Selmach Machinery Catalogue - Edition 20 by Selmach Machinery Ltd

IO IT

METALWORKING SOLUTIONS SUPPLIED

METALWORKING MACHINERY CATALOGUE

Watch our machines in action Simply download a free QR code scanner on your smart phone. How to: - Download a free QR code scanner from your app store - Open the QR code scanner on your phone - Hold your phone over the QR code so it is clearly visible on your phone screen QR codes appear on various pages throughout our catalogue. Scanning a QR code will take you to a short video which explains more about that particular machine or optional equipment on that page.

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01432 346 580

THE SELMACH MACHINERY SERVICE

Metalworking Solutions Supplied

INFORMATION

MISSION STATEMENT Building long term relationships through knowledge, service and integrity. Selmach Machinery is a family consortium with a wealth of history dating back to the 1800’s. As a result Selmach Machinery is a well recognised market leader supplying all types of metalworking machinery. We are part of an established group with three branches, each with a showroom where our clientele can view and pretest machines under power. We are confident that the group has been built up through the strong emphasis on a personal supplier-customer relationship first and foremost in the group’s ethos. As a group, we pride ourselves in seeing every order through to completion, and tailoring each package to suit the individual’s application. Complementary to this is our unerring devotion to first class after sales service. At Selmach Machinery we look forward to servicing your needs.

THE SELMACH MACHINERY SERVICE At Selmach we are able to draw on our experience of the machine tool industry to provide technical advice and recommendations for your specific requirements. Our comprehensive range of machinery ensures that you receive the correct machine for your application. All our customers are highly valued and we are committed to providing first class aftersales service. All machines carry a full 12 months parts and labour warranty. Spare parts are usually delivered next day from stock to ensure minimum downtime. To complement our range of machinery, we stock a wide range of quality tooling and consumables to ensure optimum performance. We accept payment by cheque, bank payment, cash or card. Monthly credit accounts for purchases of tooling and consumables are available subject to approval. Our showroom is open for live demonstrations. Please contact our sales desk to arrange a demonstration where we can... saw, punch, shear, grind, drill, turn, mill, bend, fold, notch and roll your material! We look forward to being of assistance to you.

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CONTENTS Metalworking Solutions Supplied

SHEET & PLATE WORKING MACHINERY Our sheet metal brands; Ajan, Baykal, Cidan, CMS MG and Morgan Rushworth

PAGES 4 - 98

FABRICATION MACHINERY Our fabrication brands; Almi, CBC, Curvassi, EP Punch, Kepp, MG, Morgan Rushworth, Omca, Promotech, RVD and Simsav

PAGES 99 - 134

SAWING MACHINERY Our sawing brands; Bauer, Bianco, Macc, Pehu, Sterling and Thomas

PAGES 135 - 170

ENGINEERING MACHINERY Our engineering brands; Bauer, Bema, Brenner, Kepp and Meyer

PAGES 171 - 186

TOOLING & CONSUMABLES Ajan, Geka,Goldcut, Hypertherm, Karnasch, Kingsland, Morgan Rushworth, Taipan and Tek-Tooling

PAGES 187 - 224

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Metalworking Solutions Supplied

SHEET METAL MACHINERY SECTION 1 Pressbrakes Pressbrake Tooling

4 17

Guillotines

Corner Notchers

Bending Rolls

Punch Presses

Plasma

Waterjet

Laser

Folders

Control Systems

Motorised Backgauges

Cidan Sheet Metal Technology

Swagers and Seam Closers

Circle Cutters

Metalworking Solutions Supplied

Morgan Rushworth PBH Hydraulic H Frame Pressbrakes

The heavily constructed PBH pressbrake model is of an H frame design and is fitted with heavy duty top and bottom pressbrake tools, ideal for a whole variety of heavier bending operations. These models feature adjustable limit switches for ram stroke and return, as well as twin guidance pistons in addition to the main ram. The machine operates at a safe working speed and is also fitted with a two handed control to ensure the operator is well away from the working area.

Machine Features • • • • • •

• •

• • •

Very heavy H frame design Top & bottom pressbrake tooling Safe working speed Quiet hydraulic system Stepless pressure adjustment Hydraulic cylinder mounted above tooling providing vertical pressure Twin guidance pistons in addition to the main ram Stepless stroke adjustment with limit switches controlling the ram stroke and return Adjustable bed height with two hardened pins Control console with two handed operation Ideal for low or high volume operation

WATCH THE MACHINE IN ACTION

PBH RANGE

LENGTH

WIDTH

HEIGHT

A mm

C mm

mm/sec

L mm

H mm

W mm

1020 1520 1020 1520

300 300 300 300

8 8 9 9

5 5 5 5

10 10 10 10

7.5 7.5 11 11

2050 2500 2050 2500

1000 1000 1000 1000

2220 2220 2380 2380

1900 2500 2400 3100

WEIGHT

MOTOR

100 100 150 150

RETURN SPEED

M5260 M5261 M5262 M5263

WORKING SPEED

PBH 1020/100 PBH 1520/100 PBH 1020/150 PBH 1520/150

ADVANCE SPEED

STOCK CODE

STROKE

MODEL

BENDING LENGTH

BENDING POWER

TECHNICAL SPECIFICATIONS

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Morgan Rushworth PB NC Hydraulic Pressbrakes

01432 346 580

PRESSBRAKES

The conventional PB series pressbrakes are manufactured with a heavy duty welded steel frame, a strong torsion bar and a hydro mechanical balancing system ensuring a long working life. The range spans capacities from 40 tonnes through to 300 tonnes with bending lengths of up to 4100mm. All models are fitted with euro style tooling and are supplied with a programmable NC controlled backgauge system and down stroke control with a digital read out display of the current position. Side and rear guards with electrical interlock switches are fitted as standard for increased safety.

Metalworking Solutions Supplied

Machine Features • • •

• • •

• • • • •

User friendly NC control for backgauge depth – X axis 750mm stroke backgauge with two finger stops with manual height adjustment Ram stroke control by precision mechanical stops built into each cylinder and electrically adjusted by push-buttons with a digital position display Independent position control of one cylinder-stop to provide fine angle adjustment Two-speed bending cycle giving fast approach, slow bending and fast return 3-function footswitch: normal bending, beam pause at any stroke point, automatic beam return upon release of footswitch Fiessler AKAS laser tooling guards for enhanced ease of use Pendant control unit Euro style top tool holders with wedge adjustment Sectionalised gooseneck top tool and one piece multi-vee bottom die Two front support arms

PB NC RANGE

Optional Equipment WATCH THE CYBTOUCH 8 TOUCHSCREEN NC CONTROLLER IN ACTION

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• • • • •

Manual bottom tool crowning system Quick release top tool clamping system Additional backgauge fingers Additional front support arms Cybtouch 8 Touchscreen NC Controller

Metalworking Solutions Supplied

Morgan Rushworth PB NC Hydraulic Pressbrakes

EURO STYLE TOOLING

BACKGAUGE FINGER DETAIL

REAR VIEW

For technical specification of standard tooling see page 17

TRAVEL IN X AXIS

OIL CAPACITY

MOTOR POWER

STROKE

DAYLIGHT

THROAT DEPTH

TABLE HEIGHT

TABLE WIDTH

LENGTH

HEIGHT

WIDTH

A mm

B mm

mm/sec

C mm

D mm

E mm

F mm

G mm

L mm

H mm

W mm

1250 2100 2600 2600 3100 3100 3100 3100 3100 3100 3700 3700 3700 4100 4100 4100 4100

1070 1600 2050 2050 2550 2550 2550 2550 2550 2550 3250 3250 3250 3550 3550 3550 3550

100 90 90 80 95 100 90 100 70 80 90 100 70 90 100 100 80

10 10 9 10 10 10 8 8 8 9 8 8 8 8 8 8 9

70 70 65 80 80 90 75 75 55 60 75 75 55 75 75 55 60

750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750

80 80 100 130 170 170 180 210 210 240 210 210 260 260 260 260 300

4 4 5.5 7.5 7.5 11 11 15 18.5 22 11 15 18.5 11 15 18.5 22

150 80 110 120 120 130 140 150 160 180 140 150 160 140 150 160 180

470 410 450 475 460 485 510 525 580 595 500 540 565 500 510 565 595

410 310 310 310 310 310 310 310 310 380 310 310 310 310 310 310 380

800 800 860 860 870 870 870 880 880 900 870 880 880 880 880 880 900

140 140 140 170 140 170 200 240 280 380 170 240 240 170 200 240 280

2150 3100 3100 3100 4350 4350 4350 4350 4350 4350 4950 4950 4950 5300 5300 5300 5300

2150 2150 2150 2270 2270 2370 2450 2520 2650 2850 2450 2520 2650 2450 2520 2650 2850

1570 1570 1590 1650 1650 2250 2250 2250 2250 2400 1850 2200 2250 1950 2200 2050 2400

2200 3000 4800 5650 6500 7950 8700 10500 12000 17000 11200 12500 14000 12500 14500 15000 18500

WEIGHT

Y RETURN SPEED

35 40 60 90 90 120 160 200 240 300 160 200 240 160 200 240 300

Y WORKING SPEED

M5000 M5001 M5002 M5003 M5004 M5005 M5006 M5007 M5008 M5009 M5010 M5011 M5012 M5013 M5014 M5015 M5016

Y RAPID SPEED

PB 1250/40 PB 2100/40 PB 2600/60 PB 2600/90 PB 3100/90 PB 3100/120 PB 3100/160 PB 3100/200 PB 3100/240 PB 3100/300 PB 3700/160 PB 3700/200 PB 3700/240 PB 4100/160 PB 4100/200 PB 4100/240 PB 4100/300

STOCK CODE

DIST BETWEEN COLUMNS

MODEL

BENDING LENGTH

BENDING POWER

TECHNICAL SPECIFICATIONS

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01432 346 580

Morgan Rushworth PBS CNC Hydraulic Pressbrakes

Metalworking Solutions Supplied

PRESSBRAKES

The Morgan Rushworth PBS CNC range of hydraulic pressbrakes is available in 3 or 4 axis configuration. They are fitted as standard with the ESA S630 CNC controller which includes offline software to enable the programming of parts from an office PC. Multi bend operations with complex forms can therefore be effectively managed, reducing operator error and production times. The Y1 and Y2 axes are fully synchronised and accurate to 0.01mm with proportional valve technology, while the mono block welded steel frame ensures minimum deflection under maximum load. The Fiessler AKAS laser tooling guards allow safe but easy handling of components, resulting in enhanced operator experience and increased productivity.

PBS CNC RANGE

ESA S630 CNC CONTROL

OPTIONAL ESA S660 TOUCH SCREEN CNC CONTROL

For technical specification of standard tooling see page 17

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Metalworking Solutions Supplied

Morgan Rushworth PBS CNC Hydraulic Pressbrakes

X AXIS CNC BACKGAUGE

X AXIS BACKGAUGE FINGERS

OPTIONAL X+R AXIS CNC BACKGAUGE

OPTIONAL X+R AXIS BACKGAUGE FINGERS

OPTIONAL MANUAL BOTTOM TOOL CROWNING SYSTEM

OPTIONAL CNC CONTROLLED BOTTOM TOOL CROWNING SYSTEM

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01432 346 580

•

• •

•

• • • • •

• •

• • • • •

User friendly ESA S630 control on pendant arm with 2D graphical view, auto bend sequence calculations and large tool library 2D graphical programming software for office based PC Ideal for complex multi bending operations, especially where volume production with accurate repeatability is required Fully synchronised CNC control for left and right upper beam cylinder position – Y1 + Y2 axis CNC control for backgauge depth – X axis. Manual adjustment of backgauge height – R axis Manual side to side adjustment of backgauge fingers – Z axis Fiessler AKAS laser tooling guards for enhanced ease of use Euro style top clamps with intermediates and quick release tool clamps Sectionalised goose neck top tool and multi vee bottom die Strong rigid welded mono block frame able to withstand deflection under maximum load Hydraulic ram travel guided in low friction slideways Large open height and generous ram stroke Deep reinforced throat in side frames Front support arms with flip stop adjustable on a linear rail Dual foot switch console with emergency stop

FRONT LASER PROTECTION SYSTEM

Metalworking Solutions Supplied

PRESSBRAKES

Machine Features

Morgan Rushworth PBS CNC Hydraulic Pressbrakes

EURO STYLE TOOLING

Optional Equipment • • • • • • •

CNC control for backgauge height – R axis Manual bottom tool crowning system CNC controlled bottom tool crowning system Quick release top tool clamping system S660 Touch Screen 3D graphical CNC control Additional backgauge fingers Additional front support arms

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Morgan Rushworth PBS CNC Hydraulic Pressbrakes

Metalworking Solutions Supplied

E mm

F mm

80 140 140 140 140 140 210 210 210 280 210 210 210 210 280 210 210 210 280

4 5.5 5.5 7.5 7.5 11 15 18.5 22 22 11 15 18.5 22 22 15 18.5 22 22

215 210 210 260 260 260 260 260 260 320 260 260 260 260 320 260 260 260 320

455 475 475 530 530 530 530 530 530 660 530 530 530 530 635 530 530 530 635

410 410 410 410 410 410 410 410 410 500 410 410 410 410 500 410 410 410 500

800 880 880 890 880 890 890 880 880 905 870 880 880 880 980 880 880 880 980

60 60 60 60 60 60 60 60 60 280 60 60 60 60 280 60 60 60 280

WEIGHT

D mm

HEIGHT

C mm

WIDTH

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

LENGTH

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Litre

TABLE WIDTH

240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240

TABLE HEIGHT

160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160

THROAT DEPTH

350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

DAYLIGHT

1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

STROKE

100 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80

mm/sec

MOTOR POWER

10 9.4 9.4 9.4 9.4 9.6 7.7 7.7 7.6 9.1 9.6 7.7 7.7 7.6 9.1 7.7 7.7 7.6 9.1

OIL CAPACITY

100 90 100 90 100 100 100 100 90 90 100 100 100 90 90 100 100 90 90

mm/sec

NUMBER OF SHEET SUPPORT ARMS

1070 1600 2050 2050 2550 2550 2550 2550 2550 2550 3250 3250 3250 3250 3250 3550 3550 3550 3550

NUMBER OF BACKGAUGE FINGERS

1250 2100 2600 2600 3100 3100 3100 3100 3100 3100 3700 3700 3700 3700 3700 4100 4100 4100 4100

SPEED OF R AXIS (OPTIONAL)

40 60 60 90 90 120 160 200 240 300 120 160 200 240 300 160 200 240 300

TRAVEL IN R AXIS (OPTIONAL)

M5042 M5043 M5044 M5045 M5046 M5047 M5048 M5049 M5050 M5051 M5052 M5053 M5054 M5055 M5056 M5057 M5058 M5059 M5060

mm/sec mm/sec mm/sec

SPEED OF X AXIS

B mm

TRAVEL IN X AXIS

A mm

Y RETURN SPEED

Tonne

Y WORKING SPEED

STOCK CODE

Y RAPID SPEED

DIST BETWEEN COLUMNS

PBS CNC 1250/40 PBS CNC 2100/60 PBS CNC 2600/60 PBS CNC 2600/90 PBS CNC 3100/90 PBS CNC 3100/120 PBS CNC 3100/160 PBS CNC 3100/200 PBS CNC 3100/240 PBS CNC 3100/300 PBS CNC 3700/120 PBS CNC 3700/160 PBS CNC 3700/200 PBS CNC 3700/240 PBS CNC 3700/300 PBS CNC 4100/160 PBS CNC 4100/200 PBS CNC 4100/240 PBS CNC 4100/300

BENDING LENGTH

MODEL

BENDING POWER

TECHNICAL SPECIFICATIONS

G mm

L mm

W mm

H mm

3000 3850 4350 4350 4850 4850 4850 4850 4850 4850 5450 5450 5450 5450 5450 5850 5850 5850 5850

2670 2780 2780 2780 2790 2790 2800 2800 2810 3015 2830 2800 2800 2810 3020 2800 2800 2810 3020

2250 2542 2542 2605 2605 2905 2905 2905 2905 3150 2905 2905 2905 2905 3200 2905 2905 2905 3200

3300 5400 6200 7100 7900 8400 9700 10000 11000 15000 11000 11500 12000 13500 17000 12000 12500 14000 18500

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01432 346 580

Morgan Rushworth PBXS CNC Hydraulic Pressbrakes

Metalworking Solutions Supplied

PRESSBRAKES

The Morgan Rushworth PBXS CNC hydraulic pressbrakes are fitted with the Cybelec DNC ModEva 12S 2D Multi axis controller, an advanced, user friendly and intuitive programming unit. While data input into the ModEva 12S is very rapid, there is also the option of preparing production offline on a PC with the software provided, enabling feasibility checks prior to production. Multi bend operations with complex forms can therefore be effectively managed, reducing operator error and over or under bending. All axes are fully synchronised and accurate to 0.01mm utilising proportional valve technology. The mono block welded steel frame ensures minimum deflection under maximum load. The PBXS CNC range spans 1250mm x 40T machines up to 8100mm x 1000T models. A comprehensive range of options including anti defection tables, hydraulic sheet lifters, laser angle measuring system and hydraulic tool clamping are available to fully ‘tailor’ machines to customer requirements.

PBXS CNC RANGE PICTURED WITH OPTIONAL DELEM DA66T CONTROL WATCH THE MACHINE IN ACTION

For technical specification of standard tooling see page 17

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Metalworking Solutions Supplied

Morgan Rushworth PBXS CNC Hydraulic Pressbrakes

Machine Features •

•

• • OPTIONAL ADDITIONAL BACKGAUGE FINGERS

• • •

• •

•

• OPTIONAL X1+X2, R1+R2, Z1+Z2 CNC BACKGAUGE

• • • • • • •

Advanced Cybelec ModEva 12S multi-axis CNC control with 2D graphical view, mounted on pendant arm Ideal for complex multi bending operations, especially where volume production with accurate repeatability is required Fully synchronised CNC control for left and right upper beam cylinder position – Y1 + Y2 axis CNC control for backgauge depth – X axis Manual adjustment of backgauge height – R axis Manual side to side adjustment of backgauge fingers – Z axis Fiessler AKAS laser tooling guards for enhanced ease of use Euro style quick release top tool holders with intermediate pieces including wedges for crowning Sectionalised goose neck top tool and multi vee bottom die Strong rigid welded mono block frame able to withstand deflection under maximum load High precision linear scales for measurement of stroke depth mounted on side frames rather than top beam to prevent any distortion in accuracy as beam comes under load Hydraulic ram travel guided in low friction slideways Large open height and generous ram stroke Deep reinforced throat in side frames High approach and return speeds for production bending Front support arms with flip stop, adjustable on a linear rail Dual foot switch console with emergency stop Electrically interlocked side guards Electrically interlocked rear access door

REAR VIEW

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01432 346 580

Morgan Rushworth PBXS CNC Hydraulic Pressbrakes

Metalworking Solutions Supplied

• • • • • • • MORGAN RUSHWORTH PRECISION BENDING

• • • • • • • • • • •

OPTIONAL INDEPENDENT TOWER BACKGAUGE

Cybelec ModEva 12S 3D graphical CNC control Cybelec ModEva 15S 3D graphical touchscreen CNC control Delem DA66T 2D graphical touchscreen CNC control Delem DA69T 3D graphical touchscreen CNC control CNC control for backgauge height – R axis Independent CNC control for backgauge height – R1 + R2 axis CNC control for side to side movement of backgauge fingers – Z1 + Z2 axis Independent CNC control of backgauge depth – X1 + X2 axis Independent CNC tower backgauge system – X1 + R1 + Z1, X2 + R2 + Z2 Manual bottom tool crowning system CNC controlled bottom tool crowning system Quick release top tool clamping system Additional backgauge fingers Additional front support arms Brush table for front support arms Sheet follower support arms controlled by the CNC Parking area for sheet follower support arms – one per side Laser Angle Measuring System

PRESSBRAKES

Optional Equipment

OPTIONAL DELEM DA69T CNC CONTROL

FRONT LASER PROTECTION SYSTEM

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Metalworking Solutions Supplied

Morgan Rushworth PBXS CNC Hydraulic Pressbrakes

AN ALTERNATIVE TO USING SHEET FOLDING ARMS USING THE CONTROL PANEL

OPTIONAL LASER ANGLE MEASUREMENT SYSTEM

OPTIONAL SHEET FOLLOWER SUPPORT ARMS

OPTIONAL HYDRAULIC TOP AND BOTTOM TOOL CLAMPING

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Morgan Rushworth PBXS CNC Hydraulic Pressbrakes

01432 346 580

Metalworking Solutions Supplied

PRESSBRAKES

PBXS CNC 1250/40 PBXS CNC 2100/60 PBXS CNC 2600/60 PBXS CNC 2600/90 PBXS CNC 3100/90 PBXS CNC 3100/120 PBXS CNC 3100/160 PBXS CNC 3100/200 PBXS CNC 3100/240 PBXS CNC 3100/300 PBXS CNC 3100/440 PBXS CNC 3700/120 PBXS CNC 3700/160 PBXS CNC 3700/200 PBXS CNC 3700/240 PBXS CNC 3700/300 PBXS CNC 4100/160 PBXS CNC 4100/200 PBXS CNC 4100/240 PBXS CNC 4100/300 PBXS CNC 4100/440 PBXS CNC 6100/160 PBXS CNC 6100/240 PBXS CNC 6100/300 PBXS CNC 6100/380 PBXS CNC 6100/440 PBXS CNC 6100/500 PBXS CNC 6100/600 PBXS CNC 6100/800 PBXS CNC 6100/1000 PBXS CNC 8100/1000

M5200 M5201 M5202 M5203 M5204 M5205 M5206 M5207 M5208 M5209 M5256 M5210 M5211 M5212 M5213 M5214 M5215 M5216 M5217 M5218 M5219 M5220 M5221 M5222 M5223 M5224 M5225 M5226 M5255 M5257 M5258

1070 1600 2050 2050 2550 2550 2550 2550 2550 2550 2550 3250 3250 3250 3250 3250 3550 3550 3550 3550 3550 5100 5100 5100 5100 5100 5100 5100 5100 5100 6050

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160 150 160 150 160 160 160 150 130 110 80 170 170 150 140 120 170 160 150 120 80 140 140 120 90 90 80 80 70 70 70

10 10 10 10 10 10 10 10 10 8 8 10 10 10 10 8 10 10 10 8 8 10 10 8 8 8 8 7 6 6 5

130 130 130 130 130 130 130 130 120 100 70 130 130 130 120 110 100 110 100 90 70 100 100 70 70 70 70 70 60 60 60

1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160

240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4

STROKE

DAYLIGHT

THROAT DEPTH

TABLE HEIGHT

TABLE WIDTH

PIT DEPTH 1

PIT DEPTH 2

LENGTH

WIDTH

HEIGHT

WEIGHT

B mm mm/sec mm/sec mm/sec mm mm/sec mm mm/sec

MOTOR POWER

TRAVEL IN R AXIS (OPTIONAL) SPEED OF R AXIS (OPTIONAL) NO OF BACK GAUGE FINGERS NO OF SHEET SUPPORT ARMS

SPEED OF X AXIS

TRAVEL IN X AXIS

Y RETURN SPEED

1250 2100 2600 2600 3100 3100 3100 3100 3100 3100 3100 3700 3700 3700 3700 3700 4100 4100 4100 4100 4100 6100 6100 6100 6100 6100 6100 6100 6100 6100 8100

Y WORKING SPEED

40 60 60 90 90 120 160 200 240 300 440 120 160 200 240 300 160 200 240 300 440 160 240 300 380 440 500 600 800 1000 1000

Y RAPID SPEED

A mm

DIST BETWEEN COLUMNS

Tonne

OIL CAPACITY

STOCK CODE

BENDING LENGTH

MODEL

BENDING POWER

TECHNICAL SPECIFICATIONS

Litre

C mm

D mm

E mm

F mm

G mm

E1 mm

E2 mm

L mm

W mm

H mm

80 4 215 140 5.5 210 140 5.5 210 140 7.5 260 140 7.5 260 140 11 260 210 15 260 210 18.5 260 210 22 260 280 22 320 450 30 320 210 11 260 210 15 260 210 18.5 260 210 22 260 280 22 320 210 15 260 210 18.5 260 210 22 260 280 22 320 450 30 320 240 15 260 300 22 260 300 22 320 450 30 320 450 30 320 450 37 340 500 37 360 700 45 500 860 55 500 860 55 500

455 475 475 540 530 540 540 530 530 660 575 530 530 530 530 635 530 530 530 635 590 510 500 560 570 570 530 620 750 750 750

410 410 410 410 410 410 410 410 410 500 500 410 410 410 410 500 410 410 410 500 500 500 500 500 500 500 500 500 750 750 750

800 880 880 880 880 880 880 880 880 905 1005 870 880 880 880 980 880 880 880 980 955 1000 1100 1115 1100 1100 815 1050 1050 800 800

60 60 60 60 60 60 60 90 90 380 450 60 60 90 90 280 60 90 90 280 380 90 90 200 240 280 380 380 500 500 500

250 370 600 700 700

800 1150 1200 1500 1900

3000 3850 4350 4350 4850 4850 4850 4850 4850 4850 4850 5450 5450 5450 5450 5450 5850 5850 5850 5850 5850 7850 7850 7850 7850 7850 7850 7850 7850 7850 9850

2670 2780 2780 2780 2790 2790 2800 2800 2810 3015 3260 2830 2800 2800 2810 3020 2800 2800 2810 3020 3435 3160 3160 3260 3410 3450 3550 3600 4000 4100 4200

2250 2542 2542 2605 2605 2905 2905 2905 2905 3150 3400 2905 2905 2905 2905 3200 2905 2905 2905 3200 3350 2850 3000 3280 3255 3700 3500 4100 4750 4900 5000

3300 5400 6200 7100 7900 8400 9700 10000 11000 15000 22000 9400 10700 11200 13500 17000 12000 12500 14000 18500 26000 20000 25000 30000 35000 39000 48000 55000 70000 80000 95000

Metalworking Solutions Supplied

Morgan Rushworth CNC Control Options

ESA S 630 TOUCH, Windows based CNC with an innovative design, and a modular hardware structure ● Interactive 2D graphic editor for work-pieces and tools data entry ● 2D graphic display of machine frame, workpiece and tools ● 2D automatic identiﬁcation of the best bending sequence ● Windows XP Professional operating system ● Complete off-line programming on a standard PC ● Selectable and programmable axes and auxiliary functions ● Following arms, thickness detector, in-process angle measurement units, robotic interfacing, controlling for tandem pressbrakes ● 19” LCD TFT SXGA color display with antiglare screen ● Resistive Touch Screen with multi-touch functionality

Delem DA-69T graphical 3D Windows based colour controller ● 3D and 2D graphical programming ● 3D visualisation in production mode ● 17” TFT color display ● Full Windows suite ● Integrated OEM-panel ● Standard integrated USB ﬂoppy drive ● USB keyboard & mouse interface ● User speciﬁc application support within the controllers' multitasking environment ● Sensor bending & correction interface

ESA 660 Touch 3D controller features: ● 19” 4:3 high-resolution touch screen (resolution SXGA 1280 x 1024) ● CPU PC: AMD Embedded GX 420 CA 2GHz, with 4Gb of RAM ● CPU CNC: Amd LX-LX800 500MHz, with 128Mb of RAM ● FPGA integrated logics, surface mounting, ﬁber optic ● 24Vdc 100W max power supply ● Capacitive Touch Screen with multi-touch functionality ● Ergonomic aluminium housing, with a panel suitable for machine operational selectorswitches and push-buttons ● 2.5” Hard disk drive 20GB or more ● Preset for standard pc keyboard and mouse (ps2 standard connectors) ● 1 serial ports rs-232, 3 usB ports, 2 ethernet port on the pc ● 2 serial ports rs-232, 2 USB, 1 ethernet port, 1 can open port on cnc ● Fiber optic interface

Delem DA-66T graphical 2D Windows based colour controller ● 2D graphical programming ● 3D visualisation in production mode ● 17” TFT color display ● Full Windows suite ● Integrated OEM-panel ● USB keyboard & mouse interface ● User speciﬁc application support within the controllers' multitasking environment ● Sensor bending & correction interface

CYBTOUCH 8 Controller features: (for the PB NC range) ● Input of bending angles ● Bending angle correction ● Multi step programs can be stored with different bending angles & backgauge positions ● Very easy to use (An operator would only require 15-30mins training) ● Basic & simple form of CNC without the complications

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Morgan Rushworth Standard Pressbrake Tooling

01432 346 580

Metalworking Solutions Supplied

GOOSE NECK TOP TOOL

4 WAY VEE DIE BOTTOM TOOL

EURO 1010/A/85/0.8 EURO 1010/A/85/0.8/105 40527 40528

EURO 2009 1061 1062 1071 1081

5 WAY VEE DIE BOTTOM TOOL

6 WAY VEE DIE BOTTOM TOOL

40529 40530 40531

AB6 3-4 AB6 5-6 AB6 7-8 AB6 9-10 AB6 11-12 AB6 16

MODEL

TOP TOOL OVERALL BOTTOM TOOL BOTTOM TOOL GOOSE NECK HEIGHT No. OF VEE’S REFERENCE TOP TOOL REFERENCE mm

BOTTOM TOOL VEE SIZES mm

BOTTOM TOOL OVERALL SIZE mm

PBS CNC RANGE 1250/40 - 4100/160 3100/200 - 4100/240 3700/300, 4100/300 3100/300

1010/A/85/0.8 1010/A/85/0.8/105 1010/A/85/0.8/105 1010/A/85/0.8/105

96.5 135 135 135

2009 2009 AB6 11-12 AB6 16

4 4 6 6

16, 22, 35, 50 16, 22, 35, 50 12, 15, 26, 50, 80, 125 20, 25, 40, 80, 100, 170

60 x 60 60 x 60 145 x 145 200 x 200

PBXS CNC RANGE 1250/40 - 6100/160 3100/120 - 6100/240 3100/160, 3700/200, 4100/200, 6100/300 3100/200, 3100/240, 3700/240, 3700/240, 4100/240, 6100/380 3700/300, 4100/300, 6100/440, 6100/500 3100/300, 4100/440, 6100/600

1010/A/85/0.8 1010/A/85/0.8/105 1010/A/85/0.8/105 1010/A/85/0.8/105 1010/A/85/0.8/105 1010/A/85/0.8/105

96.5 135

135 135

2009 2009 AB6 7-8 AB6 9-10 AB6 11-12 AB6 16

4 4 6 6 6 6

16, 22, 35, 50 16, 22, 35, 50 10, 12, 20, 30, 50, 80 12, 15, 26, 40, 60, 100 12, 15, 26, 50, 80, 125 20, 25, 40, 80, 100, 170

60 x 60 60 x 60 100 x 100 125 x 125 145 x 145 200 x 200

1010/A/85/0.8

96.5

40531

6, 10, 12, 15, 30

60 x 60

1010/A/85/0.8 1010/A/85/0.8 1010/A/85/0.8 1010/A/85/0.8/105 1010/A/85/0.8/105 1010/A/85/0.8/105 1010/A/85/0.8/105

96.5 96.5 96.5 135 135 135 135

AB6 3-4 AB6 5-6 AB6 7-8 AB6 7-8 AB6 9-10 AB6 11-12 AB6 16

6 6 6 6 6 6 6

8, 10, 15, 20, 26, 40 10, 12, 16, 26, 40, 60 10, 12, 20, 30, 50, 80 10, 12, 20, 30, 50, 80 12, 15, 26, 40, 60, 100 12, 15, 26, 50, 80, 125 20, 25, 40, 80, 100, 170

70 x 70 90 x 90 100 x 100 100 x 100 125 x 125 145 x 145 200 x 200

40527 40528

190 190

40529 40530

5 5

10, 20, 30, 40, 65 10, 20, 30, 40, 65

95 x 95 95 x 95

PBE NC RANGE 1250/30 PB NC RANGE 1250/40, 2100/40, 2600/60, 3100/90 2600/90, 3100/120, 3700/160, 4100/160 3100/160 4100/200 3100/200, 3700/200, 3700/240, 4100/240 3100/240, 4100/300 3100/300 PBH RANGE 1020/100, 1020/150 1520/100, 1520/150

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PRESSBRAKE TOOLING

STANDARD PRESSBRAKE TOOLING

Metalworking Solutions Supplied

Morgan Rushworth Pressbrake Tooling

Machine Features

The following five pages detail the various types and technical drawings of the standard range of pressbrake tooling available from Selmach Machinery. Goose neck top tools are particularly useful for double bend ‘U’ shape brackets to avoid the leg from the first bend colliding with the top tool. The 35 degree tools are designed for over bending requirements as well as for the first stage bending for safe edge tooling. Segmented tooling allows for return bending and is necessary for box making after the corners have first been notched. The bull nose tooling is ideal for bending thicker materials as the tonnes per meter rating is very high. The chart below indicates the tonnage required for various bending operations and includes a quick calculation formula.

• • • • • • • • •

Standard Euro style top & bottom tools Hemming tools for producing safe edges Joggle tools for small return bends Radius tools 835mm and 415mm sections Segmented top tools with horns for box folding Segmented bottom tools Bespoke tooling service Intermediates and security clamps

TONNAGE CALCULATOR T = Steel thickness (mm) R = Internal radius of bend (mm) M = Minimum return bend (mm) V = Bottom die Vee width (mm) L = Bending length (mm) T mm

0.7 0.8 1 1.3 1.6 2 2.7 3 3.3 4 2.8 3.5 4 6 7 9 11 13 14 17 4 5 6 8 10 12 15 18 20 25 0.5 4 3 2 2 0.6 5 4 3.5 3 2 0.8 8 7 5 4 2 1.0 10 8 6 5 4 1.2 10 8 6 5 4 1.5 13 12 9 7 7 1.8 16 13 11 10 8 2.0 16 14 12 10 2.5 21 20 15 3.0 27 22 3.5 29 4.0 4.5 5.0 6.0 TONNAGE CALCULATOR 7.0 8.0 1.42 x S x T2 x L Tonnes = 10 1000 x V 12 13 14 15 S = Tensile Strength (kg/mm2) 16 Mild Steel = 45 18 Stainless Steel = 60 20 Aluminium = 30 25 30

5 5.5 6.5 7 22 24 28 31 30 35 40 45

8 12 18 24 32

11 15 21 27 35

13 18 24 30 37

16 21 27 33 48

8 35 50

19 24 30 43 58

10 42 60

20 25 36 49 64

11 90 70

21 31 42 55 85

13 16 19 21 23 24.5 26 28 32 41 48 R (mm) 56 70 80 90 100 105 110 130 140 170 200 M (mm) 80 100 120 130 140 150 160 180 200 250 300 V (mm) Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m Ton/m 27 Ton/m 37 29 Ton/m 48 42 32 Ton/m 75 60 50 46 Ton/m 107 86 72 66 61 Ton/m 101 84 76 72 67 Ton/m 98 90 84 78 73 Ton/m 103 96 90 84 75 Ton/m 109 102 95 85 76 Ton/m 129 120 107 97 77 Ton/m 149 132 119 95 80 Ton/m 207 186 149 124 Ton/m 268 215 179 Ton/m

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Morgan Rushworth Pressbrake Tooling

01432 346 580

Metalworking Solutions Supplied

1010/A/88°

1010/A/88°/0.8/105

1010/A/85°/0.8

1010/A/85°/0.8/105

1010/A/75°/0.8

1010/88°

1010/90°/0.8

1011/45°

1011/A/45°

3864/35°/1

1012/35°/1

1013

1014/A/75°/0.8

1014/88°

1014/A/88°

1014/88°/0.8/6

1014/90°/0.8

1015/A/88°

1015/88°

1015/90°/1

1016/A/0.6

1017/26°/0.8

1017/A/30°/0.8/W

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PRESSBRAKE TOOLING

1010/A/88°

Metalworking Solutions Supplied

Morgan Rushworth Pressbrake Tooling

1017/35°/0.8

1018/60°/0.8

1019/A/88°

1020/A/75°/0.8

1020/A/88°/0.2

1021/A/30°/0.8

1022/A/75°/0.8

1022/A/88°/0.2

1023/A/88°/0.2

1024/A/88°/0.2

1025/A/88°/0.2

1026/A/0.2

1027/A/30°/0.8

1028/A/88°/0.8

1029/A/85°

1030/A/88°/0.8

1031/A/60°/0.8

1032/A/88°/0.8

1033/A/28°/0.6

SECTIONS

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Morgan Rushworth Pressbrake Tooling

01432 346 580

Metalworking Solutions Supplied

4004

4005

4002

1034/A/85°/2

1035/A/85°/1.25

1036/A/60°/0.8

1037/A/60°/2

1039/A/26°/1.5

3006

2008

2009

2009/60°

2009 SPEC

2011/A/18/30°

2011/A/32/45°

2011/32/85°

2011/40/45°

2011/40/85°

2011/50/45°

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4009R

1038/A/26°/0.8

PRESSBRAKE TOOLING

4003

3007

Metalworking Solutions Supplied

Morgan Rushworth Pressbrake Tooling

2011/50/85°

2011/63/60°

2011/A/63/85°

2011/80/45°

2011/80/60°

2011/80/85°

2011/100/85°

2011/125/80°

2012/90/88°

2012/60°

2012/35°

2013/90/88°

2013/60°

2013/35°

2014/88°

2014/60°

2015/88°

2015/60°

2030/30°

2035/35°

2060/60°

2088/88°

2019

2020

2021

2130/A/30°

2188/A/88°

SECTIONS

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Morgan Rushworth Pressbrake Tooling

01432 346 580

2023

2024

BENDING CHART°

3001

3000

4006

4018

Int1 Security

Int1 Security Tall

4008

4010

Int1 Security 120

2026

3001/35°/B

4007

4016

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2025

PRESSBRAKE TOOLING

2022

Metalworking Solutions Supplied

4017

4011

Security Clamps

Metalworking Solutions Supplied

Morgan Rushworth Installations

PBXS TANDEM PRESSBRAKE

APHS 12200 X 2500 TON PRESSBRAKE

DEEP STROKE APHS PRESSBRAKE

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LENZ ASTS Treadle Guillotines

01432 346 580

Metalworking Solutions Supplied

GUILLOTINES

The LENZ ASTS treadle guillotines are manufactured in two capacities and are ideal for fast shearing of thin sheets. The treadle design allows for hands free operation for accurate positioning of material.

ASTS 1320/1.6

ASTS 1320/1.6 REAR VIEW WITH GUARD REMOVED

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Cutting Capacity Cutting length Speed Back gauge Front gauge Length Width Height Weight

mm mm Strokes/min mm mm mm mm mm kg

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ASTS 550/1.0 M1069

ASTS 1320/1.6 M1000

1 550 600 500 730 980 135

1.6 1320 820 330 1320 1180 1200 460

Machine Features • • • • •

Cast iron frame Surface ground bed Hardened and ground blades Upper blade can be turned Pneumatic operation – PSTS 550/1

Cidan Rapido Guillotine

Metalworking Solutions Supplied

The CIDAN model RAPIDO is a heavy built mechanical guillotine shear. It will cut material with thicknesses from minimum to maximum without any settings at all. This shear again proves our philosophy regarding the environment as it uses very little energy and has a very low noise level. The shear is well equipped as standard and also has a wide range of options such as different back gauge systems, including sheet handling systems.

Machine Features • • • • • • • • • •

OPTIONAL CUTLINK CONTROL

Sturdy, low-noise gear motor (no chain and no hydraulics) Single or continuous stroke control Double edged blades for twice the running time Finger protection Blade gap adjustments Spring loaded hold down beam Foot pedal and button at the electrical cabinet to start the cut Pneumatic Sheet support with fixed return plate (blanks to front side of shear) Two T-groove rails on table for optional flexible sheet handling eqiupment (EVO) LED cutting line light

TECHNICAL SPECIFICATIONS MODEL

RAPIDO 13 RAPIDO 25 RAPIDO 30

CUTTING WIDTH

CAPACITY

SPEED

MOTOR

WEIGHT

Steel* mm (ga)

Stainless steel** mm (ga)

Aluminium*** mm (”)

Cuts/min.

kg Approx.

1350 2550 3100

3.50 (10) 2.50 (13) 2.50 (13)

2.00 (14) 1.50 (16) 1.50 (16)

5.00 (.196) 4.00 (.157) 4.00 (.157)

37 37 37

3.0 3.0 3.0

1400 1900 2100

*at 400 N/mm2 - 58000 psi -**at 700 N/mm2 - 87000 psi -***at 200 N/mm2 - 29000 psi

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Cidan EVO Guillotine

01432 346 580

Metalworking Solutions Supplied

GUILLOTINES

The CIDAN model EVO is the strongest shear in CIDAN’s shearing line. The EVO-series is a heavy built mechanical guillotine shear and is well equipped as standard, blade gap adjustment, sheet support that follows the sheet down during the cutting operation and flexible table rails is some of the standard features, including som “nice to have’s” to match the requirements of demanding customers. • The blade gap adjustment makes it possible to achieve the best cutting result in all kind of sheet thicknesses. The blade gap is set quickly and correctly via two handles and scales. • The rail arrangements on the table can be combined to meet the customer’s demands – squaring arm and table extensions are available in different lengths with groove, tilting stops and scales.

Optional Equipment • • • • • • • • • • •

Manual backgauge 0–800 (0-31.4”) mm operated from the front side Motorised backgauge incl. CutLink Control and ball screw spindles Pneumatic sheet support with rails of rolls (delivery to rear of machine, istof return to sender) Moveable blank wagon on wheels instead of fixed return plate (extra blank wagon available) Pneumatic hold down beam for cutting aluminum Adjustable angle gauge system with graduated scale Safety guards on the back of the machine – mechanical or with light beam (safety guard is required to fulfill CE directives) 750/800 mm (29.5”/31.5”) or 1000 mm (39.3”) Squaring arms from 440 mm (17.3”) to 3000 mm (118”), with or without tilting stops Support arms in front, from 416 mm (16.3”) to 3000 mm (118”), with or without tilting stops Table pans, with or without ball transfers Forced cooling for cutting motor

TECHNICAL SPECIFICATIONS MODEL

EVO 25 EVO 30 EVO 40

CUTTING LENGTH

CAPACITY

SPEED

Steel* mm (ga)

Stainless steel** mm (ga)

Aluminium*** mm (ga)

2550 3100 4100

4.00 (9) 4.00 (9) 2.00 (14)

2.25 (14) 2.25 (14) 1.25 (18)

5.50 (.216) 5.50 (.216) 3.00 (.118)

OUTER DIMENSIONS****

Cuts/min. Length X Width X Height mm 28 28 28

3092 X 1600 X 1322 3632 X 1600 X 1322 4592 X 1600 X 1322

MOTOR

WEIGHT

kg (lbs) Approx.

5.5 5.5 5.5

1890 2280 2670

*400 N/mm2 - 58000 psi **700 N/mm2 - 87000 psi -***200 N/mm2 - 29000 psi -**** with motorised backgauge 750 mm and safety guards

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Metalworking Solutions Supplied

Morgan Rushworth HSGS NC Hydraulic Swing Beam Guillotines

The Morgan Rushworth HSGS hydraulic swing beam guillotines are of a robust design and are finished to a very high standard. They are equipped with a high visibility front blade guard, consisting of a fixed guard with viewing windows. All machines are fitted with D2 stainless steel quality cutting blades as standard, giving the flexibility to cut a broad range of materials without detriment to blade life. The user friendly touch screen Cybtouch 8 NC controller ensures accurate cutting with precise backgauge setting and also has the facility to store complete cutting lists including length and quantity. For lengths longer than the backgauge travel, an automatic swing away backgauge is standard.

Machine Features • • • • • • • • • • • •

WATCH THE MACHINE IN ACTION

• • •

CybTouch 8 NC Controller Fast and powerful backgauge with 750mm travel Automatic swing away backgauge feature Stainless steel cutting blades with multiple cutting edges Cutting line illumination with shadow wire Cutting length stroke adjustment for narrower sheets reducing cutting time Digital stroke counter Easy blade gap adjustment system from single point Powerful hydraulic material hold downs prevent sheet sliding during cutting Front guards with windows for excellent visibility of cutting area Support table with roller bearings 1000mm front squaring arm with tee slot and flip stop Front support arms with 1000mm length Foot pedal available for single or continuous cutting Rear photo-cell guards

HSGS RANGE PICTURED WITH OPTIONAL FRONT LIGHT FINGER GUARD

BENEFITS OF THE OPTIONAL LIGHT FINGER GUARD

Optional Equipment • REAR VIEW

• • • • • • •

1000mm backgauge travel in lieu of standard Powered blade gap adjustment Pneumatic rear sheet support system Tee slot, flip stop & rule on front support arms Angle gauge 1 metre lift up finger guard with interlock switch Front CE light guards in lieu of standard fixed front guards Longer squaring arms and support arms

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Morgan Rushworth HSGS NC Hydraulic Swing Beam Guillotines

01432 346 580

Metalworking Solutions Supplied

GUILLOTINES OPTIONAL PNEUMATIC REAR SHEET SUPPORTS

CYBTOUCH 8 TOUCHSCREEN NC CONTROLLER

OPTIONAL POWERED BLADE GAP ADJUSTMENT

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WIDTH

HEIGHT

A mm

G mm

C mm

C+E mm

L mm

C+D+E mm

H mm

11 11 15 11 11

0.37 0.37 0.37 0.37 0.37

750 750 750 750 750

160 160 160 160 160

2760 3260 3305 3965 4305

800 800 800 800 900

1260 1320 1450 1450 1560

2460 2520 2650 2650 2760

3190 3690 3735 4395 4735

2940 3000 3130 3130 3190

1570 1570 1650 1650 1750

4670 5450 6380 7300 9150

WEIGHT

LENGTH

No. OF HOLD DOWNS 15 17 17 20 23

MACHINE WIDTH

24 20 13 18 12

TRANSPORT WIDTH

1.6 1.6 1.8 1.2 1.2

STROKES PER MINUTE

CUTTING ANGLE

CUTTING CAPACITY (70 kg/mm2) 4 4 5 4 4

TABLE HEIGHT

6 6 8 6 6

TABLE LENGTH

2560 3060 3060 3660 4060

OIL CAPACITY

M1057 M1058 M1059 M1060 M1061

BACKGAUGE TRAVEL

BACKGAUGE MOTOR

HSGS 2600/6 NC HSGS 3100/6 NC HSGS 3100/8 NC HSGS 3700/6 NC HSGS 4100/6 NC

STOCK CODE

MAIN MOTOR

MODEL

CUTTING CAPACITY (45 kg/mm2)

CUTTING LENGTH

TECHNICAL SPECIFICATIONS

Metalworking Solutions Supplied

Morgan Rushworth BHGS NC Hydraulic Swing Beam Guillotines

The Morgan Rushworth BHGS is the flagship model in the hydraulic swing beam guillotine range. These powerful models share many features with the smaller HSGS version, including the Cybelec CybTouch 8 touch screen control, the front blade guard with high visibility windows and the standard D2 grade cutting blades. Several productivity options are available including powered blade gap adjustment which is set from the CybTouch control, a laser cutting line and pneumatic sheet support systems. The range extends to 3100 x 20mm mild steel cutting capacity, with this model featuring a hydraulic swing away backgauge and weighing in at almost 20 tonnes. WATCH THE MACHINE IN ACTION

Machine Features • • • • • • • • • • • • • • •

BENEFITS OF THE OPTIONAL LIGHT FINGER GUARD

BHGS RANGE

Optional Equipment • • • • • • • •

REAR VIEW

•

1000mm backgauge travel in lieu of standard Powered blade gap adjustment Laser cutting line Pneumatic rear sheet support system Tee slot, flip stop & rule on front support arms Angle gauge 1 metre lift up finger guard with interlock switch Front CE light guards in lieu of standard fixed front guards Longer squaring arms and support arms

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Morgan Rushworth BHGS NC Hydraulic Swing Beam Guillotines

01432 346 580

Metalworking Solutions Supplied

GUILLOTINES OPTIONAL POWERED BLADE GAP ADJUSTMENT

CYBTOUCH 8 TOUCHSCREEN NC CONTROLLER OPTIONAL SWING UP FRONT GUARD

OPTIONAL LASER CUTTING LINE

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HEIGHT

A mm

G mm

C mm

C+E mm

L mm

C+D+E mm

H mm

11 22 30 30 37 22 30

0.37 0.37 0.37 0.55 0.55 0.37 0.37

1000 1000 1000 1000 1000 1000 1000

170 170 220 220 280 170 220

3340 3420 3450 3410 3470 4370 4400

800 800 900 900 900 800 900

1600 1775 1985 2150 2140 1975 1975

2600 2775 2985 3150 3140 2975 2975

3770 3850 3880 3840 3900 4800 4830

3100 3275 3485 3550 3540 3375 3375

1825 1850 2060 2230 2440 1910 2160

7000 9200 11500 15500 19600 13000 16100

WEIGHT

WIDTH

17 17 17 17 18 23 23

LENGTH

18 12 12 7 7 10 8

MACHINE WIDTH

1.5 2 2.4 2.7 3 2 2.2

TRANSPORT WIDTH

No. OF HOLD DOWNS

STROKES PER MINUTE

CUTTING ANGLE

CUTTING CAPACITY (70 kg/mm2) 4 6 8 10 13 6 8

TABLE HEIGHT

6 10 13 16 20 10 13

TABLE LENGTH

3060 3060 3060 3060 3060 4060 4060

OIL CAPACITY

M1062 M1063 M1064 M1065 M1066 M1067 M1068

BACKGAUGE TRAVEL

BHGS 3100/6 NC BHGS 3100/10 NC BHGS 3100/13 NC BHGS 3100/16 NC BHGS 3100/20 NC BHGS 4100/10 NC BHGS 4100/13 NC

BACKGAUGE MOTOR

STOCK CODE

MAIN MOTOR

MODEL

CUTTING CAPACITY (45 kg/mm2)

CUTTING LENGTH

TECHNICAL SPECIFICATIONS

Metalworking Solutions Supplied

Morgan Rushworth HSVS CNC Variable Rake Guillotines

The HSVS variable rake CNC guillotines are heavy duty, strong machines designed for a long working life. The CNC controller automatically calculates and adjusts the blade gap, the backgauge position, cutting angle and stroke length simultaneously once the data is entered. This significantly increases the strokes per minute cutting rate. The cutting angle automatically adjusts according to material thickness, minimising twisting of the sheet during cutting.

HSVS RANGE

Machine Features • • • • • • • • • • • • • REAR VIEW

• • •

Cybtouch DNC60 CNC controlling blade gap, backgauge, stroke and cutting angle Adjustable stroke length to reduce stroke time when cutting narrower widths Digital stroke counter 1000mm powered ball screw backgauge with swing-away feature for longer cutting lengths Backgauge retract feature High quality stainless grade top and bottom blades Top blade with 2 cutting edges and bottom blade with 4 cutting edges Cutting line illumination Front finger guards with windows Side throat guards Powerful material hold down system to prevent sheet sliding during cutting action Support table with roller bearings 1000mm front squaring arm with measuring scale, tee slot and flip stop 1000mm front support arms Foot pedal for single or continuous cutting cycles Photo cell rear guards

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Morgan Rushworth HSVS CNC Variable Rake Guillotines

01432 346 580

Metalworking Solutions Supplied

GUILLOTINES

Optional Equipment

BENEFITS OF THE OPTIONAL LIGHT FINGER GUARD •

• • OPTIONAL TEE SLOTS IN SUPPORT ARMS

• • • •

Pneumatic rear sheet support system Anti twist device Hydraulic automatic swing away backgauge in lieu of standard powered Angle gauge Tee slots and flip stops on front support arms 1 metre lift up finger guard with interlock switch Front CE light guards in lieu of standard fixed front guards OPTIONAL SHEET SUPPORT SYSTEM

OPTIONAL SWING UP FRONT GUARD

OPTIONAL ANGLE GAUGE

CYBTOUCH DNC60 CNC CONTROL

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A mm

F mm

G mm

C mm

C+E mm

L mm

C+D+E mm

H mm

3450 3480 3520 3540 3580 3560 4460 4500 4520 4540 4570 6460 6480 6520 6540 6560

350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

800 800 800 900 1000 1100 900 900 1000 1000 1100 1000 1000 1200 1200 1200

1650 1800 1920 1965 2350 2280 2000 1920 2280 2300 2350 2200 2200 2350 2500 2500

2700 2850 2970 3015 3400 3330 3050 2970 3330 3350 3400 3250 3250 3400 3550 3550

3880 3910 3950 3970 4010 3990 4890 4930 4950 4970 5000 6890 6910 6950 6970 6990

3190 3300 3385 3380 3620 3605 3450 3380 3645 3630 3630 4130 4045 4200 4420 4280

2100 2200 2300 2480 2700 3220 2250 2360 2630 2800 2900 2690 2750 3090 3250 3330

7800 11000 13000 16500 21000 23000 12000 15000 18000 23500 26000 22000 30000 38000 43000 48000

WEIGHT

HEIGHT

2 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4

WIDTH

240 360 360 400 400 600 360 360 400 400 400 360 400 400 400 600

LENGTH

260 11 0.37 1000 260 22 0.37 1000 260 30 0.37 1000 260 30 0.55 1000 260 37 0.55 1000 260 45 0.55 1000 260 11 0.55 1000 260 22 0.55 1000 260 30 0.55 1000 260 30 0.55 1000 260 37 0.55 1000 260 18.5 0.55 1000 260 22 0.55 1000 260 30 0.75 1000 260 37 0.75 1000 260 37 0.75 1000

MACHINE WIDTH

16 15 15 15 16 15 21 21 21 21 21 30 30 30 30 30

TRANSPORT WIDTH

20-32 12-18 9-14 8-14 6-10 4-6 16-25 9-14 7-14 7-12 6-9 12-18 6-10 6-10 5-9 5-9

TABLE HEIGHT

0.5-1.5 0.5-2.0 0.5-2.5 0.5-3.0 0.5-3.0 0.5-3.5 0.5-1.5 0.5-2.0 0.5-2.5 0.5-3.0 0.5-3.0 0.5-2.0 0.5-2.0 0.5-2.5 0.5-3.0 1.0-3.0

THROAT DEPTH

4 6 8 10 13 16 4 6 8 10 13 4 6 8 10 13

TABLE LENGTH

6 10 13 16 20 25 6 10 13 16 20 6 10 13 16 20

kg/cm2

No. OF SHEET SUPPORT ARMS

3070 3070 3070 3070 3070 3070 4070 4070 4070 4070 4070 6070 6070 6070 6070 6070

OIL CAPACITY

M1080 M1081 M1082 M1083 M1084 M1085 M1086 M1087 M1088 M1089 M1090 M1091 M1092 M1093 M1094 M1095

BACKGAUGE TRAVEL

deg

BACKGAUGE MOTOR

MAIN MOTOR

WORKING PRESSURE

No. OF HOLD DOWNS

CUTTING ANGLE

STOCK CODE

STROKES PER MINUTE

CUTTING CAPACITY (70 kg/mm2)

HSVS CNC 3100/6 HSVS CNC 3100/10 HSVS CNC 3100/13 HSVS CNC 3100/16 HSVS CNC 3100/20 HSVS CNC 3100/25 HSVS CNC 4100/6 HSVS CNC 4100/10 HSVS CNC 4100/13 HSVS CNC 4100/16 HSVS CNC 4100/20 HSVS CNC 6100/6 HSVS CNC 6100/10 HSVS CNC 6100/13 HSVS CNC 6100/16 HSVS CNC 6100/20

CUTTING CAPACITY (45 kg/mm2)

MODEL

CUTTING LENGTH

TECHNICAL SPECIFICATIONS

Morgan Rushworth HFA, HVA & RVD Hydraulic Corner Notching Machines

Metalworking Solutions Supplied

Machine Features

The Morgan Rushworth hydraulic corner notching machines consists of 220mm x 6mm fixed angle, 220mm x 6mm variable angle and 250mm x 10mm variable angle.

•

All Morgan Rushworth corner notchers are designed and manufactured for a long working life.

• • •

WATCH THE MACHINE IN ACTION

Rigid head and GS500 cast iron workbench with conical grooves for optimal adherence of the squares Cut can start from top of blades or from the base Automatic adjustment of gap between blades from 1 to 6mm (patented) Set of goniometric squares

HVA 250/10 • Large capacity model • Robust “C” shaped structure that is capable of supporting considerable stress

Optional Equipment •

Stainless steel cutting blades

HFA 220/6

HVA 220/6

HVA 250/10

RVD 220/6

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BLADE ANGLE mm

HFA 220/6 HVA 220/6 HVA 250/10 RVD 220/6

M4000 M4001 M4002 24683

90° 30° - 140° 30° - 135° 90°

220 220 250 250

CUTTING LENGTH

CUTTING CAPACITY

M/Steel mm S/Steel mm 6 6 10 6

4 4 6 4

MOTOR CAPACITY

STROKES PER MINUTE

WORK TABLE mm

35 35 40 45

650 x 650 950 x 890 1020 x 800 650 x 780

650 950 1430 750

750 1000 1300 780

1050 1150 1600 1100

540 870 1415 630

Kw 3 3 5.5 3

LENGTH

WIDTH

HEIGHT

WEIGHT

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Morgan Rushworth DBR & MBR Manual Bending Rolls

01432 346 580

Metalworking Solutions Supplied

• • • • •

Top roll to slip Cast iron body Manual pinching of bottom roll Manually adjusted side roll for up and down translation Cone bending

Optional Equipment • •

Induction hardened rolls Motorised roll rotation - DBR range

DBR RANGE

DBR RANGE - RAPID PRE-BENDING SYSTEM

NOTCHING MACHINES & BENDING ROLLS

Machine Features

The Morgan Rushworth DBR and MBR Manual Rolls range from 0.6mm - 3.0mm capacity with various lengths up to 2050mm. All models are of the asymmetric design providing pre-bending capability. The top slip roll allows removal of cylindrical components.

MBR RANGE

TOP SLIP ROLL

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BENDING LENGTH

PRE BENDING

MAX THICKNESS

TOP ROLL DIA.

LENGTH

HEIGHT

WIDTH

WEIGHT

DBR 1050/46 DBR 1050/56

M3000 M3001

1050 1050

0.6 0.8

0.8 1.0

46 56

1300 1300

1100 1100

700 700

240 270

MBR 1050/70 MBR 1050/90 MBR 1250/75 MBR 1250/90 MBR 1550/70 MBR 1550/90 MBR 2050/95

M3003 M3004 M3005 M3006 M3007 M3008 M3009

1050 1050 1250 1250 1550 1550 2050

1.5 3.0 1.5 2.5 1.0 2.2 1.5

1.8 3.3 2.0 3.0 1.2 2.5 1.8

70 90 75 90 70 90 95

1800 2100 2300 2350 2100 2600 3030

1100 1130 1100 1130 1100 1130 1130

700 800 800 800 700 800 800

320 490 460 510 520 590 600

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Morgan Rushworth PBR & SBR Powered Bending Rolls

Metalworking Solutions Supplied

The PBR and SBR Powered Top Roll to slip models, range from 1.0mm - 5mm with a maximum bending length up to 2050mm. The rugged heavy duty cast iron frame ensures long working life. The asymmetric roll configuration enables pre bending capability.

Machine Features • • • • • •

Powered bending capability Powered top and bottom rolls with foot operated forward and reverse control Brake motor Cone bending Manually adjusted side roll for up and down translation Manual pinching of bottom roll

Optional Equipment • • PBR RANGE

•

Induction hardened rolls Powered side roll up and down translation DRO for roll position

SBR RANGE WITH OPTIONAL DRO

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BENDING LENGTH

PRE BENDING

MAX THICKNESS

TOP ROLL DIA.

PBR 1050/70 PBR 1050/90 PBR 1250/75 PBR 1250/90 PBR 1550/70 PBR 1550/90 PBR 2050/95 SBR 1050/110 SBR 1050/130 SBR 1270/110 SBR 1270/120 SBR 1270/140 SBR 1550/110 SBR 1550/130 SBR 2050/110 SBR 2050/130 SBR 2050/140

M3010 M3011 M3012 M3013 M3014 M3015 M3016 M3017 M3018 M3019 M3020 M3021 M3022 M3023 M3024 M3025 M3026

1050 1050 1250 1250 1550 1550 2050 1050 1050 1270 1270 1270 1550 1550 2050 2050 2050

1.5 3.0 1.5 2.5 1.0 2.2 1.5 4.0 5.0 3.5 4.0 5.0 3.0 4.0 2.0 3.0 4.0

1.8 3.3 2.0 3.0 1.2 2.5 1.8 5.0 6.0 4.0 4.5 6.0 3.5 4.5 3.0 4.0 4.5

70 90 75 90 70 90 95 110 130 110 120 140 110 130 110 130 140

1.1 1.1 1.1 1.1 1.1 1.1 1.1 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

1800 2100 2300 2350 2100 2600 3030 1820 1820 2020 2020 2020 2320 2370 2820 2820 2820

1100 1130 1100 1130 1100 1130 1130 1150 1200 1150 1150 1200 1150 1200 1150 1200 1200

700 800 800 800 700 800 800 850 900 850 850 900 850 900 850 900 900

350 520 490 540 550 620 650 1080 1220 1150 1250 1365 1250 1360 1350 1480 1530

MOTOR

LENGTH

HEIGHT

WIDTH

WEIGHT

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Morgan Rushworth ASBR Powered Bending Rolls

01432 346 580

BENDING ROLLS

The powerful ASBR models feature induction hardened rolls as standard. Motorised side roll up and down translation ensures easy pre-bending of material. ASBR machines are available up to 3100mm bending width.

Metalworking Solutions Supplied

Machine Features • •

Top roll to slip Heavy duty strong welded steel construction Motorised side roll for up and down translation Induction hardened rolls Asymmetric roll configuration Cone bending device High powered production range

• • • • •

TOP SLIP ROLL

ASBR RANGE WITH OPTIONAL PROFILE BENDING ROLLS AND POWERED LOWER ROLL

Optional Equipment • • •

Powered lower roll up and down movement for pinching Extended rolls for profile bending D.R.O. for side roll position CONE BENDING DEVICE

TECHNICAL SPECIFICATIONS MODEL

ASBR 1050/150 ASBR 1050/190 ASBR 1600/140 ASBR 1600/170 ASBR 2100/170 ASBR 2100/190 ASBR 2100/200 ASBR 2600/140 ASBR 2600/170 ASBR 2600/190 ASBR 2600/200 ASBR 3100/170 ASBR 3100/190 ASBR 3100/200

STOCK CODE M3125 M3126 M3027 M3028 M3029 M3030 M3031 M3032 M3033 M3034 M3035 M3036 M3037 M3038

BENDING LENGTH

PRE BENDING

MAX THICKNESS

TOP ROLL DIA.

MIN BEND DIA.

MOTOR

BENDING SPEED

LENGTH

HEIGHT

WIDTH

WEIGHT

m/min

1050 1050 1600 1600 2100 2100 2100 2600 2600 2600 2600 3100 3100 3100

7 9 5 7 5 6 7 3 4 5 6 3 4 5

8 10 6 8 6 7 8 4 5 6 7 4 5 6

150 190 140 170 170 190 200 140 170 190 200 170 190 200

225 285 210 255 255 285 300 225 255 285 300 255 285 300

3 4 2.2 4 4 4 5.5 2.2 4 4 5.5 4 4 5.5

5 5 6 4.5 4.5 5 5 6 4.5 5 5 4.5 5 5

2750 2850 2800 3150 3650 3900 3900 3150 4150 4400 4400 4650 4650 4650

1040 1070 1060 1130 1130 1200 1250 1130 1130 1200 1250 1130 1200 1250

800 890 750 820 820 920 950 820 820 920 950 820 920 950

1350 1600 1450 1900 2300 3600 3800 1900 2750 4200 4400 3200 4600 4800

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Metalworking Solutions Supplied

Morgan Rushworth ASBH Powered Bending Rolls

The Morgan Rushworth ASBH Hydraulic Bending Rolls are a powerful, heavily constructed model with a high standard specification including induction hardened rolls and cone bending attachment. The asymmetrical design with hydraulic back roll adjustment allows easy pre-bending of the material on the machine. The ASBH models are available in capacities ranging from 650mm to 3100mm bending length and 80mm to 250mm roll diameters.

ASBH RANGE

Machine Features • • • • • • • • • • •

Powerful production machine Asymmetrical roll configuration Hydraulic pre-bending with back roll Hydraulic pinching of material with lower roll Induction hardened rolls Hydraulic drop end Cone bending device Digital read out for back roll position Digital read out for pinch roll position Safety trip wire Mobile control console

Optional Equipment • •

Hydraulic overhead support Hydraulic side support – one per side

HYDRAULIC DROP END

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Morgan Rushworth ASBH Powered Bending Rolls

01432 346 580

Metalworking Solutions Supplied

BENDING ROLLS

ASYMMETRICAL BENDING PROCESS

SIDE ROLL DIA

ROLLING CAPACITY (AT 5 X TOP ROLL DIA)

PRE-BENDING CAPACITY (AT 5 X TOP ROLL DIA)

ROLLING CAPACITY (AT 1.5 X TOP ROLL DIA)

PRE-BENDING CAPACITY (AT 1.5 X TOP ROLL DIA)

ROLLING SPEED

MOTOR

LENGTH

WIDTH

HEIGHT

WEIGHT

ASBH 650/80 ASBH 1050/80 ASBH 1270/80 ASBH 1270/100 ASBH 1270/130 ASBH 1270/150 ASBH 1270/180 ASBH 1270/200 ASBH 1550/80 ASBH 1550/100 ASBH 1550/130 ASBH 1550/150 ASBH 1550/180 ASBH 1550/200 ASBH 1550/220 ASBH 1550/250 ASBH 2050/130 ASBH 2050/150 ASBH 2050/180 ASBH 2050/200 ASBH 2050/220 ASBH 2050/250 ASBH 2550/150 ASBH 2550/180 ASBH 2550/200 ASBH 2550/220 ASBH 2550/250 ASBH 3100/180 ASBH 3100/200 ASBH 3100/220 ASBH 3100/250

TOP/BOTTOM ROLL DIA

MODEL

BENDING LENGTH

TECHNICAL SPECIFICATIONS

STOCK CODE

m/min

M3656 M3657 M3658 M3659 M3660 M3661 M3662 M3663 M3664 M3665 M3666 M3667 M3668 M3669 M3670 M3671 M3672 M3673 M3674 M3675 M3676 M3677 M3678 M3679 M3680 M3681 M3682 M3683 M3684 M3685 M3686

650 1050 1270 1270 1270 1270 1270 1270 1550 1550 1550 1550 1550 1550 1550 1550 2050 2050 2050 2050 2050 2050 2550 2550 2550 2550 2550 3050 3050 3050 3050

80 80 80 100 130 150 180 200 80 100 130 150 180 200 220 250 130 150 180 200 220 250 150 180 200 220 250 180 200 220 250

80 80 80 90 130 130 150 180 80 90 130 130 150 180 180 200 130 130 150 180 180 200 130 150 180 180 200 150 180 180 200

3.5 2.5 2.0 3.0 5.0 7.0 10.0 12.0 1.5 2.0 4.5 6.5 9.0 11.0 12.0 15.0 4.0 6.0 8.0 10.0 11.0 12.0 4.0 6.0 8.0 9.0 10.0 4.0 6.0 8.0 9.0

3.0 2.0 1.5 2.0 4.0 5.0 7.5 10.0 1.0 1.5 3.5 4.5 7.0 9.0 10.0 12.0 3.0 4.0 6.0 8.0 9.0 10.0 3.0 4.0 6.0 7.0 8.0 3.0 4.0 6.0 7.0

2.5 1.5 1.0 1.5 3.0 4.0 5.5 8.0 0.5 1.0 2.5 3.5 5.0 7.0 8.0 1.0 2.0 3.0 4.0 6.0 7.0 8.0 2.0 3.0 4.0 5.0 6.0 2.0 3.0 4.0 5.0

5 5 5 6.5 5 6 5 6 5 6.5 5 6 5 6 5 5 5 6 5 6 5 5 6 5 6 5 5 5 6 5 5

1.1 + 0.75 1.1 + 0.75 1.1 + 0.75 1.1 + 0.75 2.2 + 0.75 2.2 + 1.1 4.0 + 1.1 4.0 + 1.5 1.1 + 0.75 1.1 + 0.75 2.2 + 0.75 2.2 + 1.1 4.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5 2.2 + 0.75 2.2 + 1.1 4.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5 2.2 + 1.1 4.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5 4.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5

1950 2350 2570 2570 3020 3020 3070 3070 2850 2850 3300 3300 3350 3350 3500 3500 3800 3800 3850 3850 4000 4000 4300 4350 4350 4500 4500 4850 4850 5000 5000

950 950 950 950 1150 1150 1350 1350 950 950 1150 1150 1350 1350 1500 1500 1150 1150 1350 1350 1500 1500 1150 1350 1350 1500 1500 1350 1350 1500 1500

960 960 960 960 1110 1110 1290 1290 960 960 1110 1110 1290 1290 1370 1370 1110 1110 1290 1290 1370 1370 1110 1290 1290 1370 1370 1290 1290 1370 1370

800 920 950 1150 1750 1825 2100 2200 1100 1200 1850 2000 2310 2450 3250 3600 2050 2250 2690 2950 3750 4200 2500 3070 3450 4250 4800 3450 3950 4750 5400

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Metalworking Solutions Supplied

Morgan Rushworth DPBM-4 Powered Bending Rolls

The Morgan Rushworth DPBM-4 range of rolls has been designed to bend thin sheets and medium size plate material up to a width of 3100mm. The 4 roll design allows for double pre-bending with its powerful linear action hydraulic cylinders. The lower roll is hydraulically raised to ‘pinch’ the material which greatly assists the operator for precision bending. The hydraulic drop end ensures effortless removal of tubular components. The standard machines have three digital readouts to indicate the positions of all the moving rolls, whilst the optional NC controller can be programmed for accuracy and volume production.

Machine Features • •

• •

DPBM-4 RANGE PICTURED WITH OPTIONAL CENTRAL SUPPORT

• • • • • •

Powered top roll rotation with electric motor and planetary gearbox Powered lower roll rotation with Cardan joint system, hydraulically raised and lowered Linear hydraulically powered side rolls for up and down translation Hydraulic drop end and tilt ensures easy removal of material DRO for all three moveable rolls Induction hardened rolls Cone bending device Welded steel construction Safety trip wire around the machine Mobile control panel

Optional Equipment • • •

NC controller Hydraulic side supports Hydraulic central support

WATCH THE MACHINE IN ACTION

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Morgan Rushworth DPBM-4 Powered Bending Rolls

01432 346 580

Metalworking Solutions Supplied

BENDING ROLLS

4-ROLL BENDING PROCESS

STANDARD MACHINE

NC MACHINE

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BENDING LENGTH mm

PRE BENDING mm

DPBM-4 1270/80 DPBM-4 1270/100 DPBM-4 1270/130 DPBM-4 1270/150 DPBM-4 1270/180 DPBM-4 1270/200

M3244 M3245 M3246 M3247 M3248 M3249

1270 1270 1270 1270 1270 1270

1.5 2 4 5 7.5 10

2 3 5 7 10 12

80 100 130 150 180 200

80 90 130 130 150 180

DPBM-4 1550/80 DPBM-4 1550/100 DPBM-4 1550/130 DPBM-4 1550/150 DPBM-4 1550/180 DPBM-4 1550/200 DPBM-4 1550/220 DPBM-4 1550/250

M3250 M3251 M3252 M3253 M3254 M3255 M3256 M3257

1550 1550 1550 1550 1550 1550 1550 1550

1 1.5 3.5 4.5 7 9 10 12

1.5 2 4.5 6.5 9 11 12 15

80 100 130 150 180 200 220 250

80 90 130 130 150 180 180 200

DPBM-4 2050/130 DPBM-4 2050/150 DPBM-4 2050/180 DPBM-4 2050/200 DPBM-4 2050/220 DPBM-4 2050/250

M3258 M3259 M3260 M3261 M3262 M3263

2050 2050 2050 2050 2050 2050

3 4 6 8 9 10

4 6 8 10 11 12

130 150 180 200 220 250

DPBM-4 2550/150 DPBM-4 2550/180 DPBM-4 2550/200 DPBM-4 2550/220 DPBM-4 2550/250

M3264 M3265 M3266 M3267 M3268

2550 2550 2550 2550 2550

3 4 6 7 8

4 6 8 9 10

DPBM-4 3100/180 DPBM-4 3100/200 DPBM-4 3100/220 DPBM-4 3100/250

M3269 M3270 M3271 M3272

3100 3100 3100 3100

3 4 6 7

4 6 8 9

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MAX TOP/BOTTOM SIDE THICKNESS ROLL DIA. ROLLS DIA. mm mm mm

MOTOR

LENGTH

WIDTH

HEIGHT

WEIGHT

1.1 + 0.75 1.1 + 0.75 1.5 + 0.75 2.2 + 1.1 3.0 + 1.1 4.0 + 1.5

2570 2570 3020 3020 3070 3070

950 950 1150 1150 1350 1350

960 960 1110 1110 1290 1290

1250 1350 2150 2155 2700 3000

1.1 + 0.75 1.1 + 0.75 1.5 + 0.75 2.2 + 1.1 3.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5

2850 2850 3300 3300 3350 3350 3500 3500

950 950 1150 1150 1350 1350 1500 1500

960 960 1110 1110 1290 1290 1370 1370

1350 1500 2250 2370 2900 3250 4250 4650

130 130 150 180 180 200

1.5 + 0.75 2.2 + 1.1 3.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5

3800 3800 3850 3850 4000 4000

1150 1150 1350 1350 1500 1500

1110 1110 1290 1290 1370 1370

2450 2800 3300 3750 4800 5350

150 180 200 220 250

130 150 180 180 200

2.2 + 1.1 3.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5

4300 4350 4350 4500 4500

1150 1350 1350 1500 1500

1110 1290 1290 1370 1370

3230 3700 4250 5400 6100

180 200 220 250

150 180 180 200

3.0 + 1.1 4.0 + 1.5 5.5 + 1.5 7.5 + 1.5

4850 4850 5000 5000

1350 1350 1500 1500

1290 1290 1370 1370

4100 4750 6000 6800

Metalworking Solutions Supplied

Morgan Rushworth DPBH-3 Hydraulic 3-Roll Plate Bending Rolls

The DPBH-3 hydraulic bending rolls are of the pyramid style with all three rolls hydraulically driven. The models with roll diameters up to 300mm are fitted with the type A shaft design with orbital action for up and down translation. The machines with roll diameters from 320mm to 550mm are equipped with the type B shaft design with linear action for up and down translation. All models have hydraulic drop end and are supplied with DRO to indicate roll position.

TYPE A

TYPE B DPBH-3 RANGE WITH TYPE A SHAFTS

Machine Features • • • • • •

DPBH-3 RANGE WITH TYPE B SHAFTS. WITH OPTIONAL HYDRAULIC SIDE AND CENTRAL SUPPORTS

• • • •

Hydraulic driven rolls Hydraulic drop end and top roll tilt Hydraulic up and down roll movement Induction hardened rolls DRO for both side rolls Double pre-bending to front and rear edge of plate Cone bending device Welded steel construction Safety trip wire around the machine Mobile control panel

Optional Equipment •

HYDRAULIC DROP END

CONE BENDING DEVICE

• • •

Side and central supports for large sheet metal diameters Extended rolls Profile rolls Material feed table

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Morgan Rushworth DPBH-3 Hydraulic 3-Roll Plate Bending Rolls

01432 346 580

Metalworking Solutions Supplied

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BENDING LENGTH mm

PRE BENDING mm

MAX THICKNESS mm

TOP ROLL dia mm

BOTTOM ROLLS dia mm

MOTOR

LENGTH

WIDTH

HEIGHT

WEIGHT

DPBH-3 2050/210 DPBH-3 2050/240 DPBH-3 2050/280 DPBH-3 2050/300 DPBH-3 2050/320 DPBH-3 2050/350 DPBH-3 2050/380 DPBH-3 2050/420 DPBH-3 2050/460 DPBH-3 2050/500 DPBH-3 2050/550

M3500 M3501 M3502 M3503 M3504 M3505 M3506 M3507 M3508 M3509 M3510

2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050

8 10 13 16 20 25 30 35 40 45 50

10 13 16 20 25 30 35 40 50 55 60

210 240 280 300 320 350 380 420 460 500 550

190 220 260 280 310 330 360 400 440 480 530

7.5 7.5 11 11 22 22 37 37 45 51 66

3400 3400 4100 4100 4600 4600 4600 4700 5050 5200 5500

1200 1300 1400 1500 1950 2000 2100 2250 2250 2500 2600

1300 1450 1550 1550 1750 1750 1850 2250 2350 2800 3000

4200 5060 7650 8110 10450 10980 13010 15990 21020 29800 35040

DPBH-3 2550/210 DPBH-3 2550/240 DPBH-3 2550/280 DPBH-3 2550/300 DPBH-3 2550/320 DPBH-3 2550/350 DPBH-3 2550/380 DPBH-3 2550/420 DPBH-3 2550/460 DPBH-3 2550/500 DPBH-3 2550/550

M3511 M3512 M3513 M3514 M3515 M3516 M3517 M3518 M3519 M3520 M3521

2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550

6 8 10 13 16 20 25 30 35 40 45

8 10 13 16 20 25 30 35 45 50 55

210 240 280 300 320 350 380 420 460 500 550

190 220 260 280 310 330 360 400 440 480 530

7.5 7.5 11 11 22 22 37 37 45 51 66

3900 3900 4600 4600 5100 5100 5400 5200 5550 5800 6000

1200 1300 1400 1500 1950 2000 2100 2250 2350 2500 2600

1300 1450 1550 1550 1750 1750 1850 2250 2350 2800 3000

4570 5670 7710 9150 11450 12030 15100 18540 22900 33780 38980

DPBH-3 3100/210 DPBH-3 3100/240 DPBH-3 3100/280 DPBH-3 3100/300 DPBH-3 3100/320 DPBH-3 3100/350 DPBH-3 3100/380 DPBH-3 3100/420 DPBH-3 3100/460 DPBH-3 3100/500 DPBH-3 3100/550

M3522 M3523 M3524 M3525 M3526 M3527 M3528 M3529 M3530 M3531 M3532

3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100

4 6 8 10 13 16 20 25 30 35 40

6 8 10 13 16 20 25 30 40 45 50

210 240 280 300 320 350 380 420 460 500 550

190 220 260 280 310 330 360 400 440 480 530

7.5 7.5 11 11 22 22 37 37 45 51 66

4400 4400 5100 5100 5600 5600 5600 5700 6050 6200 6500

1200 1300 1400 1500 1950 2000 2100 2250 2250 2500 2600

1300 1450 1550 1550 1750 1750 1850 2250 2350 2800 3000

5205 6980 8410 9800 13450 14260 17140 20980 24780 35260 42790

DPBH-3 4100/240 DPBH-3 4100/280 DPBH-3 4100/300 DPBH-3 4100/320 DPBH-3 4100/350 DPBH-3 4100/380 DPBH-3 4100/420 DPBH-3 4100/460 DPBH-3 4100/500

M3533 M3534 M3535 M3536 M3537 M3538 M3539 M3540 M3541

4100 4100 4100 4100 4100 4100 4100 4100 4100

3 4 6 8 10 13 16 20 25

4 6 8 10 12 16 20 30 35

240 280 300 320 350 380 420 460 500

220 260 280 310 330 360 400 440 480

7.5 11 11 22 22 37 37 45 51

5400 6100 6100 6600 6600 6900 6900 7050 7200

1300 1400 1500 1950 2000 2100 2250 2350 2500

1450 1550 1550 1750 1750 1850 2250 2350 2800

7620 10790 11830 15620 17860 20600 23350 32450 39860

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BENDING ROLLS

3-ROLL BENDING PROCESS

Metalworking Solutions Supplied

Morgan Rushworth DPBH-4 Hydraulic 4-Roll Plate Bending Rolls

The DPBH-4 hydraulic bending rolls are available with roll diameters ranging from 280mm up to the large 680mm machines. The 4 roll design is extremely powerful, with 3 of the rolls hydraulically driven and the fourth lower roll hydraulically adjusted up and down to pinch the material into position. This feature greatly assists the operator, especially during multiple radius bending as the work piece is always held. All models have hydraulic drop end and are supplied with DRO to all three adjusting rolls to indicate roll position.

Machine Features • • • • • • • • • • • • •

Hydraulic driven rolls Hydraulic drop end and top roll tilt Hydraulic up and down roll movement Hydraulic pinching Induction hardened rolls DRO for each lower roll Double pre-bending to front and rear edge of plate Cone bending device Welded steel construction Safety trip wire around the machine Mobile control panel Two speed Central lubrication system

DPBH-4 RANGE WATCH THE MACHINE IN ACTION

DPBH-4 RANGE PICTURED WITH OPTIONAL CENTRAL SUPPORT

Optional Equipment • • • • •

Side and central sheet supports Ground and polished rolls Variable speed NC controller CNC controller

4-ROLL BENDING PROCESS

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Morgan Rushworth DPBH-4 Hydraulic 4-Roll Plate Bending Rolls

01432 346 580

Metalworking Solutions Supplied

BENDING ROLLS

4 ROLL BENDING

STANDARD CONTROL

OPTIONAL CNC CONTROL PANEL

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BENDING LENGTH mm

PRE BENDING mm

DPBH-4 2050/280 DPBH-4 2050/320 DPBH-4 2050/350 DPBH-4 2050/380 DPBH-4 2050/400 DPBH-4 2050/460 DPBH-4 2050/500 DPBH-4 2050/550

M3543 M3544 M3545 M3546 M3547 M3548 M3549 M3550

2050 2050 2050 2050 2050 2050 2050 2050

16 20 25 30 35 40 50 50

20 25 30 40 45 50 55 60

280 320 350 380 400 460 500 550

220 240 260 300 300 380 400 450

15 18.5 22 30 38.5 38.5 45 66

4750 4800 5000 5100 5200 5250 5400 5500

1650 1800 2200 2300 2350 2350 2490 2860

1800 1900 1900 2000 2300 2600 2600 2900

8550 10240 1190 13200 14990 20050 31000 40150

DPBH-4 2550/280 DPBH-4 2550/320 DPBH-4 2550/350 DPBH-4 2550/380 DPBH-4 2550/400 DPBH-4 2550/460 DPBH-4 2550/500 DPBH-4 2550/550

M3551 M3552 M3553 M3554 M3555 M3556 M3557 M3558

2550 2550 2550 2550 2550 2550 2550 2550

12 16 20 25 30 35 40 45

16 20 25 30 40 45 50 55

280 320 350 380 400 460 500 550

220 240 260 300 300 380 400 450

15 18.5 22 30 38.5 38.5 45 66

5250 5300 5400 5450 5700 6000 6000 6000

1700 1800 2200 2290 2320 2400 2510 2860

1800 1900 1900 2000 2300 2600 2600 2900

9200 11300 13200 16720 17950 22450 32980 43560

DPBH-4 3100/280 DPBH-4 3100/320 DPBH-4 3100/350 DPBH-4 3100/380 DPBH-4 3100/400 DPBH-4 3100/460 DPBH-4 3100/500 DPBH-4 3100/550 DPBH-4 3100/580 DPBH-4 3100/620 DPBH-4 3100/680

M3559 M3560 M3561 M3562 M3563 M3564 M3565 M3566 M3567 M3568 M3569

3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100

10 12 16 20 25 30 35 40 45 60 70

12 16 20 25 30 40 45 50 60 70 85

280 320 350 380 400 460 500 550 580 620 680

220 240 260 300 300 380 400 450 480 520 580

15 18.5 22 30 38.5 38.5 45 66 73 123 150

5800 5950 6100 6150 6250 6400 6550 6720 7180 7300 7750

1720 1810 2280 2320 2340 2390 2470 2680 2920 3280 3480

1800 1900 1900 2000 2300 2600 2600 2900 2980 3200 3550

10040 12980 15090 18200 20060 24660 36070 46790 55200 62100 82360

DPBH-4 4100/280 DPBH-4 4100/320 DPBH-4 4100/350 DPBH-4 4100/380 DPBH-4 4100/400 DPBH-4 4100/460 DPBH-4 4100/500 DPBH-4 4100/550

M3570 M3571 M3572 M3573 M3574 M3575 M3576 M3577

4100 4100 4100 4100 4100 4100 4100 4100

6 8 10 12 16 20 25 30

8 10 12 16 20 25 35 40

280 320 350 380 400 460 500 550

220 240 260 300 300 380 400 450

15 18.5 22 30 38.5 38.5 45 66

6500 6700 6920 7040 7250 7340 7430 7650

1740 1830 2290 2340 2390 2560 2600 2880

1800 1900 1900 2000 2300 2600 2600 2900

13100 16070 18750 22350 25070 31100 41870 54310

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MAX TOP/BOTTOM SIDE THICKNESS ROLL dia ROLLS dia mm mm mm

MOTOR

LENGTH

WIDTH

HEIGHT

WEIGHT

Metalworking Solutions Supplied

MG Series M Hydraulic 4-Roll Plate Bending Rolls

The MG 4 roll ‘series M’ models range from 70mm roll diameter for precise bending of thin sheet up to a high capacity 680mm roll diameter for rolling large plate in heavy industry. With over fifty years of experience in bending roll technology, MG have perfected design and best manufacturing methods to produce a truly world class machine. The planetary design of the side rolls reduces unnecessary friction compared to the prevalent linear movement eliminating wear and lubrication issues. The bottom roll pinches the material enabling full control by the operator at all stages of the rolling process. Control of all working parameters by pressure instead of roll position ensures accuracy and repeatability of production. Optional NC and CNC controllers are available with worldwide online software support.

SERIES M RANGE

WATCH THE MACHINE IN ACTION

Machine Features • • • • • • •

• • • • • • • •

4-Roll double pinch design for pre-bending both sides of the plate before rolling Electro welded and stress relieved frame construction High quality European components used throughout Permanent lubrication system – all parts are lubricated and sealed during assembly C45 forged steel rolls, induction hardened Crowning on rolls to compensate for deflection during bending process Three rolls driven by hydraulic motors with gearboxes directly coupled to the rolls Planetary roll movement reducing friction and maintaining precision Rolls mounted on high load rated sealed double roller bearings Massive torsion bars with sophisticated hydraulic valves to ensure roll parallelism Hydraulic drop end and automatic top roll balancing for material removal Hydraulic up & down movement of the bending rolls Digital read out for side roll positions Cone bending system Laser alignment system for material positioning

M 1206 P MODEL

Machine Features • • • •

Hydraulic overhead support Hydraulic side supports NC Control CNC Control

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MG Series M Hydraulic 4-Roll Plate Bending Rolls

01432 346 580

Metalworking Solutions Supplied

TECHNICAL SPECIFICATIONS MODEL

STOCK CODE

BENDING LENGTH mm

ROLLING CAPACITY mm

PRE BENDING mm

TOP ROLL dia mm

BOTTOM ROLL dia mm

SIDE ROLLS dia mm

WORKING HEIGHT mm

MOTOR

LENGTH

WIDTH

HEIGHT

WEIGHT

776 776 1,030

800 1000 1500 1600 1700

M 0501 L M 1003 L M 1206 P M 1504 P M 1706 P

21843 21844 21845 21846 21847

550 1050 1250 1550 1750

1.5 3 6 4 6

1 2 4 3 4

70 90 120 130 150

120 120 115 120 130

115 105 105 105 120

600 600 695 695 700

2.2 2.2 2.2 2.2 3

1,424 1,924 2,435 2,735 2,935

625 625 845 845 845

M 2004 P M 2006 P M 2008 A M 2010 R M 2014 R M 2020 C M 2028 D M 2038E M 2045 F M 2050 G M 2060 H M 2075 I M 2100 Y

21848 21849 21850 21851 21852 21853 21854 21855 21856 21857 21858 21859 21860

2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050

4 6 8 10 14 20 28 38 45 50 60 75 100

2 4 6 8 10 14 20 30 35 40 50 60 75

140 160 190 210 220 280 320 370 420 430 520 570 610

130 140 170 190 200 260 300 350 390 420 500 560 590

105 120 150 160 170 210 230 270 310 360 430 510 520

705 710 805 860 865 995 1080 1395 1725 1835 2235 2570 2655

3 3 3 4 5.5 7.5 11 15 22 30 37 56 75

3,235 3,235 3,370 3,160 3,160 3,425 3,624 4,290 4,555 5,090 5,000 5,300 5,300

845 845 1,050 1,060 1,060 1,460 1,720 1,980 2,180 2,695 2,900 3,480 3,480

1,030 1,030 1,245 1,320 1,320 1,520 1,830 2,385 2,450 3,065 3,570 3,570

1900 2100 3400 3800 4200 5000 8000 14000 15000 16000 32000 30000 42000

M 2506 P M 2508 A M 2510 R M 2514 B M 2520 C M 2528 D M 2538 E M 2540 F M 2550 G M 2565 H M 2575 I M 2590 Y

21861 21862 21863 21864 21865 21866 21867 21868 21869 21870 21871 21872

2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600

6 8 10 14 20 28 38 40 50 65 75 90

4 6 8 10 15 20 30 35 40 50 60 70

180 200 220 240 280 340 400 410 510 520 570 680

170 180 210 220 260 320 380 390 460 480 530 630

140 150 170 190 220 230 300 310 390 410 440 490

710 805 860 870 990 1090 1420 1725 1850 2245 2625 2655

3 3 4 5.5 7.5 11 15 22 30 37 56 75

3,785 3,920 3,975 3,975 3,975 4,720 5,340 5,055 5,640 5,640 5,850 5,850

845 1,050 1,060 1,210 1,460 1,720 1,980 2,180 2,695 3,130 3,480 3,480

1,030 1,245 1,320 1,320 1,520 1,830 2,090 2,385 2,450 3,065 3,570 3,570

3500 4000 4500 6500 7000 10000 17000 19000 24000 33000 40000 50000

M 3006 A M 3008 R M 3010 B M 3015 C M 3018 C M 3022 D M 3028 M M 3035 E M 3038 F M 3042 G M 3048 G M 3055 H M 3065 I M 3075 Y

21873 21874 21875 21876 21877 21878 21879 21880 21881 21882 21883 21884 21885 21886

3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100

6 8 10 15 18 22 28 35 38 42 48 55 65 75

4 6 8 13 14 18 22 26 32 34 36 40 50 55

210 230 250 290 310 350 380 430 440 460 480 540 630 680

190 220 230 270 280 330 360 380 410 420 440 510 570 620

150 170 190 210 230 250 270 300 320 360 370 430 460 490

805 860 870 985 995 1090 1415 1420 1740 1850 1860 2255 2655 2655

3 4 5.5 7.5 11 11 15 18.5 22 30 30 45 56 75

4,420 4,475 4,475 4,475 4,475 5,220 4,760 5,340 5,555 6,140 6,140 6,140 6,350 6,350

1,050 1,060 1,210 1,460 1,460 1,720 1,924 1,980 2,180 2,695 2,695 3,130 3,480 3,480

1,245 1,320 1,320 1,520 1,520 1,830 2,005 2,090 2,385 2,450 2,450 3,065 3,570 3,570

4500 5500 6000 8000 9000 13000 17000 19000

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1,030

BENDING ROLLS

4-ROLL BENDING PROCESS

27000 29000 50000 66000 71000

Metalworking Solutions Supplied

GH NC and CNC Controls for Bending Rolls

The advanced MG Nexus NC and Touch Command EVO CNC controls are designed to apply an advanced new level of automation to the sheet and plate rolling process. Significant time and labour cost reductions can be achieved in production environments by developing programs which can recalled and run by operators without specific knowledge of plate bending, rather than relying on skilled labour to continuously operate the machinery.

NEXUS NC CONTROL The Nexus NC is a powerful unit controlling the position of the two pre-bending rolls, the feeding of the material and the pinch pressure as standard. It can also control optional equipment such as side supports and overhead supports, and can interface with powered infeed roller track if required. It works on a teach-in and play back method, with the operator first creating a part manually, during which the program memorises all the machine operations required to produce the finished component. Programs can then be manually edited to remove any superfluous steps before being finally saved in the program memory to be recalled for production use.

Machine Features • • • • • • •

Industrial touch screen NC control Simple teach-in and play back operation Manual editing for optimisation of program prior to production Stores 300 programs each with up to 99 steps Controls pre-bending roll positions, material feeding and pinch pressure Has functionality to control optional side supports and central overhead support Can be interfaced to PLC control to work with powered infeed roller track

TOUCH COMMAND EVO CNC CONTROL The Touch Command EVO CNC is a result of continuous research and development by MG’s in-house team, building on their vast experience of numerically controlled bending rolls. Due to the difficulty of allowing for differences in material yield strengths, the control has been developed with the ability to input the results of test bends performed on the actual material. Once the results have been factored in, the material can be stored in the material library ready to be recalled and used with standard or imported shapes from the shape library. Shapes can then be dimensioned to requirements before the CNC automatically creates the program from the details entered.

Machine Features • • • • • • •

User friendly and powerful touch screen CNC control Ability to test material properties and store the results in a material library Standard shape library ready to edit to required dimensions Facility to import shapes from DXF file via USB port Automatically creates CNC program ready for production Program calculates the developed length to allow accurate cutting of the material High capacity on-board program storage

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01432 346 580

Morgan Rushworth BPM 1225/30 CNC Punch Press

Metalworking Solutions Supplied

PUNCH PRESSES

The Morgan Rushworth BPM 1225-30 CNC Punch Press features CNC Auto Indexing of the punching head with a multi tool fitted as standard. The machine is manufactured to a very high standard using Finite Element Analysis software to ensure that there is minimum deflection in the machine body even under maximum load. All components used are manufactured to a very strict tolerance utilising hardened components where applicable. A centralised lubrication system ensures that any moving parts receive consistent lubrication. The machine is designed for high production with a maximum speed of 600 strokes per minute when nibbling in 1mm pitch. The BPM machine uses Lantek CAM software which includes automatic nesting of components onto the sheet.

BPM 1225/30

DROP DOWN FRONT TABLE SECTION

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BALL TRANSFER AND BRUSH TABLE COMBINATION

Metalworking Solutions Supplied

Morgan Rushworth BPM 1225/30 CNC Punch Press

Machine Features •

• • •

•

PRECISION PUNCHING AND NIBBLING

• • •

• • • • • • CLAMPING BEAM WITH TWO SHEET CLAMPS

• •

•

‘C’ Frame design tested by Finite Element Analysis software, precisely machined and stress relieved to ensure high precision performance Hydraulic punching with indexable tool station through 360° in increments of 0.001° Fitted with one indexable D station size multi tool (3 or 8 station) Punching, cutting and forming processes – subject to optional tooling fitted - controlled by the CNC according to material type and thickness Capable of producing not only 2D components but when fitted with special tools can create 3D forms which wouldn’t be possible when using a profiling process High nibbling rate of 600 hits per minute in 1mm pitch High capacity motors and precision guides on all axes able to reach high operational speeds Rigid beam with fitted with two sheet clamps capable of positioning sheets of up to 6.4mm thickness and up to 170kg in weight Very accurate repeatability of 0.04mm Clamping force adjusted by CNC from 100 to 1000kgf Repositioning feature 2500 x 1250mm Ball transfer and brush table combination Ergonomic free standing CNC control console with 12” TFT colour monitor Bosch Rexroth Control System installed on industrial PC running Windows XP with 256MB RAM and 40GB Hard Disc High processing speeds and data transfer rates Lantek Nesting Software with the ability to import a variety of file formats including DXF with additional design model allowing parts to drawn from within the software. The Lantek software incudes includes a powerful nesting module CE compliant light barrier system preventing entry to the working area

Optional Equipment • • • • • •

Additional indexable D Station size multi tool Reductions to C, B and A station sizes Additional beam clamp Additional license for Lantek CAM Software Single punching tools and special forming tools Special coated tools for stainless steel

INDEXABLE MULTI TOOL

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Morgan Rushworth BPM 1225/30 CNC Punch Press

01432 346 580

Metalworking Solutions Supplied

PUNCH PRESSES

FRONT VIEW

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Punching Force Tool Rotation Method No of Tools in Multi Tool Tool Station Size Tool Station Rotation CNC Controlled Axes X Axis Stroke (without repositioning) X Axis Repositioning Y Axis Stroke X Axis Speed Y Axis Speed X & Y Axis Combined Speed C1 & C2 Rotational Speed Z Axis Stroke Nibbling Rate - 1mm Pitch Maximum Sheet Weight at Maximum Speed Maximum Sheet Thickness Punching Accuracy Repeatability Maximum Punching Diameter Number of Material Clamps Clamping Force Adjustment Method Working Height of Table Oil Tank Capacity Motor Power Length Width Height Weight

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BPM 1225/30 24646 Tonne

Deg mm mm m/min m/min m/min RPM mm hits/min kg mm mm mm mm

mm litre kW mm mm mm kg

30 Indexable Multi Tool 3 or 8 D 360 X, Y, Z, C1 & C2 2540 Yes 1270 90 60 108 40 30 600 170 6.4 0.1 0.04 88.9 2 CNC 880 350 11 1980 4220 4940 12700

Metalworking Solutions Supplied

Morgan Rushworth BPM-T CNC Turret Punch Presses

The Morgan Rushworth BPM-T CNC Turret Punch Presses feature an extremely rigid ‘O’ frame design tested by Finite Element Analysis so that there is minimum deflection in the machine body even under maximum load and ensuring high precision performance. The machines are designed for high production with up to 1G acceleration when positioning and a maximum speed of 900 strokes per minute when nibbling at 1mm pitch. The 20 station turret features 4 indexable stations as standard which can be fitted with either 3 or 8 station multi tools. The BPM-T is capable of producing not only 2D components but when fitted with special tools can create 3D forms which wouldn’t be possible when using a profiling process. Lantek CAM software is included as standard and controls the importing of CAD drawings, component nesting onto the sheet and the creation of the machine ready program. Additional modules supplied can be used to create CAD drawings for components and also set up the current turret configuration.

BPM-T RANGE

OPTIONAL INDEXABLE MULTITOOLS AND SINGLE PUNCHING & FORMING TOOLS

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01432 346 580

Morgan Rushworth BPM-T CNC Turret Punch Presses

Metalworking Solutions Supplied

Optional Equipment

•

• • • •

•

• •

•

• •

•

• •

•

Extremely rigid ‘O’ Frame design tested by Finite Element Analysis software, precisely machined and stress relieved to ensure high precision performance High strength, centrally driven beam fitted with three sheet clamps providing up to 1G acceleration and capable of positioning sheets of 0.5mm to 6.4mm thickness Heavy duty and precise sheet clamps, incorporating three movement sensors, with a sliding system to prevent sheet jamming High quality ball bearings and linear guides provide extremely precise positioning and allow for high speed movement and acceleration Ball transfer and brush table combination Moveable table system in Y axis ensuring the material is supported at the edges therefore reducing vibrations 20 station turret including 4 indexable D stations capable of holding 3 or 8 station multi-tools, 2 fixed D stations, 2 fixed C stations and 12 fixed B stations Punching, cutting and forming processes controlled by the CNC according to material type and thickness Capable of producing not only 2D components, but when fitted with special tools can create 3D forms of up to 8mm high in 1mm material, which are not possible when using a profiling process. Patented direct drive index mechanism. There is no transfer unit between indexed tool and the motor which eliminates backlash and ensures the angle is precisely as programmed on the CNC control. This is particularly beneficial on thin material as this system minimises tool wear and therefore improves hole quality Low energy hydraulic system with low and high pressure hydraulic pumps. By automatically utilising the high pressure pump only when the operation requires it, energy savings of up to 50% are achieved. This system also results in reduced working noise level and extends the life of the hydraulic oil. CE compliant light barrier system preventing entry to the working area. In the case of interruption the program can restart from the point at which it stopped Ergonomic free standing CNC control console with 12” TFT colour monitor Bosch MTX CNC Control System installed on industrial PC running Windows XP with 2GB RAM and 150GB Hard Disc Lantek Nesting Software with the ability to import a variety of file formats including DXF with additional design model allowing parts to be drawn from within the software. A powerful nesting module is included which allows the setting of the cutting sequence of the parts before generating the CNC cutting program Turret configuration module within the Lantek software allows the editing of the turret layout as well as simplifying the job of setting additional tools

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• • • •

Vacuum System for Scrap Removal Scrap Conveyor Parts Conveyor Additional indexable D Station in Turret (up to a maximum of 10) Indexable Multi Tools Single punching tools and special forming tools Special coated tools for stainless steel Additional license for Lantek CAM Software

PUNCH PRESSES

Machine Features

BOSCH MTX CNC CONTROL

Metalworking Solutions Supplied

Morgan Rushworth BPM-T CNC Turret Punch Presses

20 STATION TURRET

PARTS WORK CHUTE

TURRET VIEWING WINDOW

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Punching Force Total number of Tool Stations No of Indexable Tool Stations (3 or 8 Tool Multi Tools) Tool Change Time - Multi Tools Tool Change Time - Turret CNC Controlled Axes C1 & C2 Axes Drive Type Working Range without Repositioning (X x Y) X Axis Repositioning X Axis Speed Y Axis Speed X & Y Axis Combined Speed C1 & C2 Rotational Speed Z Axis Stroke T Rotational Speed Nibbling Rate - 1mm Pitch Nibbling Rate - 25mm Pitch Maximum Sheet Weight Maximum Sheet Thickness Punching Accuracy Repeatability Maximum Punching Diameter for 6.4mm Thickness Number of Material Clamps Working Height of Table Oil Tank Capacity Motor Power Length Width Height Weight

Tonne

sec sec Direct Drive mm m/min m/min m/min RPM mm RPM hits/min hits/min kg mm mm mm mm mm litre kW mm mm mm kg

BPM-T 1225/30 24647

BPM-T 1530/30 24648

30 20 4 0.3 3 X, Y, Z, C1 + C2, T Direct Drive 2540 x 1270 Yes 100 80 128 300 30 20 900 580 170 6.4 0.1 0.04 25 3 980 300 11 5570 5210 2220 14000

30 20 4 0.3 3 X, Y, Z, C1 + C2, T 3000 x 1500 Yes 100 80 128 300 30 20 900 580 170 6.4 0.1 0.04 25 3 980 300 11 6370 5410 2220 14500

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01432 346 580

Morgan Rushworth ACP Compact CNC Plasma Cutting Machines

Machine Features • • • • • • •

• • • • • •

Hypertherm Powermax 105 plasma unit for single gas cutting Air or Nitrogen cutting Windows based CNC controller Automatic nesting software Automatic torch height control Torch collision protection system Automatic ventilation and smoke extraction system able to be connected to a filtration system Positioning speed 30 m/min maximum Positioning accuracy +/- 0.02mm LMT 25mm high accuracy linear rail High quality Eisele gearbox Mitsubishi servo motor Atlanta rack and pinion system

PLASMA

The Morgan Rushworth ACP CNC Compact Plasma cutting machines have been especially designed for simple, accurate cutting of sheet material up to 20mm mild steel capacity. The ACP model is equipped with the class leading Hypertherm Powermax 105 power source utilising single gas technology of either air or nitrogen, together with an operator friendly Windows based CNC controller. The result is a mechanised machine delivering low initial and operating costs, high productivity, superior cut quality and unsurpassed reliability. Hypertherm power upgrades include the MAXPRO200 and the renowned HPR130XD providing XD Truehole technology.

Metalworking Solutions Supplied

ACP RANGE

THE BENEFITS OF CNC PLASMA MACHINES

Optional Equipment •

•

Hypertherm Maxpro200 power unit. Twin gas system providing faster cutting speeds, higher cut quality, lower consumable costs and higher capacity. Hypertherm HPR power unit. Multi gas system providing the ultimate combination of high cutting speeds, Hydefinition cut quality, XD truehole capability, marking capability and low running costs. Filtration system

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FOR PLASMA CONSUMABLES SEE PAGES 208-210

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Table Width Table Length X Axis Stroke Y Axis Stroke Height under torch Table Height Length Width Height Weight

mm mm mm mm mm mm mm mm mm kg

ACP 1020/105 M8041

ACP 1530/105 M8042

1100 2100 1050 2050 150 800 3420 1850 1710 2050

1600 3100 1550 3050 150 800 4420 2350 1710 2550

Metalworking Solutions Supplied

Morgan Rushworth HDP High Deﬁnition CNC Plasma Cutting Machines

The Morgan Rushworth HDP range of High Definition CNC plasma machines offers virtually dross free cutting of profiles in mild steel, stainless steel and aluminium sheet and plate material. These flatbed models are offered in two bed sizes and with a choice of either 130 amp or 260 amp plasma sources. They are fitted as standard with the Hypertherm HyPerformance XD Plasma sources, MicroEDGE Pro CNC unit, ProNest software and ArcGlide Torch Height Control. When ordered with the optional Automatic Gas Console, these models are able to offer True Hole Technology for superior bolt hole cutting.

HDP RANGE

HIGH DEFINITION PLASMA CUTTING IN PLATE

FOR PLASMA CONSUMABLES SEE PAGES 208-210

THE BENEFITS OF CNC PLASMA MACHINES

OPTIONAL CNC BEVEL CUTTING

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Morgan Rushworth HDP High Deﬁnition CNC Plasma Cutting Machines

01432 346 580

Metalworking Solutions Supplied

•

• • • •

• • • • • •

OPTIONAL CNC TUBE CUTTING

•

Optional Equipment • • •

• •

Hypertherm automatic gas console (required for full TrueHole™ capability) Additional modules for ProNest software including auto nesting High efficiency extraction/filtration unit

•

Hypertherm HPR XD HyPerformance High Definition plasma source with patented LongLife®, PowerPierce® technology Hypertherm manual gas console Hypertherm ArcGlide torch height control and Hypertherm cutting torch Hypertherm Windows based MicroEDGE Pro CNC control and ProNest software Virtually dross free finish typically removing the requirement for a secondary cleaning operation Maximised productivity and minimised operating costs Strong steel frame designed to withstand constant high speed production X and Y axis travel on precision linear guide rails with synchronised servo drives Fast positioning speed of 30 m/min with positioning accuracy to 0.01mm Arc voltage feedback to control optimum torch height position Mechanical and electronic collision avoidance system Marking and cutting of material performed with the same plasma torch Bevels up to 45 degrees manually Cutting table independent from bridge and frame to ensure positioning accuracy irrespective of table loadings PLC controlled extraction chambers beneath the table with exhaust outlet at rear of machine ready for connection to extraction/filtration system

PLASMA

Machine Features

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Plasma Output Production Pierce Capacity Mild Steel Stainless Steel Aluminium Maximum Cutting Capacity Mild Steel Stainless Steel Aluminium Table Width Table Length X Axis Stroke Y Axis Stroke Height under torch Table Height Length Width Height Weight

HDP 1530/130 M8002

HDP 1530/260 M8003

HDP 2040/130 M8004

HDP 2040/260 M8005

Amps

30-130

30-260

30-130

30-260

mm mm mm

32 20 20

38 32 25

32 20 20

38 32 25

mm mm mm mm mm mm mm mm mm mm mm mm kg

38 25 25 1700 3200 1700 3200 150 750 5200 3000 1800 3000

64 50 50 1700 3200 1700 3200 150 750 5200 3000 1800 3000

38 25 25 2200 4800 2200 4200 150 750 6200 3500 1800 5000

64 50 50 2200 4800 2200 4200 150 750 6200 3500 1800 5000

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Metalworking Solutions Supplied

Morgan Rushworth HDPX High Deﬁnition CNC Plasma Cutting Machines

The HDPX High Definition CNC plasma machine is the flagship model from Morgan Rushworth and is offered in a huge range of bed sizes and with many optional features. The special bridge carrier design ensures precision cutting even on extremely long bed models and allows the fitting of optional equipment such as additional plasma torches for increased productivity, and single or multiple oxy torch units for cutting up to 300mm thick material. These models feature a full Hypertherm suite comprising of the HyPerformance XD Plasma source, available in a range from 130 Amp up to 800 Amp, the MicroEDGE Pro CNC unit, ProNest software, ArcGlide Torch Height Control and the Automatic Gas Console. Other options which can be specified include a tube cutting table with an additional rotational CNC axis, multi-head drilling units and CNC bevel cutting.

HDPX RANGE

WATCH THE MACHINE IN ACTION

FOR PLASMA CONSUMABLES SEE PAGES 208-210

The new XPR170 and XPR300 is the latest system in the XPR plasma product line. With unmatched X-Definition cut quality on mild steel, Stainless steel and aluminium. The XPR range increases cut speed, improved productivity and reduces operating costs dramatically.

XPR300 RANGE

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01432 346 580

Morgan Rushworth HDPX High Deﬁnition CNC Plasma Cutting Machines

Metalworking Solutions Supplied

Optional Equipment

•

• • • • •

• • • • • •

• •

• • • • • • •

•

Hypertherm HPR XD HyPerformance High Definition plasma source with patented LongLife®, PowerPierce® & True Hole technology Hypertherm automatic gas console Hypertherm Arc Glide torch height control and Hypertherm torch unit Hypertherm Windows based MicroEDGE Pro CNC control and ProNest software Virtually dross free finish typically removing the requirement for a secondary cleaning operation Maximised productivity and minimised operating costs Electrical current and gas pressure applied in a gradual controlled manner at the beginning and at the end of the cut resulting in an increase of consumable life six to eight times greater than comparable traditional systems Extremely heavy steel frame designed to withstand constant high speed production Bridge carrier design highly resistant to distortion suitable for multi plasma heads and oxy fuel cutting heads and allowing for precision positioning on bed lengths of up to 65 metres X and Y axis travel on precision linear guide rails with synchronised servo drives Fast positioning speed of 30 m/min with positioning accuracy to 0.01mm Arc voltage feedback to control optimum torch height position Mechanical and electronic collision avoidance system Marking and cutting of material performed with the same plasma torch Bevels up to 45 degrees manually Cutting table independent from bridge and frame to ensure positioning accuracy irrespective of table loadings PLC controlled extraction chambers beneath the table with exhaust outlet at rear of machine ready for connection to extraction/filtration system

• • • • •

Single station drilling head unit Three station drilling head unit Six station drilling head unit Additional Plasma Units Oxy Fuel Cutting Torches for up to 300mm Plate Additional modules for ProNest software including auto nesting Tube cutting table with rotational CNC axis for cutting round or square tube CNC bevel cutting for flanges and arcs Hypertherm EDGE Pro CNC Control High efficiency extraction/filtration unit

PLASMA

Machine Features

SAMPLES OF PROCESSED PARTS

HIGH DEFINITION PLASMA CUTTING IN PLATE

THE BENEFITS OF CNC PLASMA MACHINES

HDPX MODEL WITH PLASMA AND OXY TORCHES

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FOR PLASMA CONSUMABLES SEE PAGES 208-210

Metalworking Solutions Supplied

Morgan Rushworth HDPX High Deﬁnition CNC Plasma Cutting Machines

TUBE CUTTING TECHNOLOGY • • •

•

Processes round or square tube in a large range of sizes Includes supports for longer tube lengths Rotational axis controlled from the CNC unit works in conjunction with the torch height control to cut complex holes and notches Fits alongside plasma bed and utilises the same cutting torch

CNC BEVEL CUTTING SYSTEM •

Bevel cutting for both geometric and free form shapes Performs a full bevel from the top or the bottom of the component Can be programmed to perform multiple passes with both straight cutting and bevelling to produce a partial bevel with a root face, a double bevel to a point or a double bevel with a root face

• •

MULTI STATION DRILLING UNIT • • • •

Three or six station versions available Drill stroke and tool sequence is controlled from the CNC unit Drilling up to 20mm diameter, tapping up to M16 and countersinking Coolant is applied at point of drilling

FOR PLASMA CONSUMABLES SEE PAGES 208-210

PLASMA SOURCE SPECIFICATIONS MODEL Plasma Output Production Pierce Capacity Mild Steel Stainless Steel Aluminium Maximum Cutting Capacity Mild Steel Stainless Steel Aluminium

HDPX130

HDPX400

HDPX800

XPR170

XPR300

Amps

30-130

30-400

30-800

30-170

30-300

mm mm mm

32 20 20

50 45 45

50 75 75

35 22 25

45 38 38

mm mm mm

38 25 25

80 80 80

80 160 160

60 38 38

80 75 50

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Morgan Rushworth HDPX High Deﬁnition CNC Plasma Cutting Machines

01432 346 580

Metalworking Solutions Supplied

MODEL

STOCK CODE

TABLE WIDTH

TABLE LENGTH

X AXIS STROKE

Y AXIS STROKE

HEIGHT UNDER TORCH

TABLE HEIGHT

LENGTH

WIDTH

HEIGHT

WEIGHT

HDPX 1503/130

M8927

1700

3200

2300

3200

300

750

5200

3750

2200

4000

HDPX 1504/130

M8928

2200

4800

2800

4200

300

750

6200

4250

2200

6000

HDPX 2006/130

M8929

2200

6400

2800

6200

300

750

8200

4250

2200

8000

HDPX 2504/130

M8930

2700

4800

3300

4200

300

750

6200

4750

2200

7000

HDPX 2506/130

M8931

2700

6400

3300

6200

300

750

8200

4750

2200

9000

HDPX 3006/130

M8932

3200

6400

3800

6200

300

750

8200

5250

2200

10000

HDPX 3009/130

M8933

3200

9600

3800

9200

300

750

11200

5250

2200

12000

HDPX 3012/130

M8934

3200

12800

3800

12200

300

750

14200

5250

2200

15000

HDPX 3014/130

M8935

3200

14400

3800

14200

300

750

16200

5250

2200

17000

HDPX 4006/130

M8936

4200

6400

4800

6200

300

750

8200

6250

2200

12000

HDPX 4009/130

M8937

4200

9600

4800

9200

300

750

11200

6250

2200

14000

HDPX 4012/130

M8938

4200

12800

4800

12200

300

750

14200

6250

2200

17000

HDPX 4014/130

M8939

4200

14400

4800

14200

300

750

16200

6250

2200

19000

HDPX 1503/260

M8940

1700

3200

2300

3200

300

750

5200

3750

2200

4000

HDPX 2004/260

M8941

2200

4800

2800

4200

300

750

6200

4250

2200

6000

HDPX 2006/260

M8942

2200

6400

2800

6200

300

750

8200

4250

2200

8000

HDPX 2504/260

M8943

2700

4800

3300

4200

300

750

6200

4750

2200

7000

HDPX 2506/260

M8944

2700

6400

3300

6200

300

750

8200

4750

2200

9000

HDPX 3006/260

M8945

3200

6400

3800

6200

300

750

8200

5250

2200

10000

HDPX 3009/260

M8946

3200

9600

3800

9200

300

750

11200

5250

2200

12000

HDPX 3012/260

M8947

3200

12800

3800

12200

300

750

14200

5250

2200

15000

HDPX 3014/260

M8948

3200

14400

3800

14200

300

750

16200

5250

2200

17000

HDPX 4006/260

M8949

4200

6400

4800

6200

300

750

8200

6250

2200

12000

HDPX 4009/260

M8950

4200

9600

4800

9200

300

750

11200

6250

2200

14000

HDPX 4012/260

M8951

4200

12800

4800

12200

300

750

14200

6250

2200

17000

HDPX 4014/260

M8952

4200

14400

4800

14200

300

750

16200

6250

2200

19000

HDPX 1503/400

M8953

1700

3200

2300

3200

300

750

5200

3750

2200

4000

HDPX 2004/400

M8954

2200

4800

2800

4200

300

750

6200

4250

2200

6000

HDPX 2006/400

M8955

2200

6400

2800

6200

300

750

8200

4250

2200

8000

HDPX 2504/400

M8956

2700

4800

3300

4200

300

750

6200

4750

2200

7000

HDPX 2506/400

M8957

2700

6400

3300

6200

300

750

8200

4750

2200

9000

HDPX 3006/400

M8958

3200

6400

3800

6200

300

750

8200

5250

2200

10000

HDPX 3009/400

M8959

3200

9600

3800

9200

300

750

11200

5250

2200

12000

HDPX 3012/400

M8960

3200

12800

3800

12200

300

750

14200

5250

2200

15000

HDPX 3014/400

M8961

3200

14400

3800

14200

300

750

16200

5250

2200

17000

HDPX 4006/400

M8962

4200

6400

4800

6200

300

750

8200

6250

2200

12000

HDPX 4009/400

M8963

4200

9600

4800

9200

300

750

11200

6250

2200

14000

HDPX 4012/400

M8964

4200

12800

4800

12200

300

750

14200

6250

2200

17000

HDPX 4014/400

M8965

4200

14400

4800

14200

300

750

16200

6250

2200

19000

www.selmach.com

PLASMA

TECHNICAL SPECIFICATIONS

Metalworking Solutions Supplied

Ajan High Deﬁnition CNC Plasma Cutting Machines

The Ajan High Definition CNC plasma cutting machines offer high quality profile cutting for a range of materials, delivering both excellent edge squareness and a virtually dross free finish, while maintaining production feed rates. The machines are constructed to a heavy industrial standard and, by manufacturing the machine totally in house including all of the electronic components, Ajan ensure that they can offer the required support to the machine for the duration of its working life. All models come complete with Ajan CAD/CAM software including comprehensive features and free software upgrades. Options include the advanced bevel cutting plasma head, oxy cutting torches and a heavy industrial extraction/ filtration system, developed specifically for these models. Alternatively they can be connected to a new or existing factory ducted system.

WATCH THE MACHINE IN ACTION

FOR PLASMA CONSUMABLES SEE PAGES 208-210

TECHNICAL SPECIFICATIONS MODEL Plasma Output Production Pierce Capacity Mild Steel Stainless Steel Aluminium Maximum Cutting Capacity Mild Steel Stainless Steel Aluminium X Axis Stroke Y Axis Stroke Length Width

1503/130

2004/130

2006/130

1503/260

2004/260

2006/260

Amps

30-130

30-260

mm mm mm

25 20 20

40 25 25

mm mm mm mm mm mm mm

30 25 25 1500 3000 5900 3365

30 25 25 2000 4000 7250 3865

30 25 25 2000 6000 9100 3865

65 50 50 1500 3000 5900 3365

65 50 50 2000 4000 7250 3865

65 50 50 2000 6000 9100 3865

sales@selmach.com

01432 346 580

Ajan High Deﬁnition CNC Plasma Cutting Machines

Optional Equipment

• • • •

• • • • • • • • • • •

•

High Definition plasma cutting technology Automatic gas console Automatic torch height control Ajan CNC control unit using industry standard DIN/ISO ‘G’ codes Able to work with DXF, ESSI and NC toolpath files CAD drawing software CAM nesting and optimisation software Consistent quality, virtually dross free finish without the requirement for secondary operation ‘Optohole’ technology for bolt hole optimisation Strong steel frame designed to withstand constant high speed production X and Y axis precision rack and pinion system with AC servo motors Resume cutting feature Rapid traverse speed Marking and cutting of material performed with the same plasma torch Fume extraction system beneath the table with exhaust connection at rear of machine that can be connected to factory extraction system or to optional filtration unit Common cut feature saving time, material and consumables

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Oxy fuel units 4-axis bevel cutting head 5-axis bevel cutting head High efficiency extraction/filtration system

PLASMA

Machine Features

Metalworking Solutions Supplied

Ajan High Deﬁnition CNC Plasma Cutting Machines

AJAN OPTOHOLE TECHNOLOGY TORCH

TWIN HEAD CUTTING

ALL CONSUMABLES EXCLUSIVE TO AJAN

AJAN CAM NESTING SOFTWARE

EXAMPLE OF EDGE BEVELLED PLATES

ALL COMPONENTS MADE AND TESTED IN HOUSE BY AJAN

sales@selmach.com

01432 346 580

Ajan High Deﬁnition CNC Plasma Cutting Machines

Metalworking Solutions Supplied

PLASMA

AJAN OXY GRID CUTTING SYSTEM

WATCH PLASMA WITH 5 AXIS CUTTING HEAD

FOR PLASMA CONSUMABLES SEE PAGES 208-210

AJAN CNC PLASMA WITH EXTRACTION SYSTEM

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Metalworking Solutions Supplied

CMS Tecnocut Milestone S Waterjet

The Tecnocut Milestone S waterjet offers all customers an easy and essential cutting machine. The CMS system is capable of cutting a wide variety of materials using a very high pressure jet of water or a mixture of water and abrasive. Waterjet cutting, often used during fabrication of machine parts, is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods. Waterjet cutting is used in various industries including mining and aerospace for cutting, shaping and reaming. The advantage of the Italian CMS waterjet is that they manufacture the complete package from the machine structure, pump, controls and software. With over two thousand machines installed worldwide, CMS are a highly efficient and well respected manufacturer within the industry.

Machine Features • WATCH THE MACHINE IN ACTION

• • • • •

OPTIONAL 5 AXIS CUTTING HEAD

Cutting robot management hardware and software Precise rack and pinion transmission Monolithic base with side openings for loading and unloading Light barriers Support plate 330kg abrasive feeding system

OPTIONAL COLLISION PROBE

sales@selmach.com

01432 346 580

CMS Tecnocut Milestone S Waterjet

Metalworking Solutions Supplied

WATERJET

THE HIGHEST EFFICIENCY, THE LOWEST COSUMPTION Greenjet is a groundbreaking, highly efficient electric pump. A top-performance torque servomotor supplies a very high pressure level while removing the hydraulic unit and up to 80% of components compared to a traditional hydraulic intensifier. Greenjet is equipped with one electrically driven actuator and a pair of opposed-piston highpressure cylinders. Such a structure - electrically powered - delivers an extremely constant pressure level, monitoring of the pressurization cycle and an efficiency at least 30% higher than hydraulic intensifiers.

WATCH THE MACHINE IN ACTION

Advantages • • • • • •

Highly efficient: up to 60% more in comparison with traditional intensifiers. Very quiet when running. Reduced maintenance schedule because of the 80% reduction of structural components. Lubrication circuit and air motor cooling. Integrated autoclave. Environment-friendly technology with a significant reduction in power consumption. Compatible with any cutting system.

TECHNICAL SPECIFICATIONS MILESTONE S

1730

2040

X Axis Y Axis Z Axis Rest Surface Overall Dimensions

3000mm 1700mm 350mm 3700 x 2025mm 5700 x 2700 x 3700mm

4000mm 2000mm 250mm 4650 x 2350mm 6400 x 4910 x 3800mm

www.selmach.com

Optional Equipment • • • • • • • • • •

30/60/120Hp Jetpower Evo pressure intensifer Greenjet high efficiency pump 5-axis cutting head with IKC technology Probe with anti-collision Additional cutting heads Dredge Laser pointer Drilling unit Electronic hopper 2000kg abrasive feeding system

Metalworking Solutions Supplied

CMS Tecnocut Idroline S Hydro-abrasive Waterjet

The Tecnocut Idroline S hydro-abrasive waterjet cutting system is an elite design which ensures superior technological and productive performance. This system is capable of cutting a wide variety of materials using a very high pressure jet of water or a mixture of water and abrasive. Waterjet cutting is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods. Waterjet cutting is used in various industries including mining and aerospace for cutting, shaping and reaming.

Machine Features • •

•

• •

• • •

Digital CNC communication with remote push-button panel New Z axis strokes up to 350mm 3 axis, up to 250mm 5 axis and tube cutting up to 500mm OSAI cnc with control panel to check the system’s main fuctional parameters Stand grid plate Electronic hopper for abrasive automatic monitoring with sensors for cutting parameters automatic control Automatic hose reel 330kg Abrasive Feeding System Automatic sump dredge

CUTTING HEAD

SETTING & SQUARING DEVICE

DREDGE

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01432 346 580

CMS Tecnocut Idroline S Hydro-abrasive Waterjet

Metalworking Solutions Supplied

WATERJET

The Italian CMS Waterjet system is capable of cutting a wide variety of materials such as metal, plastic, and even food, using a very high-pressure waterjet and abrasive mineral. Waterjet cutting is one of the fastest growing cutting processes around the globe and is used across many engineering and fabrication sectors.

WATCH THE MACHINE IN ACTION

Optional Equipment • •

TECHNICAL SPECIFICATIONS IDROLINE S X Axis Y Axis Z Axis B Axis R Axis Support Plane Rest Surface Over all Dimensions Weight

1730

2040

3000mm 1700mm 350mm +/- 60° Tubes 42>508mm Length Max 2570mm Weight Max 400kg

4000mm 2000mm 350mm v Tubes 42>508mm Length Max 2570mm Weight Max 400kg

3700 x 2050 mm 5700 x 2700 x 3700mm 4000kg

4650 x 2050 mm 6400 x 3000 x 3800mm 4500kg

www.selmach.com

• •

• • • • • • • • •

30/60 Hp Easy Pump Pressure Intensifer 30/60/120 Hp Jetpower Evo Pressure Intensifer Greenjet high efficiency pump Probe system for automatic adjustment of cutting head distance from the machine workpiece Drilling head Laser pointer Rotating axis for pipe processing Setting device EWL – Electronic Water Level gauge (max 100mm) 5 axis cutting head with IKC technology Anti-collision feeler pin Pipe processing 2000kg Abrasive Feeding System

Metalworking Solutions Supplied

RVD Compact Fiber Laser

The RVD precision laser cutting machines include both compact models in small bed sizes as well as fully automated models with shuttle tables for production cutting. The RVD Laser is a heavy duty work horse manufactured using the world's leading mechanical and electrical components to maximise production but also to minimise downtime due to part failure. The RVD laser has a full enclosure design meeting CE standards resulting in radiation safe production. High precision servo motors and heavy duty ball screw driving systems ensure reliability, cutting accuracy and consistency. The compact range have a simple pull out drawer tray system which enables easy loading and unloading of material but also easy collection of cut parts. All RVD PR models are supplied with a fast automatic shuttle table with dual pallet changer to increase cutting time. Class leading components have been carefully selected resulting in a fast and reliable machine for production cutting. CCTV is fitted as standard allowing the operator to safely view the cutting action. The optional tube cutting attachment can process round, square and oval tube up to 160mm. The nlight laser source is available in various power ratings from 500W and upwards. Additional features include a cutting head supplied by RayTools of Switzerland and high quality linear motion system with servo drives. Standard bed sizes range from l 300x900mm to 2000x6000mm.

RVD COMPACT LASER

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01432 346 580

RVD Compact Fiber Laser

Metalworking Solutions Supplied

LASER

COMPACT MODEL WITH PULL OUT TABLE

www.selmach.com

RVD PR Fiber Laser

Metalworking Solutions Supplied

CUTTING CAPACITY TABLE Laser power

Material

Gas

Carbon steel

Stainless steel

Aluminium

Air

Brass

Copper

Galvanized

500W cutting limit clean cut 8MM 6mm 3MM 2mm 2MM 1mm 2MM 1mm 0.8MM 0.5mm 2MM 1mm

700W cutting limit clean cut 10MM 8mm 4MM 3mm 3MM 2mm 3MM 2mm 2MM 1mm 3MM 2mm

1000W cutting limit clean cut 12MM 10mm 5MM 4mm 4MM 3mm 4MM 3mm 3MM 2mm 3MM 2mm

1200W cutting limit clean cut 14MM 12mm 6MM 5mm 5MM 3mm 4MM 3mm 3MM 2mm 4MM 3mm

1500W cutting limit clean cut 14MM 12mm 6MM 5mm 5MM 4mm 5MM 4mm 4MM 3mm 5MM 4mm

2000W cutting limit clean cut 16MM 14mm 8MM 6mm 6MM 5mm 6MM 5mm 4MM 3mm 6MM 5mm

2500W cutting limit clean cut 20MM 18mm 10MM 8mm 8MM 6mm 8MM 6mm 6MM 4mm 6MM 5mm

3000W cutting limit clean cut 22MM 20mm 12MM 10mm 10MM 8mm 8MM 8mm 6MM 5mm 8MM 6mm

4000W cutting limit clean cut 25MM 20mm 12MM 10mm 12MM 10mm 12MM 10mm 6MM 5mm 10MM 8mm

6000W cutting limit clean cut 25MM 22mm 20MM 16mm 16MM 12mm 14MM 12mm 10MM 8mm 14MM 12mm

sales@selmach.com

RVD Smart Fibre Laser Cutting Machine

01432 346 580

Metalworking Solutions Supplied

LASER

TECHNICAL SPECIFICATIONS Laser Power Laser Source Processing Surface (L x W) CNC Control Laser Head Servo Motor and Driver Liner Guide Ball Screw Gas Proportional Valve Chiller Power Supply Position Accuracy X, Y and Z Axis Repeat Position Accuracy X, Y and Z Axis Maximum Position Speed of X and Y Axis Acceleration Max Load of Shuttle Table Shuttle Table Exchange Time

700w - 1.2kw - 1.5kw - 2.5kw - 3kw - 4kw - 5kw - 6kw USA nLight 1500 x 1000mm - 1500 x 1500mm - 3000 x 1500mm - 4000 x 2000mm - 6000 x 2000mm Standard: Shanghai FISCUT CypCut Optional: Performance Pack: Beckhoff (German) RayTools Switzerland Standard: Yaskav Optional: Italian Motor Power with Performance Pack Hiwin Abba SMC Tong Fei 415v (3 phase) ±0.03mm ±0.02mm Standard: 100mm/min Standard Performance Pack: 120mm/min Standard: 1g Performance Pack: 1.5g 1000kg 20s

* Raytools height controller - Raytools auto focus laser cutting head Auto focusing is an option on 0.7kw and 1.2kw models

Machine Features • • • • • • • • • •

CCTV cameras to watch cutting progress from the control panel RayTools auto focusing cutting head Voltage stabiliser Starter consumable kit Full radiation protection enclosure Twin shuttle table - 20 second shuttle table exchange (PR models) Gantry system run on heavy duty linear rails with quality servo motors Removable draw system for small part removal and scrap clearing High quality branded components N -Light laser source: A world leading brand manufactured in the USA

Performance Pack Features (Highly Recommended) • • • •

Increases cutting speed and axis acceleration speed by 25% Includes the Beckhoff Control (German) (Beckhoff has a UK Service Centre) Includes Motor Power speed motors (Italian) Sigmaest software

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Metalworking Solutions Supplied

RVD Smart Fibre Laser Cutting Machine

nLIGHT alta compact fiber lasers are the next generation of high power fiber lasers designed to meet the performance and reliability requirements for industrial applications. nLIGHT alta'" compact is the highest power, smallest footprint fiber laser. Improved Cutting and Welding Performance: nLIGHT alta'" is capable of delivering a modulation rate up to 100 kHz and rise and fall time of less than 5 l.lS. Enabled by next generation electronics, these capabilities allow faster piercing. faster processing of fine features, and smaller heat affected zones. Back Reflection Isolation: nLIGHT's novel back reflection isolation technology allows uninterrupted full power processing of highly reflective materials. The nLIGHT alta fiber laser platform is designed and manufactured in the U.S, leveraging nLIGHT's vertically integrated high brightness laser diode and fiber technology, and is supported through a global network of sales and service staff.

RAYTOOLS LASER CUTTING HEAD

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RVD Smart Fibre Laser Cutting Machine

01432 346 580

Metalworking Solutions Supplied

Air

1 1 2 3 4 5 6 8 10 12 14 16 18 20 22 25

500w 10 7 3.3 1.9 1.3 1 0.8 0.5 -

700w 13 8 3.9 2.3 1.4 1.1 0.9 0.7 0.5 -

1000w 14 10 4.6 2.6 1.7 1.3 1.1 0.8 0.7 -

1200w 18 9 5.3 4 2.6 2.1 1.5 1.2 0.8 0.7 -

1500w 25 11 5.6 4.5 3.2 2.8 2.3 1.3 1.2 0.8 1.2 -

2000w 31 12 5.9 4.6 3.4 3.1 2.8 2.1 1.5 1.1 0.9 0.7 -

2500w 33 13 6.6 4.9 4 3.4 3.1 2.2 1.8 1.3 1.1 0.9 0.8 0.7 0.6 -

3000w 34 14 7.3 5.6 4.4 3.8 3.2 2.3 2 1.6 1.2 1 1 0.9 0.7 0.6

4000w 43 15 8 6.2 4.8 4.5 4.3 2.7 2.4 1.9 1.3 1.1 1.1 1 0.9 0.7

6000w 49 16 10 7.4 5.5 5 4.8 3.1 2.8 2.2 1.4 1.2 1.2 1.1 1 0.8

CO2 Laser (m/min) 4000w 18.3 7.1 4.3 3.0 2.9 2.7 2.5 2.2 1.8 1.4 1.2 1.0 0.9 0.8 -

Nitrogen

1 2 3 4 5 6 8 10 12 14 16 18 20

13 3.3 1.1 -

15 3.7 1.4 1.1 -

18 5.9 3.9 1.2 -

19 6.7 4.6 1.8 1 -

27 10 6 3.7 1.7 1 0.7 -

34 13 7.6 4.6 2.4 1.1 0.8 -

35 17 11 5.3 4.1 2.7 1.6 0.7 -

38 18 12 6 4.2 3.1 1.8 0.8 -

46 21 14 6.6 5.2 3.4 2 0.9 0.7 -

57 28 20 12 8 5 2.5 1.2 0.8 0.8 0.7 0.6 0.4

10.2 5.8 4.1 3.1 2.5 1.9 1.3 0.6 0.5 0.4 0.3 -

Air

1 2 3 4 5 6 8 10 12 14 16

7 1.1 -

10 2 1.1 0.8 -

13 2.7 1.3 0.9 -

15 7 3 0.7 0.6 -

17 10 4.1 2.4 0.8 -

21 11 4.5 2.7 1.3 0.8 -

38 20 9 3.5 1.7 1 0.8 -

46 21 10 4.7 2 1.4 0.9 0.5 -

50 24 11 5 2.2 1.5 1 0.7 0.5 -

64 30 15 6 2.6 1.8 1.2 0.8 0.7 0.5 0.4

11.7 5.3 -

1 2 3 4 5 6 8 10 12 14

3.6 0.8 -

4.1 1.5 0.7 -

6 3.9 1.4 0.7 -

7 3.3 2.3 1.2 -

10 4.8 3.2 2 0.8 -

13.5 7 4.4 2.9 1 -

20 10 6.2 3.2 2.4 2.4 0.5 -

26 14 7.3 4.6 3 1.7 0.7 -

30 15 8.3 5.5 3.5 1.8 0.8 0.6 -

39 20 11 7 4.1 2.1 0.9 0.7 0.6 0.4

Oxygen

Thickness (mm)

Nitrogen

Material Mild Steel Stainless Steel Aluminium Brass

Gas

Fibre Laser (m/min)

www.selmach.com

LASER

CUTTING SPEED (m/min)

Metalworking Solutions Supplied

LENZ BPC Manual Box & Pan Folders

The BPC range of LENZ Box and Pan Folders is available in up to 2.5mm thickness capacity and a maximum of 3050mm length. The counter balance weights assist the operator in performing the bend while the gas struts, which are fitted from the BPC 2050/2.5 model upwards, greatly increase operator safety and prevent sudden closure of the beam. The BPC range have 45° angled fingers which are hardened and ground and supplied in varying widths for ultimate versatility.

Machine Features • • • • •

Counterbalance weights assist operator Gas struts for safe operation (except BPC 1270/2.5) Adjustable angle stops 45° hardened and ground fingers Various finger widths supplied

BPC 2040/2.5

BPC 1270/2.5

GAS SAFETY STRUT

BPC 2540/2.5 Box and pan folding technology page 86.

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Bending Length Maximum Folding Angle Quantity & Size of Fingers

mm mm

Length Width Height Weight

mm mm mm Kg

BPC 1270/2.5 M2002

BPC 2040/2.5 M2003

BPC 2540/2.5 M2004

BPC 3050/2.0 M2005

2.5 1270 135° 6 x 76 2 x 103 5 x 127 1800 650 1200 520

2.5 2040 135° 2 x 76, 2 x 104, 3 x 127, 3 x 158, 3 x 287 2500 640 1050 890

2.5 2540 135° 1 x 63, 1 x 76, 1 x 89, 1 x 102, 3 x 127, 4 x 152,4 x 305 3000 700 1100 1190

2.0 3050 135° 3 x 76, 3 x 127, 3 x 153, 3 x 254, 4 x 305 3500 720 1120 1490

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LENZ BPT & BPTM Treadle Box & Pan Folders

01432 346 580

FOLDERS

The LENZ range of BPT and BPTM folders are of the box and pan design with removable fingers of varying widths for added versatility. The treadle system has been designed to leave hands free to position the material with the aid of a foot operated beam clamp. The new BPTM has the unique feature of manual operation for thin sheets or can be powered to fold heavier gauge sheets.A spring loaded strut ensures easy bending operation. The two adjusting screws at the top of the machine can be altered according to material thickness. The fingers are machined to 45° providing a maximum bending angle of 135°.

Metalworking Solutions Supplied

Machine Features • • • • • •

Heavy duty with spring assisted bending Bends heavy gauge material Treadle clamping feature provides both hands available for positioning Box and pan design Hardened and ground fingers Dual mode feature – manual or powered folding operation – BPTM only

BPTM RANGE

BPT RANGE

Box and pan folding technology page 86.

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Bending Length Maximum Folding Angle Quantity & Size of Fingers

Length Width Height Weight

mm mm mm

1 ea

mm mm mm Kg

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BPT 1020/2.5 M2000

BPT 1270/2.0 M2001

BPTM 1020/2.75 M2015

BPTM 1270/2.5 M2016

2.5 1020 135° 25, 30, 35, 40, 45, 50, 75, 100 150, 200, 270 1400 850 1150 285

2.0 1270 135° 23, 30, 35, 40, 45, 50, 75, 100 150, 200, 250, 270 1700 850 1150 320

2.75 1020 135° 25, 30, 35, 40, 45, 50, 75, 100 150, 200, 270 1400 850 1150 527

2.5 1270 135° 23, 30, 35, 40, 45, 50, 75, 100 150, 200, 250, 270 1700 850 1150 575

Metalworking Solutions Supplied

Morgan Rushworth HPB Hydraulic Box & Pan Folders

The Morgan Rushworth HBP range of hydraulic box and pan folders is equipped with 45 degree angled fingers of varying widths for ultimate versatility. The four way joy stick controls all clamping and folding actions of the machine. Adjustable angle setting with degree scale ensures consistent bending for production applications.

HBP RANGE WATCH THE MACHINE IN ACTION

ADJUSTABLE ANGLE STOP

Machine Features • •

• • • • • •

Heavy duty hydraulic range 4-way joystick control, providing ‘inching’ of the powered clamping & folding 45° blades Folding angle stop for repetition folds Crowning of the folding beam reinforcing angle Adjustment of the clamping and folding beams Safe clamping speed 450mm manual ruled backgauge

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Bending Length Clamping Beam Lift Tray Depth Min. Return Bend (1/2 Capacity) Maximum Folding Angle Backgauge Quantity & Size of Fingers

mm mm mm mm mm

Motor Length Width Height Weight

kW mm mm mm kg

mm mm

HBP1270/3.0 M2006

HBP2540/3.0 M2007

HBP3050/2.0 M2008

3.0 1270 50 210 25 135° 450 1 x 63, 1 x 76, 1 x 89, 2 x 102, 3 x 127, 3 x 152 4 1780 700 1260 950

3.0 2540 50 210 25 135° 450 1 x 63, 1 x 76, 1 x 89 1 x 102, 3 x 127, 4 x 152, 4 x 305 4 3050 770 1260 1850

2.0 3050 50 210 25 135° 450 1 x 63, 1 x 76, 1 x 89, 1 x 102, 3 x 127, 4 x 152, 1 x 203, 5 x 305 4 3560 770 1260 2210

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Morgan Rushworth CNC Folders

01432 346 580

Types: TSM, TSM S, TSM SH, TSM DUO, TSM 3SH

Metalworking Solutions Supplied

SHEETMETAL & PLATEWORKING

The Morgan Rushworth TSM CNC folder is a capable economic machine with models to fold from 1270mm to 4000mm. The clamping beam, powered by ball screws on each side of the machine, holds the material securely while the heavy fabricated folding beam, with integral crowning system, achieves accuracy over the entire bend length. Adjustment for differing sheet thicknesses is quick and easy. Segmented tooling may be specified on any or all of the three beams, while the DUO system enables use of both high tooling (SH) and standard tooling on the same machine with storage provided for the blade not in current use.

Machine Features • • • • • •

30"clamping beam 20mm folding beam Manual crowning of folding beam Manual angle setting (MA) Foot switch Control panel fixed to right side of machine

Optional equipment shown on page 80 overleaf

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Working Length Max Sheet Thickness Steel 400N/mm2 Max Sheet Thickness Steel 600N/mm2 Max Sheet Thickness Aluminium 275N/mm2 Opening Blade/Segment Motor of Clamp/Folding Beam Length Width Height Weight

mm mm mm mm mm kW mm mm mm mm

www.selmach.com

12/40 M2044

15/35 M2045

20/30 M2046

25/25 M2047

30/20 M2048

40/15 M2049

1270 4.00 2.50 5.00 200/90 0.75/3.0 2352 1100 1560 2300

1520 3.50 2.25 4.75 200/90 0.75/3.0 2650 1100 1560 2700

2020 3.00 2.00 4.50 200/90 0.75/3.0 3100 1100 1560 3050

2520 2.50 1.50 3.50 200/90 0.75/3.0 3600 1100 1560 3600

3020 2.00 1.20 3.00 200/90 0.75/3.0 4100 1100 1560 4300

4020 1.50 1.00 2.00 200/90 0.75/3.0 5100 1100 1560 5600

Metalworking Solutions Supplied

Morgan Rushworth CNC Folders Types: TVM, TVM S, TVM SH, TVM DUO, TVM 3SH

The Morgan Rushworth TVM Folders are medium duty machines capable of folding 1500mm x 5mm through to 4000mm x 2mm (mild steel). Dual ballscrews drive the massive clamping beam, while the hollow fabricated folding beam has variable crowning for bend accuracy over the entire beam and, on the 4m model, dualmotor drive. Material thickness adjustment is quick and simple and tooling may be specified from a huge range of options to suit individual applications. Segmented tooling may be specified on any or all beams while the DUO system enables use of both high (SH) or standard tooling on the same machine with storage provided on the machine for the blade not in current use.

Optional Equipment • • • • • • • • • • • • • • • •

Potentiometer for adjustment angle PT1 Touch control system NC1A Touch control system NC2A, NC3A or FF101 with motorised backgauge (6-1000mm) U, J, L and T shape for motorised backgauge Balls for backgauge Squaring arm on right or left side for backgauge Extension of backgauge (6-1500, 2000, 2500, 3000mm) Manual backgauge MOD, MPD Motorised adjustment of folding beam Blades and segments for stainless steel Special shapes of blades and segments Quick change segments Marking segments with width in mm Safety wire barier or light barier Extra foot switch (for 2. operator) Movable foot pedal on rail

mm mm mm mm mm kW mm mm mm mm

15/50 M2050

20/40 M2051

25/35 M2052

30/30 M2053

40/20 M2054

1520 5.00 3.00 6.00 200/90 1.10/4.0 2620 1150 1660 3350

2020 4.00 2.50 5.00 200/90 1.10/4.0 3120 1150 1660 3900

2520 3.50 2.20 4.75 200/90 1.10/4.0 3620 1150 1660 4500

3020 3.00 2.00 4.50 200/90 1.10/4.0 4120 1150 1660 5200

4020 2.00 1.20 3.00 200/90 1.10/4.0 5200 1150 1660 6600

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Morgan Rushworth CNC Folders

01432 346 580

Types: MAXI, MAXI SH, MAXI DUO, MAXI 3SH

Metalworking Solutions Supplied

SHEETMETAL & PLATEWORKING

Morgan Rushworth MAXI CNC folders are heavy duty machines capable of folding mild steel material up to 4500mm in 2mm thickness or 1520mm in 7mm. Massive welded steel subassemblies are driven by powerful motors. Twin ballscrews drive the clamping beam and the folding beam has dual drive eliminating twisting, especially of longer parts. Long and heavy materials typically used on this type of machine dictate use of a motorised backgauge which enables the machine to be run with a single operator. Tooling is from high strength steel and the top beam opens to a maximum of 300mm. The DUO version enables tall or standard tooling to be used on the same machine and the more sophisticated controls available increase flexibility and productivity. An ideal machine for working in stainless steel or other tough materials.

Machine Features • • • • • •

30"clamping beam 20mm folding beam Manual crowning of folding beam Manual angle setting (MA) Foot switch Control panel fixed to right side of machine

mm mm mm mm mm kW mm mm mm mm

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15/70 M2055

20/60 M2056

25/50 M2057

30/40 M2058

40/30 M2059

45/20 M2060

1520 7.00 4.20 8.00 300/190 2.2/5/5 2800 1160 1700 4025

2020 6.00 3.50 7.00 300/190 2.2/5/5 3300 1160 1700 4650

2520 5.00 3.00 6.00 300/190 2.2/5/5 3800 1160 1700 5270

3020 4.00 2.50 5.00 300/190 2.2/5/5 4300 1160 1700 6090

4020 3.00 1.50 4.00 300/190 2.2/5/5 4800 1160 1700 7460

4520 2.00 1.20 3.00 300/190 2.2/5/5 5330 1160 1700 8390

Metalworking Solutions Supplied

Morgan Rushworth Control Systems

The standard position of the control panel

Control panel on the console

• On the right side of machine • Ergonomically placed control touch panel • Fixed position of control system

• Suitable for lengths over 2 m (optional) • Positioning of control system according to the needs of machine operator • Optional for control systems CNC2 and CNC3 and standard for FF-101

Morgan Rushworth Safety Systems

Safety light barier

Safety wire barier

• Machine automatically stops if person moves into the safety area of the machine • With control system FF101 as special equipment for everyone machine

• Security wire attached under folding beams • Folding beam will be stop immediatly after operator touch the wire

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Morgan Rushworth Control Systems

01432 346 580

Metalworking Solutions Supplied

PT-1

• Manually adjust the angle • Normally on the left side of the machine

• Manual angle adjustment via potentiometer • Located on the right side of the machine (convenient for longer machines)

SHEETMETAL & PLATEWORKING

Our wide range of control systems allow customers to choose the cost-optimal machine configuration to suit their production needs. Standard machines are supplied with manual bending angle under the name MA, except for the MAXI PLUS machine in which the standard is control system NC1A. Other types are options to be specified when ordering machines.

NC1A • 5,7'' colour touch screen (for MAXI and MAXI plus 7,5'') • Setting the angle, including the correction for different thickness and quality of the material • The ability to store the angles in memory • The names of profiles (in words and figures)

NC2A • 5,7'' colour touch screen (for MAXI and MAXI plus 7,5'') • Entering the backgauge position and folding angles • Profiles can be programmed with memory for 100 sections, each with 10 bends • Function of radius • The names of profiles (in words and figures) • Copy function profile • The "clean table" - for easy material handling, particularly during rotation

NC3A • 5,7" colour touch screen (for MAXI and MAXI plus 7,5'') • Entering the backgauge position, including folding angle correction, clamping beam stroke • Profiles can be programmed with the memory for 100 sections, each with 10 folds • Control of the clamping beam i.e. the opportunity to stop at a defined opening position • Function of radius • Function "hemming" closed or open • The names of profiles (in words and figures) • Copy function profile • The "clean table" - for easy material handling, particularly during rotation

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Metalworking Solutions Supplied

Morgan Rushworth Control Systems FF101

This universal control system can be used for all kinds of Morgan Rushworth motorised bending machines. It uses the latest technology in the field of control, resulting in an easily programmable system controlled via the touch screen. The advantage is its ease of use, ease of preparation of the programme, while the less qualified person may handle the programming and control of the machine after only two hours of instruction.

Touch and go

Properties of the FF101 System • • • • • • • • • • • •

19"LCD touch screen colour monitor with the best graphics Microsoft Windows 10 Graphics mode Graphical representation of bending sequences for the selected programme Graphical display of the position of the material before bending Verbal and graphical display steps Correction of the profile by direct contact on the desired part of the profile Each operator can have their own password to enter their library Powerful diagnostics Inserting a different angle corrections for various materials Correction of the bending angle (suspension) for the entire programme or for each bending angle Control of the size of the opening of the clamping beam for the entire programme or just some steps

• • • • • •

Bending radius Edging Linked profiles Extended length of the profile directly on the main screen A list of the bending sequence A possibility to draw the profile, measure and change angles and lengths, select the points in the line of folding and visual inspection before folding the profile thanks to the split screen USB connection to the conservation and loading programmes Off-line programming from the office Search profiles by name, sketches profiles The ability to save more than 5,000 programmes in Memory Optional programme names (names of profiles) Languages: English as a basis (other languages on request)

The FF101 control system provides for the control of d.c.motors.

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01432 346 580

Morgan Rushworth Motorised Backgauge

Metalworking Solutions Supplied

MZD OP

Motorised backgauge with standard folding fingers. Range of motion 6 to 1000mm (1500mm, 2000mm, 2500mm, 3000mm)

Motorised backgauge with turn fingers in steel plate. Range of motion 2 to 1000mm, 1500mm, 2000mm, 2500mm, 3000mm.

For handling large-size products such as panels, cabinets, etc. It is appropriate to use rear stops that allow for easy handling and attendance by the machine operator. There are stops of L, U and J types with multiple sections of pneumatically operated fingers. These special stops are supplied according to the customer requirements in the length of max. 3000mm.

SHEETMETAL & PLATEWORKING

MZD SP

Backgauge J shape, with two sections and motorised folding machine Maxi 30/40 DUO FF-101

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Morgan Rushworth Folding Technology

Metalworking Solutions Supplied

CONVENTIONAL FOLD

MINIMUM RETURN BEND

OPTIONAL RADIUS BENDING

BPC, BPT, BPTM & HBP FOLDING TECHNOLOGY 1

4 1

1 3

2 4

3 1

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Cidan K15 Folding Machine

01432 346 580

Metalworking Solutions Supplied

SHEETMETAL & PLATEWORKING

The CIDAN folding machine model K15 is extremely quick and easy to use, built in a sturdy allwelded construction with cast iron legs and side frames. The K15 is built for continuous running under the most demanding conditions. The machine is adapted for all types of folding of thinner materials. • An eccentric that minimises wear and gives the best possible opening and closing speeds drives the clamping beam. • The eccentric also gives the best possible clamping pressure. • The clamping beam opens as the folding beam returns so that they are positioned for the next step simultaneously to save time.

WATCH THE MACHINE IN ACTION

Optional Equipment Machine Features • Control System EasyLink, with touch screen for input and storage of folding operations • Clamping beam with straight rail 30° • Lower beam rail • Double sided folding beam rail 7/10 mm (.275”/.394”) with quick change tooling (bayonet style) • Folding beam rail 20 mm (.787") with quick change tooling • Adjustable crowning of folding beam rail • Folding beam has adjustable sheet thickness of 0-20 mm (0-.787") • Upper beam has programmable clamping pressure

• Control System ProLink X control, with touch screen and graphic programming • Off-line software for ProLink X • Motorised straight backgauge EGS or AGS • Ball transfers in backgauge table (standard on EGS, option on AGS) • Solid backgauge fingers (min. measure 6 mm) (.236”) • Squaring arm (p. 11) • Round straight rails, R = 2.0 mm (.078") or R = 2.5 mm (.098") • Extra foot pedal with keyswitch • Hardened rails and tools (HRC 45) • Moveable foot pedal on rail • Increased folding beam speed • K15-30 Kit to extend forming length to 3140 mm (10' 3.6") • Folding beam rail 25mm (0.984")

TECHNICAL SPECIFICATIONS Model

K15-25 K15-30

Folding Length

Folding Capacity

Opening Height

Outer Dimensions****

Weight

Motor

Steel* mm (ga)

Stainless steel** mm (ga)

Aluminium *** mm (ga)

Clamping beam mm

Length x Width x Height mm

Clamping Beam kW

Folding Beam kW

2550 3100

1.75 (15) 1.50 (16)

1.10 (19) 0.90 (21)

2.60 (10) 2.20 (12)

115 115

3530x1545x1590 4030x1545x1590

2055 2370

0.75 0.75

1.1 1.1

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With motorised backgauge LBG-10

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Metalworking Solutions Supplied

Cidan K25 Folding Machine

The CIDAN folding machine model K25 is a fast and easy to use machine made in a sturdy all-welded steel construction with cast iron side frames for stability. The K25 is built for continuous running under the most demanding conditions. This machine covers a wide range of different usage areas and is, for example, appropriate for the manufacturing industry, repair workshops, sheet-metal shops, roofing and sign manufacturers. Both the folding beam and the clamping beam have twin drives. • As a standard feature the machine is supplied with a CNC-control and options for various motorised backgauges. K25 can also be equipped with the unique Combi clamping beam with automatic locking, this makes it possible to change tools in less than 10 seconds. Tool changes are programmed directly in the control, and thus the tool change is made automatically. • An eccentric drive that minimises wear and gives the best possible opening and closing speeds drives the clamping beam. This also gives the best possible clamping pressure of 13 tons (14US). • The clamping beam opens as the folding beam returns so they are positioned for the next step simultaneously to save operative time.

Optional Equipment • Control System ProLink W, with touch screen and graphic programming, incl. variable folding beam speed (frequency control and 2,2 kW motor, +12% speed) (option for K25-25 and K25-30) • Off-line software for ProLink W • Motorised backgauge AGS or EGS • Ball transfers in backgauge table (standard on AGS, option on EGS) • Squaring arm • Height adjustable backgauge (0–40 mm/1.58”), (requires multifold option) • Combi clamping beam with 30° straight rail and a 103 mm (4”) high divided tool with radius 1 mm • Multifold tooling execution with divided lower beam (height 42 mm / 1.65”) and divided folding beam rails (10 mm and 20 mm), (requires combi beam option) • Straight rail and high divided tool with 0.75 mm radius kit (hardened) • Folding beam rail 25 mm (0.934") or 30 mm (1.4”), with quick change • Round straight rails (R=2.5, 5 and 10mm) (.098", .197", .394") • Hardened rails and tools (undivided HRC 45, divided HRC 55) • Automatic lubrication • Moveable foot pedal on rail • Moveable tool cart for divided tools • Extra foot pedal with keyswitch • Laser scanner at the folding side of machine (recommended when working from gauging side) • Auxiliary outputs (6 outputs; only with ProLink S)

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Cidan K25 Folding Machine

01432 346 580

Metalworking Solutions Supplied

SHEETMETAL & PLATEWORKING

Machine Features

WATCH THE MACHINE IN ACTION

• Control System EasyLink, with touch screen for input and storage of folding operations • Clamping beam with straight rail 30° • Lower beam rail • Double sided folding beam rail 7/10 mm (.275”/.394”) with quick change tooling (bayonet style) - Not for multifold execution • Folding beam rail 20 mm (.787”), with quick change tooling (bayonet style) -Not for multifold execution • Adjustable crowning of folding beam rail • Folding beam has adjustable sheet thickness of 0-50 mm (0-1.96") • Upper beam has programmable clamping pressure • K25-40 is equipped as standard with ProLink W and variable folding beam speed

TECHNICAL SPECIFICATIONS Model

K25-25 K25-30 K25-40

Folding Length

Folding Capacity

Opening Height

Outer Dimensions****

Weight

Motor

Steel* mm (ga)

Stainless steel** mm (ga)

Aluminium *** mm (ga)

Clamping beam mm

Length x Width x Height mm

Clamping Beam kW

Folding Beam kW

2600 3200 4100

2.50 (13) 2.00 (14) 2.00 (14)

1.60 (16) 1.20 (18) 1.20 (18)

3.70 (0.146) 3.00 (.125) 3.00 (.125)

150 150 150

3680x2040x1970 4190x2040x1970 5180x2040x1970

3400 3750 4820

1.5 1.5 1.5

1.5 1.5 2.2

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorised backgauge AGS-15

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Metalworking Solutions Supplied

Cidan Options

SQUARING ARM Makes positioning of large and narrow parts easier. Available in two lengths 1500 mm (59") and 3000 mm (118") for left and/or right hand side.

BALL TRANSFERS Facilitates positioning of large parts and reduces the risk of scratching the material. Ball transfers are included as standard on SBG backgauge

MOVEABLE FOOT SWITCH ON RAIL Simplifies movement of the foot switch. Appropriate when folding is done on several places along the working width of the machine. Especially recommended if the machine is equipped with Multifold. Also, great safety feature when bolted to the floor. When operator engages foot pedal, they are away from the upcoming folding beam.

TOOL CART For storage of divided tools. Decreases the risk of damages on the tools and facilitates tool changes for the operator. It is possible to store divided rails on the cart and there is room for hand tools for the operators and machine instructions. The cart is equipped with lockable wheels and pull handles. Especially recommended if the machine is equipped with Multifold.

LASER SAFETY SCANNER When operating from the front, the scanner protects in two zones since it allows different opening heights depending on where the operator is. When operating from the rear of machine, the machine automatically stops if a person moves in to the safety area in front of the machine.

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01432 346 580

Cidan Unique Solutions

A strong eccentric drive that eliminates wear, moves the clamping beam and gives the best possible opening and closing speeds. When clamping, the eccentric gives a very high clamping pressure, which is a great advantage when hemming. Hemming capacities app. 30-50% of normal bending capacities.

• • • •

High clamping pressure Low maintenance No oil Low noise

MULTIFOLD Divided tooling for maximum flexibility in every situation! The lower beam tool is segmented and the backgauge is adjustable vertically (as option). This caters to parts that have flanges facing downward into the machine. The folding beam rail is also segmented which allows the operator to bend weld tabs and parts with interrupted bend lines. When ordering Multifold tooling system the machine will automatically be equipped with the Combi beam.

SHEETMETAL & PLATEWORKING

ECCENTRIC DRIVE OF THE CLAMPING BEAM

Metalworking Solutions Supplied

Multifold is available for: K25. WATCH THE MACHINE IN ACTION

CROWNING Crowning is an important feature to obtain a perfectly folded part; therefore are all of our machines equipped with crowning. If the material is thick or thin, soft aluminum or hard stainless steel, short or long or if they should be folded in the middle of the machine or to the side, the results are always straight and correct. Depending on the machine model they are equipped with manual or automatic crowning.

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Cidan Unique Solutions

Metalworking Solutions Supplied

COMBI BEAM (ORIGINAL) AUTOMATIC TOOL CHANGER Cidan invented and developed the rotating clamping beam, which now is a well-known automatic system for tool changes. The first advantage you will realise is how extremely easy and fast tools can be changed. You will also notice the generous space around the tools. When folding large parts from the back of the machine, you will have an abundance of free space behind the clamping beam and tools. A complete set of divided upper beam tooling for the Combi beam is included, with various shapes and heights as option (model dependent).

THE

Mechanical locking of the Combi beam and a mechanical tooling lock makes it exceptionally easy to change tools. The Combi beam offers flexibility like no other tooling system, appropriate when folding all types of parts. The tool change is programmed in the control system. When it is time to change tools the upper beam will automatically raise to its maximum height and the automatic rotation maneuver is done via the operator's foot pedal.

NAL SIN

CIDAN PRO Z

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01432 346 580

Cidan Backgauges

Metalworking Solutions Supplied

SHEETMETAL & PLATEWORKING

AGS ACCURATE GAUGING SYSTEM Our latest backgauge table is our most innovative and flexible so far. With AGS backgauge you can design your backgauge table exactly according to your production needs. The base unit spans over the length of the machine and has a depth of 1050 mm (41.3"). Then you can install additional modules to the right or left up to a total depth of 4300 mm (169") and in the middle section add as well. You choose if you want your backgauge straight or shaped as a J, L or U. Should your needs change, you can expand your backgauge by adding modules afterwards. AGS backgauge is equipped with ball screw, linear guides and servo motor for highest precision and repeatability. The backgauge speed enables the productivity to increase and at the same time decrease the costs of of the folding operation. Front stop units are made of spring steel as standard, solid front stop units are optional. The stop units can be dropped down automatically in every program row, which prevents any collision with the stop units when the sheet needs to be rotated.

Backgauge systems are driven by a servo motor with ball screw and linear guides which guarantees very high precision and accuracy. Each backgauge position can be reached within 2 seconds.

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Gauging rails can easily be moved sideways to pre-drilled holes for maximum adaptation.

Metalworking Solutions Supplied

Cidan Backgauges

Spring steel fingers

25 mm (0.98") high PopUp fingers

EXPANDABLE BACKGAUGE TABLE For large details like panels, doors and cabinets, we recommend J-shaped or U-shaped backgauge tables. The operator can choose to stand in front or behind the machine. Even 3 and 4 m large parts can easily be handled by one single operator. A standard AGS backgauge table can easily be expanded to a J, L or U shaped backgauge table afterwards. See below for examples of different configurations.

Backgauge panels can be moved backwards when folded details requires free space behind the lower beam tool.

Ball tranfers in backgauge table (Nylon balls as option)

Our backgauge system can be supplied with height adjustable tables. This is perfect for gauging reverse Z-flanges on the backgauge. Height adjustable backgauge requires multifold execution.

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Cidan LBG Backgauge Table

01432 346 580

Metalworking Solutions Supplied

Fingers in spring steel

LBG The backgauge is designed to position the work piece so exact dimensions are obtained on the folded sheet. The backgauge supports the sheet when positioning and folding so that the operator does not have to hold it. The front stop units are in spring steel as a standard feature. Solid front stop units are optional on K15. A servo motor and a belt drive in both sides drive the gauge. It takes less than two seconds to get an exact positioning of the gauge between 2 and 1000mm (.080"–39.4"). The stop units can be dropped down automatically in every program row, this is to avoid any possibility of collision with the stop units when the sheet needs to be rotated.

SHEETMETAL & PLATEWORKING

Pop-Up fingers

CONTROL SYSTEM EASYLINK EasyLink is a complete and user-friendly control system, fast and easy to program. EasyLink has the possibility to store 1000 programs with 99 steps. In every program step angle, gauge dimension, opening height, clamping pressure and hem pressure can be programmed. Some of the possibilities available with EasyLink are copying programs, incremental dimensioning, and radius folding. From the touch screen the operator gets clear messages about the programming and operation. The Combi beam can be fully integrated into this control. The touch screen panel is mounted on a rotating bracket, so that the operator can easily adjust the screen to the situation.

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Metalworking Solutions Supplied

Morgan Rushworth MS, PS & HPS Swaging Machines & PSC Pneumatic Seam Closing Machine

The Morgan Rushworth range of MS, PS and HPS swaging machines is available in manual, powered and hydraulic variants. Swaging machines are designed to form various shapes to sheet material and are particularly suited for tubular ductwork applications. Easily interchangeable rolls are included as standard equipment to form the specific shape required.

MS 250/1.25

The PSC pneumatic seam closer is designed to close a double seam join, with a professional uniform finish. The motorised top roll is pneumatically lowered onto the material and raised at the completion of the closed seam.

PS 250/1.25

PS 260/4.0

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Roll Diameter Throat depth with gauge Throat depth without gauge Motor Length Width Height Weight

mm mm mm mm kw mm mm mm kg

MS 250/1.25 M7008

PS 250/1.25 M7009

PS 260/2.5 M7010

PS 260/4.0 M7011

HPS 260/4.0 M7012

1.25 62 120 260

1.25 62 120 260 0.7 700 600 1300 170

2.5 92 260 500 1.5 1200 700 1200 295

4 132 260 500 2.2 1500 800 1200 350

4 132 260 500 2.2 + 0.55 1600 900 1200 450

600 550 350 50

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01432 346 580

Morgan Rushworth MS, PS & HPS Swaging Machines & PSC Pneumatic Seam Closing Machine

Metalworking Solutions Supplied

Additional forming rolls MS 125 and PS 125

Standard forming rolls for all models

TOP WHEEL WITH PNEUMATIC ADJUSTMENT

PSC 1320/1.2

SWAGERS & SEAM CLOSERS

FORMING ROLLS HPS 260/4.0

Machine Features • • • • • • • •

Steel welded frame Adjustable idler roll Adjustable end stop Reduction motor with brake - PS and HPS Hydraulic top roll adjustment - HPS 260 3 sets of standard rolls - PS 260 and HPS 260 5 sets of standard rolls - MS 250 and PS 250 Optional special rolls available

MODEL PSC • Fast closing of seams • Professional finish • Pneumatically operated top roll • Adjustable operating pressure

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Max working length Min tube diameter Max tube diameter Working pressure Motor Length Width Height Weight

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PSC 1320/1.2 M7014 mm mm mm mm bar kw mm mm mm kg

1.2 1320 140 1000 8 0.37 1800 900 1650 300

Metalworking Solutions Supplied

Morgan Rushworth Powered Circle Cutters

The Morgan Rushworth Circle Cutting Machines are manufactured with a rigid steel frame, suitable for production cutting. The smaller machines feature manual adjustment of the upper cutter, while the powerful PCC 2000/5.0 model benefits from not only hydraulic cutter adjustment but also hydraulic clamping of the sheet. The standard machine configuration allows the cutting of both standard circles and internal diameters to produce flanges.

Machine Features • • • • • • • •

PCC 1000/2.0

• • •

Steel welded frame High quality cutters PCC 1000/2.0 & PCC 1200/3.5 – Manual adjustment of upper cutter PCC 2000/5.0 – Hydraulic adjustment of upper cutter PCC 1000/2.0 - Manual sheet clamping PCC 1200/3.5 – Pneumatic sheet clamping PCC 2000/5.0 – Hydraulic sheet clamping Attachments to allow internal diameters for flanges Braked motor Central lubrication system Mobile control panel

WATCH THE MANUAL CIRCLE CUTTER IN ACTION

PCC 1200/3.5

Optional Equipment •

PCC 1000/2.0 - Pneumatic sheet clamping

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Minimum Circle Diameter Maximum Circle Diameter Cutting Speed Throat Depth - Body Throat Depth - Arm Motor Power Length Width Height Weight

mm mm mm m/min mm mm kW mm mm mm kg

PCC 1000/2.0 M7015

PCC 1200/3.5 M7017

PCC 2000/5.0 M7022

2.0 180 1000 7.5 280 700 1.1 1400 400 1150 350

3.5 200 1200 6.1 250 750 2.2 2000 600 1400 750

5.0 250 2000 4.1 300 1200 2.2 3000 750 1400 1350

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Metalworking Solutions Supplied

FABRICATION MACHINERY SECTION 2 Steelworkers

100

Punching Machines

104

Portable Punching Machines

107

Section Rolls

109

H Frame Presses

115

Horizontal Bending Machines

117

Tube Bending Machines

123

Notching and Grinding Machines

130

Bevelling Machines

133

Metalworking Solutions Supplied

Morgan Rushworth HSW Steelworkers

Machine Features

The HSW hydraulic steelworkers have five workstations and have been designed for punching, shearing, angle cutting, section cutting and notching. The punch station has been designed for the effortless punching of plate, angle iron and flanges of channel and beam. The punch, shear and notch stations are equipped with tables with guides and stops for volume production. The angle station can cut material at any angle from 90 degrees to 45 degrees and internal and external mitres with the aid of the adjustable hold down. The section cutting station is equipped with shear blades for fast cutting of round and square bar.

• • •

• •

•

• • • •

Punch station with fully adjustable ram stroke Low power inching for tool alignment Angle station for cropping angle iron at any angle from 90° to 45° with either internal or external mitres Section cutting station for cropping round and square bar Shear station for cutting both thin and thick material without requiring blade gap or cutting angle adjustment. Can also be used for cropping one leg of angle iron 1 metre ruled length stop covering all cropping/shearing stations for repetitive work Notching station with rectangular notch tooling Centralised lubrication system Built-in LED lighting Comprehensive safety guards

PUNCH STATION

SHEAR STATION

ANGLE STATION

SECTION STATION

NOTCHING STATION

HSW 60

WATCH THE MACHINE IN ACTION

Optional Equipment Technical Specifications see page 103

100

• •

Tooling for special applications Flat bar bending unit at notch end

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Morgan Rushworth HST Steelworkers

Metalworking Solutions Supplied

STEELWORKERS

The HST machines are supplied with standard tooling including repetition support tables for the punch, shear and notch stations. All five work stations are equipped with easily adjustable hold downs to safely control each operation. Comprehensive safety guards are fitted as standard on all work stations. HST steelworkers are twin operator machines with the hydraulic system activated by two shielded foot controls, one operating the punch end cylinder, the other operating the shear end cylinder. The shear cylinder provides the power to the three shearing and the notch stations. The control system gives accurate power inching at all five work stations and allows the machine to be stopped at any position, giving safe and accurate tool setting and work positioning. Centralised lubrication is distributed by a one-shot system, being only one feature of the low maintenance requirements. A 1M auto crop ruled length stop and integrated LED lamps are supplied as standard equipment with all HST machines.

REAR VIEW

WATCH THE MACHINE IN ACTION

HST 70 Technical Specifications see page 103

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101

Metalworking Solutions Supplied

Morgan Rushworth HST Steelworkers

Machine Features •

• • • • • PUNCH STATION

•

• • • • •

ANGLE STATION

Twin operator hydraulic system with foot pedal control for the punching station independent of the shearing and notch stations Punch station featuring vertical ram action with fully adjustable ram stroke. Large punch station table with adjustable backgauge and side stop Low power inching for tool alignment Angle station for cropping angle iron at 90° or at 45° with either internal or external mitres Section cutting station for cropping round and square bar Shear station for cutting both thin and thick material without requiring blade gap or cutting angle adjustment. Can also be used for cropping one leg of angle iron and chamfering the ends of small flat bars 1 metre auto crop ruled length stop covering all cropping/shearing stations for repetitive work Notching station with rectangular notch tooling Centralised lubrication system Integrated LED lighting Comprehensive safety guards

Optional Equipment • •

Tooling for special applications Flat bar bending unit at notch end

SECTION STATION

SHEARING STATION

NOTCHING STATION

AUTO CROP RULED LENGTH STOP

102

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Morgan Rushworth HSW & HST Steelworkers

01432 346 580

Metalworking Solutions Supplied

MODEL STOCK CODE

HSW 45 M9001

HSW 60 M9002

HST 70 M9003

HST 95 M9004

HST 125 M9005

HST 175 M9006

PUNCHING Diameter x Maximum Thickness

22 x 15

28 x 15

26 x 20

33 x 20

35 x 25

40 x 32

Maximum Diameter x Thickness

38 x 8

38 x 11

57 x 10

57 x 12

57 x 16

57 x 22

Stroke Length

Throat Depth

175

220

305

355

625

Largest Hole Diameter - Standard

Largest Hole Diameter - Optional

110

160

225

200 x 15

200 x 20

300 x 20

380 x 20

380 x 25

380 x 30

Flat Bar - Maximum Width x Thickness

300 x 12

300 x 15

375 x 15

480 x 15

600 x 15

600 x 20

Angle Flange Trim - max 45°

80 x 10

100 x 15

120 x 15

90° Cut

100 x 10

127 x 12

130 x 13

150 x 15

150 x 18

200 x 20

45° Mitre (true int./ext.)

70 x 6

80 x 8

70 x 10

80 x 8

80 x 10

Round/Square

30/25

40/35

65/55

Channel/Beam - (Optional)

80 x 45

120 x 58

160 x 74

200 x 100

300 x 125

Tee - (Optional)

40 x 5

90 x 11

100 x 11

120 x 12

150 x 15

Material Thickness

Width - Rectangle

Depth - Rectangle

100

Depth - Vee

108

165

Bar Bending - Maximum Capacities

100 x 12

150 x 12

250 x 13

250 x 20

250 x 22

250 x 25

Sheet Bending - Maximum Capacities

–

500 x 3

700 x 3

700 x 4

Throat Depth

110

125

Maximum Capacity - Diameter x Thickness

18 x 12

20 x 12

38 x 8

38 x 10

38 x 12

38 x 13

5.5

7.5

Weight

1180

1440

1620

2430

3080

6000

Length

1450

1520

1700

1920

2040

2730

Width

590

710

790

800

1120

1620

1700

1800

1910

2030

2160

STEELWORKERS

TECHNICAL SPECIFICATIONS

SHEARING Flat Bar - Width x Maximum Thickness

ANGLE CUTTING

SECTION CUTTING

NOTCHING

TUBE NOTCH (OPTIONAL) Maximum Outside Diameter BENDING (OPTIONAL)

PUNCHING AT NOTCH STATION (OPTIONAL)

TECHNICAL DATA Motor Power

Height based on material strength of 450 N/mm

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103

Metalworking Solutions Supplied

Morgan Rushworth HSP Punching Machines

The Morgan Rushworth HSP range of punching machines is available from 70 tonne up to 175 tonne capacity. All modes have a deep throat size of 625mm, with a large ruled table and manual X and Y axis backgauge. A universal die holder for the punching of plate, flat bar, angle iron and flanges of channel is included as standard equipment. The front section of the table can be removed in order to punch angle iron leg down. Tool alignment is easily carried out with the low power inching facility.

Machine Features • • • •

• • • • • •

Full stroke adjustment Low power inching Punch table with multipurpose bolster Removable table block for overhang channel/joist flange punching Low maintenance Overload relief on hydraulic system Swing away punch stripper unit Easy change punch holder Punch table with guides Work station guard

Optional Equipment • • •

Large hole attachments Bending units Special tooling & accessories

HSP RANGE

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Punching Diameter X Maximum Thickness Maximum Diameter X Thickness Stroke Length Throat Depth Largest Hole Diameter - Standard Largest Hole Diameter (Optional) Tube Notch (Optional) Maximum Outside Diameter Bending (Optional) Bar Bending - Maximum Capacities Sheet Bending - Maximum Capacities Corner Notching (Optional) Maximum Capacity Technical Data Motor Power Length Width Height Weight

104

HSP 70 M9007

HSP 95 M9008

HSP 125 M9009

HSP 175 M9010

mm mm mm mm mm mm

26 x 20 57 x 10 55 625 57 110

33 x 20 57 x 12 80 625 57 160

34 x 26 57 x 16 80 625 57 110

40 x 32 57 x 22 80 625 57 125

108

165

mm mm

200 x 15 500 x 3

250 x 20 500 x 3

250 x 22 700 x 3

250 x 25 700 x 4

250 x 6

kW mm mm mm kg

5.5 1600 900 1800 2440

7.5 1850 950 1920 3270

11 2000 950 1970 3760

11 2700 1120 2160 5720

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Morgan Rushworth HSPD Punching Machines

01432 346 580

Metalworking Solutions Supplied

Machine Features • • • •

• • • • • • • • •

STEELWORKERS & PUNCHING MACHINES

The Morgan Rushworth HSPD range of double punching machines is available from 70 tonne up to 175 tonne capacity. Independent hydraulic rams and foot pedals are situated at each end of the machine which can both be operated simultaneously. A deep throat size of 625mm is located at one end of the machine and a standard 305mm throat at the other. Both stations include a ruled table with manual X and Y axis backgauges. A universal die holder for the punching of plate, flat bar, angle iron and flanges of channel is included as standard equipment.

Optional Equipment • • •

HSPD RANGE

Large hole attachments Bending units Special tooling & accessories

HSPD 70 M9011

HSPD 95 M9012

HSPD 125 M9013

HSPD 175 M9014

mm mm mm mm mm mm

26 x 20 57 x 10 55 625 57 110

33 x 20 57 x 12 80 625 57 160

34 x 26 57 x 16 80 625 57 110

40 x 32 57 x 22 80 625 57 125

108

165

mm mm

200 x 15 500 x 3

250 x 20 500 x 3

250 x 22 700 x 3

250 x 25 700 x 4

250 x 6

kW mm mm mm kg

5.5 1900 950 1800 2900

7.5 2250 950 1920 3700

11 2350 950 1970 4600

11 2800 1100 2160 6750

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105

Metalworking Solutions Supplied

Morgan Rushworth HSP CNC Punching Machines

The Morgan Rushworth HSP CNC Punches are fully automatic punching machines. The punch station has three tool holders for varying hole sizes. The hydraulic grippers clamp the material and move the work piece by CNC command to punching positions. Work pieces can be easily drawn up on the CNC control and saved for future use. The HSP CNC range are high production machines.

Machine Features • • • • • • • • • • •

Table sizes 3050 x 500mm X/Y movement 1600 x 600mm Three punch stations Max table capacity 250kg. Material thickness capacity 2-25mm Positioning precision 0.1mm Grippers automatically adjust according to material thickness. Min punching distance on sides: 60mm Includes software You can enter and save programmes (CAM) Punch lubrication system

WATCH THE MACHINE IN ACTION

HSP CNC PUNCH

WATCH THE TRADITIONAL STEELWORKER VS THE CNC PUNCH

THREE PUNCH STATIONS

GRIPPERS

106

mm mm mm mm mm mm kW kg mm mm mm

HSP 95 CNC M9008

HSP 125 CNC M9009

HSP 175 CNC M9010

33 x 20 57 x 12 110 x 4 80 21 625 7.5 3270 1850 950 1920

34 x 26 55 x 16 110 x 5 80 21 625 11 3760 2000 950 1970

40 x 32 57 x 22 125 x 5 80 21 625 11 5270 2700 1120 2160

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EP PUNCH Portable Punching Machines

01432 346 580

Metalworking Solutions Supplied

Machine Features EP-1406V

• • • • • • • • • •

Fast punching Light weight Compact size Self contained - no additional powerpack Punches round and slotted holes Considerable time savings Adjustable depth stop Ideal for site applications on 110v supply Supplied with base for bench work Steel case included

PUNCHING MACHINES

The EP Punch portable punching machines are ideal for punching into the flanges of I beams, as well as a whole range of other applications, and offer considerable time savings when compared to drilling. Available in various capacities and throat depths, there is a machine for most requirements.

EP-1475V

EP-19V

EP-2110V

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Rated Capacity Maximum Capacities Maximum Punching Thickness Punching Stroke Voltage Throat Depth Weight Punching Time Return Time

EP-1406V 16510 / 16511

EP-1475V 16512 / 16513

EP-19V 16514 / 16515

EP-2110V 16516 / 16517

11 14 x 6 6 10 110 / 240 26 8 2 2

11 14 x 6 6 10 110 / 240 37.5 10 2 2

16 19 x 6 6 10 110 / 240 55 14.5 2 2

30 22 x 10 10 13 110 / 240 65 21 2 2

tonnes mm mm mm V mm kg sec sec

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107

Metalworking Solutions Supplied

PROMOTECH Portable Punching Machines

The Promotech portable punching machines are ideal for the punching of I beams that are too large and heavy to be processed with fixed steelworkers and punching machines. There are also considerable time savings and consumable cost savings compared to traditional magnetic drilling machines as well as the advantage of being able to punch square and slot holes.

Machine Features • • • • • • •

Fast clean punching of holes Almost noiseless operation Double action fully automated punching and return Intelligent control system with inching capability and automatic load detection Adjustable depth stop 5M hydraulic hose Wide range of punches and dies available in round, square and slot

Optional Equipment • • • WATCH THE MACHINE IN ACTION

PRO-60 HP

•

Bench top stand Foot pedal control Hoist set with adjustable height and balancer Beam slide with adjustable depth

PRO-110 HP

OPTIONAL HOIST AND SERVICE TROLLEY

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

OPTIONAL BEAM SLIDER

108

Rated Capacity Maximum Capacities Maximum Punching Thickness Punching Stroke Voltage Throat Depth Weight Punching Time Return Time

tonnes mm mm mm V mm kg sec sec

PRO-60 HP 16550

PRO-110 HP 16551

35 27 x 13 13 18 230 60 20 5 2

47 27 x 16 16 25 230 110 35 8 2

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Morgan Rushworth PSR Powered Section Rolls

01432 346 580

Machine Features • • • • • • •

Single pinch manual top roll adjustment Pointer and scale to indicate top roll position Two bottom rolls driven Hardened rolls Standard modular rolls able to bend a wide range of profiles Horizontal or vertical working position Forward and reverse footpedal

Optional Equipment •

PUNCHING MACHINES

The Morgan Rushworth powered ring rolling machines are available in shaft diameters of 35mm and 50mm. Both models include a full set of rolls for the bending of flat bar, flat bar on edge, round bar, square bar and box section. Both of the bottom rolls are powered, providing positive traction, while the top adjustable idler roll determines the bending radius according to its position.

Metalworking Solutions Supplied

Tube rolls and other special rolls

PSR 35/140

PSR35/140 IN HORIZONTAL POSITION

WATCH THE MACHINE IN ACTION

BENDING FLAT BAR ON EDGE

PSR 50/155 BENDING TUBE Technical specifications see page 111

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109

Metalworking Solutions Supplied

Morgan Rushworth HSR Powered Section Rolls

The Morgan Rushworth HSR range of hydraulic section bending machines are designed to roll various material sections and are available with shaft diameters from 50mm up to 120mm. All models are supplied with a single hydraulic ram to adjust the top roll, which on the larger machines includes a digital read out to indicate position. All of the HSR machines can be operated in either the vertical or horizontal plane. The standard rolls supplied with the machine are hardened and have been designed to bend most sections, with the exception of round tube for which tools are available as an option. Lateral guide rolls ensure straight and true bending, or if required can be adjusted in order to spiral the material.

Machine Features • •

• • • • • • • • •

Single pinch hydraulic top roll adjustment Pointer and scale to indicate top roll position – HSR 50/160 & 60/215 Digital read out to indicate top roll position – HSR 80/245 & 100/315 All three rolls driven Hardened rolls Standard modular rolls bend a wide range of profiles Smooth rolls ensure minimal material marking Manually adjusted lateral guide rolls Horizontal or vertical working position Mobile control panel Forward and reverse footpedal – HSR 50/160 & 60/215

HSR 50/160

WATCH THE MACHINE IN ACTION

HSR 100/315

Optional Equipment • • •

110

Tube rolls and other special rolls Digital read out of top roll position HSR 50/160 & 60/215 NC control system

Technical specifications see pages 113 - 114

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01432 346 580

Morgan Rushworth HSR-3 Hydraulic Section Rolls

Machine Features • • • • • • • • • • •

Double pinch hydraulic lower rolls adjustment Two digital read outs to indicate lower roll positions All three rolls driven Hydraulically powered rotation – HSR-3 100/315 & 120/390 Hardened rolls Standard modular rolls able to bend a wide range of profiles Smooth rolls ensure minimal material marking Manually adjusted lateral guide rolls (not HSR-3 120/390) Hydraulically adjusted lateral guide rolls – HSR-3 120/390 Horizontal or vertical working position Mobile control panel

SECTION ROLLS

The Morgan Rushworth HSR-3 range of hydraulic section bending machines are designed to roll various material sections and are available with shaft diameters from 40mm up to 120mm. All models are equipped with twin hydraulic rams to position the lower rolls, providing prebending capability and the convenience of performing the bending operation with the material in the horizontal position. All of the HSR-3 machines can be operated in either the vertical or horizontal plane. The standard rolls supplied with the machine are hardened and have been designed to bend most sections, with the exception of round tube for which tools are available as an option. Lateral guide rolls ensure straight and true bending, or if required can be adjusted in order to spiral the material.

Metalworking Solutions Supplied

Optional Equipment • • • • •

Tube rolls and other special rolls NC control system Hydraulically adjusted lateral guide rolls Infinitely variable rolling speed – HSR-3 100/315 & 120/390 Spiral bending device

Technical specifications see pages 113 - 114

HSR-3 40/140

HSR-3 60/180 PICTURED WITH OPTIONAL NC CONTROL

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111

Metalworking Solutions Supplied

Morgan Rushworth Hydraulic NC Control

The optional Morgan Rushworth NC controller provides automation, greater control and increased production to section bending. The controller can be used in manual, semi-automatic and automatic modes. Roll positions are indicated on the control panel and in manual mode can be used similar to a conventional digital read out system. The controller can also be used in teach mode where the bending is carried out manually with all rolling and pre-bending functions recorded and then locked in the memory. If necessary the program can then be edited to fine tune as required. Alternatively a program can be entered line by line into the controller, carry out a test bend and again be edited if required. The NC unit has a 500 program capacity with up to 200 lines per program. Program storage may be further increased with the use of USB flash memory. STANDARD CONTROL PANEL

HSR-3 80/245 PICTURED WITH OPTIONAL NC CONTROL

NC CONTROL PANEL SCREEN

112

MAIN CONTROLS

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Morgan Rushworth PSR & HSR Section Rolls

01432 346 580

Metalworking Solutions Supplied

MODEL 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

PSR 35/140

PSR 50/155

HSR 50/160

HSR 60/215

HSR 80/245

HSR 100/315

HSR-3 40/140

Max Size Min Ø

50x10

600

60x10

800

80x15

700

120x15

750

30x30

700

35x35

900

700

800

60x2

1200

70x2

1200

48.3x2.9

900

60.3x2.9

1000

50x30x3

1200

50x40x3

1200

40x40x3

1200

50x50x3

1700

40x40x5

400

50x50x5

850

40x40x5

500

50x50x5

1200

50x50x6

800

60x60x7

700

50x50x6

850

60x60x7

700

50x50x5

800

60x60x7

700

UPN 50

400

UPN 60

550

UPN 50

500

UPN 60

700

60x10

600

80x20

1200

80x15

800

100x20

1000

20x10

300

40x10

400

40x10

400

50x10

500

100x15

600

120x25

600

125x25

600

200x30

1000

50x10

300

50x10

400

60x8

400

80x10

500

35x35

600

50x50

800

45x45

500

60x60

800

15x15

300

20x20

400

15x15

350

20x20

400

600

800

600

800

300

400

350

400

35x8

300

50x12

400

18x18

250

200

40x1.5

500

33.7x2.3

200

30x15x2.5

500

25x25x2

450

35x35x5

400

30x30x4

550

30x30x5

300

35x35x5

350

35x35x5

300

70x2

1200

100x2

1600

100x2.5

1200

125x2.5

1400

25x1.5

400

60x2

500

15x1

350

20x1.5

600

60.3x2.9

1000

88.9x3.2

1600

88.9x5.5

800

114.3x6

1000

21.3x2.3

300

33.7x2.6

500

17.1x1.6

400

21.3x2.7

500

70x30x3

1500

80x40x3

1400

80x25x3

800

100x40x4 1300.00

30x15x2

400

40x20x2

500

20x15x2

400

50x30x3

600

50x50x3

1600

70x70x3

1600

70x70x3

1400

80x80x5

1500

20x20x2

400

40x40x2

500

40x40x2

800

50x50x3

1200

50x50x6

600

70x70x7

1000

80x80x8

800

30x30x3

400

40x40x5

500

40x40x4

400

50x50x6

900

70x70x7

1200

80x80x8

1000

30x30x3

600

40x40x5

600

40x40x4

400

60x60x7

800

80x80x9

1000

80x80x9

800

30x30x4

500

40x40x5

400

25x25x3

500

50x50x6

800

80x80x9

1200

80x80x9

1200

30x30x4

500

40x40x5

500

25x25x3

500

60x60x7

800

80x80x9

1000

80x80x9

800

30x30x4

500

40x40x5

400

25x25x3

500

30x30x4

500

UPN 80

800

UPN 120

800

UPN 30

400

UPN 60

500

UPN 120

800

UPN 160

1000

40X20X5

350

UPN 80

1200

UPN 120

1200

UPN 30

600

UPN 60

600

UPN 120

800

UPN 160

1000

35X18X5

500

IPN 120

800

IPN 160

1000

16.

100x100x12 1000 50x50x5

500

100x100x10 1000 50x50x5

500

100x100x10 1000 30x30x4

500

100x100x10 1500 30x30x4

500

100x100x10 1000

SECTION ROLLS

CAPACITIES

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Shaft diameter Roll diameter Rolling speed Power Length Width Height Weight

mm mm m/min kW mm mm mm kg

PSR 35/140 M6012

PSR 50/155 M6014

HSR 50/160 M6000

HSR 60/215 M6001

HSR 80/245 M6002

HSR 100/315 M6003

HSR-3 40/140 M6027

35 137 2.1 0.75 670 530 1350 195

50 155 4.3 1.5 730 830 1350 400

50 162 4.5 1.1 810 950 1500 500

60 215 4 1.5 1000 1400 1650 950

80 245 6 4 1450 1000 1400 1700

100 315 7 7.5 2000 1450 1700 3650

35 137 7 1.1 1050 500 1250 350

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113

Metalworking Solutions Supplied

Morgan Rushworth HSR Section Rolls

CAPACITIES HSR-3 60/180 Max Size Min Ø

HSR-3 80/245 Max Size Min Ø

HSR-3 100/315 Max Size Min Ø

HSR-3 120/390 Max Size Min Ø

60x10

500

100x20

2000

100x20

800

125x25

1200

20X5

250

30X10

300

30x10

400

30x10

500

80x20

500

125x25

600

200x30

1200

200x50

1000

50x5

250

60x5

300

80x5

400

100x50

500

32x32

400

45x45

500

60x60

750

65x65

750

12x12

250

15x15

380

15x15

400

20x20

500

350

500

800

850

250

380

450

500

60x2

600

100x2.5

1200

125x2.5

1400

160x4

2800

15x1.5

200

15x1

380

15x1

450

50x2

500

60.3x3.9

400

88.9x5.5

800

114.3x6

1000

141.3x6.5

1500

21.3x2.7

200

21.3x2.7

380

21.3x2.7

450

26.9x2.8

500

50x25x3

450

80x25x3

800

100x40x4

1300

120x40x4

1800

20x15x2

250

25x15x2

350

25x15x2

450

30x20x3

500

45x45x3

600

70x70x3

1300

80x80x5

1500

90x90x5

1800

20x20x2

300

25x25x2

350

25x25x2

450

30x30x3

500

60x60x6

650

80x80x8

800

30x30x4

350

30x30x3

400

50x50x5

550

70x70x7

700

30x30x4

350

30x30x3

450

60x60x7

550

80x80x9

800

20x20x3

250

25x25x3.3

450

30x30x4

400

50x50x6

500

70x70x8

800

90x90x10

1000

20x20x3

250

25x25x3.5

280

30x30x4

400

60x60x7

500

80x80x9

800

20x20x3

250

30x30x4

280

30x30x4

400

30x30x4

500

UPN 80

600

UPN 140

1600

UPN 180

900

UPN 220

1000

UPN 30

250

UPN 100

800

UPN 30

400

UPN 40

500

UPN 65

600

UPN 140

1600

UPN 180

1000

UPN 220

1200

UPN 30

250

UPN 100

800

UPN 30

400

UPN 40

600

IPN 80

600

IPN 120

600

IPN 180

1000

IPN 220

1000

IPN 80

400

IPN 80

400

IPN 80

500

100x100x12 1000 40x40x4

700

100x100x10 1000 40x40x4

550

100x100x11 1000

120x120x12 1200 40x40x4

600

100x100x10 1200 40x40x4

600

100x100x11 800 30x30x4

500

100x100x11 1000 30x30x4

500

100x100x11 800

Tooling STANDARD STANDARD STANDARD SPECIAL SPECIAL STANDARD/SPECIAL STANDARD/SPECIAL STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD SPECIAL

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Shaft diameter Roll diameter Rolling speed Power Length Width Height Weight

114

mm mm m/min kW mm mm mm kg

HSR-3 60/180 M6016

HSR-3 80/245 M6017

HSR-3 100/315 M6018

HSR-3 120/390 M6019

60 180 5 3 1200 850 1200 1000

80 245 6 4 1450 1000 1400 1700

100 315 7 7.5 2000 1450 1700 3650

120 390 2 - 7.5 15 2000 1650 1900 4770

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01432 346 580

Morgan Rushworth HFP, HFPV & HFPX H Frame Presses

Machine Features • • • • • • •

H frame design with steel welded frame Joystick control for ram stroke and return Bed height easily adjusted with the assistance of the ram Supplied with a pair of vee blocks Bed designed to accept a variety of supports and jigs to requirements Quiet hydraulic system Ideal for low or high volume operation

SECTION ROLLS

The Morgan Rushworth H frame presses are ideal for a whole variety of bending, forming, pressing, and straightening operations. They extend from 30 tonnes capacity up to a powerful 200 tonne model with a choice of distances between the frames. The HFP versions feature a manometer and a joystick lever to control the operation with a pair of V blocks being supplied as standard equipment. The HFPV model is equipped with a moveable hydraulic ram which is able to traverse the bed. This enables multiple tool sets to be installed on the bed, providing the operator the capability to carry out a number of various pressings without requiring a tool change. The HFPX machines include a strong, well dimensioned, height adjustable bed with tee slots to secure tooling. The top beam, also fitted with tee slots, has a powerful central hydraulic ram with two guide pistons providing stability. Adjustable limit switches ensures a precise consistent pressing operation.

Metalworking Solutions Supplied

ADDITIONAL FEATURE HFPV MODEL •

Side to side adjustment of the ram position across the width of the machine

ADDITIONAL FEATURES HFPX MODELS • • • • •

Top and bottom ram plates with tee slots Stepless stroke adjustment with limit switches for ram stroke and return Stepless pressure adjustment Two handed control console Additional twin guide pistons

WATCH THE HFP 773/30 IN ACTION

HFP 775/30

JOYSTICK CONTROL

www.selmach.com

HFP 1040/60

115

Metalworking Solutions Supplied

Morgan Rushworth HFP, HFPV & HFPX H Frame Presses

HFPX RANGE

HFPV RANGE

TECHNICAL SPECIFICATIONS MODEL

HFP 775/30 HFP 1040/60 HFP 1070/100 HFP 1570/100 HFP 1070/150 HFP 1570/150 HFPV 1570/100 HFPV 1570/150 HFPV 1900/200 HFPX 1020/100 HFPX 1520/100 HFPX 1020/150 HFPX 1520/150

116

Stock code

M4500 M4501 M4502 M4503 M4504 M4505 M4507 M4508 M4509 M4512 M4513 M4514 M4515

Power

Stroke

Advance speed

Working speed

Return speed

Motor power

Tonnes

Distance between Frames mm

Length Width Height Weight

mm/sec

30 60 100 100 150 150 100 150 200 100 100 150 150

775 1040 1070 1570 1070 1570 1570 1570 1900 1020 1520 1020 1520

200 250 300 300 300 300 300 300 300 300 300 300 300

8 8 8 9 9 9 8 9 10 8 8 9 9

5 4 5 5 5 5 5 5 5 5 5 5 5

10 10 10 10 10 10 10 10 20 10 10 10 10

3 4 5.5 5.5 11 11 5.5 11 15 7.5 7.5 11 11

1500 1850 2050 2500 2050 2500 2560 2560 2460 2100 2600 2100 2600

700 700 1000 1000 1000 1000 1000 1000 1600 1000 1000 1000 1000

1800 2100 2200 2200 2270 2270 2480 2480 2700 2270 2400 2270 2400

410 790 1520 1900 1620 2150 1755 2350 4800 1985 2500 2450 3200

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Simasv Horizontal Bending Presses

01432 346 580

Machine Features • • • •

• •

Versatile machine able to easily carry out many functions Quiet hydraulic system Rapid change tool posts Stroke regulation by means of extremely sensitive electric limit switches and graduated rule Ideal for single or production applications One or two axis programmers to automate production

H FRAME PRESSES

The Simasv hydraulic horizontal bending machines are equipped with hydraulic cylinders located below the table providing an unencumbered working area. This is of particular benefit compared with traditional bending machines and pressbrakes as enclosed bends can be completed without colliding with the machine frame. Available with capacities from 22 tonnes up to 100 tonnes and with a large range of tooling, these machines have proved capable of performing a whole variety of operations. The front hand wheel provides micro adjustment to the bending stroke, while the second hand wheel adjusts the return stroke to the minimum sufficient to reload the material, greatly reducing cycle time. Simasv machines can be automated with the optional one axis NC control for the bending angle, or in a two axis version to additionally control the length stop position.

Metalworking Solutions Supplied

Optional Equipment •

•

• • •

Large range of bending punches of varying angle and radius in either 120mm high or 160mm height Large range of bending dies of various vee sizes in either 120mm or 160mm height. Bending tool posts enabling bending of enclosed shapes Large range of special application tooling. Feed stroke decimal indicator providing micro adjustment to 0.1mm

T40 1-AXIS NC PICTURED WITH BENDING TOOLS

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OPTIONAL FEED STROKE DECIMAL INDICATOR. PROVIDES MICRO STROKE ADJUSTMENT TO 0.1mm.

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T22

117

Metalworking Solutions Supplied

Simasv Horizontal Bending Presses

T40 2-AXIS NC PICTURED WITH BENDING TOOLS

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T100 2-AXIS NC PICTURED WITH BENDING TOOLS

With the Simasv NC controllers, the bending angle is programmed using the X axis and includes a provision to adjust for ‘spring back’ once a test bend has been carried out. All programs can be stored into the controller with a job name or number. The two axis model has the added benefit of a Y axis NC length stop which automatically feeds and retracts in conjunction with the X axis. Therefore multi bend operations can be carried out with both axes stored in one program.

118

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01432 346 580

Simasv Horizontal Bending Presses

Metalworking Solutions Supplied

BENDING FOR ENCLOSED SHAPES

FLAT BAR BENDING ON EDGE

ROTARY TUBE BENDING

HEAVY WALL TUBE BENDING

BAR STRAIGHTENING

SCROLL FORMING

CIRCLE FORMING

PUNCHING

SHEARING

HOOK FORMING

PROFILE FORMING

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BENDING MACHINES

FLAT BAR BENDING

119

Metalworking Solutions Supplied

Simasv Horizontal Bending Presses

FLAT BAR BENDING ON 2-AXIS NC MODEL

BENDING SAMPLES

CAPACITIES MODEL Rated Capacity Max flat bar bending Max flat bar bending on edge Max tube bending Max height straightening Punching Bar Shearing Section Shearing

Tonne mm mm mm mm mm mm mm mm mm mm

T22

T40

T70

T100

22 120 x 15 8 x 100 48.3 150 30 x 4.5 10 x 100 80 x 80 x 2 60 x 80 x 2 80 x 80 x 4 80 x 40 x 4

40 160 x 20 15 x 100 60.3 150 30 x 9 15 x 120 80 x 80 x 2 60 x 80 x 2 80 x 80 x 4 80 x 40 x 4

70 200 x 28 15 x 15 76.1 200 35 x 12 15 x 160 120 x 120 x 5 120 x 180 x 5 120 x 120 x 5 120 x 60 x 5

100 230 x 35 25 x 150 88.9 250 30 x 24 20 x 160 120 x 120 x 5 120 x 180 x 5 120 x 120 x 5 120 x 60 x 5

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Table size Table height Stroke Approach speed Return speed Min distance from ram to post Max distance from ram to post Motor Length Width Height Weight

120

mm mm mm mm/min mm/min mm mm kW mm mm mm kg

T22 21116

T40 21119

T70 21131

T100 21121

630 x 1100 955 200 1750 1980 120 320 1.5 1150 630 1050 630

625 x 1100 955 250 1750 1980 120 370 3 1150 1200 1110 900

820 x 1720 980 330 1780 2218 194 524 5.5 1860 1380 1160 1910

880 x 1900 1040 330 1780 2051 242 572 5.5 2000 1440 1275 2500

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01432 346 580

Morgan Rushworth HBM Range

Metalworking Solutions Supplied

WATCH THE MACHINE IN ACTION

BENDING MACHINES

The Morgan Rushworth HBM Horizontal Bending machines are available with capacities from 10 ton up to 100 ton. These machines have proved capable of performing a whole variety of bending applications such as pipe bending, bar straightening and bending brackets and cleats. The forward and return bending stroke travel can be set with minimum travel sufficient to reload the material therefore reducing cycle time.

Foot pedal complete with three position digital readout: • Actual Position • Adjustable Forward Stroke Position to 0.1mm Accuracy • Adjustable Return Stroke Position to 0.1mm Accuracy

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121

Metalworking Solutions Supplied

Morgan Rushworth HBM Range

MEASURED RULE STOP

STANDARD TOOLING

Machine Features

• Punch and Die • Optional Punch & Dies (Vees) Tooling Available

• • • • • • • • •

Built according to EC Safety Directives(CE-Mark Approved) Heavy duty frame Stroke adjustment by digital read out Manual or automatic working system All tooling and pins are induction hardened and ground Operation by foot pedal 1 set of flat bar bending tooling as standard 1 years warranty Tooling height 150mm-300mm

Optional Equipment •

Cutting, punching, straightening, pipe bending tools are available

HARDENED & GROUND TOOLING

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Max Pressure at 200 Bars Oil Tank Capacity Bending Capacity Flat Material Bending Capacity Round Tubes Max Stroke Diameter of Bolts Height of Toolings Working Speed Return Speed Motor Power Net Weight Size of the Table (LxW) Working Height Length of the Machine Width of the Machine Height of the machine Size of Packing (LxWxH)

122

ton lt mm mm mm mm mm mm/sec mm/sec kw kg mm mm mm mm mm mm

HBM 10/150 M4520

HBM 20/200 M4521

HBM 30/250 M4522

HBM 40/250 M4523

HBM 50/300 M4524

HBM 80/300 M4525

HBM 100/300 M4526

10 12 150 x 8 42 x 3.2 185 60 150 10 10 1.1 250 450 x 900 915 900 450 1130 100 x 500 x 1500

20 30 40 12 40 40 200 x 12 200 x 18 200 x 24 48 x 4.0 60 x 4.0 60 x 5.0 185 285 285 80 80 80 200 250 250 10 10 10 10 10 10 2.2 3 4 530 1050 1050 480 x 1060 660 x 1250 660 x 1250 930 930 930 1150 1250 1250 480 650 650 1200 1250 1250 600 x 1150 x 1700 700 x 1280 x 1750 700 x 1280 x 1750

50 60 300 x 15 76 x 4.0 285 90 300 10 10 5.5 1450 600 x 1250 930 1400 600 1500 1450 x 650x 1800

80 100 120 120 300 x 20 300 x 25 90 x 9 114 x 10 285 285 105 105 300 300 10 10 10 10 10 10 1700 1700 750 x 1425 750 x 1425 930 930 1430 1430 750 750 1450 1450 1500 x 750 x 1800 1500 x 750 x 1800

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CBC Rotary Tube Bending Machines

01432 346 580

Machine Features • • • • • •

•

Manual UNI 42 provides quality bending at competitive pricing NEW UNI 30 for fast bending of tubes up to 1” gas Superb bend quality Complete tooling service Adjustable limit switch with angle scale standard on UNI 42 and UNI 60 Programmer with memories including ‘spring back’ allowance standard on UNI42 digital, UNI 60 digital, UNI 70/C NEW CBC UNI 89 with large 88.9mm x 8mm bending capacity

BENDING MACHINES

The CBC tube bending machines range from ‘easy to use’ simple machines to precision programmable production machines. A comprehensive tooling range ensures high bend quality on all models. All formers can be specified with either counterformers or guide rollers depending on material and wall thickness. Optional equipment includes moving arm with positioning stops and plane of bend indicator. The new model CBC UNI 30 model has been especially designed for fast bending of smaller tubes. The new large capacity CBC UNI 89 can effortlessly bend 88.9mm x 8mm wall mild steel tube.

Metalworking Solutions Supplied

UNI 42 MANUAL C/W STAND

UNI 42 PICTURED WITH OPTIONAL BASE

UNI 60 DIGITAL PICTURED WITH OPTIONAL BASE

UNI 60 DIGITAL WITH OPTIONAL MOVING ARM

UNI 30 DIGITAL

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123

CBC Rotary Tube Bending Machines

Metalworking Solutions Supplied

UNI 70/C UNI 89

Optional Equipment • • •

2 wheeled cabinet available for UNI 42, UNI 42 digital, UNI 60 and UNI 60 digital Moving arm with plane of bend indicator available for UNI 42, UNI 42 Digital, UNI 60 and UNI 60 Digital 110V models

All models pictured with optional tooling CAST IRON FORMER

COUNTERFORMER

ROLLER HOLDER TIE ROD

PLANE OF BEND INDICATOR

ELECTRO MAGNETIC SWITCH FOR ANGLE SETTING - STANDARD MODELS

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

UNI 30 21374

UNI 42 MAN 21194

UNI 42 21195

UNI 42 DIG 21196

UNI 60 21197

UNI 60 DIG 21198

UNI 70/C 21199

UNI 89 21364

Capacity mm (Mid Steel) Maximum Bending Angle Motor Programs Bends/Program Weight Length Width Height

33.7 x 3.2 180 1.1 50 9 120 740 900 1000

42.4 x 3.2 180 18 400 200 250

42.4 x 3.2 180 0.56 35 600 170 350

42.4 x 3.2 180 0.56 50 9 35 600 170 350

48.3 x 3.2 180 0.98 60 580 210 410

48.3 x 3.2 180 0.98 50 9 60 580 210 410

60.0 x 4 180 1.5/2.2 70 6 210 810 400 1100

88.9 x 8 180 4.8 50 9 650 1200 650 1200

124

Kg mm mm mm

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Curvassi Rotary RTS Tube Bending Machines

01432 346 580

Machine Features • • • •

• • •

Heavy duty construction Excellent bend quality Quick release guide block Programmer with 40 memories with up to 5 bends per programme Pre bending facility Complete tooling service Gear reduction in oil bath

TUBE BENDING MACHINES

The Curvassi range of bending machines manufactured in Italy, have been designed for high quality tube bending. Formers for bending metric tubes and ‘gas’ pipes are readily available together with guide rollers and counterformers. Two models are available with tube bending capacities of up to 60mm and 76mm, all with programmers for high efficiency production bending.

Metalworking Solutions Supplied

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

RTS 21731

Capacity mm (Mid Steel) Maximum Bending Angle Motor Bending Speed Length Width Height Weight

76.1 x 4 180 4.0 5 1300 700 1300 500

Kw RPM mm mm mm Kg

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WATCH THE MACHINE IN ACTION

125

Metalworking Solutions Supplied

Curvassi Mandrel Tube Benders

The Curvassi range of bending machines achieve fast and accurate bending in round and square tube, flat bar, round bar and square bar. Thin wall tube is effortlessly bent to a tight radius with the aid of a mandrel bar. The machines are ideally suited to production environments as a 180° bend is performed in just three seconds.

MTX 32

PICTURED WITH OPTIONAL HYDRAULIC CLAMP

MTX 32H

126

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Curvassi Mandrel Tube Benders

01432 346 580

Metalworking Solutions Supplied

TUBE BENDING MACHINES

Machine Features • • • •

Bends round, square and flat bar and tube. Bends mild steel, stainless steel and aluminium. Ideal for bending thin wall tube to a ‘tight’ radius. Ideal for bow top fencing in thin wall tube with the aid of a mandrel bar to provide a perfect finish. No wrinkling on inside and no flattening on outside of tube. • Ideal for bow top fencing in round bar. • Very fast - 180° bend in 3 seconds.

FLAT BAR BENDING

Optional Equipment • Tooling for bending round and square tube. • Tooling for bow top fencing and round bar.

PBCM 51

EXAMPLES OF BOW TOP FENCING

EXAMPLES OF BENDING TUBES

ROUND TUBE

SQUARE TUBE

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BOW TOP

BAR IN BOW

INTERLACE

127

Curvassi Mandrel Tube Benders

Metalworking Solutions Supplied

WATCH THE MACHINE IN ACTION

PBNC 65

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Max. Pipe Diameter Max. Wall Thickness Max. Bending Radius Max. Bending Angle Bending Speed Motor Power Motor Weight Machine Length Machine Width Machine Height

mm mm mm (°) (0/sn) kW Kg mm mm mm

MTX 32 21740

MTX 32 Hyd Clamp 21741

MTX 32 NC 21742

MTX 38 21743

MTX 51 NC 21744

MTX 90 NC 21746

32 2 300 190 68 2.2 280 1950 850 950

32 2 275 190 60 2.2 400 1950 1000 1050

32 2 275 190 70 2.2 680 2400 1000 1050

38 2.5 275 190 58 3 420 3000 1000 1100

51 3 250 190 70 5.5 1050 3500 1150 1150

90 4 250 190 30 15 2500 4250 1300 1250

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Max. Bonding Capacity Max. Bending Radius Max. Bending Angle Max. Pipe Length Hydraulic Pressure Bending Speed Bending Motor Power Hydraulic Motor Power Machine Weight Machine Length Machine Width Machine Height

128

MTX 65 NC 21745 Ø mm (°) mm bar kW kW Kg mm mm mm

Ø65 x 3.5mm 250 190 2750 200 Adjustable from display 7.5 4 1450 1200 1435 3000

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Almi Manual & Powered Mechanical Pipe Notchers

01432 346 580

Machine Features • • • • • •

Fast, accurate notching No consumables required Produces weld ready notches Covers range of nominal bore tube sizes Vent notch tool for release of galvanising gases (ALU, AL1-2U only) Powered production notching (AL1-2E, AL1-2U only)

WATCH THE MACHINE IN ACTION WATCH THE MACHINE IN ACTION

ALU

AL1 AL1-2E

NOTCHING & GRINDING MACHINES

The Almi range of pipe notching machines are manufactured in Holland and provide the perfect solution to notching tubes prior to welding. The AL1, AL2 and AL3 manual notchers are an excellent cost effective solution for 90° joins. The AL1-2E motorised model is ideal for intensive use whilst the AL1-2U incorporates a venting slot notch. Large range, fast notching, perfect fit.

Metalworking Solutions Supplied

AL2 WATCH THE MACHINE IN ACTION AL1-2U

AL3

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Angle Notch to 60° Vent Notch Motor Length Width Height Weight

mm Kw mm mm mm Kg

AL1 17008

AL2 17009

AL3 17100

ALU 17101

AL1-2E 17102

AL1-2U 17103

26.9/33.7/42.4 NO NO 195 60 60 8

48.3/60.3 NO NO 205 85 85 15

42.4/48.3 NO NO 205 85 85 15

NO YES 150 60 60 7

26.9/33.7/42.4/48.3/60.3 NO NO 2.2 650 350 350 87

AS2E+SQUARES NO YES 2.2 700 350 350 95

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129

Metalworking Solutions Supplied

Almi & RVD Belt Driven Pipe Notching Machines The Almi and RVD belt driven pipe notching machines achieve a superior notch finish due to the greater accuracy of the roller and belt notching method. A wide range of rollers is available which can be purchased separately, ensuring flexibility of future tube sizes that may arise.

Machine Features • • • •

Cost effective notching solution Accurate Saves welding and finishing time Notches aluminium, mild steel and stainless steel Ideal for boat building, hand rails, specialised vehicle frames and food process industry Superior finished end product resulting in satisfied customers P100 equipped with 2 speed motor

•

• •

QUICK CHANGE GRINDING ROLLERS

AL100U

AL150

WATCH THE ALMI 150 IN ACTION

SAMPLES OF NOTCHED TUBES

RVD P100 WATCH THE MACHINE IN ACTION

130

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Almi & RVD Belt Driven Pipe Notching Machines

01432 346 580

Metalworking Solutions Supplied

PIPE NOTCHING

LINISHING

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Angle Notch to 60° Speed Belt Motor Length Width Height Weight

mm m/sec mm kW mm mm mm Kg

AL100U 17104

AL150 17105

P100 17170

20.0 - 76.1 YES 30 100 x 2000 3 1450 650 1150 200

20.0 - 114.3 YES 30 150 x 2000 4 1450 850 1200 260

20 - 76.1 YES 15/30 100 x 2000 3 1200 650 1070 215

NOTCHING & GRINDING MACHINES

RVD P100 DOUBLE FUNCTION

Bauer Deburring Machine The Bauer BEF1 is ideal for the deburring of round/square tube and solid materials. A powerful motor drives a wire brush wheel and rapidly removes internal and external burrs in a single operation. The machine is produced with a two speed motor for effective finishing of ferrous and non-ferrous metals.

Machine Features • • •

Wire brush for deburring 2 speed motor Height adjustable material rest

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Speed Motor Length Width Height Weight

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BAUER BEF1

BEF1 15222 mm RPM Kw mm mm mm kg

50 1500/3000 2.2-3.0 1250 750 1000 60

131

Kepp Belt Grinding Machines

Metalworking Solutions Supplied

The metal removal rate of the Kepp belt grinding machines is phenomenal. The grinding power is over fifteen times that of traditional stone grinders. These powerful machines can radius heavy plate and bar in one operation, avoiding the need to crop or burn the required profile prior to ‘dressing’. A 50mm radius in 12mm steel plate is achieved in ten seconds. They have an endless variety of applications for fabricators, blacksmiths and many others in the metalworking industry.

SWING AWAY COVER FOR FLAT BED LINISHING

Machine Features • •

Brake motor Extremely powerful grinding performance Highly rigid construction Quick change belt system Adjustable working height Available in 3” and 6” belt widths Eye protection Emergency stop button Dust collection box

• • • • • • •

KEPP GRINDER WITH POLISHER

150S 75S

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OPTIONAL EXTRACTION UNIT

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Motor Belt Speed Belt Size Length Width Height Weight

132

Kw m/s mm mm mm mm Kg

KEPP 75 17014/17010

KEPP 150 17011

3.0 37 75 x 2000 1000 460 1000 85

3.6 37 150 x 2000 1000 520 1000 115

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Promotech BM16 & BM21 Bevelling Machines

01432 346 580

Machine Features BM16 • Includes 45 degree milling head with five cutters, each with four cutting edges • Light weight • Overload protection • Variable speed BM21 • Fast milling of straight material and pipe from 150 to 300mm diameter • Milling head with ten cutters, each with four cutting edges • Variable angle bevelling from 0 – 60 degrees

BEVELLING MACHINES

The Promotech innovative range of bevelling machines include the ability to bevel straight and curved material, holes and varying bevel forms. The portable BM16 model is extremely versatile, lightweight, capable of bevelling plates, holes and pipe all with a full range of bevel forms including varying angles, radius bevel, arched edge bevelling and countersinking. The portable BM21 is primarily designed for high capacity straight bevelling with guide rollers to ensure a consistent bevel form. Antivibration technology includes four dampers to reduce operator fatigue and protect the electrical components. The BM21S model has a low speed motor especially designed for bevelling stainless steel.

Metalworking Solutions Supplied

BM21S - IN ADDITION TO BM21 FEATURES • Low speed motor for stainless steel BM21

Optional Equipment BM16 • Milling head for round bevel with radius of 3mm, 4mm or 5mm. Four cutters required. • Countersink cutters • Milling heads with bevel angles of 22.5°, 30°, 37.5°, 55°or 60° BM21 & BM21S • Pipe attachment 260mm – 600mm BM16

WATCH THE BM21 IN ACTION

BM21S

WATCH THE BM16 IN ACTION

BM21 & BM21S - BEVEL ANGLES 0 - 60°

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BM16 - STRAIGHT & CURVED BEVELLING

133

Metalworking Solutions Supplied

Promotech ABM28 Bevelling Machine

The Promotech ABM28 model is an automatic feeding machine, with the ability to bevel the top side, under side and to face the edges of plate material. The bevel angle is infinitely variable between plus or minus 60 degrees with the machine also capable of producing the J–groove bevel form. The ABM28 includes a unique 2.4M quick clamp rail system eliminating wander and ensuring secure, straight and true feeding of the machine resulting in a perfect bevel. Optional additional guide rails are available for the bevelling of large plates.

Machine Features • • • • • • •

Variable speed Ability to bevel top, under side and facing of plates Variable angle bevelling from -60° to +60° degrees Can operate in either direction Milling head with seven cutters, each with four cutting edges Motor overload protection Swarf collection box

Optional Equipment •

• • •

Milling head for J bevel with radius of 6mm with six cutters or 8mm with five cutters 1.2M additional guide rail Additional guide rail clamps Attachment for bevelling plate from 36mm-70mm thickness

WATCH THE MACHINE IN ACTION

ABM28

OPTIONAL J-GROOVE BEVELLING

UNDER SIDE BEVELLING

TECHNICAL SPECIFICATIONS MODEL STCOCK CODE Max bevel width at 45 degrees Bevel angle Plate thickness Spindle speed Feed speed Motor Weight

134

mm degrees mm rpm mm/min kw kg

BM16 17350

BM21 17352

BM21S 17354

ABM28 17356

16 45 1.5 + 1800-5850 2.2 12

21 0 - 60 5+ 2820 1.1 20

21 0 - 60 5+ 1410 1.6 20

28 -60 - 60 10 - 35 2780 250 - 500 1.6 48

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Metalworking Solutions Supplied

SAWING MACHINERY SECTION 3 Bianco Bandsaws

136

Sterling Bandsaws

146

Bauer Bandsaws

158

Bauer Vertical Bandsaws

160

Thomas Circular Saws

163

Sterling Circular Saws

164

Pehu Measuring and Feeding Systems

168

Roller and Roller Track

170

135

Metalworking Solutions Supplied

Bianco Pull Down & Auto Downfeed Single Mitre Bandsaws

Bianco have been manufacturing bandsaws in Italy for over thirty years and have built a reputation for producing precise, reliable, and accurate machines. All machines have modern cast bows from special alloys to ensure one of the highest precision bandsaw ranges available. All M and MS models have quick mitring head capability allowing fixed roller track systems to be installed with the ability to cut at any angle up to 60 degrees. Two speed motors allow for both the cutting of mild steel and stainless steel. M models are pull down only, with MS models having the option to select between pull down and auto downfeed.

280M

WATCH THE 420MS IN ACTION

280MS

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

280M 15066

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

136

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 220 220 260 x 140

45° 160 155 160 x 140 970 2450 x 27 x 0.9 35/70 0.5 - 1.1 1200 800 1700 300 Pull Down Manual

280MS 15069 60° 95 95 95 x 95

90° 220 220 260 x 140

45° 160 155 160 x 140 970 2450 x 27 x 0.9 35/70 0.5 - 1.1 1200 800 1700 320 Pull Down/Auto Down Feed Manual

60° 95 95 95 x 95

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Bianco Pull Down & Auto Downfeed Single Mitre Bandsaws

01432 346 580

Metalworking Solutions Supplied

•

Roller track and measuring systems – pages 166 - 168

WATCH THE BENEFITS OF THE BIANCO 420MS

330MS

BIANCO BANDSAWS

Optional Equipment

420MS

Machine Features • • • • • • • • • •

Quick mitring swivel head up to 60° Fast cutting Cast bow construction Carbide blade guides for high accuracy 2 speed motor Coolant System. Blade tension indicator Safety interlock switch on bandwheel cover Material length stop Pull down or auto down feed controller – MS models

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

330MS 15073

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

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90° 260 220 330 x 140

45° 200 190 200 x 130 830 3010 x 27 x 0.9 35/70 0.7 - 1.4 1400 900 1900 390 Pull Down/Auto Down Feed Manual

420MS 15083 60° 120 115 120 x 100

90° 300 260 420 x 180

45° 240 230 250 x 180 830 3270 x 27 x 0.9 35/70 0.7 - 1.4 1600 1000 1900 480 Pull Down/Auto Down Feed Manual

60° 170 170 170 x 170

137

Bianco Semi-Automatic Single Mitre Bandsaws

Metalworking Solutions Supplied

The Bianco semi automatic bandsaws offer fast cutting cycles due to the advanced hydraulic cutting system. The bow descent can be controlled by speed and pressure resulting in fast cutting where there is minimal resistance, automatically reducing feed rate when the load increases. This results in fast, safe and controlled cutting, increasing production times and extending blade life. The vice is hydraulically operated and the bow hydraulically returns to just above the material. The quick mitring head allows for quick and simple angle cutting with the material positioned on fixed roller track.

Machine Features • • • • • • • • • • • • •

Quick mitring swivel head up to 60° Fast approach with auto bow height return setting Hydraulic cutting with variable pressure and variable speed Hydraulic vice Cast bow construction Swarf brush Carbide blade guides for high accuracy 2 speed motor Heavy duty Coolant system Blade tension indicator Safety interlock switch fitted to bandwheel cover Material length stop

Optional Equipment • • • •

420SAE

Blade speed variation Spray mist cooling system Powered swarf brush Roller track and measuring systems

WATCH THE MACHINE IN ACTION

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

330SAE 15062

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

138

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 260 220 330 x 140

45° 200 190 200 x 130 830 3010 x 27 x 0.9 35/70 0.7 - 1.4 1400 950 1800 425 Semi-automatic Hydraulic

CONTROL PANEL

420SAE 15084 60° 120 115 120 x 100

90° 300 240 420 x 160

45° 240 230 250 x 180 830 3270 x 27 x 0.9 35/70 0.7 - 1.4 1700 1400 1900 450 Semi-automatic Hydraulic

60° 170 170 170 x 170

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Bianco Pull Down & Auto Downfeed Double Mitre Bandsaws

01432 346 580

Metalworking Solutions Supplied

• Special Feature: choose between instant pull down or switch to automatic gravity downfeed with variable control • Quick double mitre swing head up to 60° right/45° left • Digital mitre angle display • Unique sliding vice • Fast cutting • Cast bow construction • Swarf brush • Carbide blade guides for high accuracy • 2 speed motor • Coolant system • Blade tension indicator • Safety interlock switch fitted to bandwheel cover • Material length stop

BIANCO BANDSAWS

Machine Features

Optional Equipment • Blade speed variation • Spray mist cooling system • Roller track and measuring systems

DIRECT DRIVE SEIMENS MOTOR

BLADE TENSION WITH LIMIT SWITCH

MITRING SCALE

TECHNICAL SPECIFICATIONS MODEL

370 DS MS

Capacity

Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm m/min Kw mm mm mm Kg

90 280 250 370 x 180

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45L 45R 200 230 170 220 220 x 120 230 x 120 3120 x 27 x 0.9 35/70 0.9/1.5 1700 1450 1870 460 Manual/Auto Down Feed Manual

420 DS MS 60R 150 150 150 x 140

90 280 250 420 x 180

45L 45R 200 260 180 250 250 x 100 260 x 200 3270 x 27 x 0.9 35/70 0.9/1.5 1750 1450 1900 480 Manual/Auto Down Feed Manual

60R 170 160 160 x 160

139

Metalworking Solutions Supplied

Bianco Semi-Automatic Double Mitre Bandsaws

Machine Features Fully semi automatic operation including: • Hydraulic vice • Hydraulic cutting with variable pressure and variable speed • Quick double mitre swing head up to 60° right/45° left • Digital mitre angle display • Unique sliding vice • Fast cutting • Cast bow construction • Swarf brush • Carbide blade guides for high accuracy • 2 speed motor • Coolant system • Blade tension indicator • Safety interlock switch fitted to bandwheel cover • Material length stop • Fast approach with auto bow height return setting

SEMI AUTOMATIC CONTROL PANEL

FAST APPROACH BOW WITH AUTO HEIGHT RETURN SETTING

WATCH THE 420SA DS MS IN ACTION

Optional Equipment • Blade speed variation • Spray mist cooling system • Roller track and measuring systems

SENSITIVE HYDRAULIC DOWNFEED CONTROL

TECHNICAL SPECIFICATIONS MODEL

370SA DS MS

Capacity

Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

140

mm mm mm mm m/min Kw mm mm mm Kg

90 280 250 220 x 200

45L 45R 200 230 170 230 220x120 230x120 3120 x 27 x 0.9 35/70 0.5 - 1.5 1530 1400 1800 480 Semi Automatic Hydraulic

420SA DS MS 50R 140 140 150x140

90 280 250 420 x 180

45L 45R 200 260 180 250 250x100 260x200 3270 x 27 x 0.9 35/70 0.9/1.5 1630 1400 1800 495 Semi Automatic Hydraulic

60R 170 160 160x160

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Bianco Automatic Vice Feed Mitring Bandsaws

01432 346 580

Metalworking Solutions Supplied

Machine Features • • • • • • • • 330AE

CUTTING LENGTH ADJUSTING WHEEL

Hydraulic cutting with variable pressure and variable speed Hydraulic vice Fast approach with auto bow height return setting Cast bow construction Carbide blade guides for high accuracy Quick mitring swivel head up to 60° Fully automatic cutting cycle with hydraulic vice feed system Shuttle vice facility for long cutting lengths

BIANCO BANDSAWS

The Bianco automatic bandsaws include a hydraulic shuttle vice feed in addition to the hydraulic system as fitted to the semi automatic machines detailed on the facing page. The result is significant labour savings as the operator merely sets the required cutting length with the hand wheel, enters the desired quantity with the key pad and the machine completes the whole program. Modern bows cast from special alloys ensure precise, accurate and fast cutting.

NC CONTROL PANEL

Optional Equipment • • • • • •

Blade speed variation Spray mist cooling system Chip conveyor Hydraulic bundle cutting Variable clamping pressure Roller track and measuring systems

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

330AE 15063

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

www.selmach.com

90° 260 220 330 x 140

45° 200 190 200 x 130 835 3010 x 27 x 0.9 35/70 0.9 - 1.4 2330 1520 1800 655 Automatic Hydraulic

370AE 15100 60° 120 115 120 x 100

90° 280 240 330 x 240

45° 225 215 230 x 140 830 3120 x 27 x 0.9 10 - 100 0.9 - 1.4 2800 1950 1850 945 Automatic Hydraulic

60° 140 140 140 x 130

141

Bianco CNC Automatic Vice Feed Mitring Bandsaws

Metalworking Solutions Supplied

The Bianco CNC automatic bandsaws provide the additional capability to cut material at varying lengths and quantities in one continuous cycle. The desired cutting list is simply entered into the CNC controller and the machine automatically completes the program. The AF models are 90 degree cut machines and have the benefit of clamping both sides of the blade resulting in minimum burr.

370A CNC

WATCH THE MACHINE IN ACTION

CNC CONTROL PANEL

142

OPTIONAL HYDRAULIC TOP CLAMPS

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Bianco CNC Automatic Vice Feed Single Mitre & Non Mitre Bandsaws

01432 346 580

Metalworking Solutions Supplied

BIANCO BANDSAWS

Machine Features • • • • • • • • • • •

CNC control programmer for varying cutting lengths and quantities Hydraulic cutting with variable pressure and variable speed Hydraulic vice Fast approach with auto bow height return setting Cast bow construction Carbide blade guides for high accuracy Quick mitring swivel head up to 60° Fully automatic cutting cycle with hydraulic vice feed system Shuttle vice facility for long cutting lengths (600mm stroke) Blade speed variation Powered swarf brush

370AF CNC

Optional Equipment • • • • • •

Spray mist cooling system Hydraulic bundle cutting Variable clamping pressure Roller track and measuring systems 800mm stroke shuttle vice Swarf conveyor

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

370A CNC 15076

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 280 240 330 x 240

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45° 225 215 230 x 140 835 3120 x 27 x 0.9 10 - 100 1.5 2800 1950 1850 945 CNC Automatic Hydraulic

420A CNC 15110 60° 140 140 140 x 130

90° 300 240 420 x 180

45° 240 230 250 x 180 835 3270 x 27 x 0.9 35 - 70 1.5 3220 1950 1900 1000 CNC Automatic Hydraulic

370AF CNC 15112 60° 165 170 170 x 170

90° 380 240 330 x 240 835 3120 x 27 x 0.9 35 - 70 1.5 2850 1900 1900 945 CNC Automatic Hydraulic

143

Metalworking Solutions Supplied

Bianco CNC Automatic Vice Feed Double Mitring Bandsaws

The Bianco double mitre automatic range offer automatic bow swing in addition to the automatic material feeding system. Both of these functions are controlled through the CNC control panel or by offline programming. The first cut is selected at any angle between 45 degrees left and 60 degrees right. The required length is then then selected by choosing the internal or external measurement and then the last cutting angle is selected between 45 degrees left and 60 degrees right. Finally the total number of components is entered. Optional magazine systems are also available to further increase productivity. All Bianco machines are manufactured in Italy to high quality standards with accuracy and longevity as prime considerations.

370A DS CNC 1R

AUTOMATIC LEFT SWING

144

AUTOMATIC RIGHT SWING

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Bianco CNC Automatic Vice Feed Double Mitring Bandsaws

01432 346 580

Metalworking Solutions Supplied

BIANCO BANDSAWS

370A DS CNC 3R

Machine Features

Optional Equipment

•

• • • •

• • • • • • • • • • • • •

CNC automatic programmer controlling cutting lengths, cutting quantities and angle of cut left and right Hydraulic cutting with variable pressure and variable speed Hydraulic vice Fast approach with auto bow height return setting Cast bow construction Carbide blade guides for high accuracy Quick mitring swivel head up to 60° Fully automatic cutting cycle with hydraulic vice feed system Shuttle vice facility for long cutting lengths Hydraulic left and right bow swing 1m stroke shuttle feed 1R 3m stroke shuttle feed 3R Chip conveyor Powered swarf brush

Spray mist cooling system Hydraulic bundle cutting Variable clamping pressure Roller track and measuring systems

VIEW WITH FULL GUARDING IN POSITION

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

370A DS CNC 1R 15081

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 280 240 300 x 260

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45° L + R 200 170 220 x 120 835 3120 x 27 x 0.9 20 - 100 1.5 3000 1900 1820 1100 CNC Automatic Hydraulic

370A DS CNC 3R 15085 60° R 140 150 140 x 130

90° 280 240 300 x 260

45° L + R 200 170 220 x 120 835 3120 x 27 x 0.9 20 - 100 1.5 4800 2000 1820 1850 CNC Automatic Hydraulic

60° R 140 150 140 x 130

145

Metalworking Solutions Supplied

Sterling Auto Downfeed Double Mitring Bandsaws

The comprehensive Sterling range starts with the compact but robustly constructed SRA230 DG model. This machine features auto downfeed operation with variable cutting pressure. The double mitring head design allows the cutting of angles to either the left or the right eliminating the need to turn the material over. It is also available as a semi-automatic variant – the SRA230 DGSA – which has in addition a hydraulic vice and automatic bow return. Two blade speeds are standard on either model, suitable for cutting either mild or stainless steel.

Machine Features •

Auto downfeed with variable cutting pressure Double mitring swivel head 45° left and 60° right Quick release manual vice Vice slides from left to right Carbide blade guides for high accuracy Two cutting speeds Coolant system Safety interlock switches fitted to band cover

• • • • • • •

ADDITIONAL FEATURES SRA230 DGSA • •

Hydraulic vice Automatic bow return with height adjustment

SRA230 DG

Optional Equipment WATCH THE MACHINE IN ACTION

•

Roller track and measuring systems

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

SRA230 DG 15140

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

146

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 230 230 320 x 130

45° L 220 190 230 x 140

45° R 180 150 220 x 60

760 2730 x 27 x 0.9 35/70 1.0/1.5 1350 900 1300 345 Auto down feed Manual

SRA230 DGSA 15199 60° R 120 105 120 x 105

90° 230 230 320 x 130

45° L 220 190 230 x 140

45° R 180 150 220 x 60

60° R 120 105 120 x 105

760 2730 x 27 x 0.9 35/70 1.0/1.5 1350 900 1300 465 Semi-automatic Hydraulic

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Sterling Automatic Roller Feed Bandsaws

01432 346 580

Metalworking Solutions Supplied

Machine Features • • • • • • • •

Automatic feed with roller vice Auto downfeed with variable cutting pressure Automatic bow return with height adjustment Manual vice Carbide blade guides for high accuracy Two cutting speeds Coolant system Safety interlock switches fitted to band covers

STERLING BANDSAWS

The Sterling automatic bandsaw range starts with the SRA230 A and SRA320 A in a roller feed design. This system feeds the material to the length set on the stop system and continues feeding and cutting until the programmed number of cuts is reached. If there is not enough material to complete the job, then the machine detects this automatically and safely stops the operation.

ADDITIONAL FEATURE SRA320 A • Infinitely variable cutting speed

SRA230 A

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

SRA230 A 15141

SRA320 A 15144

90° 230 230 240 x 230 590 2730 x 27 x 0.9 35 -70 1.0/1.5 1700 1100 1300 370 Automatic Manual

90° 320 300 320 x 300 640 3660 x 27 x 0.9 20 - 100 1.5 1850 850 1250 660 Automatic Manual

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SRA320 A

Optional Equipment • •

Spray mist cooling system Roller track and measuring systems

147

Sterling CNC Automatic Vice Feed Bandsaws

Metalworking Solutions Supplied

The Sterling SRA320 A CNC is an advanced vice feed automatic bandsaw with the ability to program the cut length as well as the required number of parts. A moving vice feeds the material according to the programmed length and also has the ability to perform multiple shuttles for components longer than the standard vice stroke. The SRA320 GA CNC has the additional ability to perform mitre cuts up to 60 degrees.

Machine Features • • • • • • •

CNC automatic feed with shuttle vice Fully automatic cutting cycle Hydraulic fixed and shuttle vices Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system Safety interlock switches fitted to band covers

ADDITIONAL FEATURE SRA320 GA CNC • Mitring swivel head 60° left

Optional Equipment • • •

SRA320 A CNC

Hydraulic top vice clamps Spray mist cooling system Roller track and measuring systems

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

SRA320 A CNC 15176

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Heigth Weight Operation Vice

148

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 320 320 350 x 320 640 3660 x 27 x 0.9 20 - 100 2.2 1850 1850 1250 1340 CNC Automatic Hydraulic

SRA320 GA CNC 15181 90° 320 320 350 x 320

45° 300 250 300 x 200 740 3660 x 27 x 0.9 20 - 100 2.2 2100 2200 1500 1660 CNC Automatic Hydraulic

60° 260 180 250 x 180

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Sterling Semi-Automatic Double Mitring Bandsaws

01432 346 580

Machine Features • • • • • • • • • • •

Hydraulic downfeed with variable cutting pressure Hydraulic bow counterbalance system (440 Model Only) Hydraulic bow return with height adjustment Double mitring swivel head 60° left and right Digital mitre display Hydraulic bow lock at any angle Hydraulic vice Vice slides from left to right Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system

STERLING BANDSAWS

The Sterling SRA360 ECO and SRA440 DGSA bandsaws are large capacity double mitring head models, featuring five hydraulic systems for ultimate productivity. Vice clamping, bow downfeed, bow return, bow counter balancing, and mitre locking at any angle are all performed using hydraulics for superior performance and ease of use.

Metalworking Solutions Supplied

SRA440 DGSA

Optional Equipment • • • •

Hydraulic top vice clamp Hydraulic sliding of vice from left to right Spray mist cooling system Roller track and measuring systems

WATCH THE MACHINE IN ACTION

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

SRA360 DGSAE 15145

Capacity mm mm mm Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm m/min Kw mm mm mm Kg

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90° 360 360 510 x 360

45° L & R 360 360 390 x 360 860 4800 x 34 x 1.1 20 - 100 3 2750 1850 1870 1300 Semi-automatic Hydraulic

SRA440 DGSA 15146 60° L & R 200 200 200 x 360

90° 440 440 610 x 440

45° L & R 410 410 460 x 270 860 5200 x 34 x 1.1 20 - 100 3 2720 2830 2530 1400 Semi-automatic Hydraulic

60° L & R 330 310 330 x 170

149

Metalworking Solutions Supplied

Sterling Twin Column Semi-Automatic Bandsaws

The Sterling twin column bandsaw models cover a wide range of semi-automatic models in capacities from 325mm to a massive 1300mm tube cutting capacity. With this extremely rigid twin column design, the bow travels on precision linear guides offering exceptional accuracy in the cut. All models feature hydraulic vices, hydraulic downfeed and bow return as standard. Infinitely variable blade speed allows the cutting of a wide range of material types, including more exotic materials.

Machine Features • • • • • • • •

Hydraulic downfeed with variable cutting pressure Hydraulic bow return with height adjustment Mitre 45° right by turning vice clamps Hydraulic vice Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system Safety interlock switches fitted to band covers

STC325 SA

STC460 SA

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

STC325 SA 15163

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

150

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 325 325 450 x 325

45° 50 250 250 x 325

580 4160 x 34 x 1.1 20 – 100 2.2 2150 860 1500 1010 Semi-automatic Hydraulic

STC350 SA 15151 90° 380 380 520 x 380

45° 300 300 300 x 380

590 4800 x 34 x 1.1 20 – 100 3.0 2850 930 1660 1330 Semi-automatic Hydraulic

STC460 SA 15165 90° 460 460 650 x 460

45° 380 380 380 x 460

590 5200 x 41 x 1.3 20 – 100 4.0 3100 1000 1800 1520 Semi-automatic Hydraulic

STC560 SA 15188 90° 560 560 750 x 560

45° 410 410 410 x 560

590 6000 x 41 x 1.3 20 – 100 4.0 3400 1000 2050 2045 Semi-automatic Hydraulic

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Sterling Twin Column Semi-Automatic Bandsaws

01432 346 580

Metalworking Solutions Supplied

• • • •

Hydraulic top vice clamp Laser cutting line Spray mist cooling system Roller track and measuring systems

WATCH THE MACHINE IN ACTION

STERLING BANDSAWS

Optional Equipment

STC810 SA

STC1110 SA

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

STC810 SA 15164

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 810 810 850 x 810

45° 480 480 480 x 810

585 8200 x 41 x 1.3 20 – 100 4.0 3900 1200 2350 3080 Semi-automatic Hydraulic

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STC1020 SA 15187 90° 1020 1020 1020 x 1020

45° 675 675 675 x 1020

535 9500 x 54 x 1.6 20 – 100 7.5 4500 1700 2750 5860 Semi-automatic Hydraulic

STC1110 SA 15165

STC1300 SA 15188

90° 1110 1110 1110 x 1110 545 10500 x 67 x 1.6 20 – 100 11 4800 1500 2975 10440 Semi-automatic Hydraulic

90° 1300 1300 1300 x 1300 545 11300 x 67 x 1.6 20 – 100 11 5300 1500 3175 11500 Semi-automatic Hydraulic

151

Metalworking Solutions Supplied

Sterling Twin Column Semi-Automatic Double Mitring Bandsaws

The Sterling twin column range continues with the semi-automatic double mitring models which are ideally suited to structural applications. Still with a rigid twin column construction, these machines feature a mitring head design with the ability to cut angles up to 60 degrees left and right. Rapid and accurate setting of angles is facilitated by a digital mitre angle display and hydraulic locking of the bow at any position.

Machine Features • • • • • • • • • • • •

Twin column design with linear guides Hydraulic downfeed with variable cutting pressure 3 degree inclined blade Hydraulic bow return with height adjustment Double mitring swivel head 60° left and right Digital mitre display Hydraulic bow lock at any angle Hydraulic vice able to clamp at any angle Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system Safety interlock switches fitted to band covers

Optional Equipment • • • •

Hydraulic top vice clamp Laser cutting line Spray mist cooling system Roller track and measuring systems

STC560 DGSA

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

STC360 DGSA 15147

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

152

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 360 360 610 x 360

45° L & R 360 360 390 x 360 800 5000 x 34 x 1.1 20 - 100 3 3100 1350 1910 1630 Semi-automatic Hydraulic

STC440 DGSA 15148 60° L & R 310 270 250 x 360

90° 440 440 640 x 440

45° L & R 440 440 400 x 440 800 5200 x 41 x 1.3 20 - 100 4 3100 1350 2125 1740 Semi-automatic Hydraulic

STC560 DGSA 15179 60° L & R 350 290 250 x 440

90° 560 540 820 x 540

45° L & R 550 540 550 x 540 860 6800 x 41 x 1.3 20 - 100 4 3200 1750 2350 3200 Semi-automatic Hydraulic

60° L & R 500 540 705 x 540

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01432 346 580

Sterling Twin Column NC Semi-Automatic Double Mitring Bandsaws

Metalworking Solutions Supplied

STERLING BANDSAWS

The Sterling STC650 DGSA NC is an extremely high specification model with advanced features including NC controlled powered bow rotation for mitre angle setting. With the capacity to cut up to 1000mm beams at 90 degrees,this machine is ideally suited to large structural applications.

STC650 DGSA NC

Optional Equipment Machine Features • • • • • • • • • • • • • • • •

Twin column design with linear guides Hydraulic downfeed with variable cutting pressure 5 degree inclined blade Hydraulic bow return with height adjustment Double mitring swivel head 45° left and 60° right Powered bow rotation with NC controlled angle setting Digital mitre display Hydraulic bow lock at any angle Hydraulic vice able to clamp at any angle Carbide blade guides for high accuracy Hydraulic blade tension Infinitely variable cutting speed Motorised swarf brush Chip conveyor Coolant system Safety interlock switches fitted to band covers

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• • • •

Hydraulic top vice clamp Laser cutting line Spray mist cooling system Roller track and measuring systems

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

STC650 DGSA NC 15149

Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

90° 650 600 1000 x 600

45° L & R 650 600 650 x 600 880 8400 x 54 x 1.6 20 - 100 7.5 4660 1730 2630 6000 NC Semi-automatic Hydraulic

60° R 440 440 440 x 600

153

Metalworking Solutions Supplied

Sterling Twin Column Automatic Roller Feed Bandsaws

The Sterling twin column roller feed automatic bandsaws work on the same design as the pivot models, utilising a length stop with a sensor to control the cutting length, with the number of cuts required being set from the control panel. These models are ideal for cutting a wide array of materials, being particularly suited to cutting large solid bars in both mild steel and harder materials.

Machine Features • • • • • • • • •

Twin column design with linear guides Automatic feed with roller vice Hydraulic downfeed with variable cutting pressure Hydraulic bow return with height adjustment Hydraulic vice Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system Safety interlock switches fitted to band covers

Optional Equipment • • • •

Hydraulic top vice clamp Chip conveyor Spray mist cooling system Roller track and measuring systems

STC560 A

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

154

mm mm mm mm mm m/min Kw mm mm mm Kg

STC325 A 15189

STC360 A 15190

STC460 A 15191

STC560 A 15192

STC820 A 15193

90° 325 325 350 x 325 580 4160x34x1.1 20 – 100 2.2 2450 900 1500 1030 Automatic Hydraulic

90° 380 380 430 x 380 590 4800x34x1.1 20 – 100 3.0 2900 950 1660 1342 Automatic Hydraulic

90° 460 460 470 x 460 590 5200x41x1.3 20 – 100 4.0 3100 1000 1800 1655 Automatic Hydraulic

90° 560 560 570 x 560 590 6000x41x1.3 20 – 100 4.0 3500 1050 2050 2242 Automatic Hydraulic

90° 800 800 820 x 800 585 8200x54x1.6 20 - 100 7.5 3900 1200 2350 3250 Automatic Hydraulic

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Sterling Twin Column CNC Automatic Shuttle Feed Bandsaws

01432 346 580

Machine Features • • • • • • • •

Twin column design with linear guides CNC automatic feed with shuttle vices Fully automatic cutting cycle Hydraulic fixed and shuttle vices Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system Safety interlock switches fitted to band covers

Optional Equipment • • • •

STERLING BANDSAWS

With a combination of twin column rigidity and precise material feeding with the shuttle vice system, these Sterling models offer a production solution for automatic cutting in both small and large sections. To further increase productivity, machines can be specified with the optional special vices for bundle cutting tubes and bars, while chip conveyors can be fitted to ensure the continuous removal of swarf from the cutting area.

Metalworking Solutions Supplied

Hydraulic top vice clamp Chip conveyor Spray mist cooling system Roller track and measuring systems

STC325 A CNC

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

STC325 A CNC 15194

STC360 A CNC 15195

STC460 A CNC 15178

STC560 A CNC 15196

90° 325 325 350 x 325 650 4380 x 34 x 1.1 20 – 100 2.2 2300 2200 1550 1600 Automatic Hydraulic

90° 360 360 455 x 360 650 4800 x 34 1.1 20 – 100 3.0 2850 2200 1740 1950 Automatic Hydraulic

90° 460 460 610 x 460 645 5200 x 41 x 1.3 20 – 100 4.0 3100 2200 1950 2700 Automatic Hydraulic

90° 560 560 670 x 560 645 6000 x 41 x 1.3 20 – 100 4.0 3500 2200 2050 3500 Automatic Hydraulic

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155

Metalworking Solutions Supplied

Sterling Twin Column CNC Automatic Vice Feed Mitring Bandsaws

The Sterling twin column GA CNC models add to the standard vice feed automatic specification a mitring head design. This allows the saw to be utilised for mitre cutting in semiautomatic mode or, in automatic mode, for a series of mitre cuts to be performed at any angle up to 60 degrees right. The currently set mitre angle is displayed digitally on the control panel, with a hydraulic mitre lock ensuring the bow is set securely at the desired position.

STC440 GA CNC

CONTROL PANEL

156

OPTIONAL HEXAGONAL BUNDLE CLAMP/VICE

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Sterling Twin Column CNC Automatic Vice Feed Mitring Bandsaws

01432 346 580

Metalworking Solutions Supplied

Optional Equipment

• • • • • • • • •

• • • •

Twin column design with linear guides CNC automatic feed with shuttle vice Fully automatic cutting cycle Mitring swivel head 60° right Hydraulic fixed and shuttle vices Carbide blade guides for high accuracy Infinitely variable cutting speed Coolant system Safety interlock switches fitted to band covers

STERLING BANDSAWS

Machine Features

Hydraulic top vice clamp Chip conveyor Spray mist cooling system Roller track and measuring systems

STC540 GA CNC

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity

Bed Height Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm mm m/min Kw mm mm mm Kg

STC325 GA CNC 15197

STC360 GA CNC 15159

STC440 GA CNC 15160

STC540 GA CNC 15198

90° 45° 60° 325 300 200 315 300 200 400 x 315 300 x 315 200 x 315 655 4380 x 34 x 1.1 20 – 100 4.0 2130 2150 1650 1860 CNC Automatic Hydraulic

90° 45° 60° 360 360 325 360 360 290 610 x 360 450 x 360 280 x 360 705 5200 x 34 x 1.1 20 – 100 3.0 2850 2100 1820 2400 CNC Automatic Hydraulic

90° 45° 60° 450 430 320 425 425 290 610 x 425 430 x 425 260 x 425 705 5400 x 41 x 1.3 20 – 100 4.0 2850 2100 1950 2480 CNC Automatic Hydraulic

90° 45° 60° 540 510 270 540 450 250 670 x 540 450 x 450 250 x 540 710 6000 x 41 x 1.3 20 – 100 4.0 3100 2350 2150 3800 CNC Automatic Hydraulic

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157

Bauer Auto Downfeed & Semi-Automatic Single & Double Mitring Bandsaws

Metalworking Solutions Supplied

Bauer have been designing and manufacturing bandsaws in Germany since 1937, with thousands of machines installed worldwide. Bauer products have firmly established a reputation for long life and reliability with many machines in use today in the UK after many years of service. The entry level S280G is surprisingly competitive, yet still has the benefit of a mitring head for angle cutting. The S280DG offers double mitring and increased beam capacity. The S320DG machines are large capacity double mitre bandsaws available in manual and semi automatic operation.

S280DG

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

S280G 15119

Capacity

Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

158

mm mm mm mm m/min Kw mm mm mm Kg

S280DG 15115

90°

45°

60°

90°

45° L&R

60° R

280 240 330 x 180

240 220 220 x 240 3000 x 27 x 0.9 35/70 1.1 - 1.4 1700 700 1400 470 Auto Down Feed Manual

150 130 130 x 160

280 240 400 x 180

240 220 265 x 240 3200 x 27 x 0.9 35/70 1.1 - 1.4 1800 700 1400 520 Auto Down Feed Manual

150 130 130 x 160

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Bauer Auto Downfeed & Semi-Automatic Single & Double Mitring Bandsaws

01432 346 580

Metalworking Solutions Supplied

• • • • • • • •

Made in Germany Heavy duty Carbide blade guides for high accuracy Double mitring head (S280G is single mitre) Coolant system Large easy to read mitre scales - except verticals S280G/S280DG/S320DG - automatic down feed with variable control S320 DGSA - semi automatic with hydraulic vice and automatic bow lift

BAUER BANDSAWS

Machine Features

S320DG

S320DGSA

LARGE EASY TO READ MITRE DEGREE SCALE

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

S320DG 15116

Capacity

Blade Size Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm m/min Kw mm mm mm Kg

www.selmach.com

S320DGSA 15117

90°

45° L&R

60° R

90°

45° L&R

60° R

320 305 520 x 160

320 305 325 x 240 4150 x 34 x 1.1 35/70 1.1 - 1.4 2040 1000 1300 790 Auto Down Feed Manual

180 210 210 x 240

320 305 520 x 160

320 305 325 x 240 4150 x 34 x 1.1 35/70 1.1 - 1.4 2040 1000 1300 870 Semi-automatic Hydraulic

180 210 210 x 240

159

Metalworking Solutions Supplied

Bauer VG 450L Vertical Double Mitring Bandsaws The vertical construction of the Bauer VG 450 L Double Mitre bandsaw guarantees optimal positioning accuracy in respect of the loading and unloading of material. After the sawing process the saw frame retreats to its starting position behind the fixed jaw, protecting the bandsaw blade from damage during material loading and unloading. The vertical configuration also reduces the machine footprint compared with conventional mitre designs.

WATCH THE MACHINE IN ACTION

SENSITIVE CUTTING PRESSURE CONTROLS

INDEPENDENT LEFT/RIGHT VICE

CONTROL PANEL

TECHNICAL SPECIFICATIONS

Machine Features

MODEL

• • • • •

VG 450L

Capacity

45°

450

430

450 x 600

430 x 260

430 x 400

Cutting Speed

m/min

Motor

2.2

Length

2100

Width

1320

Height

2200

Weight

Vice

60°

mm Blade Size

Operation

160

90°

4450 x 34 x 1.1

Hydraulic mitre adjustment left and right Angle digital readout Hydraulic vice (left) Hydraulic cutter pressure Coolant system

30/60

1500 Semi Automatic Hydraulic

Optional Equipment • • • • •

CNC Infeed Variable speed Extra vice (right) NC angle programmer Laser light

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Bauer Vertical Bandsaws

01432 346 580

Metalworking Solutions Supplied

Machine Features • • • • • •

Superb German quality Accommodates a range of blade widths Carbide blade guides Two working speeds (Models 450V, 650V) Four working speeds (Model 1000V) Table can be tilted 10° left and 30° right (Models 450V, 650V only)

BAUER BANDSAWS

Bauer have been designing and manufacturing bandsaws in Germany since the 1930’s, with thousands of machines having been installed worldwide. Their products have firmly established a reputation for long life and reliability, with many machines in use in the UK today after many years of service. The latest vertical models, still completely manufactured in Germany, are available in three different throat capacities and can be specified to include a wide range of optional items.

Optional Equipment • • • • • • •

Infinitely variable speed 20-130 or 40-300 m/min Blade welder, shear and grinder Rip fence Mitre fence Halogen lamp Laser cutting line Spray mist lubrication

450V

OPTIONAL BLADE WELDER

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161

Metalworking Solutions Supplied

Bauer Vertical Bandsaws

1000V WATCH THE MACHINE IN ACTION

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Cutting Height Cutting Depth Table Size Blade Size Cutting Speed Motor Length Width Height Weight Operation

162

mm mm mm mm m/min Kw mm mm mm Kg

450V 15204

650V 15202

1000V 15203

210 390 520 x 160 3000 x 6 x 2.0 36 / 76 0.75 780 600 1800 280 Manual

400 620 630 x 530 5000 x 6 x 2.5 35 / 70 2.2 830 600 2200 500 Manual

400 1000 600 x 860 5200 x 6 x 2.5 26 / 47 / 68 / 87 2.2 1400 600 2200 600 Manual

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Thomas Pull Down Circular Saws

01432 346 580

THOMAS CIRCULAR SAWS

The Thomas range of circular sawing machines has been manufactured in Italy since 1957. High quality components and attention to design has resulted in a truly heavy duty machine, well able to withstand the intensive use of today’s busy workshops. These machines are available with or without a pedestal base and are fitted with a two speed motor and a coolant pump as standard.

Metalworking Solutions Supplied

Machine Features • • • • • •

Pull down design Anti-burr offcut clamp Mechanical coolant pump Mitres 45° left and right Quick lock vice 240V models available with single speed motor

Optional Equipment

All models pictured with optional base

• •

TECHNICS 250

Pedestal base Roller track and measuring systems

350 SUPER TECHNICS

SUPERCUT 315

TECHNICAL SPECIFICATIONS MODEL STOCK CODE

Technics 250 15302

Capacity

Blade Size Blade Speed Cutting Speed Motor Length Width Height Weight Operation Vice

mm mm mm mm rpm m/min Kw mm mm mm Kg

90° 75 65 90 x 50

Super Cut 315 15303 45° L + R 60 60 60 x 50

250ø x 32 bore 40/80 31/62 0.75 - 0.95 500 780 1500 115 Pull Down Manual

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90° 95 80 100 x 70

350 Super Technics 15308 45° L + R 90 75 80 x 70

315ø x 32 bore 41/82 41/82 1.3 - 1.9 700 780 1530 148 Pull Down Manual

90° 120 105 160 x 90

45° L + R 100 85 85 x 70 350ø x 32 bore 22/44/88 24/48/96 1.3 - 1.7 - 2.4 1100 780 1700 186 Pull Down Manual

163

Metalworking Solutions Supplied

Sterling Pull Down Circular Saws

The Sterling range of circular sawing machines is manufactured to high quality standards, with well-engineered components and a superb finish. Pull down models with 275, 315 and 350mm diameter blades are offered with or without a pneumatic clamping system. The standard vice arrangement with a double clamping and self-centring configuration ensures material is always securely clamped in the optimum cutting position. As an option all models can be offered with a single clamp to the left hand side of the blade and a removable anti-burr offcut clamp; once disassembled this allows pre-bent tubes to be cut close to the point of bend. WATCH THE MACHINE IN ACTION

Machine Features • • • • •

SRC275 R

SRC315 X

• • • • • • •

Heavy duty construction High quality gearbox in oil bath Pull down operation Double head return springs Quick set mitring 45° left and right R models - Manual double clamping antiburr vice X models - Pneumatic double clamping antiburr vice Self-centring vice to ensure cutting is in optimum position 2 speed motor Electrical coolant pump Coolant reservoir in base with return filter Adjustable length stop bar

Optional Equipment • •

Offset vice configuration with removable anti-burr clamp Roller track and measuring systems

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacities Tube at 90° Square Section at 90° Rectangular Section / Beam at 90° Blade Diameter Blade Bore Blade Speeds Motor Length Width Height Weight Operation Vice

164

mm mm mm mm mm rpm kW mm mm mm Kg

SRC275 R / SRC275 X 15340/15341

SRC315 R / SRC315 X 15343/15344

SRC350 R / SRC350 X 15346/15347

90° 85 70 95 x 60

90° 105 85 120 x 70

90° 115 100 120 x 80

45° 70 60 70 x 55

275 32 45 / 90 1.0 / 1.3 1100 600 1400 185 Pull Down Manual / Pneumatic

45° 90 80 90 x 60

315 32 45 / 90 1.3 / 1.8 1100 600 1400 210 Pull Down Manual / Pneumatic

45° 110 90 90 x 90

350 32 40 / 80 1.3 / 1.8 1100 600 1400 240 Pull Down Manual / Pneumatic

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Sterling Semi-Automatic Circular Saws

01432 346 580

Metalworking Solutions Supplied

Machine Features

WATCH THE MACHINE IN ACTION

• • • • • • • • • • • • •

Heavy duty construction Semi-automatic cutting cycle Downfeed pressure regulator Adjustable height for cutting stroke High quality gearbox in oil bath Quick set mitring 45° left and right Pneumatic vice operation Double clamping anti-burr vice Self-centring vice to ensure cutting is in optimum position 2 speed motor Electrical coolant pump Coolant reservoir in base with return filter Adjustable length stop bar

STERLING CIRCULAR SAWS

The superb Sterling semi-automatic circular sawing machines complete the full cutting cycle with one press of the foot pedal, significantly increasing productivity. Firstly the material is clamped and then the head automatically feeds down to cut the material. Once the cut has been completed the head returns and the vice unclamps. Optimum cutting conditions are maintained by a downfeed pressure regulator, while the adjustable return height ensures the blade stops the minimum distance above the material being processed.

Optional Equipment •

SRC350 SA

• OPTIONAL OFFSET VICE

Offset vice configuration with removable anti-burr clamp Roller track and measuring systems

SRC275 SA 15342 mm mm mm mm mm rpm kW mm mm mm Kg

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90° 85 70 95 x 60

SRC315 SA 15345 45° 70 60 70 x 55

275 32 45 / 90 1.3 / 1.8 1100 600 1400 260 Semi-Automatic Manual / Pneumatic

90° 105 85 120 x 70

SRC350 SA 15348 45° 90 80 90 x 60

315 32 45 / 90 1.8 / 2.2 1100 600 1400 300 Semi-Automatic Manual / Pneumatic

90° 115 100 120 x 80

45° 110 90 90 x 90

350 32 40 / 80 1.8 / 2.2 1100 600 1400 310 Semi-Automatic Manual / Pneumatic

165

Sterling Aluminium Circular Saws

Metalworking Solutions Supplied

Machine Features WATCH THE MACHINE IN ACTION FAST PNEUMATIC CLAMPING

• • • • • • • •

Heavy duty Fast aluminium cutting Large capacity Mitring head 45° left and right Flat solid bed Material length stop Bar support roller Mitre left and right 0, 15,22.5,30 and 45 degree mitre stops • 2 x Pneumatic vertical and horizontal clamps • Safety cutting with full blade guard • 1 x Roller conveyor (2m right) on pneumatic models

Optional Equipment • Base - stock code 15012 • Measuring conveyor right side 3, 4, 5 or 6m • Roller conveyor left side 3, 4, 5 or 6m • Cooling system for cutting aluminium • Hydro-check for cutting aluminium profiles (Hydraulic feed setting) • Auto slicing feature (90° only) • Automatic Measurement Conveyor SAR400 PICTURED WITH OPTIONAL BASE

TECHNICAL SPECIFICATIONS MODEL

SAR 400

SAR 400P

Capacity

90° 45° L + R 140 130 120 100 215 x 100 150 x 100 400ø x 32 bore 3000 1.5 730 810 1400 130 Instant Pull Down Manual

90° 45° L + R 140 130 120 100 215 x 100 150 x 100 400ø x 32 bore 3000 1.5 730 810 1400 180 Instant Pull Down Pneumatic

Blade Size Blade Speed Motor Length Width Height Weight Operation Vice

166

mm mm mm mm rpm Kw mm mm mm Kg

SAR 550SA 90° 45° L + R 180 160 155 130 260 x 200 180 x 200 550ø x 32 bore 3000 3.0 980 1130 1430 220 Semi Automatic Pneumatic

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01432 346 580

Metalworking Solutions Supplied

Machine Features • • • • • • • • • • • •

For PVC and Aluminium profile cutting Angle stops at 15° - 22.5° - 30° - 45° 67.5° Fixing handle for locking at intermediate angles Adjustable cutting speed for different types of profile Blade guard with safety switch Vee belt blade drive Saw rising up to 200mm 1 x Roller conveyor (2m right) Two hand safety operation Easy to change saw blade Pneumatic twin vertical clamps 1 x Airgun

STERLING CIRCULAR SAWS

The Sterling range of aluminium circular saws are designed for cutting aluminium and other non-ferrous materials. The up-stroking 550 blade has a speed of 3000RPM and comes complete with pneumatic horizontal clamps and 2m of roller track as standard.

Sterling Rising Blade Aluminium Circular Saws

Optional Equipment • • • • • • •

PNEUMATIC TWIN VERTICAL CLAMPS

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Hydro-check for cutting aluminium profiles (Hydraulic feed setting) Spray cooling system for aluminium profiles Measuring conveyor on right (3, 4, 5 or 6m) Roller conveyor on left (3, 4, 5 or 6m) Auto slicing feature (90° only) Pneumatic twin horizontal clamps Automatic measurement conveyor

CONTROL PANEL

167

Metalworking Solutions Supplied

Pehu NC & CNC Measuring & Feeding Systems The Pehu NC Measuring and Feeding Systems greatly increase accuracy and reduce set up times, therefore improving productivity and reducing wastage caused by inaccurate measuring or marking. The Buffalo MS15 is a manually operated measuring system with a digital read out indicating the current stop position. The Buffalo MS30 to Buffalo MS80 are powered models which can be configured as either measuring or feeding systems. The operator enters the required stop positions into the NC control and the system automatically runs through the program until it is completed. Specific systems can be configured to work with saws, drills and steelworkers or punching machines.

Machine Features • • •

• • • •

Buffalo MS15 – Manual positioning of stop unit Buffalo MS30/45/60/80 - Powered programmable positioning of stop unit Buffalo MS30/45/60/80 - Servo motor with rotary encoder to ensure positioning accuracy Precision linear rail guidance system +/- 0.1mm repeatability Increased accuracy by eliminating measuring & marking errors Increased productivity due to vastly reduced set up time

WATCH THE BUFFALO IN ACTION

BUFFALO MS15 PICTURED WITH BIANCO 280M BANDSAW

Optional Equipment • • •

Pneumatic or hydraulic gripper on the feeder unit Manual or powered flip up stop to allow cutting of longer material Gravity or powered roller track to suit STANDARD PEHU NC CONTROLLER FITTED TO BUFFALO MS30 BUFFALO MS80 MODELS

168

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01432 346 580

Pehu NC & CNC Measuring & Feeding Systems & Roller Track

Metalworking Solutions Supplied

BUFFALO MS30

BUFFALO MS60

BUFFALO MS45

BUFFALO MS80

BUFFALO MS80 IN ‘SWING AWAY’ POSITION

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PEHU MEASURING & FEEDING SYSTEMS

BUFFALO MS15 SHOWING LINEAR GUIDE AND DIGITAL READ OUT

169

Metalworking Solutions Supplied

Pehu NC & CNC Measuring & Feeding Systems & Roller Track

TECHNICAL SPECIFICATIONS MODEL

WIDTH mm

LENGTH mm

ROLLER DIA mm

HEIGHT mm

ROLLER PITCH mm

CAPACITY/ROLLER Kg UDL

NO OF ROLLERS

MAX. CAPACITY Kg UDL

FRAME SIZE

BUFFALO BMS15-03 BUFFALO MS15-04 BUFFALO MS15-05 BUFFALO MS15-06

350 350 350 350

3000 4000 5000 6000

50 x 5 50 x 5 50 x 5 50 x 5

As required As required As required As required

3 x 210, rest x 400 3 x 210, rest x 400 3 x 210, rest x 400 3 x 210, rest x 400

500 500 500 500

9 12 17 22

4500 6000 8500 11000

100 PFC 100 PFC 100 PFC 100 PFC

BUFFALO MS30-04 BUFFALO MS30-06 BUFFALO MS30-08 BUFFALO MS30-10 BUFFALO MS30-12

350 350 350 350 350

4000 6000 8000 10000 12000

50 x 5 50 x 5 50 x 5 50 x 5 50 x 5

As required As required As required As required As required

3 x 210, rest x 400 3 x 210, rest x 400 3 x 210, rest x 400 3 x 210, rest x 400 3 x 210, rest x 400

500 500 500 500 500

12 17 22 27 32

6000 8500 11000 13500 16000

100 PFC 100 PFC 100 PFC 100 PFC 100 PFC

BUFFALO MS45-04 BUFFALO MS45-06 BUFFALO MS45-08 BUFFALO MS45-10 BUFFALO MS45-12

630 630 630 630 630

4000 6000 8000 10000 12000

89 x 6 89 x 6 89 x 6 89 x 6 89 x 6

As required As required As required As required As required

3 x 210, rest x 630 3 x 210, rest x 630 3 x 210, rest x 630 3 x 210, rest x 630 3 x 210, rest x 630

750 750 750 750 750

9 12 15 18 21

6750 9000 11250 13500 15750

100 PFC 100 PFC 100 PFC 100 PFC 100 PFC

BUFFALO MS60-08 BUFFALO MS60-10 BUFFALO MS60-12 BUFFALO MS60-16 BUFFALO MS60-20

830 830 830 830 830

4000 6000 8000 10000 12000

114 x 8 114 x 8 114 x 8 114 x 8 114 x 8

As required As required As required As required As required

500 500 500 500 500

850 850 850 850 850

9 13 17 21 25

7650 11050 14450 17850 21250

140 PFC 140 PFC 140 PFC 140 PFC 140 PFC

BUFFALO MS80-08 BUFFALO MS80-10 BUFFALO MS80-12 BUFFALO MS80-16 BUFFALO MS80-20

1100 1100 1100 1100 1100

4000 6000 8000 10000 12000

130 x 10 130 x 10 130 x 10 130 x 10 130 x 10

As required As required As required As required As required

500 500 500 500 500

850 850 850 850 850

9 13 17 21 25

7650 11050 14450 17850 21250

140 PFC 140 PFC 140 PFC 140 PFC 140 PFC

170

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Metalworking Solutions Supplied

ENGINEERING MACHINERY SECTION 4 Lathes

172

Turret Mills

176

Radial Drilling Machines

178

Drilling Machines

180

171

Metalworking Solutions Supplied

Meyer SB, SG & ST Precision Centre Lathes

The Meyer precision lathes range from 330mm to 660mm swing capacities and from 1000mm to 3000mm distance between centres. The sturdy SB models are ideal for the tool room and for jobbing operations. The heavy duty SG machines are available in eight different sizes and have the added benefit of 2 axis DRO and the super quick tool change system fitted as standard equipment. The ST range are large capacity machines with a 660mm swing with the distance between centres available up to 3000mm. Power traverse is fitted as standard equipment to all ST models which are particularly operator friendly for the longer length machines. All Meyer lathes are of the Gap Bed design with precision ground bed and saddle. Meyer machines are equipped with generous levels of standard equipment including 3 and 4 jaw chucks and face plate.

SB RANGE

QUICK CHANGE TOOLPOST - OPTIONAL ON SB RANGE, STANDARD ON SG & ST RANGES

172

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Meyer SB, SG & ST Precision Centre Lathes

01432 346 580

Metalworking Solutions Supplied

LATHES

DIGITAL READ OUT

SG RANGE

Machine Features • • • • • • • • • • • •

Heavy duty Chuck guard with interlock switch Halogen lamp Steady rest Follow rest 4 jaw chuck 3 jaw chuck Face plate Coolant system SG/ST - 2 axis DRO SG/ST - super quick tool change system with 4 holders ST – Power traverse

Optional Equipment • VIEW THROUGH BED AND SADDLE - SG RANGE

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OPTIONAL TAPER TURNING ATTACHMENT

Taper turning attachment - SG/ST only

173

Metalworking Solutions Supplied

Meyer SB, SG & ST Precision Centre Lathes

ST2066

VIEW THROUGH THE BED AND SADDLE - ST RANGE

2 AXIS DIGITAL READ OUT

ST3066

174

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Meyer SB, SM, SG & ST Precision Centre Lathes

01432 346 580

Metalworking Solutions Supplied

SB1033

SB1036

SM1041

SG1041 (1) SG1541 (2)

SG1046 (1) SG1546 (2)

SG1056 (1) SG1556 (2) SG2056 (3) SG3056 (4)

330 200 476 210 1000 187

360 212 491 210 1000 187

410 255 580 250 1000 250

410 224 640 155 1000 1500 300

460 274 690 155 1000 1500 300

560 350 788 200 1000 1500 2000 3000 350

660 440 900 250 2000 3000 400

36 0.050-0.696 36 0.013-0.188 160 68

36 0.050-0.696 36 0.013-0.188 118 68

36 0.050-0.696 36 0.013-0.188 160 68

42 0.031-1.7 42 0.014-0.784 290 120

35 0.059-1.646 35 0.02-0.573 326 130

25 0.022 - 0.74 25 0.044 - 1.48 368 230

mm TPI DP MP mm

28 0.2-5.0 36 8-112 36 8-112 22 0.2-3 3

41 0.1-14 60 2-112 50 4-112 34 0.1-7 6

47 0.2-14 60 2-112 50 4-112 39 0.1-7 6

54 .45 - 120 54 7/16 - 80 42 7/8 - 160 42 0.25- 60 2 or 12

mm MT rpm

D1-4 38 5 8 70-2000

D1-6 52 6 16 45-1800

D1-6 58 6 12 25-2000

D1-8 80 7 12 25-1600

D1-8 105 5 16 26-1700

mm mm MT

32 100 3

50 120 4

60 120 4

75 180 5

90 235 5

1.5

3.3

7.5

mm mm mm mm mm mm kg kg kg kg

1900 700 1220 560 -

1900 700 1250 670 -

1940 850 1320 1550 -

2170 2720 1040 1340 1670 1970 -

2170 2720 1040 1370 1720 2020 -

2400 2900 3400 3900 1120 1460 2020 2370 2720 3065

3710 4720

ST2066 (1) ST3066 (2)

LATHES

TECHNICAL SPECIFICATIONS

Capacities Swing over Bed Swing over Cross Slide Swing over Gap Length of Gap Distance between Centres (1) Distance between Centres (2) Distance between Centres (3) Distance between Centres (4) Width of Bed

mm mm mm mm mm mm mm mm mm

Feed Rates Longitudinal - no.of steps Longitudinal - range mm/rev Cross - no.of steps Cross - range mm/rev Max. Travel of Cross Slide mm Max. Travel of Compound Rest mm

Thread Cutting Metric - no. of steps Metric - range Imperial - no. of steps Imperial - range Diametric - no of steps Diametric - range Module - no. of steps Module - range Lead Screw Pitch

Headstock Spindle Nose Spindle Bore Spindle Bore Taper Spindle Speeds - no. of steps Spindle Speeds - range

Tailstock Quill Diameter Quill Travel Quill Taper

Power Motor

Dimensions Length (1) Length (2) Length (3) Length (4) Width Height Weight (1) Weight (2) Weight (3) Weight (4)

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1230 1600 2950 3320 -

175

Metalworking Solutions Supplied

Brenner Turret Milling Machines

The Brenner milling machines are high precision, very accurate and extremely versatile. The turret head can be inclined upwards and downwards, rotated in both vertical and horizontal planes, clockwise and anticlockwise. Each angle can be finely set with degree scales for all three variations. X, Y and Z axis are easily and accurately controlled by hand wheels, with micrometer scales which can be zeroed, and the DRO system. The 220R and 220RX models accept R8 tooling whilst the 375S and 560S models driven by more powerful motors accept ISO40 tooling. Infinitely variable power feed with fast overide button is fitted as standard to the X axis on the 220R and 220RX models and to X, Y and Z axis on the 375S and 560S machines.

Machine Features • • • • • • • • • • • • • •

High accuracy Heavy duty Hardened slideways Centralised lubrication DRO for X, Y and Z axis Large table with T slots Tapping facility Motor brake lever Coolant system 220R/220RX - R8 tooling with power X axis 375S/560S - ISO40 tooling with power X, Y and Z axis Halogen lamp Safety guard with interlock Swarf tray

220RX

PICTURED WITHOUT SAFETY GUARD

375S

176

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Brenner Turret Milling Machines

01432 346 580

Metalworking Solutions Supplied

MILLING MACHINES

DIGITAL READ OUT

POWER FEED UNIT

560S (GUARD REMOVED) OPTIONAL SLOTTING HEAD

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Spindle Taper Spindle Travel Number of Spindle Speeds Spindle Speed Quill Power Feed Motor Longitudinal Travel - Long Saddle Travel - Cross Knee Travel - Vertical Max Distance Spindle To Table Table Size Head Movement Left/Right Head Movement Up/Down Length Width Height Weight

mm rpm mm/rev KW mm mm mm mm mm

mm mm mm Kg

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220RX 24200

375S 24201

560S 24219

R8 127 Variable 60 - 4200 0.04/0.08/0.15 2.2 950 380 400 400 254 x 1370 90°/90° 45°/45° 1670 1700 2235 1280

ISO40 127 Variable 60 - 3600 0.04/0.08/0.15 3.75 950 400 400 400 254 x 1370 90°/90° 45°/45° 1670 1700 2235 1320

ISO40 127 Variable 60 - 3600 0.04/0.08/0.15 5.63 1000 360 400 450 330 x 1500 90°/90° 45°/45° 2180 2050 2300 2300

177

Metalworking Solutions Supplied

Bema Radial Arm Drilling Machines

The Bema radial arm drills are high precision machines and are of extremely heavy duty construction. The range covers models from 820mm arm length up to 2500mm arm length with a comprehensive list of standard features including, on the larger models, hydraulic action for clamping of the arm to the column, the head to the arm and selection of gears. All models meet safety standards with DC injection brakes with aerial sensors, providing instant stopping.

Machine Features • • •

• • • •

DC Injection brake providing instant stop in emergency Manual clamping to column and arm - MG850/MG1050 Automatic hydraulic clamping and unclamping when arm is raised or lowered. Independent clamping of drilling head to arm Hydraulic gear change MG1675/MG2090/MG25110 Wide speed range Manual, automatic and fine feed can be selected Box table with T slots Adjustable working lamp

MG850

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity C.I. Spindle Taper Motor Speeds Spindle Stroke Box Table Base Plate Size Throat Length Width Height Weight

178

mm MT no Kw rpm mm mm mm mm mm mm mm Kg

MG850 18029

MG1050 18030

MG1675 18031

MG2090 18032

50 4 1.5 75 - 1220 240 400 x 400 x 350 1370 x 700 820 1400 720 1885 1200

50 4 2.2 32 - 2500 280 600 x 450 x 450 1700 x 800 1000 1760 800 2050 1600

75 5 4 25 - 2000 315 630 x 500 x 500 2400 x 1000 1600 2500 1060 2650 3750

90 6 7.5 16 - 1250 400 800 x 550 x 550 3000 x 1200 2000 3100 1250 3440 8000

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01432 346 580

Bema Radial Arm Drilling Machines

Metalworking Solutions Supplied

CONTROL PANEL

DC INJECTION BRAKE

Optional Equipment • •

Machine vices Additional box tables

RADIAL DRILLING MACHINES

OPTIONAL HEAVY MACHINE VICE

MG1675

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179

Metalworking Solutions Supplied

Meyer Manual & Automatic Geared Head Drilling Machines The popular Meyer SR series of drilling machines is available in standard pull down, automatic feed with mechanical clutch, and automatic feed with electro-magnetic clutch configurations. All models feature a precision geared head design and are fitted with large work tables and base plates. The automatic feed models include a digital read out displaying the current spindle speed, while the larger SR35A and SR50AE models also have a digital read out displaying the downfeed stroke. WATCH THE MACHINE IN ACTION

SR25

SR32

SR32AE

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Capacity Column dia Spindle Taper Motor Speeds Spindle Stroke Work Table Base Plate Throat Length Width Height Weight

180

mm mm MT no Kw rpm mm mm mm mm mm mm mm Kg

SR25 18046

SR32 18041

SR32AE 18042

25 95 3 0.75 125 - 2825 110 350 x 400 340 x 340 240 700 450 1900 400

32 120 4 1/1.2 125 - 3030 160 500 x 420 330 x 330 320 830 510 2180 470

32 120 4 1/1.2 125 - 3030 160 500 x 420 320 x 320 320 830 510 2180 510

SR35A 18043 35 140 4 1.5 76 - 2065 190 520 x 440 405 x 420 340 900 610 2280 565

SR50AE 18044 50 180 4 3 52 - 1400 240 580 x 460 440 x 450 360 980 650 2370 655

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01432 346 580

Meyer Manual & Automatic Geared Head Drilling Machines

Metalworking Solutions Supplied

DRILLING MACHINES

SR50AE

SR35A

PICTURED WITH OPTIONAL CROSS TABLE

Machine Features • • • • • • • • • •

Geared head design Exceptionally heavy construction Digital read out for down feed stroke SR35A/SR50AE Digital read out for spindle speed SR32AE/SR35A/SR50AE Large work tables Auto tool release Eye shield with interlock switch Coolant system - except SR25 Low voltage lamp Tilting work table ± 45° - except SR25

Optional Equipment • • •

Drill press vices Universal cross table SR35A/SR50AE - Milling collet chuck set

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WIND UP AND TILTING HEAD - SR32/SR32A

POWERED RISE AND FALL TABLE SR35A/SR50AE

181

Metalworking Solutions Supplied

Bema Manual Drilling Machines

The Bema belt driven drilling machine is manufactured to exacting standards. The MG32C drills feature large columns, large working tables and a large base plate for greater rigidity. The components are of robust design and are superbly engineered, resulting in a truly heavy duty machine fulfilling a requirement between light weight low capacity machines and costly geared head machines. The MG32C has the added benefit of a coolant system and is fitted with reversing microswitches enabling tapping.

Machine Features • • • • • • • •

MG32C

Heavy duty construction 2 speed motor Forward and reverse motor 415V model only Table and head can be wound up and down the column Eye shield Milling capability Tapping function (415V model only) 240V/415V models available

Optional Equipment • •

Drill press vice Universal crosstable

WATCH THE MACHINE IN ACTION

TECHNICAL SPECIFICATIONS MODEL STOCK CODE Drilling Capacity Tapping Capacity Spindle Taper Motor Speeds Spindle Stroke Work Table Base Plate Throat Length Width Height Weight

182

MG32C 18053 mm mm MT no Kw rpm mm mm mm mm mm mm mm Kg

32 20 3 1.5/2 100 - 2150 130 570 x 470 635 x 460 202 820 490 1760 305

OPTIONAL DRILL PRESS VICES

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01432 346 580

Bauer Bohrmax CNC Drilling & Milling Line

Metalworking Solutions Supplied

The machine is simple to use with very little CNC knowledge required. Data can be imported via a DXF or CSV file. Parts can be programmed quickly and simply, making it not only ideal for large quantity production but also for one-off workpieces. This machine has been developed to be easy to use, economical and cost effective. As an option the 10 Tool Changer can be ordered to speed up production especially where the workpiece requires different sized holes and milled, tapped, countersunk or flowdrilled details.

DRILL & MILL LINE

The Bauer Bohrmax is a 3 axis drilling head system which can drill and mill the top surface of almost any material. The machine is of a robust design with proven German engineering components and a heavy structure to suit the engineering and fabrication industry.

WATCH THE MACHINE IN ACTION

Machine Features

Optional Equipment

• • • • • •

• • • • • • • •

Spray mist system Front light barrier Rear access guarding 18" Touch screen control Line-by-line programming Data import via DXF & CSV

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Manual vice(s) Hydraulic vice(s) Support rolls Tool changer for 10 tools 7.5kw Motor required for milling purposes Swarf conveyor Software for office programming Alternative/additional cutting fluid systems

183

Metalworking Solutions Supplied

Bauer Bohrmax CNC Drilling & Milling Line

TEE GROOVE TABLE WITH HEAVY DUTY CLAMPS

THE CONTROL PANEL CAN BE MOVED AND SWIVELLED OUT OF THE WAY WHEN LOADING OR UNLOADING MATERIAL. SIMPLE PROGRAMMING OF THE MACHINE CAN BE DONE VIA THE TOUCH SCREEN CONTROL PANEL OR BY THE KEYBOARD.

184

THE DRIVE SYSTEM CONSISTS OF HEAVY DUTY LINEAR GUIDES, HARDENED AND GROUND RACK AND PINIONS DRIVEN BY SERVO GEARS AND MOTORS.

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01432 346 580

Bauer Bohrmax CNC Drilling & Milling Line

Metalworking Solutions Supplied

DRILL & MILL LINE

OPTIONAL ROLLER SUPPORTS TO FACILITATE LONG WORKPIECES

TECHNICAL SPECIFICATIONS Drill Head Servo Motor Rapid Traverse X Axis Rapid Traverse Y Axis Rapid Traverse Z Axis Distance: Table Top to Chuck (Bottom Side) Table Width T-slots Drill Diameter Tapping Capacity X Axis Tolerance Y & Z Axis Tolerance Drive Drill Head

MODEL

MULTIPLE SMALL PARTS CAN BE PRODUCED BY COPYING AND NESTING THE PARTS IN THE PROGRAMMER

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Bohrmax Z 20 Bohrmax Z 30 Bohrmax Z 40 Bohrmax Z 50 Bohrmax Z 60 Bohrmax Z 70

Travel X-Axis (mm) 2000 3000 4000 5000 6000 7000

RPM Axis m/min m/min m/min mm mm mm mm mm mm mm Kw

140-2000 x + y + z axis 20 20 20 700 560 14 3-32 >20 0.1 0.1 4 Travel Y-Axis (mm) 580 580 580 580 580 580

Travel Z-Axis (mm) 650 650 650 650 650 650

185

Metalworking Solutions Supplied

Bauer Bohrmax CNC Drilling & Milling Line

Material clamping with three vices and roller supports to facilitate material handling in the machine. Featured with moveable swivelling control panel with manual setting device and tool changer for 10 tools.

Manual control unit for easy adjustment of the zero points of the machine X, Y, Z-axis and tool magazine by a sensitive hand wheel. OPTIONAL TOOL HEIGHT SETTING DEVICE

SIMPLE PROGRAMMING

Enter the X & Y Axis Positions

186

Enter the tool data

Tool library

Screen shows actual position during production

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Metalworking Solutions Supplied

TOOLING & CONSUMABLES SECTION 5 Bandsaw Blade Cutting Chart

188

GOLDCUT Bandsaw Blades

189

GOLDCUT Circular Saw Blades

193

MORGAN RUSHWORTH & KINGSLAND Punch & Die Specification

194

MORGAN RUSHWORTH & KINGSLAND Punch & Die Tooling

195

Coolants & Oils

197

Cutting & Grinding Discs

199

Abrasive Belts

201

Carbide Burrs

202

Magnetic Drilling Machines

206

Plasma Consumables

208

Drilling Accessories

211

Mag Drills

214

Work Positioning Hand Magnets

220

187

Metalworking Solutions Supplied

GoldCut Bandsaw Blades

TOOTH PITCH SELECTOR PAGE

188

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GoldCut Bandsaw Blades

01432 346 580

The Goldcut Durable M42 bandsaw blade boasts high speed steel cutting edges giving superior heat and wear resistance for cutting a variety of proﬁles and solid materials. Unique tooth form and set pattern give excellent performance on interrupted cuts. This blade cuts a wide variety of materials from low carbon steels to high strength materials.

Tooth-pitch selection

Area of Application

TOOLING & CONSUMABLES

GOLDCUT M42

Metalworking Solutions Supplied

GOLDCUT 424 The GOLDCUT™ bi-alfa cobalt 424 bandsaw blade has HSS-M42 tooth tips. The high wear resistance of the saw blade results from the very hard and evenly distributed carbides in the tooth tips, formed during the hardening and tempering process.

Tooth-pitch selection

The martensitic structure of the tooth tips and high cobalt content create excellent hot hardness and toughness reducing wear rates at high sawing speeds. With a high chromium backing strip, the saw blade can withstand the considerable ﬂexing stresses, tension and blade guide pressure present in modern sawing machines. This universal blade is suitable for material with a high carbon content (such as cast iron), for material with small cross sections and for thin-wall proﬁles and tubes.

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Area of Application

189

Metalworking Solutions Supplied

GoldCut Bandsaw Blades

GOLDCUT BEAM MASTER The GoldCut Beam-Master bi-alfa cobalt WS bandsaw blade is produced with an HSS M42 cutting egde. The saw blade beneﬁts from wider set to create a larger kerf. The larger cutting channel helps to prevent blade binding. The blade is suitable for all large H beam section cutting.

Tooth-pitch selection

This tooth form is particularly well suited for solid, thickwalled tubes and all large H beam cutting applications, and all higher-grade alloy material.

Area of Application

GOLDCUT BOXER The all new GoldCut Boxer Blade is an excellent choice for all small proﬁle cutting applications with its low vibration in cut.

Tooth-pitch selection

Vibrations during cutting of tubes, beams and proﬁles reduce the blade life. For this kind of application Goldcut offers the perfect blade solution. The reinforced tooth increases the strength to withstand vibrations during interrupted cutting and protects the bandsaw blade against losing teeth in a row. The tooth tip consists of proven HSS-M42, which has good mechanical features. The Boxer is the bandsaw blade having best results in cutting round and square tubes as well as beams.

190

Area of Application

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GoldCut Bandsaw Blades

01432 346 580

Metalworking Solutions Supplied

The GoldCut Successor Bandsaw Blade boasts of the beneﬁts from a 'triple chip' tooth geometry, widely recognised as the optimal form for production cutting. The M42 Tooth tips have a height difference calculated to suit typical chip load characteristics for different blade widths and pitch combinations. High cutting rates are achieved without comprising blade life or cut ﬁnish.

Tooth-pitch selection

The GoldCut Successor Blade is produced to cope with the demands of a wide range of difficult steels and exotic alloys , providing an excellent ﬁnish and improved cut times.

Area of Application

TOOLING & CONSUMABLES

GOLDCUT SUCCESSOR

Triple chip tooth proﬁle

GOLDCUT M PRO The Goldcut M Pro bandsaw blade has an alloyed steel backing with high chromium content and an HSS M51 cutting edge. Due to the cobalt and tungsten content of the cutting tips, the blade has high thermal and mechanical wear resistance.

Tooth-pitch selection

The hook tooth has a positive cutting angle of 10°. This tooth form is particularly well suited for solid, thick-walled tubes and all higher-grade alloy material.

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Area of Application

191

Metalworking Solutions Supplied

GoldCut Bandsaw Blades

GOLDCUT BANDSAW BLADES SIZE CHART COMMON SIZES

" 19mm Blade width

3/ 4 Width"

A full range of Blade Sizes and Toothpitches are kept in stock to suit every application ensuring the very best results from your bandsaw. Quantity discounts available, please call for prices.

Width mm

Length ft

3/ 4

6' 6" - 7' 0"

Length mm 1981 - 2134

3/ 4

7' 0" - 7' 6"

2134 - 2286

3/ 4

7' 6" - 8' 0"

2286 - 2438

3/ 4

8' 0" - 8' 6"

2438 - 2591

3/ 4

8' 6" - 9' 0"

2591 - 2743

3/ 4

9' 0" - 9' 6"

2743 - 2896

3/ 4

9' 6" - 10' 0"

2896 - 3048

3/ 4

10' 0" - 10' 6"

3048 - 3200

3/ 4

10' 6" - 11' 0"

3200 - 3353

1" 27mm Blade width Width"

Width mm

Length ft

Length mm

8' 0" - 8' 6"

2438 - 2591

8' 6" - 9' 0"

2591 - 2743

9' 0" - 9' 6"

2743 - 2896

9' 6" - 10' 0"

2896 - 3048

10' 0" - 10' 6"

3048 - 3200

10' 6" - 11' 0"

3200 - 3353

11' 0" - 11' 6"

3353 - 3505

11' 6" - 12' 0"

3505 - 3658

12' 0" - 12' 6"

3658 - 3810

12' 6" - 13' 0"

3810 - 3962

13' 0" - 13' 6"

3962 - 4115

13' 6" - 14' 0"

4115 - 4267

11/4" 34mm Blade width Width"

Width mm

Length ft

11/4

11' 0" - 12' 0"

Length mm 3352 - 3658

11/4

12' 0" - 13' 0"

3658 - 3963

11/4

13' 0" - 14' 0"

3963 - 4267

11/4

14' 0" - 15' 0"

4267 - 4572

11/4

15' 0" - 16' 0"

4572 - 4877

11/4

16' 0" - 17' 0"

4877 - 5182

11/4

17' 0" - 18' 0"

5182 - 5486

11/2" 41mm Blade width

192

Width"

Width mm

Length ft

Length mm

11/2

15' 0" - 16' 0"

4372 - 4877

11/2

16' 0" - 17' 0"

4877 - 5182

11/2

17' 0" - 18' 0"

5182 - 5486

11/2

18' 0" - 19' 0"

5486 - 5791

11/2

19' 0" - 20' 0"

5791 - 6096

11/2

20' 0" - 21' 0"

6096 - 6400

11/2

21' 0" - 22' 0"

6400 - 6705

11/2

22' 0" - 23' 0"

6705 - 7010

11/2

23' 0" - 24' 0"

7010 - 7315

11/2

24' 0" - 25' 0"

7315 - 7620

11/2

25' 0" - 26' 0"

7620 - 7925

11/2

26' 0" - 27' 0"

7925 - 8230

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Consumables Circular Saw Blades

01432 346 580

Metalworking Solutions Supplied

Stock Code

Diameter Thickness mm mm

Bore mm

T5 T6 T7 T8 T9 T10 T = Tooth pitch (mm) approx

T11

10139

225

2.0

220

180

140

120

10140

225

2.0

220

180

140

120

10141

250

2.0

250

200

160

128

110

100

10142

250

2.0

250

200

160

128

110

100

10143

250

2.5

250

200

160

128

110

100

10144

250

2.5

250

200

160

128

110

100

10145

275

2.5

280

220

180

140

120

110

10146

275

2.5

280

220

180

140

120

110

10147

300

2.5

300

220

180

160

140

120

10148

300

2.5

300

220

180

160

140

120

10149

315

2.5

300

240

200

160

140

120

100

10150

315

2.5

300

240

200

160

140

120

100

10151

315

3.0

300

240

200

160

140

120

100

10152

315

3.0

300

240

200

160

140

120

100

10153

350

2.5

350

280

220

180

160

140

120

110

10154

350

2.5

350

280

220

180

160

140

120

110

10155

350

3.0

350

280

220

180

160

140

120

110

10156

350

3.0

350

280

220

180

160

140

120

110

10157

370

3.0

280

220

190

160

140

120

110

100

10158

370

3.0

280

220

190

160

140

120

100

TOOLING & CONSUMABLES

GOLDCUT CIRCULAR SAW BLADES

HSS/E-Co5% Cobalt blades and TIN, TICN and TIALN coated blades available ex-stock for next day delivery or on very fast delivery times. * To order, state Stock Code followed by number of teeth required eg: 315mm dia x 2.5mm thick x 32mm bore160T = 10149/160

SEGMENTAL SAW BLADES

Teeth per segment Z = number of teeth. T = pitch (mm) approx

Stock Code

Diameter Thickness Segs Per mm mm Saw

Bore mm

T 8

10159

400

128

160

10160

460

108

144

180

10161

560

108

144

180

10162

660

100

120

160

200

10163

710

6.2

120

144

192

240

10164

760

6.2

120

144

192

240

10165

810

6.8

120

144

192

240

10166

910

7.2

80/100 150

180

240

300

We hold in stock segmental saw blades with standard drive and bore holes. A full range of saw blade sizes, TPS and other bores and drive holes can be supplied on request. * To order, state Stock Code followed by number of teeth per segment eg: 400 x 8TPS = 10159/8

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193

Morgan Rushworth, Kingsland /Geka Tooling

Metalworking Solutions Supplied

PUNCH & DIE SPECIFICATION C D

HOW TO SET UP YOUR PUNCH & DIE SAFELY

PUNCH DIMENSIONS

A Shank Diameter OD

B Punch Length

C Top Diameter

Under 100T

61.5

Over 100T

DIE DIMENSIONS

D Diameter of Die

E Thickness of Die

Under 100T

61.5

Over 100T

PUNCH DIMENSIONS

A Shank Diameter OD

B Punch Length

C Top Diameter

Geka 5

30.4

Geka 8

34.8

Geka 8/40

43.8

Geka 10

43.8

DIE DIMENSIONS

D Diameter of Die

E Thickness of Die

Geka 5

50.8

25.5

Geka 8

59.8

Geka 8/40

59.8

Geka 10

72.8

MODEL Microcrop Minicrop Multicrop PP50 Geka/Puma 50

GEKA 5 P

● ● ● ● ●

● ● ● ● ● ● ● ●

Geka/Puma 55 Geka/Puma 70 Geka/Puma 80

●

Geka/Puma 100 Geka 110 Geka/Puma 150 Geka 165

194

●

GEKA 8

GEKA 8/40

●

● ● ●

● ●

●

GEKA 10 P

● ●

● ● ●

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Morgan Rushworth/Kingsland/Geka Tooling

01432 346 580

Metalworking Solutions Supplied

Punches with Shear Angle for Stainless Steel available on request.

NEXT DAY DELIVERY 210 Morgan Rushworth/Kingsland

210 Morgan Rushworth/Kingsland

To fit machines up to 95 tonnes

To fit machines up to 100 tonnes and above Stock Code

Stock Code

Round

Punch

Die

Offset Die

Slot

Punch

Die

Offset A

Offset B

Up to 31mm 32-38mm 39-57mm 58-85mm 86-110mm

12001 12002 12003 12004 12005

12501 12501 12502 12503 12504

12513 12513 12514 12515 12516

Up to 38mm 39-57mm

12017 12100

12505 12506

12517 12518

12521 12522

Square

Punch

Die

Offset Die

Up to 26mm 27-40mm

12018 12101

12509 12510

12531 12532

To fit machines up to 95 tonnes Stock Code Slot

Punch

Die

Offset A

Offset B

Up to 31mm 31-38mm 39-57mm 58-85mm 86-110mm

12006 12007 12008 12009 12010

12505 12505 12506 12507 12508

12517 12517 12518 12519 12520

12521 12521 12522 12523 12524

TOOLING & CONSUMABLES

Selmach’s punches & dies are produced to exacting standards and are suitable for all types of steelworkers and punching machines. Proven manufacturing techniques and a closely controlled heat treatment process guarantee optimum punching performance. In addition to the comprehensive range of standard stock products, the System 200 Tooling Service offers oversize tooling and design solutions for virtually any application.

To fit machines up to 95 tonnes Stock Code Square

Punch

Die

Offset Die

Up to 21mm 22-26mm 27-40mm 41-60mm 61-77mm

12011 12012 12013 12014 12015

12509 12509 12510 12511 12512

12531 12531 12532 12533 12534

To fit machines 100 tonnes and above Stock Code Round

Punch

Die

Offset Die

Up to 38mm 39-57mm

12016 12099

12501 12502

12513 12514

220 Geka Stock Code Round

Punch

Die

Offset Die

G5 up to 27mm G6 up to 28mm G8 up to 30mm G8/40 up to 40mm G10 up to 40mm G11 up to 50mm G12 up to 75mm G13 up to 100mm

12019 12020 12105 12021 12022 12023 12024 12025

12543 12544 12545 12545 12547 12548 12549 12550

12567 12568 12570 12570 12571 12572 12573 12574

CALL TODAY TO DISCOVER THE LARGE RANGE HELD IN STOCK TO ORDER: QUOTE STOCK CODE + DIAMETER REQUIRED

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195

Metalworking Solutions Supplied

Morgan Rushworth, Kingsland /Geka Tooling

PUNCHES & DIES - Geka, Mubea, Promotech, Imac, Selfer, Alfra 225 Imac, Selfer & Alfra

220 Geka CONT.

Stock Code

Stock Code Slot

Punch

Die

Offset A

Offset B

Round

Punch

Die

G5 up to 27mm G6 up to 28mm G8 up to 30mm G8/40 up to 40mm G10 up to 40mm G11 up to 50mm G12 up to 75mm G13 up to 100mm

12026 12027 12028 12029 12030 12031 12032 12033

12551 12552 12553 12553 12555 12556 12557 12558

12575 12576 12577 12577 12579 12580 12581 12582

12583 12584 12585 12585 12587 12588 12589 12590

up to 24mm

12096

12639

Slot

Punch

Die

up to 24mm

12097

12640

Square

Punch

Die

up to 17mm

12098

12641

Square

Punch

Die

Offset Die

G5 up to 19mm G6 up to 19mm G8 up to 22mm G8/40 up to 28mm G10 up to 28mm G11 up to 35mm G12 up to 53mm G13 up to 70mm

12034 12035 12036 12037 12038 12039 12040 12041

12559 12560 12561 12561 12563 12564 12565 12566

12650 12651 12652 12652 12654 12655 12656 12657

215 Mubea Stock Code Round Mubea Mubea Mubea Mubea

No.1 No.2 No.3 No.4

230 Piranha Stock Code Round

Punch

Die

P50 P70/90

12060 12063

12544 12658

Slot

Punch

Die

P50 P70/90

12061 12064

12609 12611

Punch

Die

Square

Punch

Die

12072 12075 12078 12081

12621 12624 12603 12629

P50 P70/90

12062 12065

12610 12612

Punch

Die

12073 12076 12079 12082

12622 12625 12627 12630

255 Edwards Stock Code

Slot Mubea Mubea Mubea Mubea

No.1 No.2 No.3 No.4

235 Promotech

Round

Punch

Die

Up to 38mm

12102

12545

Slot

Punch

Die

Up to 38mm

12103

12553

Square

Punch

Die

Up to 26mm

12104

12561

Stock Code Round Up to 27mm

196

Punch 12084

Die 12632

Slot

Punch

Die

Up to 27mm

12085

12633

• To order, state the relevant stock code followed by size required eg: 14mm x 27mm slot punch for Geka 5 - 12026-14 x 27 • Large stocks available for same day/next day delivery • Any special sizes can be manufactured upon request within 3 to 5 days

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01432 346 580

GoldCut Cutting Fluids/Cutting Oils

Metalworking Solutions Supplied

SuperCut Red General Cutting Fluid

Spraymist Coolant

A modern biostable semi-synthetic metalworking fluid suitable for all general machining operations on general carbon steels. Supercut Red is widely used in smaller sawing operations. Mix 1/10.

Oil used on spraymist coolant systems on saws etc. A highly treated neat cutting oil with low viscosity. Extreme pressure treatment assists good tool life and a cleaner working environment.

Stock Code

10220 10237

Size 25ltr 205ltr

10206

Size 5ltr

Broachcool Premium Magnetic Drilling Oil A new cutting oil with advanced lubrication properties giving considerable extended life to cutters. Particularly good on stainless steel.

TOOLING & CONSUMABLES

GOLDCUT 310 CUTTING FLUIDS/CUTTING OILS

SuperCut Blue HD Cutting Fluid A modern biostable semi-synthetic metalworking fluid suitable for all general machining operations on ferrous materials and high carbon steels. Supercut Blue is widely used in sawing operations. Mix 1/10.

Stock Code 10200 10201 10202

Stock Code 10213

Size 500ml

Size 5ltr 25ltr 205ltr

Mecutoil 100 - High Performance Cooling Lubricant Concentrate Excellent and highly productive soluble quality cutting oil for all sawing, milling, tapping, grinding and drilling. Mix 1/10.

Stock Code 10191

Size 2.5ltr

SuperSaw Premium Cutting Fluid A semi-synthetic, biocide protected, water soluble cutting fluid incorporating extreme pressure compounds. Widely used in machining and sawing of hard materials. It is non-staining on most cuprous materials. Stock Code 10203 10204 10205

Size

MCT Cutting Drilling and Tapping Fluid Bottle

5ltr 25ltr 205ltr

Quality cutting fluid to extend the life of cutting tools and provide improved finish, reducing heat and friction.

Stock Code 10209

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Size 500ml

197

Metalworking Solutions Supplied

GoldCut Cutting Fluids/Cutting Oils

GOLDCUT 310 CUTTING OILS/HYDRAULIC OILS

Tygris General Cutting & Tapping Spray

Universal Cutting Paste

Contains extreme pressure additives to reduce tool wear and improve machined finish - for all steels.

Premium paste ideal for working under difficult circumstances. The paste sticks to the tool preventing dripping or splashing. For all machining applications on standard and difficult materials.

Stock Code 10211

Size 400ml

Stock Code 10194 10195

Size 125g 750g

Mecutspray Bio-High Performance Cutting Oil for Difficult Machining Excellent cutting oil for difficult materials promoting very long tool life, surface quality and anti-corrosive working. Stock Code 10192

Slideway Oil

Size 500ml

Quality slide way oil used on steelworkers, lathes and mills etc. To prevent friction and chatter of touching surfaces.

Stock Code 10215 10216

Mecut Foam High Performance Cooling Lubricant Foam Spray

Size 5ltr 25ltr

Excellent foam oil that sticks to the tool preventing dripping or splashing. To be used on all steels for sawing, milling, tapping, grinding and drilling.

Stock Code 10193

Size 400ml

Hydraulic Oil Hydraulic oils with a wide range of viscosities for most engineering applications. Excellent thermal stability and corrosion protection with low foaming qualities.

Mecut Wax High Performance Cooling Lubricant Stick Premium wax lubricant stick for working under difficult circumstances. The wax sticks to the tool preventing dripping or splashing. For all machining and cutting applications on all materials. Stock Code 10196

198

Stock Code

Size

10217 - Grade 32 10218 - Grade 46

25ltr 25ltr

Size 500ml

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IMA Cutting and Grinding Discs

01432 346 580

Metalworking Solutions Supplied

The extensive IMA Range of Standard Cutting, Slitting and Grinding Discs! These discs are for the everyday cutting and grinding on Mild Steel and the INOX slitting on Mild Steel and Stainless - Free of Iron and Sulphur, they provide a clean precise cut at excellent competitive prices - All items kept Ex Stock for fast delivery to your workshop door! IMA Chop Saw Wheels/STIHL Saw Wheels

IMA Metal DPC Grinding Discs Stock Code

Dimensions

Pack Qty

Stock Code

Dimensions

Pack Qty

10366 10367 10368 10369 10370

100 x 6.4 x 16 115 x 6.4 x 22 125 x 6.4 x 22 180 x 6.5 x 22 230 x 6.5 x 22

25 25 25 25 25

10379 10380 10381

300 x 3.5 x 20 300 x 3.0 x 25 350 x 3.0 x 25

10 10 10

IMA Metal DPC Cutting Discs Stock Code

Dimensions

Pack Qty

10361 10362 10363 10364 10365

100 x 2.5 x 16 115 x 2.5 x 22 125 x 2.5 x 22 180 x 2.5 x 22 230 x 2.5 x 22

50 50 50 50 50

IMA Chop Fixed Machine Wheels Stock Code

Dimensions

Pack Qty

10382 10383

300 x 4.0 x 25 350 x 4.0 x 25

10 10

TOOLING & CONSUMABLES

IMA RANGE OF ABRASIVES - CUTTING AND GRINDING DISCS

IMA Gold Inox Slitting Discs Stock Code

Dimensions

Pack Qty

10371 10372 10445 10373 10374 10375 10376 10377 10378

100 x 1.0 x 16 100 x 1.6 x 16 115 x 0.8 x 22 115 x 1.0 x 22 115 x 1.6 x 22 125 x 1.0 x 22 125 x 1.6 x 22 180 x 1.6 x 22 230 x 1.9 x 22

100 100 100 100 100 100 100 50 50

ABRASIVE MOP/FLAP DISCS Flap & Fibre Discs for every application - From Standard Grinding on Metal to Finishing on Stainless Steel - Take a look below: Blue Ripper Discs

Applications

Stock Code

Diameter

Grit mm

Pack Qty

10453 10454 10455 10456 10457 10458 10459 10460 10461 10462 10463 10464 10465 10466 10467 10468

100 x 16 100 x 16 100 x 16 100 x 16 115 x 22.23 115 x 22.23 115 x 22.23 115 x 22.23 125 x 22.23 125 x 22.23 125 x 22.23 125 x 22.23 180 x 22.23 180 x 22.23 180 x 22.23 180 x 22.23

40 60 80 120 40 60 80 120 40 60 80 120 40 60 80 120

10 10 10 10 20 20 20 20 10 10 10 10 10 10 10 10

Steel Stainless steel

● ●

Quality Aggression ■ ■ ■ ■ ■ ❑ ❑ Service life ■ ■ ■ ■ ❑ ❑ ❑

Advantages: NEW BLUE RIPPER FLAP DISCS are manufactured from heavy duty Zirconium abrasive material to the highest standard resulting in high metal removal rates and excellent ﬁnish. These wheels are a universal all-round disc

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199

Fibre Discs Abrasive Discs

Metalworking Solutions Supplied

EXTENSIVE RANGE OF FIBRE BACKED DISCS At Selmach, we are striving to bring new products to the market place. In this, we now have a fantastic new range of Fibre Discs - The New Multibond 966 High Performance Fibre Disc boasting a very high stock removal rate and extremely long service life with self sharpening ceramic!! - Take a look below: New Red Ripper Fibre Disc FS 964 Applications

Applications General steels

Steel

●

New High Stock Removal Fibre Discs -Carbon Steels

Blue Ripper Fibre Discs - Zirconium Stock Code

Diameter mm

Grit

Pack Qty

Stock Code

Dimensions

Grit

Pack Qty

10385 10388 10389 10391 10393 10396 10397 10399 10401 10404 10405 10407 10409 10412 10413 10415

100 x 16 100 x 16 100 x 16 100 x 16 115 x 22 115 x 22 115 x 22 115 x 22 125 x 22 125 x 22 125 x 22 125 x 22 180 x 22 180 x 22 180 x 22 180 x 22

36 60 80 120 36 60 80 120 36 60 80 120 36 60 80 120

25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

10393/964 10396/966 10397/964 10401/964 10404/964 10405/964 10409/964 10412/964 10413/964

115 x 22 115 x 22 115 x 22 125 x 22 125 x 22 125 x 22 180 x 22 180 x 22 180 x 22

36 60 80 36 60 80 36 60 80

25 25 25 25 25 25 25 25 25

Advantages: Premium product with excellent performance for working on steel -Micro-crystalline self-sharpening effect -High aggressiveness throughout the service life -Outstanding grit adhesion.

Fibre Disc Backing Pad ST 358 A

New Green Ripper Ceramic Multibond Fibre Disc FS 966 Applications Stainless steel

●

New High Removal Fibre Discs - Carbons/Exotic Steels Stock Code

Dimensions

Grit

Pack Qty

10393/966 10396/966 10397/966 10399/966 10401/966 10404/966 10405/966 10407/966 10409/966 10412/966 10413/966 10415/966

115 x 22 115 x 22 115 x 22 115 x 22 125 x 22 125 x 22 125 x 22 125 x 22 180 x 22 180 x 22 180 x 22 180 x 22

36 60 80 120 36 60 80 120 36 60 80 120

25 25 25 25 25 25 25 25 25 25 25 25

Advantages: Micro-crystalline self-sharpening effect - High aggressiveness throughout the service life Outstanding grit adhesion - Long service life, especially suitable for heavy-duty applications Increase in performance due to low temperatures Multibond prevents heat tinting

Stock Code

Grit

10450/RIB 10451/RIB 10452/RIB

115 x 22 x M14 125 x 22 x M14 180 x 22 x M14

Advantages: For rough grinding - Cool grinding Increased aggressiveness due to hard, ribbed abrasive surface - High temperature resistance to give stability Backing Pads for Fibre Discs

Stock Code

Diameter mm Inch

10448 10450 10451 10452

100 115 125 180

4 4.5 5 7

Thread mm M10 M14 M14 M14

Advantages: Medium-hard backing pad allows good adaptation to the workpiece - For universal use, especially for surface and ﬁnish grinding (grit 50 and ﬁner) - High temperature resistance

200

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Taipan Abrasive Belts

01432 346 580

Metalworking Solutions Supplied

Heavy Duty Abrasive Belts

Taipan Original The industry known Taipan Original Zirconium grinding belt for all general and coarse grinding operations. The Taipan Original has been an excellent ﬁerce, but cost effective belt for all general workshop grinding needs giving excellent stock removal and excellent belt life. Applications General steels

●

Taipan Platinum The all new Taipan Platinum Ceramic grinding belt provides a long service life with very high aggressive removal rates. The Ceramic, self sharpening stone and other compounds helps keep the workpiece cool resulting in greater removal and belt life. These high performance belts achieve new levels of grinding efficiency in all steels, especially stainless and hardened steels. Applications General steels Stainless steels Hardox Heat treated steels

● ● ● ●

Blue Taipan Stock Code

Red Taipan Stock Code

Width

Length

Grit

Pack

10294 10295

10294/C 10295/C

50 50

1000 1000

24 36

10 10

10298 10296

10298/C 10296/C

75 75

1000 1000

24 36

10 10

10305 10306 10307 10309 10310

10305/C 10306/C 10307/C 10309/C 10310/C

75 75 75 75 75

2000 2000 2000 2000 2000

24 36 60 80 120

10 10 10 10 10

10316 10317 10318 10319 10320

10316/C 10317/C 10318/C 10319/C 10320/C

100 100 100 100 100

915 915 915 915 915

24 36 60 80 120

10 10 10 10 10

10321 10322 10323 10324 10325

10321/C 10322/C 10323/C 10324/C 10325/C

100 100 100 100 100

1600 1600 1600 1600 1600

24 36 60 80 120

10 10 10 10 10

10326 10327 10328 10329 10330

10326/C 10327/C 10328/C 10329/C 10330/C

100 100 100 100 100

2000 2000 2000 2000 2000

24 36 60 80 120

10 10 10 10 10

10331 10332 10333 10334 10335

10331/C 10332/C 10333/C 10334/C 10335/C

100 100 100 100 100

3450 3450 3450 3450 3450

24 36 60 80 120

10 10 10 10 10

10346 10347 10348 10349 10350

10346/C 10347/C 10348/C 10349/C 10350/C

150 150 150 150 150

2000 2000 2000 2000 2000

24 36 60 80 120

10 10 10 10 10

10353-24 10353-36 10353-60 10353-80 10353-120 10353-180 10353-240

10353-24/C 10353-36/C 10353-60/C 10353-80/C 10353-120/C 10353-180/C 10353-240/C

300 300 300 300 300 300 300

1900 1900 1900 1900 1900 1900 1900

24 36 60 80 120 180 240

10 10 10 10 10 10 10

10355-24 10355-36 10355-60 10355-80 10355-120 10355-180 10355-240

10355-24/C 10355-36/C 10355-60/C 10355-80/C 10355-120/C 10355-180/C 10355-240/C

930 930 930 930 930 930 930

1900 1900 1900 1900 1900 1900 1900

24 36 60 80 120 180 240

10 10 10 10 10 10 10

TOOLING & CONSUMABLES

ABRASIVE BELTS

Graphite Pads Stock CodeWidth (mm)

Call for a sample Taipan Belt Today

www.selmach.com

27023 27022 27239 27240 27254

50 75 100 150 Adhesive

201

Metalworking Solutions Supplied

Karnasch Carbide Burrs

CARBIDE BURRS - KARNASCH

SIlver-Tech Uncoated Burr ➣ Most widely used Universal Carbide Burr ➣ High Cutting action ➣ Smooth Operation/Short Chips ➣ For use on all ferrous materials such as • Cast iron • Steel < 60 HRC • Stainless Steel (INOX) • Nickel basis and titanium alloy • Also copper, brass and bronze

CYLINDER

➣ Patented BlueTec Coating ➣ BlueTec Coating speciﬁcally designed for burrs to give outstanding tool life and excellent performance on all metals. ➣ Smooth Operation/Short Chips ➣ For use on all ferrous materials such as: • Cast iron • Steel < 60 HRC • Stainless steel (INOX) • Nickel basis and titanium alloy • Also copper, brass and bronze

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code

Shank Dia mm

Burr Type

6 10 12 16

16 19 25 25

6 6 6 6

Cylinder Cylinder Cylinder Cylinder

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

6 10 12

16 19 25

6 6 6

Cylinder End Cut Cylinder End Cut Cylinder End Cut

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

10725/B 10726/B 10727/B 10728/B 10729/B

6 8 10 12 16

18 19 19 25 25

6 6 6 6 6

Cylinder Radius Cylinder Radius Cylinder Radius Cylinder Radius Cylinder Radius

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

3 6 8 10 12 16

12 16 19 20 25 25

6 6 6 6 6 6

Ball Nose Cylinder Ball Nose Cylinder Ball Nose Cylinder Ball Nose Cylinder Ball Nose Cylinder Ball Nose Cylinder

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

3 6 10 12.7 16

2.5 5 7 11 14

6 6 6 6 6

Ball Ball Ball Ball Ball

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

6 9.5 12.7 16

8.5 16 22 25

6 6 6 6

Oval Oval Oval Oval

10690/A 10691/A 10692/A

10693/B 10694/B 10695/B 10696/B 10697/B 10698/B

10693/A 10694/A 10695/A 10696/A 10697/A 10698/A

10699/B 10700/B 10701/B 10702/B 10703/B

10699/A 10700/A 10701/A 10702/A 10703/A

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code 10704 10705 10706 10706-16

202

10690/B 10691/B 10692/B

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code 10699 10700 10701 10702 10703

OVAL

10684/A 10685/A 10686/A 10689/A

Silver-Tec Blue-Tec Stock Code Stock Code

10693 10694 10695 10696 10697 10698

BALL

10684/B 10685/B 10686/B 10689/B

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code

10725 10726 10727 10728 10729

BALL NOSE CYLINDER

TWO DAY DELIVERY SERVICE

Head Length mm

10690 10691 10692

CYLINDER RADIUS

➣ For coarse cutting and highest stock removal ➣ For use on • Aluminium alloy • Light metals • Soft copper and copper alloys • Plastics • Fibre-reinforced plastic

Head Dia mm

10684 10685 10686 10689

CYLINDER END CUTTING

Alu-Tec Uncoated Carbide Burr

Blue-Tech Coated Burr Patented

10704/B 10705/B 10706/B 10706-16/B

10704/A 10705/A 10706/A 10706-16/A

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Karnasch Carbide Burrs

01432 346 580

Metalworking Solutions Supplied

BALL NOSE TREE

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

6 9.5 12 16

16 19 25 25

6 6 6 6

Ball Nose Tree Ball Nose Tree Ball Nose Tree Ball Nose Tree

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

6 10 12 16

16 20 25 25

6 6 6 6

Tree Tree Tree Tree

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

8 12 16

19 32 36

6 6 6

Flame Flame Flame

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

12.7

Countersink 60°

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

10718/B

12.7

6.3

Countersink 90°

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

9.5 12.7 16

27 28 30

6 6 6

Ball Nose Cone Ball Nose Cone Ball Nose Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

6 9.5 12 16

12 7 26 25

6 6 6 6

Cone Cone Cone Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

6 10 12 16 20

8 / 10” 10 / 13” 13 / 30” 19 / 18” 16 / 30”

6 6 6 6 6

Inverted Cone Inverted Cone Inverted Cone Inverted Cone Inverted Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Curve/Ball Nosed Cylinder

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Curve/Ball Nosed Cylinder

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Curve/Cylinder

10707 10708 10709 10710

TREE

10719 10720 10721

CONE

10722/B 10723/B 10723-12/B 10724/B

10730/B 10731/B 10732/B 10733/B 10734/B

10735/B

Silver-Tec Blue-Tec Stock Code Stock Code 10736

CURVE/CYLINDER

10719/B 10720/B 10721/B

Silver-Tec Blue-Tec Stock Code Stock Code 10735

CURVE/BALL NOSED END CUT

10717/B

Silver-Tec Blue-Tec Stock Code Stock Code 10730 10731 10732 10733 10734

CURVE/BALL NOSED CYL.

10715/A 10716/A 10716-16/A

10719/A 10720/A 10721/A

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code 10722 10723 10723-12 10724

INVERTED CONE

10715/B 10716/B 10716-16/B

Silver-Tec Blue-Tec Stock Code Stock Code 10718

BALL NOSE CONE

10711/A 10712/A 10713/A 10714/A

Silver-Tec Blue-Tec Stock Code Stock Code 10717

COUNTERSINK 90°

10711/B 10712/B 10713/B 10714/B

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code 10715 10716 10716-16

COUNTERSINK 60°

10707/A 10708/A 10709/A 10710/A

Silver-Tec Blue-Tec Alu-Tec Stock Code Stock Code Stock Code 10711 10712 10713 10714

FLAME

10707/B 10708/B 10709/B 10710/B

10736/B

Silver-Tec Blue-Tec Stock Code Stock Code 10737

www.selmach.com

10737/B

10722/A 10723/A 10723-12/A 10724/A

TOOLING & CONSUMABLES

CARBIDE BURRS - KARNASCH

203

Metalworking Solutions Supplied

Karnasch Carbide Burrs

CARBIDE BURRS - KARNASCH CURVE/TREE

Silver-Tec Blue-Tec Stock Code Stock Code 10738

CURVE/BALL NOSED CONE

Silver-Tec Blue-Tec Stock Code Stock Code 10739

CYLINDER/INVERTED CONE

10739/B

Silver-Tec Blue-Tec Stock Code Stock Code 10740

204

10738/B

10740/B

BALL NOSED CYLINDER/ INVERTED CONE

Silver-Tec Blue-Tec Stock Code Stock Code

INVERTED CONE/ INVERTED CONE

Silver-Tec Blue-Tec Stock Code Stock Code

COUNTERSINK 90°/ COUNTERSINK 90°

Silver-Tec Blue-Tec Stock Code Stock Code

10741

10742

10743

10741/B

10742/B

10743/B

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Curve/Tree

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Curve/Ball Nosed Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Cylinder/Inverted Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Ball Nosed Cylinder/ Inverted Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Inverted Cone/ Inverted Cone

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

Countersink 90°/ Countersink 90°

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Karnasch Carbide Burrs

01432 346 580

Metalworking Solutions Supplied

TOOLING & CONSUMABLES

CARBIDE BURR SETS - KARNASCH

TWO DAY DELIVERY SERVICE

Silver-Tec Stock Code

Blue-Tec Stock Code

Head Dia mm

Head Length mm

Shank Dia mm

Burr Type

10744

10744/B

1 x Cylinder with End Cut, 1 x Ball Nosed Cylinder, 1 x Ball Nosed Tree, 1 x Tree & 1 x Ball Nosed Cone

5 PIECE TUNGSTEN CARBIDE BURR SET

10745

10745/B

1 x Cylinder with End Cut, 1 x Ball Nosed Cylinder, 1 x Ball Nosed Tree, 1 x Tree & 1 x Ball Nosed Cone

10 PIECE TUNGSTEN CARBIDE BURR SET

10746

10746/B

10 & 12

19 / 25

2 x Cylinder with End Cut, 2 x Ball Nosed Cylinder, 2 x Ball Nosed Tree, 2 x Tree & 2 x Ball Nosed Cone

10 PIECE TUNGSTEN CARBIDE BURR SET

10747

10747/B

1 x Cylinder without End Cut, 1 x Cylinder with End Cut, 1 x Ball Nosed Cylinder, 1 x Ball, 1 x Oval, 1 x Ball Nosed Tree, 1 x Tree, 1 x Flame, 1 x Ball Nosed Cone & 1 x Cone

5 PIECE TUNGSTEN CARBIDE BURR SET

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205

Powerbor & Holemaker Magnetic Drilling Machines

Metalworking Solutions Supplied

MODEL HOLEMAKER 40 STOCK CODE 19001 110V STOCK CODE 19000 240V

Less than 200mm

MODEL JM201 STOCK CODE 19008 110V STOCK CODE 19009 240V

MODEL EDX LoPro35 STOCK CODE 19032 110V

FEATURES

PB70 FRV TAPPING UP TO M24

PB35 FRV TAPPING UP TO M16

PB100E FRV TAPPING UP TO M30

MODEL PB32-S STOCK CODE 19028 110V STOCK CODE 19029 240V

MODEL PB70/2 STOCK CODE 19016 110V STOCK CODE 19017 240V

MODEL PB100E STOCK CODE 19020 110V STOCK CODE 19021 240V

MODEL PB35FRV STOCK CODE 19030 110V STOCK CODE 19031 240V

MODEL PB70 STOCK CODE 19018 110V STOCK CODE 19019 240V

MODEL 100E FRV STOCK CODE 19022 110V STOCK CODE 19023 240V

• Large model range from easily portable lightweight machines to heavy duty workshop machines • All machines supplied with carrying case • Powerful magnetic base for secure grip to the workpiece • 13mm chuck supplied with the Holemaker 40 • EDX LoPro35 – only 200mm height • Reversible handle for use in tight applications – LoPro35 • Forward and reverse motor with variable speed for tapping – PB35FRV,PB70 FRV & PB100E FRV • Mechanical clutch – PB70, PB100E FRV • Swivel base through 260° and lateral movement of 22mm – PB100SB - optional • Soft start motor – PB70, PB100E, PB100E FRV

TECHNICAL SPECIFICATIONS MODEL Clamping force Motor Speed Length Width Height Weight Cutter Capacity Stroke Twist Drill Capacity Morse Taper

206

LoPro35 JM201 kgs Watts rpm mm mm mm kg mm mm mm No

1500 1100 390 285 101 200 10 35 x 30 -

980 1010 350 240 166 307 10.6 30 63 12 -

H40 1066 1010 350 290 180 380 10.5 40 100 12 -

PB32-S PB35 FRV 1000 770 380 240 90 300 12.5 32 165 18 -

1000 1010 150/360 300 95 395 13.9 35 135 18 -

PB70/2

PB70 FRV

PB100E

PB100E FRV

1500 1700 120/410 330 110 445 22 70 200 32 3

1500 1850 60 - 140/200 - 470 330 110 445 22 70 200 32 3

2000 1800 220/260/350/420 320 110 480 25 100 280 32 3

2000 1800 60-140/220-510 360 160 455 25 100 260 32 3

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Atra & Mag4 Magnetic Drilling Machines

01432 346 580

Metalworking Solutions Supplied

ATRA 2720 • Drills around 20 holes on one battery -Average size 22mm through 12mm • Extremely compact for onsite • No hassle of running cables or power • Comes with 2 batteries - 90 minutes charge time • Only 7 Kg in weight

MODEL ATRA 2720 STOCK CODE 19072

MODEL ATRA 5000 STOCK CODE 19065

MODEL ATRA 3500 STOCK CODE 19067

MODEL MAG4 STOCK CODE 19050

ATRA 3500 & 5000 • Unique power feed through the cut saving time and increasing safety. • Unique load sensor control ensuring cutter force feedback for optimised feed speed. • Overload protection enabling cutter to be automatically stopped to prevent breakage if there is excessive force. • Magquick Arbor ensuring tool free cutter replacement.

TOOLING & CONSUMABLES

FEATURES

MAG4 & MAG4T • Ultra heavy duty Magnetic Drill with 4 Morse Taper Capacity. • Can handle Broach cutters up to 130mm dia x 110mm deep. • Can handle Morse Taper drills up to 47mm diameter. • Can tap up to M42 (with tap tooling – MAG4T). • 4 Speeds (Variable – MAG4T).

MODEL MAG4T STOCK CODE 19051

TECHNICAL SPECIFICATIONS Model Clamping force Motor

kgs Watts

Speed

rpm

Atra 2720

Atra 3500

Atra 5000

MAG4

MAG4T

561 18V/4.0 Ah Battery

720 1100

1150 1150

2242 1800

430

950

350/650

85/135/160/250

27 x 20mm n/a n/a

35 x 50mm n/a n/a 25mm n/a ¾” Magquick 409 237 480 20

50 x 75mm n/a n/a 35mm n/a ¾” Magquick 613 237 613 23

110 x 100mm 47 4 50mm M30 1 ¼” Weldon 460 260 570 31

2675 2300 30-80/50-120 130-350/210-550 140 dia x 110mm long 50 4 80mm M42 1 ¼” Weldon 440 255 600 35

Cutter Capacity mm Twist Drill Capacity mm Morse Taper No Countersink Capacity Tapping Capacity Shank Length mm Width mm Height mm Weight kg

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n/a ¾” Magquick 199 151 293 7

207

Metalworking Solutions Supplied

Ajan Precision Plasma

HOW TO CHANGE YOUR AJAN CONSUMABLES

Shield Cap

Shield

Nozzle Retaining Cap

Nozzle

Swirl Ring

Electrode

MILD STEEL (Precision Plasma) Cutting Current

Shield Cap

Shield

Gas Ring

Nozzle

Swirl Ring

Electrode

Usage Range

Max. Piercing Thickness

30 40 80 130 260

SC2 SC2 SC2 SC2 SC2

S1 S2 S3 S3 S4

G1 G1 G1 G1 G1

N1 N2 N3 N5 N7

SW1 SW1 SW1 SW2 SW3

E0 E0 E0 E1 E3

0,5-6mm 2-6mm 2-20mm 3-30mm 6-64mm

4mm 6mm 15mm 20mm 38mm

STAINLESS STEEL (Precision Plasma) Cutting Current

Shield Cap

Shield

Gas Ring

Nozzle

Swirl Ring

Electrode

Usage Range

Max. Piercing Thickness

45 (N2/N2) 45 (F5/N2) 80 (F5/N2) 80 (AIR/AIR) 130 (N2/N2) 130 (H35/N2) 130 (AIR/AIR) 260 (H35/N2) 260 (H35/N2) 260 (AIR/AIR)

SC2 SC2 SC2 SC2 SC2 SC2 SC2 SC2 SC2 SC2

S2 S2 S3 S3 S3 S3 S3 S4 S5 S4

G2 G2 G2 G2 G2 G2 G2 G2 G3 G2

N2 N2 N4 N4 N6 N6 N6 N8 N9 N8

SW1 SW1 SW2 SW2 SW2 SW2 SW2 SW2 SW4 SW2

E2 E2 E2 E0 E4 E4 E1 E4 E5 E3

0,8-4mm 0,8-6mm 4-10mm 4-10mm 6-20mm 10-25mm 6-20mm 10-50mm 50-100mm 6-50mm

5mm 5mm 10mm 10mm 15mm 15mm 15mm 25mm over 50mm 25mm

Shield

Gas Ring

Nozzle

Electrode

S2 S3 S3 S4 S4

G2 G2 G2 G2 G2

N2 N6 N6 N8 N8

Swirl Ring SW1 SW2 SW2 SW2 SW2

Usage Range 1,2-6mm 6-25mm 6-25mm 6-50mm 6-50mm

Max. Piercing Thickness 5mm 15mm 15mm 25mm 25mm

ALUMINIUM (Precision Plasma) Cutting Current 45 (N2/N2) 130 (AIR/AIR) 130 (H35/N2) 260 (H35/N2) 260 (AIR/AIR)

Shield Cap SC2 SC2 SC2 SC2 SC2

E2 E1 E4 E4 E3

STANDARD PLASMA (Plasma)

208

Cutting Current

Shield Cap

Shield

Gas Ring

Nozzle

Swirl Ring

Electrode

Usage Range

Max. Piercing Thickness

40 100 200

SC2 SC2 SC2

S33 S33 S44

G11 G11 G11

N33 N55 N88

SW11 SW11 SW11

E11 E11 E30

1.2-6mm 2-15mm 5-38mm

4mm 10mm 20mm

sales@selmach.com

Hypertherm HyPerformance Plasma

01432 346 580

Metalworking Solutions Supplied

MILD STEEL CONSUMABLES Shield Cap

Amperage 30 A 50 A 80 A 130 A 200 A 260 A 400 A 80 A bevel 130 A bevel 200 A bevel 260 A bevel 260 A bevel 400 A bevel 30 A 80 A 130 A 170 A 300 A

Shield

Shield cap HYP-220747 HYP-220747 HYP-220747 HYP-220747 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-420200 HYP-420200 HYP-420200 HYP-420200 HYP-420200

Nozzle Retaining Cap Nozzle

Shield HYP-220194 HYP-220555 HYP-220189 HYP-220183 HYP-220761 HYP-220764 HYP-220636 HYP-220742 HYP-220742 HYP-220658 HYP-220741 HYP-220897 HYP-220636 HYP-420228 HYP-420246 HYP-420255 HYP-420513 HYP-420491

Nozzle retaining cap HYP-220754 HYP-220754 HYP-220756 HYP-220756 HYP-220757 HYP-220760 HYP-220635 HYP-220845 HYP-220740 HYP-220845 HYP-220740 HYP-220896 HYP-220635 HYP-420365 HYP-420365 HYP-420365 HYP-420365 HYP-420365

Nozzle HYP-220193 HYP-220554 HYP-220188 HYP-220182 HYP-220354 HYP-220439 HYP-220632 HYP-220806 HYP-220646 HYP-220659 HYP-220542 HYP-220898 HYP-220632 HYP-420225 HYP-420243 HYP-420252 HYP-420261 HYP-420279

Swirl Ring

Swirl ring HYP-220180 HYP-220553 HYP-220179 HYP-220179 HYP-220353 HYP-220436 HYP-220631 HYP-220179 HYP-220179 HYP-220353 HYP-220436 HYP-220436 HYP-220631 HYP-420407 HYP-420242 HYP-420242 HYP-420260 HYP-420406

Electrode

Electrode HYP-220192 HYP-220552 HYP-220187 HYP-220181 HYP-220352 HYP-220435 HYP-220629 HYP-220802 HYP-220649 HYP-220662 HYP-220541 HYP-220899 HYP-220629 HYP-420222 HYP-420240 HYP-420249 HYP-420258 HYP-420276

Water Tube

SilverPlus electrode – – – HYP-220665 HYP-220666 HYP-220668 – – – – – – – -

Water

TOOLING & CONSUMABLES

HYPERFORMANCE (HPR-XD) PLASMA MACHINE TORCH CONSUMABLE RANGE

HYP-220340 HYP-220340 HYP-220340 HYP-220340 HYP-220340 HYP-220340 HYP-220571 HYP-220700 HYP-220700 HYP-220700 HYP-220571 HYP-220571 HYP-220571 HYP-420368 HYP-420368 HYP-420368 HYP-420368 HYP-420368

STAINLESS STEEL CONSUMABLES Shield Cap

Amperage

Shield

45 A 60 A HDi 80 A 130 A

Shield cap HYP-220747 HYP-220747 HYP-220747 HYP-220747

200 A 260 A 400 A 130 A bevel 260 A bevel 400 A bevel

HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637 HYP-220637

Nozzle Retaining Cap Nozzle

Shield

Nozzle Nozzle retaining cap HYP-220202 HYP-220755 HYP-220201 HYP-220815 HYP-220814 HYP-220847 HYP-220338 HYP-220755 HYP-220337 HYP-220198 HYP-220755 (H35) HYP-220197 HYP-220755 (N2) HYP-220762 HYP-220758 HYP-220343 HYP-220763 HYP-220758 HYP-220406 HYP-220707 HYP-220712 HYP-220708 HYP-220738 HYP-220739 HYP-220656 HYP-220738 HYP-220739 HYP-220607 HYP-220707 HYP-220712 HYP-220708

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Swirl Ring

Swirl ring HYP-220180 HYP-220180 HYP-220179 HYP-220179 HYP-220342 HYP-220405 HYP-220405 HYP-220179 HYP-220405 HYP-220405

Electrode

Water Tube

HYP-220308 HYP-220339 HYP-220339 HYP-220307

SilverPlus electrode – – – –

Water HYP-220340 HYP-220340 HYP-220340 HYP-220340

HYP-220307 HYP-220307 HYP-220709 HYP-220606 HYP-220606 HYP-220709

– – – – – –

HYP-220340 HYP-220340 HYP-220571 HYP-220571 HYP-220571 HYP-220571

209

Metalworking Solutions Supplied

Hypertherm HyPerformance Plasma

ALUMINIUM CONSUMABLES Shield Cap

Amperage

210

Shield

45 A 130 A

Shield cap HYP-220747 HYP-220747

200 A 260 A 400 A

HYP-220637 HYP-220637 HYP-220637

Nozzle Retaining Cap Nozzle

Shield

Swirl Ring

Electrode

Nozzle Nozzle Swirl Electrode retaining cap ring HYP-220202 HYP-220756 HYP-220201 HYP-220180 HYP-220308 HYP-220198 HYP-220755 (H35) HYP-220197 HYP-220179 HYP-220307 HYP-220756 (Air) HYP-220181 (Air) HYP-220762 HYP-220759 HYP-220346 HYP-220342 HYP-220307 HYP-220763 HYP-220758 HYP-220406 HYP-220405 HYP-220307 HYP-220707 HYP-220712 HYP-220708 HYP-220405 HYP-220709

Water Tube

SilverPlus electrode – –

Water HYP-220340 HYP-220340

– – –

HYP-220340 HYP-220340 HYP-220571

Hyperformance HPRXD torch main body

HYP-220706

Additional parts available (not shown) Torch kit, o-rings, water tube Consumables removal tool - HPR Torch Silicon lubricant for o-rings Hypertherm Coolant Filter Element Hypertherm Torch Coolant (x2)

Stock Code HYP-128879 HYP-104119 HYP-027055 HYP-027664 HYP-028872

sales@selmach.com

Drills

01432 346 580

Metalworking Solutions Supplied

HSS Cobalt

HSS TiN Coated Ground Diameter mm

Pack Qty.

Stock Code

Diameter mm

1.0 1.5 1.6 2.0 2.5 2.9 3.0 3.2 3.3 3.5 3.8 4.0 4.2 4.5 4.8 5.0 5.3 5.5 6.0 6.3 6.5 6.8 7.0 7.3 7.5 7.8 8.0 8.5 8.8 9.0 9.3 9.5 10.0 10.2 10.5 10.8 11.0 11.5 12.0 12.5 12.8 13.0 13.5 14.0

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 5 5 5

11300-1.0 11300-1.5 11300-1.6 11300-2.0 11300-2.5 11300-2.9 11300-3.0 11300-3.2 11300-3.3 11300-3.5 11300-3.8 11300-4.0 11300-4.2 11300-4.5 11300-4.8 11300-5.0 11300-5.3 11300-5.5 11300-6.0 11300-6.3 11300-6.5 11300-6.8 11300-7.0 11300-7.3 11300-7.5 11300-7.8 11300-8.0 11300-8.5 11300-8.8 11300-9.0 11300-9.3 11300-9.5 11300-10.0 11300-10.2 11300-10.5 11300-10.8 11300-11.0 11300-11.5 11300-12.0 11300-12.5 11300-12.8 11300-13.0 11300-13.5 11300-14.0

1.0 1.5 1.6 2.0 2.5 2.9 3.0 3.2 3.3 3.5 3.8 4.0 4.2 4.5 4.8 5.0 5.3 5.5 6.0 6.3 6.5 6.8 7.0 7.3 7.5 7.8 8.0 8.5 8.8 9.0 9.3 9.5 10.0 10.2 10.5 10.8 11.0 11.5 12.0 12.5 12.8 13.0 13.5 14.0

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HSS TiN Coated Ground

Pack Qty.

Stock Code

Diameter Inches

Pack Qty.

Stock Code

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 5 5 5

11302-1.0 11302-1.5 11302-1.6 11302-2.0 11302-2.5 11302-2.9 11302-3.0 11302-3.2 11302-3.3 11302-3.5 11302-3.8 11302-4.0 11302-4.2 11302-4.5 11302-4.8 11302-5.0 11302-5.3 11302-5.5 11302-6.0 11302-6.3 11302-6.5 11302-6.8 11302-7.0 11302-7.3 11302-7.5 11302-7.8 11302-8.0 11302-8.5 11302-8.8 11302-9.0 11302-9.3 11302-9.5 11302-10.0 11302-10.2 11302-10.5 11302-10.8 11302-11.0 11302-11.5 11302-12.0 11302-12.5 11302-12.8 11302-13.0 11302-13.5 11302-14.0

1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

11301-1/16 11301-5/64 11301-3/32 11301-7/64 11301-1/8 11301-9/64 11301-5/32 11301-11/64 11301-3/16 11301-13/64 11301-7/32 11301-15/64 11301-1/4 11301-17/64 11301-9/32 11301-19/64 11301-5/16 11301-21/64 11301-11/32 11301-23/64 11301-3/8 11301-25/64 11301-13/32 11301-27/64 11301-7/16 11301-29/64 11301-15/32 11301-31/64 11301-1/2

TOOLING & CONSUMABLES

STRAIGHT SHANK PREMIUM JOBBER DRILLS

HSS Cobalt Diameter Inches

Pack Qty.

Stock Code

1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

11303-1/16 11303-5/64 11303-3/32 11303-7/64 11303-1/8 11303-9/64 11303-5/32 11303-11/64 11303-3/16 11303-13/64 11303-7/32 11303-15/64 11303-1/4 11303-17/64 11303-9/32 11303-19/64 11303-5/16 11303-21/64 11303-11/32 11303-23/64 11303-3/8 11303-25/64 11303-13/32 11303-27/64 11303-7/16 11303-29/64 11303-15/32 11303-31/64 11303-1/2

211

Drills Metalworking Solutions Supplied

Metric & Imperial Cobalt Coated Ground Jobber Drill Sets Size Range 1 to 13mm by 0.5mm Cobalt Jobber Drill Set 1/16” to 1/2”by 1/32” Cobalt Jobber

No of Drills

Stock Code

25 15

11585 11586

Metric & Imperial HSS TiN Coated Ground Jobber Drill Sets Size Range 1 to 13mm by 0.5mm 1/16” to 1/2”by 1/64”

No of Drills 25 29

Stock Code 10768 10769

Metric HSS 1/2” Reduced Shank Blacksmith Drills Diameter mm

Stock Code

14 14.5 15 15.5 16 17 17.5 18 19 20 21 22

11304-14 11304-14.5 11304-15 11304-15.5 11304-16 11304-17 11304-17.5 11304-18 11304-19 11304-20 11304-21 11304-22

Imperial HSS Stub Drills - HSS

Metric HSS Stub Drills - HSS Diameter mm

Pack Qty.

Stock Code

Diameter Inches

Pack Qty.

Stock Code

1.0 1.5 2.0 2.5 2.9 3.2 3.3 3.5 4.0 4.5 4.9 5.0 5.5 6.0 6.5 6.8 7.0 7.5 7.8 8.0 8.5 9.0 9.5 10.0 10.2

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5

11305-1.0 11305-1.5 11305-2.0 11305-2.5 11305-2.9 11305-3.2 11305-3.3 11305-3.5 11305-4.0 11305-4.5 11305-4.9 11305-5.0 11305-5.5 11305-6.0 11305-6.5 11305-6.8 11305-7.0 11305-7.5 11305-7.8 11305-8.0 11305-8.5 11305-9.0 11305-9.5 11305-10.0 11305-10.2

1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 7/16 1/2

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5

11306-1/16 11306-5/64 11306-3/32 11306-7/64 11306-1/8 11306-9/64 11306-5/32 11306-11/64 11306-3/16 11306-13/64 11306-7/32 11306-15/64 11306-1/4 11306-17/64 11306-9/32 11306-19/64 11306-5/16 11306-21/64 11306-11/32 11306-23/64 11306-3/8 11306-25/64 11306-13/32 11306-7/16 11306-1/2

Volkel Drill & Tap Line

Centre Drills DIN 333A Drill Ø mm

212

Stock Code

Product

12979 12980 12981 12982

Volkel M6 x 1 HSS/Co Drill/N/Tap - Straight Shank Volkel M8 x 1.25 HSS/Co Drill/N/Tap Straight Shank Volkel M10 x 1.5 HSS/Co Drill/N/Tap Straight Shank Volkel M12 x 1.75 HSS/Co Drill/N/Tap Straight Shank

3.15 3.15 4.0 5.0 6.3 8.0 10.0 12.5 16.0

Pilot Ø mm

Length mm

Unit qty

1.0 1.25 1.6 2.0 2.5 3.15 4.0 5.0 6.3

31.5 31.5 35.5 40 45 50 56 63 71

1 1 1 1 1 1 1 1 1

Stock Code 11308-3.15 11308-3.15 11308-4.0 11308-5.0 11308-6.3 11308-8.0 11308-10.0 11308-12.5 11308-16.0

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Taper Drills

01432 346 580

Metalworking Solutions Supplied

Metric Ground Morse Taper Shank Drills

Imperial Ground Morse Taper Shank Drills

Diameter mm

Taper Size

Stock Code

Diameter Inches

Taper Size

Stock Code

10 11 12 13 14 14.5 15 15.5 16 17 17.5 18 19 19.5 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 55 60 65 70 75

1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5

11309-10 11309-11 11309-12 11309-13 11309-14 11309-14.5 11309-15 11309-15.5 11309-16 11309-17 11309-17.5 11309-18 11309-19 11309-19.5 11309-20 11309-21 11309-22 11309-23 11309-24 11309-25 11309-26 11309-27 11309-28 11309-29 11309-30 11309-31 11309-32 11309-33 11309-34 11309-35 11309-36 11309-37 11309-38 11309-39 11309-40 11309-41 11309-42 11309-43 11309-44 11309-45 11309-46 11309-47 11309-48 11309-49 11309-50 11309-55 11309-60 11309-65 11309-70 11309-75

3/8 13/32 7/16 15/32 1/2 17/32 9/16 19/32 5/8 21/32 11/16 23/32 3/4 25/32 13/16 27/32 7/8 29/32 15/16 31/32 1 1-1/32 1-1/16 1-3/32 1-1/8 1-5/32 1-3/16 1-7/32 1-1/4 1-9/32 1-5/16 1-11/32 1-3/8 1-13/32 1-7/16 1-15/32 1-1/2 1-9/16 1-5/8 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2

1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

11310-3/8 11310-13/32 11310-7/16 11310-15/32 11310-1/2 11310-17/32 11310-9/16 11310-19/32 11310-5/8 11310-21/32 11310-11/16 11310-23/32 11310-3/4 11310-25/32 11310-13/16 11310-27/32 11310-7/8 11310-29/32 11310-15/16 11310-31/32 11310-1 11310-1.1/32 11310-1.1/16 11310-1.3/32 11310-1.1/8 11310-1.5/32 11310-1.3/16 11310-1.7/32 11310-1.1/4 11310-1.9/32 11310-1.5/16 11310-1.11/32 11310-1.3/8 11310-1.13/32 11310-1.7/16 11310-1.15/32 11310-1.1/2 11310-1.9/16 11310-1.5/8 11310-1.11/16 11310-1.3/4 11310-1.13/16 11310-1.7/8 11310-1.15/16 11310-2

TOOLING & CONSUMABLES

BRITISH MADE MORSE TAPER SHANK DRILLS

Many other sizes and lengths available on quick delivery times and excellent prices. Please phone for details.

Morse Taper Shank Oilfeed Chipbreaker Drills Cross Hole Feed - HSS

Diameter mm 12 14 16 18 20 22 24 26 28 30

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Taper Size

Stock Code

3 3 3 3 3 3 3 3 4 4

11311-12 11311-14 11311-16 11311-18 11311-20 11311-22 11311-24 11311-26 11311-28 11311-30

213

Metalworking Solutions Supplied

Karnasch Magdrill Cutters

CUTTER SHANK SELECTION WELDON (19mm or 32mm) Fits all standard magnetic drills

UNIVERSAL (19mm) Fits all standard magnetic drills but also suits all NITTO quick release drills

FEIN (18mm) For all Fein magnetic drills

STOCKED RANGE

214

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01432 346 580

Karnasch TCT Mag Drill Cutters and Pilot Pins

Metalworking Solutions Supplied

CUT FASTER AND LAST LONGER Description: MAGCUT HARDLINE TCT CUTTERS offer the best value for money capable of drilling the hardest known steels, providing unbeatable performance. Application: The MagCut Hardline is the only cutter suitable for drilling the below, thanks to the superior carbide teeth and special teeth geometry • Drill in hardened steel up to 40 Rockwell (HRC) • Drill in all sorts of stainless steel • Drill in most difficult alloys (Hardox/Inconell/Titan) • Drill in all non-ferrous materials such as aluminium, copper, brass Magcut Hardline Tungsten Carbide Tipped Cutters are available in cutting depths 40/55/80/110 and diameters 12 - 150mm

MAGCUT HARDLINE TCT CUTTER (WELDON) Depth

Dia Ø

Stock Code

40mm 12mm - 120mm14503-DIA

55mm 12mm - 150mm14504-DIA

TOOLING & CONSUMABLES

MAGCUT HARDLINE TCT CUTTER

80mm 18mm - 120mm14505-DIA

110mm 18mm - 120mm14506-DIA Short Thin Pilot Pin - to suit 14503-12 to 14503-17 Standard Pilot Pin - to suit 14503-18 to 14503-65 Long Pilot Pin - to suit 14503-66 to 14503-120 Short Thin Pilot Pin - to suit 14504-12 to 14504-17 Standard Pilot Pin - to suit 14504-18 to 14504-65 Long Pilot Pin - to suit 14504-66 to 14504-120 Long Pilot Pin -to suit 14505-12 to 14505-60 Extra Long Pilot Pin - to suit 14505-61 to 14505-120 Long Pilot Pin - to suit 14506-18 to 14506-60 Extra Long Pilot Pin - to suit 14506-61 to 14506-120

40mm 40mm 40mm 55mm 55mm 55mm 80mm 80mm 110mm 110mm

12mm - 17mm 18mm - 65mm 66mm - 120mm 12mm - 17mm 18mm - 60mm 61mm - 150mm 18mm - 60mm 61mm - 120mm 18mm - 55mm 56mm - 120mm

Depth

Dia Ø

14507 14508 14510 14509 14510 14513 14514 14515 14512 14516

MAGCUT HARDLINE TCT CUTTER (UNIVERSAL) Stock Code

40mm 12mm - 50mm14499-DIA

55mm 12mm - 50mm14500-DIA

80mm 18mm - 50mm14501-DIA

110mm 18mm - 50mm14502-DIA Short Thin Pilot Pin - to suit 14499-12 to 14499-17 Standard Pilot Pin - to suit 14499-18 to 14499-60 Short Thin Pilot Pin - to suit 14500-12 to 14500-17 Standard Pilot Pin - to suit 14508-18 to 14500-50 Long Pilot Pin - to suit 14501-18 to 14501-50 Long Pilot Pin - to suit 14502-18 to 14502-50

40mm 40mm 55mm 55mm 80mm 110mm

12mm - 17mm 14507 18mm - 50mm 14508 12mm - 17mm 14509 18mm - 50mm 14510 18mm - 50mm 14514 18mm - 50mm 14512

SPEEDS & FEEDS CAN BE FOUND ON PAGES 218 & 219

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215

Metalworking Solutions Supplied

Karnasch TCT Mag Drill Cutters and Pilot Pins

MAGCUT HARDLINE TCT CUTTER (UNIVERSAL) - IMPERIAL SIZING Depth 40mm

55mm

Standard Pilot Pin -to suit 14517 Standard Pilot Pin - to suit 14518 Standard Pilot Pin - to suit 14519

Dia Ø 1/2”

Stock Code

to 21/16” 14517-DIA

1/2”

to 2”

14518-DIA

80mm

11/16”

to 21/16” 14519-DIA

40mm 55mm 80mm

1/2”

to 21/16” to 21/16” 11/16” to 21/16”

Depth

Dia Ø

1/2”

14507 14509 14514

MAGCUT HARDLINE TCT (FEINCUTTER) Stock Code

40mm 12mm to 65mm14520-DIA

55mm 12mm to 60mm14521-DIA Standard Pilot Pin - to suit 14520 Standard Pilot Pin - to suit 14521

40mm 12mm to 65mm 14507 55mm 12mm to 60mm 14509

MAGCUT RAIL-LINE TCT CUTTER (WELDON) Depth

Dia Ø

Stock Code

30mm 18mm to 38mm 14522-DIA

55mm 18mm to 36mm14523-DIA Standard Pilot Pin - to suit 14522 Standard Pilot Pin - to suit 14523

30mm 18mm to 38mm 14525 55mm 18mm to 36mm 14509

MAGCUT SILVERLINE CUTTER MAGCUT SILVERLINE (WELDON) CUTTER METRIC MAGCUT SILVERLINE CUTTER is made of HSS-XE steel + step hardened providing excellent durability and sturdiness. Excellent cutter for all structural steels up to 700N. High wear resistance.

Standard Short Pilot Pin - to suit 14550 Standard Long Pilot Pin - to suit 14551

216

Depth

Dia Ø

Stock Code

25mm

12mm - 60mm

14550-DIA

50mm

12mm - 48mm

14551-DIA

25mm 50mm

12mm - 60mm 12mm - 60mm

10607 10608

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01432 346 580

Magcut Goldline Cutter

Metalworking Solutions Supplied

The MAGCUT GOLDLINE CUTTERS are the most commonly used coated HSS-XE core drills. With special gold-tech surface treatment and fully ground, the cutter is excellent for drilling in steel up to 900N and even suitable for Stainless Steel. Gold-tech surface treatment gives greater drilling performance and lifetime.

MAGCUT GOLDLINE CUTTER (WELDON) Depth

Dia Ø

Stock Code

30mm 12mm - 60mm 14534-DIA

55mm 12mm - 60mm 14535-DIA

80mm 18mm - 50mm 14536-DIA

110mm 18mm - 50mm 14537-DIA

MAGCUT GOLDLINE CUTTER (UNIVERSAL) Depth

Dia Ø

Stock Code

TOOLING & CONSUMABLES

MAGCUT GOLDLINE CUTTER

30mm 12mm - 60mm 14538-DIA

55mm 12mm - 60mm 14539-DIA

80mm 18mm - 50mm 14540-DIA

110mm 18mm - 50mm 14541-DIA

MAGCUT GOLDLINE (FEINCUTTER) Depth

Dia Ø

Stock Code

40mm 12mm - 60mm 14542-DIA Standard Pilot Pin - to suit 14542

14507

MAGCUT GOLDLINE SANDWICH CUTTER (UNIVERSAL) For cutting through more than one plate Depth

Dia Ø

Stock Code

30mm 14mm - 32mm 14543-DIA

55mm

14mm - 32mm 14544-DIA

Standard Pilot Pin - to suit 14534, 14538, 14542 & 14543 Standard Pilot Pin - to suit 14535, 14539 & 14544 Standard Pilot Pin - to suit 14536 & 14540 Standard Pilot Pin - to suit 145377 & 14541

14525 14509 14514 14512

MAGCUT GOLDLINE CUTTER (UNIVERSAL) IMPERIAL SIZING Depth

Short Pilot Pin - to suit 14546-7/16” Short Pilot Pin - to suit 14546-7/16” Standard Pilot Pin - to suit 14545 Standard Pilot Pin - to suit 14546 Long Pilot Pin - to suit 14547

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Dia Ø

Stock Code

30mm

7/16”

to 21/16”

14545-DIA

55mm

7/16”

to 21/16”

14546-DIA

80mm

11/16”

to 21/16”

14547-DIA 14548 14549 14525 14509 14514

217

Metalworking Solutions Supplied

Karnasch Mag Drills

CUTTER APPLICATION CHART

APPLICATION NOTES

218

Centre-punching for core drills. For core drills diameter from 1215mm it is absolutely necessary to set a big punching point. Make sure that the tip of the ejector pin is exactly positioned in the centre of the centre drill. This procedure is also highly recommended for all other diameters .

Speeds for core drills. For HSS core drills from 12-15mm a minimum speed of 450 min -1 needs to be applied. For HM core drills a minimum speed of about 600 min -1 would be optimum. If this is not possible, you need to work using half the recommended feed.

Feed. It is essential to start drilling carefully and slowly a depth of 1mm. Then you can continue working with the recommended feed. Please follow this advice. It will considerably increase the durability of the drill.

Drilling. Depending on the chip ﬂow, you need to interrupt the feed more often. This particularly applies for cutting depths from about 25mm on. If you feel e.g. an increase of resistance or vibration, please immediately proceed as follows: a. Extract the drill from the drilling hole keeping it running. b. Clean the drill and the drilling hole from chips (e.g. using a blow gun] c. Fill the drilling hole with coolant or lubricating emulsion. d. Insert the drill in running status slowly and carefully into the already existing hole. During this whole procedure you must not change the site of the machine or of the workpiece. e. Depending on the chipping and the drilling depth repeat this procedure several times.

Cooling. Only use super-speed steel cutting oils. From about 35mm Ø on, please use Morse taper ﬁxtures with automatic internal cooling.

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Karnasch Mag Drills

01432 346 580

Metalworking Solutions Supplied

660 440 530 350 340 265 265 175 185 125 320 210 980 655 480 320 660 440 1060 700

420 305 320 250 340 245 250 200 250 185 190 150 165 125 130 100 117 85 90 70 200 145 150 120 620 455 470 370 300 200 230 180 420 305 320 250 670 490 510 400

240 200 195 165 145 125 95 80 67 57 115 95 360 305 175 147 240 200 390 330

145 130 115 105 88 80 58 53 41 37 70 63 220 195 106 95 145 130 235 210

125 115 163 90 78 68 52 45 36 31 62 54 193 170 93 81 125 115 205 180

110 100 87 78 67 59 44 40 30 27 53 47 165 150 80 71 110 100 178 160

95 90 77 70 58 53 39 35 26 24 46 42 145 130 70 63 95 90 157 140

85 80 68 63 52 48 34 32 23 22 41 38 129 117 62 57 85 80 138 130

75 70 62 56 47 42 31 28 21 19 37 33 116 105 56 51 75 70 127 115

68 65 55 51 41 39 27 26 18 17 32 30 104 95 50 46 68 65 110 105

63 58 50 46 38 35 25 23 16 14 29 28 94 86 45 42 63 58 100 95

27 25 85 78 41 38 57 50 90 85

1060 700 980 655 930 620 795 530 660 440 530 350 2390 1590 930 620 1325 885 930 620

670 510 620 470 590 450 500 380 420 320 340 250 1510 1150 590 450 840 635 590 450

390 320 270 235 330 280 240 210 360 295 250 220 300 260 225 195 335 280 239 205 285 240 210 185 290 240 200 175 245 265 180 160 240 195 165 145 200 170 150 130 195 160 135 115 165 140 120 105 870 715 610 530 735 625 540 480 335 280 239 205 285 240 210 185 490 400 340 295 410 345 300 265 335 280 239 205 285 240 210 185

205 180 193 170 182 160 155 135 125 115 103 90 470 410 182 160 260 230 182 160

178 157 160 140 165 145 150 130 155 137 140 125 135 117 120 105 110 95 100 90 87 77 78 70 405 355 360 320 155 137 140 125 225 195 200 175 155 137 140 125

138 130 129 120 122 110 104 95 85 80 68 63 315 285 122 110 174 160 122 110

127 115 115 105 108 100 94 85 75 70 62 56 283 255 108 100 157 145 108 100

110 105 104 95 98 90 84 77 68 65 55 51 253 230 98 90 140 130 98 90

100 95 94 87 89 81 76 70 63 58 56 46 229 210 89 81 127 117 89 81

90 85 85 78 80 75 69 63 57 50 45 42 209 190 80 75 116 105 80 75

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490 400 450 370 430 340 370 300 305 250 245 200 1100 895 430 340 615 500 430 340

195 170 160 140 120 105 79 70 55 48 90 85 295 255 143 125 195 170 320 280

165 150 135 120 100 90 67 60 47 42 80 72 250 225 122 108 165 150 270 240

57 50 45 42 34 31 22 21 16

TOOLING & CONSUMABLES

MAGCUT TECHNICAL INFORMATION SPEEDS (r.p.m.)

219

Metalworking Solutions Supplied

TEK-TOOLING Work Positioning

Key Facts TMC 300 as Magnet Base • Up to 300 kg lifting force, even on a steel plate of only 6mm thickness. • Ergonomic and easy one-hand actuation. • M5 and M6 tapped holes on the top as well as on the sides enable an easy attachment of handling accessories like cutting guides, angle side plates, handles and much more. • Ideal workload easement, i.e. for plate levelling, platform building, fixturing and workholding of all types. • The specifically arrested magnet field (patented) allows welding to distances as close as 15mm from the edge of the magnet. • Hardened steel base with TiN coating for a long lifetime at simultaneously low airgap - avoids damage to the lower surface. • Incredible shear force holding power for a better grip in vertical applications.

TMC 300 Stock Code 19086

Product Type TMC 300 - 300 KG Compact Magnet Base

TEK Tooling Magnets Key Facts TML 100 - Lifting Magnet • Max. lifting capacity: 50 kg at 3mm material thickness and 100 kg lifting capacity from 6mm (at safety factor 1:3). • Outstanding performance on thin walled materials (applicable from 1mm material thickness). • 360° rotating and swivelling hook (even at maximum load). Stock Code 19089

Product Type TML 100 - 100 KG Compact Lifting Magnet

TML 100

TEK Tooling Magnets Key Facts TML 250 • Up to 250 kg lifting force at 10mm thickness and 90 kg lifting force at 3mm material thickness (the stated performance adds a safety factor of 3 for the lifting operation. This means that the tear-off force needs to be three times the maximum lifting force). • Outstanding performance on thin walled materials. • Weight reduction of 70% at same lifting force. • Effortless and ergonomical one-lever magnet activation. • Revolutionary magnetic technology allows for a much wider range of lifting solutions. • 360° rotating lifting hook. • TiN-coated, hardened steel magnetic contact surface.

TML 500 • 300 kg lifting force at 5mm material thickness and 490 kg lifting force at 10mm material thickness. (The stated performance adds a safety factor of 3 for the lifting operation. This means that the tear-off force needs to be three times the maximum lifting force).

220

Stock No 19090 19091

Product Type TML 250 - 250 KG Compact Lifting Magnet TML 500 - 500 KG Compact Lifting Magnet

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TEK-TOOLING Work Positioning

01432 346 580

• Stepless adjustable angle side plates from 0° to 90° to hold sheets prior to welding. • Invaluable for anyone who has to weld together heavy worksheets in different angles. • Light-weight, easy and trouble-free handling.

Technical Data Set TMA 300 • Tear-off force: 300 kg (at 6mm steel sheets S235). • Weight: 2.7 kg. • Length: 162mm, Width: 124mm, Height: 223mm. Stock Code 19087

Product Type TMA 300 - 300 KG Variable Angle Welding Magnet

TMA 300

Key Facts TMH 50 - Hand Lifting Magnet

Technical Data TMH 50 - Hand Lifting Magnet

• Max. lifting capacity: 50 kg (even from 3mm steel sheet metal S235). • Protects hands and fingers from hot and sharp steel. • Invaluable for anyone for moving parts from one place to another (max. temperature: 80°).

• Weight: 1.6 kg. • Max lifting capacity at vertical lifting: 50 kg. • Length: 126mm, Width: 80mm, Height: 100mm; with handle: Length: 190mm, Width: 124mm.

Stock Code 19088

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TOOLING & CONSUMABLES

Key Facts Set TMA 300 - Variable Welding Angle

Metalworking Solutions Supplied

Product Type TMH 50 - 50 KG Hand Lifting Magnet

221

SERVICE Metalworking Solutions Supplied You can contact us here to request warranty support, breakdown call-outs, planned preventative maintenance visits and spare parts. Scan the QR code to take you to the service page on our web site. We are dedicated to keeping your machine working for you with minimum downtime by telephone technical support, a stock of strategic spare parts and experienced machine tool engineers who can visit your site. Help us to help you! The more information you can give us, the faster we can route your enquiry to the relevant service engineer and pinpoint a solution for you. If this is a machine breakdown please provide the contact details of someone who can carry out basic tests and send us photographs if required. WE LOOK FORWARD TO WORKING WITH YOU!

It is the policy of Selmach Machinery to continuously improve the specification of our products. We therefore reserve the right to supply machinery differing in detail from that shown in this catalogue. All machinery sold by Selmach Machinery is subject to our Standard Conditions of Sale available on request. SPARE PARTS

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sales@selmach.com

CASE STUDIES

01432 346 580

Metalworking Solutions Supplied At Selmach Machinery we believe in customer loyalty and are therefore working constantly to exceed expectations and to build a lasting relationship. We pride ourselves in seeing every order through to completion, and tailoring each package to suit the individual’s application.

READ WHAT OUR CUSTOMERS HAVE TO SAY ABOUT US

Pembrokeshire College apprentices with the Morgan Rushworth press brake

S.W Asgood Engineering sees a 20% increase in production

“What’s really important to us is the training element of it. We can be really accurate now, with bending substantial thicknesses of plate”

“We’ve seen a 10% increase in turnover and a 20% increase in production since we’ve had the new machines”

J.Silk Agricultural expands capacity with the Ajan Plasma to fulfill customer needs

PRV Engineering take control of their prototyping with the Waterjet

“Selmach is very helpful and wouldn’t sell you something you didn’t need. They’ll sell you the right tool for the job”

“It has allowed us to service those industries that we couldn’t access before”

www.selmach.com

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KNOWLEDGE BASE Metalworking Solutions Supplied

Learn How to Manage and Maintain Your Machines with our Knowledge Base We understand there is nothing worse when you are tight on a deadline, mid production and your machine doesn’t quite do what you have asked. We have developed a series of training films and articles to support our customers to successfully set up and manage their machinery independently. With over 100 videos already archived on our youtube channel, and a large range of articles on our website, you will be sure to find what you need.

Subscribe to our youtube channel @SelmachLtd to receive our latest videos

Visit Knowledge Base to view the library of articles

How to Properly Maintain your Bandsaw Blade There are four key points to be aware of when maintaining your bandsaw blade...

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How to perform bump bending on a Sheet Metal Press Brake We all realise that time can mean money and having the right machines that perform tasks quickly can be vital, but it’s also important to look at the bigger picture...

Guillotine tips: The causes of twisting and bowing No one likes to see defects in their work, but sometimes pinpointing the reasons why they are happening can be a pain (to put it politely)...

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KEY REASONS TO BUY FROM

Honesty, Integrity and loyalty We believe that customer loyalty can not be taken for granted. Therefore we are constantly working to exceed your expectations, and to build a lasting relationship. As a result we will always endeavour to work closely with you to provide the most effective solution.

Technical Solutions With years of experience and knowledge of the industry, we have an in-depth understanding of a wide range of applications. Therefore we can recommend the most suitable machinery for your speciﬁc requirement. To aid in the decision making process, we have over 50 machines under power in our showroom; to perform trials, prove feasibility and demonstrate the end result. We believe that it is this meticulous attention to detail that can really make the difference, and ultimately enable you to make an informed decision.

Ease of purchase With over 200 machines in stock, available for immediate despatch, we can react quickly to meet your delivery expectations. Transport to your works can be arranged and offloading and positioning is available if required. For more technical applications, commisioning and training in use of machine controls is available from our trained engineers. Should you wish to ﬁnance your purchase we have a range of competitive options available.

After Sales Service Real customer care doesn’t stop when a machine leaves he showroom - we are committed to providing a frst class after sales service. Our trained engineers are on hand to provide technical advice and can rapidly respond to any issue that may arise. Should replacement parts be required, our extensive spares stock ensures minimum downtime. For your peace of mind, the majority of new machines carry a 12 months parts and labour warranty.

Tools and consumables To complement our range of machinery, we stock a wide range of quality tooling and consumables to ensure continued optimum performance. Goods ordered before 3.00pm are generally despatched same day on a Next Day carrier service. We accept payment by cheque, cash or card. Monthly credit accounts for purchases of tooling consumables and spare parts are available, subject to approval.

sales@selmach.com

www.selmach.com

Technology Centre Unit 8 Beacon Road Rotherwas Industrial Estate Hereford HR2 6JF Tel: 01432 346 580 Fax: 01432 346 588 Email: sales@selmach.com Visit: www.selmach.com PART OF

MACHINERY GROUP