BUYERS GUIDE 2024
Additive Manufacturing Machine Guide
3d printing & additive Manufacturing intelligence TCT Magazine provides designers, engineers and buyers information and inspiration to effectively evaluate, adopt and optimise their additive requirements.
evaluation, adoption, optimisation TCT Magazine is the leading authority on the 3D printing and AM technologies changing our world today. From application studies to industry challenges, TCT gives you 360-degree additive insights through features, interviews and expert commentary.
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Welcome to the 2024 TCT Buyers’ Guide. Hello, welcome to the 2024 TCT Buyers’ Guide. Whether it’s more lasers, bigger build volumes or new material capabilities, the 3D printing industry is a dizzying one to keep up with. As the editor of a 3D printing publication, I know this first-hand! Despite what you may have heard about plug and print machines or one-stop shops, additive manufacturing (AM), as 30-plus years of innovation have taught us, is not easy. To truly take advantage, it requires thoughtful design, materials expertise, repeatable parameters, operational skills, infrastructure, and a strong application. I hope I haven’t scared you away because if you’re holding this TCT Buyers’ Guide in your hands, the likelihood is you’re ready to invest in a new piece of AM technology. When buying into 3D printing, you’ll find your best chance of success by asking, ‘What do I want it to do?’ From there, you can ask more in-depth questions about desired properties, finishes, volumes, or whatever it is you want your part to achieve. Like any manufacturing process, there is no one size fits all, which is why our TCT Buyers’ Guide is a great tool to start your search. Each page provides you with a breakdown of material capabilities, build size and speeds from a broad range of machines. That doesn’t just mean printers, but also essential postprocessing equipment. As manufacturers around the world continue to wrestle with economic uncertainty, the ability to make effective purchasing decisions is vital. Whether you’re planning to take the plunge into AM, or augmenting your current workflow with something entirely new, I hope this year’s TCT Buyers’ Guide sets you on the right path.
LAURA GRIFFITHS HEAD OF CONTENT
01
www.3dmicroprint.com
3D PRINTING SYSTEMS FOR INDUSTRIAL PRODUCTION OF MICRO METAL PARTS UNIQUE DETAIL RESOLUTION AND HIGHEST PROCESS ACCURACY The DMP 7x is a Micro Laser Sintering machine of the newest generation from 3D MicroPrint. Our machines deliver best results in terms of detail resolution, accuracy and surface finish for 3D printed micro metal parts by our micro laser sintering process. With this it is able to manufacture high precision micro parts from micro scaled powder. This machine solution merge the abilities of micro manufacturing with the advantages of 3D-printing for the first time. Inspired by and made for Industry our machines
Machine Name
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DMP 7x
Machine Size (w x d x h)
2,494 x 1,452 x 2,506 mm3
satisfy a broad bandwidth of user requirements. Low running costs, availability of industrial standards like zero-point-clamping system, inert gas atmosphere including gas cleaning and remote service support ensure best technical and commercial results. The machine comes with the latest CAD-workstation for data preparation. Intuitive software and hardware assures an immediate readiness for use, directly after commissioning and training.
Build Volume (mm)
Build Materials
60 x 60 x 30 mm3
Stainless steel, Inconel® 718, Tungsten, Titanium, Copper, Precious metals
3D MicroPrint GmbH manufactures high precision micro metal components by using Micro Laser Sinter technology. Since the company was founded in 2013, the additive manufacturing process for micro parts has been further developed and adapted for industrial production. Today, we offer our
customers the entire portfolio from design consulting for additive manufacturing, feasibility studies and part production to our own 3D MicroPrint Micro Laser Sintering system. In addition, 3D MicroPrint offers material development for exclusive technologies upon request.
BUILDING PLATFORM • Minimum wall thickness: 30 μm • Ra: 2 - 3 μm (as-built) • Part density: > 99.5 %
DMP MACHINE 7X • IR Fiber Laser 50 / 200 W • Laser spot size ≤ 30 µm • Optical accuracy 10 µm • Layer thickness 1 µm to 15 µm • Purified Argon atmosphere • Integrated vacuum cleaner • Powder containment • Air locks and rapid transfer ports • Zero-point clamping system
03
www.3dsystems.com
3D Systems launched the 3D printing industry in 1986 and has been leading additive manufacturing innovation ever since. Our broad portfolio of hardware, software, and material solutions spans from plastics to metals, and is backed by industry-specific engineering expertise housed in our Applications Innovation Group. We take a consultative, application-focused approach to solving your most difficult design and production challenges. The combination of our solutions, expertise, and innovation helps our users defy conventional manufacturing limitations and maximize the value of additive manufacturing.
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Headquartered in Rock Hill, South Carolina, with offices, manufacturing facilities, and Customer Innovation Centers around the globe, 3D Systems has the expertise and resources to advance industries.
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Machine Name
Figure 4™ Standalone 3D Printer
Figure 4™ Modular 3D Printer
Machine Size (mm; w x d x h)
426 x 489 x 971 mm
Configuration dependent
Build Envelope (mm; w x d x h)
Build Materials
Layer Thickness
Build Speed
124.8 x 70.2 x 196 mm
Figure 4 Tough 60C White, Figure 4 Tough 65C Black, Figure 4 High Temp 150C FR Black, Figure 4 Rigid Gray, Figure 4 Rigid White, Figure 4 JEWEL MASTER GRY, Figure 4 RUBBER-65A BLK, Figure 4 FLEX-BLK 20, Figure 4 HI TEMP 300-AMB, Figure 4 EGGSHELL-AMB 10, Figure 4 PRO-BLK 10, Figure 4 TOUGH-BLK 20, Figure 4 MED-WHT 10, Figure 4 MED-AMB 10, Figure 4 JCAST-GRN 10, Figure 4 TOUGH GRY 15 - UV Curable Plastics
0.02 to 0.1 mm
Up to 104 mm/ hr vertical build speed
124.8 x 70.2 x 346 mm
Figure 4 Tough Clear, Figure 4 Tough 60C White, Figure 4 Tough 65C Black, Figure 4 High Temp 150C FR Black, Figure 4 Rigid Gray, Figure 4 Rigid White, Figure 4 RUBBER-65A BLK, Figure 4 RUBBER-BLK 10, Figure 4 FLEX-BLK 20, Figure 4 HI TEMP 300-AMB, Figure 4 EGGSHELL-AMB 10, Figure 4 PRO-BLK 10, Figure 4 TOUGH-BLK 20, Figure 4 MED-WHT 10, Figure 4 MED-AMB 10, Figure 4 TOUGH GRY 15, Figure 4 TOUGH-GRY 10 UV Curable Plastics
0.02 mm min.
Up to 104 mm/ hr vertical build speed
0.02 mm min.
Up to 104 mm/ hr vertical build speed
0.03 mm min.
Figure 4™ Production 3D Printer
Configuration dependent
124.8 x 70.2 x 346 mm
Figure 4 Tough Clear, Figure 4 Tough 60C White, Figure 4 Tough 65C Black, Figure 4 High Temp 150C FR Black, Figure 4 Rigid Gray, Figure 4 Rigid White, Figure 4 RUBBER-65A BLK, Figure 4 RUBBER-BLK 10, Figure 4 FLEX-BLK 20, Figure 4 HI TEMP 300-AMB, Figure 4 EGGSHELL-AMB 10, Figure 4 PRO-BLK 10, Figure 4 TOUGH-BLK 20, Figure 4 MED-WHT 10, Figure 4 MED-AMB 10, Figure 4 JCAST-GRN 10, Figure 4 TOUGH GRY 15, Figure 4 TOUGH-GRY 10 - UV Curable Plastics
NextDent™ 5100 Dental 3D Printer
426 x 489 x 971 mm
124.8 x 70.2 x 196 mm
Broad selection of NextDent dental materials - UV curable Plastics
ProJet® CJP 660Pro Color 3D Printer
1930 x 810 x 1450 mm
254 x 381 x 203 mm
VisiJet® PXL™ - Full CMYK colours
0.1 mm
32 μ
ProJet® MJP 2500 Plus Plastic 3D Printer
1120 x 740 x 1070 mm
295 x 211 x 142 mm
VisiJet ProFlex M2G-DUR, Armor M2G-CL engineering plastics VisiJet M2R-WT, M2R-BK, M2R-CL, M2R-GRY, M2RTN, M2S-HT90, M2S-HT250 rigid plastics VisiJet M2 EBK, M2 ENT, M2E-BK70 elastomeric materials Melt away support
ProJet® MJP 2500W RealWax™ 3D Printer
1120 x 740 x 1070 mm
294 x 211 x 144 mm
VisiJet® M2 CAST - wax material VisiJet® Wax Jewel Red VisiJet® Wax Jewel Ruby
ZHD (8μ) XHD (16μ)
ProJet® MJP 2500 IC RealWax™ 3D Printer
1120 x 740 x 1070 mm
294 x 211 x 144 mm
VisiJet® M2 ICast - wax material
42μ Pellet Extruder: 0.4mm - 6mm
2438mm W x 2133mm D x 2621mm H
1070mm W x 1070mm D x 1219mm H
1829mm W x 1829mm D x 1828mm H
Pellets: ABS, PLA, PETG, PP, ASA, TPU, TPE, PEBA, TPC, PC, Nylons, CF-ABS, CF-PETG, CF-PP, CF-PC, GF-PC, CF-Nylons, GF-Nylons, CF-PEI, GF-PEI, CF-PEKK, GF-PEKK Filaments: ABS, PLA, PETG, PP, ASA, TPU, TPE, TPC, PC, Nylons, CF-ABS, CF-PETG, CF-PP, CF-PC, GF-PC, CF-Nylons, GF-Nylons, HIPS
Pellet Extruder: 0.4mm - 6mm
EXT 1270 Titan Pellet
3352mm W x 3048mm D x 3048mm H
MJP 300W
1120 x 740 x 1070
294 x 211 x 144
VisiJet® M2 Cast VisiJet® Wax Jewel Red VisiJet® Wax Jewel Ruby
QHD (8.8u) ZHD (8u) XHD (16u) UHD (25u)
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EXT 1070 Titan Pellet
Pellets: ABS, PLA, PETG, PP, ASA, TPU, TPE, PEBA, TPC, PC, Nylons, CF-ABS, CF-PETG, CF-PP, CF-PC, GF-PC, CF-Nylons, GF-Nylons, CF-PEI, GF-PEI, CF-PEKK, GF-PEKK Filaments: ABS, PLA, PETG, PP, ASA, TPU, TPE, TPC, PC, Nylons, CF-ABS, CF-PETG, CF-PP, CF-PC, GF-PC, CF-Nylons, GF-Nylons, HIPS
Filament Extruder: 0.15mm - 1mm
Filament Extruder: 0.15mm - 1mm
28mm/hr max. vertical build speed
XHD (16u) 4hr for 1inch tall, single lane
Up to .5m/ second
econd
XHD (16u) 4hr for 1inch tall, single lane
Machine Name
Machine Size (mm; w x d x h)
Build Envelope (mm; w x d x h)
ProJet® MJP 3600W RealWax™ 3D Printer
749 x 1194 x 1511 mm
Up to 298 x 183 x 203 mm
VisiJet® M3 CAST, M3 Hi-Cast - Wax material
16μ to 32μ
ProJet® MJP 3600W Max RealWax™ 3D Printer
749 x 1194 x 1511 mm
Up to 298 x 183 x 203 mm
VisiJet® M3 CAST, M3 Hi-Cast - Wax material
16μ to 32μ
ProJet® MJP 3600 Dental 3D Printer
749 x 1194 x 1511 mm
284 x 185 x 203 mm
VisiJet® M3 Dentcast, PearlStone, Stoneplast Dental UV curable plastics
29μ to 32μ
ProJet® MJP 5600 Multi-Material 3D Printer
1700 x 900 x 1620 mm
518 x 381 x 300 mm
VisiJet® CR-CL 200, CR-WT 200, CR-BK; CE-BK, CE-NT Composite Multi-Material Printing
13μ to 16μ
ProJet® 6000 HD SLA 3D Printer
787 x 737 x 1829 mm
Up to 250 x 250 x 250 mm
Accura® 25, Xtreme, Xtreme White 200, ABS Black, ClearVue, 48HTR, Phoenix, Sapphire, e-Stone™
0.025 to 0.125 mm
ProJet® 7000 HD SLA 3D Printer
984 x 854 x 1829 mm
Up to 380 x 380 x 250 mm
Accura® 25, Xtreme, Xtreme White 200, ABS Black, ClearVue, 48HTR, Phoenix, Sapphire, e-Stone™
0.050 to 0.125 mm
0.05 to 0.15 mm
Build Materials
Layer Thickness
Build Speed
SLA 750 and SLA 750 Dual
1370 x 1539 x 2255 mm
750 x 750 x 550 mm
Accura AMX Durable Natural, Accura AMX Rigid Black, Accura Composite PIV, Accura Phoenix, Accura SL 5530, Accura Xtreme White 200, Accura Xtreme, Accura Bluestone, Accura CastPro, Accura ABS White, Accura ABS Black, Accura ClearVue Free, Accura ClearVue, Accura 48HTR, Accura PP White
ProX® 950 SLA 3D Printer
2200 x 1600 x 2260 mm
1500 x 750 x 550 mm
Accura® plastics and composites (widest range, simulating ABS, PP and PC, high temp., for casting patterns and other specialty materials)
0.05 to 0.15 mm
ProX® SLS 6100 3D Printer
1740 x 1230 x 2300 mm
381 x 330 x 460 mm
DuraForm ProX plastics and composites (powders)
0.08 to 0.15 mm
SLS 380
1740 x 1230 x 2330 mm
381 x 330 x 460 mm
DuraForm PAx and DuraForm ProX plastics / composites (powders)
0.08 to 0.15 mm
sPro™ 140 SLS 3D Printer
2130 x 1630 x 2410 mm
550 x 550 x 460 mm
DuraForm® plastics and composites (powders)
0.08 to 0.15 mm
3.0 l/hr volume build rate
sPro™ 230 SLS 3D Printer
2510 x 2080 x 2740 mm
550 x 550 x 750 mm
DuraForm® plastics and composites (powders)
0.08 to 0.15 mm
3.0 l/hr volume build rate
DMP Flex 200 Metal 3D Printer
1200 x 1500 x 1950 mm
140 x 140 x 115 mm
Ready-to-run LaserForm CoCr (B), Ti Gr.23 (A), Ti Gr.5 (A) and 316L (B) with extensively developed print parameters. Custom material parameter development available with optional software package.
10 μm - 120 μm. Preset: 30 μm
in build speed section for the 350, add comment: Dependent on number of lasers
Adjustable, min. 2 μm, max.200 μm, typ. 60-120 μm
DMP Flex 350 and DMP Factory 350 Metal 3D Printers
Model dependent
275 x 275 x 420 mm
Wide choice of ready-to-run metal alloys with extensively developed print parameters, including LaserForm Ti Gr. 1 (A), Gr.5 (A) and Gr.23 (A), CoCrF75 (A), 316L (A), 17-4 (A), Ni718 (A), Ni625 (A), AlSi10Mg (A), AlSi7Mg0.6 (A) and Maraging Steel (A). as well as Certified CuCr2.4 (A), CuCr1Zr (A), HX (A), CuNi30 (A), GRCop-42 (A), M789 (A), A6061-Ram2 (A) and Tungsten (A). Custom material parameter development available with optional software package.
DMP Factory 500 Metal 3D Printer
Configuration dependent
500 x 500 x 500 mm
LaserForm materials
2.7 l/hr volume build rate
07
www.addiblast.com
Post Processing, redefined. Addiblast® product line by FerroECOBlast® Europe presents the most advanced postprocessing solutions for the additive manufacturing industry, combining 3 key post processing solutions within the same product line: de-powdering, powder recovery & conditioning and surface treatment of 3D-printed parts. Addiblast® line is compatible to post process all main brands of 3D printers existing on the market.
MARS provides top-of-the line automated and manual solutions to remove fine powder from complex geometries. Explosionproof designs make the machines suitable for titanium and aluminum treatment, while its features such as Wi-fi communication between stations provide an easy data exchange experience among operators. Additionally, it offers a build volume of up to 1000 mm x 1000 mm x 1000 mm, with weights reaching 1100 kg or even more if required by clients. Its compatibility with all main 3D printer brands makes MARS ideal for post processing prints under defined inert conditions at maximum safety levels. With BAM, you can effortlessly achieve a polished and pristine finish on your 3D-prints. Its ergonomic design enables the perfect surface treatment for tasks ranging from smoothing to roughening through to support structure removal or intricate powder extraction among other functions. Not only is it made with durable stainless steel but also matches all types of blasting media, making it an ideal solution regardless of circumstance – whether manual operation via small cabinets or automated part cleaning & surface treatment.
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STAR is a “central station” that continuously and automatically controls the pneumatic transfer, recycling, and conditioning of powder from various sources. It provides a direct connection to the 3D printer, powder removal system (e.g. MARS03), and can also be used to purify the virgin powder before it is used in the 3D printer for the first time. Powder recovery and conditioning provide significant improvements and benefits for serial additive manufacturing production.
Machine Name
Machine Size (mm)
Purpose
Suitable for materials
Workspace Volume
MARS04 L: 2120 W: 1452 H: 2300
Fully automated depowdering for metal 3D printed parts.
For reactive or/and nonreactive metal powders: Stainless Steels, Tool Steels, Cooper Alloys, Titanium Alloys, Nickel Alloys, Stellites, Aluminium Alloys
Accept build volumes up to 600x600x1000mm and load capacity of 900 kg
L: 3100 W: 2300 H: 3200
Fully automated solution for removing excess powder from larger extremely complex metal 3D printed parts
For reactive or/and nonreactive metal powders: Stainless Steels, Tool Steels, Cooper Alloys, Titanium Alloys, Nickel Alloys, Stellites, Aluminium Alloys
Accept build volumes up to 1000x1000x1000mm and load capacity of 1100 kg
L: 2000 W: 1200 H: 2050
Fully controlled and automated metal powder removal.
For reactive or/and nonreactive metal powders: Stainless Steels, Tool Steels, Cooper Alloys, Titanium Alloys, Nickel Alloys, Stellites, Aluminium Alloys
Accept build volumes up to 400x400x400mm and load capacity of 150 kg
L: 1600 W: 1800 H: 2050
Automated blasting for part cleaning and surface treatment.
PA + TPU material groups
Basket volume 40l and load capacity of 25 kg
L: 1300 W: 900 H: 1900
Powder transfer and collection with ventilated cabinets. The filling vessels are monitored using weight cells and can operate within an inert system compatible with MARS. It is also ATEX-rated.
For reactive or/and nonreactive metal powders: Stainless Steels, Tool Steels, Cooper Alloys, Titanium Alloys, Nickel Alloys, Stellites, Aluminium Alloys
MARS05
MARS03
BAM10
STAR01
Can work with our standard vessels 5L;15L;40L and 75L
09
www.additiveindustries.com
ADDITIVE INDUSTRIES: THE DRIVING FORCE FOR LARGE FRAME METAL ADDITIVE MANUFACTURING. Additive Industries is the technology leader in large frame industrial metal AM solutions. MetalFABG2 provides our customers with the highest productivity, best print quality large frame metal AM solution for manufacturing metal component solutions. Headquartered in the Eindhoven / Brainport region of the Netherlands, and with Process & Application Development Centers in Filton UK, and Camarillo, CA, USA, we are here to co-develop your business case and application. Among our blue chip customer base are industry leaders such as VW, BMW, ArcelorMittal, K3D, Addman, Alfa Romeo F1® Team, to name a few. Partner with us We offer services to help you develop and deliver compelling business cases that add value and drive your company strategy, to lead you in the design of solutions and develop and define your process and application development to deliver best in class AM solutions. As your partner, we offer services to drive continuous improvement and drive OEE measures to maximise utilization and asset utilization.
“Additive Industries is the only company providing industrially integrated scalable metal additive manufacturing solutions that we can acquire today” Mike Curtis-Rouse, Head of Manufacturing for Space at Satellite Applications Catapult
THE NEXT GENERATION IN PRODUCTIVITY LEADERSHIP: METALFAB G2 Productivity Leadership As productivity leaders we often get challenged to push the boundaries of what’s possible in metal additive manufacturing. The first important part of being productivity leaders is the hardware of our MetalFABG2 systems. The MetalFABG2 has automated the manual steps of conventional printers to ensure highest productivity, resulting in the lowest total cost per printed part. With our Powder Load Tool we extend the automation even further, eliminating time needed to fill the system with powder, in a fully inert and safe way. The fully automated process ensures high throughput and reduced operating cost, all focused on achieving the lowest cost per part possible. Reliable Quality For industrial-quality production, the part reproducibility of the MetalFABG2 is assured through solid machine design in combination with advanced laser calibration technology. Predictability is achieved by combining part build simulation, scripted process controls and in-process quality monitoring. Easy & Safe Operation The closed and automated MetalFABG2 system puts the needs & safety of the operator first. The goal of Additive Industries is to make systems and solutions that are easy to integrate into industrial environments. That means: no need for long operator trainings, connections to existing workflows, minimum personal protection equipment and complying with local safety standards.
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Please contact us if you want to find out what this can mean for your productivity: team@additiveindustries.com
Introducing the next generation in productivity leadership MetalFABG2 confi gurations
Core
Focus on large part production and application development.
MetalFABG2 The next generation of productivity leadership + 150+ updates implemented + Optimized gasfl ow + Optimized heat management + Productivity and quality optimized process parameters + Automated beam quality measurements + SigmaLabs PrintRite3D ready
Automation
Continuous Production
The first step into fully automated production.
Continuous series production over multiple print cores in one system. Print up to 8 sequential jobs autonomously.
Build volume in mm
Build materials & more
Build speed
420 x 420 x 400 (width x depth x height)
Titanium (Ti6Al4V), Aluminum (AlSi10Mg), Stainless Steel (316L), Nickel Alloy (IN718), M300.
Up to 150cm3/hr
Maximum 4 materials are possible in one system
11
www.am-flow.com
LOOKING TO SCALE YOUR AM PRODUCTION? Is your Additive Manufacturing output growing, do you need to scale up your AM production facility, and do you want to reduce the cost-per-part?
We combine expert knowledge in the field of 3D-shape identification, industrial machine vision and AI software, together with the integration of AM production-line hardware and MES software.
Workflow automation will get you there as automation will impact time efficiencies, and above all cost reduction which will have a positive effect on your business.
THE FUTURE: IS NOW: PAPERLESS WORKFLOW The core of the AM-Flow system is the ability to identify any 3D printed part within 0,2 seconds. And because you can identify parts, you can now sort parts according to the bill of materials (BOM) for each individual part.
Lowering 3D print cost price & lead times helps you leverage factory investments and scale your business, prevent offshoring, challenge injection molding where possible, and accelerate further adoption of 3D printing.
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AM-Flow is the world’s leading AM workflow automation supplier and delivers building blocks to end-to-end automate your industrial 3D-printing process.
With our proprietary workflow software, AMLOGIC, we also provide digital tracking, and tracing creating paperless AM-factories. The benefits are clear: increased workflow efficiency, tracking & tracing, certifiable production process, automatic data entry, automatic counting, and Industry 4.0 Digital Thread.
AM-VISION Geometry-based 3D printed part recognition within seconds. Automating high mix and high volume - one piece flow & custom series - identifying parts, reducing labour costs.
AM-SORT High-speed, gentle touch sorting conveyor. In combination with the AM-VISION, the AM-SORT forms a complete sorting unit.
AM-BAGGING Fully automated Bagging, Sealing, Labelling, ready for shipping Customized part and order information printed on the bag.
Machine name
Machine Size (mm)
Maximum Size models (mm)
Process speed
AM-VISION
1000 x 1100 x 1500
700 x 380 x 580
<<0,2 seconds 5 seconds
AM-SORT
4480 x 1280 x 960 extendable
customizable
<< 59 seconds seconds
AM-BAGGING
480 x 660 x 560
customizable
seconds << 59 seconds
13
www.solutions-for-am.com
With over 80 years of cross-industry knowhow, Rösler is among the worldwide leading suppliers of innovative solutions in the field of surface finishing. In recent years, we have been increasingly dealing with requests for the surface finishing of 3D printed parts. In this sense, we have concluded quickly that, compared to traditional manufacturing processes, additive manufacturing poses entirely new challenges for post processing. Often, these are still solved manually, but this has a negative impact on costeffectiveness and reproducibility. To meet these requirements in the best possible way, we founded the brand AM Solutions - 3D post processing technology, which will be responsible for developing and offering tailormade equipment, process technologies, and consumables for the automated post processing of 3D printed components. Regardless of material, printing process or production volume, we will find the best quality and most economical solution for your post processing requirements. For this purpose, we also gladly advise you already during the design phase of your parts.
AS QUALIFIED PARTNER WE OFFER: • Decades of experience in the processing and finishing of surfaces for a wide range of industries • Broad portfolio of machines for surface processing/finishing specially developed and adapted for AM • Individually adapted process development for every workpiece and every process step • > 80,000 m2 production and development at the German site • > 400 m2 Customer Experience Center at the German site • Many years of experience in automation / process interlinking • Competent after sales support and worldwide subsidiaries as direct local contacts
WE OFFER TAILORED EQUIPMENT FOR: • Unpacking of work pieces • Removal of support structures • Removal of loose and sintered powder from the component surface • Smoothing and cleaning of internal passages • Surface cleaning • Surface homogenization, surface grinding & smoothing and (high gloss) polishing • Surface preparation for subsequent manufacturing steps, e.g. coating and painting • Liquid color smoothing
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ABOVE: S1: The smart multi-talent for cleaning, smoothing, and homogenizing LEFT: C2: Based on the 2-in-1 principle, the C2 combines the chemical smoothing and dyeing of 3D printed plastic parts in one single process
SELECTION FROM OUR PRODUCT PORTFOLIO: Machine Name
Machine Size (mm; w x d x h)
Max. Capacity (mm; w x d x h)
Material Compatibility
S1
1434 x 1925 x 2060
800 x 350 x 500
Plastics and metal
Cleaning, Surface Finishing and Homogenizing
S1 Wet
1373 x 1788 x 1994
Ø 600 x 500 (H)
Plastics and metal
Cleaning, Surface Finishing and Homogenizing
S2
3300 x 1500 x 3000
300 x 100 x 150
Plastics
Cleaning, Surface Finishing and Homogenizing
S3 Duo
3000 x 1500 x 2549
1000 x 1000 x 1000
Plastics and metal
Powder Removal, Support Removal, Surface Finishing
M1 Basic
1440 x 809 x 1175
500 x 150 x 130
Plastics and metal
Surface Finishing, Polishing
M2
2210 x 2400 x 2480
200 x 150 x 100
Plastics and metal
Surface Finishing, Polishing
M3
2000 x 2721 x 2563
Ø 650 x 300 (H)
Plastics and metal
Surface Finishing, Polishing
M4
2055 x 1025 x 1259
Up to 23
Plastics and metal
Surface Finishing, Polishing
C1
1055 x 625 x 1105
340 x 440 x 170
Plastics
Support / Resin Removal
C2
2012 x 1076 x 1324
200 x 200 x 250
Plastics
Liquid Color Smoothing
Type of Finishing
Additionally we offer a range of equipment and services provided by our commercial partners. RIGHT: 400 sqm state-ofthe-art Customer Experience Center at our German site
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LEFT: AM Solutions – 3D post processing technology, a brand of the Rösler Group, at the German site with > 80,000 sqm production and development area
aon3d.com/hylo
PRINT THE WORLD’S STRONGEST POLYMERS; OPTIMIZE PROPERTIES WITH MACHINE LEARNING.
MEET AON3D’S NEXT GENERATION
Founded in 2015, AON3D is a North American manufacturer of Industrial 3D printers and software, whose solutions drive innovation for hundreds of businesses in 25+ countries worldwide, ranging from small businesses to multinational Fortune 500 corporations.
AON3D’s new flagship industrial 3D printer, Hylo™, features a massive 25.6 x 17.7 x 17.7 inch, 250°C build volume capable of printing any melt-processable thermoplastic, including carbon fiber and glass filled composites. Achieve over 8X throughput with print speeds up to 500 mm/s and IDEX-enabled duplication/ support modes. Combined with end-to-end automation and AON3D’s thermal optimization software, Hylo™ achieves new levels of mechanical part performance, reliably and repeatably.
AON3D’s new Hylo high temperature 3D printer enables engineers to print large, strong, and accurate parts in any open market material, including PEEK, PEKK, ULTEM™, and carbon fiber composites, while AON3D’s new process simulation and machine learning-driven software applies material-specific thermal intelligence to maximize part properties and speed time to qualified part.
“Matter has unlimited potential; form gives it purpose.”
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— Aristotle’s Philosophy of Hylomorphism
HYLO™ – PRINT PEEK, ULTEM™, & MORE – LARGER, FASTER, STRONGER
Sensor-Driven Process Control & Monitoring Hylo features over 25+ integrated sensors for advanced process control and monitoring, enabling streamlined part qualification and reduced downstream quality management burdens.
Machine Name
Build Volume (mm)
Machine Size (mm)
Build Speed
AON3D Hylo™
650 x 450 x 450 mm (XYZ)
1258 x 870 x 1892 mm (XYZ)
500 mm/s
Build Materials
ABS, ASA, Nylon (PA 6, 6/66, 12), PAEK, PC, PEBA, PEEK, PEI (ULTEM™ 9085, 1010), PI, PEKK, PETG, PLA, POM, PP, PPSU, PSU, PVDF, TPE, TPU, and more. Plus, Carbon fiber, glass fiber, Kevlar®, and ESD safe variants of the above.
BASIS™ – OPTIMIZE PART PROPERTIES WITH MATERIAL INTELLIGENCE & MACHINE LEARNING Replace trial and error printing with process simulation and machine learning-driven thermal optimization. Quickly verify printed part quality by viewing Hylo’s process monitoring data in three dimensions. AON3D’s new Basis™ software streamlines the additive manufacturing process by allowing users to manage, slice, optimize, and qualify parts with just a few clicks.
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www.apiumtec.com
Apium Additive Technologies GmbH is a technology-based company located in Karlsruhe, Germany, that offers innovative products and solutions for processing high-performance polymers using additive manufacturing. Apium is the first company worldwide to market PEEK (polyetheretherketone) in filament form and develops 3D printers that are specifically tailored for the Material Extrusion (MEX) process with industrial high-performance polymers. TECHNOLOGY MEX (Material Extrusion also known as Fused Filament Fabrication or Fused Deposition Modelling) is a 3D printing technology which is used for processing thermoplastic materials of filament form into three dimensional objects. The filament is fed from a large coil, through a moving gear system (extruder) into a heated mechanically translating print head and then extruded through a nozzle onto a surface. Subsequent deposition/ extrusion of material onto the surface in a layer by layer approach results in the creation of the 3D object. The entire printing process is computer controlled ensuring that the necessary process control for high quality objects is realized. MEDICAL Life Saving Innovation. We offer the unique possibility to produce patient specific prostheses and implants at low costs and minimal lead times. The Apium M220 is the world’s first 3D printer designed specifically for the manufacturing of medical products and implants made out of PEEK without affecting PEEK`s biocompatibility and sterilization properties. The Apium solution makes possible a faster and more flexible reaction scenario at times of emergency. AWARDS
MED-TECH INNOVATION | NEWS
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AWARDS
INDUSTRIAL A New Level of Additive Manufacturing We achieve a completely crystallized component with simultaneously very good surface quality and good layer adhesion. No other method can meet these three goals simultaneously. Furthermore, our process is extremely agile and energy-saving due to the relatively small heated area. Energy is only introduced where it is needed - in the uppermost layers. We achieve this by installing a zone heater just above the printing surface. FILAMENTS High-Performance Filaments Apium enables the highest part quality in the additive production of high-performance polymers. High part quality starts with the material. Apium filaments are the best choice for industrial and medical applications. HIGHLIGHTS
3D Printers & Filament Dryer Build Volume Spool sizes
Product
Temperatures Print Head: 540 °C
P400
400 x 300 x 300 mm
Print Bed: 250 °C Zone Heater: 500 °C Dryer: Up to 150 °C
P220
M220
F300
205 x 155 x 150 mm
Power: 3600 W WLAN Ethernet
Print Head: 540 °C
Power: 700 W
Print Bed: 160 °C
WLAN
Zone Heater: 180 °C
Ethernet
Print Head: 540°C
130 x 130 x 130 mm
Specifications
Hot Air Flow: 280°C
2x Ø300 x 102 mm or 4x Ø200 x 55 mm
Power: 600 W WLAN Ethernet
Power: 500 W Up to 150 °C
Preset Profiles Custom Profiles
Filaments Product
High Performance
Filament Types PEEK Natural PEEK Carbon Fiber PEEK Glass Fiber PEKK ULTEM 9085 (PEI) PA CFR
Technical
PA6 GFR PVDF ABS
Commoditive
ABS-ESD PP
Sizes / Weights
Applications
1750g
Semiconductors
500g
1750g 500g
Aerospace Tooling Jigs & Fixtures Engineering Chemical Applications Engineering
750g
Semiconductors
500g
Chemical Applications
500g
Medical Devices
PEEK i4 3DF Medical (Class III)
PEEK M40 PEEK IC4800 PEEK CFR (Class IIA)
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www.arburg.com
OPEN UP NEW ADDITIVE MANUFACTURING APPLICATIONS The German family-owned company ARBURG is one of the world‘s leading manufacturers of plastic processing machines. ARBURGadditive was founded in 2021 in order to bundle together activities in the additive manufacturing area. The product portfolio comprises the freeformers from ARBURG and the 3D-printers from innovatiQ, an ARBURG family member. The freeformer using ARBURG Plastic Freeforming (APF) is an open system, which operates on the basis of standard granulates. The APF process opens up completely new applications. It enables the processing of three components to produce resilient and complex functional parts in a hard/soft combination. This is unique to date within the industry. A new addition to the range is the freeformer 750-3X, whose part carrier of 750 cm² is around 2.5 times larger than that of the freeformer 300-3X.
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The APF process is suitable for the additive manufacturing of prototypes and industrial functional components in particular. With the
freeformer 200-3X for two components and the freeformer 300-3X and freeformer 750-3X for three components, ARBURG covers a wide range of applications. Custom-made plastic parts for consumer goods, medical implants and spare parts made from the original material are only three of the many areas for which the freeformer is predestined. The open system offers great geometric and material freedom. Users can apply their own original materials and optimise droplet size as well as process regulation. The ARBURG material database documents qualified standard granulates such as ABS (Terluran GP 35), PA10 (Grilamid TR XE 4010), PC (Makrolon 2805), TPE-U (Elastollan C78 A15), Ultem and PP (Braskem CP 393) as well as special plastics for
Machine Name
Discharge Unit
Build Volume (mm)
freeformer 200-3X
2
154 x 134 x 230 (x, y, z) max. mm
2-3
234 x 134 x 230 (x, y, z) max. mm
freeformer 300-3X
freeformer 750-3X
2-3
330 x 230 x 230 (x, y, z) max. mm
Build Materials APF is an open system, that offers great freedom in terms of materials. It is based on qualified original plastics in the form of standard granulates (e.g. ABS, PA10, PC, PP, TPE, PMMA, Ultem) , soft materials TPU, SEBS e.g. 30 shore
Max. melting temperature in the plasticise cylinder
up to max. 450°C
Max. build chamber temperature
up to max. 200°C
Support Material
(water soluble support, e.g. Armat 11, 12) break away support
particular applications such as a PC approved for aerospace use (Lexan 940) or soft material down to 28 shore A. The range of qualified materials is continuously being expanded. The freeformers are in great demand for applications in medical technology, including for use within the human body. They are suitable for additive manufacturing of individual orthotics, implants made from original biocompatible material and models for surgical preparation. The system can process for example medical PLLA (Purasorb PL18), very soft TPE (Medalist MD 12130H) or Resomer LR 706 that imitates human bone to produce implants. In the ARBURG Prototyping Center (APC) at the German headquarters in Lossburg, several freeformers produce benchmark parts for prospective customers. Further machines are used for the same purpose at the company‘s subsidiaries throughout the world. Preliminary trials can be conducted to determine whether the freeformer is actually suitable for the desired part, material and application.
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www.bmf3d.com
Boston Micro Fabrication is a world leader in advanced additive manufacturing solutions based on Projection Micro Stereolithography (PµSL) technology. BMF manufacturers microprecision 3D printers for use cases that require the unique combination of excellence in three key areas: resolution, accuracy, and precision.
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The company’s microArch system uses a 3D printing approach called PμSL (Projection Micro Stereolithography) that leverages light, customizable optics, a high quality movement platform and controlled processing technology to produce the industry’s most accurate and precise high-resolution 3D prints for product development, research and industrial short run production. The technology represents a true
industry breakthrough by empowering product manufacturers to capitalize on the benefits of 3D printing without sacrificing quality or scale. Today, BMF is the only industrial 3D printing company to match the quality of high-resolution injection molding and CNC processing. In addition to BMF’s micro 3D printing solutions, the BMF Institute was launched at the end of 2022, focusing on new product incubation using BMF’s unique PµSL 3D printing technology, including the world’s thinnest cosmetic veneer and a biochip for drug development and testing.
DATA SHEET
RESOLUTION × ACCURACY × PRECISION
microArch™ 3D Printers S130
S230
S140
S240
S350
LIGHT SOURCE
UV-LED (405nm)
UV-LED (405nm)
UV-LED (405nm)
UV-LED (405nm)
UV-LED (405nm)
PRINTING MATERIAL
Photosensitive resin
Photosensitive resin, ceramic
Photosensitive resin
Photosensitive resin, ceramic
Photosensitive resin, ceramic
XY OPTICAL RESOLUTION
2μm
2μm
10μm
10μm
25μm
XY POSITIONAL ACCURACY
± 0.2µm
± 0.2µm
± 1µm
± 1µm
± 1µm
BUILD SIZE
50 × 50 × 10mm
50 × 50 × 50mm
94 × 52 × 45mm
100 × 100 × 75mm
100 × 100 × 50mm
LAYER THICKNESS
5~20μm
5~20μm
10~40μm
10~40μm
10~50μm
SURFACE FINISH
0.4-0.8µm Ra (top) 1.5-2.5µm Ra (side)
0.4-0.8µm Ra (top) 1.5-2.5µm Ra (side)
0.4-0.8µm Ra (top) 1.5-2.5µm Ra (side)
0.4-0.8µm Ra (top) 1.5-2.5µm Ra (side)
0.4-0.8µm Ra (top) 1.5-2.5µm Ra (side)
EXTERNAL DIMENSIONS
1720 × 750 × 1820mm
1720 × 750 × 1820mm
650 × 650 × 750mm
650 × 700 × 79Omm
1350 × 850 × 1900mm
WEIGHT
550kg
660kg
85kg
130kg
500kg
POWER SUPPLY
2000w
2000w
2000w
2000w
2000w
ELECTRICAL REQUIREMENT
110 – 120 VAC, 50-60 Hz, Single Phase, 10 Amps 220 – 240 VAC, 50-60hz, Single Phase, 5 Amps
110 – 120 VAC, 50-60 Hz, Single Phase, 10 Amps 220 – 240 VAC, 50-60hz, Single Phase, 5 Amps
110 – 120 VAC, 50-60 Hz, Single Phase, 10 Amps 220 – 240 VAC, 50-60hz, Single Phase, 5 Amps
110 – 120 VAC, 50-60 Hz, Single Phase, 10 Amps 220 – 240 VAC, 50-60hz, Single Phase, 5 Amps
110 – 120 VAC, 50-60 Hz, Single Phase, 10 Amps 220 – 240 VAC, 50-60hz, Single Phase, 5 Amps
CERTIFICATIONS
CE
CE
CE
CE
CE
info@bmf3d.com
www.bmf3d.com
978-637-2050
8 Mill & Main, Suite 310, Maynard, MA 01754 USA
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www.dlyte.com The metal surface finishing revolution
DLyte is a global leader in the world of metal surface finishing equipment. We are reinventing the way manufacturing teams are able to produce high-quality metal surfacing. Whether for small batches or large, we provide the most advanced equipment across the globe. DLyte is revolutionizing the industry by introducing cost-effective, resource efficient, and timely production systems. The DLyte system differs from conventional finishing methods in its ability to achieve a uniform, mark-free finish on any surface and geometry, without causing micro scratches, and deliver a mirror finish while respecting the tolerances on the piece being processed. In addition, it reduces the number of processes, and space required for manufacturing, significantly cutting the carbon footprint and waste generation linked to traditional metal treatments. We want to further improve the finished products with our disruptive, cost-effective surface finishing technology. Our company’s outreach has expanded to: • About 180 employees • 6,000-sqm headquarters and 3 three regional sales subsidiaries • More than 900 customers around the world
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• More than 60 accredited sales partners
DLyte has been awarded with the TCT Award for Post-Processing in 2018 and 2022. THE ULTIMATE SOLUTION FOR AM POSTPROCESSING DLyte improves metal additive manufacturing (AM) surfaces by combining the power of electrochemistry with precise mechanical movement. It offers significant technical advantages over competing technologies such as abrasive finishing, robotic grinding, mechanical brushing, and grinding systems. The DryLyte technology achieves a quality equivalent to manual grinding and polishing quickly and cost-effectively.
DLYTE EBLAST It is designed to enhance the surface quality of metal parts using a patented technology. This process involves propelling solid electrolyte particles through liquid media. Electro-blasting is an electrochemical metal surface finishing technique specifically engineered to achieve a mirror finish on metal parts, overcoming the limitations typically associated with part size and weight in abrasive and electropolishing systems. With DLyte eBlast, parts can be treated locally without the need for motion.
DLYTE 100PRO
DLYTE PRO500
DLyte 100PRO is specifically designed for industry applications, utilizing dry electropolishing.It effectively addresses the linitations of traditional surface finishing solutions and offers a wide range of processes to automate post-processing in metal additive manufacturing. DLyte 100PRO is capable of handling teh most commonly used metals in teh industry. This equipment performs dry electropolishing and hybrid processes, allowing for accelerated surface finishing of metal additive manufacturing parts.
DLyte PRO500 is the most advanced, powerful, and versatile surface-finishing machine designed for mass production. It excels in delivering highquality metal surface finishing, outperforming competitors with superior speed and efficiency. DLyte PRO500 performs dry electropolishing and DryLyte Hybrid finishing, offering fully automated, top-notch surface finishing for delicate, highvalue,or intricately designed workpieces with exacting finishing requirements.
DRYLYTE HYBRID FINISHING Launched at Formnext 2023, DryLyte Hybrid Finish is a patented technology designed to accelerate the surface finishing of metal parts. FEATURES • Faster processes - Up to 5 times faster than the previous DryLyte solutions • Eliminates waviness and roughness. • Surface improvement from Ra 10 to 0.5 micrometers in just 40 minutes. • Low material removal - Less than 70 micrometers removed in 40 minutes. • High finishing resolution
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www.eos.info/metal - www.eos.info/plastic
EOS INDUSTRIAL 3D PRINTING: A DRIVER FOR DIGITAL, RESPONSIBLE MANUFACTURING EOS is the world’s leading technology supplier in the field of industrial 3D printing of metals and polymers, with a focus on responsible and sustainable manufacturing. Connecting high quality production efficiency with its pioneering innovation and sustainable practices, the independent company formed in 1989 is shaping the future of manufacturing through its innovative and comprehensive solutions. Its product portfolio of EOS systems, materials, and process parameters gives customers a crucial competitive advantage in terms of product quality and the long-term economic sustainability of their manufacturing processes. Supported by its broader ecosystem, EOS facilitates customized manufacturing solutions across the entire value chain – from the initial idea to design and engineering, production, post-processing and ultimately the finished part.
Today, industrial production is in the throes of a fundamental change. EOS is certain the future belongs to digital manufacturing, with industrial 3D Printing being one of the key drivers. At the same time, additive manufacturing can play an important role in overcoming the limitations of current manufacturing techniques that are restrictive, wasteful, and inefficient. EOS is leading the way in AM techniques such as metal support-free part printing and creating production workflows that enable easy integration with existing production lines, while accelerating the part design process. As a market leader, EOS wants to lead by example on sustainability. This has for a long time been part of its company DNA, with a strong focus on customers and their applications. EOS nurtures an ecosystem, actively engages its community, and network, and empowers its people to strive for results that increase energy efficiency, reduce
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3D printed YOU MAWO eyewear frame (source: YOU MAWO)
ABOVE: Support-free hip replacement (source: EOS) waste, and use resources conscientiously at every step of the process. All with the very clear intention of establishing Responsible Manufacturing as the ‘new normal’ – and to support customers in achieving their own sustainability goals. EOS, its customer YOU MAWO, and Fraunhofer EMI partnered up for a comparative lifecycle analysis. The result: eyewear 3D printed on EOS technology shows up to 58 percent lower carbon footprint than conventional eyewear. As the technology enables the design and manufacturing of highly individualized eyewear, it also helps to avoid overproduction, minimizes supply chains, and enables on demand production where it’s needed. 100% Support-free 3D printing: This metal printed Titanium (Ti64) hip replacement exceeding neck fatigue testing ISO 72606 was produced on an EOS M 300-4 and EOS M 290 and integrated into a traditional production workflow. By shifting to supportfree 3D printing, the AM process was improved economically and environmentally. Not needing to construct supports during the build means less of the material in the powder bed will be melted, which cuts down production time and saves post-processing resources. This results in a lower level of material waste and reduced energy expenditure.
AMCM, an EOS company that provides customized machines, enables new levels of part performance. Customers like ThyssenKrupp can produce highly efficient copper components thanks to the AMCM M 290 system with 1 kW infrared fiber laser. The new inductor design generates an optimized magnetic field, which leads to a more efficient process. The cost saving is an impressive 60% when the inductor is manufactured using the additive process. The inductor has 2.5 times longer service life and, in addition, the power consumption during the heating process can be reduced by 50%.
ABOVE: Dual function inductor (source: thyssenkrupp)
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Machine Name
Machine Size (mm; w x d x h)
Build Volume (mm)
Build Materials
Plastic systems: more under www.eos.info/plastic FORMIGA P 110 Velocis
additional technology version with CO laser available for FineDetailResolution (FDR)
1,320 x 1,067 x 2,204 mm (51.97 x 42.01 x 86.77 in)
200 x 250 x 330 mm (7.9 x 9.8 x 13 in)
Nylon 11: natural, black, climate neutral Nylon 12: white, natural, carbon reduced, glass-filled, aluminum-filled Thermoplastic Polyurethane: unfilled
1,840 x 1,175 x 2,100 mm (72.4 x 46.3 x 82.7 in): system incl. switchgear cabinet
340 x 340 x 600 mm (13.4 x 13.4. x 23.6 in)
Nylon 11: natural, black, flame-retardant hal., carbon fiber filled, climate neutral Nylon 12: white, natural, carbon reduced, glass-filled, aluminum-filled, flame-retardant hal. & non-hal. Thermoplastic Polyurethane: unfilled
3,400 x 2,100 x 2,100 mm (133.9 x 82.7 x 82.7 in)
500 x 330 x 400 mm (19.7 x 13 x 15.7 in)
2,250 x 1,550 x 2,100 mm (88.6 x 61 x 82.7 in)
700 x 380 x 580 mm (27.6 x 15 x 22.9 in)
EOS P 396
EOS P 500
Nylon 12: white, carbon reduced
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EOS P 770
Nylon 11: natural, black, climate neutral Nylon 12: white, natural, carbon reduced, glass-filled, aluminum-filled, flame-retardant hal. & non-hal. Thermoplastic Polyurethane: unfilled
Machine Name
Machine Size (mm; w x d x h)
Build Volume (mm)
Build Materials
Metal systems/Direct Metal Laser Sintering (DMLS): more under www.eos.info/metal EOS M 290 EOS M 290 1kW
customized machines via AMCM
2,500 x 1,300 x 2,190 mm (98.4 x 51.2 x 86.2 in)
250 x 250 x 325 mm (9.85 x 9.85 x 12.8 in) incl. build platform
Cobalt chrome, titanium, stainless steel, maraging steel, tool steel, nickel alloys, aluminium, case hardening steel, copper
5,221 x 2,680 x 2,340 mm (205.6 x 105.5 x 92.1 in)
300 x 300 x 400 mm (11.8 x 11.8 x 15.8 in) excluding build plate
Aluminum, nickel alloy, copper, maraging steel, titanium and further materials under development
4,181 x 1,613 x 2,355 mm (164.6 x 63.5 x 92.7 in)
400 x 400 x 400 mm (15.8 x 15.8 x 15.8 in) including build plate
Nickel alloy, aluminum, titanium, maraging steel, copper
4,181 x 1,613 x 2,355 mm (164.6 x 63.5 x 92.7 in)
400 x 400 x 400 mm (15.8 x 15.8 x 15.8 in), including build plate
EOS M 300-4 EOS M 300-4 1kW
EOS M 400
EOS M 400-4
Nickel alloys, maraging steels, stainless steel, aluminium, titanium
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www.eos.info/responsible-manufacturing
www.hiperbaric.com
HIPERBARIC, REVOLUTIONIZING HOT ISOSTATIC PRESSING TECHNOLOGY Hiperbaric, global leader in High Pressure Technologies since 1999, designs, manufactures and markets industrial Hot Isostatic Pressing (HIP) equipment for the most demanding industries.
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Hot isostatic pressing (HIP) is a post-processing technology that involves applying high levels of pressure (up to 2,000 bar/ 200 MPa) and temperature (up to 2,000°C) to a wide range of metal and ceramic components. This technology is becoming a key enabler for 3D or high-performance additive manufactured components in the aerospace, medical and energy sectors. HIP manages to eliminate porosity and densify 3D printed metallic
materials, improving mechanical properties such as ductility, resilience and fatigue life. The main advantages are the elimination of defects, which drastically reduces the number of nonconformities, and compliance with the most demanding standards. RANGE OF INDUSTRIAL PRESSES: Hiperbaric has a range of five compact, versatile, efficient and 100% safe hot isostatic presses. Hiperbaric has the following industrial presses: • Hiperbaric 20 HIP press is the company’s latest innovation. It is the smallest and easiest to install. • Hiperbaric 30-38-42 HIP: Designed for covering production volumes out of modern AM components manufacturers but also for treatment companies that are looking for offering HIP process to other companies. • Hiperbaric 67 HIP: this unit has been designed to cover large parts processed with HIP technology in a complete plug and play solution provided by Hiperbaric.
Machine Name
Max. Operating Pressure
Hot zone diameter
Hot zone length
Maximum working temperature
Hiperbaric HIP
207 Mpa (30,000 psi)
200 mm to 675mm (7.87’’ inches to 26,57’’ inches)
500 to 1,800 mm (19,7’’ inches to 70.86’’ inches)
2.000ºC (3,632 ºF)
It allows several configurations and operating modes in a single machine. It can be equipped with two types of furnace: molybdenum furnace for temperatures up to 1400°C or graphite furnace up to 2000°C. Hiperbaric 20 HIP press is a competitive and reliable value proposition. Its versatility allows it to be combined synergistically with a wide variety of manufacturing techniques such as additive manufacturing technology, metal injection molding, powder metallurgy and others. All presses are developed to achieve maximum reliability and performance, and incorporate ‘Fast cooling’ technology, which allows rapid cooling with argon, increasing productivity, obtaining the desired microstructure in the parts and reducing costs thanks to a faster and more uniform cooling speed.
Hiperbaric designs and manufactures HIP presses that thanks to its Wire Winding technology and Fast Cooling technology are safe and high performing. Hiperbaric Fast Cooling technology uses a series of technical improvements in HIP vessel construction and furnace design to extract heat from the heat treated load at an evenly fast rate. This is possible thanks to Hiperbaric’s wire wound vessel. Furthermore a heat exchanger located at the top plug is also key in evacuating heat to the cooling system.
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www.hp.com
HP 3D printing technologies are reinventing design and manufacturing by unleashing the full potential of 3D printing. Our solutions bring together new systems, data intelligence, software, services, and materials innovations that enable customers to scale their 3D production to unprecedented levels. Manufacturing predictability with high-quality parts, performing optimally at industry levels of efficiency, precision, and repeatability. Offering the best economics in production environments, it provides greater flexibility, optimizes workflows, and simplifies the management of production systems.
Learn more at:
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https://www.hp.com/gb-en/printers/3d-printers.html
Machine Name
Machine Size
Build Volume in mm
Build Materials
Build Speed
HP Jet Fusion 5420W Series
2210 x 1268 x 1804 mm (87 x 50 x 71 in)
380x284x380 – 41 litres
HP 3D HR PA12 White
11 hours
HP Jet Fusion 5210 Series
2210 x 1268 x 1804 mm (87 x 50 x 71 in)
380x284x380 – 41 litres
HP 3D HR PA12, HP 3D HR PA12GB, HP 3D HR PP enabled by BASF, HP 3D HR PA11, BASF Ultrasint® TPU01
HP Metal Jet S100 3D Printing Solution
2937 x 1409 x 2478 mm
430 x 309 x 140 mm
HP Metal Jet SS 316L and HP Metal Jet SS 17-4PH
11.5 hours (balanced print mode) 9.5 hours (fast print mode)
1990 cc/hr9*
* 9. In the case of a layer thickness of 50 microns, actual build speed is affected by build depth, materials, and processing parameter settings.
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WWW.IMPOSSIBLE-OBJECTS.COM
Why CBAM 25? Capable of print speeds 15x faster than the nearest competitor, the CBAM 25 has and will change the way things are made by bringing the power of 3D printing to volume manufacturing. Faster 3D Printing: The CBAM 25 prints 25 feet per minute and produces parts 15x faster than any other technology on the market. Better Dimensional Accuracy: Long-carbon fibers are combined with 50 micron layers enabling the CBAM 25 to achieve tolerances up to 100 microns. Higher Strength: As a true composite using high strength materials such as carbon fiber we achieve tensile strengths of 140 MPA which is 4x FDM and 3x MJF. High Performance Materials: Using high strength carbon fiber and high performance plastics like PEEK we obtain higher strength and better chemical resistance than conventional 3D printing materials. No Shrinkage or War-page: Because we use long fibers and consolidate under high pressure the is little to no shrinkage or warp-age in CBAM printed parts.
What is CBAM?
CBAM or Composite Based Additive Manufacturing uses high-speed printing methods to produce high-performance composite parts without tooling or messy resins. Long-fiber sheets of carbon fiber or fiberglass are combined with PEEK and other high-performance polymer powders. Once the excess polymer powder is vacuumed from each individual sheet, they are stacked in the shape of the CAD bitmap file.
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Next, the stack of sheets are heated and compressed to the melting point of the polymer and finally, the un-bonded portions of sheet fibers are removed through manual or automated bead blasting processes. What is left is an advanced composite part with an excellent strength-to-weight ratio compared to aluminum.
Increased Productivity on CBAM 25 CBAM 25 SLS
2,968 196
15x Faster
End-use Composite Parts
MFJ
177
FDM
96
Productivity cm3/ hour* * CBAM 25 numbers account for real-world packaging density and machine uptime. Raw print speed for CBAM 25 is 10,000 cm3/ hour.
INDUSTRIAL 3D PRINTER System Specifications Features and Benefits
CBAM Technology Designed for Manufacturing Environments • Load and unload while run technology for powders, inks, and build blocks • Roll fed substrate minimizes sheet handling errors and increases productivity • AI-based, in-situ process control to ensure stable and repeatable printing
• • •
CBAM 25 Technical Specifications Specification
Carbon Fiber High Performance PEEK yield higher tensile strengths up to 140 MPA and better chemical resistance. Fiberglass and PA 12 yield better performance than FDM and at a much lower cost. UL 94V-0 Certification
Real Time Defect Detection and Avoidance System • Automatic print monitoring correction via Smart Yield • Tech Minimizes scrap builds • Improves productivity uptime and reduces costs environments • CBAM 25 operates in standard industrial
Data Composite Based Additive
per hour 25 feet per minute
2mm
Carbon Fiber or Fiberglass
Simple Operating Environment • No hazardous waste or explosion risks • No special material storage requirements • Operates with standard shop utilities (air, power) High Dimensional Tolerance • Bulk thermal processing eliminates warping, cracking and seams associated with other 3D processes • Typical accuracy 200 microns, up to 100 microns achievable with reprint Sustainability Focused • Room temperature printing means no wasted powder • Unfused fibers can be recycled
CBAM 25
Video Spotlight
impossible-objects.com/cbam-25/
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www.inkbit3d.com
Unlock a world of possibilities with Inkbittm. Inkbit is a US based additive manufacturing company with a global footprint. At its core is the innovative Inkbit Vista™ system, an inkjetbased 3D printing technology conceptualized for the large-scale production of functional polymer 3D printed components. What sets Inkbit apart is its novel VisionControlled Jetting (VCJ) technology. By integrating high-speed scanning capabilities, and a closed-loop feedback control system that monitors each layer of the printing process, Inkbit delivers exceptional dimensional accuracy, throughput, and post processing efficiency. With the Inkbit Vista system, users can create superior-quality products at a reduced cost and in less time, making it a critical element for high-volume manufacturing.
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Uniquely designed to support a broad range of application areas, including robotics, automotive, gaskets, fluidics, and drones, the Inkbit Vista system offers incredible adaptability and range. VCJ removes many of the limitations that are present in other additive manufacturing
technologies, allowing us to develop material families that have the properties needed for end-use applications. A significant advantage is the ability to print multi-material parts seamlessly. This multifaceted printing capability is pivotal for producing components with varied properties within a single structure, revolutionizing design possibilities and product functionality. Whether it’s the need for elastomers that can stretch beyond 180% or robust polymers that can endure temperatures soaring up to 120°C, Inkbit’s material versatility is tailored to satisfy a vast array of customer prerequisites.
Machine Name
Machine size
Build volume
Build materials
Build speed
Inkbit Vista™
2.8 m x 1.5 m x 2.4 m
500 mm x 236 mm x 212 mm (19.6 in x 9.8 in x 7.8 in)
Four (three engineering, one support)
12 mm/ h in z
For organizations aiming to capitalize on Inkbit’s advanced capabilities, several strategic options are available. Businesses may choose to procure the Inkbit system for in-house operations, utilize Inkbit’s specialized 3D printing services, or engage in joint research and development initiatives. To learn more, visit Inkbit at www.inkbit3d.com or info@inkbit3d.com
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www.jeolusa.com
“The Only Company Applying 70+ Years of Electron Beam Optics Development into Additive Manufacturing Solutions Established in Tokyo in 1949, JEOL is a world leader in analytical instrumentation and electron optical equipment for high-end scientific and industrial research and development. Core product groups include SEM and TEM electron microscopes and e-beam lithography systems, as well as MS, NMR, and ESR analytical instruments.
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In 2014 JEOL began development of our first Electron Beam Melting prototype AM machine for the additive manufacturing market, the culmination of more than 60 years in electron beam expertise. Today JEOL has the JAM5200EBM Metal 3D Printer, a production ready AM solution which has been demonstrated to achieve AMS7032 operational qualification
For more information about JEOL USA, Inc. or any JEOL products, visit our booth, our website at www.jeolusa.com, or call 978-535-5900
Machine Name
Machine size
Build volume
Build materials
Beam Power
JAM-5200EBM
1900mm x 2400mm x 3500mm
250mm diameter x 400mm height
Ti6Al4V, Nickel Alloy 718, Copper, and many more
6000W
standards by exceeding the AMS7011 material requirements.
engineers on-site within 1-2 business days of the initial request.
JEOL has over 180 field service support staff located across North America that can respond to any unexpected performance challenges with a median tenure of 17.5 years. Because of the size and experience of our team, customers can expect first contact within 2 business hours of the support request and, in most cases,
JEOL USA, Inc., a wholly owned subsidiary of JEOL, Ltd., Japan, was incorporated in the United States in 1962. Our goal is to apply our unique technologies to leading edge, reliable products that empower our customers to meet their manufacturing targets. The company has 13 regional service centers that offer unlimited emergency service and support in the U.S.
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www.lulzbot.com
LULZBOT: THE PREMIER CHOICE IN USAMADE DESKTOP 3D PRINTERS Hassle-free 3D printing, built on a foundation of unwavering reliability, repeatability, performance.
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WHY LULZBOT?: • USA-Made in Fargo, ND: Our products are built to stock and typically ship same or next day. • Trusted Legacy Since 2011: Specializing in desktop 3D printing, LulzBot is a preferred choice for Fortune 500 companies, military branches, and top-tier educational institutions. • Mastery in Flexible Materials: LulzBot machines are calibrated for optimal printing with flexible materials like TPU, credited to our direct drive extruders and 2.85mm filament diameter compatibility. • Government Experience: We’re GSAlisted and have experience working with government agencies. Contract Number: 47QSMA22D08NT.
LULZBOT TAZ PRO PLATFORM: FOR THOSE WHO DEMAND THE BEST: When reliability, repeatability and performance matter, the TAZ Pro platform remains unrivaled. • Complete Versatility: Whether it’s 1.75mm or 2.85mm filament, nuanced requirements of dual-material printing, or onboard backlash compensation, the TAZ Pro is engineered to meet your exact needs. • Professional Endorsements: Leaders in the field vouch for the TAZ Pro Platform’s simple 3D printing integration and superior output. • Multiple Build Volumes: Explore the range of LulzBot TAZ Pro machines tailored to fit unique requirements. [View table for details.] • High Flow: Large layers and volumetric output available with tool heads featuring up to 2.4mm nozzles.
LULZBOT TAZ PRO PLATFORM Machine Name
Machine Size (mm)
Build Volume (mm)
Build Materials
Build Speed
TAZ Pro Dual
832 x 710 x 520 mm
280 x 280 x 2.85 mm
Open Filament Platform, 290°C and below
30-200mm/s
TAZ Pro XT
832 x 710 x 815 mm
280 x 280 x 586 mm
Open Filament Platform, 290°C and below
30-200mm/s
TAZ Pro Long Bed
832 x 1220 x 520 mm
280 x 580 x 2.85 mm
Open Filament Platform, 290°C and below
30-200mm/s
DELIVER RESULTS WITH A LULZBOT PRINT FARM: Streamlined, high-speed 3D printing operations. That’s what LulzBot Print Farm delivers. • Proven Expertise: We don’t just make 3D printers; we run a 300+ LulzBot 3D Print Farm daily. • Operational Integration: Bring the power of LulzBot into your workflow. Centrally manage 64+ 3D printers. • Robust Software: With AutoFarm 3D Software, expect streamlined job queuing, live data monitoring, and detailed ROI. • Optimal Workspace Management: Our SlideNest™ Doors create a spacious work space, easily adaptable between open or enclosed 3D printing.
• Custom-Tailored Solutions: We work with you, ensuring the Print Farm aligns perfectly with your needs. • Full-Service Installation: From setting up to handson training, our experts are with you at every step. • Resilient Design: Perfect for high-intensity shop floors or calm office spaces. PARTNER WITH LULZBOT: Elevate your projects with our state-of-the-art 3D printing technology. Connect now to begin your journey. Phone: 701-809-0800 x1 Email: sales@lulzbot.com
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www.massivit3D.com
Massivit 3D Printing Technologies Ltd. www.massivit3D.com (Tel Aviv Stock Exchange: MSVT) is the leading provider of large-scale 3D printing systems, serving a range of industries including Automotive, Marine, Rail and Scenic Fabrication. The company was established with a vision to overcome existing limitations in 3D printing production size, speed and material versatility. Massivit offers two product lines: Gel Dispensing Printing (GDP) and Cast In Motion (CIM). GDP enables ultra-fast production of large-scale end parts, and functional prototypes – at up to 30 times the speed of existing 3D printers. The unique build volume of Massivit’s GDP systems facilitates parts up to 1450W x 1110D x 1800H mm. The CIM product line enables industrial molds, master tools, mandrels, jigs and fixtures to be directly printed 80% faster than traditional methods. Massivit offers 9 purpose-designed printing materials developed to suit a range of applications.
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The company provides end-to-end services to its global customers in 40 countries. Founded in 2013, Massivit 3D is headquartered in Lod, Israel with additional offices in Brussels, Belgium and Atlanta, GA USA.
MASSIVIT 10000 – AUTOMATING MOLD PRODUCTION FOR COMPOSITE MATERIALS WITH ADVANCED ADDITIVE MANUFACTURING The Massivit 10000 series is designed to overcome the bottlenecks of mold production for composites manufacturing. It shortens mold production – from weeks to just days – for a range of industries including automotive, marine, rail, defense, bath ware, and construction. It is designed to replace existing tooling methods that are slow, expensive, wasteful, and require extensive manual skilled labor. The system’s advanced casting material, CIM 500, offers a high HDT, a low CTE, and provides the only isotropic 3D printed mold on the market. The Massivit 10000 reduces skilled labor associated costs by 90%, decreases manufacturing costs by 75%, and dramatically shortens overall leads times for composite materials manufacturing. The Massivit 10000-G system offers high-speed, industrial 3D printing for all stages of production: custom manufacturing, industrial tooling, and functional prototyping. The release of CIM 84 provides fabricators in the entertainment industry with the only 3D printing material compliant with ASTM E84 Class A fire and safety regulations.
Shown: 3D-Printed Mold for Carbon Motorbike Fairing
Machine Name
Machine Size
Build Volume
Build Materials
Build Speed
DIM 400 (High HDT, Impact-Resistant) Massivit 5000/1800
3000 x 2200 x 2600 mm
DIM 110 (High-Definition) 1450 x 1110 x 1800 mm
DIM 100 (General Purpose) DIM 20-FR (Flame-Retardant) DIM 300 (Transparent)
300 mm/sec linear speed. 35cm /13.7” on Z axis per hour (Printing speed for 1-meter diameter cylinder)
DIM 90 (Cost-Effective)
Massivit 10000
3000 x 2200 x 2600 mm
DIM WB (Water Breakable) for Sacrificial Shell 1420 x 1110 x 1500 mm
CIM 500 (High-Performance Casting Material) CIM 84 (Flame-Retardant Printing Material Compliant with ASTM E84 Class A)
300 mm/sec linear speed. 35cm /13.7” on Z axis per hour (Printing speed for 1-meter diameter cylinder)
DIM 400 (High HDT, Impact-Resistant) DIM 110 (High-Definition) DIM 100 (General Purpose) DIM 20-FR (Flame-Retardant) Massivit 10000-G
3000 x 2200 x 2600 mm
1420 x 1110 x 1500 mm
DIM 300 (Transparent), DIM 90 (CostEffective) DIM WB (Water Breakable) for Sacrificial Shell
300 mm/sec linear speed. 35cm /13.7” on Z axis per hour (Printing speed for 1-meter diameter cylinder)
CIM 500 (High-Performance Casting Material) CIM 84 (Flame-Retardant Printing Material Compliant with ASTM E84 Class A)
MASSIVIT 5000 & MASSIVIT 1800 LARGE-SCALE 3D PRINTERS The Massivit 5000 is a large-scale 3D printer that empowers manufacturers in the automotive, rail, marine, and other industries to produce large production parts and functional prototypes at unprecedented speed.
The Massivit 1800 is a large-scale 3D printer that allows scenic fabricators to produce giant experiential sets, props, and characters at high speed.
The system enables production of full-scale custom parts that cure instantly. The end parts are lightweight, hollow, durable, and receptive to a variety of post-processing methods. A range of layer thicknesses are available allowing flexibility for both definition and production speed: 0.5 mm, 0.8 mm, 1 mm, 1.3 mm, and 1.5 mm. The Massivit 5000 offers a range of features to optimize workflow efficiencies: a Dual Material Mechanism that allows operators to simultaneously print with a different material on each head according to application requirements, and integrated slicing software that enables automated file preparation.
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www.matsuura.co.uk
Considered by many in the UK Additive Manufacturing community to be leaders in the field of 3D printing technology, strategies and applications, Matsuura has seen rapid exponential growth of our 3D printing customer base in UK manufacturing. Operating from a state-of-the-art Additive Manufacturing Centre in Leicestershire, visitors can expect to see the entire 3D workflow – from concept to CADCAM, to preparing the chosen machine and material, to the actual printing & post processing – turning raw 3D parts into high value end user products.
experience the whole process before you invest? Want to see your components created to give you confidence in the process, machines, and Matsuura as a supplier partner? No problem. ROBOZE Roboze manufacture the most accurate 3D printing technology in the world for high performance super polymers and composites. Represented and fully supported by Matsuura in the UK, our AMC boasts machines of all capacities from across the Roboze range of handcrafted machines. Below: ETEC Xtreme 8K
Our product portfolio boasts the leading names in their chosen disciplines and materials, from PA Nylons, to TPU, to Super-polymers and of course the growing 3D catalogue of metals.
OUR PORTFOLIO;
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HP MULTI-JET FUSION 3D PRINTERS. All HP MJF UK users are Matsuura customers. Matsuura are the UK’s leading authority and technical reseller of HP MJF Machines, with over 70 machines currently in operation at supported UK customer sites as of 2023. Our Additive Manufacturing Centre in Leicestershire is the only venue where you can see this astounding, game-changing technology, and the entire range of MJF machines in operation. Want to
Shown: Fleet of HP Jet Fusion 5200 3D Printers
Above: Roboze ARGO-500
MACHINE NAME
MACHINE SIZE MM
BUILD VOLUME MM
MATERIALS
BUILD SPEED
HP Jet Fusion 5420W
2210 x 1268 x 1610
380 x 284 x 380
PA12W
Full volume build 13.5 hours
HP Jet Fusion 5210
2210 x 1268 x 1610
380 x 284 x 380
PA12, PA12GB, PA11, TPU
Full volume build 12 hours
350 x 220 x 200
17-4PH Stainless Steel, 316L Stainless Steel, Cobalt Chrome, Nickel Alloy Inconel 625
Material Dependant
500 x 500 x 500
PEEK, Carbon PEEK, ULTEM AM9085F, Carbon PA, Flex-TPU, PP, Functional-Nylon, Strong ABS, Ultra PLA, ABS-ESD, Helios PEEK 2005
Material Dependant
Desktop Metal Shop System
Roboze Argo-500
1994 x 7620 x 1626
1935 x 1436 x 2375
DESKTOP METAL Desktop Metal exists to deliver the ultimate vision of 3D Printing: Mass Production in a diverse selection of metals, carbon fibre, wood, and the rapid onset of dynamic emerging materials. Fully supported by Matsuura in the UK, Matsuura always has Desktop Metal UK stock machines under power and ready to demonstrate in our AMC. MATSUURA LUMEX AVANCE-25 As pioneering technology innovators creating the production platforms for the manufacturers of tomorrow, the spirit of our company’s founder
To learn more about these products visit www.matsuura.co.uk
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Shown: Desktop Metal Studio
lives on. For over a 2 decades Matsuura has been developing the LUMEX Avance-25 - the world’s first 3D Printing, Metal Laser Sintering Milling Hybrid CNC machine tool – a truly innovative platform in Net Shape Form and Additive Manufacturing – with the integration of a proven Matsuura high speed milling spindle for subtractive machining processes. See the incredible LUMEX in action at our AMC in Leicestershire.
www.nano-di.com
Nano Dimension’s vision is to disrupt electronics and mechanical manufacturing with an environmentally friendly & economically efficient electronics and precision additive manufacturing Industry 4.0 solution–transforming digital designs into functioning electronic and mechanical devices –on demand, anytime, anywhere.
that enable the design and development of HighPerformance-Electronic-Devices (Hi-PED®s).
Nano Dimension’s strategy is driven by the application of deep learning-based AI to drive improvements in manufacturing capabilities by using self-learning & self-improving systems, along with the management of a distributed manufacturing network via the cloud.
Nano Dimension’s Fabrica Tera and Giga printers bring micron-level precision to the smallest of plastic parts, creating new enterprises in miniaturization and custom manufacturing. They have the capability to print a wide array of geometries and structures with potential applications for mass manufacturing.
Nano Dimension has served over 2,000 customers across vertical target markets such as aerospace & defense, advanced automotive, high-tech industrial, specialty medical technology, R&D, and academia.
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The company designs and makes Additive Electronics and Additive Manufacturing 3D printing machines and consumable materials. Additive Electronics are manufacturing machines
Additive Manufacturing includes manufacturing solutions for production of metal, ceramic, and specialty polymers-based applications - from millimeters to several centimeters in size with micron precision.
The Company’s Admaflex technology has proven to be the ideal end-to-end solution for ceramic parts and printing capability for metal of complex geometries that require the highest resolution, minute details and smooth surfaces while benefitting from excellent material properties. Nano Dimension’s Essemtec division is the
Machine name
XY Resolution
Dimensions
Layer thickness
Build Volume
DragonFly IV
18 μm
1,444 mm x 800 mm x 1,809 mm
DI min. 2.5 μm/ CI min. 0.5 μm
160 mm x 160 mm x 3 mm 6mm x 9mm x 45mm (250vx)
Fabrica Giga Series (250vx/25vx)
3.8 μm / 7.6 μm
60cm x 52cm x 160cm
Down to 1 μm
Fabrica Tera Series (250vx/25vx)
3.8 μm / 7.6 μm
134cm x 81cm x 170cm
Down to 1 μm / 5 μm
50mm x 50mm x 100mm
12mm x 18mm x 45mm (25vx)
Admaflex 300
35 μm - 88 μm
1282 x 1000 x 1900 mm
10 μm - 200 μm
Min. 194mm x 89mm x 520mm Max. 260mm x 220mm x 520mm
Admaflex Entry 130
40 μm
980 mm x 670 mm x 1880 mm
10 μm - 200 μm
102 mm x 64 mm x 400 mm
10 μm - 200 μm
Min. 20.5mm x 12.8mm x 400mm Max. 160mm x 100mm x 400mm
Admaflex Evolution 130
8 - 62.5 μm Changeable
980 mm x 670 mm x 1880 mm
industry leader in adaptive SMT pick-and-place robotics, equipment for both high-speedand micro-dispensing, as well as intelligent production storage and logistic systems. The combination of printed circuit board (PCB) placement accuracy, speed, and high-quality engineering makes their offerings unique. Global Inkjet Systems (GIS), a Nano Dimension division, is the global leader in developing tailored software and system components for industrial markets, with over 15 years of proven innovation in the field. GIS technology is production capable and designed to work reliably in 24/7 rugged industrial settings for key industrial printing applications such as ceramics, labels, textiles, plastic cards, wide format graphics, 3D printing, and materials deposition.
Nano Dimension’s latest acquisition, Additive Flow, has developed high-performance and high-quality simulation software for mechanical, thermal, thermo-mechanical properties, along with frequency and fatigue across a range of materials and processes. Their product addresses design, production, and quality decisions, while optimizing for cost, weight, manufacturing productivity, and manufacturing yield – all simultaneously. Through the integration of its portfolio of products, Nano Dimension is offering the advantages of rapid prototyping, high-mixlow-volume production, IP security, minimal environmental footprint, and design-formanufacturing capabilities, which is all unleashed with the limitless possibilities of additive manufacturing.
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www.pro-beam.com Shown: Movable lattice structure
Whether it comes to the production of large components, also with demanding materials, or manufacturing of detailed components – German company pro-beam offers suitable solutions for their customers, that convince with productivity and quality. WEBAM – PRECISION IN LARGE DIMENSIONS Wire Electron Beam Additive Manufacturing (WEBAM) is an AM process based on wellestablished pro-beam technology – especially suitable for demanding metals and alloys. Using the principle of wire deposition welding, the PB WEBAM manufactures semi-finished products as well as large metal components in a flexible and highly productive manner – from a batch size of 1 up to serial production. Thereby, the additive manufacturing of components using an electron beam enables faster production times than with other comparable AM processes.
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Advantages at a glance • Large components with best surface quality • High variety of metals, incl. reactive metals • One-time development and reproducible production • Production in an inert environment using a vacuum • Economic due to its material efficiency and reduced waste products • Multi-material components
Shown: Copper model of a rocket propulsion - as-built
EBM – PRODUCTIVITY TO A MAXIMUM Additive manufacturing using Electron Beam Melting (EBM) is suitable for both flexible and industrial serial production of compact as well as highly detailed components. Here, the component structure is melted in a powder bed using an electron beam. The efficient and process reliable PB EBM 30S allows several production steps in parallel. Therefore, probeam developed so-called BuildUnits, what contain an available build space as well as the metal powder. Each BuildUnit passes through the different process areas of the machine as separate module. As a consequence, up to three BuildUnits can be used simultaneously, leading to an increased productivity. Advantages at a glance • Increased productivity and elimination of nonproductive times thanks to parallelization • Higher process stability and better quality • Reproducible quality thanks to fully automated, documentable process control • Ability to handle common alloys and difficult-toprocess metals • ELO quality control instead of CT • Open system for full transparency ABOUT PRO-BEAM The pro-beam Group, a global leader in the field of electron beam technology, offers solutions for electron beam welding and drilling, along with surface coating solutions. Additionally, the Munich based company is operating in the field of additive manufacturing and enables corresponding manufacturing processes for metal components. Depending on their requirements customers can choose between contract manufacturing by pro-beam or their own customer-specific system supplied by pro-beam. Thanks to their expertise as a development partner, pro-beam understands the ins and outs of efficient production processes. Learn more about pro-beam and their solutions: www.pro-beam.com
PB WEBAM 100
Machine Dimensions
10000 x 7000 x 3400 mm
Build Size
1370 x 1260 x 1115 mm
Build Materials
Titanium, Inconel, Copper, Steel and Refractory Metals etc.
Wire Deposition Rate
Up to 10 m/min
Wire Size
0,8 – 1,6 mm
Electron Beam Output / Max. Beam Power
60 kV / 10 kW
PB EBM 30S
Machine Dimensions
6400 x 3500 x 3300 mm
Two BuildUnits available: 160 x 160 x 400 mm, 300 x 300 x 400 mm To learn more about pro-beam Build Sizes (Mobile and Interchangeable)
and their solutionsOpen visitsystem with freedom in terms of materials ; for example Ti6AI4V, Build Materials www.pro-beam.com Titanium Aluminide, Copper and Inconel
Up to 150 kV / 15 kW
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Electron Beam Output / Max. Beam Power
www.rapidia.com
Making Metal 3D Printing Simple and Efficient with Metal Paste Deposition Rapidia, based in Vancouver, Canada, produces metal 3D printing systems for rapid prototyping and demanding end-use applications. Recognizing the limitations of existing metal AM systems - speed, price, part design constraints, operator safety - founder Dan Gelbart saw an opportunity to build on the significant recent advances in metal 3D printing technology with an entirely new process. The result was the development of Rapidia’s Conflux 1 Metal 3D Printing System. Conflux 1 is not your typical metal 3D printer; it’s a practical solution that’s set to change the world of metal part production. In contrast to the complexity of competing powderbased technologies, Conflux 1 takes a more straightforward approach. It is powered by Metal Paste Deposition (MPD) using a water-based metal paste, making the entire process easier and more cost-effective.
The heart of MPD lies in the composition of the metal paste feedstock. It’s a blend of metal particles securely bound in a mixture of water and binder. As printing proceeds, a drying lamp comes into play, evaporating the water component, leaving behind a green part composed mainly of metal particles with less than 1% binder. What sets MPD apart is its precision binding. As the liquid component evaporates, the binder remains precisely where it’s needed. Once all the water is gone, the binder takes over, performing a task that would typically require ten times more binder in traditional metal filaments and Metal Injection Molding (MIM) feedstocks. One of the most significant advantages of MPD is that it eliminates the need for the time-consuming debinding step, allowing you to transition directly from printing to sintering.
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Rapidia’s furnace uses advanced materials to offers partial pressure vacuum sintering in an unrivaled small and affordable package. The system is able to achieve excellent metallurgy in an argon atmosphere with low gas consumption and short cycle times.
PRINTER SPECS Print Technology
Machine size (mm)
Metal Paste Deposition
790 x 700 x 1575mm
Max build envolope (mm)
Base materials
Build speed
200 x 240 x 150mm
17-4PH Stainless Steel 316L Stainless Steel Inconel 625 Evaporative support Active R&D: Tool Steel Cemented Tungsten Carbide Copper
~50g/hr (316L, 17-4PH)
FURNACE SPECS Atmosphere
Gas types
Max temperature
Machine size (mm)
Retort size (mm)
Sintering cycle time
Partial pressure vacuum sintering
Argon, Argon with 3% Hydrogen
1400°C
2100 x 1100 x 840 mm (HxDxW)
245mm ID x 295mm length
11-24hrs
Conflux 1 brings safety, speed, and design freedom to the forefront: Safety: Safety is a top priority, especially when dealing with metal powders. MPD eliminates the need for loose powder or hazardous chemicals, ensuring a safe and clean process without respiratory hazards or explosive risks.
anywhere. Conflux 1 Metal 3D Printing system is a practical and efficient solution that simplifies metal part production. With its straightforward approach and significant time savings, it’s the perfect choice for businesses and creators looking to excel in metal additive manufacturing. Experience the future with Conflux 1 and Rapidia.
Speed: Time is money, and Conflux 1 values your time. It accelerates production with fast printing and rapid sintering, with a streamlined path from Printer to Furnace. Most parts can be finished within a 12 hour sintering cycle, larger parts only take up to 24 hours. Design Freedom: With Rapidia’s feedstock, you have total design freedom. Print and sinter solid thick sections without worrying about honeycomb infill. You can easily bond ‘green’ (unsintered) parts using water for intricate assemblies without the need for extensive support. Plus, choose between evaporative support structures or removable metal supports for creating complex parts. Make it here. Make it now. Rapidia’s vision is straightforward: make Industrial Additive Manufacturing accessible to everyone,
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www.rapidshape.de
Rapid Shape started manufacturing 3D printers more than 10 years ago. The 3D printers developed and produced by Rapid Shape were introduced to the market with great success, because of its speed, precision and reproducibility were long desired. To date, Rapid Shape is one of the leading suppliers of professional 3D printers for the dental, hearing aid, jewelry and industrial sectors, delivering more than 1000 high-end printer per year. This is also based on its productivity through automation. Rapid Shape’s 3D printers are among the pinnacle of today’s German engineering. Developers, engineers and technicians work with the greatest passion on the further development of the high-tech 3D printing systems, post-processing devices and software solutions to map the entire workflow from start to finish. Rapid Shape’s headquarters are located in Heimsheim, Germany. With more than 200
D20+
employees, the successful company is growing steadily and now has subsidiaries in Japan, China, Brazil, Hungary and the United States. The company offers on-site consulting, training, maintenance and support worldwide. Rapid Shape uses the Vat Photopolymerization process, which produces 3D printed parts by selectively curing liquid resin through light-activated polymerization. Digital Light Processing (DLP) uses the UV light. The long lasting light-emitting diodes (LEDs) work in most machines at UV light spectrum, 385nm. This enables a much broader material portfolio and precie curing. Rapid Shape offers an open material system, which makes all requirements possible. More than 200 validated resins are available to the user in the material library, each of which is accompanied by a tested and approved set of printing parameters.
I50+
D100+
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RS inline
Machine name
Description
Machine Size
Build volume
TAILOR-MADE FOR LABS AND OTHER SMALLER PRODUCTION SITES D20+, HA20+, S20+
As a small desktop device, the 3D printer is an optimal, professional entry-level model and offers a flexible and certified 3D printing solution thanks to its open material system with validated workflows. The optional high-speed force feedback technology further reduces your printing times to a minimum.
335* 349* 541mm
133*75*115mm Native pixel +/34µm
BUILD IN AUTOMATION WITH LARGER BUILD VOLUME
I50+, D50+, HA50+, S50+
With a 3,1x larger build platform compared to the platform of the D20+ and the optional patented automatic separation module, you‘ll boost your daily production output. Your printed parts are automatically removed from the build platform immediately after completion and all finished printed parts are collected in a basket. The next print jobs are started immediately without you having to intervene manually, allowing unattended build for several hours. An automatic resin refill unit ensures that the resin level in the reservoir is always sufficient.
231*130*300mm 600* 570* 1660mm
231*130*100mm (ASM active) Native pixel +/30µm
VERY LARGE BUILD VOUME
I100+, D100+
The very large build platform of this 3D printer is truly remarkable! The highest precision in the production of parts is guaranteed. Combined with long-lasting, repeatable quality, the machine is the perfect 24/7 production unit. It features an industrial projection system as well as internal cooling for all system components. This is the solution for 3D labs and large production facilities with high capacities, including multi-shift operation, or simply where space is at a premium.
MASS PRODUCTION WITH END-TO-END AUTOMATION
RS inline
The RS inline is the fully automated 3D printing system for industrial parts manufacturing. Scalable up to five 3D printers in one production line. For true in-sequence production with no breaks or unnecessary downtime. The RS inline enables simultaneous 3D printing of different printed parts with one resin. Material recycling is sustainable throughout the handling and cleaning process. More than 90 percent of uncured material is recovered for 3D printing.
338*190*400mm 650* 1080* 1860mm
590* 498* 1860mm per machine. 6600* 1200* 2050mm per line with max. 5 machines.
338*190*80mm Native pixel +/44μm
338*190*60mm per machine. Native pixel +/44µm
Build materials
Build speed
Dental materials (from model to splint to ceramic), Hearing Aid materials (mold, shell).
50 mm/h
Industrial materials (Tough, Rigid, Elastomeric, Flexible*), Dental materials (from model to splint to ceramic), Hearing Aid materials (mold, shell).
50 mm/h
Industrial materials (Tough, Rigid, Elastomeric, Flexible*) Dental materials (from model to splint to ceramic), Hearing Aid materials (mold, shell).
70 mm/h
Industrial materials (Tough, Rigid, Elastomeric, Flexible*), Dental materials (from model to splint to ceramic), Hearing Aid materials (mold, shell).
70 mm/h per machine.
Materialportfolio
Material partner: Altana, Arkema, BASF, BEGO, Covestro, Deltamed, Dentca, Dentona, Dentsply Sirona, Detax, DIC Corporation, DMG, Dreve, Evonik, GC, Henkel, Igus, Keystone, Kulzer, Mack4D, Merz, MOIIN, Piramit, Polyspectra, Saremco, Scheu, Shera, Straumann, Voco, Yller (Cosmos) and more.
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www.renishaw.com/am
Renishaw designs and manufactures world-leading metal additive manufacturing systems for production of components in a variety of metals, using a process called metal powder bed fusion (or laser melting). Renishaw is a global engineering and scientific technologies company with expertise in additive manufacturing (AM), precision measurement and process control, position and motion control, and healthcare. Renishaw’s additive manufacturing solutions include metal AM systems, software, metal powders, ancillary equipment, accessories, and expert consultation and training. Renishaw can provide turnkey and optimised additive manufacturing solutions for a broad range of applications in the industrial and healthcare sectors.
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Using its experience as a manufacturer and its expertise in process development, Renishaw
supports its AM customers as they explore how metal 3D printing could revolutionise how they design and make products. From aerospace and medical to oil and gas, a wide range of customers use Renishaw’s advanced AM systems to fulfil a variety of industry applications where productivity, durability, customised parts and precision are key. All AM components require a degree of finishing and inspection after they come off the build plate. Renishaw is the only company in the 3D printing industry to offer the technologies and expertise that provide both highly productive metal 3D printing AND control of finishing and downstream processes.
Machine Name
Machine Size
AM 500Q/S series*
Height: 2,130 mm, width: 2,165, depth: 1,236 mm
Build Volume
Build Materials
Build Speed
250 × 250 × 350 mm
Titanium, Ti6Al4V, Aluminium, AlSi10Mg alloy, Cobalt chromium, CoCr, Stainless steel, 316L, Nickel alloys
Up to 150 cm³/hr
* RenAM 500Q/S are Renishaw’s multi-laser AM systems. The RenAM 500 series can be configured with one (S) or four (Q) high-power 500 W lasers, each able to access the whole powder bed surface simultaneously.
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www.sciaky.com
Sciaky, Inc.’s groundbreaking Electron Beam Additive Manufacturing, (EBAM®) technology is the most trusted industrial 3D solution in the world for large-scale metal parts, with approved applications in four dimensions: land, sea, air, and space.
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EBAM is the most widely scalable metal AM solution in the industry (in terms of work envelope), with part production capabilities ranging from 203mm/8” to 6.0 m/20’ in length. EBAM is also one of the fastest deposition processes in the metal AM market, with deposition rates up to 18.14kg/40lbs of metal per hour. EBAM brings quality control together with IRISS® - the Interlayer Real-time Imaging and Sensing System, which is the only real-time adaptive control system in the metal 3D printing market that can sense and
digitally self-adjust metal deposition with precision repeatability. This innovative closed-loop control is the primary reason that Sciaky’s EBAM 3D printing process delivers consistent part geometry, mechanical properties, microstructure, and metal chemistry, from the first part to the last. Starting with a 3D model from a CAD program, Sciaky’s electron beam (EB) gun deposits metal, via wire feedstock, layer-by-layer, until the part reaches near-net shape and is ready for heat treatment and finish machining. Wire feedstock is significantly less expensive, easier to store, and is safer to handle than some highly flammable powder feedstocks. Overall, EBAM reduces material costs with significantly less waste, shortens lead times, and reduces machining times by as much as 80% compared to conventional manufacturing. Plus, with EBAM’s pure vacuum environment, the process does not require the use of argon or any inert gas for part shielding.
The best material candidates for EBAM applications are weldable metals that are available in wire feedstock. These include titanium and titanium alloys, Inconel, tantalum, tungsten, niobium, stainless steels, copper nickel, and nickel copper. Furthermore, with an EBAM dual-wirefeed system, you can combine two different metal alloys into a single melt pool, managed with independent program control, to create custom alloy parts or ingots. You also have the option to change the mixture ratio of the two materials, depending upon the features of the part that you are building, to create graded parts or structures. In addition, you can alternate between different wire gauges for finer deposition features (thin wire) and gross deposition features (thick wire).
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www.sinterit.com
Sinterit became well known for introducing the compact version of the most advanced SLS (selective laser sintering) 3D printers. The company’s mission is to support the innovation and creativity of engineers, researchers, programmers, scientists, and visionaries. The system created by Sinterit is present in over forty markets around the world. The current compact printer lineup consists of three machines, with the flagship model, LisaX, leading the pack. Despite its compact size, LisaX delivers industrial-grade speed, build volume, and, most importantly, unparalleled print quality. Moreover, it stands out as the sole compact SLS printer available on the market that seamlessly integrates with the Industry 4.0 standard, making it a perfect fit for any advanced production line.
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Sinterit’s vision, from day one, is to accelerate global development by providing everyone access to this innovative technology. The SLS 3S
printing solution by Sinterit is based on ease of use, versatility, and availability, thanks to which the technology of the future becomes available today. Since 2014, the equipment manufactured by Sinterit has been trusted by engineers, educators, and companies from industries such as automotive, prototyping, and product design all over the world. Sinterits focuses on a versatile approach, centered around the concept of a multi-material solution. They offer the broadest material portfolio in the market: 11 SLS powders that cater to a wide range of both common and uncommon applications. The new and improved workstation, the MultiPHS, along with a set of Dedicated Powder Tools and accessories, enables users to efficiently post-process parts printed with various materials and switch between them with ease.
Machine Name
Machine Size (mm)
Build Volume (mm)
Build Materials
Build Speed in mm/h
Lisa
620 x 400 x 660
110 x 160 x 145
“PA 12 Smooth Flexa Grey“
3
110 x 160 x 245
“PA 12 Smooth PA 11 Onyx PA 11 ESD PA 11 CF Flexa Bright Flexa Soft Flexa Grey TPE PP Polypropylene”
3
130 x 180 x 330
“PA 12 Smooth PA 11 Onyx PA 11 ESD PA 11 CF Flexa Bright Flexa Soft Flexa Grey TPE PP Polypropylene”
10-14
200 x 200 x 330
“PA 12 Smooth PA 11 Onyx PA 11 ESD PA 11 CF Flexa Bright Flexa Soft Flexa Grey TPE PP Polypropylene”
10-14
Lisa PRO
Lisa X
NILS 480
690 x 500 x 880
650 x 610 x 1200
1285 x 1250 x 1840
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www.slm-solutions.com
Nikon SLM Solutions stands as a global frontrunner in metal additive manufacturing (AM), solidifying its position at the pinnacle of industry leadership. With its transformative journey marked by a strategic collaboration with Nikon, the company has ushered in a groundbreaking era of advancements in the AM sector.
The core essence of Nikon SLM Solutions is collaboration. A team of esteemed professionals ensures integrated synergy across all projects, optimizing efficiency, productivity, and profitability. This hands-on approach amplifies client ROI and fosters lasting partnerships.
Boasting a series of industry-firsts, Nikon SLM Solutions introduced the world to multi-laser systems and later, the revolutionary 12-laser system. This pioneering spirit manifests the company’s unyielding dedication to consistently leading technological evolution in metal AM.
For Nikon SLM Solutions, additive manufacturing is more than an industry—it’s the anticipated keystone of future global manufacturing. With an unmatched infrastructure and a forward-leaning mindset, the company is not only reinventing the AM landscape but also ambitiously aims to redefine manufacturing as we know it.
Situated at the intersection of efficiency, innovation, and productivity, Nikon SLM Solutions is home to the world’s fastest metal AM machines. Equipped with up to 12 lasers, these machines achieve unparalleled build rates of up to 1000ccm/h, showcasing a portfolio tailored to meet the diverse needs of industries worldwide.
Nikon SLM Solutions represents a paradigm of persistent evolution, industry leadership, and a zealous commitment to revolutionizing metal additive manufacturing and the broader manufacturing sphere. As the company charts its trajectory, it stands unwaveringly as an industry beacon—spearheading a manufacturing future filled with limitless potential.
PRODUCT
BUILD ENVELOPE
LASER CONFIGURATION
BUILD RATE
MACHINE MEASUREMENTS
up to 88cm3/h
4150 x 1170 x 2525 mm
up to 171cm3/h
6071 x 2501 x 2629 mm
Single (1x 400W) / 700W)
SLM®280
280 x 280 x 365 mm
Twin (2x 400W / 700W) Dual (1x 700W & 1x 1000W)
Twin (2x 400W / 700W)
SLM®500
500 x 280 x 365 mm
NXG XII 600
615 x 615 x 610 mm
12 x 1000W
5x faster compared to a Quad Laser System
10130 x 3800 x 4200 + powder supply interface
NXG XII 600E
615 x 615 x 1510 mm
12 x 1000W
5x faster compared to a Quad Laser System
10130 x 3800 x 5200 + powder supply interface
Quad (4x 400W / 700W)
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www.solukon.de
YOUR TRUSTED PARTNER FOR DEPOWDERING Since 2015 Solukon is the pioneer and technical leader of automated depowdering in additive manufacturing. The company, located in Augsburg, Germany, has extensive experience in the development of AM systems and related peripheral equipment and offers a full range of industrial postprocessing systems. Solukon has installed depowdering systems in 27 countries and is the supplier of choice of the leading rocket manufacturers. The systems are approved for safe and reliable processing of powder materials, including tough-to-handle and reactive metal powders. Solukon provides four different systems, each of them optimized for your part size and application. The powder removal systems fit for every laser powder bed fusion manufacturing system on the market.
MARKET LEADER THROUGH INTELLIGENT AND DIGITAL FEATURES Solukon not only manufactures the best depowdering equipment on the market, but also considers the digital integration of the equipment. For digital depowdering Solukon is the first manufacturer in the world to offer various unique tools. SPR-Pathfinder® Software The SPR Pathfinder® uses the build job’s CAD file to calculate the ideal motion sequence in the Solukon system. Digital-Factory-Tool (DFT) The DFT sets new standards for quality monitoring, depowdering automation and digital integration. It records all relevant depowdering process data and summarizes the values in a protocol file. New: it also tracks the carbon footprint of depowdering.
NEW: SFM-AT350-E with piezoelectric excitation Since the piezoelectric excitation of the SFM-AT350-E originates directly at the rotary table of the Solukon system, the part can be shifted to the optimal vibration range with high precision. The ultra high frequencies of the electronic excitation are considerably higher than the harmful natural frequency of the part. As the ultrasonic frequency constantly controls and regulates itself the risk of exciting the resonance frequency and damaging sensitive structures is avoided.
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Consequently, the SFM-AT350-E is the ideal depowdering system for delicate structures made from materials that are difficult to depowder, like copper. Another major advantage of the new form of excitation is its low levels of noise emission. As a result, the SFM-AT350-E is a perfect fit for the naturally quiet 3D printer environment
Machine name
Machine size in mm
Part dimensions
Build materials
Short description
All reactive and/or non reactive metal powders
The entry level system for medical components / laboratory applications
All reactive and/or non reactive metal powders
The new standard for medium sized parts
All reactive and/or non reactive metal powders
The award winning flagship for complex geometries
All reactive and/or non reactive metal powders
The pro version ideal for extraordinary large parts
SFM-AT200
Metal Powder Removal
1160 x 985 x 1140
300 x 300 x 230 mm 60 kg
SFM-AT350/-E
1310 x 1100 x 2140
350 x 350 x 420 mm 60 kg
SFM-AT800-S 2140 x 1370 x 2160
600 x 600 x 600 mm or 800 x 400 x 550 mm 300 kg
SFM-AT1000-S 2160 x 1560 x 2160
600 x 600 x 1000 mm 800 kg
The depowdering systems for metal are compatible with every 3D printer on the market
Powder Handling
Machine name
Machine size in mm
Compatible Solukon depowdering systems
Materials
Short description
All reactive and non reactive metal powders
The automated powder collection unit for a safe powder handling
SFM-PCU
1195 x 900 x 2160
SFM-AT800-S SFM-AT1000-S
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www.spee3d.com
MAKE METAL PARTS ANYWHERE. Manufacturing in metal is traditionally very complex, expensive, and inflexible and this contributes to supply chain issues when sourcing metal parts. These supply chain issues have been exacerbated globally by recent events. The world, now more than ever, needs elegant, simple, clean, flexible & reliable metal manufacturing solutions.
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SPEE3D are here to help solve these issues with metal printers that enable the most affordable additive manufacturing process in the world. SPEE3D’s 3D metal printers make metal parts
the fastest way possible, leveraging cold spray technology for the production of industrial quality metal parts in just minutes, rather than days or weeks, at production costs. Rather than using heat to melt metal powders, SPEE3D developed ‘Supersonic 3D Deposition’. This is the name given to the patented process in which a rocket nozzle accelerates air up to three times the speed of sound, into which metal powder is injected then deposited onto a substrate maneuvered by a six-axis robotic arm. In this process the sheer kinetic energy of the particles hitting each other causes the powders to bind together to form a high density part with metallurgical properties superior to casting. SPEE3D technology suits the production of parts otherwise produced using sand or die casting with the added benefits of flexibility and the ability to produce parts on-demand at the point of need.
SPEE3D produces expeditionary metal manufacturing equipment, which has been field tested and proven to be robust enough to be deployed by the Australian Army, who have used SPEE3D technology in several world-leading metal 3D printing field trials since 2020. SPEE3D technology has also been trialled by other defence forces including the Royal Australian Navy, and the US Navy. Most recently, during REPTX as part of ANTX-Coastal Trident 2022, SPEE3D’s WarpSPEE3D was the first in the world to successfully metal 3D print military maritime parts, in several different materials, on a US Navy ship. Headquartered in Melbourne, Australia, SPEE3D is committed to helping manufacturers print their parts, their way, when they need them.
Machine Name
Machine Size (mm)
Build Volume (mm)
Materials
Build Speed
LightSPEE3D
Machine footprint: 3130 x 1460 x 2325mm
300 x 300mm (4kg)
Copper, Aluminium, Aluminum Bronze and Stainless Steel
100g/min
WarpSPEE3D
Machine footprint: 3910 x 2723 x 2742mm
1000 x 700mm (40kg)
Copper, Aluminium, Aluminum Bronze and Stainless Steel
100g/min
XSPEE3D
Machine footprint: 6056mm x 2428mm x 2591mm
1000 x 700mm (40kg)
Copper, High-strength Aluminium, Aluminum Bronze, and Stainless Steel (in development: Nickel-based Carbides and Titanium).
100g/min
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XSPEE3D offers a containerised, ruggedised, deployable metal Additive Manufacturing capability that provides all the necessary functions to build metal parts in one place. XSPEE3D is easily transportable as a standard shipping container with printer and all auxiliary equipment within one box. With XSPEE3D, military forces can maximize productivity, strengthen inventory, and generate parts where and when they are needed quickly.
www.stratasys.com
Making Additive Work For You™ STEREOLITHOGRAPHY Stereolithography allows prototypes, tooling and master patterns with the state-of-the-art Neo range. The reliable and proven Neo prints high-quality parts with superior surface quality, accuracy and detail. It also delivers a reduction in finishing time by up to 50%. An open material system means users are able to access and utilise any commercially available 355nm hybrid resin chemistry.
direct to fabric, garments, footwear and luxury accessories delivering results that are not possible with traditional methods.
POLYJET PolyJet is still largely used by designers for early-stage form, fit and function prototypes to validate early-stage concepts in high fidelity. PolyJet models enable true multi-material (from rigid to rubber) printing in full colour. The J850™ TechStyle™ 3D printer is powered by 3DFashion™ technology and provides full-color, multi-material capabilities for designs that can be printed
FDM There has been a real shift by manufacturers in the last few years with jigs, fixtures, tooling and end-use parts all widely being produced on FDM 3D printers. FDM offers a huge range of real thermoplastics with ESD, chemical resistance, biocompatibility, low FST and importantly key certifications for use in many industries including aerospace, automotive, rail and defence.
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PROGRAMMABLE PHOTOPOLYMERIZATION (P3) P3 technology is transformative, as it enables functional end-use parts to be produced in a range of high-performance materials. It allows the industry-leading repeatability, accuracy, consistency, detail and throughput, from biocompatible medical devices to aerospace-grade components and everything in between. The amazing accuracy and surface finish is second to none, and enables a wide range of applications from injection mould tooling to end-use production parts. Origin One’s P3 technology utilises computer vision and 25+ environmental sensors to monitor
and respond to every important aspect of the print process. SELECTIVE ABSORPTION FUSION (SAF) SAF technology is behind the H350 3D printer, designed for production-level throughput of end-use parts. SAF uses powder-based additive manufacturing to achieve accurate, consistent production at competitive part costs. SAF technology uses an infrared-sensitive HAF (High Absorbing Fluid) to fuse particles of polymer powder together in discreet layers to build parts. It uses Big Wave™ powder management, a proprietary technology that includes powder distribution across a bed, where industrial-grade Piezo-electric print heads jet the fluid in prescribed areas to create each layer of the part. The high yield PA 11 is a rugged highperformance polymer that is a 100% bio-based, derived from sustainably produced castor oil. WHY STRATASYS? We’re for the people who make the products that shape our world.
in training, providing new materials options and application advice to help you unlock the capability of additive manufacturing. We help you solve critical design and manufacturing challenges and work with you to push the boundaries of what’s possible. And thrive in a changing world.
MAKE IT WITH STRATASYS.
No other 3D Printer manufacturer can match the end-to-end capabilities of Stratasys machines, with software that enables easy integration with your chosen CAD program, automatic drag and drop file preparation, tick box part build options and easy multi departments / site access to printers with upfront part build cost and print time information. Stratasys technology scales with you, helps you stay agile and flexible, and will be your partner
Technology
Stereolithography
Machine Name
Machine Size (mm)
Build Volume (mm)
Build Materials
Neo 800
1350 x 1630 x 2300 mm
800 x 800 x 600 mm
Open resin system, compatible with commercially available 355 nm stereolithography resin
Neo 450s
1050 x 1225 x 1900 mm
400 x 400 x 450 mm
Neo 450e
1050 x 1225 x 1900 mm
400 x 400 x 450 mm
Open resin system, compatible with commercially available 355 nm stereolithography resin
Open resin system, compatible with commercially available 355 nm stereolithography resin
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Technology
Machine Name
J35 Pro
PolyJet
J55 Prime
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J8-Series
Machine Size (mm)
651 x 661 x 774 mm
651 x 661 x 1511 mm
Up to 1400 x 1260 x 1100 mm
Build Volume (mm)
Round Rotating Print Tray with up to 1,174 cm2 Print Height: 158 mm
Build Materials
VeroUltra WhiteS VeroUltra BlackS VeroUltra ClearS DraftGrey Elastico Clear Elastico Black RGD531 (Ivory) RGD515+ SUP710™ Vero ContactClear
Up to 490 x 390 x 200 mm
VeroCyanV VeroMagentaV VeroYellowV VeroPureWhite VeroBlackPlus VeroClear DraftGrey VeroUltra WhiteS VeroUltra BlackS VeroUltra ClearS Elastico Clear Elastico Black Vero ContactClear Digital ABS Plus
355 x 305 x 305
Vero family of materials in black, white and gray Agilus30 family of flexible materials Transparent VeroClear and VeroUltraClear VeroUltra materials in black and white
Technology
Machine Name
J5 - DentaJet
J5 - MediJet
Machine Size (mm)
651 x 661 x 1511 mm
651 x 661 x 1511 mm
Build Volume (mm)
Round Rotating Print Tray with up to 1,174 cm2 Print Height: 190 mm
Round Rotating Print Tray with up to 1,174 cm2 Print Height: 190 mm
PolyJet (Healthcare)
J-Series Dental
J850 Digital Anatomy 3D Printer (DAP)
1400 x 1260 x 1100 mm
1400 x 1260 x 1100 mm
490 x 390 x 200 mm
490 x 390 x 200 mm
Build Materials Biocompatible materials: Biocompatible Clear MED610 VeroGlaze (MED620) Flexible clear biocompatible material MED625FLX Vibrant colors including: VeroCyanV (RGD845) VeroMagentaV (RGD852) VeroYellowV (RGD838) VeroDent PureWhite (DEN847)
Biocompatible materials: Biocompatible rigid transparent (MED610) Biocompatible Opaque (MED615RGD IV) Rubber like: Elastico Clear (FLX934) Rigid Transparent Colors: VeroCyan V VeroMagenta V VeroYellow V VeroUltra ClearS VeroBlackPlus DraftWhite (MED837 VeroDent (MED670) VeroDentPlus (MED690) Biocompatible (MED610) Biocompatible (MED620) Biocompatible (MED625FLX) VeroCyanV, VeroMagentaV VeroYellowV VeroClear Tango Agilus30 VeroClear Vero VeroVivid colors Agilus30 TangoPlus TangoBlackPlus VeroClear VeroUltraClear TissueMatrix BoneMatrix Biocompatible Clear Digital ABS Plus Digital ABS2 Plus
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Technology
Machine Name
Machine Size (mm)
Build Volume (mm)
Build Materials
F123-Series
1626 x 864 x 711 mm
Up to 355 x 254 x 355 mm
PLA3 ABS-ESD7 ABSM30 ABS-CF10 ASA Diran 410 Nylon-CF10 TPU 92A, PC-ABS QSR Support material
F770
1750 x 1240 x 1960 mm
1000 x 610 x 610 mm
ASA – Ivory ABS-M30 – Black SR-30™ soluble support material
600 x 600 x 800 mm
ASA (with SR-35 soluble support material) Polycarbonate (with SR-110 soluble support material) ULTEM™ 9085 resin (with SUP8500B breakaway support material) FDM Nylon 12CF (with SR-110 soluble support material)
406 x 355 x 406 mm
ABS-M30, ABS-M30i, ABS-ESD7, Antero 800NA, Antero 840CN03™ ASA, PCISO, PC, PC-ABS, FDM Nylon 12, FDM Nylon 12CF, ST-130, ULTEM™ 9085 resin, ULTEM™ 1010 resin
914 x 610 x 914 mm
ABS-M30 ABS-M30i, ABS-ESD7 Antero 800NA Antero 840CN03 ASA PC-ISO, PC PC-ABS PPSF FDM Nylon 12 FDM Nylon 12CF FDM Nylon 6 ST-130 ULTEM 9085 resin ULTEM 1010 resin
F3300
(Including light tower): 2362 x 2032 x 1626 mm
FDM
FORTUS 450mc™
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FORTUS 900mc™
1295 x 902 x 1984 mm
2772 x 1683 x 2027 mm
Technology
Machine Name
Machine Size (mm)
Build Volume (mm)
Build Materials
Programmable Photopolymerization (P3)
Origin One
490 x 510 x 1130 mm
192 x 108 x 370 mm
Photocurable materials from Stratasys ecosystem material partners. Refer to Stratasys website for an up-to-date selection.
Selective Absorption Fusion (SAF)
H350
1900 x 940 x 1730 mm
315 x 208 x 293 mm
Stratasys High Yield PA11 Stratasys High Yield PA12
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www.thermwood.com
Thermwood is a US based, multinational, diversified machinery manufacturer that markets its products through offices in 11 countries. Thermwood is the oldest manufacturer of highly flexible, 3 and 5 axis high-speed machining centers known as CNC routers. We primarily market to the aerospace, plastics, composites and woodworking industries, but have found applications in almost every major industry from medical to entertainment. Thermwood is also the technology leader in large scale additive manufacturing of thermoplastic composite molds, tooling, patterns and parts with its innovative line of LSAM (Large Scale Additive Manufacturing) machines that both 3D print and trim on the same machine. These are some of the largest and most capable additive manufacturing systems ever produced and are marketed to major companies in the aerospace, marine, automotive and foundry industries as well as military, government and defense contractors. Thermwood has a strong ongoing research and development effort combined with core skills in diverse technical areas such as ultra high-performance control system design, real
time software development, CAD/CAM software development, advanced machine structure design, machine motion dynamics, thermal design and polymer science. Thermwood was the first company to develop a CNC control system in the 1970s, and today our control has advanced to become one of the most powerful and capable available. It is highly regarded and used by major aerospace, automotive, government and defense contractors for some of their most demanding applications. Thermwood embraces all aspects of the essential technology, the machine, the control and the driving software. This better integrates all aspects of state-of-the-art technology into superb products to meet the most demanding customer requirements. Thermwood machines are designed to operate in real production environments 24 hours a day, 7 days a week, 365 days a year with minimal maintenance. Many, if not most, customers go years without experiencing a technical issue. Thermwood’s technical service is ready to help if ever needed. From highly innovative virtual service to the ability to ship almost any part of any machine overnight, to providing updates, upgrades and rebuilds of older machines, to indepth training both at the machine purchase and any time after. Thermwood service is available to anyone who owns a Thermwood machine whether it was purchased from us or on the used market.
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Our key guiding principal is to insure that Thermwood users continue to profit as a result of their relationship with us.
Machine Name
LSAM 1520
LSAM 1540
LSAM Additive Printer 5’ X 10’
LSAM Additive Printer 10’ X 5’
Machine Size (mm)
3048 x 4572 x 6096 (X - Y - Z)
3048 x 4572 x 12192 (X - Y - Z)
1524 X 3048 X 1219 (X - Y - Z)
3048 X 1524 X 1219 (X - Y - Z)
Build Volume (mm)
Materials
Build Speed
457,200
PSU, PESU, ABS (carbon fiber filled and glass filled), PEI/ULTEM, POLYCARBONATE, PPS, PETG, POLYETHEYLENE, POK
Deposition rates from 200 lbs per hour to 500 per hour depending on the melt core and polymer used.
1,097,280
PSU, PESU, ABS (carbon fiber filled and glass filled), PEI/ULTEM, POLYCARBONATE, PPS, PETG, POLYETHEYLENE, POK
Deposition rates from 200 lbs per hour to 500 per hour depending on the melt core and polymer used.
60,960
PSU, PESU, ABS (carbon fiber filled and glass filled), PEI/ULTEM, POLYCARBONATE, PPS, PETG, POLYETHEYLENE, POK
Deposition rates from 200 lbs per hour to 500 per hour depending on the melt core and polymer used.
60,960
PSU, PESU, ABS (carbon fiber filled and glass filled), PEI/ULTEM, POLYCARBONATE, PPS, PETG, POLYETHEYLENE, POK
Deposition rates from 200 lbs per hour to 500 per hour depending on the melt core and polymer used.
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www.tiertime.com
Beijing Tiertime Technology Co., Ltd. (Tiertime) is a leading innovator and 3D printing solution provider in global 3D printing industry. Its product line includes industrial 3D printer, the Inspire series, and the desktop 3D printer, the UP series, with respective 3D printing software and printing material. Tiertime headquarter locates in Beijing, China, and it reaches out the global market with business establishment all over the world.
With advanced technology and quality, ease of use and competitive price, Tiertime 3D printer has been used in various industries, including aerospace, aviation, medical treatment, manufacturing, education, design and fashion, and it is widely engaged in customized production, product sample design and model printing, product display, market research, educational experience and DIY work practice. Tiertime devotes to the commitment of best user experience as top business objective, with continuous elaboration on R&D of new technology and new product.
left: Tiertime X5
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Below: UP600 - Fully Enclosed Industrial Printer with build volume 500x400x600mm
Below: UP300 - Fully Enclosed Industrial Printer
Machine Name
Machine Size (mm)
Build Volume (mm)
UP600/UP600D
780x1150x850
500x400x600
UP350/UP350D
570x660x620
350x350x350
UP300
500x523x460
205x255x225
Materials Build
Build Speed
ABS, ABS+, PLA, TPU, PVA, Breakaway and any thermal plastic filaments, including Industrial grade filaments.
15.6mm^3/s
Dual:180x235x225
UP300D
500x523x460 Single: 205x255x225
UP mini 3
520x526x695
200x200x200
X5 - Continuous 3D Printer
850x625x520
180x230x200
UP BOX+
493x517x493
205x255x205
UP Plus 2
240x355x340
140x140x135
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www.tritoneAM.com
Tritone Technologies transforms metal Additive Manufacturing to address the demanding standards and needs of industrial production. The company’s innovative technology enables industrial throughput of accurate parts with a range of metal and ceramic materials, suitable for the Automotive, Aerospace, Medical, Fashion, Jewelry and Consumer Electronics industries. Founded in 2017, Tritone is led by an experienced team of experts with a track record in driving technology and business growth. Backed by private equity firm Fortissimo, Tritone is a global company and is based in Israel with presence in North America and Germany.
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To find out more visit www.tritoneAM.com
Shown: Tritone Dominant
Machine Name
Machine Size (mm)
Build Volume (mm)
Build Materials
Build Speed
• Stainless Steel: 316L, 17-4PH, 15-5PH • Tool Steel: H13, M2
Tritone Dominant
3200 x 2200 x 1900 mm (L x W x H)
• Low Alloy Steel: 4340 70,000,000 mm (70,000 cc)
• Super Alloys: Inconel 718
Up to 1,600 cc/h
• Titanium: 6-4 • Copper Based: Pure Copper • Ceramic: Alumina • Stainless Steel: 316L, 17-4PH, 15-5PH • Tool Steel: H13, M2
Tritone Dim
2150 x 1960 x 1800 mm (L x W x H)
• Low Alloy Steel: 4340 10,000,000 mm (10,000 cc)
• Super Alloys: Inconel 718
220 cc/h
• Titanium: 6-4 • Copper Based: Pure Copper • Ceramic: Alumina
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Shown: Tritone Dim
www.trumpf.com/s/additivemanufacturing
THE RIGHT SOLUTION FOR EVERY METAL AM APPLICATION From prototyping to industrial series production. As a pioneer in additive technologies and laser specialist since 1979, we offer the right technology for every application requirement: Laser Powder Bed Fusion or Laser Metal Deposition. Benefit from complete industrial solutions with intelligent monitoring and smart services from a leading high-tech mechanical engineering company worldwide. Are you looking for an application that you would like to produce additively? Talk to our AM Consulting.
TRUPRINT 3000 - FIND YOUR FLEXIBLE METAL 3D PRINTING SOLUTION WITH MULTILASER OPTION In addition to performance increase with fullfield Multilaser option, the focus of the TruPrint 3000 is improving process robustness and various operating scenarios. High process reliability due to newly developed gas flow and high part quality are proven with Melt Pool Monitoring. The 3D printer can be tailored to your production process needs.
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Visit our AM showroom, live oder online: www.trumpf.info/am-showroom
POWDER BED FUSION (PBF): 3D METAL PRINTERS Machine Name
Machine Size (mm)
Build Volume (cylinder)
Build Materials
Ø 100 x H 100 mm
Stainless steels, tool steels, aluminum, nickel-based, cobaltchrome, copper, titanium or precious metal alloys, amorphous metals
TruPrint 1000
780 x 2050 x 1160
NEW: TruPrint 2000
Stainless steels, tool steels, aluminum, nickel-based, 2180 x 2030 x 1400 202 x 202 x 200 mm cobaltchrome or titanium alloys, amorphous metals
TruPrint 3000
3385 x 1750 x 2070
Ø 300 x H 400 mm
Stainless steels, tool steels, aluminum, nickel-based, or titanium alloys
Max Laser Power at the Workpiece
1 x 200 W Multilaser option: 2 x 200 W (TRUMPF fiber laser)
1 x 300 W or 1 x 500 W Fullfield multilaser option: 2 x 300 W or 2 x 500 W (TRUMPF fiber laser)
1 x 500 W or 1 x 700 W Fullfield multilaser option: 2 x 500 W or 2 x 700 W (TRUMPF fiber laser)
Beam Diameter
Further Information
55/80 μm
Unpacking: Internal Monitoring: Condition, Powder Bed, Performance New options: - Multiplate for 4 build plates printing without a stop - Preform for printing single abutments on pre-built base parts
55/80 μm
Preheating: Up to 200 °C Unpacking: Internal under shielding gas Periphery: Powder preparation station Monitoring: Condition, Powder Bed, Melt Pool, Performance
80 μm
Preheating: Up to 200 °C Unpacking: Internal under shielding gas or external with interchangeable cylinder in depowdering station (optional under shielding gas) or with unpacking station Periphery: Industrial part and powder management Monitoring: Condition, Powder Bed, Melt Pool, Performance
TruPrint 5000
4616 x 1645 x 2038 With 500 °C option: 5266 x 1645 x 2038
Ø 300 × H 400 mm Ø 290 x H 390 (reduction with 500 °C preheating option)
Stainless steels, tool steels, aluminum, nickel-based, or titanium alloys
3 × 500 W Fullfield multilaser (TRUMPF fiber laser)
80 μm
Preheating: Up to 200 °C (basic machine), up to 500 °C (optional) Automatic process start: Yes Unpacking: External with interchangeable cylinder in depowdering station (optional under shielding gas) or with unpacking station Periphery: Industrial part and powder management Monitoring: Condition, Powder Bed, Melt Pool, Performance New option: Preform for hybrid manufacturing
TruPrint Green Edition
4616 x 2038 x 4234
Ø 300 x H 400 mm
Copper, copper alloys or precious metal alloys
TruDisk laser 1020
210 μm
See TruPrint 5000
Laser Metal Deposition (LMD): From coating to repair through to additive manufacturing Machine Name
Build Volume
Build Materials
TruLaser Cell 3000
800 x 600 x 400 mm
TruLaser Cell 7040
4000 x 1500/2000 x 750/1000 mm
Stainless steels, tool steels, aluminum, nickel-based, cobaltchrome, titanium or copper alloys, tungsten or titanium carbides
DepositionLine technology package for LMD: Configurable solution from beam source, powder feeder, optics, and nozzle High-speed laser metal deposition for rotationally symmetric components
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Also individual integration into your OEM solution
Further Information
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INDEX
TCT | BUYERS’ GUIDE 2024 1 2 4 8 10 12 14 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 72 74 76 78
WELCOME LETTER 3D MICROPRINT 3D SYSTEMS ADDIBLAST ADDITIVE INDUSTRIES AM FLOW AM SOLUTIONS AON APIUM ARBURG BMF DLYTE/GPA EOS HIPERBARIC HP IMPOSSIBLE OBJECTS INKBIT JEOL LULZBOT MASSIVIT 3D MATSURRA NANO PRO BEAM RAPIDIA RAPIDSHAPE RENISHAW SCIAKY SINTERIT SLM SOLUTIONS SOLUKON SPEE3D STRATASYS THERMWOOD TIERTIME TRITONE TRUMPF