EM Dec 2014

www.efficientmanufacturing.in

EFFICIENT MANUFACTURING

DEC 2014 I VOLUME 06

Also available in China, Taiwan, Singapore, Malaysia, Thailand & Hong Kong

EFFICIENT MANUFACTURING

VOL 06 | DEC 2014

THE FACTORY OF THE FUTURE

Harnessing new value in manufacturing

www.efficientmanufacturing.in

FOCUS Medical Machining EM - Interview

P. 34, 38, 42, 46

Round-table Effective high speed machining

P. 30

Colin R Price

Director - Sales & Marketing (India) Renishaw Metrology Systems

(p. 28)

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Hall 2B Booth A102

VERTICAL MACHINING: SAFE AND EFFICIENT

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Workpiece-Ø max.

Workpiece-Ø max.

100 mm

Workpiece height max.

150 mm

300 mm

Workpiece-Ø max.

200 mm

Workpiece height max.

Workpiece-Ø max.

250 mm

Workpiece height max.

400 mm

Workpiece height max.

200 mm

300 mm

THE NEW EMAG VL-MACHINES

Maximum Performance Guaranteed + Machining of chuck parts = Standardised machine

+ Short traverse distances = Minimal idle time, high

+ 6PDOO IRRWSULQW 5HGXFHG ᚐ RRU VSDFH FRVW

+ Operator friendly = Quick set-up, change-over

+ Integrated automation = No additional cost

+ Standardised parts strategy = Low maintenance

platform

+ Simple workpiece conveyor & interlinking = Flexibility and lower automation costs

performance

costs

+ +LJK HQHUJ\ Hᚑ FLHQF\ 5HGXFHG HQHUJ\ FRVW

EMAG India Private Limited “Technology Centre” I No. 17/G/46-3 · Industrial Suburb I 2nd Stage · Yeshwanthpur I Bangalore · 560022 I Karnataka · India Phone: +91-80-42544400 I Fax: +91-80-42544440 I E-mail: info@india.emag.com I Website: www.emag.com

YOUR CONTAC T @

Vikas Gore

Hall No : 3A Stall No: B130

Hall No : 4 Stall No: B106

Contact: Vikas Gore

Contact: Samina Khalid

Asst. Manager Products & Application Mobile: +91 7720 0123 52 E-Mail: haimer@haimer.in

Marketing Specialist Mobile: +91 9049 0015 89 E-Mail: samina.khalid@renishaw.com

Samina Khalid

Products at display

Products at display

▶ High Precision Fine Balanced Tool Holders

▶ New machine tool part and 3D tool setter probe

▶ Advanced shrink fit Tool Clamping Technology ▶ Tool Dynamic Balancing Machine ▶ Cool Flash Tool Holding technology

▶ Machine tool probe family and software ▶ Additive manufacturing machine ▶ REVO® five-axis measurement system ▶ PH20 5-axis touch-trigger system ▶ Equator™ - the versatile gauge™ ▶ Laser interferometer systems

▶ 3D sensors ▶ New Power Clamp Mini shrink fit machine

▶ Rotary axis calibration ▶ Telescoping ballbar systems ▶ Position encoders ▶ Fixtures ▶ Styli for touch probes

Hall No : 5 Stall No: B130 Contact: Sanjeev Kumbhar

Hall No : 5 Stall No: C 105 Contact: Subrahmanya Kumar. V.

Subrahmanya

Country Sales Manager Mobile: +91 9686 5013 24 E-Mail: Sales-Metalprecision@tyrolit.co.in

Sanjeev

Deputy General Manager Mobile: +91 9370 2236 01 E-Mail: sanjeev.kumbhar@mmci.co.in

Kumar. V.

Kumbhar

Products at display

Products at display

▶ CSS ULTRA P roductive Solution for all kinds of Cylindrical Grinding Applications

▶ Metal cutting solutions from Japan’s No 1 brand - Mitsubishi

▶ M IRA ICE & MIRA ULTRA C ost Effective Solution for Continuous and Discontinuous Grinding of Gear Profiles ▶ GENIS CBN Grinding Wheel for External Cylindrical Applications

▶ N ew conceptualized cutting tools for increasing Productivity and Reduction in cost per component. ▶ I nnovative and productive cutting tools and solutions for Automotive Industry, Die and Mould Industry, Aerospace Industry, Medical Industry and Energy Industry

▶ STARTEC XP-P+ All New Solution for Tooling Industry for Optimum Productivity ▶ SKYTEC PCD-BASIC+ For Grinding of PCD and CBN Tools

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h i g h l i g h t s | c o m pa n y i n d e x | Im p r i n t

Highlights - January 2015 impRINT Publisher / Chief Editor Shekhar Jitkar shekhar.jitkar@publish-industry.net Deputy Editor Sumedha Mahorey sumedha.mahorey@publish-industry.net Sub-editor & Correspondent Srimoyee Lahiri srimoyee.lahiri@publish-industry.net

»»Aerospace manufacturing Aerospace industry creates extraordinary machines, amalgamating the knowledge of structural design, guidance, navigation and control, instrumentation and communication. With the help of CAD, robotics, lasers, and advanced electronic optics, aerospace manufacturing embodies technological advancement in today’s age. The next issue highlights the emerging trends in this industry.

»»CAD/CAM CAD/CAM is used in firms that are involved in producing consumer electronics, electronic components, moulded plastics and a host of other products. The next issue highlights new developments in the CAD/ CAM technology, which facilitates communication among those involved in design, manufacturing and other processes. »»Rapid Prototyping Rapid prototyping decreases development time by allowing corrections to a product to be made early in the process. By giving engineering, manufacturing, marketing, and purchasing a look at the product early in the design process, mistakes can be corrected and changes can be made while they are still inexpensive. The forthcoming issue looks at advances in rapid prototyping, which will eventually lead to improved product development.

»»Sheet metal working Modern sheet metal technology allows for pinpoint accuracy and low-cost production of virtually any material in virtually any shape. For all jobs, be it individual parts or large-size orders, today, state-of-the-art laser technology, high-performance IT control and intelligent logistics are very important.

This allows mastering even the most complex geometries. In the January issue of EM, we took a look at the best practices, market trends and technologies in the sheet metal working industry.

Name . . . . . . . . . . . . . . . . . . . . . . . . . . Page Hyundai WIA India . . . . . . . . . Front inside cover igus . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 76 IMTMA . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Ingersoll Rand . . . . . . . . . . . . . . . . . . . 12, 53 Jyoti CNC Automation . . . . . . . . . . . . . . . . . . 5 Kao Ming Machinery Industrial Co Ltd . . . . . . . 73 Kennametal . . . . . . . . . . . . . . . . . . . . . . . . 12 Kollmorgen . . . . . . . . . . . . . . . . . . . . . . . . . 76 Komet Precision Tools India . . . . Front Gate Fold Klingelnberg . . . . . . . . . . . . . . . . . . . . . . . . 50 Mitsubishi Electric . . . . . . . . . . . . . . . . . . . . 57 Mitsubishi Heavy Industries . . . . . . . . . . . . . . . 2 MMC Hardmetal . . . . . . . . . . . . . . . . . . 46, 77 MM Forgings Indian Limited . . . . . . . . . . . . . 73 MotulTech India . . . . . . . . . . . . . . . . . . . 59, 76 Power Master . . . . . . . . . . . . . . . . . . . . . . . 79 Quaker Chemicals . . . . . . . . . . . . . . . . . . . 25 Renishaw . . . . . . . . . . . . . . . . 14, 28,37, 77 Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Sandvik Coromant . . . . . . . . . . . . . . . . . 14, 38

Advertising Sales Sagar Tamhane (Regional Head - North & East) Contact: +91 9820692293 sagar.tamhane@publish-industry.net Dhiraj Bhalerao (Regional Head - West & South) Contact: +91 9820211816 dhiraj.bhalerao@publish-industry.net Prabhugouda Patil Bengaluru Contact: +91 9980432663 prabhu.patil@publish-industry.net Advertising Sales (Germany) Caroline Häfner (+49 - 89 - 500 383 - 53) Doreen Haugk (+49 - 89 - 500 383 - 27) sales@publish-industry.net Overseas Partner Ringier Trade Media Ltd China, Taiwan & South-East Asia Tel: +852 2369 - 8788 mchhay@ringier.com.hk Design & Layout Sovan Lal Tudu (Senior Designer) sovan.tudu@publish-industry.net

company Index Name . . . . . . . . . . . . . . . . . . . . . . . . . . Page Ace Micromatic Group ���������������������������������67 B & C Machinery Limited . . . . . . . . . . . . . . . 75 BFW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Blaser Swisslube . . . . . . . . . . . . . . . . . . . . 41 Chiron India Machine Tools . . . . . . . . . . . . . . 11 Comsol . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Corporate Synergy Development Center . . . . . . 3 Chiron . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 CII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Danfoss India . . . . . . . . . . . . . . . . . . . . . . . 10 Delcam Plc . . . . . . . . . . . . . . . . . . . . . . 30, 42 Drass Mechatronics & Machinery . . . . . . . . . . 6 DMG Mori . . . . . . . . . . . . . . . . . . . . . . . . . 34 EMAG India . . . . . . . . . . . . . . . . . . . . . 27, 48 Ervin Junker Maschinenfabrik . . . . . . . . . . . . 61 ExxonMobil . . . . . . . . . . . . . . . . . . . . . . . . . 12 Haimer India . . . . . . . . . . . . . . . . . . . . . . . 77 Hannover Milano Fairs India . . . . . . . . . . . . . 13 Hiwin Corporation . . . . . . . . . . . . . . . . . . . . 74 Hong Ji Precision Machinery . . . . . . . . . . . . 23

Features Writer Megha Roy megha.roy@publish-industry.net

Name . . . . . . . . . . . . . . . . . . . . . . . . . . Page Schunk India Intec ���������������������������������������78 Shenoy Engg . . . . . . . . . . . . . . . . . . . . . . . 78 Siemens PLM . . . . . . . . . . . . . . . . . . . . 30, 62 Tata Motors . . . . . . . . . . . . . . . . . . . . . . . . 54 TaeguTec India . . . . . . . . Back Inside Cover, 79 Tongai Machine & Tool Co Ltd . . . . . . . . . . . . 74 Toyota Motor Corporation . . . . . . . . . . . . . . . 64 TMBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Tyrolit India Superabrasive Tools . . . . . . . . . . 77 UCAM . . . . . . . . . . . . . . . . . . . . . . . . 17, 78 University of Northern Iowa . . . . . . . . . . . . . . 30 Unitech Metalforming Technologies . . . . . . . . . 73 Vargus India . . . . . . . . . . . . . . . . . . . . 14, 45 Voltas Material Handling Equipment . . . . . . . . 14 VR Coatings . . . . . . . . . . . . . . . . . . . . . . . . 55 Walter Tools . . . . . . . . . . . . . . . Back Cover, 79 Wendt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Wikus India . . . . . . . . . . . . . . . . . . . . . . . . . 1 YG Cutting Tools Corporation . . . . . . 16, 18,19 Zebra Technologies . . . . . . . . . . . . . . . . . . . 20

Editorial & Business Office publish-industry India Pvt Ltd 302, Sarosh Bhavan, Dr Ambedkar Road, Camp, Pune 411 001, Maharashtra, India Tel: + 91 - 20 - 6451 5752 Board of Directors Kilian Müller (CEO - Worldwide) Hanno Hardt (Head - Marketing & Business Development) Frank Wiegand (COO - Worldwide) Shekhar Jitkar (Publisher / Chief Editor) Subscription Cover Price: `100 Annual Subscription Price: `1000 em.india@publish-industry.net Tel: +91-20-6451 5754 Printing Kala Jyothi Process Pvt Ltd, S.No: 185, Kondapur, R R District, AP 500 133, INDIA Copyright/Reprinting The publishing company holds all publishing and usage rights. The reprinting, duplication and online publication of editorial contributions is only allowed with express written permission from the publishing company. The publishing company and editorial staff are not liable for any unsolicited manuscripts, photos and illustrations which have been submitted.

Internet http://www.efficientmanufacturing.in

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Back Inside Taegu Tec.pdf

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IMTEX 2015 re Bangalo 1. .

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THE IKON OF A NEW PERFORMANCE CLASS.

wintergerst & faiss

Visibly different – completely reliable The Ikon from Walter Titex has a unique and innovative margin design that greatly increases productivity by ensur ing the carbide’s strength is exactly where you need it –

Walter Tools India Pvt. Ltd. India Land Industrial Park, S No. 234, 235 & 245, Hinjewadi, Phase I, Pune 411 057 Tel.: +91 20 30457300 service.in@walter-tools.com

right behind the cutting edge, facing the cutting forces.

Lower your manufacturing costs with greater process reliability, longer tool life and improved hole quality.The Walter Titex Ikon DC170 – changing the face of drilling.

DC170 – THE IKON OF DRILLING.