Conveyor Roller Range Product Information Other products by Conveyor Units include:Lineshaft Conveyors Pallet Conveyors Belt Conveyors High Speed Switch Sorters Belt Under Roller Conveyors Zero Line Pressure Conveyors Gravity Conveyors Stainless Steel Conveyors Flexible Conveyors Conveyor Rollers & Spares
Keeping Europe Moving The UK’s Largest Roller and Conveyor Manufacturer
Conveyor Units Ltd Sandy Lane, Titton, Stourport-on-Severn, Worcestershire, DY13 9PT. Tel: 0044 (0)1299 877541 Fax: 0044 (0)1299 877921 email: sales@conveyorrollers-uk.co.uk Issue 001/11-10
www.conveyorrollers-uk.co.uk
www.conveyor-units.co.uk
visit us at www.conveyorrollers-uk.co.uk
Conveyor Rollers Range Introduction
Conveyor Roller Applications
Introduction Established in 1963, Conveyor Units is now the largest Conveyor Roller manufacturer in the UK. Over this time we have gained a reputation for supplying high quality competitively priced Conveyor Rollers to all aspects of the material handling industry. Our products are used by blue-chip companies in the UK and throughout Europe. Operating from a 12,000 square metre manufacturing facility on a five acre site in Stourport-On-Severn in Worcestershire, we are proud of the fact that all manufacturing processes are controlled and undertaken in-house in strict accordance to our BS EN ISO 9001: 2008 quality system.
02
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
15
Commonly Used Terms
Conveyor Rollers Range Contents
Commonly Used Terms The following details the commonly used terms for rollers within a conveyor system. Key 1
Inside Frame Width
2
Over Bearing Projection
3
Face Width
4
Groove Position
5
Lineshaft to Roller Centre
6
Tube Ă˜
7
Spindle Ă˜ or A/F
1
3 4
4
4
4
5
6
7
14
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
Page
Description
2
Gravity Rollers Light To Medium Duty
4
Gravity Rollers Heavy Duty
5
Plastic Rollers
6
Stainless Steel Rollers
7
Grooved Rollers
8
Tapered Rollers
9
Sprocketed Rollers
10
Drum Rollers
11
Spindle Conditions
12
Specialised Rollers
13
Commonly Used Terms
14
Conveyor Roller Applications
15
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
03
Gravity Rollers Light to Medium Duty
Specialised Rollers
Rubber Covered
1
All steel rollers are offered with the option of rubber, polyurethane or PVC sleeving.
“Poly V”
2
50mm and 60mm rollers fitted with a plastic ‘Poly V’ drive insert. The rollers are driven by a multi V drive band.
1
Gravity Rollers
2
Light to Medium Duty Gravity rollers offer the most economical and simplest form of transporting loads form one point to another. Minimal effort required in the movement of goods whether it is manual assistance or gravitational force. This light to medium duty gravity roller range is suitable for loads of up to 160kg.
Specification Tube Size
Spindle Option
Capacity*
1" x 18 SWG
ø1/4", ø8mm & 8mm Hex
30kg
30mm x 1.5mm
ø6mm, ø8mm & ø10mm
60kg 70kg
Motorised
3
50mm 24V DC brushless motorised rollers are used in zero line pressure conveyor applications. Rollers can be supplied with additional control cards.
1 3/8" x 18 SWG
ø8mm & 8mm Hex
1 1/2" x 16/18 SWG
ø8mm, ø10mm, ø7/16", ø12mm, ø15mm, 8mm & 11mm Hex
100kg
40mm x 1.5mm
ø8mm, ø10mm, ø7/16", ø15mm, 8mm & 11mm Hex
160kg
Lagged
50mm x 1.5mm
ø8mm, ø10mm, ø7/16", ø12mm, ø15mm & 11mm Hex
160kg
Drive drums can be supplied rubber lagged to provide additional grip.
50mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø15mm & 11mm Hex
160kg
60mm x 2mm
ø10mm, ø12mm & 11mm Hex
160kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load.
Brake
4
5
Rollers containing centrifugal brake mechanisms are used on heavy duty gravity conveyor declines to control product speed.
Rollers are supplied either Bright Zinc Plated or Standard Self Colour finish.
Bearing 5
The rollers are fitted with semi-precision bearings incorporating turned steel inner race, pressed steel out race and housing. The bearings are specifically designed to be free running and fitted with nylon cages to keep operating noise to a minimum.
04
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
4 3
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
13
Spindle Conditions
Round
Gravity Rollers Heavy Duty
1
Un-machined round spindles are suitable for double spring loaded rollers. In some cases the side frames could be drilled as opposed to punched.
Hexagonal
2
Extruded hexagonal spindles are suitable for punched conveyor side frames. In most cases the spindle would be spring loaded. The hexagonal shape prevents the spindle from rotating in the side frame, it also prevents the bearing rotating on the spindle.
Drilled and Tapped
3
Both round and hexagonal spindles can be drilled and tapped at each end to enable the roller to be bolted between the conveyor side frames, thus increasing the rigidity of the conveyor.
3
2
1
Gravity Rollers Heavy Duty Designed to make light work of heavy loads, this product range includes larger diameter rollers supplied with thicker wall tubes and larger diameter spindles. This heavy duty roller range is suitable for loads of up to 400kg per roller.
Specification
Milled Flats
Circlipped
4
Round spindles with 2 milled flats are used in conveyors with slotted side frames where rollers are lowered into position.
Threaded
6
External circlips can be used to captivate a spindle within a roller. This method of retention is usually found on heavy duty rollers and drums.
Drilled Spindle End
5
Round spindles can be threaded at either end to suit a metric or imperial nut. In most cases the spindle is supplied loose.
7
‘Cross drilled’ spindles are supplied loose and allow several rollers to be wired together in a side frame to prevent spindle rotation.
Tube Size
Spindle Option
Capacity*
50mm x 1.5mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
50mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2" x 10 SWG
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2 1/4" x 12 SWG
ø5/8" & 11mm & 9/16" Hex
300kg
60mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2 1/2" x 10 SWG
ø5/8" & 11mm & 9/16" Hex
300kg
3" x 10 SWG
ø5/8", ø3/4", ø20mm, 11mm & 9/16" Hex
400kg
80mm x 2mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
88.9mm x 2.9mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Rollers are supplied either Bright Zinc Plated or Standard Self Colour finish
5
4
Bearing
6 7
The rollers can be fitted with either crowded race semi-precision or sealed, steel housed, chrome steel popular metric precision bearings. Steel housings offer maximum load carrying capacity and are suitable for arduous working environments.
12
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
05
Plastic Rollers
Plastic Rollers
Drum Rollers
Drum Rollers
Our plastic roller range uses high impact rigid PVC tubing and is a low cost alternative to stainless steel rollers. The rollers are best suited to light weight gravity conveyor applications.
These large diameter thick walled drum rollers are designed mainly for use on Belt Conveyors as either drive or idler drums.
Specification
Specification
Tube Size
Spindle Option
20mm x 1.5mm
ø6mm
30mm x 1.8mm
Capacity*
Tube Size
Spindle Option
10kg
114.3mm x 6.3mm
ø25mm, ø30mm, ø1 1/4", ø35mm, ø38mm & ø40mm
N.A.
ø8mm
14kg
168.3mm x 8mm
ø25mm, ø30mm, ø1 1/4", ø35mm, ø38mm & ø40mm
N.A.
40mm x 2.3mm
ø8mm & ø10mm
14kg
219.1mm x 8.8mm
ø25mm, ø30mm, ø1 1/4", ø35mm, ø38mm & ø40mm
N.A.
50mm x 2.8mm
ø10mm, ø12mm, 11mm Hex
20kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Rollers are supplied with stainless steel spindles and suitable for wash down applications.
Bearing
Capacity
Special diameters are available on request. The outside diameter can be machined parallel or crowned to aid belt tracking. Supplied with either fully sealed cartridge bearings or with seam welded end plates and shafts. A wide range of machined shaft ends are available.
The rollers are fitted with plastic bearings with options of either carbon or stainless steel balls. (A precision alternative is also available for 50mm x 2.8mm rollers). The bearings are specifically designed to be free running and are ideal for conveying light weight products.
06
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
11
Sprocketed Rollers
Sprocketed Rollers
Stainless Steel Rollers
Stainless Steel Rollers
These products are ideally suited to either pallet or heavy duty conveyors. The rollers can be supplied with single sprockets for tangential drives or double sprockets for roller to roller drives.
Ideally suited to wash down applications or for use in areas of high humidity. Used predominantly in the
Specification
Specification
food industry and suitable for either powered or gravity applications.
Tube Size
Spindle Option
200kg
20mm x 1.5mm
ø6mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
50mm x 1.5mm
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
60mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2 1/2" x 10 SWG
ø5/8" & 11mm & 9/16" Hex
300kg
3" x 10 SWG
ø5/8", ø3/4", Ø20mm, 11mm & 9/16" Hex
400kg
80mm x 2mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
88.9mm x 2.9mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
Tube Size
Spindle Option
Capacity*
50mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
2" x 10 SWG
*These maximum potential capacities are for guidance only and assume an evenly distributed static load.
Capacity* 10kg 100kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Rollers are supplied with grade 304 or 316 stainless tubes and grade 303 or 316 stainless steel spindles. Internal stainless steel springs and washers are available on request.
Bearing Available with either sealed precision or free running semi-precision bearings.
Sprockets can be welded to the outside of the tubes or fitted outboard via a turned steel welded insert. Rollers are supplied either Bright Zinc Plated or Standard Self Colour finish.
Bearing Fitted with precision bearings as standard.
10
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
07
Grooved Rollers
Grooved Rollers
Tapered Rollers
Tapered Rollers
Grooved to suit varying diameters of round drive belts and available for use in either Lineshaft or 24V DC Motorised Roller conveyors.
Suitable for conveyor bends. Tapered rollers have a black plastic tapered sleeving to ensure the correct product orientation on either powered or gravity conveyors.
Specification
Specification
Tube Size
Spindle Option
Capacity
1 1/2" x 16 SWG
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
40mm x 1.5mm
Tube Size
Spindle Option
Capacity*
N.A.
1 1/2" x 16 SWG
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
35kg
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
N.A.
50mm x 1.5mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
35kg
50mm x 1.5mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
N.A.
50mm x 2mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
N.A.
60mm x 2mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
N.A.
2 1/2" x 10 SWG
ø5/8" & 11mm Hex
N.A.
3" x 10 SWG
ø5/8", ø3/4", 11mm & 9/16" Hex
N.A.
80mm x 2mm
ø5/8", ø20mm, 11mm & 9/16" Hex
N.A.
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Used on bends with an inside radius of 800mm to 1000mm. Available with either 38mm or 50mm base rollers.
Bearing Fitted with precision bearings as standard.
Single or multiple grooved options are available, positions can be specified at time of enquiry. Varying diameters of Plastic, Mild Steel and Stainless Steel rollers are available with grooves.
Bearing Fitted with either conductive plastic housed or steel housed precision bearings.
08
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
09
Grooved Rollers
Grooved Rollers
Tapered Rollers
Tapered Rollers
Grooved to suit varying diameters of round drive belts and available for use in either Lineshaft or 24V DC Motorised Roller conveyors.
Suitable for conveyor bends. Tapered rollers have a black plastic tapered sleeving to ensure the correct product orientation on either powered or gravity conveyors.
Specification
Specification
Tube Size
Spindle Option
Capacity
1 1/2" x 16 SWG
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
40mm x 1.5mm
Tube Size
Spindle Option
Capacity*
N.A.
1 1/2" x 16 SWG
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
35kg
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
N.A.
50mm x 1.5mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
35kg
50mm x 1.5mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
N.A.
50mm x 2mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
N.A.
60mm x 2mm
ø10mm, ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
N.A.
2 1/2" x 10 SWG
ø5/8" & 11mm Hex
N.A.
3" x 10 SWG
ø5/8", ø3/4", 11mm & 9/16" Hex
N.A.
80mm x 2mm
ø5/8", ø20mm, 11mm & 9/16" Hex
N.A.
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Used on bends with an inside radius of 800mm to 1000mm. Available with either 38mm or 50mm base rollers.
Bearing Fitted with precision bearings as standard.
Single or multiple grooved options are available, positions can be specified at time of enquiry. Varying diameters of Plastic, Mild Steel and Stainless Steel rollers are available with grooves.
Bearing Fitted with either conductive plastic housed or steel housed precision bearings.
08
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
09
Sprocketed Rollers
Sprocketed Rollers
Stainless Steel Rollers
Stainless Steel Rollers
These products are ideally suited to either pallet or heavy duty conveyors. The rollers can be supplied with single sprockets for tangential drives or double sprockets for roller to roller drives.
Ideally suited to wash down applications or for use in areas of high humidity. Used predominantly in the
Specification
Specification
food industry and suitable for either powered or gravity applications.
Tube Size
Spindle Option
200kg
20mm x 1.5mm
ø6mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
50mm x 1.5mm
ø10mm, ø12mm, ø15mm, 8mm & 11mm Hex
60mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2 1/2" x 10 SWG
ø5/8" & 11mm & 9/16" Hex
300kg
3" x 10 SWG
ø5/8", ø3/4", Ø20mm, 11mm & 9/16" Hex
400kg
80mm x 2mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
88.9mm x 2.9mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
Tube Size
Spindle Option
Capacity*
50mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
2" x 10 SWG
*These maximum potential capacities are for guidance only and assume an evenly distributed static load.
Capacity* 10kg 100kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Rollers are supplied with grade 304 or 316 stainless tubes and grade 303 or 316 stainless steel spindles. Internal stainless steel springs and washers are available on request.
Bearing Available with either sealed precision or free running semi-precision bearings.
Sprockets can be welded to the outside of the tubes or fitted outboard via a turned steel welded insert. Rollers are supplied either Bright Zinc Plated or Standard Self Colour finish.
Bearing Fitted with precision bearings as standard.
10
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
07
Plastic Rollers
Plastic Rollers
Drum Rollers
Drum Rollers
Our plastic roller range uses high impact rigid PVC tubing and is a low cost alternative to stainless steel rollers. The rollers are best suited to light weight gravity conveyor applications.
These large diameter thick walled drum rollers are designed mainly for use on Belt Conveyors as either drive or idler drums.
Specification
Specification
Tube Size
Spindle Option
20mm x 1.5mm
ø6mm
30mm x 1.8mm
Capacity*
Tube Size
Spindle Option
10kg
114.3mm x 6.3mm
ø25mm, ø30mm, ø1 1/4", ø35mm, ø38mm & ø40mm
N.A.
ø8mm
14kg
168.3mm x 8mm
ø25mm, ø30mm, ø1 1/4", ø35mm, ø38mm & ø40mm
N.A.
40mm x 2.3mm
ø8mm & ø10mm
14kg
219.1mm x 8.8mm
ø25mm, ø30mm, ø1 1/4", ø35mm, ø38mm & ø40mm
N.A.
50mm x 2.8mm
ø10mm, ø12mm, 11mm Hex
20kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Rollers are supplied with stainless steel spindles and suitable for wash down applications.
Bearing
Capacity
Special diameters are available on request. The outside diameter can be machined parallel or crowned to aid belt tracking. Supplied with either fully sealed cartridge bearings or with seam welded end plates and shafts. A wide range of machined shaft ends are available.
The rollers are fitted with plastic bearings with options of either carbon or stainless steel balls. (A precision alternative is also available for 50mm x 2.8mm rollers). The bearings are specifically designed to be free running and are ideal for conveying light weight products.
06
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
11
Spindle Conditions
Round
Gravity Rollers Heavy Duty
1
Un-machined round spindles are suitable for double spring loaded rollers. In some cases the side frames could be drilled as opposed to punched.
Hexagonal
2
Extruded hexagonal spindles are suitable for punched conveyor side frames. In most cases the spindle would be spring loaded. The hexagonal shape prevents the spindle from rotating in the side frame, it also prevents the bearing rotating on the spindle.
Drilled and Tapped
3
Both round and hexagonal spindles can be drilled and tapped at each end to enable the roller to be bolted between the conveyor side frames, thus increasing the rigidity of the conveyor.
3
2
1
Gravity Rollers Heavy Duty Designed to make light work of heavy loads, this product range includes larger diameter rollers supplied with thicker wall tubes and larger diameter spindles. This heavy duty roller range is suitable for loads of up to 400kg per roller.
Specification
Milled Flats
Circlipped
4
Round spindles with 2 milled flats are used in conveyors with slotted side frames where rollers are lowered into position.
Threaded
6
External circlips can be used to captivate a spindle within a roller. This method of retention is usually found on heavy duty rollers and drums.
Drilled Spindle End
5
Round spindles can be threaded at either end to suit a metric or imperial nut. In most cases the spindle is supplied loose.
7
‘Cross drilled’ spindles are supplied loose and allow several rollers to be wired together in a side frame to prevent spindle rotation.
Tube Size
Spindle Option
Capacity*
50mm x 1.5mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
50mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2" x 10 SWG
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2 1/4" x 12 SWG
ø5/8" & 11mm & 9/16" Hex
300kg
60mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø14mm, ø15mm, 8mm & 11mm Hex
200kg
2 1/2" x 10 SWG
ø5/8" & 11mm & 9/16" Hex
300kg
3" x 10 SWG
ø5/8", ø3/4", ø20mm, 11mm & 9/16" Hex
400kg
80mm x 2mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
88.9mm x 2.9mm
ø5/8", ø20mm, 11mm & 9/16" Hex
400kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load. Rollers are supplied either Bright Zinc Plated or Standard Self Colour finish
5
4
Bearing
6 7
The rollers can be fitted with either crowded race semi-precision or sealed, steel housed, chrome steel popular metric precision bearings. Steel housings offer maximum load carrying capacity and are suitable for arduous working environments.
12
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
05
Gravity Rollers Light to Medium Duty
Specialised Rollers
Rubber Covered
1
All steel rollers are offered with the option of rubber, polyurethane or PVC sleeving.
“Poly V”
2
50mm and 60mm rollers fitted with a plastic ‘Poly V’ drive insert. The rollers are driven by a multi V drive band.
1
Gravity Rollers
2
Light to Medium Duty Gravity rollers offer the most economical and simplest form of transporting loads form one point to another. Minimal effort required in the movement of goods whether it is manual assistance or gravitational force. This light to medium duty gravity roller range is suitable for loads of up to 160kg.
Specification Tube Size
Spindle Option
Capacity*
1" x 18 SWG
ø1/4", ø8mm & 8mm Hex
30kg
30mm x 1.5mm
ø6mm, ø8mm & ø10mm
60kg 70kg
Motorised
3
50mm 24V DC brushless motorised rollers are used in zero line pressure conveyor applications. Rollers can be supplied with additional control cards.
1 3/8" x 18 SWG
ø8mm & 8mm Hex
1 1/2" x 16/18 SWG
ø8mm, ø10mm, ø7/16", ø12mm, ø15mm, 8mm & 11mm Hex
100kg
40mm x 1.5mm
ø8mm, ø10mm, ø7/16", ø15mm, 8mm & 11mm Hex
160kg
Lagged
50mm x 1.5mm
ø8mm, ø10mm, ø7/16", ø12mm, ø15mm & 11mm Hex
160kg
Drive drums can be supplied rubber lagged to provide additional grip.
50mm x 2mm
ø8mm, ø10mm, ø7/16", ø12mm, ø15mm & 11mm Hex
160kg
60mm x 2mm
ø10mm, ø12mm & 11mm Hex
160kg
*These maximum potential capacities are for guidance only and assume an evenly distributed static load.
Brake
4
5
Rollers containing centrifugal brake mechanisms are used on heavy duty gravity conveyor declines to control product speed.
Rollers are supplied either Bright Zinc Plated or Standard Self Colour finish.
Bearing 5
The rollers are fitted with semi-precision bearings incorporating turned steel inner race, pressed steel out race and housing. The bearings are specifically designed to be free running and fitted with nylon cages to keep operating noise to a minimum.
04
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
4 3
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
13
Commonly Used Terms
Conveyor Rollers Range Contents
Commonly Used Terms The following details the commonly used terms for rollers within a conveyor system. Key 1
Inside Frame Width
2
Over Bearing Projection
3
Face Width
4
Groove Position
5
Lineshaft to Roller Centre
6
Tube Ă˜
7
Spindle Ă˜ or A/F
1
3 4
4
4
4
5
6
7
14
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
Page
Description
2
Gravity Rollers Light To Medium Duty
4
Gravity Rollers Heavy Duty
5
Plastic Rollers
6
Stainless Steel Rollers
7
Grooved Rollers
8
Tapered Rollers
9
Sprocketed Rollers
10
Drum Rollers
11
Spindle Conditions
12
Specialised Rollers
13
Commonly Used Terms
14
Conveyor Roller Applications
15
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
03
Conveyor Rollers Range Introduction
Conveyor Roller Applications
Introduction Established in 1963, Conveyor Units is now the largest Conveyor Roller manufacturer in the UK. Over this time we have gained a reputation for supplying high quality competitively priced Conveyor Rollers to all aspects of the material handling industry. Our products are used by blue-chip companies in the UK and throughout Europe. Operating from a 12,000 square metre manufacturing facility on a five acre site in Stourport-On-Severn in Worcestershire, we are proud of the fact that all manufacturing processes are controlled and undertaken in-house in strict accordance to our BS EN ISO 9001: 2008 quality system.
02
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
email: sales@conveyorrollers-uk.co.uk
www.conveyorrollers-uk.co.uk
15
Conveyor Roller Range Product Information Other products by Conveyor Units include:Lineshaft Conveyors Pallet Conveyors Belt Conveyors High Speed Switch Sorters Belt Under Roller Conveyors Zero Line Pressure Conveyors Gravity Conveyors Stainless Steel Conveyors Flexible Conveyors Conveyor Rollers & Spares
Keeping Europe Moving The UK’s Largest Roller and Conveyor Manufacturer
Conveyor Units Ltd Sandy Lane, Titton, Stourport-on-Severn, Worcestershire, DY13 9PT. Tel: 0044 (0)1299 877541 Fax: 0044 (0)1299 877921 email: sales@conveyorrollers-uk.co.uk Issue 001/11-10
www.conveyorrollers-uk.co.uk
www.conveyor-units.co.uk
visit us at www.conveyorrollers-uk.co.uk