Catalogbaseeng by Stan Group

C at al o

m ip

2015

Symbols

Contents

Section 1. Milling machines

Machining centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

АСИ

Automatic tool-to-tool change

Availability of linear motor

Vertical spindle

Availability of milling head option

Vertical and horizontal spindle

Availability of two spindles

S450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 500V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 700V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Five-axis machining centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 S250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 S500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 S500U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 500VS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Horizontal spindle

Rod feed mechanism

650H5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 1000VBF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SUPER CENTER IS800-GLOBE . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Biaxial table

Rectangular table

Heavy-duty machining centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 800VHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Number of axes of machining (4D, 5D, 6D)

Computer numerical control (CNC)

2000VHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 IR1400PMF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 SK6P-CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 IR1600PMF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Counter spindle

ISK5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 SK6PM-CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Horizontal machining centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Aircraft industry

Oil and gas industry

ISB500PMF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 SUPER CENTER IS630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 650H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Automobile industry

Defense industry

SUPER CENTER IS800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 ISB800PMF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Nuclear industry

Instrumentation manufacturing industry

ISB1200-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 IS1250PMF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 IS1250PMF4 with an enlarged table . . . . . . . . . . . . . . . . . . . . . . . . . 64

Engine manufacturing industry

Rocket and space industry

ISN2A637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 IS1400PMF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Horizontal boring machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Railway industry

Shipbuilding industry

IR1250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 IS2А636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Tool-making industry

Heavy engeneering industry

IS2А637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Section 2. Turning machines Metallurgy industry

Universal lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 RT117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 RT817 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 RT317 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Contents

CNC chuck-and-center lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Section 6. Grinding machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

160НТ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

WAMeco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

200НТ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

WAMeco-Rotodress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

16R50F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

SXS 512 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

RT117F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

SXS 513 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

RT817F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

SXS 610 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

RT317F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

SXS 611 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Turning machining centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

SXS 512 TC CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

1715 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

SXS 735-TC2 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

1728 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

SXS 320 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

1740 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

SXS 310 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Vertical turning machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

1М-CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

1H-CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

Section 7. Special-purpose machines . . . . . . . . . . . . . . . . . . . . . . . 174

119

RT904 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

RT983 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 RT983F3 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 KTО . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

RT902F3 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

KSTK530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

RT903F3 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

KPT-360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

RT950F3 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Section 3. Thread-rolling machines . . . . . . . . . . . . . . . . . . . . . . . .

128

SS740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

RP18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

138

5B-CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

139

Section 5. Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Extrusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Isostatic moldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

144

Cushion sheet-stamping hydraulic presses . . . . . . . . . . . . . . . . . . . .

146

Membrane sheet-stamping hydraulic presses . . . . . . . . . . . . . . . . . . . 148 Hydraulic pipe-testing machines . . . . . . . . . . . . . . . . . . . . . . . . . . 150

KTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 KU695 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

RP50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

5А-CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special-purpose deep drilling and boring machines . . . . . . . . . . . . . . . . 190 KBT-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

RP30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Section 4. Gear-milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . 136

RT772F3 CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

VBL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Special-purpose lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KU4-F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

RPN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Quenching machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Section 8. Machine parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Section 9. Additional services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Introduction

Contact Information

Today, two things seem indisputable. Firstly, the country should have its own machine tool industry. Secondly, import substitution is not just a fashionable fine word, it is a vital necessity. It is no exaggeration to say that this catalogue presents most of the domestic machine tool products, since five leading Russian machine-tool plants manufacture them. Moreover, the range of produced machines can satisfy the needs of all Russian industrial sectors. Machine tool building is the heart of machine industry, and we endeavor best efforts to restore this heart. Our customers confirm with their choice that our strategy is proper.

STAN Group LLC 19, Floor 5, str. Leninskaya Sloboda, Moscow, 115280, Russia +7 495 916 55 55 info@stan-group.com www.stan-group.com

Chief executive officer – Vadim Sorokin

Sales Department Head – Konstantin Kulikov

Marketing Department Head – Aleksey Isachenko

Purchasing Department

Thank you for your attention and choosing our products.

Head – Andrey Krylov

Cooperation Department Head – Maksim Makarov Maksim Gushchin Chairman of the Board of Directors STAN Group LLC

◆ Machining centers

Milling machines

◆ Five-axis machining centers ◆ Heavy-duty machining center ◆ Horizontal machining centers ◆ Horizontal boring machines

Machining centers

Milling machines

Basic specifications

S450 three-axis vertical machining center

Size of the table work area, width x length, mm

400 x 900

Max. distance from the spindle nose face to the table work area, mm

700

Max. weight of the machined workpiece, kg, not more than

400

Spindle taper

SK 40 (BT 40/HSK A63)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min-1

0 … 8,000

Rated-load spindle torque, N·m

44.6

Maximum travels, mm: -X

600

-Y

450

-Z

450

Positional accuracy along axes X, Y, Z, mm

±0.005

Input increment of movement along axes X, Y, Z, mm

0.001

Number of controllable axes of reference

3 (4)

Number of simultaneously controllable axes of reference

3 (4)

Max. feed thrust along the axes X/Y/Z, N

3,000

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

15 … 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s

Max. diameter of the tool to be installed in the magazine, with a length of 200 mm, mm

100

Max. length of the tool to be installed in the main spindle, with a diameter of 60 mm

250

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

Overall dimensions of the machine, mm, not more than:

CNC

- width

3,650

- length

2,200

- height

2,830

Total footprint of the machine (with opened cabinet doors, with standalone equipment), m2

Mass of the machine, kg

4,400

Manufacturer: NPO “Stankostroenie” LLC

The S450 three-axis vertical machining center is designed for integrated machining of complex parts. The machine enables different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. The machine can be used in the manufacture of molds and dies, sample parts and for solving other universal problems, and also in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The machine configuration allows creating a production module “robot-machine”.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Machining centers

Basic specifications

500V three-axis vertical machining center

Size of the table work area, width x length, mm

630 x 1,200

Number of T-slots

Width of T-slots of the table, mm

18Н7 (18Н11)

Distance between slots, mm

100

Max. distance from the spindle nose face to the table work area, mm

610

Max. weight of the machined workpiece, kg

500

Spindle taper

SK40 (BT 40/HSK A63)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min-1

0 … 8,000

Rated-load spindle torque, N·m

44.6

Spindle power, kW

Maximum travels, mm:

CNC Manufacturer: NPO “Stankostroenie” LLC

The 500V three-axis vertical machining center is designed for integrated machining of complex parts. The machine provides different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them The machine can be used in the manufacture of molds, dies, electrodes and for solving other universal problems, and also in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The machine configuration allows for a production module “robot-machine”.

-X

1,100

-Y

500

-Z

450

Positional accuracy along axes X, Y, Z, mm

±0.005

Number of controllable axes of reference

3 (4)

Number of simultaneously controllable axes of reference

3 (4)

Range of regular feeds along the axes, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

15 … 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s

Max mass of the tool holder to be installed in the magazine, kg

Max. diameter of the tool to be installed in the magazine, with a length of 200 mm, mm

100

Max. length of the tool to be installed in the main spindle, with a diameter of 60 mm, mm

250

Total power of the machine motors, kW

17.9

Overall dimensions of the machine – width x length x height, mm, not more than

3,230 x 2,360 x 3,000

Total footprint of the machine (with opened electric cabinet doors and add-on equipment), m2

17.36

Mass of the machine, kg

7,000

Flow rate of the cutting-oil pump, l/min

Capacity of the coolant tank, l

80 х 2

Rated operating pressure of compressed air, MPa

0.4 … 0.8

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Machining centers

Basic specifications

700V three-axis vertical machining center

Size of the table work area, width x length, mm

700 x 1,400

Number of T-slots of the table

Width of the guide slot of the table, mm

18H7

Max. distance from the spindle nose face to the table work area, mm

1,060

Max. weight of the machined workpiece, kg, not more than

1,500

Spindle taper

SK 40 (BT 40/HSK A63)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min-1

8,000

Rated-load spindle torque, N·m

Maximum travels, mm: - X (lengthwise)

1,400

- Y (crosswise)

780

- Z (vertical)

1 000

Positional accuracy along axes X, Y, Z, mm

±0.005

Input increment of movement, mm

0.001

Number of controllable axes of reference

3 (5)

Number of simultaneously controllable axes of reference at straight-line interpolation

3 (5)

Max. feed thrust along the axes X/Y/Z, N

8,000

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

15 … 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s, not more than

Max diameter of the tool to be installed in the magazine, with/without the omission of storage positions, mm

125/80

Max. length of the tool to be installed in the main spindle, mm

250

Max mass of the worl-holder to be installed in the magazine, kg

Total power of the machine motors, kW

41.8

Overall dimensions of the machine – width x length x height, mm, not more than

4,400 x 5,160 x 3,690

Mass of the machine, kg, not more than

10,000

Flow rate of the pump, l/min

Capacity of the coolant tank, l

170

Rated operating pressure of compressed air, MPa

0.4 … 0.8

Air flow rate during tool changing sequence, l

CNC Manufacturer: NPO “Stankostroenie” LLC

The 700V CNC three-axis vertical machining center with automatic tool change is designed for integrated machining of parts made of various structural materials in make-to-order, small-scale and commercial productions. The machine performs drilling, boring, thread cutting: straight, contour and three-dimensional milling. Scope of application: machine-building, machine tool building, tool-making production (manufacture of dies, molds, electrodes, etc.) and other industries. 14

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Machining centers

Five-axis machining centers

Milling machines

Basic specifications

Five-axis machining centers

S250 five-axis machining center

Size of the table work area, width x length, mm

250 x 200

Max. distance from the spindle nose face to the table work area, mm

410

Max. weight of the machined workpiece, kg, not more than

100

Diameter of the work area of the two-axis rotary table, mm

250

Max. speed of table rotation about A, C axes, min-1

- about A axis

180 (+90/-90)

- about C axis

360

Max distance from the spindle nose face to the faceplate mirror, mm

525

Max. weight of the machined workpiece, kg, not more than

100

Spindle taper

SK 40 (BT 40/HSK A63)

Spindle speed range, min

0 … 8,000

Rated-load spindle torque, N·m

23.6

Maximum travels, mm: -X

635

-Y

280

-Z

390

Positional accuracy along axes X, Y, Z/repeat accuracy, mm

0.005/0.003

Number of controllable axes of reference

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed, m/min.:

CNC Manufacturer: NPO “Stankostroenie” LLC

The S250 CNC five-axis vertical machining center is designed for integrated machining of complex parts. The machine enables different types of machining: drilling, hole enlarging, hole reaming, thread cutting with thread cutters and milling cutters, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. Due to the linear drives providing high-speed movements, combined with high positioning accuracy, the machine S250 can be used for machining of complex shapes, and also be used in small-scale and commercial production of various industrial sectors, including instrumentation, medical equipment manufacturing, manufacturing of highprecision mechanics units.

- X, Y

up to 80

-Z

15 … 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s

Max. diameter of the tool to be installed in the magazine, with a length of 200 mm, mm

100

Max. length of the tool to be installed in the main spindle, with a diameter of 60 mm, mm

250

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

16.1

Overall dimensions of the machine – width x length x height, mm, not more than

1,750 x 3,000 x 1,800

Total footprint of the machine (with opened cabinet doors, with standalone equipment), m2

7.4

Mass of the machine (without standalone equipment), kg

1,800

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Angle of table rotation, ...°:

-1

Basic specifications

Five-axis machining centers

Diameter of the work area of the faceplate, mm

500

Max. speed of table rotation, min : -1

17 (up to 60)

- C axis

17 (up to 1,200)

Angle of table rotation, ...°: - A axis

180 (+90/-90)

- C axis

360

Max. distance from the spindle nose face, mm: - to the faceplate mirror

620

- to the axis of the rotary table (A axis)

640

Max. weight of the machined workpiece, kg, not more than

500

Spindle taper

SK 40 (BT 40/HSK A63)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min

0 … 8,000 (up to 42,000)

Rated-load spindle torque, N·m

85 (up to 320)

Spindle power, kW

Maximum travels along the axes X/Y/Z, mm

600/550/550

Positional accuracy along axes X, Y, Z, mm

±0.005

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

30 (up to 60)

Capacity of tool storage magazine, pcs

24 (optional 40)

Tool-to-tool change rate, s

Max. diameter of the tool to be installed in the magazine, with a length of 200 mm, mm

100

Max. length of the tool to be installed in the main spindle, with a diameter of 60 mm, mm

250

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

21.7

Overall dimensions of the machine – width x length x height, mm, not more than

2,980 x 3,600 x 2,900

Total footprint of the machine (with opened cabinet doors, with standalone equipment), m2

10.7

Mass of the machine, kg

7,500

-1

CNC Manufacturer: NPO “Stankostroenie” LLC

The S500 CNC five-axis vertical machining center is designed for integrated machining of complex parts. The machine enables different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. The machine is designed for machining of molds, dies, turbines, BLISKs, and other complex parts in five axes: three linear ones and two circular ones. The machine can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The machine configuration allows for a production module “robot-machine”.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

S500 five-axis machining center

- A axis

Basic specifications

S500U five-axis universal machining center

Size of the table work area, width x length, mm

560 x 500

Overall dimensions of the 3-axis table (with an add-on auxiliary table), mm

1,340 x 500

Max. distance from the spindle nose face to the table work area, mm

490

Max. weight of the machined workpiece, kg

600

Diameter of the faceplate of the two-axis rotary table, mm

500

Max. speed of table rotation A, C axes, min

-1

Angle of table rotation, ...°: - A axis

180 (+90/-90)

- C axis

360

Max distance from the spindle nose face to the faceplate mirror, mm

690

Max. weight of the machined workpiece, kg

500

Spindle taper

SK 40 (BT 40, HSK A63)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min

0 … 8,000

Rated-load spindle torque, N·m

44.6

Spindle power, kW

Maximum travels along the axes X/Y/Z, mm

1,100/500/450

Positional accuracy along axes X, Y, Z, mm

±0.005

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Range of regular feeds along the axes, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

15 … 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s

Max mass of the tool holder to be installed in the magazine, kg

Max. diameter of the tool to be installed in the magazine, with a length of 200 mm, mm

100

Max. length of the tool to be installed in the main spindle, with a diameter of 60 mm, mm

250

Total power of the machine motors, kW

21.7

Overall dimensions of the machine – width x length x height, mm, not more than

3,230 x 2,760 x 3,000

Total footprint of the machine (with opened electric cabinet doors and add-on equipment), m2

20.8

Mass of the machine, kg

9,000

Capacity of the coolant tank, l

80 х 2

-1

CNC Manufacturer: NPO “Stankostroenie” LLC

The S500U five-axis machining center is designed for integrated machining of complex parts. The machine provides different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. The machine can be used for machining of molds, dies, turbines, BLISKs, and other complex parts in five axes: three linear ones and two circular ones; in addition, it can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The machine configuration allows for a production module “robot-machine”.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Five-axis machining centers

Basic specifications

Five-axis machining centers

500VS five-axis machining center

Diameter of the table work area, mm

500 (630)

Number of T-slots

Width of the slot of the rotary table, mm

18Н7 (18Н11)

Diameter of the central hole of the table, mm

100Н7

Max. speed of table rotation (A, C axes), min

-1

- A axis

180 (+90/-90)

- C axis

360

Max. distance, mm: - from the spindle nose face to the faceplate mirror

610

- from the spindle nose face to the axis of the rotary table (A axis)

610

Max. weight of the machined workpiece, kg, not more than

500 (1,000)

Spindle taper

SK 40 (ВТ 40/HSK A63)

Spindle speed range, min

0 … 14,000

Rated-load spindle torque, N·m

Spindle power, kW

Maximum travels along the axes X/Y/Z, mm

650/500/600

Positional accuracy along axes X, Y, Z, mm

±0.005

Repeat accuracy along axes X, Y, Z, mm

0.001

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

4 (5)

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

up to 60

Capacity of tool storage magazine, pcs

24 (40)

Tool-to-tool change rate, s

Max. diameter of the tool to be installed in the tool storage magazine, mm

100

Max. length of the tool to be installed in the main spindle, mm

250

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

Overall dimensions of the machine – width x length x height, mm

3,530 x 2,880 x 3,200

Total footprint of the machine, m2

26.8

Mass of the machine, kg

10,500

Capacity of the coolant supply tank, l

600

Pressure of coolant feed through the tool, MPa

2.5

-1

CNC Manufacturer: NPO “Stankostroenie” LLC

The 500VS five-axis vertical machining center is designed for integrated machining of complex parts. The machine provides different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. The machine can be used for machining of molds, dies, turbines, BLISKs, and other complex parts in five axes: three linear ones and two circular ones, as well it can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The machine configuration allows for a production module “robot-machine”.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Angle of table rotation, ...°:

Basic specifications

Five-axis machining centers

650H5 five-axis machining center

Diameter of the work face of the two-axis rotary table, mm

630

Number and sizes of T-slots, mm

2 х 18H7 (6 х 18 х H11)

Diameter of the central hole, mm

100Н6

Max. speed of table rotation about A, C axes, min-1

- about A axis

180 (+90/-90)

- about C axis

360

Max distance from the spindle center line to the faceplate mirror, mm

540

Max. distance from the spindle center line to the rotary table axis (axis A), mm

540

Max. weight of the machined workpiece, kg, not more than

1,000

Spindle taper

SK 40 (ВТ 40)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min

0 … 8,000

Rated-load spindle torque, N·m

117.5

Spindle power, kW

18.5

Maximum travels along the axes – X (lengthwise)/Y (vertical)/Z (crosswise), mm

920/750/900

Positional accuracy along axes X, Y, Z, mm

±0.005

Repeat accuracy along axes X, Y, Z, mm

0.001

Number of simultaneously controllable axes at straight-line/circular interpolation

5/3

Max. feed thrust along the axes X/Y/Z, N

5,000

Range of regular feeds along the axes X/Y/Z, mm/min

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min

15 ... 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s

Max diameter of the tool to be installed in the magazine, with/without the omission of storage positions, mm

150/100

Max. length of the tool to be installed in the main spindle, mm

250

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

61.7

Overall dimensions of the machine – width x length x height, mm

4,800 x 2,900 x 3,000

CNC

Total footprint of the machine (with opened cabinet doors, with standalone equipment), m2

33.3

Manufacturer: NPO “Stankostroenie” LLC

Mass of the machine, kg

12,000

The 650Н5 CNC five-axis horizontal machining center is designed for integrated machining of complex parts on five sides. The machine enables different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. To mill cast parts, castings should be thermally treated in order to obtain the required mechanical properties. The machine can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, machine tool building, etc. The machine configuration enables to create a production module “robot-machine”.

Capacity of the coolant tank of the conveyor housing, l

125

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Angle of table rotation, ...°:

-1

Basic specifications

1000VBF swing-spindle machining center

Size of the table work area, length x width, mm

1,500 x 450

Max. distance from the spindle nose face to the table work area, mm

735

Max. weight of the machined workpiece, kg

500

Spindle taper

SK 40 (ВТ 40/HSK A63)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min

0 … 8,000

Rated-load spindle torque, N·m

Spindle power, kW

-1

Maximum travels, mm: - X (vertical position of the spindle)

1,000

- X (with the spindle-head assembly turned at ±45°)

740

-Y

400

-Z

400

Positional accuracy along axes X, Y, Z, mm

±0.005

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Max. feed thrust along the axes X/Y/Z, N

5,000

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

15 ... 25

Rated speed about B axis, min-1

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s, no more than

7.5

Max. diameter of the tool to be installed in the tool storage magazine, mm

125

Max. length of the tool to be installed in the main spindle, mm

250

Max mass of the tool holder to be installed in the magazine, kg

Rotary table (rear driving headstock): - table load capacity, kg

300

- diameter of the faceplate, mm

200

- max. speed of table rotation, min

50 (28)

Total power of the machine motors, kW

30.5

Overall dimensions of the machine (without standalone equipment) – width x length x height, mm, not more than

3,150 x 3,080 x 2,900

Total footprint of the machine (with opened cabinet doors), m2, not more than

15.7

Mass of the machine, kg, not more than

9,300

-1

CNC Manufacturer: NPO “Stankostroenie” LLC

The 1000VBF CNC rotary-spindle drilling-milling-boring machining center is designed for integrated machining of complex parts. The machine enables different types of machining: drilling, hole enlarging, hole reaming, thread cutting with taps and mills, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. To mill cast parts, castings should be thermally treated in order to obtain the required mechanical properties. The machine can be used for machining of molds, dies, turbines, BLISKs, and other complex parts in five axes: three linear ones and two circular ones, in addition, it can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Five-axis machining centers

Basic specifications

SUPER CENTER IS800-GLOBUS high-speed five-axis horizontal machining center

Size of the table work area, mm

800 x 800

Max. dimensions of the workpiece to be installed, D x H, mm

1,000 x 650

Table load capacity, kg

600

Range of regular feeds of the rotary table along B axis, ...°/min.

1 ... 7,200

Max. table torque about B axis, N·m

1,000

Pivot angle of the table about A axis, ...°

+20 ... -130

Max. swivel rate about A axis, min-1

Tool taper

HSК A100

Max. motor-spindle speed, min

8,000

Maximum motor-spindle torque, N·m

300

-1

Maximum travels, mm: - X (the upright is transverse)

1,200

- Y (spindle-head assembly is vertical)

1,000

- Z (the table is longitudinal)

1,100

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 40,000/1 ... 30,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

40/30

Max. feed thrust, N: -X

8,000

- Y (downward)

8,000

- Y (upward)

6,000

-Z

6,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

250

Max. length of the tool, mm

500

Accuracy, mm: - of axis positioning

0.004

- of repetition

0.002

Coolant supply through nozzles of the spindle-head assembly, l/min

100

Coolant supply, l/min:

CNC

- to wash off chips

100

- through the spindle (at 5 MPa)

Overall dimensions (with add-on equipment) – width x length x height, mm

5,200 x 7,000 x 4,300

Mass of the machine, kg

22,000

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

SUPER CENTER IS800-GLOBE high-speed five-axis horizontal machining center is designed for machining highly complex parts such as blades, impeller wheels and other products, primarily for the aerospace and aviation industries, as well as to manufacture complex molds. The machine provides different types of machining: drilling, hole enlarging, reaming and boring of precise holes at precise coordinates, milling of planes, grooves, thread cutting with taps and mills, machining of contoured surfaces with simultaneous control by five coordinates. 30

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Five-axis machining centers

Heavy-duty machining centers

Milling machines

Basic specifications

Heavy-duty machining centers

Diameter of the table surface, mm

800

Max. distance, mm:

CNC Manufacturer: NPO “Stankostroenie” LLC

The 800VHT five-axis drilling milling boring machining center with lathe turning is designed for high-performance machining of parts made of various structural materials in make-to-order, small-scale and commercial productions. The machine allows integrated machining of complex parts from five sides at one set-up of the workpiece (the machine has a swing spindle, which allows for horizontal and vertical operations, as well as angular boring and milling of composite surfaces). The machine performs drilling, boring, thread cutting: straight, contour and three-dimensional milling, external and internal lathe turning. Lathe turning is performed on the rotary table. The machine can be used to manufacture molds and dies, manufacturing of sample parts and for other universal problems.

1,000

- from the horizontal spindle nose face to the table axis

550

- from the vertical spindle nose face to the table

670

- from the vertical spindle rotation axis to the table axis

880

Max. weight of the machined workpiece, kg, not more than

2,000

Max. speed of table rotation about C axis, min-1

370

Max. torque, N·m

1,000

Spindle taper

HSK A63 (HSK A80/HSK A100)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min-1

0 ... 12,000

Rated-load spindle torque, N·m

Maximum travels along the axes X/Y/Z, mm, at least

900/900/850

Positional accuracy along axes X, Y, Z, mm/A, B ...°

±0.005/0.006

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Max. feed thrust along the axes X/Y/Z, N

8,000

Full-load torque of the table, N·m

1,005

Range of regular feeds along the axes X/Y/Z, mm/min

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min

15 ... 25

Spindle rotation about A axis, ...°

Increment of the rotation about A axis, ...°

continuous

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s, no more than

Max diameter of the tool to be installed in the magazine, with/without the omission of storage positions, mm

250/100

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

Overall dimensions of the machine – width x length x height, mm, not more than

2,600 x 5,000 x 3,000

Mass of the machine, kg, not more than

15,000

Capacity of the coolant tank, l

450

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Five-axis machining center 800VHT with turning machining

- from the horizontal spindle axis to the table

Basic specifications

Heavy-duty machining centers

Diameter of the work area of the lathe faceplate, mm

1,600

Max. distance from the spindle nose face to the table work area, mm: 1,000 (1,500)

- at the horizontal position of the spindle

1,250 (1,750)

Pivot angle of the table about C axis, ...°

360

Rated speed of table rotation, min-1

370

Max. torque of the table, N·m

1,000

Max. weight of the machined workpiece, kg, not more than

5,000

Max. diameter of the workpiece to be machined, mm

2,000

Spindle taper

HSK 63A (HSK A80/HSK A100)

Number of spindle speed steps

stepless adjustment

Spindle speed range, min

0 … 12,000

Rated-load spindle torque (S1/S6), N·m

85/120

Maximum travels along the axes – X (lengthwise)/ Y (crosswise)/ Z (vertical), mm

1,300/1,400/1,100 (1,500)

Positional accuracy along axes X, Y, Z, mm

±0.005

Repeat accuracy along axes X, Y, Z, mm

0.025

Input increment of movement along axes X, Y, Z, mm

0.001

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Max feed thrust along the axes X/Y/Z, N

12,000

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 15,000

Fast traverse speed along the axes X/Y/Z/W, m/min.

15 ... 25

Pivot angle of the table about A axis, ...°

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s, no more than

2.2

Max. diameter of the tool to be installed in the tool storage magazine, mm

130

Max diameter of the tool to be installed without omission of storage positions, mm

Max length of the tool to be installed in the main spindle, mm

300

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

72.3

Overall dimensions of the machine – width x length x height, mm, not more than

5,200 x 5,000 x 3,300

Total footprint of the machine (with opened cabinet doors and standalone equipment), m2, no more than

Mass of the machine, kg, not more than

21,000

Rated capacity of the coolant tank, l

450

-1

CNC Manufacturer: NPO “Stankostroenie” LLC

The 2000VHT five-axis bridge-type machining center providing lathe turning is designed for high-performance integrated machining of parts made of various structural materials. The rotary spindle enables integrated machining of complex parts on five sides at one set-up of the workpiece. The machine performs drilling, hole enlarging, hole reaming with the horizontal or vertical position of the spindle, thread cutting with thread cutters, semi-finishing and finishing straight, contour and three-dimensional milling, external and internal lathe turning on a rotary table. Milling cast parts requires that castings should be thermally treated in order to obtain the required mechanical properties. The machine can be used to manufacture molds, dies, turbines, BLISKs, sample parts and other complex parts in five axes: three linear ones and two circular ones, in addition, it can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, etc. The machine configuration enables to create a production module “robot-machine”.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

2000VHT five-axis bridge-type machining center with turning machining

- at the vertical position of the spindle

Basic specifications

Heavy-duty machining centers

Diameter of the boring spindle, mm

160

Spindle taper

2-50GOST25827 (SK 50)

Power of the main drive, kW

IR1400PMF4 heavy-duty horizontal machining center

Spindle rotational speed, min

5 ... 1,600

-1

- quill spindle

3,500

- milling spindle

5,000

- X (the table is transverse)

2,000

- Y (spindle-head assembly is vertical)

1,600

- Z (spindle borer)

1,000

- W (the table is longitudinal)

1,600

- B (rotary table)

360

Fast traverse speed, m/min

Size of the table work area, mm

1,600 x 2,000

Table load capacity, kg

16,000

Electric equipment (with CNC + drives)

Siemens + Siemens

Accuracy, mm: - axis positioning

0.008

- of repetition

0.004

Capacity of tool storage magazine, pcs

Overall dimensions (with add-on equipment), mm:

ATC

- width

8,800

- length

10,000

- height

6,000

Mass of the machine, kg

53,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

The IR1400PMF CNC heavy-duty machining center of higher-class accuracy is designed for machinind of complex large-sized case-shaped and basic parts made of ferrous and nonferrous metals weighing up to 16 tons (under order, up to 25 or 40 t) in small-scale and commercial productions. The milling spindle is mounted in four SKF precision ball bearings and provides a highly efficient roughing and finishing machining with a speed of up to 1,600 or 2,000 min-1. The front support of the milling spindle with an outer diameter of 450 mm is outreached to a distance of 530 mm from the end of the headstock. The design of the guideway system based on the precision roller bearing units provides a long-term accuracy of the machine and high rigidity of the assemblies in heavy duty operations. 38

milling machines

Max. spindle torque, N·m:

End-effector movement, mm:

CNC

Basic specifications

Heavy-duty machining centers

Max. movement: 3,000 ... 48,000

- Y (crosswise movement of the carriage), mm

2,500 ... 5,000

- Z (vertical movement of the tool-holding head), mm

1,200 ... 1,500

- about C axis (rotation of the head), ...°

370 (±185)

- about A axis (vertical turn of the head), ...°

200 (±100)

Power of the main motion drive, kW

15 ... 65

Max. rotational speed of the electrical spindle, min-1

25,000

Capacity of tool storage magazine, pcs

12 ... 48

Range of feeds along the linear axes X, Y, Z, mm/min

0 to 20,000

Range of feeds along the tilt and rotation axes A, C, ...°/min

0 to 2,400

Spindle taper

ISO 40

Accuracy: - axis positioning, mm

±0.025

- part machining, mm, no less than

±0.15

Measuring machine mode

yes

Adjustment of tool wear programs

yes

Number of controllable axes, pcs

Number of simultaneously controllable axes, pcs

CNC system

Siemens 840Dsl

Overall dimensions of the machine (approximately) – width x length x height, mm

4,100 ... 8,300 x 5,000 … 5,400 x 5,300

Type of the supply mains current: - voltage, V

380 ±38

- frequency, Hz

50 ±1

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC

ATC

Manufacturer: Stankotech JSC

SK6P-CNC five-axis bed-type mill machining center with a two-axis milling head, designed jointly with the Federal State-Owned Enterprise NPO “TEKHNOMASH”, is designed to process large-size parts (panels, frames, housings, etc.) of metals, metal alloys and composite materials.

milling machines

SK6P-CNC five-axis bed-type mill machining center

- X (lengthwise movement of the beam member), mm

Basic specifications

Heavy-duty machining centers

IR1600PMF4 heavy-duty horizontal machining center

Diameter of the boring spindle, mm

160

Spindle taper

2-50GOST25827 (SK 50)

Power of the main drive, kW

Spindle rotational speed, min-1

5 ... 1,600

- quill Spindle

3,500

- milling spindle

6,000

- X (the table is transverse)

3,200

- Y (spindle-head assembly is vertical)

2,500

- Z (boring spindle)

1,000

- W (the column is longitudinal)

1,250

- B (rotary table)

360

Fast traverse speed, m/min

Size of the table work area, mm

1,600 x 2,000

Table load capacity, kg

16,000

Electric equipment (with CNC + drives)

Siemens + Siemens

Accuracy, mm: - axis positioning

0.01

- of repetition

0.005

Capacity of tool storage magazine, pcs

Overall dimensions (with add-on equipment), mm: - width

11,560

- length

17,800

- height

7,000

Mass of the machine, kg

69,700

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

The IR1600MF4 CNC heavy-duty horizontal machining center is a machine with transverse and longitudinal movements of the column, a boring spindle with a diameter of 160 mm, four controllable axes and an automatic tool change. It is designed to process large-size case-shaped parts with a length of up to 8 m and height of up to 3 m. Capable of machining parts with a weight of up to 50 tons. 42

milling machines

Max. spindle torque, N·m:

End-effector movement, mm:

CNC

Basic specifications Diameter of the boring spindle , mm

130

Spindle taper

2-50GOST25827-93

Power of the main drive, kW

ISK5000 heavy-duty five controllable axis machine

Spindle rotational speed, min

2,000

Sizes of the cutter head slide section, mm

450 x 450

Max. sizes of the table work area, mm

3,500 x 2,900

Table load capacity, kg

16,000 ... 40,000

Max. spindle-borer torque, N·m

3,500

-1

new

End-effector movement, mm - X (the table is transverse)

4,000

- Y (spindle-head assembly is vertical)

2,000

- Z (the spindle is longitudinal)

700

- W (the cutter head slide is longitudinal)

1,120

Fast feed along the axes X/Y/Z/W, m/min

10/10/8

Current frequency, Hz

Supply mains voltage, V

380

Accuracy of axis positioning, mm

0.010

Accuracy of repetition, mm

0.006

Angle of the rotary table (B axis), ...°

360

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

ATC

CNC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

ISK5000 machine for high-performance high-precision machining of large-size parts (16 to 40 tons or more) of any complexity made of steel, cast iron, non-ferrous alloys. It is designed to machine parts with composite surfaces such as a sphere, cone, torus. This machine is equipped with controllable heads of various types: a milling power head (angle uniaxial, universal biaxial, orthogonal biaxial), a milling speed fork-type head, and a lathe faceplate, all of them dramatically extending the machining capabilities of the machine. 44

milling machines

Heavy-duty machining centers

Basic specifications Table width, mm

2,500 ... 5,000

Table length, mm

4,000 ... 48,000 (+6,000)

Max. movement, mm:

SK6PM-CNC bed-type miller

-X

4,000 ... 40,000 (+6,000)

-Y

1,600 ... 5,000 (+500)

-Z

1,250 ... 1,550

- Z+

800 (+500)

Power of the main drive, kW

30 ... 45/55 ... 80

Max. spindle torque, N路m

3,000 ... 4,000

Electrical spindle speed range, min

30 ... 12,000 (18,000)

Number of tool holders at the tool storage magazine, pcs

40/60/80

-1

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC

ATC

Manufacturer: Stankotech JSC

SK6PM-CNC bed-type CNC millers with a longitudinally traveling gantry is designed for machining linear and curved surfaces, boring, drilling and thread cutting.

milling machines

Heavy-duty machining centers

Horizontal machining centers

Milling machines

Basic specifications

ISB500PMF4 horizontal machining center

Size of the pallet table work area, mm

500 x 500

Number of pallet tables, pcs

Time for pallet table change, s

Table load capacity, kg

800

Increment of the rotary table (B axis) with indexing

120 х 3°

Tool taper according to GOST 25827

2-50GOST25827

Max. rotational speed of the spindle, min

4,500

Max. spindle torque, N·m

900

-1

Maximum travels, mm: - X (the table is transverse)

1,000

- Y (spindle-head assembly is vertical)

630

- Z (the column is longitudinal)

750

Range of regular feeds along the axes X/Y/Z, mm/min.

1 ... 10,000

Fast traverse speed along the axes X,Y,Z, m/min.

Max. feed thrust, N: -X

12,500

- Y (downward)

10,000

- Y (upward)

5,000

-Z

15,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

125

Max. length of the tool, mm

400

Accuracy of axis positioning, mm

0.005

Accuracy of repetition, mm

0.0025

Coolant supply through nozzles of the spindle-head assembly, l/min

100

Overall dimensions (with add-on equipment), mm:

CNC

- width

4,250

- length

7,850

- height

3,560

Mass of the machine, kg

14,000

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

ISB500PMF4 powerful high-speed horizontal machining center with automatic pallet changer is designed for highperformance integrated machining of highly complex case-shaped parts made of any structural materials.

milling machines

Horizontal machining centers

Basic specifications

SUPER CENTER IS630 machining center

Size of the pallet table work area, mm

630 x 630

Number of pallet tables, pcs

Time for pallet table change, s

Max. dimension of the workpiece to be installed, D x H, mm

800 x 710

Table load capacity, kg

600

Range of regular feeds of the rotary table along B axis, ...°/min

1 ... 1,080

Max. table torque about B axis, N·m

750

Tool taper

HSК A63

Max. motor-spindle and spindle speed, min-1

15,000

Max. motor-spindle and spindle torque, N·m

Maximum travels, mm: - X (the upright is transverse)

800

- Y (spindle-head assembly is vertical)

710

- Z (the table is longitudinal)

630

Range of regular feeds along the axes X, Y, Z, mm/min.

1 ... 60,000

Fast traverse speed along the axes X, Y, Z, m/min.

Max. feed thrust, N: -X

4,000

- Y (downward)

4,000

- Y (upward)

2,000

-Z

3,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

250

Max. length of the tool, mm

500

Accuracy of axis positioning, mm

0.004

Accuracy of repetition, mm

0.002

Coolant supply through nozzles of the spindle-head assembly, l/min

100

Coolant supply to wash off chips, l/min

100

Coolant supply through the spindle (at 5 MPa), l/min

Overall dimensions (with add-on equipment), mm:

CNC

ATC

- width

4,200

- length

6,000

- height

3,650

Mass of the machine, kg

16,000

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

SUPER CENTER IS630 high-speed horizontal machining center is designed for integrated machining of highly complex case-shaped parts made of aluminum, cast iron, steel and magnesium alloys. The machine provides drilling; hole enlarging; hole reaming; boring of precise holes based on precise coordinates; milling of planes and grooves; milling of precise holes with milling cutters; thread cutting with thread cutting with taps, cutters and mills; machining of contoured surfaces with simultaneous control by four coordinates; operations with measuring heads.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

650H machining center

Size of the work area of the rotary table pallet, mm

630 x 630

Pivot angle of the table about B axis, ...°

360

Max. speed of table rotation about B axis, min-1

Max. distance from the spindle center line to the table work area, mm

640

Max. distance from the spindle nose face to the pallet plane , mm

1,200

Max. weight of the machined workpiece, kg, not more than

1,000

Spindle taper

SK 40

Number of spindle speed steps

stepless adjustment

Spindle speed range, min-1

0 … 8,000

Rated-load spindle torque, N·m

117.5

Spindle power, kW

18.5

Maximum travels, mm:

- X (lengthwise)

920

- Y (vertical)

650

- Z (crosswise)

950

Positional accuracy along axes X, Y, Z, mm

±0.005

Number of controllable axes of reference

Number of simultaneously controllable axes of reference at straight-line interpolation/circular interpolation

4/2

Range of regular feeds along the axes X/Y/Z, mm/min

1 ... 15,000

Fast traverse speed along the axes X,Y,Z, m/min

15 ... 25

Capacity of tool storage magazine, pcs

Tool-to-tool change rate, s

Max diameter of the tool to be installed in the magazine, with/without the omission of storage positions, mm

150/100

Max length of the tool to be installed in the main spindle, mm

250

Max mass of the tool holder to be installed in the magazine, kg

Total power of the machine motors, kW

62.6

Overall dimensions, mm:

CNC Manufacturer: NPO “Stankostroenie” LLC

The 650Н CNC horizontal machining center is designed for integrated machining of complex parts on four sides. The machine enables different types of machining: drilling, hole enlarging, hole reaming, thread cutting with thread cutters and milling cutters, and semi-finishing and finishing straight and contour milling of parts, fine boring of holes and grooves in them. To mill cast parts, castings should be thermally treated in order to obtain the required mechanical properties. The machine can be used in small-scale and commercial productions at various industrial sectors, including aerospace, vehicle manufacturing, tool manufacturing, machine tool building, etc. The machine configuration allows for a production module “robot-machine”.

- width

4,800

- length

2,900

- height

3,000

Total footprint of the machine (with opened cabinet doors, with standalone equipment), m2

33.3

Mass of the machine, kg

12,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

SUPER CENTER IS800 machining center

Size of the pallet table work area, mm

800 x 800

Number of pallet tables, pcs

Time for pallet table change, s

Max. dimensions of the workpiece to be installed, D x H, mm

1,000 x 1,000

Table load capacity, kg

1,000

Range of regular feeds of the rotary table along B axis, ...°/min

1 ... 1,080

Max. table torque about B axis, N·m

1,000

Tool taper

HSК A100

Max. motor-spindle and spindle speed, min

8,000

Max. motor-spindle and spindle torque, N·m

300

Maximum travels along X axis (the column moves transversely)/ Y axis (the spindle-head assembly moves vertically)/axis Z (the table moves lengthwise), mm

1,200/1,000/1,200

Range of regular feeds along the axes X/Y/Z, mm/min

1 ... 40,000/1 ... 30,000

Fast traverse speed along the axes X/Y/Z, m/min

40/30

-1

Max. feed thrust, N: -X

8,000

- Y (downward)

8,000

- Y (upward)

6,000

-Z

8,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

250

Max. length of the tool, mm

500

Accuracy of axis positioning, mm

0.004

Accuracy of repetition, mm

0.002

Coolant supply, l/min: - through nozzles in the spindle-head assembly

100

- to wash off chips

100

- through the spindle (at 5 MPa)

Overall dimensions (with add-on equipment), mm:

CNC

ATC

- width

5,200

- length

7,500

- height

4,300

Mass of the machine, kg

22,000

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

SUPER CENTER IS800 high-speed horizontal machining center is designed for integrated machining of highly complex case-shaped parts made of aluminum, cast iron, steel and magnesium alloys. The machine provides drilling; hole enlarging; hole reaming; boring of precise holes based on precise coordinates; milling of planes and grooves; milling of precise holes with milling cutters; thread cutting with thread cutters, cutting irons and milling cutters; machining of contoured surfaces with simultaneous control by four coordinates; operations with measuring heads.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

ISB800PMF4 horizontal machining center

Size of the pallet table work area, mm

800 x 800

Number of pallet tables, pcs

Time for pallet table change, s

Table load capacity, kg

2,000

Increment of the rotary table about B axis with indexing

120 х 3°

Tool taper

2-50GOST25827

Max. rotational speed of the spindle, min

4,500

Max. spindle torque, N·m

900

-1

Maximum travels, mm: - X (the table is transverse)

1,000

- Y (spindle-head assembly is vertical)

1,000

- Z (the column is longitudinal)

750

Range of regular feeds along the axes X/Y/Z, mm/min

1 ... 10,000

Fast traverse speed along the axes X,Y,Z, m/min

Max. feed thrust, N: -X

12,500

- Y (downward)

10,000

- Y (upward)

5,000

-Z

15,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

125

Max. length of the tool, mm

400

Accuracy, mm: - axis positioning

0.005

- of repetition

0.0025

Coolant supply through nozzles of the spindle-head assembly, l/min

100

Overall dimensions (with add-on equipment), mm:

CNC

4,250

- length

7,850

- height

4,000

Mass of the machine, kg

17,000

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

- width

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

ISB1200-2 horizontal machining center

Size of the pallet table work area, mm

1,200 x 1,200

Number of pallet tables, pcs

Table load capacity, kg

4,000

Range of regular feeds of the rotary table along B axis, ...°/min

1 ... 1,080

Max. table torque about B axis, N·m

5,000

Tool taper

2-50GOST25827 (SK 50)

Diameter of the spindle borer, mm

130

Max. rotational speed of the spindle, min-1

2,250

Power rating of the spindle rotary drive, kW

Max. spindle torque, N·m

1,700

Maximum travels, mm:

- X (the table is transverse)

1,600

- Y (spindle-head assembly is vertical)

1,020

- Z (boring spindle )

710

- W (the column is longitudinal)

1,000

Range of regular feeds along the axes X, Y, W, Z, mm/min

1 ... 6,000

Fast traverse speed along the axes X, Y, W, Z, m/min

Max. feed thrust, N: -X

12,500

-Y

10,000

-Z

10,000

-W

15,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

125

Max. length of the tool, mm

400

Accuracy of axis positioning, mm

0.005

Accuracy of repetition, mm

0.0025

Coolant supply through nozzles of the spindle-head assembly, l/min

100

Overall dimensions (with add-on equipment), mm:

CNC

ATC

- width

5,500

- length

8,700

- height

4,300

Mass of the machine, kg

21,000

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

The powerful ISB1200-2 high-speed horizontal machining center is featured with a high-speed quill spindle with a diameter of 130 mm, rotating at up to 3,000 min-1, with a high torque of 1,700 N·m, power of 30 kW, a high speed of accelerated movements of up to 15 m/min. Its advantages are: completely self-contained modules and the ability to process parts in sets, that is, various parts are placed on each pallet and a completely machined set is manufactured on all the pallets at the end of the machining cycle. Due to this, it is unnecessary to synchronize the machining of parts in different operations.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

IS1250PMF4 machining center

Size of the table work area, mm

1,250 x 1,400

Table load capacity, kg

6,000

Range of regular feeds of the rotary table along B axis, ...°/min

1 ... 1,080

Max. table torque about B axis, N·m

5,000

Tool taper

2-50GOST25827 (SK 50)

Diameter of the spindle borer, mm

130

Max. rotational speed of the spindle, min

2,250

Power rating of the spindle rotary drive, kW

Max. spindle torque, N·m

1,700

-1

Maximum travels, mm: - X (the table is transverse)

1,600

- Y (spindle-head assembly is vertical)

1,220

- Z (boring spindle )

710

- W (the column is longitudinal)

1,000

Range of regular feeds along the axes X, Y, W, Z, mm/min

1 ... 6,000

Fast traverse speed along the axes X, Y, W, Z, m/min

Max. feed thrust, N: -X

12,500

-Y

10,000

-Z

10,000

-W

15,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

125

Max. length of the tool, mm

400

Accuracy of axis positioning, mm

0.005

Accuracy of repetition, mm

0.0025

Coolant supply through nozzles of the spindle-head assembly, l/min

100

Coolant supply through the spindle (at 5 MPa), l/min

Overall dimensions (with add-on equipment), mm:

CNC

ATC

- width

5,200

- length

6,500

- height

4,300

Mass of the machine, kg

20,000

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

IS1250PMF4 horizontal machining center is designed for high-speed machining of complex surfaces of largesize parts made of cast iron, steel, aluminum and other metals. The machines are equipped with preloaded slide-rails providing the movement of units at up to 15 m/min. The machine is based on IR1250 machine with a thorough development of the units, with the following structural changes: increase in the rigidity of the basic parts of the machine, equipment of the machine with spiral conveyors for chips in X and W directions, use of a telescopic protection gable in W direction, design of a new cabinet-type fixed guard, which improved the tray system for collecting leaks and ensured a reliable seal of the cutting area.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

IS1250PMF4 machining center with an enlarged table

Size of the table work area, mm

1,600 x 1,800

Table load capacity, kg

8,000

Range of regular feeds of the rotary table along B axis, ...°/min

1 ... 360

Tool taper

2-50GOST25827 (SK 50)

Diameter of the spindle borer, mm

130

Max. rotational speed of the spindle, min-1

2,250

Power rating of the spindle rotary drive, kW

Max. spindle torque, N·m

1,700

Maximum travels, mm: - X (the table is transverse)

2,000

- Y (spindle-head assembly is vertical)

1,220

- Z (boring spindle )

710

- W (the column is longitudinal)

1,380

Range of regular feeds along the axes X, Y, W, Z, mm/min

1 ... 6,000

Fast traverse speed along the axes X, Y, W, Z, m/min

Max. feed thrust, N: -X

12,500

-Y

10,000

-Z

10,000

-W

15,000

Capacity of tool storage magazine, pcs

Max. diameter of the tool, mm

125

Max. length of the tool, mm

400

Accuracy, mm: - axis positioning

0.005

- of repetition

0.0025

Coolant supply, l/min: - through nozzles in the spindle-head assembly

100

- through the spindle (at 5 MPa)

Overall dimensions (with add-on equipment), mm:

CNC

- width

6,000

- length

7,500

- height

4,300

Mass of the machine, kg

25,000

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

IS1250PMF4 horizontal machining center with an enlarged table is designed for high-speed machining of complex surfaces of large-size parts made of cast iron, steel, aluminum and other metals. The machines are equipped with preloaded slide-rails providing the movement of units at up to 15 m/min.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

milling machines

Horizontal machining centers

Basic specifications

ISN2A637 horizontal boring machining center

Diameter of the spindle borer, mm

150

Tool taper

2-50GOST25827 (SK 50)

Power of the main drive, kW

Spindle rotational speed, min-1

2,000

Max. spindle torque, N·m: - quill spindle

3,500

- milling spindle

3,925

End-effector movement, mm: - X (the table is transverse)

2,000

- Y (spindle-head assembly is vertical)

1,600

- Z (boring spindle )

800

- W (the table is longitudinal)

1,600

- B (rotary table), ...°

360

Fast traverse speed, m/min

Size of the table work area, mm

1,600 x 1,800

Capacity of tool storage magazine, pcs

Table load capacity, kg

12,000

Spindle orientation device

2A636F1.250.001

Coolant supply

through nozzles in the spindle-head assembly

Accuracy of axis positioning, mm

0.005

Repeatability of unidirectional positioning, mm

0.0025

Overall dimensions (with add-on equipment), mm: - width

8,700

- length

5,600

- height

5,100

Mass of the machine, kg

36,350

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

ISN2A637PMF4 machining center is designed for high-precision machining of large case-shaped parts weighing up to 15 tons in the automatic mode with high performance, in a small-scale and commercial production.

milling machines

Horizontal machining centers

Basic specifications

Horizontal machining centers

Diameter of the spindle borer, mm

130

Spindle taper

2-50GOST25827 (SK 50)

Power of the main drive, kW

IS1400PMF4 horizontal boring machining center

Spindle rotational speed, min

2,000

-1

- quill spindle

2,050

- milling spindle

2,050

- X (the table is transverse)

2,000

- Y (spindle-head assembly is vertical)

2,000

- Z (boring spindle )

710

- W (the column is longitudinal)

1,250

- B (rotary table)

360

Fast traverse speed, m/min: - X, Y, W

-Z

- B, min-1

Size of the table work area, mm

1,600 x 2,000

Table load capacity, kg

12,000

Electric equipment (with CNC + drives)

NC110 + CSD

Accuracy, mm: - axis positioning

0.008

- of repetition

0.004

Capacity of tool storage magazine, pcs

Overall dimensions (with add-on equipment), mm:

CNC

- width

6,000

- length

8,000

- height

5,200

Mass of the machine, kg

25,000

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

IS1400PMF4 horizontal boring machining center with a traveling column is designed for complex machining of large-size case-shaped and basis parts, including welded parts, made of ferrous and non-ferrous metals. The machine is based on IR1400PMF4 machine with enhanced dynamic performance (spindle speed of up to 3,000 min-1, fast traverse speed of up to 15 m/min) and the decreased weight of the machine down to a level sufficient for cost-effective machining of parts. 69

milling machines

Max. spindle torque, N·m:

End-effector movement, mm:

Horizontal boring machines

Milling machines

Basic specifications

Horizontal boring machines

IR1250 horizontal boring machine

Size of the table work area, mm

1,250 x 1,400

Table load capacity, kg

6,000

Range of regular feeds of the rotary table (B axis), ...°/min

1 ... 1,080

Max. table torque (B axis), N·m

5,000

Tool taper

2-50GOST25827 (SK 50)

Diameter of the spindle borer, mm

130

Max. rotational speed of the spindle, min

2,250

Power rating of the spindle rotary drive, kW

Max. spindle torque, N·m

1,700

-1

Maximum travels, mm: - X (the table is transverse)

1,600

- Y (spindle-head assembly is vertical)

1,220

- Z (boring spindle )

710

- W (the column is longitudinal)

1,000

Range of regular feeds, mm/min: - X, Y, W

1 ... 6,000

-Z

1 ... 6,000

Fast traverse speed, m/min: - X, Y, W

-Z

Max. feed thrust, N: -X

12,500

-Y

10,000

-Z

10,000

-W

15,000

Accuracy of axis positioning, mm

0.008

Accuracy of repetition, mm

0.004

Overall dimensions (with add-on equipment), mm:

CNC

- width

5,200

- length

6,500

- height

4,300

Mass of the machine, kg

18,000

ATC

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

IR1250 horizontal drilling, boring and milling machine is designed for machining of medium and large-size parts made of various materials in make-to-order and small-scale productions. The machine enables drilling, hole enlarging, boring, holes reaming, milling of planes, grooves, shoulders, thread cutting with taps. The design of the machines includes a bifurcated (double) column, which provides the thermosymmetrical location of the spindle-head assembly and increases the machining accuracy with higher stiffness and vibration resistance parameters.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Basic specifications

Horizontal boring machines

Diameter of the spindle borer, mm

125

Tool taper

2-50GOST25827 (SK 50)

Power of the main drive, kW

IS2A636 horizontal boring machine

Spindle rotational speed, min

6.3 ... 1,250

-1

- quill spindle

3,500

- milling spindle

5,200

Diameter of the built-in faceplate, mm

800

Operating stroke of the radial facing slide, mm

200

Rotational speed of the faceplate, min-1

3.15 ... 250

Regular feeds of the radial facing slide, mm/min

0.63 ... 630

Max. torque of the radial facing slide, N·m

7,200

End-effector movement, mm: - X (the table is transverse)

2,000

- Y (spindle-head assembly is vertical)

1,600

- Z (boring spindle )

1,000

- W (the table is longitudinal)

1,600

- B (rotary table), ...°

360

Fast traverse speed, m/min

Size of the table work area, mm

1,600 x 1,800

Table load capacity, kg

12,000

Accuracy of axis positioning, mm

0.005

Repeatability of unidirectional positioning, mm

0.004

Overall dimensions (with add-on equipment), mm: - width

8,700

- length

5,600

- height

5,100

Mass of the machine, kg

36,850

CNC Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

IS2A636 horizontal boring machine is designed for complex machining of case-shaped parts weighing up to 12 tons. The machine has a boring spindle with a diameter of 125 mm and a built-in faceplate with a diameter of 800 mm, which enables efficiently machining large-diameter surfaces with a radial facing slide. The movable rear column enables performing precision boring of aligned holes. The rear column has a lunette with a block bearing to support the boring bar and make it as rigid as necessary during cutting.

milling machines

Max. spindle torque, N·m:

Basic specifications

Horizontal boring machines

Diameter of the spindle borer, mm

160

Tool taper

2-50GOST25827 (SK 50)

Power of the main drive, kW

IS2A637 horizontal boring machine

Spindle rotational speed, min

5 ... 1,000

-1

- quill spindle

3,500

- milling spindle

5,200

End-effector movement, mm: - X (the table is transverse)

2,000

- Y (spindle-head assembly is vertical)

1,600

- Z (boring spindle)

1,000

- W (the table is longitudinal)

1,600

- B (rotary table), ...°

360

Fast traverse speed, m/min

Size of the table work area, mm

1,600 x 1,800

Table load capacity, kg

12,000

Accuracy of axis positioning, mm

0.005

Repeatability of unidirectional positioning, mm

0.004

Overall dimensions (with add-on equipment), mm: - width

8,700

- length

5,600

- height

5,100

Mass of the machine, kg

36,350

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

IS2A637 horizontal boring machine is designed for complex machining of case-shaped parts weighing up to 12 tons. The machine has a reinforced boring spindle with a diameter of 160 mm without a built-in faceplate and has a high rigidity of the spindle system, which provides better performance when the boring spindle is used. The machine enables to use suspended tool heads and other attached implements.

milling machines

Max. spindle torque, N·m:

Turning machines

◆ Universal lathes ◆ CNC chuck-and-center lathes ◆ Turning machining centers ◆ Turning-and-boring lathes ◆ SPECIAL-PURPOSE LATHES

Universal lathes

Turning machines

Basic specifications

Universal lathes

RT117 special lathe

- to be installed over the bed

1,200

- to be machined over the bed

1,140

- to be installed and machined over the tool-holding head

900

- to be installed over the bed gap(for machines with a bed gap with the center-to-center distance of 1,000, 3,000 mm)

1,650

Length of the gap from the chuck end (for machines with a bed gap with the center-to-center distance of 1,000, 3,000 mm), mm, no less than

390

Max. length of the workpiece to be installed, mm

1,000, 3,000, 5,000, 6,000, 8,000, 10,000, 12,000, 16,000

Diameter of the spindle plain bore, mm

128

Size of the spindle nose of the spindle head stock according to GOST 12595-85

2 ... 15M

Spindle speed range, min

5 ... 500

-1

Range of the regular feeds of the tool-holding head (only for the spindle speed of 5 to 63 min-1, except for 38 and 55 min-1), mm/rev: - lengthwise

0.06 ... 2.42 (0.06 ... 19,36)

- crosswise

0.022 ... 0.88 (0.022 ... 7.04)

- machining slide

0.022 ... 0.88 (0.022 ... 7.04)

Limits of the pitch of threads to be cut: - metric, mm

1 ... 9

- Whitworth, threads/inch

24 ... 1/4

- module,

0.5 ... 24

- worm, diametral pitch

96 ... 1

Power of the main motion drive, kW

22 (30)

Max. mass of a part to be machined in the centers, kg - for machines with the center-to-center distance of up to 3,000 mm

8,000

- for machines with the center-to-center distance of more than 3,000 mm

10,000

Mass of the machine (with electric equipment), kg

11,000, 13,000, 16,000, 17,500, 18,600, 22,000, 25,000, 30,000

Overall dimensions, mm: - length

4,100, 6,140, 8,000, 9,000, 11,200, 13,000, 15,000, 19,000

- width

2,110

- height

2,000

Manufacturer: â&#x20AC;&#x153;Ryazan Machine Building Plantâ&#x20AC;? LLC

RT117 universal lathe is designed for various turning operations, including taper turning and thread cutting: metric, Whitworth, module, worm threads. The high power of the drive and the rigidity of the machine, a wide range of spindle speeds and feeds enable full use of advanced tools for machining a variety of materials. The rigidity, vibration resistance and thermal stability of the design enable to obtain the required machining accuracy.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

turning machines

Max. diameter of the workpiece, mm

Basic specifications

Universal lathes

RT817 special lathe

- to be installed over the bed

1,370

- to be machined over the bed

1,140

- to be installed and machined over the tool-holding head

1,100

- to be installed in the bed gap (for machines with a bed gap with the center-to-center distance of 1,000, 3,000 mm)

1,800

Length of the bed gap from the chuck end (for machines with a bed gap with the center-to-center distance of 1,000, 3,000 mm), mm

390

Max. length of the workpiece to be installed, mm

1,000, 3,000, 4,800, 6,000, 8,000, 10,000, 12,000, 16,000

Max. weight of the machined workpiece, kg: - for machines with the center-to-center distance of up to 3,000 mm

8,000

- for machines with the center-to-center distance of more than 3,000 mm

10,000

Number of spindle speed steps

Spindle speed range, min-1

5 ... 500

Range of the regular feeds of the tool-holding head (only for the spindle speed of 5 to 63 min-1, except for 38 and 55 min-1), mm/rev: - lengthwise

0.06 ... 2.42 (0.06 ... 19.36)

- crosswise

0.022 ... 0,88 (0.022 ... 7.04)

- machining slide

0.022 ... 0.88 (0.022 ... 7.04)

Limits of the pitch of threads to be cut: - metric, mm

1 ... 96

- Whitworth, threads/inch

24 ... 1/4

- module,

0.5 ... 24

- worm, diametral pitch

96 ... 1

Power of the main motion drive, kW

22 or 30 with a higher starting moment

Mass of the machine (with electric equipment), kg

11,000, 13,000, 16,000, 17,500, 19,000, 22,000, 25,000, 30,000

Overall dimensions, mm: - length

4,100, 6,140, 8,000, 9,000, 11,200, 13,000, 15,000, 19,000

- width

2,110, 2,320

- height

2,100

Manufacturer: â&#x20AC;&#x153;Ryazan Machine Building Plantâ&#x20AC;? LLC

RT817 universal thread-cutting lathe is designed for various turning operations, including taper turning and thread cutting: metric, Whitworth, module, worm threads. The high power of the drive and the rigidity of the machine, a wide range of spindle speeds and feeds enable full use of advanced tools for machining a variety of materials and obtaining the required machining accuracy.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

turning machines

Max. diameter of the workpiece, mm:

Basic specifications

Universal lathes

RT317 special lathe

- to be installed over the bed

1,700

- to be machined over the bed

1,300

- to be installed and machined over the tool-holding head

1,300

Max. length of the workpiece to be installed, mm

3,000, 6,000, 8,000, 13,000

Max. length of a workpiece with a taper attachment, mm

500

Max. angle of machining with a taper attachment, ...°

±10

Diameter of the spindle plain bore, mm

128

Size of the inside taper in the head stock spindle, metric

140

Height of the cutter installed in the cutter holder, mm

Max. movement of the tool-holding head, mm: - lengthwise

2,750, 5,750, 7,700

- crosswise

750

- machining slide

240

Range of the regular feeds of the tool-holding head (for the spindle speed of 5 to 63 min-1), mm/rev: - lengthwise

0.06 ... 2.42 (0.06 ... 19.36)

- crosswise

0.022 ... 0.88 (0.022 ... 7.04)

- machining slide

0.022 ... 0.88 (0.022 ... 7.04)

Limits of the pitch of threads to be cut: - metric, mm

1 ... 96

- Whitworth, threads/inch

24 ... 1/4

- module,

0.5 ... 24

- worm, diametral pitch

96 ... 1

Spindle speed range, min-1

5 ... 500

Power of the main drive, kW

Max. weight of the installed workpiece, kg

10,000

Mass (with electric equipment), kg

17,900, 21,450, 26,000

Overall dimensions (with electric equipment), mm: - length

6,215, 9,320, 11,200

- width

2,355

- height

2,250, 2,250, 2,450

Manufacturer: “Ryazan Machine Building Plant” LLC

RT317 special universal thread-cutting lathe is designed for various turning operations, including taper turning and thread cutting: metric, Whitworth, module, worm threads. The high power of the drive and the rigidity of the machine, a wide range of spindle speeds and feeds enable full use of advanced tools for machining a variety of materials and obtaining the required machining accuracy.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

turning machines

Max. diameter of the workpiece, mm

CNC chuckand-center lathes

Turning machines

160HT CNC horizontal lathe

Max. movement, mm:

250

- of the spindle-head assembly in Z direction

250

- the tool-holding head in X direction

200

Max. diameter of the workpiece over bed, mm

320

Max. length of machining , mm

120

Spindle: - max. length of machining , mm

200

- the connector end according to DIN

55026 A6

- speed range, min-1

5 … 4,000

- full-load torque, N·m

200

Range of programmable feeds along the axes X/Y/Z, mm/min

0 … 15,000

Positional accuracy along axes X, Z, mm

±0.005

Accuracy of positioning repeatability, mm

±0.0025

Max. feed thrust along the axes X, Z, N

5,250

Turret : - number of positions

- diameter of the cylindrical shank of the tool block (VDI system) according to GOST 24900 (DIN 69880), mm

- tool-to-tool change rate, s

0.5

- positioning accuracy, ...''

±4

- accuracy of positioning repeatability, ...''

±1.6

Capacity of the box in the swarf conveyance system, m3

0.06

Flow rate of the pump, l/min

Capacity of the tank in the lubricoolant system, l

136

Type of the supply mains current:

CNC

- voltage, V

380

- frequency, Hz

- number of phases

Power rating of the main motion motor, kW

Overall dimensions of the machine – length x width x height, mm

2,720 x 2,440 x 2,080

Mass of the machine, kg

4,500

Manufacturer: NPO “Stankostroenie” LLC

160HT CNC machine is designed for high-performance lathe turning of parts such as flanges, bushes, pipe nipples, pipe unions, etc. made of various structural materials in make-to-order and small-scale productions. The machine configuration is designed to ensure the highest rigidity, which is achieved by mounting on the single bed two independent units: a spindle-head assembly and a tool-holding head to secure an axial turret. The bed, the spindle-head assembly and the tool-holding head are cast parts providing sufficient rigidity and thermal stability. Electric drives used in the machine enable stepless adjustment of regular feeds and spindle speeds in a wide range, which allows for use of a high-performance cutting tool to process parts.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

turning machines

Basic specifications

CNC chuck-and-center lathes

Basic specifications

CNC chuck-and-center lathes

Max. diameter of the workpiece over bed, mm

500

Max. length of machining , mm

600

200HT CNC horizontal lathe

- shafts

200

- disks

300

Maximum travels, mm: -X

250

-Z

650

Tailstock quill movement, mm:

125

Taper of the rear spindle quill

МТ5

Spindle: - size of the chuck, mm

210

- taper

ISO A2-6

- speed range, min-1

5 … 4,000

- number of speed steps

stepless adjustment

- power of the main motor, kW

- full-load torque (with a 12 kW motor), N·m

200

Range of programmable feeds, mm/min:

CNC Manufacturer: NPO “Stankostroenie” LLC

The 200HT CNC horizontal lathe is designed for lathe turning of various types of parts. The lathe is equipped with a high-precision CNC which enables integrated machining of parts in programmable control modes. The tool-holding head of the machine has a disk-type turret with a tool secured in it. The lathe has wide ranges of feeds and numbers of revolutions that enable in full the selection of standard cutting modes to process work pieces made of various types of steels, light-weight alloys and non-metals. The lathe enables to program coordinate movements of the tool-holding head (X axis), slide (Z axis), their travel speed, the spindle speed. The lathe can be used in any productions of various industrial sectors.

-X

0.01 … 9,000

-Z

0.01 … 12,000

Fast traverse speed along the axes X/Z, m/min

20/25

Positioning accuracy, mm

±0.005

Accuracy of positioning repeatability, mm

±0.0025

Max. feed thrust along the axes X, Z, N

5,250

Overall dimensions of the lathe (with add-on equipmetn) – length x width x height, mm, no more than

4,300 x 1,850 x 1,900

Mass of the machine, kg, not more than

4,600

Capacity of the box in the swarf conveyance system, m3

0.1

Flow rate of the pump, l/min

Capacity of the tank in the lubricoolant system, l

220

Rated operating pressure of compressed air, MPa

0.4 ... 0.6

Number of turret positions

Diameter of the cylindrical shank of the tool block (VDI system) according to GOST 24900 (DIN 69880), mm

Tool-to-tool change rate, s

0.5

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

turning machines

Max. diameter of machining , mm:

Basic specifications

CNC chuck-and-center lathes

16R50F3 CNC lathe

- to be installed over the bed

1,000

- to be machined over the bed

900

- to be machined over the cross slide

660

Max. length of the workpiece to be installed, mm

2,900, 5,000

Max. weight of the part, kg: - in the centers

3,500

- in the centers and the follow-rest

5,000

Max spindle torque, N·m

5,000

Diameter of the spindle bore, mm

150

Height of the installed cutter, mm

32 … 40

Max movement of the tool-holding head, mm: -X

510

-Z

2,760

Input increment of movement, µm: -X

1.0

-Z

1.0

Number of controllable axes – total/simultaneously

2/2

Spindle speed range, min-1

8 … 1,600

Range of regular feeds of the cross slide, mm/min: -X

1 … 4,000

-Z

1 … 4,000

Fast traverse speed of the cross slide, m/min: -X

up to 10,000

-Z

up to 10,000

Power of the main motion drive – in S1/S6 modes, kW

28/42

Overall dimensions of the lathe, mm: - length (without a chip conveyer)

5,650

- width

3,400

- height

2 300

Mass of the machine, kg

9,700

Surface roughness after machining operation, Ra, µm

2.5

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

16R50RF3 CNC lathe with operative control system is designed for lathe turning of parts with linear, step-indexed and curved shapes in the centers and the chuck and for thread cutting.

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

turning machines

Max diameter of the workpiece, mm:

Basic specifications

CNC chuck-and-center lathes

RT117F3 CNC lathe

- to be installed over the bed

1,200

- to be machined over the bed

1,140

- to be machined over the cross slide

800

Max. length of the workpiece installed in the centers, mm

1,000, 3,000, 5,000, 6,000, 8,000, 10,000, 12,000, 16,000

Height of the installed cutter, mm

Spindle rotational speed, min-1

5 ... 500

End of the front spindle according to GOST 12595-8

2 ... 15M

Max, movement of end-effectors with a tool, mm: -X

590

-Z

2,700

Range of regular feeds of the cross slide, mm/min: -X

3 ... 2,000

-Z

3 ... 2,000

Fast traverse speed, m/min, not more than: -X

6,500

-Z

6,500

Max. weight of the installed workpiece, kg

8,000

Power of the main motion drive, kW

CNC

Sinumerik 802Dsl

Overall dimensions of the lathe (approximately), mm: - length

9,100

- width

3,200

- height

2,200

Mass of the lathe (approximately), kg

15,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: â&#x20AC;&#x153;Ryazan Machine Building Plantâ&#x20AC;? LLC

RT117F3 CNC lathe is designed for lathe turning of parts with linear, step-indexed and curved shapes in the chuck and the centers and for thread cutting. 96

turning machines

Max. diameter of the workpiece, mm:

Basic specifications

CNC chuck-and-center lathes

RT817F3 CNC lathe

- to be installed over the bed

1,370

- to be machined over the bed

1,140

- to be machined over the cross slide

960

Max. length of the workpiece installed in the centers, mm

1,000, 3,000, 5,000, 6,000, 8,000, 10,000, 12,000, 16,000

Height of the installed cutter, mm

Spindle rotational speed, min-1

5 ... 500

End of the front spindle according to GOST 12595-85

2 ... 15M

Max. movement of end-effectors with a tool, mm: -X

590

-Z

4,700

Range of regular feeds of the cross slide, mm/min: -X

3 ... 2,000

-Z

3 ... 2,000

Fast traverse speed, m/min, not more than: -X

6,500

-Z

6,500

Max. weight of the installed workpiece, kg

12,000

Power of the main motion drive, kW

Overall dimensions of the lathe (approximately), mm: - length

11,100

- width

3,200

- height

2,200

Mass of the lathe (approximately), kg

19,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: â&#x20AC;&#x153;Ryazan Machine Building Plantâ&#x20AC;? LLC

RT817F3 CNC lathe is designed for lathe turning of parts with linear, step-indexed and curved shapes in the chuck and the centers and for thread cutting.

turning machines

Max. diameter of the workpiece, mm:

Basic specifications

CNC chuck-and-center lathes

RT317F3 CNC lathe

- to be installed over the bed

1,500

- to be machined over the bed

1,300

- to be installed and machined over the tool-holding head

1,200

Max. length of the product to be installed, mm

3,000, 6,000, 8,000

Diameter of the spindle bore, mm

128

Height of the cutter installed in the cutter holder, mm

Max. movement of the tool-holding head, mm: - lengthwise

5,750

- crosswise

750

Input increment of movement, µm: -X

-Z

Spindle speed range, min-1

5 … 500

Range of regular feeds of the cross slide, mm/min: -X

3 … 2,500

-Z

3 … 2,500

Fast traverse speed of the cross slide, m/min: -X

up to 6,500

-Z

up to 6,500

Number of simultaneously controllable coordinates

Power of the main drive, kW

45 … 60

Max. weight of the installed workpiece in the centers, kg

12,000

CNC

Sinumerik 802DSL

Approximate overall dimensions of the lathe (with standalone equipment), mm: - length

12,500

- width

3,630

- height

2,740

Approximate mass of the lathe (with standalone equipment), kg

22,000

It can be manufactured with different values of the center-to-center distance (3,000, 8,000 mm)

CNC

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: “Ryazan Machine Building Plant” LLC

RT317F3 CNC lathe is designed for lathe turning of parts with linear, step-indexed and curved shapes in the chuck and the centers and for thread cutting.

100

101

turning machines

Max. diameter of the workpiece, mm:

Turning machining centers

Turning machines

Basic specifications

Turning machining centers

turning machining center

- of the workpiece to be installed over the bed

300

- of a workpiece to be machined, mm, no less than

210

Max. center-to-center distance, mm

500

Max. length of the product machined in the chucks, mm

180

Spindle nose according to GOST 12595-85

2-5K

Max. rotational speed of the spindle-head assembly (without limitation of the rotational speed of the chucks), min-1

4,500

Dimension-type of the tool taper

30 VDI

Height of the cutter installed in the cutter holder, mm

Max. movement of the tool-holding head, mm: - X (crosswise)

222

- Z (lengthwise)

615

Max. rotational speed of the toolhead spindle of the 12-position turret , min

6,000

Power of the turret drive, kW

-1

Max regular feed of the tool-holding head along the axes X, Z, mm/min

4,000

Range of circular feeds in C direction, min

0.01 … 20

-1

Input increment of movements: - X, Z, µm

1.0

- C, ...°

0.001

Accuracy of unidirectional positioning: - X, µm

- Z, µm

- C, ...''

40, 110, 10,000

Power of the main motion drive, kW

6.2/7.5

Overall dimensions of the lathe (with a standalone chip conveyor), mm:

CNC

ATC

- length

3,750

- width

1,690

- height

1,820

Mass of the lathe (with a standalone chip conveyor), kg

3,500

Manufacturer: “Ryazan Machine Building Plant” LLC

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

1715 CNC lathe-machining center is designed for lathe turning of parts such as solids of revolution with additional operations: boring axial and radial bores, thread cutting, flat milling, etc. These operations are performed with a tool installed in the turret equipped with a tool rotary drive using the third programmable coordinate C (the rotation axis of the spindle).

104

105

turning machines

Max. diameter, mm:

Basic specifications

Turning machining centers

turning machining center

-to be installed

550

- to be machined

400

Max. length of the machined product, mm

1,000

Max. spindle speed (without limitation of the rotational speed for the chucks), min-1

3,125

Number of the speed ranges of the spindle-head assembly

Range of regular feed of the tool-holding head along the axes X, Z, mm/min

1 … 4,000

Input increment of movements along axes X, Z, µm

1.0

Range of fast traverse speed along the axes X/Z, m/min

15/20

Number of tool positions in the turret

Number of controllable axes – total/simultaneously

3/3

Max. working travels of the tool-holding head, mm: -X

355

-Z

1,050

Height of the cutter installed in the tool block, mm

Tail stock: - diameter of the moving-out quill, mm

120

- stroke of the moving-out quill, mm

160

- inside taper of the moving-out quill, Morse

Spindle-head assembly: - diameter of the spindle bore, mm

- conventional size of the spindle nose according to GOST 12595-85

2-8Ц

Turret : - diameter of the bore in the tool disk for the cylindrical shank of the tool fixture, mm

40VDI

- max. number of revolutions of the toolhead spindle, min-1

4,000

- max. torque of the toolhead spindle, N·m

Max. diameter drilled with a power-driven tool, mm

Power of the main motion drive, kW

18.5/28

Overall dimensions of the machine (with separate units and equipment), mm:

CNC

ATC

Manufacturer: “Ryazan Machine Building Plant” LLC

1728 CNC turn-milling machining center is designed for integrated machining of parts such as solids of revolution with operations: external turning cylindrical and shaped surfaces; hole boring, drilling, reaming; thread cutting in holes; milling; slot and gear milling.

106

- length

5,600

- width

3,600

- height

2,500

Mass of the machine, kg

9,500

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

107

turning machines

Max. diameter of the workpiece, mm:

Basic specifications

Turning machining centers

1740 CNC turning machining center

-to be installed

700

- to be machined

600

Max. length of the parts installed and machined in the centers, mm

1,000

Max. working movement of the tool-holding head, mm: - X direction

495

- Z direction

1,060

Input increment of movement: - X, Z directions, µm

1.0

- C direction, ...°

0.001

Max regular feed along the axes X, Z, mm/min

4,000

Limit of regular feeds of the main motion drive in C direction, min

-1

0.014 … 10

Tail stock: - diameter of the moving-out quill, mm

120

- stroke of the moving-out quill, mm

160

Range of fast traverse speed of the cross slide, m/min: - X direction

10,000

- Z direction

20,000

Diameter of the spindle bore, mm

Power of the main motion drive (S1/S6-40%), kW

36/52

Max. rotational speed, min-1: - of the spindle

3,500

- of the toolhead spindle

4,000

Diameter of the tool block shank, mm

40VDI

Overall dimensions of the machine (with separate units and electrical equipment), mm:

CNC

ATC

- length

5,600

- width

3,600

- height

2,900

Mass of the machine (with separate units and electrical equipment), kg

9,800

Manufacturer: “Ryazan Machine Building Plant” LLC

108

109

turning machines

Max. diameter of the workpiece, mm:

vertical turning machines

Turning machines

Basic specifications

vertical turning machines

1M-CNC double-column turning-and-boring lathes

- max. diameter, mm

3,200 ... 8,000

- max. height, mm

2,000 ... 5,000

- max. mass, kg

50,000 ... 160,000

Power of the main drive, kW

110 ... 120

Max. torque of the lathe faceplate, kN·m

125 ... 450

Stroke of the lathe head slide, mm:

CNC

- left

1,250 ... 2,500

- right

1,250 ... 2,500

Speed range of the boring milling slide spindle, min-1

2 … 600

Max cutting force on the left lathe tool-holding head, kN

50 ... 80

Max. torque of the boring milling slide spindle, N·m:

500

Range of feeds along the linear axes, mm/min

0.1 … 2,000

Mass of the machine, kg

90,400 ... 281,000

ATC Manufacturer: Stankotech JSC

112

113

turning machines

Workpiece:

Basic specifications

vertical turning machines

1N-CNC single-column turning-and-boring lathes

- max. diameter, mm

8,000 ... 12,500

- max. height, mm

2,500 ... 5,000

- max. mass, kg

100,000 ... 250,000

Diameter of the lathe faceplate, mm

4,000 ... 6,300

Stroke of the head slide, mm: - vertical turn-milling one

1,600

- lateral turning one

1,250 ... 1,600

Max cutting force on the vertical turn-milling tool-holding head, kN

Max. torque of the vertical turn-millng head spindle, N路m

500

Power of the main drive, kW

125 ... 140

Max. torque of the lathe faceplate, kN路m

240

Speed range of the boring milling slide spindle, min-1

6 ... 600

Range of feeds along the linear axes, mm/min

0.1 ... 1,000

Mass of the machine, kg

130,000 ... 350,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC

ATC Manufacturer: Stankotech JSC

114

115

turning machines

Workpiece:

Basic specifications

vertical turning machines

VBL single-column turn-milling vertical lathes

- max diameter, mm

2,000 ... 2,500

- max height, mm

1,400 ... 2,000

- max mass, t

12 ... 18

Diameter of the table lathe faceplate, mm

1,600 ... 2,000

Length of stroke, mm: - of the slide (Z axis)

1,050

- of the sled (X axis)

2,600

- of the cross-arm (movement of displacement)

800

Max cutting torque on the lathe faceplate, kN·m: - from the main drive

- from the feed drive

Faceplate speed range, min : -1

- from the main drive

1.0 … 300

- from the angular positioning drive

0.0005 … 2.5

Max cutting force on the tool-holding head slide, kN

Range of vertical and horizontal feeds, mm/min

0.1 ... 10,000

Max cutting torque on the tool-holding assembly spindle, kN·m

1.25

Boring spindle speed range, min-1

2 … 600

Taper of the hole in the boring spindle of the turning-milling tool-holding head

Taper 50 AТ6, GOST 15945-82

Type of the CNC system

NCT201 or Sinumerik 840D

Power, kW, no less than: - of the main motion drive

- motor of the boring spindle drive

Overall dimensions of the lathe, mm:

CNC

- length

3,700

- width

5,100

- height

5,800

Mass of the machine with electric equipment (approximately), kg

38,000

ATC Manufacturer: Stankotech JSC

VBL CNC turning-and-boring lathes are designed to perform roughing and finishing machining of parts made of cast iron, steels, non-ferrous metals and their alloys: ◆ machining of internal, external, end surfaces of simply shaped and complex solids of revolution (cone, sphere, torus, etc.); ◆ cutting threads or spiral grooves on surfaces in line with the revolution axis of the lathe faceplate; ◆ surface milling, drilling, boring, hole enlarging, hole reaming, and threading in holes in line with the revolution axis of the boring and milling spindle; ◆ surface milling with a circular feed by the main drive of the table lathe faceplate. 116

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

117

turning machines

Work piece:

SPECIAL-PURPOSE LATHES

Turning machines

RT904 special-purpose mill-roll calibration lathe

Max diameter of the workpiece over the bed and the tool-holding head, mm

800

Max diameter of the workpiece machined, mm

800

Max length of the roller installed in the centers, mm

4,000

Diameter of the roll necks in the installation in the steady rests, mm

360 … 460

Max mass of the installed roller, kg

8,000

Height of the cutter installed in the cutter holder, mm

Max movement of the tool-holding head, mm: - lengthwise

3,375

- crosswise

300

Spindle speed range, min

0.4 … 40

Number of spindle speed ranges

-1

Range of regular feeds of the tool-holding head, mm/rev: - lengthwise

0.063 … 3.15

- crosswise

0.02 … 1.0

Range of fast traverse speed of the tool-holding head, m/min: - lengthwise

2,000

- crosswise

600

Power of the main motion drive, kW

18.5/35.5

Total power of the machine motors, kW

23.6/40.6

Overall dimensions of the machine (with separate units and electrical equipment), mm: - length

8,750

- width

3,435

- height

2,010

Mass of the machine (with separate units and electrical equipment), kg

24,900

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: “Ryazan Machine Building Plant” LLC

The RT904 special-purpose roll-turning calibration lathe is designed to cut and calibrate profile impressions on the rolls of rolling mills. 120

121

turning machines

Basic specifications

SPECIAL-PURPOSE LATHES

Basic specifications

SPECIAL-PURPOSE LATHES

Max dimensions of the workpiece to be installed, mm: 740

- max length from the chuck mirror to the center of the tail stock

3,000

Max dimensions of the machined work piece, mm: - max diameter over the tool-holding head

740

- max length

2,800

- min diameter of the workpiece to be machined

100

Max mass of the installed work piece, kg

8,000

Input increment of movements in X, Z directions, µm

1.0

Max movement of the tool-holding head in X/Z directions, mm

320/3,000

Positional accuracy in X, Z directions, µm

40/80

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Spindle speed range, min-1

1 … 250

Range of regular feed of the tool-holding head in X, Z directions, mm/min

2 … 2,000

Fast traverse speed of the tool-holding head in X, Z directions, m/min

6,000

Power of the main motion drive, kW

Total power of the machine motors, kW

Max spindle torque, kN·m

Max cutting force, kN

Max draft, kN: - lengthwise

- crosswise

Overall dimensions of the machine (with separate units and electrical equipment), mm: - length

8,300

- width

4,000

- height

2,650

Mass of the machine (with separate units and electrical equipment), kg

25,130

Roughness of the outer machined surface, Ra, µm

2.0

Accuracy of part machining according to the quality grade

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The RT902F3 special-purpose CNC roll-turning machine is designed for machining the rolls of rolling mills with linear and shaped surfaces via CNC-controlled contour machining of profiles. The high rigidities of the bed, the spindle-head assembly and the tool-holding head unit enable productive highquality machining of rolls made of high quality chilled cast iron and high-alloy steel.

122

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

123

turning machines

RT902F3 CNC special-purpose mill-roll lathe

- max diameter over the tool-holding head

Basic specifications

SPECIAL-PURPOSE LATHES

RT903F3 CNC special-purpose forge-rolling milling machine

- max diameter of the roller

500

- min diameter of the roller

100

- max length

3,000

Max dimensions of the machined surfaces, mm: - max diameter of the roller over the tool-holding head

500

- min diameter of the workpiece to be machined

100

- max length

2,800

Range of the diameters of bars, mm

6 … 40

Max mass of the installed work piece, kg

1,500

Input increment of movements in X, Z directions, µm

Max movement of the tool-holding head, mm: -X

350

-Z

2,560

Number of controllable axes of reference

Ranges of rotational speeds, min-1: - of the spindle

0 … 500

- of the toolhead spindle

0 … 500

Range of regular feeds of the tool-holding head: - X, mm/rev

1 … 150

- Z, mm/min

1 … 630

Fast traverse speed of the tool-holding head, m/min: -X

10,000

-Z

10,000

Max torque, N·m: - of the main motion drive

- of the toolhead spindle

Overall dimensions of the machine (with separate units and electrical equipment), mm:

CNC

- length

5,500

- width

4,000

- height

2,200

Mass of the machine (with separate units and electrical equipment), kg

9,500

Manufacturer: “Ryazan Machine Building Plant” LLC

The RT903F3 CNC special-purpose forge-rolling milling machine is designed for cutting grooves (periodic profile) in impressions of cast-iron and carbide rolls. The machine is capable of automatically cutting grooves in roll impressions according to all international standards and, if necessary, to omit or extend grooves. The absolute accuracy of the groove dimensions (depth, thickness and inclination angle), and the positioning of the tool are due to the special kinematics of the torque transmission from the motor to the tool. The absence of back plays in this transmission enables to machine rings and washers made of tungsten carbide.

124

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

125

turning machines

Max dimensions of the workpiece to be installed, mm:

Basic specifications

SPECIAL-PURPOSE LATHES

RT950F3 CNC lathe

- over the bed

1,880 (1,600)

- over the tool-holding head

1,500 (1,300)

- in the closed steady rest

300 … 600 (200 … 400)

Max length of machining , mm

2,000… 30,000 (in increments of 1,000)

Max mass of the installed workpiece without steady rests, kg

25,000 (35,000)

Height of the centers, mm

960 (820)

Height of the installed cutter, mm

Max movement of the tool-holding head, mm: - lengthwise

2,000 … 30,000

- crosswise

810

- machining slide

500

Number of tool-holding heads

1 (2)

Range of regular feeds of the tool-holding head on the spindle-head assembly, mm/rev: - Range I

0.125 … 125

- Range II

0.063 … 63

- Range III

0.016 … 16

Fast traverse speed of the tool-holding head, m/min: - lengthwise

- crosswise

Max spindle torque, kN·m

22.7; 45

Power of the main motion drive, kW

56, 130

Limits of the pitch of threads to be cut: - metric, mm

1 … 120

- Whitworth, thread/inch

28 … 0.25

- module,

0.5 … 30

Overall dimensions of the lathe (with standalone equipment), mm: - length

10,000 … 38,000

- width

3,000

- height

2,500

Mass of the lathe (with standalone equipment), kg

30,000 … 120,000

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The RT950F3 heavy-duty CNC chuck-and-center semi-automatic lathe is designed for machining of parts such as solids of revolution with linear and shaped surfaces via CNC-controlled contour machining of profiles. The lathe performs external and internal turning, thread cutting, milling, external and internal grinding. The lathe is equipped with a removable milling and drilling head for milling; a removable grinding tool-holding head, removable grinding heads for external and internal grinding; a removable column (bracket) for boring bars.

126

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

127

turning machines

Max diameter of the installed and machined workpiece, mm:

Thread-rolling machines

Basic specifications

Thread-rolling machines

Max pressure on the work roll, t

RP18 two-roller hydraulic thread-rolling machine

Diameter of the work piece, mm: - minimum

- maximum

Max pitch of thread to be rolled, mm

Diameter of spindles for the knurling rollers, mm: - of the normal one

- of the special one

69 (85)

Max length of the mounting part of the spindle, mm

180

- max

185

- min in the feed: radial

120

axial

145

Power of the main motion drive, kW

Max angle of thread inclination, ...°

Overall dimensions, mm: - length

1,900

- width

2,000

- height

1,960

Mass, kg

2,500

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The RP18 two-roller hydraulic thread-rolling machine is designed for non-waste machining of parts such as bodies of revolution by pressure (rolling). The machine processes cylindrical (smooth and stepped), tapered, radial, spherical, shaped and threaded surfaces, as well as worm screws, augers and radiators A CNC design is optional. 130

131

thread-rolling machines

Diameter of rolls, mm:

Basic specifications

Thread-rolling machines

Max pressure on the work roll, t

Diameter of the work piece, mm:

RP30 roller-type hydraulic thread-rolling machine

- minimum

- maximum

100

Diameter of spindles for the knurling rollers, mm: - of the normal one

69 (85)

- of the special one

Max length of the mounting part of the spindle, mm

200

Diameter of rolls, mm: 190

- min in the feed: radial

120

axial

145

Power of the main motion drive, kW

Max angle of thread inclination, ...°

Overall dimensions, mm: - length

2,000

- width

1,715

- height

1,560

Mass, kg

3,500

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The RP30 thread-rolling machine is designed for non-waste machining of parts such as bodies of revolution by pressure (rolling). The machine processes cylindrical (smooth and stepped), tapered, radial, spherical, shaped and threaded surfaces, as well as worm screws, augers and radiators. A CNC design is optional. 132

133

thread-rolling machines

- max

Basic specifications

Thread-rolling machines

Max pressure on the work roll, t

Diameter of the work piece, mm:

RP50 two-roller hydraulic thread-rolling machine

- minimum

- maximum

120

Max pitch of thread to be rolled, mm

Diameter of spindles for the knurling rollers, mm: - of the normal one

- of the special one

69 (85)

Max length of the mounting part of the spindle, mm

200

- max

230

- min in the feed: radial

150

axial

165

Power of the main motion drive, kW

18.5

Max angle of thread inclination, ...°

Overall dimensions, mm: - length

2,150

- width

1,850

- height

1,560

Mass, kg

5,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The RP50 two-roller hydraulic thread-rolling machine is designed for non-waste machining of parts such as bodies of revolution by pressure (rolling). The machine processes cylindrical (smooth and stepped), tapered, radial, spherical, shaped and threaded surfaces, as well as worm screws, augers and radiators. A CNC design is optional. 134

135

thread-rolling machines

Diameter of rolls, mm:

Gear-milling machines

5A-CNC vertical gear-milling machines

gear-milling machines

5B-CNC horizontal gear-milling machines

CNC

Manufacturer: Stankotech JSC

Large-size vertical gear-milling machines are designed for machining spur, helical, worm-gear, barrel-shaped gears, as well as internal toothing. Machining is made using: worm, disk, end-mill type cutters and a flying blade. Toothed gearwheels are machined via: ◆ spinning; ◆ single indexing; ◆ tangential feed

Unique horizontal gear-milling machines are designed for machining spur, helical, worm-gear, chevron gears and pinion-shafts with external gearing. Toothed gearwheels are machined via: ◆ spinning; ◆ single indexing Toothed gearwheels are milled by spinning the milling cutter teeth and the workpiece similarly to the engagement of the worm (milling cutter) with the worm gear (work piece). Cylindrical spur gears can be machined by milling using the methods “against the feed” (climb milling) and “along the feed” (out-cut milling)

Basic specifications Max diameter of the wheel, mm

2,000 ... 3,150

Max height of the wheel, mm

900 ... 1,400

Max module of wheels to be machined with the hob cutter, mm

20 ... 32

Power of the main drive, kW

20 ... 26.5

Mass of the machine, kg

32,040 ... 81,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Basic specifications Max diameter of the wheel, mm

2,000 ... 3,150

Max height of the wheel, mm

900 ... 1,400

Max module of wheels to be machined with the hob cutter, mm

20 ... 32

Power of the main drive, kW

20 ... 26.5

Mass of the machine, kg

32,040 ... 81,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

138

139

presses

Basic specifications

Extrusions

Manufacturer: Stankotech JSC

The presses are designed for extrusion of profiles of aluminum and its alloys: ◆ the 25 MN press is used to extrude aluminum as well as difficult-to-form and easy-to-form aluminum alloys; ◆ the one-way rod-profile 35 MN press is used for direct extrusion of profiles of aluminum and easy-to-form aluminum alloys; ◆ the 35 MN press is the base of the automated aluminum profile line with a furnace, hot shears for cutting ingots, the delivery end and a stretching machine; ◆ the 16, 20 and 31.5 MN presses are designed for extrusion of steel pipes, rods and profiles; The 10, 16, 20 and 31.5 MN presses are designed for extrusion of pipes, rods and profiles made of copper and its alloys. Extrusion uses a progressive technology: pre-scalping of ingots; hydraulic extrusion and water-free extrusion on the same device without reconfiguration; winding bars in coils in a protective environment to avoid their oxidation and damage. The 10 MN press is a vertical design. To preliminarily broach and scalp ingots, the complex may include a 5 or 10 MN press.

142

Ingot size, mm length

Installed power, kW

Mass, t

85 … 180

100 … 300

HAC

240

0.2 … 25

85 … 181

100 … 301

481

240

0.2 … 30

150 … 200

450 … 800

HAC

370

P8842 to manufacture pipes of aluminum (indirect extrusion)

0.2 … 40

150 … 200

450 … 800

760

135

P8742A to manufacture pipes of steel

400

100 … 150

400 … 600

HAC

305

P8742 to manufacture pipes of copper

2 … 80

150 … 250

300 … 700

1,800

650

PA8742Ts1 to manufacture pipes of copper

2 … 150

150 … 250

300 … 700

HAC

650

To manufacture pipes of steel

400

140 … 180

600 … 700

HAC

380

To manufacture sections of aluminum

0.2 … 28

195 … 245

400 … 840

1,245

520

To manufacture rods of copper

2 … 80

180 … 280

300 … 800

2,100

800

PB8744P to manufacture rods of copper

2 … 150

180 … 280

300 … 800

HAC

800

P8745 to manufacture pipes of aluminum

31.5

0.2 … 30

250 … 280

400 … 850

1,350

530

P8145A to manufacture pipes of steel

31.5

2 … 400

180 … 250

700 … 900

HAC

520

To manufacture pipes of copper

31.5

2 … 60

200 … 360

300 … 900

3,000

960

presses

Press

Force, MN

Pressing speed, mm/s

diameter

PA8340 to manufacture pipes of copper

2 … 200

PA8340R to manufacture pipes of copper

P8742BM to manufacture pipes of aluminum

PA8745P-1 to manufacture pipes of copper

31.5

2 … 150

200 … 360

300 … 900

HAC

960

To manufacture sections of aluminum

0.3 … 25

215 … 300

600 … 1,040

1,610

563

KP535F2 to manufacture pipes of aluminum (indirect extrusion)

0.2 … 30

250 … 410

500 … 1,200

1,475

620

PA649A to manufacture rods of copper

2 … 150

300 … 420

300 … 1,000

HAC

1,200

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

143

Basic specifications

presses

Isostatic moldings

Workspace, mm height

Operating pressure, MPa

Operating temperature, °C

Overall dimensions – length x width x height

Mass, t

450

1,200

310

–

6,000 x 4 900 x 4,500

320

1,000

200

1,200

5,520 x 2,200 x 6,350

Hydraulic extruder KP651

100

650

1,000

310

10,500 x 6,000 x 4,750

Gasostatic extruder Ya06016

125

485

1,800

200

1,200

39,000 x 18,000 x 12,380

223

Hydraulic extruder Ya06012

160

1,000

1,800

200

–

27,000 x 11,000 x 8,040

180

Gasostatic extruder GU40

400

1,300

1,500

150

1, 200

8,100 x 5,000 x 12,850

836

Hydraulic extruder G63

630

1,500

350

–

9,735 x 5,150 x 5,015

942

Force, MN

diameter

Hydraulic extruder KP650

Gasostatic extruder Ya0615

Press

presses

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

5 Manufacturer: Stankotech JSC

Isostatic presses are used to manufacture products and work pieces from refractory metal powders, high-speed steels, ceramics, as well as to manufacture hard alloy rolls, turbine disks, blades of power plants and air engines, etc. The presses are designed for the simultaneous compaction and sintering of blanks of heat-proof material powders and also for exposing solid work pieces to the combined action of high pressure and heat generated in a neutral gaseous environment. The isostatic presses for hot pressing (gasostatic extruders) are designed for the simultaneous compaction and sintering of blanks of heat-proof material powders and also for exposing solid work pieces to the combined action of high pressure and heat generated in a neutral gaseous environment. Presswork is carried out under high pressure and temperature generated in a gaseous environment. The isostatic presses for cold pressing (hydraulic extruders) are used to manufacture products and work pieces from refractory metal powders, high-speed steels, ceramics, as well as to manufacture hard alloy rolls, turbine disks, blades of power plants and air engines, etc. Presswork is carried out in sealed envelops by the method of “wet bag”. Water is used as the service liquid.

144

145

presses

Cushion sheet-stamping hydraulic presses

presses

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: Stankotech JSC

The presses are designed for cold forging of parts from sheet metal by pressing the workpiece with an elastic medium. The elastic medium is a polyurethane cushion. The hydraulic control system adjusts the performance of high-pressure pumps and controls the operation of hydraulic components and devices. 146

147

Basic specifications

presses

Indicator

Membrane sheet-stamping hydraulic presses

Press KP570

KP623

Ya6019

Force, MN

300

400

600

Deforming pressure, MPa

100

- length

2,500

3,000

4,200

- width

1,600

1,200

1,415

350

250

340

350

480

- length

16,700

17,000

25,000

- width

13,800

11,600

14,000

- height above the floor

1,930

4,000

3,000

230

350

420

Size of the work table, mm:

Height of the pressed part, mm Number of tables Installed power, kW Overall dimensions, mm:

Mass, t

presses

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: Stankotech JSC

The presses are designed for cold forging of parts from sheet material with enhanced mechanical properties. Presswork is carried out by pressing the workpiece in the unit die with an elastic polyurethane membrane in a confined space.

148

149

Basic specifications

presses

Indicator

Press KP611

KP146

KP536

KP547

KP669

P9344

19 … 114

48 … 146

114 … 324

219 … 530

245 … 600

1,220 … 1,620

5 … 10

5.5 … 11.5

5 … 13

11.7

8 … 13

11 … 11.5

Number of positions

Testing pressure, MPa

125

Output capacity, pcs/h

200

100

Installed power, kW

150

500

600

675

785

584

- length

19,600

32,400

40,000

35,000

34,000

34,300

- width

9,500

16,000

23,500

6,700

- height

2,400

5,300

6,600

6,300

6,520

11,600

Mass, t

250

280

300

260

450

Pipe size: - diameter, mm

Hydraulic pipe-testing machines

- length, m

Overall dimensions, mm:

presses

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: Stankotech JSC

The presses are designed for testing pipes of different application with a diameter of 19 to 1,620 mm. A mobile driven back stop can be mounted for off-gage pipes. 150

151

Grinding machines

Basic specifications

Grinding machines

Assembly of the grinding wheel spindle (U axis):

grinding machine

- feed axis

Stepper motor

- stroke, mm

- speed, mm/min

7.2

- resolution, mm

0.00042

Spindle: - diameter, mm

150

- rotational speed, min-1

1,120

- power of the drive, kW

5.5

- diameter of the grinding-wheel, mm

350

axis of oscillation: CNC (W axis): - stroke, mm

- speed, mm/min

0.1 ... 4,800

- resolution, mm

0.001

Automatic truing device: - diameter of the truing-wheel, mm

- rotational speed, min-1

2,100

- programmable feed pitch, mm

0.001

Product spindle (C axis): - rotational speed (CNC controllable), ...°/min

60 ... 48,000

- resolution, ...°

0.001

- stroke (CNC controllable), mm

- speed, mm/min

0.1 ... 4,800

- resolution, mm

0.001

Rotary table –CNC controllable (B axis): - angle of rotation

-30 + 35

- rotational speed, ...°/min

12,000

- resolution, ...°

0.001

Mass of the machine, kg

3,100

Total connected power, kW

CNC Manufacturer: “Grinding Machines” LLC

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

The WAMeco machine is designed for grinding of peripheral surfaces of tungsten carbide cutting inserts as well as other structural details of similar configuration.

154

155

grinding machines

Work head (X axis):

Grinding machines

grinding machines

WAMeco-Rotodress grinding machine

CNC Manufacturer: â&#x20AC;&#x153;Grinding Machinesâ&#x20AC;? LLC

The WAMeco-Rotodress machine is featured with a truing mechanism with a frontal cup wheel and the possibility of constant truing. The machine is designed for grinding of peripheral surfaces of tungsten carbide cutting inserts of super-hard polycrystalline materials based on cubic boron nitride (PCBN) and diamond (PCD), carbide inserts, as well as parts of similar geometric parameters made of structural alloys. 156

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

157

Basic specifications Grinding range, mm:

cam-grinding machine

- length

800

- width

600

Power rating of the grinding spindle, kW

Rated speed of the grinding spindle, min-1

1,000

Max dimensions of the grinding-wheel, mm: - diameter

500

- width

100

Diameter of the mounting bore of the wheel, mm

127, 203

Stroke of the vertical carriage (Y axis), mm

500

Vertical carriage: - fast traverse speed, mm/min

7,000

- positioning accuracy, µm

Bed table: - stroke (X axis), mm

900

- fast traverse speed, mm/min

12,000

- positioning accuracy, µm

Cross table: - stroke (Z axis), mm

500

- fast traverse speed, mm/min

5,500

- positioning accuracy, µm

- stroke (V axis), mm

150

- fast traverse speed, mm/min

7,000

Stroke of the diamond roll positioner (U axis), mm

150

Fast traverse speed of the positioner, mm/min

3,000

Stroke of the cooling nozzles, mm

120

Stroke of the cleaning nozzle, mm

120

Control system

Sinumerik 840D

Overall dimensions (with add-on equipment), mm: - length

5,860

- width

2,785

- height

2,800

CNC Manufacturer: “Grinding Machines” LLC

The SXS 512 CNC modular technological complex for profile creep feed grinding is designed for grinding various profiled products, mainly for machining complex parts for the energy industry with the lowest number of mounts using highly porous grinding wheels and wheels made of cubic boron nitride (CBN).

158

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

159

grinding machines

Truing carriage:

Basic specifications

Grinding machines

Total connected power, kW

Total mass of the machine, kg

9,000

Bed table:

cam-grinding machine

- stroke, mm

900

- speed, mm/min

0 ... 11,000

Cross table: - stroke, mm

500

- speed, mm/min

0 ... 5,500

Vertical carriage: - stroke, mm

145

- speed, mm/min

0 ... 6,000

Resolution along the axis, µm

Positioning accuracy, µm

Diameter of the grinding-wheel, mm

340 ... 500

Diameter of the mounting bore of the grinding-wheel, mm

203, 127

Height of the grinding-wheel, mm

up to 100

Input power, kW

Spindle rotational speed, min-1

8,000

- diameter, mm

150

- height, mm

150

Diameter of the mounting bore of the diamond roll, mm

Input power, kW

Truing spindle rotational speed, min

4,500

Stroke of the cutting-oil and wheel cleaning nozzles, mm

145

Travel speed of the nozzles, mm/min

1,200

-1

Overall dimensions (with add-on equipment), mm: - length

5,860

- width

2,785

- height

2,800

grinding machines

Truing diamond roll:

CNC

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: “Grinding Machines” LLC

The SXS 513 CNC cam-grinding machine with a three-axis table is designed for multi-axis creep feed grinding of blades of gas turbine engines. 160

161

Basic specifications

Grinding machines

Grinding range, mm:

SXS 610 CNC cam-grinding machine

- length

800

- width

480

Max distance from the plane of the indexing table to the spindle center line, mm

669.5

Power of the grinding spindle drive, kW

Rated rotational speed, min

1,000

-1

Bed table: - stroke, mm

900

- speed, m/min

Cross table: - stroke, mm

500

- speed, m/min

5.5

Vertical carriage: - stroke, mm

500

- speed, m/min

Step of movement of controllable axes, µm

Max dimensions of the grinding-wheel (D x B x d), mm

500 x 100 x 203.2

Diameter of the diamond roll, mm

150 110

Rated rotational speed of the diamond roll, min

4,500

Pressure in the cutting-oil system, bar

Total flow rate of cutting-oil in the system, l/min

500

-1

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

grinding machines

Max height of the set of diamond rolls, mm

CNC Manufacturer: “Grinding Machines” LLC

The SXS 610 CNC cam-grinding machine with a Sinumerik 840D SL control system and an IT500 indexing table is designed for machining face splines on the turbine shafts and disks. 162

163

Basic specifications

Grinding machines

Grinding range, mm:

SXS 611 CNC cam-grinding machine

- length

800

- width

480

Max distance from the plane of the indexing table to the spindle center line, mm

669.5

Power of the grinding spindle drive, kW

Rated rotational speed, min

1,000

-1

Bed table: - stroke, mm

900

- speed, m/min

Cross table: - stroke, mm

500

- speed, m/min

5.5

Vertical carriage: - stroke, mm

500

- speed, m/min

CNC

- diameter of the lathe faceplate, mm

160

- rotational speed, min-1

- radial run-out of the hole, µm

- face run-out of the lathe faceplate, µm

- indexing accuracy, ...''

+/-30

- total mass, kg

Step of movement of controllable axes, µm

Max dimensions of the grinding-wheel (D x B x d), mm

500 x 100 x 203.2

Diameter of the diamond roll, mm

150

Max height of the set of diamond rolls, mm

110

Rated rotational speed of the diamond roll, min-1

4,500

Pressure in the cutting-oil system, bar

Total flow rate of cutting-oil in the system, l/min

500

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: “Grinding Machines” LLC

The SXS 611 CNC cam-grinding machine with a Sinumerik 840D sl control system and an IT500 indexing table, with an additional single-axis rotary positioner on the indexing table is designed for machining face splines on the turbine shafts and disks. 164

165

grinding machines

Connectable controllable axis with CNC “A”:

Basic specifications

cam-grinding machine

Total connected power, kW

Total mass of the machine, kg

9,000

Stroke of the bed table, mm

900

Speed of the bed table, mm/min

0 ... 11,000

Stroke of the cross table, mm

500

Speed of the cross table, mm/min

0 ... 5,500

Stroke of the vertical carriage, mm

145

Speed of the vertical carriage, mm/min

0 ... 6,000

Resolution along the axis, µm

Positioning accuracy, µm

Diameter of the grinding-wheel, mm

340 ... 500

Diameter of the mounting bore of the grinding-wheel, mm

203, 127

Height of the grinding-wheel, mm

Up to 100

Input power, kW

Spindle rotational speed, min

8,000

Diameter of the truing diamond roll, mm

150

Height of the truing diamond roll, mm

150

Diameter of the mounting bore of the diamond roll, mm

Input power, kW

Truing spindle rotational speed, min-1

4,500

Stroke of the cutting-oil and wheel cleaning nozzles, mm

145

Travel speed of the nozzles, mm/min

1,200

-1

- number of installed wheels, pcs: F500 mm

F400 mm

F200 mm

- max height of the wheel, mm

- max mass of the wheel with the faceplate, kg

- wheel change time, min, no more than

Overall dimensions (with add-on equipment), mm:

CNC

- length

5,780

- width

2,785

- height

2,800

ATC

Manufacturer: “Grinding Machines” LLC

The SXS 512 ТС CNC cam-grinding machine with automatic wheel change is designed for multi-axis creep feed grinding of blades of gas turbine engines. 166

grinding machines

Automatic tool-to-tool change:

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

167

Basic specifications

Grinding machines

Total mass of the machine, kg

~ 6,000

Total connected power, kW

~ 30/70/90

Bed table (CNC – X axis):

SXS 735-TC2 CNC multifunction twin-spindle machining center

- stroke, mm

500 (700)

- speed, mm/min

0 ... 75,000

- resolution along the axis, µm

0.1

Cross table (CNC – Z axis): - stroke, mm

600

- speed, mm/min

0 ... 20,000

- resolution along the axis, µm

0.1

Vertical carriage (CNC – Y axis): - stroke, mm

600

- speed, mm/min

0 ... 20,000

- resolution along the axis, µm

0.1

Spindle-head assembly (CNC – U axis): resolution along the axis, ...’’

Truing carriage (CNC – Q1 axis): - stroke, mm

145

- speed, mm/min

0 ... 3,000

- resolution along the axis, µm

0.1

Rotary unit (CNC – A, B, C axes): resolution along the axis, ...’’

- diameter of the wheel, mm

5 ... 180

-speed of the wheel m/s

0 ... 150

- input power, kW

Truing spindle (CNC – S3): diameter of the truing diamond roll, mm

Wheel change device (Q2, Q3 axes): - capacity of the magazine, pcs

- wheel change time, s

4.17

Truing roll change device (Q4, Q5 axes):

CNC

ATC

- capacity of the magazine, pcs

- roll change time, s

1.93

Cutting-oil system: Manufacturer: “Grinding Machines” LLC

The SXS 735-TC2 CNC multifunction twin-spindle machining center is designed for machining of nickel heatproof and titanium alloys by creep feed grinding with a high-performance tool: ◆ vitrified CBN wheels which are periodically trued; ◆ one-layered galvanically bonded CBN and diamond wheels that are an alternative to milling with disk and form-milling carbide cutters. The machine enables milling of near-butt areas of blades with carbide taper cutters with an aligned radius, as well as grinding of the blade feather both with abrasive wheels and abrasive belts. The herring-like shape of the shank is ground simultaneously by two wheels, and both wheels are trued with the same truing diamond roller. The machine enables grinding of “Hirth” and “Kurvic” end teeth and herringbone gears.

- operating pressure, bar

50/80

- number of controllable cooling nozzles, pcs

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

168

169

grinding machines

Spindle axes (CNC – S1, S2):

Basic specifications

Grinding machines

Total connected power, kW

Total mass of the machine, kg

5,000

Bed table:

SXS 320 CNC cam-grinding machine

- stroke, mm

500

- speed, mm/min

0 ... 6,000

Cross table: - stroke, mm

220

- speed, mm/min

0 ... 1,500

Vertical carriage: - stroke, mm

500

- speed, mm/min

0 ... 6,000

Resolution along the axis, µm

Positioning accuracy, µm

Diameter of the grinding-wheel, mm

Up to 350

Diameter of the mounting bore of the grinding-wheel, mm

127

Input power, kW

Spindle rotational speed, min-1

3,200

- diameter, mm

- height, mm

Up to 25

Diameter of the mounting bore of the truing wheel, mm

Truing spindle rotational speed, min-1

2,100

Overall dimensions (with add-on equipment), mm: - length

3,055

- width

2,680

- height

2,745

grinding machines

Truing wheel:

6 The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Grinding Machines” LLC

The machine is designed for machining of carbide alloy products with diamond grinding wheels by creep feed grinding. CBN wheels can be used to process hardened steels.

170

171

Basic specifications

Grinding machines

SXS 310 CNC cam-grinding machine

Power rating of the grinding spindles, kW

Rated rotational speed of the wheels, min-1

1,000

Max rotational speed of the wheels, min-1

3,700

Max diameter of the wheel, mm

500

Height of the wheel, mm

100

Number of controllable axes

Speed of the vertical carriages, mm/min

0 ... 3

Stroke of the vertical carriages, mm

250

Speed of the bed table, m/min

Stroke of the bed table, mm

900

Step of movement of controllable axes, µm

Automatic cutting-oil supply

Yes

Number of the cooling nozzles per wheel

Flow rate of cutting-oil per wheel, l/min

200

Automatic wheel cleaning

Yes

Number of the cleaning nozzles per wheel

Flow rate of cutting-oil for cleaning a wheel, l/min

Pressure in the cutting-oil system, bar

Total flow rate of cutting-oil in the system, l/min

500

Capacity of the cutting-oil tank, l

3,600

Truing spindle of the table

Yes

Diamond dressing roll diameter, mm

70 ... 150

- length

7,445

- width

3,910

- height

2,800

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Grinding Machines” LLC

The SXS 310 CNC cam-grinding machine is designed for machining of herring-like shapes of rotating blades with two wheels by creep feed grinding with periodic truing. 172

173

grinding machines

Overall dimensions (with add-on equipment), mm:

Special-purpose machines

Basic specifications

Special-purpose machines

Diameter of machined pipes, mm

60, 73, 89

Height of the cutter installed in the tool block, mm

Max movement of the tool-holding head, mm:

RT772F3 CNC pipe-threading machine

- Z (with the chuck mounted)

980

-X

450

Input increment of movement, µm: -X

1.0

-Z

1.0

Max diameter of the workpiece passed in the spindle hole, mm

115

Number of controllable axes of reference

Number of simultaneously controllable axes of reference

Spindle speed range, min-1

60 … 600

Range of regular feeds of the tool-holding head, mm/min: -X

3 ... 4,000

-Z

3 ... 4,000

Range of fast traverse speed of the tool-holding head, mm/min: -X

7,500

-Z

7,500

Power of the main motion drive, kW

18.5

Total power of the machine motors, kW

- length

5,300

- width

2,500

- height

1,880

Mass of the machine (without a chip conveyer), kg

7,000

Roughness of the outer cylindrical surface after finishing machining operation, Ra, µm

2.5

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The RT772F3 CNC pipe-threading machine is designed for cutting of conical, triangular and trapezoidal threads according to current GOSTs and threads according to other standards. When the pipe is clamped, it is centered against the inner diameter using a centralizer accurate to 0.2 mm. 176

177

special-purpose machines

Overall dimensions of the machine (without the chip conveyer), mm:

Basic specifications

Special-purpose machines

RT983 pipe-machining machine

Max diameter of the workpiece over the bed/tool-holding head, mm

800/450

Cutoff diameter of the machined surfaces – over bed/tool-holding head, mm

800/450

Range of the diameters of machined pipes

70 … 320

Max length from the chuck end to the center of the tail stock, mm

1,000; 3,000

Max length of turning with a taper attachment, mm

500

Max rotation angle the taper attachment, ...°

±10

Diameter of the spindle plain bore, mm

325

Height of the cutter installed in the cutter holder, mm

Number of tool positions

Spindle speed range, min-1

8 … 355

Number of the regular feed steps – lengthwise, crosswise, machining slide

Range of regular feeds – lengthwise/crosswise, mm/rev

0.06 … 1.02/0.028 … 0.536

Limits of the pitch of machined threads – metric/Whitworth, number of threads/inch, mm

1 … 28/28 … 1

Max movement of the tool-holding head – lengthwise/crosswise, mm

800/500

Fast traverse speed of the tool-holding head – lengthwise/crosswise, mm/min

5,200/2,000

Max cutting force Рz, kN

Max spindle torque, kN·m

Overall dimensions of the machine – length x width x height, mm

5,100 x 1,960 x 1,565

Mass of the machine, kg

9,600

Roughness of the surfaces of the reference part, Ra, µm

2.5

Total power of the machine motors, kW

22.23

- max movement, mm, no less than

220

- max angle of rotation, ...°

±90

- movement by one rotation of the graduated dial, mm

- division value of the graduated dial, mm

0.05

Tail stock: - max movement of the moving-out quill, mm

220

- lateral movement, mm

- center in the moving-out quill according to GOST 13214-79, Morse

Manufacturer: “Ryazan Machine Building Plant” LLC

The RT983 special-purpose pipe-machining machine is designed for machining of pipes and parts thereof including thread cutting in make-to-order and small-scale productions. The machine enables external turning, boring, drilling, machining of cones, and thread cutting: metric, Whitworth thread The machine is used in industries manufacturing and repairing pipes and pipe connections parts, as well as in the metalworking industry sectors where the pipe is used as a workpiece The technical characteristics and rigidity of the machine allows full use of the capabilities of high-speed and carbide tools for machining both ferrous and non-ferrous metals.

178

special-purpose machines

Machining slide:

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

179

Basic specifications

Special-purpose machines

Max diameter of the work piece, mm:

RT983F3 CNC pipe-machining machine

- to be installed over the bed

800

- to be machined over the tool-holding head

400

Max distance from the chuck end to the center of the tail stock (chuck-and-center design), mm

1,000; 3,000

Max diameter of the spindle hole, mm:

320

Height of the cutter installed in the tool block, mm

32 … 40

Spindle speed range (with automatic range switching), min-1

8 … 400

Input increment of movement, µm: -X

1.0

-Z

1.0

Range of regular feeds of the tool-holding head, mm/min: -X

1 … 4,000

-Z

1 … 4,000

Max movement of end-effectors with a tool , mm: -X

590

-Z

2,750

- lengthwise

Up to 7,500

- crosswise

Up to 7,500

Number of simultaneously controllable axes of reference

Power of the main motion drive, kW

Approximate overall dimensions of the machine (with standalone electrical equipment), mm: - length (without steady rest)

7,915

- width

4,725

- height

2,625

Approximate mass of the machine (with standalone electrical equipment), kg

17,000

Roughness of machined surfaces, µm: - outer, Ra

2.5

- internal, Rz

CNC Manufacturer: “Ryazan Machine Building Plant” LLC

The special-purpose RT983F3 CNC pipe-machining machine is designed for machining of parts such as pipes; it can also be used for machining parts such as shafts. The machine is used in industries related to manufacturing and repairing pipes and pipe connection parts, as well as in the metalworking industry sectors where the pipe is used as a work piece. The machine enables turning machining of pipes and pipe connection parts, including cutting metric, inch, module and pitch threads.

180

special-purpose machines

Fast traverse speed of the tool-holding head, m/min:

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

181

Basic specifications

Special-purpose machines

KTO pipe-cutting machines

Max diameter of the pipe, mm

114 ... 530

Min diameter of the machined pipe, mm

32 ... 219

Power of the main motion drive, kW

50 ... 70

Mass of the machine, kg

7,400 ... 28,800

special-purpose machines

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

7 Manufacturer: Stankotech JSC

The special-purpose KTO through-type machines are designed for cutting pipes of oil and gas grades into measured portions, followed by outer and inner chamfering and burnishing. Tube machining is via the technique â&#x20AC;&#x153;fixed tube â&#x20AC;&#x201C; rotating toolâ&#x20AC;?. The KTO machines are used in pairs, as a part of an automatic line connected with a transport system which enables to process pipe ends on both sides. 182

183

Basic specifications

Special-purpose machines

Diameter of machined pipes, mm:

KSTK530 special-purpose complex for cutting the pipe ends

- min

219 (±1.25%)

- max

530 (±1.25%)

Diameter of the wall of machined pipes, mm: - min

8 (+ 12.5%). 8 ... -15.0%

- max

30 (±12.5%)

Length of machined pipes, mm: - min

4,000+10

- max

13,500+15

Toolhead spindle speed range (stepless adjustment), min-1

30 ... 180

Speed of pipe movement into the machine (from the conveying unit), m/s

1.0

Power of the main drive motor of the spindle-head assembly, kW, no less than

Overall dimensions of the machine (without stand-alone hydro and electrical equipment), mm: - length

3,500 ... 4,200

- width

4,000

- height

2,000

Mass of the machine with hydro and electric equipment, kg

14,500 ... 15,000

- length

29,000

- width

8,500

- height

2,000

Mass of the machine complex, kg

203,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC

special-purpose machines

Overall dimensions of the machine complex (2 machines and a conveying unit), mm:

Manufacturer: Stankotech JSC

7 The special-purpose KSTK530 complex is designed for cutting pipe ends by the technique of non-rotating pipe. The pipe material is carbon steel, alloy steel, stainless steel. The complex comprises: ◆ KT 45B special machine for cutting pipe ends; ◆ KT 45B-01 special machine for cutting pipe ends; ◆ a conveying unit The KT 45B and KT 45B-01 machines enable: ◆ cutting pipe ends, cutting defective pipe sections, sampling for mechanical and metallographic tests; ◆ blunting the pipe inside edge.

184

185

Basic specifications

Special-purpose machines

Sizes of the machined section iron, mm:

KPT-360 special-purpose machine for cutting the ends of work pieces of section iron

- diameter

180 ... 360

- min length

3,000

- max length

6,500

Cutting speed, m/min

50 ... 250

Speed of tool feed, mm/min

50 ... 6,400

Spindle rotational speed, min-1

30 ... 160

Special face-milling cutter: - diameter, mm

500

- number of teeth, pcs

- cutting tool

Replaceable carbide inserts

Height of the spindle center line from the bottom of the bed, mm

1,000

Overall dimensions (without stand-alone electrical equipment, hydro station and bogie), m: - length

4.0

- width

2.7

- height

2.3

Mass of the machine (with electric equipment), kg

14,500

special-purpose machines

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: Stankotech JSC

The KPT-360 machine is used in steel mills, in the stations of long steel finishing and is designed for facing cutting of long steel work pieces by milling. The machines can be installed in sequential production lines. Two machines are installed in the line to machine both ends of long steel.

186

187

Basic specifications

Special-purpose machines

CC740 honing machine

Number of spindles

Spindle travel, mm

30 ... 1,000

Distance from the spindle center line to the column, mm

300 ... 500

Speed of spindle reciprocal motion, m/min

0 ... 20

Spindle speed range, min-1

0 ... 500

Max spindle torque, N·m

60 ... 1,000

Max spindle axial force, N

1,280 ... 10,000

Total power of all the electric motors, kW

5.5 ... 27

Capacity of the cutting-oil tank, l

150 ... 450

Approximate overall dimensions of the machine, mm: - length

1,850 ... 3,000

- width

1,650 ... 2,600

- height

1,700 ... 3,800

Mass of the machine, kg

1,700 ... 5,000

special-purpose machines

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

7 CNC Manufacturer: NPO “Stankostroenie” LLC

The CNC adaptively controlled module-based electromechanical honing machines are designed for highperformance machining of holes in parts of medium standard size (50 to 200 mm) in the automotive and other industries for batch and large-scale production.

188

189

Basic specifications

Special-purpose machines

Machine

Indicator

2825P

2830P

2840P

2850P

315

400

500

630

- in the product work head chuck

50 ... 320

80 ... 400

100 ... 500

160 ... 630

- in the roller steady rest

50 ... 320

80 ... 400

100 ... 500

160 ... 630

- drilling from solid

40 ... 100

Up to 125

- in trepan drilling

Up to 250

Up to 320

Up to 400

Up to 500

- in boring

Up to 250

Up to 320

Up to 400

Up to 500

- in unrolling

Up to 250

Up to 320

Up to 400

Up to 500

- range of rotational speeds, min-1

40 ... 500

16 ... 250

- power of the electric motor, kW

23/34

- max turning torque, N·m

3,000

8,000

- range of rotational speeds, min-1

100 ... 630

80 ... 500

- power of the electric motor, kW

2,000

5,000

5 ... 3,000

- accelerated travel, mm/min

5,000

- max feed thrust, N

50,000

300

500

640

1,000

- with one steady rest

3,000

5,000

6,000

- with two steady rests

4,000

6,500

7,500

- with three steady rests

5,000

8,000

9,000

Height of the centers over guide ways, mm

Special-purpose deep drilling and boring machines

Diameter of the installed product, mm:

Diameter of the machined hole, mm:

Spindle-head of the product:

Spindle-head of the tool:

- max turning torque, N·m

- regular feed (stepless), mm/min

Efficiency of the cutting-oil pump station, l/min Max mass of the machined product, kg:

Manufacturer: “Ryazan Machine Building Plant” LLC

The special-purpose machines for deep drilling and boring are designed for high-quality and high-performance machining of deep holes. The machines enable special machining methods meeting high requirements for the quality of treatment and helping to significantly reduce the machining time. Drilling from solid is characterized in that all drilled material is removed in the form of chips. Drilled diameter 40 ... 125 mm. Trepan drilling is used for drilling holes with a diameter of 80 to 500 mm. Since only an annulus is drilled in this case, less energy is required for cutting. Drilled core can be used as well. Rough and finish boring is used for machining pre-cast or drilled holes. The requirements are met in respect to the location of the hole axis, its linearity, the accuracy of the diametrical size and surface roughness. Exhaust boring provides a more precise location of the hole axis and is also used for products requiring a uniform wall thickness. If the tolerances have to be smaller and the quality of the surface higher than the in above machining method, unrolling is additionally used.

190

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

191

special-purpose machines

Feed drive:

Special-purpose machines

KBT-400 special-purpose centerless lathe

KTF

Manufacturer: Stankotech JSC

The KTF special-purpose machines are designed for machining ends, external and internal chamfers on the pipes of oil and gas grades. Tube machining is via the technique â&#x20AC;&#x153;fixed tube â&#x20AC;&#x201C; rotating toolâ&#x20AC;?. KTF machines are used in pairs, as a part of an automatic line connected by a transport system which enables to process pipe ends on both sides.

The KTB-400 special-purpose centerless lathe is designed for turning round bars with diameters of 130 mm to 400 mm. The operating principle of the machine is machining a workpiece traveling in the axial direction with a rotating cathead chuck. The material of the workpiece is carbon, alloy, bearing-grade, stainless, spring steels. The machine is equipped with a CNC system, which is used to change the diameter of the machined workpiece and control special machining cycles.

Basic specifications

Max diameter of the pipe, mm

245 ... 1,420

Max diameter of the work piece, mm

400

Min diameter of the machined pipe, mm

90 ... 508

Min diameter of the work piece, mm

130

Power of the main motion drive, kW

40 ... 150

Max length of the work piece, mm

6,500

Mass of the machine, kg

10,000 ... 45,000

Min length of the work piece, mm

3,500

Machining accuracy, ISO

Power of the main drive motor of the spindle-head assembly, kW, no less than

450

Mass of the machine, kg

134,000

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

192

special-purpose machines

CNC

193

Basic specifications

Special-purpose machines

Size of the machined product, mm:

KU695 universal turning, milling and drilling machine

- max diameter (outer)

2,150

- min diameter (internal)

500

Main spindle speed range, min-1

2 … 150

Size of the workpiece to be installed, mm: - max length

9,000

- min length (determined by the min approach of the headstock and the tail stock)

1,180

Max mass of the machined product, kg

5,000

Max distance between special faceplate, mm

9,100

Min distance between the axes of the radial tools (convergence of the tool-holding heads), mm

2,400

Number, pcs: - of tool-holding heads

- of controllable coordinates

- of simultaneously controllable coordinates

Minimum programmable movement: - linear movements, µm

- of circular movements, ...°

0.001

Range of regular feeds, mm/min: - linear movements

1 … 4,000

- of circular movements

1 … 1,000

Max vertical movement of the tool-holding head, mm

±200

- of turret s with automatic change of tool positions

- of tool positions in the turret

- of driven positions of attached tools in the turret

Pilot diameter of the spindle for the end tool, mm

Max diameter of the installed milling cutter, mm

Speed range of rotary cutting tools (stepless adjustment), min-1

150 … 900

Power of the main drive motor, kW

Overall dimensions of the machine – length x width x height, mm

21,000 x 8,900 x 3,100

Mass of the lathe (approximately), kg

52,000

CNC Manufacturer: Stankotech JSC

The KU695 high-performance special-purpose universal machine is designed for machining thin-walled cylindrical products from fiberglass and other composite materials The machine enable the following operations with two tool-holding heads: ◆ machining of axial and radial holes in an automatic cycle; ◆ outer lathe turning of both portions and the whole surface of a product throughout the length (machining without steady rests) including machining of ends; ◆ milling of ports in the work pieces at any distance from the end. 194

special-purpose machines

Number, pcs:

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

195

Basic specifications

Special-purpose machines

Machine

Indicator

KU463F3-02

KU489F3

- diameter

2,500

1,000

- length

11,000

4,000

Mass of the product with a work holder, kg

25,000

6,000

12 … 90

6 … 90

150

- length

23,000

5,200

- width

13,000

12,100

- height above the floor

3,500

2,600

31.5

Size of the wound products, mm:

KU4-F3 coil winders

Winding angle, ...° Heating temperature of the roll surface during winding, °C Overall dimensions, mm:

Mass, t

special-purpose machines

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: Stankotech JSC

7 The KU4-F3 special-purpose coil winders are designed for winding products using spiral and combined winding with a “wet” method into organic, glass and carbon cords. KU463F3 machines are made in several designs that differ in the method of winding: ◆ KU463F3 – for winding products using spiral winding with the “wet” method into organic and glass cords; ◆ KU463F3-01 – for winding products using combined winding with the “wet” method into organic and glass cords; ◆ KU463F3-02 – for winding products using combined winding with the “wet” method into organic and glass cords and using spiral winding with the “wet” method into carbon cords; ◆ KU463F3-03 – for winding products using spiral winding with the “wet” method into organic, glass and carbon cords.

196

197

Basic specifications

Special-purpose machines

Indicator

Machine RPN380M

RPN500F3

RPN380K

500

650

- length

9,000

2,500

4,300

Mass of the product with the work holder, kg

1,000

250

2,000

15 … 90

5 … 90

15 … 90

150

- length

11,420

4,500

6,720

- width

6,970

5,500

6,970

- height above the floor

1,935

1,950

1,395

6.1

4.3

4.7

Size of the wound products, mm:

RPN coil winders

- diameter

Winding angle, ...° Heating temperature of the roll surface during winding, °C Overall dimensions, mm:

Mass, t

special-purpose machines

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

CNC Manufacturer: Stankotech JSC

The RPN special-purpose machines are designed for winding products using spiral and combined winding with a “wet” method into organic, glass and carbon cords. The RPN380M machine winds one product by: radial, oblique-angled and oblique-angled longitudinalcircumferential winding from one or two carriages simultaneously The RPN380K machine performs: radial, oblique-angled and oblique-angled longitudinal-circumferential winding of one product or two identical products with two carriages The RPN500F3 machine uses radial cross-winding using the “wet” method. 198

199

Basic specifications

Special-purpose machines

Indicator

Machine KU198F1

KU199F1

KU200F1

KU202F1

- with external teeth

80 … 600

300 … 1,600

300 … 5,00

- with internal teeth

–

380 … 1,000

500 … 2,500

- with external teeth

10 … 50

10 … 16

10 … 50

- with internal teeth

–

8 … 12

3,000

5,000

500

1,000

1.5

380

6,000

380

10,000

4,000

10,000

250

500

250

- length

6,900

7,450

9,510

- width

6,630

6,025

5,770

5,820

- height

6,500

8,500

3,450

3,770

Mass, t

40.7

42.5

28.4

Diameter of hardened parts, mm:

Quenching machines

Modules of hardened parts, mm:

Length of quenching, mm Mass of a part, t Voltage of supply mains of the conversion element, V Current frequency, Hz Midfrequency power, kW

The technical specifications are standard ones. The machine parameters and configuration can be customized as agreed with the customer.

Manufacturer: Stankotech JSC

The unique quenching machines are designed for quenching large-size parts by heating the surface to be quenched with high-frequency currents, followed by cooling with water or another liquid. KU198F1 and KU199F1 machines enable the following operations: ◆ quenching of smooth and splined shafts, shaft journals, gears and pinion-shafts; ◆ quenching of helical gears, herringbone gears and pinion-shafts; ◆ quenching of components in other geometric shapes, provided that the overall dimensions of these parts are within the limits specified in the technical specifications of the machine. KU200F1 and KU202F1 machines enable the following operations: ◆ quenching of cylindrical teeth and conical wheels, conveyor sprockets, coupling boxes and sleeves; ◆ quenching of helical and herringbone gears.

200

special-purpose machines

Overall dimensions above the floor, mm:

201

machine parts

Special rotary tables for grinding machines

Machine parts

Table Indicator

STAN company produces and offers high quality rotary tables and devices. The devices are designed to enhance the technological capabilities of the entire range of equipment as additional axes of references for machining complex parts or for installation of larger and heavier case-shaped parts. The table design can allow a longitudinal or transverse position relative to the spindle center line.

IT 500 indexing

ST 150 Globe

AT 320-M2 2-axis rotary

ST500 Globe

520

204

250 x 250

500

Axis of inclination

–

CNC A

Angle, ...°

–

±110

+20/-110

Speed, ...°/s

–

120

Accuracy, ...''

–

±5

±10

CNC A axis

CNC C axis

CNC B axis

Rotational speed, min

Accuracy, ...''

±5

±10

±5

- radial

Table faceplate 5

Base hole 5

Centering pi 3

Base hole 3

- end

Table faceplate 5

Table faceplat 5

Base tray 6

Table faceplate 5

550

450

910

Size of the faceplate, mm

Revolution axis -1

Run out, µm:

Mass of the turret mechanism

Manufacturer: “Grinding Machines” LLC

ROTARY AND MOVING AUTONOMOUS TABLES Table IRS1250

IRS1400

IRS1600

IRS2000

IRS2500

IRS3500

1,250 x 1,400

1,400 х 1,600

1,600 х 800 (1,600 х 2,000)

2,000 х 1,600

2,500 х 2,000

3,500 х 2,900

Load capacity, kg

6,000

8,000

16,000

25,000

40,000

Max movement, mm

2,000

2,500; 4,000

1 … 15,000

1… 15,000

1 … 6,000

12.5

360,000 x 0.001

2.5

1.3

4.85 x 1.7 x 1.05

4.85 x 1.8 x 1.05

5.4 x 1.9 x 1.1

5.9 x 2.3 x 1.15

7.07 x 2.8 x 1.25

8.5 x 3.2 x 1.46

6,000

6,500

9,000

12,000

16,000

26,500

Size of the work area, mm

Regular feeds, mm/min Feed thrust, kN Accelerated movement, m/min Rotary increment, ...° Accelerated circular movement, min-1 Overall dimensions B x L x H (without a electrical cabinet), m Mass (without an electrical cabinet), kg

machine parts

Indicator

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

204

205

Machine parts

ROTARY TABLES Table Indicator

RT250

RT400

RT630

CNC200R

CNC320R

CNC500R

250

400

630

200

320

500

Diameter of the central hole, mm

40Н7

60Н7

100Н7

60Н7

100Н7

Width of the guide slot of the table, mm

12Н11 (12Н7)

14Н11 (14Н7)

18Н11 (18Н7)

12Н11 (12Н7)

14Н11 (14Н7)

18Н11 (18Н7)

Readability, ...°

0.001

Positioning accuracy, ...''

0.006

Accuracy of positioning repeatability, ''°

0.003

Max turning torque, N·m

647

1,180

2,950 (1,000*)

640

1,020

3,050

Max speed of table rotation, min-1

16 (400*)

Diameter of the lathe faceplate, mm

Number of T-slots

Number of feed steps

SPINDLE DEVICES Spindles and motor spindles offered by the STAN company for horizontal boring machines and machining centers have high quality and long life. Spindle devices can be used in both currently operated machines and the equipment already out of production. In addition, we can manufacture spindles for foreign machinery and from customer drawings. Spindle devices are tested in temperature-controlled rooms.

Stepless adjustment

Allowable radial force, kN

27.5

37.3

45.3

38.8

42.1

90.7

Allowable axial force, kN

56.1

68.1

27.9

31.7

68.1

- about A (B) axis

±90

360

- about C axis

360

–

0.8 x 2

1.3 x 2

–

- power rating, kW

–

5 (А, С axes)

1.9

- rated rotational speed, min-1

–

3,000 (A, C axes)

3,000

Load capacity, kg

300

500

1,000

300

500

1,000

Mass, kg, no more than

220

530

1,300

170

250

400

Power of the gear motor in A, C directions, kW Electrical motor of the table rotary drive**:

* Turning machining in C direction. ** Depending on accessory equipment.

SS160-SS160M special rotary spindles for grinding machines Diameter of the lathe faceplate, mm

160 10

Rotational speed, min-1 Radial run-out of the hole, µm

Face run-out of the faceplate, µm

Indexing accuracy, ...''

±30

Total mass, kg

Manufacturer: NPO “Stankostroenie” LLC Manufacturer: “Grinding Machines” LLC

206

machine parts

Max rotation angle of the faceplate, ...°:

207

Machine parts

SPINDLES

MOTOR SPINDLES Spindle

Diameter of the spindle borer, mm

2622V ZIP 000.61 all the modifications of the machines

2A622.211.002

2A620.211.001

110

Roughness of the surfaces of the spindle borer, Ra: 0.1 (lengthwise)/ 0.2 (crosswise)

0.1 (lengthwise)/ 0.2 (crosswise)

0.4

0.0080 … 0.012

- at nose position

0.010

- at the outreach (length of 300 mm)

0.015

Axial run-out of the spindle taper, mm

0.010

- internal Diametral clearance in the interface of the hollow spindle and the boring spindle

DMS100

- maximum

12,000

- rated

2,800

2,100

22.5

SK 40 (HSK 63A)

HSK 63A

Rotational speed, min-1:

Full-load torque (S1 mode), N·m 0.1 (lengthwise)/ 0.2 (crosswise)

- outer

LC100

Power (S1 mode), kW Spindle taper

Manufacturer: NPO “Stankostroenie” LLC

machine parts

Indicator

Motor spindle

Indicator

2620V ZIP 000.058 all the modifications of the machines

Radial run-out of the spindle taper, mm:

Manufacturer: “Ivanovo Heavy Machine-Tool Building Plant” LLC

208

209

Machine parts

AUXILIARY TOOLS

MACHINE-TOOL ATTACHMENT

STAN company offers auxiliary SK and HSK tools for different purposes produced by “Ivanovo Heavy MachineTool Building Plant” LLC and NPO “Stankostroenie” LLC. The auxiliary tools are designed for use in machining centers with a spindle speed over 10,000 min-1, where high centrifugal forces can deform the tools; and the auxiliary tools with axial adjustment of sweep. The tools are complete with wrenches and spare parts, accessories.

STAN company offers positioning and fixturing rig, including various standard sizes of angle joints, sets of detachable fixtures (Systems 200, 500, 630, 800, 2000, 2500) and customized special production tooling of special design, which provides high quality machining ; complete basing; rapid, convenient and reliable fastening of work pieces.

machine parts

Manipulator or linear type tool storage magazines of various capacity from NPO “Stankostroenie” LLC are completely separated from the working area and protected from dirt: ◆ tools are loaded into the magazine with the machine spindle; ◆ tools are changed by means of the machine spindle; ◆ clamping devices made of plastic clamp tightly tools; ◆ during tool change, the spindle returns to its initial position and is blown with air.

210

211

ADDITIONAL SERVICES

We will ensure the stability of your business and its high-tech service support. Our R&D departments, engineering centers, training centers and customer services implement a complete cycle of preparation, organization and support of production, upgrade and maintenance of manufacturing systems. The organization of efficient production is the basis of a successful business. Our engineering centers conduct in-depth technological audit of companies, develop advanced technology solutions, logistics, select, deliver and commission into commercial operation modern high-tech equipment. We have gained considerable experience in the expert evaluation of design and technological preparation of production, elaboration of design documentation for manufacturability, system integration and building of a corporate IT environment, creation of data repositories, and other tasks for companies of different economic sectors. We offer our customers only reasonable and cost-effective solutions. Meeting individual customer requirements we offer following services

ERP

Marketing

CRM

SCM

PLM Formalization of requirements

Recycling CAD

IIE

CAE

TECHNOLOGICAL AUDIT

Designing

Logistic support MES

CAM

PDM Production

OTP

evelopment of requirements for the information storage (database) on the actual product d range, technical equipment, technological processes and classifiers of the actual product range; ◆ entry of information obtained from the analysis of part drawings into the database; ◆ adaptation of the electronic application for the calculation of the number of required CNC equipment (the application should allow promptly recalculating in case of change in the reference data – the number of changes of workloads); ◆ based on data on rate setting for the PP, determination of the required types of equipment of CNC machining centers in order to fulfill the company’s production plan, their composition, actual and future (“sleeping”) product range; ◆ calculation and explanatory documentation. ◆

additional services

We conduct the analysis of the current range of products, engineering capacities of the company and the overall technological level of production. Identification of bottlenecks in the implementation of the company’s production plan, development of feasible recommendations on the technical equipment and technological preparation of production on the basis of the results obtained and the world’s best practices. The main stages of the product range and production processes analysis include: ◆ preliminary study of actual and “sleeping” product range – parts, allocation of amount of data for analysis; ◆ determination the methodology for calculating the product range and equipment; ◆ grouping of parts by technological features and the creation of the classifier for further grouping of parts; ◆ analysis of the design documentation and drawings of parts of the actual range selected for consideration; classification of parts selected by type of machining , material, groups of complexity and efficiency of the transfer of manufacturing to new CNC equipment, the justification of need for additional options of CNC equipment; ◆ selection of representative parts for each work group and the development of a machining process for each representative part; ◆ calculation and rate setting of labor intensity of the production process and all its phases for the selected representative parts adjusted for the technical equipment level of the company;

214

215

ADDITIONAL SERVICES

This type of work is aimed at reducing the commissioning time of purchased equipment, machines and CNC machining centers and ensuring its high performance throughout its life cycle. To this end, the following set of operations is performed: ◆ reviewing the equipment nomenclature and configuration to be supplied; ◆ reviewing whether the requirements are met at the installation, adjustment and start-up of the equipment, further technical conditions of its operation in accordance with the datasheet of the CNC machine; ◆ complete review of the equipment capabilities in compliance with the recommendations of experts and manufacturers and the datasheet of the CNC machine; ◆ compilation of the list of required additional activities for high-quality and safe operation of the equipment, assistance in its tuning up; ◆ sizing the machine or CNC machining center and the development of a kinematic model of the CNC machine; ◆ development of dedicated software (post-machining programs) for the production of spare parts and components to be linked to the CAD/CAM system used in the company; ◆ selection and trial implementation of selected representative parts for this type of machine or CNC machining center; ◆ full verification of the received parts according to companies standards and quality, regulations, safety and other production requirements; ◆ a report on the work performed with recommendations for further exploitation of the CNC machines and machining centers to ensure their reliable, efficient and safe operation throughout the life cycle.

DESIGN AND PROCESS PREPARATION OF PRODUCTION Within the scope of the production process support, we can provide the following services: ◆ translation of the design documentation from hard copy or multi-format electronic types into a single electronic format CAD/CAM of the company and verification of the model obtained; ◆ sizing the electronic model, development of a full-featured process model; ◆ development of the preliminary production process of part machining, including the analysis of the developed electronic model for manufacturability; ◆ development of technical requirements for tools, controlling and measuring tools; ◆ development of the production machining process, including the identification of branching; development of installation and operation sheets, preparation of checklists; ◆ creation of a running program for CNC machines, including the selection of cutting modes (machining and feed speed ), and the selection of special-purpose and multipurpose tools; ◆ verification of the developed running program using special software, monitoring for collision with the tooling, end-effectors of the machine, cutting the inoperative part of the tool; ◆ trial of the obtained production process and the running program on the machine to obtain the preliminary results of the implementation; ◆ adjustment of the production process and the running program based on the preliminary trial; ◆ the full-featured implementation of the production process and the running program taking into account the adjustments and queries obtained at the first stage of the implementation; ◆ issuance of a complete set of process control documentation for this implementation of the part, including all the changes and adjustments introduced; ◆ collection and machining of the data on expert evaluation of design and technological preparation of production, regardless of their types and formats; ◆ development of requirements to the company’s single data repository with the unification of its structure and the selection of a common platform based on the standards of your company; ◆ entering data on expert evaluation of design and technological preparation of production into the single corporate repository in the approved format; ◆ systematization and management of the data on expert evaluation of design and technological preparation of production taking into account the production features, the organizational structure and the specifics of your company; ◆ simulation and optimization of the production systems and processes, increasing returns on assets.

The proposed approach has been tested by our experts at the leading enterprises of various industrial sectors and allows increasing the output, reducing the periods and costs for the implementation of a new product range. If requested by a customer, we develop a complete set of technical documentation according to the company’ standards “Unified System of Engineering Drawings” and “Unified System of Process Engineering” that increases the stability of commercial technologies and the technological level of the company.

additional services

SERVICE DURING ENGINEERING UPGRADE OF PRODUCTION FACILITIES

216

217

ADDITIONAL SERVICES

IMPLEMENTATION OF PROJECTS RELATED TO PLM SOLUTIONS We perform the audit of the company in terms of its current state, the status of expert evaluation of design and technological preparation of production: ◆ the documentation of the company; ◆ the business processes of the company; ◆ requirements management; ◆ review of the infrastructure of CAD/CAM/CAE, PDM, PLM systems. Analysis of the information flows, including those related to the maintenance of the production system, in terms of data transmission methods, its compliance with the standard technical documents of the company, analysis of the reference data regarding the expert evaluation of design and technological preparation of production, etc. Creation of a report on the current state of the company and recommendations for the implementation of Teamcenter® PLM solutions. Development of the terms of reference for the implementation of Teamcenter® PLM solutions and a plan for implementation of the solution. Practical implementation of the project: ◆ planning and design of the solution; ◆ building of the solution; ◆ testing the solution; ◆ deployment of the solution; ◆ refinement of the solution; ◆ implementation of the solution, support and training of the partner’s staff.

esign and start-up and adjustment operations in the upgrade of the customer machining equipment; d in this case, the installation work can be carried out by the customer’s specialists under control of our employees; ◆ development of the turnkey upgrade project; in this case, employees of STAN render all the necessary consulting services to the customer’s specialists. ◆

TRAINING OF SPECIALISTS AND STAFF In association with leading universities in Russia, STAN company offers to carry out on-job and off-job multidiscipline and multi-tiered training and retraining for businesses and companies. The training can be in all known forms, including distance learning, as established by law and with the issuance of a corresponding education certificate. The training programs are agreed with the customer and are maximally focused on adaptability to the real conditions, the accessibility at the place of training and the level of training of students. We hold general technical seminars within the known forums, exhibitions and other events. We carry out training and provide expert consultations on designing production processes and manufacturing original parts and custom equipment, and we train professionals to work at small innovative companies: ◆ designers and technologists in CAD/CAM/CAE, PDM, PLM systems; ◆ shop technologists and engineers in MES/ERP systems; ◆ employees of economic services in PDM/ERP systems.

REPAIR AND UPGRADING OF EQUIPMENT

The manufacturing plants within STAN offer manufacturing any parts in various shapes of geometric complexity and sizes. The companies’ technical capabilities enable: ◆ lathe turning of parts; ◆ all kinds of milling of parts; ◆ flat-, circular and internal grinding machining ; ◆ jig boring machining ; ◆ gear-milling machining of gears; ◆ planing of parts; ◆ drilling of parts; ◆ plasma-arc and laser-beam cutting of metals; ◆ heat treatment; ◆ build-up welding and schooping; ◆ manufacture of propellers, shafts, gears, rollers, various tools and other products and parts from samples, drawings and models provided by the customer; ◆ manufacture of forgings; ◆ cast work, etc. Examples of implementations and more information about the services and products of STAN company can be provided upon request in a convenient format

218

219

additional services

PRODUCTION CAPABILITIES We provide services for the repair and upgrade of any metal cutting and special equipment of different degrees of complexity, to bring its process parameters to a state-of-art level. Our powerful design and engineering potential allows the companies within STAN to perform the upgrade and repair of customer equipment in the following areas: ◆ turnkey upgrade of machining equipment of the customer with all kinds of works - from designing to installation and start-up and adjustment operations;

FOR NOTES

Moscow, 115280, Russia, 19, Floor 5, str. Leninskaya Sloboda, +7 495 916 55 55 info@stan-group.com www.stan-group.com