S2 robot Schematic

Page 1

S2 Robot Electrical Schematics PDF Viewing Notes:

Public Release: 09DEC2010 Subversion Rev: 2271

The Net Names & Components are Hyper Linked. Left Click on a Component to view additional information. Left Click on a Net Name to follow it through the design.

3V3

TP1

3V3

R65

R50

10K

10K

TP2 Program EEPROM

Propeller Processor Mux_ADC_In Mux_ADC_Out Mux3 Mux2 Mux1 Mux0 Speaker Obs_Rx Mot_Right_PWM Mot_Left_PWM Mot_Right_Dir Mot_Left_Dir Obs_Tx_Right Mot_Right_Enc Mot_Left_Enc Idler_Tx Push Mic_ADC_In Mic_ADC_Out LED_Clk LED_Data Obs_Tx_Left P5 P4 P3 P2 P1 P0

34 33 32 31 26 25 24 23 22 21 20 19 16 15 14 13 12 11 10 9 4 3 2 1 44 43 42 41

P27 P26 P25 P24 P23 P22 P21 P20 P19 P18 P17 P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1 P0

U21

P28-SCL P29-SDA

U5 35

6

36

5

SCL SDA

A2 A1 A0 WP

3 2 1 7

256Kb

P30-TX P31-RX

37

Serial_Tx

38

Serial_Rx 3V3 User EEPROM

BOE RES

6

U6

7

Reset

6 5

SCL SDA

A2 A1 A0 WP

3 2 1 7

256Kb

XI

28 Y1

TP35

5.00MHz

XO

29

928-P8X32A-Q44

Mounting Holes

Desinger: Ben Wirz Element Products, Inc. http://www.elementinc.com/ Copyright(c) 2010 Element Products, Inc. & Parallax, Inc. This schematic is released under the Creative Commons Attribution License. (www.creativecommons.org)

SIZE

X1

X2

X5

X6

DWG

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X4


Back Board Interface

3V3

9V0

3V3

3V3

3V3

R7

R12

R13

22K

4.7K

22K

TP20 P6

130

Idler LED Driver

TP22 TP33 Q2 TP13

Serial_Tx Serial_Rx

R66 1.0K

TP14

Encoder Schmitt Trigger Buffer

R26 U20

Push

U20

Mot_Right_Enc

10K

TP15

R10

Mot_Left_Enc

330

TP34

5V0_HACK

R11 330

TP9

LED_Clk Reset LED_Data

Idler_Rx_Ang Mic_Ang 3V3 600-20

Back Board Ribbon Cable Connector

R16

Idler_Tx_Drv

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TP5

C21

C74

C73

C72

C71

C70

C69

C77

C76

C75

C78

1nF

DNI

DNI

1nF

1nF

1nF

1nF

DNI

1nF

1nF

DNI

C85 TP16

1nF

Microphone Sigma Delta ADC

C22

Mic_ADC_In

100nF

C86 1nF

SIZE

R24

Mic_ADC_Out

100K

DWG

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Idler_Tx


Motor Driver TP10

9V0

Mot_Left_Dir

TP4

U19

U1

Mot_Left_PWM

21 22 TP36

23

13 14 24

AIN1 AIN2

AO11 AO12

PWMA

AO21 AO22

Mot_Right_Dir 17 16

U19 TP37

15 Mot_Right_PWM 19

BIN1 BIN2

BO11 BO12

PWMB

BO21 BO22

1 2 5 6

R21

C33

DNI

DNI

P7 1 2

Left Motor

623-2M

11 12

R36

7 8

P5

C42

DNI

1 2

DNI

Right Motor

623-2M

STBY 10705

3 4 9 10

3V3

TP12

R9

Over-Current Comparator 14.0K

R46

V_Trip 3V3

DNI

R8

C63

1.00K

3V3

R33

3V3

TP8 U10

Reset

100nF

D CLK

TP3 R35

U7

TP23

4.7K

Q3

Q

+

6

-

Mot_OC

R32

4.7K

100K

Mot_OC

5

8

10439-SON

C35

CLR 10707-1G175

7 4

100nF

Over-Current Latch

3V3 Current Measurement Amp TP6 8

47K

R29 0.10

TP7

U7

R30

C4

3

+

2

-

Mot_I_Ang 1 4

10439-SON 1.0uF

R28 R31

220K

10K

SIZE

DWG

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Power Supply

300kHz Switching Regulator 5.0 Vdc @ 1,800mA Max 9V0

Linear Regulator TP17

TP18 U3 4

R57

VIN

R3

C11 DNI

5 6

3

FB

100nF

9V0

3V3_I_Ang

1

VIN

VOUT

EN

BYPASS

5

4.7

C12

C89

+

470uF

C24

C1

C62

100uF

4.7uF

4.7uF

10555-3V3

DNI

4

C41

C32

10nF

4.7uF

R2 1.30K

Input Cap Ripple Current >= 0.9A

9V0

100uH

3V3

1

10743

C3

R55

+

6.80K

TP21

U17

3

OCSET

EN

L2

5V0_HACK

47uH 313-470

3.3 Vdc @ 150mA Max 5V0

D1 R1

2

9V0

L1

2.40K

220K

9V0

OUTA OUTB

TP19

9V0

Output Cap ESR <= 0.19 Ohm

9V0 5V0_HACK

C2

C13

C27

1.0uF

1.0uF

1.0uF

5V0

3V3

3V3

5V0

+

+

470uF

5V0

C40

C64

C52

1.0uF

10nF

10nF

3V3

C16

3V3

C14

+

470uF

TP11

C46

+

470uF

C17

C58

C23

C15

C28

C43

470uF

470uF

470uF

1.0uF

1.0uF

1.0uF

4.7uF

3V3

3V3

3V3

3V3

3V3

3V3

+

C18

+

5V0

+

C29 100uF

3V3

3V3

3V3

3V3

3V3

3V3

3V3

C68

C47

C54

C59

C65

C50

C53

C48

C79

C80

C81

C82

C83

C84

C57

C51

1.0uF

1.0uF

10nF

10nF

10nF

10nF

10nF

10nF

1nF

1nF

1nF

1nF

1nF

1nF

1nF

1nF

+

3V3

C91 100uF

SIZE

+

C30 100uF

3V3

+

C44 100uF

DWG

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C38 5V0

Speaker Amplifer

1nF

R38

5V0

22K

C39

R5

100nF

22K

4 3

ININ+

1 2

VO1

SD BYPASS

VO2

P1 C36

1 2

5

4.7uF

623-2M

8

10708-SSOP

C92

C34

4.7uF

4.7uF

3V3

Obstacle IR Detector R42 3V3

100

R47 C49 1.0uF

TP24

U15 VCC

Speaker

U2

10K

R61

OUT

Obs_Tx_Left

Obs_Rx

1.0K

38kHz

R19

D3

Obstacle Emitter Left

680

Obs_Tx_Right

R20

D4

Obstacle Emitter Right

680

SIZE

DWG

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16 Channel Sigma Delta ADC 16:1 Analog Mux

Mux3

TP25

Top PCB Light Sensors

TP26

TP27

3V3

P2 1 2 3 4

U9

U18

6

E

Mux2 Mux1 Mux0

9 S2 10 S1 11 S0

Line_Left_Ang Line_Right_Ang Light_Left_Ang 3V3_I_Ang Ang0 Light_Center_Ang Light_Right_Ang Ang1

4 2 5 1 12 15 14 13

Mux[3:0] = 0b1XXX

Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0

Z

3

10706-SON-HCT

623-4M

3V3

R77 22.0K

C45 1.0uF

R78 22.0K

R79

C55 1.0uF

22.0K

C56

C25

1.0uF

1nF

Sigma Delta ADC

R6

Mux_ADC_In

270K

R25 100K

5V0

9V0

5V0

3V3

R45

R43

R49

3.30K

3.30K

3.30K

R15 3.30K

U18

100nF

R18 3.30K

9 S2 10 S1 11 S0

Idler_Rx_Ang Bat_V_Ang V_Trip Mot_I_Ang C90

C66

C87

100nF

100nF

100nF

1nF

Mux2 Mux1 Mux0

TP28

C20

C19

E

6

R14 10.0K

U8 Mux3

4 2 5 1 12 15 14 13

Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0

Z

3

Mux[3:0] = 0b0XXX

10706-SON-HCT

SIZE

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Mux_ADC_Out


Line Follow Sensor Interface

Photo Diode Amp C60

R22 3V3

10nF

330K

TP30 P4

TP29

5V0_HACK

1 2 3 4

Left Line Follow Sensor

U11 3

+

2

-

8

Line_Left_Ang 1 4

10439-SON 623-4M

R17 330K

C26 33pF

P3

TP31 1 2 3 4

Right Line Follow Sensor

C61

623-4M

10nF

R23 3V3

330K

TP32 U11 5

+

6

-

R52 51.0

8

Line_Right_Ang 7 4

10439-SON

R27 330K

Enabled Mux[3:0] = 0b111X

C31 33pF

Mux2 Mux3 Mux1

U22

R48

Q6

1.0K 10707-1G11

SIZE

DWG

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Hacker Port Interface

5V0_HACK R4 220K

Hacker Port C37

P8

100nF

20 19

2

3V3

R34

R37

R39

R40

R41

R44

4.7K

4.7K

4.7K

4.7K

4.7K

4.7K

A1 B1 C1 A2 B2 C2 A3 B3 C3 A4 B4 C4 A5 B5 C5 A6 B6 C6 A7 B7 C7 A8 B8 C8

3 4 5 6 7 8 9 10

SA SB SC SD SE SF SG SH

GREF DREF

P5 P4 P3 P2 P1 P0

SREF

U14

DA DB DC DD DE DF DG DH

18 17 16 15 14 13 12 11

Hack5 Hack4 Hack3 Hack2 Hack1 Hack0

10608 C5

C6

C7

C8

C9

C10

1nF

1nF

1nF

1nF

1nF

1nF

3.3V - 5.0V Logic Level Translator

Ang1

Ang0

6007-03-08-850

SIZE

C67

C88

1nF

1nF

DWG

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Back PCB

3V3

Q3

R10

Serial_Tx

1.0K

TP200

5V0

RS-232 Level Converter DB-9 Serial Port

9V0

J1 DCD RXD TXD DTR GND DSR RTS CTS RI M1 M2

TP201 1

TP204 P1

R5

4.7K

2

9V0 Main Board Ribbon Cable

3V3 R11

3V3

Reset

Idler_Tx_Drv

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10K

3

C13

4 5

Q2

C12

10nF

DNI

6

P5

7 8

1 2

9 M1

C15

DNI

M2

Serial_Tx Serial_Rx Right_Enc Push Left_Enc LED_Clk Reset LED_Data

DNI

661-9FA

3V3 Idler_Rx_Ang R9 TP203

Mic_Ang

4.7K

TP202

R15 R8

Serial_Rx

650-20

330

Q1

4.7K

Motor Break Beam Encoders Battery

Power Switch

9V0

5V0

SW1

P2

F1 1 2

R13

1.10A 631-2M

Right_Enc 100

Left_Enc

737-S-7P0MM

U2

U3

User Push Button Switch SW2 Push 730-R-BLU

X1

X2

X3

X4

SIZE

DWG

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C19 10nF

D2 R3

GA

Center User LED

RA

470

Bi-Color LED Driver

GRN/RED

U1 LED_Clk

8

LED_Data

1 2

Reset

9

Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0

CLK SDA SDB

CLR

C20

13 12 11 10 6 5 4 3

10nF

D1 R6

GA

Right User LED

RA

470 GRN/RED

9V0

5V0

3V3

3V3

3V3

10746-SON-HCT C18 10nF

D3 R4

GA

C6

C5

C11

C10

C9

4.7uF

4.7uF

4.7uF

10nF

10nF

Left User LED

RA

470 GRN/RED

R14

D4

680

BLUE

3V3

Power Indicator LED

C17 10nF

R20 1.0K

R21 C1

3V3

Microphone Pre-Amp

2.2K

4.7uF

U4

C16 100nF

M1

5

+

6

-

8

Mic_Ang 7 4

10439-SON

M 10747

R17 22K

R16 3V3

100K

C14 R7

220pF

100K

R18

R19

22K

C4 4.7uF

R12 100K

2.2K

C7

C8

4.7uF

4.7uF

SIZE

DWG

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Idler Wheel Break Beam Sensor

Photo Diode Amp

C3

R2 3V3

10nF

1.00M

U4 8

P4 1 2 3 4

3

+

2

-

Idler_Rx_Ang 1 4

10439-SON

R1 1.00M

C2 33pF

5V0 P3

Idler_Tx_Drv

1 2 3 4

SIZE

DWG

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Top Light Sensor PCB

Light Sensors P1 1 2 3 4 631-4M

X1

X2

3V3 Right Center Left Right

Center

Left

U3

U2

U1

10766

10766

10766

SIZE

DWG

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Idler Wheel Stall Detector

P1

D1 1 2 3 4

IR LED 705-850IR20W

6007-01-04-850

P2

D2 1 2 3 4

732-940IR16W

IR Photo Diode

6007-01-04-850

SIZE

DWG

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Battery Box Wire Diagram

J1

2 1

1.5V

1.5V

1.5V

B3 1.5V

B2

+

B4

+

B5

+

B6

+

625-2M

Red Black +

1 2

+

625-2 Pin Out

1.5V

B1 1.5V

24AWG Wire

SIZE

DWG

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Line Sensor Wire Diagram

D1

625-4 Pin Out

4 3 2 1

IR LED

940nm +/- 30 deg 700-940IR30W

J1 1 2 3 4

Red Green White Black

D? 940nm +/- 25 deg 733-940IR25W

625-4M

IR Photo Diode

28AWG Wire

SIZE

DWG

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Speaker Wire Diagram

625-2 Pin Out

SP1

J1 1 2

2 1

625-2M

+ -

Red Black 28AWG Wire

10251-27X9A

SIZE

DWG

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Motor Wire Diagram

C2 0.1uF

J1 1 2 625-2M

M1 +

Red Black

M

-

C1

C3

0.1uF

0.1uF

CASE

625-2 Pin Out

2 1

24AWG Wire

SIZE

DWG

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Top PCB (10719) to Main PCB (10713) Wire Diagram

625-4 Pin Out

4 3 2 1

J1

J2 1 2 3 4 625-4M

RED WHITE GREEN YELLOW

1 2 3 4 625-4M

28AWG Wire

SIZE

DWG

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S2 Cabling Diagram

Top PCB 10718C

1

2

3

4

1

2

3

4

P1

Right Line Follow Assembly 10247F

Right Motor Assembly

P3

10268E

P5

P2

1 2

Left Motor Assembly

1

3

2

4

10268E

P7 1 2

Left Line Follow Assembly 10247F

Main PCB 10712D

P4 1 2 3 4

Back PCB 10715E

Main to Back PCB Ribbon Cable

P6

P1 P2

Speaker Assembly 10248C

P1 2

1

2

+ -

1

P8

10243D Battery Holder Assembly

Hacker Port

+

+

+

+

+

+

10753B Idler PCB

S2 Top View Front

Left Side

Right Side SIZE

DWG

Cabling_Diagram

A Back

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S2 System Block Diagram Switching Power Supply 300 kHz Programable LED's

Line Sensors P3/P4/U11/U22

P6/D1/D2/D3/D4/U1

Left Wheel Bi-Directional Control

Light Sensors P2

U1/ U19

Analog MUX U8/U9/U18

Battery & Supply Voltage Monitor

Right Wheel Bi-Directional Control U1/ U19

Microcontroller P8X32A U2

Idler Wheel Sensor P6/U4-B

Left Wheel Encoder P6/U3/U20-A

Wheel Motor Current Measure U7/U10

Right Wheel Encoder P6/U2/U20-B Microphone P6/U4-A Obstacle Sensor D3/D4/U15 RS-232 Serial interface Power Amplifier

+ -

U2 Serial EEPROM U5/U6

OSC Y1 /5.0MHz SIZE

DWG

Block_Diagram

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