Pallet conveyors

Page 1

Product Data Sheets

Pallet Conveyor System


Pallet Conveyor System New modular pallet conveyor from Texam Limited The new modular pallet conveyor comprises of heavy duty chain conveyor, roller conveyor, chain transfer and turntable modules. The flexible pallet conveyor system is designed to handle the full range of Euro-pallet sizes as well as the popular Chep type 1200 x 1000mm pallet, with loads up to 1500Kg.

Europallet and Chep type pallets. 3mm and 5mm thick roller options. Soft start and inverter options available. Conveyor speed 12m/min and 18m/min. Fully CE compliant.

Roller Conveyor Straight A robust pallet roller conveyor system. Rollers are driven tangentially by 5/8” chain in a fully enclosed side channel. The systems offers minimal backlash, easy tensioning and a 150mm roller pitch. With a load capacity of 1500kg per pallet the straight modules are available to handle upto 4500kg total conveyor load.

Chain Transfer Transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. 150 mm roller pitch

Tangential chain drive

3-mm thick steel rollers with steel sprockets

4 mm thick side channels.

¾ “ pitch flat sided chain

3 and 5 mm thick roller options.

Types:

Chain tensioning done quickly without removing guards.

Single Handed Transfer to Transfer Unit Single Handed Extended Transfer toTransfer Unit

150mm roller pitch. Chain Conveyor Straight 3/4” pitch flat sided linked chain provides a strong supporting surface to convey pallets up to 1500kg. These modules are available in two and three chain versions. Chain tensioning is quick and easy with no requirement to remove any guards.

Roller Turntable The turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same. Rotation angle of 90 to 180 degrees.

1500kg pallet load capacity

147 pallets per hour rotating 90 degrees.

4-mm thick side channels.

Two rotation speeds of 2rpm and 4rpm

¾”pitch flat sided chain running on low friction, hard wearing polymer guide strips.

Conveyor speeds of 12 m/min and 18m/min Pallet dimensions 800/1000mm L/R

Ability to run cables and pneumatics in side channel.

Chain Turntable The chain turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Chain in same lateral position on each module. Giving a smooth clean appearance and aiding cable runs. Hollow crossties to enable cables to run from one side of the conveyor to the other.

Rotation angle of 90 to 180 degrees.

Roller Transfer Roller transfers are a self contained unit, which can be fitted to a new or existing chain conveyor straight. The pop-up roller is powered by two motorised rollers. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.

174 pallets per hour rotating 90 degrees. Two rotation speeds of 2rpm and 4rpm Conveyor speeds of 12 m/min and 18m/min 900mm Chain centres Pallet dimensions 1200mm L/R

Tangential chain drive

Beam Lift Assembly The beam lift assembly is designed to lift pallets 200mm above the chain conveyor. The beam assembly has two standard types, low and high. Low types range from 650mm to 800mm top of chain heights. high type beam lifts range from 850mm to 1000mm top of chain height.

4 mm thick side channels. 3 and 5 mm thick roller options. 150mm roller pitch.

Double Transfer Double transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. The modules are available to suit the standard pallet conveyor widths. 150mm roller pitch. Bi-directional control available. Conveyor speeds of 12m/min and 18m/min Maximum pallet weight 1500kg

Cor

T

Low and high type available. To suit 2 strand chain conveyor.. 200mm Pallet Lift Maximum pallet weight 1500kg

Further Modules and Accessories Our commitment to the Pallet design has resulted in a large investment in this project. As a result we will be continually adding modules to our existing range. Please contact us for details.

1


Pallet Conveyor System

A robust pallet roller conveyor system. Rollers are driven tangentially by 5/8â€? chain in a fully enclosed side channel. The systems offers minimal backlash, easy tensioning and a 150mm roller pitch. With a load capacity of 1500kg per pallet the straight modules are available to handle upto 4500kg total conveyor load. Tangential chain drive Option of steel or polymer sprockets on rollers 4 mm thick side channels. 3 and 5 mm thick roller options. Chain tensioning done quickly without removing guards. 150mm roller pitch. Ability to run cables in non-drive channel. Fascia to close section off. Ability to ďŹ t photocells anywhere along length via clamp brackets. Soft start and inverter motor options available. 2


Pallet Conveyor System

Heights Speeds Available Range of heights available from 400 - 900mm (Top of 12m/min and 18m/min available Roller) Electrical Power Motors should be connected to 415V 3-phase, 50Hz supMotor Type ply. 0.37, 0.55, 1.1 and 1.5 kW available Motor Options No Brake - No Inverter Braked - No Inverter

Load Capacity

Chain 5/8� pitch simplex chain

1500kg 3000kg 4500kg

Lengths Available 1050 to 6000mm in 150mm increments

Load Capacity

Pallet Size 1000mm L-R

1500kg 3000kg 4500kg

12m/min Motor Power (kW) 0.37 0.55 1.1

Full Load Current (A) 0.95 1.4 2.8

18m/min Motor Power (kW) 0.55 1.1 1.5

Full Load Current (A) 1.4 2.8 3.6

1152

74

70

220

175

205

213.50

213.50

50

50

1215 Stand Fixing Centres

R

2401 02

3


Pallet Conveyor System

3/4” pitch flat sided linked chain provides a strong supporting surface to convey pallets up to 1500kg. These modules are available in two and three chain versions. Chain tensioning is quick and easy with no requirement to remove any guards.. 1500kg pallet load capacity 4-mm thick side channels. ¾”pitch flat sided chain running on low friction, hard wearing polymer guide strips. Ability to run cables and pneumatics in side channel. Chain in same lateral position on each module. Giving a smooth clean appearance and aiding cable runs. Hollow crossties to enable cables to run from one side of the conveyor to the other.

4


Pallet Conveyor System

Heights Speeds Available Range of heights available from 375 - 925mm (Top of 12m/min and 18m/min available Chain) Electrical Power Motor Type Motors should be connected to 415V 3-phase, 50Hz sup0.75, 1.1, 1.5, 2.2, and 3.0 kW available ply. Motor Options No Brake - No Inverter Braked - No Inverter

Load Capacity

Chain 3/4� pitch simplex chain

1500kg 3000kg 4500kg

Lengths Available 1300mm to 3600mm in 50mm increments

Load Capacity

Pallet Size 1200mm L-R

1500kg 3000kg 4500kg

12m/min Motor Power (kW) 0.75 1.5 2.2

Full Load Current (A) 2.0 4.2 5.9

18m/min Motor Power (kW) 1.1 2.2 3.0

Full Load Current (A) 3.2 3.9 7.2

850 900

101

101

'A'

200

2 STRAND

900 Between Stand Centres 400 450

400 450

101

200

101

'A'

3 STRAND

450 Between Stand Centres Load Capacity (kg) 1500 3000 4500

4

450 Between Stand Centres Dimension 'A' (mm) 3 Strand 2 Strand 113.5 156 134 181 159 221

2401 36

5


Pallet Conveyor System

Roller transfers are a self contained unit, which can be ďŹ tted to a new or existing chain conveyor straight. The pop-up roller is powered by two motorised rollers. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. Tangential chain drive 4 mm thick side channels. 3 and 5 mm thick roller options. 150mm roller pitch.

6


Pallet Conveyor System

Heights Electrical Power Range of heights available from 500 - 1100mm (Top of Motors should be connected to 415V 3-phase, 50Hz supRoller) ply. Motor Power (kW) 0.18

Motor Type 0.18 kW available

Full Load Current (A) 0.58

Pallet Size 800/1000mm L-R Speeds Available 12m/min and 18m/min available

1490

MIN 600 TOR IN UP POSITION (MIN 550 TOR IN DOWN POSITION)

1152 BB

1028 Fixing Centres

1378 Fixing Centres

105 222.5

146 146 146

146 146

222.5 105

2401 21

4

7


Pallet Conveyor System

Transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. 150 mm roller pitch 3mm thick steel rollers with steel sprockets ¾ “ pitch flat sided chain Types: Single Handed Transfer to Transfer Unit Single Handed Extended Transfer toTransfer Unit

8


Pallet Conveyor System

Pallet Size Heights Range of heights available from 400 - 1000mm (Top of 800/1000mm L-R Roller) Speeds Available Motor Type Roller Conveyor - 12m/min and 18m/min Chain Conveyor 0.75, 1.1 kW Chain Transfer - 12m/min and 18m/min Lift Transfer 0.55 kW Up to 213 pallet transfers per hour Roller Conveyor 0.37, 0.55 kW Electrical Power Motor Options Motors should be connected to 415V 3-phase, 50Hz supNo Brake - No Inverter ply. Braked - No Inverter Motor Power (kW) Full Load Current (A) Chain 0.37 0.95 3/4� pitch simplex chain 0.55 1.4 0.75 1.9

1500

140 160

140

1500

Top of Roller Height

1150 Fixing Centre Under Roller Conveyor

1150 Fixing Centre Under Roller Conveyor 450

1500 900

450

128

74

450

2537

70

1642

952/1152

128

450

1500 900

74

140

25

140 160

Single Handed Transfer to Transfer 1600m Long Chain Strands

Top of Roller Height

25

Single Handed Extended Transfer to Transfer 2520mm Long Chain Strands

1028 Fixing Centre Under Chain Conveyor

2401 37

1028 Fixing Centre Under Chain Conveyor

C

9


Pallet Conveyor System

The turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90째 to 180째, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Rotation angle of 90 to 180 degrees. 174 pallets per hour rotating 90 degrees. Two rotation speeds of 2rpm and 4rpm Conveyor speeds of 12 m/min and 18m/min Pallet dimensions 800/1000mm L/R

10


Pallet Conveyor System

Heights Speeds Available Range of heights available from 400 - 1000mm (Top of Roller Conceyor - 12m/min and 18m/min Roller) Chain Transfer - 12m/min and 18m/min Up to 213 pallet transfers per hour Motor Type Electrical Power Roller Conveyor 0.37, 0.55 kW Motors should be connected to 415V 3-phase, 50Hz supRotation Drive 0.18, 0.37 kW ply. Pallet Size Motor Power (kW) Full Load Current (A) 800/1000mm L-R 0.37 0.95 0.55 1.4 0.75 1.9

2000

1000 458 (position of sensor roller)

Position of adjacent roller conveyor

Back to Back

955 Floor Fixing Centres

80

Clockwise

Top of Roller

173

Chain Adjustment Nuts Prior to installation these should be positioned directly underneath the roller drive unit as shown. This will ensure correct positioning for the application turning through 90째 and 180째 in the clockwise direction.

1229 Floor Fixing Centres

4

Note: When installed in the above position the turntable will only rotate in the 2401 08 clockwise direction

11


Pallet Conveyor System

The chain turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90째 to 180째, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Rotation angle of 90 to 180 degrees. 174 pallets per hour rotating 90 degrees. Two rotation speeds of 2rpm and 4rpm Conveyor speeds of 12 m/min and 18m/min 900mm Chain centres Pallet dimensions 1200mm L/R

4

12


Pallet Conveyor System

Heights Speeds Available Range of heights available from 425 - 1025mm (Top of Roller Conceyor - 12m/min and 18m/min chain) Chain Transfer - 12m/min and 18m/min Up to 213 pallet transfers per hour Motor Type Electrical Power Chain Conveyor 0.75, 1.1 kW Motors should be connected to 415V 3-phase, 50Hz supRotation Drive 0.18, 0.37 kW ply. Pallet Size Motor Power (kW) Full Load Current (A) 1200mm L-R 0.18 0.58 0.37 0.95 0.75 1.9 1.1 2.8 2000 1020 955 Fixing Centres

80

Clockwise 1229 Fixing Centres Chain Centres

Position of adjacent chain conveyor

Stand Foot Plates (shown for reference only)

Turntable Bridging Units

TOC

248

150

2000 Chain Adjustment Nuts Prior to installation these should be positioned directly underneath the roller drive unit as shown. This will ensure correct positioning for the application turning through 90째 and 180째 in the clockwise direction. Note: When installed in the above position the turntable will only rotate in the clockwise direction 2401 24

C

13


Pallet Conveyor System

The beam lift assembly is designed to lift pallets 200mm above the chain conveyor. The beam assembly has two standard types, low and high. Low types range from 650mm to 800mm top of chain heights, high type beam lifts range from 850mm to 1000mm top of chain height. Low and high type available. To suit 2 strand chain conveyor.. 200mm Pallet Lift Maximum pallet weight 1500kg

B

14


Pallet Conveyor System

Heights Range of heights available Low Height 650 - 800mm (Top of chain) High Height 850 - 1000mm (Top of chain)

Speeds Available 25mm/s Cycle of Operation Up stroke = 10 secs Down stroke = 10 secs

Motor Type 1.5 kW

Electrical Power Motors should be connected to 415V 3-phase, 50Hz supply.

Pallet Size 1200mm L-R

Motor Power (kW) 1.5

Pallet Lift 200mm

50

850 Between Lifting Beams

50

400

Up Position

Full Load Current (A) 3.6

1220 Fixing Centres

Top of Chain - 200

762

900 Centres

172

Down Position

2401 11

B

15


Pallet Conveyor System

Double transfer modules combine the features and beneďŹ ts of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. The modules are available to suit the standard pallet conveyor widths. 150mm roller pitch. Bi-directional control available. Conveyor speeds of 12m/min and 18m/min Maximum pallet weight 1500kg

D

16


Pallet Conveyor System

Heights Speeds Available Range of heights available from 400 - 1000mm (Top of Roller Conveyor - 12m/min and 18m/min roller) Chain Transfer - 12m/min and 18m/min Up to 184 pallet transfers per hour Motor Type Electrical Power Chain Conveyor 0.75, 1.1 kW Motors should be connected to 415V 3-phase, 50Hz supLift Transfer 0.75 kW ply. Roller Conveyor 0.37, 0.55 kW Motor Power (kW) 0.37 0.55 0.75 1.1

Pallet Size 800/1000mm L-R Motor Options No Brake - No Inverter Braked - No Inverter

Full Load Current (A) 0.95 1.4 1.9 2.8

3300 124

1152

70

856

372

140 3

170

1093 Fixing Centres 1200

450 450

90

1343 Fixing Centres

90

816

1421

179

3250

3920 Set To 25 Nom. In Up Position and 25 Nom. In Down Position

101

Top Of Roller Height

1500

1150 Fixing Centres

60

372

2401 28

D

17


Pallet Conveyor System

Centre transfer modules combine the features and beneďŹ ts of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. Pallets can be received and transfered in either direction. 150mm roller pitch. Conveyor speeds of 12m/min and 18m/min Maximum pallet weight 1500kg

4

18


Pallet Conveyor System

Heights Speeds Available Range of heights available from 500 - 1000mm (Top of Roller Conveyor - 12m/min and 18m/min roller) Chain Transfer - 12m/min and 18m/min Up to 184 pallet transfers per hour Motor Type Electrical Power Chain Conveyor 0.75, 1.1 kW Motors should be connected to 415V 3-phase, 50Hz supLift Transfer 0.75 kW ply. Roller Conveyor 0.37, 0.55 kW Motor Power (kW) 0.37 0.55 0.75 1.1

Pallet Size 800/1000mm L-R Motor Options No Brake - No Inverter Braked - No Inverter

Full Load Current (A) 0.95 1.4 1.9 2.8

2131 70

417.5

1030 Fixing Centres

450

120

210

120

Top of Roller Height

1160 Fixing Centres

450

1183

262

1500

300

1155

2401 33

C

19


Pallet Conveyor System

Motorised roller straights comprise of a number of powered rollers and adjacent gravity rollers. The motorised rollers are used to drive the load along the length of the conveyor. Drive rollers are mounted in exible brackets such that they are higher than the gravity conveyor rollers. In this way the item being conveyed is constantly in contact with the pallet drives. The pallet presses the motorised rollers down to the level of the adjacent gravity rollers, so that the weight of the pallet is evenly distributed during transport. 150mm roller pitch (125mm available on request) Conveyor speeds of 13m/min and 16m/min - can be used with inverter Maximum pallet weight 600kg - optional 1000kg available on request No need for geared motors, chains and sprockets Compact and space saving design, can be installed on the oor Maintenance free, ease of installation and modular design

S

20


Pallet Conveyor System

Lengths Available 600mm to 3000mm in 150mm increments Widths Available 1050mm BB (1000mm wide pallet) 1250mm BB (1200mm wide pallet) Speeds Available 13m/min 16m/min

Electrical Power Motors should be connected to 415V 3-phase, 50Hz supply. Load Capacity 600kg

Motor Power (kW) 0.085

Stall Current (A) 1.07

Full Load Current (A) 0.32

21


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.