Rev 2:1
102E
FORD RANGER 2WD & 4WD 2012All Bumpers (Exc Chassis Cab)
Powder Coated Finish
e11*94/20*9613*00 Components
Code
Quantity
Description
Bolt Kit Code
Quantity
w1896
Description
CB
1
Crossbar
WA
18
12mm Small Round Washers
LSP
1
Left Side Plate
WB
8
10mm Small Round Washers
RSP
1
Right Side Plate
G
2
16x50 Set Screws, Nuts & Grip Washers
AN
2
Angle
B
4
10x40 Set Screws, Nuts & Grip Washers
BB
2
Bumper Bracket
A
8
12x45 Set Screws Grip Washers & 2 Nuts
CP
2
Captive Plates
C
14
12x40 Set Screws, Grip Washers & 10 Nuts
HC12
6
12mm Head Covers
HC16
2
16mm Head Covers
1. Remove the under run bar or bumper if fitted from its supports. Remove supports and hand to customer. Clean out threaded points on the chassis rails. 2. Loosely attach side plates LSP & RSP using set screws A with washers WA to the threaded points on the chassis rails except two holes which will need washers WA and extra 2 nuts provided. 3. Insert captive plates CP inside the chassis rails and loosely attach angles AN using set screws C with washers WA. Loosely attach angles to side plates using set screws A with washers WA. 4. Loosely attach crossbar CB to side plates using set screws C. (See diagram for 4WD and 2WD positioning), when fitting to a 2WD model the crossbar should be inverted. Tighten and check all fixings. 5. Re attach under run bar to side plates using set screws B with washers WB. On models with the step bumper attach bumper brackets BB to bumper using original bolts, then attach bumper brackets to side plates using set screws B with washers WB. NOTE: (When re attaching bumper, protect corners of vehicle body to prevent damage). 6. Attach type approved tow ball (not supplied) using set screws G. 7. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
102E
Powder Coated Finish
FORD RANGER 2WD & 4WD 2012All Bumpers (Exc Chassis Cab)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com