Australasian Timber Magazine - June 2019 by Provincial Press Group

JUNE 2019

MANUFACTURE • TECHNOLOGY • DESIGN • CONSTRUCTION Incorporating Australian and New Zealand Timberman – Established 1977.

Architects opt for boulder approach

Program raiseS timber to new heights Timber framing: the only sustainable choice

Innovation in timber engineering www.hundegger.com.au

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NEWS

Boardwalk upgrade and beautification is barefoot bliss

400-metrelong boardwalk on Australia’s iconic Sunshine Coast has reopened to the public having undergone substantial refurbishment. Situated in Noosa, the updated boardwalk offers seating, viewing points and LED lighting with movement sensors and timers, to maximise the pedestrian experience and complement Noosa’s World Surfing Reserve and Unescobiosphere reserve status. It is complete with a surfboard-shaped shower, which was handcarved locally using Accoya wood. Architect Grant Calder of Flexure was com-

missioned by Noosa Shire Council to oversee the design and construction phases with minimal environmental impact both during the build and post-completion, a deciding factor in the replacement strategy. The existing boardwalk, handrails and public seating were replaced with an all-new wider, curving structure. All decking, seating and stairs are constructed from Accoya®; a world leading high performance wood product that offers significant environmental and performance benefits. Its superior dimensional stability, durability and reliability means it’s not susceptible to rot,

australasian

Incorporating Australian and New Zealand Timberman – Established 1977.

June 2019, Vol. 27, Issue 4 Established 1977

warp, shrink or swell. It is a lightweight material which can withstand the harshest of climates with minimal maintenance requirements. The high thermal break of Accoya® in direct sun-

mentally sound choice. The boardwalk has been designed to be in keeping with the natural setting. It has retained 99% of the existing coastal rainforest and has already received the

“Showcasing our environment while protecting it too” light and warm climates means that there is no risk of splintering, making it a barefoot-friendly material for pedestrians. Accoya® is sourced from FSCâ certified forests and is Certified Cradle to Cradle™ (C2C) Gold in recognition of its sustainability credentials making it an environ-

Publisher and Chief Executive: Hartley Higgins General Manager: Robyn Haworth Editorial: John Hudswell j.hudswell@ryanmediapl.com.au (08) 7127 6370 Advertising:

coveted Regional Green Space Award from the Australian Institute of Horticulture. This section of the coastline is inhabited by koalas and other native animals, and it is the gateway into the National Park. Accoya is also non-toxic and 100% biodegradable, which is key for protecting for the

Kent Humphrys k.humphrys@ryanmediapl.com.au Adelaide: (08) 8369 9516 Timber Classifieds: k.humphrys@ryanmediapl.com.au Adelaide: (08) 8369 9516 Design and Artwork: Peter Frezzini and the NEM Creative team

boardwalk’s surroundings. Completed below budget and two months ahead of schedule by Hutchinson Builders, the boardwalk features over 60m3 of Accoya wood which was supplied by Britton Timbers’ subdistributor Gowan Lea Timbers. “Our primary focus for this project was quality; we wanted to design a boardwalk built to last, that curves between the trees and offers many places to stop, rest and enjoy the natural setting and views,” said Grant. “Accoya was the natural choice - the product combines durability in a soft wood that is better than the highest du-

rability hardwood, and therefore it’s very easy to build with. Its 50-year guarantee offers peace of mind and reduced maintenance requirements. In addition to that, its sustainability is important to us – this boardwalk showcases our environment while protecting it too.” Noosa Heads is renowned for its surfing beaches and pristine environment in addition to the scenery of the 40 km² Noosa National Park. The boardwalk is along the popular stretch connecting the area of Little Cove to the entrance of the park, allowing pedestrians to enjoy views over the beaches and ocean.

Subscriptions: subs@forestsandtimber.com.au Adelaide: (08) 8369 9532 Accounts: Adelaide: (08) 8369 9514 Postal Address: 630 Regency Road, Broadview, South Australia 5083 Phone: (08) 8369 9555 Fax: (08) 8369 9501

FRONT PAGE: A 400-metre-long boardwalk on Australia’s iconic Sunshine Coast has reopened to the public having undergone substantial refurbishment complete with a surfboardshaped shower, which was hand-carved locally using Accoya wood. Read more in the article above.

Conditions: The opinions expressed in Australasian Timber Magazine are not necessarily the opinions of or endorsed by the editor or publisher unless otherwise stated. All articles submitted for publication become the property of the publisher. All material in Australasian Timber Magazine copyright © Ryan Media. All rights reserved. No part may be reproduced or copied in any form or by any means (graphic, electronic, or mechanical including information and retrieval systems) without written permission of the publisher. While every effort has been made to ensure the accuracy of information, the publisher will not accept responsibility for errors or omissions, or for any consequences arising from reliance on information published.

AUSTRALASIAN TIMBER June 2019

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NEWS

Emerging Australian leaders travel the world to discover timber advancements WoodChat Episode 8 launched

ngineering students from across Australia have been benefiting from exposure to the most upto-the-minute technical developments and innovations in timber construction from across the globe. As the latest episode of WoodChat explains, Forest and Wood Products Australia (FWPA) regularly sponsors students to attend the World Conference on Timber Engineering (WCTE) – one of the world’s most prestigious event in timber

engineering, engineered wood products and the design of timber structures. For the last eight years, FWPA funding has allowed outstanding post-graduate students engaging in timber-focused research to apply for financial support for their attendance. In 2018, eight students were selected and awarded a $3,500 bursary to attend the event in Seoul, South Korea. Alastair Woodard from FWPA’s WoodSolutions education program, said the initiative accelerates the career paths of emerging leaders amongst Australian engineering graduate and postgraduate stu-

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dents, through transfer of knowledge from leading global timber talent. “We had meetings with each of the students about what they wanted to learn and who they wanted to meet, before introducing them to the relevant international timber experts. Knowing they can call upon these people right throughout their careers makes this such a valuable networking experience,” said Alastair. “Once back in Australia, the students returned to their universities and gave presentations about what they learned. There has been a great flow-on effect from bringing back

their excitement, enthusiasm and knowledge and sharing it with their peers.” Our WoodChat hosts also caught up with a number of students for a rundown of their experiences. Kristopher Orlowski, student at the University of Melbourne, said the knowledge gained through his attendance proved invaluable for informing his current research project. Kristopher is working with an industry partner on the development of a post-tensioned (strengthened or reinforced) timber-based prefabricated panelised structure. The aim of his research is to understand the limitations and develop solu-

AUSTRALASIAN TIMBER June 2019

tions to advance the use of this novel form of construction. “This system was originally developed to tie the structure down to the foundations for construction purposes,” explained Kristopher. “From the advanced research in this area presented at the conference, I’ve learned you can use this technology as a method of self-centering for earthquake design, which is a benefit we hadn’t considered. “From a personal perspective, it was valuable to see the way people present their final work, because I’ll be presenting the findings and conclusions of my own thesis soon,” said Kristopher.

This episode is part of the second series of WoodChat podcasts, and follows topics including how 3D printing can be used to turn timber waste into a high-performance construction material and the increasing use of Unmanned Aerial Vehicles (UAVs) in forestry. The WoodChat series represents FWPA’s commitment to exploring new ways of communicating industry news and innovations. Each episode in the series includes in-depth conversations with experts on recent discoveries, innovations and initiatives. You can listen to WoodChat on SoundCloud and iTunes.

NEWS

Aspiring humanitarian awarded top apprenticeship honour

he 2019 Jim Brookes Australian Apprentice of the Year has gone to NSW’s Thomas Payton, who has been recognised not only for his outstanding work ethic, but also for his admirable ambition to use his skills as a carpenter for humanitarian purposes. The Jim Brookes Australian Apprentice award is partnered by Stratco Australia and is tied into the HIACSR Australian Housing Awards, which are the ultimate platform to showcase the talents of the nation’s top builders and designers. Thomas was nominated for being a motivated

Engineered Wood Products Association of Australasia

carpentry apprentice who is always looking for new learning and experience opportunities. The judges were also impressed by Thomas’ humanitarian ambitions and his vision to give back to communities using his trade skills. Thomas is hoping that when he finishes his apprenticeship he can volunteer to do building work in countries that have experienced disasters. Thomas’ boss, Jacob Pullen of JMP Building, had nothing but praise for his young employee. “He looks for assistance when required, and takes on board feedback. He is highly

competent and has the ability level far beyond his training level,“ said Jacob. HIA NSW Executive Director David Bare, said the HIA-CSR Australian Housing Awards program was unsurpassed in the residential building industry. “Well done to Thomas and to his host for recognising his immense potential. “At a time when we need more apprentices to enter the building industry, it’s great to see apprentices take on the challenge of working hard to realise the rewarding career they can have in the industry,” Mr Bare said.

Look for EWPAA certified wood products

This (June) is my final edition as editor of Australasian Timber, bringing to an end 14 years in the role. Bruce Mitchell (formerly Rural Press and The Advertiser) is the new appointee. <b.mitchell@ryanmediapl.com.au> 08 8369 9521 There are far too many people to thank individually for the assistance I have received, so, in general terms (and to everyone) please accept my grateful thanks for educating me, encouraging me and, when necessary, castigating me. It has been a fantastic learning curve made easier by a group of people who know the industry inside out and yet who are willing to share that knowledge. That constitutes a special breed of people in a very special industry. Finally, just a few words (from an old saying) that I feel are extremely appropriate --- It is relatively easy to break a single twig yet almost impossible to break a bundle! The more you unite the better the industry can become.

The mark of safety, reliability and trust.

+61 7 3250 3700 | inbox@ewp.asn.au

Thanks again for your patience, persistence and passion.

www.ewp.asn.au |

John Hudswell

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AUSTRALASIAN TIMBER June 2019

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NEWS

Mid-rise Advisory Program helps raise timber to new heights in Melbourne

he announcement of a new eight-storey timber office tower vertical extension by developers GPT Group and ARM Architecture is the culmination of more than 12 months advisory work by the FWPA advisers who worked with the GPT project team, providing solutions to a wide range of issues relating to building with timber. “Over the course of

many meetings we have assisted in the selection of an ECI (Early Contractor Involvement) to progress design and pricing,” said Gerry Neylan, WoodSolutions Mid-rise Advisory Lead Program Manager. “We also provided advice on timber products and suppliers, general advice on structural, acoustic and fire engineering and responded to questions from the GPT senior manage-

ment through the project team.” Information provided by the team also included assessment of overseas projects and the applications and availability of engineered timber products including cross laminated timber (CLT), laminated veneer lumber (LVL) and Glulam. “A project such as this demonstrates the value of the WoodSolutions Mid-rise Advisory

Program, not only to the program partners, who I would like to thank for their support, but to the industry as a whole,” said Ric Sinclair, FWPA’s Managing Director. “We expect a significant growth in opportunities to drive new demand for timber building systems as companies involved in development, design and construction become more familiar and confident with using timber.”

■■ Gerry Neylan

■■ Ric Sinclair

Providing the nudge to improve your business In-house hiring on Vekta’s entire product range Recent studies by both MYOB and the Commonwealth Bank of Australia have revealed that 80% of small businesses delay the adoption of technology offering long-term benefits, despite more than half (58 per cent) claiming to have a good personal knowledge and understanding of technology. Results highlighted that SME owners will not pay their own wage, dip into personal funds and rely on credit cards to manage cash flow, working capital and business investment. To compete - Production costs need to be lowered and productivity needs to be increased. The solution - Implement automation and technology. What do you need - Revenue, cash or the ability to borrow money. Basically assets that will satisfy the increasing demands and needs of the bank. Herein lies the dilemma - You know that a linear saw (or any automation/technology) will help your business grow but you are not ready or unable to invest in a capital expense. The presumed financial risks are holding you back! The banks will not take on the risk, preventing your ability to get the technology that is necessary for you to compete and grow. Traditionally, there have been two options availableTake the risk - take on that higher interest loan, make the deal or do whatever is needed to fund the capital equipment. Forget the idea - you’re not in a situation now or the near future to invest in capital equipment. There is now a third option - Hiring! Vekta Automation is excited to announce that they are now able to offer an innovative, customer focused solution to the technology versus investment dilemma! In-house hiring on Vekta’s entire product range So how does it work? During your agreed hire period, Vekta provides the equipment, all of your technical support, servicing and software upgrades for a flat monthly fee. If, at any point, either before or after the hire contract expires you decide that purchasing the equipment outright makes sense, the hire agreement includes an agreed upon formula for calculating what the purchase price

will be at that point in time. There are no penalties or hidden figures. Your equipment isn’t locked in with a particular nail plate provider. The intention of this is to help companies, particularly small to medium size fabricators, invest in the technology they need to be competitive and to grow. By hiring directly, a customer that might not have the assets to purchase outright, can still get the equipment they need to grow. Another advantage, the hire payments will likely be considered an expense (tax deductible) where as a loan repayment isn’t (only the interest is tax deductible). As a result, a hire arrangement is likely to create a tax advantage over an outright purchase (independent financial advice needs to be sought). It’s time for SME owners to take back the power over their business assets and have access to the technology they need to continue to be competitive in the industry. As behavioural scientist, Dr Ponnampalam identifies; “The unfortunate irony is that when implemented effectively, these technologies can enable individuals to gain back precious time to invest in their wellbeing; which in-turn fuels improved

AUSTRALASIAN TIMBER June 2019

performance, productivity and creativity. These results suggest that small business owners need a nudge to adopt these time saving technologies.” Vekta’s innovative hiring solutions - providing the nudge to improve your business.

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NEWS

New brand reframing forestry in the eyes of the public Ultimate Renewable™

orest and Wood Products Australia (FWPA) has launched Ultimate Renewable™, a new brand that offers a universal, positive communications message for the sector to share. Eileen Newbury, National Marketing and Communications Manager at FWPA, said it’s all about reframing

forestry in the eyes of the public. “The messages underpinning the brand will aim to educate the public that Wood is The Ultimate Renewable™ resource, as it can be replanted and will continually grow back,” Eileen said. “By making and reinforcing the association between wood and the

word ‘renewable’, we are aiming to encourage the community to embrace forest and wood products across the supply chain.” FWPA will be encouraging as many industry players as possible to access The Ultimate Renewable™ branding via the FWPA and WoodSolutions websites, and incorporate it into their

Pacific Timber Engineering Conference

Building links between fabricators and researchers Already described as a conference that will have “major proportions and outcomes”, the fifth Pacific Timber Engineering Conference will be held in Brisbane this July. Hosted by the Future Timber Hub, ARC Industrial Transformation Research Hub for Tall Timber Buildings, together with The University of Queensland’s School of Civil Engineering, PTEC 2019 aims to build links between fabricators and researchers in sharing the latest developments of timber in construction. The conference, being held from 10-12 July at the Brisbane Convention and Exhibition Centre, will feature worldrenowned experts from multiple fields and concerns regarding timber construction, from fire safety to logistics. They include representatives from Arup, BVN Architecture, Engineered Wood Products Association of Australasia (EWPAA), Griffith University, Holmes Fire L.P, Hyne Timber, Lendlease, MiTek, Multinail, Queensland Government, Queensland University of Technology, RED Fire Engineers, Rothoblaas, The University of Melbourne, The University of

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Queensland, Tilling Timber, TimberED Services, University of NSW, University of Sydney, University of Technology Sydney, University of the Sunshine Coast, Western Sydney University, WoodSolutions, and XLam There will also be delegates from the University of British Columbia and the University of Waterloo (Ontario) in Canada, the Nanjing Forestry University, Shanghai Real Estate Education Center, Tongji Architectural Design (Group) Co., and Tongji University in China, Chile’s Pontificia Universidad Católica de Chile and Finland’s Metsa Wood. Also represented will be Japan’s Building Research Institute, Hiroshima University, Kogakuin University, Kyoto University, National Institute of Technology, Suncoh Consultant Co., The University of Tokyo, and the Tokyo Institute of Technology, New Zealand’s PTL Structural Consultants, Scion, University of Canterbury, South Korea’s Chonnam National University, National Institute of Forest Science, and Seoul National University as well as University College London and the University of Bath and the University of Oregon

own collateral and communications. “The brand will promote wood and forestry as unique compared to other renewable resources, thanks to the versatility and utility of timber. After all, it’s the only renewable resource that can be used to build and create – you can’t build a house from sources such as solar or wind,” Eileen said. “The fundamental goals are to drive demand for wood and wood products, attract local and international financial investment and prompt regulatory and educational changes – all of which will contribute towards growing the forestry industry here in Australia and beyond.” The Ultimate Renewable™ brand resulted from extensive collaboration and consultation between FWPA and the industry.

Research consultancy Pollinate was engaged by the Australian Government to host workshops with 70 industry CEOs and managers from across Australia. From these workshops, it was agreed the biggest impact could be made through the creation of more positive positioning to be adopted across the industry. To back up the insights gained through these industry workshops, focus groups were conducted with consumers, exploring attitudes and testing various brand concepts to pinpoint the messages and elements that resonated. FWPA will act as the central point for the coordination and marketing of The Ultimate Renewable™. At the same time, FWPA will be phasing out its existing branding

■■ Eileen Newbury, National Marketing and Communications Manager at FWPA.

on Wood. Naturally Better™. Since its launch in 2009, many companies have used this branding on their websites, letterheads and signage, and FWPA will now make contact with these licensees to support them with the migration to The Ultimate Renewable™. The new brand was strategically launched around Australia starting in Melbourne, then Sydney and Brisbane, followed by Perth, Adelaide and Hobart.

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AUSTRALASIAN TIMBER June 2019

NEWS

Timber framing – the only sustainable choice AKD invites their customers to “Put Your Name Here” on timber framing promotion campaign

ur industry is often challenged with the healthy environment of compete or collaborate?! AKD is taking the approach that it’s both and helping work in industry to determine where collaboration is best value. One such example is in the area of promoting the credentials of timber framing solutions for Australian homes. Industry workshops earlier this year revealed that our industry’s timber products’ supply chain isn’t as powerful as it could be, in terms of promoting the benefits of structural timber framing. Whilst a new industry-wide initiative aims to address this, AKD has already done some ground work with its “12 days of reason” campaign and cooperative promotional material with customers on “why more builders and home owners choose timber for their house frames”. AKD’s National Marketing Manager, Christine Briggs, says that “it’s a product category that isn’t known for strong manufacturing company brands and yet, it is one of the most dominant product solution categories in building, and with great environmental credentials”. Most of us in our industry know and believe this. However, our industry and individual companies haven’t been historically great at consistently and professionally promoting this

message outside of our industry and especially including our whole supply chain – promoting to builders and home owners in particular. The valuable opportunity here from a marketing perspective is to reinforce the decision nearly every builder makes in Australia to use timber framing for the structure of the houses they build. They are the trusted expert on this with prospective new home owners taking their advice. We also recognise that home owners are getting much more involved in material selection with the Internet of Things, especially when it comes to the environmental credentials of their new home. As well as the ethical choice of timber, home owners are looking for financial peace of mind about one of the biggest investments they will ever make in life and having a timber framed home is key to this peace of mind. AKD’s framing promotional message can be viewed in a Flickabook format on their website and for AKD customers, they can have their own co-branded flyer by just contacting their local AKD account manager. https://www.akd.com. au/Why%20pine%20 framing/index.html AKD is looking forward to working across our supply chain and all of industry to make the timber promotion campaign and the new industry branding initiative a success.

AUSTRALASIAN TIMBER June 2019

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Why more Australian home builders and owners choose timber framing ✔

✔

Proven and Popular Lightweight timber framing is the popular choice for Australian homes. Decades of experience have ensured that the system is safe, reliable, cost-effective and well understood by designers, professional builders and even experienced DIY’ers. Owners and occupants can be assured that they are gaining the advantages of a proven building method.

Ease of renovation When a family outgrows their home, more space is needed, or you buy a home requiring renovation, timber framing is simple and easy to work with. Whether it’s removing existing framing, adding more timber framing or both, the ready availability of designers, materials and tradespeople familiar with the material make it an easier process.

Why more Australian home builders and owners choose timber framing

Simple installation of services Fire predictable Timber frames can be easily drilled to install plumbing A home’s timber framing is usually protected by often brick on the exterior andEase of renovation and electric cables, unlike some materials that require Provencladding, and Popular When a its family outgrows their home,grommets more space isto protect cable insulation during Lightweight timber framing is the popular choice cushioning plasterboard on the interior. Timber maintains needed, or you buy a installation home requiring renovation, for Australian homes. Decades of experience and limit longer term damage to plumbing structural integrity for a long time as it chars at a timber framing is simple and easy to work with. have ensured that the system is safe, reliable, due to expansion and contraction or corrosion. predictable rate. Whether it’s removing existing framing, adding more cost-effective and well understood by designers, timber framing or both, the ready availability of professional builders and even experienced DIY’ers. Insulating Termites and Durability designers, materials and tradespeople familiar with the Owners and occupants can be assured that they are Timber framing helps insulate In designated termite areas, it is important to install material make itaan easier process. gaining the advantages of a proven building method.

your home as it has a higher R-value than many other materials. This means termite barrier system to build termites out. This is Simple installation of services Fire predictable doesn’t act plumbing as a ‘thermal bridge’, conducting because, regardless of protected the material for the frames can bethat easilyitdrilled to install A home’s timber framing is usually by usedTimber energy from side of a wall to the other. anditems electric cables, unlike some(heat) materials that one require cladding, often termites brick on thecan exterior frame, still and eat through other such cushioning grommets to protect cable insulation during plasterboard on the interior. Timber maintains its as flooring, joinery and plasterboard if they have Renewably and to responsibly sourced installation and limit longer term damage plumbing structural integrity for a long time as it chars at a access. They can also cause damage to electrical due to expansion andMost contraction or corrosion. Australian-sourced timber is covered by either predictable rate. cabling. Today, in areas subject to termite attack, one or both certification systems, Australia’s Insulating Termites and Durability timber framing is made from wood safely treated to helps insulate your home as it has a Timber framing In designated termite areas, it is important to install a Responsible Wood, which is endorsed by the world’s so that is no longer In R-value fact, than many other materials. This means higher termiteresist barriertermites, system to build termites out. This is a worry. largest certification system the Programme for the thatwell it doesn’t because, regardless of the material for thehouses are many Australian timberused framed overact as a ‘thermal bridge’, conducting Endorsement of Forest Certification (PEFC), or the energy (heat) from one side of a wall to the other. frame, termites can still eat through other items such 100 years old which shows the longevity of wood. Forest Stewardship Council. This means that the wood as flooring, joinery and plasterboard if they have Renewably and responsibly sourced access.Strong, They can stable also cause damage to electrical youtimber use has beenbyproduced in an environmentally and quiet Most Australian-sourced is covered either cabling. Today, in areas subject to termite attack, one or both certification systems, Australia’s responsible and sustainable manner. Since the properties of timber are so well timber framing is made from wood safely treated to Responsible Wood, which is endorsed by the world’s understood, timber-framed house resist termites, so that a is no longer a worry. In fact, won’t be Environmental advantage: Low embodied energy largest certification system the Programme for the noisy, astimber it doesn’t and during many Australian framedexpand houses are wellcontract over Endorsement of Forest Certification (PEFC), or the Wood has the lowest embodied energy of all common 100 years old which shows the longevity of wood. temperature changes and risk prematureForest cracking Stewardship Council. Thismaterials. means that the wood building This is a measure of the energy you use has been produced in an environmentally Strong,instable and linings. quiet plaster (usually produced by greenhouse gas-emitting responsible and sustainable manner. Since the properties of timber are so well

generators) that is used to convert the wood in trees to Low-cost flexibility understood, a timber-framed house won’t be Environmental advantage: Low embodied energy noisy, as it doesn’t expand and contract during Today, most framing systems are prefabricated Wood hasor the lowest framing embodiedtimber. energy of all common temperature changes and risk premature cracking built offsite. However, any last-minute changes or building materials. This is a measure of the energy Environmental advantage: Stores carbon in plaster linings. (usually produced by greenhouse gas-emitting variations are easily made onsite by carpenters from the atmosphere generators) that is used to convert the wood in trees to Low-cost flexibility equipped with all the tools they need. Of course, if Choosing wood removes greenhouse gasses from the framing timber. Today, most framing systems are prefabricated or theyHowever, need extra timber, it’s as close built offsite. any last-minute changes or as the nearest air. Approximately Environmental advantage: Stores carbon half the dry weight of wood is hardware variations are easilystore. made onsite by carpenters from the atmospherecarbon, absorbed from the atmosphere by a growing equipped with all the tools they need. Of course, if Choosing wood removes greenhouse gasses in from the tree. Using timber buildings stores the carbon for as Fast to timber, assemble they need extra it’s as close as the nearest air. Approximately half the dry weight of wood is long as the building exists or the timber is reused or Prefabrication, flexibility and builders’ knowledge hardware store. carbon, absorbed from the atmosphere by a growing recycled. of how timber frames are assembled, (joints, tree. Using timber in buildings stores the carbon for as Fast to assemble 2 long as the Prefabrication, flexibilitytie-downs and builders’and knowledge connections, bracing) combine to building exists or the timber is reused or recycled. of how timber frames are assembled, (joints,

deliver fast, efficient buildings to lock up stage.

connections, tie-downs and bracing) combine to deliver fast, efficient buildings to lock up stage.

To find out more visit

To find out more visit YOUR COMPANY woodsolutions.com.au woodsolutions.com.au LOGO HERE The website The website for wood for wood

Australian, Reliable Sustainable Naturally www.akd.com.au

CO O2

Business profile

When opportunity knocks on wood

If opportunity doesn’t knock, build a door – or in this case a whole building! By Mandy Parry-Jones

hen automotive engineers in Australia were shown the door due to an industry that was fast shutting down, they turned to other industries -- in many cases aerospace -- but there were some who turned their talents to far more imaginative tasks. One of these was Tim Newman, an engineer with Holden and General Motors who has since moved into the building trade, not as a tradie but as the general manager of Timber Building Systems (TBS). He took on that role two years ago after consulting to the company and helping turn their ideas for offsite building manufacturing to reality by implementing lean production – a well known and proven man12

ufacturing system in the auto industry. Sure, offsite building is not new though you could say it is still ‘newish’ in Australia but the way that TBS is working with it adds a new twist to the way it has been done. Most of it has been based on a cassette system where services are channelled through a wooden cassette or variations on that theme. However, TBS has streamlined it and added its own features to make it a manufacturing process that incorporates its own patented connection system into the engineered timber panels.

Patented system TBS’ patented integrated engineered timber panels feature a continuous post tensioning system specifically designed for use in multi-storey struc-

tures. The engineered timber panels provide exceptional bracing and compression properties whilst the steel post tension tie-down anchoring system provides excellent resistance to lateral loads caused by wind and seismic events. While the company developed a posttensioning connection system they then took it much further with a complete engineering production line method – a design-led process. Four projects using the TBS system have been completed so far, with a 12-apartment complex 75% manufactured and due to be installed in June “We’ve built a stand alone building – two storeys; a 1000 square metre office in Penrith (NSW), we placed building on top of a functioning shopping arcade in South Yarra

(Melbourne), and we did another small building in Penrith,” he said. With four projects under their belts what has been learnt? “The main thing we’ve learnt is that we need to make sure we get good 3D models from the architects and clients,” Mr Newman said. Otherwise it can be challenging and time consuming to design from a 2D drawing that isn’t up to spec.

Good BIM models a must “We have found that in future projects we are going to insist on a good BIM model and then go through a rigid sign off process with that BIM model before we start our shop drawings to ensure we have everything in place for the project to be successful. “Our aim is to make sure that we always de-

AUSTRALASIAN TIMBER June 2019

liver on quality, project timing and cost.” Delivering precise models is nothing new to architects but what is new is supplying them so early in the life of a project. “We need to have a signed off model a lot earlier than you typically need to on a construction project,” Mr Newman said. “Things like the location of power points, duct work, structural beams - everything needs to be tied in and then frozen to get the most out of prefabrication. “Once we freeze it all we can’t really change it because we’ve allocated a manufacturing slot on production line and the team’s working on shop drawings and as soon as they’re complete we start manufacturing – it’s essentially already built.” Basically, shop draw-

ings go to the production line where the CNC machinery does its work producing the panels. Many of the production systems are automated and TBS uses the auto industry’s principles of Design for Manufacturing and Assembly (DFMA).

Two approaches DFMA is the combination of two approaches – Design for Manufacture which means the design for ease of manufacture of the parts that will make up the product, and Design for Assembly which means the design of the product for ease of assembly. At the end of the line the finished panels are ready for despatch, this all sounds remarkably easy. In many ways it is easy, but it requires a great deal of organisation and planning as the panels themselves are

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business profile sophisticated pieces of engineering incorporating the TBS patented connection system that allows cost effective and quick assembly which is suitable for commercial, residential or any type of multi-level building. These panels are versatile in that they can be made to order allowing for an architect’s design brief – large span, double height, full span glazing and so on. And using timber translates to a reduction in overall building mass by a factor of at least 50%. Materials used are sourced from accredited suppliers and the fabrication process reduces waste compared with conventional construction. The final step is delivery the panels onsite. Not all projects lend themselves to the TBS system and when projects come in they are evaluated by the team and if the project doesn’t fit it doesn’t run. “If we think they can be modulised and the building suits our system, we will then do an initial quote. Then we

will work with the architect or the owner depending on who the client is, to work through the design and to modify the design to make it more efficient to build,” Mr Newman explained. “Then we do a final price and contracts, and we start an intense design program where we work with all the services, all the structural engineers, and the architects to do a really accurate 3D model. “Once that’s complete it’s signed off and there are no more changes. Then we do shop drawings and purchase material and start production. “It’s quite a different way to approach the construction of a building when you have to manufacture it much earlier.”

Last Planner System TBS plans the install when they first look at the project by looking at what’s called a ‘Last Planner System’. They look at the final install of the job and what has to happen on that day and work back from that. The Last Planner System is a cascade

planning technique that allows for better control in order to reduce variability at the construction site. One of the upsides of using this building technique is definitely costs though not without some qualifications. “At the moment, as far as costs are concerned, we are on a par with conventional building if you don’t look at the whole project cost,” Mr Newman said. “When you look at the whole project cost we can eliminate scaffolding, we shorten the amount of time we’re onsite reducing things like traffic management and crane time “We also shorten the amount of time from a financial point of view the holding costs for the job are reduced because we can be manufacturing the building at the same time, or before, they start onsite. “So, the complete time onsite is reduced. when you look at the complete project there are cost benefits but when you look only at the building it’s on par.”

The stuff that also makes it shine is that it can go three storeys and above, that’s where it is very cost effective, because it is a post tension system it can get good height for a timber building. “We’re starting to push - we’ve got a seven-storey job coming up in the future,” Mr Newman said. “I think the limitations are we’re not in the single storey dwelling unless it’s a difficult install or difficult to build - the job in South Yarra (Melbourne) was very hard to build conventionally, so that job suited us; jobs on top of other buildings because it’s a lightweight structure but if it’s a conventional house, where we’re competing against that mass market we’re not cost competitive.

Repeatability “We’re suited to projects that have repeatability in design, or difficult site conditions, and timber buildings three storeys and above.” The South Yarra job was a challenging proposition where two apart-

ments were to be constructed on the rooftop of a shopping arcade, which was located on a narrow bustling inner suburban road in Melbourne where there was no lay up area and a very small footprint for a crane. TBS arrived on Wednesday and finished by Friday – it was a 2.5 half day build. The factory fabricated floor panels were installed quickly followed by the walls and exterior, they all slotted together perfectly with windows already in place, staircases built and minimum disruption to traffic. The thing with new techniques or processes is getting established not only in the marketplace but also with architects and designers, sometimes it’s difficult to convince people to use your system. “I think it’s different for everyone, some people are more open to modern methods of construction than others. For us as a company we needed to get some buildings up and demonstrate how capable our team is, and now we’ve done that it’s getting

much easier,” Mr Newman said. “We’re fending off lots of enquiries now and we look like we’ve got plenty of work for the rest of this year and into next year. As we put up more buildings people get more comfortable with the system and the company.” That of course, leads to company growth and TBS is no exception, last year they hired 14 new people mainly production staff and already had five engineers many of them ex-automotive engineers. The production line is a mix of carpenters and ex automotive production workers who understand the process and can work easily with the system and engineers. Mr Newman said “we have a great team of people at TBS and we just scratching the surface of what we can do. The factory is now running at a good rate, we are building a two-bedroom apartment every three to four days and we are continuous improving both speed and quality”. With a number of exciting projects in the pipeline it will be a good year for TBS.

■■ Left to Right: Tim Newman – General Manager, Brian McCarthy – Operations Manager, Ross Smith – Design Manager, Darren Wylie - Production Manager

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AUSTRALASIAN TIMBER June 2019

Frame Australia

Architects opt for boulder approach in Ceres project

n amazing residence at Merrawarp Rd Ceres (near Geelong in Victoria) utilising alltimber Glulam and CLT is currently under construction and already an iconic structure on the horizon. The concept design for the “Royd Clan’s House” was inspired mainly by the boulders and the remains of the previous house, and will

be featured at the ‘Timber Offsite Construction’ conference this month. Architect Nadine Samaha from Level Architekture explained “I wanted to create a structure which emulated these boulders coming from the ground. “Strong winds on the hill consolidated the idea of fragmenting the house in pavilion clusters which reduces the wind turbulence and appear as boulders. “Scattered stones from the remains of the previous house are

brought into the existing structure as support for internal stairs. This concept also responded to the need for playful architecture for the clients’

lenge for Nathan Benbow of Vistek engineers and Robert Mansell from Hyne Timber in design of the house structure, which is comprised of

“The total volume of timber in the project is 40 cubic metres of Glulam and 180 cubic metres of CLT” active young boys,” she added. The objective of building completely in timber provided a chal-

Glulam portal frames arranged in one of the primary axes of each pavilion. The floor and roof dia-

AUSTRALASIAN TIMBER June 2019

phragms are Cross Laminated Timber (CLT) supplied by XLam Australia, and the inclined wall of each pavilion is constructed with CLT to create a shear wall perpendicular to the portal frames. Glulam beams and CLT panels were fabricated with CNC machinery to ensure all elements could be assembled with a high degree of precision on site, which is crucial for a structure with unique and complex geometry. The total volume of

timber in the project is 40 cubic metres of Glulam and 180 cubic metres of CLT, which in Australian Pine Plantations will be re-grown in just 17 minutes. The Ceres project will be a highlight of the Project Panel session program at the ‘Timber Offsite Construction’ conference this month. Introduction of building project discussions is a new feature at the event and offers an opportunity to engage with all the key participants in construction projects.

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For more information call us now on 1800 088 809. MicroPro® is a registered trademark of Koppers Inc. or its subsidiaries. MicroPro® timber products are produced by independently owned and operated wood preserving facilities. © 2018 Koppers Performance Chemicals Australia Pty Ltd. Global GreenRate, GoldHEALTH, Global GreenTag and GreenTag PhD are regsitered trademarks operated under licence by Global GreenTag Pty Ltd.

Frame Australia

■■ Vertical office extension of 5 storeys at 276 Flinders Street, Melbourne, VIC

■■ Our Lady of the Assumption Catholic Primary School in New South Wales has become the first ever school in Australia to be transformed using Cross Laminated Timber (CLT).

Jam packed program for Timber Offsite Construction 2019

ore than 40 industry professionals will converse with delegates on day two of the Timber Offsite Construction 2019 conference and exhibition, promising to deliver diverse and thought-provoking panel sessions and workshops. Tuesday morning’s (18 June) panel sessions will focus on several of

Australia’s outstanding building projects using offsite timber construction systems. Key participants will discuss challenges and share insights into the design and build process of their projects. Developers, architects, engineers, builders, fabricators, and building materials suppliers will discuss their involvement in the following projects: Engineered wood office buildings for Ballarat GovHub, Ballarat, VIC;

Residence in Glulam and CLT at Merrawarp Rd, Ceres, VIC; The Our Lady of Assumption Catholic Primary School, Sydney, NSW; Vertical office extension of 5 storeys at 276 Flinders Street, Melbourne, VIC. Afternoon workshops are set to create open discussion on the “nuts and bolts” for offsite building projects. Delegates will have the opportunity to discuss Cost Engi-

neering guides, comparisons between systems, panelisation, software and manufacturing technologies, including timber connectors, Fire Protection Compliance and regulatory code changes. Conference Director Kevin Ezard said the conference and exhibition leads the way for global development and innovation. “The expanded twoday program meets the need for more focused topics. Our panels and

workshops provide an overview on the pathway for offsite construction and talk through real projects.” Mr Ezard said. “We’ve assembled the best of the best, locally and globally giving our delegates access to people that are directly involved in the latest technology and construction developments.” The Timber Offsite Construction Conference and Exhibition will take place on Monday 17 and Tuesday 18

June, at Melbourne’s Crown Promenade. The increased interest in the sector has also led to the conference move to a new, larger venue comfortably accommodating the expected 400 attendees, a record for the event. In addition to the impressive line-up, exhibitors from across the globe will display the latest products and systems for offsite timber construction and mass wood systems.

Construction and wood products in focus The 2019 ‘Timber Offsite Construction’ conference and exhibition will focus on the latest developments for design and building of timber and mass wood systems, with more than 70 local and global experts in the two-day program. Opening session speaker Assoc Prof David Chandler (who will address the building industry) commented “Australia’s construction costs have risen at a faster rate than any other sector of the economy over the last decade. “During this time there has been no measured productivity off-set, while construction costs have largely become accepted as being a function of a high cost of living economy. “New projects have been committed on the basis that their projected costs can continue to be passed on to clients and the public, however the reality is that Australia’s construction industry has yet to face up to the urgent need to become measurably more competitive,” he said. Another compelling speaker, Duncan Mayes, from forestry and timber company Timberlink Australia,

natural polymers from trees providing exciting new products and end uses from forests.” The Speakers program on Monday will present topics under the headings ‘Building the future’, ‘Offsite Systems’, ‘Manufacturing’ and ‘Construction’. Tuesday morning will comprise Project Panel sessions featuring key participants in the design and build process for a selection of outstanding construction projects. One project is a recently completed 5-level commercial office building above existing premises in Melbourne’s CBD, with a highlysustainable design and innovative construction using lightweight materials with a structural steel grid and cross-laminated timber (CLT). Afternoon Workshops will engage ■■ Aveo apartments CLT construction delegates in discussion on a range of significant topics to be considered in design and management of Offsite building are not fully conducive to the objectives of reducing projects. fossil depletion, carbon footprint and healthy living,” Frame 2019 titled ‘Timber Offsite Construction’ he said. will be held on Monday and Tuesday 17-18 June at “Wood can bring positive solutions to address Crown Promenade Melbourne. For more details and many of these challenges, with research and develregistration visit the website www.frameaustralia.com opment now enabling the world’s most abundant will focus on both climate change and health and wellbeing. “Energy efficiency of buildings is increasingly in the spotlight and today’s building methods and materials

AUSTRALASIAN TIMBER June 2019

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Award winning example of the ultimate renewable in action

esponsibly sourced wood is the only major building material that helps tackle climate change. It’s renewable – “the ultimate renewable” – it stores carbon for the life of the building and has much lower embodied energy – “upfront carbon emissions” – than conventional, more carbon-intensive building materials. “When people think of renewables, they tend to think of wind farms or solar panels, but they don’t think of forests or building with wood,” said David Rowlinson Make it Wood Campaign Manager, Planet Ark. “Wood is the only major renewable building material currently available anywhere in the world. “At Planet Ark we often talk about a concept called “Ecological Footprinting” – living on nature’s interest, not its capital. In a Yale University study completed in 2014, the research18

ers concluded that the world’s forests contain a total volume of wood of 385 billion cubic metres. They also found that an additional 17 billion cubic metres is grown every year, of which we consume 3.4 billion cubic metres, about 20 per cent of the additional growth. Using wood we are building using nature’s interest, not its capital. No other building material can make that claim,” David said. By way of an example the tallest timber building in the world was, until recently, a university residence building in Vancouver, Canada, known as Brock Commons. It is 18 storeys or 53 metres tall, and incorporates 2,233 cubic metres of Cross-Laminated Timber (CLT) and Glued Laminated Timber (Glulam) in its structure.

Re-growth rate “Calculations have shown that the volume of timber used will be regrown in US and Canadian forests in a mere six minutes. Similarly, an average-sized Australian frame and truss house will contain about

12 cubic metres of pine, which will be regrown in Australian pine plantations in less than a minute. “When wood is harvested today, it’s replanted for tomorrow. That’s why wood is called ‘the ultimate renewable’. “In many parts of the world, including Australia, the renaissance of timber construction

but the overall building height was raised to match the height of Macq 02, its neighbour. The hotel’s architectural form is a contemporary expression of the old timber warehouses that used to be the vernacular buildings which defined Hobart’s waterfront. “The heavy timber framing forming the external balconies is a con-

“The renaissance of timber construction is developing rapidly”

sustainable construction material becomes more widely understood, it is important for designers to take this responsibility seriously and only specify certified timbers. This is particularly the case in Tasmania where forest practices are at the forefront of public consciousness. Public buildings or those commercial buildings with a public interface such as Macq 01 are increasingly being constructed using timber, and certification is a critical component of this public awareness.”

Robust character is developing rapidly,” David said. There are many fine examples of this, including the recently completed Macq 01 building, a 114 suite hotel constructed on the site of a former warehouse and quarantine shed in Hobart, winner of the Multi-Residential category in the 2018 Australian Timber Design Awards.

Same footprint The hotel occupies exactly the same footprint as the former shed,

temporary visual metaphor referencing these old piers’ robust, no frills construction, but now adapted to suit a very different function. This contextual relationship, carrying on the architectural spirit of the old pier buildings, is something that is well understood by many Hobart residents,” he said. Architects Circa Morris-Nunn, who designed the project, have a proud history of innovative timber use. “They believe that, as the value of timber as a

AUSTRALASIAN TIMBER June 2019

The external White Cypress shiplap cladding, supplied through Frencham Cypress, who provided full chain of custody certification, was chosen for its robust character and its ability to grey naturally and age gracefully, even in an exposed marine environment. White Cypress was used in many sizes for the cladding of the skin, and balconies were used to provide shading and privacy, and also to break down the scale of the facade.

White Cypress was also used for the decking and the incaves of the apartments, having been harvested from the Responsible Wood/ PEFC Certified Barakula State Forest in Western Queensland, supplied by Hurford Wholesale. The ground floor corridor was lined in White Cypress, finished by hand with an orbital sander, and pine framing was used to construct the complex faceted form at each end of the building. The built environment is the primary source of CO2 emissions in Australia and around the world. Following the lead taken by Circa Morris-Nunn on Macq 01, the use of more responsibly sourced wood in construction undoubtedly has the potential to significantly reduce the impact of climate change.

Project: Macq 01 building, Hobart, Tasmania Design: Circa Morris-Nunn Photography: Adam and Stu Gibson

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Planers & Profilers

Unique technology boosts machine efficiency

anadian-based Gilbert has come a long way in just over three decades. In fact, it is now regarded as a market leader in the design, manufacturing and marketing of forestry, sawmilling, construction equipment and track and grooming systems Gilbert Product’s team has developed a unique expertise in designing the most efficient planer equipment in the world. Almost 20 years after is introduction to the market, over 120 units have been sold and installed worldwide. In operation in nearly 10 countries including Canada, United States, Germany, New Zealand, Denmark, Brazil, Australia and Sweden, the Gilbert Planers are known to be the fastest in the world and have the highest efficiency rate due to the unique-to-Gilbert pullthrough technology. Gilbert Mass Timber Planer: This planer is built for big timbers such as Glulam, CLT, log cabin beams and more! The Gilbert Mass Timber Planer features state-of-art renowned technology, safety systems and automatic adjustments for high quality Mass Timber. Our first machine is now in operation in the southern USA in a very impressive Glulam site. Built to the same highquality standards which established its reputation for its planing equipment, the Mass Timber Planer was designed to meet the high expectations of the engineered wood industry

for the production of glulam timber, CLT timber and all types of beams. The equipment has a heavy-duty frame and is designed to plane mass timber up to a thickness of 16 inches and a width of 36 inches. Furthermore, the Gilbert Automatic Positioning System which controls the cutterheads and axes ensures optimal operating precision allowing for the production of high-quality lumber. Gilbert High Speed Planer will run at speeds up to 4000 feet per minute and over 300 lugs per minute! This model of planer is offered to mills who want a high speed production, best lumber finish and require the most Heavy-Duty Machine. Gilbert 6 Roll Planer is designed for mid to high planermill speeds and production. It runs at speeds up to 3000 feet per minute. Its compact design will fit very well in an existing layout. Gilbert S Series Planer a new generation planer, affordable and flexible, is designed for mills who want to do more than conventional planning. It runs at speeds from 300 up to 1800 feet per minute. This model is the solution to diversified value added products. Gilbert Moulder Planer is recognized for its strength, versatility and high quality results. It is designed to produce all profile and special products, as well as high quality construction lumber. Gilbert offers the Moulder opportunity to all of its models of planer.

AUSTRALASIAN TIMBER June 2019

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Planers & Profilers

Company history 1986 : Entreprise S.G. is founded as a maintenance and repair service for sawmilling equipment. 1987 : Les Equipements Industriels de Roberval Inc, specialized in the production of spare parts intended for Entreprise S.G., is created. 1988 : Introduction of the first Gilbert felling head. 1993 : Les Équipements Industriels de Roberval brings another innovation into the market: the unique Gilbert snowgroomer for snowmobile trails grooming. The success of this product combine with the growing demand for felling heads compel the first expansion of the physical plant. The company name is changed for Gilbert-Tech Inc. 1995 : The company starts the marketing of its unique high rotation system for felling heads. This innovation will literally modify the logging operations by increasing significantly the productivity. 1996 : First exports to the United States. 1997 : After two years of R&D, Équipements Gilbert tests the first Gilbert planer prototype. This product is designed to serve the needs of second wood processing factories always looking for better ways to increase their productivity. The company becomes the only Canadian manufacturer of high performance planers. 1998 : The first Gilbert chipping board edger is installed. It’s designed to facilitate and improve the recovery of wood and offers the possibility to manipulate highly fragile pieces. 2000 : Introduction of the first high-speed planer with an operating speed reaching up to 2000 linear feet per minute. This planer surpasses the maximum production of all imported planers by 33%; Équipements Gilbert, Entreprise S.G. and Gilbert-Tech merge together under the name of Les Produits Gilbert Inc (Gilbert Products Inc); Gilbert Products Inc. becomes ISO 9001:1994 Registered. 2001 : Gilbert Products enters into an OEM agreement with Timberjack-John Deere for the commercialization of the high rotation felling heads for the North American markets; Gilbert high-speed planers continue to evolve. With a maximum speed of 3000 feet per minutes, the first unit is successfully installed at the Chantiers Chibougamau factory.

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AUSTRALASIAN TIMBER June 2019

2002 : Gilbert telescopic stick boom is introduced; this innovation allows the forestry machines to have a larger cutting area without moving the feller buncher; The reputation of Gilbert snowgroomers is growing and the performance of the machine represents huge advantages for snowmobiles clubs. 2003 : Gilberts’s innovative pull-through technology sets the new standards in the sawmilling industry. This technology offers fast ROI; Gilbert Products is ISO 9001-2000 Registered. 2005 : Introduction of Gilbert 6 roll planer. Compact design, highest efficiency and no bridge: an industry first!; Gilbert planer-moulder is launched on the market. It is designed to do all profile and special products as well as construction products through the same machine. 2007 : In order to respond to the growing demand for high-speed planers, felling heads and snowgroomers, Gilbert Products invests in a new state-of-the-art factory. 2009 : Gilbert develops and introduces the new RTS Series groomers equipped with rubber-tracks. It’s an instant success based on performance, versatility and comfort. 2010 : Gilbert Products is ISO 9001-2008 Registered. 2011 : Gilbert Products celebrates its 25th Since its foundation, the company distinguished itself with versatility and capacity to innovate by pushing its products toward the highest levels. 2012 : Gilbert launches GM Series : bruschcutter-mower, a patented concept, that attaches to the side of a motor grader for roadside maintenance. 2014 : A new division is launched: Gilbert Construction Division. It includes a serie of vibratory pile drivers marketed under the name GRIZZLY MultiGripTM. 2016 : Gilbert celebrates its 30th anniversary. The company is internationally recognised for the quality of its equipment and the diversity of its offer; The company introduces the S-Series planer. Ideal for small to mid-sized lumber operations, the S-Series Planer is designed to run at feed speeds from 300 to 2000 FPM and is the ultimate machine to produce value added products; Gilbert launches the Gilbert RTS Classic Snowgroomer, the latest snowgroomer model of the RTS Series.

PLANERS & PROFILERS ■■ Textured Finish - The Powermat 1500 can produce textured surfaces on mouldings with an attractive design. The possibilities of ornamental mouldings with irregular surfaces are almost unlimited.

New era for planing and profiling

Powermat Series designed with a revolutionary new operating concept that no other moulder can offer

laning machines and moulders have long been used for longitudinal processing of products in solid wood, engineered wood, panels such as MDF, plastics and other composites and are therefore the centrepiece of production facilities. This is where maximum value creation is applied to the workpiece, so quality and reliability are essential; two aspects that Weinig, as a world market leader, embodies like no other company. Profiling mould22

ings of all types have always been Weinig’s core competence and with the introduction of the Powermat Series in 2004, Weinig launched a new era for planing and profiling machinery. Weinig moulders are ingrained with decades of experience and technology is always at the forefront of setting new standings with innovations. Basic machines can be upgraded with intelligent options to fulfil individual requirements, providing optimal solutions to give you a competitive edge. Weinig

planers and moulders offer a variety of spindle configurations, which means they can be specified perfectly to your application – and the applications are almost endless. The fundamental machine design, from solid machine bases with precise machining tables, and fences at exactly the right angle ensure overall superiority when the machine dynamics are brought into the equation: spindles with high and true running accuracy, a strong feed system and the corresponding pressure elements. The per-

fect interaction of these components guarantees smooth transportation in a defined position through the machine.

Optimal machine The Weinig Powermat Series represents the optimal machine for profitable production for any application and company size – from small workshops to industrial producers. From the Powermat 700 to Powermat 3000, the machine covers the widest range of applications, whether it’s profiling or moulding, window production, beam

AUSTRALASIAN TIMBER June 2019

planing, flooring production or pre-planing. With its modular design, the Powermat Series can be customised to your individual requirements in terms of quality, flexibility and performance and can be customised for special solutions. The intelligent machine controls, automatic spindle positioning and the patented PowerLock System guarantee faster, easier and set up times. The Powermat Series is designed with a revolutionary new operating concept which no other moulder can offer. The Comfort Set concept in-

cludes a wide range of wrench free adjustments for pressure and guiding elements, which can be performed quickly, accurately and without error, resulting in superior quality. Development of the Weinig Powermat 700 saw the birth of the next generation in the Powermat Series and is configured to be the perfect entry-level moulder in Australia. The Powermat 700 has been developed as a reliable, affordable moulder specifically for small to medium-sized business and is well priced to fit small

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PLANERS & PROFILERS outstanding surfaces at maximum feed speeds.

business budgets. Suitable for window components, stair components, moulding and profiling, the Powermat 700 can be configured to suit your joinery or milling operation. The standard 7,000rpm spindle speed offers even more performance, ensuring greater lineal production every day without sacrificing high surface quality.

Launched at Ligna

Production increases up to 15% Compared to conventional moulders, production increases up to 15%. The option of 8,000 rpm spindle speed allows for even higher increases, which perfectly meets productivity and cost effectiveness. The Memory Plus Software makes it possible to perform dimensional or profile changes in the blink of an eye and all settings can be stored for perfect repetition when needed. The Powermat 700 certainly sets a new standard for four-sided processing. Behind every highperformance machine, there must be a design concept that puts you in a leading position to control costs, guarantee scheduled production and delivery times and cater to your customer’s wishes. The Weinig Powermat 1500 does just this, incorporating decades of experience in an exceptionally designed moulder as a standard model. With the Powermat 1500, you will experience the full capability of a Weinig moulder, giving your business a new perspective. Supplemented by useful extras, the Powermat 1500 can be perfectly adapted to your individual needs, resulting in a machine coping with the most challenging application and still delivering the highest standard in quality. With the Powermat 1500 you can produce textured surfaces on mouldings with an attractive design. The possibilities of ornamental mouldings with irregular surfaces are almost unlimited. Spindle speeds are perfectly

■■ Intuitive Machine Control - Complete dimensional or profile changes in the wink of an eye with MemoryPlus. All settings can be stored for perfect repetition.

geared to your application and performance requirement in the range from 4,000 rpm to 12,000 rpm.

Universal spindle The Powermat 1500 offers a large selection of spindle sequences and can include a universal spindle which is a useful addition to produce complex profiles in one pass and has flexible working positions on all four sides. The vertical spindle splitting unit allows you to plane and split in one process, increasing

your production performance whilst the horizontal spindle splitting unit adds the benefit of integrating a multi-blade rip saw into one process. If speed is paramount to your production process, look no further than the Weinig Powermat 2500, which is the flagship of the Powermat Series for high-speed applications. The Powermat 2500 combines all requirements for a highspeed machine: massive design, powerful feed system, hydro-tooling technology and excellent

performance potential. Powerful spindle motors and heavy pressure rollers allow premium products to be produced even at high speeds, up to 200 m/min. The Powermat 2500 can be optimally integrated into production lines in conjunction with mechanisation. This enables the full potential of the machine to be exploited – the prerequisite for production with optimal productivity. The Powermat 2500 can make solid wood construction timber (KVH) and glu-

lam timber production more profitable due to intelligent machine design features, such as opposing floating spindles that follow the curve of the wood plane, reducing the chip removal to a minimum. Jointing technology and hydro tools produce excellent surface quality, and you can choose this combination to receive the benefit. Jointed tools developed by WEINIG ensure that all knives in the cutterhead have an absolute identical cutting circle, obtaining

■■ Comfort Set - This Weinig Powermat operating concept enables fast and accurate wrench-free adjustments for pressure and guiding elements.

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AUSTRALASIAN TIMBER June 2019

Launching this year at Ligna in Hanover, the latest development in the Weinig range is the Powermat 3000. Reliable, powerful and versatile, the Powermat 3000 is the result of knowledge, diligence and quality awareness interacting. From construction of the highquality castings all the way through to German precision assembly, the Powermat 3000 offers ideal conditions for serial production with maximum surface quality. The modular design and large number of options enables the most diverse applications, not to mention excellent cost efficiency. Regardless of the application, like all other Powermat moulders, the 3000 can be customised to your individual requirements. This robust machine base serves to integrate high-quality components with convenient settings and intuitive machine control, resulting in a machine that is very easy to set up. For you, this means shorter set-up times, high operator safety, high machine availability and economical production - with legendary Weinig quality. True to the motto “Weinig offers more”, Weinig expertise is not limited to planing machines and moulders. Weinig maintains an overview of the entire solid wood processing world. With an emphasis on intelligent production, integrated machine concepts and innovate operating concepts, Weinig is your complete system solution provider, which includes optimisation cutting and scanning, gluing presses, finger jointing lines and CNC processing centres. From mass production today to mass-customisation tomorrow, times of great change bring new daily challenges. Weinig is a partner who not only sells you a machine but will guide you into the future with comprehensive advice and scalable, flexible production solutions. 23

The WEINIG Powermat Series: An unlimited range of applications with perfect quality For all company sizes and every application, WEINIG provides you with the optimal machine to achieve economical manufacturing. From the Powermat 700 to the Powermat 3000, your production needs will be met whether itâ&#x20AC;&#x2122;s profiling or moulding, window construction, beam planing, floor production or rough planing. With a large modular design, the Powermat Series adapts itself to meet individual business needs and provides customised solutions based on production and performance requirements.

WEINIG OFFERS MORE www.weinig.com.au Michael Weinig Australia Pty Ltd 3 Widemere Road Wetherill Park NSW 2164 1800 736 460 sales-australia@weinig.com www.weinig.com.au

Flooring

New customisable engineered flooring represents breakthrough from ASH

n the first of many exciting announcements planned for this year, Australia’s largest and most vertically integrated hardwood mill and manufacturer, Australian Sustainable Hardwoods (ASH), have announced the launch of an innovative and customisable engineered flooring range, Australian Oak. The customised flooring was developed after an exhaustive survey of flooring specifiers, which asked the industry leaders for their prefer-

ence, uses, issues and improvements. “The results from this landmark survey directed us to creating a customisable floor, which has only just been made possible with advances in coating technology” says Daniel Wright, Marketing Manager at ASH. The customisation of the floor is done in a logical five-step process starting with the size of board, appearance grade, surface texture, colour and gloss level. This process results in

over 300 choices available from the standard range alone – made possible by the flexibility of ASH’s East Melbourne manufacturing line. The engineered board is created from ASH’s attractive natural and sustainably harvested hardwood pressed to a super stable, crosslaminated hardwood ply. This creates a floor with a better life expectancy than a traditional solid timber floor. Design options include a wide plank, herringbone, Versailles par-

quetry panels and more. Appearance grade options are not common in engineered boards. As a result, ‘ABCD’ grade - a technical term for most grades combined - is usually the only option. ASH’s research revealed that consumers want either a floor with high character or one with little character – and not a mix of both – which is why they are offering both feature grade or select grade separately in Australian Oak. Surface texture incudes sanded smooth or

wire brushing of varying levels to remove softer grain, which creates a stunning textured effect on the face of the boards. Colour and gloss options complete the experience to make a truly customised floor to match the client’s décor needs.

Ticks all the boxes “We wanted to create a flooring range that ticks all of the boxes we’re known for,” says Daniel. “If you buy from ASH, you expect a winning Continued on Page 26

■■ Daniel Wright – Business Development Manager at ASH

■■ Coated flooring passing through buffing pads

■■ Hand applying LED Hardwax oil to create custom colour sample for sign-off

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AUSTRALASIAN TIMBER June 2019

■■ Coated floor heading toward LED curing lights

Flooring

■■ Multiple head ‘wire brushing’ line removes softer fibres on the surface to create surface texture

■■ Freshly sanded floor heading into coating applicator

■■ LED curing station

■■ ‘Australian Oak Engineered Flooring stained to match GOODWOOD Veneers and joinery at University of Melbourne’s Biosciences building’. Image provided by Hassel and Kane Constructions

New customisable engineered flooring represents breakthrough from ASH Continued from Page 25

combination of flexibility in design, locallyproduced sustainable product, high in quality but representing superb value for money, and an ability to match with our other products for ‘consistent flow of design’.” While existing engineered flooring comes in a variety of appearance options, the ability to alter the appearance is near impossible, which has traditionally been the only real downfall for engineered flooring. Most are produced overseas; sold from a display room with limited space; delivered in container load batches and then distributed. “In some cases, floor resellers ask you to wait three months while they import the product you want. It’s not great service but it’s a neces26

sary requirement when they’re coating overseas. But here at ASH, your customisable floor will be ready inside 2 weeks from ordering and all of the value adding is done right here in Melbourne by a Melbourne-owned and operated business,” said Daniel. “It really is unique. It’s a great example of Aussie innovation making great use of a valuable timber resource, and we’re very proud of that fact.”

Engineered floors the way of the future Engineered floors have become so popular that they now make up more than half of the timber flooring sold in Australia. Floor laying professionals say the benefits include stability, wider boards, increased installation speed, more ef-

ficient use of resource, and the advantages associated with pre-fabrication such as high quality coating. “From a manufacturer’s perspective,” says Daniel “consumer expectations have driven this change. Twenty years ago, if a floor developed minor gaps between boards, a consumer would not really worry about it. Nowadays, gaps in your floor are less desirable and the liability to ‘fix’ any possible movement is primarily placed on the installer. “This liability is driving a change toward more highly-skilled floor laying tradespeople (who are trained in how to lay a solid floor and reduce movement) or toward a more riskadverse floor – in other words, high-quality engineered flooring.

“And as an added boon for suppliers, precoated flooring has the added benefit that it can be installed without interrupting the rest of the build while you wait for the coating to cure. This saves time and money without sacrificing quality.” ASH are using a coating developed by Danish company, Vesting. It’s a world-class hardwax oil that cures to a durable finish instantly when passed under a LED light of a specific spectrum. Details of this product can be found at https://vicash.com. au/australias-first-ledcured-hardwax-oil/. After looking all around the world for the right product, ASH are convinced it has an unbeatable maintenance and pre-fabrication offering which is why they chose this product and

AUSTRALASIAN TIMBER June 2019

why it won an award at Domotex (the world’s largest flooring exhibition) in 2018. ASH have historically been one of the largest timber flooring producers in Australia – specialising in large volumes and supplying some of Australia’s best floors including basketball stadiums, galleries such as the National Gallery of Victoria & Melbourne Museum, libraries, architectural residences and schools.

“Trends change, quality doesn’t” “Over many years, we’ve seen trends change,” says Daniel. “For example, I remember when red colour tones were most popular. There was a point not so long ago when high gloss was desired. “More recently, wire brushing has been popu-

lar and right now we’re seeing a trend in natural looks that appear ‘invisible’, or herringbone installation patterns. Manufacturing in Melbourne allows us to react to those trends as they occur. Or if a client wants to buy an uncoated board, lay, sand and polish on site – now they have this flexibility. “What really matters is that the floor is easy to specify and install, highly durable, looks great and is “as good as it gets”. That’s always what we’re searching for, and Australian Oak is it.” To learn more about the Australian Oak engineered flooring range, book an information session with Daniel or request a sample, or visit the webpage www.vicash.com.au/ engineered-timber-flooring.

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Associations

Be switched on when it comes to noise and hearing loss in the workplace business owner in our industry.

Hearing loss: a snapshot

t is not an overstatement to say that one of the most critical issues facing every business owner in our industry is the exposure of their employees to hazardous noise at the workplace. Too much noise at work can lead to temporary or permanent hearing loss or a condition of tinnitus/ringing in the ears. Although clearly noise is a common occurrence in any workplace, this does not mean that it can be accepted as normal and no

From 2001–02 to 2014–15 there were 65,300 accepted claims for deafness in AustralBrian Beecroft ia. This was an average Chief Executive Officer of 4,700 per year. TTIA Over one-third (35%) of these claims attention given to noise were made by employreduction strategies. ees in the manufacturThe hearing loss is a ing industry while 18% result of the hair cells came from construcin the inner ear being tion. permanently damaged The primary mecha– and once they are nism that led to deafdestroyed, they never ness was long-term grow back. exposure to sounds Damage to hearing arising from working usually happens over a inside. number of years and is In 2007–08 $41 milknown as noise induced lion in workers’ comhearing loss (NIHL). pensation payments It is a permanent con- were made with an esdition that can have a timated total economic negative impact on a cost of around $240 worker’s life as well million. as significant financial Too much noise: a consequences for any definition

In the model WHS Regulations the exposure standard for noise involves two measures: LAeq, 8h of 85 dB(A) or LC, peak of 140 dB(C). LAeq, 8h of 85 dB(A) means that over an eight-hour shift a worker can’t be exposed to more than 85 decibels. Whether this is exceeded depends on the level of noise involved and how long a worker is exposed to it. LCpeak of 140 dB(C) means a worker can’t be exposed to a noise level above 140 decibels. Peak noise levels greater than this usually occur with impact or explosive noise such as sledge-hammering or a gun shot. Any exposure above this peak can create almost instant damage to hearing. The risks from workplace noise must be eliminated or mini-

mised so far as is reasonably practicable.

Business responsibilities Employers have specific obligations under the WHS Regulation. You must: make sure the noise a worker is exposed to at the workplace doesn’t exceed the exposure standard for noise provide audiometric testing to workers who are frequently required to use personal hearing protection. The obligation to provide audiometric testing (Cl 58) came into force on 1 January 2017. Designers and manufacturers of plant must make sure the plant is designed and manufactured so that it emits the least amount of noise (as reasonably possible). They must also provide information about the noise emission values of

the plant, the operating conditions of the plant when noise emission is to be measured, and the methods the designer has used to measure the noise emission of the plant.

Identifying hazards The potential for noise to be hazardous is not always obvious. The effects of long-term exposure are cumulative, and a worker may carry out a number of noisy work activities that over time expose them to hazardous noise. As a business owner you must identify hazardous noises in consultation with your workers and their health and safety representatives. A quick test you can do to assess the noise in your workplace is the ‘one metre rule’. If you need to raise your voice Continued on Page 28

Read all about it, there’s more to life than just one cup! Stora Enso aims to start recycling used paper cups on a large scale at its Langerbrugge Mill in Belgium. Based on production trials, Stora Enso possesses the technical feasibility to recycle paper cups for use in other paper applications and is now looking into partnerships for the collection and sorting of used paper cups to ensure that this high-quality fibre material is captured and given a second life. Recycled fibre is an important raw material for Stora Enso as it is aligned with the company’s commitment towards a renewable and circular business. The paper board for cups is made of high-quality, renewable fibres, which can have several lives due to recycling. Recycling a paper cup can reduce its life cycle carbon footprint by half. Stora Enso sees this as an opportunity for driving more effective paper cup recycling by developing circular models with partners across the value chain. “With efficient recycling processes, food service companies using wood fibrebased cups can improve their environmental footprint. Recycling must be made easy for consumers, that is why we want to invite partners and customers to jointly develop business models for collecting paper cups,” says Annica Bresky, Executive Vice President of the Stora Enso Consumer Board division.

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In recycling trials at Langerbrugge Mill, half a million baled post-consumer paper cups collected from fast food restaurants and coffee houses were re-pulped and recycled into magazine paper. The result confirmed that paper cups can be recycled at the mill without any additional process equipment, and that the fibres are well suited for other paper applications, such as magazine paper production. Stora Enso’s Langerbrugge Mill is one the largest paper mills in Europe, producing 540 000 tons of recycled newsprint and magazine papers annually. The production is exclusively based on paper for recycling. The mill is conveniently located in Continental Europe with about 80 million people living within 300 kilometres of the mill, thus providing a large enough source for recycled raw materials. “We see paper cups as a valuable raw material for our process. Used paper cups provide a potential source of high-quality fibre for the production of magazine paper. Langerbrugge Mill has the technical readiness to accept billions of used cups for recycling within our sourcing area. The challenge is more about getting these cups to us on the industrial scale that our production would require,” says Rik Van Bostraeten, Sourcing Manager, Multifuel & Business Innovation, Stora Enso Langerbrugge Mill.

AUSTRALASIAN TIMBER June 2019

AssociationS Be switched on when it comes to noise and hearing loss in the workplace Continued from Page 28

to talk to someone about one metre away, you can assume the sound level is likely to be hazardous to hearing. You could also inspect the workplace by regularly walking around, talking to workers and observing how things are done. Find out where noise is coming from and which tasks or processes produce it. Take immediate action to control noise where possible, for example fix loose panels that are vibrating and rattling during machine operation. You should also review available information regarding noise levels from manufacturers or suppliers of plant and equipment used at the workplace. Also check whether any workers’ compensation claims have been made for hearing loss and if any hearing loss or tinnitus has been found during repeat audiometric testing. If a worker’s hearing has been affected and this has been attributed to a particular task, then a hazard may

exist that could affect other workers.

Managing risks If you have identified any noisy activities that may expose workers or others to hazardous noise, unless you can reduce the exposures to below the standard straight away, you should assess the risks by carrying out a noise assessment. A noise assessment will help you: identify which workers are at risk of hearing loss determine what noise sources and processes are causing that risk identify if and what kind of noise control measures could be implemented check the effectiveness of existing control measures. A noise assessment may not always need measurement. For example, if only one activity at the workplace—using a single machine—involves noise above 85 decibels and the manufacturer has provided information about the machine’s noise levels when it is operated in particular ways, then a sufficient assessment can

be made without measurement. More complex situations may need measurement to determine a worker’s exposure to noise, such as workplaces with variable noise levels over a shift and jobs where workers move in and out of noisy areas. In these cases, if you contact TTIA regarding a noise assessment.

Steps to control noise in a workplace The model WHS Regulations require duty holders to work through a hierarchy of control to choose the measure that eliminates or most effectively minimises the risk in the circumstances. The most effective control measure is to eliminate the source of noise completely. Can you plug electrical equipment into mains supply instead of using a noisy generator? Can you replace hand-held power tools with an automated process that doesn’t produce noise? If you can›t eliminate the noise look at reducing it. Can you substitute noisy pieces of plant with less noisy

ones? Can you move the equipment further away with the use of extension cords, additional welding leads, or longer air hoses? Remember that actions to eliminate or minimise noise may introduce new hazards, and risks associated with those hazards need to be managed effectively.

Other ways to minimise noise include: Engineering controls. These are a common control measure. You might modify equipment to reduce noise at the source, or place barriers of plywood around the source. You might also place barriers along the transmission path to reduce noise levels or place them around the worker to prevent noise exposure. Administrative controls. These include operating noisy machines during shifts where fewer people are exposed, limiting the amount of time a person spends near a noise source, moving workers away from the noise source to reduce their exposure, or providing quiet areas where workers can gain relief from hazardous noise sources.

PPE. Personal hearing protectors such as earmuffs or ear-plugs should be used: when the risks arising from exposure to noise can’t be eliminated or minimised by other more effective control measures; as an interim measure until other control measures are implemented; where extra protection is needed above what has been achieved using other noise control measures. The risk of occupational noise-induced hearing loss is increased by relying too much on, and improperly using, personal hearing protectors such as ear muffs and plugs. Easy ways to keep noise levels low Buy the quietest plant and machinery for the job and always ask the manufacturer/supplier for information about noise levels. Change the way you do the job, for example glue don’t hammer, weld don’t rivet, lower don’t drop. Reduce noise levels at the source, for example fit silencers to exhausts, turn down the volume, change fan speeds. Isolate the source of the noise, for example use barriers, remote controls or sound-proof covers.

Reduce exposure levels, for example restrict access to noisy areas, provide quiet areas for rest breaks, or limit time spent in noisy areas by rotating tasks. Proper maintenance of equipment and tools can result in lower noise levels. If you need any assistance regarding noise issues at the workplace, please contact TTIA on (02) 9264 0011. TTIA has the industry’s premier inhouse Workplace Health & Safety Unit which can assist you on any Workplace Health & Safety issues. Last but not least, I just want to make a special mention of our gratitude to John Hudswell who is leaving this magazine after a long and successful stewardship. John is a passionate supporter of the forest industry and been a fantastic gentleman to work with for all the staff at the TTIA. He has always been most complimentary about our contributions and always reminds us of deadline dates with patience and a good dose of humour. From all at TTIA, best wishes mate for an exciting next chapter and thanks for your support.

TABMA appoints David Little as permanent CEO David Little is now officially the full-time Chief Executive Officer of national industry body TABMA. He had been Acting CEO since 12 November last year. He resigned as Vice President of the Board and agreed to accept the Acting CEO role for an interim period. David’s short-term objective had been to review the significant commercial operations of TABMA which include the two GTOs (group training organisations) and our RTO (registered training organisation). A full review of the association’s overall structure and operations, which are member services and member representation with a view to make TABMA more relevant as a peak national body for the Pre-fabrication and Building Materials sector. “In March, we put together a Recruitment Committee consisting of myself, the two Vice Presidents, Brenton Christopher and Gary Walker along with Dee Atkinson who is a member of our Finance Committee,” said Peter Hutchison, TABMA President. “The process was organised and directed by Cate Peat our Finance Manager, who also acted as the staff and operational representative on the Committee.

AUSTRALASIAN TIMBER June 2019

“We received almost 100 applications from all over Australia, most of which were of a very high standard, reflecting on what I believe is the high esteem in which TABMA and this position is held,” he said. “The recruitment process was extremely rigorous and robust and included a formal presentation to the Committee; a psychometric evaluation; together with numeracy and literacy testing; plus a thorough review of each short listed candidates experience and referees. “As a result of this process, David was selected unanimously by the committee to lead TABMA as its Chief Executive Officer. “I would also like to thank all the Recruitment Committee members involved for the considerable amount of personal time taken by this process and separately to Cate Peat for her untiring efforts in managing the process timeframe and more importantly keeping the Committee focused,” Peter said. David has had extensive experience as a Group General Manager responsible for Frame & Truss together with Timber & Building materials merchant operations.

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AssociationS

Warwick and Helen Drysdale – Celebrating success FRAME & TRUSS MANUFACTURERS ASSOCIATION OF AUSTRALIA “We support you!”

FRAME & TRUSS MANUFACTURERS ASSOCIATION OF AUSTRALIA

By Kersten Gentle Executive Officer FTMA Australia

TMA Australia loves to celebrate people within our industry, as it is these people that make our industry so great. Most of the frame and truss sector are family owned businesses and even though Programmed Timber Supplies in NSW are not a fabricator they are part of our supply chain and passionate FTMA members whom we would like to celebrate. Helen & Warwick Drysdale celebrated their 35th Wedding an-

niversary late in 2018. They have 5 children (3 daughters & 2 sons) who have all been successful in their studies and chosen but varied careers (none in timber directly). Three are married. Their eldest daughter just had their second child a few months ago and their eldest son and his wife are expecting in August. Just through the sheer numbers, family has and still is their life outside of their business. From the start of Programmed Timber Supplies (PTS) in 1999

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Helen devoted every available minute to support Warwick, they were a team but her individual capacity was immense. Over the last couple of years Helen has been able to leave the PTS business side of things to Warwick and is now able to be around more for the family. Helen’s profession before having kids was as a commercial artist. Much of her work was freelance and often meeting publication deadlines meant long concentrated hours and little sleep. Warwick believes he was a distraction she didn’t really need at the time. After taking time out of her job to have children her return to work was difficult as this was the time where computerisation had made big inroads in her chosen profession. Warwick’s life in the timber industry started by working after school

at the age of 13 in the local timber yard shovelling sawdust and loading timber racks. They gave him a full time job when he left school and studied Wood Technology. About 10 years later he went to work at Tilling Timber for a few years before going to Hyne for the next 10 years. It was there that he left to start the business with Helen.

Integrity and respect Their goal was to provide the timber supply chain with timber components which freed businesses up to focus on other part to their business. Ordering smaller components saved businesses production costs and time and slowly but surely PTS built a strong business with strong and enduring bonds that have been formed throughout the supply chain by maintaining integrity and respect and filling a void in the supply chain.

AUSTRALASIAN TIMBER June 2019

PTS has been able to play an active part in the Australian timber industry by improving local fibre utilisation, offer career paths for staff and not only built a strong employment base, but as a family business they provide for employees and their families. Warwick believes as they look to the future, the opportunities for our industry seem endless. No other material can boast the ultimate sustainability features. A strong and sustainable product offering is possible now and more so in the future with even better technology development. New products and product areas ae emerging. PTS has done a lot but still has a lot more to do. For Helen & Warwick they have been fortunate to have travelled more in recent years and hope to continue to do so while they are

still relatively young. They enjoy spending time on the water be it kayaking or puttering around the harbour on their little old boat. Sailing is something they enjoyed when they were younger and they still like to do either crewing on other peoples’ boats or on a little dinghy themselves. This couple are beautiful caring people, the type of people that makes the timber supply chain so great.

Stop the Leap Frogging It is important that FTMA Australia listens to their fabricators and when you begin to hear the same message from a number of fabricators you know the issue is becoming serious. One of these issues is the fact that fabricators are not being treated as the key player in the Continued on Page 30

AssociationS

“We support you!”

Warwick and Helen Drysdale – Celebrating success Continued from Page 29

supply chain that they are. They are being leap frogged with some timber companies chasing the builders direct and therefore forcing fabricators to use timber suppliers they may usually not use at prices that are locked in. I have always promoted healthy relationships between fabricators and timber companies and this is a two way street. Just as fabricators expect to be provided quality timber deliveries on time and at the right price, the fabricator must also ensure they are good customers to timber companies, especially when it comes to payment terms. However, in some states the issues is getting out of control and the following is an excerpt from a FTMA members email to me which they asked me to raise in the hope that fabricators would be given more respect and the leap frogging would cease.

Their rant, which I strongly support, follows: Whilst I am not having any real issues and have good relationships with all our engineered timber suppliers it concerns me how the industry has developed when it comes to deciding which floor company to use for our engineered joists and sheet flooring. The fact is, most if not all large builders (100+) are locked in on a 2 or 3 year contract with a nominated floor supplier. The builder tells the fabricator they have to use floor supplier “X” as they have an agreement with them. Usually builder gets some sort of rebate for each floor system they use however have no idea of material rates and are probably paying for the said rebate.

This creates some problems Lack of competition, floor joist supplier knows they have cus-

tomer locked in for 2-3 years happy days! Complacency by floor supplier as no competition. Fabricator cannot use any other floor supplier so best not upset them as they control pricing and could price fabricator out of work. Fabricator stuck using a floor supplier that may be lacking in service , delays in getting quotes/ design back thus loosing job as already given out , delays deliveries etc. (you would think one quote /design goes to all fabricators bidding however several designs may get done and quoted on). Floor suppliers don’t give same price on floor system to fabricators bidding on same job, this can disadvantage some fabricators and benefit others . No real competition; is that even legal? I urge timber companies to work hand in hand with the fabricators that actually use your materials in the prefabrication sector. Remember, loyalty is a two way street!

FTMA Australia is an independent, national organisation representing fabricators of and suppliers to the timber prefabricated truss and wall frame industry in all Australian states & territories providing a uniﬁed voice, to protect and advance our mult-billion dollar industry.

FRAME & TRUSS MANUFACTURERS ASSOCIATION OF AUSTRALIA

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Australasia

National Construction Code 2019 By Peter Llewellyn Technical Representative, Timber Veneer Association of Australia

The 2019 edition of the National Construction Code (NCC) came into force in all States and Territories on 1st May - except in the ACT where it has been deferred until 1st June, with several provisions delayed until 1st September. The 2019 edition of the NCC now references AS 5637.1 “Determination of fire hazard properties – Wall and ceiling linings” for determining a material’s fire hazard properties. AS 5637.1 requires the fire testing of each individual layer of ‘multi-layered’ materials, such as veneered boards, to determine the Group Number applicable to the product as a whole. Wall and ceiling linings in commercial buildings are required to comply with one of four Group Numbers, depending on their location in the building. The higher Group Numbers (Groups 1 and 2) apply to the more

fire-resisting materials required in critical areas. In the case of timber veneered panels, fire retardant treated substrates are needed in such areas. The three layers of non-fire retardant treated veneered boards, i.e. the timber veneer, the glueline, and the MDF substrate, have been previously fire tested and found to achieve Group Number 3. However, timber veneers laid onto fire retardant treated MDF (FR-MDF) may require a full scale room corner fire test. Supplier members of the Timber Veneer Association of Australia (TVAA) have now addressed this issue. Test results have shown that performance can vary with timber veneer density. However, natural timber veneers on an FR-MDF substrate can achieve Group

AUSTRALASIAN TIMBER June 2019

Number 2, while raw and painted FR-MDF can achieve Group Number 1. This information only applies to flat un-slotted panels and only to the components (MDF and veneers, and the stated thicknesses) actually tested. Also, since tests are being carried out by individual companies the test results are specific to each company’s products. WoodSolutions has a report covering timber veneers on standard MDF (RIR 45982.12) available at the following link - https://www.woodsolutions.com.au/ articles/fire-test-reports. Specifiers can be assured that TVAA members have products available that fully comply with the latest edition of the National Construction Code.

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