Braz Brazed Tools Contents KORLOY Ultra-Fine Grades “F-Series” KORLOY Corrosion & magnetism Proof grades, “In-Series”
H02 H02
General Cutting Tools Cemented Carbide, Cermet Blank Square Blank Round Bars Brank Ring Blank Helix Blank Slitter Knives Insert for Pulley Square Bits Auto Tool Bits Reamer Burnishing drill Centering tool Counter sink Side cutter
H03 H04 H05 H05 H05 H06 H07 H08 H09 H10 H11 H11 H11 H11
Mining & Construction Tools Cemented Carbide Blank for Bit For Taper Bits Boring Crown Blank Metal Crown Blank Bit for Construction
H12 H12 H12 H12
Technical Information for Brazed Tools KORLOY Ultra-Fine Grades F-Series Features In general, when we compare cemented-carbide to high speed steel, cemented-carbide has higher hardness but is more brittle than high speed steel. To neutralize the difference of our cemented-carbide, KORLOY has developed an ultra fine cemented carbide grade F-Series Âą(WC size under 0.5 ). Its quality is better on toughness and plastic deformation resistance against cemented carbide, having coarse grain sizes. The main coverage for ultra fine cemented carbide is endmilling of difficult-to-cut material like high temp alloy.
Micro Structure of F-Series FA1
FCC
Since it is a grade focused on toughness, it is possible to make endmill, side cutter, gun drill, reamer etc. It has superior quality on toughness and anti built-up edge property.
FS1
It has been modified from FA1 to increase thermal shock resistance, thus FCC has proper properties to machine stainless steel and hard to machine materials at medium to high speed milling.
As a ultra fine grade having high hardness and superior toughness at the same time, it is the 1st recommended grade of KORLOY to make sharp cutting edge to cut difficult-to-cut material.
Cutting Performance
Guide of Grade Selection
Chipping Resistance
Wear resistance
Carbide
Ultra fine grade
Workpiece : 1045(AISI) fn = 0.1mm/rev ap= 1mm, with coolant
G10
0.96m (2.5grooves)
chipping
H01
1.54m (4grooves)
chipping
High speed steel
Workpiece 1st Recommended Grade Application tool Non-ferrous metal FS1, FG2 Drill, Endmill FCC, FA1 Steel, Cast iron
Cutting condition Workpiece : SM55C(HRC20) Tool : 10mm, 2 Flutes(SSE2100) Cutting speed = 35m/mim Feed = 0.1mm/t Downward cutting, Without coolant
2.55m chipping (6.7grooves)
Cutting length
Construction Tools
Mining Tools
General Cutting Tools
Brazed Tool
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Cutting times
Workpiece : 4140(AISI) Tool : Solid carbide endmill ( 8mm, 2Flutes) vc = 26.5m/min, fz = 0.0285mm/t, vf = 60mm/min, with coolant
AISI : American Iron and Steel Institute
Special Features Characteristics Grade
Specific Gravity
Hardness
TRS
(HRA)
( f/ )
ISO Wear Toughness classification resistance
FS1 FCC FA1 FG2
KORLOY Corrosion & Magnetism Proof Grades, IN-Series Features Outstanding corrosion resistance : several hundred times better performance than general carbide grade. (Test have been performed at 30% NHO3, comparing KORLOY G5 and IN-Series) Excellent hardness & toughness : Over (HRA) 85 hardness, Over (TRS) 200 toughness. Several grades : 3 different kind of grades for specific application, respectively. Grade Specific gravity(g/cm3) Hardness(HRA) TRS(kgf/mm2) Magnetic saturation(Gauss cm3/g) IN10
14.4
91.5
230
0
IN20
14.5
91.0
250
90
IN40
13.5
85.5
280
0
Use Mechanical Seal, Sliter Knife Anti-corrosive alloy, Magnetism proof alloy. Mechanical Seal, Sliter Knife Anti-corrosive alloy. Mold for magnetic powder. Anticorrosive-Magnetism proof alloy.
Use For Anti-corrosive Parts for plant of corrosion-high pressure. Parts for sea water pump. Die / punch in high temperature. Mechanical seal.
H02
For Magnetism proof Tape sliter. Mold for magnetic powder. Parts for VTR.
Helix angle : 30 RPM = 1,100min-1 Axial depth = 12mm Radial depth = 1mm
Cemented Carbide, Cermet Blank
10 13 16 19 22 25 30 10 13 16 19 20 22 25 8 13 15 17 20
3 3 4 5 6 7 8 3 3 4 5 6 7 8 3 4 5 6 8
2 2.5 3 4 4 5 6 -
3 4 5 6 02- 0 1 2 3 4 5 6 03- 0 1 2 3 4 5 6 04- 0 1 2 3 4 5 6 05- 1 2 3 4 5 6 06- 0 1 2 3 4 5 6 07- 0 1 2 3 4 5 6 08- 1 3 4 5 6
CT10
10 13 16 19 22 25 30 10 13 16 19 25 25 30 3 4 5 6 8
2
G10
4 5 5 5 8 8 8 4 5 5 5 8 8 8 -
H01
3 3 4 5 6 7 8 3 3 4 5 6 7 8 3 3 4 5 6 7 8 3 3 4 5 6 7 8 3 4 5 6 7 8
H02
6 9 11 13 15 17 20 6 9 11 13 15 17 20 6 9 11 13 15 17 20 8 10 12 16 18 20
U20
10 13 16 19 22 25 30 10 13 16 19 22 25 30 10 12 15 18 24 24 28 10 13 16 19 22 25 30 5 6 7 9 10 11
1
GR35
01- 0
U40
R
ST20
C
Available blank
31type 32type 45type 46type
41type 42type
37type 38type 47type 48type
33type 34type
49type 50type 51type 52type
36type 39type 40type
Construction Tools
B
Brazed Tool General Cutting Tools Mining Tools
A
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Designation
ST10
Inserts
CN20
Cermet
Uncoated
35type
43type
H03
Square Blank RB
Bending Tolerance
L Standard 30 50 100
F-max
Tolerance +1.0 - 0 +1.5 - 0 +3.0 - 0
0.15 0.25 0.30
Code System RB 15 04 Length
Construction Tools
Mining Tools
General Cutting Tools
Brazed Tool
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H04
Width Thickness
Designation
L W
RB 303 304 305 306 307 308 309 310 RB 403 404 405 406 407 408 409 410 RB 503 504 505 506 507 508 509 510 RB 603 604 605 606 607 608 609 610 RB 703 704 705 706 707 708 709 710 RB 803 804 805 806 807 808 809 810 RB 903 904 905 906 907 908 909 910 RB 1003 1004 1005 1006 1007 1008 1009 1010 RB 1504 1505 RB 2003 2004 2005
3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 15 15 20 20 20
3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 4 5 3 4 5
(mm)
T= 3
4
5
6
7
8
9
10
Grades G10 G10
(mm)
Designation
RB
RB
RB
RB
RB
RB
RB
RB
2006 2007 2008 2009 2010 3003 3004 3005 3006 3007 3008 3009 3010 4003 4004 4005 4006 4007 4008 4009 4010 5003 5004 5005 5006 5007 5008 5009 5010 6003 6004 6005 6006 6007 6008 6009 6010 7003 7004 7005 7006 7007 7008 7009 7010 8003 8004 8005 8006 8007 8008 8009 8010 9003 9004 9005 9006 9007 9008 9009 9010 10003 10004 10005 10006 10007 10008 10009 10010
L W 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 15 15 20 20 20
3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 4 5 3 4 5
T= 3
4
5
6
7
8
9
10
Grades G10 G10
Round bars blank, Ring blank, Helix blank SR(Round bars blank)
Code System SR 03 Diameter( ) Designation SR
Bending Tolerance
L Standard 30 40 50 80
Tolerance +1.5 - 0 +1.5 - 0 +1.5 - 0 +2.5 - 0
F-max 0.10 0.15 0.20 0.25
Length D
03
3
04
4
05
5
06
6
07
7
08
8
09
9
10
10
11
11
12
12
(mm)
Grades 30
40
50
60
70
80
90 100 ST20 G10
(mm)
RT(Ring blank)
Designation D
d
D
d
T
7.2~ 200
2.7~ 150
0.8 ~10
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Brazed Tool General Cutting Tools Mining Tools
ST(Helix blank)
(mm)
Designation ST
Available Endmill( D)
L
T
W
13, 14
30
2.3
4.0
23 44
15
15
30
2.3
4.0
25 13
18
18
32
2.3
4.5
25 13
20
20
32
2.8
5.5
24 09
24
23, 24
37
2.8
5.5
25 13
26
26, 27
37
3.3
6.5
24 24
30
29, 30, 31
42
3.8
7.0
25 13
32
32, 33
47
3.8
7.0
26 41
35
34, 35, 36
52
3.8
7.0
24 36
38
37, 38
57
3.8
7.0
23 51
40
39, 40, 41, 42
62
4.3
7.5
24 57
45
43, 44, 45, 46, 47
67
4.3
7.5
25 13
50
48, 49, 50
67
4.3
7.5
24 09
Construction Tools
14
H05
Technical Information for Brazed Tools Slitter Knives Application For video tape. For audio tape. For mangetic tape. For brass plate, mobile battery.
Tool selection Top slitter knife : Thickness : 0.01~0.02mm Bottom slitter knife : Thickness : 0.001mm Flatness : under 0.0005mm Polishing surface roughness : under 0.05S
Machining example
Construction Tools
Mining Tools
General Cutting Tools
Brazed Tool
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H06
Broach cutter Application Broach cutters apply to inner machining of metal bearing which is used for automobile crank shaft.
Order - Designation for cast iron : KL d - Designation for AL : AL d : AL d
d d d
T T T
(If there is no mentioned any angle, = 30 )
Insert for Pulley Pulley insert for tailor made
Designation : DF356-3B
Designation : DF356-4B
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Designation : DF356-5A
Brazed Tool General Cutting Tools Mining Tools Construction Tools
Designation : VF13M522
Designation : UF320
H07
Square Bits Designation
Grades
E
10
80
0
04-0
13
100
4
04-1
16
16
120
4
04-2
0.5
19
19
140
5
04-3
6
1
25
25
160
5
04-4
17
7
1
25
30
180
5
04-5
30
20
8
1
35
35
200
6
04-6
35 - 0
10
10
3
0.3
10
10
80
07-0
1
13
13
3
0.5
13
13
100
07-1
2
16
16
4
0.5
16
16
120
07-2
3
18
19
5
0.5
19
19
140
07-3
4
25
20
6
1
25
25
160
07-4
5
25
22
7
1
25
30
180
07-5
6
30
25
8
1
30
35
200
07-6
36 - 0
10
10
3
2
10
10
80
06-0
1
13
13
3
2.5
13
13
100
06-1
2
16
16
4
3
16
16
120
06-2
3
18
18
5
4
19
19
140
06-3
4
22
22
6
4
25
25
160
06-4
5
25
25
7
5
25
30
180
06-5
6
30
30
8
6
30
35
200
06-6
39, 40 - 0
10
10
3
2
10
10
80
5
06-0
1
13
13
3
2.5
13
13
100
7
06-1
2
16
16
4
3
16
16
120
10
06-2
3
19
19
5
4
19
19
140
12
06-3
4
22
22
6
4
25
25
160
13
06-4
5
25
25
7
5
25
30
180
15
06-5
6
30
30
8
6
30
35
200
16
06-6
43 - 1
3
8
3
10
16
100
13
08-1
2
3
8
3
13
19
120
16
08-1
3
4
13
4
16
22
140
20
08-3
4
5
15
5
18
25
160
25
08-4
5
6
17
6
22
32
180
30
08-5
6
8
20
8
25
38
200
40
08-6
49, 50 - 1
5
8
3
13
13
100
05-1
2
6
10
4
16
16
120
05-2
3
7
12
5
19
19
140
05-3
4
9
16
6
25
25
160
05-4
33type(Right hand)/34type(Left hand)
35type
36type
A
B
C
(R)
W
H
33, 34 - 0
10
6
3
0.3
10
1
13
9
3
0.5
13
2
16
11
4
0.5
3
19
13
5
4
22
15
5
25
6
ST20
F
Available blank
L
Mining Tools
Figure
Construction Tools
Feed direction
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General Cutting Tools
Brazed Tool
39type(Right hand)/40type(Left hand)
43type
49type(Right hand)/50type(Left hand)
H08
Auto Tool Bits PBX100
R type insert
(mm)
A
B
C
W
H
L
105
20
2.0
2.0
5
5
125
106
20
2.5
2.5
6
6
140
107
20
3.0
3.0
7
7
150
108
20
3.0
3.0
8
8
150
109
20
3.5
3.5
9
9
150
110
20
4.0
4.0
10
10
150
112
20
4.0
4.0
12
12
150
116
20
4.0
4.0
16
16
150
Designation PBX
-
FA1
H2
: Stock item
U2
: Under preparing for stock
PBX200 >>>
Brazed Tool General Cutting Tools Mining Tools
R type insert
(mm)
A
B
C
F
W
H
L
205
20
2.5
2.5
3.0
5
5
100
206
20
2.5
2.5
3.0
6
6
100
207
20
3.0
3.0
4.0
7
7
130
208
20
3.0
3.0
4.0
8
8
130
209
20
3.5
3.5
4.0
9
9
130
210
20
4.0
4.0
6.0
10
10
150
212
20
4.0
4.0
6.0
12
12
150
Designation PBX
-
Construction Tools
H09
Technical Information for Brazed Tools Reamer(Helical)
SOLID : HRE-S
Helical Flute Grade : H01
TOP SOLID : HRE-B Fig. 2
Fig. 1
(mm)
Designation HRE
030S 035S 040S 045S 050S 055S 060S 070S 080S 090S 100B 110B 120B 130B 140B 150B 160B
D
No. of flute
1
20 20 20 20 23 23 26 31 33 36 38 41 44 44 47 50 52
4 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 8
3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0
L
d
Fig. 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2
3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 10.0 12.0 12.0 16.0 16.0 16.0
60 60 70 70 80 80 90 100 110 120 130 140 150 150 160 160 170
Available for tailor made
Construction Tools
Mining Tools
General Cutting Tools
Brazed Tool
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Reamer(Straight)
SOLID : RE-S
Straight Flute Grade : H01
Fig. 1
Fig. 2
(mm)
Designation RE
030S 035S 040S 045S 050S 055S 060S 070S 080S 090S 100B 110B 120B 130B 140B 150B 160B
Available for tailor made
H10
TOP SOLID : RE-B
D 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0
No. of flute 4 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 8
1
20 20 20 20 23 23 26 31 33 36 38 41 44 44 47 50 52
L 60 60 70 70 80 80 90 100 110 120 130 140 150 150 160 160 170
d 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 10.0 12.0 12.0 16.0 16.0 16.0
Fig. 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2
Technical Information for Brazed Tools Counter sink
Burnishing drill
Grade : H01
Fig. 1
SOLID : BD-S
Fig. 2
TOP SOLID : BD-B
Grade : FA1 (mm)
Designation BD
030S 035S 040S 045S 050S 055S 060S 070S 080S 090S 100S 110S 120B 130B 140B 150B 160B
D
3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 10.0 12.0 12.0 16.0 16.0 16.0
60 60 60 60 70 70 75 75 80 80 100 100 120 120 130 130 130
33 33 33 33 33 33 35 35 40 40 45 45 50 50 60 60 60
3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0
d
L
1
(mm)
Designation
Fig. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
CS
100-90 200-90 300-90 100-90 200-90 300-90
D 10 20 30 10 20 30
No. of flute
A
L
d
3 4 4 3 4 4
90 90 90 60 60 60
70 85 120 70 85 120
10 12 16 10 12 16
Order ex) : Available for tailor made
Side cutter Solid Type >>>
Step Burnishing drill
Brazed Tool General Cutting Tools Mining Tools
Order ex) : Available for tailor made
Brazed Type
Centering tool
SOLID : CT-S
Fig. 1
TOP SOLID : CT-B
Fig. 2
Grade : FA1
Construction Tools
Order ex) : SC(D/d-T/T1) Available for tailor made Grade : Selection according to workpiece
(mm)
CT
Designation
D
060S 080S 100S 120B 160B 200B
6.0 8.0 10.0 12.0 16.0 20.0
1
13 23 24 28 32 35
L 60 80 100 120 160 200
Fig.
d 6.0 8.0 10.0 12.0 16.0 20.0
Solid Solid Solid top Solid top Solid top Solid
1 1 1 2 2 2
Order ex) : CT(D/d- 1 / L) Available for tailor made
H11
Cemented Carbide Blank for Bits 1000type (For taper bits)
2000type (For cross bits)
(mm)
Code
A
B
C
1000
124 126 128 130 132 232 234 236 238 240 242 332 334 336 338 340 342 434 436 438 440 442 444 446 534 536 538 540 542 544 546
24 26 28 30 32 32 34 36 38 40 42 32 34 36 38 40 42 34 36 38 40 42 44 46 34 36 38 40 42 44 46
10 10 10 10 10 10 12 12 12 12 12 14 14 14 14 14 14 15 15 15 15 15 15 15 18 18 18 18 18 18 18
6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10
R 100 100 100 100 100 100 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110
80 80 80 80 80 80 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
Construction Tools
Mining Tools
General Cutting Tools
Brazed Tool
>>>
Designation
(mm)
Designation
Code
B
C
R
10 10 6 100 11 10 6 100 12 10 6 100 13 10 6 100 14 10 6 100 15 12 6 100 10 12 6 100 11 12 6 100 12 12 6 100 13 12 6 100 14 12 6 100 15 14 8 100 12 14 8 100 13 14 8 100 14 14 8 100 15 14 8 100 16 14 8 100 17 14 8 100 18 14 8 100 When ordering special items, Please point out the designation, grades, quantity. Available for tailor made.
2000
110 111 112 113 114 115 210 211 212 213 214 215 312 313 314 315 316 317 318
TB(For taper bits)
(mm)
Designation TB
Boring Crown BlankMetal Crown Blank
20 32 34 36 38 39 40
For Boring Crown
D
GR40
20 32 34 36 38 39 40
Bits for construction
Earth Auger Bits
(mm)
BT
Stock
Bits for construction
BT
Configuration
H12
A
Designation
A
B
C
1 2 3 4
5 6 8 7
5 6 8 10
8 9 10 15
Stock E1
E2
Casing Bits
G2 Rod cutter
(mm)
Dimensions