Bartlett BPro RC9 2017/18_BloomShell

BloomShell

BloomShell MARCH ARCHITECTURAL DESIGN 2017-18 THE BARTLETT SCHOOL OF ARCHITECTURE | UCL

RC9 2017-18

Research Cluster 9

TUTOR SOOMEEN HAHM, ALVARO LOPEZ RODRIGUEZ MEMBER JIAYI LYU,YI LIN,YANG SONG,YUSHI GAO

BloomShell

Augmented assebly of double curved surface TUTOR SOOMEEN HAHM ALVARO LOPEZ RODRIGUEZ MEMBER

JIAYI LYU, YI LIN, YANG SONG, YUSHI GAO

CONTENTS Chapter 1. Initial Research 1.1 1.2 1.3 1.4

Reference Material Test Fabrication Initial proposal

Chapter 2. Previous Project 2.1 2.2 2.3 2.4 2.5 2.6

Material Research Shape Generation Unrollsurface Test Modeling Workflow Physical Outcome Issues

Chapter 3. Stage 2 Project 3.3 Material Research 3.4 Pattern Research 3.5 Physical Model Test 3.6 Multi-Layered Method 3.7 Surface Generation System 3.8 Seam Line

Chapter 4. Previous Augmentation Study 4.1 4.2 4.3 4.4

Introduction Projector Work Flow Interface With HoloLens Outcome & Issues

Chapter 5. Current Stage Design 5.1 Material Development

5.2 Panelization Research 5.3 Digital Study 5.4 Construction Method 5.5 Augmentation Application 5.6 Proposal

Chapter 6. Architectural Scenario 6.1 Site Analysis 6.2 Architectural Proposal

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PROJECT DESCRIPTION

Nowadays, most of the construction of curved surfaces in architecture requires molds, such as CNC. However, these methods are time-consuming, material waste and labor waste. Shell project investigates the involvement among virtual reality technology, human body and computer to achieve the goal of fast and precise assembly for curved surfaces without any molds. Compared to other curved surface building technologies, the use of augmentation can not only save time, material and labor, but also boost the construction process.

In material, we combine “WBA” sheet and EVA foam to make every pattern of the model.

Both of them are stretchable when heated and hard when cooled. In addition to that, “WBA” will be sticky after heating. This property can be used in connecting two different “WBA” together without wasting other materials to glue them. Besides, we use the heat gun to control material deformation by temperature, heating time and heating angle to achieve the target surface.

In modeling process, with the help of virtual reality equipment, like HoloLens, we establish a real-time feedback system to achieve better interaction between human and machine.

With HoloLens, designers can see the target surface in reality and control the heating degree of “WBA” and acrylic sticks precisely. And then we can complete the whole construction process step by step. In this case, the construction of curved surface no longer requires a mold and improves accuracy. What’s more, based on the real time feedback system, designers and builders can make changes and do some updates at any time during construction process, which will make the curved surface construction more efficient and effective.

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INITIAL RESEARCH > Reference > Material Test > Fabrication > Initial proposal

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INITIAL RESEARCH | REFERENCE

project by Eva Hild Ceramic Sculptures These hand-built sculptures, express delicate continuously flowing entities in thinbuilt clay. They reflect varying degrees of external and internal pressures, and how, as a consequence, perception of inner and outer space is changed or challenged.

project by Philippe Block Thin Double-Curved Concrete Roof In this project, fabric played a significant role of shaping curved surfaces.

Consequently, We decided utilized fabric which is with a high degree of elasticity and be easily stretched to shape the flowing entities. And then, casting methods would be applied to convert the soft surface to the firm shell.

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project by AH | Apeiron Flow

project by Marc Fornes / The Verymany, Labrys Frisae

project by Marc Fornes /

The Verymany, Maxima World Expo Pavilion

project by The Verymany, RESIDENTIAL SCREEN Ten years ago, MARC FORNES / THEVERYMANY invented a unique approach to describing and building a form: 'Structural Stripes.' In this "topological-walking stripe-based material system," thousands of parts, each unique, describe a form; the parts are digitally cut from a flat pieces of aluminum and fastened to neighbors -- achieving curvature and constructing the form in physical reality.

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INITIAL RESEARCH | REFERENCE

project by Kazuhiro Kojima MEMBRANE STRUTURE Architectural students at the Tokyo University of Science developed an experimental, extremely lightweight, load-bearing structure for a temporary pavilion. The metal bearing elements and a delicate space-enclosing skin consisting of an 0,7-mm membrane of elastic polyester fabric.

project by Roland Snooks The composite fibre installation compresses surface, structure and ornament into one intricate and irreducible assemblage. The Composite Swarm installation is an architectural prototype exploring the relationship of robotic fabrication, composite materials and algorithmic design. The complexity of the form and the excess of ornament make the prototype structurally efficient and minimize the amount of material used.

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project by Tom Wiscombe

SEMI-RIGID CAR

This project is an investigation into the aesthetic and performative potentials of composite materials. Composites are more than a class of materials; they imply a paradigm shift in architecture, allowing real progress on the contemporary desire to allow formal, structural, and ornamental systems to interoperate. And structure is embedded into architectural surfaces rather than separated into vector frames.

project by Yusuke Obuchi Studio SYNERGIC A combination of latex, sticks and the principles of tension and compression govern our process and led us to design a hybrid structural system and generative geometry which explores aesthetic values and spatial boundaries. The hybrid system blends the discrete domains of structure and infill while the generative geometry has been developed due to the diffrerentiated patterns embedded in the latex material.

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INITIAL RESEARCH | REVIEW PLASTER BALLOON

1

2

3

4

5

6

1. Making a structure box

DISADVANTAGES:

2. Cutting out holes with different sizes to support water ballons

Structure box

3. Put one ballon as a test 4. Put several ballons of different weight into holes 5. Casting process 6. Outcome 9

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Inefficient

Too Simple

INITIAL RESEARCH | REVIEW COATING SURFACE

1

2

3

4

5

6

1.Using hands to built the shape.

2..Using String to control some points of the curve and fix the form in the frame.

DISADVANTAGES: Too Much Steps

Inefficient

Too Much Control

3. stitch the lycra fabric on the skeleton 4. cut out the connect surface 5. casting model 6. cutting control lines

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MATERIAL TEST | SKELETON ASA Tube

Aluminium Tube

Shaping Ability

Shaping Ability

Shaping Ability

Deformation-resistance

Deformation-resistance

Deformation-resistance

Hardness

Hardness

Hardness

Smoothness

Smoothness

Smoothness

Vinyl Pipes

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Iron Wire Tube

Fiber Glass Stick

Plastic Pipes

Shaping Ability

Shaping Ability

Shaping Ability

Deformation-resistance

Deformation-resistance

Deformation-resistance

Hardness

Hardness

Hardness

Smoothness

Smoothness

Smoothness

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MATERIAL TEST | SKIN Lycra

Mercerized Cotton

Elasticity

Elasticity

Thickness

Thickness

Crease resistance

Crease resistance

Weight

Weight

Bond Ability Strength

Bond Ability Strength

Bond Ability Strength

Nylon

Elasticity Thickness Crease resistance Weight Bond Ability Strength

According to the initial test results, we decided to use the elastic lycra as the model skin, the large elastic glass fiber stick as the model skeleton, and also used the plastic tube as the connecting material, the plastic tube wrapped outside can also reduce the probability of the glass fiber tube breakage. it is evident that due to flexibility, elastic materials are ideally adapted to different geometries of shells and are able to transform as well with diverse external actions.What’s more, applying elastic materials in surface could form form-active and lightweight shells in tension, which are among the most efficient loadbearing systems.

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MATERIAL TEST | COATING

Paperp Pulp

Jesmonite ( a gypsum-based material in an acrylic resin )

Sample

Before-Setting

After-Setting

Setting Rate Ability Of Keeping shape Hardness Lightness Compactness

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Cement + Sand

Formesta ( a modelable plastic )

FABRICATION - WORKFLOW

SKIN:

SKELETON:

Lycra

Vinyl Pipes

Gorila Gule

Stich

Farbric Tracing Paper

Combine

Fibreglass Stick

Tape

Loop

Cut & Stich

Combine

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CONPONENT STUDY - PLAN AND SHAPE

NO CROSS POINT

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ONE CROSS POINT

TWO CROSS POINTS

one Symmetry axis

two Symmetry axis

three Symmetry axis

no Cross point

one Cross point

two Cross point

one surface

two surface

three surface

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Understanding the material behavior is a must to proceed with the project. `To Do this firstly we need to understand the essential tools needed for our fabrication process. Taking the most easily available everyday tools experiments were conducted to understand the material behavior changes in the fabric after the stitching. different experiments were done with different fabrics and textures to see the changes in the form after the stitching patterns. Not only were there different fabrics experimented with, but also stitching pattern.

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CONPONENT STUDY - SMALL SIZE

GEOMETRIC GRAPHICS

PLAN

CONTROL POINT

·A

·B

·C

·J ·I

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·D ·H

using the geometric graphics control the shape and the cross point

small size shape lycra fiber

make 10 control to shape the surface

Stching the Plan

Put the skin plan onto the surface on the skeleton

Use the control points to make the conponents

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·E ·F

CONTROL POINT

STRUCTURE

CONPONENT

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CONPONENT STUDY - MEDIUM SIZE

GEOMETRIC GRAPHICS

PLAN

CONTROL POINT

·B

·A ·

L

·C

·K

·J

·D ·

I

·E ·H

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using the geometric graphics control the shape and the cross point

medium size shape lycra fiber

make 14 control to shape the surface

Stching the Plan

Put the skin plan onto the surface on the skeleton

Use the control points to make the conponents

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·F ·G

CONTROL POINT

STRUCTURE

CONPONENT

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CONPONENT STUDY - LARGE SIZE GEOMETRIC GRAPHICS

PLAN

CONTROL POINT

·A ·P

·B ·O

·C

·N

·D ·M ·L

·E

·F ·K

·G

·J using the geometric graphics control the shape and the cross point

large size shape lycra fiber

make 16 control to shape the surface

Stching the Plan

Put the skin plan onto the surface on the skeleton

Use the control points to make the conponents

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·H ·I

CONTROL POINT

STRUCTURE

CONPONENT

CONTROL POINT

STRUCTURE

CONPONENT

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CONPONENT STUDY - CONNECTION

SMALL SIZE

Volume size

Compressive strength Tensile strength

Modeling factor

Degree of rotation

MEDIUM SIZE

Volume size

Compressive strength Tensile strength

Modeling factor

Degree of rotation

LARGE SIZE

Volume size

Compressive strength Tensile strength

Modeling factor

Degree of rotation

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FABRICATION - | PHYSICAL OUTCOME THE LEFT VIEW OF THE PHYSICAL MODEL BEFORE CASTING

CASTING STEPS

Connect Component

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Paint PVA Glue

Dry

Paint Jasmonite

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INITIAL PROPOSAL | CHAIR & PAVILION

As the first proposal,we think our project has a huge potential to be a pavilion as it could stand by itself steadly and posses a delicate inner space.

After being casted, the surface would be solid and could be a shelter. "Bridges" between different surfaces could connect external environment and internal space of the pavilion, providing a comfortable space for wandering and staying.

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INITIAL PROPOSAL | CHAIR & PAVILION

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PREVIOUS PROJECT > Material Research > Shape Generation > Workflow > Issues

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PREVIOUS PROJECT | MATERIAL RESEARCH - SKIN STUDY Overall, based on the study of tensile curved surface and stripes-based shells, the efficient and quick way of fabrication curved surface is with free moulds and no temporary scaffolds. And in contrast to the top-down construction, bottom-up construction could meet more requirements for complexly curved surface fabrication. The Augmentation technology has great potential to be applied in architecture, allowing cooperative design, timely feedback and more precisely and effective construction. In this case, we look for the ways, to combine bottom-up construction with Augmented Reality technology together to achieve the open-ended design, 3D real-time interaction system, and growable construction. At the same time, we also wonder whether the system could improve accuracy and efficiency in complicated curved surface fabrication.

Connect Component

Paint PVA Glue

Dry

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Paint Jasmonite

Thin latex- (x/y - 40 - 1.7 )

Thinck latex-( x/y - 42---3.0)

Spandex（velvet）( x-55-2.2 y-32-1.9 )

X -MAX

X -MAX

X -MAX

Y -MAX

Y -MAX

Y -MAX

X - 1.2KG

X - 1.2KG

X - 1.2KG

Y - 1.2KG

Y - 1.2KG

Elasticity

Elasticity

Elasticity

Thickness

Thickness

Thickness

Crease resistance

Crease resistance

Crease resistance

Weight

Weight

Weight

Y - 1.2KG

Bond Ability Strength

Bond Ability Strength

Bond Ability Strength

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PREVIOUS PROJECT| MATERIAL RESEARCH - SKIN STUDY Power mesh

Black Lycra mesh

Black Lycra

(x - 67-1.9; y-40-2.2)

(x -45 -2.5; y - 37- 2.7)

(x - 52 - 2.5; y - 36 -2.3)

X -MAX

X -MAX

Y -MAX

Y -MAX

X - 1.2KG

X - 1.2KG

Y - 1.2KG

Y - 1.2KG

Elasticity

Elasticity

Thickness

Thickness

Crease resistance

Crease resistance

Weight Bond Ability Strength

Weight

X -MAX

Y -MAX

X - 1.2KG

Y - 1.2KG

Elasticity Thickness Crease resistance Weight Bond Ability Strength 33

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Bond Ability Strength

White Lycra thick

WhiteLycra thin

Blue Lycra

(x -48 -2.6; y -35 -2.6)

(x - 46 -2.3; y -39-2.6)

( x - 45 - 2.6; y - 38 - 2.6)

X -MAX

X -MAX

X -MAX

Y -MAX

Y -MAX

Y -MAX

X - 1.2KG

X - 1.2KG

X - 1.2KG

Y - 1.2KG

Y - 1.2KG

Y - 1.2KG

Elasticity

Elasticity

Elasticity

Thickness

Thickness

Crease resistance

Thickness

Crease resistance

Crease resistance

Weight

Weight

Weight

Bond Ability Strength

Bond Ability Strength

Bond Ability Strength BLOOMSHELL

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PREVIOUS PROJECT| MATERIAL RESEARCH - SKELETON STUDY

Diamterďźš2MM

Glass Fibre Rod

Carbon Fibre Rod

Piano Wire

Extruded Acrylic Rod

Diameter = 17CM

Diameter = 25CM

Diameter = 22CM

Diameter = 10CM

Fn = 0.637 N

Fn = 2.058 N

Fn = 0.245 N

Fn = 0.196 N

Diameter Min = 10 CM

Diameter Min = 14 CM

Diameter Min = 12 CM

Diameter Min = 6 CM

Shaping Ability

Shaping Ability

Shaping Ability

Shaping Ability

Deformation-resistance

Deformation-resistance

Deformation-resistance

Deformation-resistance

Hardness

Hardness

Hardness

Hardness

Smoothness

Smoothness

Smoothness

Smoothness

Shaping Ability

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Diamterďźš3MM

Glass Fibre Rod

ASA Stick

Extruded Acrylic Rod

Diameter = 34CM

Diameter = 11CM

Diameter = 11CM

Fn = 1.617 N

Fn = 2.009 N

Diameter Min = 17 CM

Diameter Min = 7 CM

Diameter Min = 7 CM

Shaping Ability

Shaping Ability

Shaping Ability

Deformation-resistance

Deformation-resistance

Hardness

Hardness

Hardness

Smoothness

Smoothness

Smoothness

Fn = 0.196 N

Deformation-resistance

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PREVIOUS PROJECT | MATERIAL RESEARCH - CASTING STUDY PVA (1%) : Glassfiber (1%) : Plaster (65.3%) : Latex

White Thick Lycra

White Thin Lycra

Blue Lycra

White Thick Lycra

White Thin Lycra

Blue Lycra

Black Lycra

Before

After

Dry Time Material Fit Deformation Flatness Hardness

PVA (0.4%) : Plaster (66.4%) : Water Latex

Before

After

Dry Time Material Fit Deformation Flatness Hardness

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Black Lycra

PVA (100%)

Latex

White Thick Lycra

White Thin Lycra

Blue Lycra

White Thin Lycra

Blue Lycra

Black Lycra

Before

After

Dry Time Material Fit Deformation Flatness Hardness

Glassfiber (1.5%) : Latex

Plaster (65.7%) : Water White Thick Lycra

Black Lycra

Before

After

Dry Time Material Fit Deformation Flatness Hardness

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PREVIOUS PROJECT | MATERIAL RESEARCH - CASTING STUDY Jesmonite (100%) = Powder (71.5%) : Liquid (28.5%)

Jesmonite is a composite material used in fine arts, crafts, and construction. It consists of a gypsum-based material in an acrylic resin. Jesmonite is considered durable, flame resistant, and resistant to impact. It can be used for casting and laminating.

Latex

White Thick Lycra

White

Thin

Blue Lycra

Black Lycra

Before

After

Dry Time Material Fit Deformation Flatness Hardness

CONCLUSION

Skin

Skeleton

Coating

Casting

+

Blue Lycra

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Carbon Fiber Rod

+

Glass Fiber Rod

PVA Glue

Jesmonite

Glass Fiber

PREVIOUS PROJECT | PHYSICAL MODEL MAKING

DIGITAL MODEL

PATTERN ON THE LYCRA

Print out the digital pattern and place them on the surface of the lycra and fix them

Building digital model and simulation in softwares

SKELETON INPUT

Insert skeleton inside the edge pocket of skin

CASTING

SETCHING

Using sewing machine to stich all the patterns together in the right connect position

PHYSICAL MODEL

Casting the physical model layer by layer

Outcome of the strong shell

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DIGITAL MODEL | BRIDGE CONNECTION TEST

SHAPE

BRIDGE CONNECTION 1

BRIDGE CONNECTION 2

BRIDGE CONNECTION 3

BRIDGE CONNECTION 4

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FABRIC SHRINKAGE

FORCE DIRECTION

TARGET SURFACE

BRIDGE CONNECTION BRIDGE CONNECTION 1

bridge quantity target area

complexity

stable for the shape power support

BRIDGE CONNECTION 2

bridge quantity target area

complexity

stable for the shape power support

BRIDGE CONNECTION 3

bridge quantity target area

complexity

stable for the shape power support

BRIDGE CONNECTION 4

bridge quantity target area

complexity

stable for the shape power support

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DIGITAL MODEL | BRIDGE CONNECTION TEST

BRIDGE CONNECTION 1

90° top view

180° top view

270° top view

90° front view

180° front view

270° front view

90° top view

180° top view

270° top view

90° front view

180° front view

270° front view

360° top view

360° font view

BRIDGE CONNECTION 3

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360° top view

360° font view

BRIDGE CONNECTION 2

90° top view

180° top view

270° top view

90° front view

180° front view

270° front view

360° font view

90° top view

180° top view

270° top view

360° top view

90° front view

180° front view

270° front view

360° top view

BRIDGE CONNECTION 4

360° font view

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DIGITAL MODEL | POLYGON BRIDGE CONNECTION & NCLOTH GEOMETRY SIMULATION CONNECT BRIDGE

SELECT TARGET SURFACE

connect the bridge and adjust the shape

select opposite surface to Provide inward pull

90째 front view

180째 front view

270째 front view

360째 font view

ADJUST REST LENGTH SCALE

secelt the scale 0.7 which is smooth

scale 1.4

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scale 1.1

scale 1

scale 0.1

SELECT TARGET SURFACE

CONNECT BRIDGE

connect the bridge and adjust the shape

select opposite surface to Provide inward pull

90째 front view

180째 front view

270째 front view

360째 font view

ADJUST REST LENGTH SCALE

secelt the scale 0.7 which is smooth

scale 1.7

scale 1.1

scale 1

scale 0.1 BLOOMSHELL

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DIGITAL MODEL | UNROLLSURFACE TEST

PATTERN 1

Split into three parts

PATTERN 2

Split into two parts PATTERN 3

Split into three parts

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PATTERN 1

pattern quantity pattern area complexity

Suitable for sewing

Composite structure line

the flat pattern 1 after unroll the surface

PATTERN 2

pattern quantity pattern area complexity

Suitable for sewing

Composite structure line

the flat pattern 2 after unroll the surface

PATTERN 3

pattern quantity pattern area complexity

Suitable for sewing

Composite structure line

the flat pattern 3 after unroll the surface

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DIGITAL MODEL | UNROLLSURFACE GEOMETRY A

STRUCTURE LINE SEGEMENTATION

SURFACE COMPONENT

UNROLL SURFACE

edge surface

component A and B

unroll component A and B

bridge 1 surface

component C

unroll component C

inter connection surface

component E

unroll component E

bridge 2 surface

component D

unroll component D

GEOMETRY A

PATTERN A

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Elastic Fabric Fibreglass Sticks One-Whole Symmetrical

the front view of the physical model

the left view of the physical model

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DIGITAL MODEL | MAYA TO RHINO UNROLLSURFACE GEOMETRY B

STRUCTURE LINE SEGEMENTATION

SURFACE COMPONENT

UNROLL SURFACE

edge surface

component A and B

unroll component A and B

bridge surface

component C

unroll component C

GEOMETRY B

inter connection surface

component E

unroll component E

inter connection surface

component D

unroll component D

PATTERN B

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Elastic Fabric Fibreglass Sticks One-Whole complex

the front view of the physical model

the left view of the physical model BLOOMSHELL

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DIGITAL MODEL | UNROLLSURFACE GEOMETRY C

STRUCTURE LINE SEGEMENTATION

SURFACE COMPONENT

UNROLL SURFACE

edge surface

component A and B

unroll component A and B

bridge surface

component C

unroll component C

inter connection surface

component E

unroll component E

inter connection surface

component D

unroll component D

GEOMETRY C

PATTERN C

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PHYSICAL MODEL AFTER CASTING

PHYSICAL MODEL AFTER CASTING

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INITIAL PROPOSAL | CHAIR & PAVILION

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Curved lines conform to the ergonomic dimensions, taking into account the scale of human activity during bending, designed as an interactive type of multi-functional lounge chair to satisfy family room or office leisure while the sleek design is also suitable for active exhibition space area.

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DESIGN DEVELOPMENT | DESIGN PROCESS AND EVOLUTION PREVIOUS PREVIOUS RESEARCH RESEARCH 2 | 2GNERATIVE | GNERATIVE SHAPE SHAPE SYSTEM SYSTEM

Geometry Geometry A A

Pattern Pattern A A

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Geometry Geometry B B

Pattern Pattern B B

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PREVIOUS RESEARCH 2 | PHYSICAL OUTCOME

Need Pressure Need tension

Need Connection

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PATTERNS ON THE LYCRA PATTERNSON ON THE LYCRA PATTERNS THE LYCRA PATTERNS ON THE LYCRA

Put patterns Put the patterns ononon Putthe the patterns Put the patterns on the surface of the the surface ofthe the the surface of the the surface of lycra and them lycra and fixfix them and fix them lycralycra and fix them

Symmetrical Geometry

Symmetrical Geometry

SETCHING

INPUT SKELETON

SETCHING SETCHING SETCHING

INPUT SKELETON INPUT SKELETON INPUT SKELETON

Stching all patterns Stching allthe the patterns Stching all the patterns Stching all the patterns together ininthe right together the right together in the right together in the right connect direction connect direction connect direction connect direction

Input the skeleon Input the Input the skeleon skeleon Input the skeleon to the bags of fabric to tothe the bags of fabric fabric to the bags ofbags fabricof

ADJUST

ADJUST ADJUST ADJUST

adjust the finnal adjust thefinnal finnal adjust theadjust finnal the shape shape shape shape

Complxed Geometry

Complxed Geometry

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STAGE 2 PROJECT > Pattern Research > Multi-Layered Method > Surface Generation System > Seam Line

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STAGE 2 PROJECT | MATERIAL RESEARCH

Sample A Straws

Sample B Foam

Sample C ABS Stick

Sample A Straws

Sample B Foam

Sample C ABS Stick

Sample D TSP

Sample E LDPE

Sample F Rubber

Sample D TSP

Sample E LDPE

Sample F Rubber

Ability of Keeping shape Stiffiness Stability Material Binding

Ability of Keeping shape Stiffiness Stability Material Binding

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STAGE 2 PROJECT | MATERIAL RESEARCH

Sample G Straws

Sample H PC10

Sample I PC16

Sample G Straws

Sample H PC10

Sample I PC16

Sample J Styrene

Sample K Tape

Sample L WBA

Sample J Styrene

Sample K Tape

Sample L WBA

Ability of Keeping shape Stiffiness Stability Material Binding

Ability of Keeping shape Stiffiness Stability Material Binding

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STAGE 2 PROJECT | MATERIAL RESEARCH

SURFACE: WBA Sheets

+

PATTERN: Black Acrylic

Deformation Degree Stiffiness Skin Texture Material Binding

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STAGE 2 PROJECT| MATERIAL RESEARCH

SURFACE: STYRENE Sheets

+

PATTERN: Black Acrylic

Deformation Degree Stiffiness Skin Texture Material Binding

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STAGE 2 PROJECT | MATERIAL RESEARCH

SURFACE: WHITE Lycra

PATTERN: WBA Strips

+ Deformation Degree Stiffiness Skin Texture Material Binding

SURFACE: WHITE Lycra

PATTERN: WBA Components

+ Deformation Degree Stiffiness Skin Texture Material Binding

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STAGE 2 PROJECT | PATTERN RESEARCH - PATTERN MATERIAL

White Acrylic Strips

WBA Sheets (1or 2 layers)

+

SURFACE

Heat Gun

(1 layer)

+

PATTERN

TOOL

MATERIAL SELECTION

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STAGE 2 PROJECT | PATTERN RESEARCH - STRESS TESTS

HEATING CONTROL

Heating

Add Load

20KG

Strength

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STAGE 2 PROJECT | PATTERN RESEARCH - THICKNESS Single Layer Sheet

Single Layer Sheet

1 Min

1 Min

1 Min

1 Min

Deformation Degree

Smoothness

Stiffiness

Deformation Rate

Double Layer Sheet

Deformation Degree

Smoothness

Stiffiness

Deformation Rate

Double Layer Sheet

1 Min

1 Min

1 Min

1 Min

Deformation Degree

Smoothness

Stiffiness

Deformation Rate

Deformation Degree

Smoothness

Stiffiness

Deformation Rate

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STAGE 2 PROJECT | PATTERN RESEARCH - HEATING CONTROL

300℃

45s

Heating 15°

30°

Deformation Rate Material Binding Integrality

Heating

45°

Deformation Rate Material Binding Integrality

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60°

90°

STAGE 2 PROJECT | PATTERN RESEARCH - SHRINK SURFACE

Two materials generate wrinkle due to the extrusion, which adds complexity to the surface of the model, and the striation densyity and the wrinkle are also regularly followed.

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DEVELOPMENT | MULTI-LAYERED SYSTEM - NEW MATERIAL TEST

Solution A Twist

Solution B Layers- supporting

Solution C Fold

We plan to explore more possibilities of materials, and we found that EVA foam sheets may be a good choice for us. For the reason that it is also a kind of thermotic material which means could deform under a certain temperature. We found that this material works very well with Worbla series material to be a more efficient synthetic surface system after several tests.

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DEVELOPMENT | MULTI-LAYERED SYSTEM - TECHNIQUE SOLUTION A & B According to a series of models made by twisting and increasing surface layers, we found the texhnique of twist could extremely make the object stronger but is not precise and mot smooth. And models those are made by increasing layers have a better performance.

Twist

Strength Smoothness Operation Convenience 75

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Layers supporting

Strength Smoothness Operation Convenience BLOOMSHELL

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DEVELOPMENT | MULTI-LAYERED SYSTEM - TECHNIQUE SOLUTION C It seems like folding the surface is a proper choice to the whole material performance in terms of strength, smoothness and operation convenience.

Fold

Strength Smoothness Operation Convenience 77

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Strength Smoothness Operation Convenience BLOOMSHELL

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DEVELOPMENT | MULTI-LAYERED SYSTEM - TECHNIQUE SOLUTION B+C

Fold + layer-supporting

Strength Smoothness Operation Convenience 79

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DEVELOPMENT | MULTI-LAYERED SYSTEM - PHYSICAL MODEL TEST

Chair H

Front

Perspective

Chair I

Front

Perspective

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DEVELOPMENT | MULTI-LAYERED SYSTEM - PHYSICAL MODEL TEST

Chair B

Chair C

Front

Front 81

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Perspective

Perspective

DEVELOPMENT | MULTI-LAYERED SYSTEM - PHYSICAL MODEL TEST

Chair D

Chair E

Front

Perspective

Front

Perspective BLOOMSHELL

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DEVELOPMENT | MULTI-LAYERED SYSTEM - PHYSICAL MODEL TEST Chair A

Front

Perspective

Chair F

Front 83

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Perspective

DEVELOPMENT | MULTI-LAYERED SYSTEM - PHYSICAL MODEL TEST

Chair K

Front

Perspective

Chair J

Front

Perspective BLOOMSHELL

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DEVELOPMENT | UNIDERECTION SURFACE SYSTEM - NEW SURFACE TYPE

After the last model of gyriod shape,we have found that this one selection is not matched to our material system and we also should look for more possibilities of different surfaces.

As a result, we continue to do some researches on different types of surfaces including unidirection surface,spiral curved surface and so on. Then we found the surface which could be divided into sheets of surfaces with a certain simple curvature may be a good choice .

Surface A

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Surface B

Surface C

Surface D

Surface E

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DEVELOPMENT | UNIDERECTION SURFACE SYSTEM - NEW PATTERN SOLUTION

How to improve the pattern method is also a big issue in this project. Cuz from the last experiment we found that arcrylic sticks with different length could not be used.This is for it is uneffiencient and not productive compared with using sticks component with a certain length.

So we divided a whole stick into several componet with the scale of 8mm*2mm.

Strength

Material Utilization

Operation Convenience

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8mm

2mm

Strength

Material Utilization Operation Convenience

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DEVELOPMENT | UNIDERECTION SURFACE SYSTEM - NEW LAYERS METHOD

Method Comparison

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Heating

Outcome

Strength Stablity Operation Convenience

Strength Stablity Operation Convenience

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DEVELOPMENT | UNIDERECTION SURFACE SYSTEM - NEW LAYERS METHOD

Different panelization

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1st Layer

Pattern

2nd Layer

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+

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+

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DEVELOPMENT | UNIDERECTION SURFACE SYSTEM - OUTCOME With new methods of surface shape,material solution, layers and augmentation , we made this new object step by step.

Over this construction, we also find that also the surface of unidrection is a good choice but we should still explore more possibilities like some structural obejcts.

DIGITAL VERSION 93

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PHYSICAL VERSION BLOOMSHELL

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DIGITAL RESEARCH | SHAPE GENERATION GENERATION SYSTEM

B

B

A

A

D

D

C

C

In general, the control line of a minimal surface will determine the shape of the surface. We think all the shapes can be divided into different numbers and sizes of cubes.

Therefore, in this logic system, we generate control lines for logical terms in different connection order of the cube vertices. The control of the surface edges by different vertex numbers will determine the difference of the surface form and complexity.

F

F E

E

H

H

G

G

A

D

C

D

C

D

C

F

F

F

E H

G

H

G

G

B

A

D

D

C

F

F E H

G

Basic geometry

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Control-line

G

Surface generation

DIGITAL RESEARCH | SHAPE GENERATION V Surface sample [4-points controller]

V Control line sample

V Complexity

LOW

[5-points controller]

[6-points controller]

[7-points controller]

[8-points controller]

HIGH BLOOMSHELL

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DIGITAL RESEARCH | SHAPE GENERATION

CUBE SYMMETRICAL LOGIC

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DIGITAL RESEARCH | SHAPE GENERATION

TETRAHEDRON SYMMETRICAL LOGIC

Ｘ

Ｘ

√

Basically, all the shapes can be divided into different numbers and sizes of pyramids. We set up a database of different cubes and the control lines generated by them.

According to the shape of the target object, we select the similar basic pyramids in the database and deform and stack them, so that we can generate a series of minimal surfaces of different complexity and forms.

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DIGITAL MODEL | COMPONENT CONNECTION TEST CUBE COMPONENT LANGUAGE

TETRAHEDRON COMPONENT LANGUAGE

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USE CURVE TO GENERATE MINIMAL SURFACE

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DIGITAL MODEL | CUBE SYSTEM TEST

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TRIANGULAR PYRAMID

TRIANGULAR PYRAMID

GENERATE CONPONENTS

CONNECTING SKELETON

ADD CLOTH

OUTCOME

DIGITAL MODEL | TETRAHEDRON SYSTEM DESIGN PROCESS TETRAHEDRON

TENSILE STRUCTURE

TETRAHEDRON EDGES

CONNECT BRIDGE

GENERATE CONPONENTS

CONNECTING SKELETON

OUTCOME

By deforming the basic cube, the control lines generated based on it will also be deformed accordingly. We set up a database of different cubes and the control lines generated by them. According to the shape of the target object, we select the similar basic cubes in the database and deform and stack them, so that we can generate a series of minimal surfaces of different complexity and forms.

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DIGITAL MODEL | TETRAHEDRON SYSTEM TEST

LIMITATION The limitation of Tetrahedron system is that the order of generation is always the result of a meshed frame, then the fabric structure is superimposed and the frame structure can not be produced at the same time

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SKELETON STRUCTURE

ADD CLOTH

CONNECT BRIDGE

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DIGITAL RESEARCH | GENERATING LOGIC SELECTION BOX GENERATE LOGIC

PROPOSAL PROPOSAL - GENERATE - GENERATE LOGIC LOGIC

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GYROID GENERATE LOGIC

The most obvious difference between the Gyroid system and the previous generation system is that it has stronger mathematical logic, so it will not generate completely random shape as before.

And the problems of heavy andinefficient panelization in the previous physical model can be solved, because in gyroid system, each component is almost same, so we can make more complex forms if we get the division of one component .

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DIGITAL RESEARCH | GENERATING LOGIC

GYROID cos(x)*sin(y)+cos(y)*sin(z)+cos(z)*sin(x) 0.49*(cos( 2*x + y + z - pi) + cos( 2*x - y + z - pi) + cos(- 2*x + y - z - pi) + cos(- 2*x - y - z - pi) + cos( x + 2*y + z - pi) + cos( x + 2*y - z - pi) + cos(- x - 2*y + z - pi) + cos(- x - 2*y - z - pi) + cos( x + y + 2*z - pi) + cos(- x + y + 2*z - pi) + cos( x - y - 2*z - pi) + cos(- x - y - 2*z - pi) + cos(- 2*x + y + z) + cos( 2*x + y - z) + cos(- 2*x - y + z) + cos( 2*x - y - z) + cos(- x + 2*y + z) + cos( x - 2*y + z) + cos(- x + 2*y - z) + cos( x - 2*y - z) + cos( x - y + 2*z) + cos( x + y - 2*z) + cos(- x - y + 2*z) + cos(- x + y - 2*z)) + 0.27*( cos(- 2*x + 2*y - pi) + cos( 2*x - 2*y - pi) + cos( 2*x + 2*y - pi) + cos(- 2*x - 2*y - pi) + cos(- 2*y + 2*z - pi) + cos( 2*y - 2*z - pi) + cos( 2*y + 2*z - pi) + cos(- 2*y - 2*z - pi) + cos(- 2*z + 2*x - pi) + cos( 2*z - 2*x - pi) + cos( 2*z + 2*x - pi) + cos(- 2*z - 2*x - pi)) - 0.69

IWP Hybrid unit geometry

Dprime unit geometry

Scherk's unit geometry

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Neovius unit geometry

Double Gyroid unit geometry

Rotate Gyroid unit

Diamond unit geometry

Schwarz P unit geometry

Gyroid unit geometry

Scherk's unit geometry

Split P unit geometry

Stright Gyroid unit

Split D unit geometry

Scherk's unit geometry

Lidinoid unit geometry

Cube Boolean intersection operation

Remaining gyroid shape

Cylinder Boolean intersection operation

Remaining gyroid shape

Ellipsoid Boolean intersection operation Remaining gyroid shape

Sphere Boolean intersection operation Remaining gyroid shape

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DIGITAL RESEARCH | GENERATING LOGIC UNIT

COMBINATION

CONTINUE SURFACE

GYROID UNIT GEOMETRY

GYROID UNIT

spatial complexity pattern area continuity suitable for sewing space interaction

SPLIT P UNIT GEOMETRY

SPLIT P UNIT

spatial complexity pattern area continuity suitable for sewing space interaction

DPRIME UNIT GEOMETRY

DPRIME UNIT

spatial complexity pattern area suitable for sewing

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space interaction

GEOMETRY

DESIGN DEVELOPMENT | DESIGN PROCESS AND EVOLUTION

CONTROL LINE

CUTTING GEOMETRY AREA

GENERATE CUBES

REMAINING SPACE

GENERATE GEOMETRY

GEOMETRY SHAPE

Curved lines conform to the ergonomic dimensions, taking into account the scale of human activity during bending, designed as an interactive type of multi-functional lounge chair to satisfy family room or office leisure while the sleek design is also suitable for active exhibition space Area.

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PROPOSAL - CHAIR GENERATE PROCESS

control line generate cubes

cutting box

twist to make it stable

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put Gyroid in one unit

remaining shape

design sitting area

genenrate Gyroid

rotate to find supporing point

outcome

PROPOSAL - CHAIR

Elevation of the chair

Top view of the chair

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PROPOSAL - PAVILION GENERATE PROCESS

control line generate cubes

cutting box

twist the shape to make more communication space

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put Gyroid in one unit

genenrate Gyroid

remaining shape

rotate to find supporing point

design the walking area

outcome

PROPOSAL - PAVILION

Elevation of the pavilion

Elevation of the pavilion

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PROPOSAL - SCULPTURE GENERATE PROCESS

control line generate cubes

cutting box

pull the boundary

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put Gyroid in one unit

remaining shape

twist the whole shape to add communication space

genenrate Gyroid

rotate to find supporing point

outcome

PROPOSAL - SCULPTURE

Elevation of the sculpture BLOOMSHELL

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PROPOSAL - WALL GENERATE PROCESS

control line generate cubes

cutting box

design the shape symmetrically

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put Gyroid in one unit

remaining shape

twist the whole shape

genenrate Gyroid

rotate to find supporing point

outcome

PROPOSAL - WALL

Top view of the wall

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STAGE 2 PROJECT MATERIAL RESEARCH | PATTERN RESEARCH - DENSITY AND TYPES

GRAYSCOTT PATTERN

L-SYSTEM PATTERN

DLA PATTERN

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STAGE 2 PROJECT MATERIAL RESEARCH | PATTERN RESEARCH - DENSITY AND TYPES

RAINFLOW PATTERN grayscott pattern, L-system pattern and DLA pattern are interlaced because of their interlacing patterns.

It is difficult to avoid breaking the epidermis or completely unable to fit the epidermis in the process of skin fusion. Compared with other patterns, the rainflow pattern can obviously fit the epidermis well, and the skin texture after fusion is also very interesting.

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STAGE 2 PROJECT | DIGITAL WORKS - PATTERN TEST 4 Pieces Gyriod System Structure line

Transform 1

Transform 2

Transform 3

Transform 4

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Extract wireframe

Pattern

Results

STAGE 2 PROJECT | DIGITAL WORKS - PATTERN TEST 5 Pieces Gyriod System Structure line

Extract wireframe

Pattern

Results

Transform 1

Transform 2

Transform 3

Transform 4

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STAGE 2 PROJECT | DIGITAL WORKS - PATTERN TEST 4 Pieces Gyriod System Structure line

Transform 1

Transform 2

Transform 3

Transform 4

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Extract wireframe

Pattern

Results

STAGE 2 PROJECT | DIGITAL WORKS - PATTERN TEST 5 Pieces Gyriod System Structure line

Extract wireframe

Pattern

Results

Transform 1

Transform 2

Transform 3

Transform 4

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STAGE 2 PROJECT DIGITAL RESEARCH | SURFACE SIMULATION U DIRECTION SURFACE SIMULATION

V DIRECTION SURFACE SIMULATION

The wrinkle generated during the process of heating is also an interesting priority to us. It not only enriches the richness of surface texture ,but also embody the relationship between surface and pattern.To control the wrinkle better, we also did some digital simulation to test how it works.

129

Aftering simulating the surface with wrinkle of U and V direction, we can basically generate the digital model with the vivid texture which inspires us a lot in the further design development.

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STAGE 2 PROJECT DIGITAL RESEARCH | THREE LAYERED SURFACE THREE LAYERED SURFACE

surface

rain flow pattern

skeleton

shrink simulation

FURTHER CONNECTION DEVELOPMENT

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PREVIOUS RESEARCH | SHAPE GENERATED - COMPONENT SYSTEM The most obvious difference between the Gyroid system and the previous generation system is that it has stronger mathematical logic, so it will not generate completely random shape as before. And the problems of heavy andinefficient panelization in the previous physical model can be solved, because in gyroid system, each component is almost same, so we can make more complex forms if we get the division of one component .

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Grid

Cellular

Rain Flow (Stress Lines)

UV Lines Extraction

Repeatable Surface

Rain Flow System (Structure Princple Lines)

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PREVIOUS AUGMENTATION STUDY > Purpose > Projector Work Flow > Interface With HoloLens > Development

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PREVIOUS AUGMENTATION STUDY | PHYSICAL MODEL MAKING - AUGMENTATION WORK FLOW

·1 .Utilize kinect to project the digital surface

·2 . Stick the first component.

·4 . When change the component shape,Kinect will recognize the change and give the feedback to computer.Then calculate again.

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·3 .Recognize the component and generate the last components

·5 . Heat the strip components and shape them to the form showed on the screen. Then stick them on the surface.

Part 1 : Use kinect to recognize the base

Step 1: Use kinect to recognize the base in computer

Step 2 : Use software to make the digital model of base from points to surface.

Step 3 : Use projector to project the digital base model out.

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AUGMENTATION PURPOSE

Part 2 : Patterns Generation

Step 1: Put the first component on the base.

Step 2 : Use kinect to read the position and shape of the component.

Step 3 : According to data of kinect transmit, computer will generate different rest patterns.

Step 4 : In these options, desiger could select the most satisfied pattern.

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Part 3 : Making components

Step 1: Use projector to project the selected patterns on the base.

Step 2 : Use heatgun to heat acrylic sticks and bend into the specific angle to fit the shape of patterns calculated by computer.

Step 3 : Put all the acrylic sticks on the base surface according to the pattern path projected by projector.

Step 4 : Final physical outcome.

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PREVIOUS AUGMENTATION STUDY | PHYSICAL MODEL MAKING - AUGMENTATION WORK FLOW

·1 .Utilize kinect to recognize base & components

·2 . Project adjust mesh lines on model surface

·4 . When the physical surface close to digital target ，red part lines will change color to green.

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·3 .Use heatgun to shape the surface

·5 . When all the red color changes to green，the adjustment finished

Heat the surface by heat gun and bend the surface , the realtime feedback can give user a suggestion to fix the shape.

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PREVIOUS AUGMENTATION STUDY | ADJUST WITH SCANNING

Using kinect to scan the physical model and compare it with digital one, shaping the physical model by distance difference

路1 . Orginal flat physical surface

physical model

digital target

real-time feed back

路2 . Change the position and use Kinect to recognize

physical model

digital target

real-time feed back

路3 . Change the physical model position

physical model

digital target

real-time feed back

路4 . Maximum change to surface level

physical model

digital target

real-time feed back

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The projector will project color on the target surface, blue part means to be shape to the Z direction until the color turns to orange

路5 . Maximum change to surface level

physical model

digital target

real-time feed back

路6 . Release the physical model position

physical model

digital target

real-time feed back

路7 . Release the position and use Kinect to recognize

physical model

digital target

real-time feed back

路8 . Return to Orginal flat physical surface

physical model

digital target

real-time feed back BLOOMSHELL

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PREVIOUS AUGMENTATION STUDY | ADJUST WITH SCANNING

ADJUST SHEET BY HEATING

Using kinect to scan the physical model and compare it with digital one, shaping the physical model by distance difference

ADJUST SHEET BY HEATING

Heat the surface by heat gun and bend the surface , the real-time feedback can give user a suggestion to fix the shape

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ADJUST SHEET BY HEATING

Heat the surface by heat gun and bend the surface , the real-time feedback can give user a suggestion to fix the shape

ADJUST SHEET BY HEATING

The projector will project color on the target surface, blue part means to be shape to the Z direction until the color turns to orange

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AUGMENTATION APPLICATION - INTERFACE WITH HOLOLENS

·1 .Activate the interface, select the target product

·4 . Use HoloLens to guide us and heat the surface by heat gun

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·2 . Wearing HoloLens, display 3D electronic virtual model

·3 .Use HoloLens to display the vitrual surface plane and cut that

·5 . Put all the part component together, adjust and connect them under the guidance of HoloLens

This interface of THE SHELL can provide a variety of options for the user. It can give us personalized product design with different user needs. When you wear HoloLens, the interactive interface will appear immediately. You can choose the type of production, the size of production, the color production and even the material. It will show the cost and the amount of raw materials. The outcome also will appear on the other side of interface, you can wear the HoloLens and put it wherever you want and have a 360 degree preview.

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AUGMENTATION WORKFLOW- INTERFACE WITH HOLOLENS

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·1 . Enter the welcome interface

·2 . Choose a type of production

·3 . Get a 3D preview

·4 . Choose a basic geometry

·5 . Change another basic geometry

·6 . Generate the new model

·7 . View and select one you prefer

·8 . Enter guiding production interface

·9 . View the product process

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After choosing the preferred model in the interface, enter the production process under the guidance of HoloLens. First, according to the geometric characteristics, the model is split into several suitable components. Click the selection component to display the 3D model of the selected component in virtual reality. Next, the selected component will be planed so that the manufacturer can tailor the surface material according to the guidance of HoloLens. The pattern can also show on the surface, the user can heat the pattern material by heat gun and bend them to match the virtual reality guidance. Finally, the user heat and bend the whole surface under the guidance of HoloLens and connect each component together.

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AUGMENTATION APPLICATION - AUXILIARY PRODUCT WITH HOLOLENS

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·1 . Choose the type of production

·5 . Preview the first component plane

·2 . Scale and move the model

·6 . Preview the second component plane

·3 . Select the first component to start

·7 . Preview the third component plane

·4. User vision of the interface and model

·8 . Preview the forth component plane

·9 . Cut the first plane material

·13 . Finish the first one and repeat process

·10 . Preview the pattern of the surface

·14 . Put all the component together

·11 . Heat and bend the patern

·15 . Heat to connect all the component

·12 . Heat and bend the surface

·16 . Finish the product process

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INTERFACE MENU IMPROVMENT

2.Introduction Page

1.Wellcome Page

4.Information

1.The first page comes to the wellcome page.You can start the constrcution or exit from here.

1.In this page, you can browse all the construction information like price, material consumption etc.,of your choice.

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2.Guidance 1

2.Proposal selection

2.Aftering entering the menu, there is a brief introduction page of all the attentions .

2.Once you make the decision, it will come to the construction guidance page.

2.Guidance 2

3.Then you can choose the proposal from which you strat the construction work.

3.There will be more specific construction guidances on the last page.

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CONSTRUCTION METHOD - WORKFLOW

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·1 . Cut the surface with AR

·5 . Heat and bend the pattern

·2 . Heat the WBA surface

·6 . Stick the pattern onti the surface

·3 . Bend the surface with AR

·7 . Shape the surface

·4. Preview the pattern through AR

·8 . Connect the component together

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SURFACE SYSTEM OUTCOMES

Digitsl version

Physical version 157

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ISSUES OF MATERIAL

Wrinkles

Pattern Connection Problems

Breakage

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MULTI-LAYERED SYSTEM OUTCOMES

DIGITAL VERSION

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PHYSICAL VERSION

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PREVIOUS RESEARCH | OUTCOMES

DIGITAL VERSION

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DEVELOPMENT | MULTI-LAYERED SYSTEM - WORK FLOW 1. Cutting surface with AR

2. Adding pattern with AR

3. Adding another surface layer

4. Shaping with AR

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PHYSICAL OUTCOMES

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PREVIOUS RESEARCH | ISSUES - AUGMENTATION

Scan

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Cut

Shape

Stick Pattern

Augmentation

Connect

Operation Convenience Accuracy

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CURRENT STAGE DESIGN >Material Improvment > Panelization Research > Augmentation Application > Proposal

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CURRENT RESEARCH | MATERIAL IMPROVMENT - EVA FOAM SHEETS

+

+

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WBA (Worbla Black Art) + EVA Foam Sheets

+

+

Ability of Keeping shape Stiffiness Smoothness Operation Covinence

Ability of Keeping shape Stiffiness Smoothness Operation Covinence

WKA ( Worbla KobraCast Art) + EVA Foam Sheets

WPA (Worbla Pearly Art) + EVA Foam Sheets

+

According to the issues mentioned, we want to explore more possibilities of materials, and we found that EVA foam sheets may be a good choice for us. This is because it is also a kiind of thermotic material which means could deform under a certain tempreature .And after some tests, we proved that this material can be bound with Worbla series material to be a more efficient synthetic surface system.

Ability of Keeping shape Stiffiness Smoothness Operation Covinence

To ensure they work togeter better, we use two layers of WBA sheets and a sigle foam sheet to be a blend system. And after heating, they can easily deform together and keep the shape after cooling down .

Moreover, it is actually very strong.

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CURRENT RESEARCH | MATERIAL IMPROVMENT - PATTERN REMOVED Although we removed pattern generated form structure principle lines, it does not mean we abandon this stress line generate system at all. We keep this method to generate structure lines as well, and for now we use this lines as overlap seams and guidance for the new panelization system.

Acrylic Sticks

Strength

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WBA Sticks

Acrylic Sticks

WBA Sticks

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CURRENT RESEARCH | PANELIZATION RESEARCH We first design the surface, and then analyze the structural rationality of the surface according to the rainflow simulation program. A reasonable structural streamline is generated on the surface of surface to split surface.

The structure line of rainflow is used at overlap seams, then surface is cut to ensure rationality.

Surface

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Extract Structure Princple Lines

Overlap Seams

OutComes

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CURRENT RESEARCH | PANELIZATION RESEARCH - PHYSICAL TESTS

Test A

We first design the surface, and then analyze the structural rationality of the surface according to the rainflow simulation program. A reasonable structural streamline is generated on the surface of surface to split surface. The structure line of rainflow is used at overlap seams, then surface is cut to ensure rationality.

+

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According to the research of panelization methods and element , we did some physical tests to see if they work.

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CURRENT RESEARCH | PANELIZATION RESEARCH - PHYSICAL TESTS

Test B

We used two different geometry as the minimal component, and along the structure line to generate the whole object. And after testing, we prove that they can work well.Using overlapped pattern, the same component is used to restore the surface.

+

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The structure line of rainflow is used at overlap seams, then surface is cut to ensure rationality.

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CURRENT RESEARCH | PANELIZATION RESEARCH - PHYSICAL TESTS

Test C

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Test D

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SHAPE GENERATED - SURFACE SYSTEM CONCLUSION

SELF-CONNECTED MINIMAL SURFACE

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COMPONENT SYSTEM SURFACE

LOOPIN SU

NG SYSTEM URFACE

REPEATABLE SURFACE

stretched fabric system

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DIGITAL RESEARCH | SELF-CONNECTED MINIMAL SURFACE

NO CROSS POINT

one Symmetry axis

no Cross point

one surface

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ONE CROSS POINT

two Symmetry axis

one Cross point

two surface

TWO CROSS POINT

three Symmetry axis

two Cross point

three surface

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DIGITAL RESEARCH | LOOPING SYSTEM SURFACE Basic geometry

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Control-line generation

Surface generation

DIGITAL RESEARCH | COMPONENT SYSTEM

Group of boxes

Connecting vertices

Generate conponents

Connecting skeleton

Add cloth

Outcome

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STRECHED FABRIC SYSTRM PRINCIPLE

cube

boxes

transfrom C

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pipe

transfrom A

transfrom D

stretched fabric

surface

transfrom B

outcome

REPEATABLE SURFACE GENERATE LOGIC

The most obvious difference between the Gyroid system and the previous generation system is that it has stronger mathematical logic, so it will not generate completely random shape as before. And the problems of heavy andinefficient panelization in the previous physical model can be solved, because in gyroid system, each component is almost same, so we can make more complex forms if we get the division of one component .

REPEATABLE SURFACE

REPEATABLE SURFACE REPEATABLE SURFACE

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PROPOSAL - SCULPTURE GENERATE PROCESS

control line generate cubes

cutting box

pull the boundary

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put Gyroid in one unit

remaining shape

twist the whole shape to add communication space

genenrate Gyroid

rotate to find supporing point

ELEVATION OF THE SCULPTURE

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CURRENT RESEARCH | PANELIZATION RESEARCH - ELEMENT RESEARCH These improvements are greatly beneficial to complexly curved surfaces construction, such as experimental installation. Through the exploration of mixed reality, people can simulate the real effects of different projects and make accurate choices. Besides, the program can be modified in the initial step, according to some parameters, such as the human body scale and environmental information.

Grid

Rain Flow (Stress Lines)

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Cellular

UV Lines Extraction

Surface

Rain Flow System (Structure Princple Lines)

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The form showed blow is a part of the pavilion we designed is planned to be test if this method can work and how well it works. Firstly, we employ the rain flow analysis system to extract its structure principle lines as the panel overlapping seams and growth direction. After that, we choose approximate-square shape as the single panel. This stage project is simply made as an origin form due to it is expected to grow in the future. Ideally, the geometry could grow by overlapping more components.

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CURRENT RESEARCH | PANELIZATION RESEARCH - ELEMENT RESEARCH According to the research of panelling methods and component shape , we did somel tests to see if they work. We used two different shape as the minimal component and overlapping panels along the structure line to assemble the whole object.

Because of the large number, we choose simple geometry for testing. Some shapes will have larger gaps due to density changes in combination. Finally, we chose rectangles, which can reduce gaps and clearly indicate directions.

Panelization A

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Panelization E

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Panelization B

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Panelization F

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Panelization C

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Panelization G

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Panelization D

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Panelization H

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CURRENT RESEARCH | PANELIZATION RESEARCH - ELEMENT RESEARCH

We want to use a kind of geometry we designed before to truly test if this method can work and how well it works. The form showed blow is a part of pavilion we designed. So firstly we use rain flow analysis system to extract its' structure principle lines as the panel semas and growth direction.After that , we used rectangular as the basic element to panlize it.So we can get many components.

As it is expected to grow later, we just make it as an origin form. Idealy, we can overlap more components to make it grow to different geometry.

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Panelization A

Panelization B

Panelization C

Panelization D

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CURRENT RESEARCH | PANELIZATION RESEARCH - PANEL TRAILRESEARCH Different kinds of control lines are used to run on the same surface. Linear, diamond, wave line, rainflow, radial, interference line, concentric circle are used to divide the surface. According to the research of panelling methods and component shape , we did somel tests to see if they work. We used two different shape as the minimal component and overlapping panels along the structure line to assemble the whole object.

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UV linear division

UDiamond mesh division

URectangular mesh generation

UV linear division

VDiamond mesh division

VRectangular mesh generation

UWave line division

VWave line division

Rainflow system

VDiamond mesh division

UDiamond mesh division

Rainflow system exrend line

UV linear division

UV linear division

Square radiometric analysis

UV linear division

UV linear division

Concentric circle dividing line

Square radiometric analysis

Square radiometric analysis

Square radiometric analysis

Concentric circle dividing line

Concentric circle extended line

Concentric circle extended line BLOOMSHELL

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CURRENT RESEARCH | OUTCOMES

control line generate cubes

pull the boundary

adjustment 199

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rotate to find supporing point

genenrate surface

outcome

We want to use a kind of geometry we designed before to truly test if this method can work and how well it works.

The form showed blow is a part of pavilion we designed. So firstly we use rain flow analysis system to extract its' structure principle lines as the panel semas and growth direction.After that , we used rectangular as the basic element to panlize it.So we can get many components.

As it is expected to grow later, we just make it as an origin form. Idealy, we can overlap more components to make it grow to different geometry.

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CURRENT RESEARCH | PANEL TRAILRESEARCH

Because of the large number, we choose simple geometry for testing. Some shapes will have larger gaps due to density changes in combination. Finally, we chose rectangles, which can reduce gaps and clearly indicate directions.

Different kinds of control lines are used to run on the same surface.

Linear, diamond, wave line, rainflow, radial, interference line, concentric circle are used to divide the surface. According to the research of panelling methods and component shape , we did somel tests to see if they work. We used two different shape as the minimal component and overlapping panels along the structure line to assemble the whole object.

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Panelization A

Panelization B

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Panelization C

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Panelization D

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Panelization A

Panelization B

Panelization C

Panelization D

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CURRENT RESEARCH | PANELIZATION RESEARCH - GOAL In this scenario, we continue to use the rainflow system to non-analyse the designed package surface and generate a well-structured boundary. Adjust the density of the rainflow line and make the dividing line a part of the design. At the same time, the adjusted lines and the components are combined with each other, and the boundaries of each other are pasted to make the structural parts more reasonable and substantial.

As it is expected to grow later, we just make it as an origin form. Idealy, we can overlap more components to make it grow to different geometry.

Digital model

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Strees Lines Extraction

Panelization

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CURRENT RESEARCH | OUTCOMES

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AUGMENTATION APPLICATION For the past, we used AR technology to help us do a lot of things in diverse process.But it is too complicated and difficult to control precisely in each step.So we wanted to optimize the application of augmentation. For our new matrial and workflow,we can just apply AR to help us simply shape each component and assemble them together,which means the accuracy and operation convenince boot.

Digital Design

Augmentation Technology

Construction

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Fast AND Precise Curved Surface

Interaction

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Less Material

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Shape

Assemble

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CURRENT RESEARCH | CONSTRUCTION METHOD - COMPARISON

Cut

Stick Pattern

PREVIOUS

CURRENT

Material Cutting

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Panels making

Shape

Connect

Operation Convenience

Accuracy

Operation Convenience

Accuracy

Shape

Assemble

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AUGMENTATION APPLICATION | SCANNING

Scanning components

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Get and display information

Fologram is the most convient way to experience 3D content through hololens in mixed reality for now. It is used to collaborate with multiple devices to model in mixed reality, interact with holograms in real time as well. In the project, we combine the screen view with the actual mode through holographic in augmented reality space (NExT Lab.). At the beginning of the project, fologram software can also employ a device's sensor to identify the shape of every single panel then send data back to the computer.

The computer then displays the details of each panel for the user , such as position, sort number, and so on. At the same time, fologram technology is used to add markup or change to 3D model in mixed reality space. When two devices run a fologram program at the same time, they can cooperate in real time to complete the modelling work.

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AUGMENTATION | ASSEMBLY

Scanning components position

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Assembly the components

After finishing the physical components and design, builders can use augmentation to guide them to connect the components in an efficient order to achieve fast assembly. Firstly, by waring HoloLens, builders can use HoloLens scan the components to recognize the one, which should be placed in first order. Inside the view of HoloLens, people will see detailed information and the place of the component in the digital model will be highlighted. And then connect next one together. Thirdly, the second step will be repeated until finishing the fabrication.

After that, when people finish the construction, if they want to continue, they will see the rest unbuilt digital parts, which is overlapped in their partly built physical model. And they can follow the connection order of components showed in the HoloLens to do the growable construction.

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PANELIZATION OUTCOME

Designed geometry

Design geometry from different perspectivess

Rainflow analysis system

Generate direction guide line

Dividing line cutting surfaces with pattern

Preview components

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As a result, integrating mixed reality in the bottom-up complex curved surface construction enables to eliminate errors as much as possible and allows designers to add new possibilities and do modification in time. In addition to that, with the enhancement of accuracy in construction, it can achieve the goal of avoiding unnecessary time and material waste, excessive labour input, as well as the increase in cost.

On this preliminary research, we have observed that the application of mixed reality in the bottom-up complexly curved surface process can not only boost the fabrication of physical components’ fabrication, but also help designers and clients to do an effective selection in various design results, change the style of components and generate creative outcome according to real-time feedback of partly built physical model.

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AUGMENTATION INTERACTIVE WORK

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The latest mixed reality references and changes the direction of the pattern. The builder can construct the construction according to the original design. At the same time, designers can change the direction of the pattern at any time according to their aesthetic orientation and design intent. When hololens detects that the component is not designed as designed, it will remind the builder whether to generate a new solution based on the new component location.

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CHANGING PATTERN PRINCIPLES Step 1: Showing grid pattern 1. Showing guidance lines

2. Showing guidance grids

3. Placing first component

4. Placing other components

Step 2: Changing pattern direction 1. Changing pattern direction

2. Generating one new guidance lines

3. Generating another new guidance lines

4. Showing new guidance grids

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CHANGING PATTERN PROCESS Step 3: Changing pattern direction again 1. Changing pattern direction

2. Generating new guidance lines

4. Showing new guidance grids

4. Placing component in new position

Step 4: Final outcome

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INTERACTIVE WORK DEVELOPMENT

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DEVELOPMENT | WORK FLOW

1. Preview the 3D model

2. Choose the display mode to Wireframe mode

3. Preview component

4. Shaping with AR

5. Assemble component in the right position

6. Assemble components with AR

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DEVELOPMENT | WORK FLOW

7. Preview the pattern direction

8. Change the pattern direction manually

9. Generate new pattern direction

10. Preview new 3D model

11. Scanning the position

12. Assemble component with AR

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DEVELOPMENT | OUTCOMES

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ARCHITECTURAL SCENARIO > Site Analysis > Aechitectural Proposal

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ARCHITECTRUAL SCENARIO | SITE ANALYSIS The base is located in the Tiexi District of Shenyang City. It used to be a very splendid industrial area. Now there are many abandoned factories and abandoned industrial products. In our project, we use recycled materials and are also suitable for this site.

Time has been accompanied by the historic landmarks of Tiexi Industry spanning a hundred years, the suffering of war plunder, the glory of the eldest son of the Republic, the trek of reform and transformation, together with the situation of the phoenix nirvana, even through the static picture, still far from listening The roar of the railway a hundred years ago.

Less than half of the existing industrial plants are still in use, and even some of the industrial protection heritages are in a state of ruin, which is ruined and has potential safety hazards. The factory being used does not extend the original functions of the factory, but it has existed as a warehouse for logistics and storage.

Prevailing Winds

Annual incident solar radiation

Orientation

Factory

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Trail

Old Buildings

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ARCHITECTRUAL SCENARIO | RECYCLED ARCHITECTURAL MATERIAL In today’s world “going green” has become a top priority in our society, and sustainable buildings and design are at the forefront of this green revolution. While many designers are focusing on passive and active energy systems, the reuse of recycled materials is beginning to stand out as an innovative, highly effective, and artistic expression of sustainable design. Reusing materials from existing on site and nearby site elements such as trees, structures, and paving is becoming a trend in the built environment, however more unorthodox materials such as soda cans and tires are being discovered as recyclable building materials. Materials and projects featured after the break.Another popular trend regarding recycled building materials is the use of site provided materials. As environmental designers, we continually replace natural landscapes with our own built environment, and today our built environment is embellishing the natural environment in a responsible (while still aesthetic) manner.

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Worbla’s Finest Art The original formula, Worbla’s Finest Art was the first of our products and is still a favorite. Incredibly easy to use with an activation temperature of 90 ° C, Worbla’s Finest Art becomes soft and pliable, allowing you to shape, form and mould the product by hand safely. The adhesive properties mean pieces can be joined without the need for glue, and scraps can be blended for zero waste. Non-Toxic and Skin-Safe, Worbla’s Finest Art can be used in classrooms, apartments, workshops and beyond without needing uncomfortable safety gear or complicated venting systems.

Recycling Process STEP 1 :

STEP 2 :

STEP 3 :

Take all those scrap pieces and put them together without any gaps.

put some wax paper both over and under the worbla and then heat them.

Iron it heavily, make sure to also turn it over so you iron on both sides.

STEP 4 :

STEP 5 :

STEP 6 :

Use rolling pin and start rolling.

let it cool down a bit, then remove the paper and get a kind of flat piece of worbla.

use the recycled material to make new components BLOOMSHELL

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ARCHITECTRUAL SCENARIO | PROPOSAL

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ARCHITECTRUAL SCENARIO | PROPOSAL

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ARCHITECTRUAL SCENARIO | PROPOSAL

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ARCHITECTRUAL SCENARIO | PROPOSAL

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ARCHITECTRUAL SCENARIO | SITELOCATION

Bhuj Gujarat,India Bhuj is a city in the state of Gujarat, western India. It’s known for its centuries-old buildings, many of which were damaged in a 2001 earthquake. Close to Harmirsar Lake, the 18th-century Aina Mahal palace is elaborately decorated with chandeliers, mirrors and semi-precious stones. Nearby, the Italian Gothic–style Prag Mahal palace has a bell tower that overlooks the city, and a courtyard containing a Hindu temple.

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ARCHITECTRUAL SCENARIO | SITE ANALYSIS

Bhuj is a famous destination within India for observing the historic crafstmanship of the Kutch region.

On the eastern side of the city is a hill known as Bhujia Hill, on which there is a Bhujia Fort, that separates Bhuj city and Madhapar town ( considered one of the richest villages in Asia ). It has two lakes namely Hamirsar and Deshadsar The climate in Bhuj is called a desert climate. During the year, there is virtually no rainfall.The average annual temperature in Bhuj is 26.3 ° C. The rainfall here averages 358 mm. Bhuj has a borderline hot desert climate just short of a hot semi-arid climate . Although annual rainfall “averages” around 330 millimetres or 13 inches the variability is among the highest in the world with coefficient of variation of around sixty percent– among the few comparably variable climates in the world being the Line Islands of Kiribati, the Pilbara coast of Western Australia, the sertão of Northeastern Brazil, and the Cape Verde islands.Apart from the cool mornings of the “winter” season from December to February, temperatures are very warm to sweltering throughout the year, which further reduces the effectiveness of the erratic monsoonal rainfall.

During the “hot” season from mid-March to mid-June, temperatures of 40 ° C or 104 ° Fare frequent, whilst during the monsoon season they exceed 34 ° C or 93.2 ° F with high humidity except during rainy spells accompanied by cooler temperatures but oppressive humidity.

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ARCHITECTRUAL SCENARIO | SITE CLIMATE ANALYSIS DRY BULB TEMPERATURE-HOURLY 1 JAN 1：00-31 DEC 24：00

DEW POINT TEMPERATURE-HOURLY 1 JAN 1：00-31 DEC 24：00

WIND SPEED TEMPERATURE-HOURLY 1 JAN 1：00-31 DEC 24：00

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ARCHITECTRUAL SCENARIO | SITE CLIMATE ANALYSIS DRY BULB TEMPERATURE-HOURLY 1 JAN 1：00-31 DEC 24：00

RELATIVE HUMIDITY（%）-HOURLY 1 JAN 1：00-31 DEC 24：00

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DRY BULB TEMPERATURE-HOURLY 1 JAN 1：00-31 DEC 24：00

RELATIVE HUMIDITY（%）-HOURLY 1 JAN 1：00-31 DEC 24：00

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ARCHITECTRUAL SCENARIO | SITE CLIMATE ANALYSIS PSYCHROMETRIC CHART

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PSYCHROMETRIC CHART

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ARCHITECTRUAL SCENARIO | SITE ANALYSIS

In Bhuj many people worry about where and how they’ll get enough water. Without access to an improved water source, their days revolve around a walk for water: gathering enough to cook, clean, bathe — and of course, drink.

There’s a larger, more productive waterhole 50 yards further on. There, women fill jerry cans, bathe their babies, wash clothes, and watch their cattle drink.The driest time of year is coming, bringing months when there is no rain. .As it gets drier, digging becomes serious business for adults. They’ll dig deep, some years going down 20 feet, hauling up filled jerry cans with a rope until the waterholes yield no water, only sand. The holes can cave in on people who are digging, and animals sometimes fall in and drown.

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DIRECT NORMAL RADIATION 1 DEC 1:00-30 NOV 24:00 (ANNUAL WEATHER DATA)

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ARCHITECTRUAL SCENARIO | SHAPE GENERATION PROCESS

1. Traditional Architecture

3. New Roof Surface

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2. Original Roof Removed

4. Rainflow Pattern Analysis

5. Panelling Direction

7. Rain Water Collection

6. Paneliing Outcome

7. Water Collectied

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BloomShell Research Cluster 9

TUTOR SOOMEEN HAHM, ALVARO LOPEZ RODRIGUEZ MEMBER JIAYI LYU,YI LIN,YANG SONG,YUSHI GAO