Industrial Machinery Digest - October 2020

» Eliminating Human Error » Machining for Aerospace » Streamlining Boring and Drilling Operations » Welding Equipment and Machinery Myths Busted

Manufacturing Showcase: Infor IndustrialMachineryDigest.com

October 2020

GRINDING • POLISHING DEBURRING • CLEANING DESCALING • FINISHING

Buy American - Buy Quality Manufacturing The finest BELT GRINDERS DISC GRINDERS POLISHERS & VIBRATORY 660-438-8998 • INFO@BURRKING.COM EQUIPMENT WWW.BURRKING.COM

WITH OVER

40 YEARS EXPERIENCE

AND OVER 100,000 SATISFIED CUSTOMERS WORLDWIDE, LENZKES IS RENOWNED FOR ITS HIGH-QUALITY WORKHOLDING SOLUTIONS

THE ROUTE TO FLEXIBLE WORKHOLDING MULTI-QUICK SERIES EXTENSION BLOCKS S SERIES-CLAMPING FRAMES SIDE CLAMPS CHAIN CLAMP SELF-CENTERING VISE SPARE PARTS & ACCESSORIES

MULTI-QUICK SERIES

SPARE PARTS & ACCESSORIES

MULTI-QUICK SERIES

CHAIN CLAMP Clamping solutions for all types of machines Strong clamping pressure for small clamping torque Highly adjustable through integrated sliding plate Fast clamping, short set-up time, quick release action Step-less adjustability horizontal and vertical Our MQ Series may be used as an extension to the machine platen

SELF-CENTERING VISE

LENZKESUSA.COM 540-381-1533 | INFO@LENZKESUSA.COM

UNWANTED INVENTORY TAKING UP VALUABLE SPACE?

Sell us your unwanted industrial automation product.

Radwell.com - 800.884.5500 - sellto@radwell.com

Table of Contents

COLUMNS

10

BUSINESS 4.0 Overly Lean Organizations Are Less Resilient By: Andrea Belk Olson, MSC and CEO of Pragmadik

18 FEATURES

18

13

13

MANUFACTURING SHOWCASE Infor By: Russ Willcutt

20

WORKFORCE DEVELOPMENT

Eliminating Human Error Manual work meets modern automation to empower workers with disabilities

23 PROCESS 26 30

NEW TECH

Machining for Aerospace Starrag Quality and Precision Components Take F-35 Military Fighting Jets to Incredible Heights

INDUSTRY INSIGHTS Welding Equipment and Machinery Myths Busted

By: Mark Reaney, Technical Director at Westermans International Ltd.

26 |

TALKING SHOP Mary Ellen Doran Director of Emerging Technology, AGMA

DEPARTMENTS

Streamlining Boring and Drilling Operations Kennametal introduces the eBore™ Fine Boring System and New Flat Bottom Geometry for KenTIP FS

4 IMD OCTOBER 2020

16

SAFETY & MAINTENANCE Creating Optimal Conditions with Resource-Saving Grinding Oil Filtration Reducing the ecological footprint in tool production

6 EDITORIAL DIRECTIONS 8 INDUSTRY NEWS 34 PRODUCT SHOWCASE 47 SURPLUS BUYING AND SELLING 49 CLASSIFIEDS 50 ADVERTISER INDEX

ON THE COVER For over sixty years Burr King has manufactured quality abrasive belt grinders, polishing equipment, disc grinders and vibratory deburring and polishing equipment.

All of their products are designed in America and manufactured in Warsaw, Missouri.

For more information, visit www.burrking.com

FABULOUS

Metal Fabricating Machinery Built To Last!

• HYDRAULIC IRONWORKERS • CIRCULAR COLD SAWS • TUBE & PIPE NOTCHERS • MEASURING DEVICES

Schedule Your FREE On-Site Demo Today

www.scotchman.com

PROUD AMERICAN MANUFACTURER EST. 1967

Editorial Directions SERVING AMERICAN MANUFACTURERS FOR OVER

Whatever field a writer may roam, certain words and phrases bloom for a season over time and then fade to be replaced by others. Writing about industrial manufacturing, the adjective “proprietary” created real headaches for me at one time. While it’s still a valid concern, of course, it seems like there was a time when everyone was so paranoid about disclosing their secrets – whether they involved processes, materials, or machine tools – that it was all I could do to get in the door to conduct an interview and perform photography for a magazine feature.

These days I sense something very different: “collaboration.” And not just the act of different companies, institutions, or associations working together in some traditional way – think machine tool OEMs and cutting tool manufacturers – but the desire to promote these relationships. I believe that technology in its many forms has served to break down what might once have been perceived as a barrier and can now be seen not just as an opportunity, but as a necessity.

For instance, if you manufacture peripheral systems such as robotics and off-line inspection systems, your equipment had better be “plug and play” with quick and easy installation and a very flat learning curve. And how is this achieved? Primarily through collaborations between OEMs who work to align their hardware and software before the equipment goes to market. This is especially critical for designers of ERP and other integrated production-related systems no matter when it is introduced. If it’s a greenfield project, you want to make sure the system will allow for growth, regardless of the software designer that is eventually chosen. And if the manufacturer already has a system/systems in place, the new modules must be able to conjoin with existing software seamlessly and with a minimum of specialized training required.

I’m not saying that “collaboration” is a new concept, just that I’m noticing an increased frequency with which designers, developers, and OEMs are willing to discuss – no, to actually promote – the industry partners that help them up their game, and vice versa. And I think we can all agree that’s a concept from which we all can benefit.

34 YEARS

William C. Strickland III, Publisher william.strickland@indmacdig.com 800-366-0676 ext. 103 | Fax: 866-826-5918

Russ Willcutt, Editorial Director russ@indmacdig.com

Nick Boliek, Editor nick@indmacdig.com 800-366-0676 ext. 104 | Fax: 866-826-5918

Shane Bell, Creative Director sbell@indmacdig.com

SALES

Lisa Hanschu, Sr. Account Executive lisa@indmacdig.com 785-965-9159 | Fax: 785-965-7199

William C. Strickland III, National Sales 205-903-9178 | fax 866-826-5918

Adrienne Gallender, Media Adviser agallender@indmacdig.com 888-407-7737

Susan Strickland, Accounting susan@indmacdig.com 205-542-1098 | Fax: 866-826-5918

Sarah Mayo, Interactive Specialist sarah.mayo@indmacdig.com 800-366-0676 | Fax: 866-826-5918

CIRCULATION & SUBSCRIPTIONS IMD, 3590-B Hwy 31 South, Suite 233, Pelham, AL 35124 circulation@indmacdig.com | Fax: 866-826-5918

REPRINTS To purchase article reprints please call 800-366-0676 ext. 103 or email wstrickland@indmacdig.com

source

Russ Willcutt Editorial Director, Industrial Machinery Digest

360 media llc

A PUBLICATION OF:

Source 360 Media LLC 3590-B Hwy 31 South PMB #233 Pelham, AL 35124

INDUSTRIAL MACHINERY DIGEST (ISSN 1542-5223) is published 12x per year by Source 360 Media. POSTMASTER: Please send change of address to INDUSTRIAL MACHINERY DIGEST, 3590-B US Hwy 31 South, PMB 233, Pelham, AL 35124. Printed in the U.S.A. SUBSCRIPTION POLICY: Individual subscriptions are available without charge in the U.S. to qualified individuals. Publisher reserves the right to reject nonqualified subscribers. Oneyear subscription to nonqualified individuals in the United States: $9600.

Single copies available (prepaid only) $2000 each.

Alabama Automotive Manufacturers Association

|

6 IMD OCTOBER 2020

WE LISTEN. WE OBSERVE. WE OPTIMIZE.

UNRIVALED QUALITY

REDUCE REWORK

“The Original” Dynafile®

Dynabrade Abrasive Belt Tools Quickly grind and remove welds, deburr rough edges, and polish hard-to-reach areas. American-made quality tools are precision designed and manufactured, allowing for fast and efficient production with less rework.

Experience the ease of working with Dynabrade with free on-site demonstrations, excellent customer service, and products that are in-stock and ready for immediate shipment.

PROUDLY DESIGNED, ENGINEERED, AND BUILT IN AMERICA SINCE 1969

Pipe Belt Finisher Dynafile® II

Dynafile® III

dynabrade.com

Dynabrade, Inc. | 8989 Sheridan Drive | Clarence, NY 14031 | 1.800.828.7333

Industry News Siemens Makes Industrial Data Accessible and Actionable Siemens Digital Industries Software is leveraging the Mendix™ low-code application development platform to help customers across industries build contextual and personalized solutions and help enable data-driven decision-making processes. With the general availability of Mendix Data Hub and new Mendix for Industrial Edge services, Siemens can help customers achieve an end-to-end view of their plants, factories, and systems and provide domain experts with actionable insights through solutions that have been developed with the right data from across the organization.

The Mendix platform extends the Xcelerator™ portfolio with the ability to build multi-experience apps and share data from any location, on any device, on any cloud or platform, to more quickly realize the benefits of digital transformation.

Suhner Industrial Products Releases New Brochure Detailing their ECONOmaster® Drilling Unit Suhner Industrial Products recently released a revised six-page color brochure detailing its ECONOmaster® drilling unit. The ECONOmaster® line is made in the USA and is suitable for multiple materials, such as metal, wood, and plastics. The revised brochure offers detailed information, including technical data, product features, specifications, and mechanical drawings. It features speed and feed charts as well as a full range of collet sizes available. Optional mounting stand and details for two spindle multi-head and adapters are also shown. The final page includes a part numbering matrix that is easy to understand and helps the customer order the perfect unit. The ECONOmaster® drilling unit is affordably priced at just over $3,000 for the basic unit. It is in stock for immediate delivery or customizable to suit the customer’s application.

Superior Abrasives Announces New Reps in Southwest Region The four-person firm based in Mansfield, Texas will help current and prospective Superior Abrasives customers in Texas, Oklahoma, Arkansas, and Louisiana through the sales and application development process. Brian Schied, Vice President of ISG has decades of experience in machining, with expertise in cutting tools and applications, and a strong focus on customer service which he brings to large accounts throughout the four-state region. Mike Johnson’s experience as a machinist and as a regional manager for various manufacturers allows him to help customers in south

CONNECT WITH US ONLINE Visit our website or connect with IMD on social media! www.IndustrialMachineryDigest.com

|

8 IMD OCTOBER 2020

Texas and south Louisiana. With a great understanding of the market, Bryan Anderson tackles challenges posed by customers in Oklahoma to keep their projects on time and on budget.

Nixon Gear, a Division of Gear Motions Inc., Celebrates 100 Years in Business The company was founded by George Nixon in 1920 as Nixon Broach and Tool Company with the intention of selling general machining and special tooling. The company drifted into gear manufacturing and by 1924 it had changed its name to Nixon Gear and Machine Company. Since then, Nixon Gear has remained successful throughout its century-long history by continuing to grow and adapt through changing times. This has included several building expansions and relocations, shifts in business focus as industry needs evolved, and even changes in ownership. Over the past 100 years, Nixon Gear has grown into one of the premier precision gear manufacturing companies in the United States. The employee-owners at Nixon Gear and Gear Motions will continue to grow and adapt into the next century as they strive to provide the highest quality products and service in precision manufacturing.

Guill Offers Medical Machining and Fabricating Manufacturing Services For over 55 years, Guill Tool has been providing tooling for the aerospace, extrusion, medical, consumer and commercial, defense, wind, oil and energy industries. Due to its years of experience, the company has a highly skilled team of expert machinists engineers trained in the latest CAD, CAM, CFD and FEA programs. Besides being experts in extrusion tooling, Guill is a major industrial manufacturer who can provide customers with one-stop shopping for their tooling and other select machine shop needs. As part of this new medical machining program, Guill offers 5-axis machining centers, high precision machining, and full wire EDM capabilities with a .008 in. hole popper. Guill machines super alloys and exotic metals to close tolerances.

Mate Precision Tooling Announces Corporate Name Change to Mate Precision Technologies Mate Precision Tooling, a global leader in sheet metal fabrication products and solutions, announced today that it is changing its corporate name to Mate Precision Technologies. The name change reflects the company's broader commitment to metalworking and using its expertise to drive innovations to shape the future of factory productivity. Firmly committed to its existing product lines, the name change allows for the expansion into the metal cutting and machining industry with the release of a major new product line in 2021.

Platinum Tooling Hires New Sales Manager Platinum Tooling Technologies, Inc., the exclusive North American importer of Heimatec Live Tools and Angle Heads, Tecnicrafts Swiss Collets and Guide Bushings, Henninger Speeders, and AMF Cleaning and Marking tools, is excited to announce that they have hired a new regional sales manager. Effective immediately, Chris

IMD – The Industry’s Most Extensive Industrial Publication

Blaine will oversee all sales activities related to four Platinum Tooling rep groups across the country. This includes Machine Tool Accessory Sales which covers the states of Alabama, Georgia, North Carolina, South Carolina, Tennessee, Virginia, and West Virginia. Additionally, the territory includes Evergreen Tool Group Tool in Michigan, McGill Sales in Ohio and Western Pennsylvania, and lastly, CMI covering the states of Indiana and Kentucky.

HEIDENHAIN Corporation, Precision Measurement, and Control Technology Leader Joins OMIC R&D HEIDENHAIN, whose U.S. subsidiary is headquartered in Schaumburg, Illinois, is a world-leading provider of encoders, machine controls, touch probes, digital readouts, and metrology solutions. For over 125 years, they have been empowering engineers facing demanding applications that require nanometer-level precision and unyielding reliability with trusted precision measurement and motion control solutions. HEIDENHAIN’S products enable everything from improved manufacturing processes to safer, more reliable medical diagnostics.

Craig Campbell, executive director of OMIC R&D said, “I have been excited about the possibility of having HEIDENHAIN as a member since we first started the discussion at IMTS in 2018. HEIDENHAIN is providing OMIC R&D with immediate data gathering capability, but their ability to assist OMIC R&D as we grow is tremendous. We also look forward to opportunities in the area of training and workforce development due to HEIDENHAIN’s investment in that area.”

Chris Blaine

RobotWorx Launches New Robotics eBay Store The store features live inventory that is ready to ship in a number of categories. From robot arms, to parts and grease, the eBay store offers fast purchase and shipping options, completely by-passing the quoting process. The ease of purchase has become a popular choice as more and more consumers look to reduce the complexity of purchasing a robot. The new e-commerce option provides a variety of choices that include robots, controller batteries, teach pendants, parts, grippers, and more. The RobotWorx store continues to hold a strong position in competitive pricing, a strategy that has set RobotWorx apart from the competition since 1992. While one can purchase ready to ship equipment on the store, there is also the option to retrofit the robot and add any dress packages necessary by contacting them directly.

Providing Fabricating & Manufacturing Solutions for Over 27yrs!

Superior Bending Technologies Plate Rolls

Section Bending Machines

20 Ga to 6” Capacities, 80 Models, CNC Options

Innovation, Q ua li

ce ien er

VBH Series w/Stradivari 3D CNC

Visit Us Online or Call: (251) 937-0947

Save on In-Stock Specials while machines last!

SAVE on Selected Tooling & Accessories

Decades O f Ex By p ed

erformance B ac &P k ty

Heavy Duty, 15 Models, 1" to 3" Capacities, CNC Options

Angle Rolls

1” to 10” 30 Models Custom Machines CNC Options

www.carellcorp.com • www.eaglebendingmachines.com sales@carellcorp.com • sales@eaglebendingmachines.com INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 9

Business 4.0

Overly Lean Organizations Are Less Resilient By: Andrea Belk Olson, MSC and CEO of Pragmadik Andrea writes original articles across a spectrum of topics, providing unique insights to leadership, culture change, organizational engagement, customer insights, and communications.

L

ean is all about simplification, streamlining, and eliminating waste. What could be bad about that? Lean has been found to not only improve consistency and operations but also save a lot of money. Every company likes that. But too lean can be just that - too much. Too lean limits the organization's resilience to forces outside the consistent pattern of business - just like this pandemic.

Being lean isn't inherently bad. Lean has many benefits, most notably from an efficiency and cost-reduction standpoint. However, over the years, including following the last recession, organizations have continued to "lean" their organizations, sometimes bringing staff down to a skeleton crew, and putting off major infrastructure changes. The problem is that organizations can go too far in their implementation of lean principles.

Lean shouldn't mean starving.

When organizations think lean, they often think fewer bodies in the organization. This means the process of reducing staff and seeing where the breaking points are. But when you take too much away, you can also lose that subtle, unique value you bring to your customers. A great example is automated phone trees at customer call centers. While there are great internal efficiencies and cost reductions to the company, there's also a differentiation value to having a human answer the phone on the first ring.

Lean shouldn't mean wearing 20 hats.

Lean can often mean diversity in roles and skillsets, however, it can instead degrade into simply an individual taking on two, three, or even four more areas of responsibility in addition to their original role. Having employees taking on more roles than they can reasonably implement actually builds in more potential for problems and failures. Consider that employee who has become the 'single point of failure' in the organization - where if they were hit by a bus, things would grind to a halt.

|

10    IMD  OCTOBER 2020

Lean shouldn't mean just because you can, you should.

Simplification is all good and well, but when implementing lean, often because something can be changed, doesn't mean it should.

Organizations can easily examine processes and cut out wasteful activities, but it's important to understand and examine how those cuts impact other areas of the organization. Or something that customers might like and consider a differentiator, but are viewed as a cost to the organization. In short, what's one man's trash may be another man's treasure.

Lean should be about taking measured risks.

Lean is often centered on process. What can be cut out, eliminated, and simplified. However, it usually doesn't address the need for taking risks. Taking measured risks is incredibly important for organizational innovation and the health of the company culture. If the focus is solely on lean and "eliminating waste", the perception becomes "everything could be wasteful", instead of looking at things through the eye of opportunity, testing, trial, and adjustment.

Lean should be about agility.

Organizations that become overly lean often become rigid and inflexible. There's very little wiggle room for environmental or

business changes that are unexpected. While lean works very well for static environments, too lean can create bottlenecks if the company has to react to a quick and dramatic change. Consider the global pandemic and the ramped-up demand for PPE. Manufacturers had inventory for previous demand, but not the new demand. While you might plan for today's environment, that doesn't mean your lean organization is ready and able to handle tomorrow's environment.

that's cut too far, you'll find the risk for disruption is more looming than you think. Find your balance between "lean" and "flexible".

ABOUT THE AUTHOR Andrea Olson is a speaker, author, behavioral economics and customercentricity expert. As the CEO of Pragmadik, she helps organizations of all sizes, from small businesses to Fortune 500, and has served as an outside consultant for EY and McKinsey. Andrea is the author of The

Lean should be about learning-focused action.

Customer Mission: Why it’s time to cut the $*&% and get back to the

This philosophy of failing fast has spread through Silicon Valley and beyond thanks to Eric Ries’ work The Lean Startup. "Learning" should be the essential unit of progress over "simplification". This means any effort that is not absolutely necessary for learning what customers want can be eliminated. So it's about flipping the question from ‘Can this product be built?’ to ‘Should this product be built?’ and ‘Can we build a sustainable business around this set of products and services?'

Just like any other methodology, the principles are often sound, but implementation separates successes from failures. When organizations "over lean", they miss out on opportunities to grow, innovate, differentiate, and most of all, ensure their company culture is healthy and engaging. Because when you're in that organization

business of understanding customers and No Disruptions: The future for

|

12 IMD OCTOBER 2020

mid-market manufacturing.

She is a four-time ADDY® award winner and host of the popular Customer Mission podcast. Her thoughts have been featured in news sources such as Chief Executive Magazine, Customer Experience Magazine, Industry Week, and more. Andrea is a sought-after keynote speaker at conferences and corporate events throughout the world. She is a visiting lecturer at the University of Iowa’s Tippie College of Business, a TEDx presenter and TEDx speaker coach. She is also a mentor at the University of Iowa Venture School.

More information is also available on www.pragmadik.com and www.thecustomermission.com.

Safety & Maintenance

During cleaning in the full-flow process, VOMAT ultra-fine filtration systems provide permanently clean oil in NAS 7 quality. Demand-oriented filtration and backwashing ensures less load on the filter components and reduces energy consumption.

Creating Optimal Conditions with ResourceSaving Grinding Oil Filtration Reducing the ecological footprint in tool production

Climate protection – The challenges for society and industry are enormous. Resource-conserving production, sustainability, climate and environmental protection and the task of reconciling all these demands with economic efficiency while generating profits is challenging. The potential to reduce the ecological footprint in many production plants is often not fully maxed out. One example is metal processing, especially tool grinding. Those who, in addition to state-of-the-art grinding technology, also rely on the right coolant filtration can produce more sustainably.

INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 13

"Political commitment or the setting of goals is not enough. What is needed now is a solid action plan and the right market-based incentives to switch to alternative and climate-friendly technologies,” says Steffen Strobel, Technical Sales Manager of the mechanical engineering company and filter manufacturer VOMAT in Treuen/Germany.

“Today many of our customers in the tool industry already want to grind their tools in the most resource-efficient way possible. In sales or planning meetings, they are increasingly asking whether our filter systems can contribute to sustainability in production in addition to being highly efficient and contributing to quality. Yes, as a manufacturer of ultra-fine filtration technology, we provide technological solutions that give tool manufacturers many impulses for resource-saving coolant fine filtration".

Exploiting Optimization Potentials In tool grinding, the filtration system provides the grinding process with lubrication and cooling in a pre-defined purity and volume flow. The heart of this system is the filtration of the cooling lubricant. Optimally filtered cooling lubricants have many positive influences on the manufacturing of cutting tools. In particular, they make the grinding process more economical and contribute to achieving high quality finished tools. Coolant lubricants, which no longer need to be changed as often, not only help to reduce maintenance time, but also lower the costs of fluid purchase, storage, recycling and energy consumption.

"To guarantee high levels of production efficiency with a quality outcome - and to exploit rationalization and sustainability potentials - VOMAT provides high-performance filtration systems that combine all these technical advantages despite their compact design and small footprint," says Strobel:.

VOMAT manufactures filtration solutions - from small standalone units to large-scale industrial central systems - which separate 100 percent of dirty and clean oil in full flow by means of durable high-performance pre-coat filters. The purity achieved is 3 - 5 µm (NAS 7 standard). State-of-the-art filter, cooling and disposal technology - including HSS pre-filter systems for mixed processing if required - ensure economic and ecological success. In addition, VOMAT filters are low-maintenance and, due to their compact design, take up little valuable production floor space.

Adapted Filtration Performance to The Production Process In VOMAT systems, the filter flow and backwash cycles are automatically controlled as required. This extends the service life of the filter elements and saves energy and costs. According to VOMAT, many conventional systems on the market permanently filter at full filtration capacity, even if this is not absolutely necessary. VOMAT systems on the other hand adapt to the production process. If, for example, the grinding machine runs at a slower speed, only the required amount of coolant is filtered.

If a VOMAT central system provides filtration for several grinding machines, and some are not in operation, the filter capacity automatically adapts to the machining volume. At the same time, less cooling capacity is required. This reduces the energy consumption even further.

|

14 IMD OCTOBER 2020

During cleaning in full-flow mode, the demand-oriented backwash cycle provides further advantages: With VOMAT filters, the backwash cycles are triggered by the degree of filter cartridge contamination. Once the relevant values are reached, the backwashing process begins, during which each filter is backwashed individually and with a time delay. The other The machine supply pumps are exactly matched filters ensure a continuous to the VOMAT filtration system, both in capacity supply of clean oil. In the and performance. The cleaner the grinding oil the longer it can remain in the system and can provide disposal unit, the dirty oil is better protection for machine pumps and lines. separated from the sludge and then fed into the dirty oil tank. This fully automatic control of the filtration system keeps energy and operating costs low.

In addition, VOMAT technology controls the temperature of the coolant during the grinding process within a range of ± 0.2 K. The high-precision temperature controls keep the coolant temperature always constant within the pre-selected range. This means that the grinding oil in use will have a long life cycle. VOMAT systems permanently cool down the coolant during continuous operation.

VOMAT offers various design options for their cooling systems, such as pallet- mounted units for easy removal and re-assembly on site without service personnel, and auxiliary units with external condenser for cooling.

Another option is a cold water-operated cooling system with a closed loop piping system, such as the VOMAT’s modular and expandable KWS 250 chiller is equipped, complete with circulating pump and Eaton controls. The cooling capacity is 250 kW for brine operation with a control accuracy of +/-1.0 K. The unit does not require a buffer storage tank and can be installed in industrial outdoor areas. The VOMAT KWS 250 is very energy-efficient and ensures high-precision temperature control".

"Thanks to the on demand backwashing technology and the highly accurate temperature control,” says Strobel, “the service life of each individual filter cartridge as well as all machine components is significantly increased. The optimal cleaned coolant can remain in the system for extended periods of time, which saves money and energy.”

Efficient Recycling of Valuable Materials: Getting The Most Out of Your Coolant Not only advanced high-performance filters, which clean coolants extremely well, ensure energy efficiency, but an automatic sedimentation system also allows for sustainable recycling. Thanks to the proprietary design features of the VOMAT system, the grinding sludge has a residual moisture content of only five to ten percent

after settling. The filter system can continue to operate during the removal and disposal of recyclable material. The sludge is deposited directly into transport containers provided by the recycling company. Contamination by filter aids such as cellulose or residues of paper bands are eliminated with the VOMAT technology. This not only saves money but also resources and the environment.

VOMAT ultra-fine filtration units can be used for tool grinding machines processing carbide and HSS-steel or for a mix of the two.

VOMAT systems are available in various sizes: standard flow rates are 70 liters/minute, 120 to 420 liters/minute and 480 to 960 liters/ minute. In addition, customer-specific system configurations can be built up to capacities of an industrial central system.

The systems can be adapted to customer-specific or increased individual requirements by means of various expansion modules, such as special cooling concepts, machine pumps, additional tanks and recycling options.

According to VOMAT, the compact UBF unit is extremely easy to maintain and, due to a special belt guide design, takes up about 70 percent less space than conventional systems. In comparison to other systems on the market, VOMAT provides three times as much filtration capacity per square meter of production area.

"Our systems manage the balancing act between productivity and environmentally friendly production,” says Steffen Strobel.

“Sustainability also means to get the most out of the entire production process. The bottom line is that VOMAT technology saves many resources such as machines, working time, space, energy and raw materials.”

Further information:

OELHELD U.S., INC. Innovative fluid technology

Multi-talent vacuum belt filter (UBF)

1100 Wesemann Dr

"Another example of our market-driven, sustainable filtration technology is the new UBF vacuum belt filter for the filtration of water-based coolants, emulsions and grinding oils in the smallest of spaces,” says Strobel.

With the VOMAT UBF, ferrous and non-ferrous alloys, HSS, disc abrasion, binders, etc. can be filtered from cooling lubricants - such as water-based media - without a pre-filtration system to a filter fineness of 10 to 30 µm.

West Dundee, IL 60118 USA Stephan Hecht Executive Vice President Phone: +1 847-531 85 01 Fax: +1 847-531 85 11 E-Mail: stephan.hecht@oelheld.com www.vomat.de

CUT IT ON A COSEN | www.cosensaws.com INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 15

Talking Shop

FEATURING:

TALKING SHOP WITH: Mary Ellen Doran — Director of Emerging Technology, AGMA Describe the professional path that’s led you to focus on emerging technology for the AGMA. I studied formal graphic design in college. When I joined the AGMA about 10 years ago I was hired to run their website. At that time content was king on websites. Creating a digital newsletter was a natural evolution, but the challenge was that content couldn’t be gathered automatically. The term “gear” is so broad that you couldn’t utilize Boolean search techniques, it had to be done manually, so I started reading everything about the gear industry that I could get my hands on. I was big into analytics and started monitoring the content our members clicked on, which led me to start dropping in more technology articles to gauge their reaction. When the AGMA Board went through a big strategic plan, emerging technology was a natural place to look to the future for the industry. They created the new position, offered it to me – and I jumped at it. It was a huge challenge in the beginning, but after three years I feel that we have established something of benefit for the member companies.

How do you manage to stay plugged into such a vibrant, constantly-changing landscape?

By reading textbooks and university papers on everything from 3D printing and electric drive technology to cybersecurity and ERP software, all as it pertains to the gear industry. I live in Cambridge, Massachusetts, so I’m able to attend conferences and seminars at MIT as well. We created a plan that included inviting content specialists to lead each of the emerging technology committees.

|

16 IMD OCTOBER 2020

These individuals help guide me in terms of the value of new technologies to gear manufacturers as well as the trends I’m looking to identify that might hold potential for our industry. And that’s an important distinction I’d like to make: something can happen once and it’s very interesting, but when it happens more consistently it could develop into an industry-wide trend. We are looking for trend lines, not trade secrets.

At the same time, how do you stay abreast of the knowledge required to understand it all?

Beyond the excellent resources we’re so lucky to have onboard, I rely on industry leaders in their particular areas of expertise to guide and inform me. I do what I can to “learn the language,” if you will, and the general parameters of their technology, but I’m upfront and sincere in my desire to learn more, and the generosity I’ve encountered is truly gratifying to witness. People generally love talking about their work, and the knowledge they’re willing to share allows us to pass that along to our members.

What channels have you identified as the best means of conveying your findings to AGMA members, and to your wider audience?

Our digital newsletter, which is delivered via email, provides a weekly way to keep our members informed. As I’ve mentioned, the material each issue contains is hand-picked based on reader interest, so we hope they’ll find the content to be well-targeted and

IMD – The Industry’s Most Extensive Industrial Publication

succinct. The emerging tech articles are posted on the website.

We have enlisted speakers, host webinars, and produce white papers from these committees. We have also taken our members on tours of technology on show floors, like at RAPID in 2019.

Now, we are focusing on innovative ways of delivering virtual educational experiences.

thing that really helps me stay focused is the active involvement of AGMA members in our work in Emerging Technology. I feel like we’re working together for the benefit of the entire gear manufacturing industry.

More information is available at www.agma.org, and by checking out the Emerging Technology tab.

Is it challenging to avoid getting carried away about a company, technology, or process that has caught your attention?

ABOUT AGMA:

My career has been working in associations where the general rule is never to play favorites. I apply the same instinct to emerging technology work. Yes, some of the things that I get to see are so cool, and I have met some really great people. But my role is to inform the membership about these technologies. So, I believe in letting the facts drive the narrative. I get calls from members asking me for recommendations on IIoT solutions; or members looking for information on 3D printers. It is my job to tell them what I know in an unbiased way and let them find the best solution for them. One

Founded in 1916, AGMA is a voluntary association of companies, consultants and academicians with a direct interest in the design, manufacture, and application of gears, couplings and related power transmission components and equipment. It is a member- and marketdriven organization, conducting programs and providing services to the gear industry and its customers. AGMA member companies currently number more than 495. They include gear manufacturers from the United States, Mexico, and Canada, as well as gearing interests from more than 30 countries around the world.

AGMA Board of Directors is “All In” For 2021 Trade Show Formerly Gear Expo, AGMA believes MPT Expo will be the first focused power transmission event to be held in North America as the economy returns to normal next year. The MPT Expo is scheduled to take place September 14–16, 2021 in St. Louis, Missouri.

Learn more at www.motionpowerexpo.com

The Perfect Fit for Makers From the very beginning, Tormach made CNC machines designed to fit almost anywhere and cut nearly any material.

If you think our machines aren’t as fast as industrial and production machines, well, you’re right. But we build them so people can actually buy them, assemble them in garages or basements, and start making parts.

Sometimes the right machine is the one that you can afford to buy and use. And when it comes to using a Tormach, you’ll get to experience the ease of learning and programming with PathPilot. It’s user-friendly and robust for both novice and experienced machinists.

To try before you buy it. Sign up for free and start using PathPilot HUB, our full-featured browser-based version that lets you create G-Code that you can use. You can load your programs to your CNC Mills, machine with a USB stick or send it remotely with a WiFi Lathes, Routers, connection. If you’re curious, start at hub.pathpilot.com/ sign-up. It doesn’t cost a thing and we bet you’ll love it.

Plasma Tables, Grinders,

and Automatic Bandsaws

If it’s time to turn your garage or basement into your machine shop, please give us a try.

Build your machine at tormach.com/IMD INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 17

Manufacturing Showcase

Infor

By: Russ Willcutt

W

ith a focus on manufacturing, Infor was launched in 2002 with the acquisition of a single industry-specific ERP technology. This served as the core for a flurry of additional purchases of ERP solutions that complemented one another seamlessly. The New York-based company grew exponentially, and by 2010 had begun to identify additional target markets – energy and natural resources, for instance, and service industries, among many others – using its experience serving the industrial manufacturing sector as a model. Today the company is a global entity, employing approximately 17,000 professionals worldwide.

According to Nick Castellina, senior director of industry and solution strategy, “Each vertical is supported by its own sales, marketing, and associated teams, and all associates are required

|

18 IMD OCTOBER 2020

to possess prior related experience in the areas to which they are assigned,” he says. “The majority of these individuals are dedicated Infor employees.”

Castellina goes on to describe its manufacturing customer base – which represents 35-40 percent of its current business activities – as companies running the gamut from modest operations to some of the largest manufacturers on the planet. “Our ERP software and other solution sets are structured in a way that we have offerings tailored for companies of any size,” he says. “For smaller companies, we can suggest packages that perfectly suit their needs, which goes for large manufacturing operations as well.”

In addition, once these smaller companies grow, the ERP packages they’ve already invested in are “upwardly compatible,” meaning new software can easily be added to existing applications

IMD – The Industry’s Most Extensive Industrial Publication

manufacturers lacking IT departments since it offers a wealth of training and educational resources. Castellina emphasizes that Infor is known for its dedication to building lasting relationships with its customers whatever their needs, requirements, or geographic locations.

This commitment is supported by ongoing educational offerings including webinars, virtual summits, and white papers and case studies that are available online. This allows potential customers to research the available technologies prior to contacting Infor, and for existing end-users to learn more at their own pace, in addition to being able to connect with technicians whenever their assistance is required.

Constantly looking toward the future, Infor is prepared to help industrial manufacturers – indeed, all its customers in various market industry verticals – to meet the challenges to come. “We can’t wait until they arrive,” Castellina says, “we’ve got to be prepared in advance.”

These areas include streamlining the global supply chain, continuing to learn how to do more with the data we’ve learned how to gather, and applying machine learning in ways that will allow manufacturers to get a clearer view of their operation in its entirety in order to reduce process costs.

“The core of our mission is really about leveraging data through AI to help manufacturers create a seamless and transparent environment, where all the information they require is right at their fingertips,” Castellina says. “And we design our ERP and related software solutions to be stored in the cloud for ease of implementation without the need for customization.”

To learn more visit infor.com

allowing previous capital expenditures to continue providing an ROI. For larger operations just introducing Infor technologies into an existing system, Infor software has been designed to integrate seamlessly with all the major systems that are currently available on the market. This is achieved in a number of ways, primarily through a plethora of collaborative relationships with major industrial software developers, and also due to Infor’s cloud architecture. Not only does the cloud allow Infor to fine-tune system integration for larger companies, it’s also ideal for smaller INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 19

Workforce Development

Eliminating Human Error Manual work meets modern automation to empower workers with disabilities

I

n spite of advancing digitalization, the following still applies: Manual workstations are indispensable because automation is not always profitable with small batch quantities or complex processes. Such workstations are preferred at the Martinshof Werkstatt Bremen, a sheltered workshop for a mixed workforce including people with handicaps, as they are ideally suited for integrating persons with physical or cognitive handicaps into working life.

“Poka Yoke has empowered our workers,” said Miriam Berger, in charge of Production Planning, Martinshof Werkstatt Bremen.

“We use automation to avoid mistakes that previously occurred in the production process. Everyone must be able to work smoothly together.”

The Japanese Poka Yoke principle, which aims at the systematic elimination of human errors, coupled with Mitsubishi Electric's “Guided Operator Solutions,” ensures high quality for Martinshof´s customers, which include well-known automakers in the region.

With some 2200 employees, Werkstatt Bremen is one of the city´s largest employers as well as Germany's oldest and largest workshops for people with and without handicaps. Apart from job order and contract production in the fields of metal and woodworking, electrical assembly, filling, and packaging,

|

20 IMD OCTOBER 2020

Werkstatt Bremen employs 500 workers alone in the automotive business sector and has been supplying local automakers for more than 30 years.

Handke Industrie-Technik, a long-standing supplier to Werkstatt Bremen of manual workstations, and a premium solution partner of Mitsubishi Electric recognized the unique opportunity. Together with Mitsubishi Electric, Handke developed a Poka Yoke solution for adapted working. The prototype of the error-free workstation convinced the customer and was installed in the production line. Since May of 2018, a total of four identical zero-error workstations are in use for automotive parts production.

Integrating On-Site Technology and Visualization “The main challenge of this project involved the integration of existing technology into the new error-free workstations,” said Nils Knepper, Senior Product Manager Modular PLC/Software at Mitsubishi Electric Germany. “However, thanks to the interfacing features of our Poka Yoke controller, this was not a problem.”

The MELSEC iQ-F series PLC, installed on-site in a small control cabinet, is the intelligent, individually configurable and expandable heart of the solution that controls the picking and assembly

IMD – The Industry’s Most Extensive Industrial Publication

sequences. Apart from Mitsubishi Electric's own components, the system can also handle third-party sensors and actuators.

In this case this included the digital torque wrench and a system for industrial image processing. The connection of a barcode printer is being implemented, and thanks to existing conventional interfaces, this can be done easily by the PLC. “During the design of the user interface, Mitsubishi Electric was highly flexible and took all our requirements into account.

Because many of our employees cannot read very well, we make use of smileys and other symbols,” explains Miriam Berger. “In addition to process reliability, the Poka Yoke workstations have the great advantage for us, unlike the past situation, as practically any employee can now do the job.” The supporting visualization mentioned uses a 10-inch touchscreen terminal connected in the background to the Poka Yoke controller.

The hardware and software solution from Handke and Mitsubishi Electric deliver simple scalability, convenient configuration, programming, and commissioning as well as comprehensive connection possibilities (including MES and ERP). And as soon as freedom from errors is achieved, and the technical potential is available, Werkstatt Bremen will investigate whether the buffer store can be dispensed with in the future so that after assembly is completed the parts can be directly shipped “in time” to the automaker.

New manual workstation with Poka Yoke controller

Wide Range of Components for Individualization “The need to prevent errors exists everywhere during production and assembly,” remarks Andreas Kebbel, Managing Director of Handke Industrie-Technik. “What is most important is the quick and flexible adaptation to the needs of the persons working there, and to the requirements of the process.”

That is why Mitsubishi Electric and Handke offer their solution in the form of a modular system with a wide range of components and interfaces for operator guidance. Amongst others, these include mechanisms to ensure the correct picking of parts, e.g. light barriers, pick-to-light push buttons (alternatively: pick-to-voice), barcode scanners, and proprietary pick-to-door devices with stroke switches.

Moreover, there are monitoring devices such as electric screwdrivers with torque & angle detection, plus vision systems as well as opportunities for robot integration.

HMIs (Human Machine Interfaces) from Mitsubishi Electric's GOT2000 series are used for displaying the individual process steps,

offering direct connectivity to the Poka Yoke controller, and meeting every display requirement from text through graphical symbols up to animations and augmented reality. Depending on requirements, the latest generation iQ-R or iQ-F PLCs can be used as controllers for the guided manufacturing solutions. Mitsubishi Electric´s Guided Operator Solutions can be integrated into production systems so that workstations can be networked, and resources controlled and monitored in real-time.

ABOUT WERKSTATT BREMEN The Martinshof workshop in Bremen, Germany, is an in-house company of the City of Bremen. It is a recognized workshop that offers work and living opportunities for people with disabilities. The centerpiece is the Martinshof workshops, which manufacture various items in line with market requirements under a framework of professional support. The Bremen workshop employs around 2,200 people making it one of the largest employers for people with disabilities in Germany.

INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 21

ABOUT MITSUBISHI ELECTRIC AUTOMATION, INC. Headquartered in Vernon Hills, Ill., Mitsubishi Electric Automation, Inc., offers a wide range of factory automation products, solutions, training, and support services for the industrial and commercial sectors. A U.S. affiliate company of Mitsubishi Electric Corporation, Mitsubishi Electric Automation represents more than 75 years’ experience in the automation industry. A broad product portfolio includes programmable automation controllers (PAC), programmable logic controllers (PLC), human-machine interfaces (HMI), variable frequency drives (VFD), servo amplifiers and motors, control software, computerized numerical controllers (CNC), motion controllers, robots and low-voltage power distribution products. The company takes its solutions on the road with the 53-foot long Solutions in Motion mobile showroom that appears at tradeshows, training seminars, and other events across North

A further advantage is that we can use pictures to provide instructions. This especially helps workers who have reading or writing disabilities.

America. Additional information about Mitsubishi Electric Automation is available at us.MitsubishiElectric.com/fa/en.

MITSUBISHI ELECTRIC AUTOMATION

In addition to factory automation, Mitsubishi Electric US group companies’ principal businesses include semiconductor devices,

Contact: Pam Summers

automotive electrical components, elevators and escalators,

Marketing Communications Manager

heating and cooling products, electric utility products, and large-

Pam SUMMERS

scale video displays for stadiums and arenas. Mitsubishi Electric

Phone: +1 (847) 478-2415

US group companies have 38 locations throughout North America

Pam.Summers@meau.com

with approximately 4,000 employees.

us.mitsubishielectric.com/fa/en/

You can afford a Behringer!

Legendary Behringer Quality at an affordable price.

THE HBE DYNAMIC—AN EVERYDAY SAW WITH EXTRAORDINARY BENEFITS. Cutting edge design • Precise performance Powerful, rigid, reliable • Safe and energy efficient

Superior Sawing Technology

Behringersaws.com | 888-234-7464

|

22 IMD OCTOBER 2020

Process

Streamlining Boring and Drilling Operations Kennametal introduces the eBore™ Fine Boring System and New Flat Bottom Geometry for KenTIP FS

eBore Tool types from left to right: eBore Universal, eBore Fine Boring, eBore Bridge Tool. eBore Twin Cutter.

D

igital-ready boring tools enable precision adjustment as easy as 1, 2, 3. Kennametal has introduced a new line of digitalready fine boring tools that make precision adjustment easy, enabling more productive, predictable, and accurate boring.

The eBore Fine Boring System consists of cutting units to cover a diameter range from 6 to 1020 mm (0.236 in. to 40.157 in.) and an optional digital display that makes precision adjustments as simple as turning a screw—and costly mistakes a thing of the past.

"For many workpieces, the boring operation is often the final step, and a simple mistake can lead to scrapped parts. The Kennametal eBore fine boring system does away with the traditional 'count the graduations' approach to boring and reduces costly mistakes," said Global Product Manager Marcus Paul. "We've found there's tremendous operator acceptance due to its simplicity and ease-of-use. And because the same eBore digital device can be used across multiple types of tools and on various machines, it's easy on the tooling budget as well."

Ease-of-Use With Kennametal's digital eBore digital device, dialing in a tight bore and losing count of how far the adjustment screw was turned is a thing of the past. With an adjustment accuracy of 0.002 mm (0.00008 in.), the chip and coolant-resistant device contains a glass-scale that keeps track of boring bar movement. Simply snap it in place, turn the boring head's adjustment screw by the desired amount, and the tool is ready for the next boring operation.

With eBore, there is no need to remove the boring head from the spindle for adjustment nor to count graduations or take notes.

Concerns over backlash and movement due to overtightening of the

Offering no-mistake adjustments and accuracy to within 2 microns, Kennametal´s eBore digital device is an optional—though extremely useful—part of the Kennametal Digital Boring System

boring head's locking screw are a thing of the past, as are endless test cuts and "sneaking up on the bore". The result is less scrap, less downtime, and faster setups. The device shuts off automatically after 30 seconds and provides more than 5,000 adjustments between battery changes. And if you forget to remove the boring head before turning on the spindle, a ball and spring clamping mechanism releases the display automatically at 500 RPM, preventing potential injuries.

INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 23

eBore Universal: one head, multiple configurations, large diameter and boring depth range. The eBore digital display allows precision adjustment on the spindle, reducing setup time and idle time.

Boring Small and Very Large Diameters The eBore product line consists of 4 types of tools, all of them feature through the tool coolant, covering the following diameter range: » eBore Universal Tool - 6-152 mm (0.236 in.-5.984 in.) » eBore Fine Boring Tool - 20-205 mm (0.787 in.-8.071 in.) » eBore Bridge Finishing Tool - 200-1020 mm (7.874 in.-40.157 in.) » eBore Twin Cutter Roughing Tool - 19.5-1020 mm (7.677 in.-40.157 in.)

|

24 IMD OCTOBER 2020

Built on simplicity, the eBore system comes with Kennametal's KM quick-change interface and can be easily adapted to HSK, PSC, KM4X, and steep taper spindles.

Flat Bottom Geometry for KenTIP FS New replaceable drill tip saves tooling costs and eliminates process steps Kennametal has expanded its replaceable drill offering for KenTIP FS modular drill series with the new FEG insert for flat bottom hole applications. Applicable in steel, cast iron, and stainless steels,

the FEG insert eliminates end milling operations and completes a task in a single operation, saving time and tooling costs.

Drilling flat-bottom holes is a challenge. So is drilling on inclined or curved surfaces, drilling into cross holes, drilling stacked plates, and drilling into cross holes, stacked plates and castings and other rough surfaces. Not anymore. Leveraging the success of its KenTIP FS modular drill, Kennametal has developed a unique insert geometry (FEG) that streamlines many of these types of applications and simplifies the drilling of counterbores and pilot holes as well.

“The FEG insert is so versatile, you can use it for nearly all your drilling applications”, says Georg Roth, Kennametal's Global Product Manager of Holemaking for Modular Drilling Tools.

Get to The Point Conceptually, the FEG geometry design is simple. It features a 180° cutting edge, and a conical center point, which acts as a pilot

Aside from one-step drilling of flat-bottom holes, the KenTIP FS-FEG excels at drilling through cross-holes, inclined exits, and for use as a pilot drill in deep hole applications up to 12xD.

to provide exceptional hole position and straightness. Corner chamfers serve to protect the cutting edges and reduce exits burrs. Four margin lands provide stability when breaking into interrupted cuts and cross-holes. And Kennametal's KCP15A grade uses a nano-structured AlTiN coating and fine grain carbide substrate, providing both toughness and wear resistance when drilling steel, stainless steel, and cast iron.

The diameter range covers 6.0 - 26.0 mm (0.236 - 1.024 in.) and drilling depth of up to 12xD is possible depending on the KenTIP FS modular drill body.

ABOUT KENNAMETAL With over 80 years as an industrial technology leader, Kennametal Inc. delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency. Every day approximately 10,000 employees are helping customers in more than 60 countries stay competitive. Kennametal generated nearly $2.4 billion in revenues in fiscal 2019.

Learn more at www.kennametal.com. Follow @Kennametal: Twitter, Instagram, Facebook, LinkedIn and YouTube.

CONTACT: Carsten GROMOLL The newest member of the KenTIP FS family, the FEG insert eliminates the need for drilling and end milling flat bottom holes, instead completing the part in a single operation.

E-MAIL: carsten.gromoll@kennametal.com (+1) 724 539 8033 INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 25

New Technology

Machining for Aerospace Starrag Quality and Precision Components Take F-35 Military Fighting Jets to Incredible Heights

S

tealth and supersonic. These are two attributes of the most dominant and complex military combat fighter jet in the world, the F-35 Lightning produced by Lockheed Martin.

These words also describe the ultra-precise capabilities of Starrag’s manufacturing machines, with more than 60 installations involved in the creation of each F-35 Lightning jet.

It takes a single pilot to maneuver the $100 million jet, but it takes thousands of Joint Strike Fighter (JSF) partners to construct the F-35 Lightning to ensure that pilot has the most superior fighter apparatus in the world. Starrag is one of those partners.

“Its heart stopping when you attend an air show or are at a stadium when the US military conducts a flyover with the F-35,” said Starrag Chief Sales Officer (CSO) Alexander Attenberger. “We swell with pride knowing that Starrag plays a role in the JSF program, which is planned to continue for possibly another 50 years.”

|

26 IMD OCTOBER 2020

The Starrag machines produce a wide range of JSF specialized components using steel, aluminum and titanium.

Starrag’s Storied History With the JSF The first F-35 flight launched in 2006. Starrag’s involvement with the program had begun in the early 2000s when it worked with a United Kingdom-based customer on titanium parts. Starrag previously had developed tailored machines for machining parts for other aircraft for this customer and other manufacturers.

“Starrag’s extensive experience of machining titanium was extremely competitive, particularly in regard to tool costs, which are the largest ongoing life cycle costs of machining,” said Starrag Managing Director Dr. Bernhard Bringmann. The joint work and developments soon evolved into Starrag’s BTP (Big Titanium Profiler) machining center with pallet sizes of 16 ft. x 6.5 ft. (5,000 x 2,000 mm) to

IMD – The Industry’s Most Extensive Industrial Publication

accommodate the machining of stringers. Today, 23 BTPs are in production factories in the UK and Australia.

With 737 ft. lb. (1,000 Nm) twin spindles and a tool magazine with more than 400 pockets, the BTP 5000/2, simultaneously mills titanium tail fin components of 27.6 – 31.5 in (700 – 800mm) width and just 2 in (50 mm) thick to tolerances within 0, 00118 (30 µm)

Optimize Automation Powerful machining units as modular systems to tap, drill and mill in the shortest production cycle time.

SUHNER INDUSTRIAL PRODUCTS CORP. 43 Anderson Rd SW, Rome, GA 30161 706.235.8046 machining.us@suhner.com

Suhner AD5957b Optimize 2020 IMD

and to surface finish qualities of Ra 1.6 (for five-axis tasks) and Ra 0.8 (three-axis). To ensure those demands are consistently met, Starrag’s quality turnkey solutions include the construction of a machine foundation of 6.5 ft. (2m) deep to ensure sufficient stability.

Even the earliest machines installed are continuing to hold the specified volumetric tolerances – in some cases, maintaining 50

Automated tool leader with 3000+ special designs • In-house process design • Data base of functions and tool interfaces • All components integrated for turnkey use SUHNER INDUSTRIAL PRODUCTS CORP. 43 Anderson Rd SW, Rome, GA 30161 706.235.8046 machining.us@suhner.com

INDUSTRIAL MACHINERY DIGEST.COM

Suhner AD5957d Market 2020 IMD

|

IMD 27

microns across the machining envelope with ranges that extend to 15.7 x 9.8 x 5 ft. (4,800 x 3,000 x 1,500 mm). "With our ongoing support, there is no reason why our JSF customers shouldn’t continue to maintain such high accuracies day in and day out for the next five decades,” said Bringmann.

“For every machine and flexible manufacturing system (FMS) we provide, we work very closely with the customer to provide the perfect machining solution to achieve the best quality and cost-effective end result,” said Bringmann.

Gantry-Type Six-Axis Machining Centers The capabilities of the Droop+Rein FOGS overhead gantry-type six-axis machining centers are impressive and required for JSF work, not only for high-speed finishing of dies, but especially for the fixed, fork-type heads with 221 ft. lb. (300 Nm) spindle. Starrag continuously developed its revolutionary FOGS models to efficiently rough machining a range of steel and titanium F-35 components using a variety of heads. The 6-axis Droop+Rein is the only one of its kind in the world.

Carbon fiber is another material in Starrag’s machining portfolio, the Swiss-based solutions provider. A flexible manufacturing system (FMS) solution is based around FOGS machines housed in a large, temperature-controlled building. The FMS accommodates certain

|

28 IMD OCTOBER 2020

panel configurations that need surface milling, routing and drilling in a single set-up before being cleaned and passed along to an integrated coordinate measuring machine. The workpieces sit in fixtures on the pallets that are moved under constant vacuum to the inspection machine.

In addition, the FMS features an enhanced control software, Starrag’s kinematic management system that enables the FOGS machines to hold tolerances of 50 microns over their entire 15.7 x 9.8 x 5 ft. (4,800 x 3,000 x 1,500 mm) working envelope while cutting in fully interpolative five-axis mode. Initially established with five machines, the FMS now has nine machines served by a 90-pallet Fastems system.

Starrag’s workable concept of the interchangeability of machined parts was also borne from the JSF program. With parts being manufactured from around the world, the JSF program required that all of them meet very stringent tolerance specifications for interchangeability in the jets. Starrag, which had similar accuracy specifications to meet the production of the Eurofighter Typhoon jet, was successfully able to meet those stringent interchangeability standards. Initially supplying a tailored horizontal machining center, Starrag added volumetric compensation routines to a standard FOGS model to complete these complex tasks.

The combination of Starrag’s expertise and the input of the customer’s accumulation of knowledge from its business standpoint is what creates optimized production solutions. In addition to machine build quality, this ongoing quest also involves CNC software, fixtures and work holding, as well as tool design and development. “Our solutions not only have to provide immediate results in terms of lowest cost per part at the expected quality level, they also have to sustain over the lifecycle of the part. In JSF’s case, this could mean a runway of another 50 years of flight,” said Bringmann.

ABOUT STARRAG GROUP Starrag Group is a global technology leader in manufacturing high-precision machine tools for milling, turning, boring and grinding workpieces of metallic, composite and ceramic materials.

Principle customers are internationally active companies in the Aerospace, Energy, Transportation and Industrial sectors. In addition to its portfolio of machine tools, Starrag Group provides integrated technology and maintenance services that significantly enhance customer productivity.

The umbrella brand Starrag unites the product ranges Berthiez,

ABOUT THE JSF PROGRAM

Bumotec, Dörries, Droop+Rein, Ecospeed, Heckert, Scharmann, SIP, Starrag, TTL and WMW. Headquartered in Rorschach/Switzerland, the

The F-35 Lightning II is an American family of single-seat, single-engine,

Starrag Group operates manufacturing plants in Switzerland, Germany,

all-weather stealth multi-role combat aircraft. It is being manufactured

France, the UK and India and has established a network of sales and

in three main variants: the conventional take-off and landing F-35A;

services subsidiaries in the most important customer countries.

the short take-off and vertical landing F-35B; and the carrier-based F-35C. The aircraft descends from the Lockheed Martin X-35. Lockheed

The shares of Starrag Group Holding AG are listed on the SIX Swiss Exchange.

Martin is the prime contractor, with principal partners being Northrup Grumman and BAE Systems. The US, which is the primary customer and

For more information:

financial backer, plans to buy 2,456 F-35s through to 2044. The aircraft

info@starrag.com

is projected to operate until 2070.

www.starrag.com INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 29

Industry Insight

Welding Equipment and Machinery Myths Busted By: Mark Reaney, Technical Director at Westermans International Ltd.

A

ny kind of metal fabrication or welding can pose serious risks, and it's important to know how to properly use any machinery to avoid injury or death.

Unfortunately, myths and misinformation run rampant in the industry, and these can lead to workers making poor decisions or dangerous mistakes.

Let's take a look at some of these misconceptions to make sure that you stay as safe as possible while operating welding equipment and machinery.

New Machines Are Always Safe It makes sense to believe that the newest machines are the safest, as they'll be manufactured in line with the most up-to-date safety regulations. However, it's not safe to assume that just because a machine is new, it's safe.

For one thing, different countries have different manufacturing and safety standards. This means that certain safeguards that one country's regulating body may view as mandatory may not be legal requirements in others.

|

30    IMD  OCTOBER 2020

It's also important to remember that all machinery requires consistent maintenance and upkeep to ensure that it remains in good working order. While new machines may take longer to wear or break down, all parts and safeguards should always be checked every use to maintain consistent safety.

Old Machines Are Exempt From New Safety Standards There's a common belief that older machines that were built before certain safety measures were brought in are simply grandfathered in and don't need to comply with the latest regulations. This is not true at all and is an extremely dangerous misconception that can lead to injury.

Older welding machinery can be a great option, but needs to be purchased from a reputable supplier ensuring it meets the most recent safety standards to make sure that it is safe for use. This, of course, means that dealers need to keep up to date with the addition of new safety standards in the welding industry. The description itself should contain the make and model of the welder, how old it is, what condition it is in, and what, if any, accessories come with it.

SHEARS & PRESS BRAKES Hydraulic Shears:

1/8” (10GA), 3/16”, 1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1” and 1-1/4”

Press Brakes:

Since 1972

20-Ton to 1000-Ton

C-Frame Presses:

40-Ton to 200-Ton

Custom Designs:

for Custom Applications

Retrofit Backgauges:

for Shears and Press Brakes. Made to fit most machines with minimum modifications.

Precision Knife Sharpening

Phone: 319-435-2378 | Fax: 319-435-2262 | sales@betenbender.com | www.betenbender.com

CALL FOR A FREE CATALOG!

All machines should be regularly maintained and serviced, by a technical engineer, and if a fault or non-compliance is found, it should be removed from use until it is able to be repaired or updated.

When you’re looking to buy a used welding machine, you should also look for machines that are in good condition with detachable, easy to replace parts, particularly consumables that wear out. For instance, MIG welders use a torch, this is a consumable and will need to be replaced to achieve the best results.

If you are unable to bring older welding machines up to the standard required, they must be replaced to ensure the safety of all workers.

HSE Guidelines And Acops Are Advice, Not Law There's some truth to this, but it's worth looking at in more detail.

The Health and Safety Executive's website says: "Following the guidance is not compulsory, unless specifically stated, and you are free to take other action.

But if you do follow the guidance you will normally be doing enough to comply with the law. Health and safety inspectors seek to secure compliance with the law and may refer to this guidance."

With regards to Approved Codes of Practice (ACOPs), HSE states that each Code "gives practical advice on how to comply with the law. If you follow the advice you will

|

32 IMD OCTOBER 2020

ACTEK HOIST RINGS SAFE & EASY LIFTING SOLUTIONS

Robotic Welding Systems Are Wasteful Due To Rejected Parts There can be a steep learning curve when it comes to using robotic welding systems, and many people fall foul of thinking that the need to rework or reject parts is just a standard part of how they operate.

However, you can drastically reduce the wasted material, time and cost of rejected parts by investing in proper equipment training.

This training may be part of your welding system package and should be regularly updated to ensure efficiency.

Having a member of staff with welding experience who is fully trained in the fine-tuning and calibration of the system is essential to ensure that you get the best out of the robotic welder. With proper programming, accurate adjustments and regular maintenance, robotic welding systems can be a highly efficient addition to your shop.

• 200% PROOF LOAD TESTED • INDIVIDUALLY SERIAL NUMBERED FOR BETTER TRACEABILITY • ORDERS SHIPPED SAME DAY • RATED LOAD 400 LBS - 250,000 LBS Pi

0° 18 ts vo

be doing enough to comply with the law in respect of those specific matters on which the Code gives advice. You may use alternative methods to those set out in the Code in order to comply with the law."

However, it goes on to say that "the Code has a special legal status. If you are prosecuted for breach of health and safety law, and it is proved that you did not follow the relevant provisions of the Code, you will need to show that you have complied with the law in some other way or a Court will find you at fault."

While some elements of these guidelines are not technically legal requirements, the risk of injury, death or prosecution means that it's not worth ignoring them.

Forged Street Plate™ Swivel Hoist Rings

Side Load Hoist Rings

Hoist Ring Kits

Swivels 360°

Drop Forged Hoist Rings

Mold Handler™ Swivel & Pivot Hoist Rings

Forged Swivel Hoist Rings

Round Base Swivel & Pivot Hoist Rings

ABOUT WESTERMANS INTERNATIONAL LTD. Westermans was founded in the early 1960’s by Peter Westerman, when he owned and ran a Welding Supplies company from a Leicester city centre showroom.

The business naturally progressed into the market of second hand and refurbished Welding machinery & Plasma cutting equipment.

We now have a 30,000 square-foot facility in Groby, Leicestershire of modern offices, warehouses and workshops. Today, Westermans International is proud of the reputation for supplying quality and exceptionally reliable welding equipment globally.

ISO 9001

ACTEKMFG.COM 800-752-7229 | SALES@ACTEKMFG.COM

For more information, visit www.westermans.com INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 33

Product Showcase

PRODUCTSHOWCASE WANT TO BE FEATURED? Send your latest product information to editorial@indmacdig.com

IMD's Monthly Product Showcase features the latest from some of the manufacturing industry's top suppliers.

Dynabrade Begins Manufacturing of Replacement Sanding Pads For Line of Random Orbital Sanders.

Hardy Hamann, President of Dynabrade, Inc. has announced that his company has begun the process of manufacturing their own line of Random Orbital Sanding Pads. According to Hamann; “We are utilizing state-of-the-art technology to manufacture the highest quality, custom-built and precision-engineered random orbital sanding pads in the world.”

Dynabrade’s line of Random Orbital Sanding Pads features a single-piece hub design. This design reduces “face run out” to only .002 - .005, allowing for a smoother running tool, eliminating vibration. Competitor’s hub design is three to four pieces, resulting in additional tool vibration and inefficient sanding. Available in Vacuum and Non-Vacuum styles, Dynabrade’s line of Sanding Pads is available in various diameters and thicknesses. The pads are also offered in PSA (Pressure Sensitive Adhesive) backing for adhesive-backed abrasive discs and hook-face backing for re-attachable abrasive discs. Dynabrade replacement sanding pads fit most competitors’ sanders as well. » For more information, visit www.dynabrade.com

ABB Dynamic Assembly Pack Provides Missing Last Piece in Automating Final Trim Assembly Applications ABB’s new Dynamic Assembly Pack for Final Trim and Assembly (FTA) combines real-time vision cameras on the robot gripper and arms with integrated force control sensors to allow the robot to precisely track the position of the car body as it enters the workstation. By taking images at a rate of 30 to 40 frames per second (fps), the CVG camera determines whether the attachment point is where it should be and whether any adjustments are necessary to ensure the exact positioning of the part is attached. » For more information, visit www.ABB.com

New EasySwitch Vac Simplifies the Process of Vacuuming Wet and Dry Materials EXAIR’s new EasySwitch® Wet-Dry Vac simplifies the filter change process when switching from vacuuming a dry material to a liquid or vice versa. Utilizing minimal compressed air, the EasySwitch is a powerful pneumatic vacuum that is ideal for any application - wet, dry, light, and heavy. The fast and tool-less conversion to vacuuming liquids is done by releasing one latch, removing the filter element, and securing the latch. Simply reinstall the filter into the lid assembly for dry materials. The EasySwitch is designed to handle the toughest of industrial cleanup jobs with ease. » For more information, visit www.exair.com

|

34 IMD OCTOBER 2020

IMD – The Industry’s Most Extensive Industrial Publication

Allied Machine to Launch New Drilling System This Fall – T-A Pro

Successfully Front and Back Chamfer with BIG KAISER’s Noventa from Sphinx

The T-A Pro drill combines material-specific insert geometries, a redesigned drill body and a proprietary coolant-through system to allow penetration rates which run at speeds nearly 30 percent faster than other high-performance drills on the market. Coolant outlets are designed to direct maximum flow to the cutting edge providing quick heat extraction where it is most critical - even at significantly higher speeds. Material-specific insert geometries produce impeccable chip formation and the drill body incorporates straight flutes redesigned for maximum coolant flow and excellent rigidity.

These design elements combine to extend tool life, create consistent quality holes, and provide superior chip evacuation.

The Noventa is ideal for 90° front and back chamfering, and deburring holes up to 4xD. Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from Sphinx can transform this process using an innovative geometry that improves cycle time, tool life, and surface quality. Finished holes and parts are often deburred using time-consuming, inefficient operations that lack repeatability.

Noventa is equipped with four flutes and four coolant channels to optimize performance and cycle time. Outstanding tool life in most common and exotic materials is achieved using modern doublelayer coating techniques.

» For more information, visit www.alliedmachine.com

» For more information, visit www.bigkaiser.com

WORK READY SERVO & PROPORTIONAL VALVES SEVERAL MODELS IN-STOCK. QUICK TURNAROUND ON REPAIRS.

We’re your source for replacement hydraulic servo and proportional valves. Manufacturers include Vickers®, Bosch®/Rexroth®, Moog®, Schenck-Pegasus®, Parker®, Abex®, Atchley® and more. Our valves offer a substantial cost savings over new, deliver OEM level performance and are covered by the same warranty as new.

We also provide top quality repairs on servo and proportional valves, as well as amplifier cards.

Make Hydraulex your first call when you need replacement hydraulic valves for your equipment.

et Don’t forg WE REPAIR AMPLIFIER CARDS

1.800.422.4279 sales@hydraulex.com

www.hydraulex.com

www.ahx1.com

INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 35

SAFETY IS OUR BUSINESS H.E.

360° NEW

Doosan Introduces the New PUMA SMX5100L The PUMA SMX5100L is the latest addition to the company’s twin-spindle, multi-tasking turn-mill centers. The PUMA SMX Series is specifically designed to complete complex parts in a single setup, and this new model joins the PUMA SMX2600ST (10-inch chuck) and PUMA SMX3100ST (12-inch chuck) models in the lineup.

The PUMA SMX5100L is the largest machine in the series, with a maximum turning diameter of 32.7-inches and a maximum turn length of 120.1-inches. Chuck sizes of 15-inch, 18-inch, and 21-inch are available for the standard main turning spindle, which features a 49.6 horsepower built-in motor that spins at 2,400 r/min. » For more information, visit www.doosanmachinetools.com

5:1 Design Factor

Made in USA

200% Proof Load Tested

ASME B30.26 Compliant

Special Configurations Available Upon Request

LEARN MORE

at www.adbhoistrings.com | 800.423.4425

Emuge Corp. Introduces New Generation of Taps for Hardened Steel, Cast Iron Materials

Follow us on facebook @americandrillbushing 5740 Hunt Road | Valdosta, GA 31606

With the introduction of its A-H family of taps, EMUGE has enhanced its H Series of Rekord-A style taps to provide more standard product solutions for threading hardened steel and cast-iron material. The EMUGE A-H family of taps is one of the best solutions for tapping extremely abrasive materials and those materials with elevated hardness levels, such as cast iron, common in the heavy equipment and agricultural vehicle markets. EMUGE A-H Taps are now available with or without coolant through holes and with TiCN coating, or NT nitride surface treatment, for improved tool life. » For more information, visit www.emuge.com

|

36 IMD OCTOBER 2020 ADB Hoist Rings Ad_01 .indd 3

8/13/19 11:31 PM

ESAB Expands Sureweld Stick Electrodes Line, Now Offers 1- And 5-Lb. Packaging Options ESAB Welding & Cutting Products has transformed its Sureweld brand of Stick welding electrodes to meet the needs of retail customers. The company has expanded the number of grades available and packaged the 3/32- and 1/8-inch. diameter electrodes in 1- and 5-pound resealable plastic tubes. Sureweld carbon steel electrodes grades include 7018, 6010, 6011, 6013, 7014 and 7024; stainless steel grades available include 308L, 309L, 316L and 312.

These grades are available in 5/32-in. diameter, 5-lb. packages as well. ESAB also offers retail packaging for Sureweld 55 Cast for cast iron repair and will introduce a 4043 aluminum electrode later in Q3. » For more information, visit www.esab.com

IF YOU HAVE AN EDGE… WE HAVE A TRIM! FREE SAMPLES

FREE CATALOG

Test Our Trims and Seals for Quickly View Our Most Popular Fit and Function Lines of Trims and Seals

DESIGN ASSISTANCE Let Us Help You Find the Right Trims and Seals

Updates to Gantry Tool Storage and Manufacturing Management Software from Fastems New releases of the Gantry Tool Storage (GTS) system and Manufacturing Management Software (MMS) from Fastems are designed to significantly increase manufacturing efficiency, enhance ergonomics and improve overall user experience. When applied within a Fastems Flexible Manufacturing System (FMS), the GTS system and MMS can achieve machine utilization levels above 95 percent. In the GTS system, pick-and-place and traveling gantry robots provide access to centralized storage of up to 4,000 cutting tools and perform just-in-time tool delivery to individual machines. MMS software commands automatic cutting tool changes based on specific NC program scheduling requirements and real-time cutting tool life status. » For more information, visit www.fastems.com

Same Day Shipping on Thousands of Parts

CALL US TODAY!

800-663-9507

HEADQUARTERS MIDWEST MANUFACTURING 6855 HERMOSA CIRCLE 1642 GATEWAY COURT BUENA PARK, CALIFORNIA 90622 ELKHART, INDIANA 46514

WWW.TRIMLOK.COM INFO@TRIMLOK.COM INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 37

1000°F Gas-Heated High-Temperature Cabinet Oven From Grieve

The free Gear Calculator toolbox includes calculations for gear inspection values like addendum modifications, base tangent lengths and measurement over balls, it provides a hardness converter including tensile strength, Rockwell, Brinell or Vickers, the calculation of rotational speeds, calculation of deviations within gear quality standards, feed rates and chip thickness when gear hobbing, and a twist calculator to determine the natural twist when threaded wheel grinding. The Gear Calculator App works online and offline, it runs on pcs/notebooks as well on mobile devices with Android and iOS.

No. 887 is a gas-fired 1000 degrees Fahrenheit cabinet oven from Grieve, currently used for curing metal coatings onto parts. 175,000 BTU/HR installed in a modulating natural gas burner provides heat, while a 2,000 CFM, 2-HP stainless steel recirculating blower furnishes a horizontal airflow across the workload.

This cabinet oven features an aluminized steel exterior, Type 304, 2B finish stainless steel interior, plus inner and outer door gaskets which seal against the door plug and the front face of the oven. A digital indicating temperature controller is also provided.

» For more information, visit www.gleason.com

» For more information, visit www.grievecorp.com

Gear Calculator App: Free Calculation Tools for the Gear Pro

MACHINE TOOL ACCESSORIES, MAINTENANCE SUPPLIES & PARTS

413-323-9041

JARRER LED TASK/WORK LIGHT SALE $51 JHL-35F

JHL-35F-AC120V • • • •

7 watt high quality LED 770 lumen Flexible goose neck: 24” Head permits swiveling to any direction or fixed securely at a position • Comes with a 6 ft. 120V grounded plug cord • LED light for Bridgeport style milling machines, lathes, drill presses and any work bench, etc.

• Can be adapted to many other applications • 120 Volts • On/Off switch • Up to 50,000 hours life • Flexible goose neck keeps the light where you need it • Double shade design permits fast heat dissipation • Energy savings

Important Information! It is a very bright LED light for work benches, milling machines, lathes, drill presses, etc.It can also be adapted to fit other machines and applications. Just tap 2 holes anywhere it’s convenient and mount. The LED will be much cooler than Halogens and use less than 1/4 of the electricity.

SHOP OUR ONLINE STORE!

|

IMD OCTOBER12020 38RAS_IMD2020_HH.indd

WWW.RASMACHINETOOL.COM 3/22/20 5:36 PM

The PC10 Series Power Cord Reel Joins the Line-Up of UL Listed Certified COXREELS® Products

Clean Room HEPA Filtered from HEMCO Corp.

Coxreels PC (Power Cord) Series reels are heavy duty, industrialgrade power sources. They replace tangled extension cords and self-retract to increase safety, productivity, and efficiency. The PC Series are designed for long-lasting, hassle-free performance even under the most demanding conditions. The PC10 Series models now proudly accompany a substantial amount of Coxreels UL-approved models within the family of PC Series power cord reel products. The new UL approvals represent Coxreels continued commitment to meet the needs of their customers in the United States, Canada and around the globe.

Clean Rooms feature a modular construction design that is cost-effective and time-efficient compared to traditional construction. An entire laboratory workspace is pre-engineered including the structure and the lab furniture/fume hoods to outfit the interior. Ceiling HEPA filtration is designed to meet needs from just a cleaned-up area from the surrounding environment to class 1000 (ISO 6). Door, lighting and electrical options are provided as requested. Clean Room wall panels have a white fiberglass surface for chemical resistance and excellent light reflectivity. Because of the modular construction, the structure can be easily assembled, modified in the future, or disassembled and moved if required.

» For more information, visit www.coxreels.com

» For more information, visit www.HEMCOcorp.com

Drill. Tap. Assemble.

Friction drilling is a proven technology that’s been around for more than 40 years. Friction is used to produce bushings in thin metal tubing or sheet metal.

Form your own inserts on standard shop equipment.

Advantages & Benefits • • • • • • • • • •

773-290-1040 | info@formdrill-usa.com www.formdrill-usa.com

Cost savings (up to 90%) High load threads - stronger joints High process reliability Faster production cycles No special machinery required Small investment Increased material thickness Long tool life Chipless process Innovative technology suitable for steel, stainless steel, copper, brass, and aluminum

Easy. Durable. Effective.

INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 39

Ergonomic Unpacking of Sheet Metal Stacks KASTO has added a new solution to its range of equipment for companies that distribute and process sheet metal: a brand-new plate handler for safe, user-friendly unpacking and storage of sheet metal stacks. The device significantly reduces the amount of manual handling required for heavy plates. It not only saves time but also helps to prevent accidents and injuries. The KASTO plate handler consists of a drum-shaped turning device with a support table that can be raised and lowered. The KASTO plate handler is suitable for sheet metal stacks in formats MF, GF and XF with weights up to five metric tons.

Jergens Pyramid Risers Provide A New Angle For Multi-Part, Five-Axis Machining Productivity

» For more information, visit www.kasto.com

Part of the Fixture-Pro® line of quick-change modular workholding solutions, Jergens pyramids feature a 30-degree mounting surface to ensure maximum clearance for spindle and cutting tool paths resulting in more machining per setup. The engineered solutions offer three versatile mounting options. Direct-to-table uses t-slots, center pin and timing key, and is secured using t nuts and Socket Head Cap Screws (SHCS). QLS accurately locates and clamps the pyramid to a base element, such as subplates, using a combination of QLS shoulder screws and SHCS. Quick-Loc™ pallet systems use pull studs to locate and clamp in a single step. » For more information, visit www.jergensinc.com

quality matters. every time.

MakerBot CloudPrint™ Debuts New Workflow for 3D Printing Collaboration from Anywhere PRO GRADE

HOSE, CORD, & CABLE

REELS

SOLUTIONS FOR:

AIR / WATER | HYDRAULIC | PNEUMATIC | VACUUM | WELDING | POWER AND MORE

TOLL FREE | 800.269.7335

www.coxreels.com

FOLLOW US:

With more people working remotely, there is a greater need for teams to manage their 3D printers and print jobs from anywhere.

MakerBot CloudPrint enables individuals and teams to utilize 3D printing collaboratively, all from within their browser and across multiple devices. MakerBot CloudPrint combines the ease of use and familiar software features from MakerBot Print™ with the scalability of the cloud to provide a more efficient 3D printing workflow management solution. MakerBot CloudPrint is currently offered free to use, and is planned to be updated in the future to ensure users have access to the latest features. » For more information, visit www.makerbot.com

|

40 IMD OCTOBER 2020

Miller Introduces the New Multimatic® 235 Welder

CNC Software, Inc., developers of Mastercam has announced a new partnership with KYOCERA SGS Precision Tools (KSPT) to provide tool libraries to the Mastercam user base. KSPT is an ISO 9001:2015certified manufacturer of industry leading round solid carbide cutting tools and pioneered some of the world’s most advanced cutting tool technologies. With this collaboration, Mastercam users can download both inch and metric SGS round solid carbide cutting tool libraries from the Mastercam Tech Exchange. The native Mastercam 3D tool databases are fully compatible with Mastercam 2020 and subsequent releases.

The Multimatic 235 is a versatile, all-in-one machine designed to get more jobs done.

Multiprocess capabilities include MIG, flux-cored, stick, DC stick, DC Lift-Arc™ TIG and pulsed TIG capabilities, allowing welders to tackle more projects and materials without the downtime for changeover required when using multiple power sources. With up to 170 amps at 60 percent duty cycle, the Multimatic 235 provides the power needed to get jobs done faster. Operators can improve efficiency with an industrial wire-feed system that handles 15-foot MIG gun cables — so welders can work farther away from the welding power source without moving it.

» For more information, visit www.mastercam.com

» For more information, visit www.millerwelds.com

New SGS Round Solid Carbide Tool Libraries Available for Mastercam

New Line of VMCs Offer Jig Milling Accuracy with Machining Center Productivity Mitsui Seiki has been instrumental in the advancement of critical parts manufacturing capability in North America for over 55 years. Today our product lines represent the finest in accuracy, contouring precision, and long-term reliability. To that end, the company has launched a new series of CNC vertical machining centers called the “J” series for “Jig”, which are ideal to machine medical, optical, mold & die, and aerospace parts. These heavy duty, ultra-precision machines allow for more complete machining of precision components including precision boring, milling, drilling and tapping. » For more information, visit www.mitsuiseiki.com

C-FRAME PRESSES • Heavy Gauge Steel Design • Press Bed bolted on, not welded, to prevent distortion.

• Large press bed to accommodate a variety of tooling other than just punching.

• Pump, motor, valve and reservoir are all easily accessible for maintenance.

• Large rectangular tubes used at base of machine to give safe, instant portability.

HYDRAULIC MACHINES OF IOWA A Division of Betenbender Mfg. Inc

5806 Quality Ridge Rd Coggon, IA 52218 Phone: 319.435.2378 Fax: 319.435.2262

www.betenbender.com

WE CAN BUILD A CUSTOM MACHINE FOR YOU! INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 41

OnRobot Expands Product Capabilities, Empowering Customers to Use Tools in Ever-Broadening Applications

Saint-Gobain Abrasives announced the introduction of its new patent-pending Norton Winter Ironclad™ Diamond Single Layer Superabrasive Wheels that achieve maximum material removal for increased productivity, especially when used in automated grinding cells. Featuring the strongest and most durable bond on the market, Ironclad wheels finish up to 50 percent more parts per wheel compared with electroplated wheels. Norton Winter Ironclad Wheels are a superior solution for ductile and grey cast iron applications such as fettling and snag grinding on casting gates, parting lines, sprues, and more.

Traditional single-purpose industrial robots are losing ground to affordable, easy to use robots and peripherals that can be flexibly redeployed for a wide range of applications. OnRobot is extending its commitment to ongoing customer empowerment with the launch of a software update for its popular, 2.5D camera-based Eyes vision system.

The new features, which enable Eyes to be deployed in quality inspection applications and on mobile robots, include one-shot detection for multiple objects, color and blob detection and automatic landmark calibration tools designed to speed cycle time for mobile robot setups.

» For more information, visit www.nortonabrasives.com

» For more information, visit www.onrobot.com

New Norton Winter IroncladTM Foundry Grinding Wheels Maximize Throughput and Parts Per Wheel in Automated Grinding Cells

Tech Soft 3D and OPEN MIND Collaborate on Powerful CAM Solutions OPEN MIND Technologies AG and Tech Soft 3D announced that HOOPS Exchange, the industry’s fastest and most accurate CAD data access and reuse technology for manufacturing and architecture, engineering and construction (AEC) workflows, will be integrated into hyperCAD®-S and hyperMILL® to ensure that all CAD and Product Manufacturing Information (PMI) data are transferred seamlessly between applications. hyperMILL® is a modular complete CAM solution for 2.5D, 3D, 5-axis, HSC/HPC, and mill-turning processes, and also includes special applications and highly efficient automation solutions. The CAM software provides technologyleading geometry analysis and tool path calculations. » For more information, visit www.openmind-tech.com

|

42 IMD OCTOBER 2020

10-inch x 31-inch model Vertical Machining Centers from Palmgren Palmgren’s line of compact Vertical Machining Centers are ideal for production lines, short runs, one-offs and prototyping.

The machining centers are an excellent solution for machining small parts. The small footprint makes it an economical option for small shops that require a second machine or an additional spindle. Each machining center is manufactured and tested to assure it meets the highest quality and accuracy standards.

In addition, it is recognized for improved accuracy and repeating due to the solid rigid construction. Palmgren, now in its second century, is a C.H. Hanson brand.

Designed for driven tools with externally threaded nuts, this highly productive toolholding solution gives conventional lathes coolantthrough capabilities in minutes with minimal loss (approx 10mm) of machining range or additional interference. First developed as a space-saving solution for use with REGO-FIX floating chucks, ERA holders such as the ERA Zero-Z® and other ER collet holders with externally threaded nuts, the Hi-Q®/ERAX is ideal for maximizing the range of turning machines and minimizing the interference contour for larger parts and tighter machining envelopes.

With reCool, driven tools and turning machines can easily be retrofitted for coolant- through functionality, enabling substantial improvements in tool life and productivity.

» For more information, www.palmgren.com

» For more information, visit www.rego-fix.com

REGO-FIX Introduces Compact reCool® ERAX CoolantThrough Solution

Save Time and Boost Productivity With The New Seco Assistant App By Seco Tools Seco Assistant puts the product information and tools you really need at your fingertips without the need for internet searches or catalog research, even when you are offline. Seco Assistant’s machining calculator gives you turning, milling and holemaking data for any brand including feeds, speeds and material removal rate. The Tool Comparison function gives you Seco tool recommendations and alternatives to other manufacturer’s inserts, while the Suggest function helps you find the right tooling option and cutting strategies for specific jobs. You can search for products by item, number, designation, or grade or simply scan the code on the packaging. » For more information, visit www.secotools.com

Fastest, Most Accurate Bar Puller On The Market Watch the video now at: ezpullerusa.com • NO MECHANICAL ADJUSTMENT NECESSARY (X axis end point gets changed in the program when changing bar diameters) • ONE TIME SETUP • NEVER NEEDS ADJUSTMENT •CHANGE BAR SIZE IN SECONDS (BY CHANGING “X” VALUE IN PROGRAM) • EXTREME REPEATABILITY RESULTS IN LESS MATERIAL WASTED PER PART • NO GRIPPING FINGERS TO ADJUST, LOSE OR BREAK • EZ-PULLER WORKS ON ROUND, HEX AND SQUARE STOCK. RANGE: .093″ – 1.750″ ROUND STOCK .125″ – 1.375″ HEX STOCK .125″ – 1.000″ SQUARE STOCK

by

60 Day Money Back Guarantee 2 Year Warranty!

“Absolutly, no time.

Zero time adjusting the tool.”

- Randy, CNC Lathe Programmer

303.991.1500 INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 43

Siemens introduces its new Simatic Micro-Drive Siemens is extending its drive portfolio in the safety extra-lowvoltage range for 24-48V EC motors by introducing a new servo drive system named Simatic Micro-Drive. The new system with UL and CE marked components consists of the PDC (Profidrive Control) servo drive in conjunction with a flexible range of motors and connecting cables from product partners. Simple connectivity to Simatic programmable logic controllers (PLCs) helps significantly reduce the engineering workload, while integration into Siemens automation technology via its TIA Portal makes for simple commissioning and servicing. Attributes such as smart encoders and one-button tuning add to its plug-and-play startup. » For more information, visit usa.siemens.com/micro-drive

|

44 IMD OCTOBER 2020

Starrett Introduces New, Versatile Large Format MultiSensor Vision System for Accurate, Fast Measurements The new Starrett AVX550 Multi-Sensor System features dual optical systems that work in tandem to measure a broad range of features.

The primary zoom lens enables small intricate features to be inspected with high precision and resolution of up to 2 microns. A secondary large field-of-view camera is equipped with a telecentric lens that can simultaneously inspect large areas of a part, or an entire part itself. A broad range of zoom options also means that measurement configurations can be custom tailored to meet specific application requirements and eliminates the need to change lenses or re-calibrate the system. » For more information, visit www.starrett.com

Newest Edition of CBN Grades From Walter For Cast Iron, Sintered Metals, And Hard Machining Applications Walter has introduced WBK20 and WBK30, new CBN grades that bring higher levels of productivity and reliability to the machining of cast iron and hardened steel. Both new grades have edge-preparation designs that have been optimized for their target applications. With its tipped configuration, WBK20 is exceptionally wear resistant and well suited for finishing of cast iron or powered metal workpieces. Because of the higher CBN content it is also well suited for roughing in hard turning applications.

Ultra-Cut® 130 XT High-Precision Plasma Power Source Offers 30 Percent More Power, Cuts 20 Percent Faster

» For more information, visit www.walter-tools.com

Thermal Dynamics® Automation has introduced the Ultra-Cut® 130 XT high-precision plasma power source and new 130-amp XT torch and consumables. The system has a cutting output of 130 amps at 100 percent duty cycle and is optimized for piercing and cutting 3/4 inch steel, stainless and aluminum. The Ultra-Cut 130 XT cuts 3/4 inch steel at 52 IPM and 1/2 inch steel at 85 IPM . The Ultra-Cut 130 XT, coupled with an improved version of Thermal Dynamics Diameter PROTM software offers better cut perpendicularity, sharpness and consistency, allowing for outstanding hole quality. » For more information, visit www.thermal-dynamics.com

HC10XP Robot Facilitates Collaborative Welding for Increased Productivity Specifically designed to add robotic welding capacity to current production, the six-axis HC10XP human-collaborative robot enables operation with or in close proximity to human workers. Ideal for supplementing manual welding or for rolling up to large, heavy workpieces with its 1,200 milimeter reach, the 10-kg payload HC10XP can be easily repurposed depending on production needs.

The HC10XP also offers precision hand-guiding, facilitating easy programming for fast implementation of a robot system. Designed with the utmost safety, the pinch-less HC10XP can operate without additional protective measures (risk assessment dependent) such as a safety fence, resulting in reduced cost and space requirements. » For more information, visit www.motoman.com

sheffer hydraulic products

quality features… Sheffer cylinders are designed not only for exceptional performance, but for fast and easy installation and parts replacement to minimize downtime.

Studded Rod endS: Sheffer’s design virtually eliminates breakage by outing stress away from a common weak point. SepaRate Rod beaRing: On most Sheffer cylinders, the hydrodynamic “flooded bearing” greatly reduces wear and extends part life. SlippeR piSton Seal and beaRing: Standard on all hydraulic cylinders. Teflon surfaces provide excellent lubrication, reduce heat and friction. fouR full wRench flatS: Designed to avoid damage to the rod surface during installation or replacement. chamfeRed tube endS: When replacing seals, the chamfer compresses the seal into the piston, minimizes seal damage. hydraulic cylinders… The Hydraulic line consists of three series. The MH and HH models feature interchangeable dimensions with ANSI, NFPA, and JIC. MH: MediumDuty, Bores to 8’’, 800 to 2,000 PSI, 20 standard mountings. HH: Heavy-Duty, Bores to 24’’, 3,000 working PSI, 22 standard mountings. UH: Ultra High Pressure, Bores to 14’’, 5,000 PSI, 8 standard mountings. pneumatic cylinders… The Pneumatic line

consists of four series. The MA and A models feature interchangeable dimensions with ANSI, NFPA, and JIC. MA: Medium-Duty, Bores to 8’’, 200 PSI, 14 standard mountings. A: Heavy-Duty, Bores to 14’’, 250 PSI, 20 standard mountings. AA: Light-Duty Aluminum, Bores to 2.5’’, 200 PSI, universal mount, kits available. C20: Cast Iron, Bores to 10’’, 200 PSI, 5 standard mountings.

7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076

Phone: 847-676-2910 Fax: 847-676-0365 www.macmhydraulic.com INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 45

M

ADE IN TH

E

USA

100%

The Best Tool Cabinet You Will Ever Buy GUARANTEED IN

E V E R Y W AY

MADE BY AMERICAN CRAFTSMEN IN THE USA

WWW.STORLOC.COM • 1-800-STORLOC 1-800-786-7562 sales@storloc.com

Surplus Buying and Selling

IMD – The Industry’s Most Extensive Industrial Publication

The Engineered Solution is more than just a catchy tagline, it’s the way we do business.

Fortville Feeders

The Engineered Solution

Stay Connected

Denver Breaker & Supply Mention SBSDA2020 for a 10% Discount!

YES...We Have That!

Experience the difference our Engineered Solutions make for your automated feeding system FortvilleFeeders.com/the-engineered-solution 317.485.5195

One of the Nation’s Largest Inventory of New, Obsolete, Inspected & Tested Electrical Equipment!

Circuit Breakers • Controls Panel Mount Switches Motor Bus Duct Plugs • Transformers Starters and More!

Providing Same Day, Next Day Air Shipments for Emergency Needs!

WE ALSO BUY YOUR USED EQUIPMENT…

CALL US TODAY!

855-4UR-BRKR

www.DenverBreaker.com INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 47

Standard-Direct.com CUSTOM or STANDARD call 800-622-2692

|

48 IMD OCTOBER 2020 StandardDirect-Q-09-2018.indd 1

8/23/18 2:10 PM

classifieds

IMD – The Industry’s Most Extensive Industrial Publication

OIL MIST & SMOKE IN YOUR SHOP? www.mistcollectors.com Tel: 1-800-645-4174

Need Need Work Work Benches Benches Need Work Benches

???

InIn Stock-Factory Stock-Factory Direct In Stock-FactoryDirect Direct

workbenchmarket.com

workbenchmarket.com workbenchmarket.com workbenchmarket.com

INDUSTRIAL EQUIPMENT

SAVE MONEY!

ProLine-2RClass-112018.indd 1

10/19/18 11:18 AM

DON’T WASTE THE UNUSED AREA OF YOUR DISCS!

GE NC/CNC Parts & Electronic or Mechanical Field Service

We can RETROFIT your machine!

248-543-8262

www.DHMassociates.com

TROY, MI

FAGOR CONTROL • SERVO DRIVES LINEAR SCALES

THE MORGAN TRIMEEZER DISC CUTTER

SAVE 75% ON FLEXIBLE ABRASIVE DISCS • Trims 9” Disc Down 4 Times • Shapes 9” Disc 4 Times • Maintains Perfect Balance • Discs Run Cooler and Longer FOR ALL INDUSTRIAL APPLICATIONS Use and Re-Use Discs.

Morgan Manufacturing, Inc. 800-423-4692

HM-8th-09-2019.indd 1

9/5/19 11:19 AM

Only $4575

CustomerService@MorganMfg.com

www.morganmfg.com

COLE•TUVE (410) 933-0700

sales@coletuve.com coletuve.com

INDUSTRIAL MACHINERY DIGEST.COM

|

IMD 49

Ad INdex Accudyne Products USA — www.ezpullerusa.com .........................................................................43 Actek Manufacturing and Engineering Inc. — www.actekmfg.com ............................................ 33 ADB Hoist Rings Mfg. — www.adbhoistrings.com ...........................................................................36 ATTCO, Inc. DBA Syclone ATTCO Service — www.skyhookmfr.com ....................................... IBC

SERVING AMERICAN MANUFACTURERS FOR OVER

34

Attica Hydraulic Exchange — www.ahx1.com .................................................................................. 35 Behringer Saws, Inc. — www.behringersaws.com .......................................................................... 22

YEARS

Betenbender Manufacturing, Inc — www.betenbender.com ....................................................... 31 Burr King Mfg Co. — www.burrking.com ..........................................................................................FC Carell Corporation — www.carellcorp.com ........................................................................................ 9 Clamprite — www.clamprite.com .......................................................................................................44 COLE-TUVE Inc. — www.coletuve.com ............................................................................................49 Cosen Saws, USA — www.cosensaws.com ...................................................................................... 15 Coxreels — www.coxreels.com ...........................................................................................................40 Denver Breaker & Supply — www.denverbreaker.com .................................................................. 47 DHM Associates, Inc. — www.dhmassociates.com ........................................................................49 Dynabrade, Inc. — www.dynabrade.com ............................................................................................ 7 Dynabrade, Inc. — www.dynabrade.com ......................................................................................... BC Eagle Bending Machines — www.eaglebendingmachines.com ..................................................... 9 Essex Structural Steel Co. — www.essexstructuralsteel.com ........................................................ 47 Formdrill USA Inc. — www.formdrill-usa.com .................................................................................39 Fortville Feeders, Inc. — www.fortvillefeeders.com ........................................................................ 47 H&K Equipment, Inc. — www.hkequipment.com ............................................................................48 HMI div of Betenbender Manufacturing — www.betenbender.com ........................................... 41 Kanetec USA Corp — www.kanetec.com ..........................................................................................42

ARE YOU LISTED?

We have launched our online, searchable directory with over 400 categories specifically designed for the industrial machinery industry.

IF YOU’RE NOT LISTED, YOU’RE MISSING OUT!

Lenzkes Clamping Tools, Inc. — www.lenzkesusa.com ............................................................... IFC L&L Special Furnace Co., Inc. — www.llfurnace.com .....................................................................49 MacMillin Hydraulic Engineering Corporation — www.macmhydraulic.com ...........................45 Morgan Manufacturing, Inc. — www.MorganMfg.com ..................................................................49 Perfection Global, LLC — www.perfectionindustrial.com .............................................................48 Pro-Line — www.1proline.com ............................................................................................................49 Radwell International, Inc. — www.Radwell.com .............................................................................. 3 RAS Machine Tool Technologies Inc. — www.rasmachinetool.com ...........................................38 Royal Products — www.mistcollectors.com .....................................................................................49 Schweiss Doors — www.schweissdoors.com ..................................................................................49 Scotchman Industries, Inc. — www.scotchman.com ....................................................................... 5 Standard Direct.com — www.Standard-Direct.com .......................................................................48 Stor-Loc — www.storloc.com .............................................................................................................46 Suhner Industrial Products — www.suhner.com ............................................................................. 27 Tormach — www.tormach.com ...........................................................................................................17 Trim-Lok — www.trimlok.com ............................................................................................................. 37 US Shop Tools — www.usshoptools.com ..........................................................................................11

|

50 IMD OCTOBER 2020 IMDdirectory-TV-042020.indd 1

3/23/20 4:36 PM

Customized Safety Lifting Devices For Any Application

Safely Lifts Up To 500 lbs!

Ergonomic Portable Lightweight Meets OSHA & ASME Requirements

800-4-SKYHOOK 800-475-9466 • 208-365-5770

www.skyhookmfr.com

The Sky Hook is your personal safety lifting solution, preventing lifting injuries while saving you both time and money!

®

PRSRT STD U.S. POSTAGE PAID BOLINGBROOK, IL PERMIT NO. 467 3590-B Hwy 31 South PMB #233 Pelham, AL 35124

www.INDUSTRIALMACHINERYDIGEST.com

WE LISTEN. WE OBSERVE. WE OPTIMIZE.

DYNABRADE MANUFACTURED RANDOM ORBITAL SANDING PADS The Best Sanding Pads in the Industry

n

Just Got Better!

Dynabrade now manufacturers sanding pads. The quality and variety you’ve come to expect is now available at a lower price. Ideal for use with our Dynorbital® Extreme and Dynorbital-Spirit® random orbital sanders as well as most competitive brands.

Contact us for a no-obligation demonstration today!

n

5" and 6" Diameter, Vacuum and Non-Vacuum, 3/8" and 5/8" Thickness, PSA and Reattachable Manufactured with State-of-the-Art Technology

Specific Pad Chemistry Produces Superior Durability, Bond Integrity, and Pad Face Adhesion

n

n

Precision Single-Piece Hub Design

n

Co-Branding and Private Label Opportunities Available

ABRASIVE POWER TOOLS & PROCESS SOLUTIONS SINCE 1969

Dynabrade, Inc. | 8989 Sheridan Dr. | Clarence, NY 14031 | 1.800.828.7333 | dynabrade.com |