REM Magnetic Separator

Page 1

REMTECHSTROY GROUP

REMTECHNOLOGY

1

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

1


REMTECHSTROY GROUP

REMTECHNOLOGY

2

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

2


REMTECHSTROY GROUP

REMTECHNOLOGY

3

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

3


REMTECHSTROY GROUP

REMTECHNOLOGY

4

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

4


REMTECHSTROY GROUP

REMTECHNOLOGY

5

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

5


REMTECHSTROY GROUP

REMTECHNOLOGY

6

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

6


REMTECHSTROY GROUP

REMTECHNOLOGY

7

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

7


REMTECHSTROY GROUP

REMTECHNOLOGY

8

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

8


REMTECHNOLOGY

REMTECHSTROY GROUP

9

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

Sintered Ferrite Magnets

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

Ferrite or Ceramic magnets are manufactured from a composite powder containing Iron oxide and Barium or Strontium oxide. It is most widely used because of its low cost, high-energy, good electric insulation and excellent resistance to demagnetization. The most common type of ceramic magnets are anisotropic strontium, anisotropic barium and isotropic barium magnet. Ferrites suit a wide range of applications due to their low cost. They are readily available in arc segments, blocks, rings and discs. Principal applications are DC motors, loudspeakers, reed switch operation, magnetic separator assemblies and general holding devices such as pot magnets. The unmagnetized blocks are machined using diamond cutting machines to match customers' exact specification. Ferrite has an excellent resistance to demagnetization and can be magnetized before or after assembly without danger of losing any performance. It can be used in operating temperatures ranging from -40°C to + 250°C. However it does h ave a poor temperature coefficient losing approximately 0.2% of remanence per degree C when heated above zero. There are two manufacturing process for ferrite magnets: Dry Process & Wet Process. By dry process, can produce isotropic & anisotropic magnets; by wet process, only anisotropic magnets can be produced. Isotropic ferrite magnets are not oriented and can be magnetized in any direction; anisotropic ferrite magnets are different, they are all oriented in the manufacturing direction, and should be magnetized in the direction of orientation. For dry process, the tool can be changed and developed easily, while for wet process, it is complicated to change the tool and the tooling charge is much higher. At present, we have put our emphasis on arc segment magnets for electric DC motors, ring magnets for loudspeakers, disc magnets and block magnets for special applications.

Chinese standard - SJ/T 10410 2000 permanent ferrite magnet standard Br Material

HcB

HcJ

(BH) max

mT

KG

KA/m

KOe

KA/m

KOe

Kj/m3

MGOe

Y8T

200-235

2.0-2.35

125-160

1.57-2.01

210-280

2.64-3.52

6.5-9.5

0.8-1.2

Y20

320-380

3.2-3.8

135-190

1.70-2.38

140-195

1.76-2.45

18.0-22.0

2.3-2.8

Y22H

310-360

3.1-3.6

220-2500

2.77-3.14

280-320

3.52-4.02

20.0-24.0

2.5-3.0

Y23

320-370

3.2-3.7

170-190

2.14-2.38

190-230

2.39-2.89

20.0-25.5

2.5-3.2

Y25

360-400

3.6-4.0

135-170

1.70-2.14

140-200

1.76-2.51

22.5-28.0

2.8-3.5

Y26H

360-390

3.6-3.9

220-250

2.77-3.14

225-255

2.83-3.21

23.0-28.0

2.9-3.5

Y27H

370-400

3.7-4.0

205-250

2.58-3.14

210-255

2.64-3.21

25.0-29.0

3.1-3.7

Y28

370-400

3.7-4.0

175-210

2.20-2.64

180-220

2.26-2.77

26.0-30.0

3.3-3.8

Y30H-1

380-400

3.8-4.0

230-275

2.89-3.46

235-290

2.95-3.65

27.0-32.0

3.4-4.1

Y30H-2

395-415

3.95-4.15

275-300

3.46-3.77

310-335

3.90-4.21

28.5-32.5

3.5-4.0

Y32

400-420

4.0-4.2

160-190

2.01-2.38

165-195

2.07-2.45

30.0-33.5

3.8-4.2

Y33

410-430

4.1-4.3

220-250

2.77-3.14

225-255

2.83-3.21

31.5-35.0

4.0-4.4

MMPA (0100-87) - Permanent ferrite magnet industry standard of USA Br HcB HcJ Material mT KG KA/m KOe KA/m KOe

(BH) max Kj/m3

MGOe

C1

230

2.3

148

1.86

258

3.5

8.36

1.05

C5

380

3.8

191

2.4

199

2.5

27

3.4

C7

340

3.4

258

3.23

318

4

21.9

2.75

C8A

385

3.85

235

2.95

242

3.05

27.8

3.5

C8B

420

4.2

232

2.913

236

2.96

32.8

4.12

C9

380

3.8

280

3.516

320

4.01

26.4

3.32

C10

400

4

288

3.617

280

3.51

30.4

3.82

C11

430

4.3

200

2.512

204

2.56

34.4

4.32

9


REMTECHNOLOGY

REMTECHSTROY GROUP

10

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

Demagnetization Curve of Several Main Ferrite materials

10


REMTECHSTROY GROUP

REMTECHNOLOGY

11

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

Sintered Neodymium Iron Boron Magnets

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

—— The Strongest Permanent magnets today

Sintered Neodymium Iron Boron (NdFeB) magnets offer the highest energy per unit volume of any permanent magnet material, mostly an iron based alloy. It is manufactured in numerous energy and temperature grades, with high energy range from 33MGOe to 48MGOe with wonderful coercive force, even 50MGOe in the laboratory. Being less prone to chipping during handling, and has lower temperature coefficient of magnetic properties than Ceramic magnets, higher than SmCo type rare earth magnets, but less expensive, and mechanically stronger and less brittle than SmCo. However, being mostly an iron based alloy, NdFeB type rare earth magnet is much more prone to surface oxidation or rust. To eliminate such a problem, the user should consider magnet coating, plating, or suitable surface treatment. So for most applications, coating or plating is recommended. And also, Because of the brittle nature and high attractive forces generated by NdFeB magnets, great care is needed during handling. Permanent NdFeB magnets are widely used in apparatus, instruments, assemblies where a strong magnetic field is needed, such as motors, sensors, microphones, electro-acoustics, magnetic separation, magnetic suckers and magnetic therapy wraps. Magnetic Properties of Sintered NdFeB Magnets

Grade

Br

Hcb

Hcj

(BH)max

T

KA/m

KA/m

Kj/m3

KG

KOe

KOe

MGOe

1.18-1.22

860-907

≥955

263-287

11.8-12.2

10.8-11.4

≥12

33-36

1.22-1.26

860-907

≥955

287-303

12.2-12.6

10.8-11.4

≥12

36-38

1.26-1.29

860-907

≥955

303-318

12.6-12.9

10.8-11.4

≥12

38-40

1.29-1.33

860-907

≥955

318-342

12.9-13.3

10.8-11.4

≥12

40-43

1.33-1.37

863-907

≥955

342-366

13.3-13.7

10.5-11.4

≥12

43-46

1.37-1.41

716-836

≥836

366-390

13.7-14.1

9-10.5

≥10.5

46-49

1.41-1.45

860-907

≥836

390-406

Working temperature ℃

N35

N38

N40

N42

N45

N48 N50

≤80

≤80

≤80

≤80

≤80

≤80 ≤80

11


REMTECHSTROY GROUP

REMTECHNOLOGY

12

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

N35M

N38M

N40M

N42M

N45M

N48M

N33H

N35H

N38H

N40H

N42H

N44H

N46H

N33SH

N35SH

N38SH

N40SH

N42SH

N44SH

N30UH

Fax: +359(52)319990

14.1-14.5

10.8-11.4

≥10.5

49-51

1.18-1.22

860-907

≥1114

263-287

11.8-12.2

10.8-11.4

≥14

33-36

1.22-1.26

860-907

≥1114

287-303

12.2-12.6

10.8-11.4

≥14

36-38

1.26-1.29

860-907

≥1114

303-318

12.6-12.9

10.8-11.4

≥14

38-40

1.29-1.33

860-907

≥1114

318-342

12.9-13.3

10.8-11.4

≥14

40-43

1.33-1.37

860-907

≥1114

342-366

13.3-13.7

10.8-11.4

≥14

43-46

1.37-1.41

860-907

≥1114

366-390

13.7-14.1

10.8-11.4

≥14

46-49

1.14-1.18

820-876

≥1353

247-263

11.4-11.8

10.3-11

≥17

31-33

1.18-1.22

876-907

≥1353

263-287

11.8-12.2

11-11.4

≥17

33-36

1.22-1.26

890-940

≥1353

287-303

12.2-12.6

11.2-11.8

≥17

36-38

1.26-1.29

916-995

≥1353

303-318

12.6-12.9

11.5-12.5

≥17

38-40

1.29-1.33

939-995

≥1353

318-342

12.9-13.3

11.8-12.5

≥17

40-43

1.33-1.35

956-1035

≥1353

342-358

13.3-13.5

39064

≥17

43-45

1.35-1.38

956-1035

≥1353

358-374

13.5-13.8

39064

≥17

45-47

1.14-1.18

820-876

≥1592

247-263

11.4-11.8

10.3-11

≥20

31-33

1.18-1.22

860-907

≥1592

263-287

11.8-12.2

10.8-11.4

≥20

33-36

1.22-1.26

860-907

≥1592

287-303

12.2-12.6

10.8-11.4

≥20

36-38

1.26-1.29

860-907

≥1592

303-318

12.6-12.9

10.8-11.4

≥20

38-40

1.29-1.33

860-907

≥1592

318-342

12.9-13.3

10.8-11.4

≥20

40-43

1.33-1.35

860-907

≥1592

342-358

13.3-13.5

10.8-11.4

≥20

43-45

1.08-1.14

804-844

≥1989

223-247

10.8-11.4

10.1-10.6

≥25

28-31

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

≤100

≤100

≤100

≤100

≤100

≤100

≤120

≤120

≤120

≤120

≤120

≤120

≤120

≤150

≤150

≤150

≤150

≤150

≤150

≤180

12


REMTECHSTROY GROUP

REMTECHNOLOGY

13

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

N33UH

N35UH

N38UH

N30EH

N33EH

N35EH

Fax: +359(52)319990

1.14-1.18

820-876

≥1989

247-263

11.4-11.8

10.3-11

≥25

30-33

1.18-1.22

860-907

≥1989

263-287

11.8-12.2

10.8-11.4

≥25

33-36

1.22-1.26

860-907

≥1989

287-303

12.2-12.6

10.8-11.4

≥25

36-38

1.08-1.14

804-844

≥2387

223-247

10.8-11.4

10.1-10.6

≥30

28-31

1.14-1.18

820-876

≥2388

247-263

11.4-11.8

10.3-11

≥30

31-33

1.18-1.22

836-907

≥2388

263-287

11.8-12.2

10.5-11.4

≥30

33-36

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

≤180

≤180

≤180

≤200

≤200

≤200

Demagnetization curve of several sintered NdFeB magnets at different temperatures Grade 42H

Grade 35SH

Grade 33UH

Grade 28EH

13


REMTECHSTROY GROUP

REMTECHNOLOGY

14

Bulgaria, Varna 9000 Industrial Zone Str. Studentska 1 TU/UK104

Модернизация, комплексен ремонт и поддръжка на индустриална техника. Инфраструктурно строителство и мениджмънт. Комплексно строителство на железопътна инфраструктура, поддръжка на специализирана механизация и по движен състав. e-mail:web@remtechnology.eu web:www.remtechnology.eu

Fax: +359(52)319990

phone: +359 (52)319980 mobile:+359(888)204989 +359(888)265877 +359 (52)319990

14


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