lisa Hanschu, Sr. Account Executive lisa@indmacdig.com 785-965-9159 | Fax: 785-965-7199
William C. Strickland iii, National Sales 205-903-9178 | fax 866-826-5918
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CIRCULATION & SUBSCRIPTIONS
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REPRINTS
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Welcome to the April 2025 edition of Industrial Machinery Digest, where we explore a transformative moment in manufacturing—one shaped by rapid technological advances, innovative solutions, and a renewed emphasis on sustainability and efficiency.
in an era where market demands constantly evolve, the industry's ability to adapt quickly and strategically has never been more critical. The integration of precision technologies, automated systems, and intelligent software is redefining traditional workflows, allowing manufacturers not just to respond to change but to anticipate it. From cutting-edge automation and robotics enhancing productivity, to sophisticated digital tools driving seamless integration and real-time decision-making. This issue highlights how these advances are shaping the factories of the future.
Sustainability also emerges as a defining theme, with manufacturers increasingly prioritizing energy-efficient processes, sustainable materials, and environmentally responsible technologies. These practices are no longer simply optional; they have become integral to long-term competitiveness and growth.
As you read through this issue, we invite you to consider how these transformative trends can empower your own operations, positioning your business to thrive in an industry marked by constant evolution and innovation.
Thank you for your continued support, and as always, we look forward to bringing you valuable insights to support your ongoing success.
Warm regards,
William Strickland
William Strickland, publisher, iMD
Heavy Gauge Steel Design
Press Bed bolted on, not welded, to prevent distortion.
Large press bed to accommodate a variety of tooling other than just punching.
Pump, motor, valve and reservoir are all easily accessible for maintenance.
Large rectangular tubes used at base of machine to give safe, instant portability.
CHAR-LYNN HYDRAULIC PRODUCTS
LOW SPEED HIGH-TORQUE
MOTORS… The Char-Lynn motor range consists of three major types based on the valving used to distribute fluid through the Orbit gear set (geroler or gerotor), Spool Valve, Disc Valve and VIS (Valve-in-Star). A variety of displacement sizes are available in each of the three motor types to provide a wide range of speeds and torques.
• Complete isolation of load forces from the control station.
• Continuous, unlimited control action with low output torque.
• Wide selection of control circuits and meter sizes.
• Works with many kinds of power steering pumps or fluid supply.
GEAR PUMPS… DANFOSS 26 gear pumps with 13-tooth gears minimizes flow ripple to reduce noise and vibration. Bearing lubrication system uses inlet oil rather than high pressure oil, improving volumetric efficiency and power output. The 13 available displacements and many mounting configurations provide for an easy retrofit. Other series available.
INDUSTRY NEWS
ABB partners with Molg to Boost Circular Economy and Drive innovation
ABB Drive products has strategically invested in Virginiabased startup Molg to enhance circularity and resource efficiency in drive manufacturing. leveraging Molg’s innovative robotic Microfactories, this collaboration optimizes ABB’s assembly and testing processes, promoting component reusability.
Since winning ABB's Accelerating Circularity Startup Challenge in 2023, Molg successfully completed a proof of concept. ABB robotics & Automation Ventures participated in Molg’s seed funding round in 2024, supporting production scaling and electronic waste reduction.
The partnership aligns with ABB’s ambitious goal: achieving circular life cycles for 80% of its products by 2030. Molg’s automated Microfactories particularly benefit ABB’s customized drives portfolio, helping meet evolving customer needs sustainably.
This strategic move complements ABB’s recent $100 million Wisconsin campus, advancing its “local for local” strategy by minimizing waste, carbon emissions, and ensuring robust local supply chains.
For More information: www.abb.com
AED Summit Honored Among America’s FastestGrowing Trade Shows
Associated Equipment Distributors’ (AED) 2024 Summit earned recognition as one of the fastest-growing U.S. trade shows, receiving Trade Show Executive’s Next 50 – By Total Attendance Award. The honor highlights the event’s expanding role as a premier networking and educational hub for equipment distributors, manufacturers, and service providers.
Brian p. McGuire, AED’s president & CEO, attributed the recognition to the organization’s commitment to delivering impactful events meeting industry needs. The Summit uniquely brings key players together to strengthen the equipment sector through education and leadership.
Following significant growth, the next AED Summit is scheduled for January 19–21, 2026, at Hilton Anatole in Dallas, Texas, promising continued enhancement and innovation for industry professionals.
For More information: www.aednet.org
Combilift Supports Future Engineers with STEM initiatives
Combilift hosted an educational event during Engineers Week, promoting STEM education and highlighting robotics’ industrial applications. The event featured a demonstration by St. Macartan’s VEX robotics Team— regional champions—showcasing their robot design and programming skills to over 250 local students.
Teacher Brendan Mc Avera praised the impact of the initiative, noting exceptional student engagement and dedication. Martin McVicar, CEO of Combilift, emphasized the real-world importance of STEM skills in robotics, programming, and hydraulics. He highlighted the
transferable nature of these competencies, essential to future career success in technology and engineering. This event exemplifies Combilift’s ongoing commitment to nurturing young talent, ensuring a skilled workforce for future engineering needs.
For More information: www.combilift.com
E-Z lOK Achieves iSO 9001 Certification
E-Z lOK, a top manufacturer and distributor of threaded inserts, announced successful attainment of iSO 9001 certification. This milestone confirms the company’s adherence to international standards for quality
management systems, ensuring compliance with customer and regulatory requirements.
The certification initiative, begun in January, involved developing and auditing a robust quality management system (QMS). Director of Sales & Marketing Kyle lindslyroach highlighted the certification’s strategic importance, enabling the company to better serve OEMs and distributors requiring rigorous vendor standards.
iSO 9001 certification opens significant opportunities for E-Z lOK, positioning the company competitively within quality-demanding markets.
For More information: www.ezlok.com
Inspire your team with durable, comfortable and wellfitting workwear — and we’ll take care of your laundry list, too. With an Apparel+ program, we’ll pick up your team’s dirty clothes, wash and repair them, and deliver the fresh garments back to your business. Cintas gives you the complete package, with no upfront investment.
MHi-Deloitte report Highlights Surge in Supply Chain Tech investments
A new report from MHi and Deloitte reveals 55% of supply chain leaders plan increased technology investments, with 60% spending over $1 million. Technologies prioritized include Ai, robotics, and predictive analytics, reflecting a shift toward integrated, orchestrated supply chain solutions.
Ai adoption will notably surge, rising from current levels of 28% to 82% by 2029, revolutionizing inventory management, logistics, and predictive maintenance. The report identifies inflation, economic uncertainty, and workforce challenges as major factors shaping investment decisions.
MHi CEO John paxton emphasized integrating human talent with technology as essential for future supply chain resilience, agility, and sustainability.
For More information: www.mhi.org
Siemens increases U.S. investments to
Accelerating Ai
and
Manufacturing
$10 Billion,
Jobs
Siemens announced over $10 billion in new U.S. investments, surpassing $100 billion in total investments over the past two decades. Major initiatives include new electric product factories in Texas and California, creating over 900 skilled jobs, and doubling capacity to power critical infrastructure like Ai data centers.
Additionally, Siemens will acquire Altair Engineering, strengthening its position in industrial software and Ai applications, crucial for America’s manufacturing
resurgence. CEO roland Busch underscored the strategic importance of Siemens’ ongoing commitment to U.S. industrial tech growth.
For More information: www.siemens.com
TiMTOS 2025 Highlights innovations Driving Global Machine Tool industry
The Taipei international Machine Tool Show (TiMTOS 2025), organized by TAiTr A and TAMi, concluded successfully, hosting over 1,000 exhibitors and attracting 4,163 international buyers from 90 countries—a 5.1% increase from its previous edition.
Under the theme "Ai & robotics," exhibitors such as HiWiN, Cp C, and Main Drive showcased advancements in robotic components, including joint modules and harmonic reducers. Main Drive notably introduced a new production line capable of manufacturing 100,000 harmonic reducers annually, positioning Taiwanese companies prominently within the global humanoid robotics supply chain.
industry leaders like Fair Friend Group (FFG), Tongtai, Quaser, and global tech giants Siemens, Heidenhain, FANUC, and Mitsubishi praised TiMTOS for its showcase of digital twin technology, automation, and smart manufacturing solutions. FFG alone secured over 100 orders, while Quaser achieved NT$1 billion in contracts. procurement matchmaking facilitated 315 sessions involving buyers from countries including the U.S., Germany, Mexico, and india, with companies
TIMTOS 2025 Highlights Innovations Driving Global Machine Tool Industry
like MEGA Machine reporting substantial immediate order placements.
The event also debuted the Taiwan Excellence and Taiwan patent Go pavilions, highlighting Taiwan’s strength in smart machinery innovation and crossindustry applications.
TiMTOS returns in March 2027.
For More information: www.timtos.com.tw
GrayMatter robotics recognized Among Fast Company’s Most innovative Companies of 2025
GrayMatter robotics has been honored in Fast Company’s prestigious list of the World’s Most innovative Companies for its groundbreaking work in Ai-driven robotics, enhancing manufacturing productivity, quality, and resilience.
Addressing critical labor shortages projected to impact 2.1 million manufacturing jobs by 2030, GrayMatter has doubled its robotic installations across 30+ locations nationwide. Achievements include processing over 20 million square feet of surface area and receiving the Automate innovation Award for its autonomous robotic grinding solution, Scan&Grind™.
Co-founder & CEO Ariyan M. Kabir emphasized the company’s role in reducing health risks, enhancing sustainability, and promoting domestic manufacturing. GrayMatter’s subscription model democratizes access to robotic automation, significantly reducing downtime and consumable waste.
GrayMatter’s continued growth and innovations have firmly established it as a leader in manufacturing automation.
For More information: www.graymatter-robotics.com
Cleaning Technologies Group Names Jeff Mills Vp of Sales & Marketing
Cleaning Technologies Group, llC (CTG) has announced Jeff Mills as its new Vice president of Sales & Marketing. With over 25 years at ransohoff, Mills has demonstrated exceptional leadership, particularly in driving the sales team to notable successes.
in his expanded role, Mills will oversee equipment and aftermarket sales teams for ransohoff and Blackstone-NEY Ultrasonics, as well as manage chemical sales and lead marketing initiatives. CEO Barney Bosse expressed confidence in Mills' capability to achieve CTG’s strategic vision of being “Our Customer’s First Choice.”
CTG is a global leader in environmentally friendly precision cleaning technologies, serving the industrial and precision manufacturing markets through its brands— ransohoff, Blackstone-NEY Ultrasonics, and CTG Asia.
For More information: www.ctgclean.com
MESA l aunches MES/MOM refresher programs for Smart Manufacturing professionals
MESA i nternational introduced MES/MOM r efresher p rograms through its Global Education p rogram, designed for professionals seeking to stay current with advancements in Manufacturing Execution Systems (MES) and Manufacturing Operations Management (MOM).
Two programs are available: the CoA refresher program, reviewing core MES/MOM concepts and strategies, and the CoC refresher program, offering advanced insights into MES/MOM systems management and operational control. participants will gain updated certification and digital badges, bolstering their professional credentials and enhancing their ability to drive operational efficiency in manufacturing environments.
MESA Knowledge Committee Chair Chris Monchinski emphasized the importance of staying current with MES/MOM methodologies for industry leadership and operational excellence.
For More information: members.mesa.org/training
ZOllEr Celebrates 80th Anniversary with Technology Days in Ann Arbor
ZOllEr will mark its 80th anniversary by hosting an Open House & Technology Days event at its Ann Arbor headquarters, May 6–8, 2025. The event will showcase cutting-edge solutions in tool presetting, measurement, balancing, automation, and digital management, aimed at enhancing manufacturing efficiency.
CEO Nicole Wolter of HM Manufacturing will emcee, while ZO ll Er p resident Alexander Zoller will deliver keynotes on the company’s innovative history and future vision. Highlights include unveiling the automated »3dCheck« and precision »titan« measuring systems, as well as launching the "Toolroom of the Year" competition.
Attendees will benefit from expert presentations and customer success stories, gaining insights into advanced tool management and inspection technologies, with ample networking opportunities throughout.
For More information: solutions.zoller.info
FABRICATION
Transforming Materials Into Excellence
Discover the innovative tools and technologies shaping today’s manufacturing landscape. Highlighting processes that transform raw materials into precision-crafted products, from advanced cutting and forming systems to welding and finishing techniques, the focus remains on efficiency, accuracy, and innovation driving modern fabrication.
From advancements in automation and sustainable manufacturing practices to the latest developments in material processing, gain insights into trends and solutions that enhance productivity, improve quality, and maintain competitiveness in a rapidly evolving industry. This overview showcases the equipment and expertise behind the products powering industries worldwide.
Forging Ahead: Fabrication’s
Next Chapter in Precision, Automation, and Accessibility
The fabrication industry is experiencing a transformative moment—one marked by a renewed focus on energy efficiency, automation, digital integration, and expanding accessibility. As the demands on manufacturers continue to rise—shorter lead times, tighter tolerances, broader material handling—fabrication technology is evolving rapidly to meet the moment.
This month’s collection of new releases underscores that evolution. Whether it’s BEH ri NGEr ’s HBE511A Dynamic bandsaw with 30% improved energy efficiency, or T rUM pF’s new TruBend 1000 series lowering the entry barrier to precision press braking, manufacturers are increasingly focused on delivering smarter, scalable solutions. These machines are no longer just about power— they’re about process intelligence,
user-centric interfaces, and rO i-conscious performance. Automation continues to lead the charge, and not just in high-end facilities. Machitech’s Fiber TUBE Xl system introduces multi-axis bevel cutting, zero-tail chucking, and intuitive nesting software—all while maintaining 12kW+ cutting capability. Meanwhile, Bl M G rOUp ’s lTX tube laser condenses formerly multi-step operations like coping, notching, and mitering into a single, tightly integrated platform, complete with onboard MES and quality-control sensors. Even plasma systems like KAAST’s plasmasonic now come standard with 5-axis cutting heads, modular automation, and ergonomic control panels to support high-volume operations.
What’s equally striking is the expansion of precision technologies into applications that were once
considered too specialized or cost-prohibitive for small shops. TrUMpF’s positioning of an affordable, digitally connected press brake and palmgren’s rugged buffing systems for surface finishing point to a growing democratization of industrial fabrication tools.
Energy efficiency, too, is emerging as a core design consideration. Hybrid presses, energy-saving saws, and waste-reducing chuck systems are becoming more than just features—they’re selling points. As sustainability intersects with performance expectations, manufacturers are investing in machinery that reduces downtime and material waste without sacrificing output.
As fabrication pushes forward, it’s clear the industry’s future won’t be built by strength alone—but by the precision, flexibility, and intelligence embedded in the machines we rely on every day.
BEHriNGEr Saws, inc., a global manufacturer of high-performance bandsawing machines, circular cold saws, and structural fabricating equipment, highlights its HBE511A Dynamic horizontal bandsaw. This automatic bandsaw delivers high-performance cuts with tight tolerances across a wide range of materials, from plastics to hard-to-machine metals.
The HBE511A Dynamic is highly versatile, capable of cutting profiles, tubes, and solid stock. its wide-opening full enclosure provides excellent safety without limiting access. Designed for sustainability, the machine delivers lower energy consumption, contributing to environmentally responsible production.
Key to its performance is BEHriNGEr ’s in-house cast iron band guiding system, offering superior vibration damping at the cutting edge, thereby extending tool life. The integrated Auto-Feed-Control (AFC) uses a comprehensive materials database—including tempering and ESr data—to automatically calculate ideal feed and cutting speeds, optimizing efficiency and energy usage. Compared to its predecessor, the HBE511A achieves about 30% greater energy savings.
The bandsaw features a portal-style frame with linear guides for improved cutting stability and accuracy. A servo-driven downfeed, consisting of a ball screw and servo motor, reduces idle time and enhances precision, leading to improved performance and extended blade life. A servo-driven feeding gripper ensures consistent length tolerances.
Capable of cutting round stock up to 20.1 inches and flat materials up to 20.1 x 20.1 inches at 90°, the HBE511A Dynamic also handles smaller sizes with high precision. its versatility eliminates the need for multiple specialized saws, streamlining workflow, and reducing waste.
User-friendliness is central to the design, with intuitive touchscreen controls, an electrically driven chip brush with tool-free replacement, and a double clamping vise for reliable single or bundle cutting. The dynamic sawing process can increase cutting performance by up to 50%, depending on material.
With its advanced control system, energy efficiency, and multi-size cutting precision, the HBE511A Dynamic represents a major leap forward in metal sawing performance, solidifying BEHriNGEr ’s role as an industry innovator.
For more information: www.behringersaws.com
MACHITECH
New Fiber TUBE XL Machine Designed for High Production & Large Diameters
Machitech’s new Fiber TUBE Xl l aser Cutting Machine is purpose-built for industrial tube and profile cutting with power, precision, and efficiency. This high-performance machine delivers exceptional results for round, square, and complex profiles in demanding fabrication environments. With power levels from 6 to 12 kW, the TUBE Xl cuts tubes up to 40 feet long and ranging from 0.8 to 25 inches in diameter. it features a 3D contour bevel head capable of multi-axis movement, enabling detailed cuts even on hard-to-reach profiles.
The adaptive clamping system accommodates round, square, oval, and custom shapes automatically. A triple chuck design provides zero tail cutting, precise alignment, and reduced vibration—minimizing waste and maximizing part quality.
its durable, reinforced frame supports largediameter cutting at high speeds. Servo-driven supports and high-speed chuck movement contribute to faster production with improved reliability.
Operators benefit from a smart, intuitive interface and large-screen control system integrated with l antek Flex3D
software. This pairing offers advanced nesting, intelligent path optimization, and 3D cutting capabilities to streamline production and reduce lead times.
Designed for high-output environments, the Fiber TUBE Xl delivers on both performance and versatility for modern metal fabricators.
For more information: www.machitech.com
BLM GROUP USA
BLM GROUP Launches New Tube Laser for Up to 6” Diameters – The LTX
Bl M G rOUp USA has introduced the lTX, a new tube laser engineered for tubular profiles, special sections, and open profiles with diameters ranging from 0.5 to 6 inches. Designed for compact efficiency and automated flexibility, the lTX integrates advanced technologies to support high-throughput cutting with minimal setup and high part accuracy.
The lTX features a fully automated bundle loader capable of cutting to length, notching, coping, and mitering— all in a single operation. it supports both automatic and manual loading, allowing for seamless transitions and reduced downtime. Three unload destinations give operators flexibility to sort parts quickly and efficiently.
To ensure safety and ease of access, the machine is equipped with large sliding doors and a compact footprint, optimizing shop floor space and workflow. The lTX includes several of Bl M G rOUp ’s proprietary "Active" technologies:
» Active Scan detects abnormalities like tube twist and bow and compensates automatically.
» Active Weld identifies and adjusts for weld seam positioning.
» Active Focus auto-adjusts focus position during cutting for consistency.
» Thread inserts can install M4–M12 threaded inserts inline.
» Clean Tube extracts fumes and spatter during cutting for clean internal surfaces.
The lTX runs on Bl M’s ArTube CAD/CAM software, with the option to integrate prometheus, a Manufacturing Execution System (MES) that streamlines scheduling and production data tracking.
“This new tube laser hits the sweet spot for lightweight metal fabricators like furniture manufacturers,” said robert Adelman, Head of product Group at Bl M G rOUp USA.
“With our Active Tools and prometheus MES, the lTX will make a real impact on productivity, waste reduction, and ease of use.”
For more information: www.blmgroup.com
KAAST MACHINE TOOLS
Plasmasonic Series of CNC Plasma Plate & Pipe Cutters Delivers Power and Precision
KAAST’s plasmasonic series of CNC plasma plate and pipe cutters offers productivity, reliability, and robust automation for demanding fabrication tasks. These systems come with semi-automatic control capabilities for plasma, oxy-fuel, and pipe cutting, optimized by a CNC controller with an automatic parameter database and integrated gas control.
Each unit is designed for continuous operation in heavy-duty environments and can accommodate up to four cutting carriages with independent height control. The machines are built for endurance, using lightweight structural alloys, precision-machined guideways, and durable drive systems to ensure long-term accuracy and mechanical integrity.
The system includes fine-beam plasma generators (pp series) for high-speed piercing and clean, square edges. A magnetic quick-release cutter mount enables fast tool changes while protecting components in case of collision.
With optional bevel cutting, a 5-axis cutting head supports weld preparation, and the ergonomic control panel offers centralized access to power, ventilation, and filtration systems.
KAAST invites potential customers to visit their new 42,000 sq. ft. philadelphia showroom to experience the plasmasonic line firsthand.
For more information: www.kaast-usa.com
PALMGREN
Buffing Machines from Palmgren Deliver Reliable Polishing for Industrial Finishing
palmgren’s latest line of buffing machines provides the precision and power needed for industrial metal finishing and polishing applications. Designed to handle a wide range of materials, the machines can efficiently remove scratches and imperfections while achieving a uniform finish.
Each buffer is equipped with a strong, torquecapable motor designed to perform reliably during both startup and sustained operation. Heavy-duty cast-iron construction and large-diameter armature shafts with shielded bearings reduce vibration and ensure smooth, consistent performance.
palmgren buffing machines are available in singlespeed and variable-speed models, allowing users to select the best configuration for their specific needs. Backed by
palmgren’s three-year warranty, these buffers are built to perform and endure in production environments.
palmgren is a C.H. Hanson® brand with more than 100 years of experience in developing high-quality industrial equipment.
For more information: www.palmgren.com
TRUMPF INC.
TRUMPF Launches Easy-to-Use Press Brake in U.S. and Canadian Markets
TrUMpF inc. has launched the TruBend 1000 series, a new entry-level press brake designed for fabricators entering the metal bending market. Built with simplicity and productivity in mind, it offers press forces from 66 to 353 tons and bending edges from 6.6 to 13.1 feet—ideal for producing a wide variety of simple and semi-complex parts in small to medium batches.
The TruBend 1000 features TrUMpF’s new right Angle (r A) control system for intuitive programming and operation. The machine includes TrUMpF’s standard tooling clamp, compatibility with their full line of bending tools, and a demo version of TecZone Bend software for offline programming.
Designed for affordability without sacrificing quality, the machine enables quick tool changes and supports digital connectivity. TrUMpF’s remote support service allows technicians to assist users directly through an online connection if needed.
“The TruBend 1000 is robust and reliable, like our high-end machines, but at a much lower cost,” said Chris Wargo, TruBend product Manager. “ it’s perfect for shops just getting started or looking to expand into metal bending.”
The first model released offers a capacity of 165 tons and a 10.17-foot bending length, with additional configurations on the way.
For more information: www.trumpf.com
MATERIAL HANDLING
Empowering Efficiency and Precision
Material handling is at the heart of efficient industrial operations, focusing on the movement, storage, and organization of materials. This section highlights strategies and technologies that streamline these processes, from automated storage and retrieval systems to advanced conveyor solutions. Readers can explore innovations like forklifts, cranes, hoists, and magnetic lifters, which play a pivotal role in optimizing material flow across warehouses, factories, and supply chains.
In addition to hardware advancements, this area emphasizes cutting-edge solutions like warehouse management systems and parts tracking technologies, which integrate seamlessly into modern production environments to enhance operational control. Topics also cover sustainable practices, such as energy-efficient lift equipment and ergonomic tools designed to improve workplace safety while reducing strain. Whether tackling inventory management or enhancing material logistics, this section provides the insights and tools needed to excel in today’s industrial landscape.
Evolving Material Handling: Innovation at the Core of Industrial Progress
As the industrial landscape continues to shift in response to economic pressures, labor shortages, and rising sustainability demands, material handling stands at the center of this transformation. Today’s facilities are not just moving materials—they’re optimizing every inch of space, every labor hour, and every logistical workflow to stay competitive. The innovations showcased across the latest developments from equipment manufacturers and automation leaders reveal a clear industry trend: intelligent, integrated systems are no longer optional—they’re essential.
Automation is accelerating across virtually every sector. From Cyngn’s autonomous DriveMod deployments in manufacturing, logistics, and defense, to Kardex’s Ai-enhanced AutoStore ecosystems, the ability to automate material flow and gain real-time operational insights is proving transformative. Companies are increasingly investing in scalable
systems that reduce labor strain, enhance safety, and provide flexible, future-proof logistics infrastructures.
Compact, energy-efficient design is another rising priority. Equipment like the DiMOS Hawk multidirectional truck or iKO’s lT170H2 linear stage demonstrates how manufacturers are delivering power and performance in smaller footprints—ideal for spaceconstrained facilities looking to expand capacity without structural overhauls.
There’s also renewed focus on lifecycle value. Whether it’s Coxreels improving vacuum reel designs for greater flexibility and compatibility or US Duct’s high-capacity self-sealing hopper minimizing waste-handling downtime, these incremental innovations reduce maintenance, cut operating costs, and improve system longevity.
At the same time, tailored, turnkey solutions—such as those provided by Hoist & Winch on complex construction sites or Dallas industries’ feed lines customized
for cosmetic material handling—show that precision engineering continues to play a vital role in meeting specific operational needs.
As facilities modernize, companies that can adapt quickly and invest in modular, intelligent, and sustainable material handling solutions are positioning themselves for long-term gains. The future of industrial performance lies not just in what we move—but how well we move it.
COXREELS
Improved Options for the Vacuum Series Reel
Coxreels has enhanced and expanded its V-100 Series product line with the introduction of the V-112-735 vacuum hose reel (without hose) and the V-112H-735 (with hose). These models feature a more compact frame, utilizing 12-inch diameter discs instead of the original 17-inch design, and are configured for use with 35 feet of 1 ¼” vacuum hose. The hose outlet remains 1 ½”, and Coxreels’ 1 ¼” hose is equipped with 1 ½” slip cuffs on both ends for maximum airflow.
The entire V-100 Series has also received a swivel upgrade. The new swivel design supports a broader range of inlet hose cuff sizes thanks to a more gradual taper. This flexibility is essential as shop vacuums increasingly adopt larger hoses—up to 2.5 inches in diameter. internal improvements include an upgraded O-ring sealing system that enhances vacuum performance and consistency.
The hose is constructed from a crush-proof, smoothinterior material that is highly flexible and well-suited for commercial cleaning applications. it comes with standard 1.5” threaded cuffs on both hose sizes.
Coxreels, established in 1923, remains committed to designing and manufacturing high-quality hose, cord, and cable reels in the U.S., serving a wide range of applications and industries.
For more information: www.coxreels.com
New FulfillX WES and IPA Features Launched at ProMat 2025
At proMat 2025, Kardex introduced significant upgrades to its AutoStore-compatible solutions, including enhancements to its FulfillX Warehouse Execution System
(WES) and intuitive picking Assistant (ipA). These updates are designed to accelerate performance, reduce waste, and provide smarter warehouse automation.
The updated FulfillX WES now includes power Bi integration for advanced custom reporting, on-demand order picking capabilities, and improved inventory tracking. This software was engineered to help AutoStore systems meet business performance benchmarks in as little as six months, offering real-time operational insights in a streamlined interface.
A new Optical State Capture feature added to the ipA enables real-time performance tracking. This tool records cube interactions and operator activity, allowing Ai analysis to detect and help correct unwanted inventory adjustments.
Kardex also launched the StoreX Calculator, a data-driven simulation tool that provides a tailored performance report based on order volume, storage capacity, and labor inputs. This tool helps companies project the rOi of adopting AutoStore empowered by Kardex.
Further expanding its ecosystem, Kardex announced a partnership with paccurate, integrating intelligent cartonization with FulfillX. This collaboration allows for precise box selection and packing instructions delivered in real time, supported by Kardex’s visualization tools. The combined solution enhances fulfillment efficiency, reduces shipping costs, and minimizes material waste.
For more information: www.kardex.com
Autonomous DriveMod Vehicles Deployed Across Multiple Industries
Cyngn has expanded the deployment of its autonomous DriveMod Tuggers and Forklifts across multiple industries, including Manufacturing, Consumer packaged Goods (CpG), logistics, and Defense. These deployments showcase the adaptability and scalability of Cyngn’s Enterprise Autonomy Suite (EAS) in streamlining operations, improving safety, and delivering strong return on investment.
in Manufacturing, Cyngn signed a letter of intent with a major global automotive supplier to deploy multiple DriveMod Tuggers. A production deployment is also underway at COATS Company’s 150,000 sq. ft. facility in Tennessee, alongside another DriveMod Forklift deployment in a separate manufacturing sector.
in the CpG space, a major distribution company has integrated DriveMod Tuggers to manage high-volume logistics operations and improve safety and throughput.
Cyngn's entry into the Defense sector includes the deployment of DriveMod Tuggers at a confidential facility, demonstrating the technology’s compliance with stringent safety and performance standards.
in logistics, Cyngn successfully implemented autonomous vehicles at Global logistics and Fulfillment’s l as Vegas center, enhancing operational visibility and workflow efficiency.
These diverse use cases underscore the market demand for scalable automation and reinforce Cyngn’s leadership in autonomous vehicle solutions for industrial environments.
For more information: www.cyngn.com
DALLAS INDUSTRIES
Delivers Additional Feed Lines to Lomanco
Dallas industries has delivered its third and fourth feed lines to lomanco, a global leader in residential ventilation products, for use at their Jacksonville, Arkansas facility. The new conventional feed lines are designed for light-gauge material and are each 36 inches wide, rated for coil weights up to 8,000 pounds.
The equipment includes coil reels capable of top and bottom payout, automatic adjusting brakes with OD sensors, and DpS-2.25-9-36 nine-roll powered straighteners equipped with non-marking features. Syncloop technology monitors coil O.D. and loop depth, adjusting speeds for consistent feed.
Triple-roll edge guides and hand-crank adjustments allow for precise handling of soft and cosmetic materials. Each feed line includes DrFp-336 servo feeds built with Allen-Bradley, Ethernet-based control systems and features Dallas’ proprietary profileSelect™ cam-motion profile for reduced material stress and improved feed consistency.
For more information: www.dallasindustries.com
HOIST & WINCH
Turnkey Lifting System Installed for London Residential Tower Project
Hoist & Winch ltd provided a complete lifting solution for a high-rise construction project in london, facilitating the installation of heavy energy room equipment into a basement with limited headroom. The system included two William Hackett low-headroom manual hoists with hand-geared trolleys, each rated for a 2.5-ton safe working load and offering 8 meters of lift height.
Beam lengths of 8.5m and 7.0m were used to span the lifting area, with all anchor points installed using resin-locked bolts and tested according to lOlEr and BS 2853:2011 regulations.
Hoist & Winch oversaw the entire project from specification and design to installation and testing. The equipment remains on-site for ongoing maintenance needs, and the client received a full documentation package upon project completion.
For more information: www.hoistandwinch.co.uk
New High-Thrust Linear Motor Stage Delivers Long Stroke in Compact Format
iKO has released the lT170H2 direct drive linear motor stage, expanding its lT series with a high-thrust model
designed for space-constrained environments requiring long stroke lengths. Delivering up to 500N of thrust and capable of strokes up to 2,750 millimeters, the lT170H2 supports high-speed operations up to 3,000 mm/s with exceptional repeatability.
The design incorporates i KO’s C- l ube linear bearings for guided motion and uses a direct drive system to eliminate mechanical transmission, increasing positioning accuracy. The motor’s low-cogging design ensures consistent speed, while its compact 170 mm width and reduced power consumption (48% less than previous models) make it ideal for applications in semiconductor fabrication, material handling, and measuring systems.
For more information: www.ikont.com
WABASH
Showcases Innovation and Expanded Services at TMC 2025
Wabash presented its latest transportation innovations at TMC 2025, highlighting new products and services that merge physical assets with digital capabilities. Attendees saw the 2026 Duraplate® Dry Van featuring the phillips rEAr-VU™ Backup Camera—now a standard option— enhancing safety with a wide rear field of view.
Wabash also showcased its growing Trailers as a Service (TaaS) program, providing fleets with scalable capacity and eliminating traditional trailer ownership burdens. The company’s acquisition of TrailerHawk.ai further enhanced its TaaS capabilities with real-time cargo visibility and security.
The exhibit emphasized Wabash’s long-term partnerships and domestic material sourcing, supported by a new advanced manufacturing facility increasing dry van production by 20%.
Wabash continues to support fleet operations through flexible, technology-driven solutions that deliver measurable results in logistics, transportation, and infrastructure.
For more information: www.onewabash.com
SAFETY & MAINTENANCE
The Cornerstones of Operational Excellence
The Safety & Maintenance section is dedicated to creating safer workplaces and ensuring equipment longevity. Covering everything from cutting-edge machine guarding systems to advanced air filtration and dust collection solutions, this section provides actionable insights into workplace protection and preventative maintenance. Whether you're exploring ergonomic tools to reduce operator strain or electrical systems that enhance reliability, this section focuses on products and practices that prioritize both people and machines.
In addition to highlighting safety innovations, this section delves into essential maintenance strategies, including retrofitting, rebuilding, and remanufacturing, ensuring that machinery operates efficiently and reliably over time. Maintenance supplies, facility equipment, and accessories are explored alongside new safety technologies designed to meet evolving compliance standards. Readers will discover how a proactive approach to safety and maintenance not only minimizes risks and downtime but also fosters a culture of care and continuous improvement within industrial settings.
Lubricants: Unsung Heroes of Sustainability
By: John Sander, Vice President of Research & Development at Lubrication Engineers, Inc.
in an era when environmental consciousness is paramount, the lubricants industry is emerging as an unexpected champion of sustainability. Contrary to popular belief, lubricants can indeed be “green,” offering significant environmental benefits while enhancing equipment performance and efficiency.
Holistic Approach to Green lubricants
While traditional definitions of environmentally friendly lubricants focus on biodegradability, low toxicity and non-bioaccumulation, a more comprehensive view reveals multiple facets of sustainability. properly formulated lubricants
John Sander
contribute to energy conservation by reducing friction, which leads to decreased energy consumption and extended equipment life. High-performance lubricants can be formulated to last longer, promoting resource efficiency by reducing waste and conserving resources.
Advancements in technology have enabled the production of stable lubricants from renewable vegetable, animal and algae sources, expanding the options for sustainable lubricant bases. Additionally, modern re-refining processes can transform used lubricants into high-quality base oils, creating a “closed loop” system that supports recycling and reuse initiatives.
Beyond Biodegradability
While biodegradability remains a crucial aspect of green lubricants, industry professionals should consider additional factors to fully assess environmental impact. Ecotoxicity measurements help determine a lubricant’s potential harm to environmental organisms, providing valuable insight into its overall ecological footprint. Bioaccumulation assessments evaluate the tendency of a substance to accumulate in living organisms over time, which is critical for understanding long-term environmental effects.
Furthermore, embracing cradle-to-cradle design principles encourages the development of circular product lifecycles through intelligent design and manufacturing
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well-implemented lubrication program can significantly enhance equipment uptime and efficiency, leading to improved equipment reliability and reduced operational costs. High-quality lubricants capable of operating for longer periods contribute to extended drain intervals, reducing maintenance costs and resource consumption.
Moreover, lubricants that effectively reduce friction can lead to measurable decreases in power consumption, translating to significant energy savings and cost reductions for businesses. This alignment of environmental and economic benefits makes a compelling case for the adoption of green lubricant practices across industries.
implementing a Green lubrication Strategy
To maximize the sustainability benefits of lubricants, businesses should consider implementing these lubrication reliability best practices:
» Employee training
» proper filtration and contamination control measures
» Oil analysis program to optimize drain intervals
» Automatic lubrication systems for improved efficiency
Conclusion
The lubricants industry stands at the intersection of environmental stewardship and operational excellence. By adopting a holistic view of green lubricants—one that considers their entire lifecycle and performance benefits—businesses can simultaneously reduce their environmental impact and improve their bottom line.
As the industry continues to innovate, partnering with knowledgeable lubricant suppliers will be crucial for companies seeking to navigate the complexities of sustainable lubrication. l ubrication Engineers, inc., with its expertise in formulating high-performance, environmentally considerate lubricants, is well-positioned to assist businesses in implementing effective green lubrication strategies. Their commitment to sustainability, coupled with their advanced product offerings, makes them an ideal partner for companies looking to enhance their environmental profile while improving operational efficiency.
With the right approach and the support of industry leaders like l ubrication Engineers, lubricants can indeed
be green, contributing to a more sustainable and efficient industrial future. By choosing environmentally responsible lubricants and implementing best practices in lubrication management, businesses can play a significant role in reducing their environmental footprint while reaping the economic benefits of improved equipment performance and longevity.
CORTEC CORPORATION
Tricks of the Trade for Better Boiler Layup
industrial boilers often face downtime due to construction, seasonal layup, or operational pauses—periods that are particularly vulnerable to corrosion. Cortec® has revolutionized boiler protection with its innovative boiler layup “reptiles,” but understanding key best practices is crucial for maximizing their effectiveness. Cortec’s Certified Water Technologist, Scott Bryan, shares essential tips for ensuring successful layup using the Boiler lizard®, Boiler Gecko™, and Boiler Dragon™.
The Boiler lizard®, ideal for dry layup of boilers between 1,000 and 10,000 gallons, uses Vapor phase Corrosion inhibitors (VpCis) that form a protective layer on metal surfaces. Bryan recommends avoiding placement in standing water and distributing multiple units at both ends of the boiler for even diffusion.
For smaller systems or hard-to-reach areas, the Boiler Gecko™—a compact, air-powered spray can—protects up to 100 gallons per can and fits into tight access points with optional diffuser attachments.
l arge-volume applications benefit from the Boiler Dragon™, which uses the same VpCi chemistry as the Boiler Gecko™ but requires a low-pressure, high-volume sprayer. For effective fogging, Cortec advises keeping a second opening available to confirm full distribution before sealing the system.
Cortec’s boiler solutions replace the need for traditional desiccants and nitrogen purging, offering safer, more efficient, and environmentally responsible corrosion
protection. With over 400 products distributed worldwide and iSO-certified operations, Cortec continues to lead the industry in VpCi® and MCi® technologies.
For more information, visit www.cortecvci.com.
LLUMIN
LLumin Recognized by ARC Advisory Group for Cloud-Based CMMS+
llumin, a leading provider of computerized maintenance management systems (CMMS), has been featured in an ArC Advisory Group insight piece spotlighting advancements in asset performance management (ApM). As metrics like Mean Time Between Failures (MTBF) and Mean Time to repair (MTTr) become more central to operations, llumin’s CMMS+ platform is delivering powerful improvements across key maintenance Kpis.
“Our newest enterprise asset management and preventive maintenance technologies help organizations enhance ApM initiatives using cloud-first, mobile-friendly solutions,” said Ed Garibian, CEO of llumin.
llumin’s CMMS+ goes beyond traditional work order systems, offering advanced capabilities that synchronize maintenance activities with asset data and automation tools. With robust integration into manufacturing systems, CMMS+ enables predictive maintenance and streamlined workflows, helping companies reduce downtime, increase asset longevity, and enhance productivity.
Delivered as a SaaS solution, CMMS+ offers lower upfront costs, faster rOi, and the scalability to support organizations with distributed teams and multiple facilities. Key features include Ai-powered root cause analysis, rulesbased work management, and cross-device accessibility, ensuring teams have actionable insights and responsive tools at their fingertips.
llumin’s platform is a vital tool for industrial operations seeking to modernize infrastructure while driving measurable results across maintenance functions.
For more information, visit www.llumin.com.
NORSTAT
Magnasafe: Magnetic Safety Switches
Norstat introduces the MAGNASAFE Safety Switch, a solution designed to tackle misalignment issues in safety switch applications. These reed and magnetoperated switches offer non-contact operation ideal for machine guarding situations where mechanical locking isn’t necessary.
Fully encapsulated and resistant to harsh or wet environments, Magnasafe switches are perfect for food
processing, packaging, and other industrial applications. Built with ABS or 316-grade stainless steel housings, they are available in a range of sizes and configurations, including M12 quick-disconnect cable connections.
With protection ratings of ip67 and ip69K, and optional high-temperature versions, Magnasafe switches deliver long-lasting, reliable safety performance even in demanding operating conditions. Their wide tolerance to misalignment makes them a practical and maintenance-friendly solution.
For more information, visit www.norstat.com.
NORSTAT
SR Select: Multifunction Safety Relay
Norstat now offers the Sr SElECT from reer Safety—a multifunctional safety relay designed to support various safety devices and applications. Capable of handling four operational modes, the Sr SElECT works seamlessly with light curtains, dual-channel emergency stops, two-hand controls, and safety photocells.
A rotary switch on the front of the relay allows quick selection between safety functions, while a manual or automatic restart mode adds operational flexibility. Key features include two NO guided contact outputs, three selectable modes (automatic, monitored, or manual), and a response time under 20 ms.
The Sr SElECT also includes lED status indicators, reverse polarity protection, and is built for longevity with a 20-year device lifetime. it features ip20 protection for the housing and ip2X for terminal blocks, making it a reliable safety controller for industrial applications.
For more information, visit www.norstat.com.
QUALITY
Ensuring Precision and Performance
Quality control and assurance are the backbone of manufacturing, ensuring every product meets rigorous standards for precision, performance, and reliability. This section delves into the tools and technologies that enable manufacturers to uphold the highest quality standards. From advanced coordinate measuring machines (CMM) to vision systems and laser inspection equipment, the spotlight is on innovations that enhance accuracy and efficiency in measurement and inspection.
Nondestructive testing (NDT) equipment and positional measuring machines are also featured, allowing manufacturers to evaluate products without damage. Tools such as form measurement gauges, cutting tool inspection systems, and tool condition monitoring devices refine production processes and reduce errors. Whether through shrink-fit technologies or video inspection systems, this section highlights the importance of advanced solutions in maintaining precision, ensuring compliance, and driving continuous improvement in industrial operations.
Innovation at the Intersection of Precision and Productivity
in today’s advanced manufacturing landscape, quality is no longer just a checkpoint—it’s a competitive differentiator. Across sectors, companies are turning to integrated, automated, and highly adaptive technologies to ensure not only compliance, but confidence in every component produced.
This month's lineup of qualitydriven solutions illustrates a growing shift toward scalable automation, real-time feedback, and seamless integration into production environments. From Direct Dimensions’ pASS system offering high-speed, push-button 3D scanning to Kistler’s iSO 17025-accredited calibration for low-force sensors, manufacturers are equipping their teams with tools that increase accuracy while reducing laborintensive processes.
Notably, the demand for flexible and modular systems is on the rise. lK Metrology’s launch of cost-efficient change racks for CMMs and Kaman Measuring’s ThreadChecker showcase a trend toward applicationspecific solutions that are both
rugged and ready to deploy. These innovations support a wide range of industries—from aerospace and defense to e-commerce and cultural preservation—each requiring tailored approaches to measurement, inspection, and verification.
Meanwhile, companies like FArO Technologies and Visual Components are pushing the boundaries of digital integration, introducing portable scanning tools and immersive Vr-driven simulation experiences that bring next-gen quality control to the hands of engineers and designers. This convergence of digital modeling and physical feedback is laying the foundation for smarter, more connected manufacturing ecosystems.
With global supply chains tightening and tolerances narrowing, the role of precision metrology continues to evolve. The emphasis today is not only on measuring what matters but doing so faster, more intuitively, and with data-rich insights that empower decision-making at every level.
in short, quality assurance is
becoming a more dynamic, strategic function—and the innovations showcased in this issue make it clear: the future of quality is real-time, automated, and integrated.
DIRECT DIMENSIONS
Direct Dimensions Launches New Automated 3D Scanning System: Empowering Companies with Automated Integration for Digital Twin Creation
Direct Dimensions, a leader in 3D scanning and digital modeling solutions, has announced the launch of its latest innovation, the part Automated Scanning System (pASS). This groundbreaking 3D scanning solution is designed to transform how industries digitize physical objects by offering unprecedented speed, accuracy, and automation. At the touch of a button, pASS can scan an object in approximately two minutes—eliminating the need for manual part flipping, scanner repositioning, or complex software manipulation. This efficiency makes it cost-effective to digitize large collections of objects without requiring highly trained technicians.
Key Features of pASS
» High Throughput: Scans objects up to 16" x 16" x 16" in about two minutes per item.
» Exceptional Accuracy: precision levels reach as low as ±10 microns, ensuring highly accurate digital replicas.
» Automated Workflow: Minimizes manual intervention and enables efficient digitization of extensive inventories.
» Versatile Applications: Suitable for inventory management, e-commerce, digital catalogs, virtual galleries, and part inspection.
"The introduction of pASS marks a significant milestone in automated 3D scanning technology," said Michael raphael, president and Founder of Direct Dimensions. "Our goal was to create a system that not only delivers high-quality digital replicas but also integrates seamlessly into various workflows, empowering companies to easily harness the full potential of digital twin technology."
Functional Specifications
» Maximum Object Volume: 16" x 16" x 16"
» Accuracy: <1 mm, as low as ±10 microns
» Capture Time: ~2 minutes
» post-processing Time: ~7 minutes (unattended)
» Output: OBJ mesh file, Jp G texture file, and customizable metadata fields
physical Specifications
» System Footprint: 9 ft x 5 ft x 8 ft tall
» power: One 15-amp AC outlet
» lighting: integral lED lights and texture projectors
» Environment: Suitable for standard office conditions
» Safety: Emergency-stop on turntable; eye-safe continuous lighting
pASS is applicable across numerous industries. Museums can digitize entire collections for global access. Manufacturers can create precise digital twins for quality assurance. E-commerce businesses can enhance their online catalogs with interactive 3D models. Defense contractors and cultural institutions have already implemented pASS to streamline operations and reach wider audiences.
“ pASS makes 3D possible for everyone, everywhere,” added raphael. “By removing the complexities traditionally associated with 3D scanning, we've opened the door for organizations of all sizes to embrace digital transformation.”
Direct Dimensions also serves as a reseller for top-tier 3D scanning systems like Artec 3D and FArO, while its r&D division continues to deliver custom scanning solutions for unique industry needs.
For More information: www.directdimensions.com
KAMAN MEASURING
Kaman Measuring Announces ThreadChecker™ with Inspection Capabilities for Industrial Manufacturing
The Measuring Division of Kaman precision products, inc. has announced the availability of its improved ThreadChecker™, a rugged and reliable non-contact eddy current sensor solution for industrial thread inspection. Designed to detect the presence or absence of threads in nearly any electrically conductive material, the
ThreadChecker offers a powerful, teachable tool for in-line quality verification.
ThreadChecker is widely used not only for thread detection but also for assessing plating presence, material sorting, and verifying heat treatment status. These sensors are available from stock and ready to ship immediately. ideal for integration into automated inspection systems, ThreadChecker consists of a single electronics module that supports any compatible probe and material combination. its performance is unaffected by part cleanliness, making it easy to implement and maintain.
With proven Kaman eddy current technology at its core, the ThreadChecker is designed for in-die use and features a variety of probe options, including four internal probes (4 to 10 mm) and two external probes (6 mm and 8 mm). CE-compliant and ip-67 rated, the system is rugged enough for industrial environments and offers a DiN rail mounting option for added convenience.
Output options include both switched and analog:
» Switched Output: Connects to a plC or controller that triggers an alarm when no thread is detected.
» Analog Output: Voltage-based monitoring that allows plCs to be programmed with specific inspection limits.
This versatility enables ThreadChecker to be customized for a wide range of manufacturing inspection
needs, helping companies improve product quality, reduce waste, and streamline operations. For More information: www.kamansensors.com
LK METROLOGY
LK Metrology Launches Modular Range of Change Racks for CMMs
l K Metrology has launched a new, more affordable range of modular change racks for coordinate measuring machines (CMMs), offering a practical solution for automated probe and sensor exchanges. These racks enable seamless, CNC-driven measurement processes by storing styli, probes, adapters, and laser scanners in organized, easy-to-access configurations mounted directly on the CMM’s granite table.
Traditionally, high-quality change racks have been expensive. lK’s new range addresses this cost barrier while increasing storage capacity and compatibility with not only lK’s CMMs but also machines from other manufacturers.
rack Options include:
» TSr (Tool Storage rack): With 5 or 10 ports and protective covers, TSr racks support a mix of laser scanners, touch trigger probes, surface finish probes, and extension bars.
» SSr (Stylus Storage rack): Three-port configuration designed for automatic stylus exchange, including analog scanning stylus options.
» MSr (Module Storage rack): Three-port design for exchanging tactile scanning probe modules, growing in popularity across the industry.
Support rails are available in 500 mm, 600 mm, and 700 mm lengths, and can host multiple rack modules. The system avoids the need for additional motors or cabling— the CMM’s motion itself locks and unlocks the autojoint for probe exchange. Crucially, the system also eliminates the need for requalification after each tool change, streamlining processes even further.
This modular rack solution enhances CMM efficiency, protects sensitive tools from damage, and extends equipment life. it also helps manufacturers meet increasingly complex quality control requirements without sacrificing productivity.
For More information: www.lkmetrology.com
CBC AMERICA
CBC Celebrates a Century of Excellence: A Journey into the Future
CBC is thrilled to celebrate the 100th anniversary of the CBC Group, marking a century of innovation, service, and global impact. reflecting on its rich legacy, the company is embracing the future with a commitment to continued excellence, technological advancement, and community engagement.
Since its founding, CBC has continuously adapted to the evolving landscape of industry and society, always striving to push boundaries and create a brighter future. As the company enters its second century, its focus is on sustainable growth and development, investing in cutting-edge technologies and initiatives that will serve both clients and communities.
“We are incredibly proud of our legacy and the impact we have made over the past 100 years,” said Takeshi Fujita, COO of CBC AMEriCA. “This anniversary is not just a celebration of our past but a commitment to our future. With the support of our valued employees, community, and partners, we are dedicated to continuing our mission and bringing our vision to life.”
Throughout 2025, CBC will be launching new initiatives and events to honor its centennial milestone, including partnerships that reflect its dedication to innovation, sustainability, and corporate responsibility. These efforts will be aimed at enhancing services, strengthening community ties, and creating shared value for future generations.
To learn more about CBC's century of history and upcoming initiatives, visit the CBC Group’s official centennial history site.
For More information: www.cbc.co.jp/100th/history_en.html
VISUAL COMPONENTS
Visual Components to Deliver an Immersive Simulation Experience at Automate 2025
Carmel, iN – March 19, 2025 – Visual Components, a global leader in 3D manufacturing simulation and offline robotic programming software, will showcase an immersive virtual reality (Vr) experience at Automate 2025, May 12–15, at Huntington place in Detroit, Michigan. At booth #2650, visitors will be invited to use a Vr headset to explore simulated robotic production layouts in real time.
With a robust library of more than 1,600 robot models from over 70 brands—as well as conveyors, machines, tooling, and facility components—Visual Components software enables manufacturers to design, test, and optimize production lines in a fully virtual environment. A key feature is the built-in feasibility analysis that helps identify and resolve production issues before physical implementation, supporting faster, smarter decision-making.
Using the Vr system, attendees can:
» Select robotic layouts from multiple vendors
» interact with reimagined production line simulations
» Visualize manufacturing operations from the shop floor perspective
» Assess robotic integration rOi before installation
i n addition to the immersive V r showcase, Graham Wloch, Director of Business Development, will deliver a presentation on May 14 at 1:30 p.m. EDT titled “Doing More with less Through Simulation.” The session will explore how simulation enables manufacturers to maximize productivity, reduce risk, and streamline operations by visualizing workflows prior to implementation.
Visual Components has been a trusted technology partner to manufacturers for over two decades, providing essential tools for factory design, production planning, virtual commissioning, and operator training.
For More information: www.visualcomponents.com
BRUKER ALICONA
What Happens at Control Goes Straight Into Production: Bruker Alicona Showcases Breakthroughs in 3D Measurement at Control 2025
Graz, Austria – March 2025 – Bruker Alicona will showcase the latest in optical 3D metrology at Control 2025, highlighting a range of powerful new features that bring automation, user-friendliness, and shopfloor readiness to production measurement.
One of the key debuts is the FocusX Shopfloor Enclosure, a robust housing that protects the FocusX measurement system from dust, oil, splash water, and other environmental factors. With ip53 protection, built-in thermal management, and integrated workstation features (dual monitors, keyboard tray, and centralized power control), this enclosure enables seamless metrology integration into manufacturing environments.
Bruker will also demonstrate the real3DUnitX, a five-axis rotation and tilting unit that allows complete 360° CAD-based inspection. The unit enables users to perform automated 3D measurements on even the most complex geometries—ideal for industries demanding high precision and repeatability.
Other major highlights include:
» Automatic round Tool Alignment: Fully automates measurement of drills and milling tools, reducing human error.
» Contour Scanning for µCMM and infiniteFocus G6: New waypoint-based workflow for faster, more intuitive surface and edge profile analysis.
» Cooling Hole inspection for Turbine Blades: µCMM technology now allows comprehensive, automated analysis of deep and angled micro-features using Vertical Focus probing and Advanced Focus-Variation.
in addition to FocusX, Bruker will present:
» µCMM: The first purely optical CMM with nanometer resolution
» infiniteFocus G6: A flexible, multi-purpose 3D measurement tool
» Cobot-assisted automation demos showing how sensors can be integrated into flexible production lines
"Bruker Alicona is redefining shopfloor metrology by delivering precision where it's needed most—directly in the manufacturing environment," said a company spokesperson.
For More information: www.bruker.com/alicona
ROBOTICS
Driving Automation and Innovation
Robotics and automation are transforming modern manufacturing, redefining efficiency, precision, and versatility across industrial processes. From welding robots and robotic tooling to autonomous technology and cobots (collaborative robots), innovations are seamlessly integrating robotics into diverse manufacturing workflows.
Key advancements include automated cells and press transfer robotics, enabling streamlined operations and reduced cycle times. Solutions like material handling systems and end effectors highlight the adaptability of robotics in tasks ranging from machining to assembly. With a focus on enhancing safety and productivity, the integration of RFID and enclosure systems, along with comprehensive training, empowers manufacturers to harness the full potential of robotics in an increasingly automated world.
A Tipping Point in Automation: Precision, Interoperability, and Workforce Transformation Define the Industry’s Next Chapter
The industrial automation and robotics sector is entering a defining era—one characterized by the convergence of precision engineering, softwaredriven interoperability, and an urgent need for accessible, workforce-ready solutions. As evidenced by the range of announcements from leaders such as Automation NTH, Mujin, Formic, and Onrobot, innovation is no longer measured solely by machine specs, but by how intuitively and impactfully those machines integrate into human workflows and business outcomes.
At iNTErpHEX NYC, Automation NTH showcased its Vision Guided robotic Wire insertion Machine— an assembly solution so precise it operates with tolerances within ±21 microns. What stood out, however, wasn’t just the precision—it was the vision system’s role in adaptive alignment, solving for variability in real-world medical components. in this, we see a clear shift: automation is being engineered not just to perform, but to think, see, and respond dynamically, enabling manufacturers to achieve higher
consistency even in ultra-sensitive applications.
On the warehouse and logistics front, Mujin delivered a masterclass at proMat 2025, where its MujinOS platform and debut of MujinFleet illustrated the push toward true system interoperability. Coordinating AMrs, AGVs, robotic arms, and warehouse software from a centralized, no-code interface, Mujin is removing barriers to scale and complexity. Their emphasis on real-time feedback loops, autonomous fleet control, and seamless WMS integration signals a critical truth: the future of logistics is connected, coordinated, and increasingly software-first.
Meanwhile, Formic’s alignment with the New American industrial Alliance (NAiA) reinforces that automation is not just a technological leap, but a socioeconomic necessity. With labor shortages mounting, companies like Formic are proving that automation adoption must go hand-in-hand with training, upskilling, and operational transition, allowing legacy workforces to evolve into tomorrow’s tech operators.
Similarly, Onrobot and Beckhoff USA are zeroing in on usability and enablement. With plug-and-play tools like the VG p30 gripper and intuitive platforms like D:plOY, Onrobot is empowering even small and midsize manufacturers to deploy advanced systems with minimal engineering overhead. The appointment of experienced leaders like Fernando Callejon to Beckhoff’s U.S. team further signals an industry-wide commitment to customerfocused messaging and solution delivery.
From medical micro-assembly to palletizing, from plug-and-play robotics to digital twin-powered fleet orchestration, the message is clear: industrial automation has crossed a threshold. Success is no longer defined by complexity—it’s defined by how simply, flexibly, and effectively automation meets the user where they are.
As this issue’s press releases show, the companies shaping this next phase aren’t just automating processes— they’re redesigning the relationship between humans, machines, and outcomes.
AUTOMATION NTH
At INTERPHEX NYC, Automation NTH Showcased a Precision Automation Solution for Complex Medical Device Component Assembly
Automation NTH, a leading automation system integrator specializing in complex life sciences and medical device manufacturing challenges, showcased an advanced automation solution at iNTErpHEX NYC. The featured technology was its custom-engineered Vision Guided robotic Wire insertion Machine, purpose-built to assemble high-precision medical components such as stylets and cannulas.
Stylets, often as fine as 0.010” (0.254mm) in diameter, must be inserted into cannulas with inner diameters of
approximately 0.013” (0.3302mm). This tight-tolerance assembly process requires robotic movement accuracy of ±5 µm, wire alignment within ±21 µm, and angular tolerance of 1.5°—making it one of the more challenging operations in medtech automation. Any contact between the stylet and the cannula wall risks damaging the device, requiring extraordinary precision.
To solve this, Automation NTH employed a SCAr A 4-axis robot, combined with two tabletop-mounted servo motors. This configuration enables tilt adjustment of the syringe (holding the cannula) in Theta X and Theta Y directions to accommodate angular variability. The machine uses vision guidance to adjust for wire bends, lengths, and angles. A robotic gripper picks a cannula from a nest, inserts it into a syringe, and a corresponding robotic arm picks the stylet, presenting it to cameras for alignment inspection.
The system utilizes a feedback loop between robot, camera, and servos. The vision system inspects offsets, and the robot iteratively adjusts alignment until the stylet is correctly positioned with ±21 µm precision.
“This machine exemplifies Automation NTH’s ability to solve the most demanding precision assembly applications,” said peter Sarvey, Head of Sales at Automation NTH.
For More information: www.automationnth.com
Mujin Showcased MujinOS and Debuted MujinFleet During ProMat 2025
Mujin, a global innovator in intelligent robotics and automation, showcased its powerful software platform MujinOS and introduced MujinFleet during proMat 2025 in Chicago. At Booth #S2350, visitors engaged with live demonstrations of Mujin’s full suite of warehouse automation technologies—ranging from robotic picking to synchronized vehicle coordination.
MujinOS is a universal platform that powers an entire warehouse operation from a single interface. it integrates
MUJIN
motion planning, perception, and control, enabling robot arms, AMrs, ASrS systems, and other automation components to work together seamlessly with unmatched uptime, accuracy, and speed.
Key demonstrations at the show included:
» robotic Case picking: Flexible systems for varying package types and fulfillment workflows.
» Case and pallet Storage/ASrS Systems: Autonomous putaway and retrieval functions.
» palletizing and Depalletizing: intelligent multi-pick solutions using MujinMi control.
Mujin also unveiled MujinFleet, expanding its platform to mobile robots. This feature lets users configure and deploy AMrs and AGVs from multiple vendors using MujinOS’ intuitive, no-code interface. MujinFleet uses multi-agent path planning to autonomously coordinate fleets in real-time, managing traffic, scheduling, and system flow.
At the MujinOS Experience Center, attendees explored three guided demonstrations:
» MujinFleet Deployment
» WMS & Warehouse Execution integration
» robotic palletizing Configuration
Mujin’s CEO, ross Diankov, also presented “Your Warehouse is Digital—But is it real-Time?” exploring how digital twins and real-time systems are essential for actionable insights in modern warehouse operations.
Founded in Japan in 2011, Mujin works with major global companies and operates offices in the U.S., Europe, and China. its MujinController powers robotic systems with real-time decision-making capabilities that deliver true autonomy and industrial reliability. For More information: www.mujin-corp.com
Fernando Callejon Joins Beckhoff USA as Product Marketing Leader
Beckhoff USA has announced the appointment of Fernando Callejon as its new product Marketing leader, bringing deep engineering and product marketing experience to support the company’s strategic growth initiatives across the U.S. automation sector. in this new role, Callejon will help refine product messaging, localize global strategies for the U.S. market, and support high-impact product launches in collaboration with Beckhoff’s Marketing Communications department. He will report directly to Daymon Thompson, Director of product Management.
“Fernando brings an impressive background in engineering, services, and marketing within the automation industry,” said Thompson. “He has a proven track record of improving value-added processes and supporting growth initiatives that benefit organizations, customers, and teams alike. We’re excited to welcome him to Beckhoff USA.”
Callejon started his career in r&D for bank automation and has held roles in field service, applications engineering, training, and sales across industries such as electronics assembly and automotive manufacturing. Most recently, he served at Omron Automation, where he was product Manager for Machine Vision and l aser Markers, and later, Marketing Manager for Automation Technologies.
Born in Brazil, Callejon holds a bachelor’s degree in electrical engineering with a focus on computer science from FEi University of São paulo. He has also completed executive courses in strategic leadership through the University of Wisconsin and Harvard Business School.
“ i ’m excited to help Beckhoff’s customers realize the full value of our technologies,” said Callejon. “Beckhoff’s commitment to innovation, excellence, and a worldclass customer experience aligns perfectly with my own values. i look forward to supporting our U.S. teams and contributing to the next phase of growth.”
For More information: www.beckhoff.com
FORMIC
Formic Joins New American Industrial Alliance, Working Alongside Palantir, Dirac, and More to Restore U.S. Manufacturing Capacity
Formic, a pioneering robots-as-a-Service (raaS) provider for American manufacturers, has joined the New American industrial Alliance (NAiA), a multi-sector coalition committed to restoring U.S. manufacturing capacity and enhancing national security through innovation and workforce development.
Formic’s mission—to make automation accessible to every U.S. factory—perfectly aligns with NAiA’s efforts to rebuild America’s manufacturing base. The alliance includes industry leaders like palantir, Dirac, and Atomic industries.
“The key to modernizing U.S. manufacturing isn’t just breakthrough technology,” said Saman Farid, Formic CEO. “it’s making robotics widely accessible and investing in workforce training to scale adoption.”
Formic has trained over 1,000 workers in U.S. factories to operate its robotic systems, enabling them to transition from manual tasks to high-value tech roles. This not only improves safety and ergonomics, but also creates career advancement opportunities, resulting in a 99.8% uptime workforce and near-zero safety incidents.
“Formic has helped over 100 factories modernize their operations,” said Austin Bishop, CEO of NAiA. “Their impact is clear, and their mission is critical to our national goals.”
With more than 250,000 robot production hours logged and 300% year-over-year growth, Formic offers scalable solutions for filling labor gaps, particularly during second and third shifts.
Formic will participate in reindustrialize, NAiA’s annual summit in Detroit, Mi on July 16–17, 2025, to discuss furthering U.S. manufacturing leadership.
For More information: www.formic.co
ONROBOT
OnRobot Introduces the VGP30: HighestPayload Vacuum Gripper for Enhanced Collaborative Automation
Onrobot, a leader in collaborative automation tools, has launched the VGp30, its most powerful vacuum gripper to date. Capable of handling up to 30 kg (66 lbs.), the VGp30 is engineered for demanding palletizing and material handling applications, including irregular and porous surfaces such as thin cardboard boxes often found in cost-optimized packaging.
The gripper is ready for deployment out of the box, with all hardware and software included for integration with leading robot brands. it features intelligent vacuum control that adapts to box sizes and shapes in real time, reducing energy consumption and optimizing grip performance.
Other key features include:
» Multichannel capability for safe, flexible operation
» Dual vacuum channels that can work together or independently
» Compatibility with Onrobot’s D:plOY platform for easy setup
“The VGp30 is designed to maximize throughput and flexibility,” said Enrico Krog iversen, CEO of Onrobot. “it enables users to automate high-payload palletizing without complexity, achieving quick rOi and reducing setup times.”
partner integrator Thomas lorenscheit added: “it’s strong, smart, and easy to use—truly a game-changer for palletizing various box types with a single tool.”
For More information: www.onrobot.com
ONROBOT
OnRobot Appoints Tom Herndon as New Sales Manager for the Americas and Canada
Onrobot has announced the appointment of Tom Herndon as its Sales Manager for the Americas and Canada. With over 25 years of experience in manufacturing and automation, Herndon brings deep industry knowledge from companies like Schmalz, Joulin, and Gimatic.
Herndon’s role includes expanding Onrobot’s sales and distribution network while supporting the launch of off-theshelf D:plOY-powered automation solutions. He aims to strengthen partner collaboration and ensure integrators can bring complete, pre-built robotic systems to market faster.
“i’ve worked with companies of all sizes and seen firsthand how critical fast, user-friendly automation is,” said Herndon. “Onrobot is meeting the moment with tools that make automation simple—even for companies with no prior experience.”
Herndon is particularly excited about D:plOY, Onrobot’s no-code platform that powers automation applications like palletizing, machine tending, and finishing.
“Customers want plug-and-play systems with clear pricing and immediate availability,” he said. “D:plOY enables that and gives integrators a powerful new way to deliver automation at scale.”
James Taylor, General Manager for the Americas, praised Herndon’s track record: “He’s built successful sales channels and brings a hands-on understanding of customer needs.”
Outside of work, Herndon enjoys family time, Carolina BBQ, golf, and gardening.
For More information: www.onrobot.com
METALWORKING
Precision and Craftsmanship in Manufacturing
Metalworking encompasses the tools, technologies, and processes that drive precision manufacturing. This area highlights advancements in machining, grinding, lathing, and cutting systems, along with innovations like EDM (Electronic Discharge Machining). It captures the synergy between precision equipment and skilled craftsmanship, essential for producing high-quality components across diverse industries.
Focusing on the integration of controls, machining tools, and accessories, metalworking emphasizes the efficiency and accuracy demanded by modern manufacturing. From contract manufacturing to heat treating and gear machinery, it reflects the essential techniques and equipment shaping today’s industrial landscape. Whether utilizing traditional methods or cutting-edge innovations, metalworking celebrates the pursuit of excellence in every detail.
Precision, Efficiency, and Sustainability: Innovations Shaping the Future of Metalworking
The metalworking industry is undergoing a significant transformation driven by rapid technological advancements and heightened demands for efficiency, precision, and sustainability. Manufacturers are increasingly adopting innovative solutions to improve productivity, enhance quality, and reduce environmental impact. High-speed precision tools, such as Air Turbine Technology's new 822CX and 825CX series, exemplify this shift by delivering unprecedented speeds and accuracy, significantly shortening production cycles, and greatly improving surface finishes.
At the same time, advancements in cleaning technologies, such as Ecoclean’s EcoCcompact solvent cleaning system, emphasize
the industry's commitment to cost-effective, environmentally friendly manufacturing practices. These new systems offer substantial energy savings, minimized emissions, and robust performance, addressing stricter cleanliness and compliance standards.
Moreover, the integration of automation and robotics is redefining productivity and worker safety in metalworking operations. The adoption of robotic systems and automated machinery streamlines complex processes, reducing laborintensive tasks and mitigating the risks associated with traditional manufacturing environments. The industry's increasing reliance on sustainable solutions—ranging from energy-efficient equipment to
oil-free, contamination-free tooling—further underscores its dedication to responsible manufacturing, particularly critical for sectors like medical, electronics, and food production.
As global supply chains experience ongoing shifts, metalworking companies are adapting proactively by reshoring operations, investing in domestic capabilities, and responding dynamically to economic uncertainties. By embracing advanced technologies and prioritizing sustainability, today's manufacturers position themselves to effectively address current industry challenges and capitalize on future growth opportunities.
AIR TURBINE TECHNOLOGY INC.
New High-Speed Live Tools Developed for Swiss Lathes: the 822CX and 825CX
Air Turbine Technology inc. introduces the revolutionary 822CX and 825CX models—part of its new Air Turbine live Tools® series—bringing 60,000 to 80,000 rpM governed cutting speeds to Swiss lathes. These tools offer unprecedented speed, precision, and ease of installation, becoming operational in under five minutes.
With a patented double turbine-driven mechanism that adjusts airflow to match cutting load, the tools deliver constant high-speed performance, reducing cycle times by 6 to 10 times compared to traditional options. Their consistent speed eliminates common problems like tool breakage and inconsistent surface finishes, optimizing small tool performance.
The Air Turbine live Tools® system includes a direct drive with only two moving parts, air-cooled precision bearings, and zero thermal growth, maintaining 2-micron accuracy even during 24/7 operations. Tools require only dry 90 psi compressed air and activate via M code or solenoid, with no complex setup required.
Designed for tight machine spaces and available with side air feed units, these tools use ultra-precision Er collet systems and feature oil-free, sealed housings— ideal for cleanrooms. The 822CX and 825CX change
the economics of lathe operations by offering premium performance at one-third the cost of conventional live tools, with no maintenance or lubrication needed.
Developed with input from Tornos, a pioneer in Swiss lathe manufacturing, these tools are suited for industries demanding precision and reliability, such as medical, optical, electronics, and food production.
For More information: www.airturbinetools.com
ECOCLEAN
Ecoclean Showcases Trendsetting Cleaning Technology at PMTS 2025
Ecoclean will exhibit its advanced component cleaning technologies at pMTS 2025 (Booth #3047) in Cleveland, Ohio, from April 1–3. The company’s display will feature the cost-effective EcoCcompact solvent cleaning system and the modular UCMCombiline ultrasonic cleaning system for manual workstations.
The EcoCcompact offers a plug-and-play, closed-loop solution operating under full vacuum for efficient cleaning with hydrocarbons or modified alcohols. it supports batch weights up to 150 kg and provides high energy efficiency with minimal emissions. The UCMCombiline, ideal for
• The sealed ink system allows discontinuous operations with immediate start-up of comparable previous impressions
• Machines can be modified or made to order for your particular marking application
low throughput needs, features oscillating stainless steel baskets to improve cleaning and drip-off performance.
Ecoclean’s portfolio addresses a wide range of cleanliness demands—from removing heavy contaminants in general industry to achieving submicron cleanliness in high-tech sectors like semiconductors and medical devices. its forward-looking service solutions include contract cleaning, automation, system upgrades, and employee training, tailored to specific customer requirements.
For More information: www.ecoclean-group.net
MAZAK
Mazak Showcases Ez Affordable Productivity at WMTS 2025
At WMTS 2025 in Edmonton (Booth #1205), Mazak will showcase the Kentucky-built Ez Series, including the QT-Ez 12MSY Horizontal Turning Center and VC-Ez 20 Vertical Machining Center. These machines deliver high-performance machining with compact footprints and affordable pricing.
The QT-Ez 12MSY offers Multi-Tasking capabilities with twin spindles and Y-axis movement for DONE iN ONE® single-setup processing. Available in multiple chuck sizes, it features robust construction, hybrid roller guideways, and a new bed casting for improved rigidity and chip flow.
The VC-Ez 20 Vertical Machining Center includes a rugged 40-taper spindle and customizable options for tool changers, chip conveyors, and coolant systems. it features rapid traverse speeds, generous torque, and a compact design ideal for production facilities with space constraints.
All Ez Series machines include Mazak’s MAZATrOl SmoothEz CNC, providing intuitive programming with dual processors, 512 MB r AM, and a 15" touch screen. programming is supported via G-code or Mazatrol
Conversational l anguage. integrated connectivity, digital project management, and simulation tools round out the offering.
For More information: www.mazak.com
GROB SYSTEMS, INC.
GROB Systems to Demonstrate 5-Axis Power Skiving and Fir Tree Milling at MT Series East
At Manufacturing Technology Series East (Booth #1720), May 13–15 in West Springfield, MA, GrOB Systems will demonstrate its advanced 5-axis machining capabilities using the G550T mill-turn universal machining center. This includes live demonstrations of power skiving and fir tree mill finishing, addressing complex part production with precision and efficiency.
The G550T offers full 5-sided and 5-axis simultaneous machining via a unique horizontal spindle and threelinear-two-rotary axis layout. its tunnel design allows the machining of large components—even with long tools—without collision. The retractable spindle permits upside-down machining and faster tool changes outside the work zone for maximum throughput.
Built at G rOB’s 500,000 sq. ft. U.S. facility in Bluffton, OH, the G550T is a robust solution for advanced manufacturing, capable of integrating automation systems for increased productivity.
For More information: www.grobgroup.com/en
SOFTWARE
The Digital Backbone of Modern Manufacturing
In an era where innovation drives productivity, the Software section explores the cutting-edge tools empowering manufacturers to streamline operations, enhance precision, and optimize performance. From CAD/CAM/CAE design platforms to CNC simulation and process verification, this category reveals how digital solutions are revolutionizing the way products are conceptualized, created, and delivered.
Covering a broad spectrum of applications—such as ERP systems, factory floor software, and industrial IT—this section emphasizes the importance of connectivity and real-time data in achieving operational excellence. Topics like quality control, job tracking, and program optimization showcase how software bridges the gap between vision and execution, enabling manufacturers to stay competitive in a fast-evolving industry.
AI Facilitates Knowledge Transfer on OEM and Manufacturing Teams
By Richard Fletcher
Manufacturers across the country face a growing challenge. According to a Bain & Company report, nearly half of the US manufacturing workforce is 45 years old or older and a quarter of new hires “either don’t show up for work or quit within a short period of time.” As many of the team members who’ve kept the production floor humming for years approach retirement age, getting trainees up to speed quickly is a priority.
Direct knowledge transfer from one person to another takes precious time that manufacturers simply don’t have, although OEMs can leverage artificial intelligence to facilitate training by using recorded information and insights gathered directly from the field. This information is invaluable for manufacturers to
educate teams on best practices and solve problems without tying up multiple team members.
Compiling field data for improved training and performance
Using appropriate field service apps and artificial intelligence (Ai) to analyze raw field data and compile into useful reports, action plans and training modules can save businesses both time and money. Data pulled from work orders, like media captures of repairs and part orders, gives OEMs an opportunity to investigate how to:
» Adjust production to meet demand for replacement parts
» retrain teams to improve product quality as it rolls off the line
» improve the manufacturing process to focus on specific quality control (QC) issues
» Create a more robust support network for up-and-coming workers
leveraging constantly updating data streams from field techs help manufacturers pinpoint specific issues new hires face on the line. rather than retraining on general information, newer workers can better understand how they can adjust their workflow to streamline specific parts of the process.
Ai-based training modules based on valuable field data also have the potential to reduce one-on-one training between senior workers and new hires. This saves valuable time for senior employees and decreases training costs for new employees who, unfortunately, may or may not stick around.
leveraging data to set performance and quality control benchmarks
The powerful combination of historical and live-updating field data gives manufacturers unmatched insights into product performance that can help them track performance and set realistic benchmarks. As new hires settle into the routine at work, these benchmarks make it possible for them to better understand the standard they need to uphold.
OEMs can measure performance through earlier manufacturing outputs and measure them against live trends to ensure they maximize production throughout the year. As more units are produced, they can then use field data as feedback to ensure that they manufacture a product that hits quality benchmarks.
As manufacturers collect field data like unit failures, needed repairs and overall efficiency, they better
understand how effective the QC process is at their plants. less breakdowns and repairs point toward an efficient team that takes ownership of its role in producing a superior product, while subpar products indicate a need for further instruction or reteaching.
ioT devices create robust learning tools for new hires
The latest equipment is often internet-enabled and automatically downloads data into a cloud-based conceptual site model (CSM) that can be accessed by handheld device or even a smartphone app. Additionally, data can be manually added into the system to record details of problems and their solutions.
By having access to a live database, even the freshest hires can have all the tools for success at their fingertips –without solely relying on a senior employee for guidance. Data gathered from a combination of ioT devices and field service apps, including notes and data from past maintenance, allows Ai to build an easy-to-use platform with manuals, video instructions, schematics and available inventory for better training and support. Manufacturers can leverage this information to foster:
» A more immersive training experience. Automatically compiled data enables the system to prepare accurate training scenarios for new employees. These modules give new hires firsthand knowledge of how the production line works, machine idiosyncrasies and how employees solved issues in the past to help prepare them to work confidently on day one.
» improved know-how and problem-solving skills. Although it might be impossible to be fully prepared for every issue, smart systems can predict and prepare for maintenance and simplify the process for
team members to keep operations running at peak efficiency. Having the instructions and inventory availability at their fingertips means even the newest employees can effectively address most situations without requiring aid.
» increased potential to identify weaknesses in the system. Ai can use the collected data and repair logs to prepare the team, both new and experienced members, for maintenance needs before an issue occurs. providing instruction on how to avoid or push past issues before they happen helps all production teams become more efficient and avoid unexpected work stoppages.
Using artificial intelligence for real-world problem solving
relying on Ai to inform real-life scenarios may seem counterintuitive, but it’s often the best way to parse through analytic data. Using technology to combine unit information with usage instructions, collected performance metrics and provided maintenance reports allows the training team to build common scenarios that new employees might face. instead of relying on word-of-mouth narratives to train each person, Ai can more efficiently educate trainees and prepare them for real-life issues.
real life scenarios could apply to setting up and using machinery in daily work situations, predicting issues before they occur and efficiently reacting to unexpected problems as they happen. Specific areas where field data and virtual training can inform real-world situations include:
» Demonstration of proper machine operation. Ai can be used to produce a robust real-life experience based on veteran knowledge in a virtual setting. During these trainings, new hires can learn all aspects of their equipment based on field data collection and video instruction from veteran employees, from how to set up tooling to performance specifications.
» recreations of any frequent issues. Scenarios revealed by analysis of field data enables the recreation of QC issues met by technicians. Understanding frequent part failures gives trainers the knowledge they need to guide new team members on how to make adjustments that prevent future problems down the line.
» FAQs for the production process and quality control benchmarks. Another useful training tool that can be produced by Ai is an interactive FAQ for each piece of equipment or process. pulling from an expansive database of field data gives new team members a plethora of information on why systems may fail in the field and how to adjust their equipment to prevent future failures without needing input from a senior team member.
» if/Then scenarios for technicians. Ai can also use data to help craft if/then scenarios that are particularly helpful for service teams tasked with keeping everything running. This allows training to include a
more nuanced approach to problem solving, letting their decisions play out with simulated consequences based on real-time data. Using Ai to provide these scenarios can be a valuable problem-solving tool.
Automated analysis can save companies time and money when implemented properly. Using the ioT and Ai to craft expert training modules based on real-life scenarios for new trainees helps stop the knowledge drain brought on by retirements and other personnel changes. Building a robust historical database also helps OEMs address potential issues before they happen, allowing employees to prepare ahead of time with training, maintenance and inventory control. Adopting these new ioT and Ai technologies helps manufacturers maintain optimal production, even when facing employee turnover.
ABOUT THE AUTHOR
richard Fletcher, executive vice president of XOi’s OEM channel has three decades of sales, marketing and development experience in the HVACr industry and leverages that experience to instruct OEMs on the best practices for navigating the future of the industry. By encouraging manufacturers to take a proactive approach to adopting new tech, richard helps XOi’s manufacturing partners stay ahead of curve.
3D INFOTECH
3D Infotech is Leading the Way in AI-Powered Robotic Automation: Smarter, Faster, and More Accurate Quality Control
3D infotech, a leader in automated industrial metrology, introduced a cutting-edge Ai-driven inspection system during NViDiA’s GTC conference. This solution builds on the company’s industrial automation software designed for quality control and accelerates the implementation of Ai-edge computing in collaborative robots from Universal robots.
The 3D infotech software platform integrates seamlessly with Universal robots’ latest Ai Accelerator, improving decision-making via computer vision and optimizing motion control through Ai-powered training models. Built on NViDiA’s Jetson Orin and polyScope X, the Ai Accelerator dramatically reduces robot programming time while delivering a superior user experience. As a result, workers can focus more on efficiency and innovation rather than development and troubleshooting.
As the original category creator for Universal Metrology Automation® in 2017, 3D infotech has remained at the forefront of intelligent automation. Through its Universal Machine learning® technology, the company uses deep learning algorithms to detect, classify, and quantify visual defects in real time. With over 350 systems installed in industries such as aerospace and automotive,
3D infotech is paving the way for Adaptive Manufacturing— where robots don’t just execute instructions but adapt intelligently to their environment.
The Ai Accelerator supports this evolution by streamlining Ai deployment, enabling real-time decision-making, and boosting automation efficiency. With full rOS2.0 support, unmatched compute performance, and seamless system integration, it helps manufacturers transition to autonomous, data-driven production environments.
At GTC, the showcased Ai-powered automated inspection system demonstrated what scalable, precise, and efficient quality control can look like in modern manufacturing settings. Notable features include:
» Universal path planning: Optimized movement strategies for adaptive, efficient inspections.
» Deep learning & Neural Networks: recognizes parts, orientation, and location, adjusting intelligently to varying inspection contexts.
» Automated Decision-Making: High-precision measurement and defect detection that feeds into real-time analytics.
» instant Visual Feedback: real-time inspection insights speed up decision-making and enhance quality control.
» Ai-Driven Dynamic Collision Avoidance: Ai-powered cameras detect obstacles in real time for uninterrupted operation.
» Statistical process Control (Sp C): Delivers ongoing process insights and trend analysis for stability and optimization.
“The platform at GTC enhances speed, accuracy, and automation, minimizing manual intervention and ensuring real-time inspection,” said Zsolt pataki, Vp of innovation at 3D infotech. “This Ai-powered solution boosts security, performance, and efficiency, setting a new standard for the metrology industry.”
For More information: www.3dinfotech.com
OPEN MIND TECHNOLOGIES
OPEN MIND Technologies to Debut New Innovations, Enhancements in hyperMILL® 2025 CAM Software at Manufacturing Technology Series East
OpEN MiND Technologies, a leading developer of CAD/ CAM software solutions, has announced it will unveil several advanced technologies and feature upgrades in its hyperMill® 2025 CAD/CAM software suite at the upcoming Manufacturing Technology Series East. The event will take place May 13–15, 2025, at Eastern States
Exposition in West Springfield, MA, Booth #5228.
The hyperMill® 2025 software continues to push the envelope in programming efficiency and machining strategies, with capabilities in 2.5D, 3D, precision 5-axis, and mill/turn applications. A standout innovation this year is the 5-axis automatic tool orientation mode, which ensures optimized machining sequences by pre-analyzing the tool path. This algorithm calculates simultaneous and indexed tool movements, greatly reducing manual input and improving outcomes in complex part manufacturing.
A newly introduced 5-axis hole deburring strategy delivers rapid and safe edge deburring across both simple and intersecting holes. With CAM plan programming assistance, the software automatically identifies sharp model edges for selection, calculates toolpaths, and supports both 3-axis and 5-axis modes. The 5-axis option provides extended reach, automatically adjusting inclinations and incorporating collision avoidance for superior results.
hyperMill® 2025 also features an enhanced pocket milling algorithm for high feed cutters. This redevelopment enables 3D-optimized roughing with better machining control—particularly useful when managing large lateral in-feeds or remnant material. Additional refinements allow users to define contour and path radii, improving toolpath fluidity and rounding.
Another key upgrade is the use of Dynamic Stock technology via hyperMill® VirTUAl Machining Optimizer. This function generates an updated stock model for every machining job, factoring it into the calculation of optimized linking movements, thereby enhancing precision and minimizing cycle time.
These improvements reflect OpEN MiND Technologies’ ongoing commitment to intelligent machining and operator-friendly automation. Attendees at Manufacturing Technology Series East will experience firsthand how these innovations simplify complex workflows and enable manufacturers to improve productivity and output quality.
For More information: www.openmind-tech.com
PEMAMEK LTD.
Pemamek Introduces PEMA Vision 3D Software for Flat Panel Welding Applications
pemamek ltd., a global leader in automated welding systems trusted by some of the world’s largest shipbuilders, has introduced its latest innovation—pEMA Vision 3D—a software solution purpose-built for flat panel welding automation. Developed to address the demanding challenges of shipbuilding, Vision 3D represents a significant advancement in welding automation by increasing accuracy, efficiency, and operator safety while addressing labor shortages and quality inconsistencies.
Vision 3D employs advanced modeling functions with customizable defaults to expedite weld path creation using real-world scan data. The software generates accurate 3D models that enable faster, more reliable welding processes, allowing production schedules to stay on track. its intuitive interface ensures rapid user onboarding, even for operators with limited experience, which is crucial in environments with a shrinking pool of skilled welders.
One of the key safety and efficiency benefits of Vision 3D is its ability to remove operators from hazardous, confined welding spaces. When paired with pemamek’s robotic welding systems, the software enables a shift from manual in-situ welding to operator-guided automation, promoting a healthier, more ergonomic work environment.
pEMA Vision 3D is fully compatible with pemamek’s existing automated welding systems, including the compact pEMA Vision robot Welding portal (VrWp)—a solution designed for micropanel and sub-assembly welding. The VrWp can be installed and commissioned in just one week, with training completed in another, dramatically reducing deployment timelines. Equipped with WeldControl 200, it integrates effortlessly with Vision 3D for seamless operation.
Together, the pEMA Vision 3D software and the VrWp platform provide an ideal solution for the micropanel and sub-assembly welding processes frequently encountered in shipbuilding and large-scale structure manufacturing. The combined system ensures precise welds, reduced labor dependency, improved working conditions, and an accelerated time to productivity. For More information: www.pemamek.com
SIEMENS DIGITAL INDUSTRIES SOFTWARE
Siemens Extends PAVE360 Technology to AMD GPUs Running on Microsoft Azure Cloud
Siemens Digital i ndustries Software has expanded its pAVE360™ platform for Software Defined Vehicle (SDV) development to run on AMD radeon™ prO V710 G pUs and AMD EpYC™ CpUs hosted on Microsoft Azure. This strategic move addresses the growing demand for flexibility in cloud services among automotive OEMs as they shift toward full system-aware SDV development.
pAVE360 provides a comprehensive environment for systems-of-systems development, simulation, and validation—requiring substantial G pU performance for high-fidelity scenario modeling, A i-based perception and inference tasks, and infotainment visualization. The addition of AMD and Azure to the pAVE360 ecosystem gives manufacturers powerful new tools to accelerate development while aligning with their preferred cloud and hardware infrastructure.
“We're excited to collaborate with Microsoft and AMD,” said David Fritz, Vice president of Hybrid and Virtual Systems at Siemens. “By extending pAVE360 support to Microsoft Azure and AMD processors, we’re offering customers greater deployment flexibility, helping them push the boundaries of SDV development.”
Traditional development methodologies often uncover hardware and software defects late in the design cycle—or worse, after deployment—resulting in costly recalls and reputational damage. pAVE360 enables a system-aware, front-loaded validation approach where thousands of virtual scenarios can be run early in the development phase to isolate edge cases and corner conditions.
AMD’s leadership in performance computing provides the horsepower required for complex ADAS and autonomous vehicle modeling. “Our collaboration with Siemens and Microsoft allows developers to leverage AMD radeon prO G pUs and EpYC processors to power the next generation of SDV applications,” said Salil raje, SV p and GM of Adaptive and Embedded Computing at AMD.
Microsoft echoed this vision. “With Azure’s infrastructure and AMD’s G pUs, pAVE360 delivers outstanding performance and scalability,” said Dayan rodriguez, Corporate V p of Manufacturing and Mobility at Microsoft. “This partnership reinforces our shared commitment to automotive innovation and SDV safety.”
A pAVE360 demonstrator showcasing Siemens’ i nnexis™ Virtual System i nterconnect (VS i) software, AMD radeon G pUs, and Microsoft Azure infrastructure will be on display at Embedded World from March 11–14 in Hall 4 / Booth 4-530.
Precision in Action
Tooling and Workholding is the cornerstone of precision manufacturing, ensuring that materials are securely held and processes are executed with unparalleled accuracy. This section highlights the latest innovations in clamps, chucks, collets, and magnetic workholding, alongside advancements in rotary tables, toolholders, and modular fixturing systems. Together, these solutions enable manufacturers to achieve repeatability, reduce setup times, and enhance overall productivity.
From versatile milling and turning tools to specialized threading and gear-cutting instruments, this category delves into the diverse range of equipment designed to meet the unique demands of every operation. Whether exploring robotic end-effectors for automation or custom fixtures for intricate designs, Tooling and Workholding underscores the critical role these components play in driving efficiency and precision across the manufacturing spectrum.
Precision in Action: Innovations Driving Efficiency in Tooling & Workholding
The tooling and workholding sector continues to evolve rapidly, driven by innovation in machining performance, precision, and efficiency. industry leaders are responding to increased demands for flexibility, productivity, and high-quality outcomes with technological advancements tailored to complex and precision-focused machining tasks.
Air Turbine Technology’s introduction of the Air Turbine Spindles® 601 Series underscores the industry's trend toward high-speed, precision-focused machining. Featuring governed spindle speeds up to 90,000 rpM, these spindles ensure consistent chip loads and surface quality, significantly reducing cycle times and improving overall productivity. Their heat-free, maintenance-free operation represents a broader shift toward
reliable, low-maintenance tooling solutions critical in demanding, high-volume environments.
Similarly, platinum Tooling's recent expansions of Heimatec live tools for Haas BMT turrets reflect a commitment to versatility and extended tool life. By providing higher rpM capabilities and incorporating innovative designs such as the patented u-tec® changing system, platinum Tooling enables manufacturers to achieve rapid tooling changes and enhanced rigidity, directly addressing needs for adaptability and precision in diverse machining tasks.
CEr ATiZiT USA’s promotion of specialized milling cutters like the MaxiMill – Slot-SNHX and MaxiMill – Tangent exemplifies how tooling manufacturers are optimizing designs to tackle intricate milling and micromachining operations. By
CERATIZIT Releases UP2DATE Solutions for Intricate Milling and Micromachining
integrating advanced insert technologies and internal cooling solutions, CEr ATiZiT’s tools enhance performance in terms of surface finish, reliability, and operational efficiency.
BiG DAiSHOWA’s expansion of the Fullcut Mill FCM BBT line further highlights this sector’s adaptability. The addition of cutters with increased diameters and extended lengths allows machinists greater versatility and precision in grooving and shoulder milling applications, signifying a broader industry push towards customizable and high-efficiency tooling solutions.
Collectively, these innovations emphasize an industry-wide commitment to increasing productivity, minimizing downtime, and delivering consistently superior machining results. As manufacturers continue to face evolving market pressures, the ongoing advancements in tooling and workholding solutions ensure they remain competitive and efficient, positioning them well for the future of precision manufacturing.
CERATIZIT USA
CERATIZIT Releases UP2DATE Solutions for Intricate Milling and Micromachining
CEr ATiZiT’s latest Up2DATE catalog is now available, showcasing advanced tooling solutions designed to
enhance machining performance, extend tool life, and maximize efficiency. Tailored for intricate milling and micromachining, the Spring 2025 edition features several new tools, including the MaxiMill – Slot-SNHX milling cutter, the MaxiMill – Tangent milling cutter, and the WTX –Micropilot micro drill.
Groove Milling Made Easy
The MaxiMill – Slot-SNHX is a side and face milling cutter system engineered for steel, cast iron, and aluminum. Designed for soft cutting and minimal contour interference, it features trouble-free face contours and axial movement, delivering smooth machining even in tight spaces. precision-ground indexable inserts create flat groove bases and high-quality surfaces from the first cut. An internal coolant supply—available up to 200 mm diameter—helps prevent chip jamming and boosts machining efficiency. Multiple cutter models are offered in diameter ranges from 50 mm to 200 mm with cutting widths of 6 mm and 8 mm.
Better reach and pace
The MaxiMill – Tangent is a new tangential indexable milling cutter optimized for hard-to-reach steel and cast iron components. it provides soft, stable cutting with uniform chamfer profiles and a maximum infeed depth of up to 12 mm. its universal chip breakers (-M50 and -F50) offer enhanced edge stability. The design includes integrated
REVOLUTIONIZE YOUR LIFT REVOLUTIONIZE YOUR LIFT WHEEL BASE
DAVIT CRANE
The OZ Wheel Base is a revolutionary new product that changes the way you lift. It’s lightweight, portable, and easy to use, making it the perfect solution for a wide range of lifting applications.
With its rugged construction and durable materials, the davit crane portable wheel base can handle even the heaviest loads. And its compact design makes it easy and efficient to maneuver in tight spaces.
LIGHTWEIGHT & PORTABLE
Oversized casters & easy assembly means one person can move heavy loads with ease
IMPROVED SAFETY
Optional floor-anchoring system allows davit to rotate while under load for increased safety & stability
BUILT
Durable steel construction with powder-coat finish prevents rust & corrosion
TO LAST
Compatible with all OZ davit cranes up to 1200 lb. capacity
face-cutting edges to distribute cutting forces more evenly, improving tool life and surface finish. Available in shell mill, screw-in, and straight shank styles, the cutter offers high edge density through tangential clamping and quick-change inserts.
A Complete Micro Drill System
The WTX – Micropilot is a precision pilot drill for microsized components, featuring a 160° point angle for maximum positioning accuracy. Designed to work in tandem with the WTX – Micro drill, it eliminates the need for mirroring in inclined or curved surfaces up to 50°, saving time and reducing scrap. Coated with CEr ATiZiT’s Dragonskin and equipped with spiral internal cooling channels, the WTX – Micropilot ensures excellent chip evacuation and extended tool life.
For More information: cuttingtools.ceratizit.com
PLATINUM TOOLING TECHNOLOGIES, INC.
Extensive Inventory of BMT Live Tools Available from Platinum Tooling
platinum Tooling, exclusive North American importer of Heimatec live tools, angle heads, and multiple spindle heads, offers immediate delivery on standard BMT tooling products. inventory includes standard X and Z axis tools, adjustable styles, speed increasers, and internal coolant tools (up to 140 bar/2000 pSi). Sizes range across BMT 45, 55, 65, 75, and 85.
All Heimatec BMT tools include the patented u-tec® changing system, enabling compatibility with various output adapters like Er collets, Weldon side locks, and face mill arbors. The polygon drive connection allows for high torque transmission, while the internal collet nut design positions the cutting tool closer to the bearing for greater rigidity, better finish, and longer tool life.
Manufactured in Germany, Heimatec’s BMT tools are stocked at platinum Tooling’s Chicagoland facility, which serves OEMs, machine tool distributors, and industrial supply companies across North America through an established rep network.
For More information: www.platinumtooling.com
PLATINUM TOOLING TECHNOLOGIES, INC.
Platinum Tooling to Showcase Full Product Line at EASTEC
platinum Tooling will exhibit its comprehensive machine tool accessory lineup at EASTEC in West Springfield, Massachusetts, May 13–15. With over 500 exhibitors and 10,000 attendees, the event attracts professionals from
aerospace, automotive, medical, defense, and other manufacturing sectors.
Featured products include Heimatec live tools and angle heads, Tecnicrafts Swiss-type collets and guide bushings, Henninger motor and air speeders, Hommel + Keller QUiCK knurling and marking tools, rineck shrink fit tool holders, Dunner adaptive guide bushing systems, and rEV broaching tools. Standard and custom solutions will be presented for milling and turning machines.
Attendees are encouraged to visit booth 5148 to meet preben and luke Hansen and discuss specialized applications or exotic material machining needs.
For More information: www.platinumtooling.com
BIG DAISHOWA
BIG DAISHOWA Expands Lineup of Fullcut Mills
BiG DAiSHOWA has expanded its Fullcut Mill FCM BBT line to include a 63 mm diameter cutter and extended lengths of 105 mm (4 in) for the 25 mm and 32 mm models. These enhancements further increase versatility and allow users to tailor tools to their specific applications.
Compatible with both BiG-plUS and conventional BT spindles, the new Fullcut Mill models offer seamless integration across machine setups. The cutters deliver high-efficiency machining with an integrated structure and low cutting resistance, making them ideal for grooving and shoulder milling tasks. They also offer a maximum depth of cut nearly four times greater than conventional arbor-type cutters.
BiG DAiSHOWA, part of the global BiG DAiSHOWA Group headquartered in Osaka, Japan, manufactures tooling systems across facilities in North America, Switzerland, and Japan. The company is also the North American representative of Speroni tool measuring machines, Sphinx drills, mptec stands, Tekusa spindle cleaners, and the UNilOCK zero-point workholding system.
For More information: www.bigdaishowa.com
Standard-Direct.us
Quickly grind and remove welds, deburr rough edges, and polish hard-to-reach areas. Dynabrade American-made quality power tools are precision designed and manufactured, allowing for fast and efficient production with less rework. Experience the ease of working with Dynabrade with free on-site demonstrations, excellent customer service, and products that are in-stock and ready for immediate shipment.
