HSL Brochure EN 2013/2014

Locks Fittings Accessories for High Security

Highspeed New automatic small parts store

8

HSL-System

16

The features of our locking technology

Features

20

Everything for your Security Door

2

HIGH SECURITY LOCKS Made in Heiligenhaus SINCE 1960

SUCCESS NEEDS A GOOD START. Dear readers, In front of you lies your personal copy of our new high security catalogue. Much has been put into motion since the last edition. Over the past 36 months, many new facilities have been equipped with our HSL-lock technology. Together with architects, planners and federal building authorities we take part in briefings, consultation and project talks all over Germany.

The common goal we share with all involved parties is to ensure that every new prison is safer than they have been in the past.

Repeatedly, we ascertain the mutual observation that solutions in the high security area are not just a question of supply performance.

Rather, the complexity and the technical demands of the lock

technology transformed it into a crucial topic in the course of the project. The earlier all parties come together, the more focused is the advice.

We are able to accompany and construct exciting advancements in the penal system.

Partly, they result from new legal demands: keywords are preventive detention and fire safety.

The individual requirements of the users and states enable our constructors to achieve creative peak performance with regards to the product development.

You are welcome to see for yourself. Our staff is looking forward to help.

With best regards Your STUV Team

3

HIGH SECURITY EDITION 2013 / 2014 4

INDEX ABOUT STUV 5

Catalogues The full product and service range in five catalogues

6

Company For 130 years in Germany

8

Automated 26700 storage containers in our new automatic small parts store

10

History 50 years of high security lock manufacturing

11

Certified HSL locks with conformity certificate

12

Quality DIN EN ISO 9001:2008 certificate

14

References HSL locks in Germany

8

Highspeed New automatic small parts store

TECHNOLOGY 16

HSL System The features of our locking technology

18

Facilities STUV products for doors

20

Features Product features of the lock range

22

Function Cell door locks that meet your requirements

24

Performance Motor locks with high-quality drive

26

HSL Control Operation and Monitoring with intuition

16

HSL System The features of our locking technology

28 HSL Locks Product overview

PRODUCTS 28

HSL Locks Product overview

40

Accessories Everything for your locks

26

Full control HSL Control for PC and Touchscreen

MORE INFORMATION Does Steinbach & Vollmann not offer a much wider range of products? They do, indeed! We offer everything regarding locks and fittings in altogether five business areas. Due to the scope of the individual areas we devote to each area its own catalogue.

The catalogues can be downloaded as PDF on www.stuv.de.

Alternatively, you can browse them online as well as request a paper version. Naturally, all this is free of charge.

Catalogue for sheet shaping industries • Swinghandles • Hinges • Sealing strips and rubber seals • Locking bolt systems • Latches • Handles • Compression latches

Catalogue for steel and metal construction • Mortise locks • Door handles • Keyplates • Hinges • Profile cylinders and key systems • Track profiles • Door closers

Catalogue for safe industry • Locks for letter boxes • VDS/EN safe locks • Bolt mechanisms • Fittings • Door hinges • Key blanks • Master key systems

Catalogue for cooling industry • Hardware for cold-storage doors • Hardware for freezing doors • Locks for cold-storage doors • Locking systems for ovens • Panel fasteners • Locks for refrigerating furniture • Locks for freezing furniture

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6

LOCKS AND FITTINGS ON 27,000 SQUARE METERS Steinbach & Vollmann GmbH & Co.KG currently employs a staff of 165 and has a turnover of 21 million euros (2012). Office and production are based in Heiligenhaus (NRW). This year, the family-run company celebrates its 130th anniversary.

Since 1883, Heiligenhaus has been the location for the development and production of locks, closures, fittings and hinges for the industry sector.

Today, Steinbach & Vollmann is a supplier for special markets and produces high quality products for five different business areas on 27,000 m². By now, the company offers over 5,000 different lock and fitting systems, which are marked by their high functionality and reliability. All this according to our maxim: ‘high costumer satisfaction by variety of offers, flexibility and quality’. The product development is systematically oriented at the requirements of markets and handlers.

Please visit our website for more information about our company.

(Scan with a smart phone or visit www.stuv.de/en/ about)

7

Dreieck Velbert Nord

3 Parkstraße Dreieck Ratingen Ost

44

227

Hauptstraße

44

227 535

44

Steinbach & Vollmann GmbH & Co. KG Locks and Fittings Industry Parkstraße 11 42579 Heiligenhaus Germany Phone +49 2056 14-0 Fax +49 2056 14-251 E-Mail info@stuv.de Internet www.stuv.de

MORE LOGISTICS 8

NEW AUTOMATIC SMALL

The new 2.5 million euros prized automatic small parts store has a crucial effect on our world wide client base.

Thanks to the new technology, stocked goods can be handed over to the forwarding companies in a few hours.

HIGHS

9

PARTS STORE AT STUV

PEED Up until recently, several conventional warehouses have been operated on the 27,000 m² of company grounds.

They no longer satisfied today’s logistical requirements. Following the demolition of an old production side at the end of 2010, a 50 meters long and nine meters high building has been erected.

The capacity of the new warehouse amounts to 26,700 double deep stored containers (600 mm x 400 mm x 220/440 mm). Three fully automated retrieval systems achieve a maximum transport performance of 600 storages and retrievals an hour. Four orders can be handled respectively at two picking up places in both production and forwarding at the same time.

MORE EXPERIENCE 10

50 YEARS OF HIGH SECURITY Since 1960 Steinbach & Vollmann has been producing locks for the high security sector. Everything began with the production of single-sided lockable cell doors which have a convertible locking mechanism.

These were initially installed in detention areas in police stations. Many of these locks are still in use and available. Even after over half a century our customers are still able to receive newly produced replacement locks and spare parts.

In the 1980s, the high security division was supplemented by a lock for passageway doors with double-bit keys. At the turn of the millennium, the material was changed from EPS-coated steel to stainless steel. This type of lock is considered to be one of the most frequently used solutions for passageway doors.

new HSL series this has been changed to a standardized size for most part. This facilitates the production of locks and doors. Additionally, the user is able to exchange locks with different functions relatively effortlessly.

In 2003, the locking system for prisons was redefined by the new HSL series.

The various different types of locks of the conventional series used to have different box sizes. However, for the

The HSL series is permanently further developed and tailored to the market’s needs. If prisons change, the HSL system will flexibly adopt to it.

1960

1982

2003

2013

MORE RELIABILITY

CERTIFICATE We now have an independent certificate that certifies the reliability of our HSL locks.

In new construction projects and building refurbishments, smoke and fire protection is of very high importance.

Also for this reason we want an independent organization to examine and evaluate our high security locks.

The high quality of our products is guaranteed through regular internal factory production control, product testing as well as third-party monitoring by the materials testing agency (Materialprüfungsamt) of North Rhine-Westphalia.

The agency has confirmed that the locks HSL 102 and HSL 105 correspond to the requirements of the test certificate No P-120003403 which is approved by the building authority. Therefore, the tested locks have been awarded with the German mark of conformity (Ü

- Übereinstimmungskennzeichen) The mark of conformity identifies construction products that comply with the relevant technical regulations, building supervisory authority license, building authority test certificate or the approval in an individual case.

High security locks in Building Rules List A Part 2 In the Building Rules List it is clearly stated which technical regulations (product standards, policies, etc.) apply to which construction products.

Moreover, it is indicated which test method has to be applied for a particular construction product in order to receive the certificate of conformity. It is explained what the producer has to do to be allowed to mark their products with the Ü sign stating the conformity with the provisions of technical regulations.

MORE INFORMATION

LITERATURE It is a great challenge for all involved parties to plan the construction of a prison. It is of especial importance that the fire safety assessment of these facilities complies with the complex correlations. This is due to the special usage of these facilities and its certain characteristics that are associated with the use.

In consideration of these specific characteristics, Matthias Otto discusses the fire prevention infrastructure of penal institutions on the basis of real life examples in his book “Brandschutz in Justizvollzugsanstalten” (Fire protection in penal institutions).

The author assesses the gained knowledge and provides proposals for solu-

1st edition: 2012 (German) Approx. 184 pages, A5, paperback, Approx. 54.00 EUR ISBN 978-3-410-22125-8

tions and compensation measures for identified deficits.

The material is analyzed in detail on the basis of the standard building regulations as well as the available recommendations for action.

The book is an indispensable work foundation for the evaluation of fire protection of penal institutions and it is a real enrichment for the technical literature.

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MORE QUALITY 12

DIN EN ISO 9001:2008 Promises regarding quality are good, quality management is better. In accordance with this guiding principle Steinbach & Vollmann has met all requirements of the quality management standard DIN EN ISO 9001:2008. It has been successfully audited by TÜV Rheinland and it has received an extension of the certificate until 2014.

STUV takes the voluntarily imposed certification procedure for granted.

Since 1996, we have been continuously awarded with the certificate. The auditor of TÜV Rheinland Cert GmbH recertified that all relevant procedures are defined and that the quality management system documentation corresponds with the high demands of the International Organisation for Standardization (ISO).

“It is also a key competitive factor for us to continue the certification”, explains Herbert Usselmann, the head of the quality assurance at STUV. “At the same time this external certification obliges us to a continual optimization and analysis of internal workflows and processes.”

In order to do so Steinbach & Vollmann makes use of a logical and transparent documentation of internal corporate processes. All our employees are properly trained for the execution of their tasks and they are kept continuously up-to-date about important process sequences with the help of a quality management manual. Thereby everyone is working towards the common goal to constantly improve our customers’ satisfaction.

MORE KNOW HOW

STUV CONSULTATION Whether it is personally in your house or through our customer service over the phone: Our professional service team will assist you in all product areas.

In order to realize new construction projects – no matter what dimensions are desired – many things need to be considered. We are able to provide a professional and reliable service in the area of high security locking technology. Our employees can incorporate your requirements and find the right so-

lution for you. Or, on request, we could present our current product portfolio to you. You are also more than welcome to come and visit us in our plant in Heiligenhaus for a project meeting – including a tour through the plant.

And if it is very urgent, you can contact our sales representatives nearby who are at your disposal as well.

All contact details can be found in this catalogue on page 50.

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MORE HSL 14

REFERENCES

Since the market launch in 2003, the HSL products have been installed in many penitentiary institutions, forensic hospitals and police stations. Every year new objects are added. On this page we will present you a selection of ongoing and finished projects of various scopes.

Reference Objects Aachen (Prison)

Düsseldorf (Judicial Centre)

Neuburg (Prison)

Adelsheim (Prison)

Düsseldorf (Prison)

Neumünster (Prison)

Amberg (Prison)

Erlangen (Prison)

Neustadt i. H. (Hospital)

Arnstadt (Attendance Centre)

Essen (LVR-Hospital)

Straubing (Preventive Detention)

Attendorn (Prison)

Flensburg (Prison)

Torgau (Prison)

Bautzen (Prison)

Frankfurt / Main III (Prison)

Trier (Prison)

Bayreuth (Prison)

Gablingen (Prison)

Wiesbaden (Judicial Centre)

Bernburg (Hospital)

Gelnhausen (Prison)

Wittlich (Attendance Centre)

Brandenburg (Hospital)

Hamburg-Billw. (Prison)

Wittlich (Prison)

Bützow (Preventive Detention)

Karlsruhe-Bühl (Prison)

Wuppertal (Judicial Centre)

Dieburg (Prison)

Kleve (Police)

Wuppertal (Prison)

Diez (Prison)

Landshut (Prison)

Zweibrücken (Prison)

Diez (Preventive Detention)

Lübeck (Prison)

Dortmund (Hospital)

Mannheim (Prison)

15

Focus on Penitentiary Institution Düsseldorf The penitentiary institution Düsseldorf is located on a 125,000 m² large site in Ratingen. The 850 inmates are mainly divided into solitary confinement. The cells are 10,5m² big and have a secluded bathroom and basic furnishings.

The production and the on site instalment of the high security locks has been directly conducted by Steinbach & Vollmann. The opening took place on schedule - with the moving in of the inmates in spring 2012.

With building costs of 190 million euros the prison has been the largest invest-

ment in the penal system of North-Rhine-Westphalia for more than 50 years.

Prisoners and pre-trial detainees are accommodated in separate wards.

During their interment, sentenced individuals are prepared for a life without impunity.

STUV-high security locks are installed in the detention wards, the visitor wards, gyms and workshops as well as in the perimeter fence.

Other departments include the admission which is passed through by all pre-trial detainees and the abstention orientated department in which inmates are prepared for a treatment for drug abuse outside of the prison.

Lock types used as HSL-locks

1,645

71

cell door lock

77

electronic passage way door lock

647

passage way door lock

850

cell door lock with inmate locking

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MORE FLEXIBILITY

HIGH SECURITY WITH SYSTEM

THE TECHNOLOGY

THE HOUSING

THE SOLUTIONS

Our HSL high-security locks are based on a principle of flexibility. We offer you a series of locks that allow you to change a HSL lock of an existing door.

The basic construction of the door requires mostly no or just minor changes.

All high-security locks are made of stainless steel (V2A).

We offer you several types of locks for different purposes. Each version has been developed in cooperation with law enforcement officers.

As the locks are used in different areas we have decided to utilize corrosionfree material.

If necessary, doors for motor locks can be equipped with mechanical locks.

This would be advisable to do, for example, for maintenance or repair work.

The HSL system is thought through. A clever development strategy enables us to react flexibly to client requirements and individual demands.

Reversely, doors that are directly mounted with cabling can be used first with mechanical locks. Later on, this facilitates the change to a motorized lock which saves additional alterations on the item.

After having defined all specifications together, we will create a prototype for you and we will present it, on request, at your institution. We start to prepare the production manufacturing only after you give your final approval.

Conversation technology All HSL locks have a compact locking device package.

The lock is set in the factory in a way that it can be converted 9 times without time-consuming disassembly or elaborate modification work.

This feature is important if safety measures have to be taken, for example when keys are missing. It is also vital in case of structural changes in the use of buildings or individual rooms.

The conversion of one lock takes only a few seconds. The lockings do not become invalid and can be restored at any time.

High security concepts are naturally very different. Requirements differ from state, countries and single projects.

We look forward to informing you about commercial unit numbers and technical solutions.

We have also chosen this high-quality and long-lasting material for all function elements such as arbors, screws or pins.

The closing elements - bolt and bolt latch - consist of a very solid and precisely performed investment casting.

Bolt latches are treated with a dry antifriction coating. This technology reduces wear caused by lateral pressure on sharp edged latches in the door case.

Thanks to that functionality and endurance could be increased.

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18

MORE FEATURES

EVERYTHING FOR YOUR DOOR Door hinge

1

The high-quality stainless steel weld-on hinge offers an eccentric axis adjustment of up to 4mm. The adjustable height is 8mm. An anti-lifting device and maintenance-free nylon bearings ensure a safe and durable function. A hinge pair is suitable for doors of up to 300kg.

Cable transition

2

The sabotage-proof screw-on version in stainless steel outwardly matches the carrying hinges. The fully assembled cable transition has a 25-wire ribbon cable which is protected against breakage. (Tested with over a million cycles at an angle of opening of 170°.)

Inspection ap locks

3

The STUV high security locks for revision and food doors are available either with adaptable double bit locking or come readily prepared for profile half cylinder. Locks with locking mechanism can be supplied keyed alike to the cell lock.

High security locks

4

STUV high security locks for detention cell doors and passage doors are available in various designs. An essential quality feature is the adaptable double bit locking. Locks in the HSL-system can be adjusted to a new locking in a matter of seconds.

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MORE FEATURES 20

HSL FEATURES

The lockset plates are available either rounded or angular and are specifically designed for Torx-screws M 5x12.

The latch of the inmate closing is coated for optimum gliding properties.

The auxiliary latch locks inmate latch or bolt latch while the door is closed and has no opening in the strike plate.

Locks with bolt latch are equipped with their own removal catch. The catch runs in a matching channel in the lock pocket.

Depending on the version, the locks are supplied with a 19x50 mm full bolt or bolt latch. The locking element is prelocked single-turned at 21 mm.

21

A profile cylinder is used either for an inmate release or a lock release, depending on the version.

A spindle hole for the operating of the inmate latch can be installed for most lock types instead of the profile cylinder.

A removal catch in combination with a bolt position indicator can be supplied for all mechanically and electronically supervised locks.

The motor locks are equipped with a powerful motor. The implementation of the gear is optimally designed for the application purpose.

The locking is designed for both single-sided lockable and/or double-sided lockable doors. All locks are equipped with a nine-fold adjustment option.

MORE EFFICIENCY 22

HSL CELL DOOR LOCKS

All high-security locks are made of stainless steal (V2A). The bronze tumblers have a pivot bearing which reduces wear considerably compared to lifting tumblers. The highly flexible, switchable locking mechanism allows changing the locking pattern without time-consuming disassembly and modification work. Lost keys or changes required due to organizational restructuring measures are no longer a problem with the HSL locking mechanism.

The standard cell door lock is equipped with a full catch bolt and may be locked on one side using a two-way key. The locking status is always visible on the mechanical bolt position indicator, which - at the same time - prevents removal.

If detainees live in a community, the individual prisoner must be able to protect himself from other inmates without being allowed to refuse admission to prison officers. For this situation, cell door looks with inmate mechanism have been developed. The prisoner receives a key for the profile cylinder in the upper part of the lock. This enables the prisoner to open the door from outside which is secured by a slam latch.

Prison officers are able to lock and open the cell door with a double-bit key at any time.

Additional feature for particularly secured cells: Three point locking with handle.

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MORE EFFICIENCY 24

HSL MOTOR LOCKS

Our HSL motor locks are available for two control solutions. Depending on your requirements, you choose between the zero-voltage contacts or the BUS technology. We’ll be delighted to plan and develop the soft- and hardware for the control together with you.

Additionally, you can decide whether you would like to get a lock equipped with an in-key transponder or not. This is of extra comfort and security and it is especially noticeable if you frequently make use of pass doors or lock gates.

You will also receive the software to manage the transponder and you can, on request, receive a detailed user training and on-site management.

Our transponders work without battery. Therefore, its lifespan is practically unlimited.

As a matter of course, all our motor locks are equipped with an emergency locking. In case of a power cut, you can open the locking with the HSL double bit keys as easily as you would open any other mechanical lock.

All electrical locks are supplied by 24 V.

Less wear, optimal power transmission: The gearbox of the HSL motor locks delivers a powerful torque.

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MORE CLARITY 26

HSL CONTROL

MORE CLARITY 27 HSL-CONTROLLING SYMBOLS for touch screen and mouse handling

Building management systems are indispensable for today’s prisons and public buildings. A multitude of facilities and machines can be centrally monitored, controlled and evaluated.

The HSL-control incorporates all requirements and functions of a high security system.

The lock is in a secured state.

The lock has been opened electronically (motoric) via control or transponder.

The lock has been opened mechanically with a key.

! !

Sabotage has occurred (e.g. frame is not recognized, even though the bar has not been moved)

Sabotage has occurred in the secured state (e.g. manipulation of lock)

The alarm latch (locking latch) inside the lock is activated

The alarm latch (locking latch) inside the lock is deactivated

You have additional controlling requirements? We are happy to customize the system according to your needs.

HSL CONTROL for lock versions

E

T

All locks of the HSL type E and T can be integrated into the system. The HSLcontrol is connected with the locks via a RS-485 protocol. Various types of manipulation, e.g. on the optional back plate fitting or on the locking will be recognized by the lock. The lock then sends the relevant information to the control and from there on to the GMsystems such as STUV-PC-workplace for evaluation, display and / or links to action plans.

The various functions of the locks (e.g. opening, closing, locking latch) can be controlled individually or globally (within pegged groups). The user interface can be designed individually and can be adjusted to fit existing systems.

As long as the power supply is guaranteed, transponder locks run self sufficient even during a system failure. In case of a short interruption of the power supply, the required energy is buffered in the optional power pack.

Transponder keys can be personalized through a transponder administration and can thereby be authorized for any door at any time. In case of loss of a transponder, it can be disabled immediately. Further, it is possible to install time windows.

The controlling itself can be done from the computer workplace or a keyboard.

MORE CLARITY

HSL FEATURES S

standard (mechanic)

K

contact (without motor)

M

magnets in the bolt

C

control

SM

rod magnets in the bolt

E

BUS-version

ZS

forced closure

T

BUS-transponder version

S 30

M

SM

K

E

HSL-Schloss

101

type description

Praxiseinsatz

one-sided lockable

Einsatzzweck nach HSL-Typ in STUV-Referenzobjekten 45%

one- and doublesided lockable

55% in Haftraumtüren in Durchgangstüren

Zustandsanzeige

Zuhaltungstechnik

Potentialfreie Kontakte

220

für Durchgangstüren

Senkung DIN 74-B f5 countersunk DIN 74-B f5

21

63

Schließwerksperre

44

280 50

für Haftraumtüren

96

4

13,5

BUS-Technik

30

x9

Umstellsystem

36

78

Riegel mit Magnet

253

200

U

Visualization of the percentage use of the type of lock as a cell or passageway door lock in institutions equipped with STUV products.

Riegel

Schlosstasche

Features included in the basic equipment of the lock type

optional features, e.g. for the electronic version (red point)

on request, we are pleased to offer you detailed technical drawings

22 28

30 19

Verschlussanzeige

5,5

28

15

MORE CLARITY

HSL FEATURES Use

for cell doors

for cell doors one-sided lockable locks for the use in cell and inspection doors

for passage way doors

for passage doors double-sided lockable locks for use in passageway doors, airlock doors or main entrances

Locking elements

bolt

bolt latch

bolt locking element made of stainless steel – investment casting with the measurements 19 x 50 mm, exclusion 21 mm single-turn bolt latch locking elements made of stainless steel-investment casting with the measurements 19 x 50 mm, exclusion 21 mm single-turn

bolt + latch

3 point locking

bolt + latch locking element made of stainless steel – investment casting, bolt 19 x 50 mm, expulsion 21 mm single-turn, latch 19 x 20 mm 3-point-locking locking elements made of stainless steel – investment casting, bolt or bolt latch 19 x 50 mm, expulsion 21 mm single-turn

Mechanical equipment

9 mm

spindle hole

forced closure

tumbler technology

U bolt with magnet

spindle hole for the installation of a handle or door knob with a 9 mm square (e.g. for office use)

forced closure furnishing for locks with Ü-labeling. When the latch is pulled the key cannot be removed

tumbler technology rotationally mounted double bit locking based on the tumbler technology, tumbler made of bronze bolt with magnet for on-site reed contacts the bolt can be supplied with a coaxial or a rod magnet

inmate locking

x9

transition system

lock indicator

lock pocket

inmate locking when the bolt is retracted, the latch will be drawn via an optional profile cylinder

transition system the double bit locking can be adapted tooling free to nine different lockings - important when keys are lost lock indicator for the optical lock control of cells doors and as a special request for passageway doors (double-sided) lock pocket there is a fitting lock pocket made of stainless steel available for this lock type - either mechanic or electronic

Electronic equipment

zero-voltage contacts

24 V DC motorised bolt

status indicator

zero-voltage contacts for the connection of the locks to an on-site SPS-control

motorised bolt powerful and hardwearing - the 24 V motor for the handling of bolt and latch bolt

status indicator electronic status indicator of locking status and door position (in frame/ not in frame)

BUS network

handle release

BUS-technology for the connection of the keys to the HSL control via RS 485 cables - obligatory for transponder use

handle release one-off electronic remote release of the handle when the bolt is retracted

interlock remote barrage of the mechanic locking (e.g. over night) interlock

29

S 30

M

SM

K

E

HSL lock

101 Usage Usage according to HSL-type in STUV reference objects 45%

55% in cell doors in passage way doors

U

bolt

bolt with magnet

for cell doors

interlock

for passage way doors

status indicator

tumbler technology

zero-voltage contacts

x9

transition system

lock indicator

lock pocket

BUS network

detailed technical drawings available on request

S

M

SM

K

E

HSL lock

31

102 Usage Usage according to HSL-type in STUV reference objects 5%

95% in cell doors in passage way doors

U

bolt + latch

bolt with magnet

inmate locking

interlock

for cell doors

status indicator

for passage way doors

zero-voltage contacts

tumbler technology

BUS network

x9

transition system

lock indicator

lock pocket

DO 9.21 2012

Ăœ label

detailed technical drawings available on request

K 32

HSL lock

103 Usage Usage according to HSL-type in STUV reference objects 10%

90% in cell doors in passage way doors

U

bolt + latch

bolt with magnet

handle release

interlock

for cell doors

status indicator

detailed technical drawings available on request for passage way doors

tumbler technology

x9

transition system

lock indicator

lock pocket

zero-voltage contacts

C

E

T

HSL motor lock

33

104 Usage Usage according to HSL-type in STUV reference objects 5%

95% in cell doors in passage way doors

bolt latch

interlock

24 V DC motorised bolt

zero-voltage contacts

for cell doors

BUS network

detailed technical drawings available on request for passage way doors

transponder key

DO 9.21 2012

tumbler technology

x9

transition system

status indicator

lock pocket

Ăœ label

S 34

SM ZS

K

E

HSL lock

105 Usage Usage according to HSL-type in STUV reference objects 5%

95% in cell doors in passage way doors

bolt latch

interlock

for cell doors

zero-voltage contacts

for passage way doors

BUS network

DO 9.21 2012

tumbler technology

x9

transition system

lock pocket

Ăœ label

forced closure

detailed technical drawings available on request

S

M

SM

K

HSL lock

35

106 Usage Usage according to HSL-type in STUV reference objects 25%

75% in cell doors in passage way doors

U

bolt + latch

bolt with magnet

9

mm

spindle hole

interlock

for cell doors

status indicator

for passage way doors

zero-voltage contacts

tumbler technology

x9

transition system

lock indicator

lock pocket

detailed technical drawings available on request

S 36

HSL inspection flap lock

201 Usage Usage according to HSL-type in STUV reference objects 20%

80% in inspection flaps in technical room doors

bolt latch

lock indicator

for cell doors

tumbler technology

x9

transition system

lock pocket

detailed technical drawings available on request

S

M

SM

HSL lock

37

302 Usage Usage according to HSL-type in STUV reference objects 5%

95% in cell doors in passage way doors

U

bolt + latch

bolt with magnet

for cell doors

inmate locking

for passage way doors

bolt

tumbler technology

x9

transition system

lock indicator

detailed technical drawings available on request

K 38

E

T

HSL three point lock

404 Usage Usage according to HSL-type in STUV reference objects 5%

95% in cell doors in passage way doors

U

bolt latch

bolt with magnet

3 point locking

zero-voltage contacts

24 V DC motorised bolt

BUS network

for cell doors

interlock

for passage way doors

status indicator

tumbler technology

x9

transition system

lock pocket

detailed technical drawings available on request

K HSL preventive detention

39

smart Usage Usage according to HSL-type in STUV reference objects 5%

95% in cell doors in passage way doors

bolt latch

interlock

handle release

status indicator

for cell doors

for passage way doors

zero-voltage contacts

detailed technical drawings available on request

MORE ACCESSORIES 40

LOCK POCKETS CONSTRUCTION SITE LOCKS

The following cable types are available for the lock pockets HSL-Accessories

Cable information Lock pockets

Type of lock

Cable

Cable Ă˜

min. bending radius

HSL C + K

LiYY 16 x 0,34

8,7 mm

130,5 mm

HSL E + T

LiYCY 4 x 2 x 0,14

6,7 mm

100,5 mm

41

FOR DOORS

FOR FLAPS

A prison has many doors. And very often the number of involved door producers is high. How can you be sure that the doors are designed according to the manufacturer’s recommendations? With a matching lock pocket made of stainless steel you are well prepared for all eventualities. Whatever your choice might be, STUV offers you a uniform lock pocket for all HSL locks. There are only variations for electrical locks. In that case, the pockets are delivered to the door producer with a ready-made connection cable.

HSL 20X flap locks and inspection locks have, depending on the usage, different sizes.

The lock pockets even provide an increased level of comfort during the period of building:

Necessary adjusted lock pockets are available for a horizontal and vertical installation.

You can use HSL construction locks with profile cylinder in order to protect sensitive areas from unauthorized access. As a special service we also offer construction locks for rent.

We offer you a lock pocket with three different features for the application in door cell and passageway doors.

Mechanical locks are available with pure mechanical lock pockets.

In case the locks are used with electronic equipment, a ready-made cable which is located on the side of the pocket will be delivered as well.

The cable type differs depending on the type of the lock; locks with potential-free contacts (type C + K) and locks for BUS systems (type E + T). The cable specifications can be found on the display on the left hand-side.

The standard cable length is 5 meters.

CONSTRUCTION LOCKS

You can either choose to use our simultaneously lockable double profile cylinder or your own cylinder.

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LOCK INDICATORS KEY GUIDES ASSEMBLY KEYS

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LOCK INDICATORS

KEY GUIDES

ASSEMBLY KEYS

The lock indicator is used to visualise mechanically the position of the lock. The indicator is installed directly in the lock through a hole in the door leaf.

The key guide can be used either one-sided or double-sided, depending on the lock function. A lateral hole in the door leaf allows a secure bolting of the guide to the lock.

We offer a special assembly key for the simple installation and the orientation of HSL-key guides.

The indicator is primarily used for one-sided lockable cell doors. If required, a double-sided lockable application for passageway doors is available as well.

The guide is available in the standard lengths from 16mm to 56mm.

In case of a centric position of the lock, a door thickness of up to 130mm is possible.

The square is fixed with Torx-pin screws and is available in length 7mm to 47mm.

Special lengths are available for thicker doors.

The unauthorized removal is complicated through the freewheeling outer sleeve.

Doors that have special fire prevention requirements are available in types T30 and T90.

The master key can be used for the assembly of profiles 40 and 41 as well as for all notch plates.

MORE ACCESSORIES 44

BACK PLATES TRANSPONDER ANTENNA SECURITY FITTINGS

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BACK PLATES

TRANSPONDER RING

SECURITY FITTINGS

The standard version of a HSL lock is equipped with a round key guide.

Instead of using a long plate fitting you also have the option to equip the T locks with a separate standard key guide and a separate transponder rosette.

The stainless steal plate provides enhanced protection for the locks against weather-related influences (e.g. on security fences), and also in fields of application in which a heavy accumulation of dust and dirt (e.g. carpentry) is expected.

For motor locks of the series C, E and T you can chose, additionally, between different high-quality longplate fittings that are made of stainless steel.

The long plates are prepared for the use with a transponder antenna. If it is used with C and E locks the fittings are also available without an apparatus for the transponder.

Every type of long plate has a slider that protects the key guide of the mechanical closing mechanism. If the lock is solely motor operated, it is possible to secure the slider with a Torx screw against unauthorized opening.

The nickel-plated rosettes that are made of zinc die-cast are directly screwed and secured onto the door with four Torx screws.

This solution is appropriate for motor locks that can occasionally be operated with a mechanical lock.

The cover is screwed to the door over the standard rosette with Torx screws.

The slider is vertically operated and it can be lifted with the top of the mechanical HSL key. It is not necessary to use a second hand to operate the lock.

MORE ACCESSORIES 46

PROFILE CYLINDERS INMATE KNOBS INDICATION LIGHTS

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PROFILE CYLINDERS

INMATE KNOBS

INDICATION LIGHTS

Alongside our high security locks we also offer a whole range of profile cylinders.

The knob which is made of light metal is constructed to be with the profile cylinder with shaft.

Our product portfolio covers master key rings with security cards as well as special solutions for the use as inmate locking.

Together with the HSL-type 102 and 302, we can ensure a secure inmate locking function.

In the case of motor driven passageway and turnstile doors, indication and signal lights are used for the communication with the cell inmate, the signalling of the attendance as well as for the locking status.

The inmate holds a cylinder key for his cell door. When the prison officers retract the bolt the inmate is able to open the door from the outside.

Thanks to the special construction of the cylinder the inmate is not able to bar the lock as the locking is used by the staff is superior.

The rosette of the turning knob is bolted to the door. The rotating part is then fixed to the guide with two grub screws.

An integrated over wind protection prevents damage to the lock.

The undesirable fastening of items to the knob is complicated by its tapering shape.

The high quality and resilient executions are made of zinc die-cast with a chrome-plated surface.

In a radius of 180째, the three bright signal lights are very well recognizable. The lights conform to the VDE 0834-1.

For the indication lights we use durable and energy efficient LEDs with an operation voltage of 24V DC.

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STRIKE PLATES HSL KEYS HSL TRANSPONDER

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STRIKE PLATES

HSL KEYS

HSL TRANSPONDER

We offer the matching strike plate to every lock.

A vital security feature of our HSLserial is the double-bit key.

The key of the present and the future.

We can offer you strike plates made of 4mm stainless steel with four sunken screw holes that meet the requirements of all lock functions.

The asymmetric array of the bits which is available in more than 100000 locking combinations offers high security for professional use.

The tough steel used for the production is optimally adapted to the bronze tumbler package inside of the lock.

104 T HSL-locks can be opened via a transponder without even touching it.

For the HSL-locks of type K,C,E and T you receive special plates with infinitely adjustable magnets which are mounted at the back.

That way we ensure that the monitoring contact can be re-adjusted even if the door is put.

There are also strike plates available for inspection flaps and food flaps.

If requested, all keys can be offered with an alphanumeric labelling and they can be serially numbered.

The keys are available in two profiles and various notch cuts. The possibility of an accidental mix up, e.g. between the passageway locking and the cell locking, can be eliminated.

As the passive access authorization works without any batteries, it proves to be the best and maintenance-free type of electronic key.

Each transponder is recorded in the system at installation and is allocated to a certain individual. Through the STUV- transponder software, the lock authorization can be determined for each lock individually.

In case of a personnel change or the loss of a transponder the authorization can either be changed comfortably or be deleted altogether.

Naturally, we also offer to number the transponders for you.

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YOUR CONTACT

Nothing is better than a one-on-one interview.

There is a variety of products to be found in our catalogues. Du you have any questions?

We will be glad to assist you.

Please call us. +49 2056 14-0 Or by email: info@stuv.de

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MASTHEAD Published by Steinbach & Vollmann GmbH & Co. KG Parkstr. 11 42579 Heiligenhaus GERMANY Phone +49 2056 / 14-0 Fax +49 2056 / 14-251 E-Mail info@stuv.de Management Wolfgang Finger Photography Phovoir (S.4, u.l.), Thiem (S.12, u.), Yuri_Arcurs (S.17, o), vetkit (S.18, l), happyalex (S.22), picture alliance dpa (S.27 + 29) Concept and Realisation Andreas Laudy Phone +49 2056 / 14-312 E-Mail a.laudy@stuv.de Print CEWE COLOR AG & Co. OHG Rights May only be reproduced in whole or in part with the permission of Steinbach & Vollmann GmbH & Co. KG. This brochure and all the articles and illustrations contained therein are protected by copyright.

Steinbach & Vollmann GmbH & Co. KG Schloß- und Beschlägefabrik Parkstraße 11 42579 Heiligenhaus GERMANY Phone +49 2056 14-0 Fax +49 2056 14-251 E-Mail info@stuv.de Internet www.stuv.de 09/2013 Printed in Germany Reasonable technical and design variations from specifications in brochures and written documents, as well as changes to models, structures and materials as a result of technical progress are hereby reserved.