Rev 2:1
118E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts,Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
118E 118ED 118ES
HONDA CRV 2012-
Powder Coated Finish
E11 55R-0110111 w1140
Components
Mainframe
Code
Quantity
Description
CB
1
Crossbar
Bolt Kit Code
Quantity
Description
WA
14
8mm Large Round Washers
LP
1
Left Plate
WB
6
10mm Large Round Washers
RP
1
Right Plate
WC
4
12mm Large Round Washers
BS
2
Bent Strap
E
4
8x40 Bolts, Nuts & Grip Washers
SP
2
Spacers 50 Diameter x 23 Thick
B
6
8x35 Bolts & Grip Washers
J
2
8x75x1.25 Pitch Bolts & Grip Washers
C
1
16x100 Bolt, Nut & Grip Washers
H
6
10x30x1.25 Pitch Bolts & Grip Washers
K
2
12x40 Bolts, Nuts & Grip Washers
BU
2
48x16mm Bushes
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. 2.
3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
Remove plastic under tray, 4 plastic fixings on bottom edge of bumper and screws in left wheel arch. Remove lower part of bumper, fixings along lower edge of bumper, 2 plastic fixings inside rear of bumper, (NOTE: these are difficult to find) detach wheel arch liners from bumper, remove 3 plastic fixings behind arch liners holding lower bumper to upper bumper, unclip plastic wheel arch surround to reveal fixings and remove, remove 4 fixings around top edge of bumper, with use of lubricant unclip lower edge of bumper away from top edge of bumper, disconnecting any wiring. Remove the rear impact beam and hand back to customer. Loosely attach crossbar CB to the rear panel using bolts B with washers WA. Note loosely fit bolt K with washer WC to the left side to ease fitment Loosely attach crossbar CB to the central towing eye using C with spaces SP. Using crossbar CB as a jig, drill through the outer holes 11mm. Remove the 4x8mm bolts each side of chassis rails behind rear panel and discard. Loosely attach brackets BS to the captive threads using bolts B and washers WA. Loosely attach crossbar CB to brackets BS using bolts E and washers WA sandwiching rear panels. Locate captive threads on the bottom of the chassis rails, ( NOTE: clean out threads first). Lower exhaust to give clearance ( NOTE: detach rubber from silencer not chassis). Loosely attach plates LP and RP to the chassis rails using bolts H and washers WB. Loosely attach plates LP and RP to the captive threads in the floor using bolts J and Bushes BU. Attach crossbar CB to the left and right plates LP and RP using bolts K and washers WC. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
15. Re-attach exhaust, cut marked area on bottom edge of bumper and on undertray. Re-fit bumper and any wiring. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with CPE10 Plates (Standard Orientation) using set screws Y & bolts W. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using bolts G. 16. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
118E 118ED 118ES
Powder Coated Finish
HONDA CRV 2012-
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com