Rev 2:4
107E 107ES 107ED
VAUXHALL ASTRA SPORTS TOURER 2010 -
Powder Coated Finish
e11*94/20*8348*00
w490
Components
Mainframe
Description
Bolt Kit
Code
Quantity
Code
Quantity
Description
CB
1
Crossbar
WA
4
12mm Large Round Washers
LA
1
Left Angle
B
4
12x35 Bolts & Grip Washers
RA
1
Right Angle
C
4
12x35 Bolts, Nuts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove rear light clusters—2 thumbscrews located behind small panel in boot. Lift forward edge upwards to release from securing clips. Disconnect wiring loom.
2. Remove bumper (2 plastic fittings on lower edge, 3 torx screws in wheel arches). Pull tips outward to release clips from body sides. Remove fixings from beneath light cluster area. Disconnect reverse sensor harness if fitted. Remove impact beam (return to customer). Lower exhaust.
3. Insert angles LA and RA inside the chassis rails and loosely attach using bolts B with washers WA. Loosely attach mainframe CB to the angles LA and RA using bolts C. Loosely attach angles LA and RA to the rear impact beam fixing points using original nuts X. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 4. Cut bumper as shown in cut detail diagram, replace bumper. Detachable Neck: Attach to crossbar CB using set screws Z.
Swan Neck: Attach to crossbar CB with CP10 plates using set screws Y & bolts W. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supllied) using set screws E.
5. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:4
107E 107ED 107ES
Powder Coated Finish
VAUXHALL ASTRA SPORTS TOURER 2010-
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com