Rev 2:1
105E 105ED
VOLKSWAGEN PASSAT SALOON 2010-2014 VOLKSWAGEN PASSAT ESTATE 2011-2014 VOLKSWAGEN PASSAT CC 2012(Exc R Line Models) e11*94/20*8200*00
Powder Coated Finish
w276
Components
Mainframe
Code
Quantity
CB
1
Description Crossbar
Bolt Kit Code
Quantity
WA
4
12mm Large Round Washers
Description
B
4
12x40 Bolts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear bumper. (Remove light clusters and remove 2 screws below. Remove 5 screws around wheel arch, 1 behind arch liner and 1 plastic fitting. Remove screws along bottom edge of bumper). 2. Disconnect number plate lights on Saloon and remove bumper. (Remove crush beam and discard). 3. Lower exhaust heat shield and locate 2 holes on each outer side of chassis rails, slide mainframe CB into the chassis and secure using bolts B with washers WA. 4. Cut bumper as shown in diagram, re-attach exhaust heat shield, re-fit bumper. 5. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A. Attach approved towball (not supplied) using set screws C. 6. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
105E 105ED
Powder Coated Finish
VOLKSWAGEN PASSAT SALOON VOLKSWAGEN PASSAT ESTATE VOLKSWAGEN PASSAT CC (Exc R Line Models)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
105E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description Flange Neck
Code
Quantity
A
2
12x100 Bolts, Nuts & Grip Washers
C
2
16x50 Set Screws, Nuts & Grip Washers
w493
Description
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws C. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com