that they get the continued support and connect to the right markets to take their products to the next level.

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Comment

GEOFF CRITTENDEN – CEO, Weld Australia

The Power of Cobots: Productivity, Profitability, Repeatability and Worker Safety and Satisfaction

UTOMATION, robotics, and collaborative robots (also known as cobots) are changing the way the welding and manufacturing industries work. According to a recent report commissioned by Google, automation has the power to deliver a $2.2 trillion boost to Australia’s national income by 2030 from productivity gains. This includes $1 trillion boost from accelerating the rate of automation and a $1.2 trillion boost from transitioning Australia’s workforce to higher skilled occupations. Automation offers a raft of benefits, from improved productivity, quality, and

8 AUGUST 2021 Manufacturers’ Monthly

repeatability, through to safer working conditions and greater job satisfaction. Increasingly, advanced technology is becoming a critical factor in the success of globally competitive welders, fabricators, and manufacturers. And yet, Australia’s adoption rates lag well behind other advanced economies. The Benefits of Cobots Cobots are specifically designed to share the workspace with human beings, making automation easier for businesses of all sizes, particularly SMEs. Cobots are generally versatile, lightweight, require relatively little space, and are much easier to program than

their industrial counterparts. They can also capture large volumes of data that can be deployed in areas such as predictive maintenance. Improved Productivity and Profitability More and more, to ensure their global competitiveness, businesses are investigating ways to save money and reduce their overheads. The best way to do so is by undertaking operational efficiency improvements that help reduce or eliminate redundancies, errors, bottlenecks, and waste. Robots and cobots play an essential role in creating lean manufacturing processes. The

right type of technology can help eliminate workflow delays and duplications and accelerate entire processes through the automation of individual tasks. Superior Quality and Repeatability The integration of cobots into production processes is proven to deliver superior quality outcomes and higher repeatability. Any process that improves weld quality and repeatability is worthwhile. Welding is not just a commodity, or a simple, straightforward process. When welds fail, the results can be disastrous. A poor-quality weld can be hugely expensive, and can cause massive damage, injuries, and even fatalities. manmonthly.com.au

Growth in Domestic and Export Markets With increased productivity, quality and repeatability, manufacturers are able to leverage new domestic and export markets. Increases in productivity enable manufactures to deliver on changing customer needs and mass customisation, while maintaining a sustainable competitive advantage. Safer Working Conditions The use of robots and cobots has the power to improve safety for welders and manufacturing workers. According to Safe Work Australia, work-related injuries and diseases cost $61.8 billion per annum – equivalent to four per cent of Australia’s Gross Domestic Product (GDP). The manufacturing and construction industries (in which the majority of Australia’s welders are employed) account for 23 per cent of these injuries. As automation reduces routine, dangerous manual work, and workplace injuries are expected to drop by as much as 11 per cent. For instance, the use of robots and co-bots (particularly in confined spaces) helps to remove welders from immediate exposure to welding fumes, ultraviolent radiation, heat, and sparks. Greater Job Satisfaction A move towards the use of robots and cobots will unburden the average Australian of two hours of the most tedious and manual work each week over the next ten years. Approximately 62 per cent of low-skilled workers will experience improved job satisfaction, and wages for non-automatable work will increase by around 20 per cent. Introduction of cobots into production lines allow businesses to make better use of human skill and innovation, with machines taking over mundane tasks so that employees can focus on critical thinking, quality, and creativity. This opens up new opportunities for businesses to improve and optimise their operations. It can also result in other, more indirect, payoffs. For instance, manmonthly.com.au

using a plasma welding machine or a Microsoft HoloLens, or programming a cobot, can be more interesting than traditional MIG or TIG welding. Several Weld Australia members that have invested in advanced technology have reported marked improvements in recruiting, training, and retaining staff longterm as a direct result.

Overcoming Australia’s low adoption rates Compared to other advanced economies, Australia underinvests in automation technology. As noted in the recent Federal Government report Australia 2030: Prosperity through innovation, Australia leads the world in research in cyber-physical systems, computer vision, field robotics, simulation and robotic vision. And yet, as a nation, Australia’s adoption rates of robotics and automation are well below our international counterparts – Australia ranks 18th in the world in application of industrial robots. Australian companies adopt automation technologies at less than half the rate of their Swiss and American counterparts. In Switzerland, over 25 per cent of publicly listed firms engage in automation. In the US, over 20 per cent of publicly listed firms are engaged in automation. Australia lags far behind, with just 9 per cent of firms actively engaged in automation. China, Korea, Singapore, and Japan are making significant national investments in robotics. The Chinese Government has invested an estimated US$100 billion in robotics, with automation technology a focal point of its strategy “Made in China 2025”. When the strategy was released in 2015, China set national goals of producing 100,000 industrial robots a year and having 150 robots in operation for every 10,000 employees by 2020. In Japan, the “New Robot Strategy” aims to make the country the world´s number one robot innovation hub. In the manufacturing sector, Japan has set robotics

adoption rate targets of a 25” increase for large-scale companies and 10 per cent for SMEs. Korea’s Intelligent Robot Development and Supply Promotion Act has legislated the development of the local robot industry as a key component of the country’s fourth industrial revolution. Clearly, this is a missed opportunity for Australia, particularly when accelerating the pace of automation has so much potential to boost our productivity and economic growth. If Australian companies embraced automation to the same extent as companies in the US, for example, labour productivity growth could increase by over 50 per cent to 2.2 per cent by 2030.

ARC Training Centre for collaborative robotics One industry program that is working to accelerate the pace of the adoption of cobots in Australian industry is the ARC Training Centre for Collaborative Robotics in Advanced Manufacturing. The Centre was established under the ARC Linkage Program – Industrial Transformation Training Centres. Its aim is to unite

manufacturing businesses and universities to develop collaborative robotics applications. The Centre has investments of $8.33 million (in cash) over five years, as well as $7.31 million inkind contributions from the ARC, eight partner organisations, three Australian universities and one international university. Queensland University of Technology (QUT) is acting as the Administering Organisation and Weld Australia is a Centre Partner. Just some of the other Industry Partners involved include InfraBuild, IR4 and LA Services. Together, QUT and Weld Australia are offering practical solutions to industry that flow from the research undertaken at the ARC Training Centre. By participating in the program, companies can expect benefits like: access to subsidised advanced manufacturing technology designed to solve specific manufacturing problems; enhanced productivity; increased safety; and minimised employee turnover. If you’re interested in using cobots to improve the productivity of your company, contact me on g.crittenden@ weldaustralia.com.au.

By introducing cobots into production lines, businesses can make better use of human skills for other purposes.

Manufacturers’ Monthly AUGUST 2021 9

Comment

KELLY GODEAU – Director of Corporate Affairs, AMGC

We each have a role to play in moving manufacturing forward

CAME across a Chinese proverb recently that read, “no snowflake in an avalanche feels responsible”. It teases the assumption of inevitability. Why put up a fight when it is obvious the momentum will sweep you up anyway? Is it not easier to follow the path of least resistance? This proverb challenges each of us to consider our role in the large and small governing issues of our global community. Whether taking personal steps to reduce infection rates of COVID-19 or making conscious choices about our environmental impact, despite the magnitude of the challenge we are each responsible, and it is all interrelated. When I started at AMGC, I must admit I had limited views on manufacturing. I had enjoyed a career in technology working for big American companies across North America, Europe, Middle East, and Africa – manufacturing was a new frontier for me, and I was in equal parts excited and frustrated. I knew my immediate responsibility was to understand this industry’s complexities. Here, I was given an opportunity

10 AUGUST 2021 Manufacturers’ Monthly

More rewarding is the growing network of women who are part of this story. Just inside the lean AMGC team, we have incredibly talented women leading business analysis, figuring out our technology go-to-market platforms, researching the intricacies of manufacturing, and heading state engagements. to be part of a turning point for manufacturing in our country – the establishment of an Australian government Growth Centre dedicated to re-vision a manufacturing strategy, and to invest in the super smart and truly breathtaking products from locally born ideas. Five years on, and over 80 projects later, we have nurtured a stable of successfully commercialised products and a track record worthy of praise. More rewarding is the growing network of women who are part of this story. Just inside the lean AMGC team, we have incredibly talented women leading business analysis, figuring out our technology go-to-

market platforms, researching the intricacies of manufacturing, and heading state engagements. Broadly, this is replicated across the industry to female entrepreneurs launching car technologies, manufacturing rubber safety boots, using social media to sell global fencing solutions, creating new ways to harness natural resources for green energy, designing quantum computing, and being appointed to distinguished chief scientist positions – each bringing the technological, financial, and creative talent to many of Australia’s latest innovations and spearheading our industry’s direction.

So, while there is enthusiasm in the air – I remain irritated. There are not enough women, and not enough younger women in our ranks. AMGC’s Director of Research, Katie O’Connell, will soon publish insights into perceptions and careers in manufacturing from recent surveys she has commissioned. Disappointingly, only 33.7 per cent of women would agree that they would consider a career in manufacturing. A significant reason why we are not attracting more women to manufacturing is the way we talk about manufacturing. The stories we tell our family, neighbours, and friends, and the stories played out on our TVs and social media screens fuse together to form an avalanche of beliefs. Every-day conversations must focus on the ‘what is possible’ rather than what has already been done. My mantra for AMGC’s communications has always been optimistic and future focused. To speak otherwise would be to deny our industry’s fortune or worse to succumb to a self-fulfilling prophecy of apathy – an analogical snowflake. AMGC’s Managing Director, Jens Goennemann, enthuses the potential manmonthly.com.au

of Australian manufacturing, and beware anyone who still thinks manufacturing means ‘production’ alone! From Press Club speeches to roadmaps and industry grants – AMGC’s language has influenced the way many speak of manufacturing. Imperatives such as our nation must lift the complexity of its manufacturing, compete on value not on cost, the 7-steps in manufacturing’s value chain (aka ‘smiley curve’), and being advanced is not what you make, but how. These all feed into AMGC’s ambition to see Australia transform from lucky to smart. Opportunities exist for women in this pursuit for a smarter Australia. What we make matters. What happens before and after we make it matters even more. We know that when encouraged, young women enter STEM subjects. These skills help to question the why and to challenge the status quo. These skills are essential to moving Australia up global indices for competitiveness.

My mantra for AMGC’s communications has always been optimistic and future focused. We need to show women and young girls what working in manufacturing means. Awards, like Women in Industry, and accolades are important. It is inspirational to publicly recognise those who are achieving success across the industrial landscape. Although once a year is not enough to say, thank you, and please do more. One of the best attractions to manufacturing is to understand that it is a capability. Manufacturing cuts across almost every industry in Australia’s economy. Think of transportation, aerospace – and space, defence, food and beverage, farming, medical technologies – they all require elements of manufacturing. Women can leverage

their skills – their capability – and become involved in these areas by contributing to research and development, design, programming, data analytics, heavy industrial planning, and so on. The options are limitless. My first job was welding. I was shown the few steps to fuse steel together and away I went for a few months to earn pocket money. I was too young to understand the philosophy of manufacturing that I advocate for today. Yet, I understood that I am capable of turning my head and hand to learn, and to get where I was needing to go. We are each responsible to represent Australian manufacturing in the way it needs to go – forward.

Agitating for more women in manufacturing is fait accompli. Demanding deeper investment for Australian manufacturing is the clever way to secure greater sovereign capability. Combining these two together would strengthen Australia’s position as a source of unique value to global markets and to global customers. AMGC is an incredible initiative to showcase how this can be done. One example is the Manufacturing with Rosie series we are soon to launch on our Manufacturing Academy website. Rosie, who holds a PhD in composite materials structural design and analysis, speaks with passion on the technology our industry is on the precipice of unleashing. Here, an inspiring woman compels the audience to think bigger about our six National Manufacturing Priorities – all sovereign, all scalable. We have come a long way in a short, but eventful, period. It has not been an easy path, but wholeheartedly rewarding.

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Manufacturers’ Monthly AUGUST 2021 11

Comment

DR JASON COONAN – Chief Operating Officer of the Innovative Manufacturing Cooperative Research Centre (IMCRC)

How Australia can effectively commercialise collaborative research and innovation

HE future of many of Australia’s industry sectors depends on innovation derived from the successful development and commercialisation of technology. A significant opportunity exists for industry to accelerate this is through collaboration with our world class universities and other scientific research organisations. As a Cooperative Research Centre that connects industry with Australia’s research sector, IMCRC’s experience has been that whilst Australian universities comprise many excellent examples of industry research collaborations, only a small proportion of Australian industry knows and takes advantage of this. Such examples include Urban Art Projects’ collaboration with Queensland University of Technology (QUT) and Royal Melbourne Institute of Technology (RMIT University) to use innovative robotic vision systems and software user-interfaces to reduce the integration time between design and custom manufacturing. This has already led to significant onshoring of manufacturing from China into Australia as well as creating new business opportunities. Another is Corin Australia’s collaboration with the University of South Australia to manufacture orthopaedic implants with novel surfaces in order to minimise risk of post-operative infection. The challenge is to remove barriers to participation and increase the number and frequency of the examples of industry collaborations with research organisations. In April this year it was a privilege to contribute IMCRC’s 12 AUGUST 2021 Manufacturers’ Monthly

submission to the Commonwealth Government’s University Research Commercialisation Consultation Paper. In response to the Government’s request for views on the development of a potential model for university research commercialisation, we outlined several recommendations for industry and university collaborations based on the learnings we have gained, and success we have achieved, at IMCRC, building on what has now been more than 230 CRCs since the CRC Program was established in 1991.

Fostering commercial outcomes through stagegated research Critical to the success of IMCRC’s research and development (R&D) projects with Australian universities has been a well-considered program that, by design, ensures all parties – the industry lead, university and any other supporting collaborators are aligned at each step of a project before proceeding onto the next. With project milestones described in terms of manufacturing or technology readiness levels (MRLs/TRLs), as well as quarterly and annual reviews, we have established an R&D model that creates meaningful and transparent structures that are agreed to in advance and build trust and accountability among university and industry collaborators. One of the key benefits of stagegated research is that it allows industry to decide whether they will continue investing in a project at each stage gate, enabling only those projects with innovation and commercial potential to advance.

The successful development and commercialisation of technology will play an important role in the future of Australia’s industry sectors.

Understanding incentives to drive participation Increasing demand for transformative research outcomes will require incentivising industry to put forward ideas for scientific collaborations with universities. Universities must also look beyond purely scholarly objectives and towards partnering with industry in order to build capacity of Australia’s research commercialisation ecosystem to generate more innovation. Motivating factors for industry include access to relevant research capabilities (including trained professionals with skills to solve their problems) and infrastructure (which allows industry to de-risk innovation from a cost and operations perspective when compared to funding and completing the research inhouse). Universities might look to participate in applied research that is recognised by government performance metrics, translates into social and economic impact, leads to staff development and advancement and results in academic outcomes such as scientific publications and

research student graduates. Further, in IMCRC’s view, the commercialisation of research outcomes arising from collaboration with industry cannot rely heavily on government funding. Rather, this funding should be used to co-fund with industry to de-risk and catalyse investment in transformative R&D collaborations. Universities should be incentivised to place more value on the income that comes with conducting the research and, in turn, focus on collaborations that create intellectual property (IP) that can be commercialised by industry and/or the partner university. IMCRC’s model provides a precedent for this; its commercially led approach looks for IP agreements favouring those who are funding the work and best able to commercially utilise the innovation within specific fields of use, without impeding further research and education outcomes central to the university’s operational models. At the same time, any commercial returns can serve to fund new research and lead to the development of personnel, workforce pollination and more manmonthly.com.au

manufacturers with access to PhDlevel research talent. Similarly, there is a need to increase skills of industry to maximise the success of collaborations with universities. Since IMCRC’s inception in 2016, we have reviewed and assessed hundreds of manufacturing project ideas to determine their suitability for project funding, research collaboration and commercialisation. Over the years patterns have emerged, indicating that business leaders with industry experience and an appreciation for research are most likely to succeed. In our experience, finding a combination of willing, ambitious and openminded business leaders who can work with equally willing universities can lead to excellent outcomes.

Learning from others’ experience and success

participation. Importantly, IMCRC owns none of the IP created through its projects.

Encouraging commercial exposure through cross pollination In general, we encourage university researchers to gain commercial exposure by working hand in glove

with their industry counterparts and being required to develop and agree to commercial objectives. Our partnership with APR.Intern is an example of the ways manufacturers can connect and collaborate with researchers, with IMCRC providing eligible SMEs and larger businesses with a project subsidy of $7,500 to help drive advancement by providing

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With close to $220 million in manufacturing research investment catalysed so far, IMCRC’s industryled R&D model has been effective in establishing successful collaborations between Australian research organisations and manufacturing businesses, in particular SMEs. In IMCRC’s view, Australia would benefit from a national, industryled R&D framework that allows for multiple organisations, across the manufacturing innovation ecosystem, to work towards a common mission

and set of challenges. The industry-led CRC model could be scaled up nationally through the creation of a national network of technology, innovation, and R&D collaboration hubs with large, globally relevant, companies and SMEs working alongside research organisations. In manufacturing, there are precedents for this including the Manufacturing USA Institutes, the UK’s High Value Manufacturing Catapult Centres and Germany’s Fraunhofer Institutes to name a few. All have spearheaded long-term national industrial and manufacturing strategies, and incentivised significant R&D and investment well beyond the initial government support. Such an overarching R&D framework would seek to customise and scale up established models that have proven successful, reduce duplication of effort and increase efficiency amongst universities and other scientific research organisations. The Commonwealth Government should be commended on its prioritisation of the commercialisation of university research outcomes in Australia. We are fortunate to have gained rich learnings from IMCRC and others’ success that can be applied nationally for the benefit of both Australian industry and research organisations.

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Manufacturers’ Monthly AUGUST 2021 13

News @MM Manufacturing capability will deliver “promising” solutions to the Intergenerational Report, experts say Manufacturing is seen as a promising capability for Australia to ensure continued high living standards in the future.

Manufacturing capability has been highlighted as the “most promising” solution to some key priorities outlined in the federal government’s Intergenerational Report. The report projects an outlook for the Australian economy for the next 40 years, and how current policies will affect the federal budget and economic growth. Immediate priorities included increasing the capacity of the economy and workforce by improving workers’ skills; supporting participation in work; investing in infrastructure; and taking full advantage of digital technologies to boost productivity. Advanced Manufacturing Growth Centre (AMGC) managing director Dr Jens Goennemann said the 14 AUGUST 2021 Manufacturers’ Monthly

manufacturing sector is capable of addressing these priorities. “Manufacturing is the most promising capability Australia has, to ensure that we maintain our high living standards into the future while sustaining an ageing population,” he said. “The solutions to some of the challenges the Intergenerational Report highlights are right in front of us and manufacturing capability is amongst the options – now we just have to act.” Improving workers’ skills and boosting productivity go hand-inhand through working and managing smarter, according to Ai Group chief executive Innes Willox. “There are clear roles for businesses, financial institutions,

individuals and governments in achieving progress in these areas,” Willox said. “Productivity growth also requires smarter regulation and regulator practice and greater adaptability of workplace practices, and more flexible industrial relations. “Skills remains one of our biggest national challenges, and the generational shortcomings exposed in the IGR emphasise once again that we have to get our approach to skills and training right,” he said. Upskilling and reskilling engineers and other manufacturing employees will support participation at work and increase the economy’s capacity. “Skilling-up young people more effectively for the jobs of the future

and investing in reskilling initiatives for the existing workforce are key directions,” Willox said. Manufacturing and investing in low and zero-emissions technologies is another way Australia can address the report’s priorities. “Another top priority to addressing the IGR challenges is the imperative to improve certainty over energy and climate policy, as a foundation for investment in reliable and affordable energy and in low and zero-emissions technologies and practices,” Willox said. “Hopefully the need for action to maintain the COVID recovery will spur governments, businesses and the community more broadly to act more decisively on the numerous issues that have been clear for many years.” manmonthly.com.au

News @MM Visual Inspection AI better enables manufacturing quality control Google Cloud has launched Visual Inspection AI, a new purpose-built solution to help manufacturers and consumer packaged goods companies to reduce defects and save on operational costs in the manufacturing and inspection process. Traditionally supporting manufacturing quality control through its existing AI product, AutoML, Google Cloud’s Visual Inspection AI will automate the process allowing manufacturers to quickly and accurately find defects prior to shipping. Identifying defects early in the process will allow customers to improve production throughput, increase yields, reduce rework and reduce return and repair costs. Visual Inspection AI can operate across a range of industries and use cases, which could save manufacturers millions annually. Based on pilots run by Google Cloud customers, Visual Inspection AI can build accurate models with up to 300 times fewer humanlabelled images than general purpose ML platforms. This allows the solution to be deployed quickly and easily in any manufacturing setting. Additionally, Visual Inspection AI customers improved accuracy in production trials by up to 10 times compared with general purpose ML approaches. Rather than using simple anomaly detection, the product allows customers to train models to detect, classify and locate multiple defects in an image. “AI has proven to be particularly beneficial in helping to automate the visual quality control process for manufacturers—a particular pain point felt by the industry,” Google Cloud managing director for Manufacturing and Industrial Dominik Wee said. “We’ve been delighted by the strong interest in Visual Inspection AI and we look forward to manmonthly.com.au

supporting more organisations as they continue to find innovative new ways to deploy AI at scale.” “We’ve been listening to the specific needs of the industry and have brought the best of Google AI technologies to help address those needs,” Google Cloud head of Product for Industrial AI Mandeep Waraich said. “The outcome is an AI solution that, built upon years of computer vision expertise, is purpose-built to solve quality control problems for nearly any type of discrete manufacturing process.” With Google Cloud’s Visual Inspection AI: • No computer vision or AI subjectmatter expertise is required, with an intuitive user interface that

guides employees through the necessary steps. • Engineers can build more accurate models faster, with machine learning models able to be trained using only ten labelled images, automatically increasing in accuracy over time with more product exposure. • Inspection models can be downloaded to machines on the factory floor and run autonomously at the edge, while combining insights from other integrated data sources, e.g. identifying cause of quality problems. • Problems are resolved quicker by flagging defective components and locating and identifying the defect within each part.

Google Cloud’s new product can be applied by automotive manufacturers, or for electronics manufacturing services (EMS) and semiconductor production. “Google Cloud’s approach to visual inspection is the roadmap most manufacturing companies are looking for,” IDC group vice president Kevin Prouty said. “Manufacturers want flexibility, scale, inherent edge-to-cloud capabilities, access to both real-time and historical data and ease of use and maintainability. “Google is one of those companies that has the potential to bring together IT, OT and an ecosystem of partners that manufacturers need to deploy AI on the shop floor at scale.”

Google Cloud’s new AI product will reduce defects and costs for manufacturing processes.

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News @MM AML3D will commercialise the Boeing 3D printed tool

The AML3D ARCEMY Production Cell. AML3D Limited, a wire additive manufacturing company, has received a purchase contract to produce a 3D printed tooling component from Boeing, called an Invar 361 “mandrel tool artefact.” Weighing approximately 150 kilograms, the 3D printed tool incorporates AML3D’s proprietary Wire Additive Manufacturing (WAM) process. The initial purchase contract is for one artefact, which will be assessed and tested for its 16 AUGUST 2021 Manufacturers’ Monthly

mechanical properties, internal soundness, vacuum integrity and to assess AML3D’s ability to produce to Boeing specifications. Although the part value being manufactured is below $50,000, the significance of this initial purchase contract from Boeing is high given the size and credibility of the counterparty and the potential commercial benefits of future collaborations with the group. “AML3D is very excited to begin working with Boeing, one

of the world’s largest aerospace companies,” AML3D managing director Andrew Sales said. “This purchase contract will provide the company with a key opportunity to showcase its ability to produce parts on time and to specification with a high-quality customer, as the world adapts to 3D printed solutions in addition to traditional manufacturing.” As a leading global aerospace company, Boeing develops, manufactures and services

commercial airplanes, defence products and space systems for customers in more than 150 countries. As a top US exporter, it leverages the talents of a global supplier base to advance economic opportunity, sustainability and community impact. Boeing’s diverse team is committed to innovating for the future and living the company’s core values of safety, quality and integrity.

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News @MM Four space manufacturers to share $14 million in Modern Manufacturing Initiative funding The federal government is encouraging Australian space manufacturers to seize opportunities to expand into global supply chains through the $1.3 billion Modern Manufacturing Initiative. The MMI, the centrepiece of the federal government’s $1.5 billion Modern Manufacturing Strategy, is designed to position Australia as a globally recognised, high-quality and sustainable manufacturing country. Under round one of the Integration and Translation streams of the MMI, four space companies will share in almost $14 million in funding. One of these space companies is rocket engine designer, EffusionTech. EffusionTech, with $1.2 million in funding, will develop and manufacture low cost, durable and high-performance liquid fuelled rocket engines for the growing commercial launch market. Australia has unique opportunities in space manufacturing, according to minister for Industry, Science and Technology Christian Porter. “These grants will help bolster Australia’s reputation in the growing global civil space industry and build on the important work being led by

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Titomic will use its $2.3 million in funding to commercialise space vehicle and satellite parts.

our Australian Space Agency,” Porter said. “From satellites to componentry in sensors and even rocket engines, Australian manufacturers are drawing on our existing advanced manufacturing expertise to launch into new exciting local and global markets. “This funding is about creating more opportunities to grow our local space industry, unlocking further investment and delivering the skilled jobs we need now and for the future,” he said. Some of the other successful space

manufacturers under the MMI are: • Titomic in VIC – $2.3 million in funding to commercialise the manufacture of space vehicle and satellite parts, using green titanium for Australia’s growing space sector and for overseas export. • Q-CTRL in NSW – $4.5 million in funding to expand the manufacture of novel remote sensing payloads for space deployment. • Romar Engineering in NSW – $5.8 million in funding to manufacture and deploy space fluid and motion control products for future space missions.

Successful projects under the Integration and Translation streams of the MMI in the Medical Products, Resources Technology and Critical Minerals sectors will be announced soon. Other National Manufacturing Priority areas will follow, with the remaining sectors including Food and Beverage, Recycling and Clean Energy and Defence. Given the positive response from industry and the strength of applications in this initial round, the federal government has increased funding from $140 million to $200 million.

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News @MM Manufacturing Modernisation Fund round two grows 86 businesses The federal government has awarded $55 million in grants to 86 businesses across Australia under round two of the Manufacturing Modernisation Fund (MMF). An example of the government supporting Australian manufacturers to innovate and grow, graphene supplier First Graphene will use its $759,000 grant to carry out a $3 million upgrade of its drying, blending and packaging facilities at its headquarters in Henderson, Western Australia. Graphene has a range of uses in the mining, automotive and battery industries. First Graphene intends to significantly boost production to capitalise on growing global demand. Some of the other recently

successful Manufacturing Modernisation Fund projects include: • Wearoptimo Pty Ltd – lightweight digital health sensor produced in Woolloongabba, Queensland that sticks to the skin and can provide early warning of cardiac issues to be commercialised. • Tindo Operations Co Pty Ltd in Mawson Lakes, South Australia – solar panel production facility will produce panels specifically designed for Australian conditions, creating up to 60 jobs. • Currumbin Minerals in Currumbin Waters, Queensland will establish a minerals sands processing facility, using electrostatic and magnetic heavy minerals separation processes, enabling

efficient separation of heavy minerals and rare earths. • Medipharm Labs Australia in Wonthaggi, Victoria will upgrade its production facilities to increase production and greatly increase the purity of its medicinal cannabis products. MMF funding will help businesses modernise their manufacturing processes, improving productivity, creating highly skilled jobs, reducing costs and targeting new export opportunities, according to minister for Industry, Science and Technology Christian Porter. “Australia’s manufacturing sector is vitally important to our economy, directly employing more than 900,000 Australian workers and contributing almost $120 billion The Manufacturing Modernisation Fund will help businesses modernise their manufacturing procedures.

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to our export earnings last year,” Porter said. “That’s why the Morrison government is backing manufacturing businesses right across the country with significant financial support to help them to modernise, innovate and grow. “Investing in the latest manufacturing technology and equipment helps them to remain internationally competitive by improving their productivity and increasing their capacity to target new export markets for their products,” he said. “Just as importantly, these investments also help to grow wellpaid and highly skilled jobs in the modern manufacturing sector for Australian workers. We know that for every manufacturing job we create, at least three additional jobs are created in other areas of our economy.” Manufacturing Modernisation Fund round two, which builds upon the success of the first round, was a competitive merit-based grants program with applications assessed by a committee of independent industry experts. Businesses are required to match government funding on a three-to-one basis, with government grants covering up to 25 per cent of eligible project expenditure. The minimum grant amount is $100,000 and the maximum grant amount is $1 million. All projects must be completed within two years. The grants are part of the $1.5 billion Modern Manufacturing Strategy and eligible companies need to demonstrate that their products align with one of the government’s six National Manufacturing Priorities. These priorities include resources technology and critical minerals processing, food and beverage, medical products, recycling and clean energy, defence and space. manmonthly.com.au

News @MM RMIT University develops smart wound dressings with healing sensors The process to make the magnesium hydroxide-based material is simple to scale for mass production.

RMIT University researchers have developed smart wound dressings with built-in nanosensors which glow to alert patients when a wound is not healing properly. The multifunctional, antimicrobial dressings feature fluorescent sensors that glow brightly under UV light if infection starts to set in and can be used to monitor healing progress. The smart dressings harness the powerful antibacterial and antifungal properties of magnesium hydroxide. They are cheaper to produce than silver-based dressings, but equally as effective in fighting bacteria and fungi, with their antimicrobial power lasting up to a week. The development of cost-effective antimicrobial dressings with built-in healing sensors will be a significant advance in wound care, according to RMIT vice-chancellor postdoctoral fellow and project leader Dr Vi Khanh Truong. “Currently the only way to check the progress of wounds is by removing bandage dressings, which is both painful and risky, giving pathogens the chance to attack,” Truong said. “The smart dressings we’ve developed not only fight bacteria and manmonthly.com.au

reduce inflammation to help promote healing, they also have glowing sensors to track and monitor for infection. “Being able to easily see if something is going wrong would reduce the need for frequent dressing changes and help to keep wounds better protected. With further research, we hope our multifunctional dressings could become part of a new generation of low-cost, magnesiumbased technologies for advanced wound care,” Truong said.

Next generation wound dressings The global advanced wound dressing market is currently valued at an estimated $US6.9 billion and is expected to grow to $US9.9bn by 2028. Demand is fuelled by technological innovations, increasing numbers of surgical procedures and the rising prevalence of chronic wounds and chronic diseases such as diabetes and cancer. Though magnesium is known to be antimicrobial, anti-inflammatory and highly biocompatible, there has been little practical research on how it could be used on medically relevant surfaces, like dressings and bandages.

The new study, published in ACS Applied Materials and Interfaces with lead author Dr Adam Truskewycz (now at the University of Bergen, Norway), is the first to develop fluorescent magnesium hydroxide nanosheets that could contour to the curves of bandage fibres. The research team synthesised the nanosheets – which are 10,000 to 100,000 times thinner than a human hair – and embedded them onto nanofibres. The magnesium hydroxide nanosheets respond to changes in pH, which makes them ideal for use as sensors to track healing. Healthy skin is naturally slightly acidic while infected wounds are moderately alkaline. Under UV light, the nanosheets glow brightly in alkaline environments and fade in acidic conditions, indicating the different pH levels that mark the stages of wound healing. The nanosheets are easily integrated onto any biocompatible nanofibre, which means they can then be deposited onto standard cotton bandages. Laboratory tests showed the magnesium hydroxide nanosheets

were non-toxic to human cells, while destroying emerging pathogens like drug-resistant golden staph and Candida auris.

Scalable and cost-effective The process to make the fluorescent nanosheets is simple to scale for potential mass production, according to Truong. “Normally antimicrobial wound dressings start to lose their performance after a few days, but our studies show these new dressings could last up to seven days,” he said. “And because magnesium is so abundant compared to silver, our advanced dressings could be up to 20 times cheaper.” The research team is keen to collaborate with clinicians to further progress the technology through preclinical and clinical trials. This research was supported by the Australian-American Fulbright Program. “Fluorescent Magnesium Hydroxide Nanosheet Bandages with Tailored Properties for Biocompatible Antimicrobial Wound Dressings and pH Monitoring” is published in ACS Applied Materials and Interface. Manufacturers’ Monthly AUGUST 2021 19

News @MM Omni Tanker, Lockheed Martin and UNSW collaborate to commercialise composite tanks Lockheed Martin, Australian manufacturer Omni Tanker and the University of NSW (UNSW) will collaborate to develop and commercialise world-first composite tank technologies, supported by a grant from the Advanced Manufacturing Growth Centre (AMGC). The $1.4 million co-funded project was announced as part of AMGC’s Commercialisation Fund launch. The two new technologies will solve the challenges of using composites to transport and store liquid hydrogen in applications on ground, in the air, underwater and in space. Combining nano-engineering technology developed by UNSW with Omni Tanker’s patented OmniBIND technology, two new operational scale propellant tanks will be developed to store cryogenic liquid fuels for commercial and civil satellite programs. A linerless liquid hydrogen tank that uses nano-engineering technology.

This includes a “Type IV” fluoropolymer-lined carbon fibre composite tank and a “Type V” linerless carbon fibre composite tank, both suitable for high pressures, extreme cryogenic temperatures required for liquid hydrogen and oxygen, hydrogen peroxide and hydrazine. “Lockheed Martin invests millions of dollars every year into R&D programs with our Australian industry and research partners to solve real challenges facing our 20 AUGUST 2021 Manufacturers’ Monthly

A large carbon fibre composite pressure vessel, constructed using Omni Tanker’s OmniBIND technology.

global supply chains,” Lockheed Martin Australia head of Industrial Development Christopher Hess said. “We have had a long-standing research collaboration with UNSW and Omni Tanker and we are grateful for the support of the AMGC as we now look to commercialise these cutting edge, Australian-developed composite tank technologies for a number of Lockheed Martin and NASA applications.” Developing composite tanks that are lightweight, cost-effective and resistant to microcracking and permeation represents a unique technological solution with significant space applications, Lockheed Martin Space Australia and New Zealand regional director David Ball said. “As the world increasingly looks to hydrogen for emission-free energy, containing and transporting it in a safe, cost-effective and economic manner remains extremely challenging,” Ball said. “The space industry is particularly interested in the development of linerless composite tanks for their weight efficiency and durability, which represent the cutting edge of composite pressure vessel manufacturing. “These advances have the potential to support the growth of Australia’s sovereign space capabilities, strengthen exports

to space-faring allies and partner nations, and make an important technological contribution to future space missions particularly in onorbit storage, launch and deep space exploration,” he said. “Creating a lightweight vessel for transporting liquid hydrogen at minus 253 degrees Celsius is no simple thing – whether you’re moving it along a highway or to outer space – but it’s Australian know-how that is making it possible,” AMGC managing director Dr Jens Goennemann said. “That’s why AMGC is supporting Omni Tanker and its collaborative partners to engineer and manufacture a solution to this problem and offer it globally.” The project builds on a recent invention by the research team at UNSW led by Professor Chun Wang, which enables carbon fibre composites to withstand liquid hydrogen temperatures without matrix cracks. This is a challenge that has, up until now, prevented mass-market adoption of these materials for such applications. “This new technology is the result of an outstanding collaboration and partnership between UNSW, Lockheed Martin and Omni Tanker over the past four years,” Professor Wang said. “It is wonderful seeing our research achievement is now moving

closer towards commercial success and generating social and economic impact in Australia and beyond.” Omni Tanker, with vast experience in developing and commercialising strong, lightweight composite transport vessels, has the knowledge and technology to apply these recent research innovations, Omni Tanker CEO Daniel Rodgers said. “This next phase in our collaboration with Lockheed Martin and UNSW is a landmark development that sees Omni Tanker’s seamless thermoplastic lining technology enter the aerospace sector,” Rodgers said. “The OmniBIND technology has made inroads to revolutionising the safe and efficient movement of challenging liquids within the chemical transport sector. Now the growing need to decarbonise the energy industry and the reusable low-earth-orbit satellite market have the potential to drive major utilisation for these new technologies.” “We are excited to work with Lockheed Martin and UNSW on this ground-breaking project, which leverages our patented technology. It is also a credit to the talented Australian engineering team that we have assembled at Omni Tanker,” said Omni Tanker’s chief technical officer Dr Luke Djukic said. manmonthly.com.au

News @MM Australian manufacturing gains momentum – Industrial Trends Survey Recent quarter results from the Australian Chamber-Westpac Survey of Industrial Trends show that the Australian manufacturing sector is gathering momentum again, following sharp declines last year. Businesses’ plans to invest in plant and equipment are at the highest levels in five years, taking advantage of record low interest rates and government support measures such as the temporary full expensing, Australian Chamber of Commerce and Industry chief economist Dr Ross Lambie said. “Strengthening business investment is the key to improving productivity and increasing competitiveness,” Lambie said. According to the Australian Chamber-Westpac Survey of Industrial Trends, the broader economy’s rebound provided a boost to the manufacturing sector, Strengthening business investment is key to increasing productivity and competitiveness.

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according to Westpac senior economist Andrew Hanlan. “Activity conditions strengthened to 63.1 in the June quarter, up from 59.4 in March, the survey found,” Hanlan said. “This well above 50 reading indicates that the manufacturing sector is expanding at a healthy clip. Respondents reported a sharp lift in new orders, at a net +35 per cent, an improvement on +25 per cent in March and the strongest result since the end of 2018. “Respondents remain in a positive mood, with a net 43 per cent expecting the general business situation to improve over the next six months. They are also optimistic about prospects for their own business, expecting a further increase in new orders and output, albeit the rate of increase is expected to ease somewhat from the

current frenetic pace,” he said. “The Expected Composite is elevated at 60.6, pulling back from 66.7. A wave of policy support has also gained traction, driving a flurry of home building activity, as well as a jump in business equipment spending. Respondents are intent to grow their businesses in response to this lift in orders and output. “Hiring intentions advanced to record levels, with a net 21 per cent of firms intending to expand their workforce over the upcoming quarter. A net 23 per cent intend to increase equipment investment spending in the next year,” Hanlan said. But to allow the sector to thrive further, certain constraints must be dealt with. “The Labour Market Composite Index strengthened further, with

manufacturers continuing to expand their workforce, and expectations for future employment remain positive,” Lambie said. “However, employers are having increasing difficulties finding experienced workers as a result of domestic and international border closures – these labour constraints are at levels not seen since September 2007.” Another factor to consider is supply chain disruptions. “Manufacturers continue to operate below full capacity, despite growth in new orders and output, as material and labour constraints limit production,” Lambie said. “They’re finding it increasingly difficult to source some key components of production from international suppliers.” “Lingering disruptions and restrictions around COVID are hampering businesses’ ability to lift production,” Hanlan said. “Profit expectations were marked lower, to a net +12 per cent from a net +21 per cent, despite prospects for strong turnover, as cost pressures escalate. Difficulties in finding labour and snap lockdowns are also significant headwinds.” The survey trends highlight the vital need for government reform, Lambie said. “While respondent’s expectations are currently upbeat, crucial reforms are required to ensure that Australian manufacturing can be sustainable into the future,” Lambie said. “Businesses need to see a plan for the reopening of international borders in a safe and staged manner to accelerate the resolution of skills and material shortages. “If we don’t act with urgency now, there is a significant risk Australian manufacturing will struggle to remain competitive against our international counterparts, disrupting our long-term economic recovery.” Manufacturers’ Monthly AUGUST 2021 21

News @MM New grants help Australian manufacturers enter global markets The Export Market Development Grants (EMDG) program – facilitated by federal government’s trade, investment and education promotion agency, Austrade – will now fund manufacturers’ eligible export activities. As a key financial assistance program for exporters, EMDG is focused on encouraging businesses to boost international sales by increasing international marketing expenditure; and enabling Australian businesses to enter global supply chains. The eligible export promotional activities that EMDG covers include: • overseas representation • marketing consultants • free samples • trade fairs, seminars and in-store promotions • promotional literature and advertising

• overseas buyers • registration and insurance of eligible intellectual property The program has an annual budget of over $150 million and each year, the program helps around 4,000 SMEs start or expand their export businesses. In the last reporting period, businesses that received grants generated over $4.3 billion in exports, particularly in markets like Canada, China, Germany, Singapore, the UK and the US. The impact of EMDG is anticipated to grow this year, as federal government increases the program’s budget to over $200 million in response to the COVID-19 pandemic. In September 2020, the federal government implemented all ten recommendations from the

independent review of the EMDG, which centred on cutting red tape, increasing awareness of the scheme and giving exporters more funding certainty. Until now, the EMDG has reimbursed businesses for up to 50 per cent of eligible promotion expenses, less the first $5,000. From 1 July, the EMDG will evolve this reimbursement model to a grant program, making the program more flexible and responsive to exporting businesses’ needs. This means it will be simpler for applicants and provide greater certainty about how much funding businesses will receive. SMEs will be able to apply for grants up to $770,000 per applicant over a period of eight years (not necessarily consecutively), for eligible promotional activities.

Grants will be available in three tiers: • Tier 1: SMEs new to exporting can apply for grants of up to $40,000 per year for two years. • Tier 2: Exporters wanting to expand their footprint in existing markets, or enter new markets, can apply for grants of up to $80,000 per year for three years. • Tier 3: Exporters planning to make a strategic shift in their business can apply for grants of up to $150,000 per year for three years. To be eligible, SMEs must be export-ready and have a turnover of less than $20 million. The mechanics of how the grant will operate and how EMDG will transition to a grant payment model are currently under development. Further details about EMDG can be found on the Austrade website.

Austrade will distribute grants to help domestic manufacturers enter global supply chains.

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News @MM UWA receives funding for two new defence research projects The University of Western Australia (UWA) researchers have been awarded almost $250,000 by the state government to create new drugs that fight diseases and identify the best methods of alerting defence staff to issues. UWA Medical School Dr Mitali Sarkar-Tyson and UWA School of Molecular Sciences associate professor Keith Stubbs have received $150,000 of this funding towards developing new drugs that manage antibiotic resistant bacteria. “We hope to develop new therapeutics that will fight against bacterial pathogens which are of biowarfare concern,”

Sarkar-Tyson said. “The compounds we are investigating are thought to be highly active against bacteria causing the diseases Q fever and melioidosis, which are both endemic in Australia.” The research group is working in collaboration with Murdoch University, Monash University and the Defence Materials Technology Centre. It has been awarded an additional $50,000 from the Victorian government’s Defence Science Institute and $50,000 from Therapeutics Innovation Australia. “In the future, we hope to design a tailored approach that will boost

the effectiveness of the drugs we develop, while undertaking preclinical studies to analyse the safety and effectiveness,” Sarkar-Tyson said. The remaining $100,000 in state government funding will explore the best ways to alert defence staff of errors in a high workload situation, according to the project’s chief investigator, UWA School of Psychological Science’s Dr Zach Howard. “Our research will help system designers ensure operators in defence and emergency services environments are notified as quickly as possible when something goes wrong, no matter how busy or

distracted they may be,” Howard said. “Operators are often multitasking, which presents an interesting challenge to analyse the best type of signal, or combination of signals that can be optimised in specific circumstances.” Howard’s research team aims to lay the foundations for further studies in safety research and discover new ways to alert people in emergency situations. Both UWA research projects are supported by the Defence Science Centre’s Collaborative Research Grant program, which is an initiative of the Western Australian state government.

Gold Coast Manufacturing Hub provides access to development and training The Queensland government has opened the Gold Coast Manufacturing Hub, providing the local industry with opportunities to connect, upskill and innovate. The new Gold Coast Manufacturing Hub will provide local businesses with access to development programs and specialised training, according to minister for Environment and the Great Barrier Reef and minister for Science and Youth Affairs and member for Gaven, Meaghan Scanlon. “The Palaszczuk government has allocated $4.5 million to create a Gold Coast hub as we deliver Queensland’s economic plan to recover from the global COVID-19 pandemic,” Scanlon said. “The Gold Coast hub, located in Nerang, is open and ready to service manufacturers in the areas from Beenleigh to the New South Wales border, and west to the Gold Coast Hinterland. “As well as the targeted support and training, the hub will also deliver a grants program for local manufacturers focusing on the manmonthly.com.au

manufacture of marine vehicles and transport equipment, food processing and technology and metal fabrication,” she said. “Local manufacturers such as Geofabrics, which received a $494,200 grant through the Palaszczuk government’s Made in Queensland program to upgrade its geosynthetic clay liner (GCL) line, can now access local support to continue their commitment to innovation and creating high-skill jobs.” Geofabrics is Australia’s largest manufacturer of geosynthetic products, recognised in the top 10 Most Innovative Companies in Australia in 2020, Scanlon said. “Since receiving the grant to help enhance its GCL production line, Geofabrics has grown its business – including launching a new SORBSEAL product,” she said. The new hub is part of a $38.5 million investment into a state-wide network of hubs, aiming to provide expert advice and support, minister for Regional Development and Manufacturing Glenn Butcher said.

The Gold Coast manufacturing hub in Nerang is now open to manufacturers for training. “We knew a hub on the Gold Coast was important to support the thriving local manufacturing industry,” Butcher said. “The Gold Coast is already home to many first-class manufacturers including PT Automaton, Patterson Glass, PWR Performance Products, Mastercut Technologies, Knotwood, King Springworks and Urban Turf Solutions, and we want to see more have the opportunity to grow and create jobs. “We have already opened hubs in Cairns, Townsville, Rockhampton and

Gladstone and now here on the Gold Coast, and will soon open another in Mackay,” he said. The Queensland government is committed to ensuring participants in the manufacturing industry are equipped to develop nextgeneration expertise in the long-term, Butcher said. “We’re continuing to invest to help our regional manufacturers thrive because they create good, long-term local jobs and significantly contribute to the sustainable growth of our regional economies,” he said. Manufacturers’ Monthly AUGUST 2021 23

MetalFabrication Getting the best gradings

Aluminium helps to reduce the structural weight of a ship.

PMIT shares its expertise with the Australian market on the best aluminium gradings for different applications.

RESS Metal International Technology Limited (PMIT) is a wholly owned subsidiary of Press Metal Aluminium Holdings Berhad who is a world-class producer of aluminium with markets and operations in the strategic locations of Malaysia, Southeast Asia, China, Australia, Europe, and the Americas. PMIT specialises in providing a complete, high value adding production chain from ingot production, billet casting, extrusion, bending, CNC machining, surface finishing, fabrication to delivery. Established in 1986, today PMIT produces and supplies materials for high specification applications, in the high-profile industries of Technology, Marine, Transportation, Infrastructure, energy companies and their projects. We work collaboratively with our customers to provide innovative turnkey solutions fit for the intended purpose. Working closely with some of our clients, exploring opportunities in technologically advanced materials that enhance performance across multiple elements such as design, strength, weight, and workability has afforded PMIT the insight to invest in the R&D of innovative aluminium grades and extrusion portfolio, continuously improving on our manufacturing capabilities. The early adoption of these innovative manufacturing solutions by our clients has provided them with ability to build lighter and safer structures with clear competitive advantages, due to improved efficiency and reduced resource demand in the project lifecycle. The global projection for transportation demands post COVID-19 is set to rise by circa 4.2 per cent CAGR up to 2050 coupled with the global drive toward decarbonisation by the same

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year these factors are challenging engineers, designers, and fabricators more than ever to look deeper into ways to optimise the build strategy, finding ways to reduce weight and improve efficiency. The transportation industry is a prime example where every kilogram saved results in either greater payload, higher paying passengers

Aluminium is fast becoming the material of choice for a lot of industries due to its superior strength and workability. volumes, greater fuel savings and where applicable faster transit times. These factors not only provide more cost-effective solutions to the value chain but also support the global environmental drivers due to reduced energy consumption. Focusing on the marine industry, particularly shipbuilding, one of the major areas of focus for any naval architect or designer is reducing the structural weight. Aluminium has become the material of choice due to the superb strength, workability, weldability and corrosion resistant characteristics for ocean going vessels. Typically, 5083 grade continues to be the dominant grade of choice for most aluminium shipbuilders,

due to its cost and availability in the world market. Over the last few years more and more shipbuilders/fabricators are using or exploring the use of 5383 grade aluminium. 5383 the name was registered in the mid 90s and promoted to the shipbuilding industry for the enhancements of substantial weight savings in vessel design, increase post-weld yield strength, increased fatigue strength and better corrosive resistant properties. Along with equal fabrication characteristics as 5083. 5383 grade is an appealing grade for architects and manufacturers who are pushing the boundaries in the design of some of the world’s fastest, largest, most impressive aluminium vessels.

5383 grade aluminium is designed to provide superior strength over 5083, allowing designers to reduce material thicknesses whilst still providing outstanding impact resistance and high corrosion resistance. Which combined, reduces the extent of heat input problems such as welding which cases distortion resulting in additional work and potential design impact. 5383 is typically used in high stress areas where a more robust welded structure is required typically this would be the hull and superstructure. The key advantages are as follows: • Stronger welded structures - High corrosion resistance • Structural weight saving - Less weight – more efficient transportation • Increased strength - Less welding required • Improved Structural fatigue - High strength • Increased space - Flexibility of design and function • Improved stability - Easier workability / machining Safety is the first and foremost consideration in vessel design, with these improved features 5383 provides engineers & designers with added assurance in their product selection. One of the least discussed benefits of 5383 is material handling. Until recently the utilising of 5383 grade manmonthly.com.au

Metal Fabrication aluminium throughout a vessel, even for non-structural elements was not seen as commercially viable within the marine industry due to long lead times, higher cost and minimal supply chain availability compared to the 6005/6082 extrusion that is more readily available. This is still very much the case for much smaller vessels. Shipyards and fabrication facilities must segregate 6005/6082 extrusion from 5383 to prevent incorrect material selection If 6082 is used where 5383 us required this could have severe consequences to the material composition and structural design. By using 5383 across the whole of vessel there are significant savings in material handling and storage, along with a more streamlined Bill of Materials, which in turn reduces stockholding and enable better strategic planning in inventory management. These additional value adding opportunities could balance the over front-end cost throughout the project Lifecyle. Especially when faced with an

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PMIT supplies aluminium alloys to various industries, including shipping.

aggressive build schedule. While we have specifically highlighted the shipbuilding industry in this article, the points raised, and the benefits associated would be systemic throughout the transportation industry. PMIT has positioned itself to

be the partner of choice in the production and supply of standard profiles tee, flat, angle, channel, i beam, rectangular, square, round hollow sections, or tubes in grades, 6005, 6082, 5083 and 5383 alloys. All in accordance with the most stringent criteria as set out and certified by all

major international independent verification bodies such as Classification Society Certifications of CCS (China), ABS (America), DNV (Norway), BV (France), and NK (Japan). To date PMIT has manufactured and supplied an assortment of 5383 extruded parts for several ocean-going high-speed aluminium passenger ferries. • 111m Catamaran - Europe • 100m Catamaran - Caribbean • 35m Catamaran - Australia • 76m Catamaran - South Korea In addition to providing aluminium finished products of the highest quality, PMIT can offer bespoke solutions and components as well as a suite of industry standard solutions that can reduce manufacturing costs and production time. PMIT is here to support our clients old and new on your next project to achieve a lighter weight, lower cost, and higher performance fabrications.

Manufacturers’ Monthly AUGUST 2021 25

Bearings Air seeders and planting equipment must be robust and reliable to handle varied conditions and critical timelines for modern acre farming.

Food and fibre production, with Simplicity Simplicity Australia speaks about how CBC bearings and drive equipment aligns with the company’s commitment to quality and reliability.

IKE the namesake, Simplicity Australia’s equipment is designed to simplify agricultural practice. And they do. Simplicity’s seeder machine is dubbed ‘Australia’s Favourite Air Seeder’ and the native manufacturer is a well-recognised leader in its field, offering the largest range of air seeders in Australia and employing over 80 people. Simplicity Australia’s name also reflects its humble beginnings. The first Simplicity air seeder being built in a backyard shed in the small town of Jandowae, Queensland in the late 1970s, using a simple auger-type metering system. That business was purchased by David Law in the early 1980s and it grew from the ground up in a very modest way, says General Manager, Troy Law, “with a core focus to design and manufacture high-quality planting equipment.” It’s an approach that has been successful, and one that Troy attributes to his father. “My father, David Law worked tirelessly to continuously develop 26 AUGUST 2021 Manufacturers’ Monthly

our product and the manufacturing process to meet the diverse needs of Australian farming. The original little air seeder sold in our local area and into Central Queensland. Over time, that expanded to a national presence, which required a wide variety of machine sizes and capability” explains Troy. “Our product strength is based in focusing on quality, reliability, innovation and product support. Today, our portfolio of planting equipment is extensive, and to my knowledge we offer the largest range of this type of air seeder in the world, with machines going from 1,500L through to 30,000L in many different formats.” While air seeders and planting equipment are designed to complete the important planting process efficiently, they must also be robust and reliable to handle the varied conditions and critical timelines that modern broad acre farming demands. To ensure the machines they manufacture are both in line with their commitment to quality and reliability, Simplicity Australia

relies on the expertise and supply of bearing and drive equipment provided by CBC. “We treat CBC as a company who specialise in bearing and drive systems. When it comes to purchasing products in that field, CBC is a go-to for us because they supply a large spectrum of products and have quality brands in their portfolio,” Troy expands. “In particular, we have a long history with Warren Beale, who is currently the CBC OEM Manager, and someone we have consulted with for decades. When it comes to developing a product with a specific bearing or drive train requirement, CBC is at the top of our list in terms of who we contact.” One of the key components Simplicity Australia trusts for use on its air seeder, is an NTN bearing. “We use an NTN bearing within our metering system. This is where the product (seed or fertiliser) is metered out into the airstream,” elaborates Troy. “Longevity and quality in a bearing is very important

for us in that regard, and the NTN bearing is a good fit. Many years ago, we developed a sealing system in the metering unit in order to prevent damage from contaminants and erosion of the bearing in this application.” Warren Beale, who runs the CBC OEM program, and works closely with Simplicity Australia, provides additional detail on this application. “The main application of the NTN bearing solution is on the metering box. It’s a trailerlike assembly with a massive bin attached – the bin is full of seed and fertiliser and trails behind the tillage equipment. The seeds are blown out and the metering unit acts as a dosage system,” explains Warren. “This can be adjusted to suit the size of the seed, how often you want to seed, and at what distance.” In conjunction and packaged with the Simplicity air seeder is their range of ground-engaging equipment, including the Allrounder, Territory and the SD-400 – which is a single disc planter. According to manmonthly.com.au

Bearings Troy, supplying a world-class planting package is very important to Simplicity, in order for the company to compete on a domestic and international front. “Our goals are kept simple by the awareness that our customers are constantly seeking the best farming practices and technology for their business. Their viability and profitability rely on efficiently and accurately planting their crop,” he says. “Understanding that drives us to continually develop our product, our manufacturing processes and our operational methods.” It’s also meant that the Simplicity Australia machinery has been in high demand, particularly after a bumper season in 2020. As such, the company needs to ensure it has a ready and secure supply of componentry stock to meet their manufacturing needs. Warren makes sure this is the case. “I’ve been working with Simplicity Australia for over 30 years and have an excellent understanding

Simplicity offers a diverse range of combination, liquid and granular machines. of everything they use, as well as a list of products and purchase history that I maintain and refer to in our meetings,” explains Warren. “We meet regularly to discuss what is upcoming, how many machines are being built, and how many bearings will be required and then we schedule out stock that way.” Moreover, CBC take forward orders and help manage an inventory so that Simplicity Australia always have surplus supply to draw on.

“We regularly speak with their purchasing officer regarding theirs and our stock holdings of critical components for their manufacturing plant,” Warren expands. “These are high volume sizes, and in some cases, they are unique items to Simplicity Australia that they cannot afford to be without, or it will jeopardise their manufacturing schedules.” At these regular meetings, Warren and the Simplicity Australia team agree on an amount of stock

CBC will hold strictly for them. “They give us a covering order number and draw down on that stock as required. Similar to a ‘just in time’ practice,” says Warren. “This way they do not have the expense of having to purchase a season’s worth of stock each time, but also retain the security of having stock available to them at any time.” Importantly, Simplicity Australia lean on CBC for engineering solutions too. It’s a level of trust that has developed over many years, and one that Simplicity Australia has come to rely on. “Not too long ago, we had made an error in a design and CBC was the company we went to, to consult on technical solutions for that product,” concludes Troy. “We trust them for continuity of supply. The last 12 months have been very tricky when it comes to supply chain with COVID-19. Our long-term history with CBC has given us peace of mind in the face of this challenge.”

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Manufacturers’ Monthly AUGUST 2021 27

Lifting Solutions Combilift’s 60,000th truck delivered Combilift has unveiled the 60,000th multidirectional forklift at Toowoomba-based steel manufacturer and supplier, Metroll Group.

HE Irish manufacturer Combilift recently marked a milestone when its 60,000th unit came off the production lines at the company headquarters in Monaghan, and was shipped to the other side of the world. The customer taking delivery of this special forklift is Metroll, a leading Australian manufacturer and supplier of steel building products including roofing, cladding, rainwater, structural and fencing. Metroll has branches across the country, and the new Combi-CB3000 will be a further addition to its fleet of 13 Combilifts that are operating throughout the Metroll Group. These range from 3t multidirectional units to a highly customised 10t model. Combilift number 60,000 will be working at the site in Toowoomba, and has been fitted with features such as 4.9m triplex mast with a 3050mm spreader to safely and easily manage the long loads that are typically handled by Metroll. “Like most businesses we are very busy and we’re also growing at a significant rate, so space has become a premium resource,” Metroll Toowoomba operations manager, Vic Josephs, said. “With this unit we can use our

Combilift’s Combi-CB3000 truck features a 4.9m triplex mast with a 3050mm spreader to manage long loads safely and easily.

28 AUGUST 2021 Manufacturers’ Monthly

space more efficiently while at the same time operating safely. Safety is of paramount importance,” he said. “This forklift allows our machinery to get into tighter spaces and for us to put our racks more closely together to maximise factory floor space.” Following the successful collaboration with Metroll in Australia, Combilift now supplies its trucks to the company’s California-based operations too. Metroll are expanding their overall fleet size from 14 to 24, with 10 new Combilift units on order since receiving the 60,000th truck. Combilift CEO and co-founder, Martin McVicar, said the first half of this year has by far been the best in the company’s 23-year history for the number of unit orders received – not just for Combi-CB models but across our complete product range. “This is a great achievement for Combilift, particularly as almost every truck we manufacture is a one-off, designed for specific and individual requirements,” he said. “There are very few other companies, if any, that can offer this level of customisation, while manufacturing in such volume.” Combilift is the largest global manufacturer of multi-directional forklifts, and an acknowledged leader in long load handling solutions. The company’s success is built on an ethos of innovation, flexibility and service. Founded in 1998, it has become the world’s fastest-growing forklift manufacturer, exporting more than 60,000 trucks to more than 85 countries. Country manager of Combilift Australia, Chris Littlewood, said Combilift was particularly pleased an Australian customer was able to receive the landmark machine. “The Combi-CB 3t model is the most popular unit in the Australian market and accounted for 50 per cent of the machines we sold in the year ending March 2021,” he said.

The successful collaboration between Combilift and Metroll has led to further business.

Following the successful collaboration with Metroll in Australia, Combilift now also supplies its trucks to the company’s Californian-based operations too. “We have often found that a recommendation from one country leads to sites elsewhere adopting the same material handling processes with our products,” McVicar said.

“We’d like to congratulate Metroll on taking delivery of our 60,000th truck, and thank them for their continued support over the years.” For more information on the Combi-CB3000 and other multidirectional units visit www.combilift.com For more information about the Metroll Group visit www.metroll.com.au/

The Combilift trucks have helped Metroll save space and operate more safely in tight factory floor spaces.

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Sensors Inline quality control in plastic injection moulding Bestech speaks with Manufacturers’ Monthly about providing reliable sensor monitoring systems for injection moulding.

HE trend in industrial manufacturing demand is forecasted to increase for the foreseeable future. Technological advancement will bring better automation and there will be an increased focus into sustainability and waste handling. Injection molding manufacturers offers large-scale production capacity with low waste generation. It has been extensively applied in the medical manufacturing industry. As the world battles to come out of the current pandemic, manufacturing of parts or components in medical devices is expected to increase in demand, prompting the need to ensure for a more efficient and streamlined production technique with 100 per cent of quality control. Modern injection molding systems are generally equipped with an automatic handling system for removal and storage of components. During automatic removal of the components, a decision on a “good/bad” component must be made within a short time frame. The purpose is to ensure that corrective measures can be performed immediately to prevent further product wastage. Most quality control system relies on batch or periodical testing, as the cost of performing 100 per cent checking are argued to outweigh its benefit. However, with the vast range of sensors currently available in the market, it is possible to design a system that can perform inline monitoring close to 100 per cent checking. Such a system can be developed through combination of different sensors and inspection techniques to enable easy and flawless monitoring. From Bestech’s partnership with global sensor company, MicroEpsilon, the business has the capability to design and supply the afore-mentioned QA system for the injection molding and many other manufacturing industries. manmonthly.com.au

For the solution, the industrial thermal imaging camera and inline color measurement sensor are combined to simultaneously measure and inspect the molding quality during production. The sensors and components are positioned in such a way to enable comparison between thermographic images from one video to another. This enables a direct comparison of the measured color values to a normalised standard.

Defect detection in injection molding The infrared camera has been consistently deployed in the production line for quality control and monitoring. They can capture the thermal profile of a component with up to six different views to allow the users to visually examine them. The data provides a global quality statement about incorrect temperature control of the workpiece, tools malfunction, visible geometry errors and hidden defects. The system can also be easily initiated and operated which minimises start-up rejects following periods of downtime or tool replacements. The test results are interpreted based on the difference between the reference image and the image taken at the real time. The identified temperature difference provides the basis for a good/bad decision. This can be freely specified in the software settings. Based on these results, defective components can be removed from the production line without having to stop the production. Furthermore, the system also has the capability to store the limit values for different components in the database which can be easily accessed and retrieved. It may produce a warning signal to the operator when extreme differences in results have occurred, which will prompt machine shutdown and production stop before further losses occur. This configuration

Infrared cameras with six different views can help injection moulding manufacturers find defects in the production line.

offers a 100 per cent traceability of data that are integral for continuous improvement in manufacturing.

Inline color measurement for enhanced reliability For components that pass the thermal imaging test, its color will then be inspected with the inline color sensor. In plastic processing, the random fluctuations in temperature, also known as “thermochromism”, cause changes in color. This problem is even more pronounced for red dyes due to difficulties in differentiating variation in color shades. A slight error in expected molding temperature may result in color deviation of more than 2ΔE. The reference data was stored in the system and error limits can be set to distinguish between good/bad products. By firstly measuring the temperature profile, followed up by direct measurement of color values, this system manages to achieve 100 per cent inline quality testing with good reliability and less timeconsuming. Both sensors can be directly installed in the production line thus minimising the need for retrofit and process modification. The sensors are also able to deliver fast response to avoid high rejection rates in case of production errors. Customised, engineered solutions for special applications are also possible with minimum costs.

There are a wide range of color measurement sensors for accurate measurement on different type of surfaces. Bestech supplies high precision inline colour sensor that can be readily used and integrated for industrial applications. The circular sensor is the most suitable for measurement on the highly reflective, shiny and metallic surfaces. It has 24 lighting optics that are arranged in a circular fashion around the receiving optics to provide continuous lighting which produces stable measurement regardless of the objects position. The standard sensor head with integrated transmitter and receiver can be used for measurement on matt and fine-structured materials. For inline applications, the ACS7000 color sensor offers a separated transmitter and receiver unit for measurements of self-luminous and transparent objects, such as film, glass or Plexiglas. The applications of precision sensors and measurement technology is crucial to advance industrial manufacturing capability. Bestech Australia draws its expertise in industrial test and measurement with a wide range of sensors, instrumentation and data acquisition. They pride themselves in not only supplying technology, but also assisting the endusers with full local technical support, from design, testing, commissioning and after-sales support. Manufacturers’ Monthly AUGUST 2021 29

Sensors

The VEGAMET series are highly visible and ready to use straight from the box.

High-performance control VEGAMET display and control units for comprehensive monitoring of process conditions.

HETHER in the water/ wastewater or building materials industry, processes can be particularly well monitored and represented with large displays and traffic light warning systems. These help operating staff to quickly grasp even complex processes and maintain an overview. A new generation of controllers from VEGA makes level and pressure measurement and control easier and more efficient. The VEGAMET series are designed to be highly visible and ready to use out of the box. “No matter if the controller is to be installed inside a switching cabinet, in a front panel or standalone in the field, we have a design that will fit,” said VEGA product manager, Ralf Höll. The high-contrast display offers options for a clear, well-arranged visualisation of measurement data. The display is particularly large in relation to the small size of the controller itself, which provides an overview that’s really easy to take in – even from a distance and in broad

30 AUGUST 2021 Manufacturers’ Monthly

daylight. Through a smartphone or tablet with Bluetooth, users can still access the controller from even further away. In this way, they can parameterise the device remotely and monitor measured values away from hazardous zones. In recent years, the range of tasks controllers must perform have grown considerably. To meet this challenge, many powerful functions have been packed into the three different housing versions. In addition to managing data acquisition, visualisation and storage, controllers nowadays have to make measured values and histories available at any time and any place. With their multitude of functions, VEGAMET series 140, 340 and 800 controllers also offer more complex tasks such as pump control, flow measurement, totalisation, data logging and calculation, including differential, summing, and averaging. Using a smartphone or tablet, the user can very easily and quickly set up and activate any of the diverse functions. “Simplicity and efficiency

With good sensors, processes can be well monitored and represented with large displays and traffic light warning systems.

are obviously very important to us. That begins with mounting, connecting, and commissioning, it extends right through to daily operation,” said Höll. Of course, every customer project requires a little customisation in its solution – but the basic accessories needed are often the same. It’s the little details that make an

application truly user friendly. When used outdoors, VEGAMET 800 controllers can be fitted with a suitable sun shield to ensure good readability in direct sunlight. If it’s necessary to protect the instrument from vandalism and prying eyes, the display can also be programmed to switch off automatically after two minutes. manmonthly.com.au

Awards Women in Industry finalists announced Finalists have been announced for the 2021 Women in Industry Awards, with the winners to be showcased online and through print.

HE awards aim to highlight the outstanding female leaders and their achievements across the mining, engineering, manufacturing, road transport, logistics, infrastructure, rail, bulk handling, and waste industries. Winners will be announced in the Women in Industry newsletter, as well as in Manufacturers’ Monthly, Australian Mining, Australian Bulk Handling Review, Prime Mover, Trailer magazine and MHD Supply Chain Solutions.

The finalists are: Business Development Success of the Year • Louise Johnson – Scientific Specialist, BOC • Puneeta Chellaramani – Director, KPMG Australia • Katherine Walton – Cyclone Specialist, Weir Minerals • Kylie Hollonds – Managing Director, GF Oats Australia • Lacey Webb – Founder & Director, Resource Hub

Excellence in Engineering • Narelle Dobson – Director Special Projects, Department of Transport and Main Roads, QLD • Brownyn Evans – CEO, Engineers Australia • Ashleigh Fulcher – Mechanical Engineer, Viva Energy Australia • Rachel Barrett – Senior Verification and Validation Engineer, Bosch Australia • Amelinda Ilardi – Project Manager, ANCA Excellence in Manufacturing • Heidi Bergman – Director of Manufacturing Sciences & Technology, Seqirus • Noelle Parlier – Chief Engineer, PACCAR Australia • Cori Stewart – CEO, ARM Hub manmonthly.com.au

2021

The Women in Industry awards highlight outstanding women and their achievements.

• Julie Jones – General Counsel and Company Secretary, Matrix Composites and Engineering Ltd • Shay Chalmers – Director, Strategic Engineering Australia Pty Ltd

Excellence in Mining • Carrie Heaven – Superintendent Mine Services, Glencore • Christine Morris – Director Human Resources, Komatsu Mining • Carly O’Loughlan – Director, Ore Contracting WA Pty Ltd Excellence in Transport • Merry Manton – Board Member, Transport Women Australia Limited • Penny Ford – Executive Director (Transport Planning Services), Department of Transport and Main Roads, QLD • Kirstyn Glass – Rail Operations Consultant, Trapeze Group Asia Pacific • Catherine Baxter – Chief Operating Officer, Metro Trains • Heather Jones – Director, Pilbara Heavy Haulage Girls Industry Advocacy Award • Megan McCracken – Chair, NAWO • Gina Rinehart – Executive

Chairman, Hancock Prospecting • Jo Sainsbury – Director, Kickass Women • Hermione Parsons – Director, Centre for Supply Chain and Logistics, Deakin University • Kylie Ward – Asia Pacific HR Director, Stantec Mentor of the Year • Larissa Rose – Director Consultant, Glowing Green Australia • Lidia Trehane – Software Engineering Manager, Bosch Australia • Christine Morris – Director Human Resources, Komatsu Mining • Angela Wiggins – Chief Counsel, BAE Systems Australia • Kylie Fraser – President of Consumer & Healthcare Group, Linfox

Rising Star of the Year • Monique Yap – Graduate Engineer, Weir Minerals • Louisa Jansen – Site Engineer, Fulton Hogan • Kirstie Looke – Crude Scheduler, Viva Energy Australia • Deanne Heier – Product Performance Specialist, Norske Skog • Isabella Freeman – Project Manager, RoadTek / Department of Transport and Main Roads, QLD

Safety Advocacy Award • Grace Kube – Graduate Process Engineer, Norske Skog • Merry Manton – Board Member, Transport Women Australia Limited • Ainsley Fish – Project Systems Representative, RoadTek / Department of Transport and Main Roads, QLD • Stephanie O’Dwyer – Manager Health, Wellbeing and Innovation, BlueScope Steel • Sabrina Sequeria – Project Engineer, Lighting Protection International

Social Leader of the Year • Anne Williams – Plant Operations Manager – Rail, John Holland • Penelope Twemlow – Director, KPMG • Jane Tiller – Ethical, Legal & Social Advisor, Monash University • Pranjal Pawar – Project Manager, Development Victoria • Jo Withford – Senior Project Engineer, Transport for NSW

Woman of the Year This is awarded to the overall winner, which will be determined from winners of each category. The category is proudly sponsored by ifm.

Manufacturers’ Monthly AUGUST 2021 31

Endeavour Awards Celebrating Australian industry during times of adversity Beckhoff Automation’s Australian managing director Nick Psahoulias speaks with Manufacturers’ Monthly about the company’s growth during COVID-19 and acknowledges the resilience of Australian industry during tough times.

INIMISING the risks has been a top priority for Beckhoff Automation since the COVID-19 pandemic hit Australia. Growing the business in the Australian market over the past year, while managing shutdowns amidst uncertainty, the company has been able to operate at full capacity without restriction. Part of its ongoing success is the reason why the company is proud to be a sponsor of the 2021 Endeavour Awards. Beckhoff Automation’s Australian managing director, Nick Psahoulias, said the company was fortunate to continue supplying manufacturers around the country during the pandemic. “Australian manufacturers took up the challenge to be more selfreliant and take control of a greater

portion of their internal capabilities,” Psahoulias said. “We are thankful for the enormous support we have received from Australian machine builders and integrators to provide locally made production machines for the growing Australian market.” The company currently employs 4,500 people, and as further strong growth is expected, Beckhoff plans to expand production capacities for individual product ranges by up to 30 per cent in 2021. Beckhoff has grown their team to bolster technical expertise, and increase turnover across many industries, including healthcare, pharmaceuticals, food, and beverage. Psahoulias sees the success as evidence of a high acceptance and demand for PC-based control technology. To ensure a stable supply

to the Australian market, servicing essential services was the company’s primary focus – despite heavily disrupted international imports. “The machine and factory automation sector has seen a significant jump in orders, and we foresee this lasting throughout 2021/22, especially with the current global thirst for technology that is causing a shortage of semiconductors,” he said. As Beckhoff continues to stay in a strong position during turbulent times, the company made the transition to working from home slightly more comfortable. “The flexibility we learned during 2020, as well as the increased acceptance of time-saving virtual meetings, has allowed us to start 2021 with great positivity and enthusiasm,” Psahoulias said.

Beckhoff Automation Australia managing director, Nick Psahoulias.

The business is currently processing record-breaking numbers in orders – some of the largest in the company’s history. Beckhoff Automation’s global

Machine and factory automation have seen big jumps in orders for PC-based technology globally.

32 AUGUST 2021 Manufacturers’ Monthly

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Endeavour Awards managing director, Hans Beckhoff, said business development is growing rapidly. “The global economy is currently on a very dynamic growth path in many business sectors,” he said. “Therefore, the expansion of our production capacities and the increase in productivity are particularly important this year. We will continue our investments in research and development and training with full intensity.”

The Beckhoff Automation ethos Through innovative products, Beckhoff in turn offers its customers innovative, creative, and advanced machines in their industry. “With the growth of existing industries, as well emerging industries such as green energy, hydrogen and battery power, the requirement for advanced automation technologies is in high demand,” Psahoulias said. Beckhoff is a company focused on providing New Automation

Technology, with emphasis on PCbased control using Industrial PCs. Products also include IO, Software, Machine Learning as well as the newly expanded motor series in the standard rotary as well as in the linear range and associated drives, with exciting expansions in XTS and XPlanar motion systems (flying tiles). “Beckhoff Automation is proud to support the Endeavour Awards, which highlight the exceptional innovation within the Australian marketplace,” Psahoulias said. “Taking time to recognise those who have contributed to the overall success of the industry is important; not only from a corporate success perspective, but also to share the possibilities and ideas with our peers. “These shared experiences help us progress as an industry and enhance our offerings.” He said the need to be more self-reliant, together with greater local investment, has seen more manufacturing return to Australian shores.

“Now we are seeing manufacturers invest in upgrades, expansions, and new installations to fulfill this need,” said Psahoulias. “Traditional markets are making way for new and high-tech industries, focused on tailored consumer needs, which are based on value rather than cost.” The focus, according to Psahoulias, will be data driven – with a collaborative technological integration into the manufacturing process – in order to reduce waste, increase throughput, and be more efficient and sustainable. “It is through the tools offered in IIoT and principles of Industry 4.0, that we would be able to achieve growth while reducing our ecofootprint,” he said. “The path to recovery will be paved with intelligent manufacturing. Its success will depend on choosing Australian-made products where possible, focusing on domestic consumption, while adding to the export market with a

Beckhoff Automation’s PC-based technology is in high demand.

value-add supply chain. “These shared experiences with Australian industry help us progress as an industry and enhance our offerings.”

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Manufacturers’ Monthly AUGUST 2021 33

Chains & Hoists Superior load chains from KITO Manufacturers’ Monthly finds out how KITO PWB reassures customers by delivering hoists that guarantee safety and reliability.

ITO is one of the few companies that manufactures both its hoists and its load chains. KITO is also the only hoist manufacturer worldwide that nickel-plates its own load chains. This combination provides the hoists with the unique benefit of safety and functionality, and excellent reliability. “The most important part of any mechanical lifting equipment is the inside workings – not what they look like on the outside. Just because something looks the same on the outside – does not mean they are made the same on the inside, With the KITO load chain, you are always in safe hands. A quality that delivers what it promises,” said Glenn Morgan, KITO PWB national hoist specialist. The precise manufacturing quality of KITO products is realised by following demanding production and inspection procedures that exceed the highest existing international safety standards. Therefore, KITO load chains are in demand in all parts of the world. KITO’s nickel-plating process help prevents hydrogen embrittlement, as the chain material can be penetrated by hydrogen molecules. Thanks to its special properties, nickel is especially well suited as a surface coating for many applications, such as the windmill and offshore industries. The load chains are electroless nickel-plated and feature an increased corrosion and abrasion resistance in comparison to zinc-plated load chains. The nickel-plated load chains characterize a breaking strength of 800 or 1000 N/mm2 respectively and bring additional advantages to the user such as wear-resistance and long service life. High tensile steel has a hydrogen embrittlement issue which reduces its strength when zinc electroplating absorbs hydrogen into the steel. KITO has been preventing this embrittlement risk by generating

34 AUGUST 2021 Manufacturers’ Monthly

Product advantages: • The only company that manufactures both its hoists and its nickel-plated load chains • AS1418.2 compliant • Longer service life • High reliability • Minimal maintenance

less hydrogen and eliminating absorbed hydrogen. The new nickel electroless-plated chain compared to the former chain features outstanding resistance to bending fatigue and improved properties, for instance, corrosive resistance, total elongation, and wear resistance with no lubrication (however, lubricant needed for use). It is also better protected against hydrogen embrittlement. The chart below shows the case-hardened chain properties for various surface treatments. (This chart may differ for varying chain diameters or operational conditions.) The load chains comply with the

quality class DAT or V, respectively. KITO’s load chains fully comply with the standard AS1418.2 and have been certified by the trade association BGHM (Institution for Statutory Accident Insurance and Prevention in the Woodworking and Metalworking Industries). Furthermore, KITO received for all its produced load chains the official certification stamp H23.

Salt spray test Below are the pictures of the nickel-plated chain VS Zinc-plated chain after sprayed with 5 per cent saltwater continuously for 120 hours to check rust.

Features: • Electroless nickel-plated • Reduced hydrogen embrittlement • Special production process • Two categories of KITO load chains: classification of the chains into load chains for manual chain products and load chains for electric chain hoists • Chains for manual chain hoists: Quality class T, Grade mark V (G100 – 1000 N/mm²) • Chains for electric chain hoists: Quality class T, Grade mark DAT (G80 – 800 N/mm²) Various types of KITO load and hand chains from stainless steel are available on request. For KITO’s buildto-order capabilities please contact our sales team at 1300 792 262 manmonthly.com.au

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OCTOBER 2021 – FABRICATORS’ SHOWCASE There are many different fabrication manufacturing processes and the process used depends on both the beginning material and the desired end product. In October 2021, we will be having a segment for Australian businesses who offer fabrication services to showcase their capabilities to the market, which states they offer their services in, and a chance to demonstrate the extent of their services to the industries that they serve. In every edition of Manufacturers’ Monthly, we’re proud to work with our commercial partners on content that helps connect you with your future customers.

Booking deadline: 01 September 2021

To book contact DANNY HERNANDEZ now danny.hernandez@primecreative.com.au | 0431 330 232

What’sNew New Variable Speed Drive (VSD) Brumby compressor The CAPS Brumby range of rotary screw air compressors has now been extended to include variable speed compressors to compliment the current fixed speed range. Units are available in sizes ranging from 5 to 15 kW. A Variable Speed Drive compressor will use a variable speed, or VSD drive, which allows the motor to actually ramp up and down, allowing for power consumption savings. Properly sized for the same end use, a VSD compressor can yield power savings upwards of 35 per cent in some cases. Energy is always a significant cost to any business and the inverter in the VSD system performs a “soft” start operation by ramping up the motor speed slowly, which reduces the high draw peaks that are typical when a fixed speed motor is started. This also helps protect electrical and mechanical components from the starting mechanical stresses that can shorten the life of an air compressor. So, overtime, choosing the variable speed option will save you up to 35 per cent in power cost but will also make your installation last longer and avoid downtimes. Other features include: • extra air storage capacity for spikes in air demand and longer cycle times; • integrated refrigerated air dryer and filtration package; and • national coverage, local support.

Company: CAPS Australia Phone: 1800 880 878 Website: caps.com.au

Modular inflatable fall Arrest Airbags and AirDeck Fall Arrest cushions Fall arrest cushions and decks prevent injury or death to personnel falling from height. They are a cushion between the falling person and the ground. AirDeck Fall protection decks and cushions prevents personnel that fall from height from hitting the ground. The modular designed, Fall Arrest Cushions recently launched into the Australian market by Giant Inflatables Industrial supplies are all soft-landing platforms that cushion a fall and can prevent serious injury or even death. In a normal single configuration, they are certified to protect an adult from injury from a fall of 2.6m. Common uses or soft-landing cushions They are commonly used on building sites, Aircraft and large vehicle servicing, truck and rolling stock loading and wherever operatives work from an elevated platform without railings to protect an accidental fall.

Robust Design AirDeck consists of a tough and flexible PVC liner which is protected by a woven polypropylene outer with a double layer on the top to protect it from falling objects. The liner is formulated to function down to minus 5ºC and as high as 50ºC. The valve is in two parts, with a non-return flap to enable easy inflation, and a leak-proof screw cap and seal to ensure pressure is maintained. The outer has a large flap at one end and an overlapping flap at the other to enable easy insertion and adjustment of the liner position. Company: Giant Inflatables Industrial Phone: (03) 9588 2626 Website: www.giantinflatablesindustrial.com.au

Modular Simple design They are a modular design. This means that from a small module, each being 750 x 750 x 2000 mm, a large fall deck can be created in minutes. When flat packed each module is 450x450x200mm. A great benefit of these systems is their flexibility and speed of installation. Inflatable bags can be carried by hand to the work area and laid out, ready for inflation – an easy process that takes no more than 30-40 seconds per bag, using one of three types of blowers. Tough and compliant AirDeck products are robustly manufactured and –importantly – they comply with HSE requirements for fall-arrest systems. They have also been tested by NEL and comply to the PAS59:2014 safety standard. manmonthly.com.au

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Abrasion resistant acrylic sheet – DONCHAMP SurfaceGuard Allplastics Engineering has responded to numerous requests from a wide range of industries such as picture framers; exhibition designers; retailers; glazing projects and many others for an acrylic that has an abrasion resistant surface. As most users are aware while acrylic has a wonderful range of applications and advantages, it can be susceptible to scratching in heavy traffic situations or due to constant cleaning/rubbing. With stocks available in 3mm and 4.5mm thick – DONCHAMP SurfaceGuard S1 hard coated sheets have coating on only one side which allows screen or digital printing on the other side. This also allows fabricated displays to be glued to surfaces making it exceptionally convenient for advertisement and other display purposes. The combination of functionality and visual attraction makes DONCHAMP SurfaceGuard panels an excellent choice for high traffic glazing and signage applications. The transparency of the panels, coupled with the high surface hardness, increased chemical resistance, plus reducing paint adhesion, enables DONCHAMP SurfaceGuard to be used in numerous applications. DONCHAMP SurfaceGuard has approximately 11 times the break resistance of glass and weighs considerably less than glass, making transportation easier and safer. The panels are easy to clean with a high resistance to commercial cleaning solutions. Advantages: • 5-year manufacturer’s limited UV warranty; • Excellent abrasion/mar resistance (pencil hardness 6H); • Increased chemical and paint resistance on coated surfaces; • Strength/mechanical properties; • Easy to clean and maintain; • Superior optical properties; • High Rigidity; • Good UV stability; • Light weight; and • Gluing possible on an uncoated surface. Applications • Picture framing; • Electronic components (displays);

• Poker machine / gaming displays; • Furniture industry – back painted/protection layer enabling gloss appearance; • White goods – Refrigeration parts; • Signage – Way-finding interior signage/directory displays; • Map protection; • ATM surrounds; • Machine guards; • Double glazing; • Permanent sneeze screens/anti jump counter screens; • Balustrades; and • Museums and galleries display. Available sizes • 2440mm x 1220mm; and • Other sizes available on request. Thickness • 3mm and 4.5mm; and • Other thicknesses available upon request. Company: AllPlastics Engineering Phone: (02) 8038 2000 Web: www.allplastics.com.au

PCD Adapters: time-saving termination from Treotham ILME has enriched the range of PCB interface adapters, enlarging the connectors’ application in the electronics sector. The new entries of the CIF series allow a precise cabling and an easy mounting as well as a reduction of the wiring costs, offering an efficient installation in power electronics or signal applications. The adapters are designed for printed circuit boards with thickness up to 2.4 mm and are provided with gold- or silver-plated contacts. The best product can be selected according to the customers application requirements. The new available solutions include: • CIF Q05 2.4: 5 poles, 10A/250V, compatible with CQ 05 inserts. • CIF Q07 2.4: 7 poles, 7,5A/250V, compatible with CQ 07 inserts. • CIF Q12 2.4: 12 poles + PE, 7,5A/250V, compatible with the special dedicated CQF/M 12 CIF inserts with PE contact equipped with rear 1 mm diameter pin for the mating with the PE contact of the adapter. The installation can be completed with the dedicated interface contacts for each of the adapters. The new PCD adapters are available from Treotham Automation.

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Company: Treotham Automation Pty Ltd Phone: 1300 65 75 64 Web: www.treotham.com.au

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What’sNew Embedded Box Computer with 6th/7th Generation Intel Core i3/i5/i7 Processor Interworld Electronics has released the BOXER-6640 multi-core embedded controller from Aaeon. The BOXER-6640 is a high performance standalone embedded PC featuring sixth or seventh generation Intel Core i socket type processor, fanless operation, extensive I/O, compact size, and robust construction. The BOXER-6640 is based on the Intel H110 chipset to provide a state-ofthe-art multi-core embedded platform. Supported processor options include: Seventh generation Core i7-7700T, i5-7600T, i3-7300T and Sixth generation Core i7-6700TE, i5-6500TE, i3-6100TE. The BOXER-6640 is equipped with two SODIMM socket supporting up to 32GB of DDR4 system memory, two Gigabit RJ-45 Ethernet connectors, four USB 3.0 ports, three USB 2.0 ports, Three RS-232 ports, one RS-232/422/485 port and 8-bit DI/O. A 2.5” SATA hard drive or a mSATA SSD can be internally mounted for operating system and data storage. System expansion is possible via two full size mini-card slots and one LPC connector. The on-board Intel HD graphics engine supports high resolution displays and provides two HDMI or DP outputs via combination connectors as well as one VGA output. The BOXER-6640 can be powered from a 9~36V DC source. An optional 240VAC power pack is also available. The unique heat sink and fanless design of the BOXER-6640 coupled with an operating temperature range of -20°C to 55°C ensures long-term reliable operation in industrial and embedded environments. The BOXER-6640 complements Interworld’s wide range of embedded controllers. Its powerful processor and diverse I/O make the BOXER-6640 embedded controller the perfect solution for factory automation and machine vision applications. Features include: • extreme computing power and graphic display capability; • desktop grade socket type processor;

• support for DDR4 ECC or non-ECC SO-DIMM, up to 32GB; • VGA and 2x HDMI/DP (combo display ports); • 4x USB 3.0 ports; • 2x Intel GbE LAN ports; • 8-bit digital input and output; and • wide range DC 9~36V input. Company Name: Interworld Electronics Telephone: 03 9593 7555 Web: ieci.com.au

ATDC’s unique Double Diamond trellis door has many industrial applications The Double Diamond trellis door is a key lockable, heavy duty steel door which is capable of folding sideways and retracting out of the way when not in use. It is also able to pivot/hinge aside back against a wall or post so as not to occupy much storage space when unlocked and open. The door has passed both the dynamic impact and simulated climbing tests of Australian Standards AS 4687-2007 for temporary fencing and hoardings meaning that it provides a formidable barrier which is difficult to climb over. It is also difficult for an individual to reach through the mesh due to the construction of the lattice which is very tightly interwoven, and which results in a pitch between the cross links of only 65 per cent. With all the above factored in, the Double Diamond’s applications to secure factory warehouse entrances, loading dock areas, showrooms, factory doors and windows and the like is self-evident. It is also a great loss prevention tool to assist in controlling internal stock and can also be used as an additional safety device when installed in front of dangerous factory machinery. In addition, the product can be fitted with a keyless locking device to comply in certain instances with the Building Code of Australia for emergency egress. Furthermore, when constructed as a mobile trackless barrier the Double Diamond has been tested against prevailing OH+S provisions making it easy and safe for factory staff to operate. manmonthly.com.au

Company: The Australian Trellis Doors Company Phone: 1800 657 435 Web: www.trellisdoors.com.au

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A Computerised Maintenance Management System to manage critical assets An unmaintained piece of equipment is a dangerous one. Allowing staff to continue to operate such equipment is reckless and can lead to serious consequences, not to mention prolonged downtime. In addition, safety in the workplace is of paramount importance and maintaining a tool that can ensure the highest levels of operational health and safety (OH&S) within the workplace will not only lead to a safe working environment but also a productive one. A Computerised Maintenance Management System (CMMS) allows for the early identification of operating issues, as well as keeping a sound record of your equipment’s maintenance or lack thereof. This allows you to identify any trends that could lead to the unsafe operation of your equipment or put a cap on any downtime that may occur due to overuse and under maintenance. MEX offers a number of options to ensure our clients are compliant with current state and federal OH&S legislation. The MEX CMMS provides a framework to identify, report, and control any risks, hazards, and unsafe conditions arising during our customers’ operational and maintenance activities. MEX also provides the ability to record what assets a company owns and manages, any maintenance work that needs to be performed or has been completed on an asset, and all the information on manpower usage, spare parts, costs, and asset failures. This makes the MEX CMMS more than just a mechanism to capture data, asset details, and maintenance strategies, but a

promoter of safe maintenance. Used correctly, MEX can help you make your workplace safer, your equipment safe to operate and your staff free from harm. Should anything happen, you are backed up with a comprehensive history of work performed and safety procedures to follow. Company: MEX Phone: (07) 3392 4777 Web: www.mex.com.au

The highest performing solids-handling pump available Gorman-Rupp has just announced the release of the Eradicator version of its high-performance Ultra-V Series wastewater pump. Some applications are tougher than others. Whether you are dealing with today’s new sewage of sanitary wipes, plastic bags, feathers, hair, sludge, stringy material, or any other type of debris, downtime costs you money. The Ultra-V Eradicator is able to deliver higher pressures than any other solids handling self-priming pump, while reducing blockages in wastewater streams from rags, wet wipes, undigested hay, and feathers. The new pumps are an extension of Gorman-Rupp’s Ultra-V series pumps that are heavily used by sewage treatment plants and meat process plants. The Eradicator Solids Management System now comes as an option with new design features including an aggressive self-cleaning wear plate incorporating a number of notches and grooves, as well as a patented lacerating tooth that helps break up stringy materials and scrape them off the impeller vanes, passing them through the pump discharge without impacting performance or interrupting service. A special cover-plate is incorporated to make it safer and easier for operators to access pump internals, without disconnecting any of the inlet or outlet piping. For existing Ultra V Series installations where stubborn, clog-prone materials are affecting uptime and maintenance costs, the Eradicator Solids Management System is now available as a retrofit kit and can easily be installed on any existing Ultra V Series pump in the field. The upgrade kits include everything you need to put the best self-cleaning pump technology in the industry to work for you! The pump is available in standard cast iron or with hardened iron internals to cope with abrasive applications. Pumps are capable of flows to 100 litres per second and pressures to 90 metres.

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Superior performance • T he Ultra V Series and VS Series solids-handling, self-priming centrifugal trash pumps offer up to three times the pressure and up to 60 per cent more flow; • A vailable in a variety of pump station configurations or stand-alone in 3”, 4” and 6” sizes; • T he superior solids-handling and increased pressure capabilities of the Ultra V Series pumps make them ideally suited for a variety of industrial and sewage applications; • Greater efficiencies; • Self-cleaning features; • Reduced footprint; • Unique configuration capabilities; • Further Improved solids-handling; and • Externally removable suction check valve. Company: Hydro Innovations Phone: (02) 9898 1800 Web: www.hydroinnovations.com.au

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