The DryBox is a small oven, 4 X 2 m or 13.12 X 6.56 ft, and is the ideal solution for drying parts on stands. It uses Drytronic technology to dry paint and takes no more than 15 minutes to dry all loaded parts. The walls and the floor inside the DryBox are made of a reflective metal sheeting which allows the radiant waves of the Drytronic panels (positioned in the ceiling) to reach all surface angles and dries perfectly in only 15 minutes. The computerized DryBox allows the technician to select one of the drying programs or set the time and temperature to dry the parts. The oven works automatically with regard to the drying parameters selected. The DryBox has a front pneumatic door with an incorporated emergency door. This permits the painter to position the parts on stands fast, easy, and efficiently. CoverTop (the outer covering) is made of ABS injected plastic molds which can be opened and closed allowing installation and/or repair of any electrical or air lines. CoverTop is available in 8 different colors to coordinate with all other Symach products. Symach uses the DryBox in every FixLine layout. When there is only one SprayTron booth this allows the painter to maintain the production of 8-10 paint cycles when there are numerous parts on stands.
Drying performance The drying performance is of superior quality. It reaches 60°C or 140°F (measured at the part) in 3 minutes. For special circumstances it can reach 80°C or 176°F in 5 minutes. The Drytronic panels which create radiant waves and the reflective metal interior create a synergistic effect. This allows the temperature to rise inside the DryBox creating a dual benefit of hot air and radiant waves. This reduces the drying time of clear coat to 15 minutes or 8 minutes if using fast clear for miscellaneous parts.
CoverTop
Configuration The DryBox is available in: • Dimension 4 X 2 meters or 13.12 X 6.56 feet. • One pneumatic front door with an incorporated emergency door. • The Drytronic radiant panels to produce radiant waves and heating. • The air fans are for Inlet and outlet air ventilation to remove gas produced from the paint drying process.
Doors
CoverTop CoverTop (the outer covering) is made of ABS injected plastic molds which can be opened and closed allowing installation and/or repair of any electrical or air lines. Doors The DryBox has the front pneumatic door with an incorporated emergency door inside, the measurement of the door is 2 X 2.2 meters or 6.56 X 7.21 feet.
Computer
Metal reflecting
Computer The computer of the DryBox is multi-language and automatically manages the different preset drying programs. It also allows the painter to set the time and the temperature for the drying treatment.
Wall frame The DryBox side panel is a welded tubular frame. On the inside of the cabin there is reflective aluminum sheeting. There is 5 cm or 2” of insulation in the wall and on the exterior side there is the CoverTop, an ABS plastic panel available in 8 different colors.
Ceiling DryTronic Panels
Floor
Ceiling The ceiling is a welded tubular frame to support the Drytronic radiant panels and the ventilation with an inlet air and filter. Floor The floor is made of metal reflecting panels.
Mechanic • The radiant waves and the hot air is produced by two Drytronic panels. • There are two different air fans for inlet and outlet ventilation.
TECHNICAL DATA Measures and data External booth width: 4,178 mt External booth length: 2,174 mt External booth height: 3,462 mt Floor: metal sheet engraved Max. drying temperature: 80°C Air pressure: 8 Bar Warranty: 12 months Inlet Outlet diameter: Max flow rate: Motor power supply: Motor rated power:
255 mm 1000 cu.m./h 230 V~/50 Hz 0,12 kW
13.7 ft 7.13 ft 11.3 ft 176 ºF 116 PSI
10”
Extraction Outlet diameter: 2x230 mm 2x9” Max flow rate: 1000 cu.m./h 35 310 ft³/h Motor power supply: 230 V~/50 Hz Motor rated power: 2x0,02 kW Filters: 20 mm 0.7”
Control Box Symach board: Keyboard: Display: Controls:
microcontroller membrane 2 x 20 DIGIT Room thermostat - Solvent and gas leak detector Drying programme: temperature setting Power supply installed: 1,3 kW Power consumption during preheating (3’:30” ): 1,16 kW Supply voltage: 230 V~ Frequency: 50/60 Hz Controls voltage: 24 V~ Solarys heating system Number of panels: 2 1 panel Solarys power output: 16,4 kW 55.9 BTU/h Hourly consumption - LPG (G31) at 12 mbar: 1,2 kg/h 2.64 lb/h Hourly consumption - Natural gas (G20) at 12 mbar: 1,6 cu.m./h 56.5 ft³/h LPG gas (G31) - natural gas (G20) line pressure: 0,29 Psi 20 mbar Operating pressure LPG gas (G31) - Natural Gas (G20): 0,17 Psi 12 mbar Fitting size: 1”G Catalyser life: 35000 hours
Pneumatic aluminium door 4,150 mt Height open door: 3,00 mt Width door: 2,00 mt Height door:
13.6 ft 9.84 ft 6.5 ft
Emergency door Door width: Door height:
90 cm 2 mt
Light Installed power: Supply voltage: Frequency: Colour type: Chromatic yield index: Colour temperature: Light flow of lamp: No. of Powerlight lamps: Life:
0,108 kW 230 V~ 50/60 Hz 0,93 Ra daylight colour 5200° K EL 35°C 4300 Lm 1 x (2 neon) 24000 hours
2.9 ft 6.6 ft
Approval AUSTRALIAN
AS/NZS
Europe: EU: CE North America: cETLus Listed - Intertek 5000803 ISO 9001