Shaping the Future Together.
AEROSPACE ©2021 Quaker Houghton. All Rights Reserved
Quaker Houghton. Leading Global Supplier to the Aerospace Industry. c.$50 million of global Aerospace customer business
New innovative technologies meeting the demands of changing legislation and materials
Extensive References Long term supply partnerships with all major manufacturers
>100
Customer Recognition - Boeing Performance Excellence Award
Aerospace approvals
©2021 Quaker Houghton. All Rights Reserved
Understanding your challenges With Quaker Houghton products and our dedicated industry experts you can: • Identify product and service solutions to reduce your total costs • Increase productivity and maximise throughput and reduced downtime • Improve safety and environmental performance, reduce waste, energy and water consumption
©2021 Quaker Houghton. All Rights Reserved
Aerospace. Product Portfolio. Cleaners
Industrial lubes and greases
Corrosion preventives
Neat cutting oils
Die casting fluids
Peelable coatings
Fire-resistant hydraulic fluids
Soluble metal removal fluids
Forging fluids
Quenchants
©2021 Quaker Houghton. All Rights Reserved
Aerospace Coolant. Common Issues. New EHS Regulations
New Machining Challenges
Compliance & supply chain disruption risk
Help increase productivity
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REACh and other regional regulations Globally Harmonized System (GHS) Boron Formaldehyde Releasers Secondary Amines Skin Rash Water consumption reduction – ISO 14000
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Super Alloys – Inconel Ti 64, Ti 5553, Ti- Al alloys Drilling of bimetals / carbon fiber composites sandwiches Ultra-high-speed machining (20,000+ rpm) High pressure (80+ bars / 1200+ PSI)
Technical Challenges Maintenance Issues
Solve specific technical issues
Decrease Total Costs
• • •
• • • •
Machine tool rust /plastics degradation Solution stability Sump maintenance Machine cleanliness
Staining of Aluminum alloys Meeting multiple OEM’s requirements FPI Contrast issue / Parts difficult to degrease
©2021 Quaker Houghton. All Rights Reserved
Product Highlight: HOCUT® 4260 HOCUT® 4260 is recommended for low to heavy duty machining applications, including high speed machining of a wide range of aerospace materials
Customer References
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Lower operating concentrations reduce consumption
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Excellent stability and extended sump life
• No biocides used for over 12 months at JW Kane and UTC Aerospace
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Excellent cleanliness of machines and parts produced
• Constant pH of 9.2 giving 2 year sump life at Dontaur
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Significantly reduced risk of staining and galvanic corrosion
• Reduced coolant consumption by 30% at Gardner Aerospace
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Officially approved by Airbus, Bombardier, Safran, Dassault, Rolls Royce
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• Reduced consumption by 25% and improved tool life at GKN
©2021 Quaker Houghton. All Rights Reserved
Product Highlight: HOCUT® 4940 • HOCUT® 4940 is a versatile metal removal fluid recommended for heavy duty machining of a wide range of aerospace materials, from fuselage aluminium parts to complex titanium and Inconel engine parts
• Excellent corrosion protection, inhibits aluminum staining, can be used for sensitive alloys e.g. 7000 series • Suitable for high and ultra high-speed machining (20,000+ rpm)
• Officially approved by Airbus, Boeing, Bombardier, Safran, Pratt & Whitney, Rolls-Royce and many other OEMs
Customer References • Increased Ti machining tool life by 150% • 40% productivity increase – increased feed rate reduces cycle time • 76% reduction in tool costs
• 85% reduction in annual coolant costs from reduced concentration required
©2021 Quaker Houghton. All Rights Reserved
Product Highlight: HOCUT® 795B • HOCUT® 795B is the number one coolant used in Aerospace machining applications • Versatile, heavy duty, chlorine-free, soluble metal removal fluid formulated to machine Aerospace grade aluminum alloys, titanium, Hastelloy®, Inconel, stainless steels, superalloys, and composites • Approved by 15 Aerospace manufacturers
Customer References • 60% reduction in Ti machining coolant costs through improved biostability and efficiency • 50% defect reduction, eliminating expensive post work • 400% increase in tap life on Al parts • 66% increase in Al part productivity with 46% decrease in tooling costs • 25% increase in tool life machining Ti
©2021 Quaker Houghton. All Rights Reserved
Quenchants - High performance, industry approved • Quaker Houghton is the global leader in Heat Treatment fluids • Aerospace industry approved Polymer and Oil based Products
AQUA QUENCH 251 & AQUA QUENCH 260 • • • •
Best-in-class polymer quenchants Compliant with Aerospace Material Standard (AMS) 3025(C) Approved by leading Aerospace Manufacturers including Boeing and Rolls Royce Industry leading global technical support and expertise
©2021 Quaker Houghton. All Rights Reserved ©2019
Product Approvals – more than 100 industry approvals, including 795B
HOCUT ® 4940
BAC 5008 Cat 1-6
BAC 5008 Cat 1-7
HOCUT ®
AIPS 00-00-010
PWA 36604
AIPS 00-00-010
PWA 36604
HOCUT ®
4260
251 | 260
Conforms to BAC 5008
AMS 3025
AIPS 00-00-010
BAC 5602
CSS 129/131
BAC 5617
BAMS 569-001 Class A,C & D
CSS 129/131
CSS 129/131
BAMS 569-001 Class A,C & D
BAMS 569-001 Class A,C & D
PR 6300 & PCS 4002
PR 6300 & PCS 4002
DGQT 0.4.2.0065
PR 6300 & PCS 4002
AQUA QUENCH®
©2021 Quaker Houghton. All Rights Reserved
QH FLUID INTELLIGENCE™. A combination of our four-core solutions offerings; fluids, expertise, service and equipment • QH FLUID INTELLIGENCE™ is the complete package that provides the ultimate solution to metal processing • Using our experience, an advanced product portfolio, supportive services and manufacturing equipment – QH FLUID INTELLIGENCE™ defines our comprehensive service offering, enabling you to run your machinery at peak performance
What it means for you • • • •
Compliance Productive Cost Efficient In Best Practice
©2021 Quaker Houghton. All Rights Reserved ©2019
The complete solution for metal processing Expertise • • • • • •
Fluids • • • • • •
Environmental Health & Safety Consultancy & Training Technical & Application Support Account Management Strategic Partners Fluid Intelligence Academy
Rolling, Forming, Forging, & Die Casting Metal Removal Heat Treatment Degreasing & Cleaning Metal Protection Fire-Resistant & General Lubrication
Equipment • • • • • •
Storage, Mixing & Distribution Condition Monitoring & Control Fluid Maintenance & Optimization Environmental Health & Safety Cost Recovery Waste & Water Treatment
Service • • • • • •
Laboratory Testing Technical Services Engineering Services QH FLUIDTREND™ Performance Monitoring Software QH FLUIDCARE™ On-Site Engineers QH FLUIDSUPPORT™ Visiting Services Engineers
12 ©2021 Quaker Houghton. All Rights Reserved
Equipment Solutions. Storage, Mixing & Distribution
• Storage • Mixing • Distribution
Condition Monitoring & Control
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QH FLUIDWORKER™ QH FLUIDCONTROL™ Laboratory Test Kits Laser Particle Counters
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Fluid Maintenance & Optimization
Environment, Health & Safety
Tramp Oil Skimmers Fluid Recovery Coalescers Fines Separation Fines Filtration Vacuum Suction Units Coolant Recycling & Recovery Units
• Oil Mist Collectors • Oil Smoke Collectors • Spill Management
Cost recovery
• Briquetting • Centrifuges
Waste & Water Treatment
• • • •
Water Treatment Units Evaporators Vacuum Evaporators Ultra Filtration Systems
©2021 Quaker Houghton. All Rights Reserved
Quaker Houghton. Serving the Aerospace Industry • Dedicated, global Aerospace team supporting customers to achieve your productivity, EHS and profitability targets
• Relationships with all key OEM’s and Tier 1’s • Excellent understanding of the approval process and the contacts to support our customers • Unrivalled references and experience to provide fluids, equipment, services and technical solutions to Aerospace customers globally
©2021 Quaker Houghton. All Rights Reserved
Thank You 15 ©2021 Quaker Houghton. All Rights Reserved