Wood Industry Spring 2024

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HELLO INDUSTRY PARTNERS,

Welcome to the Spring 2024 issue of Wood Industry magazine, where we explore the multifaceted theme of wood finishing. This edition is dedicated to uncovering the latest advancements, sharing strategic insights, and presenting narratives that collectively enrich our understanding and practices within the woodworking, and specifically wood finishing, industry.

In Sanding to Perfection: Achieving a Fine Finish, Robert Philips from Akhurst Machinery guides us through the process of achieving a finely finished product. Philips sheds light on traditional and modern methodologies of sanding, emphasizing the significance of choosing the appropriate equipment and techniques to achieve desired outcomes.

The narrative of Jeco Inc. with owner Jim Carrigan offers a case study in the strategic application of lean manufacturing principles and the pivotal role of technology in the wood finishing industry. The story highlights the importance of strategic foresight and the integration of skilled craftsmanship with automation to maintain a competitive edge. It provides a lens through which we can view the evolving landscape of our industry, encouraging a reflection on our own practices and how those business strategies fit into the future of the industry.

Beyond The Surface: Unraveling the Secrets of High-Quality Wood Finishes by Jakub Stachurski, bridges the gap between past traditions and current possibilities in wood finishing. Stachurski’s personal journey complements a broader discussion on the critical role of finishing in enhancing both the aesthetic and functional value of wood products. His perspective invites us to consider how investments in finishing technologies and materials can serve as key differentiators in today’s market.

This issue also features insightful columns that address the wider implications of our work. Building a Culture of Clarity by Amrita Bhogal from Sunrise Kitchens and Lighthouse Cabinetry: Quality Driven, Backed by Lean by Sandra Wood, Executive Director of the CKCA, explore the impact of organizational culture and process optimization on innovation and growth.

Aging & Living in Place by Lucy Traetto from Blum and Are Woodworking Professionals Jeopardizing Their Project Certifications? by David Smith, President of Garnica’s NA Division, confront the ethical and societal challenges we face, urging a commitment to sustainability and inclusivity in our practices.

In this issue, as a peak under the surface of wood finishing, we underscore the critical role of attention to detail in achieving superior results. It reminds us of a simple truth: “it’s about how you finish.” With this collection of articles, we aim to celebrate the precision and commitment essential to our industry.

Thank you for your continued support of Wood Industry magazine. We encourage you to share your successes and challenges with us, joining a community dedicated to excellence in every layer of the business side of woodworking.

Until next time, stay dedicated, stay inspired.

ART

PUBLISHER

Mike Neeb

EDITOR

Tyler Holt

PRESIDENT

PRODUCTION

GRAPHIC

roxyh@mediaedge.ca

CIRCULATION circulation@mediaedge.ca

©

All

Tyler Holt

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Barbaric North America

Welcomes Mike Schwartz as New Project Manager for Automatic Handling Systems

Barbaric North America, a leader in automatic handling systems for the woodworking industry, has recently announced the appointment of Mike Schwartz as their new Project Manager for Automatic Handling Systems. Schwartz, an industry expert with a significant history in the field, will be working closely with direct customers and distribution partners across the United States and Canada. His focus will include overseeing Panel Storage and Retrieval systems, Return Systems for edge banding machines, and Automated Loading & Feeding Solutions.

After completing an intensive week of training at Barbaric’s headquarters in Austria, Schwartz is well-prepared to

contribute to the team with his extensive knowledge and experience. His role signifies Barbaric North America’s commitment to enhancing its operational efficiency and technical support throughout North America.

Schwartz’s appointment is expected to strengthen Barbaric North America’s market presence and ensure the successful integration and optimization of their sophisticated handling systems into various operations. His expertise in the industry is seen as a valuable asset to both Barbaric and its clientele, promising advancements in productivity and efficiency for businesses leveraging Barbaric’s state-of-the-art solutions.

Weinig HolzHer Canada Hires

Paul Eilender as Account Manager for Ontario

Weinig Holz-Her proudly announces the appointment of Paul Eilender as

the new Account Manager for Ontario. Bringing over twenty years of extensive sales and marketing experience within the woodworking industry, Eilender is recognized for his in-depth ability to understand and meet customer requirements for specialized and precise applications.

“It’s an honor to join a company with such a distinct reputation and loyal customer base. I’m excited to use my experience in the industry to serve our customers in Ontario and contribute to the company’s future success,” Eilender remarked. Before Weinig Holz-Her, he served as Account Development Director at PPG Industrial Coatings, focusing on key account management and innovation for advanced applications. Eilender’s career also includes roles with leading vendors in the woodworking sector, where he developed a keen passion for improving manufacturing capabilities across various shop sizes.

Ken Ellston, Director of Sales and Service at Weinig Holz-Her Canada, added, “Paul’s twenty-four years of sales and marketing experience will be an asset to us as we navigate new challenges and enhance our service to existing customers in the dynamic Ontario market.”

PCL Welcomes Sustainability Expert Anton Pojasok

PCL welcomes Anton Pojasok as its new Director of Sustainability. With a background spanning over twenty years in environmental management, Pojasok is set to lead PCL’s green initiatives, ushering in an era of eco-conscious construction practices.

Previously, Pojasok acted as Vice President of Environmental Management at Ontario Realty Corporation – Infrastructure Ontario, where he spearheaded environmental compliance and sustainability programs. His wealth of experience is anticipated to drive PCL’s sustainability strategies to new heights.

Dave Filipchuk, PCL’s President and CEO, expressed his confidence in Pojasok’s capabilities, stating,

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“Anton is a seasoned leader in the areas of climate resilience and environmental protection… His deep experience will be essential as we extend our reputation as sustainability leaders and adapt and respond to climate change.” Pojasok’s mission involves working closely with stakeholders to forge strategies that emphasize energy efficiency and meet lowcarbon objectives.

“‘Less is more’ is the essence of sustainability,” Pojasok remarked, “there are cost-effective ways to reduce a structure’s impact on the environment with enhanced returns on investment.” His comprehensive approach to sustainability spans planning, construction, and building operations, aligning with PCL’s commitment to sustainable development.

Leon Osborne Hands Reins to Jeremy McClain

Leon Osborne, founder of Osborne Wood Products, Inc., announced his retirement, marking a significant leadership change. Osborne, who has led the company to growth since its start, will support the transition until July 2024, passing leadership to Jeremy McClain. McClain, with the company since 2003 and Vice President since October 2022, is ready to lead.

The company faces a bittersweet moment, celebrating Osborne’s legacy while looking forward. Osborne hopes the company’s vision and values, which he’s proud to have maintained, will continue. “I hope I’ve been a mentor, just as I’ve been mentored,” he reflected, emphasizing the company’s enduring mission.

McClain, stepping up from a shipping associate to leadership, values Osborne’s vision and team commitment. “Leon’s vision and commitment have shaped our success,” he noted.

With this transition, Osborne Wood Products aims to continue its excellence and integrity. This change isn’t just an end but a new beginning, promising to uphold the quality standards that have characterized the company for over 40 years.

Cefla Finishing Welcomes

Tanner McElreath as Business Development Manager

Cefla Finishing, the leading finishing, decoration, and digital printing solutions supplier, is proud to announce our new Business Development Manager, dedicated to providing automated finishing solutions for alternative material applications and digital printing.

Tanner McElreath has accepted the position of Business Development Manager, where he will focus his sales efforts on the automotive, aerospace, glass, metal, and composite sectors. Cefla Finishing’s known reputation in these markets will be magnified by having a dedicated member of the Cefla team solely focused on helping our customers with their finishing needs. With almost four years in the woodworking industry, McElreath brings knowledge of routers and CNC machining centers, plus a skillset designed for the finishing market.

“We are excited to welcome Tanner to the team to help expand our presence. Tanner’s expertise will be an asset in procuring new and existing projects and guiding our customers to the best finishing system fit for their production,” explains Marco Belluz, National Sales Director. Please join us in welcoming Tanner to the Cefla Finishing team.

Sylvain Renaud

Appointed as National Sales Director for Canada by Quincaillerie Richelieu

Quincaillerie Richelieu has officially announced the appointment of Sylvain Renaud as its new National Sales Director for Canada. Renaud, who has dedicated nearly two decades of service to the company, is celebrated for his exceptional leadership qualities, mastery in driving sales teams towards achieving ambitious objectives, and his ability to cultivate robust relationships with clients.

His tenure at Quincaillerie Richelieu has been marked by significant contributions to the company’s growth, showcasing a deep understanding of the sales domain and an adeptness in navigating the complexities of market demands. Renaud’s appointment is a strategic move by Quincaillerie Richelieu, aligning with its goals for expansion and further establishing its commitment to industry excellence and innovation.

The company expresses great enthusiasm for Renaud’s leadership in his new capacity and is confident in his capabilities to propel Quincaillerie Richelieu to new heights of success in Canada. Colleagues and industry partners alike are encouraged to welcome Renaud in his pivotal new role, anticipating the positive impact his vision and direction will bring to the company’s future endeavors.

Sames North America Announces

Regan Murray as President of Sames Americas

Sames North America, a leader in the coatings and finishing industry, is proud to announce an

exciting expansion in leadership roles within the company. Regan Murray, the current President of Sames North America, will now also serve as President of Sames Americas, encompassing responsibilities across North, Central, and South America.

In his new role, Murray will continue to oversee operations in the United States, Canada, and Mexico, while

also taking charge of our teams in Brazil and Argentina. This strategic move aims to unify and strengthen Sames’ presence across the Americas, fostering growth and operational excellence throughout the region.

Regan Murray brings to this expanded role over a decade of leadership experience and success within Sames North America. His

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REHAU Welcomes

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Sales Director for Furniture Solutions in North America

REHAU proudly announces Rick Carter as the Sales Director for its Furniture Solutions Division in North America. Reporting to Damian Kirby, Vice President of the division, Carter will lead the sales and customer service efforts across the United States and Canada, focusing on expanding REHAU’s footprint in the millwork and cabinetry sectors.

Bringing over 30 years of sales experience, Carter’s diverse background includes roles in construction, architectural design, and kitchen industries. His recent achievements as a national sales manager include expanding distribution networks and increasing retail partnerships across North America. Carter aims to leverage this experience to drive growth for REHAU’s furniture solutions.

Damian Kirby expressed his enthusiasm for Carter’s appointment, stating, “Rick’s extensive sales background makes him an ideal choice to lead our division towards accelerated growth.”

“I’m eager to build on REHAU’s strengths and strategize for sustainable growth.” Cater Said

REHAU and its team extend a warm welcome to Rick Carter, looking forward to the innovative strategies and growth he will bring to the Furniture Solutions Division in North America.

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SANDING TO PERFECTION

Achieving a Fine Finish

By Robert Philips, Project Manager, Akhurst Machinery

The journey to a fine finish in sanding is the culmination of transforming raw wood into a refined and desirable surface, ready for the application of the final finishing products. As highlighted in previous sanding articles, the process involves meticulous steps, progressing from deep scratch patterns with coarser grits to more refined grits, typically ranging from 220 and beyond.

Traditionally, achieving a fine finish has involved labour-intensive methods such as hand sanding with abrasive pads or using palm sanders. While effective, these methods consume numerous hours of labour, prompting inquiries from both hobbyists and woodworking shops seeking efficient solutions.

Critical in this selection process is a comprehensive understanding of your specific applications, the anticipated results, and the potential volume involved. Aligning your volume

requirements with time expectations can significantly alleviate potential frustrations.

HAND AND PALM SANDING

REALITIES:

Hand and palm sanding, though effective, can be laborious and timeconsuming, especially when dealing with larger quantities of pieces. The widebelt sander industry typically considers anything over 180 grit as a finer finish. Many woodworkers, lacking a widebelt sander, combine

hand sanding with drum sanders to achieve their desired finish, often concluding at 220-400 grit depending on the application and material.

THE WIDEBELT SANDER ADVANTAGE:

A widebelt sander emerges as a compelling solution for fine finishing, offering efficiency, precise, and consistent results based on the desired grit finish. Additionally, widebelt sanders provide a diverse range of solutions that can be tailored to various fine sanding applications.

TAILORING TO SPECIFIC NEEDS:

In larger workshops, there’s a growing trend towards adopting an all-inone sanding process. This approach proves highly efficient, significantly reducing manual labour times that would otherwise span hours and may involve multiple individuals in the palm sanding finishing process. The versatility to provide multiple abrasive options on finer abrasive belts by abrasive providers opens up a myriad of sanding possibilities at finer grit finishes.

For finishes beyond 180 grit, detailed questions about the end process become pertinent. Whether staining the material, aiming for a raised grain finish, a high gloss, or other specific requirements, the choice between sanding belts up to 220 grit or transitioning to orbital or flat orbital brushes becomes critical.

To achieve a fine finish and meet specific expectations, transitioning from contact drums or regular platens becomes essential. For instance, if aiming for a 320-grit finish with an entry door, starting from 100 grit,

a strategic approach would involve employing a hard rubber contact drum on the first sanding head. The second head could feature a rubber contact drum with a 120-grit abrasive belt, while the third head might

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utilize a combination drum with a graphite platen set at 180 grits. As the process shifts toward finer applications, incorporating two rows of oscillating orbital brushes with quick changeability becomes crucial, adhering to grit sequencing of 220, 240, 280, and finally, 320. In the realm of finer sanding, numerous options from abrasive providers abound, offering tailored solutions based on desired outcomes. As with the implementation of any manufacturing solution, testing materials becomes crucial, especially for those contemplating a widebelt sander purchase, to ensuring confidence in the chosen equipment.

For many in the woodworking profession, the decision to bypass certain steps in the grit sequencing process isn’t taken lightly but stems from practical considerations. Time constraints often play a significant role, especially in high-volume production environments where meeting deadlines is as crucial as the quality of the finish itself. In such cases, the meticulous progression through every grit level—from coarse to ultra-fine—may not be feasible. This is particularly true for businesses that face seasonal spikes in demand or have to quickly turn around custom orders. Some may opt for a more abbreviated sanding process that still achieves a satisfactory finish or a combination of widebelt sander and other

sanding processes. This pragmatic approach allows for the balancing of quality with efficiency, ensuring that businesses can maintain throughput without compromising significantly on the quality of their products.

Attaining a fine finish is an art that, when approached strategically, can transform a seemingly tedious task into a seamless and rewarding endeavor. Central to this mastery are the principles of grit sequencing, and the careful balance of managing the volume of material undergoing this transformation with your available time, a precious resource in any workshop, that influences the efficiency and feasibility of the chosen finishing method. Understanding the delicate balance between grit sequencing, material volume, and time considerations empowers woodworkers to make informed decisions, elevating their craft to new heights.

Investing in the right equipment emerges as a linchpin in this pursuit of excellence. A judicious choice of tools, such as widebelt sanders, orbital brushes, or flat orbital brushes, not only expedites the finishing process but also serves as a safeguard against potential cost overruns. This strategic investment ensures that the results achieved not only meet but exceed the expectations, leaving an indelible and positive impact on the overall success of your woodworking enterprise.

Robert Philips is a project manager specializing in sanders at Akhurst Machinery and Cantek. He has been repeatedly recognized as an expert in his field and for his impact in the Wood Industry.

THE BUSINESS OF CUSTOM WOOD FINISHING

Jeco’s Path to Market Leadership

By Tyler Holt, Editor of Wood Industry

Alot of cabinet makers were just building stuff on site and then letting the painters deal with it. So, I started specializing in just cabinet finishing and wood finishing in these large custom homes and then eventually decided that was my niche. I probably ran both house painting and the spray shop for about two years and then I decided I had to choose one or the other. Trying to run both is just not cost effective. I know there’s still people trying to do it now. What happens is our shop ends up being empty half the time because they’re on site doing a bunch of work. So, I decided, no, it’s going to be all shop. I threw all in on pre-finishing and I’d like to say that’s the end of the story and it’s been happily ever after, but it’s been a long grind to get to where I am now.”

In the competitive landscape of the secondary wood manufacturing industry, Jeco Inc., led by Jim Carrigan, stands out for its commitment to innovation, strategic growth, and customer engagement. In this article, we delve into the multifaceted strategies that have propelled Jeco Inc. to the forefront of custom wood finishing. Carrigan provides his perspective on the integration of technology with craftsmanship, highlights proactive approaches to growth and market expansion, offers insights into making stra-

tegic decisions for operational efficiency when it comes to finishing, and explains the role of digital platforms in building customer trust.

AUTOMATION AND A LEAN MENTALITY

At the center of Carrigan’s approach is a commitment to lean manufacturing principles. Originating from a practical approach to minimizing waste and maximizing value, Carrigan’s lean philosophy has evolved with Jeco’s growth. Lean manufacturing, for Carrigan, is

about streamlining processes, reducing unnecessary steps, and enhancing organizational and administrative efficiency.

“It started with common sense,” says Carrigan. “What is the quickest way to get from A to B and in the least number of steps? When you have an operation like this with all these different moving parts and different staff, that’s where I started leaning towards tried-and-true systems that have been used in manufacturing industries and getting input from people who have been down that road.”

Jim Carrigan, Owner of Jeco Inc. Custom Finishing.

A prepared VeroMetal sample.

A massive contributor to Jeco’s success is due to the work of VP of production Richard Davies, who has been the brain behind Jeco’s custom management and organization software that keeps track of their complex operation. While still a work in progress, Davies and Jeco have invested serious time and resources to track and standardize their processes across their production. Despite Carrigan’s obvious professional abilities, he recognizes how far he has come because he has invested in a great team and a supportive community of craftsmen.

When asked about automation and the role of skilled labour in the 12,000 sq ft. Calgary facility that he has dedicated to his finishing operation, Carrigan emphasized the importance of a holistic value stream analysis where serious consideration is paid to how automated machinery effects other steps in the production process.

“Automation isn’t the only answer. It’s a partial answer,” says Carrigan, “I would estimate we could automate

60 to 70% of the regular finishing that we do. The other 30-40% would still have to be done the way that we do it now: manually with skilled sprayers. We’ve been working towards automation and the closer that we feel we’re getting to it, the farther away we realize we are. There is a great deal of support that needs to be in place and systems that need to be really working well on everything else before you automate one aspect of your business. Otherwise, you’re just going to have a series of bottlenecks to deal with. You may have solved one problem and created five. So, I’ve decided to take a different approach and solve

the five problems before we go after the automation.

“We’ve been working with a lean manufacturing specialist group to help us get ready for automation. And throughout that process, we realized that we have a whole lot of work to do in some of our other areas.

“Technically,” Carrigan points out, “we’re not manufacturing anything, but we are the tail end of the manufacturing process and we partner with manufacturers to complete the chain. So, we have to take the same lean approach to how we interface with our clients in the most effective way and getting our work done in the timeliest fashion.”

From left to right: Teresa Doherty, Jim Carrigan, Paul Bailey, Richard Davies, Arlo, Jennifer Humphrys, Tony Szacilko, Andrii Kuchenov, Andrii Kormashev, Roman Oliinyk, Vadim Prokopenco, Zach Starchuck, and Reid Rollinson.

Andrii applying wipe stain to head boards for a hotel project.

PURSUING BUSINESS AND OPPORTUNITY WITH VEROMETAL

Jeco Inc. has embraced a practice of pursuing new business and offerings as a key strategy for managing the seasonality of the wood finishing industry.

“What sets us apart is deciding to seek growth and not just deal with it. If you’re just dealing with demand, you’re going to run the peaks and valleys and go through the highs and lows, you’re going to staff up and staff down, you never leave your comfort zone, but you’re still uncomfortable. Eventually you are going to stagnate and start sliding backwards,” says Carrigan. “I also think that I’ve learned some lessons living in Alberta about diversification.”

This diversification came in the form of acquiring the Canadian distribution and training rights for VeroMetal, a move that has significantly broadened the project capabilities of Jeco and the Canadian designers who have fallen in love with it.

VeroMetal is a revolutionary finishing technology that can apply a metal veneer to a variety of substrates, effectively turning them into metal pieces. This capability has enabled the company to undertake innovative projects using wood where normally a less customizable and more expensive cast metal Depluralize: “piece” would be used, creating unique, high-quality results that appeal to a wide range of clients. From architectural fin-

ishes like hood fans and doors to intricate mixed-media projects, VeroMetal has positioned Jeco Inc. as a leader in the finishing industry, capable of executing designs previously thought impossible.

Understanding the complexity and novelty of VeroMetal, Carrigan has also initiated training programs for certified VeroMetal applicators. This not only expands Jeco Inc.’s service offerings but also fosters a skilled workforce capable of high-quality finishes across Canada.

SOCIAL MEDIA TO EDUCATE CLIENTS AND INSPIRE TRUST

In an era where transparency and trust are paramount, Jim Carrigan has adeptly leveraged social media to demystify the wood finishing process and foster a deeper connection with both current and prospective clients. Carrigan’s initial reluctance towards social media was quickly overshadowed by the realization of its potent ability to educate, inspire, and build trust among a wide audience.

The transformative power of social media for Jeco Inc. became evident through the sharing of stories and insights behind the scenes. Carrigan found that giving people a “peek behind the curtain” not only satisfied curiosity but also allayed fears associated with outsourcing their “babies” to ensure their products looked their best. This openbook approach has been instrumental in softening the “fright factor” related to

switching from in-house to outsourced finishing services.

Carrigan explains, “It’s a scary concept when you’re contemplating outsourcing. But social media allows us to showcase what we’re doing, how we’re doing it, and who we’re doing it for. It creates a level of comfort, demonstrating that we’re capable and reliable.” This strategy has proven effective, with Jeco Inc. witnessing a significant increase in client engagement and business inquiries through social media platforms.

Beyond mere promotion, Carrigan has embraced social media as a platform for education and community building. By posting daily stories on Instagram, Jeco Inc.’s primary social channel, Carrigan shares the nuances of wood finishing processes, offers Q&A sessions, and provides valuable insights into the industry. This educational approach has not only attracted a broad audience but has also positioned Jeco Inc. as a thought leader in the finishing community.

“The real value of social media lies in storytelling and education,” Carrigan notes. “It’s about showing who we are, what we do, and why we do it. It’s fascinating to see the engagement, with hundreds of people tuning in daily to watch our stories. This level of interaction has brought us new business and strengthened our community ties far more than traditional advertising could ever achieve.”

Credit: Jeco Inc.

More VeroMetal.

FINISHING IN-HOUSE AND CONSIDERATIONS FOR OUTSOURCING

The decision between maintaining inhouse finishing capabilities and opting for outsourcing is pivotal. Jim Carrigan sheds light on this critical choice, highlighting the factors that drive woodworking shops towards outsourcing as a strategic move. The tipping point for many comes down to a combination of demand management, skill scarcity, and the quest for operational efficiency.

Carrigan points out two primary scenarios pushing woodworkers towards outsourcing. First, an overwhelming demand where in-house finishing becomes a bottleneck due to limited resources, such as having a single finisher or spray booth that can’t keep up with production. The second scenario is the difficulty in finding skilled finishers. With no formal trade school for finishing and the learning curve steeply set in on-the-job training, sourcing competent finishers has become increasingly challenging. This scarcity often leads to compromised product quality and customer dissatisfaction, prompting a reconsideration of in-house finishing.

Beyond immediate operational challenges, Carrigan emphasizes the importance of evaluating the cost-effectiveness of maintaining finishing operations inhouse. Many shops fail to accurately account for the full cost of finishing, overlooking factors like overheads and the detailed

intricacies that contribute to the final cost. This lack of understanding can lead to a misapprehension of the financial impact of in-house finishing. Carrigan advises a thorough evaluation of finishing costs, separate from manufacturing expenses, to truly ascertain whether it aids or hinders the business financially.

“Finishing should be evaluated completely separately, including the overhead on storage, equipment, and labour, from the manufacturing end of things, even if you have your own in-house finishing, to really know if you’re cost effective or not,” Says Carrigan.

Moreover, reallocating space dedicated to finishing to expand production capabilities or invest in new machinery can significantly enhance a shop’s output and success. Outsourcing finishing to a specialized partner like Jeco Inc. can, therefore, be a strategic move to unlock greater productivity and profitability.

ESSENTIAL TOOLS FOR FINISHING EXCELLENCE

Carrigan’s go-to choice for air assist, airless pumps, and guns is Sames Kremlin, a brand that stands out for its reliability and performance. Originating from France, Sames Kremlin’s equipment is celebrated for its ability to deliver consistent, high-quality finishes without faltering. “They’re workhorses,” Carrigan asserts, highlighting that although these tools might come at a premium,

their longevity and the quality of work they produce make them a worthwhile investment. The mantra “If you take care of them, they’ll take care of you” encapsulates Carrigan’s approach to selecting tools that offer long-term value over initial savings.

For more conventional needs, particularly smaller jobs or projects requiring high gloss and finesse, Carrigan and his team rely on SATA systems. These spray guns are lauded for their precision, making them a staple in Jeco Inc.’s arsenal for achieving the finest finishes. Carrigan’s philosophy of commitment to tools that work well underscores a broader principle of consistency and reliability in the finishing process.

Carrigan’s advice extends beyond specific brand recommendations to a fundamental principle of equipment selection: consistency and compatibility. The diversity of tools and products available on the market can be overwhelming, but Carrigan warns against the pitfalls of mixing and matching without consideration for how each piece fits into the broader workflow. “It’s a recipe for disaster,” he cautions, emphasizing the need for a harmonious integration of tools that complement each other and enhance the efficiency and quality of the finishing process.

BRINGING IT ALL TOGETHER

Carrigan’s insights reveal a deep understanding of the challenges and opportunities within the industry, emphasizing the importance of embracing technology, lean manufacturing, and the power of social media to educate and build trust with clients. By balancing the artistry of traditional finishing techniques with the efficiency of modern technology and embracing the role of education and community, Jeco Inc. ensures that it remains a leader in the industry. As the pre-finishing sector grows, Jeco’s journey from a specialized finishing shop to an industry innovator highlights a path of continuous improvement, strategic growth, and a deeprooted commitment to excellence and customer satisfaction.

Credit to Jeco Inc.

Roman preparing furniture for a finish coat.

BUILDING A CULTURE OF CLARITY

By Amrita Bhogal, People & Culture Leader at Sunrise Kitchens LTD.

In the wood industry, success hinges not only on the quality of products but also on the clarity of processes and communication within an organization. Building a culture of clarity is essential for fostering innovation, empowering employees, and delivering exceptional customer experiences. How can this be achieved? By focusing on two major areas that can start to develop a culture of clarity: defining clear organizational values and goals and establishing a robust documentation system with room for feedback.

Creating values and posting them on your walls is not enough to drive change. To create a culture of clarity, you must learn how to incorporate them in all aspects of the organization. These are the values that guide decision-making and behavior among your team. Incorporating these values into daily operations can take various forms:

• Communication: How you communicate, whether verbally, via email, or in other forms, should reflect and uphold these values.

• Recognition Program: Designing a recognition program that rewards

employees for exemplifying the company’s values can reinforce good behavior. This can be done through newsletters or other channels.

• Performance Reviews: Ensuring that performance review questions are aligned with the company’s values can help assess how well employees embody these values in their work.

• Onboarding Process: Incorporating the company’s values into the onboarding process for new employees helps instill these values from the outset of their tenure.

These are just some ideas and organizations have the opportunity to tailor their

approach based on their unique identity and beliefs.

Establishing clear training methods and documenting them can be vital when creating a culture of clarity. In manufacturing, there are many positions where accurate training must be given to ensure defects and errors are minimized, along with ensuring the safety of the person. Creating and implementing documents such as Standard Operating Procedures (SOP) and Work Instructions (WI) are key to establishing a wellinformed workforce that understands their daily responsibilities. Once you have WIs in place, tracking your training can be quite simple. Implementing a pro-

“CREATING VALUES AND POSTING THEM ON YOUR WALLS IS NOT ENOUGH TO DRIVE CHANGE. TO CREATE A CULTURE OF CLARITY, YOU MUST LEARN HOW TO INCORPORATE THEM IN ALL ASPECTS OF THE ORGANIZATION.”

cedure that activates anytime someone new or is doing job rotation in the facility can review the WI for that position to understand each step to complete the task. Furthermore, managers or team leads can review the progress by using a training checklist that corresponds with the WI, and during the performance review, this information can be used to allow for further conversations.

A culture of clarity can be very effective when a two-way performance review process is implemented. When an em-

ter open communication that encourages dialogue and a place to discuss any missing expectations. Clarity in expectations and feedback empowers employees to take ownership of their work and contributes to a culture of innovation.

In conclusion, building a culture of clarity is essential for success in the wood industry. By focusing on defining clear organizational values and goals, establishing a robust documentation system, and fostering open communication

and feedback, companies can create an environment where employees are empowered to excel. This culture of clarity not only enhances operational efficiency and product quality but also contributes to a positive work culture where innovation thrives. Embracing these principles can set our industry a part that not only is a provider of premier quality cabinets but more importantly delivering exceptional value to customers, suppliers, and the team.

is the 3rd generation at Sunrise Kitchens, with a focus on People and Culture. She is leading change through lean principles and continues to strengthen culture through values and behaviors.

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BEYOND THE SURFACE

By Jakub Stachurski,

Credit: Lauten Woodworking

As a young boy, I often explored my grandfather’s woodworking shop, playing with tools and marveling at the various items scattered throughout the facility. Situated on the same property as their house on the outskirts of a small city in Eastern Europe, I spent countless hours in my grandmother’s kitchen, picking through the meals she prepared for me. Being a selective eater, I found myself with ample time, and during these moments, I would sit at the table and lose myself in the beautiful grain of burl maple beneath a thick layer of smooth and shiny coating. At that time, I didn’t dwell much on what it was, but these memories replayed in my mind countless times in later years as my life took an unexpected yet destined path.

Eventually, I found myself following in the footsteps of my grandfather and father, working in the woodworking industry, particularly in wood finishing. It was only years later that I truly comprehended what my hands had become accustomed to and what I had gazed at for countless hours: the maple table made by my grandfather’s woodshop. Specializing in crafting high-quality furniture and cabinetry, my grandfather finished most of his projects in a full-fill high gloss using paraffinic polyester. The entire house and much of the woodwork in our extended family’s homes were built and

finished in the ‘60s and ‘70s. Even when I was a young boy in the ‘80s, it retained the same allure as if it had just been finished yesterday. The work was flawless, and the quality was unmistakable. Now I understand that a big part of this was played by the finish that was applied to preserve the beauty of the woodwork.

Finishing wood is a critical yet often overlooked aspect of woodworking, demanding a deeper understanding of its purpose and significance across various segments of the industry. The application of a protective finish serves as a vital shield, safeguarding wood from

A flat-cut, wire-brushed natural walnut is top-coated with a low-gloss ‘Natural Effect’ 2k Acrylic clear, allowing the inherent beauty of the substrate to be the focus. Credit: Lauten WoodWorking.

elements like moisture, chemicals, dirt, UV rays, aging and physical damage, preserving it’s structural integrity. Wood finishes play a crucial role in enhancing both the aesthetic and tactile experience of wooden surfaces, providing versatility in achieving desired visual effects, masking imperfections, and introducing different textures. Coatings, integral in the manufacturing process, can distinguish identical pieces crafted by the same artisan, defining the first impression through color, depth, sheen, and feel. Unfortunately, the finishing department often faces challenges due to limited resources, a small team, and insufficient knowledge, leading to potential inefficiencies and critical mistakes. Shifting away from viewing finishing as an afterthought is crucial; coatings should be recognized as transformative elements, elevating surfaces with enhanced durability and desirability. This perspective, considering both visual and tactile aspects, ensures the integral role of coatings in interior design.

In contrast to my grandfather, who lived behind the iron curtain and had limited choices, working hard to obtain the few materials available and delving deep into the chemistry of resin mixing, today’s world, particularly in North America, offers an abundance of materials and technologies. While some individuals and companies view finishing as a necessary yet unwanted step in selling their products, others recognize it as a crucial aspect that requires careful consideration, investment, and education in the methods and technicalities of available technologies. Although there have always been companies proud of their finishing processes, there is a current trend in the industry of dedicating time and resources to enhance their finishing capabilities, aiming to distinguish themselves from the competition. Amidst this shift, questions arise: Where does one begin? How can we navigate the plethora of options on the market? What criteria should guide our choices in selecting the right product and technology?

In order to select the appropriate coating type, various fundamental parame-

Natural American oak, clear-coated with a low-sheen, low-build 2k clear acrylic for both durability and the preservation of the wood’s beauty and texture. Credit: Lauten Woodworking.

ters must be considered across three key categories: Aesthetic, Performance, and Production. Aesthetic considerations encompass factors such as opacity, sheen, clarity, color, and build, all of which collectively contribute to the visual appeal of the coated surface. Special finishing cycles can allow us to introduce texture to the finished surface or achieve absolute smoothness. Performance parameters include surface hardness, chemical and moisture resistance, flexibility, UV resistance, and resistance to yellowing, ensuring the coating’s durability and protective qualities. In terms of Production, factors like ease of use, speed/drying time (especially in stack and pack scenarios), and overall cost play crucial roles in determining the practicality and efficiency of the chosen coating. By comprehensively evaluating these parameters, one can make informed decisions tailored to meet specific coating requirements for optimal results in aesthetics, performance, and production efficiency.

Determining the desired aesthetic for a given project is crucial, with the sheen or gloss level being the primary consideration. The confusion often arises when aligning commercial terms with actual gloss levels. The spectrum ranges from flat (0-10 sheen) to high gloss/wet look (approx. 100 sheen). Contemporary trends favor lower sheens, such as “Nat-

ural Effect” Clears (0-5 sheen) and flat to dull sheens (10-20 degrees). While lower sheens are forgiving and easy to apply, they may lack resistance to burnishing. Higher sheens demand more effort during the finishing process, revealing imperfections due to increased light reflection. Achieving a proper high gloss/ wet look involves meticulous processes like wet sanding and polishing to eliminate application and shrinking-induced imperfections.

In today’s market, specialized coatings like ‘soft-touch,’ ‘velvet effect,’ and ‘soft matt’ offer unique light absorption and

refraction properties, creating a contemporary look popularized by materials like Fenix laminates. These coatings, while low sheen, exhibit exceptional surface hardness and self-healing capabilities, requiring a more intricate application process. Various technologies yield different outcomes; water-based products now embrace a non-wetting look, favored by high-end designers, while solventbased options enhance the grain of exotic woods. Additionally, 2k Acrylics and European water-based coatings bring a sophisticated and elegant shimmer to the finished surfaces. Understanding these

Elm treated with a non-yellowing, low-sheen clear finish.

European Oak treated with a “White-Wash” water-based stain and coated with a low-gloss 2k Acrylic clear finish has been chosen to preserve its very light color and highlight the open grain texture as the primary focus of the finish cycle.

nuances is crucial, as different coatings cater to distinct aesthetic preferences and application complexities.

Considerations about the build or solid content of coatings play a significant role, particularly when dealing with low sheens, such as those labeled “Natural Effect” designed to preserve the natural beauty of wood the desired effect is low build. In instances where we apply a pigmented solid color coating over materials like MDF and solid wood, a substantial build is sought after to conceal imperfections arising from the manufacturing process. When embracing contemporary trends involving woods like walnut, white or European oak, where the grain’s dimensionality and texture are pivotal, it’s common to opt for low build coatings. These coatings allow the open grain to take center stage in the overall aesthetic. Naturally, there are exceptions, and uniquely crafted finishes may occasionally deviate from these conventional guidelines.

The outcome of the finishing process is significantly influenced by the initial color and clarity of the coating. It is needless to say that in solid color pigmented finishes, the highest level of coverage and opacity is desired. Conversely, in clear or stained finishes, clarity becomes crucial, particularly when applied over high-grade or exotic woods, where emphasizing the wood grain is a primary objective. This is also true for high-build finishes, typically high gloss, where multiple heavy coats of the product are applied to fill in the grain and build depth,

making transparency a significant factor. The color of the coating becomes pivotal when dealing with lighter woods, specialty bleached veneers, or light-colored and white wash stains. These considerations have less impact on finishes involving dark and higher opacity stains or less desirable wood species. The interplay between color and clarity varies depending on the wood type and the desired aesthetic outcome. Therefore, it is crucial to carefully weigh the choices between slightly yellow Nitrocellulose and pre-catalyzed lacquers, 2k Polyurethanes and Polyesters, versus water-white 2k Acrylics or water-based options.

The tactile experience of the surface are essential considerations. An ideal finish should invite repeated touch, evoking both an emotional response and a sense of luxury. Whether it’s the allure of a high gloss, fully filled smooth surface achieved with Polyester, the velvety texture of pigmented 2k Polyurethane, or the rich feel of wire-brushed white oak finished with a low sheen and low build water-based clear coat, the choice of finish contributes significantly to the desired sensory experience. Often overlooked is the importance of using the appropriate finish cycle, specifically designed to achieve the targeted tactile result. Reflecting on my early experiences in the North American market, we used the same high-build product over various wood types like maple, mahogany, walnut, or oak. However, today’s sensibilities emphasize a more sophisticated understanding of textures and finishes.

European Oak.

Technologies have evolved to offer distinct options, such as achieving open grain and high-texture finishes with 2k acrylic polyurethanes or water-based coatings, while high build finishes are accomplished using 2k Polyurethanes or even polyester. Selecting the right product tailored to achieve the desired tactile result is a crucial aspect often taken for granted.

Performance stands as the decisive factor in enhancing the long-term value of a project. It’s a matter of common sense that clients wouldn’t desire a dining room table susceptible to scratches or displaying water spots from a simple glass placement. Similarly, a kitchen prone to staining from coffee and wine, or experiencing moisture-induced delamination on the dishwasher panel, is undesirable. Beyond the initial aesthetic appeal, the enduring quality and graceful aging of utilized items distinguish high-quality furniture and cabinetry from inexpensive imitations. While the adage “you get what you pay for” holds true, it extends beyond the cost of the product per gallon. It encompasses the investment in time, education, and effort dedicated to understanding how to effectively work with high-performance coatings. The perception of performance can vary greatly, making it crucial to address this matter. For instance, commonly used Conversion Varnish in North America is perceived as highly durable due to its high surface hardness. However, this technology tends to produce a rigid film, which poses a challenge when applied to wood or MDF, substrates that are not dimensionally stable and flex with changes in moisture. The question arises: Is it better to have a very hard surface that may eventually crack, allowing moisture to seep in and cause product delamination, or is it preferable to opt for a slightly softer film that offers better flexibility and retains the integrity of the coated surface? Different scenarios, woodworking projects, or substrates call for distinct approaches, especially when dealing with exterior-grade coatings, which is a separate and complex subject. Surface hardness, a prominently considered factor, plays an important role in

coating applications. As highlighted earlier, the desirability of a surface that withstands marking and scratching with minor usage is apparent. The expectation for surface hardness naturally varies between different pieces of furniture – be it a dining room table, office desk, cabinet door, or bookshelf. Horizontal surfaces and high-traffic areas, such as kitchen counters, demand superior resistance. Finishes with higher sheen levels or homogeneously smooth surfaces, like fully filled and solid color finishes, tend to reveal minor scratches from daily use. In contrast, low sheen and open grain finishes mitigate the visibility of wear and tear, making it challenging to detect even deep scratches due to the texture of the open grain. At the same time low sheen products, particularly those labeled as “Natural Effect,” are more susceptible to

burnishing, attributed to their low solid content and higher flattening agent ratio. Another pertinent consideration is metal marking, especially concerning solid color finishes. Coating manufacturers employ various waxes and additives to minimize friction between metal and other objects, enhancing their product’s resistance to scuffs and marking. This comprehensive understanding of surface characteristics ensures the selection of coatings tailored to the specific demands and usage patterns of different furniture pieces.

Resistance to moisture and chemicals stands as a critical consideration in furniture finishing. Unsealed wood will absorb moisture, leading to swelling, which historically prompted the practice of coating wood. Therefore, a coating’s capacity to resist moisture penetration is

paramount, especially in moisture-prone areas like kitchens, bathrooms, or exterior applications. The baby boomers use of coasters to prevent water marks on furniture coated with porous Nitrocellulose Lacquers highlights evolving concerns with advancements in coating technologies. Modern coatings are specifically formulated for superior moisture protection, eliminating the need for such precautions. It is essential to recognize that if moisture breaches an insufficiently resistant film, a crack in the film surface, or an unfinished section, it can lead to moisture wicking, altering the substrate and compromising coating adhesion, resulting in delamination and eventual finish failure. Chemical resistance is equally crucial, especially in high-traffic surfaces like kitchen countertops or dining tables exposed to spills or protecting against household cleaning agents which often contain abrasive particles, ammonia, bleach, alcohol, silicone, and harsh chemicals such as petroleumbased solvents or alkalis. Factors like dirt, grime, or skin oils can also impact the finish. Considering the diverse usage scenarios, a tailored approach is necessary when finishing various items, whether it’s a bookshelf, a restaurant bar top, or cabinetry for a dental office. Importantly the coating’s chemistry correlates with its resistance. Single-pack (1k) products like Nitrocellulose or Pre-Catalyzed lacquers or even 1k water-based products are user-friendly but may lack high chemical and moisture resistance. In such cases, opting for a true 2k system, such as Conversion Varnish, 2k Acrylics, or 2k Polyurethanes, becomes imperative. It is important to note that today some companies have successfully enhanced the performance of monocomponent 1k water-based coatings by adding a crosslinker, showcasing promising results with this approach.

An often overlooked but crucial aspect is the coating’s ability to flex along with the substrate. Although industry standards ensure the kiln drying of lumber to a low moisture content, wood remains hygroscopic, subject to structural fluctuations based on its surrounding moisture levels, including seasonal varia-

Walnut.

Walnut.

European Oak.

tions. Proper construction of the wooden object is essential, as is the flexibility of the coating film over it, considering the inevitable flexing over time. Failure to achieve this flexibility can result in cracking of the coating film, allowing moisture to penetrate and compromise both the substrate and the finish integrity. The hardness of surfaces or their moisture-repelling abilities become inconsequential without adequate flexibility. Therefore, understanding the substrate type and its exposure is crucial. For instance, while Polyester exhibits exceptional hardness and resistance to moisture and chemicals, its extreme rigidity may pose challenges when applied to a table constructed from multiple solid wood boards prone to individual movement. A more suitable application would be over an MDF core veneered table. Similarly, the popular solid color five-piece doors in North America, typically finished with Conversion Varnish, may face issues due to insufficient flexibility, resulting in cracks between stiles, rails, and the center panel. A more appropriate choice would be 2k Polyurethane or 2k Acrylic, known for their superior flexibility.

The selection of an appropriate coating cycle should account for both UV resistance and resistance to yellowing. Some coatings may exhibit a slightly yellowish amber color initially, which may intensify with age. Conversely, certain coatings maintain a water-clear appearance and undergo no color shifts over

time. When dealing with solid color pigmented finishes, especially with white and pastel colors, it is recommended to opt for a water-white non-yellowing product although coatings such as 2k Polyurethanes naturally yellow in color but are offset with Titanium Oxide, to preserve their original color using an appropriate part B hardener as they age. The impact of the coating color or its aging characteristics can vary over darker woods, potentially enhancing warmth and depth. However, for lighter woods, veneers, and whitewash finishes, it is essential to select a coating that preserves the substrate’s color without alteration.

Considering UV protection is essential, considering the woodwork’s sun exposure, the presence of large windows, the direction of the elevation, and the geographical location. Certain wood species, such as cherry, walnut, and oak, are prone to UV degradation, as are some man-made recon veneers and heavily dyed stains. UV radiation can lead to photochemical degradation of wood, causing it to become more brittle, commonly known as “graying out,” affecting adhesion of the coating and potentially causing finish failure. To mitigate this, coatings with UV inhibitors or appropriate UV inhibitor additives can

be utilized. Stains with pigments or the addition of pigments into coatings can enhance UV resistance. In summary, for traditional dark-colored furniture, coatings like Nitrocellulose or pre-catalyzed lacquer that ambers over time may be advantageous. In contrast, contemporary, white-washed European oak or bleached veneers may benefit from 2k Acrylic polyurethane with a built-in UV inhibitor. A similar approach is suitable for zero-sheen “natural look” finishes, where a water-based non-wetting clear coat with a built-in inhibitor helps preserve the wood’s appearance.

In an industry where aesthetics significantly influences decisions, synergy with product performance is paramount. Educating oneself about the optimal tools for the job is crucial to avoid additional costs incurred by using inappropriate products. Standardizing certain finishes becomes key, providing a concise range of options that address essential needs without overcomplicating processes or compromising the required quality for project success. While I may not fully comprehend the challenges my grandfather faced in his work, I acknowledge the lasting impression it left on me, propelling me in my career to strive for excellence.

Based in Vancouver, Jakub Stachurski is the Sales Director for North America at Sivam Coatings S.p.A. With 20+ years in the industry, he specializes in European coating systems, often advising at UBC’s Centre for Advanced Wood Processing, blending heritage with innovation.

Elm treated with a non-yellowing, low-sheen clear finish. Credit: Lauten Woodworking.

LIGHTHOUSE CABINETRY

Quality Driven, Backed by Lean

By Sandra Wood, Executive Director of the CKCA

Can you blend high quality cabinetry and good quality humour? Well this member thinks so and, to be honest, they do it really well!

It was their humour and their stunning projects they posted on social media that caught our attention and we had to learn more.

Lighthouse Cabinetry, established as a new business in 2017, is owned and operated by Jason and Sarah MacDonald. Located in Lindsay, Ontario this 3,000 sq ft showroom and 30,000 sq ft. shop has 22 employees and is currently under development to construct a new facility to expand their footprint and bring both operations under one roof.

Their clientele is typically homeowners and custom builders who are seeking quality custom materials and construction methods. They focus mostly on the mid to high end builds. They service mostly within Ontario from Oakville to Muskoka.

The company typically designs, builds and installs , however recently they’ve just been building and installing due to office constraints.

Jason tells us that the company is known for its inset face frame cabinetry and high end job requirements. We asked Jason to tell us more about the company.

CKCA: How did you get into the business?

JASON: When we first opened, I had actually never built or manufactured a kitchen before, but I did have a construction background. This was really challenging in the beginning, but we have been really process-oriented, and it has

helped to ensure that each kitchen we craft is better than the previous.

CKCA: What do you love about what you do and why?

JASON: In the beginning, I would have said that my favorite part is seeing the finished product in some of the beautiful homes we have the opportunity to work on. And it still is one of my favorites, but I’ve really enjoyed building the crew of employees here and making Lighthouse’s principles outstanding.

CKCA: What have the challenges been and how did you overcome them?

JASON: Due to the custom nature of what we do, there isn’t a lot of consistency from one build to the next. This makes it a lot more challenging to find efficiencies and also creates the opportunity for defects which negatively impact processes. We mitigate this by creating processes and procedures and checklists to ensure that defects don’t occur, details don’t get missed and profits remain consistent.

CKCA: Are there some innovative projects that you’ve been able to be more creative with?

JASON: We are a lean company and are constantly innovating. Every day we spend 30 minutes looking for improvements to make the organization

and its processes better, faster, simpler and safer.

CKCA: How do you navigate markets that go up and then down?

JASON: This is something that weighs on me regularly. Fortunately we are very busy now, but the next recession could be around the corner. We have a lot of overhead and interest rates are high. I try to combat this by effective branding on the revenue side and effective lean implementation on the cost side.

REAL AND RELATABLE

CKCA: How do you navigate the pressures of automation in such a custom shop?

JASON: We automate and acquire robots as much as possible without losing any staff. Our lean culture allows employees to embrace and welcome these changes increasing our growth rate.

CKCA: What are you most proud of about the work you do?

JASON: Definitely all of the people at Lighthouse who have started successful careers, family, and are having fun coming to work every day. They are the backbone of the organization.

CKCA: You use some fun marketing on social media where you inject a lot of humour, what do you hope to achieve?

have been great for showing people what is possible and expanding demand for “whole home cabinetry”. We do this for most of our new build projects.

CKCA: It’s clear family life is important to you, how do you strike the balance with a demanding business and home?

JASON: People want to experience realness and relate to content. The most perfect video often won’t perform as well as one that makes the customer laugh and think they might enjoy working with you in the future.

CKCA: What are some of the trends you see in the industry?

JASON: I think white oak is on its way out and bolder matte colors are on the way in. Pinterest and social media in general

JASON: Honestly, neither my wife nor I have had much of a work life balance since we started Lighthouse. It’s been long hours 7 days a week since we started, and we haven’t regretted it at all. We’re very fortunate to have the opportunity that we do and are grateful for the work. This has changed more recently as we’ve welcomed a new baby girl into our home which has been an incredible experience and really put things into perspective for us. We have been trying our best to ensure time with

“THE MOST PERFECT VIDEO OFTEN WON’T PERFORM AS WELL AS ONE THAT MAKES THE CUSTOMER LAUGH AND THINK THEY MIGHT ENJOY WORKING WITH YOU IN THE FUTURE.”

family and my wife has been fortunate to transition to working from home and looking after our daughter.

CKCA: What are your future thoughts about the industry?

JASON: I think automation is helping bring manufacturing back to North America, as labour is no longer the mainstay of high output production. I’m concerned that people’s monetary power has greatly diminished with all of the inflation and the economy will soon become stagnant.

CKCA: What are you future plans for your business?

JASON: To continue to expand our business and grow our team!

CKCA FINAL NOTE: If you’d like to learn more about Lighthouse Cabinetry, be sure to follow them on social media. We guarantee you’ll have a chuckle in between the jaw dropping photos of their projects! Below is a photo taken from one of their many funny posts where they’re a little bit cheeky, but in a fun way. They still get their message across through their professional images and they get a surprising amount of response to those posts.

Interested in seeing a video from Lighthouse Cabinetry’? Check them out on Instagram for some of that real and relatable content .

We wish them continued success for their growing business and their growing family.

KEEP YOUR FINGER ON THE PULSE OF THE CANADIAN MARKET WITH

AGING & LIVING IN PLACE

By LUCY TRAETTO, (CAPS, CLIPP), SENIOR SALES & MARKETING REPRESENTATIVE, BLUM CANADA LTD.

We often hear the terms “Aging in Place” and “Living in Place”. Although they sound similar, there is a distinct difference between the two.

Aging in Place refers to individuals choosing to live in their homes as they age rather than move to assisted living facilities or nursing homes. It involves making modifications to the living environment to ensure a safe and comfortable living situation. Aging in Place allows individuals to maintain their independence, familiar surroundings, and social connections while having a home meet their changing needs.

Living in Place encompasses the broader concept of creating inclusive and accessible living environments for people of all ages and abilities. Living in Place focuses on designing spaces that are universally accessible, adaptable, and safe for everyone. This can include elements such as wider doorways and zero-step entrances which contribute to barrier-free and promote independence, regardless of a person’s

age or physical abilities. This becomes more and more important as we see an increase in multigenerational homes where we sometimes have 3 generations living in one dwelling.

The goal for both Aging and Living in Place is to reduce the risk of accidents or injuries and to improve quality of life for all. This applies not only to increased independence and a reduction in the need for care as a person ages, but also extends to ensuring the functionality and ergonomics of furnishing when people face temporary or permanent life changes, such as in the case of an injury or pregnancy which offer their own unique challenges and require specialized solutions.

How can functional hardware help with all of this? We know that the kitchen is the “heart of the home” so let’s start there. What can we do to maximize ergonomics and functionality? Let’s start with upper cabinets. Doors that open out not only become obstructions, but they also create barriers to access contents if standing to the left or right of them. If left open and the user is bent down retrieving something below the counter then gets up, there is risk of banging their head on the doors. A superior solution would be to have lift systems in the upper cabinets which lift up and stay out of the way, creating better visibility, removing potential obstructions, and allowing access to contents from all sides. Unloading a dishwasher becomes a breeze where with one fluid motion, you can put your glasses and cups away without having to open, close, and dodge around cabinet doors.

Let’s talk about cabinetry below the countertop. To ensure functionality and ergonomics, full extension drawers are a must. The reason being is that drawers allow you to have full visual of the contents inside. You can add interior organization which keeps things neat and tidy, eliminating any need for bend-

When objects need to be accessed from upper cabinets that cannot be reached, the SPACE STEP toe kick drawer makes it possible while ensuring safety to people of all ages. The added bonus is that there is additional storage under the step to maximize storage space.

ing down and reaching, which becomes more challenging as we age.

The placement of storage goods is extremely important to not only make the space efficient but also to assist with the handling of heavy or bulky items. Storage goods should be placed in areas where they will be used – for example, your preparation area should house oils, vinegars, cutting boards, utensils, knives, spices and have the largest workspace. Having everything in its place where you need it can save time and energy. As we age, we start to lose muscle mass as well as develop restricted range of motion and our hands become sensitive with conditions such as arthritis and loss of feeling in our fingertips. For these reasons, we believe it is beneficial to place heavy items such as dinner plates and bowls in full extension drawers below the counter to mitigate strain as well as the potential fall of someone hopping on a stool or a chair to access them.

The same principles apply to other living spaces such as bathrooms, living rooms, bedrooms, etc. The cabinetry and the functional hardware is what will enhance and promote a positive experience. Having U-Shape drawers underneath your sinks so there is no clutter is a great opportunity to not only increase usable storage space but to make it easily accessible. Having a pantry that has full extension drawers promotes less strain on the body, can make putting groceries away effortless because everything is housed in the same area and can be organized by type of food item. Canned goods, pastas and sauces, breakfast items, and drinks can all be in their own separate drawers.

Less than 5% of dwellings are designed/built according to the principles of Universal Design which really is not only a disservice to the user but is a missed opportunity for our industry. Designing and constructing to accom-

all sides with no doors as obstructions. It also allows you to leave them

while

or unloading the dishwasher. Because they are up and out of the way, you can put your cups and glasses away in one fluid motion saving you time and energy!

modate the needs of all who use the cabinetry doesn’t have to cost more but it

will improve quality of living and in my opinion, this is a WIN for all!

Lucy Traetto works as a Senior Sales & Marketing Representative at Blum Canada Ltd, bringing homes to life with safety and accessibility. With her expertise as a Certified Aging-in-Place Specialist (CAPS) and Certified Living in Place Professional (CLIPP), she focuses on products and designs that make every living space more inclusive and user-friendly for all ages.

TOP: Dinner plates and bowls can be very heavy which is why they should be stored in full extension drawers below the counter. As people get older, they develop restricted range of motion and loss of muscle mass which makes reaching up for them in uppers difficult. The plate holders allow you to carry up to 12 plates right to the dinner table with very little effort. BOTTOM: Lift systems in upper cabinets give you full visibility from

open

cooking

ENSURING SUSTAINABLE SOURCING

Are Woodworking Professionals Jeopardizing Their Project Certifications?

By David Smith, President of Garnica’s North American Division

In response to the ongoing war in Ukraine, the international community has imposed heavy sanctions on Russian exports, including the globally popular product, Russian Baltic birch.

Recent reports from The Environmental Investigation Agency (EIA) have revealed that despite these sanctions, Russian Baltic birch is still finding its way into North America through southeast Asia, evading duties and undermining government efforts to penalize Russia.

This not only compromises the efficacy of the sanctions but also puts projects’ Forest Stewardship Council (FSC) certifications at risk, as Russian timber no longer holds these accreditations.

Millworkers and caseworkers should seek FSC-certified materials as it signifies a commitment to sustainable and ethical practices. Choosing FSC-certified wood helps these professionals demonstrate their dedication to responsible sourcing, environmental conservation, and social responsibility. It also assures clients, architects, and other stakeholders that the wood used in their projects has been harvested and processed in a manner that aligns with high standards of sustainability.

The significance of building material certifications cannot be overstated. These certifications send a clear signal of assurance, guiding professionals towards responsibly sourced, quality products and adherence to ethical and environmental standards. Many architects and designers in North America are still unaware of the ethical implications and subsequent certification risks associated with using Russian Baltic birch. As the industry faces this pivotal moment, it is crucial to inform and educate woodworking professionals so that they may reevaluate their material choices and uphold integrity in the face of geopolitical complexities. Beyond individual projects, the impact of building material certifications extends to supply chains, economies, and ecosystems.

A CALL FOR CHANGE

The late 20th century witnessed growing awareness of deforestation, illegal logging, and the environmental degradation associated with unchecked timber harvesting. Illegal logging activities particularly in tropical rainforests, propelled the need for a standardized system to identify and promote sustainably sourced wood products.

In response to this urgent call for ethical alternatives, organizations and environmentalists collaborated to establish certification systems that would guarantee the responsible management of forests. FSC, founded in 1993, emerged

as a result of concerted efforts from environmental NGOs, timber users, and indigenous peoples’ organizations. Similarly, PEFC, established in 1999, sought to create a global umbrella organization that would recognize national forest certification systems adhering to internationally accepted principles.

FSC and PEFC certifications are rigorous and comprehensive frameworks designed to ensure the sustainability and ethical sourcing of wood products. To obtain these certifications, companies must adhere to stringent criteria that cover various aspects of forest management, including biodiversity conservation, indigenous rights, and community engagement.

The certification process typically involves a thorough assessment of a company’s forestry practices by independent third-party auditors. This audit evaluates compliance with established standards, traceability of products throughout the supply chain, and adherence to social and environmental criteria. The aim is to verify that wood products bearing these certifications come from responsibly managed forests and meet

high ethical and environmental standards.

A CALL FOR ETHICAL ALTERNATIVES

Garnica, a global leader in plywood manufacturing, is defining new standards for sustainability and transparency in the industry. Their entire product range undergoes stringent manufacturing processes, ensuring that each panel can be traced through the supply chain and guaranteeing the highest standards of quality and consistency. Garnica’s Reinforced plywood line not only serves as a viable substitute for Russian Baltic birch in terms of strength and durability but is also backed by PEFC and FSC certifications, mitigating the risk of losing one’s certifications with uncertified materials. Other viable alternatives include European Poplar and Pine plywood which have a comparable weight, stability and versatility.

BROADER IMPLICATIONS

Certifications play a vital role in shaping sustainable and responsible supply chains. When architects and designers prioritize certified materials, they contribute to fostering a global market that

values ethical sourcing practices. In the case of the Russian Baltic birch, its illicit entry into North America not only raises concerns about the effectiveness of sanctions but also highlights the vulnerability of supply chains to geopolitical disruptions. By embracing certified materials, professionals can help create resilient supply chains that withstand external pressures, fostering stability and integrity in the industry.

Economies, too, feel the reverberations of building material certifications. The demand for responsibly sourced products influences market dynamics, incentivizing businesses to adopt sustainable practices. In the wake of sanctions and geopolitical tensions, a shift towards certified materials becomes not just an ethical choice but an economic one. Supporting products with recognized certifications bolsters local economies by encouraging investments in sustainable industries, promoting job growth, and aligning economic development with environmental stewardship.

Furthermore, the impact extends to ecosystems, where the choice of building materials directly affects biodiversity, deforestation rates, and overall environmental health. Certifications like FSC ensure that wood products come from responsibly managed forests, safeguarding ecosystems and preserving biodiversity. In contrast, the use of uncertified materials, as seen in the case of Russian Baltic birch, can contribute to deforestation and habitat degradation, exacerbating the environmental toll of geopolitical conflicts. Therefore, the conscientious selection of certified building materials becomes a crucial step in mitigating environmental harm and fostering a harmonious coexistence between human development and the natural world.

LOOKING AHEAD

The woodworking industry stands at a crossroads where choices made today have far-reaching implications for the future. Embracing certified building materials is not just a matter of preference; it is a responsibility. Woodworking professionals hold the power to steer the industry in a new direction using certifications as their compass, aligning with global efforts for ethical and sustainable practices. Woodworking professionals, by opting for certified materials, contribute to the creation of a more sustainable and ethical future. These decisions not only stimulate innovation in sustainable materials but also establish a demand for ethical practices, influencing manufacturers to align with evolving industry standards.

David Smith is the President of Garnica’s North American Division and brings over 28 years of industry expertise to his role. Prior to joining Garnica, he held senior positions at EGGER Group and Arclin USA, later founding The David Smith Group, a consulting firm focused on sustainable building materials. With a proven track record in customer-centric solutions, David specializes in dynamic market leadership through sustainable innovation.

FELDER GROUP CANADA

Machines + Tools for woodworking

FORMAT 4 EDGEBANDER TEMPORA F600 60.06L GLUEBOX

PUR-edge banding without glue pot

FELDER INDUSTRIAL MACHINE RANGE

Faster, greater precision, more powerful and higher yields! Your one-stop shop for productivity solutions, woodworking machinery and software - we leave nothing to chance.

Edgebanding needs to be as quick, easy and efficient as possible. To achieve this, the Format4 tempora models combine the core competences of speed, productivity, flexibility and ease of use in a convincing overall package. The final finishing results when processing both coiled and strip material convince with incredibly high standards.

The glueBox makes PUR glue processing easier and more convenient than ever before. Heat and water resistance, a very small glue joint as well as reduced glue consumption - all advantages of the PUR-glue can be used uncompromisingly with the glueBox.

MAYER KAPPA AUTOMATIC 100

Powerful, precise & efficient cutting

Mayer beam saws are well-thoughtout machines with numerous detailed solutions putting every requirement exactly in a nutshell. Each machine type stands for absolute excellence. The more diverse the requirements of the materials to be cut, the more it is the small details that determine the success of the entire process.

With its solid, heavy-duty saws, Mayer focuses on durable quality and first-class machine construction. It is also the full concept that convinces: The heavy-duty construction with steel pressure beam and material pusher, the simple operation even when working alone and maximum process reliability with the modularly structured cutting optimisation program as well as a new software package all guarantee maximum performance and precision in rational panel cutting.

FELDER GROUP

MISSISSAUGA, ON

1-866-922-8879

info@felder-group.ca

FELDER GROUP CALGARY, AB

1-866-922-8879

info@felder-group.ca

BURNABY, BC

Ultimate Tools

1-604-291-WOOD(9663) felder@ultimatetools.ca

FELDER GROUP MONTRÉAL, QC

1-514-673-9090

info@felder-group.ca

WALLACE

BLUFF, MB

1-204-788-1199

kevin@wallacemachinery.com

PRODUCT SHOWCASE

Stromab FAST500 Matrix from Akhurst

The Stromab FAST500 Matrix from Akhurst is a high speed cross cutting saw with an innovative electronic push feed system. With a stateof-the-art optimized clamping and cutting stroke it is capable of being up to 40% more productive than standard push cutting saw solutions. Outfitted with a user-friendly and highly reliable Beckhoff touch screen interface with Windows operating, it can be configured with up to an impressive six optimization options. Whether you are simply cutting to length or looking to defect and optimize, the FAST500 Matrix is the crosscutting solution for you.

Cefla’s NEW Fast Color Switch (FCS)

Cefla Finishing, the leading supplier of finishing, decoration, and digital printing solutions, has developed the Fast Color Switch, or FCS. Designed for zero-time lost production, the FCS was created as an option to support our Easy flatline spray machine. This new solution allows color changes at the spray booth while the conveyors never stop between charges. This ensures that the finishing line continues to flow while switching to the next job’s coating. Decreasing labor issues and eliminating bottlenecks in production is just the beginning. The results of this innovation can save up to 5 hours per week on color changes, allowing operators to offer even more finishes and shorter lead times for their customers.

The Casadei Busellato Easy Jet

The Casadei Busellato Easy Jet is a CNC working center designed for user-friendly and intuitive operation, catering primarily to specialized technicians and craftsmen. It is a compact model, providing easy access from three sides and maintaining the high performance of larger models while being economical. This makes the Easy Jet ideal for manufacturing furniture parts and interior doors. A significant feature of this model is the automatic loading and unloading system “Cella Nesting.”

Edda CORBOX from Taurus Craco

The Edda CORBOX from Taurus Craco is a state-of-the-art cardboard box-cutting machine, engineered to provide resourcefriendly packaging solutions for the woodprocessing industry.

The CORBOX stands out with its ability to produce made-to-measure cardboard boxes fully automatically and just in time, catering to dynamic industry needs. This machine significantly reduces waste by using raw materials responsibly, thereby saving on packaging and filling material. Equipped with built-in software, the Edda CORBOX boasts over 50 preprogrammed box designs, offering versatility and efficiency in packaging options. The machine’s focus on safe and responsible packaging, delivered precisely when needed, reflects the evolving demands of modern manufacturing.

The Holz-Her Auriga 1308 XL Edgebander

The Holz-Her Auriga 1308 XL Edgebander is a highly automated and efficient edgebanding machine, boasting a high degree of automation with state-of-the-art servo-axes for setup without opening the machine hood. Its compact design allows it to fit into small spaces, ideal for workshops with limited space. The machine features the patented Glu Jet application system for perfect edge appearance, creating professional edgebanding and invisible joints. It offers intelligent automation through the iTronic system, including adaptive trimming blades, automatic glue quantity control, and an automatic cleaning routine for PUR glue. The Auriga 1308 XL also features a user-friendly Edge Control system with a 21.5″ touch screen monitor for easy operation and setup.

Double End Tenoners from Cantek

The DET Series Double End Tenoners from Cantek are top-of-theline, robust machines that meet the highest demands in various applications. The DET series can be tailored to your precise requirements, offering a diverse selection of processing units and features. Enjoy the flexibility of selecting from a wide selection of working units to choose from, as any Cantek Double End Tenoner can be custom-built with machine frames of different sizes to house up to fourteen (14) working units. You have the option to acquire the DET series as a standalone solution or as part of a production line, allowing for the automated processing of all four sides of a workpiece.

BlueMax Mini Modular from Hettich

Introducing the BlueMax Mini Modular, a breakthrough in compact automatic drilling and insertion technology from Hettich. It delivers the power and performance of its larger counterparts, making it perfect for professional woodworking shops where space is at a premium. This machine features interchangeable drilling units, allowing for 90° offset drilling patterns, ideal for drawer runners. Its design focuses on efficiency and precision, with a mechanical drilling stroke limiter and fixed stops for common hole spacings. The BlueMax Mini Modular is designed to enhance productivity, offering a wide range of accessories to meet specific workshop needs. Its ease of setup and interchangeable units streamline workflow, making it a smart choice for those seeking high-quality results without sacrificing workshop space.

Benchtop Pro Variable-Speed HEPA-GFM Dust Collector

The Benchtop Personal Dust Collector from Oneida Air Systems is designed for portability and ease of use on workbenches. It’s aimed at capturing dust from tools lacking efficient dust ports like hand sanders or rotary tools. This compact and lightweight collector operates on low voltage and is equipped with both a washable pre-filter and an internal deep-pleated box filter to maintain clean shop air. It’s especially suitable for a variety of applications, including power carving, lathe sanding, and more, but not for volatile organic compounds (VOCs), acids, corrosives, or flammable fumes.

Pull-out shelf lock from Blum

Blum’s Pull-out shelf lock epitomizes smart space management with a design that ensures your pull-out shelves are locked securely, mitigating the risk of spillage or unwanted shifting. This versatile system is perfect for various home areas, including kitchens, bathrooms, and laundry rooms, enhancing the functionality of your cabinetry by having a stable landing space readily available whenever needed. The simple-to-use locking mechanism provides effortless access while keeping shelves stable. Consider Blum’s Pull-out shelf lock for an upgrade to your home that offers a seamless blend of safety, convenience, and sleek design.

Zeta P2 Cordless from Lamello

The Zeta P2 Cordless is a batterypowered profile biscuit joiner for creating Lamello P-System grooves quickly and without tools. It is compatible with various sizes and functions of P-System connectors. The device features an integrated vertical mechanical drive that activates at maximum cutting depth to perform a lateral cutter movement, precisely forming the P-System groove. This tool enhances flexibility in use, allowing for the insertion of connectors into the groove efficiently.

ACMOS 71-100TS: Paint Spray Booth Release Agent

ACMOS 71-100TS is a proactive release agent solution for paint spray booths, effectively preventing the accumulation of hazardous dust and overspray during paint or staining applications. This product not only safeguards employee safety and health by mitigating flammability risks but also enhances the longevity of spray booths and equipment. By facilitating the easy removal of accumulated dirt and overspray, ACMOS 71-100TS streamlines production processes, reducing downtime associated with cleaning tasks. Its features, include an excellent release effect, easy removal of residues, and good adhesion even at high temperatures, ensuring optimal performance in industrial settings. Moreover, being silicone and solvent-free, it adheres to environmental standards while offering economical consumption.

Shark RS1000 PRO by Next Wave CNC

The Shark RS1000 PRO upgrades any router table into a two-axis CNC, enabling precise adjustments down to onethousandth of an inch. This technology, paired with a full-color LCD touch screen, enhances accuracy across a 12-inch fence travel and 3.5-inch router lift. It supports various measurements and comes preloaded with applications for common joinery tasks. Designed for ease of use, it saves setup time, reduces errors, and fits standard router motors, including a 2 ¼” dust port for clean operations. The Shark RS1000 PRO, with its innovative design and memory feature for repeat settings, transforms routing tasks with efficiency and creativity, backed by a two-year warranty.

0.5%

Employment in furniture and related product manufacturing accounts for 0.5% of total employment in Quebec.

Source: Jobbank

80%

Over 80% of cabinet and vanity manufacturers employ less than ten employees.

Source: IBISWORLD

28,770

The Cabinet & Vanity Manufacturing industry in Canada had 28,770 employees in Canada in 2023.

Source: IBISWORLD

240,267 10%

There were 240,267 housing starts in 2023.

Source: CMHC

74.6% 5.9%

As per the KBMI, kitchen & bath design firms expect an average 5.9% increase in sales in 2024.

Source: NKBA

The Manufacturing sector makes up over 10% of our GDP.

Source: Statcan

$39.2 billion

The forest sector directly accounted for $39.2 billion to Canada’s nominal GDP (1.7% of total GDP) in 2021.

Source: NRSA

The Canadian cabinet manufacturing industry saw a 74.6% increase in net revenue from 2019-2020

Source: NRSA

BOSS - Wide Belt Sander

• Superior quality precision sanding

• Electromagnetic sanding pad

•

PRECISION. PERFECTED.

BOSS - CIRCULAR Saw Mark Machine

Replicate & automate the marks made using a circular saw

BOSS - Wire Brush & 6 Head Wire Brush Machines

Replicate & automate the marks made using a wire brush

BOSS - Automatic Hand Scraping & Texturing Machine

Replicate & automate the marks made using a chisel

Nova Pro Scala

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