New Technology
Big Kaiser's traceability solution, Intelligo, connects directly with devices to recognize components, cutting edges, tool assembly, carts, baskets, etc. through wireless systems (i.e. RFID or QR/barcode) and trace them throughout the shop. Automated tracking and data collection allow a shop to proactively manage inventory, consumption and assembly, preventing downtime and enhancing profitability.
The State of Tooling Automation and The Benefits By: Jim Mayer – TMS Manager, Big Kaiser Nick Jew – Research and Development Engineer, Big Kaiser Matt Tegelman – Applications Manager & Product Manager, Big Kaiser John Zaya - Product Manager Workholding, Big Kaiser
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hen we think of industrial automation, the first things that pop into our mind are robotic arms, material handling or CNC machines. The idea of automation, however, goes far beyond these major, buzzworthy capital investments. There are ways to introduce some level of automation in all kinds of places across a manufacturing floor, tooling included. Automation in the tooling world is at a stage where it can drastically improve handling and precision. In a variety of scenarios, different types of automation can make tasks that once required delicate hand adjustments and difficult measurements drastically easier, more accurate and, best of all, faster. In some areas, we’re also in the early stages of being able to collect and use data, the essence of Industry 4.0.
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24 IMD NOVEMBER 2020
If you think of automation as anything that eliminates or reduces manual work, you can start with some simple pieces of equipment that make positioning the workpiece easier. For instance, the Base Master series of touch sensors is effective for determining both workpiece offsets and tool lengths to within +/- 0.005 mm at a repeatability of 1 µm. Or, there’s the 3D Master Red, an all-in-one three-axis (X, Y, Z) measurement tool that doesn’t require calculation or compensation for the stylus ball measurement. Not only are these examples making it easier to handle and maneuver tools, but in the end, it also speeds adjustments and eliminates costly remeasuring time or re-cutting. Workholding has moved in a similar direction.
