Rame Regupol Brochure

Page 1

vibration and structural isolation construction/industrial products

Technical data for Regupol® • RAV100 • RAV200 • RAV300 • RAV400 • RAV500 • RAV600


Product range

Applications

Regupol® RAV100

Construction Building isolation Foundation isolation Structural isolation Resilient seatings Floating floors Stairs and landings

Regupol® RAV200

Industrial Inertia plinths Machinery mounting pads/strips Machine foundations Mass spring systems Plant rooms General workshop machinery General M&E plant ACU’s Refrigeration equipment Pumps Lift motors Generators Boilers Presses Guillotines Milling machines

Regupol® RAV300

Infrastructure Rail and tunnel construction Road and bridge construction

Regupol® RAV400

Regupol® RAV500

Regupol® RAV600

2


Construction / Industrial Isolation of structure borne noise and vibration The Regupol® portfolio provides access to

With a high load bearing capacity and

a range of high performing and cost effective

excellent damping properties, Regupol®

anti-vibration solutions, designed to overcome

maintains its performance over a long

all types of vibration challenges in any

lifespan. It has also been independently

industry sector.

tested by the Institute of Structural Dynamics at Dresden Technical University for static and

Manufactured from polyurethane-bound

dynamic behaviour.

rubber granulate, Regupol® products are fully recyclable. A wide choice of material grades

Supplied in easy to lay rolls or individually cut

are available, including products with a load

pads/strips, Regupol® is quick and easy to

bearing range up to and including 1.5N/mm2.

install.

The selection of a Regupol® system will

Regupol® is one of the leading brands for the

depend on a number of factors, including

isolation of vibration. Standard and bespoke

load, area and natural frequency required of

solutions can be offered, for the most simple

the isolation material.

and complex applications.

Load Ranges Regupol® 1.50

Load range (N/mm2)

0.80

0.25 0.10

0.05

0.00 RAV100

RAV200/300

RAV400

3

RAV500

RAV600


Load Ranges RAV100 1.50

Load range (N/mm2)

0.80

0.25 0.10

0.05

0.00 RAV100

RAV200/300

RAV400

RAV500

RAV600

1 Load Deflection RAV100 0.050

0.040 34mm

Load range (N/mm2)

17mm 0.030 51mm

0.020

0.010

0.000 0

1

2

3

4

5

6

Deflection (mm) Samples: 300mm x 300mm

4

7

8

9

10

11

12


2 Vibration Isolation RAV100 200 190 -40 dB/99%

180

-30 dB/97%

170 160 150 Disturbing frequency (Hz)

140 130 -20 dB/90%

120 110 100 90 80

-10 dB/69%

70 60 50 40

0 dB/0%

30 20 10 4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

32

34

36

38

40

Natural frequency (Hz) Parameter: Power transmission loss (dB), isolation factor in %

3 Natural Frequency RAV100 0.050 0.045 0.040

Load range (N/mm2)

0.035 0.030 0.025 0.020 0.015 51mm

34mm

17mm

0.010 0.005 0.000 4

6

8

10

12

14

16

18 20 22 24 26 Natural frequency (Hz)

Samples: 300mm x 300mm

5

28

30


4 Modulus of Elasticity RAV100 1.8

1.6 40 Hz 1.4

Elastic modulus (N/mm2)

10 Hz 1.2

1.0 5 Hz 0.8

0.6

0.4

static

0.2

0.0 0.000

0.005

0.01

0.015

0.020 0.025 0.030 Specific load (N/mm2)

0.035

0.040

0.045

0.050

Samples: 300mm x 300mm x 34mm

5 Dynamic Stiffness RAV100 0.06

60

0.05

50

40

10 Hz

5 Hz

0.03

30

0.02

20

static 0.01

10

0.00

0

0.000

0.010

0.02 0.030 Permanent load (N/mm2)

Samples: 300mm x 300mm x 34mm

6

0.040

0.050

Dynamic stiffness (MN/m3)

Dynamic stiffness (N/mm3)

40 Hz 0.04


6 Long-term Creep Test RAV100 Relative deflection (% of thickness)

8

6

4 0.025 N/mm2

2

0 1

10

100

1000

10000

100000

Loading time (hrs) Samples: 300mm x 300mm x 34mm Further creep test data available upon request

Physical Properties RegupolÂŽ is made of polyurethane-bound rubber granulate. Thickness: 17mm* Roll dimensions: 10m x 1.25m (strips and/or pads are available upon request) Permanent static load range: 0.05 N/mm2 * Dimpled on one side

Technical Information Compression Set

DIN 53572

approx. 4.10

%

Measured 30 minutes after decompression with 50 % deformation/ 23ËšC after 72 hrs.

Tensile Strength

DIN 53571

0.30

N/mm2

Minimum

Elongation at Break

DIN 53571

60

%

Minimum

Tear-Resistance

DIN 53515

3.0

N/mm

Minimum

Static Modulus of Elasticity

Similar to EN 826

0.10- 0.44

N/mm2

Tangential modulus see fig. 5

Dynamic Modulus of Elasticity

DIN 53513

0.15-1.10

N/mm2

Depending on load and frequency, see fig. 5

The information on this data sheet is based on the current state of our knowledge and experience and is subject to changes and production-related variations without notice.

7


Load Ranges RAV200 1.50

Load range (N/mm2)

0.80

0.25 0.10

0.05

0.00 RAV100

RAV200/300

RAV400

RAV500

RAV600

1 Load Deflection RAV200 0.10 0.09 30mm

15mm

45mm

0.08 60mm

Load range (N/mm2)

0.07 0.06 0.05 0.04 0.03 0.02 0.01 0.00 0

1

2

3

4 Deflection (mm)

Samples: 300mm x 300mm

8

5

6

7

8


2 Vibration Isolation RAV200 200 190 -40 dB/99%

180

-30 dB/97%

170 160 150 Disturbing frequency (Hz)

140 130 -20 dB/90%

120 110 100 90 80

-10 dB/69%

70 60 50 40

0 dB/0%

30 20 10 4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

30

32

34

36

38

40

Natural frequency of the system (Hz) Parameter: Power transmission loss (dB), isolation factor in %

3 Natural Frequency RAV200 0.10 0.09 0.08 15mm

Load range (N/mm2)

0.07 0.06 30mm 0.05 60mm 0.04 0.03 45mm 0.02

0.01 0.00 4

6

8

10

12

14

16

18

20

22

24

26

Natural frequency (Hz) Samples: 300mm x 300mm

9

28


4 Modulus of Elasticity RAV200 3.5

3.0 40 Hz

Elastic modulus (N/mm2)

2.5 10 Hz 2.0 5 Hz

1.5

1.0 static 0.5

0.0 0.00

0.01

0.02

0.03

0.04 0.05 0.06 Specific load (N/mm2)

0.07

0.08

0.09

0.10

Samples: 300mm x 300mm x 30mm

5 Dynamic Stiffness RAV200 0.10

100 40 Hz

0.08

80

5 Hz 0.06

60

0.04

40

static 0.02

20

0.00 0.00

0.01

0.02

0.03

0.04

0.05

0.06

Permanent load (N/mm2) Samples: 300mm x 300mm x 30mm

10

0.07

0.08

0.09

0 0.10

Dynamic stiffness (MN/m3)

Dynamic stiffness (N/mm3)

10 Hz


6 Long-term Creep Test RAV200 Relative deflection (% of thickness)

4

3

2

0.05 N/mm2

1

0

1

10

100

1000

10000

100000

Loading time (hrs) Samples: 300mm x 300mm x 30mm Further creep test data available upon request

Physical Properties RegupolÂŽ is made of polyurethane-bound rubber-granulate. Standard thickness: 15mm (other thicknesses are available upon request) Roll dimensions: 10m x 1.25m (strips and/or pads are available upon request) Permanent static load range: 0.1 N/mm2

Technical Information Compression Set

DIN 53572

approx. 4.0

%

Measured 30 minutes after decompression with 50% deformation/23ËšC after 72 hrs.

Tensile Strength

DIN 53571

0.40

N/mm2

Minimum

Elongation at Break

DIN 53571

70

%

Minimum

Tear-Resistance

DIN 53515

3.40

N/mm

Minimum

Mechanical Loss Factor DIN 53513

-

-

Static Modulus of Elasticity

Similar to EN 826

0.8-0.90

N/mm2

Dynamic Modulus of Elasticity

DIN 53513

0.6-2.20

N/mm2

Tangential modulus see fig. 5 Depending on load and frequency, see fig. 5

The information on this data sheet is based on the current state of our knowledge and experience and is subject to changes and production-related variations without notice.

11


Load Ranges RAV300 1.50

Load range (N/mm2)

0.80

0.25 0.10

0.05

0.00 RAV100

RAV200/300

RAV400

RAV500

RAV600

1 Load Deflection RAV300 0.10 0.09 0.08 50mm

100mm

Load range (N/mm2)

0.07 0.06 0.05 0.04 0.03 0.02 0.01 0.00 0

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Deflection (mm)

Samples: 300mm x 300mm

12


2 Vibration Isolation RAV300 200 190

-40 dB/99%

180

-30 dB/97%

170 160 150

Disturbing frequency (Hz)

140 130

-20 dB/90%

120 110 100 90 80

-10 dB/69%

70 60 50 40

0 dB/0%

30 20 10 4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

30

32

34

36

38

40

Natural frequency of the system (Hz) Parameter: Power transmission loss (dB), isolation factor in %

3 Natural Frequency RAV300 0.10 0.09 0.08

Load range (N/mm2)

0.07 0.06 0.05 0.04 100mm

50mm

0.03 0.02 0.01 0.00 4

6

8

10

12

14

16

18 20 22 24 26 Natural frequency (Hz)

Samples: 300mm x 300mm

13

28


4 Modulus of Elasticity RAV300 3.5

3.0 40 Hz

Elastic modulus (N/mm2)

2.5

10 Hz

2.0

1.5

5 Hz

1.0

static 0.5

0.0 0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

Specific load (N/mm2) Samples: 300mm x 300mm x 50mm

5 Dynamic Stiffness RAV300 70

0.07

60

0.06 40 Hz

40

0.04 5 Hz 0.03

30

0.02

20

static 10

0.01

0.00 0.00

0.01

0.02

0.03

0.04

0.05

0.06

Permanent load (N/mm2) Samples: 300mm x 300mm x 50mm

14

0.07

0.08

0.09

0 0.10

Dynamic stiffness (MN/m3)

Dynamic stiffness (N/mm3)

50

10 Hz

0.05


6 Long-term Creep Test RAV300

Relative deflection (% of thickness)

6 5 4 0.05 N/mm2 3 2 1 0 1

10

100

1000

10000

100000

Loading time (hrs) Samples: 300mm x 300mm x 50mm Further creep test data available upon request

Physical Properties RegupolÂŽ is made of polyurethane-bound rubber-granulate. Standard thickness: 50mm Sheet dimensions: 1000mm x 500mm (strips and/or pads are available upon request) Permanent static load range: 0.1 N/mm2

Technical Information Compression Set

DIN 53572

approx. 5.40

%

Measured 30 minutes after decompression with 50% deformation/23ËšC after 72 hrs.

Tensile Strength

DIN 53571

0.33

N/mm2

Minimum (measured on a 10-cm-layer)

Elongation at Break

DIN 53571

50

%

Minimum (measured on a 10-cm-layer)

Tear-Resistance

DIN 53515

2.30

N/mm

Minimum (measured on a 10-cm-layer)

Static Modulus of Elasticity

Similar to EN 826

0.25-0.75

N/mm2

Tangential modulus see fig. 5

Dynamic Modulus of Elasticity

DIN 53513

0.60-2.90

N/mm2

Depending on load and frequency, see fig. 5

The information on this data sheet is based on the current state of our knowledge and experience and is subject to changes and production-related variations without notice.

15


Load Ranges RAV400 1.50

Load range (N/mm2)

0.80

0.25

0.10

0.05

0.00

RAV100

RAV200/300

RAV400

RAV500

RAV600

1 Load Deflection RAV400 0.25 45mm 30mm

15mm 0.20

Load range (N/mm2)

60mm

0.15

0.10

0.05

0.00 0

1

2

3

4

5

6

Deflection (mm) Samples: 300mm x 300mm

16

7

8

9

10

11


2 Vibration Isolation RAV400 200 190

-40 dB/99%

180

-30 dB/97%

170 160 150

Disturbing frequency (Hz)

140 130

-20 dB/90%

120 110 100 90 80

-10 dB/69%

70 60 50 40

0 dB/0%

30 20 10

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

30

32

34

36

38

40

Natural frequency of the system (Hz)

Parameter: Power transmission loss (dB), isolation factor in %

3 Natural Frequency RAV400 0.25

0.20

Load range (N/mm2)

60mm

0.15 30mm 15mm 0.10

45mm 0.05

0.00 4

6

8

10

12

14

16

18

20

22

24

26

Natural frequency (Hz) Samples: 300mm x 300mm

17

28


4 Modulus of Elasticity RAV400 6

5 40 Hz

Elastic modulus (N/mm2)

10 Hz 4 5 Hz 3

2 static

1

0 0.00

0.05

0.10

0.15

0.20

0.25

Specific load (N/mm2) Samples: 300mm x 300mm x 30mm

5 Dynamic Stiffness RAV400 200

0.20

40 Hz 150 10 Hz 5 Hz

100

0.10

static 50

0.05

0.00 0.000

0.025

0.050

0.075

0.100

0.125

0.150

Permanent load (N/mm2) Samples: 300mm x 300mm x 30mm

18

0.175

0.200

0.225

0 0.250

Dynamic stiffness (MN/m3)

Dynamic stiffness (N/mm3)

0.15


6 Long-term Creep Test RAV400 Relative deflection (% of thickness)

6 5 4

0.125 N/mm2 3 2 1 0

1

10

100

1000

10000

100000

Loading time (hrs) Samples: 300mm x 300mm x 30mm Further creep test data available upon request

Physical Properties RegupolÂŽ is made of polyurethane-bound rubber-granulate. Standard thickness: 6mm/15mm (other thicknesses available upon request) Roll dimensions: 10m x 1.25m (strips and/or pads are available upon request) Permanent static load range: 0.25 N/mm2

Technical Information Compression Set

DIN 53572

approx. 4.60

%

Measured 30 minutes after decompression with 50% deformation/23ËšC after 72 hrs.

Tensile Strength

DIN 53571

0.65

N/mm2

Minimum

Elongation at Break

DIN 53571

65

%

Minimum

Tear-Resistance

DIN 53515

6.0

N/mm

Minimum

Static Modulus of Elasticity

Similar to EN 826

1.20-1.90

N/mm2

Tangential modulus see fig. 5

Dynamic Modulus of Elasticity

DIN 53513

1.10-4.40

N/mm2

Depending on load and frequency, see fig. 5

The information on this data sheet is based on the current state of our knowledge and experience and is subject to changes and production-related variations without notice.

19


Load Ranges RAV500 1.50

Load range (N/mm2)

0.80

0.25 0.10

0.05

0.00 RAV100

RAV200/300

RAV400

RAV500

RAV600

1 Load Deflection RAV500 0.8 30mm

20mm

40mm

0.7 10mm

50mm

0.6 60mm Load range (N/mm2)

0.5

0.4

0.3

0.2

0.1

0.0 0

1

2

3

4

5

6 7 8 Deflection (mm)

Samples: 270mm x 270mm

20

9

10

11

12

13

14


2 Vibration Isolation RAV500 200 190 -40 dB / 99 %

180

-30 dB / 97%

170 160 150 Disturbing frequency (Hz)

140 130 -20 dB / 90 %

120 110 100 90 80

-10 dB / 69 %

70 60 50 40

0 dB / 0 %

30 20 10 4

6

8

10

12

14

16 18 20 22 24 26 28 Natural frequency of the system (Hz)

30

32

34

36

38

40

34

36

38

40

Parameter: Power transmission loss (dB), isolation factor in %

3 Natural Frequency RAV500 0.8

0.7

Load range (N/mm2)

0.6

0.5

0.4

20mm

0.3

50mm

0.2

60mm

10mm

0.1 40mm

30mm

0.0 4

6

8

10

12

14

16

18

20

22

24

26

Natural frequency (Hz) Samples: 270mm x 270mm

21

28

30

32


4 Modulus of Elasticity RAV500 16

14 40 Hz

Elastic modulus (N/mm2)

12

10

10 Hz 5 Hz

8

6 static 4

2

0 0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

Specific load (N/mm2) Samples: 270mm x 270mm x 20mm

5 Dynamic Stiffness RAV500 800

0.8

700

0.7 40 Hz

Dynamic stiffness (N/mm3)

10 Hz 500

0.5 5 Hz 0.4

400

0.3

300 static

0.2

200

0.1

100

0.0 0.0

0.1

0.2

0.3

0.4

0.5

Permanent load (N/mm2) Samples: 270mm x 270mm x 20mm

22

0.6

0.7

0 0.8

Dynamic stiffness (MN/m3)

600

0.6


6 Long-term Creep Test RAV500

Relative deflection (% of thickness)

4

3

2

0.4 N/mm2

1

0

1

10

100

1000

10000

100000

Loading time (hrs) Samples: 270mm x 270mm x 30mm Further creep test data available upon request

Physical Properties RegupolÂŽ is made of polyurethane-bound rubber-granulate. Standard thickness: 6mm/10mm (other thicknesses available upon request) Roll dimensions: 10m x 1.25m (strips and/or pads are available upon request) Permanent static load range: 0.8 N/mm2

Technical Information Compression Set

DIN 53572

approx. 5.90

%

Measured 30 minutes after decompression with 50% deformation/23ËšC after 72 hrs.

Tensile Strength

DIN 53571

0.90

N/mm2

Minimum

Elongation at Break

DIN 53571

85

%

Minimum

Tear-Resistance

DIN 53515

8.0

N/mm

Minimum

Static Modulus of Elasticity

Similar to EN 826

2.50-5.50

N/mm2

Tangential modulus see fig. 5

Dynamic Modulus of Elasticity

DIN 53513

3.0-8.80

N/mm2

Depending on load and frequency, see fig. 5

The information on this data sheet is based on the current state of our knowledge and experience and is subject to changes and production-related variations without notice.

23


Load Ranges RAV600 1.50

Load range (N/mm2)

0.80

0.25 0.10

0.05

0.00 RAV200/300

RAV100

RAV400

RAV500

RAV600

1 Load Deflection RAV600 1.5

20mm 1.4

10mm

30mm

40mm

1.3

50mm 1.2

60mm 1.1

Load range (N/mm2)

1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0

1

2

3

4

5 Deflection (mm)

Samples: 200mm x 200mm

24

6

7

8

9

10


2 Vibration Isolation RAV600 200 190 -40 dB/99%

180

-30 dB/97%

170 160 150 Disturbing frequency (Hz)

140 130 -20 dB/90%

120 110 100 90 80

-10 dB/69%

70 60 50 40

0 dB/0%

30 20 10 4

6

8

10

12

14

16

18 20 22 24 26 28 Natural frequency of the system (Hz)

30

32

34

36

38

40

38

40

Parameter: Power transmission loss (dB), isolation factor in %

3 Natural Frequency RAV600 1.5 1.4 1.3 1.2 1.1

Load range (N/mm2)

1.0 0.9 0.8 0.7

20mm

0.6 0.5 0.4 0.3

10mm

60mm

0.2

40mm

50mm

0.1

30mm

0.0 4

6

8

10

12

14

16

18

20

22

24

26

Natural frequency (Hz) Samples: 200mm x 200mm

25

28

30

32

34

36


4 Modulus of Elasticity RAV600 40

35

30 40 Hz

Elastic modulus (N/mm2)

10 Hz 25

5 Hz 20

15 static 10

5

0 0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

Specific load (N/mm2) Samples: 200mm x 200mm x 20mm

5 Dynamic Stiffness RAV600 2.0

2000

1.8

1800 1600

1.6 1.4

1400

10 Hz

1200

1.2 5 Hz 1.0

1000

0.8

800 static

0.6

600

0.4

400

0.2

200

0.0 0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

Permanent load (N/mm2) Samples: 200mm x 200mm x 20mm

26

1.0

1.1

1.2

1.3

1.4

0 1.5

Dynamic stiffness (MN/m3)

Dynamic stiffness (N/mm3)

40 Hz


6 Long-term Creep Test RAV600

Relative deflection (% of thickness)

4

3

0.75 N/mm2

2

1

0

1

10

100

1000

10000

100000

Loading time (hrs) Samples: 200mm x 200mm x 30mm Further creep test data available upon request

Physical Properties RegupolÂŽ is made of polyurethane-bound rubber-granulate. Standard thickness: 10mm (other thicknesses available upon request) Roll dimensions: 8m x 1.25m (strips and/or pads are available upon request) Permanent static load range: 1.5 N/mm2

Technical Information Compression Set

DIN 53572

approx. 5.0

%

Measured 30 minutes after decompression with 50% deformation/23ËšC after 72 hrs.

Tensile Strength

DIN 53571

2.20

N/mm2

Minimum

Elongation at Break

DIN 53571

120

%

Minimum

Tear-Resistance

DIN 53515

16.0

N/mm

Minimum

Static Modulus of Elasticity

Similar to EN 826

9.80-14.0

N/mm2

Tangential modulus see fig. 5

Dynamic Modulus of Elasticity

DIN 53513

4.0-18.50

N/mm2

Depending on load and frequency, see fig. 5

The information on this data sheet is based on the current state of our knowledge and experience and is subject to changes and production-related variations without notice.

27


Also in the RAME anti-vibration portfolio: Regufoam® Regufoam® has been specifically developed and formulated to reduce structure borne noise and offer high performance vibration isolation. Manufactured in various thicknesses and densities, Regufoam® materials are colour coded for ease of identification. With low natural frequency and long term elasticity even under heavy loads, Regufoam® delivers high performance characteristics. Regufoam® can be used wherever structure borne noise and vibrations require effective isolation, including structural/civil engineering, track laying, mechanical engineering, industrial and ship building sectors. General M&E Plant ACU’s Refrigeration equipment Pumps Lift motors General workshop machinery Generators Boilers Presses Guillotines Milling machines Industrial Inertia plinths Machinery mounting pads/strips Foundation isolation Mass spring systems Plant rooms

Structural engineering Isolation of steel structures Structural bearings Resilient seatings Stairs and landings Infrastructure Road construction Bridge construction Rail and tunnel construction Construction Buiding isolation Foundation isolation Structural isolation Floating floors

Regupol Acoustics Middle East (RAME) is the Middle East arm of market-leading Regupol® manufacturer, BSW. Providing exclusive access to the full range of Regupol® and Regufoam® high performance anti-vibration systems, RAME is setting the standard for vibration control in the Middle East. From specification through to project completion, RAME has a fully trained technical team able to provide free advice and on-site support as well as guidance during installation. This combined product and service offering has led to Regupol® being used on a number of high profile projects, including Dubai Healthcare City and the Marina Hotel, Abu Dhabi. For further information and advice, please contact the RAME technical sales team.

Regupol Acoustics Middle East FZE P.O. Box 125279, Dubai, UAE Phone: +971-4-3233493 Fax: +971-4-3406295 info@regupolacousticsmiddleeast.com BSW and BSW product portfolio certified by DIN EN ISO 9001 DIN EN ISO 14001 OHSAS 18001 Regupol® and Regufoam® are official trademarks of BSW

www.regupolacousticsmiddleeast.com


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