Tooling Examples Contents Railway wheel machining Pipe machining Gear machining Edge miller clamp system
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Automobile Tooling Exampls Knuckle Carrier Housing Connecting Rod Block Head Crank Shaft
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Tooling Examples Railway wheel machining Features Exclusive tools for railway wheel machining A class wheel : RCMX (32,25,20,16 series) Repair (returning) wheel : LMUX (30,19 series) Excellent tool life and chip evacuation from finishing to roughing
Machining example (repair)
Field Test Tool Grade Workpiece Condition Result
: : : : :
LNUX301940-TM NC3015 SSW2, 920~1000mm vc=78m/min (13~18min-1) fn=1.0mm/rev ap=3~4mm Better chip evacuation, longer tool life and stable machining than competitor s
A Insert Grade
B
LNUX301940-TF/TM NC3015 Decrease cutting speed at
Ideal machining part A . condition
Because of deep D.O.C
C
LNUX191940-25/22 NC3015 Increase cutting speed at part ‘B,C’ for better chip evacuation
Machining example (A class)
Field Test
Tooling Examples
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L 02
Tool Grade Workpiece Condition Result
: RCMX3209M0-SL : NC3015 : SSW2, 840mm : vc=55~100m/min fn=1.0~1.5mm/rev ap=1~6mm : Better chip evacuation, longer tool life and stable machining than competitor s
A
B
C
PRDCN5050-U32 PRGCN5050-U32 RCMX3209MO-SL NC3015
SNMM250724-GH NC3015
Picture Holder
PSDNN5050-U25
Insert Grade
SNMM250724-GH NC3015
PSSNR5050-S25
Tooling Examples Railway machining Cutter for railway track-1 Material : Rail (High manganese steel) Cutting condition vc = 72(m/min) fz = 0.8(mm/t) ap = 3(mm) Dry
160 54 Insert
Milling of Fish Plating
SNC55-60-R19-1 NCM325 / PC3525
SNC44-50-CF04 NCM325 / PC3525
SNC55-KH04-S031 NCM325 / PC3525
Cutter for railway track-2 Material : Rail (High manganese steel) Cutting condition vc = 95(m/min) fz = 0.34(mm/t) ap = 3(mm) Dry
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Milling of Running gear & Lowering
300 33 Insert Tooling Examples
SNC55-KH04-S031 NCM325 / PC3525
SNC55-173-S031 NCM325 / PC3525
SNC55-172-S031 NCM325 / PC3525
SNC55-RK13 NCM325 / PC3525
SNC55-S031 SNC44-50-CF04 NCM325 / PC3525
LSE434-R01 NCM325 / PC3525
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Tooling Examples Pipe machining Pipe machining for welding part Edge Milling Cutter
Pipe Edge Milling
Available insert
Application
Cutter
For Pipe
LNMG 400924 / LNUX 400924 / LNUX 500924 SNMG 250616 / TNMG 440912Z / CNHQ 1606
For Edge Milling
SNMG 190608 / SNMN 250716 / SOCX 2010 LNEN 160604 /LNUX 501224 / LOCX 3010Z LOCX 4010Z / SOCX 1810ZZ / LNMN 500604
Order -made
Breazed bead removal
For External
Tooling Examples
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L 04
For Internal
Machining
Available insert
Application
External
SDMX80-R / SEGW54-R SNMG150708-R / SNMN1207(SUN452)SNMN1507(SUN552)R / SOET1906-254 SEGX2509-R
Internal
AR
(AC) / SF
R-
Cutter R Order -made
Tooling Examples Gear machining Involute Cutter Roughing
Finishing
M10*PA20*Z83
M20*PA20*Z123
Insert for gear Designation
LNE434-02-1
M10X283
M12-M14ROU M12XZ130-EX
M16XZ130
M20-M22-ROU
Grades - PC230, PC240, PC3545, PC9530
M20XZ123
M40-ROU
SNEQ1507-C0.8
M-Module - Z-Number of tooth / ROU-Roughing / A,T-Special
Edge miller clamp system Cutter for steel pipe and welding part of ship Index
Screw on
Locator & Screw on
Locator & Wedge
Cutter >>>
Clamp
90 cutting
40 cutting
35 cutting
25 cutting
Tooling Examples
Feature
90 cutting (Helical machining)
Diameter/ Tooth/Row
1000/64/64
400/42/14
420/30/10
500/30/6
850/32/64
Weight
530kg
85kg
65kg
164kg
620kg * Max. Cutter diameter 3,000mm
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Automobile Tooling Examples Automobile tooling example (Knuckle)
Micro Boring bar
Indexable Side Cutter(SPB)
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Tooling Examples
Future Mill(FMP)
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Micro Boring bar
Automobile Tooling Examples
Mach Drill
Indexable Side Cutter(tangential type)
Indexable Side Cutter(tangential type)
Future Mill(FMP)
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Tooling Examples
Step Drill
Drill(SPD)
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Automobile Tooling Examples Automobile break tooling example (Carrier)
Drill
Drill
Tooling Examples
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Side Cutter
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Automobile Tooling Examples Automobile break tooling example (Housing)
Side Cutter
Side Cutter
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Tooling Examples
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Automobile Tooling Examples Automobile tooling example (Connecting Rod)
Drill
Rich Mill(RM4)
Side Cutter
Side Cutter
Tooling Examples
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Rich Mill(RM4)
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Automobile Tooling Examples
Rich Mill(RM8)
Drill(SPD)
Step Drill
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Tooling Examples
Drill
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Automobile Tooling Examples Automobile engine tooling example (Block)
Top Face (Roughing)
Top Face(Finishing) - High feed Cutter
8 Corner per insert available
Bosses - Alpha Mill
Step burnishing Reamer
Tooling Examples
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Bearing Cap Seat - Form Cutter
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Crank Bore(Crankshaft Bearing Bore) - Form Cutter
Automobile Tooling Examples
Cylinder Bore(Roughing) - Boring Cutter
Front & Rear Face - Cube Couple Mill High feed cutter made of aluminum Due to light weight, it’s easy to handle & effective to prevent accident
Cheek Faces - Gang Cutter >>>
Tooling Examples
Cheek Faces - Gang Cutter
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Automobile Tooling Examples Automobile engine tooling example (Head)
Top Face(Roughing & Finishing) - High Feed Cutter Carbide insert, PCD insert
Top Face(Roughing & Finishing) - Aero Mill Due to the light weight of aluminum body that about 50% of steel body, excellent cutting performance with high speed machining can be achieved.
Step Burnishing Reamer
Straight Reamer
Tooling Examples
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Bottom Face(Roughing & Finishing) - High feed Cutter Carbide insert, PCD insert
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Cam Shaft Bearing Seat - Line Boring Bar Stable machining at high speed without chattering
Automobile Tooling Examples
Counter Bore Tool
Valve Seat - Apolo Cutter(Special Boring Holder)
Top Face(Drilling) - Mach Drill
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Tooling Examples
Cam Journal Bore - High Speed Reamer Available for high speed machining Excellent surface finish & roundness
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Automobile Tooling Examples Automobile engine tooling example (Crank Shaft)
Pin & Journal - Crankshaft Cutter(Internal / External)
Oil Bore - Mach Long Drill(MLD)
Oil Bore - Mach Long Drill(MLD) Machining wihout “step feed� operation for deep hole drilling like 20D Optimal performance with MQL System
Taper Spline Structure (Rigidity has been enhanced due to increased contact area)
Tooling Examples
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Post End - Alpha Mill
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Flange End - Alpha Mill