Rev 2:1
108E
Powder Coated Finish
FORD RANGER 4WD PICKUP 1999-2012 MAZDA B2500 & BT50 4WD PICKUPS 1999-2007 (Exc MAZDA B2500 & BT50 PICKUPS WITH BUMPER OR UNDERUN BAR, 2WD VARIENTS, & TIPPER)
Components Code
Quantity
Description
Bolt Kit Code
Quantity
WA
8
12mm Small Round Washers
E
4
8x25 Bolts, Nuts & Grip Washers
w1346
Description
SP
2
Side Plates
FB
1
Fog Lamp Bracket
CP
2
Captive Straps
WB
4
8mm Small Round Washers
LA
1
Left Angle
D
2
16x50 Bolts, Nuts & Grip Washers
RA
1
Right Angle
A
6
12x1.5x40 Bolts & Grip Washers
CB
1
Crossbar
C
6
12x35 Bolts, Nuts & Grip Washers
LBB
1
Left Bumper Bracket
B
4
12x50 Bolts, Nuts & Grip Washers
RBB
1
Right Bumper Bracket
1. Lower spare wheel on 4wd only (using brace supplied with the vehicle, normally located behind rearmost seat). 2. 2WD - Remove fog lamp from its mounting bracket. Remove fog lamp mounting bracket from right chassis rail. 4WD - Disconnect fog lamp from wiring loom. Remove rear under run bumper form its chassis mounting brackets (4 x m8 screws) and remove the mounting brackets form vehicle chassis. 3. Loosely attach side plates SP using bolts A and washers WA. NOTE: if forward mountings are not present drill them out 13mm and use captive straps CP with bolts C through the large forward holes in the chassis rails. 4. Loosely attach angles LA and RA to side plates SP and to the chassis using bolts A and C. 5. 2WD - Attach crossbar CB to the highest mounting points on side plates SP using bolts B. NOTE: bolts C will not be adequate when attaching angles LA and RA with crossbar CB. Attach fog lamp bracket FB to bolts B. 4WD - Attach crossbar CB to the lowest mounting points on side plates SP using bolts B and attach fog lamp bracket FB together with bumper brackets LBB & RBB at each side. Re-attach underun bumper to brackets LBB& RBB using bolts E. 6. Tighten and check all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing and raise spare wheel. (NOTE: spare wheel on 4wd will relocate slightly forward of its original position).
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
108E
Powder Coated Finish
FORD RANGER 4WD PICKUP 1999-2012 MAZDA B2500 & BT50 4WD PICKUPS 1999-2007 (Exc MAZDA B2500 & BT50 PICKUPS WITH BUMPER OR UNDERUN BAR, 2WD VARIENTS, & TIPPER)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com