378
SECTION
7
124” TWIN CAM “A”-STYLE MOTORS •Truly complete Twin Cam-style 124” motors •All motors have a 41/8” bore, a 45/8” stroke and forged pistons with 10.8:1 compression ratio •Feature super strong S&S Twin Cam-style crankcases with extra thickness in key stress areas •Timken®-style sprocket shaft bearing for superior strength and load capacity •S&S’s legendary flywheel, connecting rods, .640 lift gear drive cams, S&S cylinders and pistons, S&S cylinder heads, rocker arms, rocker covers and electric compression releases; also feature the new S&S Twin Cam-style oil pump and tappets •Available in single-bore fuel-injection style or carbureted style •Single-bore fuel-injection version features a Delphistyle S&S Variable Fuel Injection (VFI) module, manifold, 0901-0157 throttle body, fuel rail, injectors and Desperado teardrop air cleaner (Harley-Davidson® Screamin’ Eagle® EFI Race Tuner Kit or similar aftermarket single-bore fuel0901-0161 injection module may also be used) •Throttle body has the same bore diameter as S&S Super G carburetor, so it provides ample airflow for highperformance 124” motors; does not include idle air control motor, throttle position sensor, MAP sensor or temperature sensor; optional tuned induction air cleaner available •Carbureted versions feature an S&S Super G series carb with the slotted “Desperado” air cleaner cover, and come with an S&S Intelligent Spark Technology (IST) ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when detonation or knocking is not present •Made in the U.S.A.
WINDSHIELDS TOURING LUGGAGE 0901-0162
SEATS & SISSY BARS
0950-0201
EXHAUST FUEL/AIR SYSTEMS ENGINE
NOTE: These motors are for use in applications where the oil tank is located lower than the oil pump. NOTE: If a different intake system is used on the fuel-injected motor, the fuel map must be modified. NOTE: Installation of 124” motors in 01-05 Dyna models requires oil line installation kit PART #0950-0201; this kit includes a special transmission top cover and oil lines. Installation in 99-05 FLT models requires oil line installation kit 0950-0145 PART #0950-0145, but the stock transmission cover may be used. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 02-05 SINGLE-BORE FUEL-INJECTED MOTOR 99-06 CARBURETED MOTORS WITH IST IGNITION SYSTEM WITH DELPHI-STYLE VFI INJECTION MODULE 0901-0089 Natural $8,975.95 0901-0161 Natural $9,195.95 0901-0090 Black powder-coated 9,249.95 0901-0157 Black powder-coated 9,495.95 0901-0091 Polished 10,749.95 0901-0162 Polished 10,749.95 PART # DESCRIPTION OIL LINE KITS FOR 124” TWIN CAM “A” STYLE MOTORS 0950-0201 For 99-05 Dyna
SUG. RETAIL $313.95
PART # DESCRIPTION SUG. RETAIL OIL LINE KITS FOR 124” TWIN CAM “A” STYLE MOTORS (CONT) 0950-0145 For 99-05 FLT $98.95
0901-0125
TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
0901-0093
0901-0107 0901-0097
EVOLUTION-STYLE MOTORS •All motors are fully assembled and come with a certificate stating that motor was assembled by S&S, using all S&S components •Feature polished billet tappet guides and gearcover, electric compression releases (except 96” motors) show-quality chrome-plated die-cast S&S rocker covers, high-volume high-pressure (HVHP) oil pump and teardrop air cleaner cover •Carbureted motors feature S&S Super Stock® ignition or S&S Intelligent Spark Technology (IST) dual-spark ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when detonation or knocking is not present •124” and 113” motors come with an S&S Super G carburetor and have an S&S 640 and 600 cam respectively •96” motors come with an S&S Super E carburetor and have S&S 585 cams •See Section 6 for optional tuned induction air cleaners and brackets •Made in the U.S.A. 124” PART # DESCRIPTION BORE/STROKE COMP. RATIO SUG. RETAIL CARBURETED MOTORS WITH IST IGNITION SYSTEM 0901-0096 Black powder-coated 41/8”/45/8” 10.8:1 $8,901.95 0901-0097 Polished 41/8”/45/8” 10.8:1 9,688.95 CARBURETED MOTORS WITH SUPER STOCK IGNITION SYSTEM 0901-0092 Natural 41/8”/45/8” 10.8:1 8,074.95 0901-0093 Black powder-coated 41/8”/45/8” 10.8:1 8,404.95 0901-0094 Polished 41/8”/45/8” 10.8:1 9,190.95
113” PART # DESCRIPTION BORE/STROKE COMP. RATIO SUG. RETAIL CARBURETED MOTORS WITH IST IGNITION SYSTEM 0901-01101 Natural 4”/41/2” 10.1:1 $7,049.95 0901-01111 Black powder-coated 4”/41/2” 10.1:1 7,375.95 0901-01121 Polished 4”/41/2” 10.1:1 8,149.95 CARBURETED MOTORS WITH SUPER STOCK IGNITION SYSTEM 1 1 0901-0107 Natural 4”/4 /2” 10.1:1 6,549.95 0901-01081 Black powder-coated 4”/41/2” 10.1:1 6,889.95 0901-01091 Polished 4”/41/2” 10.1:1 7,649.95 96” PART # DESCRIPTION BORE/STROKE COMP. RATIO SUG. RETAIL CARBURETED MOTORS WITH IST IGNITION 0901-0125 Natural finish 35/8”/45/8” 10.1:1 $6,349.95 0901-0126 Black finish 35/8”/45/8” 10.1:1 6,675.95 0901-0127 Polished 35/8”/45/8” 10.1:1 7,449.95 CARBURETED MOTORS WITH SUPER STOCK IGNITION 5 5 0901-0122 Natural finish 3 /8”/4 /8” 10.1:1 5,673.95 0901-0123 Black finish 35/8”/45/8”” 10.1:1 6,003.95 0901-0124 Polished 35/8”/45/8” 10.1:1 6,789.95 1
Motors are 0.050” shorter than stock.
All part numbers in BOLD MAGENTA are new for 2010.
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
379
SECTION
7 DS-0452
WINDSHIELDS
DS-751306
0903-0143
TOURING 0903-0141
LUGGAGE
95”/103” SUPER STOCK™ SEATS & HOT SET-UP KITS SISSY BARS FOR 88”/96” ENGINES
EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
380
•All kits include fully-assembled S&S Super Stock Twin Cam style heads, S&S 1022-0051 585G gear-drive cams, S&S pushrod kit and all required gaskets •Complete kits also include cylinders and 37/8” pop-up pistons for converting 88” engines to 95”, or 96” engines to 103” •Kits with heads only are intended for 95” and 103” which already have 37/8” bore cylinders; these kits will require a piston kit (sold separately) depending on the piston oversize required •Fuel system (carb or EFI) is not included and must be ordered separately •For replacement rings see page 393 •For replacement gasket kit see GASKETS & SEALS section •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION FOR 06 DYNA AND ALL 07-10 BIG TWIN MODELS (EXCEPT 08-10 TOURING) 0903-0769 W/ heads only; silver powder-coat finish 0903-0419 W/ heads only; black powder-coat finish FOR ALL 07-10 TWIN CAM MOTORS (EXCEPT 08-10 TOURING) 0903-0768 W/ cylinders, heads and pistons; silver powder-coat finish FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA) 0903-0767 W/ cylinders, heads and pistons; silver powder-coat finish 0903-0141 W/ cylinders, heads and pistons; black powder-coat finish 0903-0766 W/ heads only; silver powder-coat finish 0903-0143 W/ heads only; black powder-coat finish FUEL SYSTEMS DS-0452 S&S Super E carb kit for 99-06 models 1022-0051 S&S single-bore EFI induction kit w/ teardrop air cleaner for 06-10 models (Delphi-style)
SUG. RETAIL $2,463.95 2,480.95 3,103.95 3,110.95 3,110.95 2,380.95 2,396.95 531.95 969.95
PART # DESCRIPTION FUEL SYSTEMS (CONT) 1022-0031 S&S single-bore EFI induction kit w/ teardrop air cleaner for 01-05 models (Delphi-style) 1022-0032 S&S single-bore EFI induction kit w/ teardrop air cleaner for 99-01 models (Magneti-Marelli-style) 95” PISTON KITS FOR ALL 99-05 TWIN CAM AND 06 DYNA DS-751306 Std. DS-751307 +.005” DS-751308 +.010” DS-751309 +.020” 103” PISTON KITS FOR ALL 07-10 TWIN CAMS (EXCEPT 08-10 TOURING) 0910-0839 Std. 0910-0840 +.005” 0910-0841 +.010”
SUG. RETAIL
$995.95 995.95 352.95 352.95 352.95 352.95 300.95 300.95 300.95
124” HOT SET-UP KITS •The S&S Hot Set Up kit for Twin Cams allows a Twin Cam owner to convert a stock 88” or 96” engine to 124” using the stock crankcases •Versions available using stock heads or S&S Super Stock heads: first version contains a dished piston designed to 1010-0323 provide a 10.8:1 compression ratio with stock cylinder heads; second version features S&S 91cc cylinder heads with a compression ratio of 10.8:1 and 0903-0408 0903-0405 electric compression releases 1 5 •Both include 4 /8” bore cylinders and pistons, an S&S 4 /8” stroke flywheel assembly, a set of S&S 640 gear drive cams, tappets, S&S pushrods, roller rocker arms, and all hardware, gaskets and instructions •Fuel system (carb or EFI) is not included and must be ordered separately •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION 124” HOT SET-UP KIT FOR USE WITH OEM CYLINDER HEADS 0903-0412 For 99-06 Twin Cam 88A (except 06 Dyna); black powder-coat finish 0903-0763 For 99-06 Twin Cam 88A (except 06 Dyna); silver powder-coat finish 0903-0413 For 00-06 Twin Cam 88B; black powder-coat finish 0903-0770 For 00-06 Twin Cam 88B; silver powder-coat finish 0903-0773 For 07-10 Twin Cam 96A; black powder-coat finish 0903-0772 For 07-10 Twin Cam 96A; silver powder-coat finish 0903-0771 For 07-10 Twin Cam 96B; black powder-coat finish 124” HOT SET-UP KIT WITH S&S SUPER STOCK CYLINDER HEADS 0903-0405 For 99-06 Twin Cam 88A (except 06 Dyna); black powder-coat finish 0903-0762 For 99-06 Twin Cam 88A (except 06 Dyna); silver powder-coat finish 0903-0406 For 00-06 Twin Cam 88B; black powder-coat finish 0903-0761 For 00-06 Twin Cam 88B; silver powder-coat finish 0903-0408 For 06 Dyna 88A and all 07-10 Twin Cam 96A (except 08-10 Touring); black powder-coat finish 0903-0760 For 06 Dyna 88A and all 07-10 Twin Cam 96A (except 08-10 Touring); silver powder-coat finish 0903-0410 For 07-10 Twin Cam 96B; black powder-coat finish
SUG. RETAIL
$3,777.95 3,777.95 3,824.95 3,798.95 3,782.95 3,782.95 3,809.95
5,726.95 5,726.95 5,789.95 5,749.95 5,758.95 5,758.95 5,820.95
PART # DESCRIPTION 124” HOT SET-UP KIT WITH S&S SUPER STOCK CYLINDER HEADS (CONT) 0903-0759 For 07-10 Twin Cam 96B; silver powder-coat finish 0903-0765 For 08-10 Touring models; black powder-coat finish 0903-0764 For 08-10 Touring models; silver powder-coat finish FUEL SYSTEMS 1001-0013 S&S Super G carb kit for 99-06 motors 1010-0323 S&S single-bore EFI induction kit w/ Desperado air cleaner for 06-10 motors (except 08-10 Touring) w/ S&S Super Stock heads (Delphi-style) 1010-0324 S&S single-bore EFI induction kit w/ Teardrop air cleaner for 06-10 motors (except 08-10 Touring) w/ stock heads or S&S heads w/ stock-style breather (Delphi-style) 1022-0034 S&S single-bore EFI induction kit w/ Desperado air cleaner for 01-05 motors w/ S&S Super Stock heads (Delphi-style) 1022-0033 S&S single-bore EFI induction kit w/ Teardrop air cleaner for 01-05 motors w/ stock heads or S&S heads w/ stock-style breather (Delphi-style) 1022-0036 S&S single-bore EFI induction kit w/ Desperado air cleaner for 99-01 motors w/ S&S Super Stock heads (Magneti-Marelli-style) 1022-0035 S&S single-bore EFI induction kit w/ Teardrop air cleaner for 99-01 motors w/ stock heads or S&S heads w/ stock-style breather (Magneti-Marelli-style)
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $5,820.95 5,689.95 5,513.95 552.95
995.95
995.95 995.95
995.95 1,107.95
1,107.95
SECTION
7
WINDSHIELDS
0903-0383
TOURING
95”/103” HOT SET-UP KITS WITH STOCK CYLINDER HEADS FOR 88”/96” MOTORS •Economical way to boost power from fuel-injected Twin Cam engines with stock heads •All kits include S&S gear drive cam set, adjustable pushrod kit, bearings, gaskets and instructions •Also include an S&S high-flow air cleaner kit that bolts directly to the Delphi® throttle body •Kits require 37/8” bore piston kits (sold separately) which for the 06 Dyna yields a 95” displacement and a compression ratio to 9.7:1, and for 96” models yields a 103” displacement and a compression ratio of 10.5:1 •For replacement piston rings, see page 393 •For replacement 95”/103” gasket kit, see GASKETS & SEALS section •Made in the U.S.A.
SEATS & SISSY BARS
NOTE: We recommend these kits for engines with ported cylinder heads to take advantage of the increased lift of the S&S cams. Modified S&S 95” kits may be installed in stock 88” engines if the stock 88” cylinder are bored from 33/4” to 37/8” bore, or if 37/8” bore cylinders are purchased.
FUEL/AIR SYSTEMS
LUGGAGE
EXHAUST
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL FOR 06 DYNA AND ALL 07-10 FUEL-INJECTED TWIN CAM MOTORS (EXCEPT 08-10 TOURING) 0903-0383 W/ 570G gear-driven cams $1,505.95 0903-0384 W/ 585G gear-driven cams 1,505.95 95” PISTON KITS FOR 06 DYNA 88” DS-751306 Std. 352.95 DS-751307 +.005” pistons (pr.) 352.95
DS-751306
ENGINE
PART # DESCRIPTION SUG. RETAIL 95” PISTON KITS FOR 06 DYNA 88” (CONT) DS-751308 +.010” pistons (pr.) $352.95 DS-751309 +.020” pistons (pr.) 352.95 103” PISTON KITS FOR ALL 07-10 96” TWIN CAMS (EXCEPT 08-10 TOURING) 0910-0839 Std. 300.95 0910-0840 +.005” pistons (pr.) 300.95 0910-0841 +.010” pistons (pr.) 300.95
TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
0903-0582
CAM, PUSHROD AND INDUCTION HOT SET-UP KITS •Economical way to boost power from Twin Cam engines with stock heads and valve springs •All kits include S&S adjustable pushrods and pushrod tube kit, 510 gear-drive cam kit, tappets, bearings, gaskets and instructions •Carbureted kits also include an S&S Super E carburetor kit •Fuel-injected kits also include an S&S high-flow air cleaner kit that bolts directly to the Delphi® throttle body •Made in the U.S.A.
LIGHTING HANDLEBARS, CONTROLS & MIRRORS
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # 0903-0582 0903-0403
DESCRIPTION For 99-06 carbureted Twin Cam motors For 06 Dyna Glides and all 07-10 Twin Cam motors (except 08-10 Touring)
CABLES SUG. RETAIL $1,629.95
BRAKES
1,399.95
TANKS & OIL FILTERS
0903-0026
XL SUPER-STOCK™ HOT SET-UP KIT •Designed to turn your XL into a street burner •Kit includes fully-assembled S&S Super Stock heads, S&S Super E carburetor with air cleaner and intake manifold (uses existing OEM mounting flanges) •Also includes N9 cams (.555” lift), chromoly pushrods, HL2T solid lifter kit, head and base gaskets, and instructions •Must reuse stock headbolts •To complete the set-up kit, a piston kit must be ordered separately •Piston kits include 10.5:1 ratio pistons, rings, piston pins and clips •00-03 applications will also require 91-99-style pinion gears (sold separately) •Includes head/base and exhaust gaskets only •For replacement pinion gears, see page 430 •Made in the U.S.A. NOTE: 883 models will require flywheel rebalancing and cylinder boring when used with piston kits. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications.
0910-0009
PART # DESCRIPTION HOT SET-UP KIT 0903-0026 For 91-03 883/1200 XL models PISTON KITS FOR 1200 XL ONLY 0910-0009 Std. 0910-0011 +010”
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $2,174.95 300.95 300.95
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
381
SECTION
7
WINDSHIELDS TOURING
0903-0028
96” HOT SET-UP KITS
LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
•Include 45/8” stroker flywheels assembled with mainshafts and rods, 9.75:1 pistons, rings, piston pins, clips, sprocket shaft, pinion shaft, 35/8” bore cylinders, S&S 561 cam, S&S Super E carburetor, valve springs, adjustable chromoly pushrods and installation instructions •Used in conjunction with the stock heads, tappets and pinion gears •For 90-99 applications, installation of pinion shaft conversion kit PART #33-4148 is required (must be purchased separately) •For replacement pistons and rings, see page 393 •Made in the U.S.A.
33-4148
NOTE: Installation of this kit requires your motor cases to be bored to accept 35/8” cylinders. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION 0903-0029 For 93-99 Evolution Big Twin (natural cylinders) $2,566.95 0903-0030 For 84-92 Evolution Big Twin (black cylinders) 0903-0031 For 93-99 Evolution Big Twin (black cylinders) 2,654.95 PINION SHAFT CONVERSION KIT 0903-0028 For 84-92 Evolution Big Twin (natural cylinders) 2,566.95 33-4148 For 90-99 Evolution Big Twins
ELECTRICAL
SUG. RETAIL $2,654.95 121.95
0903-0060
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
382
0903-0056
89” HOT SET-UP KITS •Kits are available in two styles: with S&S Superstock™ heads or for use with stock heads •All kits include 45/8” stroker flywheels assembled with mainshafts, heavy-duty connecting rods, S&S 561 cam kit, S&S Super E carburetor, adjustable chrome moly pushrod, valve springs, gaskets and installation instructions (must reuse stock headbolts) •90-99 models require pinion shaft coversion kit PART #33-4148 (sold separately) •Kits require S&S piston kit (sold separately); includes pistons, rings, pins and clips •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION WITH S&S SUPER STOCK ™ HEADS 0903-0055 For 84-92 89” Big Twin (natural finish) 0903-0057 For 84-92 89” Big Twin (black finish) 0903-0056 For 93-99 89” Big Twin (natural finish) 0903-0058 For 93-99 89” Big Twin (black finish)
SUG. RETAIL
$2,587.95 2,675.95 2,587.95 2,675.95
0910-0295 SUG. RETAIL
PART # DESCRIPTION USING STOCK HEADS 0903-0059 For 84-92 89” Big Twin $1,894.95 0903-0060 For 93-99 89” Big Twin 1,894.95 PISTON KITS FOR 31/2” BORE S&S HEADS 0910-0295 Std. 304.95 0910-0296 +.005” 304.95 0910-0297 +.010” 304.95 0910-0298 +.020” 304.95 PISTON KITS FOR 31/2” BORE STOCK HEADS 0910-0291 Std. 304.95
0910-0291
PART # DESCRIPTION PISTON KITS FOR 31/2” BORE STOCK HEADS (CONT) 0910-0292 +.005” 0910-0293 +.010” REPLACEMENT RINGS (FOR S&S 31/2” PISTONS ONLY) 0912-0001 Std. 0912-0002 +.005” 0912-0003 +.010” 0912-0004 +.020”
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL
$304.95 304.95
30.95 30.95 30.95 30.95
SECTION
7
WINDSHIELDS
0903-0024
80” HOT SET-UP KITS •Kit includes fully-assembled S&S Super Stock™ heads, S&S Super E carburetor, air cleaner and intake manifold without mounting flanges (uses existing mounting flanges) •Also includes S&S 561 cam, adjustable chromoly pushrods, HL2T tappet travel limiter kit, gaskets and installation instructions •Kits require S&S piston kit (sold separately); includes 10:1 ratio pistons, rings, pins and clips •Must reuse stock headbolts •Made in the U.S.A.
TOURING LUGGAGE SEATS & SISSY BARS 0910-0005
EXHAUST
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # 0903-0025 0903-0042 0903-0041 0903-0024 PISTON KITS 0910-0005 0910-0006 0910-0007 0910-0008
DESCRIPTION For 84-92 Evolution For 84-92 Evolution For 93-99 Evolution For 93-99 Evolution
Big Big Big Big
Twin Twin Twin Twin
(black finish) (natural finish) (black finish) (natural finish)
Std. +.005” +.010” +.020”
SUG. RETAIL $1,984.95 1,780.95 1,984.95 1,780.95 304.95 304.95 304.95 304.95
FUEL/AIR SYSTEMS PART # DESCRIPTION REPLACEMENT RINGS FOR S&S PISTONS ONLY 0912-0001 Std. 0912-0002 +.005” 0912-0003 +.010” 0912-0004 +.020”
SUG. RETAIL
ENGINE $30.95 30.95 30.95 30.95
TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING
0903-0037
0903-0078
95” TWIN CAM EFI POWER PACKAGES •Get more performance out of your fuel-injected Harley without the guesswork of matching components •Feature completely assembled CNC-ported heads and aluminum intake manifold where required (models with a one-piece throttle body and intake manifold will use the stock intake manifold) •06-style packages include Edelbrock’s “Round Entrance Intake Ports” to match the stock intake or aftermarket throttle bodies •Packages also include Performer RPM camshafts in chain, gear, or Dyna-style chain configurations, 10.25:1 pistons with rings, adjustable pushrod set, complete gasket set and high-flow air cleaner compatible with 8” round covers •Kits are designed to run on 91 octane fuel •All kits are compatible with both Dyno Jet Power Commmander and Screaming Eagle Race Tuner •Power Commander maps are available on their web site for a selection of popular pipes •Made in the U.S.A.
INCLUDES CD-ROM FOR FUEL CALIBRATIONS •So convenient! Just select your setup and the Maps do the rest •With tuning calibrations for popular aftermarket pipes including: Vance & Hines with standard or competition baffle, Rinehart, BUB, Cycle Shack PHD 140SS, 240SS and 240T, D & D Big Bore and Borezilla, plus Thunderheader •Maps are for use with Harley Screaming Eagle Race Tuner OEM# 32107-01A, 32107-01B, 32107-01C or 32107-01D. •Screaming Eagle Race Tuner maps for popular pipes are also available on the Edelbrock web set; see web site for the most up-to-date listings NOTE: Will require boring the stock cylinders to 95” or purchasing new 95” cylinders. NOTE: Gear drive cam kits will require a cam drive gear set, PART #DS-199532 or PART #DS-199538 and a cam installation kit, DS-199235 (sold separately). NOTE: Chain drive cam kits require the use of a cam installation kit, PART #DS-199321 or #0925-0182 (sold separately). PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 06 FXSTI/FLSTI/FLHTI/FLHRI/FLHRI/FLTRI/FLHXI MODELS FOR 99-01 FLHTI/FLHRI/FLTRI 1 0903-0131 Chain drive cam kit w/ black wrinkle finish $2,897.95 0903-0131 Chain drive cam kit w/ black wrinkle finish $2,897.95 0903-0134 Chain drive cam kit w/ gray finish 2,878.95 0903-01341 Chain drive cam kit w/ gray finish 2,878.95 0903-0132 Gear drive cam kit w/ black wrinkle finish 2,948.95 0903-01321 Gear drive cam kit w/ black wrinkle finish 2,948.95 0903-0135 Gear drive cam kit w/ gray finish 2,929.95 0903-01351 Gear drive cam kit w/ gray finish 2,929.95 FOR 01-05 FXSTI/FLSTI, 04-05 FXDI/FXDWGI FOR 06 FXDI/FXDWGI AND 02-05 FLHTI, FLHRI, FLTRI MODELS 0903-0133 Chain drive cam kit w/ black wrinkle finish 2,933.95 0903-0037 Chain drive cam kit w/ black wrinkle finish 3,003.95 0903-0136 Chain drive cam kit w/ gray finish 2,914.95 0903-0039 Chain drive cam kit w/ natural finish 2,918.95 1 Will require the purchase of 06-09 OEM-style intake manifold flanges. 0903-0078 Chain drive cam kit w/ gray finish 2,996.95 0903-0038 Gear drive cam kit w/ black wrinkle finish 3,054.95 CAM INFORMATION FOR TWIN CAM KITS GRIND OPEN CLOSE DURATION @ 53° VALVE LIFT 1748 (CHAIN DRIVE), 1734 (CHAIN DRIVE), 1735 (GEAR DRIVE) Intake 20° 46° 246° .619”
LIFT TDC .188”
GRIND OPEN CLOSE DURATION @ 53° VALVE LIFT LIFT TDC 1748 (CHAIN DRIVE), 1734 (CHAIN DRIVE), 1735 (GEAR DRIVE) (CONT) Exhaust 52° 22° 254° .619” .193”
All part numbers in BOLD MAGENTA are new for 2010.
HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
383
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
95” TWIN CAM CARBURETED PERFORMER RPM POWER PACKAGE 0903-0090
•The highest-quality components designed, developed and tested to significantly increase torque and horsepower across the powerband •Correctly matched components provide sound, reliable performance •Includes CNC-ported Performer RPM cylinder heads with a 72cc combustion chamber, Performer RPM camshafts, Edelbrock/JE 10.25:1 Pistons, pins, rings, locks, adjustable pushrod set and gasket set •Made in the U.S.A. NOTE: Will require boring the stock cylinders to 95”. NOTE: Requires the use of an Edelbrock intake manifold, sold separately. NOTE: Gear drive cam kit will require a cam drive gear set, PART #s DS-199532 or DS-199538 and a cam installation kit, PART # DS-199235 (sold separately). NOTE: Chain drive cam kit will require the use of a cam installation kit, PART #DS-199321 (sold separately). PART # DESCRIPTION SUG. RETAIL FOR 99-06 95” TWIN CAM ENGINES 0903-0013 Black heads w/ chain-drive camshafts $2,803.95 0903-0061 Black heads w/ gear-drive camshafts 2,854.95 0903-0090 Gray heads w/ chain-drive camshafts 2,796.95 0903-0091 Gray heads w/ gear-drive camshafts 2,847.95
PART # DESCRIPTION INTAKE MANIFOLDS DS-289262 Spigot manifold (stock width) CV, Mikuni 42, Edelbrock Spigot carbs DS-289264 Spigot manifold (stock width) CV, Mikuni 45, Screaming Eagle 44mm CV carbs 1010-0080 Flange manifold for Edelbrock or S&S E series carb 1010-0081 Flange manifold for S&S G series carb or Mikuni HSR 48mm carb
CAM INFORMATION FOR TWIN CAM KITS GRIND OPEN CLOSE DURATION @ 53° 1748 (CHAIN DRIVE) Intake 20° 46° 246° Exhaust 52° 22° 254°
GRIND OPEN 1735 (GEAR DRIVE) Intake 20° Exhaust 52°
VALVE LIFT
LIFT TDC
.619” .619”
.188” .193”
SUG. RETAIL
$108.95 108.95 104.95 104.95
CLOSE
DURATION @ 53°
VALVE LIFT
LIFT TDC
46° 22°
246° 254°
.619” .619”
.188” .193”
EVO 80” POWER PACKAGES •The highest-quality components designed, developed and tested to significantly increase torque and horsepower across the powerband on 80” Evolution, S&S and aftermarket Evo-style engines •Correctly matched components provide sound, reliable performance •Edelbrock’s Performer RPM Power Package includes black-finish CNC-ported Performer RPM cylinder heads with a 72cc combustion chamber, Performer RPM #1741 camshaft, Edelbrock/ JE Pistons +.005 bore that produce a 10.5:1 compression ratio, pins, rings, locks, gasket set and adjustable pushrod set •Edelbrock’s Performer Power Package includes black-finish Performer cylinder heads, Performer #1740 camshaft, adjustable pushrod set and gasket set, which contains all gaskets needed for 0903-0012 upgrade; compression ratio: 9.5:1 •Made in the U.S.A. NOTE: Requires the use of an Edelbrock intake manifold, sold separately. NOTE: Not for use on fuel-injected models.
CABLES
TANKS & OIL FILTERS
PART # DESCRIPTION FOR 84-99 80” EVOLUTION ENGINES 0903-0012 Performer RPM Power Package w/ pistons 0903-0014 Performer Power Package w/o pistons INTAKE MANIFOLDS 2114-3001 Spigot manifold, polished DS-289220 Spigot manifold, stock width DS-289221 Flange manifold, stock width DS-289224 Flange manifold for S&S G series carb and Mikuni HSR 48 mm carb, stock width
DASHES & GAUGES
SPORTSTER PERFORMER RPM POWER PACKAGE
BRAKES
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
384
SUG. RETAIL $2,648.95 1,622.95 172.95 110.95 104.95 104.95
CAM INFORMATION FOR EVOLUTION KITS GRIND 1741 Intake Exhaust 1740 Intake Exhaust
OPEN
CLOSE
DURATION @ 53°
VALVE LIFT
LIFT TDC
20° 52°
46° 22°
246° 254°
.600” .600”
.183” .187”
19° 48°
43° 24°
242° 252°
.490” .490”
.176” .203”
1010-0105 •The highest-quality components designed, developed and tested to significantly increase torque and horsepower across the powerband on 91-03, 5-speed 883 or 1200 Sportster •Correctly matched components provide sound, reliable performance •Package includes black-finish 1200cc cylinder heads, Performer RPM camshafts, pushrods, +.005” bore, 10.3:1 compression ratio Edelbrock/JE pistons, pins, rings, locks and all necessary gaskets for upgrade •Made in the U.S.A. NOTE: 883 models will require cylinder boring to 1200cc. NOTE: 00-03 models will require the use of 91-99 style pinion gear.
0903-0015
NOTE: Requires the use of an Edelbrock intake manifold, sold separately. SUG. PART # DESCRIPTION RETAIL FOR 91-03 XL MODELS 0903-0015 Performer RPM Power Package $2,201.95 INTAKE MANIFOLDS 1010-0104 Flange manifold for S&S E carb and Edelbrock carb 102.95 1010-0105 Spigot manifold for CV and Mikuni HSR 42/45 carb 100.95
CAM INFORMATION FOR XL CAM KITS GRIND OPEN CLOSE DURATION @ 53° 1743 Intake 18° 42° 240° Exhaust 46° 22° 248°
All part numbers in BOLD MAGENTA are new for 2010.
VALVE LIFT
LIFT TDC
.590” .590”
.166” .192”
SECTION
7
WINDSHIELDS TOURING
TWIN CAM ENGINE CASES •Replacement Twin Cam “A” engine cases for stock H-D chassis only (carb and EFI) •Feature greater overall strength than stock crankcases •Strong, dependable Timken®-style sprocket shaft bearings •Clearanced for strokes up to and including 5” •All passages between the crankcase cam support plate are O-ring sealed •Compatible with most stock components •Cam chest has clearance for up to .675” lift cams •Include S&S crankcase breather reed valve designed to eliminate oil carry-over and oil scavenging problems •Rear motor mount bolts directly to the stock transmission; fully compatible with the stock primary, charging system, and other stock components •Available with stock bore (ideal for replacement applications), 4” bore (ideal for use with the S&S Super Sidewinder® Hot Set Up Kits), and 41/8” bore engines with stock or S&S cylinder stud pattern (ideal for custom applications and for use with the S&S 124” Hot Set Up Kit®) •Available with silver powder-coat, black powder-coat or polished finish •Made in the U.S.A.
LUGGAGE SEATS & SISSY BARS 0920-0051
EXHAUST
NOTE: Installation in 99-06 FLT models requires oil line installation kit PART #0950-0145, but the stock transmission cover may be used.
FUEL/AIR SYSTEMS
NOTE: Installation in 99-05 Dyna models require oil line installation kit PART #0950-0201. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. FOR 99-06 TWIN CAM “A” ENGINES (EXCEPT 06 DYNA) PART # DESCRIPTION STOCK BORE 0920-0051 Silver powder-coat 0920-0023 Black powder-coat 0920-0024 Polished 4” BORE 0920-0026 Black powder-coat 0920-0027 Polished
SUG. RETAIL $1,625.95 1,625.95 2,761.95 1,625.95 2,744.95
PART # DESCRIPTION 41/8” BORE WITH STOCK STUD PATTERN 0920-0052 Silver powder-coat 0920-0032 Black powder-coat 0920-0033 Polished 41/8” BORE WITH S&S STUD PATTERN 0920-0029 Black powder-coat 0920-0030 Polished
SUG. RETAIL $1,755.95 1,755.95 2,873.95 1,755.95 2,873.95
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
SUPER STOCK™ ENGINE CASES •Cast from A356 T-6 heat-treated aluminum alloy •Cases are available for 31/2” stock and 35/8” big bore motors for any stroke up to and including 5” and most stock length connecting rods •Machined to accept an oil filter assembly that mounts on the front of stock motor cases •All races are line-honed and breather cavity is precision-machined to optimize breather timing for maximum oil scavenging •Additional parts include crankcase bolts, washers and nuts, cylinder mounting studs, timing hole plug, magnetic drain plug, assorted breather and oil line fittings, oil pressure switch, oil screen, spring and plug, sprocket shaft Timken® bearing assembly and oil seal, pinion shaft main bearing race, cam needle bearing assembly, oil pump drive shaft bushing and installation instructions •Machined for EFI fitment •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION STANDARD BORE CASES BIG BORE CASES DS-194301 For 92-99 Evolution-style $1,076.95 DS-194302 For 92-99 Evolution-style DS-194303 For 84-91 Evolution-style 1,076.95 DS-194304 For 84-91 Evolution-style
41/4” BIG BLOCK CYLINDERS
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES SUG. RETAIL $1,076.95 1,076.95
BRAKES TANKS & OIL FILTERS
0931-0090
•Feature 356 T-6 aluminum castings with centrifugally spun castiron liners to provide excellent thermal conductivity •Specially designed fin pack provides more cooling surface area than stock •Cylinders bored to within .010” of final dimension to allow you to select your piston •41/4” custom pistons required, but not included •Cylinder length will work with most 41/4” stroke flywheel assemblies using a 7.440” connecting rod •For use with Delkron Big Block engine cases and Big Block cylinder heads or custom cases that will accept 41/4” bore cylinders •Available in natural or black finish •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0931-0089 Natural $581.95 0931-0090 Black 613.95
DASHES & GAUGES
DS-194311
ENGINE CASES •Feature 356 T-6 permanent mold casings, standard American fasteners and gray cast-iron inserts with 1/2” wall sections •Manufactured to exact tolerances •Timken bearings installed •Pinion race-installed and line-lapped to standard size •Cylinder studs installed •Big bore models fit 35/8” bore cylinders •Available with natural finish •O-rings are sold in a 10-pk to dealers; suggested retail is for individual O-rings, as noted •Made in the U.S.A. NOTE: Not for EFI applications. STANDARD BORE CASES PART # DESCRIPTION DS-194311 92-99 Evolution (except EFI models) DS-194313 84-91 Evolution 7806-1558 Bottom plate O-ring; 14-hole (ea.)
SUG. RETAIL $920.95 920.95 1.95
BIG BORE CASES (35/8”) PART # DESCRIPTION DS-194312 92-99 Evolution style (except EFI models) DS-194314 84-91 Evolution style 7806-1558 Bottom plate O-ring; 14-hole (ea.)
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $920.95 920.95 1.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
385
SECTION
7 116” TWIN CAM STROKER KITS
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS
•Designed to be used with stock engine cases •Three-piece flywheel assembly features integral pinion and sprocket shaft for maximum stability and resistance to flywheel distortion •Flywheel assemblies use forged blanks for improved strength •Pre-balanced and assembled using OEM proven crank pin •JIM’S H-beam forged and machined connecting rods •Cylinders are made from aerospace-quality cast aluminum and steel •Cylinders feature VHR™ (Vertical Horizontal Ribbing), which equalizes cylinders top to bottom under load •Stroker cylinders are enhanced with 11 equally-spaced fins, improving total fin pack surface by 25% •Cylinders seamlessly blend into OEM components with exact OEM finish and hidden cast seams •Premium forged pistons with rings using .927” pins •Include piston oiling jets and complete instructions •45/8” stroke with 4” bore yields a 10.19:1 compression ratio when using stock heads with .040” head gaskets •Made in the U.S.A.
0931-0185
NOTE: Required gasket kit, carb manifold and EFI spacer kit sold separately. NOTE: Cases need to be bored to accommodate 4” bore cylinders.
EXHAUST
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. NOTE: JIM’S recommends converting the left crankcase bearing to Timken bearing PART #0924-0108.
FUEL/AIR SYSTEMS
PART # DESCRIPTION SUG. RETAIL FOR 06 DYNA, 07-10 TWIN CAM A MOTORS 0931-0185 Black $3,309.95 0931-0186 Silver 3,309.95
PART # DESCRIPTION SUG. RETAIL FOR 99-06 TWIN CAM A MOTORS (EXCEPT 06 DYNA) 0931-0187 Black $3,308.95 0931-0188 Silver 3,308.95
0931-0189
PART # DESCRIPTION FOR 00-06 TWIN CAM B MOTORS 0931-0189 Black 0931-0190 Silver
SUG. RETAIL $3,308.95 3,308.95
0920-0001
ENGINE TRANSMISSION 106” & DRIVELINE TWIN CAM STROKER KITS
GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
0922-0068 •Economical way to 0922-0079 increase horsepower and torque •Kit combines an S&S 41/2” stroke flywheel assembly with S&S 37/8” bore pistons (sold separately) for a displacement of 106” •Include assembled flywheels with shafts and instructions •Do not require any motor case modification •Motors with factory 95” kits require piston fitting only; stock or S&S cylinder heads can be used •Stock cylinders will require boring to 37/8”; or you can purchase S&S 37/8” bore cylinder/piston kit (sold separately) •For replacement piston rings, see page 393 •Made in the U.S.A.
91-7047
NOTE: Fuel-injected motors will require recalibration of the fuel-injection system. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION 106” STROKER KITS 0922-0068 For 99-06 Twin Cam “A” motor (except 06 Dyna) 0922-0069 For 00-06 Twin Cam “B” motor 0922-0079 For 06 Dyna and all 07-10 Twin Cam 96” A 0922-0080 For 07-10 Twin Cam 96B PISTON KITS 0920-0001 Std.
SUG. RETAIL
$1,359.95 1,359.95 1,258.95 1,258.95 352.95
PART # DESCRIPTION PISTON KITS (CONT) 2001-2910 +.005” pistons (pr.) 2001-2911 +.010” pistons (pr.) 2001-2912 +.020” pistons (pr.) 37/8” CYLINDER/PISTON KITS FOR S&S 106” STROKER ONLY (10.5:1 COMPRESSION) 0931-0255 Silver powder-coat 0931-0100 Black powder-coat
SUG. RETAIL $352.95 352.95 352.95
800.95 750.95
BRAKES TWIN CAM 41/2” STROKER FLYWHEEL ASSEMBLIES
TANKS & OIL FILTERS DASHES & GAUGES
•Designed to be used with stock engine cases •Three-piece forged flywheel assembly features integral pinion and sprocket shaft for maximum stability and resistance to flywheel distortion •JIM’S H-beam forged and machined connecting rods with .927” wrist pin diameter and 7.6” length •Made in the U.S.A. NOTE: Cases need to be bored to accommodate 4”-41/8” bore cylinders NOTE: JIM’S recommends converting the left crankcase bearing to Timken bearing PART #0924-0108. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION 0922-0081 For 06 Dyna, 07-10 Twin Cam A motors $1,563.95 0922-0083 For 00-06 Twin Cam B motors 0922-0082 For 99-06 Twin Cam A motors (except 06 Dyna) 1,563.95
FRAMES, SUSPENSION & FENDERS REPLACEMENT FOOTRESTS FLYWHEEL & LICENSE ASSEMBLIES PLATE FRAMES •Flywheel assemblies are designed for use with TIRES, Timken -style sprocket shaft bearings TUBES & •Fit directly in stock crankcases with no modifications WHEELS •For 88”, 95” and 100” displacement in Twin Cam A HARDWARE, and B motors; 4” stroke also be used in 03-06 motors when the left-side CHEMICALS •Can main bearing is converted to a Timken-style bearing & TOOLS •Made in the U.S.A. DESCRIPTION COVERS, PART # For 99-02 Twin Cam “A” motor SECURITY 0921-0035 For 00-02 Twin Cam “B” motor & GENERAL 0921-0036
0921-0035
®
386
0921-0036
SUG. RETAIL $1,208.95 1,208.95
0922-0081 SUG. RETAIL $1,567.95
CONNECTING ROD SET FOR TWIN CAMS WITH S&S FLYWHEEL ASSEMBLY •Designed for use with S&S flywheel assemblies only •Features 1.5” diameter pressed-in style crankpin with end plugs •Rods are machined for .927” diameter wristpins, and are stock length with 7.668” center-to-center distance between wristpin and crankpin holes •It is recommended that aftermarket forged pistons be used with S&S rods •Made in the U.S.A. PART # 0923-0206
DESCRIPTION For 99-10 Twin Cams w/ S&S flywheel assembly
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $398.95
SECTION
7
DS-194027
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST HEAVY-DUTY CONNECTING ROD SETS •High-quality, heavy-duty rod sets come complete and ready to install •Set includes front and rear rods, crankpin and nuts, steel cages and roller bearings •Rods are deep-forged and heat-treated, .120” wider than stock in the I-beam section and feature rod-to-rod clearance to accommodate strokes up to and including 5” •Crankpin has two oil holes and four slots ground on each side of the throw ends to help maintain the oil film on thrust faces •Made in the U.S.A.
ROD SETS •Heavy-duty replacements, perfect for stock motors •Meet or exceed OEM specifications •Come completely fitted and ready to install •Complete set includes a two-hole crankpin, aluminum retainers, bearings, nuts and forged heat-treated steel rods
NOTE: Installation of rod sets may require additional clearancing of flywheels and cases.
PART # DESCRIPTION SUG. RETAIL DS-194662 For 84-99 Evolution Big Twin; repl. OEM #24281-83 $284.95 DS-194664 For 86-99 XL; repl. OEM #24275-86A 284.95
PART # DS-194027 DS-194655
DESCRIPTION For L84-99 Evolution Big Twin (.792” wrist pin) For 86-99 XL (.792” wrist pin)
SUG. RETAIL $372.95 465.95
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING
DS-194005
0921-0161
CABLES
CRANKPIN ASSEMBLIES •Include crankpin, nuts and key •Made in the U.S.A. PART # DESCRIPTION CRANKPIN ASSEMBLIES 0921-0161 For 84-99 Big Twin 0921-0162 For 84-99 Big Twin (+.001”) 0921-0164 For 86-99 XL REPLACEMENT CRANKPIN NUTS 0921-0173 For 84-99 Big Twin (ea.) 0921-0174 For 86-99 XL (ea.) REPLACEMENT CRANKPIN KEYS 0921-0178 For 84-99 Big Twin, XL (5-pk.)
CRANKPINS FOR BIG TWIN AND XL SUG. RETAIL $91.95 93.95 93.95 5.95 7.95
•Quality replacements that equal or exceed OEM specifications •Sold individually •Made in the U.S.A. PART # DS-194005 DS-194006
1.95 (ea.)
WRIST PIN BUSHINGS
•Made of 100% bronze •Available in two styles and two sizes •Sold in pairs •Made in the U.S.A.
CRANKPIN NUTS •CNC-machined to within .002” tolerance •Nuts have 1”-20 threads •Sold in pairs •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL DS-198833 For 84-99 Evolution Big Twin; repl. OEM #23969-83 $45.95 DS-198831 For 86-98 XL, 94-99 Buell; repl. OEM #23901-81 45.95
PART # DESCRIPTION FOR 99-06 TWIN CAM 0922-0070 Std. 0922-0071 + .002” oversize FOR 84-99 EVOLUTION BIG TWIN DS-197041 Std. DS-197042 +.002” oversize FOR 86-10 XL DS-197044 Std. DS-197045 +.002” oversize
BRAKES DS-194006
DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #23961-80A (three-hole) For 86-99 XL and 94-99 Buells; repl. OEM #23960-80A (three-hole)
WRIST PIN BUSHINGS DS-198831
HANDLEBARS, CONTROLS & MIRRORS
SUG. RETAIL
$83.95 78.95
DS-196274
•Machined from solid bronze bar stock •Hold concentricity to less than .0002” •Lead-in edge for easy installation •Sold in pairs •Made in the U.S.A.
$12.95 12.95
PART # DS-196274
12.95 12.95
DS-197065
12.95 12.95
SUG. RETAIL
DS-197066 DS-198825
All part numbers in BOLD MAGENTA are new for 2010.
DESCRIPTION For 99-06 Twin Cam std.; repl. OEM #24316-99 For 84-99 Big Twin std.; repl. OEM #24334-36 For 84-99 Big Twin +.005” For 86-10 XL; repl. OEM #24331-36
SUG. RETAIL $39.95 33.95 33.95 33.95
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
387
SECTION
7
WINDSHIELDS TOURING RACE AND BUSHING SET
LUGGAGE SEATS & SISSY BARS
•Used to rebuild S&S and stock connecting rods •Includes hardened steel rod bearing races and bronze wrist pin bushings •Made in the U.S.A. PART # DESCRIPTION 0923-0207 For 84-99 Big Twin (except Twin Cam)
ROD RACE SET •Made from 52100 aerospace-quality Timken® bearing stock •Sold as a set •Made in the U.S.A. PART # DESCRIPTION DS-194014 For 84-99 Big Twin models; repl. OEM #s 24345-36A and 24356-36A
SUG. RETAIL $49.95
SUG. RETAIL $58.95
EXHAUST FUEL/AIR SYSTEMS ROD BEARING RETAINERS
ENGINE TRANSMISSION & DRIVELINE
0924-0170
0924-0171
•Replacement roller-type for Harley connecting rods •Quality equal to OEM •Sold in sets of three
ROD ROLLER BEARINGS WITH RETAINERS
PART # DESCRIPTION SUG. RETAIL DS-194018 For 84-86 Big Twin; repl. OEM #s 24366-71, 24367-71 $24.95 DS-194017 For 84-86 XL; repl. OEM #s 24362-54A, 24364-54A 22.95
PART # 0924-0170 0924-0171
GASKETS & SEALS
•Include bearings and bearing retainers SUG. RETAIL $56.95 56.95
DESCRIPTION For 86-99 Evolution Big Twin; repl. OEM #24346-87A For 86-08 XL; repl. OEM #24354-87A
CONNECTING ROD ROLLER BEARING SETS •Made in the U.S.A. PART # DESCRIPTION FOR 84-86 BIG TWIN (EXCEPT EVOLUTION) 0924-0193 Std. (1.875” x .594”/1.875” x .500”) 0924-0194 +.0002” 0924-0195 +.0004” 0924-0196 +.0006” 0924-0197 +.0008”
ELECTRICAL 0924-0193
LIGHTING
REPLACES OEM #
SUG. RETAIL
9441A/9186 9442A/9180 9443A/9181 9444A/9182 9445A/9183
$12.95 12.95 12.95 12.95 12.95
HANDLEBARS, CONTROLS & MIRRORS CABLES
CONNECTING ROD BEARING KIT
BRAKES
PART # 0924-0112
•Kit contains three standard-size, fully assembled bearings needed for a rebuild •Made in the U.S.A. DESCRIPTION For 99-10 Twin Cam
SUG. RETAIL $84.95
PINION SHAFT AND TAPERED SPROCKET SHAFT ASSEMBLIES
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
388
0921-0168
•All assemblies include shaft, nut and keys •Made in the U.S.A.
ROD ROLLER BEARINGS WITH RETAINER •Include bearings and bearing retainer •Replace OEM #24346-87A •Made in the U.S.A. PART # 2010-2960
DESCRIPTION For 87-99 Evolution Big Twin motors
SUG. RETAIL $107.95
PART # DESCRIPTION PINION SHAFT ASSEMBLIES 0921-0168 For 84-99 Big Twin REPLACEMENT PINION SHAFT NUTS 0921-0176 For 84-86 Big Twin (ea.) REPLACEMENT PINION SHAFT KEYS 0921-0178 For 84-86 Big Twin, XL (5-pk.) 0921-0180 For 86-03 XL (5-pk.)
0921-0176 SUG. RETAIL $138.95 8.95 1.95 (ea.) 4.95 (ea.)
DS-194190
PINION AND MOTOR SPROCKET SHAFTS •Made in the U.S.A.
DS-194142
DS-194191
PART # DESCRIPTION SUG. RETAIL MOTOR SPROCKET SHAFTS DS-194190 For 84-E85 Big Twin; repl. OEM #23909-80 $96.95 PINION GEAR SHAFTS DS-194142 For 87-99 Big Twin; repl. OEM #24006-87 89.95 DS-194191 For 84-86 Big Twin; repl. OEM #s 24006-80, 24006-83 89.95
All part numbers in BOLD MAGENTA are new for 2010.
SECTION FLYWHEELSIDE MOTOR SPROCKET SHAFT NUT
WINDSHIELDS
•Heavy-duty nut fits flywheel-side of sprocket shaft •11/8”-16 threads •Made in the U.S.A. PART # DS-198836
FLYWHEEL-SIDE PINION SHAFT NUT
DESCRIPTION For 84-85 Big Twin and JIMS big tapered motor sprocket shafts (ea.)
SUG. RETAIL $30.95
GEAR-SIDE PINION SHAFT NUTS
LUGGAGE
NOTE: Check rod clearance. DESCRIPTION For 84-89 Big Twin; repl. OEM #24016-80 (ea.)
SUG. RETAIL $27.95
DS-198838
•5/8”-24 left-hand threads •Sold each •Made in the U.S.A.
SEATS & SISSY BARS EXHAUST
ACORN FRONT BELT DRIVE PULLEY NUT
DESCRIPTION For 90-92 Big Twin; repl. OEM #24022-90 (ea.) For 84-89 Big Twin; repl. OEM #24023-54 (ea.)
SUG. RETAIL $25.95 17.95
•Chrome front pulley nut for open primary belt drive applications •Sold individually •Made in the U.S.A. PART # DS-193813
FUEL/AIR SYSTEMS
DESCRIPTION For 84-06 Big Twin models
SUG. RETAIL $13.95
MOTOR SPROCKET NUT
GEAR-SIDE PINION SHAFT NUT •Sold in packs of five •Made in the U.S.A. PART # 0950-0225
TOURING
•Heavy-duty nut fits flywheel-side of pinion shaft •3/4”-20 thread •Made in the U.S.A. PART # DS-198835
PART # DS-198838 DS-198839
7
DESCRIPTION For 93-99 Big Twin and 91-08 XL; repl. OEM #7916A
SUG. RETAIL $4.95 (ea.)
TRANSMISSION & DRIVELINE
•Motor sprocket nut for belt-drive conversions and/or eliminating compensating sprockets •Made in the U.S.A. PART # DS-194074
ENGINE
GASKETS & SEALS
DESCRIPTION For 84-06 Big Twin; repl. OEM #24003-55
SUG. RETAIL $11.95
ELECTRICAL MOTOR SPROCKET NUT
LIGHTING
•OEM replacement style •Sold each •Made in the U.S.A. PART # DS-189864
DESCRIPTION For 84-06 Big Twin models; repl. OEM #24003-55
HANDLEBARS, CONTROLS & MIRRORS
SUG. RETAIL $15.95
SPROCKET SHAFT NUT LOCK PLATE •Sold in 10-pk. PART # 0950-0221
DESCRIPTION For 84-86 Big Twin; repl. OEM #24018-72
SUG. RETAIL $1.55 (ea.)
CABLES BRAKES
CRANKCASE MAIN BEARINGS
RIGHT ROLLER BEARING RETAINER
•High-quality original Timken bearing assemblies •Made in the U.S.A.
•High-quality, replacement right crankcase roller bearing retainer •Sold each
PART # 0924-0108
DESCRIPTION For 84-99 Big Twin except Twin Cam 88; repl. OEM #9028 (set)
RIGHT SIDE CRANKCASE RACES •Made in the U.S.A. PART # 0924-0129
0924-0130
0924-0129
SUG. RETAIL
PART # DS-194015
TANKS & OIL FILTERS DASHES & GAUGES
DESCRIPTION For 84-86 Big Twin; repl. OEM #43578-35
SUG. RETAIL $14.95
$54.95
0924-0130
DESCRIPTION SUG. RETAIL For 84-99 Big Twin (except Twin Cam); std. repl. OEM #24599-58B/93; clearanced for .798” lift 84-99 style cam w/ 1” base circle $59.95 For 87-03 XL and Buell models; std. repl. OEM #8881 26.95
RIGHT-SIDE CRANKCASE BUSHINGS •Made in the U.S.A. PART # DS-194100 DS-197067
DS-194100
DESCRIPTION For 84-99 Big Twin std. except Twin Cam; repl. OEM #24599-58B/93 For 84-99 Big Twin +.002 except Twin Cam; repl. OEM #24600-58B
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $77.95 100.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
389
SECTION
7
WINDSHIELDS
0924-0121
PINION SHAFT BEARINGS
TOURING LUGGAGE SEATS & SISSY BARS
PINION SHAFT BEARINGS •Sold each •Made in the U.S.A. PART # 0924-0121 0924-0122
DESCRIPTION For 03-10 Big Twin For 99-02 Big Twin (right side)
SUG. RETAIL $28.95 28.95
EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
FLYWHEEL THRUST WASHERS
GASKETS & SEALS
DESCRIPTION For 84-99 Big Twin except Twin Cam; E86 XL; repl. OEM #6506
SUG. RETAIL
PART # 0925-0107 0925-0279
$17.95
PART # DS-197034
DESCRIPTION For 84-99 Big Twin (except Twin Cam); repl. OEM #24002-70
DS-194300
SUG. RETAIL (EA.) $.95 5.95
DS-196135 SUG. RETAIL $28.95
DS-194349
DASHES & GAUGES
390
SUG. RETAIL
0925-0107
SIZE .125” x .5” crankpin key .19” x .15” x .42”
•Machined to a 32-micron, burr-free finish for extended seal life •Sold each •Made in the U.S.A.
TANKS & OIL FILTERS
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
•Sold each •Made in the U.S.A. PART # DESCRIPTION DS-195172 For 84-99 Big Twin models (except Twin Cam); repl. OEM #24002-70
•Replacement for S&S cam gear drive kits •Sold in a 5-pack •Made in the U.S.A.
MOTOR SPROCKET HANDLEBARS, SHAFT SPACER
BRAKES
$26.95 26.95 26.95 26.95
WOODRUFF PARALLEL KEYS
LIGHTING
CABLES
24626-87 24628-87 24641-87 24643-87
SUG. RETAIL
$13.95
ELECTRICAL
CONTROLS & MIRRORS
REPL. OEM #
MOTOR SPROCKET SHAFT SPACER
•Replacement-type made from top-quality bronze and designed to meet or exceed OEM specifications •Sold in pairs •Made in the U.S.A. PART # DS-194043
•Caged bearings •Same color coding as OEM bearings •Sold each •Made in the U.S.A. PART # DESCRIPTION FOR 87-99 BIG TWIN MODELS DS-198656 White DS-198657 Green DS-198658 Red DS-198659 Blue
WOODRUFF KEYS •All meet or exceed OEM specifications •For Big Twin and XL models; sold in 10-pk. •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL (EA.) DS-194300 Rods, flywheels, crankpin keys; repl. OEM #23985-18 $1.95 0921-0143 Crankpin key for For 84-08 Big Twin and XL; repl. OEM #11218 .55 DS-194310 Crankpin, pinion shaft, gear shaft keys; repl. OEM #23985-12 1.95 DS-194325 Gear shaft pinion keys for 84-89 Big Twin; repl. OEM #23985-54 .95 DS-194349 Oil pump shaft key, repl. OEM #26340-36 1.95 DS-194206 Oil pump key for 84-99 80” Big Twin; repl. OEM #26348-15 .95 0950-0220 Pinion shaft gear key for 90-99 Big Twin and 86-03 XL; repl. OEM #11219 .95 0925-0287 Rear intake cam gear key for 86-08 XL; repl. OEM #11204 1.95
SPROCKET SHAFT SPACERS •The only way to properly space/ align the front motor sprocket or belt drive pulley •Various thicknesses available in individual packs of five or as a set that includes one each of .060, .090, .120, .150, .180 and .210 •Made in the U.S.A. PART # DESCRIPTION FOR 01-03 SOFTAIL 0950-0229 Repl. OEM #24039-01A FOR 99-02 SOFTAIL MODELS 0950-0230 Repl. OEM #24038-99 FOR 99-02 FLT MODELS 0950-0228 Repl. OEM #24008-99 FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) DS-196135 Set, .060-.210 DS-196151 .010; repl. OEM #35850-84 DS-196152 .020; repl. OEM #35851-84 DS-196153 .030; repl. OEM #35852-84 DS-196136 .060; repl. OEM #24032-70 DS-196137 .090; repl. OEM #24033-70 DS-196138 .120; repl. OEM #24034-70 DS-196140 .150; repl. OEM #24035-70 DS-196141 .180; repl. OEM #24036-70 DS-196143 .210; repl. OEM #24037-70
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $26.95 (ea.) 28.95 (ea.) 26.95 (ea.) 27.95 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 3.95 (ea.) 3.95 (ea.) 3.95 (ea.) 3.95 (ea.) 4.95 (ea.) 4.95 (ea.)
SECTION HIGH-PERFORMANCE PISTONS •Forged from a high-silicone aluminum alloy to deliver long life and consistent dimensions •Wiseco’s high-tech manufacturing ensures greater operating strength and lower expansion at high temperatures •Sold in kits that include two pistons, rings, piston pins and circlips •Include forged pistons with coated skirts, rings, retainer clips and chrome piston pins •Piston kits are available with Hastings-style X-Ring package (.062 top ring, .062 compression ring and .158 oil ring), XC-Ring packages (.039 top ring, .062 compression ring, .158 oil ring) OR VM-rings (1.2mm steel, positive twist, gas nitrided top ring, 1.2mm cast iron, taper under-hook scraper ring and 2.0mm three-piece, flex-vent oil ring with steel chrome-faced rails); VM-rings, X-Rings and XC-Rings will not interchange •X- and XC-rings are identified by PART # in the application chart; X-Ring PART #s end with an “X” and XC-Ring Part #s end with an “XC” •Twin Cam 1550cc kits also include a top end gasket kit •103” kits require cylinder boring; 110” kit requires big-bore cylinders and case boring; Hastings-style X-Ring package (.0472” top ring, .0472” compression ring and .118” oil ring); recalibration required •Pistons are made in the U.S.A. WARNING: Wiseco pistons that use VM-rings can only be fitted with Wiseco VM-rings; Wiseco pistons that use XC-rings can only be fitted with Wiseco XC-rings. NOTE: Replacement rings include rings for one piston only. PISTON REPL. REPL. WRIST REPL. PISTON REPL. REPL. WRIST REPL. DESCRIPTION KIT RINGS PIN (EA.) CIRCLIP (PR.) DESCRIPTION KIT RINGS PIN (EA.) CIRCLIP (PR.) FOR 07-10 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) HASTINGS RING FOR 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE PACKAGE (9:1 COMP. REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 (8.5:1 COMP.) (CONT) WITH 43/8” STROKER CRANK .040” K1644 3537X S534 W5731 3.875”/+.125” 0910-0832 0912-0145 W5752 FOR 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE 3.880”/+.130” 0910-0833 0912-0146 W5752 (10.5:1 COMP.) FITS EDELBROCK CYLINDER HEADS 3.885”/+.135 0910-0834 0912-0147 W5752 Std. 3497X S534 W5731 FOR 07-10 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) HASTINGS RING .020” 3517X S534 W5731 PACKAGE (10.5:1 COMP. DOMED CROWN) ALSO FITS 99-06 TWIN CAM 88 .040” 3537X S534 W5731 WITH 43/8” STROKER CRANK FOR 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE ® 3.875”/+.125” 0910-0835 0912-0145 W5752 (10.5:1 COMP.) FITS SCREAMIN’ EAGLE CYLINDER HEADS 3.880”/+.130” 0910-0836 0912-0146 W5752 .005” K1714 3504X S534 W5731 3.885”/+.135 0910-0837 0912-0147 W5752 .020” K1716 3517X S534 W5731 FOR 07-10 TWIN CAM 96 BORED TO 1802CC (110 CU. IN.) HASTINGS RING FOR 04-10 XL1200CC (10.5:1 COMPRESSION) HASTINGS RING PACKAGE; PACKAGE (10.5:1 COMP. REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 SKIRT COATED WITH 43/8” STROKER CRANK Std. 0903-0583 3497X S534 W5731 4.00”/+.250” 0910-0838 W5752 .010” 0903-0584 3507X S534 W5731 FOR 99-06 TWIN CAM 88 BORED TO 1550CC (95 CU. IN.) VM RING PACKAGE .020” 0903-0585 3517X S534 W5731 (9:1 COMP.) FOR 88-03 XL 1200CC AND BUELL MODELS WITH OEM 1200 HEADS Std. 0903-0791 0912-0285 W5752 (9:1 COMP.) HASTINGS X-RING PACKAGE .005” 0903-0792 0912-0286 W5752 Std. K1660 3497X W5731 .010” 0903-0793 0912-0287 W5752 .010” 0903-0145 3507X W5731 .020” 0903-0794 0912-0288 W5752 .020” K1662 3517X W5731 FOR 99-06 TWIN CAM 88 BORED TO 1550CC (95 CU. IN.) VM RING PACKAGE .040” K1664 3537X W5731 (10.5:1 COMP.) FOR 88-03 XL 1200CC (10.5:1 COMPRESSION) HASTINGS X-RING PACKAGE NOTE: REQUIRES SCREAMIN’ EAGLE MODULE ON FUEL-INJECTED MODELS Std. K1685 3497X W5731 Std. 0903-0787 0912-0285 W5752 .010” 0903-0147 3507X W5731 .005” 0903-0788 0912-0286 W5752 .020” K1687 3517X W5731 .010” 0903-0789 0912-0287 W5752 .030” 0903-0148 3527X W5731 .020” 0903-0790 0912-0288 W5752 FOR 86-10 883 XL BORED TO 1200CC (REVERSE DOME) (8.5:1 COMP.) FOR 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE (10:1 COMP.) HASTINGS X-RING PACKAGE Std. K1665 3497X S534 W5731 Std. 0903-0150 3497X W5731 .005” K1675 3504X S534 W5731 FOR 86-10 883 XL BORED TO 1200CC (REVERSE DOME) (9.5:1 COMP.) .010” K1666 3507X S534 W5731 HASTINGS X-RING PACKAGE .020” K1667 3517X S534 W5731 Std. K1655 3497X W5731 .030” K1668 3527X S534 W5731 .010” K1656 3507X W5731 .040” K1669 3537X S534 W5731 .020” K1657 3517X W5731 FOR 84-99 1340CC EVO. BIG TWIN XC-RING PACKAGE (10:1 COMP.) .040” K1659 3537X W5731 .005” 3504XC S534 W5731 FOR 86-10 883 XL BORED TO 1200CC (REVERSE DOME) (10:1 COMP.) .015” 3514XC S534 W5731 HASTINGS X-RING PACKAGE .025” 3524XC S534 W5731 Std. K1682 3497X W5731 .035” 3534XC S534 W5731 .010” 0903-0146 3507X W5731 .045” 3544XC S534 W5731 .020” K1684 3527X W5731 FOR S1 BUELL 1200CC W/ 101 HP THUNDERSTORM HEAD (DOME) FOR 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE (8.5:1 COMP.) (10:1 COMP.) HASTINGS X-RING PACKAGE Std. K1640 3497X S534 W5731 Std. 3497X W5731 .010” K1641 3507X S534 W5731 .010” 0903-0149 3507X W5731 .020” K1642 3517X S534 W5731 .020” K1702 3517X W5731 .030” K1643 3527X S534 W5731 SUG. PART # RETAIL PISTON KITS 0903-0145 $308.82 0903-0146 317.32 0903-0147 308.82 0903-0148 308.82 0903-0149 311.77 0903-0150 317.32 0903-0583 314.66 0903-0584 314.66 0903-0585 314.66 0903-0787 508.64 0903-0788 508.64 0903-0789 508.64
SUG. PART # RETAIL PISTON KITS (CONT) 0903-0790 $508.64 0903-0791 508.64 0903-0792 508.64 0903-0793 508.64 0903-0794 508.64 0910-0832 335.65 0910-0833 335.65 0910-0834 335.65 0910-0835 335.65 0910-0836 335.65 0910-0837 335.65 0910-0838 335.65
SUG. PART # RETAIL PISTON KITS (CONT) K1640 $300.15 K1641 300.15 K1642 300.15 K1643 300.15 K1644 300.15 K1655 317.32 K1656 317.32 K1657 317.32 K1659 317.32 K1660 308.32 K1662 308.32 K1664 308.32
SUG. PART # RETAIL PISTON KITS (CONT) K1665 $311.37 K1666 311.37 K1667 311.37 K1668 311.37 K1669 311.37 K1675 311.36 K1682 317.32 K1684 317.32 K1685 308.82 K1687 308.82 K1702 311.37 K1714 308.82
SUG. PART # RETAIL PISTON KITS (CONT) K1716 $308.82 REPLACEMENT RING SETS 0912-0145 29.95 0912-0146 29.95 0912-0147 29.95 0912-0285 36.70 0912-0286 36.70 0912-0287 36.70 0912-0288 36.70 3497X 33.10
All part numbers in BOLD MAGENTA are new for 2010.
SUG. PART # RETAIL REPLACEMENT RING SETS (CONT) 3504X $33.10 3504XC 33.10 3507X 33.10 3514XC 33.10 3517X 33.10 3524XC 33.10 3527X 33.10 3534XC 33.10 3537X 33.10 3544XC 33.10
SUG. PART # RETAIL REPLACEMENT WRIST PINS S534 $18.12 REPLACEMENT CIRCLIPS W5731 2.00 W5752 2.00
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
391
SECTION
7 KB PERFORMANCE HYPEREUTECTIC PISTON KITS
WINDSHIELDS TOURING LUGGAGE
•These pistons were originally designed by Keith Black •Manufactured from high-strength, T-6, heat-treated, 390 hypereutectic aluminum alloy •Allow a tighter fit and longer piston and ring life •Diamond-machined pistons are held to plus or minus one gram weight and less than one-halfthousandth-inch (.0005”) tolerances from piston to piston •Each kit contains two pistons, pins, spiro-lock pin clips and Hastings moly rings •Replacement piston rings and pin lock rings available separately •Made in the U.S.A.
0910-0915
NOTE: KB pistons can be installed tighter than other pistons. This results in less piston rock and better ring seal. Please read instructions included with piston for correct piston clearance. NOTE: Due to the thermal conductivity and design of KB pistons, special attention is required to the top ring end gap. Please read instructions furnished with piston for correct ring installation.
SEATS & SISSY BARS EXHAUST
NOTE: Each replacement ring PART # denotes rings for two pistons, except 84-99 Big Bore kits and 99-06 88” Twin Cam kits, which require two sets. FOR 07-10 103” TWIN CAM BIG BORE
84-99 80” EVOLUTION BIG TWIN
BORE
10.0:1 COMP PISTON #
REPLACEMENT RINGS #
(3.875”) Std. +.005” +.010”
0910-0915 0910-0916 0910-0917
DS-750692 DS-750693 DS-750694
FOR 99-06 88” TWIN CAM
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
392
BORE
10.5: COMP PISTON #
9.6:1 COMP PISTON #
8.6:1 COMP PISTON #
REPLACEMENT RINGS #
Std. (3.498”) +.005 +.010 +.020 +.030 +.040
DS-751247 DS-751248 DS-751249 DS-751250 DS-751251 DS-751252
DS-751265 DS-751266 DS-751267 DS-751268 DS-751269 -
DS-751242 DS-751243 DS-751244 -
DS-750830 DS-750867 DS-750831 DS-750832 DS-750833 DS-750834
BORE
10.5:1 COMP PISTON #
9.25:1 COMP PISTON #
REPLACEMENT RINGS #
(3.750”) Std. +.005” +.010” +.020”
0910-0575 DS-751277 0910-0576 0910-0577
0910-0578 DS-751272 0910-0579 0910-0580
DS-750869 DS-750870 -
FOR 86-10 XL 883 TO 1200 CONV BORE
(REVERSE DOME) 10.0:1 COMP PISTON #
REPLACEMENT RINGS #
Std. (3.498”) +.005 +.010 +.020 +.030
DS-751253 DS-751264 DS-751254 DS-751255 DS-751256
DS-750830 DS-750867 DS-750831 DS-750832 DS-750833
FOR 99-06 95” TWIN CAM BIG BORE BORE
10.5:1 COMP PISTON #
9.3:1 COMP PISTON #
REPLACEMENT RINGS #
Std. (3.875”) +.005” +.010”
DS-751286 DS-751287 DS-751288
DS-751282 -
DS-750874 DS-750875 DS-750876
FOR 88-03 XL 1200
PRICE LIST PART # PISTONS 0910-0575 0910-0576 0910-0577 0910-0578 0910-0579 0910-0580 0910-0915 0910-0916 0910-0917 DS-751235 DS-751236 DS-751237 DS-751238
SUG. RETAIL $230.95 230.95 230.95 223.95 223.95 223.95 184.95 184.95 184.95 176.95 176.95 176.95 176.95
PART # SUG. RETAIL PISTONS (CONT) DS-751242 $181.95 DS-751243 181.95 DS-751244 181.95 DS-751247 191.95 DS-751248 191.95 DS-751249 191.95 DS-751250 191.95 DS-751251 191.95 DS-751252 191.95 DS-751253 191.95 DS-751254 191.95 DS-751255 191.95 DS-751256 191.95
PART # SUG. RETAIL PISTONS (CONT) DS-751264 $191.95 DS-751265 191.95 DS-751266 191.95 DS-751267 191.95 DS-751268 191.95 DS-751269 191.95 DS-751272 223.95 DS-751277 230.95 DS-751282 230.95 DS-751286 239.95 DS-751287 239.95 DS-751288 239.95
BORE
(FLAT TOP) 10.0:1 COMP PISTON #
REPLACEMENT RINGS #
Std. (3.498”) +.005 +.010 +.020
DS-751235 DS-751236 DS-751237 DS-751238
DS-750830 DS-750867 DS-750831 DS-750832
NOTE: Use lock rings PART #0913-0001 (4-pk.) NOTE: Will fit XL 1100 models if used with XL 1200 cylinder heads. PART # SUG. RETAIL REPLACEMENT RINGS DS-750692 $54.95 DS-750693 54.95 DS-750694 54.95 DS-750830 43.95 DS-750831 43.95 DS-750832 43.95
PART # SUG. RETAIL REPLACEMENT RINGS (CONT) DS-750833 $43.95 DS-750834 43.95 DS-750867 42.95 DS-750869 39.95 DS-750870 39.95 DS-750874 48.95
PART # SUG. RETAIL REPLACEMENT RINGS (CONT) DS-750875 $48.95 DS-750876 48.95 PISTON LOCK RINGS 0913-0001 4.95 0913-0002 6.95
KB PERFORMANCE FORGED PISTONS •Pistons forged from 4032 aluminum alloy •Offset pin design •Each kit contains two pistons with coated skirts, pins, spiro-lock pin clips and Hastings moly rings •Piston pin lock rings available separately •Replacement rings are also available separately •Made in the U.S.A.
0910-0938
0910-0939 0913-0002
NOTE: Each replacement ring PART # denotes rings for two pistons, except 99-06 88” Twin Cam kits, which require two sets. FOR 07-10 103” TWIN CAM BIG BORE
FOR 84-99 80” EVOLUTION BIG TWIN
BORE
10.5:1 COMP PISTON #
9.5:1 COMP PISTON #
REPLACEMENT RINGS #
(3.875”) Std. +.005”
0910-0939 0910-0940
0910-0937 0910-0938
DS-750692 DS-750693
FOR 99-06 95” TWIN CAM BIG BORE BORE
10.5:1 COMP PISTON #
9.25:1 COMP PISTON #
REPLACEMENT RINGS #
(3.875”) Std. +.005”
0910-0935 0910-0936
0910-0933 0910-0934
DS-750692 DS-750693
PRICE LIST PART # PISTONS 0910-0918 0910-0919 0910-0920 0910-0921 0910-0922 0910-0923
BORE
10.5: COMP PISTON #
9.5:1 COMP PISTON #
8.5:1 COMP PISTON #
REPLACEMENT RINGS #
Std. (3.498”) +.005 +.010 +.020
0910-0926 0910-0927 0910-0928 0910-0929
0910-0922 0910-0923 0910-0924 0910-0925
0910-0918 0910-0919 0910-0920 0910-0921
DS-750830 DS-750867 DS-750831 DS-750832
FOR 86-10 XL 883 CONVERSION TO 1200 BORE
(REVERSE DOME) 9.0:1 COMP PISTON #
REPLACEMENT RINGS #
Std. (3.498”) +.005 +.010
0910-0930 0910-0931 0910-0932
DS-750830 DS-750867 DS-750831
NOTE: Use lock rings PART #0913-0002 (4-pk.) SUG. RETAIL $233.95 233.95 233.95 233.95 233.95 233.95
PART # SUG. RETAIL PISTONS (CONT) 0910-0924 $233.95 0910-0925 233.95 0910-0926 233.95 0910-0927 233.95 0910-0928 233.95 0910-0929 233.95
PART # SUG. RETAIL PISTONS (CONT) 0910-0930 $233.95 0910-0931 233.95 0910-0932 233.95 0910-0933 251.95 0910-0934 251.95 0910-0935 251.95
PART # SUG. RETAIL PISTONS (CONT) 0910-0936 $251.95 0910-0937 251.95 0910-0938 251.95 0910-0939 251.95 0910-0940 251.95
PART # SUG. RETAIL REPLACEMENT RINGS DS-750692 $54.95 DS-750693 54.95 DS-750830 43.95 DS-750831 43.95 DS-750832 43.95 DS-750867 42.95
All part numbers in BOLD MAGENTA are new for 2010.
PART # SUG. RETAIL PISTON LOCK RINGS 0913-0001 $4.95 0913-0002 6.95
SECTION
7
WINDSHIELDS
REPLACEMENT PISTONS •Pistons come complete with wrist pins and keepers (sold in pairs) •Available in various compression ratios •Rings are not included (suggest using Hastings rings) PART # DESCRIPTION 1340CC FOR 84-99 80” EVOLUTION (8.5:1 RATIO, 3.498” BORE) DS-750739 Std. DS-750740 .005 DS-750741 .010 DS-750742 .020 DS-750743 .030
SUG. RETAIL
$68.95 68.95 68.95 68.95 68.95
PART # DESCRIPTION 1200CC FOR 88-03 XL EVOLUTION (9:1 RATIO, 3.498” BORE) DS-750766 Std. DS-750767 .005 DS-750768 .010 DS-750769 .020 DS-750770 .030
SUG. RETAIL
$73.95 73.95 73.95 73.95 73.95
PART # DESCRIPTION 883CC FOR 86-03 XL EVOLUTION (9:1 RATIO, 3” BORE) DS-750675 Std. DS-750676 .005
$58.95 58.95
LUGGAGE
0912-0083
•Piston kits include pistons, rings, wrist pins and clips •Replacement rings come as sets for two pistons •Made in the U.S.A.
EXHAUST
BORE SIZE
STD.
+.005”
+.010”
+.020”
35/8” 4” 37/8” 4” 41/8” 4” 41/8” 41/8”
92-1060 92-1400 0920-0001 92-1400 92-1560 92-1410 92-1550 92-1556
2001-2910 -
92-1061 92-1401 2001-2911 92-1401 92-1561 92-1411 92-1551 92-1557
92-1062 92-1402 2001-2912 92-1402 92-1562 92-1412 92-1552 92-1558
BORE SIZE STD. REPLACEMENT RING SETS FOR S&S PISTONS ONLY 35/8” (.059” top ring) 94-1210 35/8” (.078” top ring) 0912-0093 37/8” 2002-2910 4” (.059” top ring) 94-1300 41/8” (.0575” top ring) 94-1400
TOURING
SEATS & SISSY BARS
REPLACEMENT PISTONS AND RINGS FOR S&S MOTORS
MOTOR PISTON KITS 96” motor 100” motor 106” motor 107” motor 111” motor 113” motor 117” motor 124” motor
SUG. RETAIL
SUG. RETAIL
FUEL/AIR SYSTEMS
$320.95 300.95 352.95 300.95 362.95 300.95 362.95 362.95
ENGINE 92-1060
+.010”
+.020”
+.030”
+.040”
94-1211 0912-0094 2002-2912 94-1301 94-1401
94-1212 0912-0095 2002-2913 94-1302 94-1402
0912-0098 0912-0096 -
0912-0099 0912-0097 -
SUG. RETAIL $27.95 27.95 33.95 27.95 35.95
TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING
REPLACEMENT PISTON RINGS •Available in standard and oversize versions •Feature a cast or moly top ring (chrome 900cc XL) •Reverse torsional taper face second ring and easy “spiral on” three-piece oil rings •Made in the U.S.A.
HANDLEBARS, CONTROLS & MIRRORS
NOTE: Each PART # includes enough rings for two pistons except where noted. SUG. SUG. DESCRIPTION MOLY RETAIL CAST RETAIL FOR 88” TWIN CAM MOTORS Standard DS-750687 $54.95 +.005 DS-750688 54.95 +.010 DS-750689 54.95 +.020 DS-750690 54.95 FOR 95” BIG BORE TWIN CAM MOTORS Standard DS-750692 54.95 +.005 DS-750693 54.95 +.010 DS-750694 54.95 FOR 84-99 1340CC EVOLUTION AND L83-84 1340CC SHOVELHEAD Standard DS-750840 42.95 DS-750640 $35.90 +.005 DS-750653 42.95 DS-750654 35.95 +.010 DS-750841 42.95 DS-750641 35.90
SUG. DESCRIPTION MOLY RETAIL FOR 84-99 1340CC EVOLUTION AND L83-84 1340CC SHOVELHEAD +.020 DS-750842 $42.95 +.030 DS-750843 42.95 +.040 FOR 88-03 1200CC XL EVOLUTION Standard DS-750840 42.95 +.005 DS-750653 42.95 +.010 DS-750841 42.95 +.020 DS-750842 42.95 +.030 DS-750843 42.95 +.040 -
CAST
SUG. RETAIL
(CONT) DS-750642 $35.90 DS-750643 35.90 DS-750644 35.90 DS-750640 DS-750654 DS-750641 DS-750642 DS-750643 DS-750644
35.90 35.95 35.90 35.90 35.90 35.90
SUG. SUG. DESCRIPTION MOLY RETAIL CAST RETAIL FOR 86-87 1100CC XL EVOLUTION NOTE: 86-87 1100 XL Evolution sets include enough rings for one piston only. Must order two sets for complete motor. Standard DS-750655 $40.95 FOR 86-03 883CC XL EVOLUTION NOTE: 86-03 883 XL Evolution sets include enough rings for one piston only. Must order two sets for complete motor. Standard DS-750850 32.95 +.005 DS-750851 32.95 +.010 DS-750852 32.95 +.020 DS-750853 32.95 -
DS-750597
PISTON PIN CLIPS
PISTON OILING JET KIT
•Replacement for a wide variety of Harley models •Quality equals or exceeds OEM specifications PART # 0913-0016
DESCRIPTION SUG. RETAIL For 99-10 Twin Cam; repl. OEM #22097-99 (10-pk.) $.55 (ea.) DS-750597 For 84-99 Evolution Big Twin; L85-03 XL; repl. OEM #22589-83B (10-pk.) .95 (ea.)
•Modified to handle upgraded stroker flywheels stroke •Works with all stock and high-performance flywheel assemblies •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0920-0050 For 99-10 performance H-D and JIM’S Twin Cam flywheel assemblies $162.95
All part numbers in BOLD MAGENTA are new for 2010.
PISTON COOLING JET KIT •For Twin Cam style engines with strokes greater than stock •Special piston cooling jets that won’t contact pistons at the bottom of the stroke •Provides an extra .150” of clearance between piston skirt and jet •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 31-2026 Cooling jet kit $45.95
CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
393
SECTION
7 DS-751306
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS 95” PISTON KITS
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
•Piston kits include pistons, rings, piston pins and clips •Compression ratio 9.7:1 with stock heads •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-06 TWIN CAM-STYLE ENGINES WITH STOCK CYLINDER HEADS DS-751306 Std. $352.95 DS-751307 +.005” 352.95 DS-751308 +.010” 352.95 DS-751309 +.020” 352.95 REPLACEMENT RINGS FOR S&S 95” PISTON KITS ONLY (PR.) DS-751310 Std. 30.95 DS-751311 +.005” 30.95 DS-751312 +.010” 30.95 DS-751313 +.020” 30.95
BIG BORE KIT •Upgrades an 883 or 1100 XL to a full 1200cc •Comes complete with 9.0:1 compression pistons, rings, all the necessary gaskets and a special combustion chamber template for proper installation NOTE: Will work on 91-03 models if gasket kit DS-173241 is purchased. PART # DS-750745 DS-173241
DESCRIPTION Big Bore kit for 86-90 883 and 1100 XL; repl. OEM #16140-87, 25629-88 Gasket kit for 91-03 XL Big Bore kit
SUG. RETAIL $147.95 84.95
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
0910-1707
FRAMES, 0910-1710 SUSPENSION & FENDERS BIG BORE PISTON KITS •Top-quality piston kit featuring superior ring seal, bore compatibility, quiet running and longer lifespan FOOTRESTS •2,000 hours of durability testing behind every piston & LICENSE •Auto-Fit Coating™ is a permanently bonded, moly-based coating process, designed to last for the life of the piston to a 30 micron thickness to deliver tight piston-to-sidewall clearances for ultra-quiet operation PLATE FRAMES •Accurate •Gas nitride-coated rings offer the ultimate compatibility with nickel-silicon-carbide-plated bores TIRES, •Big bore and Monster big bore piston kits are intended for use with Revolution Performance Monster/big bore cylinders TUBES & •Made in the U.S.A. DESCRIPTION SUG. RETAIL PART # DESCRIPTION WHEELS PART # BIG BORE PISTON KITS BIG BORE PISTON KITS (CONT) 0910-1707 85” kit for 89-98 EVO Big Twin (domed; 3.563” HARDWARE, 0910-1706 98” kit for 99-06 Twin Cam (domed; 3.938” bore; 4” stroke; 10.5:1 comp) $369.95 bore; 4.25” stroke; 10.5:1 comp) CHEMICALS 0910-1708 1250cc kit for 86-03 XL (flat-top; 3.563” bore; & TOOLS 0910-1710 98” kit for 99-06 Twin Cam (flat-top; 3.938” bore; 4” stroke; 9.75:1 comp) 369.95 3.813” stroke; 9.5:1 comp) MONSTER BIG BORE KIT COVERS, 0910-1709 107” kit for 07-10 Twin Cam (flat-top; 3.938” bore; 4.375” stroke; 10.5:1 comp) 383.95 0910-1711 114” kit for 99-06 Twin Cam (flat-top; 4.25” SECURITY bore; 4” stroke; 11:1 comp) & GENERAL
394
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL
$369.95 369.95
383.95
SECTION
7
WINDSHIELDS TOURING LUGGAGE
0903-0777
0903-0778
SEATS & SISSY BARS
0903-0779
EXHAUST FUEL/AIR SYSTEMS
0903-0780
BOLT-ON BIG BORE KITS •True bolt-on kit that delivers major power with no machine work required •Features Revolution™ aerospace-grade all-aluminum cylinders with nickel-silicon-carbide electroplated bores; provides a more oleophilic surface and higher wear resistance •Also includes Wiseco forged pistons with rings (that are specifically designed for optimal compatibility with Revolution Performance’s cylinder plating), wrist pins, circlips and high-performance head and base gaskets •Available in two finishes: natural silver or black with highlighted fins •Replacement head and base gasket sets available separately •Made in the U.S.A. PART # DESCRIPTION 107” KITS FOR 07-10 TWIN CAM (3.938” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0778 Silver 0903-0779 Black 98” KITS FOR 99-06 TWIN CAM (3.938” BORE CYLINDERS; 10.5:1 DOMED PISTONS) 0903-0774 Silver 0903-0775 Black 0903-07761 Silver 0903-07771 Black
0903-0782
ENGINE
0903-0781
TRANSMISSION & DRIVELINE GASKETS & SEALS 0934-1880 0934-1879 SUG. RETAIL
$999.95 999.95
999.95 999.95 999.95 999.95
PART # DESCRIPTION 85” KIT FOR 89-98 EVO BIG TWIN (3.563” BORE CYLINDERS; 10.5:1 DOMED PISTONS) 0903-0780 Black 1250CC KITS FOR 04-10 XL 1200 (3.563” BORE CYLINDERS; 10.3:1 FLAT-TOP PISTONS) 0903-0781 Silver 0903-0782 Black REPLACEMENT HEAD AND BASE GASKET SETS 0934-1879 For 98”/107”, 3.938” bore Twin Cam 0934-1880 For 85” EVO Big Twin and 1250cc XL w/ 3.563” bore 1
SUG. RETAIL
$999.95
999.95 999.95 54.95 54.95
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
Flat-top pistons with compression ratio of 9.75:1.
BRAKES TANKS & OIL FILTERS
0903-0784
DASHES & GAUGES
MONSTER BIG BORE KITS •Monster power in a package that’s tested, 0903-0785 reliable and, most importantly, really big •Full 4.250” bore is achieved using Revolution™ aerospace-grade, all-aluminum cylinders and nickel-silicon-carbide electroplating •Includes Wiseco forged pistons with rings (that are specifically designed for optimal compatibility with Revolution Performance’s cylinder plating), wrist pins, circlips and high-performance head and base gaskets •Available in two finishes: natural silver or black with highlighted fins •Replacement head and base gasket sets available separately •Made in the U.S.A.
0934-1881
NOTE: All kits require case-boring. PART # DESCRIPTION SUG. RETAIL 124” KITS FOR 07-10 TWIN CAM AND 99-05 TWIN CAM WITH SCREAMIN’ EAGLE STROKER CRANK (4.250” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) Silver $1,099.95 0903-07851 0903-07861 Black 1,099.95
PART # DESCRIPTION 114” KITS FOR 99-06 TWIN CAM (4.250” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0783 Silver 0903-0784 Black REPLACEMENT HEAD AND BASE GASKET SET 0934-1881 For 114”/124”, 4.250” bore Twin Cam 1
Requires use of big bore carb or throttle body.
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL
$1,099.95 1,099.95 54.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
395
SECTION
7 120” CYLINDER AND PISTON KITS
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS
•Designed to be used with JIM’S Twin Cam flywheel assemblies PART #s 0922-0081, 0922-0082 and 0922-0083 •JIM’S VHR™ (Vertical Horizontal Ribbing) cylinders equalize cylinders top to bottom under load •Cylinders are cast from aerospace-quality cast aluminum and steel; available in black or silver to match OEM finishes •Stroker cylinders are enhanced with 11 equally-spaced fins, improving total fin pack surface by 25% •Cylinders seamlessly blend into OEM components with hidden cast seams •Cylinders fit OEM cylinder stud bolt pattern •4.125” pistons are premium forged with rings using .927” pins •10.5:1 compression ratio when used with Screamin’ Eagle 95cc heads •Include JIM’S piston jets and complete instructions •Made in the U.S.A.
0931-0181
NOTE: Gaskets not included. NOTE: Stock engine case bores will need to be bored. NOTE: Stock lifter blocks will have to be clearanced to accommodate larger cylinders.
EXHAUST
NOTE: We recommend converting the left crankcase bearing to Timken bearing PART #0924-0108.
FUEL/AIR SYSTEMS
PART # DESCRIPTION FOR 06-10 TWIN CAM A MOTORS 0931-0181 Black 0931-0182 Silver
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. SUG. RETAIL $1,433.95 1,433.95
PART # DESCRIPTION FOR 00-06 TWIN CAM B MOTORS 0931-0183 Black 0931-0184 Silver
SUG. RETAIL $1,562.95 1,562.95
110” CYLINDER AND PISTON KITS •Designed to be used with OEM Twin Cam flywheel assemblies and engine cases •Pair of VHR™ (Vertical Horizontal Ribbing) cylinders equalize cylinders top to bottom under load – VHR (Vertical Horizontal Ribbing) also prevents any liner movement over time •Cylinders seamlessly blend into OEM components with hidden cast seams •Cylinders are available in black or silver to match OEM finishes •Cylinders fit OEM cylinder stud bolt pattern •10.0:1 compression ratio when used with stock cylinder heads •4” bore pistons are premium forged with rings using .927” pins •Include JIM’S piston jets and complete instructions •Made in the U.S.A. NOTE: Gaskets not included.
0931-0180
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications.
LIGHTING
PART # DESCRIPTION FOR 07-10 TWIN CAM A MOTORS 0931-0179 Silver
SUG. RETAIL $1,385.95
PART # DESCRIPTION FOR 07-10 TWIN CAM A MOTORS (CONT) 0931-0180 Black
SUG. RETAIL $1,385.95
HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
106” BIG BORE KITS •The 106” Big Bore kits yield excellent results with stock cylinder heads •Feature the largest bore (3.927”) that can safely be used in a cylinder with stock spigot diameter •Even though stock cylinders can be bored to fit the 3.927” pistons, the included S&S cylinders feature a much stronger liner to stand up to the added power •Easy installation: no need to bore or split existing cases, just swap the cylinders •Feature the same silver or black wrinkle powder-coat as stock, so they match the stock finish of the engine •Specifications: 3.927” bore, 43/8” stroke, 106” displacement, 10:1 compression ratio with stock heads (9.7:1 compression ratio with S&S 89cc heads) •Kits include cylinders, pistons, rings and gaskets (head, base and exhaust) •Made in the U.S.A.
91-7047
95” CYLINDER/PISTON KITS 0931-0178
•Available in black and silver powder-coat finish •Big bore 37/8” cylinders •9.7:1 compression ratio with stock heads •Kits include cylinders, pistons, rings and gaskets (head, base and exhaust) •Made in the U.S.A.
FRAMES, SUSPENSION & FENDERS NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION FOOTRESTS PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 99-06 TWIN CAM MOTORS 0931-0191 Silver powder-coat FOR 07-10 TWIN CAM MOTORS (CONT) & LICENSE FOR 07-10 TWIN CAM MOTORS Black powder-coat Black powder-coat $725.95 0931-0178 Silver powder-coat $725.95 91-7047 PLATE FRAMES 0931-0177 TIRES, TWIN CAM TUBES & 37/8” CYLINDERS EVOLUTION-STYLE WHEELS •Available in a black finish •Big bore 37/8” cylinders ALUMINUM CYLINDERS HARDWARE, feature cast-iron liners •Stock replacement cylinders, 31/2” bore with cast-iron liner CHEMICALS •Can be used for 95”, 103” •Natural finish and 106” kits” & TOOLS •Made in the U.S.A.; sold •Sold in pairs •Made in the U.S.A. in pairs COVERS, DESCRIPTION SUG. RETAIL PART # DESCRIPTION SECURITY PART # For 99-06 Twin Cam motors $528.95 DS-750539 For 84-99 Evolution Big Twin & GENERAL 91-7045
396
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $750.95 730.95
SUG. RETAIL $478.95
SECTION
7
TWIN CAM CYLINDERS •356 T-6 aluminum castings with centrifugally spun cast-iron liners provide excellent thermal conductivity •Specially designed fin pack provides more cooling surface area over stock •Cylinders are finished to within .010” of final dimension to allow you to select your piston •37/8” or 41/8” bore i.d. •Cylinder length will work with most 41/4” stroke flywheel assemblies using a 7.440” connecting rod 0931-0086 •Available in natural or black finish PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL •Sold in pairs FOR 99-06 TWIN CAM FOR 99-06 TWIN CAM (CONT) •Made in the U.S.A. 37/8” natural 41/8” natural $581.95 0931-0087 $581.95 NOTE: Boring out standard engine cases 0931-0085 613.95 0931-0088 613.95 0931-0086 37/8” black 41/8” black is required on all 41/8” cylinders.
WINDSHIELDS TOURING LUGGAGE
REPLACEMENT CYLINDERS FOR EVOLUTIONSTYLE MOTORS
SEATS & SISSY BARS
•Replacement cylinders feature ductile cast-iron sleeves in aluminum castings •Sleeve has external ribs that “lock” the sleeve to the aluminum casting so it cannot move •Excellent for stock replacement •Cylinders are finished slightly undersized so they DS-750506 DS-750507 may be finish-honed to fit your pistons •Available for all Evo Big Twins and 1200 XL models •1200 XL cylinders make increasing the displacement of an 883 a snap •Sold each PART # DESCRIPTION SUG. RETAIL NATURAL DS-750507 For 84-99 80” Evolution Big Twin 1340cc models; repl. OEM #16510-83A $219.95 DS-750506 For 88-03 XL 1200cc models; repl. OEM #16447-88 219.95 BLACK 0931-0017 For 84-99 80” Evolution Big Twin 1340cc models; repl. OEM #16512-86A, 16510-83A 239.95 0931-0018 For 88-03 XL1200cc models, repl. OEM #16447-88A 239.95
EXHAUST FUEL/AIR SYSTEMS
0931-0017
ENGINE TRANSMISSION & DRIVELINE 0931-0018
GASKETS & SEALS
CYLINDER DOWELS •CNC-machined dowels used for locating cylinder head •Sold as a four-pack •Made in the U.S.A. PART # DS-199772
ELECTRICAL
DESCRIPTION For 84-99 80” Evolution Big Twin and 86-09 XL; repl. OEM #16573-83
SUG. RETAIL $11.95
LIGHTING SUPER STOCK™ CYLINDER HEADS FOR TWIN CAM
0930-0068
HANDLEBARS, CONTROLS & MIRRORS
0930-0006
•High port flow gives great performance now, and more later when additional upgrades are done •Heads are fully assembled with springs and valves, and are available in silver or black powder-coat finish to match OEM components •Compression ratios vary depending on cylinder heads chosen, pistons used and engine displacement; see Compression Ratios chart for specifications •79cc heads work great with stock motors for 88” to 103” motors; 89cc heads work best for motors over 103” or with highcompression pop-up pistons •79cc have 1.940 intake and 1.575 exhaust valve and springs for up to .640 lift; 89cc have 2.000 intake and 1.605 exhaust and .640 springs •79cc heads accept OEM rocker boxes •89cc heads accept S&S rocker boxes only (PART #90-4110) •Heads are machined for compression releases (sold separately); S&S rocker boxes required when using S&S compression releases •Do not include rocker arm components, intake manifold, gaskets or headbolts (requires eight long OEM length head bolts) •Accept OEM intake manifolds •Sold in pairs •Made in the U.S.A.
CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
NOTE: Must use S&S rocker boxes (PART #90-4110) if S&S compression releases are used. PART # FOR 99-05 BIG TWIN 0930-0062 0930-0058 0930-0068 0930-0006
DESCRIPTION 79cc; 79cc; 89cc; 89cc;
SUG. RETAIL
silver powder-coat black silver powder-coat black
COMPRESSION RATIOS ENGINE DISPLACEMENT 88” 95” 95”1 96” 106” top end kit 107” 116” 1
$1,298.95 1,298.95 1,298.95 1,307.95
PART # FOR 06-10 BIG TWIN 0930-0063 0930-0064 0930-0065 0930-0066
DESCRIPTION 79cc; 79cc; 89cc; 89cc;
79CC CHAMBER CYLINDER HEADS 9.1 9.6 10.3 10.1 10.6 10.7 11.5
With S&S 37/8” dome pistons, PART #DS-751306.
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL
silver powder-coat black silver powder-coat black
$1,299.95 1,299.95 1,299.95 1,299.95
89CC CHAMBER CYLINDER HEADS 8.3 8.7 9.3 9.2 9.7 9.7 10.4
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
397
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST
92-1060
0930-0007
SUPER STOCK™ CYLINDER HEADS FOR EVO BIG TWIN
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING
•S&S heads give great performance now, and work perfectly with additional upgrades later •Kits are fully assembled, and include stainless steel valves and high-lift springs (up to .640 lift) •Available in natural and black powder-coat finish •Intake manifold, pistons and gasket kits are sold separately; gasket kits contain head gaskets, base gaskets and exhaust pipe gaskets (rocker box gaskets are not included due to the variety of available rocker box styles) •Must reuse stock headbolts •S&S Super Stock piston kits are required and include 10:1 ratio pistons, rings, piston pins and clips (sold separately in pairs) •Sold in pairs •Made in the U.S.A.
0934-0327
0910-0005
FOR 84-99 EVOLUTION BIG TWIN PART # DESCRIPTION CYLINDER HEADS 0930-0007 Natural 0930-0008 Black SUPER STOCK PISTON KITS (31/2” BORE) 0910-0005 Std. 0910-0006 +.005” 0910-0007 +.010” 0910-0008 +.020”
SUG. RETAIL $932.95 1,021.95 300.95 300.95 300.95 300.95
PART # DESCRIPTION SUPER STOCK PISTON KITS (35/8” BORE) 92-1060 Std. 92-1061 +.010” 92-1062 +.020” HEAD INSTALLATION GASKET SETS 0934-0325 31/2” bore 0934-0326 35/8” bore 0934-0327 4” bore
SUG. RETAIL $320.95 320.95 320.95 28.95 28.95 28.95
HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
0930-0060 0930-0061
FRAMES, SUSPENSION & FENDERS CYLINDER HEADS FOR STOCK-STYLE PISTONS S&S heads are available to be used with stock-style flat-top pistons FOOTRESTS •Now •Kits are fully assembled, and include stainless steel valves and high-lift springs & LICENSE •Intake manifold and gasket kits are sold separately; gasket kits contain head gaskets, base gaskets and exhaust pipe PLATE FRAMES gaskets (rocker box gaskets are not included due to the variety of available rocker box styles) •Optimized for smaller displacement engines TIRES, •Slight increase in compression (8.8:1 in an 80” motor) TUBES & •Port design increases flow, while maintaining velocity WHEELS •Set up for .640” maximum lift •EFI compatible HARDWARE, •Available in silver powder-coat and black powder-coat finish CHEMICALS •Sold in pairs & TOOLS •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION HEAD INSTALLATION GASKET SETS COVERS, FOR 84-99 EVOLUTION BIG TWIN Silver powder-coat $944.95 0934-0325 31/2” bore SECURITY 0930-0060 Black powder-coat 999.95 0934-0326 35/8” bore & GENERAL 0930-0061
398
All part numbers in BOLD MAGENTA are new for 2010.
0934-0325 SUG. RETAIL $28.95 28.95
SECTION
7
CYLINDER HEADS •Manufactured from A356 T-6 aluminum •Feature 2” intake valves, 1.625” exhaust valves •Spring travel and valve clearance for cams up to .640” lift •Heads come assembled; include a flange-style intake manifold and top end gasket kit •Accept stock Twin Cam rocker boxes and rocker arm supports •Sold in pairs •Made in the U.S.A.
WINDSHIELDS TOURING
NOTE: Will fit fuel-injected models if OEM manifold is used. PART # DESCRIPTION FOR 99-06 TWIN CAM CARBURETOR MOTORS 2009-9921 Natural heads 2009-9922 Black wrinkle heads
LUGGAGE
SUG. RETAIL
2009-9922
$936.95 993.95
SEATS & SISSY BARS
TWIN CAM HEAD FLOWCHART/COMPARISON CHART DELKRON HEAD VS. STOCK H-D HEADS NOTE: These numbers were run on a Super-Flo 600 at 25 inches of water. Valve spring pressure: 175# closed, 300# at .600 lift, 89cc combustion chamber. LIFT .100” .150” .200” .250” .300” .350”
DELKRON INTAKE 60.4 90.6 120.8 151.5 183 213
H-D INTAKE 62.8 94.7 123.8 147.3 168 181.8
DELKRON EXHAUST 50.9 71.6 100 122.2 138.4 152.8
H-D EXHAUST 47.5 80.8 105.3 123.2 137.9 148
DELKRON INTAKE 231 238.5 246 251.4 255.6 259.2
LIFT .400” .450” .500” .550” .600” .650”
H-D INTAKE 185.4 186.6 187.2 187.8 188.7 189
DELKRON EXHAUST 169.6 177.96 184.6 188.8 192 194.2
H-D EXHAUST 154.4 163.2 164.8 166.4 167.7 168.6
EXHAUST FUEL/AIR SYSTEMS ENGINE
PERFORMER HEADS •Cast out of 356 aluminum and heat-treated to T-6 specifications •Feature 35% gain at peak torque, 92% gain at peak horsepower over stock with the use of aftermarket cam (Edelbrock 1740 grind, PART #DS-199197), carburetor and pipes •Broad power curve for excellent driveability and crisp throttle response throughout the rpm range •Rectangular-shaped intake port increases surface area of the floor for noticeable airflow increase •The .125” raised rectangular intake port also helps to increase velocity of incoming air for more power •The 72cc combustion chamber increases compression ratio from 8.5:1 to 9.5:1 •Heads will accept up to a .570 lift cam and bore size up to 313/16” (some machining required) •Street-legal in all 50 states; patent pending •Heads require the use of Edlebrock three-piece manifolds (sold separately) •Replacement components available separately; made in the U.S.A. •Made in the U.S.A.
TRANSMISSION & DRIVELINE
DS-750550
GASKETS & SEALS ELECTRICAL LIGHTING
NOTE: Not for fuel-injected models. NOTE: “Complete” heads come assembled with stainless steel valves (1.850” intake and 1.610” exhaust), ductile iron seats and guides, 1.460” o.d. valve springs, Teflon® valve stem seals, retainers and locks, 14mm spark plug hole and 1/2’’ cylinder bolt size. NOTE: Guides and seals will also fit Performer RPM assembled heads. PART # DESCRIPTION FOR 84-99 80” EVOLUTION BIG TWIN (PR.) DS-750550 Standard finish DS-750547 Black finish
SUG. RETAIL $1,157.95 1,140.95
DS-750547 REPLACEMENT COMPONENTS FOR PERFORMER HEADS PART # DS-198982 DS-198983 DS-199015 DS-199016 DS-199110
DESCRIPTION Exhaust valve (ea.) Intake valve (ea.) Exhaust valve guide (ea.) Intake valve guide (ea.) Valve stem seals (4-pk.)
SUG. RETAIL $21.95 21.95 20.95 20.95 14.95
PERFORMER RPM ASSEMBLED HEADS •Heads feature radius valve job, stainless steel valves (1.940” intake/1.625” exhaust), titanium retainers, seven-degree locks, valve springs and seals •Valve springs have 175 lb. of pressure when installed at 1.800” (.650” maximum valve lift) •Evolution heads feature 3/8” headbolt holes that allow bore sizes up to 313/16” •Twin Cam heads are designed for 37/8” bore 95” models •All heads have a combustion chamber volume of 72cc •Spark plug hole is centrally located and tapped for use with 12mm spark plugs •Heads require the use of Edelbrock three-piece manifolds (sold separately); 06-style heads use stock type intake •Drilled for crankcase breather system •CNC ported and are compatible with stock rocker boxes •Sold in pairs •Made in the U.S.A. SUG. RETAIL $1,796.95 1,777.95
DS-750552
PART # DESCRIPTION FOR 01-05 EFI AND 99-05 CARB 95” TWIN CAM 37/8” BORE DS-750552 Black wrinkle finish DS-750554 Standard finish
REPLACEMENT COMPONENTS FOR PERFORMER RPM HEADS PART # DESCRIPTION DS-198985 Exhaust valve (ea.) DS-198986 Intake valve (ea.) DS-199015 Std. exhaust guide (ea.)
SUG. RETAIL $32.95 32.95 20.95
CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
DS-750554
DS-750555
NOTE: Not for fuel-injected Evolution models. PART # DESCRIPTION FOR 06 95” TWIN CAM W/ EFI 0930-0042 Black wrinkle finish 0930-0043 Standard finish
HANDLEBARS, CONTROLS & MIRRORS
PART # DS-199016 DS-199110
SUG. RETAIL
$1,804.95 1,723.95
PART # DESCRIPTION SUG. RETAIL FOR 80” EVOLUTION 31/2” TO 313/16” BORE DS-750549 Black wrinkle finish $1,772.95 DS-750555 Standard finish 1,674.95
DESCRIPTION Std. intake guide (ea.) Valve guide seals (4-pk.)
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $20.95 14.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
399
SECTION
7
WINDSHIELDS TOURING DS-289206
LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
DS-289221
DS-289220
•Specifically designed to match Edelbrock cylinder heads •Must be used with Edelbrock head kits to optimize the flow of the heads and obtain optimum results •Use a unique rectangular .125” raised runner configuration •Each intake comes with intake seals, bolts, carburetor flange gaskets or spigot grommet and vacuum fittings (if needed) •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL THREE-PIECE MANIFOLDS FOR 99-06 TWIN CAM MODELS DS-289262 Spigot manifold, stock width $108.95 DS-289264 Spigot manifold for Mikuni HSR42/45 carb, stock width 108.95 1010-0080 Flange manifold for Edelbrock or S&S E series carb 104.95 1010-0081 Flange manifold for S&S G or Mikuni HSR 48mm carb 104.95 THREE-PIECE MANIFOLDS FOR BIG TWIN EVOLUTION MODELS 2114-3001 Spigot manifold, polished 172.95 DS-289220 Spigot manifold, stock width 110.95
PART # DESCRIPTION SUG. RETAIL THREE-PIECE MANIFOLDS FOR BIG TWIN EVOLUTION MODELS (CONT) DS-289221 Flange manifold, stock width $104.95 DS-289224 Flange manifold for S&S “G” series carb or Mikuni HSR 48MM carb stock width 104.95 REPLACEMENT COMPONENTS DS-289206 Repl. intake manifold gaskets for one-piece manifolds (pr.) 5.95 DS-289222 Repl. seals for three-piece manifolds 10.95
CAMS FOR BIG TWIN •Designed to give you a no-guesswork combination with Edelbrock heads •Come complete with cam gear •Made in the U.S.A. DESCRIPTION OPEN EDELBROCK #1740 (DS-199197) Intake 19°1 Exhaust 40°1 EDELBROCK #1741 (DS-199198) Intake 20°1 Exhaust 50°1 1
BRAKES
DS-289222
PERFORMER INTAKE MANIFOLDS FOR BIG TWIN
2 3 4
CLOSE
DURATION @.053
VALVE LIFT
34°1 24°1
242° 252°
.490”2, .490”2,
3, 4
46°1 22°1
246° 254°
.600”2, .600”2,
3, 4
Measured at “0” keyway position. 1.6 rocker arm ratio for 84-99 80” Evolution Big Twin. Will work with OEM heads when properly modified and clearanced. 1.65 rocker arm ratio for 99-04 Big Twin Cam.
3, 4
3, 4
DS-199197 PART # DESCRIPTION FOR 84-99 80” EVOLUTION BIG TWIN DS-199197 Performer Plus cam for Performer heads (.490 lift) DS-199198 Performer R.P.M. cam for Performer R.P.M. heads (.600 lift)
SUG. RETAIL
$246.95 269.95
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
400
EDELBROCK/JE PISTONS •Pistons are made of certified aerospace aluminum, CNC-machined for maximum efficiency and quiet operation; no need to rebalance •Increase the compression ratio to 10.25:1 on Twin Cam motors when used with Performer heads •Can accommodate a maximum 1.940” intake valve and a 1.750” exhaust valve •Wrist pins are heat-treated chromoly bar stock with rifle drilled i.d. and chamfered ends •Each kit contains pistons, piston pins, clips and rings for one motor •Work in conjunction with OEM gaskets •Made in the U.S.A.
DS-750559
NOTE: Not designed for use with OEM heads; pistons will not fit with stroker kit. PART # DESCRIPTION SUG. RETAIL 37/8” PISTON KITS FOR 95” TWIN CAM MOTORS DS-750568 STD $449.95 DS-750569 +.005 449.95 DS-750570 +.010 449.95 31/2” PISTON KITS FOR 80” EVOLUTION BIG TWIN MOTORS DS-750559 STD 383.95 DS-750560 +.005 383.95 DS-750561 +.010 383.95 DS-750562 +.020 383.95
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
2009-9080
WINDSHIELDS COMPRESSION RELEASE KITS
TOURING
•Available in electric or manual styles for S&S heads that accept compression releases •Electric compression releases open when you press the start button and close when the button is released •Manual compression releases are opened manually and close when the motor starts •Kits include the required parts for installation •For ease of installation and removal, a special socket can be purchased separately •Not for use on OEM heads •Made in the U.S.A. PART # 2009-9080 2009-9081 2009-9082
2009-9081
LUGGAGE SEATS & SISSY BARS
1601-2911
DESCRIPTION Electric compression release kit Manual compression release kit Compression release hole plugs (ea.)
SUG. RETAIL $298.95 311.95 8.95
PART # 1601-2911 0930-0041
DESCRIPTION Compression release socket Repl. silicone solenoid caps (pr.)
SUG. RETAIL $78.95 6.95
EXHAUST FUEL/AIR SYSTEMS
0950-0002
DS-196409
ENGINE DS-196400
0950-0003
MANUAL COMPRESSION RELEASE VALVES
MANUAL COMPRESSION RELEASE VALVES
•Give your starter a hand by installing these in your high-compression, big-inch motor •Simply drill and tap (10mm x 1.0mm) each cylinder head and thread in the self-sealing release valves (thread tap PART #DS-196409 available separately) •Sold in pairs •Made in the U.S.A.
•Manufactured from 303 stainless steel •Available with billet aluminum cap or threaded to accept any standard tire valve cap for a truly custom appearance •Require a .650” 10mm x 1.0mm-threaded hole for installation •Sold individually •Made in the U.S.A.
PART # DESCRIPTION DS-196400 Compression release valves for all Big Twin, XL and Buell motors DS-196409 Thread tap for all Big Twin, XL and Buell motors
PART # 0950-0002 0950-0003
COMPRESSION RELEASE ADAPTERS
$97.95 56.95
0950-0082
•Designed to be used in twin plug heads •Fit into the additional spark plug hole, eliminating the dual plug function •Sold each •Made in the U.S.A. PART # 0950-0082 0950-0080
SUG. RETAIL
0950-0080
DESCRIPTION 12mm x 3/4” reach 14mm x 3/4” reach
SUG. RETAIL $18.95 18.95
DESCRIPTION W/ billet cap W/ threaded end for valve stem cap
SUG. RETAIL $26.95 27.95
SIZE Std. .001” .002”
INTAKE DS-520400 DS-520401 DS-520402
EXHAUST DS-520400 DS-520401 DS-520402
COMPRESSION RELEASE CAPS •Chrome cap covers the plain plastic end on many aftermarket compression releases •Billet aluminum construction •Install with silicone adhesive (not included) •Sold in pairs PART # 0950-0101
CABLES BRAKES
DESCRIPTION Compression release caps
SUG. RETAIL $12.95
ROWE TRU-BORE CAST-IRON GUIDES, HONED GUIDE I.D. .3095 to .3105” .3095 to .3105” .3095 to .3105”
FOR 05-10 BIG TWIN AND 04-10 XL MODELS •Top diameter is .347” •Use seal PART #0926-0205 (ea.) SIZE Std. + .001” + .002”
INTAKE 0926-0206 0926-0207 0926-0208
SUG. RETAIL $11.95 11.95 11.95
EXHAUST 0926-0206 0926-0207 0926-0208
SUG. RETAIL $11.95 11.95 11.95
GUIDE O.D. .3950” .3950” .3950”
LIGHTING
TANKS & OIL FILTERS DASHES & GAUGES
•Top diameter is .420” •Overall length is 2.40” •Use seal PART #DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) GUIDE O.D. .5620” .5630” .5640”
ELECTRICAL
HANDLEBARS, CONTROLS & MIRRORS
FOR 84-04 BIG TWINS AND 86-03 XL MODELS
SUG. RETAIL $11.95 11.95 11.95
GASKETS & SEALS
NOTE: Not for use with Alloy Art compression release adapters.
SMALL BORE CAST IRON GUIDES, UNHONED
SUG. RETAIL $11.95 11.95 11.95
TRANSMISSION & DRIVELINE
GUIDE I.D. .2310” .2310” .2310”
•Cast-iron guides are precision-machined, hand-honed and roll-stamped for easy identification •Made in the U.S.A.
FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS •Top diameter is .420” •Overall length is 2.40” •Use seal PART #DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) SIZE Standard .001” .002” .004”
CAST IRON SUG. CAST IRON SUG. INTAKE RETAIL EXHAUST RETAIL DS-199975 $11.95 DS-199988 $11.95 DS-199976 11.95 DS-199989 11.95 DS-199977 11.95 DS-199990 11.95 DS-199979 11.95 DS-199992 11.95
All part numbers in BOLD MAGENTA are new for 2010.
GUIDE O.D. .5620” .5620” .5620” .5620”
GUIDE I.D. .3111” to .3115” .3111” to .3115” .3111” to .3115” .3111” to .3115”
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
401
SECTION
7 AMPCO-45 NICKEL
SPECIAL TOP CAST IRON VALVE GUIDES, UNHONED
WINDSHIELDS BRONZE VALVE GUIDES TOURING LUGGAGE
•Ampco-45 guides provide maximum service when used with all valves, have self-lubrication capabilities and offer superior heat dissipation •Specifications: 5% nickel, 2.5% iron, 10% aluminum, 1% magnesium and 81.5% virgin copper •Guide outside-diameter tolerances are +.005” to .000” and inside diameters are +.006” to .000” •Guides feature centerless grinding and are roll-stamped for easy identification •Sold each •Made in the U.S.A.
•Top diameter is .531” •Overall length is 2.10” •Use seal PART #DS-004109 (each) and DS-004125 (25-pack) SUG. SUG. GUIDE GUIDE SIZE INTAKE RETAIL EXHAUST RETAIL O.D. I.D. FOR 84-04 BIG TWIN AND 86-03 XL BIG TOP WITH FLANGE, .300” SHORTER Std. DS-523500 $11.95 DS-523500 $11.95 .5620” .3095” to .3105” .001” DS-523501 11.95 DS-523501 11.95 .5630” .3095” to .3105” .002” DS-523502 11.95 DS-523502 11.95 .5640” .3095” to .3105”
SEATS & SISSY BARS FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS EXHAUST FUEL/AIR SYSTEMS ENGINE
•Top diameter is .420” •Overall length is 2.40” •Use seal DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) SIZE
AMPCO-45 INTAKE
SUG. RETAIL
AMPCO-45 EXHAUST
SUG. RETAIL
GUIDE O.D.
GUIDE I.D.
Std. .001” .002” .003”
DS-199960 DS-199962 DS-199963 DS-199965
$17.95 17.95 17.95 17.95
DS-199960 DS-199962 DS-199963 DS-199965
$17.95 17.95 17.95 17.95
.562” .563” .564” .565”
.3117” .3117” .3117” .3117”
CAST IRON VALVE GUIDES
TRANSMISSION & DRIVELINE FOR 05-10 TWIN CAM AND 04-10 XL MODELS
ELECTRICAL LIGHTING
.3117” .3117” .3117” .3117”
DS-199760 Intake
•Precision-machined from cast iron •Compatible with no-lead fuel and accept any type of valve-stem material
GASKETS & SEALS
to to to to
DS-199760 Exhaust
SPECIAL SHOULDERED GUIDES •Overall length of both intake and exhaust is 2.055” •Feature a tapered nose design for maximum bearing service and minimal port obstruction; improves flow characteristics •Accept .600” lift cams; also supplied with a one-piece Viton® seal that locks onto a machined groove in the guide •Made in the U.S.A. SIZE
CAST IRON INTAKE
SUG. RETAIL
CAST IRON EXHAUST
SUG. RETAIL
GUIDE O.D.
GUIDE I.D.
Std. +.001” +.002” +.004”
0926-0187 0926-0188 0926-0764 0926-0772
$13.95 13.95 12.95 12.95
0926-0191 0926-0192 0926-0765 0926-0773
$13.95 13.95 12.95 12.95
0.5620” 0.5630” 0.5640” 0.5660”
0.2750” 0.2750” 0.2750” 0.2750”
HANDLEBARS, CONTROLS FOR 84-04 BIG TWIN AND 86-03 XL MODELS STYLE GUIDES & MIRRORS OEM •Overall length is 2.40” CABLES BRAKES
•Machined for std. .420” seal and can be used as an intake or exhaust guide •Made in the U.S.A. SIZE
CAST IRON INTAKE
SUG. RETAIL
CAST IRON EXHAUST
SUG. RETAIL
Std. +.001” +.002” +.003” +.004”
0926-0718 DS-199760 DS-199761 0926-0729 0926-0734
$9.95 10.95 10.95 9.95 9.95
0926-0718 DS-199760 DS-199761 0926-0729 0926-0734
$9.95 10.95 10.95 9.95 9.95
GUIDE O.D.
GUIDE I.D.
0.5620” 0.5630” 0.5640” 0.5650” 0.5660”
0.3090” 0.3090” 0.3090” 0.3090” 0.3090”
TANKS & OIL FILTERS FOR 84-04 BIG TWIN AND 86-03 XL MODELS SPECIAL SHOULDERED GUIDES
DASHES & GAUGES
•Overall length is 2.40” •Shouldered guides that accept .600” lift cams and use OEM style .420” seal •Made in the U.S.A. SIZE
CAST IRON INTAKE
SUG. RETAIL
CAST IRON EXHAUST
SUG. RETAIL
GUIDE O.D.
0926-0318 Intake
AMPCO-45 VALVE GUIDES
•Precision-machined from Ampco-45 •Compatible with no-lead fuel and accept any type of valve-stem material •Provide maximum service with chromed valve stems
0926-0320 Exhaust
FOR 05-10 TWIN CAM AND 04-10 XL MODELS SPECIAL SHOULDERED GUIDES •Overall length of both intake and exhaust is 2.055” •Feature a tapered nose design for maximum bearing service and minimal port obstruction; improves flow characteristics •Accept .600” lift cams; also supplied with a one-piece Viton® seal that locks onto a machined groove in the guide •Made in the U.S.A. SIZE
AMPCO-45 INTAKE
SUG. RETAIL
AMPCO-45 EXHAUST
SUG. RETAIL
GUIDE O.D.
GUIDE I.D.
Std. +.001” +.002” +.004”
0926-0185 0926-0186 0926-0766 0926-0770
$22.95 22.95 22.95 22.95
0926-0189 0926-0190 0926-0767 0926-0771
$22.95 22.95 22.95 22.95
0.5620” 0.5630” 0.5640” 0.5660”
0.2750” 0.2750” 0.2750” 0.2750”
FOR 84-04 BIG TWIN AND 86-03 XL MODELS OEM STYLE GUIDES •Overall length is 2.40” •OEM style •Machined for std. .420” seal and can be used as an intake or exhaust guide •Made in the U.S.A. SIZE
AMPCO-45 INTAKE
SUG. RETAIL
AMPCO-45 EXHAUST
SUG. RETAIL
GUIDE O.D.
GUIDE I.D.
Std. +.001” +.002” +.003” +.004”
0926-0744 DS-199765 0926-0761 0926-0762 0926-0763
$15.95 16.95 15.95 15.95 15.95
0926-0744 DS-199765 0926-0761 0926-0762 0926-0763
$15.95 16.95 15.95 15.95 15.95
0.5620” 0.5630” 0.5640” 0.5650” 0.5660”
0.3090” 0.3090” 0.3090” 0.3090” 0.3090”
FOR 84-04 BIG TWIN AND 86-03 XL MODELS SPECIAL SHOULDERED GUIDES •Overall length is 2.40” •These guides are shouldered for a positive stop for easy installation and best performance •Guides accept .600” lift cams and use OEM style .420” seals •Made in the U.S.A. SIZE
AMPCO-45 INTAKE
SUG. RETAIL
AMPCO-45 EXHAUST
SUG. RETAIL
GUIDE O.D.
GUIDE I.D.
Std. +.001” +.002” +.003” +.004”
0926-0318 0926-0319 0926-0721 0926-0725 0926-0730
$20.95 20.95 19.95 19.95 19.95
0926-0320 0926-0321 0926-0722 0926-0726 0926-0731
$18.95 18.95 17.95 17.95 17.95
0.5620” 0.5630” 0.5640” 0.5650” 0.5660”
IN 0.3085”, EX 0.3095” IN 0.3085”, EX 0.3095” 0.3085” 0.3085” 0.3085”
GUIDE I.D.
FRAMES, Std. VALVE GUIDE SEALS WITH 0926-0716 $9.95 0926-0717 $9.95 0.5620” 0.3085” INSTALLATION TOOLS SUSPENSION +.001” 0926-0719 9.95 0926-0720 9.95 0.5630” 0.3085” •Seal kits of 25 and 100 include 9.95 0926-0724 9.95 0.5640” 0.3085” & FENDERS +.002” 0926-0723 driver and two capsules +.003” 0926-0727 9.95 0926-0728 9.95 0.5650” 0.3085” •Made in the U.S.A. FOOTRESTS +.004” 0926-0732 9.95 0926-0733 9.95 0.5660” 0.3085” NOTE: Valve seal kits come with seal & LICENSE driver and capsule. Individual seals do not. PLATE FRAMES BRONZE INSTALLATION TOOLS FOR VALVE GUIDE SEALS VALVE GUIDE TIRES, •Available in bronze; •Drivers and capsules sold each for race applications only TUBES & SUG. SUG. SUG. STEM GUIDE FITS MODELS EACH RETAIL 25-PK. RETAIL 100-PK. RETAIL O.D. O.D. WHEELS •Silicon aluminum bronze valve guides are precision-machined from solid bar stock 05-10 Big HARDWARE, •Provide proper self-lubrication at high temps Twin, 04-10 XL 0926-0205 $1.95 - - 7mm .531” •Chrome or nitride valves are compatible with these guides 84-04 Big CHEMICALS •I.D. is honed, o.d. is ground to ensure tight tolerances Twin, 86-03 XL DS-458509 1.95 DS-458525 $34.95 DS-458510 $129.95 / ” .420” & TOOLS •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL DESCRIPTION SUG. RETAIL COVERS, PART # SEAL DRIVERS CAPSULE FOR THE VALVE STEM FOR 84-99 80” EVOLUTION, 99-04 TWIN CAM AND 86-03 XL (NOT SHOWN) DS-094586 / ” white $1.95 SECURITY DS-198897 Std. intake/exhaust $15.95 / ” green $1.95 DS-094590 & GENERAL 5
5
16
5
402
All part numbers in BOLD MAGENTA are new for 2010.
16
16
SECTION
7
0926-0326 0935-0108
DS-199107
PREMIUM VALVE SEALS •For use with intake and exhaust valve guides; except where noted •Sold in packages of four •Made in the U.S.A. PART # VITON™ SEALS 0935-0044 0926-07961 0926-0326 TEFLON® SEALS 0926-0327 1
TOURING VITON VALVE STEM SEAL KITS 0926-0327
DESCRIPTION
SUG. RETAIL
For 05-10 Twin Cam, 04-09 XL For 05-10 Twin Cam, 04-09 XL For 84-04 Big Twin, 86-03 XL, 95-02 Buell
$7.95 7.95 8.95
For 84-04 Big Twin, 86-03 XL, 95-02 Buell
8.95
•Kits include four valve stem seals •Made in the U.S.A. PART # DESCRIPTION 0935-0108 For 05-10 Big Twin and 04-10 Sportster models DS-199107 For 84-04 Big Twin, 86-03 Sportster and 95-02 Buell models
SUG. RETAIL $8.95 6.95
Used only with Kibbelwhite Grooved Guides.
VALVE STEM SEALS •Teflon® seals provide maximum valve stem oil control and prevent oil from contaminating the cylinder by wiping excess oil from the stem with a unique spring-loaded wiper assembly •Sold in sets of four
DS-199091
NOTE: Machining may be required where noted. See description below. PART # DESCRIPTION SUG. RETAIL DS-199103 For 84-04 80” and Twin Cam; 86-03 XL models (fits OEM type guides) $8.95 DS-199091 For 84-04 80” and Twin Cam or 86-03 XL Evolution 5 ( /16” valve stem dia. with aftermarket guides machined to .531” o.d.) 8.95
•One-piece stainless-steel, stellitetipped valves impregnated by a special nitrided process with .002” depth and .0002” surface buildup to improve wear properties and reduce friction •This process provides resistance to corrosion; wears superior to hard chromium and electrolysis nickel-plating •Lightweight with profiles that provide excellent flow characteristics •Compatible with leaded and unleaded fuels and can be run in cast ironand bronze-type guides at close tolerances for maximum oil control and heat dissipation •Sold each •Made in the U.S.A.
VALVE SEATS •Constructed of tungsten alloyed with chrome, molybdenum and vanadium in a tool-steel base, creating an extremely strong metal •Safely operate in excess of 1,400°F temperatures •Each seat is individually cast using a process that, together with the special alloy, gives greater resistance to oxidation from fuel contaminants •Will not cause valve and valve-seat pocketing and recession •Seats have a rockwell C42 that rises to 50R/C during the first few hours of running time •Made in the U.S.A. DESCRIPTION INTAKE SUG. RETAIL EXHAUST SUG. RETAIL STANDARD SEATS 84-10 Big Twin DS-644 $13.95 DS-605 $13.95 87-03 1100/1200 XL DS-614 13.95 86 1100 XL DS-644 13.95 DS-605 13.95 86-06 883 XL DS-614 13.95 I.D.
HEIGHT
1.375 1.437 1.625” 1.750” 1.562”
.437” .406” .437” .400” .400”
SUG. RETAIL $13.95 13.95 13.95 13.95 13.95
CAST IRON VALVE SEATS
1.535” 1.562” 1.690” 1.375”
HEIGHT 0.453” 0.450” 0.450” 0.450”
HEAD STEM YEAR DIA. DIA. TULIP
LENGTH NOTES
OEM #
SUG. RETAIL
05-10 1.805” .2754” 1.700” R 4.425” 05-10 1.900” .2754” 28° 4.425”
Std. 18074-05 $25.95 Oversize 25.95
05-10 1.575” .2754” 22° 05-10 1.630” .2754” 34°
Std. 18085-05 Oversize -
4.520” 4.520”
25.95 25.95
FOR 99-04 TWIN CAM PART # INTAKE 0926-0330 0926-0407 0926-0408 EXHAUST 0926-0331
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
HEAD STEM YEAR DIA. DIA. TULIP LENGTH NOTES
OEM #
SUG. RETAIL
99-04 1.840” .3106” 23° 99-04 1.900” .3106” 28° 99-04 2.000” .3100” 23°
4.430” 4.400” 4.445”
Std. 18074-83A $25.95 Oversize 25.95 Oversize 33.95
99-04 1.565” .3101” 17°
4.515”
Std.
18085-991
25.95
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
FOR 84-99 EVOLUTION BIG TWIN HEAD STEM PART # YEAR DIA. DIA. TULIP LENGTH NOTES INTAKE 0926-0126 84-99 1.900” .3107” 28° 4.400” Oversize (Racing Profile) DS-198972 84-99 1.840” .3100” 23° 4.445” Std. DS-198973 84-99 1.940” .3107” 23° 4.380” Oversize EXHAUST 0926-0127 84-99 1.630” .3096” 40° 4.520” Oversize (Racing Profile) DS-198974 84-99 1.615” .3096” 29° 4.520” Std.
OEM #
SUG. RETAIL
$25.95 18074-83B 25.95 33.95
18082-83
25.95 25.95
OEM #
SUG. RETAIL
FOR 86-03 XL PART # INTAKE 0926-0328 DS-198806 0926-0789
YEAR
HEAD STEM DIA. DIA. TULIP LENGTH NOTES
SUG. RETAIL
88-03 1200 1.710” .3100” 23° 86-03 883 1.585” .3100” 23° 86-03 883 to 1200 1.715” .3100” 23°
$12.95 12.95 13.95 11.95
EXHAUST 0926-0329 88-03 1200 1.475” .3095” 44° DS-198807 86-03 883 1.350” .3095” 17° 0926-0784 86-03 883 to 1200 1.480” .3096” 44°
0926-0322 I.D.
SEATS & SISSY BARS
FOR 05-10 TWIN CAM PART # INTAKE 0926-0193 0926-0194 EXHAUST 0926-0195 0926-0196
•Tests have proven that the machinability, wear and thermal conductivity surpasses all standards •Sold each •Made in the U.S.A. PART # DESCRIPTION O.D. FOR 84-09 BIG TWIN, 03-06 BUELL 0926-0322 Intake 1.9690” 0926-0323 Intake 2.0070” 0926-0324 Intake 2.1320” 0926-0325 Exhaust 1.7570”
LUGGAGE
EXHAUST NITRIDED VALVES
PART # O.D. SPECIALTY SEATS DS-605 1.7545” DS-614 1.880” DS-644 2.007” R665 2.13” R664 1.94”
WINDSHIELDS
All part numbers in BOLD MAGENTA are new for 2010.
4.480” 4.550”
Std. Std.
18023-87 $25.95 18031-86 33.95
4.550”
Conversion -
24.95
4.560” 4.640”
Std. Std.
25.95 33.95
4.625”
Conversion -
18024-87 18030-86
24.95
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
403
SECTION
7
WINDSHIELDS TOURING VALVES
LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
•Available in three types: black melonite, hard chrome and roller burnished •Fitments for most Big Twin and XL •Sold each •Made in the U.S.A. FITS MODEL VALVE FINISH PART # SUG. RETAIL FOR 05-10 TWIN CAM, FULLY MACHINED HEAD Intake Black melonite 0926-0197 $24.95 Black melonite, +.0625” 0926-0198 27.95 Black melonite, +.100” 0926-0199 27.95 Exhaust Black melonite 0926-0200 27.95 Black melonite, +.058” 0926-0399 27.95 FOR 99-04 TWIN CAM Intake Black melonite DS-70013 24.95 Hard chrome DS-198946 23.95 Roller burnished DS-70011 21.95 Exhaust Black melonite 0926-0001 27.95 FOR 84-99 80” BIG TWIN Intake Black melonite DS-70013 24.95 Hard chrome DS-198946 23.95 Roller burnished DS-70011 21.95 Exhaust Black melonite DS-70113 27.95 Hard chrome DS-198947 26.95 Roller burnished DS-70111 25.95
FITS MODEL VALVE FINISH PART # FOR 04-10 1200 XL, 09-10 XR1200 FULLY MACHINED HEAD Intake Black nitride 0926-0201 Exhaust Black nitride 0926-0202 FOR 88-03 1200 XL, 87 1100 XL Intake Black melonite DS-70213 Exhaust Black melonite DS-70313 FOR 04-10 883 XL, FULLY MACHINED HEAD Intake Black nitride 0926-0203 Exhaust Black nitride 0926-0204 FOR 86-03 883 XL Intake Black melonite DS-71013 Hard chrome DS-198944 Exhaust Black melonite DS-71113 Hard chrome DS-198945
GASKETS & SEALS
DS-199039
SUG. RETAIL $24.95 27.95 24.95 27.95 24.95 27.95 24.95 23.95 27.95 26.95
DS-199040
STEEL HARD CHROME/NITRIDED VALVES ELECTRICAL STAINLESS •Designed to out-flow and out-perform all others, even in the most severe environments
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
•One-piece forgings manufactured from high-temperature materials •Feature swirl-polished, performance-oriented shapes and durable chrome-plated stems •Up to 30% weight reduction over stock ensures a stable valve train, even at high rpm •Available with a choice of stem protection: durable hard-chrome plating or state-of-the-art black nitride •Sold in pairs •Made in the U.S.A. FOR 84-04 80” EVOLUTION AND TWIN CAM HEAD STEM PART # YEAR STYLE DIA. DIA. OEM # INTAKE DS-199059 84-04 Chrome 1.850” .310” 18074-83 DS-199082 84-04 Chrome 1.850” .310” 18074-83 DS-199063 84-04 Nitride 1.850” .310” 18074-83 DS-199030 84-04 Chrome 1.940” o/s .310” none EXHAUST (80” EVOLUTION ONLY) DS-199058 84-99 Chrome 1.615” .3095” 18082-83 DS-199081 84-99 Chrome 1.615” .3095” 18082-83 DS-199062 84-99 Nitride 1.615” .3095” 18082-83 DS-199060 84-99 Chrome 1.650” o/s .3095” 18074-66
NOTES
SUG. RETAIL
“Race Master” $51.95 78.95 78.95 “.060” short” 78.95 “Race Master” -
DS-198929
51.95 75.95 75.95 75.95
FOR 86-03 XL PART # INTAKE DS-199039 DS-199035 EXHAUST DS-199040 DS-199036
YEAR STYLE
HEAD DIA.
STEM DIA. OEM #
86-03 Chrome 86-03 Chrome
1.715” 1.585”
.3105” 18023-87 1100/1200 .3105” 18031-86 883
$78.95 78.95
86-03 Chrome 86-03 Chrome
1.480” 1.345”
.3095” 18024-87 1100/1200 .3095” 18030-86 883
75.95 75.95
2008-2910
SUG. RETAIL
NOTES
2008-2919
FRAMES, SUSPENSION & FENDERS 2008-2911 REPLACEMENT FOOTRESTS STAINLESS STEEL 2008-2918 & LICENSE VALVES FOR S&S HEADS •Available for 89cc and 79cc cylinder heads PLATE FRAMES •89cc heads are found on S&S Twin Cam-style motors and Evolution-style motors and use 2.000” intake valves and 1.605” exhaust valves TIRES, PERFORMANCE VALVES •79cc heads are also found on S&S Twin Cam-style motors and use 1.940” TUBES & •.060” shorter than stock overall length to regain intake valves and 1.575” exhaust valves valve clearance WHEELS •Made in the U.S.A. •Retains stock installed spring height after valve seats are enlarged PART # DESCRIPTION SUG. RETAIL HARDWARE, •Severe-duty materials; hard chrome stems FOR 89CC/91CC HEADS CHEMICALS •Sold in pairs 2008-2910 Intake valve 2.000” $22.95 & TOOLS •Made in the U.S.A. Exhaust valve 1.605” 50.95 PART # DESCRIPTION SUG. RETAIL 2008-2911 FOR 79CC HEADS COVERS, FOR 86-03 883-TO-1200 XL CONVERSIONS Intake valve 1.940” 25.95 $78.95 2008-2918 SECURITY DS-198929 Intake valves; 1.715” head dia./.3105” stem dia. Exhaust valve 1.575” 36.95 75.95 2008-2919 & GENERAL DS-198930 Exhaust valves; 1.480” head dia./.3095” stem dia.
404
All part numbers in BOLD MAGENTA are new for 2010.
SECTION ULTIMATE VALVETRAIN SYSTEM
0926-0791
•The ultimate setup for today’s Twin Cam performance •Designed to perform with modern grades of fuel •Create your ultimate valvetrain system with the following components •All components sold separately •All Kibblewhite components are proudly made in the U.S.A.
WINDSHIELDS
0926-0736 0926-0322
0926-0785
TOURING
VALVES •Intake valves are designed with a larger swept radius leading to the tulip profile to present the seat, curtain and high lift areas the best shape for optimizing flow characteristics •Forged as one-piece from premium grade 21-N4 stainless steel material •Exhaust valves bear the brunt of increased temperatures and stress but are popular choices due to their high tulip design •Greatly improved with Inconel, a “super alloy” high-nickel material, which retains its mechanical properties at higher temperatures than the most extreme duty exhaust valves available in the past
LUGGAGE 0926-0805
FOR 99-04 BIG TWIN MODELS (CONT)
VALVE GUIDES WITH SEALS
VALVE GUIDES
•Constructed of high-quality Ampco-45 •Feature a tapered nose to ensure unrestricted port flow and come with positive locking Viton seals that never come off
VALVE SEATS •Cast iron seats are a proprietary blend of powdered metals that form a material that is corrosion-and-heat resistant •Tests have proven that the machinability, wear and thermal conductivity surpass all standards
VALVE SPRING KITS •Contain precision-ground chrome silicon wire springs and the choice of titanium or HT 8620 steel retainers •Springs are heat treated, shot peened and set after winding •Springs incorporate a damping coil to negate harmful vibratory frequencies associated with high lift cams
FOR 99-04 BIG TWIN MODELS
SIZE
INTAKE
SUG. RETAIL
Std. +.001” +.002” +.004”
0926-0735 0926-0737 0926-0739 0926-0742
EXHAUST
$22.95 22.95 22.95 22.95
SUG. RETAIL GUIDE O.D.
0926-0736 0926-0738 0926-0740 0926-0743
$22.95 22.95 22.95 22.95
0.5620” 0.5630” 0.5640” 0.5660”
GUIDE I.D. 0.3085” 0.3085” 0.3085” 0.3085”
SEATS PART # INTAKE 0926-0322 0926-0323 0926-0324 EXHAUST 0926-0325
O.D.
I.D.
HEIGHT
SUG. RETAIL
1.9690” 2.0070” 2.1320”
1.535” 1.562” 1.690”
0.453” 0.450” 0.450”
$12.95 12.95 13.95
1.7570”
1.375”
0.450”
11.95
SPRING KITS
VALVES PART # INTAKE 0926-0790 0926-0791 EXHAUST 0926-0785
7
0926-0735
HEAD DIA. STEM DIA.
TULIP
LENGTH
NOTES
SUG. RETAIL
1.900” 1.939”
0.3106” 0.3106”
23° 23°
4.425” 4.485”
Std. Oversize
1.575”
0.3096”
44°
4.52”
Inconel High-Flow
$31.95 31.95 63.95
PART #
DESCRIPTION
0926-0804 0926-0805
W/ HT steel retainers, .655” lift (seat pressure 190-210 lb) W/ titanium retainers, .655” lift (seat pressure 190-210 lb)
SUG. RETAIL $246.95 347.95
REPLACEMENT SEALS PART #
DESCRIPTION
0926-0797
Viton intake/exhaust seals (4-pk.)
SUG. RETAIL $7.95
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
“RACE MASTER” VALVE TRAIN KITS
0926-0304
LIGHTING
VALVE/SPRING KITS
•Complete valve train packages •Perfectly matched for maximum performance •Includes “Race Master” valves, valve spring assemblies, top and lower collars and high-temperature Viton valve guide oil seals •Requires no cylinder head or valve guide machining for installation •Made in the U.S.A. PART # DESCRIPTION FOR 05-10 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE 0926-0304 W/ steel collars (stock stem valves) .600” lift 0926-0305 W/ titanium collars (stock stem valves) .600” lift 0926-0306 W/ titanium collars (stock stem valves) .650” lift
SUG. RETAIL $278.95 337.95 312.95
•Kits include “Race Master” valves, performance double-spring assemblies, steel top collars and machined keys •Requires no cylinder head machining for installation •Will accept cams with lift up to .495 •Titanium top collars are recommended when lift PART # exceeds .500 0926-0406 •Cams sold separately DS-199065 •Made in the U.S.A.
HANDLEBARS, CONTROLS & MIRRORS CABLES
DS-199065 DESCRIPTION
SUG. RETAIL
For 99-04 Twin Cam For 84-99 80” Big Twin
TANKS & OIL FILTERS
•.600” lift applications feature single ovate wire in a conical design •.650” lift application features dual reverse wound chrome silicon alloy design •Requires no cylinder head or valve guide machining for installation •Made in the U.S.A. PART # DESCRIPTION FOR 05-10 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE 0926-0307 W/ steel top collars (stock stem valves) .600” lift 0926-0308 W/ titanium top collars (stock stem valves) .600” lift 0926-0309 W/ titanium top collars (stock stem valves) .650” lift
PART # DESCRIPTION FOR 84-04 BIG TWIN, 86-03 XL AND 95-02 BUELL DS-199044 W/ steel collars (stock stem valves) .550” lift max. 0926-0405 W/ titanium collars (stock stem valves) .600” lift max. DS-198932 W/ titanium collars (stock stem valves) .650” lift max.
PERFORMANCE VALVE SPRING KITS
SUG. RETAIL $173.95 232.95 208.95
BRAKES
.550”, .600” AND .650” VALVE SPRING KITS •Kit contains inner springs, outer springs, top collars and keys •No head machining required for installation •Can be used with cams with up to .650 lift •Use of titanium top collars is recommended when using cams exceeding .550 lift •Kits have a .1.020” coil bind •Made in the U.S.A.
0926-0307
$239.95 239.95
DASHES & GAUGES DS-198932 SUG. RETAIL
COMPLETE VALVE SPRING KITS •Designed for maximum performance •Feature interference-wound, double-chrome silicone springs; heat-treated steel base washers •Available in a complete set for one engine •Includes steel retainers unless noted •Made in the U.S.A.
PART # DESCRIPTION FOR 05-10 TWIN CAM, 04-10 XL, 09-10 XR 1200 0926-01831 .600” lift (seat pressure 160-170 0926-0184 .600” lift (seat pressure 160-170 FOR L84-04 BIG TWIN, 86-03 XL, 95-02 BUELL 0926-0801 .550” lift (seat pressure 150-160 0926-0802 .600” lift (seat pressure 170-180 0926-08031 .655” lift (seat pressure 185-195
NOTE: Require machining of valve guides.
1
SUG. RETAIL lb.) lb.)
$257.95 170.95
lb.) lb.) lb.)
184.95 191.95 347.95
Includes titanium retainers.
All part numbers in BOLD MAGENTA are new for 2010.
0926-0803
$141.95 250.95 199.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
405
SECTION
7
WINDSHIELDS 0926-0851 0926-0853
TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
ENDURANCE BEEHIVE™ VALVE SPRINGS HIGH-LOAD BEEHIVE™ VALVE SPRINGS •Made from premium stress-relieved conical ovate wire with nitrided surface heat treatment, shot-peened surface enhancements and Nano Peen™ polish •Feature extremely high level of fatigue life •Designed to handle the highest demands of performance engines with high lift, steep ramped camshafts •Kits include: High-Load BeeHive valve springs, lightweight 10° Titanium retainers manufactured from special Ti-17 alloy and micropolished for enhanced fatigue life, machined heat-treated chromoly spring seats and valve locks and a set of premium Viton® valve seals equipped with spring loaded valve stem wiper system •Spring pressures are 215 lb. at .585” lift, 200 lb. at .635” lift and 185 lb. at .685” lift •Dyno proven and track tested •Made in the U.S.A. PART # DESCRIPTION FOR 05-10 TWIN CAM 0926-0854 10°, 7mm valve stem with stock triple keeper groove FOR 84-04 BIG TWIN AND 86-03 XL 0926-0853 10°, 5/16” valve stem and keeper groove
•Machined from premium-grade hi-tensile chrome silicon single conical ovate wire •Shot-peened with specially processed thermal heat treat and super NexTex® finish for fatigue life needed to exceed high demands of V-Twin engines •Kits include: Endurance BeeHive valve springs, lightweight 7° super Titanium heat-treated retainers, machined chromoly spring seats and valve locks and a set of premium Viton® valve seals equipped with spring loaded valve stem wiper system •Spring pressures are 185 lb. at .635” lift and 160 lb. at .650” lift •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 05-10 TWIN CAM 0926-0852 7°, 7mm valve stem w/ stock triple keeper groove $319.95 FOR 84-04 BIG TWIN AND 86-03 XL 0926-0851 7°, 5/16” valve stem and keeper groove 319.95
DS-199772
SUG. RETAIL
$338.95 338.95
GASKETS & SEALS
VALVE SPRING AND RETAINER KITS •Available for the most popular applications •Includes springs, lower spring seat and split keepers •Available with steel or titanium retainers NOTE: It is the installer’s responsibility to check for coil bind.
ELECTRICAL
PART # DESCRIPTION FOR 84-04 BIG TWIN AND 86-03 XL DS-199722 W/ steel retainers, 175 lb. DS-199723 W/ titanium retainers, 175 lb. DS-199699 W/ steel retainers, 155 lb. DS-199700 W/ titanium retainers, 155 lb.
VALVE SPRING KIT
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
•Available with chromoly or titanium retainers •Features interference-wound double springs with a damper •Includes 10° super keys and lower seats •For use with cam lifts up to .700” •Made in the U.S.A. PART # DESCRIPTION FOR 84-04 BIG TWIN DS-199501 W/ chromoly retainers, .600” lift (seat pressure 160 lb.) DS-199502 W/ titanium retainers, .600” lift (seat pressure 160 lb.) DS-199503 W/ titanium retainers, .650” lift (seat pressure 195 lb.) DS-199504 W/ titanium retainers, .700” lift (seat pressure 230 lb.)
SUG. RETAIL $86.95 198.95 200.95 280.95
•Features a triple spring configuration that can be used with stock length valves •Kit includes springs, upper and lower collars and keys •Can be used with cams with lift up to .640” •Spring pressures are 170 lb. when closed, 390 lb. at .560” lift and 415 lb. at .640” lift •Correct installed spring height is 1.800” •Made in the U.S.A. PART # DS-199201
DASHES & GAUGES
406
$71.95 129.95 71.95 129.95
HIGH-LIFT VALVE SPRING KIT
TANKS & OIL FILTERS
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
SUG. RETAIL
DESCRIPTION For 84-04 Big Twin, 86-03 XL, 95-02 Buell
SUG. RETAIL $123.95
VALVE SPRING KITS •Incorporate an interference double-spring design with a damper to control harmonics •Engineered for maximum DS-199523 performance in severe applications such as high compression and big-inch street motors •.600” spring kits are 1.460” o.d. and have a pressure of 160 lb. when closed and 440 lb. at .600” lift; installed height should be 1.850”, coil bind is at 1.200” •.675” spring kits are 1.510” o.d. and have a pressure of 184 lb. when closed and 422 lb. at .570” lift; installed height should be 1.850”; coil bind occurs at 1.080” •Kits include locks, retainers and spring seats •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-04 BIG TWINS DS-199523 .600” spring kit w/ chromoly retainers $123.95 DS-199524 .600” spring kit w/ titanium retainers 186.95 DS-199525 .675” spring kit w/ chromoly retainers 137.95 DS-199526 .675” spring kit w/ titanium retainers 273.95
0926-0690
0926-0691
BEEHIVE VALVE SPRING KITS •Beehive™ Valve Spring Kits designed as drop-in performance valve train upgrades •Beehive valve springs deliver a host of welldocumented benefits over conventional cylindrical valve springs •Increased rpm capability with no rocker box clearance problems •Designed to work with the limited valve spring installed height of the Harley V-Twin engine, small spring pocket and high-lift cams •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0926-0690 For 05-10 Big Twin; .650” lift, for 7 mm valve stem $154.95 0926-0691 For 84-04 Big Twin; .650” lift, for 5/16” valve stem 163.95
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS PREMIUM VALVE SPRINGS
VALVE SPRING SETS
•Premium valve springs made from H-11 tool steel •Designed for maximum- and racing-performance installations •For use with up to .650” valve lift •180-185 lb. of seat pressure at 1.800” installed height •Sold in a set of four •Use retainer PART #s DS-199742 or DS-199743 for best results NOTE: It is the installer’s responsibility to check for coil bind. PART # DS-199741
DESCRIPTION For 84-04 Big Twin models
SUG. RETAIL $123.95
PART # FOR 84-04 BIG TWIN DS-199547 DS-199550
HIGH-LIFT VALVE SPRING KIT •Accommodates cam lifts of .550+ •Installation does not require machining of heads •Kit includes four inner and four outer springs •For use with titanium upper-spring collars •Collars sold separately •Made in the U.S.A. PART # DS-199739
.600” spring set .675” spring set
LUGGAGE SEATS & SISSY BARS EXHAUST
SUG. RETAIL $64.95 77.95
TITANIUM VALVE SPRING RETAINERS SUG. RETAIL $43.95
VALVE SPRING LOWER COLLARS
FUEL/AIR SYSTEMS
DESCRIPTION For 84-04 Big Twin and 86-03 XL
VALVE KEYS •Made of steel •Sold in a set of 8 •Made in the U.S.A. TYPE 15° OEM
DESCRIPTION For 84-04 Big Twin w/ spring diameters of 1.500”-1.550” (we suggest using springs PART #DS-199550)
GASKETS & SEALS SUG. RETAIL
$161.95
SUG. RETAIL $29.95 16.95
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
SUG. RETAIL $75.95
0926-0776
PART # 0926-0776 0926-0777
TRANSMISSION & DRIVELINE
•CNC-machined from the finest-quality metals •Stronger than stock retainers •Titanium is 50% lighter than stock retainers •Allow motor to rev faster with less spring pressure •Sold as a set of four •Made in the U.S.A. PART # DS-199528
•Provide positive location to prevent spring from dancing •Reduce bad harmonics and excessive wear •Made from chromoly steel •.585” i.d., 1.500” o.d., .080” thick •Sold in set of four •Made in the U.S.A.
DESCRIPTION For 84-04 Big Twin, 86-03 XL
DESCRIPTION
TOURING
ENGINE
DESCRIPTION For 84-04 Big Twin and 86-03 XL Evolution
PART # DS-199554
•Incorporate an interference double-spring design with a damper to control harmonics •Engineered for maximum performance in severe applications such as high compression and big-inch street motors •.600” spring sets are 1.460” o.d. and have a pressure of 125 lb. when closed and 275 lb. at .500” lift; installed height should be 1.800”; coil bind occurs at 1.150” •.675” spring sets are 1.510” o.d. and have a pressure of 184 lb. when closed and 422 lb. at .570” lift; installed height should be 1.850”; coil bind occurs at 1.080” •Sold in a set of four springs (enough for one engine) •Made in the U.S.A.
VALVE LOCK KEYS
CABLES
•Made from the highest grade materials and heattreated to JIMS strict standards •Feature a 10° lock angle •Work well with JIMS titanium valve spring retainers •Sold in eight-pack •Made in the U.S.A.
BRAKES
PART # DS-199555
DESCRIPTION For all 84-04 Big Twin and 86-03 XL models that use a 10° lock angle and 5/16” valve stems
SUG. RETAIL
TANKS & OIL FILTERS
$22.95
DASHES & GAUGES
VALVE SPRING SHIMS VALVE KEYS •This complete set is available in two different springpressure strengths •Sold in sets of four pairs •Made in the U.S.A.
VALVE KEY
PART # DESCRIPTION SUG. RETAIL FOR 84-04 BIG TWIN AND 86-03 XL EVOLUTION; REPLACES OEM #18229-83 DS-199070 155 lb. spring pressure $14.95 DS-199071 175 lb. spring pressure 14.95
NOTE: Not for use with thin-stem valves.
•Made of a special chromoly material •Hardened and coated with black oxide for durability and longer wear •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-199080 For 84-04 Big Twin and 86-03 XL Evo.; repl. OEM #18229-83 (4 pr.) $31.95
•Make it easy to get precise and equal pressure on all valves •The kit includes 12 shims: four .015”, four .030” and four .060” •Allow you to shim from .015” to .105” in .015” increments to ensure equal pressure between springs or to increase pressure as desired PART # DESCRIPTION DS-199927 For 84-04 Big Twin and 86-03 XL (12-pk.)
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $16.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
407
SECTION
7
WINDSHIELDS FORGED ROLLER ROCKER ARMS
TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
•Forged from 4140 steel, heat-treated then shot-peened for additional strength and durability •Rocker arms have 3/4” long bushings instead of the 1/2” long bushings found on most other rocker arms 0927-0010 •Feature a modified lubrication system with unrestricted roller oiling •Must be used with adjustable pushrods; sold separately PART # DESCRIPTION •For ease of adjustment on 91-03 XL and Buell models, FOR 84-10 BIG TWIN, 86-10 XL, 09-10 XR 1200, 94-02 BUELL MODELS use pushrod tube covers DS-193829 0927-0010 Roller rocker arms (set of 4) •Recommended that new rocker shafts be used when 90-4036 Rocker shaft set (repl. OEM 17611-83) installing roller rocker arms; available separately 0927-0001 Roller rocker rebuild kit •Made in the U.S.A.
90-4036 SUG. RETAIL $468.95 32.95 112.95
FORGED STANDARD ROCKER ARMS •An economical solution for stock rebuilds, and mild performance upgrades •Forged from 4140 steel for greater strength than stock or cast steel •Feature the same .750” long rocker shaft bushings as S&S Roller Rockers: longer bushing provides 50% more load bearing area; eliminates the risk of engine damage associated with failed needle bearings •Valve contact tips are induction hardened for extended durability •Recommended for cams of .585” lift or less •Sold in set containing two each of front and rear arms •Made in the U.S.A. PART # 0927-0003
DESCRIPTION For 84-99 Evolution, 99-10 Twin Cam and 96-10 XL, 09-10 XR 1200
PRO-SERIES® ROLLER ROCKER ARMS •Premium rocker arms are forged from 4140 steel and CNC-machined for a perfect fit •Feature a roller tip for less drag and a solid bushing for extended life •Sold in a set of four PART # TP245-20
DESCRIPTION For all 84-10 Big Twin, 86-10 XL, 09-10 XR 1200
SUG. RETAIL $395.95
SUG. RETAIL $186.95
DS-193833
DS-193834
REPLACEMENT ROCKER ARMS WITH BUSHINGS
ELECTRICAL
•OEM style rocker arms •Sold each
ROLLER ROCKER ARMS
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
•The lightest rocker arm available, but still has superior strength characteristics due to its design •The strength of 660 bronze bushings and bearing-grade steel for the roller tip •Extensively tested under extreme conditions to ensure durability in your engine •Will accept cams with up to .700 lift at a ratio of 1.625 (stock) •Sold as a set of four •Made in the U.S.A.
SUG. RETAIL $53.95 53.95
NOTE: Twin Cam rocker boxes may need to be clearanced. PART # DESCRIPTION SUG. RETAIL DS-193850 For 84-10 Big Twin, 86-10 XL, 09-10 XR 1200 and 94-10 Buell (except 1125R); repl. OEM #s 17360-83 and 17375-83 $577.95
TANKS & OIL FILTERS DASHES & GAUGES
PART # DESCRIPTION FOR 84-10 BIG TWIN AND 86-10 XL, 09-10 XR 1200 DS-193833 Front intake/rear exhaust DS-193834 Front exhaust/rear intake
ROLLER TIP ROCKER ARMS WITH BUSHINGS •Guaranteed accurate ratio •Roller tip reduces the friction and scuffing that cause valve-guide wear •Accept stock rocker shafts •Sold as a set of four •Made in the U.S.A.
BILLET ROCKER ARM SUPPORTS
2009-9923
2009-9924
•Made from 6061 T-651 aluminum that has double the strength of the stock die-cast rocker arm supports •Available in two styles: stock or with a .030” offset •Offset supports are used in high-performance applications when using long stem valves •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR 99-10 TWIN CAM MODELS 2009-9923 Stock rocker arm supports 2009-9924 +.030” rocker arm supports
SUG. RETAIL $218.95 218.95
FRAMES, SUSPENSION & FENDERS DS-193832 FOOTRESTS PART # DESCRIPTION SUG. RETAIL & LICENSE DS-193832 For 84-10 Big Twin and 86-10 XL, 09-10 XR1200, stock 1.6 ratio $489.95 CUSTOM ROCKER PLATE FRAMES DS-193827 Repl. front roller kit (4-pk.) 16.95 ARM BUSHINGS TIRES, •For repairing roller rockers that use DS-197054 Torrington roller bearings TUBES & •Press fit and line ream to H-D specifications WHEELS ROCKER •Works in Crane roller rocker arms •Must be used with rocker shafts PART #DS-193820 (sold separately) HARDWARE, ARM SHAFT •Sold in sets of eight CHEMICALS •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL •Made in the U.S.A. & TOOLS PART # DESCRIPTION SUG. RETAIL DS-193820 Shaft for all Evolution and Twin Cam motors; repl. OEM #17611-83 (ea.) $27.95 FOR TWIN CAM AND EVOLUTION MODELS COVERS, DS-197054 Roller rocker arm bushings $88.95 Bushings for 84-09 Big Twin and 84-09 XL SECURITY DS-193821 models; repl. OEM #17428-58 (8-pk.) 49.95 DS-193820 Rocker shaft (ea.) 27.95 & GENERAL
408
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS TOURING
QUICKEE PUSHRODS •Feature revolutionary design – allows quicker, easier installation •Threaded adjuster screws into the pushrod until the threads 0928-0003 disengage and the adjuster simply slides into the pushrod, making installation or removal a snap •Once the pushrod is installed and adjusted, the lock nut prevents the adjuster from moving •The ball ends of the pushrods are drilled so that oil can flow through the pushrod •Made in the U.S.A.
ADJUSTABLE PUSHROD/COVER KIT •Kit includes four pushrods, four pushrod covers, O-rings and gaskets •Pushrods are manufactured from chrome-moly steel for superior strength •Pushrod covers are chrome-plated •Installation does not require the removal of the rocker boxes •Made in the U.S.A. PART # 0928-0017
LUGGAGE SEATS & SISSY BARS
NOTE: Twin Cam application will require custom pushrod tubes that allow access to adjusters.
DESCRIPTION For 99-10 Twin Cam models
SUG. RETAIL $210.95
NOTE: S&S Quickee pushrods are designed especially for use with Evolution and Twin Cam style hydraulic tappets. They are not compatible with stock or aftermarket Shovelhead hydraulic tappets or most solid-style tappets. PART # DESCRIPTION SUG. RETAIL 0928-0002 For 99-10 Twin Cam w/ 88-124” displacement $195.95 0928-0003 For 84-99 Evolution Big Twin w/ 80-98” displacement 195.95 0928-0005 For 91-03 XL w/ 54-89” displacement 195.95 0928-0006 For 86-90 XL w/ 54-89” displacement 195.95
EXHAUST FUEL/AIR SYSTEMS ENGINE
93-5076
ADJUSTABLE PUSHRODS •7/16” diameter chromoly steel for maximum strength •Rocker boxes must be removed for installation •Sold in sets of four •Made in the U.S.A.
SUG. PART # DESCRIPTION RETAIL DS-199241 For 99-10 Twin Cam $97.95 93-5076 For 84-99 Big Twin Evolution 97.95
PART # 93-5022 93-5033
SUG. RETAIL $99.95 97.95
DESCRIPTION For 91-03 XL, Buell For 86-90 XL
TRANSMISSION & DRIVELINE GASKETS & SEALS
EZ-INSTALL PUSHRODS •EZ-install pushrods eliminate the need to disassemble your rocker boxes or remove the gas tank when changing cams or doing maintenance •Available in aluminum or chromoly •Sold in a set of four •Made in the U.S.A.
DS-199012
ELECTRICAL
NOTE: Twin cam applications require use of pushrod tube kit PART #0928-0016 PART # DESCRIPTION FOR 99-10 TWIN CAM DS-199012 Aluminum DS-199013 Chromoly
SUG. RETAIL $163.95 164.95
PART # DESCRIPTION FOR 84-99 80” BIG TWIN DS-193852 Aluminum DS-193851 Chromoly
DS-193124
SUG. RETAIL
DS-199013
$156.95 163.95
DS-193115
HANDLEBARS, CONTROLS & MIRRORS
DS-193123
CABLES
PUSHROD KITS ADJUSTABLE PUSHROD KITS ADJUSTABLE PUSHRODS •Andrews completely adjustable pushrods easily replace the nonadjustable stock pushrods on Evolution engines •Available in aluminum or chromoly •Made in the U.S.A. PART # FOR 84-99 80” DS-193124 DS-193112
DESCRIPTION EVOLUTION Aluminum pushrod set Chromoly pushrod set
SUG. RETAIL $85.95 94.95
•Available in a choice of aluminum or chromoly steel for maximum strength •Made in the U.S.A. PART # DESCRIPTION FOR 91-03 XL 0928-0021 Chromoly 0928-0020 Aluminum FOR 86-90 XL DS-193115 Chromoly DS-193110 Aluminum
SUG. RETAIL $90.95 77.95 90.95 77.95
•Super-light, heavy-duty fixed-length pushrods •Available in a choice of aluminum or chromoly •Sold in sets of four to replace OE; two shorter rods for intake, two longer rods for exhaust •Made in the U.S.A.
BRAKES TANKS & OIL FILTERS
SUG. PART # DESCRIPTION RETAIL FOR 91-03 XL MODELS REQUIRING A FIXED-LENGTH, NONADJUSTABLE PUSHROD DS-193123 Aluminum pushrod set $77.95 DS-193111 Chromoly pushrod set 79.95
0928-0009
HP+® ADJUSTABLE PUSHRODS •Maintains maximum valve lift; increases stiffness and column rigidity •Maximizes valve-train stability to increase engine rpm horsepower and torque output •Minimal adjustment parameter eliminates flex and loss of valve-train stability problems •Individual length intake & exhaust pushrods keep the adjustment extension to a minimum •Designed to exceed performance engine needs and maintain proper and critical oil flow •Made from CNC-machined 7/16” chromoly steel tube; 32 thread per inch adjustment •Can be used with hydraulic or solid lifters and street or race SUG. engines; “Race” Series PART # DESCRIPTION RETAIL recommended when extreme FOR 99-10 TWIN CAM spring pressures are used 0928-0009 Standard .095” wall thickness $200.95 •Made in the U.S.A. 0928-0010 “Race” .120” wall thickness 218.95 NOTE: Twin Cam applications 0928-0011 “Shorty” .120” wall thickness require use of Pushrod Tube (for use w/ Feuling Solids lifters) 218.95 Kit PART #0928-0016.
PART # DESCRIPTION FOR 84-99 EVOLUTION BIG TWINS 0928-0012 Standard .095” wall thickness 0928-0013 “Race” .120” wall thickness
All part numbers in BOLD MAGENTA are new for 2010.
LIGHTING
SUG. RETAIL $200.95 218.95
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
409
SECTION
7
WINDSHIELDS TOURING LUGGAGE
DS-193953 DS-192288 DS-193723
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
DS-193129
“TIME SAVER” ADJUSTABLE PUSHRODS
ADJUSTABLE CHROMOLY PUSHROD SETS
•Pushrods adjust from 8.750” to 10.750” on Twin Cam models and from 9.500” to 11.500” on 80” Evolution and Shovelhead models •Speed up the installation of performance cams, rockers or other maintenance •Removal of rocker boxes is not required for installation •Adjusting end is a huge 9mm (.354”) – 40% larger than 1/4” ends •Sold in sets of four •Made in the U.S.A.
•Made from aircraft-grade seamless 4130 chromoly heat-treated steel tubing to be lighter and stronger than stock •Contain two intake and two exhaust pushrods for the most accurate geometry and best strength characteristics
PART # DS-192288 DS-193129
DESCRIPTION For 99-10 Twin Cam models For all 80” Evolution hydraulic and mechanical lifters and Shovelhead mechanical lifters
SUG. RETAIL $197.95 $197.95
NOTE: Twin Cam applications require the use of pushrod tube kit PART #0928-0016. PART # DESCRIPTION DS-193723 For 99-10 Twin Cam models DS-193953 For 84-99 80” Evo (stock repl.) DS-193954 For 84-99 Evo Big Twin (strokers) DS-193130 For 91-03 XL DS-193955 For 86-90 XL
SUG. RETAIL $98.95 98.95 98.95 98.95 98.95
DS-194046 DS-193804
GASKETS & SEALS DS-193816
FAST TIMES™ ELECTRICAL PUSHROD KIT
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS
•Special adjustment system allows installation without removing the rocker boxes •Made from 4130 chromoly steel tubing with a .049” wall thickness •The adjuster portion of the pushrod features 4140 high-strength steel with an induction-hardened tip •Available in stock length and +.250” length for stroker motors •Sold in a set of four •Made in the U.S.A. NOTE: Twin Cam applications require the use of pushrod tube kit PART #0928-0016. PART # DESCRIPTION DS-193816 99-10 Twin Cam motors (stock length) DS-193803 84-99 80” Evolution (stock length) DS-193804 84-99 80” Big Twin stroker motors (+.250” longer)
TAPER-LITE ADJUSTABLE PUSHRODS
SUG. RETAIL $129.95 132.95 132.95
•Manufactured from aluminum or chromoly with a unique taper design for added strength and flex resistance •Features high-rpm upper ball ends and 3/8”-40 threads for accurate adjustments •For models with hydraulic lifters only; will not work with solid lifters •Removal of rocker boxes and lifter blocks is not required for installation or removal on 70-10 Big Twin and 86-90 XL models •91-03 XL models require the removal of the heads and replacing the pushrod tubes with collapsible pushrod tubes •Made in the U.S.A. NOTE: Twin Cam applications require the use of pushrod tube kit PART #0928-0016. PART # DESCRIPTION SUG. RETAIL DS-194055 For 99-10 Twin Cam (aluminum) $169.95 DS-194046 For 84-99 80” Evolution Big Twin (chromoly) 160.95 DS-194049 For 91-03 XL (chromoly) 159.95 DS-194047 For 86-90 XL (chromoly) 159.95
0929-0017
DASHES & GAUGES
0929-0005
FRAMES, 0929-0018 SUSPENSION & FENDERS HP+® HYDRAULIC LIFTERS FOOTRESTS •Performance hydraulic roller lifters dyno developed and track tested & LICENSE •CNC-machined and precision ground PLATE FRAMES •When used with Feuling oil pump, they will increase critical oil flow to valves, springs, rockers, shafts and valve guides TIRES, •Extends life of top end valve gear TUBES & •Can also be used for OEM replacements WHEELS •Sold in a set of four •Made in the U.S.A. HARDWARE, NOTE: Designed to work with Feuling oil pumps. CHEMICALS DESCRIPTION & TOOLS PART # 0929-0005 For 99-10 Twin Cam motors, 00-10 XL/ XR 1200 and 00-10 Buell COVERS, For 91-99 XL and 94-99 Buell SECURITY 0929-0017 For 85-99 Evolution Big Twin, 86-90 XL & GENERAL 0929-0018
“RAISED SOLIDS” LIFTERS
®
®
410
SUG. RETAIL $149.95 167.95 228.95
•Designed to exceed needs of performance engines running high rpm using large lift camshafts and higher spring pressures; maintains proper and critical oil flow to valves, springs, rockers, shafts & valve guides •Optimize valve-train stability, increase engine rpm, horsepower and torque output •Decrease valve float; maintain maximum valve lift •Made of 8620 steel with a hardened surface held to aerospace tolerances; CNC machined, precision-ground and pressure-tested •Requires the use of Feuling® “Shorty” HP+® Adjustable Pushrods (sold separately; see page 409) •Sold in a set of four •Made in the U.S.A. NOTE: Designed to work with Feuling® oil pumps. PART # 0929-0013
All part numbers in BOLD MAGENTA are new for 2010.
DESCRIPTION For 99-10 Twin Cam
SUG. RETAIL $318.95
SECTION 0929-0007
7
0929-0022
WINDSHIELDS
RACE LIFTERS •Lightweight hydraulic roller lifters made from cold headed 1018 steel with a heat treated hardened surface •CNC-machined, precision ground and pressure tested •Inner piston clearance and outer diameter held to aerospace tolerances •Exceeds the needs of large-lift camshafts and higher spring pressures •Maintains proper and critical oil flow to valves, springs, rockers, shafts and valve guides PART # DESCRIPTION SUG. RETAIL •Increases engine RPM and FOR 99-10 TWIN CAM, 00-10 XL/XR 1200, 00-10 BUELL valve-train stability; decreases 1 0929-0007 Standard $277.95 valve float 0929-00081 +0.001” 287.95 •Sold in a set of four 0929-00091 +0.0015” 287.95 •Made in the U.S.A.
TOURING LUGGAGE PART # DESCRIPTION SUG. RETAIL FOR 85-99 EVOLUTION BIG TWIN, 86-90 XL 0929-0022 Standard $299.95 1
Designed to work with Feuling® oil pumps.
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS
POWERGLIDE II HYDRAULIC AND HYDROSOLID TAPPETS
HYDROSOLID TAPPETS
•These tappets haves undergone extensive development to increase load, lubrication, hydraulic and life capacities 0929-0014 •Billet body •Increased roller width •Roller perpendicularity held to .0002” •Hand-honed hydraulic unit cavity •Dynamic load capacities increased over 30% •Lubrication capacities for hydraulic unit and valve train (top end) increased 10% •Lubrication capacities for the roller, cams and cam bearings have increased 100% for increased cooling •Sold each •Made in the U.S.A. PART # DESCRIPTION FOR 99-10 TWIN CAM, 00-10 XL/XR 1200 AND 00-10 BUELL 0929-0014 Hydraulic 0929-0015 Hydrosolid
DS-194342
•Performs like a hydraulic tappet up to 5500 rpm, then turns into a solid tappet •When it turns into a solid tappet, it adds approximately three to six more useable horsepower •Prevent hydraulic pump at high rpms •Sold each •Made in the U.S.A.
SUG. RETAIL $104.95 105.95
NOTE: Requires the use of adjustable pushrods. PART # DESCRIPTION DS-194347 Std. for all 91-99 XL and 94-99 Buell models; repl. OEM #18529-89 (.9035” o.d.) DS-194342 Std. for 84-99 Evolution Big Twin and 86-90 XL models; repl. OEM #18523-86 (.8425” o.d.) DS-194343 .002” oversize for 84-99 Evolution Big Twin and 86-90 XL models DS-194344 .005” oversize for 84-99 Evolution Big Twin and 86-90 XL models
SUG. RETAIL
SUG. SIZE POWERGLIDE HYDRAULIC RETAIL FOR 84-99 80” EVOLUTION; REPL. OEM #18523-86 Std. (.8425”) DS-194107 $83.95 +.002” DS-194362 95.95 +.005” DS-194114 95.95 FOR 91-99 XL, 94-99 BUELL; REPL. OEM #18526-89 Std. (.9035”) DS-194278 90.95
STANDARD SOLID
SUG. RETAIL
DS-194270 -
$77.95 -
DS-194379
99.95
96.95
•Designed for high-performance applications •Tappets feature the S&S limited travel kit which improves cold starting and high rpm valve timing accuracy •Requires the use of adjustable pushrods, sold separately •Sold in set of four •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0929-0003 For 99-10 Twin Cam, 00-10 XL/XR 1200 and 00-10 Buell (except 1125R/CR) $270.95
ELECTRICAL
107.95
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
DS-194107
SIZE POWERGLIDE HYDRAULIC FOR 86-90 XL; REPL. OEM #18523-86 Std. (.8425”) DS-194107 +.002” DS-194362 +.005” DS-194114
SUG. RETAIL
STANDARD SOLID
SUG. RETAIL
$83.95 95.95 95.95
DS-194270 -
$77.95 -
BRAKES TANKS & OIL FILTERS DASHES & GAUGES
•Rollers have a larger-than-stock inner bearing race that reduces stress and increases axle life •Each lifter body and plunger assembly is hand-fit and pressure-tested to ensure correct operation •Redesigned plunger assembly withstands forces associated with heavy-duty valve springs and pushrods typically used in high-performance applications •Revised metering device precisely controls oil delivery to top end, ensuring rapid lifter pump-up and reducing possibility of oil starvation to bottom end •Sold in set of four •Made in the U.S.A. PART # 0929-0004
GASKETS & SEALS
107.95
HYDRAULIC TAPPETS
HIGH-PERFORMANCE TAPPET KIT
TRANSMISSION & DRIVELINE
$98.95
BIG AXLE™ TAPPETS •Powerglide™ tappets have a micro-finish bore that allows a running fit of .0002” •Big Axle™ rollers are designed around three working parts •The outer wheel/roller has a 27% greater wall size — less harmonic distortion for better tracking of cam lobe •Pin bearings are decreased in size by 12%, which increases rpm for more precise tracking •Axle size is increased 36% and doubles as the inner race, so the pin bearing and complete roller assembly now rotates around the axle instead of an inner race, eliminating all possible movement in and around the axle •All tappets sold each, unless otherwise noted •Made in the U.S.A.
ENGINE
DESCRIPTION For 84-99 Evolution Big Twin and 86-90 XL
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $250.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
411
SECTION
7 HYDRAULIC TAPPET ASSEMBLIES
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
2007-2200
•Features precision-hardened ball-type check valve to provide superior sealing and lash control •Valve seal is self-cleaning, making it less susceptible to noise caused by oil contamination •Lifter body and roller are heat-treated for improved strength and wear resistance •Plunger is precision-ground and select-fitted to a tolerance in the millionths-of-an-inch for quieter operation •PART #0929-0000 is recommended for performance use and has an improved high-pressure chamber and larger diameter axle than PART #DS-193999 DS-193998 DS-193999 •Made in the U.S.A.; sold each SUG. SUG. PART # DESCRIPTION RETAIL PART # DESCRIPTION RETAIL 2007-2200 For 99-10 Twin Cam, 00-10 XL/XR1200 and 00-10 Buell $55.95 DS-193999 For 84-99 80” Evolution Big Twin and 86-90 XL $65.95 0929-0000 For 84-99 80” Evolution Big Twin and 86-90 XL 55.95 DS-193998 For 91-99 XL and 94-99 Buell 29.95
DS-194262
V-THUNDER™ TAPPET ASSEMBLIES
•Features an oil metering design that provides uniform metering throughout the entire rpm range •Rollers and axles are manufactured from high-carbon/chromium bearing-quality steel, which is through-hardened for improved wear and load-carrying capability, and the pushrod seat is carbo-nitrided •Each unit is 100% tested for proper function •HIGH ENERGY™ hydraulic roller lifter is a performance replacement for the stock hydraulic roller lifter, which should be used for street applications •PRO-MAGNUM™ hydraulic roller lifter is designed to perform at higher engine speeds, as in race applications, and a slight increase in noise should be expected; unique anti-pump-up retainer is designed to replace the stock spring retainer clip, which precisely limits plunger travel PART # DESCRIPTION •HY-REV™ hydraulic roller lifter features internal DS-194328 HIGH ENERGY™ for 99-10 Twin Cam, 00-10 XL/XR1200 and 00-10 Buell models hydraulic check valve, which allows for DS-194329 PRO-MAGNUM™ for 99-10 Twin Cam, 00-10 XL/XR1200 and 00-10 Buell models higher rpm DS-194262 HY-REV™ for 91-99 XL and 94-99 Buell •Made in the U.S.A.; sold each
HYDRAULIC LIFTER LIMITED-TRAVEL SPACER
GASKETS & SEALS
•Spacers are designed to limit the range of travel of the hydraulic tappet plunger •Helps with starting and high-speed operation by not letting the hydraulic lifter bleed down or collapse •Sold in sets of four •Made in the U.S.A.
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS
SUG. RETAIL $19.95 21.95 15.95
CHROME TAPPET BLOCK KIT •Kit features tappet blocks made from 7075 T-651 aluminum, four big axle Powerglide™ tappets, gaskets and chrome mounting screws •Will accommodate a gross valve lift of .625” and will clear most small base circle cams with .655” of lift or more •Tappet blocks PART #DS-194083 also available separately; SUG. RETAIL $546.95 •Made in the U.S.A. PART # DS-194019
DESCRIPTION For 84-99 80” Evolution Big Twin
SUG. RETAIL $880.95
NOTE: Requires the use of adjustable pushrods, see pages 409-410. PART # DESCRIPTION SUG. RETAIL 2008-5002 For 86-02 Big Twin and 86-02 Sportster w/ .655” i.d. tappets $18.95 0929-0006 For 03-10 Twin Cam, 84-85 Evolution Big Twin and S&S Evo-style lifters w/ .612” i.d. tappets 18.95
HIGH-QUALITY TAPPET ROLLER KITS •Made from 52100 bearing material •Include 4340 chromoly axles •Sold in a four-pack PART # DS-194052
DESCRIPTION For 84-99 80” Evolution Big Twin, 86-90 XL
SUG. RETAIL $66.95
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES ALUMINUM POLISHED BILLET 0940-0297 TIRES, TAPPET GUIDES LIFTER BLOCKS DS-194020 •Made from 7075 T-651 aluminum, TUBES & •Machined from a solid aluminum billet with a polished finish available with polished or chrome finish •Part of S&S’s top-of-the-line engine kits WHEELS •Kits include front lifter block, rear lifter block and gaskets •Available for engines with stock-style crankcases, and for engines using •Mounting screws must be purchased separately; 84-99 models HARDWARE, S&S Special Application (SA) crankcases with .250” offset cam chest use 1/4”-20 screws CHEMICALS •Sold in pairs •Made in the U.S.A. •Made in the U.S.A. & TOOLS PART # DESCRIPTION SUG. RETAIL DESCRIPTION SUG. RETAIL PART # FOR 84-99 80” EVOLUTION COVERS, FOR 84-99 EVOLUTION BIG TWINS Chrome $535.95 $312.95 DS-194040 SECURITY 0940-0297 For stock crankcases Polished 428.95 364.95 DS-194020 & GENERAL 0940-0298 For S&S Special Application (SA) crankcases
412
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS LIFTER BLOCKS CHROME BIG BORE TAPPET BLOCKS •Made for large bore motor cases that have had the cam case area moved out 1/4” to 3/8” •Includes gaskets •Sold in pairs •Made in the U.S.A. PART # DS-194082
DESCRIPTION For 84-99 Evolution-style big bore cases
•Each pair is precision-machined and comes with a set of chrome-plated socket-head screws •Made from cast aluminum, polished and chrome plated PART # DS-194054
TOURING LUGGAGE
DESCRIPTION For 84-99 80” Evolution Big Twin; repl. OEM #s 18542-83A and 18540-83A
SUG. RETAIL $550.95
SUG. RETAIL $169.95
SEATS & SISSY BARS EXHAUST
CHROME BILLET LIFTER COVERS •CNC-machined from 6061 T-6 billet aluminum •Gaskets and PART # DESCRIPTION SUG. RETAIL screws included DS-194532 For 99-10 Twin Cam models $195.95 •Made in the U.S.A.
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
BILLET TAPPET COVERS
CHROME BILLET TAPPET BLOCK KIT •Made from 7075 T-651 billet aluminum with chrome finish •Kit includes front and rear tappet blocks, gaskets and mounting screws •Made in the U.S.A. PART # DESCRIPTION DS-194083 For 84-99 80” Evolution motors
DS-305022
GASKETS & SEALS
•CNC-machined from 6061 T-6 billet aluminum and polished to a show finish •Billet material provides extra strength and dimensional stability over a wide temperature range; is also free of voids which can cause leaks and oil weeping •Made in the U.S.A. SUG. RETAIL $546.95
PART # 0940-0295
ELECTRICAL LIGHTING
DESCRIPTION For stock and S&S Twin Cam style crankcases
SUG. RETAIL $182.95
DS-376493
HANDLEBARS, CONTROLS & MIRRORS CABLES
DS-376494
BRAKES TANKS & OIL FILTERS TAPPET BLOCK COVERS •Show-chromed die-cast covers •Install in minutes •Include chrome hardware PART # DESCRIPTION DS-305022 For 99-10 Twin Cam DS-376493 For 84-99 80” Evolution Big Twins (FLT models w/ two-terminal sending unit require DS-272190 sending unit cover) DS-376494 For 91-03 XL models
DASHES & GAUGES SUG. RETAIL $69.95 69.95 49.95
CHROME LIFTER BLOCK BOLT CAPS •Exclusive chrome lifter block bolt caps are finely machined from aluminum, then plated with a brilliant chrome finish •Install easily onto the stock 12-point mounting bolts with a dab of clear silicone •Made in the U.S.A.; sold in 8-packs PART # DS-190991
DESCRIPTION For 84-99 80” Big Twin models
SUG. RETAIL $20.95
LIFTER BASE SCREW KIT
12-POINT LIFTER BASE SCREWS
•Includes eight chrome socket-head screws •Made in the U.S.A.
•Chrome-plated finish •Sold in sets of eight
PART # DESCRIPTION DS-190699 For 84-99 models (except Twin Cam) (1/4”-20)
PART # DESCRIPTION SUG. RETAIL FOR 84-99 BIG TWIN MODELS 1/4” -20 DS-189998 $9.95
SUG. RETAIL $10.95
All part numbers in BOLD MAGENTA are new for 2010.
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
413
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS PUSHROD TUBE ASSEMBLIES
EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
“FAT-RODS” PUSHROD TUBE COVERS
•Billet chrome-plated radius design aluminum pushrod covers replace the factory chrome outer covers on Big Twin models •Use the factory inner sleeve and spring to ensure the proven sealing method – the best guaranteed sealing available •No threads to play with; no tightening required •All pushrod seals included •Sold in sets of four •Made in the U.S.A.
•Fattest chrome-plated pushrod covers in the industry •Made from 1.25” round billet aluminum •Use OEM inner sleeve and spring to provide best possible seal •Work with stock or big-inch motors •Sold in sets of four with new seals •Made in the U.S.A. PART # DS-193701
DESCRIPTION For 99-10 Twin Cam models
SUG. RETAIL $199.95
PART # DS-193720
DESCRIPTION For 99-10 Twin Cam
SUG. RETAIL $189.95
GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS
CUSTOM BILLET ALUMINUM PUSHROD COVER SETS •CNC-machined to a patented design, then polished •Sets include covers for one engine •Installation instructions included •Choice of Classic Smooth or Speedline styles PART # DESCRIPTION SUG. RETAIL CLASSIC SMOOTH DS-193779 99-10 Twin Cam $217.95 DS-193782 84-99 80” Big Twins 217.95 DS-193057 84-99 80” Big Twins (+.200” stroker) 217.95 SPEEDLINE DS-193785 99-10 Twin Cam 217.95 DS-193052 84-99 80” Big Twins 217.95 DS-193053 84-99 80” Big Twins (+.200” stroker) 217.95
DS-193052
DS193782 PART # REPLACEMENT SEALS DS-174294 DS-174291
DESCRIPTION
SUG. RETAIL
For 99-10 Twin Cam models For 84-99 80” Evolutions
$18.95 18.95
DS193764 0928-0016
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & PUSHROD TUBE KITS WHEELS CHROME •Kits include upper and lower tubes, clips, cups, HARDWARE, springs and washers CHEMICALS •One kit will do a complete engine # DESCRIPTION & TOOLS PART PUSHROD TUBE KITS For 99-10 Twin Cam (compatible COVERS, 0928-0016 w/ adjustable pushrods) SECURITY For 84-99 80” Evolution Big Twin & GENERAL DS-193764
414
DS-173247 SUG. RETAIL
$95.95 79.95
PART # DESCRIPTION PUSHROD TUBE SEAL KITS DS-173247 For 99-10 Twin Cam models DS-194458 For 84-99 80” Evolution Big Twin
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $12.95 7.95
SECTION
7
WINDSHIELDS TOURING PUSHROD TUBE KITS •These kits contain exact OEM duplicate parts for proper fitment •Upper cover kit contains chrome clips, DS-193766 chrome cups, springs, rubber seals and steel washers for four pushrod tubes •Lower cover kit contains four chrome tubes, steel washers and O-rings •Inner cover kit contains four aluminum inner covers •Kits sold separately •Made in the U.S.A. PART # DS-193766 DS-193767 DS-193768
LUGGAGE SEATS & SISSY BARS
DS-193768
DS-193767
EXHAUST
DESCRIPTION For 84-99 Big Twin Evolution models; upper cover kit For 84-99 Big Twin evolution and 86-90 XL; lower cover kit ; (repl. OEM #17938-83) For 84-99 Big Twin Evolution models; inner cover kit; (repl. OEM #17935-79)
SUG. RETAIL $48.95 57.95 33.95
FUEL/AIR SYSTEMS ENGINE
0928-0022
TRANSMISSION & DRIVELINE GASKETS & SEALS
“A CUT ABOVE”™ CHROME BILLET PUSHROD COVER SET •Chrome covers feature unique clips that look like a complete tube •Ends are square at the O-ring for a no-leak seal •Compatible with all lifter blocks •Accommodate all pushrods on Evolution Big Twin models •Set of four •Made in the U.S.A. PART # 0928-0022 DS-193709
ELECTRICAL
DESCRIPTION For 99-10 Twin Cam models For 84-99 Evolution Big Twin models
SUG. RETAIL $366.95 366.95
LIGHTING HANDLEBARS, CONTROLS & MIRRORS
TWIN CAM QUICK INSTALL LOWER PUSHROD TUBE KIT
XL AND BUELL PUSHROD TUBE COVER CONVERSION KIT
•This kit is a must when installing adjustable pushrods in a Twin Cam motor •Includes four short lower tubes and clips, which allow easy access to the adjuster nut and lock nut •Requires the use of OEM inner tubes, springs, spring cups, washers and O-rings •Made in the U.S.A. PART # DESCRIPTION DS-193758 For 99-10 Twin Cam models
SUG. RETAIL $71.95
CABLES
•Complete kit includes four adapter rings, four inner tubes, four bottom tubes, four clips, four spring covers, four springs, four spring washers and all seals •For use with adjustable pushrods •Made in the U.S.A. PART # DESCRIPTION DS-193829 For 91-03 XL and 95-02 Buell models (except Blast)
BRAKES TANKS & OIL FILTERS SUG. RETAIL $129.95
PUSHROD COVER CONVERSION KITS •Eliminates the need to remove the cylinder heads and take off the one-piece pushrod covers to get to the pushrods •Permits access to the pushrods using adaptors that allow the use of earlier-style telescoping pushrod covers •Provides easier pushrod adjustments for tuning or maintenance when adjustable pushrods have been installed •PART #0928-0008 includes a full telescoping pushrod cover kit with retaining clips •PART #0928-0007 includes twin aluminum bases and special seals for the front and rear cylinders that replace the factory pushrod tube lower retainers and a full telescoping pushrod cover kit PART # that includes standard and extra-long clips for big 0928-0008 engines equipped with longer cylinders 0928-0007 •Made in the U.S.A.
0928-0008 DESCRIPTION For 04-10 XL 883/1200 For 91-03 XL, 95-02 Buell 1200
All part numbers in BOLD MAGENTA are new for 2010.
0928-0007 SUG. RETAIL $99.95 149.95
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
415
SECTION
7
WINDSHIELDS TOURING LUGGAGE
GEAR-DRIVEN CAMS Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Twin Cam engine can be made even more convincing when superior Andrews computer-designed high-performance cams are installed. •Made in the U.S.A. NOTE: All Andrews gear-driven cams require four-gear set for installation (DS-199532 or DS-199538 for 99-06 applications; 0925-0166 or 0925-0152 for 07-10 Twin Cam and 06 Dyna applications) . NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS
NOTE: 59G, 60G and 64G cams are for highly tuned engines and require the knowledge of an expert engine builder for proper setup and installation.
21HG GRIND CAMS
50HG GRIND CAMS
•Bolt-in cam for more torque with stock compression •Run best with low restriction exhausts (1700-5200 rpm) •Similar to the EV-23 cam •Cams work well with fuel injection or carburetor models •Can be used with stock valve springs and tappets •Works well with carbs or fuel injection
•Designed for 95”+ motors with 9.25:1 to 9.50:1 compression ratio and stock heads •For lighter bikes •Cams work best at higher rpm of 2500-6000 •Can be used with stock valve springs and tappets
PART NO. 0925-0168 DS-199250
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna For 99-06 Twin Cam (except 06 Dyna)
PRICE $324.95 321.95
26HG GRIND CAMS
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
416
•Bolt-in cam for lower rpm torque on heavier bikes •For two-up touring •Good power from 1800-5500 rpm •Can be used with stock springs and tappets •Works well with carbs or fuel injection PART # DESCRIPTION 0925-0169 For all 07-10 Twin Cam and 06 Dyna Glide DS-199117 For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $336.95 321.95
32HG GRIND CAMS •Hi-lift High lift version of 31G. Much more (+20%) power thru RPM range with 10:1+ comp. ratio •2800-5800 RPM range SUG. RETAIL $324.95 321.95
37HG GRIND CAMS
GRIND 21HG/G Intake Exhaust 26HG/G Intake Exhaust 31HG/G Intake Exhaust 32HG/G Intake Exhaust 37HG/G Intake Exhaust 50HG/G Intake Exhaust 54HG/G Intake Exhaust 55HG/G Intake Exhaust
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $324.95 321.95
55HG GRIND CAMS •Cams for maximum torque and horsepower at higher rpm ranges (2600-6000+ rpm) •Designed for engines with 9.5:1 CR or higher with 88-95” •Coil bind must be checked, but stock tappets can be used PART # 0925-0175 DS-199249
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $324.95 321.95
59HG GRIND CAMS •For 95”+ motors with 10:1 CR or higher •Maximum torque and HP at middle and upper rpm ranges (2400-6200 rpm) •Coil bind must be checked, but can use stock tappets PART # 0925-0176 DS-199251
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $384.95 450.95
60HG GRIND CAMS •Designed for 95”+ motors with major head work •Maximum torque and HP at middle and upper rpm ranges (2700-6500+ rpm) •Coil bind and valve-to-valve and valve-to-piston clearance must be checked PART # 0925-0177 DS-199119
•Bolt-in cams have shown 80+ rear wheel HP •Smooth idle with broad torque band •Run best with low restriction exhausts (2200-5800 rpm) •Can be used with stock valve springs and tappets •Works well with carbs or fuel injection PART # 0925-0172 DS-199247
SUG. RETAIL $324.95 321.95
54HG GRIND CAMS
PART # 0925-0280 0925-0281
•Great cam for motors with 95+ inches and 10:1 compressioin ratio •Lower TDC lift means easy installation •Similar to 37G but different timing (2000-5800 rpm power range) •Can be used with stock springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0170 For all 07-10 Twin Cam and 06 Dyna Glide $324.95 0925-0069 For 99-06 Twin Cam (except 06 Dyna Glide) 321.95
DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
•Designed for 96” and 103” motors with up to 10: 1 compression ratio •Cams work best at rpm range of 2200-5600
31HG GRIND CAMS
PART # 0925-0171 0925-0180
PART # 0925-0174 DS-199118
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $324.95 321.95
64HG GRIND CAMS SUG. RETAIL $324.95 321.95
OPEN CLOSE
DURATION @ .053
DURATION @ .020 VALVE LIFT LIFT TDC
10° 40°
30° 08°
220° 228°
255° 264°
.498 .498
.138 .120
11° 41°
35° 09°
226° 220°
262° 266°
.490 .490
.129 .112
10° 52°
46° 08°
236° 240°
272° 276°
.510 .510
.131 .120
10° 52°
46° 08°
236° 240°
272° 276°
.570 .570
.131 .120
18° 46°
38° 14°
236° 240°
272° 276°
.510 .510
.174 .140
20° 54°
48° 18°
248° 252°
283° 287°
.510 .510
.184 .168
16° 43°
42° 15°
238° 238°
273° 273°
.555 .555
.165 .158
22° 52°
46° 20°
248° 252°
283° 292°
.550 .550
.197 .181
•For 95”+ motors with 10:1 CR or higher •Heads must be set up for .700 lift cams and flowed for peak airflow •Make maximum torque and HP at upper rpm (3000-6500 rpm) •Coil bind must be checked, but can use stock tappets PART # DESCRIPTION SUG. RETAIL 0925-0178 For all 07-09 Twin Cam and 06 Dyna Glide $384.95 DS-199252 For 99-06 Twin Cam (except 06 Dyna Glide) 450.95
67HG GRIND CAMS •Hi-lift Performance cams for 95-107+ inches, 10.0 to10.8 compression ratio with high-flow head setup. (2600-6400+ RPM) PART # 0925-0179 0925-0181
GRIND 59HG/G Intake Exhaust 60HG/G Intake Exhaust 64HG/G Intake Exhaust 67HG/G Intake Exhaust
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $324.95 321.95
OPEN CLOSE
DURATION @ .053
DURATION @ .020 VALVE LIFT LIFT TDC
29° 63°
57° 27°
266° 270°
303° 307°
.590 .590
.238 .218
24° 58°
56° 22°
260° 260°
296° 296°
.560 .560
.205 .192
30° 68°
62° 30°
272° 276°
307° 312°
.640 .640
.262 .232
24° 58°
48° 22°
252° 260°
287° 297°
.570 .570
.209 .187
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS TOURING
CHAIN DRIVEN CAMS Andrews Products grinds its cams using a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heattreating processes are used. The power in a Harley Twin Cam engine is completely released only when superior Andrews computer-designed high-performance cams are installed. Cams come with new bearings (1 roller and 1 ball). Andrews recommends using their steel cam drive sprocket DS-199175 and crankshaft cam drive sprocket DS-199074 (must be purchased separately). Made in the U.S.A.
LUGGAGE SEATS & SISSY BARS
NOTE: 00-06 model cams use a splined cam drive sprocket. These cams will fit in the 1999 Twin Cam motor, but the splined cam drive sprocket OEM #25716-99 or DS-199175 must be used.
EXHAUST
NOTE: Installer must check coil bind, valve-to-valve clearance and valveto-piston clearance.
TW21 GRIND CAMS
FUEL/AIR SYSTEMS
•Bolt-in cam with more torque at low and middle rpm range (1,700-5,200 rpm) •Similar to EV23 for heavy bikes •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0112 DS-199176
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
ENGINE
SUG. RETAIL $287.95 287.95
TRANSMISSION & DRIVELINE
TW26A GRIND CAMS •Bolt-in cams for low rpm torque and two-up touring •Add more torque and horsepower at low and middle rpm range (1,800-5,500 rpm) •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0113 DS-199179
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
TW50 GRIND CAMS
SUG. RETAIL $287.95 287.95
TW31S GRIND CAMS •Great cams for motors with 9.8 to 10.2 compression ratio •Lower TDC lift for easy installation •Similar to TW37 with different timing (2000-5600 rpm power range) •Can be used with stock springs and tappets PART # 0925-0114 0925-0070
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
TW54 GRIND CAMS
SUG. RETAIL $287.95 287.95
TW32H GRIND CAMS •High-lift version of 31H •Much more power through rpm range with 10:1+ compression pistons (2800-5600 RPM) PART # 0925-0188
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide
SUG. RETAIL $287.95
TW37B GRIND CAMS •Bolt-in cams for 88”, 95” or 96” motors •Smooth idle, broad torque band •Run best with low restriction exhausts (2,200-5,800 rpm) •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0115 DS-199180
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
GRIND OPEN CLOSE STOCK CARBURETOR (A) Intake 02° 38° Exhaust 36° 04° STOCK FUEL INJECTED (B) Intake 02° 34° Exhaust 36° 04° 21H/TW21 Intake 10° 30° Exhaust 40° 08° 26H/TW26A Intake 09° 37° Exhaust 43° 04° 31H/TW31S Intake 10° 46° Exhaust 52° 08° 32H Intake 10° 46° Exhaust 52° 08°
•Maximum torque and horsepower at higher rpm ranges •For lighter bikes and engines with a 9.5 compression ratio or higher (2,600-6,000+ rpm) •Can be used with stock valve springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0117 For all 07-10 Twin Cam and 06 Dyna Glide $287.95 DS-199181 For 00-06 Twin Cam (except 06 Dyna Glide) 287.95 •Designed for 96” and 103” motors with up to 10:1 compression ratio •Cams work best at rpm range of 2200-5600 PART # 0925-0278 0925-0282
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $287.95 287.95
TW55 GRIND CAMS •Maximum torque and horsepower at higher rpm ranges (2,600-6,000+ rpm) •Designed for engines with 9.5:1 compression ratio or higher •Coil bind should be checked; can be used with stock tappets PART # 0925-0118 DS-199178
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $287.95 287.95
TW60A GRIND CAMS
DURATION @ .053
DURATION @ .020
VALVE LIFT
LIFT TDC
216° 220°
257° 260°
.473 .473
.072 .110
216° 220°
257° 260°
.473 .473
.087 .110
220° 228°
255° 264°
.498 .498
.134 .121
226° 220°
262° 266°
.490 .490
.138 .120
236° 240°
272° 276∫
.510 .510
.131 .120
236° 240°
272° 276°
.570 .570
.131 .120
PART # 0925-0119 DS-199182
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)
GRIND OPEN 37H/TW37B Intake 18° Exhaust 46° 50H/TW50 Intake 20° Exhaust 54° 54H/TW54 Intake 16° Exhaust 43° 55H/TW55 Intake 22° Exhaust 52° 60H/TW60A Intake 24° Exhaust 58°
SUG. RETAIL $287.95 287.95
CLOSE
DURATION @ .053
DURATION @ .020
VALVE LIFT
LIFT TDC
38° 14°
236° 240°
272° 276°
.510 .510
.174 .148
48° 18°
248° 252°
283° 287°
.510 .510
.184 .168
42° 15°
238° 238°
273° 273°
.555 .555
.165 .158
46° 20°
248° 252°
283° 292°
.550 .550
.197 .181
56° 22°
260° 260°
296° 296°
.560 .560
.205 .192
All part numbers in BOLD MAGENTA are new for 2010.
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS
•Require high-lift valve springs and collars •Use with low restriction exhaust (2,400-6,000+ rpm) SUG. RETAIL $287.95 287.95
GASKETS & SEALS
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
417
SECTION
7
WINDSHIELDS TOURING LUGGAGE
TWIN CAM CONVERSION CAMSHAFTS •Allows you to upgrade your 99-06 Twin Cam (except 06 Dyna Glide) to the newer roller-style cam chains and replaces the spring tension cam chain adjusters with the later-style hydraulic adjusters for longer life. •Cam grinds listed are designed to be used with stock lifters. They require the installation of a 2007 cam plate, oil pump, cam sprockets and chains, and both hydraulic chain adjusters. These parts are not included and must be purchased separately. A list of required components is supplied with each set of cams. •Performance should be similar to earlier bikes with the same cam grinds. •Made in the U.S.A. NOTE: 99-06 Twin Cam motors (except 06 Dyna Glide) cannot use the 2007 cams, as the bearing journal on the earlier motors is .875” in diameter and the 2007 cams are 1.000” in diameter. The “N” series of cams feature the .875” bearing journal, yet still accept the new style cam support plate. NOTE: 99-01 model motors must use the Andrews rear cam sprocket Drag PART # 0925-0147 SUG. RETAIL $67.95. 2002-2006 models must use the stock rear cam sprocket, OEM # 25728-06.
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) “12N” GRIND CAMS
“21N” GRIND CAMS
•Bolt-in cams with the same output as the stock cams •Slight power increase when compared to stock •No retuning of the stock system is necessary •Can be used with stock valve springs and tappets
•Bolt-in cams with more torque at low and middle rpm range (1700-4800 rpm) •Similar to EV23 for heavy bikes •Ideal for heavy bikes with stock compression ratios and stock pistons •Can be used with stock valve springs and tappets
PART # 0925-0139
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
SUG. RETAIL $287.95
PART # 0925-0140
DESCRIPTION “21N” grind cams
SUG. RETAIL $287.95
“26N” GRIND CAMS
“31N” GRIND CAMS
•Bolt-in cams for low rpm torque and two-up touring •Add more torque and horsepower at low and middle rpm range (1800-5200 rpm) •Can be used with stock valve springs and tappets
•Great cams for motors with 95 inches and 9.8:1 to 10.2:1 compression ratio •Lower TDC lift for easy installation •Similar to TW37 with different timing (2000-5600 rpm power range) •Can be used with stock springs and tappets
PART # 0925-0141
PART # 0925-0142
DESCRIPTION “41N” grind cams
SUG. RETAIL $287.95
DESCRIPTION “31N” grind cams
SUG. RETAIL $287.95
“37N” GRIND CAMS
“50N” GRIND CAMS
•Bolt-in cams for 88” or 95” motors •Smooth idle, broad torque band •Run best with low-restriction exhausts (2200-5800 rpm) •Can be used with stock valve springs and tappets
•Designed for easy installation in 95 inch motors with stock heads •For lighter bikes with 9.5:1 to 9.8:1 compression ratio (2400-6000+ rpm) •Can be used with stock valve springs and tappets, but valve travel must be checked (minimum .620”) •Piston-to-valve and valve-to-valve clearance must be checked
PART # 0925-0143
ELECTRICAL
DESCRIPTION “12N” grind cams
DESCRIPTION “37N” grind cams
SUG. RETAIL $287.95
PART # 0925-0145
DESCRIPTION “50N” grind cams
SUG. RETAIL $287.95
“55N” GRIND CAMS •Maximum torque and horsepower at higher rpm ranges (2600-6200+ rpm) •Designed for engines with 9.8:1 to 10.2:1 compression ratio •Coil bind should be checked; can be used with stock tappets PART # (minimum valve travel of .620”) 0925-0146 •Piston-to-valve and valve-to-valve clearance must be checked DURATION GRIND OPEN CLOSE @ .053 STOCK CARBURETOR (A) Intake 02° 38° 216° Exhaust 36° 04° 220° STOCK FUEL INJECTED (B) Intake 02° 34° 216° Exhaust 36° 04° 220° ANDREWS “12N” Intake 02° 34° 216° Exhaust 40° 02° 222°
DURATION VALVE LIFT @ .020 LIFT TDC 257° 260°
.473 .473
.072 .110
257° 260°
.473 .473
.087 .110
252° 259°
.489 .489
.091 .095
GRIND OPEN CLOSE ANDREWS “21N” Intake 10° 30° Exhaust 40° 08° ANDREWS “26N” Intake 11° 37° Exhaust 44° 04° ANDREWS “31N” Intake 10° 46° Exhaust 52° 08°
DESCRIPTION “55N” grind cams
DURATION DURATION VALVE LIFT @ .053 @ .020 LIFT TDC 220° 228°
255° 264°
.498 .498
.134 .121
226° 230°
262° 266°
.490 .490
.138 .120
236° 240°
272° 276°
.510 .510
.131 .120
GRIND OPEN CLOSE ANDREWS “37N” Intake 18° 38° Exhaust 46° 14° ANDREWS “50N” Intake 20° 48° Exhaust 54° 18° ANDREWS “55N” Intake 22° 46° Exhaust 52° 20°
SUG. RETAIL $287.95 DURATION DURATION VALVE LIFT @ .053 @ .020 LIFT TDC 236° 240°
272° 276°
.510 .510
.174 .148
248° 252°
283° 287°
.510 .510
.184 .168
248° 252°
283° 292°
.550 .550
.197 .181
ANDREWS CAMS
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
418
•Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Evolution engines can be made even more convincing when a superior Andrews computer-designed high-performance cam is installed. These hydraulic lifter cams are capable of 6,000-plus rpm with stock springs and no valve float. Made in the U.S.A. NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
EV3 GRIND CAM
EV5 GRIND CAM
•Bolt-in cam for light bikes (FXRS, etc.) adds significant mid-range power without affecting idle •A 6,000+ rpm cam for stock heads and springs with hydraulic lifters
•Designed for mildly stroked motors or motors with head work done •Works with stock hydraulics, with stock spring travel set to .560” minimum •Excellent power in the 2,500-6,500 rpm range
PART # DS-199320
PART # DS-199443
DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
EV7 GRIND CAM
EV13 GRIND CAM
•Designed for big-inch stroker motors with head work •Works with stock hydraulics, with stock spring travel set to .560” minimum •Excellent in the 2,800-6,500 rpm range •Uses stock springs
•Bolt-in cam for street or touring use with more mid-range and upperend power than the stock 88 EV cams •Especially effective in reducing oil temperature •Uses stock springs; works with carbs or fuel injection
PART # DS-199445
PART # DS-199323
DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
EV23 GRIND CAM
EV27 GRIND CAM
•Bolt-in cam for heavier touring bikes and high-geared bikes with 65-tooth rear pulleys •Crisp throttle response and strong pulling power from 1,500 to 6,000 rpm •Works well in higher altitudes •Uses stock springs; works with carbs or fuel injection PART # DESCRIPTION SUG. RETAIL DS-199097 For 84-99 80” Evolution $145.95
•Bolt-in street cam with fast open and close ramps •Similar timing to EV3, but designed to produce a very broad torque band •Pulls from 1,500 to 6,000 rpm •Uses stock springs; works with carbs or fuel injection PART # DS-199344
DESCRIPTION For 84-99 80” Evolution
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $145.95
SECTION ANDREWS CAMS (CONT)
WINDSHIELDS
EV31 GRIND CAM
EV38 GRIND CAM
•Super power for supercharged engines •Basically an EV27 cam with timing set for superchargers or big inch motors with 10.5+ compression ratio
•Lower lift exhaust for easy installation •Bolt-in for lighter bikes (FXLR, etc.) •Great mid-range and high-end power •Longer exhaust cam lowers oil temperature
PART # 0925-0071
DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
EV46 GRIND CAM •Bolt-in performance cam with fast open and close ramps •Similar to “EV3” but higher static compression pressure for 4,000+ rpm with stock heads and hydraulic lifters PART # DS-199327
DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
EV59 GRIND CAM •Designed for modified 80” to 88” motors •For use with high lift springs and collars •Very broad powerband to 6,000 rpm PART # DS-199444
PART # DS-199446
EV51 GRIND CAM
Stock (L) , 2 88-91 Stock (N) 1, 3 92-93 EV3 Intake Exhaust EV5 Intake Exhaust EV7 Intake Exhaust EV13 Intake Exhaust
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
03/39 54/02 -02/30 31/-09
222 236 208 202
274 288 250 242
.495 .495 .472 .472
21° 43°
37° 15°
238° 238°
.495 .495
28° 52°
44° 20°
252° 252°
.530 .530
31° 59°
55° 27°
266° 266°
.560 .560
15° 45°
31° 13°
226° 238°
LUGGAGE
•Long duration for modified street motors •Works with stock hydraulics •Easy installation •Power range from 3,000-6,500 rpm DESCRIPTION For 84-99 80” Evolution
SUG. RETAIL $145.95
SUG. RETAIL $145.95
SEATS & SISSY BARS
.485 .495
GRIND EV23 Intake Exhaust EV27 Intake Exhaust EV31 Intake Exhaust EV38 Intake Exhaust EV46 Intake Exhaust
EXHAUST
•Upgraded EV7, for 92” or larger street motors •For use with Andrews springs and titanium collars •Very broad powerband, 2,800-6,000 rpm •OK for use with hydraulic lifters PART # DS-199194
1
SUG. RETAIL $145.95
EV72 GRIND CAM
DESCRIPTION For 84-99 80” Evolution
GRIND
TOURING
DESCRIPTION For 84-99 80” Evolution
PART # DS-199447
7
DESCRIPTION For 84-99 80” Evolution
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
10° 40°
30° 8°
220° 228°
.498 .498
20° 47°
36° 14°
236° 240°
.495 .495
10° 52°
46° 08°
236° 240°
.495 .495
GRIND EV51 Intake Exhaust EV59 Intake Exhaust EV72 Intake Exhaust 1
21° 52°
37° 20°
238° 252°
.495 .500
25° 49°
41° 17°
246° 246°
.495 .495
2
3
SUG. RETAIL $145.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
28° 54°
44° 22°
252° 256°
.510 .510
28° 56°
48° 24°
256° 260°
.560 .560
30° 60°
54° 28°
264° 268°
.560 .560
Stock. Listed for reference. 84-87 cam is 212° intake, 202° exhaust, .472 lift on both valves. Listed for reference. 92 cam is very close to 84-87 specs. California cams are approximately 178° duration.
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING
XL AND BUELL CAMS •Cams run to 6,500 rpm with stock hydraulic lifters; recommend solids not be installed •Stock base circle sizes allow the use of stock pushrods •V2 and N2 are bolt-in cams for stock applications designed for up to 6,000 rpm •N3 cam is bolt-in for 05-10 883/1200 engines with stock springs and heads (cams for 04-06 models with more than .465 lift may need different valves, springs and collars) •V4 and N4 are for stock or modified applications and have a slightly higher idle speed, but can be used with stock hydraulic lifters and springs; rpm range of 2,500-6,500 •V6 and N6 designed for modified 1200s to 80” and/or high compression pistons: stock springs and hydraulic lifters recommended; rpm range 2,500-6,500 •V8 and N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2,000-6,000 •N6 designed for modified 1200s to 80” and/or high-compression pistons: stock springs and hydraulic lifters recommended; rpm range 2,500-6,500 •N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2,000-6,000 •B50 designed for more valve lift and duration; stock hydraulics and springs; more power and torque 2,000 to 6,000 rpm •B70 designed for high lift in modified motors; works best with high compression; more torque and HP 2,400 to 6,500+ rpm •Made in the U.S.A. PART # FOR 00-06 XL DS-199075 0925-0072 DS-199076 DS-199077 DS-199078
DESCRIPTION AND 00-02 BUELL N2 cams N3 cams (05-10 XL models only) N4 cams N6 cams N8 cams
SUG. RETAIL $330.95 330.95 330.95 330.95 330.95
PART # FOR 86-90 XL DS-199295 DS-199296 DS-199113 DS-199111
DESCRIPTION V2 V4 V6 V8
SUG. RETAIL
cams cams cams cams
$330.95 330.95 330.95 330.95
PART # DESCRIPTION FOR 91-99 XL AND 94-99 BUELL DS-199195 N2 cams DS-199196 N4 cams DS-199114 N6 cams DS-199112 N8 cams
B50 GRIND CAM SET
B70 GRIND CAM SET
•More valve lift and duration •Works with stock hydraulics and springs •More power and torque 2,000 to 6,000 rpm
•High-lift cam for modified motors •Works best with high compression •More torque and HP 2,400 to 6,500+ rpm
PART # DS-199254 GRIND V2, N2 Intake Exhaust N3 Intake Exhaust V4, N4 Intake Exhaust V6, N6 Intake Exhaust
DESCRIPTION B50 cam set for 00-06 Buell Blast
SUG. RETAIL $218.95
OPEN
CLOSE DURATION @ .053
DURATION @ .020 VALVE LIFT LIFT @ TDC
22° 46°
38° 18°
240° 244°
-
.465 .440
.180 .155
17° 43°
33° 11°
240° 234°
-
.465 .482
.181 .134
30° 52°
46° 24°
256° 256°
-
.490 .490
.216 .198
34° 56°
50° 28°
264° 264°
-
.500 .500
.241 .212
PART # DS-199255 GRIND V8, N8 Intake Exhaust B50 Intake Exhaust B70 Intake Exhaust
DESCRIPTION B70 cam set for 00-06 Buell Blast
SUG. RETAIL $330.95 330.95 330.95 330.95
SUG. RETAIL $218.95
OPEN
CLOSE DURATION @ .053
DURATION @ .020 VALVE LIFT LIFT @ TDC
32° 56°
44° 28°
256° 264°
-
.490 .500
.226 .212
16° 43°
32° 15°
228° 238°
264° 276°
.498 .498
.163 .146
22° 48°
38° 20°
240° 248°
277° 285°
.530 .530
.196 .176
All part numbers in BOLD MAGENTA are new for 2010.
HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
419
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
GEAR DRIVE CAMSHAFT KITS
2007-2510
•Camshaft gear drive kits increase valve timing accuracy by 0925-0157 eliminating timing chain lash and loosely fit stock chain drive •Reverses the rear cam’s direction of rotation, providing additional operating clearance between cam lobes; as a result, higher cam lifts are possible with the gear drive kit •Kits include cams, inner gears, outer drive gears, inner and outer bearings, gasket and instructions •Material must be removed from the inner surface of the stock gear cover to install S&S gear drive cams •A hydraulic press and other professional-level tools are required to install these kits •S&S recommends that adjustable pushrod/cover kit PART #0928-0017 be used •Cam bearings and gaskets must be replaced when installing new cams •Made in the U.S.A. NOTE: Kits require high-performance valve springs (except 510G). NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
NOTE: Due to the inherent characteristics of gear drives, you may experience more valve train noise.
S&S 510G GRIND CAMS
S&S 570G GRIND CAMS
S&S 585G GRIND CAMS
•Bolt-in cams for 88/96 cubic-inch engines with stock cylinder head assemblies •Stock valve spring acceptable •Compression ratios below 10:1
• For 88/96/103 cubic-inch engines •High-lift springs required • Compression ratios below 10:1
•For 88/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10:1 to 10.5:1
PART # DESCRIPTION SUG. RETAIL FOR ALL 07-10 TWIN CAM AND 06 DYNA GLIDE 0925-0157 570G cam kit $781.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2570 570G cam kit 755.95
PART # DESCRIPTION SUG. RETAIL FOR ALL 07-10 TWIN CAM AND 06 DYNA GLIDE 0925-0158 585G cam kit $781.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2585 585G cam kit 755.95
PART # DESCRIPTION SUG. RETAIL FOR 07-10 TWIN CAM AND 06 DYNA GLIDE 0925-0156 510G cam kit $781.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2510 510G cam kit 755.95
S&S 625G GRIND CAMS
S&S 640 GRIND CAMS
•For 95/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10:1 to 10.75:1
•For 95/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10.5:1 to 11.5:1
PART # DESCRIPTION FOR ALL 07-10 TWIN CAM AND 06 DYNA GLIDE 0925-0159 625G cam kit FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2625 625G cam kit GRIND OPEN CLOSE STOCK CARBURETORS/INJECTED Intake -02°/02° 38°/34° Exhaust 36°/36° 04°/04° S&S 510G Intake 20° 38° Exhaust 52° 20° S&S 570G Intake 20° 40° Exhaust 55° 20°
SUG. RETAIL $813.95 781.95
DURATION @ .053
VALVE LIFT
216°/216° 220°/220°
.473”/.473” .473”/.473”
238° 252°
.510” .510”
240° 255°
.570” .570”
PART # DESCRIPTION FOR ALL 07-10 TWIN CAM AND 06 DYNA GLIDE 0925-0160 640 cam kit FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2640 640 cam kit GRIND S&S 585G Intake Exhaust S&S 625G Intake Exhaust S&S 640G Intake Exhaust
$813.95 781.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20° 60°
45° 20°
245° 260°
.585” .585”
20° 60°
55° 20°
255° 260°
.625” .625”
25° 60°
60° 25°
265° 270°
.640” .640”
FRAMES, SUSPENSION & FENDERS CHAIN DRIVEN CAMS FOOTRESTS •Cams for 00-06 Twin Cam are for use with stock splined drive gears; for installation on 99 Twin motors you must purchase splined outer drive sprocket; S&S recommends that Andrews & LICENSE Cam 4340 steel drive sprocket PART #DS-199175 be used PLATE FRAMES •Cams for 06 Dyna and 07-10 Twin Cam are for use with models with hydraulic tensioner chaindrive system; cams 510C and 551C are bolt-in applications, all others require high-lift valve springs TIRES, •Made in the U.S.A. TUBES & NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. WHEELS FOR 99-06 TWIN CAM (EXCEPT 06 DYNA) HARDWARE, 510C CHEMICALS •Designed as bolt-in cam for 88”, 95” and 96” engines with & TOOLS compression ratios below 9.7:1 •Intended primarily for stock heads that have not been ported COVERS, PART # DESCRIPTION SUG. RETAIL 510C cams $314.95 SECURITY 2007-4510 & GENERAL
420
SUG. RETAIL
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS TOURING
CHAIN DRIVEN CAMS (CONT) FOR ALL 07-10 TWIN CAM AND 06 DYNA 510C
570C
•Designed as bolt-in cam for 88”, 95” and 96” engines with compression ratios below 9.7:1 •Intended primarily for stock heads that have not been ported
•Designed for 88” to 96” engines with compression ratios between 9:1 and 10:1 PART # DESCRIPTION SUG. RETAIL 0925-0348 570C cams $294.95
PART # 0925-0346
585C
DESCRIPTION 510C cams
SUG. RETAIL $294.95
551C •A bolt-in cam set designed for stock 07 and later 96” touring bikes •More power across the rpm range, with improved low and midrange torque PART # DESCRIPTION SUG. RETAIL 0925-0347 551C cams $294.95
•Designed for 88” to 95” engines with compression ratios from 10 to 10.5:1 and 100” and 107” engines with ratios 9.7:1 to 10.5:1 PART # DESCRIPTION SUG. RETAIL 0925-0349 585C cams $294.95
DURATION @ .053
VALVE LIFT
216°/216° 220°/220°
.473”/.473” .473”/.473”
238° 252°
.510” .510”
215° 237°
.550” .550”
SEATS & SISSY BARS EXHAUST
625C •For 95” or larger engines with compression ratios between 10.0 and 10.75:1 PART # 0925-0350
VALVE GRIND OPEN CLOSE STOCK CARBURETORS/INJECTED Intake -02°/02° 38°/34° Exhaust 36°/36° 04°/04° S&S 510C Intake 20° 38° Exhaust 52° 20° S&S 551C Intake 18° 20° Exhaust 39° 15°
LUGGAGE
DESCRIPTION 625C cams
VALVE GRIND S&S 570C Intake Exhaust S&S 585C Intake Exhaust S&S 625C Intake Exhaust
SUG. RETAIL $294.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20° 55°
40° 20°
240° 255°
.570” .570”
20° 60°
45° 20°
245° 260°
.585” .585”
20° 60°
55° 20°
255° 260°
.625” .625”
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
S&S CAMS FOR EVOLUTION-STYLE ENGINES •S&S Cams are tested on the dyno, street and track before being offered to the public •With hundreds of hours of testing on each cam, you know you are getting the best cam S&S can produce •Made in the U.S.A.
LIGHTING DS-199225
NOTE: Installer must check coil bind, valve-to-valve clearance, valve-to-piston clearance and cam lobe to case clearance.
HANDLEBARS, CONTROLS & MIRRORS
0925-0076
FOR 84-99 EVOLUTION ENGINES 510 CAM
600 CAM
•S&S’ best bolt-in cam •Ideal for engines to 96” up to 10:1 compression •No spring spacing required •Works with hydraulic tappets
•Works well in large-displacement engines 9.5 to 10.5:1 compression •Makes best power in mid-range •Works with hydraulic or solid tappets •Requires high-lift springs
PART # 0925-0076
DESCRIPTION 510 cam
SUG. RETAIL $183.95
PART # DS-199228
DESCRIPTION 600 cam
SUG. RETAIL $183.95
520 CAM
631 CAM
•Works well in all size motors up to 10:1 compression •Makes best power in low to mid-range •Works with hydraulic tappets •Requires high-lift springs
•For all high-compression engines 11:1 and up compression •Makes best power from 4500 rpm and up •Works with solid or hydraulic tappets •Requires high-lift springs
PART # DS-199224
DESCRIPTION 520 cam
SUG. RETAIL $183.95
DESCRIPTION 631 cam
•For motors with up to 10:1 compression •Very good mid-range performance •Works with hydraulic tappets •Requires high-lift springs PART # DS-199225
DESCRIPTION 561 cam
SUG. RETAIL $183.95
SUG. RETAIL $183.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20° 52°
38° 20°
238° 252°
.510” .510”
0° 50°
40° 2°
220° 232°
.520” .520”
32° 50°
40° 26°
252° 256°
.560” .560”
•For large displacement engines (110”+) with 10.5 to 11.5:1 compression and smaller engines (96 - 107”) with 11 to 12:1 compression •Less overlap and fast ramps build high cylinder pressure •Lower TDC lift makes installation easier •Designed for use with hydraulic tappets •Requires high-lift springs PART # 0925-0044 GRIND S&S 600 Intake Exhaust S&S 631 Intake Exhaust S&S 640 Intake Exhaust
DESCRIPTION 640 cam
SUG. RETAIL $183.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20° 60°
55° 20°
255° 260°
.600” .600”
34° 66°
61° 29°
275° 276°
.630” .630”
25° 60°
60° 25°
265° 270°
.640” .670”
All part numbers in BOLD MAGENTA are new for 2010.
BRAKES TANKS & OIL FILTERS
640 CAM
561 CAM
GRIND S&S 510 Intake Exhaust S&S 520 Intake Exhaust S&S 561 Intake Exhaust
PART # DS-199229
CABLES
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
421
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
CHAIN DRIVE PERFORMANCE CAMS FOR 99-10 TWIN CAM •Computer-designed hydraulic cams •Available from mild street/cruising up to bigbore and race engine build-ups •Lobe-to-lobe cam profile accuracy for off-idle torque and high-rpm horsepower •Cams for 06 Dyna and all 07-10 models require the use of 99-04 style valves, seals, valve guides and spring kits (unless noted) •Sold in sets of two, one intake and one exhaust cam •Made in the U.S.A. NOTE: Must check coil bind, valve to valve clearance and valve to piston clearance.
290-2 HOT STREET PERFORMANCE
296-2 HOT STREET
•Great mid-range and upper end power •Provides optimum power with 9.5:1 compression ratio and modified heads •Must use Crane valve springs, set up for .570” lift, performance air cleaner and exhaust •Power range from 1800 to 5800 rpm PART # DESCRIPTION SUG. RETAIL 290-2 CAMS 0925-0247 For 06 Dyna Glide and 07-10 Twin Cam $307.95 0925-0235 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95
•For heavily modified engines with a compression ratio of 10.25:1 and up, big bore kit and headwork •Performance air cleaner and performance exhaust also required •Designed for use with Edelbrock Performer RPM Twin Cam cylinder heads •.620” lift, range: 2000 to 6000 rpm PART # DESCRIPTION SUG. RETAIL 296-2 CAMS 0925-0249 For 06 Dyna Glide and 07-10 Twin Cam $307.95 0925-0241 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95
300-2 MILD STREET, CRUISING/TOURING
304-2 MAX HOT STREET
•Bolt-in camshaft; great low-end and mid-range power •Works well in heavier bikes with performance air cleaner, exhaust and stock compression ratio •Can be used with stock valve springs •Power range from idle to 5000 rpm PART # DESCRIPTION SUG. RETAIL 300-2 CAMS 0925-0244 For 06 Dyna and 07-10 Twin Cam $307.95 0925-0227 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95
•Strong mid-range torque with great upper end power •Best for modified engines with 10.5:1 compression ratio, big bore kits and modified heads •Must use Crane valve springs, set up for .700” travel, performance air cleaner and exhaust •Power range from 2000 to 6200 rpm PART # DESCRIPTION SUG. RETAIL 304-2 CAMS 0925-0248 For 06 Dyna Glide and 07-10 Twin Cam $307.95 0925-0238 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95
310-2 MODERATE STREET, CRUISING
316-2 STREET PERFORMANCE
TANKS & OIL FILTERS
•Bolt-in camshaft; good low-end and mid-range power •Great for Dynas, Softails and solo riders •Works best with performance air cleaner, exhaust and compression ratio from stock to 9.5:1 •Can be used with stock valve springs •Power range from 1500 to 5000 rpm
•Bolt-in camshaft; 10.1:1 compression ratio recommended •Works best with performance air cleaner and exhaust •Can use stock valve springs •Power range from 1800 to 5800 rpm
DASHES & GAUGES
PART # 310-2 CAMS 0925-0245 0925-0229
GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
422
GRIND CRANE 290-2 Intake Exhaust CRANE 296-2 Intake Exhaust CRANE 300-2 Intake Exhaust CRANE 304-2 Intake Exhaust CRANE 310-2 Intake Exhaust CRANE 316-2 Intake Exhaust
DESCRIPTION
SUG. RETAIL
For 06 Dyna and 07-10 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)
PART # 316-2 CAMS 0925-0246 0925-0232
DESCRIPTION For 06 Dyna Glide and 07-10 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $307.95 307.95
$307.95 307.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
18° 46°
42° 22°
240° 248°
.570” .570”
20° 52°
46° 22°
246° 254°
.619” .619”
13° 42°
33° 14°
226° 236°
.505” .505”
25° 56°
49° 24°
254° 260°
.600” .600”
20° 47°
36° 15°
236° 242°
.505” .505”
19° 48°
43° 24°
242° 252°
.505” .505”
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS GEAR DRIVE STREET PERFORMANCE CAMS FOR 99-10 TWIN CAM •Gear drive cams for 99-06 models (except 06 Dyna) require a four-gear set to install (S&S PART #DS-199532 or Andrews PART #DS-199538) •For easy and accurate installation we recommend using S&S installation kit PART #DS-199235; kit contains cam cover gasket, two inner cam needle bearings, two outer cam ball bearings, one HHC 5/16”-18 x 3/4” screw and one retaining ring •Gear drive cams for 06 Dyna and all 07-10 Twin Cam require 310-2 GEAR DRIVE – MODERATE STREET, CRUISING a 4-gear set to install (S&S PART #0925-0152 or Andrews PART #0925-0166) •Bolt-in camshaft; good low-end and mid-range power •For easy installation we recommend using S&S installation kit •Great for Dynas, Softails and single riders PART #0925-0153 or Andrews kit PART #0925-0167; kits contain •Works best with performance air cleaner and exhaust, compression all necessary parts for servicing or changing to gear-drive cams ratios from stock to 9.5:1; stock valve springs okay
290-2 GEAR DRIVE – HOT STREET PERFORMANCE •Great mid-range and upper end power •Works great with stock to 95 cu. in. kits •Provides optimum power with 9.5:1 compression ratio and modified heads •Must use Crane valve springs set up for .570” lift, performance air cleaner and exhaust •Power range from 1800 to 5800 rpm PART # DESCRIPTION SUG. RETAIL 290-2 CAMS 0925-0252 For 06 Dyna and 07-10 Twin Cam $337.95 0925-0237 For 99-06 Twin Cam (except 06 Dyna) 337.95
296-2 GEAR DRIVE – HOT STREET PERFORMANCE, MODIFIED •For modified engines with 10.25:1 compression ratio, big bore kits and head modifications •Must use with Crane valve springs for .700” lift, performance air cleaner and exhaust •Power range is 2000 to 6000 rpm PART # DESCRIPTION SUG. RETAIL 296-2 CAMS 0925-0254 For 06 Dyna and 07-10 Twin Cam $337.95 0925-0243 For 99-06 Twin Cam (except 06 Dyna) 337.95
304-2 GEAR DRIVE – MAX HOT STREET •For modified engines, 10.5:1+ compression ratio with ported heads •Must use Crane springs with a minimum of .600” lift •Requires low-restriction air cleaner and exhaust •Power range is 2000 to 6200 rpm PART # 304-2 CAMS 0925-0253 0925-0240
DESCRIPTION
SUG. RETAIL
For 06 Dyna and 07-10 Twin Cam For 99-06 Twin Cam (except 06 Dyna)
$337.95 337.95
•Power range from 1500 to 5500 rpm PART # DESCRIPTION 310-2 CAMS 0925-0250 For 06 Dyna and 07-10 Twin Cam 0925-0231 For 99-06 Twin Cam (except 06 Dyna)
SUG. RETAIL
For 06 Dyna and 07-10 Twin Cam For 99-06 Twin Cam (except 06 Dyna)
GRIND CRANE 290-2 Intake Exhaust CRANE 296-2 Intake Exhaust CRANE 304-2 Intake Exhaust CRANE 310-2 Intake Exhaust CRANE 316-2 Intake Exhaust
$337.95 337.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
18° 46°
42° 22°
240° 248°
.570” .570”
20° 52°
46° 22°
246° 254°
.619” .619”
25° 56°
49° 24°
254° 260°
.600” .600”
20° 47°
36° 15°
236° 242°
.505” .505”
19° 48°
43° 24°
242° 252°
.505” .505”
Cam w/ gear
FIREBALL CAMS FOR 84-99 80” EVOLUTION
$337.95 337.95
•Bolt-in camshaft; 10:1 compression ratio recommended •Works best with performance air cleaner and exhaust; stock valve springs okay •Power range from 1800 to 5800 rpm DESCRIPTION
LUGGAGE SEATS & SISSY BARS
SUG. RETAIL
316-2 GEAR DRIVE – STREET PERFORMANCE
PART # 316-2 CAMS 0925-0251 0925-0234
TOURING
EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
Cam only
CABLES
•Available with or without cam gear •These bolt-in cams are designed to deliver high performance in a stock engine with hydraulic lifters for the street or the strip •Made of high-quality materials, the computer-designed camshaft has a broader powerband •Made in the U.S.A.
BRAKES
NOTE: Not for use on fuel-injected models. NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
316-2 GRIND, HYDRAULIC
300-2B GRIND, HYDRAULIC •Bolt-in cam designed for broad power range starting from low rpm; right where you need it for street performance •Replaces EV-13; cam lift at TDC: Int: .094” Exh: .093” PART # 0925-0219 0925-0220
DESCRIPTION Cam w/ gear Cam only, no gear
SUG. RETAIL $189.95 138.95
•Bolt-in performance with noticeable difference throughout rpm range; works better with high-performance carb and exhaust •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons •Replaces EV-38; cam lift at TDC: Int: .110” Exh: .127” PART # DESCRIPTION SUG. RETAIL 0925-0221 Cam w/ gear $189.95 0925-0222 Cam only, no gear 138.95
310-2 GRIND, HYDRAULIC
326-2 GRIND, HYDRAULIC
•Bolt-in cam, works well with stock carb and performance exhaust •Replaces EV3 PART # DESCRIPTION SUG. RETAIL 0925-0225 Cam w/ gear $189.95 0925-0226 Cam only, no gear 138.95
•Performance cam works well to increase performance in mid- and upper-rpm range •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons •Replaces EV-5; cam lift at TDC: Int: .125” Exh: .129” PART # DESCRIPTION SUG. RETAIL 0925-0223 Cam w/ gear $189.95 0925-0224 Cam only, no gear 138.95
GRIND 300-2B Intake Exhaust 310-2 Intake Exhaust
GRIND 316-2 Intake Exhaust 326-2 Intake Exhaust
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
12° 41°
34° 15°
226° 236°
.490 .490
19° 46°
37° 16°
236° 242°
.490 .490
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
19° 48°
43° 24°
242° 252°
.490 .490
23° 56°
49° 26°
252° 262°
.490 .500
All part numbers in BOLD MAGENTA are new for 2010.
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
423
SECTION
7
WINDSHIELDS HI-ROLLER CAMS FOR 84-99 80” EVOLUTION TOURING
•Revolutionary cam design for 84-99 80” Evolution only has Multi-Index Gears to offer the versatility of three cam timing settings with one camshaft. One position gives a 4° advance of usual cam timing and another position is 4° retarded of the original timing. An overall 8° timing range is available •Made in the U.S.A.
H304-2 GRIND, HYDRAULIC
H286-2B GRIND, HYDRAULIC
LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS
•Bolt-in performance that works better with high performance carb and exhaust, offering a noticeable difference throughout the rpm range •Excellent for speed and touring •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # 0925-0212
DESCRIPTION H286-2B cam
SUG. RETAIL $247.95
H310-2 GRIND, HYDRAULIC
•Increases performance in mid- and upper-rpm range •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # DESCRIPTION SUG. RETAIL 0925-0213 H296-2 cam $247.95
H314-S GRIND, HYDRAULIC
GASKETS & SEALS
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
GRIND H286-2B Intake Exhaust H290-2 Intake Exhaust H296-2 Intake Exhaust H304-2 Intake
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
19° 48°
43° 24°
242° 252°
.490 .490
17° 45°
43° 23°
240° 248°
.581 .581
23° 56°
49° 26°
252° 262°
.490 .500
24°
50°
254°
.600
SUG. RETAIL $247.95
•Designed for increased cubic inch/compression engines •Valve clearance must be checked and performance springs are necessary for a higher lift •Shows off head and carb work PART # DESCRIPTION SUG. RETAIL 0925-0215 H310-2 cam $247.95 •Camshaft for large-displacement, performance-oriented engines •Will provide maximum street and strip performance PART # 0925-0218 GRIND H304-2 (CONT) Exhaust H306-2 Intake Exhaust H310-2 Intake Exhaust H314-S Intake Exhaust
DESCRIPTION H314-S cam
SUG. RETAIL $247.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
55°
25°
260°
.600
28° 69°
54° 23°
262° 272°
.500 .510
23° 68°
63° 28°
266° 276°
.550 .550
26° 65°
54° 21°
260° 266°
.600 .600
THUNDERMAX CHAIN DRIVE CAMS FOR 06 DYNA, 07-10 TWIN CAM BY RED SHIFT •The stroked crankshaft in 07-10 Twin Cam models changes the dynamic from previous Twin Cam 88 engines, making correct cam choice crucial to avoid engine-damaging detonation from today’s lessening fuel quality •Choose cam grind to match engine configuration •Ground from one-piece 8620 steel billets •Provide smooth, linear power with great valvetrain dynamics •Require adjustable pushrods 577S CAMS – 103” ENGINES •Made in the U.S.A. •Strong performer for 103” conversion engines with flat-top pistons and stock 96” heads 575S CAMS – 96” AND 110” ENGINES •Provide smooth power without detonation •Great bolt-in upgrade for stock 96” or 110” engines in •Broader timing for lower cranking compression •Increase torque and horsepower across the board •No headwork required •No headwork required
DESCRIPTION FRAMES, PART # 575S cams SUSPENSION 0925-0189 & FENDERS 647S CAMS – 113” ENGINES •Max power grind for larger-displacement engines FOOTRESTS •Broader timing for higher-compression engines & LICENSE •Complement high-flow heads, intake and exhaust PLATE FRAMES •Headwork required PART # DESCRIPTION TIRES, 0925-0191 647S cams TUBES & LOBE WHEELS OPENING CENTER CLOSING DURATION HARDWARE, GRIND @ 0.053” (DEGREES) @ 0.053” (DEGREES) CHEMICALS 575S 25 98 41 246 & TOOLS Intake Exhaust 49 105 17 246 COVERS, 577S 100 47 252 SECURITY Intake 25 104 23 253 & GENERAL Exhaust 50
424
DESCRIPTION H306-2 cam
SUG. RETAIL $247.95
H296-2 GRIND, HYDRAULIC
ELECTRICAL
H306-2 GRIND, HYDRAULIC
PART # 0925-0214
ENGINE TRANSMISSION & DRIVELINE
SUG. RETAIL $247.95
•Bolt-in performance that increases horsepower in engines with carb and exhaust work, but will work in a stock engine •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons
H290-2 GRIND, HYDRAULIC •Produces strong low-end and mid-range power •Engine must have higher-than-stock compression ratio or increased displacement up to 88 cu. in. •Works best in modified engines with headwork performed PART # DESCRIPTION 0925-0216 H290-2 cam
•Produces a wide power range in your Evolution •Engine must have at least 10:1 compression ratio •Good cam for strokers and motors with up to 95 cu. in. •Modified heads and high-lift springs required PART # DESCRIPTION 0925-0217 H304-2 cam
SUG. RETAIL $349.95
PART # 0925-0190
DESCRIPTION 577S cams
SUG. RETAIL $349.95
657S CAMS – 107” AND LARGER ENGINES •Max torque grind for larger displacement with heavy payload •Narrower timing for more low-end grunt •Work well with bagger exhaust •Headwork required SUG. RETAIL $349.95 LIFT @ TDC LIFT (INCHES) (INCHES) .201 .162
.575 .575
.214 .198
.577 .577
PART # 0925-0192
GRIND 647S Intake Exhaust 657S Intake Exhaust
DESCRIPTION 657S cams
SUG. RETAIL $349.95
LOBE LIFT OPENING CENTER CLOSING DURATION @ TDC LIFT @ 0.053” (DEGREES) @ 0.053” (DEGREES) (INCHES) (INCHES) 26 58
106 106
58 26
264 264
.211 .211
.647 .647
27 52
99 104
45 27
252 259
.228 .217
.657 .650
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS 0925-0425
TOURING
REAPER™ GEAR-DRIVEN CAMS FOR 99-10 TWIN CAM •Produce more power and torque increasing cranking compression, improving throttle response, acceleration and fuel mileage •Dyno proven and track tested •Feuling camshaft installation kits recommended; see page 428 •Made in the U.S.A.
LUGGAGE SEATS & SISSY BARS
NOTE: Installation will require the separate purchase of S&S or Andrews 4-gear gear drive kit, see page 428.
525 CAMS •Designed to increase torque band width and increase fuel economy •Great bolt-in camshaft upgrade for stock engines •Produces strong low- and mid-range power with linear horsepower and torque curve •Can be used with factory valve springs, pushrods and lifters •2,000 to 5,900 RPM power range PART # 0925-0426 0925-0425
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $329.95 329.95
574 CAMS
EXHAUST
0925-0426
630 CAMS
•Wicked power band for modified engines; a great all-around camshaft with solid low end performance and mind blowing mid and top end power •Works best with modified cylinder heads, increased compression ratio, performance exhaust and intake systems •Performance valve springs, pushrods and lifters required •2,250 to 6,800 RPM power range
•Vicious power gains, wide streetable power band from high lift profile camshaft for high-performance engines with highly modified cylinder heads and compression ratio •Carburetor and or throttle body work required along with a performance exhaust and intake system •Maintains low end performance with eye blurring mid- and top-end power •High-performance valve springs, pushrods and lifters required •2,600 to 6,900+ RPM power range
PART # 0925-0429 0925-0428
PART # 0925-0432 0925-0431
GRIND 525 Intake Exhaust 574 Intake Exhaust 630 Intake Exhaust
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $329.95 329.95
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL $329.95 329.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
LOBE CENTERLINE
4° 51°
42° 5°
226° 236°
525 535
109° 113°
15° 61°
45° 14°
240° 255°
574 574
105° 113.5°
20° 64°
58° 19°
258° 263°
630 630
109° 112.5°
GRIND 525 Intake Exhaust 574 Intake Exhaust 630 Intake Exhaust
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide
SUG. RETAIL $329.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
LOBE CENTERLINE
4° 51°
42° 5°
226° 236°
525 535
109° 113°
15° 61°
45° 14°
240° 255°
574 574
105° 113.5°
20° 64°
58° 19°
258° 263°
630 630
109° 112.5°
All part numbers in BOLD MAGENTA are new for 2010.
ELECTRICAL
BRAKES
•Designed to increase torque band width and increase fuel economy •Great bolt-in camshaft upgrade for stock engines •Produces strong low- and mid-range power with linear horsepower and torque curve 0925-0427 •Can be used with factory valve springs, pushrods and lifters •2,000 to 5,900 RPM power range PART # DESCRIPTION SUG. RETAIL 0925-0427 For all 07-10 Twin Cam and 06 Dyna Glide $329.95 630 CAMS •Vicious power gains, wide streetable power band from high lift profile camshaft for high-performance engines with highly modified cylinder 574 CAMS heads and compression ratio •Wicked power band for modified engines; a great all-around camshaft •Carburetor and or throttle body work required along with with solid low end performance and mind blowing mid and top a performance exhaust and intake system end power •Maintains low end performance with eye blurring mid- and •Works best with modified cylinder heads, increased compression ratio, top-end power performance exhaust and intake systems •High-performance valve springs, pushrods and lifters required •Performance valve springs, pushrods and lifters required •2,600 to 6,900+ RPM power range •2,250 to 6,800 RPM power range PART # 0925-0433
GASKETS & SEALS
CABLES
525 CAMS
SUG. RETAIL $329.95
TRANSMISSION & DRIVELINE
HANDLEBARS, CONTROLS & MIRRORS
•Produce more power and torque increasing cranking compression, improving throttle response, acceleration and fuel mileage •Dyno proven and track tested •Feuling camshaft installation kits recommended; see page 428 •Made in the U.S.A.
DESCRIPTION For all 07-10 Twin Cam and 06 Dyna Glide
ENGINE
LIGHTING
REAPER™ CHAIN-DRIVEN CAMS FOR 06 DYNA/07-10 TWIN CAM
PART # 0925-0430
FUEL/AIR SYSTEMS
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
425
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
XTREME ENERGY™ CAMS FOR 84-99 EVOLUTION BIG TWIN •New cam lobe designs allow maximum performance for Evolution engines •Give great throttle response and mid-range with excellent high-rpm power •Fast opening and closing gives better airflow with the lift and duration used •Xtreme Energy cams require valve springs designed for high-lift cams •All cams made from SAE 6150 bearing-quality steel for durability and include the cam gear •Made in the U.S.A.
EVL-5000 CAM
EVL-5005 CAM
EVL-5010 CAM
•Excellent low-end and mid-range; idle-5300 rpm •For trailer towing, two-up
•Low-end and mid-range power for heavy bikes; 1500-5500 rpm
PART # 0925-0037
PART # 0925-0038
•Mid-range to top-end for light bikes; 1800-5800 rpm •Stock heads with performance springs
DESCRIPTION EVL-5000 cam
SUG. RETAIL $181.95
DESCRIPTION EVL-5005 cam
SUG. RETAIL $181.95
PART # 0925-0039
DESCRIPTION EVL-5010 cam
SUG. RETAIL $181.95
EVL-5015 CAM
EVL-5020 CAM
EVL-5025 CAM
•Mid-range to top-end for modified 80- to 88-cu.-in. engines, 9.5:1+ compression and lowrestriction pipes and intake
•Modified engines over 88 cu. in., lowrestriction pipes and intake; up to 6500 rpm
•Maximum power in 88+-cu.-in. engines, 10.5:1+ compression, head work, performance pipes and intake
PART # 0925-0040
DESCRIPTION EVL-5015 cam
PART # 0925-0041
PART # 0925-0042
GRIND EVL-5000 EVL-5005 EVL-5010 EVL-5015 EVL-5020 EVL-5025
INTAKE DURATION 230 236 244 252 260 268
SUG. RETAIL $181.95 OPEN 17 18 22 26 58 23
CLOSE 33 33 42 46 52 56
DESCRIPTION EVL-5020 cam EXHAUST DURATION 230 236 244 252 260 272
SUG. RETAIL $181.95 OPEN 41 42 48 52 56 64
CLOSE 9 14 16 20 24 28
DESCRIPTION EVL-5025 cam
LIFT INT./EXH .562/.562 .569/.569 .585/.585 .585/.585 .585/.585 .601/.601
SUG. RETAIL $181.95
TDC LIFT INT./EXH. .172/.130 .177/.158 .203/.171 .228/.182 .139/.216 .263/.240
V-THUNDER™ CAMS FOR 84-99 EVOLUTION BIG TWIN
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
426
•Provide the ultimate in arm-stretching power on the street or in competition •Power proven and backed by hundreds of exhaustive hours on V-Thunder’s dyno and in on-bike testing, these cams provide added punch at all levels of performance for Evolution motors while maintaining the longevity and integrity of valvetrain parts •V-Thunder cams are made with SAE6150 bearing-quality steel and induction-hardened for optimum surface longevity •Tolerances are extremely precise with the aid of computer-controlled machining centers •Made in the U.S.A. NOTE: Always check valve spring coil bind, valve guide-to-collar, valve-to-valve and valve-to-piston clearance when installing a new cam.
EVL-3000 CAM
EVL-3030 CAM
EVL-3060 CAM
•For two-up riding and pulling trailers •Good power to 5000 rpm
•Requires head work, free-flowing pipes and carb work •Good roll-on in high gear •Strong mid-range •Power from 2000 to 6300 rpm
•Requires valve springs, free-flowing pipes and carb work •Works better with higher compression •Hot street/strip cam for light bikes •Power from 3000 to 7000 rpm
PART # DS-199155
PART # DS-199158
PART # DS-199152
DESCRIPTION EVL-3000 cam
SUG. RETAIL $181.95
DESCRIPTION EVL-3030 cam
SUG. RETAIL $181.95
DESCRIPTION EVL-3060 cam
SUG. RETAIL $181.95
EVL-3010 CAM
EVL-3040 CAM
EVL-3070 CAM
•Stock motor •Good low-end and mid-range power •Power from 1500 to 5600 rpm
•Requires valve springs, free-flowing pipes and carb work •Pulls hard through power range •Power from 2000 to 6500 rpm
•Requires valve springs, headwork, free-flowing pipes and carb work •Recommended for 88 cu. in. and larger motors •Works best with 10.5-to-1 and higher compression •Very hot street/strip cam •Power from 3500 to 7500 rpm
PART # DS-199153
DESCRIPTION EVL-3010 cam
SUG. RETAIL $181.95
PART # DS-199156
DESCRIPTION EVL-3040 cam
SUG. RETAIL $181.95
EVL-3020 CAM
EVL-3050 CAM
•Works best with free-flowing pipes and carb work •Strong mid-range •Power from 2000 to 6000 rpm
•Requires valve springs, free-flowing pipes and carb work •Top-end cam •Power from 2500 to 6500 rpm
PART # DS-199154 GRIND EVL-3000 Intake Exhaust EVL-3010 Intake Exhaust EVL-3020 Intake Exhaust EVL-3030 Intake Exhaust
DESCRIPTION EVL-3020 cam
SUG. RETAIL $181.95
PART # DS-199157
DESCRIPTION EVL-3050 cam
OPEN
CLOSE
DURATION @ .053
LIFT
10° 34°
34° 10°
.224° .224°
.500” .500”
15° 39°
39° 15°
.234° .234°
.500” .500”
18° 42°
42° 18°
.240° .240°
.500” .500”
16° 44°
44° 16°
.240° .240°
.530” .530”
GRIND EVL-3040 Intake Exhaust EVL-3050 Intake Exhaust EVL-3060 Intake Exhaust EVL-3070 Intake Exhaust
PART # DS-199159
DESCRIPTION EVL-3070 cam
SUG. RETAIL $181.95
SUG. RETAIL $181.95 OPEN
CLOSE
DURATION @ .053
LIFT
17° 50°
45° 22°
.242° .252°
.510” .510”
22° 50°
50° 22°
.252° .252°
.510” .510”
24° 61°
54° 29°
.260° .270°
.585” .585”
29° 63°
61° 31°
.270° .274°
.608” .608”
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS 0925-0185
WILD THINGS CHAIN DRIVEN CAMS FOR 99-10 TWIN CAM
TOURING
•Low cam noise and long valve train life •Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges •Chain-driven cams for 99-06 models (except 06 Dyna) use stock splined gear and chain; ‘99 models with keyed drive gear will require the installation of a splined gear (sold separately) •Chain-driven cams for 06 Dyna and all 07-10 models use stock cam chain drives •Sold in sets of two •Cam installation kit are recommended for chain-driven cams (kit #DS-199235)
LUGGAGE
NOTE: The TC-4D and TC-46D cams are specifically designed to allow you to use the stock starter in larger than stock motors; and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used.
TC-1
TC-2/TC-2D
TC-4D
•Bolt-in low- and mid-range power increases; 80+ horsepower possible with no head work •Recommended for heavy bikes with stock or near stock compression
•Works best in 88” to 96” motors •Power gains through the entire rpm range
•Big power for 88” to 103” motors; best for use with motors that have head work, larger carb or throttle body and a performance exhaust system •Can be used in stock motors
PART #
DESCRIPTION
0925-0098
TC-1 cams for 99-06 Twin Cam (except 06 Dyna)
PART #
DESCRIPTION
0925-0106
TC-2 cams for 99-06 Twin Cam (except 06 Dyna) TC-2D cams for all 07-10 Twin Cam and 06 Dyna
SUG. RETAIL 0925-0183 $349.95
SUG. RETAIL $349.95
PART #
DESCRIPTION
0925-0185
TC-4D cams for all 07-10 Twin Cam and 06 Dyna
349.95
$349.95
TC-46D
TC-546D
•High-lift version of our TC-2 cams, very street-friendly •When combined with Wild Things heads, pistons and throttle body, more than 120 horsepower can be produced •Requires clearancing
•High-lift version of the TC-4D •For 95”+ motors •Impressive power gains and a wide powerband •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam •Require some PART # DESCRIPTION SUG. RETAIL clearancing 0925-0186 TC-46D cams for all 07-10
•For 100”+ engines •Large powerband with good drivability yet it runs quiet •Really helps when starting highcompression, big-inch motors •Requires clearancing SUG.
DESCRIPTION
0925-0184
TC-26D cams for all 07-10 Twin Cam and 06 Dyna
SUG. RETAIL
Twin Cam and 06 Dyna
$349.95
$349.95
PART #
DESCRIPTION
RETAIL
0925-0187 TC-546D cams for all 07-10 Twin Cam and 06 Dyna
$349.95
WILD THINGS GEAR DRIVEN CAMS FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
EXHAUST
SUG. RETAIL
TC-26D
PART #
SEATS & SISSY BARS
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
0925-0099
•Low cam noise and long valve train life •Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges •Sold in sets of two •Gear-driven cams require the use of 4-gear gear set (DS-199532 or DS-199538) and a high-lift spring kit (both sold separately) •Cam installation kit recommended for gear-driven cams (kit #DS-199321)
ELECTRICAL
NOTE: The TC-4G and TC-46G cams are specifically designed to allow you to use the stock starter in larger than stock motors; and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used.
TC-1G
TC-2G
TC-4G
TC-26G
•Bolt-in low- and mid-range power increases; 80+ horsepower possible with no head work •Recommended for heavy bikes with stock or near stock compression
•Works best in 88” to 95” motors •Power gains through the entire rpm range
•Big power for 88” to 103” motors; best for use with motors that have head work, larger carb or throttle body and a performance exhaust system •Can be used in stock motors
•High-lift version of our TC-2G cams, very street-friendly •When combined with Wild Things heads, pistons and throttle body, more than 120 horsepower can be produced •Requires clearancing
PART #
DESCRIPTION
PART #
DESCRIPTION
PART #
DESCRIPTION
PART #
DESCRIPTION
0925-0100
TC-1G cams
0925-0101
TC-2G cams
0925-0099
TC-4G cams
0925-0104
TC-26G cams
SUG. RETAIL $349.95
SUG. RETAIL $349.95
TC-5G •A high-horsepower, high torque cruiser cam for 103”+ motors •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam •Excellent choice for engines with restricted intake tracts or those with PART # DESCRIPTION SUG. RETAIL Magneti Marelli 0925-0103 TC-5G cams $349.95 fuel-injection systems LIFT GRIND (INCHES) TC-1/TC-1G Intake .510 Exhaust .498 TC-2/TC-2D/TC-2G Intake .510 Exhaust .495 TC-4D/TC-4G Intake .560 Exhaust .550 TC-5G Intake .590
SUG. RETAIL $349.95
$349.95
TC-46G
•For 100”+ engines •Large powerband with good drivability yet it runs quiet •Really helps when starting highcompression, big-inch motors •Requires clearancing
•High-lift version of the TC-4G •For 95”+ motors •Impressive power gains and a wide powerband •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam SUG. •Require some PART # DESCRIPTION RETAIL clearancing 0925-0102 TC-46G cams $349.95
DESCRIPTION
SUG. RETAIL
0925-0105
TC-546G cams
$349.95
LIFT @ TDC OPENING (INCHES) (DEGREES)
CLOSING (DEGREES)
DURATION (DEGREES)
LOBE CENTER (DEGREES)
.158 .121
15 40
41 8
236 228
103 106
.169 .145
18 48
50 14
248 242
106 107
.217 .181
26 52
54 20
260 252
104 106
.225
27
59
266
106
LIFT GRIND (INCHES) TC-5G (CONT) Exhaust .560 TC-26D/TC-26G Intake .575 Exhaust .495 TC-46D/TC-46G Intake .625 Exhaust .575 TC-546D/TC-546G Intake .630 Exhaust .575
LIFT @ TDC OPENING (INCHES) (DEGREES)
CLOSING (DEGREES)
DURATION (DEGREES)
LOBE CENTER (DEGREES)
.189
58
22
260
108
.175 .145
18 48
50 14
248 242
106 107
.230 .182
26 52
54 20
260 252
104 106
.234 .182
27 52
59 20
266 252
106 106
WILD THINGS CAMS FOR 84-99 EVOLUTION BIG TWIN •Low cam noise and long valve train life •Produce wide, usable power with strong low-end torque, high horsepower and extended rpm ranges •Sold each
ER-46
ER-2 •Wide powerband for 80” to 96” motors •Works well in larger, low-compression motors •Valve springs and spacing required
•The Evo version of our venerable TC46-G cam •Intended for use on 96”+ motors •Head work, a larger carburetor, performance exhaust and higher compression really make this cam shine •Valve springs and spacing required
PART #
DESCRIPTION
PART #
DESCRIPTION
0925-0096
ER-2 cam
0925-0097
ER-46 cam
SUG. RETAIL $219.95
SUG. RETAIL $219.95
GRIND
0925-0096 LIFT OPENING CLOSING DURATION LOBE CENTER (INCHES) (DEGREES) (DEGREES) (DEGREES) (DEGREES)
ER-2 Intake
.560
26
50
256
102
Exhaust .510
52
20
252
106
ER-46 Intake
.625
24
56
260
106
Exhaust .575
56
16
252
110
All part numbers in BOLD MAGENTA are new for 2010.
HANDLEBARS, CONTROLS & MIRRORS
SUG. RETAIL
TC-546G
PART #
LIGHTING
CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
427
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST
CAMSHAFT INSTALLATION KITS
TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
0925-0182
0925-0436
0925-0435
•Kit includes Timken® roller bearings, Timken® Torrington® full roller needle bearings, 12-point ARP® camshaft and crankshaft bolts and hardened washers •Gaskets include cam cover, lifter blocks, pushrod tube and camplate O-rings •Made in the U.S.A. PART # DESCRIPTION FOR ALL 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) 0925-0434 Gear drive installation kit FOR 06 DYNA GLIDE AND 07-10 TWIN CAM MOTORS 0925-0435 Gear drive installation kit 0925-0436 Chain drive installation kit
FUEL/AIR SYSTEMS ENGINE
0925-0167
0925-0434
CAM INSTALLATION KITS FOR TWIN CAM SUG. RETAIL $119.95 89.95 79.95
DS-199235
•Includes all gaskets, bearings and hardware necessary to install gear-driven cams •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0925-0167 For 06 Dyna Glide and all 07-10 Twin Cam motors $42.95 0925-0182 For all 99-06 Twin Cam motors 46.95 (except 06 Dyna Glide)
CRANKSHAFT CAM DRIVE SPROCKET
CAM INSTALLATION KIT •Includes all required parts needed when servicing or changing to gear- or chain-drive cams in a Twin Cam motor •Made in the U.S.A. PART # DESCRIPTION FOR ALL 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) DS-199235 Gear drive cam installation kit DS-199321 Chain drive cam installation kit FOR 06 DYNA AND ALL 07-10 TWIN CAM 0925-0153 Gear drive cam installation kit
0925-0153 DS-199321 SUG. RETAIL $37.95 84.95
•Manufactured from 4340 steel and replaces OEM #25609-99 •17-tooth sprocket can be used with the OEM cam drive sprocket or DS-199009 •Made in the U.S.A. PART # DS-199074
44.95
DESCRIPTION SUG. RETAIL For all 99-06 Twin Cam motors (except 06 Dyna Glide) $65.95
DS-199175
0925-0152 DS-199009
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
CAM DRIVE SPROCKETS •Manufactured from 4340 steel and replaces the stock 34-tooth cam drive sprocket •Includes shims •Sold each •Made in the U.S.A.
BRAKES
PART # DS-199175
TANKS & OIL FILTERS
DS-199009
DESCRIPTION For 00-06 Twin Cam motors (except 06 Dyna Glide), splined; repl. OEM #25716-99 For 99 Twin Cam motors, keyed; repl. OEM #25563-99
0925-0166
DS-199539
0925-0092
SUG. RETAIL $81.95 81.95
DS-199538
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS GEAR SETS FOR & LICENSE GEAR-DRIVEN CAMS PLATE FRAMES •Sets will work with all Andrews and S&S gear-driven cams for Twin Cam motors TIRES, •Choose from a two-gear set that includes a pinion shaft gear and an outer cam gear or a four-gear set that includes a pinion gear, an outer TUBES & cam gear and two inner cam gears WHEELS •Sets include bolts, thrust washer and key HARDWARE, •Made in the U.S.A. DESCRIPTION SUG. RETAIL CHEMICALS PART # FOR 06 DYNA GLIDE AND ALL O7-10 TWIN CAM MOTORS & TOOLS 0925-0166 Four-gear set $449.95 COVERS, FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) Two-gear set 252.95 SECURITY DS-199539 Four-gear set 449.95 & GENERAL DS-199538
428
DS-199532
FOUR-GEAR SET FOR GEAR-DRIVEN CAMS •A four-gear set is required for gear-driven cams that do not come with secondary cam gears; includes two secondary cam gears, outer cam drive gear, outer pinion drive gear and mounting hardware •Due to the inherent characteristics of gear drives, you may experience more valve train noise with gear driven cams; oversized and undersized gears are available to help achieve correct gear lash •Made in the U.S.A. NOTE: It is the installer’s responsibility to check all clearances and follow all procedures in the S&S instructions and Harley-Davidson manual. PART # DESCRIPTION SUG. RETAIL CAM GEAR DRIVE KIT DS-199532 For 99-06 Twin Cam models (except 06 Dyna Glide) $447.95 0925-0152 For 06 Dyna Glide and all 07-10 Twin Cam models 447.95 OVERSIZED AND UNDERSIZED GEARS PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) 0925-0092 Rear inner cam gear, undersized 0925-0093 Rear inner cam gear, oversized 0925-0094 Pinion gear, undersized 0925-0095 Pinion gear, oversized FOR 06 DYNA GLIDE AND ALL 07-10 TWIN CAM MODELS 0925-0154 Rear inner cam gear, undersized 0925-0155 Rear inner cam gear, oversized 0925-0094 Pinion gear, undersized 0925-0095 Pinion gear, oversized
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $111.95 111.95 91.95 91.95 101.95 101.95 91.95 91.95
SECTION
7
0925-0110
CAM SUPPORT PLATE
WINDSHIELDS
DS-199667
HIGH FLOW CAM SUPPORT PLATES
•Made from billet 6061 T-651 aluminum •Optimized oil passages for better oil distribution •High-tolerance dowel locaters for a more precise cam bore-to-cam bore location •Made in the U.S.A. PART # DESCRIPTION 0925-0423 For all 07-10 Big Twin and 06 Dyna Glide DS-199667 For all 99-06 Twin Cam motors (except 06 Dyna Glide); repl. OEM #24607-99
SUG. RETAIL $386.95 304.95
BLOCK OFF PLATES •Block off hydraulic chain tensioner holes when using gear driven cams •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0932-0036 For 06 Dyna and 07-10 Twin Cam camplates $35.95
®
TOURING LUGGAGE SEATS & SISSY BARS EXHAUST
0925-0440
NOTE: For use ONLY with Feuling oil pumps (PART #s 0932-0018, 0932-0020, 0932-0023 or 0932-0026); see page 432.
CAM PLATE/OIL PUMP FASTENER KIT •12-point, heat-treated 8740 chromoly steel bolts with black oxide finish manufactured to Feuling’s® exact specifications •Tensile strength rated at 170,000 psi; superior and stronger than OEM and stronger than grade 8 fasteners •Works with Feuling® cam plate PART #0920-0006 and oil pumps PART #s 0932-0020, 0932-0018 •Precision-rolled threads provide optimum engagement, prevent galling and promote consistent torque loading •Wide, underhead flange design provides even load distribution for optimum sealing of surfaces •Includes assembly lubricant for installation •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 2401-0127 For 99-10 Twin Cam motors (except 06 Dyna Glide) $41.95
CAM BEARING PLATE •Heavy-duty cam bearing plate is recommended for use with all gear-drive cams and is included in S&S complete gear-drive cam kits •Made in the U.S.A. PART # DESCRIPTION 0925-0046 For all 99-06 Twin Cam motors (exc. 06 Dyna Glide)
•Made of 7075 billet aluminum then hard anodized which increases strength and hardness of cam plate; no need for pinion shaft bushing 0920-0006 •Increases engine oil flow to pinion shaft and connecting rod bearings •Decreases engine temperature by +/- 20 degrees •Tighter cam bearing bore tolerance for improved press fit •Pressure relief valve and spring designed to increase volume and pressure and eliminate need to stretch the spring or use a shim •Includes bearing retainer plate and hardware •Bolts to stock location •Made in the U.S.A.
PART # DESCRIPTION SUG. RETAIL $387.95 0925-01101 For 06 Dyna and all 07-10 Twin Cam motors 0920-0006 For gear drive cams in 99-06 Twin Cam motors (except 06 Dyna) 387.95 0925-01092 For chain drive cams in 99-06 Twin Cam motors (except 06 Dyna) 398.95 0925-0440 For new style 07-10 factory hydraulic chain tensioner 399.95 system in 99-06 Twin Cam motors (except 06 Dyna) 1 2
Includes block-off plates for gear drive cams. Includes tensioner pins and guide tower.
CAMPLATE CHAIN TENSIONER PINS
$6.95
0924-0011
0924-0107
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
•Made from heat-treated chromoly •Ensure proper press fit when changing Twin Cam chain drive camplates or replacing chain drive tensioners •Made in the U.S.A. PART # DESCRIPTION 0925-0439 For all 99-06 Twin Cam chain drive camplates (except 06 Dyna)
LIGHTING SUG. RETAIL $49.95
BEARING RETAINER PLATE SUG. RETAIL
FUEL/AIR SYSTEMS
HANDLEBARS, CONTROLS & MIRRORS
•Cam bearing retainer plate and hardware •Recommended for use with all Twin Cam model camplates •Made in the U.S.A.
CABLES
PART # DESCRIPTION SUG. RETAIL 0925-0437 For all 99-06 Twin Cam motors (except 06 Dyna Glide) $14.95
BRAKES
DS-194171
TANKS & OIL FILTERS DASHES & GAUGES
CAM BEARINGS/BUSHINGS
0924-0012
DS-194174
CAM BEARINGS PART # DESCRIPTION SUG. RETAIL 0924-0107 Inner cam bearing for 06 Dyna and all 07-08 Big Twin; rep OEM #9215 $10.95 0924-0011 Inside needle bearing for 99-06 Twin Cam models (except 06 Dyna Glide); repl. OEM #9198 (Timken) (ea.) 11.95 0924-0012 Outside ball bearing for 99-06 Twin Cam models (except 06 Dyna Glide); repl. OEM #8990A (Timken) (ea.) 16.95 0924-0013 Needle bearing for 84-99 Big Twin, (except Twin Cam); repl. OEM #9058 (Timken) (ea.) 8.95 0924-0010 Needle bearing for 86-90 XL; repl. OEM #9057 (Timken) (ea.) 8.95 CAM COVER BUSHINGS PART # DESCRIPTION DS-194171 For 86-06 XL (#s 1, 3, 4); 45” (#4); repl. OEM #25586-37 (ea.) DS-194174 For 86-90 XL (#2); repl. OEM #25588-57 (ea.)
SUG. RETAIL $21.95 19.95
DS-194195
DS-194199
CAM BUSHING KITS •Big Twin kits include cam and gear shaft bushings/bearings, along with lock pins and thrust plate •XL kits include all cam and gear shaft bushings/bearings, along with lock pins and shims •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-194195 For 84-99 Big Twin (except Twin Cam) $32.95 DS-194199 For 86-90 XL 86.95
All part numbers in BOLD MAGENTA are new for 2010.
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
429
SECTION
7 CAM COVER BUSHINGS
WINDSHIELDS TOURING LUGGAGE
•Bushings are made from solid bronze bar stock •Machined in one operation with a tolerance of .0002” •Feature a lead-in for ease of installation •Sold each •Made in the U.S.A.
PINION SHAFT BUSHINGS •Quality pinion shaft bushings; sold individually •Made in the U.S.A.
DS-194123
PART # DESCRIPTION SUG. RETAIL $30.95 DS-194123 For 93-99 80” Evolution Big Twin; repl. OEM #25582-93 DS-194180 For 84-92 Big Twin; repl. OEM #25582-54, 73 37.95
PART # DS-197069 DS-197055
SEATS & SISSY BARS
DS-194162
DS-197070 DS-197071
DS-197069
DESCRIPTION For 84-99 Big Twin, except Twin Cam; repl. OEM #25581-70 (1.2015” o.d.) For 84-99 Big Twin, except 99 Twin Cam, (+.005 o.d.) For 86-09 XL; repl. OEM #25586-37 (.9405” o.d.) For 86-90 XL rear intake; repl. OEM #25588-57 (1.3775” o.d.)
SUG. RETAIL $30.95 30.95 27.95 29.95
EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING
CAM SHIMS •Available in a complete set of 10, or in individual sizes in 5-pk. •Made in the U.S.A.
CAM GEAR THRUST PLATES •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION 0925-0290 For 86-08 XL; repl. OEM #25551-58
NOTE: The .100” shim is sold only in a 5-pk. and is not included in the set. PART # DESCRIPTION FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) DS-194162 Complete set (10-pk.) 0925-0289 .045”; repl. OEM #25555-48 (5-pk.) DS-194163 .050”; repl. OEM #25550-36 (5-pk.) DS-194164 .055”; repl. OEM #25551-36 (5-pk.) DS-194165 .060”; repl. OEM #25552-36 (5-pk.) DS-194166 .065”; repl. OEM #25553-36 (5-pk.) DS-194167 .070”; repl. OEM #25554-36 (5-pk.) DS-194168 .075”; repl. OEM #25555-36 (5-pk.) DS-194169 .080”; repl. OEM #25556-79 (5-pk.) DS-194170 .085”; repl. OEM #25557-79 (5-pk.) DS-194175 .090”; repl. OEM #25558-79 (5-pk.) DS-194176 .095”; repl. OEM #25559-79 (5-pk.)
SUG. RETAIL $19.95
SUG. RETAIL $25.95 2.55 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.) 2.95 (ea.)
CAM LOCK WASHERS •Sold in 5-pks. •Made in the U.S.A. PART # DS-193144
DESCRIPTION For 84-08 Big Twin models (except Twin Cam models); repl. OEM #25550-57
SUG. RETAIL $3.95 (ea.)
HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
PINION GEARS •Available in various sizes •Sold each •Made in the U.S.A.
DS-194248
APPLICATION COLOR PART # For 84-89 Big Twin Yellow DS-194247 Red DS-194248 Blue DS-194249 Green DS-194483 For 91-99 XL Blue 0921-0001 Red 0921-0002 White 0921-0003 Green 0921-0004 Yellow 0921-0005
OEM # 24042-78 24043-78 24044-78 24045-78 24056-91 24057-91 24058-91 24059-91 24060-91
0921-0005
SIZE 1.4737” 1.4729” 1.4721” 1.4715” -
-
1.4745” 1.4737” 1.4729” 1.4721”
SUG. RETAIL $77.95 77.95 77.95 77.95 125.95 125.95 125.95 125.95 125.95
MYSTFREE OIL SEPARATOR KIT •Permanent solution to blow-by oil misting generated from breather system •Direct replacement for factory umbrella modules; no modifications required •Precision machined aluminum billet construction •Includes gaskets, hardware and instructions •Made in the U.S.A. PART # DESCRIPTION 0950-0084 For 99-10 Twin Cam
FRAMES, SUSPENSION CRANKCASE BREATHER REED VALVE & FENDERS •New-style breather is not dependent on the of the crankshaft to make it open and FOOTRESTS rotation close; instead, reeds open when the pressure in the & LICENSE crankcase becomes greater than the pressure in the cam chest and PLATE FRAMES close when the pressure in the cam chest is equal to or greater than the pressure in the crankcase TIRES, •By opening and closing “on demand,” the reed valves automatically compensate for the lag time associated with accelerating the mass TUBES & of air as it is forced out of the crankcase, increasing performance WHEELS and stopping high-rpm oil carryover in engines with marginal piston ring seal HARDWARE, •Installation is fast and simple; no aligning timing marks, and no rotating parts CHEMICALS •Made in the U.S.A. & TOOLS PART # DESCRIPTION COVERS, FOR 93-99 BIG TWIN EVOLUTION-STYLE ENGINES Standard SECURITY 0920-0008 +.030” oversize & GENERAL 0920-0009
430
SUG. RETAIL $229.95
DS-194242
STEEL BREATHER GEAR KITS 0920-0008
SUG. RETAIL $93.95 109.95
•Kit comes with gear and spacer •Available in standard or +.030” oversize •Require the use of corresponding cam and pinion gear •Made in the U.S.A. PART # DESCRIPTION FOR 84-99 BIG TWIN DS-194242 Standard DS-194471 + .030” oversize
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $101.95 102.95
SECTION PLASTIC BREATHER VALVE WASHER SETS
WINDSHIELDS
•Sold in set of eight in sizes .130”, .135”, .140”, .145”, .150”, .155”, .160” and .165” •Made in the U.S.A.
TOURING
NOTE: Use only plastic washers with plastic breather valves. Do not intermix plastic and steel parts.
2018-2909
CRANKCASE BREATHER VALVE
2018-2908 •Solves the problem of oil carryover in Twin Cam “A” motors with stock oil pump •Oil carryover is the oil that comes out your breather and all over your bike •Easy to install when changing cams or servicing the oil pump •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 2018-2909 For 03-10 Twin Cam $104.95 2018-2908 For 99-02 Twin Cam 104.95
PART # DS-194160
SUG. RETAIL $20.95
•Tappet screen and spring •Replaces oil screen OEM #24981-70 and spring OEM #24982-70 •Made in the U.S.A.
OIL SCREENS
EXHAUST
DESCRIPTION For 84-99 Big Twin and all aftermarket cases (except Twin Cam)
SUG. RETAIL $8.95
KRANK VENT PLUS SUG. RETAIL $4.55 (ea.)
CRANKCASE BREATHER FILTER
TRANSMISSION & DRIVELINE GASKETS & SEALS
DESCRIPTION Krank Vent Plus
SUG. RETAIL $124.95
•High-quality billet construction with unique style •For lower crankcase or rear rocker breather line •Matches D&M/Drag Specialties Spear air cleaner; see page 352 •Accepts 3/8” hose •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 1012-0136 Crankcase breather filter $118.95
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
DS-289519 DS-289515
62-1000
FUEL/AIR SYSTEMS ENGINE
•Installs on your crankcase breather hose •Controls the air under the pistons by maintaining the proper amount of vacuum in the crankcase at any rpm •Better seal is achieved due to an increased pressure differential across the compression ring •Designed to give a 2-7 horsepower increase, with a deeper motor sound •Comes apart for easy cleaning •Made in the U.S.A. PART # DS-289525
LUGGAGE SEATS & SISSY BARS
CRANKCASE OIL SCREEN AND SPRING
PART # 2005-3001 •Sold in packs of five •Made in the U.S.A. PART # DESCRIPTION 0950-0224 For 01-10 Big Twin; repl. OEM #24983-00
DESCRIPTION For 84-99 Big Twin; repl. OEM #25320-82
7
DS-289516
DS-289517
CABLES
CRANKCASE VENT FILTERS •Features a steel base, one-piece design and chrome or black rubber top •Measures 2” in dia. and 11/2” H; comes with or without a mounting stud •Made in the U.S.A. PART # DESCRIPTION 3/8” vent filter, chrome w/ stud KN62-109 1/2” vent filter, chrome w/ stud KN62-110 5/8” vent filter, chrome w/ stud KN62-111 3/4” vent filter, chrome w/ stud KN62-112 KN62-113 1” vent filter, chrome w/ stud 3/8” vent filter w/o stud 62-1000
KN62-109
BRAKES
CRANKCASE VENT FILTER SUG. RETAIL $27.95 27.95 27.95 27.95 27.95 26.95
•One-piece crankcase filter assembly comes complete with filter clamp and a chrome, die-cast mounting base and accepts a 3/8” i.d. hose •Replacement filters available; all sold each PART # DS-289515 DS-289516 DS-289519 DS-289517
DESCRIPTION Chrome crankcase vent filter assembly Repl. filter w/ chrome top Button head bolt filter Rubber top filter
SUG. RETAIL $15.95 12.95 13.95 12.95
1420910
MINI CRANKCASE VENT FILTER
CRANKCASE VENT FILTERS
•Features chrome end caps with washable filter •Measures 1.5” in diameter and 1.6” high •Has a 1/4” mounting tab and accepts a 3/8” i.d. hose PART # 2110-0322
DESCRIPTION Chrome mini vent filter
SUG. RETAIL $15.95
BLOW-BY OIL COLLECTOR •Designed to collect head or crankcase blow-by •Made from chrome-plated CNC-machined aluminum •Measures 21/8” L x 15/16” diameter •Made in the U.S.A. PART # DESCRIPTION U.S. Patent #s 2110-6731 Blow-by oil collector 5.972.213/399.299.
SUG. RETAIL $31.95
•High-quality crankcase breathers and filters 14-20900 from Emgo •Crankcase breather filter kit 14-20900 features one-piece, chrome-top filter, 14-20905 hose clamp and die-cast mounting base; accepts 3/8” i.d. hose •Replacement filter with chrome die-cast cap 14-20905 is for use only with 14-20900 (crankcase breather filter kit) •Black rubber-top crankcase breather 14-20910 can be clamped directly to 3/8” i.d. hose PART # 14-20900 14-20905 14-20910
DESCRIPTION Chrome crankcase vent filter assembly Repl. chrome-top filter for use w/ 14-20900 only Rubber-top crankcase vent filter
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $18.95 7.95 6.95
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
431
SECTION
7
WINDSHIELDS 0932-0020
TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS
0932-0026
RACE SERIES™ OIL PUMPS
HIGH VOLUME HP+® OIL PUMP •Made of 6061 billet aluminum with high-flow 2” gerotor gears •Stock replacement oil pump increases oil pressure •Gain 20% pressure volume and 30% scavenge volume over stock oil pump •Eliminates blow-by, wet sumping and oily air cleaners •Provides cooler engine temperatures and oil, more horsepower and more torque •Made in the U.S.A. PART # 0932-0023
ENGINE
DESCRIPTION For 06 Dyna, all 07-10 Twin Cam models
0932-0029
SUG. RETAIL $428.95
•Made of 7075 billet aluminum and hard anodized •Tighter tolerances and harder billet aluminum alloy make this a true precision part •Gain 40% pressure volume and 60% scavenge volume over stock oil pump •Eliminates blow-by, wet sumping and oily air cleaners •Provides cooler engine and oil temperatures, more horsepower, torque and oil pressure •Recommended for strip and high-performance street engines •Made in the U.S.A. NOTE: Use with Feuling® cam support plate (recommended but not required); see page 429. PART # 0932-0020 0932-0026
DESCRIPTION For 99-06 Twin Cam models (except 06 Dyna Glide) For 06 Dyna Glide, 07-10 Twin Cam models
SUG. RETAIL $528.95 528.95
0932-0027
0932-0030
TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
0932-0028
OIL SYSTEM PACK 0932-0035 •Available in either HP+® Performance or Race Series •All packs include oil pump, camplate, lifters and gasket kit •HP+® Performance style features an oil pump made of 6061 billet aluminum, camplate made of 7075 hard anodized billet aluminum and HP+ hydraulic roller lifters •Race series pack features an oil pump made of 7075 hard anodized billet aluminum, full-travel hydraulic roller lifters capable of handling heavy valve spring pressures and is recommended for strip and high-performance street engines •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 07-10 TWIN CAM AND 06 DYNA 0932-0029 HP+ Performance pack $859.95 0932-0030 Race series 1,099.95 FOR 99-06 TWIN CAM WITH GEAR DRIVEN CAMS (EXCEPT 06 DYNA) 0932-00271, 2 HP+ Performance pack 859.95 0932-00281, 2 Race series 1,099.95
FRAMES, HIGH VOLUME HP+® OIL PUMP of 6061 billet aluminum SUSPENSION •Made •Features aerospace design, tolerances & FENDERS and materials 2” gerotor gears pump FOOTRESTS •High-flow 40% more pressure volume and 60% more & LICENSE scavenge volume PLATE FRAMES •Eliminates blow-by, wet sumping and oily air cleaners TIRES, •Increases oil pressure and provides cooler oil and engine temperatures TUBES & WHEELS •Bolts to stock location •Feuling recommends that HP+™ lifters HARDWARE, be used with oil pump for best results CHEMICALS (sold separately; see page 410) & TOOLS •Made in the U.S.A. NOTE: Use with Feuling cam support plate COVERS, (recommended but not required); see page 429. DESCRIPTION SECURITY PART # For 99-06 Twin Cam models (except 06 Dyna Glide) & GENERAL 0932-0018
PART # DESCRIPTION SUG. RETAIL FOR 99-06 TWIN CAM WITH GEAR DRIVEN CAMS (EXCEPT 06 DYNA) (CONT) 0932-00353 Chain drive conversion kit $59.95 1 2 3
For use with gear driven cams only. Includes bearing retainer plate and hardware. For use with PART #s 0932-0027 and 0932-0028 when using 99-06 chain drive system.
OIL PUMP REBUILD KITS
®
®
432
SUG. RETAIL $428.95
•Includes everything needed to rebuild Feuling® High Volume and Race Series oil pumps •Kit comes with new 0932-0019 O-rings, separator plate and installation instructions •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0932-0019 For 99-06 Twin Cam models $22.95 0932-0024 For 06 Dyna Glide, 07-10 Twin Cam models 22.95
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS TOURING
0932-0021
TWIN CAM OIL PUMP/CAM COVER KIT •Revolutionary design replaces stock oil pump, cams, cam support plate, bearing plate, bearings and decorative gear cover •Compatible with S&S and stock Twin Cam style crankcases; for engines without balancers •Oil pressure is regulated after the oil filter, resulting in more consistent engine oil pressure •Increased scavenge capacity means less power loss and heat buildup •Excess oil from pressure relief valve is filtered for longer pump life •Polished billet aluminum outer cover supports outer ends of camshafts •Breather valve and spring are not included •Oil pump is designed to be used with special S&S gear drive cams (sold separately) •Made in the U.S.A.
LUGGAGE SEATS & SISSY BARS
NOTE: Not for use with early ignition systems that utilize a cam position sensor. OIL PUMP/CAM COVER KIT PART # DESCRIPTION SUG. RETAIL 0932-0021 For 99-06 Twin Cam “A” engines and all Twin Cam engines built w/ S&S crankcases (except 06 Dyna Glide) $1,615.95
EXHAUST FUEL/AIR SYSTEMS
CAMS FOR USE WITH S&S OIL PUMP/CAM COVER KIT S&S 510G CAM •Designed as a bolt-in cam for 88” to 95” engines with compression ratios below 9.7:1. Intended primarily for stock heads that have not been ported
0925-0052
PART # DESCRIPTION SUG. RETAIL 0925-0052 510G cam w/ drive gear $493.95
S&S 570G CAM
S&S 625G CAM
•Designed for 88” to 95” engines with compression ratios between 9:1 and 10:1
•Designed for 95” or larger engines with compression ratios between 10.0 and 10.75:1
PART # DESCRIPTION SUG. RETAIL 0925-0053 570G cam w/ drive gear $493.95
PART # DESCRIPTION SUG. RETAIL 0925-0055 625G cam w/ drive gear $524.95
S&S 585G CAM
S&S 640G CAM
•Designed for 88” to 95” engines with compression ratios from 10 to 10.5:1 and 100” and 107” engines at 9.7:1 to 10.5:1 compression PART # DESCRIPTION SUG. RETAIL 0925-0054 585G cam w/ drive gear $493.95
•Designed for engines of 95” or more with compression ratios between 10.5:1 and 11.5:1 used in S&S 124” Twin Cam style engines PART # DESCRIPTION SUG. RETAIL 0925-0056 640G cam w/ drive gear $524.95
GRIND S&S 510G Intake Exhaust S&S 570G Intake Exhaust S&S 585G Intake Exhaust S&S 625G Intake Exhaust S&S 640G Intake Exhaust
HIGH VOLUME/HIGH PRESSURE (HVHP) POLISHED BILLET OIL PUMPS
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20° 52°
38° 20°
238° 252°
.510” .510”
20° 55°
40° 20°
240° 255°
.570” .570”
20° 60°
45° 20°
245° 260°
.585” .585”
20° 60°
55° 20°
255° 260°
.625” .625”
25° 65°
60° 25°
265° 270°
.640” .640”
31-6302
•HVHP oil pumps have a new gear tooth profile with fewer but larger teeth that provides an increased oil volume for both supply and return side of the pump •Supply side gears are 9% wider than stock •Return gears are 28% wider than stock to ensure that the additional volume of oil supplied to the engine is scavenged and returned to the oil tank, reducing the amount of oil in the crankcase breather •Pumps are available in universal and standard styles; universal style has a number of oil feed and return options allowing maximum flexibility for custom 31-6208 installations, while standard has 92-99 style oil line hookups •Available as a kit or oil pump only •Kits include supply gears, return gears, drive shaft, drive shaft keys, drive shaft snap rings, check ball, check ball 31-6299 spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings, plugs, screws, gaskets, mounting hardware, oil pump drive shaft gear, oil pump pinion shaft gear, S&S breather gear and shim kit and instructions •Oil pumps only include supply gears, return gears, drive shaft keys, drive shaft snap rings, check ball, check ball spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings, plugs, screws, gaskets, mounting hardware and instructions PART # DESCRIPTION SUG. RETAIL •Made in the U.S.A. REPLACEMENT COMPONENTS PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 31-6299 Gasket kit $6.95 OIL PUMP KITS FOR 92-99 80” BIG TWIN OIL PUMP FOR 92-99 80” BIG TWIN 0934-1552 Genuine James gasket kit 31-6298 W/ 92-99 style cover $489.95 31-6209 (w/ metal beaded gaskets) 12.95 W/ 92-99 style cover $375.95 31-6302 W/ universal cover 489.95 31-6208 Master repair kit 17.95 W/ universal cover 375.95 31-6300
DS-194061
BILLET OIL PUMP KIT •Kit includes an oil pump with cover, mounting bolts, supply and return gears, drive shaft with keys and snap rings, check ball and spring, pressure relief valve and spring, check ball and release valve cover screws with O-rings, miscellaneous hose fittings, plugs, screws and gaskets •Pump features a smoother design and pressure relief towers that are .300” shorter than the OEM oil pump •Accepts OEM steel oil lines and have late-style mounting bolt pattern •Replacement gaskets available separately •Made in the U.S.A. PART # DS-194061 DS-194064
DESCRIPTION For 92-99 80” Big Twin models Repl. gaskets
SUG. RETAIL $307.95 4.95
All part numbers in BOLD MAGENTA are new for 2010.
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
433
SECTION
7
WINDSHIELDS TOURING
0932-0007
FLOW PRO 1 BILLET OIL PUMP BODIES •Oil pump increases horsepower by decreasing drag on the flywheels and other rotating parts •CNC-machined to exact tolerances for the most durable, strong and wear-resistant performance •Feed and return gears are individually matched to each body •Increases oil return volume over stock pumps •Made in the U.S.A.
LUGGAGE SEATS & SISSY BARS
PART # DESCRIPTION OIL PUMP BODY, OEM BLACK WRINKLE 0932-0007 For 92-99 single-cam Big Twins w/ 80” -140” motors 0932-0006 For 84-91 Big Twins w/ 74” -140” motors
SUG. RETAIL $351.95 351.95
EXHAUST DS-197093
FUEL/AIR SYSTEMS FLOW PRO 1 BILLET OIL PUMP COMPLETE ASSEMBLIES
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
•Your choice of polished billet or OEM-style black wrinkle finished 6061 aluminum construction •CNC-machined feed and return gears increase pump flow and return volume •Pumps include cover, gears, drive shaft, seals, gaskets, woodruff keys, snap-rings and mounting bolts •Oil pumps do not have provisions for primary chain or drive chain oiling •Made in the U.S.A.
0932-0009
NOTE: Must check the thread size in the motor cases before mounting oil pump. PART # DESCRIPTION SUG. RETAIL FOR 92-99 EVOLUTION BIG TWIN MODELS (OEM-STYLE FITTINGS) 0932-0008 Black w/ top feed/return oil lines $472.95 DS-197093 Polished w/ bottom feed/return oil lines 463.95 0932-0009 Black w/ bottom feed/return oil lines 472.95
LIGHTING
PART # DESCRIPTION FOR 84-91 BIG TWIN MODELS (1/8” NPT FITTINGS) DS-197094 Polished w/ top feed/return oil lines 0932-0010 Black w/ top feed/return oil lines DS-197095 Polished w/ bottom feed/return oil lines 0932-0011 Black w/ bottom feed/return oil lines
SUG. RETAIL $463.95 472.95 463.95 472.95
HANDLEBARS, ® SMART PUMP CONTROLS PRO-SERIES OIL PUMPS & MIRRORS •Filter your oil before it enters your motor CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES
•Complete with fittings that send oil to the filter before pumping it through your engine •Allows the use of 10-micron oil filters for additional protection •Machined from 6061 T-6 aluminum billet and polished to a mirror finish •Patented three-valve system delivers oil to the crankshaft at idle •Stainless steel check-valve eliminates wet-sumping upon startup; positively will not leak oil into lower end during storage •No provisions for primary or rear-chain oiling •Replacement gasket kits include cover gasket, body gasket, snap rings and keys U.S. Patent #6,230,680 PART # OIL PUMP ASSEMBLY 0932-0014 0932-0015
DESCRIPTION For 92-99 80” Big Twin For 84-91 Big Twin
SUG. RETAIL $415.95 415.95
0934-0331 0932-0014
PART # DESCRIPTION REPLACEMENT GASKET KIT 0934-0331 For 92-99 80” Big Twin 0934-0332 For 84-91 Big Twin
FRAMES, DS-194502 SUSPENSION & FENDERS FOOTRESTS & LICENSE PRO-SERIES® BILLET OIL PUMP of high-quality billet aluminum with a polished finish PLATE FRAMES •Constructed •Unique three-valve system delivers 8-10 lb. of oil pressure to the crankshaft at idle (all other oil pumps have a pressure valve that closes TIRES, at idle, denying the crankshaft oil flow at idle) TUBES & •Stainless steel check valve eliminates wet sumping upon start-up; WHEELS positively will not leak oil into the lower end during storage as an oil-pump assembly HARDWARE, •Available •No provisions for primary or rear-chain oiling CHEMICALS U.S. Patent #6,230,680 & TOOLS PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION REPLACEMENT GASKET KIT COVERS, OIL PUMP ASSEMBLY For 92-99 Big Twin (except Twin Cam) $397.95 0934-0331 For 92-99 80” Big Twin SECURITY DS-194502 For 84-91 Big Twin 397.95 0934-0332 For 84-91 Big Twin & GENERAL DS-194501
434
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $27.95 27.95
0934-0331
SUG. RETAIL $27.95 27.95
SECTION OIL PUMP DRIVE SHAFTS
DESCRIPTION For 84-99 Big Twin except Twin Cam models; repl. OEM #26346-69/70
SUG. RETAIL $28.95
OIL PUMP DRIVE GEARS
DS-194245
PART # DS-197039 DS-197040 DS-197050 DS-197051
DS-197039
DESCRIPTION Return drive gear; repl. OEM #26315-68A Return idler gear; repl. OEM #26317-68A Feed idler gear; repl. OEM #26326-62A Feed drive gear; repl. OEM #26328-74
SUG. RETAIL $38.95 38.95 38.95 38.95
OIL PUMP DRIVE GEAR
$24.95 34.95
•Twin Cam engines feature an oil pressure bypass passage within the cam support plate that’s controlled by a springloaded plunger; inconsistencies in spring length and passage machining can cause the plunger to open prematurely and/or not fully close the passage when it’s supposed to be closed which results in a loss of critical oil pressure and volume at lower rpms •Zipper’s machined shims assure proper spring pre-load, which improves oil pressure and volume; Use with OEM or aftermarket oil pumps and cam plates •Sold in a 5-pack; made in the U.S.A. DESCRIPTION For 99-10 Twin Cam
PART # 0932-0034
SUG. RETAIL
OIL BYPASS SHIM
PART # 0925-0424
SEATS & SISSY BARS
•Sold each •Made in the U.S.A.
DS-194245
DESCRIPTION Oil pump drive gear (24-tooth) for 84-99 Big Twin (except Twin Cam); repl. OEM #26345-73 Pinion shaft oil pump gear for 84-99 Big Twin; repl. OEM #26349-73A
SUG. RETAIL $5.95 (ea.)
DESCRIPTION For 84-89 Big Twin; repl. OEM #26349-84
SUG. RETAIL $32.95
EXHAUST
OIL PUMP FITTINGS WITH EASY-ACCESS SOCKET HEADS •Replace the oil fittings on top of the oil pump that are difficult to get a wrench on •Fittings are 1/8” NPT and accept 1/8” NPT straight oil line fitting PART #s DS-245272 and DS-245274 •Require a 5/16” Allen wrench for installation •Fit in the tightest applications with no problems •Sold in a set of two; made in the U.S.A. PART # 1611-3100
DESCRIPTION Socket head oil pump fittings
FUEL/AIR SYSTEMS ENGINE SUG. RETAIL $14.95
TRANSMISSION & DRIVELINE
PRESSURE RELIEF KIT •Increases pressure relief valve pop off PSI •Kit includes valve plunger, spring and roll pin •Bench testing recommended with camplate pressure test tool PART #3801-0071 to ensure proper valve seal and valve operation, see HARDWARE, CHEMICALS & TOOLS section; made in the U.S.A. PART # 0925-0438
DESCRIPTION For 99-10 Twin Cam engine camplates
GASKETS & SEALS
SUG. RETAIL $29.95
ELECTRICAL LIGHTING
PRESSURE RELIEF SPRING •Increases camplate pressure relief pop-off pressure; Proper spring rate to control pop-off pressure and oil flow in by-pass port •Bench testing recommended with Feuling® Camplate Pressure Test tool PART #3801-0071 •Sold as a 6-pack; made in the U.S.A. PART # 0925-0300
TOURING LUGGAGE
DS-194244
•Must be used as a set or with OEM equivalents •Made in the U.S.A. PART # DS-194244
WINDSHIELDS
•Made from solid billet steel •Made in the U.S.A.
•Top-quality replacement shafts precision-ground to tight tolerances •Made in the U.S.A. PART # DS-197038
7
OIL PUMP GEARS
DESCRIPTION For 99-10 Twin Cam; repl. OEM #26210-99
SUG. RETAIL $5.95 (ea.)
OIL PUMP RELIEF VALVE SPRING •This premium quality, steel-alloy oil pump pressure relief spring actually increases engine oil pressure by 2-3 psi, and does not interfere with critical bearing lubrication needs PART # DS-194048
DESCRIPTION For 84-99 Big Twin models (except Twin Cam); repl. OEM #26207-83
SUG. RETAIL $8.95
HANDLEBARS, CONTROLS & MIRRORS CABLES
OIL PUMP COMPONENTS •Miscellaneous hardware, check balls, retainers, etc. are available for various oil pumps found on Big Twin or XL models
BRAKES DS-245276
DS-245205 DS-245274 DS-245272
DS-245272
DS-245274
TANKS & OIL FILTERS
DS-194222
FITTINGS FOR BIG TWIN AND XL PART # DS-245276
DS-245205
DESCRIPTION Hex socket plug, 1/8” male NPT, for custom petcocks, etc. 90° elbow, 1/8” male NPT to 1/8” female NPT, for oil tanks, pressure gauges, etc. Male hose connector, 3/8” hose to 1/8” male NPT, for oil tanks, coolers, etc. Male hose connector, 5/16” hose to 1/8” male NPT, for oil tanks, coolers, etc.
SUG. RETAIL
DASHES & GAUGES
$2.95 4.95 3.95
DS-194349
3.95
DS-173403
RELIEF VALVE SPRINGS FOR BIG TWIN PART # 0950-0232 DS-194207
DESCRIPTION For 99-08 (10-pk.); repl. OEM #26210-99 For 84-99 (10-pk.); repl. OEM #26207-83
SUG. RETAIL (EA.) $.95 .95
CHECK VALVE SPRINGS AND BALLS FOR BIG TWIN PART # DS-194222 DS-173404
DESCRIPTION Spring for 81-99 (10-pk.); repl. OEM #26262-80 Repl. ball for 37-99; repl. OEM #8873 (10-pk.)
DS-188052
PART # DS-173529 DS-173403
SUG. RETAIL (EA.) $.95 .95
SNAP RINGS FOR BIG TWIN AND XL PART # DS-188051
SNAP RINGS FOR BIG TWIN AND XL (CONT)
DS-174433
DESCRIPTION Oil pump shaft snap ring for 84-99 Big Twin; repl. OEM #11002 (10-pk.) Repl. retainer clip for 84-99 Big Twin; 91-05 XL models oil pump; repl. OEM #11002 (10-pk.) Oil pump shaft end C-clip for 84-98 Big Twin, 86-90 XL; repl. OEM #26348-36 (10-pk.)
SUG. RETAIL (EA.) $.95 .95 1.95
WOODRUFF KEYS FOR BIG TWIN
DESCRIPTION Oil pump shaft for 84-98 Big Twin; repl. OEM #26348-36 (10-pk.) Oil pump shaft for 86-90 XL; repl. OEM #26497-75 (10-pk.)
SUG. RETAIL (EA.)
PART # DS-194349
$.95 DS-194206 .95
DESCRIPTION Oil pump shaft key, 84-98 Big Twin, replaces OEM #26340-36 (10-pk.) Oil pump key, 84-99 Big Twin; replaces OEM #26348-15 (10-pk.)
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL (EA.) $1.95 .95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
435
SECTION
7 DS-194205
DS-194202
TOURING
OIL PUMP REPAIR KITS
LUGGAGE
•Comes with new components that allow you to totally rebuild/rebush most Big Twin and XL oil pumps •Gasket/seal kits are available to complete the job •Made in the U.S.A.
SEATS & SISSY BARS EXHAUST
PART # DS-194205 DS-194202 DS-173382
DESCRIPTION Shaft/bushing kit for 84-99 Big Twin Gasket/bushing kit for 86-90 XL Gasket/seal kit with metal gaskets for 92-99 Evolution Big Twin
SUG. RETAIL $27.95 8.95 10.95
DS-173375
DS-173382
WINDSHIELDS
PART # DESCRIPTION DS-173375 Gasket/seal kit w/ paper gaskets for 92-99 Evolution Big Twin 0934-1637 Gasket/seal kit for 91-03 XL (w/ DL-style gasket) DS-174531 Gasket/seal kit for 91-03 XL
SUG. RETAIL $10.95 12.95 10.95
FUEL/AIR SYSTEMS ENGINE
0950-0201
TRANSMISSION & DRIVELINE GASKETS & SEALS
0950-0145
ELECTRICAL OIL PUMP COVER
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
OIL LINE KITS FOR 124” TWIN-CAM STYLE MOTORS AND CASES
•Neatly covers the side and top of the oil pump •Attaches easily using two existing oil pump body mounting points •Includes chrome hardware PART # DS-376504
DESCRIPTION For 92-99 80” Big Twin
SUG. RETAIL $23.95
•Due to changes in S&S crankcase design, installation of an S&S 124” engine or S&S crankcase in 01-05 Dyna models requires oil line kit PART #0950-0201; this kit contains a special transmission top cover and oil lines for Dyna models •Installation in 00-06 FLT models requires oil line kit PART #0950-0145, but stock transmission top cover may be used •Made in the U.S.A. PART # 0950-0201
DESCRIPTION For 99-05 Dyna
SUG. RETAIL $313.95
PART # 0950-0145
DESCRIPTION For 99-06 FLT
SUG. RETAIL $98.95
BRAKES TANKS & OIL FILTERS
0933-0030
0933-0029
TOP MOTOR MOUNT
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
436
•Polished billet aluminum mount that replaces plain OEM mount •No provisions for choke, horn or coil mounts •Made in the U.S.A.
TOP MOTOR MOUNTS •High-quality one- and two-piece top motor mounts •Bolts not included •Made in the U.S.A.
PART # 1902-0016
NOTE: Also work with Paughco frames. PART # DESCRIPTION 0933-0029 For 87-89 FXST/FLST; repl. OEM #16852-83A 0933-0030 For 87-89 FXR w/ coil mount; repl. OEM #16216-83D
DESCRIPTION For 84-99 FXST/FLST models
SUG. RETAIL $143.95
SUG. RETAIL $36.95 46.95
V-STYLE CUSTOM MOTOR MOUNT FRONT/TOP MOTOR MOUNT •Steel contstruction with a chrome finish PART # 0933-0056
DESCRIPTION For 08-10 FLHT, FLHR, FLHX, FLTR models; repl. OEM #16321-08
SUG. RETAIL
$29.95
•Unique-style motor mount is made from 18-gauge steel and includes an L bracket •Available in a raw finish only •Can be drilled to accept switches, buttons and brackets •Made in the U.S.A. PART # DS-243624
DESCRIPTION For custom applications on Big Twin models
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $94.95
SECTION
7
WINDSHIELDS
DS-243607
TOURING
0933-0044
LUGGAGE DS-243606
SEATS & SISSY BARS
0933-0052
EXHAUST HEAVY-DUTY TOP MOTOR MOUNTS •Chrome-plated heavy-duty mounts are 30% thicker than stock •Mounts include chrome choke/horn brackets •Softail bracket comes with sockethead hardware PART # DESCRIPTION SUG. RETAIL DS-243607 For 84-99 Softail models $44.95 DS-243606 For 84-94 FXR 29.95
NOSTALGIA TOP MOTOR MOUNTS •Polished stainless steel construction •Direct replacement for stock mounts •PART # 0933-0044 relocates stock coil to top motor mount •PART # 0933-0052 retains stock location of coil •Works with both carbureted or fuel-injected models •All mounting hardware included •Matches Roland Sands Design Nostalgia motor cover lineup •Made in the U.S.A. NOTE: Horn must be relocated. PART # DESCRIPTION FOR 00-10 TWIN CAM SOFTAIL MODELS 0933-0044 W/ relocation of coil 0933-0052 W/o relocation of coil
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
DS-243602
GASKETS & SEALS
SUG. RETAIL $220.95 205.95
ELECTRICAL LIGHTING
0933-0014
HANDLEBARS, CONTROLS & MIRRORS
FRONT MOTOR MOUNT PLATE •Made of heavy-duty chromed steel to OEM specifications PART # DESCRIPTION DS-243601 For 82-94, 99 FXR and 80-06 FLT 5-speed models; repl. OEM #47159-79T
DS-243609
SUG. RETAIL
0933-0011 $22.95
CABLES
DS-243610
TOP MOTOR MOUNTS •High-quality, chrome two-piece motor mount •Bolts not included with mount PART # DESCRIPTION DS-243602 For 91-98 FLT, FXDB and 91-99 Softail models; repl.OEM #s 16247-91/16242-90 0933-0014 For 00-05 Softail models w/ carb. repl. OEM #s 69136-00/16247-00 0933-0011 For 04-10 XL; repl. OEM #16353-04
VELVA-RIDE™ FRONT MOTOR MOUNT •Available in a black or polished finish •Reduces engine vibration by 20% to 50% •Made in the U.S.A. PART # DESCRIPTION FOR 80-08 FXR AND FLT MODELS DS-243609 Black (ea.) DS-243610 Polished (ea.)
BRAKES SUG. RETAIL $28.95 33.95 34.95
SUG. RETAIL $92.95 116.95
FRONT MOTOR MOUNT LIMITER
FRONT ISO-MOUNT™ MOTOR MOUNT •Front motor mount •Sold individually PART # DESCRIPTION DS-243515 For 82-94, 99 FXR, FXRS, FXRT; 80-08 FLT, FLHT models; repl. OEM #16207-79B
SUG. RETAIL $19.95
•Restricts excessive movement of the engine in the motorcycle frame •Especially useful for big-inch motors •Installs with OEM hardware •Natural billet aluminum finish PART # DESCRIPTION SUG. RETAIL DS-243535 For 82-94 FXR, 99-00 FXR, 80-08 FLT/ FLHT and 95-07 Buell models $39.95
All part numbers in BOLD MAGENTA are new for 2010.
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
437
SECTION
7
WINDSHIELDS FRONT MOTOR MOUNT BUSHING SUPPORT KIT
TOURING LUGGAGE SEATS & SISSY BARS
•Made from 304 stainless steel for strength •Supports stabilize the front motor mount on top and bottom of the bushing to control vibrations •Easy to install •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0933-0058 For 82-99 FXR, 80-08 FL models $59.95
FRONT MOTOR MOUNT COVER® •Beautiful cover for an ugly motor mount •Easy two-bolt installation U.S. Patent # DES 416,227. PART # DESCRIPTION DS-243504 For 91-05 FXD
SUG. RETAIL $63.95
EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL
XL ENGINE MOUNT PLATES •Steel mount plates with a polished chrome finish •Sold in pairs PART # DS-243516
DESCRIPTION For L84-03 XL (except 883C/1200C); repl. OEM #s 16210-84A and 16212-84A
SUG. RETAIL $29.95
CHROME MOTOR MOUNT KIT •Chome-plated steel construction •Includes two lower front mounts and front cylinder head mount •Hardware included •Replaces OEM #47480-04 PART # DESCRIPTION 0933-0012 For 04-10 XL
2015-2610
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CHROME XL MOTOR MOUNTS CABLES BRAKES
•Front lower mounts sold in pairs •Front upper mount sold each 2015-2611 •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 2015-2610 Front lower mounts for L84-03 models (except $72.95 custom models); repl. OEM #s 16210-84A and 16212-84 2015-2611 Front upper mount for all 86-03 XL models; repl. OEM #s 16222-86 and 16214-86 95.95
SUG. RETAIL $74.95
ISOLATOR MOUNTS •Meet or exceed OEM specifications •Sold each PART # FOR 04-10 XL 0933-0054 0933-0055
0933-0054
0933-0055
DESCRIPTION
SUG. RETAIL
Front isolator mount; repl. OEM #48463-04 Rear isolator mount; repl. OEM #48492-04
$19.95 19.95
TANKS & OIL FILTERS DASHES & GAUGES
CHROME TIE-LINK •Chrome-plated steel
OEM #16232-04 FRAMES, •Replaces •Sold each SUSPENSION PART # DESCRIPTION & FENDERS 0933-0013 For 04-10 XL FOOTRESTS & LICENSE PLATE FRAMES TWIN CAM MOTOR TIRES, CONVERSION PLATE TUBES & •Rear motor-mount conversion plate allows you to mount WHEELS a Twin Cam A motor in an HARDWARE, Evolution-style FXST/FLST or CHEMICALS Rigid frame in conjunction with pre& TOOLS •Works Twin Cam transmissions COVERS, •Made in the U.S.A. DESCRIPTION SECURITY PART # & GENERAL DS-111120 For 99-06 Twin Cam rear motor mount
438
SUG. RETAIL $31.95
ENGINE ADAPTER PLATE •Mounts Twin Cam 88 “A” motor into any Evolution style Softail or Rigid frame •Made in the U.S.A. SUG. RETAIL $122.95
All part numbers in BOLD MAGENTA are new for 2010.
PART # 0933-0027
DESCRIPTION For 99-06 Twin Cam motor
SUG. RETAIL $151.95
SECTION
7
TRI-LINK FRONT MOTOR STABILIZERS
WINDSHIELDS
•Replaces stock front motor stabilizer link •Eliminates the floaty, light feel in handlebars at high speeds •Drastically increases high-speed handling performance •Stabilizes front of motor by triangulating the motor in the front of the chassis •Eliminates premature front motor mount deterioration •Includes CNC-machined aluminum components, with grade 8 and stainless hardware •Uses Gooden Tight bushings for variable adjustment •Available in black anodized or chrome finish •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 80-08 FLT, FLHT MODELS FOR 80-08 FLT, FLHT MODELS (CONT) 0933-0045 Chrome $399.95 0933-0046 Black $351.95
“A CUT ABOVE”™ UPPER FRONT MOTOR MOUNTS
TOURING LUGGAGE
0933-0045
0933-0062
DS-243618
FUEL/AIR SYSTEMS MOTOR MOUNT STABILIZER •Available with a polished stainless steel, chrome or zinc finish •Sold each •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 80-08 FXR AND FLT MODELS; REPL. OEM #16219-79A/C DS-243510 Polished stainless steel $92.95 0933-0025 Zinc 34.95 0933-0026 Chrome 79.95
DS-243613
•Body contains a plunger encased in a specially formulated urethane to absorb vibration •Available in a standard or polished stainless steel finish •Sold each or in pairs •Made in the U.S.A. PART # DESCRIPTION FOR FRONT AND TOP OF 80-08 FXR, FLT AND TOP DYNA MODELS DS-243614 Polished (pr.) DS-243618 Polished (ea.) DS-243613 Standard (pr.) DS-243616 Standard (ea.)
TRANSMISSION & DRIVELINE GASKETS & SEALS
LIGHTING HANDLEBARS, CONTROLS & MIRRORS
SUG. RETAIL $280.95 140.95 185.95 89.95
CABLES
2102-0091 0933-0023
2102-0093
1050-0117 2106-0035 0933-0022
BRAKES
2106-0034
0933-0019
•Mounts, covers, key switches and brackets are machined from 6061 T-6 billet aluminum •All are either triple show-chrome-plated or black anodized •All components sold individually to allow for mixing and matching finishes to create a custom look •Include necessary mounting hardware •Black ignition/starter switch and chrome ignition key switch sold separately; see ELECTRICAL section •Made in the U.S.A. 0933-0020 PART # DESCRIPTION SUG. RETAIL MOTOR MOUNTS FOR 84-99 FXST/FLST 0933-0019 Chrome $160.95 0933-0020 Black 160.95 MOTOR MOUNT SPACERS 0933-0021 0.7”, chrome 39.95 0933-0022 0.7”, black 39.95 0933-0023 1.25”, chrome 44.95 0933-0024 1.25”, black 44.95 CHOKE BRACKET 1050-0117 Choke bracket, chrome 22.95 1050-0171 Choke bracket, black 22.95 COIL BRACKETS 2102-0089 Chrome bracket for one Dyna Twin Fire II coil, Crane 3 ohm Single Fire coil or similar mounting coils 77.95
ENGINE
ELECTRICAL
2102-0089
MOTOR MOUNTS/ COIL COVERS/BRACKETS
SEATS & SISSY BARS EXHAUST
DS-243510
•Premium-grade 6061 T-6 billet aluminum construction •Choice of chrome, polished or black 0933-0061 anodized finish •Include polished hardware •Optional hardware kit includes chrome-plated Heim joint link with chrome mounting hardware (available separately) •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 08-10 TOURING MODELS 0933-0059 Mount, polished $132.95 0933-0060 Mount, black anodized 132.95 0933-0061 Mount, chrome 153.95 0933-0062 Optional chrome hardware set 71.95
VELVA-RIDE™ MOTOR MOUNT STABILIZER
0933-0046
2102-0090
2102-0092
1050-0171 PART # DESCRIPTION SUG. RETAIL COIL BRACKETS (CONT) 2102-0090 Black bracket for one Dyna Twin Fire II coil, Crane 3 ohm Single Fire coil or similar mounting coils $77.95 COIL COVERS 2102-0091 Chrome 154.95 2102-0092 Black 154.95 COIL COVER INSERTS 2102-0093 Chrome 55.95 2102-0094 Black 55.95 KEY SWITCH BRACKETS 2106-0034 Chrome 88.95 2106-0035 Black 88.95
All part numbers in BOLD MAGENTA are new for 2010.
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
439
SECTION
7 1902-0017
WINDSHIELDS
0903-0416
TOURING
PMM-1 DS-330021
LUGGAGE SEATS & SISSY BARS
DS-330022
EXHAUST FUEL/AIR SYSTEMS
DS-330025
1902-0022
DS-325641
DS-325626
ENGINE DS-325762
TRANSMISSION & DRIVELINE GASKETS & SEALS DS-325631
ELECTRICAL LIGHTING 2102-0163
HANDLEBARS, CONTROLS & MIRRORS
1902-0019
CABLES BRAKES
1902-0020
1902-0023
TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS TANKS & BILLET •The modular design provides greater strength and less vibration than stock mounts OIL FILTERS •Optional coil brackets/adapters permit installation of several coil combinations
DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
440
1902-0021
•Chrome coil covers (sold separately) tuck into motor tightly •Switch bracket (PART #1902-0019), long choke bracket (PART #1902-0020) and short choke bracket (PART #1902-0021) are available separately if you wish to mount the switch or choke cables instead of the coils •Key switch mount is now chrome •See chart for proper application •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION MOTOR MOUNTS COIL BRACKET ADAPTERS 1902-0017 For 00-06 FXST/FLST carb models $153.95 DS-325631 For DS-33002, DS-330022, 1902-0017 and 1902-0018 motor mounts 0903-0416 For 00-06 FXST/FLST EFI models 181.95 1902-0018 For S&S Super Sidewinder (FXST/FLST frame) 153.95 COIL COVERS For Dyna Twin Fire II coils PMM-1 For 86-94, 99 FXR 147.95 1902-0023 For Dyna Twin Fire II coils w/ fins DS-330021 For 84-99 FXST/FLST models 149.95 2102-0163 DS-330022 For 91-98 Dyna Glide 142.95 DS-376629 For two Nology coils, 84-99 80” OEM coil, Crane single fire coil 84-99 Accel super coil, DS-330025 For 86-03 XL 160.95 MC Power Pak coil, new style Spike coil and COIL BRACKETS Dyna Twin Fire coil 1902-0022 For 99-06 OEM Twin Cam coil, Crane Twin Cam coil and Daytona Twin Tec Twin Cam coil 98.95 DS-376630 For one Nology coil or one Compu-Fire closed core coil (dual fire only) DS-325626 For two Dyna or Andrews end mount coils 139.95 HORN, SWITCH AND CHOKE BRACKETS DS-325641 For one Crane single fire, MC Power Pak, 84-99 Switch bracket 80” OEM, 84-99 Accel Super or “Spike” coil 98.95 1902-0019 Choke bracket (long) DS-325642 For one Dyna Tech coil 101.95 1902-0020 1902-0021 Choke bracket (short) DS-325762 For two Nology coils, either dual or single plug, or two Compu-Fire closed core design coils 103.95
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL
$47.95 140.95 140.95
132.95 132.95 99.95 36.95 36.95
SECTION
WINDSHIELDS
BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS (CONT)
TOURING
YANKEE ENGINEUITY MOTOR MOUNT/COIL BRACKETS AND COVER APPLICATIONS
COILS 99-06 OEM Twin Cam, Crane Twin Cam, Daytona Twin Tec Twin Cam Crane Single Fire MC Power Pak 84-99 OEM 84-99 Accel Super Spike Dyna Tech
Compu-Fire Single
Nology Single
00-06 FXST/FLST Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover -
PART # 1902-0017 DS-325631 1902-0022 DS-376629 0903-0416 DS-325641 DS-376629 -
Motor mount -
1902-0017 -
Nology Dual
Compu-Fire HD-1 and HD-2 Aandrews/Dyna End Mount Coils Single Dyna (post-type) and Motor mount Accel Super (post-type) Dual Dyna (post-type) Motor mount Coil bracket Chrome cover Adapter Single Dyna Mini coils Motor mount Chrome cover Adapter Dual Dyna Mini coils Motor mount Chrome cover Adapter Compu-Fire Dual Closed Core Design 1
1902-0017 1902-0017 DS-325626 1902-0023 NOT USED 1902-0017 DS-376630 NOT USED 1902-0017 DS-376629 NOT USED -
7
S&S SUPER SIDEWINDER (FXST/FLST/ CUSTOM 91-98 84-94, FRAME) 84-99 FXST PART # DYNA GLIDE PART # 99 FXR PART # Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter Coil bracket DS-325641 Coil bracket DS-325641 Coil bracket DS-325641 Coil bracket Cover DS-376629 Cover DS-376629 Cover DS-376629 Cover Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Coil bracket DS-325642 Coil bracket DS-325642 Coil bracket DS-325642 Cover DS-376629 Cover DS-376629 Cover DS-376629 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Coil bracket N/A Coil bracket N/A Coil bracket N/A Cover DS-376629/ Cover DS-376629/ Cover DS-376629/ DS-376630 DS-376630 DS-376630 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Adapter1 DS-325631 Adapter1 DS-325631 Adapter NOT USED Cover DS-376629/ Cover DS-376629/ Cover DS-376629/ DS-376630 DS-376630 DS-376630 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Adapter1 DS-3256311 Adapter1 DS-3256311 Adapter NOT USED Coil bracket DS-325762 Coil bracket DS-325762 Coil bracket DS-325762 Cover DS-376629 Cover DS-376629 Cover DS-376629 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Cover N/A Cover N/A Cover N/A Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket Cover 1902-0023 Cover 1902-0023 Cover 1902-0023 Cover Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket Chrome cover 1902-0023 Chrome cover 1902-0023 Chrome cover 1902-0023 Chrome cover Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount Chrome cover DS-376630 Chrome cover DS-376630 Chrome cover DS-376630 Chrome cover Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount Chrome cover DS-376629 Chrome cover DS-376629 Chrome cover DS-376629 Chrome cover Adapter DS-325631 Adapter Adapter Adapter Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Coil bracket DS-325762 Coil bracket DS-325762 Coil bracket DS-325762 -
LUGGAGE PART # 1902-0018 DS-325631 DS-325641 DS-376629 1902-0018 DS-325631 DS-325641 1902-0023 1902-0018 1902-0018 DS-325626 1902-0023 DS-325631 1902-0018 DS-376630 DS-325631 1902-0018 DS-376629 -
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS
May be used to provide extra clearance.
DASHES & GAUGES
MOTORMOUNT STANDOFFS •PART #0933-0031 is for frames that have been stretched and the original motor mount position has been altered; made from 6061 T-6 billet aluminum with a polished finish 0933-0031 •PART #s 0933-0032 and 0933-0033 are used when an engine has been offset or to reduce the space between the motormount and the frame bracket; made from 6061 T-6 billet aluminum with a polished finish •PART #0933-0034 is unpolished and undrilled and is used for any special applications or modified frames •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 1/2” taller $48.95 0933-0031 1/2” wider 0933-0032 48.95
0933-0033
0933-0032
PART # 0933-0033 0933-0034
DESCRIPTION wider 11/2” taller and 1/2” wider
3/4”
All part numbers in BOLD MAGENTA are new for 2010.
0933-0034
SUG. RETAIL $54.95 35.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
441
SECTION
7 0940-0155
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST
TWIN CAM FINNED ROCKER COVERS •Billet 6061 T-6 aluminum with a chrome finish •Feature deep fins that act as a heat sink and help reduce engine oil temperature 8-to-12° •Bolt up with stock hardware and offer a great custom look •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0940-0556 For 99-10 Twin Cam $714.95
FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
0940-0324
ROCKER BOXES BIG BLOCK ROCKER BOX KIT •CNC-machined from 6061 T-6 aluminum with a chrome finish •Open valve spring pockets for high lift cams and springs eliminates grinding •Easy-to-install smooth two-piece design •Includes Cometic rocker box gasket set and chrome hardware •Made in the U.S.A. PART # DESCRIPTION 0940-0597 For 99-10 Twin Cam and Big Block Cylinder Heads
DS-376522
SUG. RETAIL $785.95
•Two-piece chrome billet aluminum rocker boxes with integral rocker arm shaft supports •Feature patented TP-designed breather system for superior engine breathing •Available engraved with a ball-milled design •Complete with rocker arm shafts, O-rings, gaskets and hardware •Sold in sets PART # DESCRIPTION SUG. RETAIL FOR 99-10 TWIN CAM MOTORS 0940-0155 Ball-milled design $799.95 0934-0037 Repl. gasket set 52.95 FOR ALL 84-99 BIG TWIN AND 86-03 XL EVOLUTION-STYLE MOTORS 0940-0324 Ball-milled 799.95 0934-0038 Repl. rocker box gasket set 52.95
90-4095
90-4110
CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES 90-4111
FRAMES, CHROME ROCKER BOXES SUSPENSION •Positive O-ring seal ensures leak-free operation & FENDERS •Can be installed with the stock engine in the frame in most applications FOOTRESTS •Include rocker boxes, gaskets and mounting bolts & LICENSE •Assembler must supply rocker shafts and rocker arms for all rocker boxes Twin Cam rocker boxes use OEM rocker shaft supports that assembler PLATE FRAMES •Billet must also supply TIRES, •Die-cast and billet Evolution boxes and die-cast Twin Cam boxes come with rocker arm supports TUBES & •Installation on Buell models requires removal of some material from the front motor mount WHEELS •Made in the U.S.A. HARDWARE, NOTE: It is the engine builder’s responsibility to confirm all operating clearances. DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL CHEMICALS PART # ROCKER BOXES DIE-CAST ROCKER BOXES & TOOLS BILLET DS-376522 For 84-99 Evolution Big Twin, 86-03 XL $937.95 90-4110 For 99-10 Twin Cam motors $620.95 Repl. gasket kit for early-style 90-4095 For 84-99 Evolution Big Twin, 86-03 XL, 94-02 Buell 620.95 COVERS, DS-174081 S&S rocker boxes only 35.95 90-4111 Repl. gasket kit for rocker boxes PART #90-4110 48.95 SECURITY Repl. gasket kit for rocker boxes DS-376522 47.95 90-4091 Repl. gasket kit for rocker boxes PART #90-4095 52.95 & GENERAL DS-174301
442
All part numbers in BOLD MAGENTA are new for 2010.
SECTION
7
WINDSHIELDS
0940-0677
TOURING CUSTOM ROCKER BOX KIT •Die-cast aluminum rocker boxes fit all Twin Cam motors •Chrome-plated with a smooth finish •Rocker arm supports not included; reuse stock arm supports •Gaskets and mounting hardware included •Sold as an engine set PART # 0940-0677 0934-1665
LUGGAGE 0934-1665
DESCRIPTION For 99-10 Twin Cam Repl. rubber seal for PART #0940-0677
SEATS & SISSY BARS
SUG. RETAIL $432.95 $19.95
EXHAUST FUEL/AIR SYSTEMS
0940-0440
ENGINE 0940-0737
TRANSMISSION & DRIVELINE GASKETS & SEALS
DS-376502
ELECTRICAL CHROME ROCKER COVER KITS •Quality construction with exact dimensions ensures a perfect, leak-proof fit •Sold as a kit for one cylinder (two required per engine) •Replacement inner gaskets sold to dealer in 10-pk.; sold to consumer as each SUG. PART # DESCRIPTION PART # DESCRIPTION RETAIL FOR 84-91 BIG TWIN FOR 99-10 TWIN CAM DS-376502 Chrome rocker 0940-0737 Chrome rocker box kit box cover (ea.) $169.95 DS-376556 Repl. chrome rocker box FOR 92-99 80” BIG TWIN cover upper (top); repl. DS-376513 Chrome rocker box kit 238.95 OEM #17528-84A DS-376510 Repl. inner gasket DS-376557 Repl. chrome rocker box for PART #DS-376513 cover spacer (middle); (.190” thick) (10-pk.) 1.95 (ea.) repl. OEM #17529-84A
LIGHTING
DS-376512 SUG. RETAIL
$141.95
49.95
36.95
PART # DESCRIPTION FOR 04-06 XL 0940-0440 Chrome rocker box kit FOR 86-03 XL DS-376512 Chrome rocker box kit DS-376510 Repl. inner gasket for DS-376512 (.190” thick) (10-pk.)
SUG. RETAIL
$219.95
238.95
1.95 (ea.)
HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
0940-0606
TANKS & OIL FILTERS DASHES & GAUGES
ROCKER BOX COVERS •Made from polished 6061 billet aluminum •Uses stock HD Rocker carriers and stock installation bolt pattern •Designed to give you that old school look •Can be installed with engine in frames •Sold in pairs PART # FOR 99-10 TWIN CAMS 0940-0671
0940-0752
DESCRIPTION
SUG. RETAIL
Smooth
$1,049.95
ROCKER BOX BOLT COVERS •Quality chrome-plated steel bolt covers •Polished and buffed to a mirror-like finish •Made in the U.S.A. PART # 2402-0071
DESCRIPTION Twin Cam rocker box bolt covers (4-pk.)
SUG. RETAIL $24.95
NOSTALGIA ROCKER BOX COVERS •Roland Sands Design inspired by his Discovery Channel Biker Build-Off project The Glory Stomper •CNC machined from a forged aluminum blank •Choice of chrome plated or black anodized finish •Sold as a pair •All mounting hardware included •Matching derby cover, points cover, inspection cover and timing cover are available separately •Made in the U.S.A. PART # DESCRIPTION FOR 99-10 TWIN CAM MODELS 0940-0606 Chrome 0940-0752 Black anodized
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $499.95 499.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
443
SECTION
7
WINDSHIELDS 0940-0748
TOURING
0940-0747 0940-0751
LUGGAGE SEATS & SISSY BARS EXHAUST
FINNED PANHEAD-STYLE VALVE COVERS
0940-0605
NOSTALGIA TIMING COVERS
•CNC-machined billet aluminum construction •Measure approximately 23/4” tall •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR 99-10 TWIN CAM ENGINES 0940-0747 Black 0940-0748 Chrome
SUG. RETAIL $899.95 899.95
FUEL/AIR SYSTEMS ENGINE
•A Roland Sands Design inspired by his Discovery Channel Biker Build-Off project The Glory Stomper •CNC machined from a forged aluminum blank •Choice of chrome plated or black anodized finish •Include all mounting hardware •Matching rocker box covers, inspection covers, derby cover and points cover are available separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 01-10 TWIN CAM MODELS 0940-0605 Chrome $329.95 0940-0751 Black anodized 329.95
TRANSMISSION & DRIVELINE SMOOTHIE BILLET CAM COVER
GASKETS & SEALS ELECTRICAL LIGHTING
•Machined from 6061 T-6 billet aluminum •Polished and chrome-plated in a smooth design •Comes complete with mounting hardware, gaskets and bushing •Made in the U.S.A.
•Machined from 6061 billet aluminum then show-chrome plated •Designed to clear all gear drive cams •Includes gasket and mounting hardware •Made in the U.S.A.
PART # DS-376669
PART # 0940-0838
NESS-TECH® OVAL SERIES CAM COVER
DESCRIPTION For 01-10 Twin Cam
HANDLEBARS, CONTROLS & MIRRORS
SUG. RETAIL $399.95
0940-0438
CABLES
DASHES & GAUGES
CHROME CAM COVERS •Replacement covers with fit and finish that matches the OEM parts •Replace damaged parts or upgrade your polished covers PART # 0940-0438 0940-0437
0940-0437
DESCRIPTION For 99-00 Twin Cam; repl. OEM #25247-99 For 01-10 Twin Cam; repl. OEM #25369-01
SUG. RETAIL $114.95 114.95
SUG. RETAIL $399.95
CHROME ALUMINUM CAM COVER •Made from 7075 T-651 aluminum •Tensile strength of 83,000 psi (almost three times more than OEM) •Two-piece design is within .0002” of the cam and pinion bushing center lines •Comes with all necessary bushings, seals, O-rings and screws •Made in the U.S.A.
BRAKES TANKS & OIL FILTERS
DESCRIPTION For 01-10 Twin Cam models
PART # DS-376559 DS-376560 DS-376546 DS-376547
DS-376560
DESCRIPTION For 93-99 Big Twin, except Twin Cam For 84-92 Big Twin Repl. large O-ring for JIMS cam covers Repl. small O-ring for JIMS cam covers
FRAMES, SUSPENSION CAM COVER & FENDERS CONVERSION KIT FOR TWIN CAM MOTORS FOOTRESTS •Converts Twin Cam ignitions to & LICENSE earlier Evolution style electronic ignition •Can be used with any aftermarket PLATE FRAMES ignition/rotor cup system TIRES, 0940-0927 •Great when building a custom bike with a kickstart transmission, a Twin Cam engine TUBES & “A CUT ABOVE”™ and gear-driven cams – the stock ignition is not WHEELS BIKE POCKETS kickstart compatible •Turn your cam cover into good-looking storage for your keys, •Allows the use of aftermarket Evolution wiring harnesses HARDWARE, registration and insurance papers •Made from 6061 T-6 billet aluminum with a polished finish CHEMICALS •Twist out cover for easy access •Kit includes cam cover, special bolt, cam cover end adapter and seal •Made in the U.S.A. & TOOLS •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL NOTE: Not for use on fuel-injected models. COVERS, FOR 01-10 TWIN CAM W/ OEM-STYLE CAM COVER DESCRIPTION Chrome $171.95 PART # SECURITY 0940-0927 For 99-06 Twin Cam engines w/ gear-driven cams Black anodized 142.95 0940-0863 & GENERAL 0940-0926
444
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $665.95 665.95 12.95 3.95
SUG. RETAIL $593.95
SECTION
7
0940-0300
WINDSHIELDS POLISHED BILLET CAM COVER KITS
0940-0785
0940-0784
TOURING
•Same cover used on S&S polished engines •Machined from soild 6061 aluminum billet and given a show-quality polish •Includes chrome-plated billet points cover •Made in the U.S.A.
CAM COVERS •Die-cast aluminum construction •Polished, chrome-plated finish •Bushings installed and pinned; reamed to OEM specifications •Oil seal, mounting hardware and gaskets included PART # DESCRIPTION SUG. RETAIL 0940-0784 For 93-99 Big Twin (except 99 Twin Cam); repl. OEM #25256-93 $139.95 0940-0785 For 84-92 Big Twin; repl. OEM #25268-84A 159.95
PART # 0940-0301 0940-0300 0940-0302
LUGGAGE SEATS & SISSY BARS
DESCRIPTION For 93-99 Big Twin (exc. Twin Cam); repl. OEM #25256-93A For 84-92 Big Twin; repl. OEM #25268-84A Repl. points cover
SUG. RETAIL $453.95 453.95 52.95
EXHAUST FUEL/AIR SYSTEMS
31-0209
ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
ALTERNATOR GEAR COVERS CAM COVER FOR DELKRON MOTOR CASES •Polished-billet 6061 T-6 aluminum •Designed for Shovelhead and Evolution Delkron motor cases ONLY •Include cam cover, mounting screws with chrome Allen plugs, bushing (installed), seal, points cover with screws, breather tube and gaskets •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-373910 For Delkron Evolution motor cases $473.95
•Alternator gear covers available for 84-99 Big Twin; include chrome billet outer cover, gasket and mounting hardware •Natural finish with chrome outer cover •Made in the U.S.A. PART # 31-0243 31-0209
DESCRIPTION For 93-99 Big Twin (except Twin Cam) For 84-92 Big Twin (except Twin Cam)
SUG. RETAIL $297.95 297.95
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES
0940-0894
POINTS COVERS
CHASING LED TIMING COVER •Cover features LED lights that move in rhythm with the rpm of the motor •Seven built-in colors to choose from: red, lime, ice blue, sky blue, dark blue, purple or green •Or have all hues continuously fade from one color to the next •Single or changing colors can also be set for constant illumination (does not follow engine speed) •Cover has a chrome finish when LED is not lit •Kit includes cover, multi-function LED, wiring and controller PART # 0940-0859
0940-0900
DESCRIPTION For 84-99 Evolution Big Twin, 99-10 Twin Cam and 86-10 XL
SUG. RETAIL $189.95
•Machined from 6061 billet aluminum, highly polished and show-chromed •Features Klock Werks logo; Domed style includes a milled edge to match Klock Werks or stock derby covers •Sold each •Made in the U.S.A. SUG. SUG. PART # DESCRIPTION RETAIL PART # DESCRIPTION RETAIL FOR 99-10 TWIN CAM FOR 84-99 BIG TWIN 0940-0894 Radius $79.95 (EXCEPT TWIN CAM), 04-10 XL $79.95 0940-0900 Domed 99.95 0940-0893 Radius FOR 86-03 XL 0940-0892 Radius 79.95
NOSTALGIA POINTS COVERS •A Roland Sands Design inspired by his Discovery Channel Biker Build-Off project The Glory Stomper •Machined from aluminum to exacting standards •Choice of chrome plating or black anodized finish •All mounting hardware included •Matching rocker box covers, timing cover, derby cover and inspection cover are available separately •Made in the U.S.A. PART # DESCRIPTION FOR 99-10 TWIN CAM MODELS 0940-0608 Chrome 0940-0750 Black anodized
SUG. RETAIL $149.95 149.95
PART # DESCRIPTION FOR 84-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 04-10 XL 0940-0607 Chrome 0940-0749 Black anodized
0940-0608
SUG. RETAIL
$149.95 149.95
All part numbers in BOLD MAGENTA are new for 2010.
0940-0749
BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
445
SECTION
7
WINDSHIELDS TOURING 0940-0584
LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
DS-325921
DS-325922
0940-0582
0940-0583
0940-0898
0940-0899
POINTS COVERS •Available in a variety DS-325920 of designs DS-325919 •Chrome-plated or anodized billet aluminum finish SUG. •Include mounting screws PART # DESCRIPTION RETAIL •Made in the U.S.A. SUG. FOR 84-99 BIG TWIN PART # DESCRIPTION RETAIL (EXCEPT TWIN CAM), 04-10 XL FOR 99-10 TWIN CAM 0940-0581 Finned $39.95 0940-0584 Finned $38.95 0940-0582 Money to Burn 39.95 0940-0585 Money to Burn 38.95 0940-0583 Rock and Roll 39.95 0940-0586 Rock and Roll 38.95 0940-0280 Joker Racing – DS-325921 Flame 39.95 anodized black 39.95 DS-325922 Hot Head 39.95 0940-0898 Finned Joker Racing – DS-325923 Joker 39.95 anodized black 38.95 DS-325924 Smooth 39.95 0940-0899 Finned Joker Racing – anodized clear 38.95 DS-373065 Lucky 7 39.95
DS-373064
0940-0282
PART # DESCRIPTION FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-10 XL (CONT) DS-325917 Flame DS-325918 Hot Head DS-325919 Joker DS-325920 Smooth DS-373064 Lucky 7 FOR 86-03 XL, 94-10 BUELL MODELS (EXCEPT 1125R, BLAST) 0940-0282 Joker Racing – anodized black
SUG. RETAIL
$39.95 39.95 39.95 39.95 39.95
39.95
0940-0686
GASKETS & SEALS
0940-0829
ELECTRICAL 0940-0580
LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES
0940-0272
0940-0273
0940-0687
SUPREME POINTS COVERS •Domed style available in a variety of designs •Chrome-plated billet aluminum •Include mounting screws •Made in the U.S.A.
POINTS COVERS •CNC-machined from billet aluminum •Made in the U.S.A.
PART # DESCRIPTION SUG. RETAIL FOR 99-10 TWIN CAM 0940-0274 Hot Head $38.95 0940-0275 Joker 38.95 0940-0580 Smooth 38.95 FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-10 XL 0940-0272 Hot Head 38.95 0940-0273 Joker 38.95
PART # FINISH FOR 99-10 TWIN CAM 0940-0686 Black 0940-0687 Chrome 0940-0830 Black w/ diamondedge finish
SUG. RETAIL $59.95 59.95 109.95
SUG. PART # FINISH RETAIL FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) AND 86-03 XL 0940-0684 Black $59.95 0940-0685 Chrome 59.95 0940-0829 Black w/ diamondedge finish 109.95
0940-0768
TANKS & OIL FILTERS DASHES & GAUGES 0940-0767
FRAMES, SUSPENSION 0940-0919 & FENDERS FOOTRESTS & LICENSE POINTS COVERS of chrome-plated or black PLATE FRAMES •Choice aluminum construction 0940-0920 TIRES, •Made in the U.S.A. DESCRIPTION TUBES & PART # 99-10 TWIN CAM MODELS WHEELS FOR 0940-0767 Chrome Chrome, Tri-bar HARDWARE, 0940-0919 Black CHEMICALS 0940-0768 Black, Tri-bar & TOOLS 0940-0920 FOR 84-99 BIG TWIN MODELS COVERS, (EXCEPT TWIN CAM MODELS), 04-10 XL Chrome SECURITY 0940-0765 Black & GENERAL 0940-0766
446
0940-0781
0940-0316
POINTS COVERS
SUG. RETAIL $99.95 99.95 99.95 99.95
99.95 99.95
•Billet aluminum points covers with a choice of chrome or black powder-coat background behind a raised chrome Maltese Cross design or Nautical Star •Made in the U.S.A.
0940-0923
0940-0313
FOR 99-10 TWIN CAM
FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-10 XL
SUG. PART # DESCRIPTION RETAIL MALTESE CROSS 0940-0315 Chrome $127.95 0940-0316 Black powder-coat 127.95 0940-0781 Black/gold 120.95 NAUTICAL STAR 0940-0922 Black powder-coat 120.95
PART # DESCRIPTION MALTESE CROSS 0940-0313 Chrome 0940-0314 Black powder-coat 0940-0782 Black/gold NAUTICAL STAR 0940-0923 Black powder-coat
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $127.95 127.95 115.95 120.95
SECTION 0940-0888
0940-0889
7
DS-376549
WINDSHIELDS BILLET POINTS COVERS •Machined from 6061 T-6 aluminum •Polished finish •Include chrome hardware •Covers fit JIMS and OEM-style cam covers, except Twin Cam •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 04-10 XL DS-376549 W/ lasered JIMS logo $42.95 DS-376548 Plain 42.95
POINTS COVERS •High-quality, five-hole points cover with a custom look •Constructed of 6061 T6 aluminum •Easy installation •Available in two distinct styles with chrome or black-anodized finish 0940-0890 •Made in the U.S.A. PART # DESCRIPTION FOR 99-10 TWIN CAM 0940-0888 Lefty series, black 0940-0889 Lefty series, chrome 0940-0890 Waterfall, black 0940-0891 Waterfall, chrome
0940-0891
TOURING LUGGAGE SEATS & SISSY BARS
SUG. RETAIL
EXHAUST
$79.95 79.95 79.95 79.95
FUEL/AIR SYSTEMS
0940-0916 DS-373404
POINTS COVERS
ENGINE
POINTS COVERS
•Machined from billet aluminum then chrome-plated •Available in Signature Series and 3-D Thunder Cross designs •Made in the U.S.A.
•Choice of chrome or black-anodized 6061 T-6 billet aluminum •Mounting hardware included •Made in the U.S.A. 0940-0918
PART # DESCRIPTION FOR 99-10 TWIN CAM 0940-0916 Signature Series 0940-0918 3-D Thunder Cross 2105-0002
SUG. RETAIL $99.95 99.95
TRANSMISSION & DRIVELINE
0940-0483
PART # DESCRIPTION FOR 99-10 TWIN CAM DS-373404 Elite, chrome 0940-0483 Maltese Cross, black anodized FOR 84-99 BIG TWIN (EXCEPT TWIN CAM); 84-10 XL 0940-0481 Maltese Cross, black anodized
SUG. RETAIL $52.95 56.95 60.95
GASKETS & SEALS ELECTRICAL
DS-373915
0940-0292
LIGHTING
DS-373954 0940-0757
HANDLEBARS, CONTROLS & MIRRORS
0940-0874
CABLES 0940-0293
NESS-TECH® POINTS COVERS
BRAKES
•Machined from 6061 T-6 billet aluminum, polished and show-chromed •Includes chrome-plated hardware •Sold each
0940-0758
0940-0761
0940-0763
POINTS COVERS •Machined billet aluminum, brilliantly chrome-plated or black wrinkle finish •Both styles have matching derby covers, inspection covers and gas caps; sold separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-10 TWIN CAM MODELS 2105-0002 Reflections, chrome $33.95 0940-0293 Crusader Maltese cross, chrome 34.95 0940-0759 Smoothie, chrome 35.95 0940-0760 Smoothie, black wrinkle 35.95 0940-0762 American Diva 2, chrome 39.95 0940-0764 Skull, chrome 39.95 FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) AND 86-10 XL MODELS 0940-0292 Crusader Maltese cross 34.95 0940-0757 Smoothie, chrome 35.95 0940-0758 Smoothie, black wrinkle 35.95 0940-0761 American Diva 2, chrome (except 86-03 XL) 39.95 0940-0763 Skull, chrome (except 86-03 XL) 39.95
PART # FOR 99-10 TWIN CAM 0940-0874 FOR 84-99 BIG TWIN (EXCEPT DS-373954 DS-373915
DESCRIPTION Retro TWIN CAM), 94-10 XL Grooved Flamed
SUG. RETAIL $59.95 47.95 49.95
DS-373964
POINTS COVERS •Custom aluminum covers available with a smooth or ball-milled design •Feature a chrome finish •Sold each •Made in the U.S.A.
DS-373965
PART # DESCRIPTION SUG. RETAIL FOR 99-10 TWIN CAM MODELS DS-373965 Millennium smooth $44.95 DS-373966 Millennium ball-milled 44.95 FOR 84-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 04-10 XL DS-373963 Millennium smooth 44.95 DS-373964 Millennium ball-milled 44.95
All part numbers in BOLD MAGENTA are new for 2010.
TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
447
SECTION
7
TOURING LUGGAGE
DS-373919
7805-0080
WINDSHIELDS CHROME SPHERICAL RADIUS POINTS COVER
•Beautiful radiused chrome points cover matches our brake caliper inserts and fork tube cap covers •Comes complete with screws and gasket PART # 7805-0080 DS-373919
DESCRIPTION For 99-10 Twin Cam (no gasket) For 84-99 Big Twin (except Twin Cam) and 86-10 XL models (ea.)
SUG. RETAIL $19.95 13.95
SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE
LIVE TO RIDE POINTS COVERS •Die-cast aluminum construction •Feature detailed eagle with banner and script 0940-0841 •Sold each PART # DESCRIPTION SUG. RETAIL FOR 99-10 TWIN CAM 0940-0841 Chrome $13.95 0940-0842 Gold 22.95
0940-0839
0940-0840
PART # DESCRIPTION SUG. RETAIL FOR 84-99 EVOLUTION BIG TWIN, 04-10 XL 0940-0839 Chrome $13.95 0940-0840 Gold 22.95
PART # FOR 86-03 XL 0940-0843 0940-0844
0940-0844 DESCRIPTION
SUG. RETAIL
Chrome Gold
$13.95 22.95
GASKETS & SEALS 3-D SKULL POINTS COVER
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
•Billet aluminum with a chrome finish •Features a unique mounting system with no visible screws PART # 7805-0081
DESCRIPTION For 84-99 Big Twin (except Twin Cam), 86-10 XL models
POINTS COVER
•Chrome die-cast construction •Features blackened 1902-0186 eyes and mouth •Skull protrudes outward about .750”
SMOOTH POINTS COVER
SUG. RETAIL
PART # 1902-0181 1902-0185
$49.95
1902-0186
DESCRIPTION For 99-10 Twin Cam For 84-99 Big Twin, 04-10 XL For 86-03 XL
CABLES
SUG. RETAIL $22.95 22.95 24.95
•Chromed, heavy-gauge steel replacement point cover PART # DESCRIPTION DS-373917 For 84-99 Big Twin (except Twin Cam) and 86-10 XL models
SUG. RETAIL
$6.95
DS-376519
BRAKES TANKS & OIL FILTERS DASHES & GAUGES
DS-376519
FINNED POINTS COVER
SCORPIONS™
•Machined billet aluminum points cover is polished and chrome-plated •Distinctive finned pattern matches our finned rocker covers DS-376511 •Supplied with polished stainless steel hardware •Made in the U.S.A.
•Covers add a classy touch to any motor •Held in position with setscrews to prevent noisy rattling •Spark plugs may be removed without cover removal on Twin Cam models •Sold in pairs
DS-305024
FRAMES, PART # DESCRIPTION SUSPENSION PART # DESCRIPTION SUG. RETAIL DS-376519 For 99-10 Twin Cam & FENDERS DS-373931 For 84-99 Big Twin DS-305024 For all Evolution Big Twin and XL (except 04-10 XL and Screamin’ Eagle Evolution heads) (except Twin Cam), 04-10 XL $64.95 FOOTRESTS & LICENSE DS-305009 PLATE FRAMES TIRES, TUBES & CHROME HEADBOLT/SPARK PLUG COVERS WHEELS •A step beyond individual headbolt covers and spark plug covers •Drag and Billy Westbrook have teamed up to put an end to having to HARDWARE, buy individual parts; our die-cast aluminum covers fit over the entire CHEMICALS headbolt area as well as the spark plug base DS-305003 & TOOLS •Beautiful detail to really accent the finned area of the head PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION DS-305009 Chrome headbolt/spark plug covers COVERS, DS-305003 Chrome headbolt/spark plug covers for 86-99 80” Big Twin (set) $39.95 for 86-03 XL (except 98-03 1200S) (set) SECURITY 3.95 & GENERAL DS-305005 Repl. rubber grommets for PART #DS-305003 (pr.)
448
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $49.95 39.95
SUG. RETAIL $39.95
SECTION
7
WINDSHIELDS MAGNETIC HEADBOLT COVERS •Specially designed for S&S headbolts •Not for stock headbolts •Magnets hold covers in place; no setscrews needed •Chrome finish PART # DESCRIPTION •Sold in sets of four 0930-0014 S&S headbolt covers •Made in the U.S.A.
TOURING
CUSTOM HEX HEAD HEADBOLT COVER
SUG. RETAIL $53.95
•Chrome-plated hex head cover hides dull 12-point headbolts •Easy setscrew installation •Sold in 4-pk. PART # DESCRIPTION 2401-0113 For 86-10 FL, FX, and XL models
LUGGAGE SUG. RETAIL $50.95
SEATS & SISSY BARS
0950-0063
EXHAUST FUEL/AIR SYSTEMS STILETTO™ HEAD BOLT COVERS
0950-0060
•Fit completely over the washer and headbolt without interference from the head fins for S&S 107 cubic inch motors •Available in Warrior or vertical-milled styles •Set of four •Made in the U.S.A. PART # DESCRIPTION FOR ALL S&S MOTORS UP TO 107 CU. IN. 0950-0060 Warrior 0950-0062 Vertical milled FOR ALL EVOLUTION S&S 113+ CU. IN MOTORS AND OTHER AFTERMARKET MOTORS 0950-0061 Warrior 0950-0063 Vertical milled
ENGINE
•Awesome style, easy installation •Beautiful chrome finish •Sold in a set of four
HEADBOLT COVERS
PART # 0940-0494
DESCRIPTION For all 86-10 H-D models
SUG. RETAIL $39.95
GASKETS & SEALS
SUG. RETAIL $67.95 67.95
67.95 67.95
ALI BABA HEADBOLT COVERS •Machined from 6061 T-6 aluminum and chrome plated •A great detail addition to your bike •Sold in a set of four •Made in the U.S.A. PART # 0940-0303
DESCRIPTION For 86-10 Big Twin and XL models
ELECTRICAL SUG. RETAIL $89.95
•Chrome-plated 6061 T-6 billet aluminum covers in packs of four •Easy setscrew installation •Gothic style •Made in the U.S.A.
CABLES
DESCRIPTION For 86-10 Big Twin and XL models
SUG. RETAIL $90.95
DS-375073
NESS-TECH® HEADBOLT COVERS
BRAKES
•Smooth design carved from 6061 T-6 billet aluminum •Chrome-plated for that complete finish •Sold in a set of four •Made in the U.S.A. PART # 1902-5730
DESCRIPTION For 86-10 Big Twin and XL models
SUG. RETAIL $39.95
FIREDOMES AND HEADBOLT COVERS •A quick, easy way to dress up the engine •Firedomes slip right over the spark plug, held in place with a rubber grommet •Low-profile peaked design headbolt covers cover the entire headbolt •All feature a beautiful chrome finish •Firedomes sold in pairs, headbolt covers sold in 4-pk.
CYLINDER HEADBOLT COVERS
SUG. RETAIL $62.95 64.95
PART # DESCRIPTION FIREDOMES 0940-0448 For Twin Cam and Evolution XL (pr.) 0940-0447 For Evolution Big Twin (pr.) HEADBOLT COVERS DS-376492 For 86-10 Big Twin and XL models (4-pk.)
All part numbers in BOLD MAGENTA are new for 2010.
TANKS & OIL FILTERS DASHES & GAUGES
0940-0447
0930-0028
•Cover the top of the OEM headbolts found on the left side of the engine by the spark plugs, totally refining the look of the cylinder heads •CNC-machined – not cast – from 6061 T-6 aluminum and fully chrome-plated •Easy to install with included setscrews •Sold in sets of four •Made in the U.S.A. PART # DESCRIPTION FOR 86-10 BIG TWIN AND 86-10 XL MODELS 0930-0028 Flat Top DS-375073 Series 2000
LIGHTING HANDLEBARS, CONTROLS & MIRRORS
GOTHIC HEADBOLT COVERS
PART # 0940-0328
TRANSMISSION & DRIVELINE
DS-376492
SUG. RETAIL $26.95 21.95 21.95
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
449
SECTION
7
WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS
ACORN AND CAPSTYLE HEADBOLT COVERS
DS-190926
CHROME HEADBOLT COVERS •Eye-pleasing machined aluminum chrome headbolt covers •Available individually or in packs of four •Made in the U.S.A. PART # DS-190926 DS-190930 DS-190932 DS-190927
•Cover the unsightly factory 12-point headbolts; come complete with setscrews •Available with a chrome head in a 7/16” hex acorn or cap-style cover •Sold four per pack
DESCRIPTION SUG. RETAIL For 92-10 Big Twin and 92-10 XL Evolution (4-pk.) $50.95 For 86-91 80” and 86-91 XL Evolution (4-pk.) 46.95 For 84-85 80” Evolution (4-pk.) 46.95 For 92-10 Big Twin and 92-10 XL Evolution (ea.) 15.95
DS-190669
PART # DESCRIPTION FOR 84-E85 80” EVOLUTION MODELS DS-190791 Acorn-style DS-190669 Cap-style
SUG. RETAIL $22.95 22.95
STAINLESS STEEL HEADBOLT COVERS •Custom covers made by Landmark Mfg. •An Allen-head set screw holds them in place •Polished to a mirror-like finish •Sold in sets of four •Made in the U.S.A.
HEADBOLT COVERS •Machined from solid aluminum, then chrome-plated to a smooth finish •Snap-on locking feature keeps covers in place •Sold in packs of four •Made in the U.S.A.
DS-375629 DS-375632
PART # DESCRIPTION FOR ALL 86-10 BIG TWIN AND XL MODELS DS-375629 Bandit DS-375632 Renegade
SUG. RETAIL $46.95 46.95
PART # 2402-0083
DESCRIPTION For all S&S engines
SUG. RETAIL $29.95
ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS
CHROME DIE-CAST HEADBOLT COVERS
CHROME HEADBOLT COVERS
•Come with set screws and hex wrench •Sold in a four pack
•Quality chrome-plated steel bolt covers •Polished and buffed to a mirror-like finish •Made in the U.S.A.
PART # 1902-0409
DESCRIPTION For 86-10 Big Twin and XL models
FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL
450
DESCRIPTION For 86-10 Big Twin and XL models (4-pk.)
SUG. RETAIL $32.95
•Covers the area between the transmission top cover and rear cylinder •Installs quickly and easily •Beautiful chrome finish
BRAKES
DASHES & GAUGES
PART # 2402-0073
REAR CYLINDER BASE COVER
CABLES
TANKS & OIL FILTERS
SUG. RETAIL $25.95
NOTE: PART #0950-0199 requires the use of Küryakyn’s front transmission shroud for installation.
0940-0591
0950-0199
CYLINDER BASE TIMING HOLE COVERS
PART # 0940-0591 0950-0199
DS-376490
•High-quality, chrome-plated, die-cast construction •Smooths the transition from the cylinders to the engine cases •Easy installation PART # DESCRIPTION For 07-10 FLHT/FLHR/FLTR and FLHX, 06-08 FXDWG 0940-0739 0940-0740 For 07-10 FXST/FLST DS-305017 For 00-06 Softail, 99-06 FLHT, FLHR and FLTR, 99-05 FXDWG DS-376488 For 84-99 80” Evolution Big Twin w/ forward controls or floorboards DS-376490 For 91-03 XL models
DESCRIPTION For 02-06 Touring models For 07-08 Touring models
DS-376488
SUG. RETAIL $39.95 49.95
DS-305017
SUG. RETAIL $69.95 69.95 63.95 39.95 39.95
MOTOR KAPZ •Designed to cover the lower front motor mount nuts and bolts •Machined from billet aluminum, then chrome plated for a beautiful shine •Fasten with set screws •Sold in pairs •Made in the U.S.A. PART # 1902-0000
DESCRIPTION For 00-10 FXST/FLST
All part numbers in BOLD MAGENTA are new for 2010.
SUG. RETAIL $29.95